ML20079E974

Caseload Forecast Startup Status

ML20079E974
Person / Time
Site:	Palo Verde
Issue date:	06/22/1983
From:	ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To:
Shared Package
ML20079E953	List: ML20079E974 ML20079E984 ML20079E991 ML20079F013 ML20079F017 ML20079F072 ML20079F077 ML20079F080 ML20079F088 ML20079F093 ML20079F106 ML20079F109 ML20079F135
References
FOIA-83-533, FOIA-83-553 NUDOCS 8401180017
Download: ML20079E974 (58)

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o PALO VERDE NUCLEAR GENERATING STATION 4

NRC CASELOAD FORECAST MEETING j

June 22, 1983 A.

Opening Remarks.

NRC (8:00 A.M.)

B.

Presentation.

. APS/Bechtel 1.

(1) (11) Overview, Startup and Construction Management Organization.

. Van Brunt /Andognini 2.

(5) (7) Status.

.Wilkening/Houchen 3.

(2) (9) Design / Engineering, KUREGs and Licensing.

... Bingham 4.

(3) Procurement Status.

.Houchen 5.

(4) Craft Work Force.

. Stubblefield 6.

(8) (6) Critical Path Analysis, Startup........

. Kirby 7.

(10) Quality Assurance................. Van Brunt i

C.

Jobwalk (12).......

..APS Repr*sentatives NOTE: Numbers in parenthesis represent NRC agenda i

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(8) (6)

STARTUP STATUS CRITICAL PATH ITEMS J. KIREY k'. JDiP D. HAYES L

PALO VERDE NUCLEAR GENERATING STATION UNITS 1, 2 & 3 STARTUP STATUS TABLE OF CONTENTS PAGE PVNGS Startup Organization 1

PVNGS Unit 2 Startup Organization 2

4 UNIT 1 Milestone Schedule 3

Overview 4

Startup Status Summary 5

Hc: Functional Milestone Status 6-8 Hot Functional Testing Plateau 9

Hot Functional Earned Value 10 Significant Problems - HFT 11 Hot Functional Subsystem Yet to Release 12 - 13 Critical Path to Fuel Load 14 Critical Path Diagram - Fuel Load 15

(

Fuel Load Subsystems 16 - 18 Preops Remaining from HFT for Fuel Load 19 - 20 Preops for Fuel Load 21 - 24 Preoperational Testing Status 25 - 27 Procedure Status 28 Preops & HFT Cumulative Procedure Approval 29 Operations Procedure Status 30 - 31 UNIT 2 Milestone Schedule 32 4

Overview' 33 Startup Status Summary 34 Startup Summary Schedule (SSS) 35 Energization Profile

'36 Primary Hydro 37 - 40 UNIT 3 i

Milestone Schedule 41

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's, UNIT 1 STARTUP STATUS l

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a PALO VERDE NUCLEAR GENERATING STATION UNIT 1 MILESTONE SCHEDULE i

1 UNIT,1_

SCHEDULE,,_

ACTUAL / FORECAST 1st System Turnover May 1, 1981 June 1, 1981A Initial Energization October 1, 1981 October 13, 1981A Prirnary Hydro June 16, 1982 June 28, 1982A-Secondary Hydro July 13, 1982 July 7, 1982A Condenser Vacuum October 9, 1982 November 25, 1982A i

ILRT June 1, 1982 December 23, 1982A Fuel Receipt January 17, 1983 March 3, 1983A Hot Functional February 15, 1983 May 17, 1983A l!

Fuel Load September 1, 1983 September 1,-1983F I,

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i PALO VERDE NUCLEAR GENERATING STATION UNIT 1 STARTUP PROGRAM MILESTONES 4

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July 7, 1982 e

Primary and Secondary Hydros accomplished 7

of 7 scheduled Preoperational Tests completed for milestone Nov. 25, 1982 e

Condenser Vacuum accomplished 13 of 13 scheduled Preoperational Tests completed for milestone ILRT/ SIT accomplished Dec. 23, 1982 e

f 2 of 2 scheduled Preoperational. Tests completed for milestone Mar. 5, 1983 e

Fuel Receipt accomplished 5

of 9

scheduled Preoperational Test completed for milestone f

4

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Vay 11, 1983 e

Emergency Preparedness Drill accceplished CURRENT MILESTONE 1

i May 17, 1983 e

Start of Precore Het Functional Testing I

accomplished j

74 of 96 scheduled HFT Preoperational Tests accomplished I

RCS normal operating terperature and i-pressure (565'F, 2250 psia) reached June i

1, 1983, and Plateau Testing commenced at k

that time.

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4 NEXT MILESTONE Sept. 1, 1983 e

Fuel Loading scheduled.

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26 of 130 scheduled Preoperational Tests accomplished for this milestone I

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PALO VERDE NUCLEAR GENERATING-STAT 10N UNIT 1 STARTUP STATUS

SUMMARY

I. SUBSYSTEM TRANSFERS TO,,SJg.JUP_

Total Tran,sfe,r,s Scheduled to Date Actual to Dat,e Remaining 469 465 460 9

II. PREREQUISITE TESTING ST_A_T_U_S_

Discipline Total Tests Actual to Date Percent Ceep,lete Mechanical 3,169 3,054' 96.4 Electrica]

12,780 11,212 87.7 Instrumentation 15,787 13.,830 87.6-TOTAL 31 736 28,096 88.5 i-t i

t' III. SUBSYTEM RELEASES TO PREOPERATIONAL TESTING I

ij Total Relea,s_e,s Scheduled to Date ' Actual ~to Date Remaining 4

h Startup 469 448-398 71 Construction 96 84 48

'48 TOTAL 565 532 446-119 Partial Releases to.Date - 44 i

I' IV. PREOPERATIONAL TESTING STATUS I

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Total Tests Completed to'Date In Progress ' Remaining-i Preoperational Tests 170 80' 36

.54 Commissioning Tests.

65 24 7

34 Hot Functional Tests 38 5'

!7 16 i

TOTAL 273 <

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NSSS PROBLD4S o

MATERIAL DELIVERY o

EdF RTD's o

RTD THERM 0 WELLS o

LPSI PUMP B SPORADIC TRIPS o

LETDOWN FLOW / PRESSURE OSCILLATIONS-o NUCLEAR SAMPLING LOW FIDW o

HPSI PUMP ASSDGLY o

RCS HEAT LOSS SBCS VALVES (CCI) o o

S/G N0ZZLE DAMS o

S/G CONDENSATE POTS RCP 1B RESTART ( AND THRUST BEARING) o o

RCP 1A WELD INDICATION o

RDT OVERPRESSURE o

I STOP FEASURE!E2iTS o

WORK PERIOD ITD4S o

VALVE 255 MODIFICATION / PRECAUTION i

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Juns 13, 1983 PREREQUISITE TESTING STATUS REPORT Pags 1 AS OF 06/10/83 UNIT 1 HFT SUBSYSTEMS YET TO RELEASE SUB SYST.

DESCRIPTION CAN SCH.

F.C.

REMARKS SUPPORT REL.

REL.

HFT FP23 Fire Prot. Lower Cabl.

Yes 1/29/83 7/17/83 I&C testing not complete i

Spd. Rm.

Manual DCP & ANI Testing i

FP24 Fire Prot. Upper Cabl.

Yes 1/23/83 7/17/83 I&C Spd. Rm.

Manual DCP & ANI Testing FP25 Diesel Gen. Bldg. Purge Yes 1/21/83 6/15/83 I&C Testing, ANI Pre Test FP28 Sfty. Inj. pump Rm.

"A" Yes 12/2!/82 6/18/83 Need ANI test deluge Manual FP29 Sfty. Inj. pump Rm. "B" Yes 1/11/83 6/18/83 Need ANi test deluge Manual FP30 Elect. Pene. Rms. B & D Yes 12/23/82 7/18/83 I & C Testing Manual

& DCP's FP32 Elect. Pene. Rms. A & C Yes 12/26/82 7/18/83 ANI Testing and DCP Manual

(

Auxiliary feed pumps Yes 1/9/83 6/19/83 Elect tests and FP33 ANI Pretests

• s FP35 Cont 1. Swg. Bldg.

No 1/8/83 7/17/83 - Temporary Portable CO Available. _NeedANIhest Need Preop Approved-FP36 Halon Flood Control Bldg.

Yes 2/14/83 7/16/83 ANI Test, Need Preop ap? roved FP39 Corridor Sprinkler System No 6/17/83 7/20/83 Not Required For HFT.

DCPS I&C Testing, ANI Test.

NA01 13.8 KV Non IE Yes F.L.

Need Outage after HFT.

f NB01 41.6 KV Non IE Yes 1/13/83 F.L.

Need Outage after HFT.

NG01 480 Surgr. Non IE Yes 1/25/83 F.L.

Need Outage after HFT.

NH01 480 MCC Non IE Yes 1/6/83 F.L.

Need Outage after HFT.

PK01 125V DC Power 1E Yes 1/19/83 F.L.

Vendor To rewire chargers-after RFT.

l l

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• Juni 13,1983 Pk2 REQUISITE TESTING STATUS REPORT Pago,2 AS OF 06/10/83

)

A UNIT 1 HFT SUBSYSTEMS YET TO RELEASE SUB SYST.

DESCRIPTION CAN SCH.

F.C.

REMARKS SUPPORT REL.

REL.

HFT

• QM03 Ht. Trace Central Panel Yes 1/12/83 6/20/83 I & C related problems.

Elect. will support HFT.

• SE01 Ex. Core Safety Yes 3/12/83 TBD DCP SMSE003 Const. In-complete not req. for HFT

• SF07 Power Cutback Yes TBD Not Required For HFT.

No Electrical Testing rec

• = I & C SYSTEM LCP:slw

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13

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CRITICAL PATH TO FUEL LOAD Priorityl - Critical Path to Fuel Load o

Completion of Precore Hot Functional Testing.

Completion of the Plant Protection System Preoperational Tests.

o o

Parallel completion of the Safety System Response Time Preopera-tional Test (Sections E.1 to 8.6).

o Fuel Load J

Priority 2 Critical Path to Fuel 1oad Coepletion of Precore Hot Functional Testing.

o o

Retesting and verification of Polar Crane, and Refueling Machine Preoperational Test.

Renoval of Reactor. Vessel head and internals.

o Preoperational Testing of Safety Injection Systems and the Refuel-o ing Pool Hydro.

(

Completion of Fuel Handling Preoperational Testing.

o Completion of CEA assembly and coupling of external shafts.

5 o

o Fuel Load

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Priority 3 Critical Path to Fuel Load Completion of Precore Hot Functional Testing.

o Evaluation of plant equipment conditions after Precore Testing (if o

time is required to drain the Spray Ponds for repair, modify and retest the Circ.ulation Water System, and recover from Precore Testing problems).

Class IE and Non-Class 1E Electrical Outages.

o 1

Completion of Electrical Prerequisite and Preoperational Testing.

o Electrical System support of Preoperational Tests.

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PREREQUISITE TESTING STATUS REPORT AS OF 06/10/83

{

k UNIT 1 FUEL LOAD SUBSYSTEMS i

SUB-SYS. DESCRIPTION CAN SCH.

F.C.

REMARKS SUPPORT REL.

REL.

CLO6 Cont. Elect. and 4-01-83 6-17-83 Package in Routing Since Spare Mech. Pent 5/30/83 FH15 Fuel Pool Seal 3-29-83 TBD Will install seal af ter HFT 1

FP16 Sprinklers for oil 3-01-83 6-17-83 Need ANI Pre Test Lines @ T.G. bearings restrained by turbine roll FP51 Miscellaneous fire 3-17-83 1 GT/2 MTS items Protection TBD I & C Partial Release FP52 Miscellaneous fire 3-17-83 1 MTS item Protection TBD I & C Partial Release FP72 MSSS fire protection 2-15-83 7-1-83 Redesign detection system TMI task #25 Correct ANI descrepencies LR04 Evaporator Pkg, 3-02-83 6-16-83 LR70 Sys. Cleanup Conn.

8-10-83 TMI task 61D TBD I&C MA70 TMI tasks 13&l4 8-29-83 1 MTS item TBD No Elect Tests MB70 TM1 tasks 13&l4 8-31-83 TBD Engineering reviewing i

l

(

scoping-No Elect tests NG70 TM1 task #14 5-04-83 TBD 9 Elect. GTS need outage T.S.C. 480 swth gr 1 MTS item NH72 TM1 task #29 8-28-83 TBD Need outage 1 MTS item I

NK01 Nonclass IE 2-05-83 TBD 8 MTS items need vendor to rewire charger after HFT 15 elect GTS after HFT NK02 Aux. Relay Yes 12-07-82 6-17-83 1 MTS item Release Cab. Nonclass IE package in routing at PSE QB02 Fire protectica Yes 1-06-83 6-17-83 Being reviewed by QL since Power supplv 5/18/83 QD01 Emergency.115ht Yes 4-03-83 TBD hPS has subsystem on hold Turbine Bldg.

Eng. Eval.

11 MTS items j

QD02 Emergency Light Yes 12-22-82 TBD 34 MTS items APS has sub-l Control Bldg.

10 Elect GTS system on hold QD03 Emergency Light Yes 12-22-82 TBD 5 MTS items Rsdwaste Bldg i

QD04 Emergency Light Yes 12-04-83 TBD Auxiliary Bldg.

QDOS Emergency Light Yes 4-24-83 TBD 5 MTS items Containment Bldg.

QD07 Emergency Light Yes 4-13-83 TBD 7 MTS' items Wtr. Treatment L

l 16

PREREQUISITE TESTING STATUS REPORT t

AS OF 06/10/83 l

1

(

UNIT 1 FUEL LOAD SUBSYSTEMS i

i SUB-SYS.

DESCRIPTION CAN SCH.

F.C.

REMARKS l

SUPPORT REL.

REL.

QF53 Miscellaneous 5-07-83

• 6-15-83 Comp'onent Releases Ccumunications CF54 Miscellaneous 2-22-83

• 6-15-83 Component Releases Communications QF55 Miscellaneous 5-08-83

• 6-15-83 Domponent Releases Communications QF56 Miscellaneous 5-14-83

• 6-15-83 Component Releases Communications

)

QF57 Miscellaneoua 5-14-83

• 6-15-83 Component Releases I

Communications QF70 TML task #12 6-08-83

• 6-30-83 I & C 2 MTS items 3 DCP's outstanding QG01 Grounding Grid Yes 1-14-83 Direct release to APS in following UFT QJ01 Freeze protect No 1-03-83 6-21-83 2 EG'S DCP work RC72 R/C wide range 7-29-83 7-15-83 I&C instrumentation TMI #11E 1

RD70 Radioactive waste 7-17-83 7-15-83 IAC

(

drain system R101 Movable incore 3-14-83 7-15-83 6 May 83 transfer-Rejected detection sys.

4GTS construction items RK70 Annunciator 7-20-83 7-1-83 I&C prioritization TMI task 1B RZ70 Upgrade emergency 7-29-83 7-15-83 I & C 7 MTS items i

Support facilities Construction i

Cracs TMI task ISB Transfer-after HFT 3 wks SB72 reactor protection 8-26-83 7-1-83 I & C 8 MTS items Partical 4

systems Release to facilate testing SD70 Emergency response 8-04-83 8-4-83 55 MTS items TMI task #15A 260 Elect GT's.

S170 Safety injection 8-10-83 SI72 TMI task 40 ECCS 8-24-83 Pmp. flow rate protection SK01 Plant security 5-6-83 Partial Release System TBD SK52 Plant security 5-05-83 Partial Release System TBD SK53 Plant security 5-05-83 Partial Release I

System 5/10/83 (I & C) l 17

PREREQUISITE TESTING STATUS REPORT AS OF 06/10/83 s

UNIT 1 ?UEL LOAP SUBSYSTEMS SUB-SYS. DESCRIPTION CAN SCH.

F.C.

REMARKS SUPPORT REL.

REL.

SQ13 Movable airborne rad.

3-16-83

• 6-15-83 I & C 6 GTS/4 MTS items Monitors / portable rad.

Monitors.

SQ70 Rad. Monitoring 4-30-83 7-15-83 TMI task #10A/B DCP Work SQ71 TMI task #14 T.S.C.

3-17-83

• 7-15-83 I&C Rad monitoring SR01 Spant resin tanks 3-15-83 6-2/-83 2 DCP's flush 50%

and deveritig pump SF02 Solidification 4-09-83 7-15-83 5 DCP's Package ST01 Sanitary / treatment TBD Wtr. Rec.

Drainage sys.

Need DCP ASCST003 Revision (30 June Projected transfer

• TMI -I & C-Should expedite Release Packages 8

-18

a il.

FALO VERDE NUCLEAR GENERATING STATION 3

UNIT 1 PREOPS REFERENCE INDEX, Rev. 0 PREOPS REMAINING FROM HFT FOR FUEL LOAD jt sf}

l

% COMPLETE PROCEDLRE #

PROCEDURE DESCRIPTION 85 91CM-1AS01 Auxiliary Steam Supply Preoperational 20 91CM-1AS02 AuxiJiary Steam Distribution Systec 90 91CM-lCD01 Condensate Systen Preoperational i

f 95 91CM-ICM01 Chemical Waste System y

1 0

91CM-LED 02 High Preas FW Htts Ext Stm & Drains I

Preoperational Su 91CM-1CW01 011 Waste & Non-Radioactive Waste System 99 91Cn-1SG04 Wec Layup Pumps and Main Steam Drains J

89 91PE-lCH08 Equipment Drain Tank Test 90 91PE-lCH12 Letdown i-(

89 91PE-CH113 Seal Injection 85 91PE-lCIOl Dispersant & Foam Control Agent System I

99 91PE-1CT01 Condansate Storage & Transfer 98 91PE-IFW01 Feedwater System Preoperational 25 91PE-lRD01 Radioactive Waste Drain System 85 91PE-ISC02 Secondary Chemical Additional Test 99 91PE-ISG01 Main Steam Isolation Valves & Bypass i

Valvts P.Feoperational 10 91PE-ISG04 Main Steam Isolation Valves 85 91PE-ISI01 Safety Injection Tanks 45 91PE-ISIO3

. Shutdown Cooling l

55 91PE-ISIO4 L/P Safety Injection 65 91PE-1S105 H/P Safety Injection-l [

99 91PE-ISS01 Nuclest Sampling M

• Subsystems that are underlined are not released to APS Operations.

06/16/83 o

3 19

-~

=

c li 4

PALO VERDE NUCLEAR GENERATING STATION UNIT 1 PREOPS REFERENCE INDEX, Rev. O j

C i

i PREOPS RF.MAINING FROM HFT FOR FIIEL LOAD

% COMPLETE PROCEDURE #

PROCEDURE DESCR1FTION 95 92CM-lES01 Commissioning Test / Safety Equipment i

Status System 1

50 92PE-ISB01 DNBR/LPD Calculator Test Chann-1 A 05 92PE-ISB02 DNBR/LPD Calculator Test Channel B l

50 92PE-ISB03 DNBR/LPD Calculator Test Channel C 50 92PE-1SB04 DNBR/LPD Calculator Test Channel D i

93CM-1MA02 Isophase Bus and Cooling 94CM-8TB01 Cooling Tower Makeup Comm Test

(

I h

a t

i i

h j

• Subsystees that are underlined are not released to APS Operat;ons.

I O

06/16/83 20

PALO VERDE fiUCLEAR GENERATING STATION UNIT I PREOPS kEFERENCE INDEX, Rev. 0 PREOPS FOR FUEL LOAD

% COMPLETE PROCEDURE #

PROCEDURE DESCRIPTION O

91CM-1GU01 Generator Hydrogen System Prcop 2

0 91PE-1CH09 Boric Acid Concentrator 0

91PE-lCH10 Holdup Tank and Pumps & Cas Stripper 25 91PE-1CIO4 Turbine Bldg Acid Storage & Transfer 0

91PE-lCP01 Containment Purge System i

85 91PE-lCWO3 Cooling Tower CWN-WOI Fans

/

tu 0

91PE-IDF01 Diesel Fuel Oil and Transfer System h

4 l'

0 91PE-IDG01 Diesel Generator 0

91PE-lFH06 Reactor Core Indexing i

0 91PE-lFH12 Reactor Vessel Pool Seal Rit Test

(

0 91PE-IFP01 rire Protection Systec 85 91PE-lGR01 Gaseous Radwaste System 85 91PI-lHD01 Diesel Generator Building HVAC 0

91Pi-lHP01 Hydrogen Purge i

50 91PE-iLP01 Liquid Radwaste Tanks & IDN Exchanger 0

91PE-ILR02 LRS Evaporator Package f

i 40 91PE-ISC03 Condensate Polishing System O

91PE-ISIO2 Iodine Removal Test 0

91PE-IS108 Safety Injection Full Flow Verifica-tion i

0 91PE-ISR01

, Solid Radwaste System Preoperational Test 0

91PE-1SR02 Solid Radwaste. System i

i O

91PE-ISS02 Cas Analyzer Test L

1

=

• Subsystems that are underlined are not' released to APS Operations.

09 o

06/16/83 3l 21 i.

m

't PALO VERDE NUCLEAR GENERATING STATION UNIT 1 PREOPS REFERENCE INDEX, Rev. O PREOPS FOR FUEL LOAD

% COMPLETE PROCEDURE #

PROCEDURE DESCRIPTION 0

91PE-ISS03 Post Accident Sampling Test 0

91PE-lZC01 Polar Crane 0

91PE-lZG01 Diesel Generator Building 4

0 92CM-ISE03 Excore Safety Channel A Drawer Cali-bration l

0 92CM-ISE04 Excore Safety Channel B Drawer Cali-l bration 4

0 92CM-1SE05 Excore Safety Chant.el C Drawer Cali-bration 0

92CM-ISE06 Excore Safety Channel D Drawer Calf-bration j

93 92CM-ISE07 Excore Detector Test h

f

(

0 92CM-ISQ01 Safety Related Radiation Monitoring Test e

0 92CM-ISQO2 Post Accident Radiation Monitor Test 0

92CM-ISQ03 Digital Radiation Monitor Test 0

92CM-ISQ04 Portable Radiation Monitor Test l

0 92CM-ISS01 Nuclear Sampling Gas Analyzer 0

92PE-ORM01 CS Disc Handswitch Alarm 0

92PE-lFH01 Underwater TV 0

92PE-1QE01 Public Offsite Commissioning Test 9

92PE-lQK01 Fire Detection System Test 0

92PE-lRIO1 Movable Incore System Test O

92PE-lRJ02 Turbine' Automatic Startup 60 92PE-lRJ03' Restoration of Field Inputs PMS

(

70 92PE-lRK02 Restoration.& Field Input Verifecation b

l Plant Anr.un

• Subsystems that are underlined are not released to APS Operations.

I 5

06/16/83 22 a

n -

I PALO VERDE NUCLEAR GENERATING STATION i

UNIT 1 PREOPS REFr.RENCE INDEX, Rev. O PREOPS FOR FUEL LOAD I,

% COMPLETE PROCEDURE _#

PROCEDUR_E_ _ DESCRIPTION 0

92PE-ISA03 ESFAS Integrated Test I

l 0

92PE-ISB05 CWA Calculator #1 0

92PE-ISB06 CEA Calculator #2 0

92PE-ISB07 TPIA Asserr.bly #1 6

92PE-ISB08 CPIA Assembly #2 0

92PE-ISB10 PPS Channel A 0

92PE-ISBil PPS Channel B O

9?PE-ISB12 PPS Channel C 0

92PE-ISB13 FPS Channel D 95 92PE-ISB14 ESFAS Aux. Relays i

(

0 92PE-ISB15 Core Operating Unit Supervisor System Test 0

92PE-ISB17 Safety Sys. tem Response Time Test l

0 92PE-ISB18 RTD Response Time Test 8

0 92PE-ISE03 Excore Safety Channel A I

O 92PE-lSE04 Excore Safety Channel B 0

92PE-ISE05 Excore Safety Channel C 0

92PE-ISE06 Excore Safety Channel D 0

92PE-ISF05 Reactor Power Cutback 0

92PE-1SK01 Plant Security System 0

92PE-ISM 01 Seismic Instrumentation 0

92PE-ISQ01 Radiation Monitor Preoperational 0

93CM-lQM01 Special Process Heat Tracing 5

15 93PE-lNA01 Non-Class IE 13.8 KV h

• Subsystems that are underlined are not released to APS Operations.

l l

06/16/83

'3

l PALO VERDE NUCLEAR GENERATING STATION UNIT 1 PREOPS REFERENCE INDEX, Rev. 0

(

[

PREOPS FOR FUEL LOAD

\\-

% COMPLElf PROCEDURE #

PROCEDURE DESCRIPTION i-35 93PE-INC01 Preoperational Procedure Non-Class IE 480 V Switchgear I;

35 93PE-1NH01 Non-Class 1# 480 V MCC i

0 93PE-INN 01 Non-Class lE 120 V Instrument AC Power H

85 93PE-INQ01 Non-Class IE Uninterruptible AC Power

[

56 93PE-1PB01 Class 1E 4.16 Power System l;

i 0

93PE-lPE01 Diesel Generator Electrical Tests 1

17 93PE-IPG01 Class IE 480 V Power Switchgear

?

10 93PE-IPH01 Class IE 480 V Power MCC Systec 0

93PE-IPK01 Class IE 125 V DC Power System 0

93PE-lPK02 Class IE 125 V DC Power System l-0 93PE-1PN01 Class IEInstument AC Power 0

0 93PE-ISA01 Preoperational Testing Load Group Verification 0

93PE-1SF01 MG Set & Rx Trip Switch i

I 1

l-7

• Subsystems that are underlined are not released to APS Operations.

l'I

i

$ l-06/16/83

l

$f 0

24

'o STATUS CHANGE PREOPERATIONAL TESTING STATUC PAGE 1 OF /Z 4

co PERCENT COMPLETE CHANGE APPROVED TEST TEST TEST COMPLETE TESTS ON TESTS IN RESULTS COMPLETE EXCEPT TERS HOLD PROGRESS l

dE-1CH06 91CM-1C001 91cM-1CM01 (95) 91CM-1CE01 (75) 91CM-1AS01 (85) 91PE-1CWO2 91CM-1ED01 91CM-1GS01 (99) 91CM-1CD01 (90)**

91PE-1FH02 91CM-1MT01 91CM-1L001 (99) 91PE-1CIO1 (85) 91CM-10W01 (80) 91PE-1FH03 91CM-1MT02 91CM-1SG04 (99) 91PE-1FW01 (98) 91PE-1FH04 91CM-1TC01 91CM-1S001 (99) 91PE-1PD01 (25) 91PE-1M02 (20) **

91PE-1FH07 92CM-ISF01 91PE-1SC02 (83) 91PE-1CH08 (89) 91PE-1 FH08 91PE-1AF01 (99) 91PE-1CH12 (90) 91PE-1CW01 91PE-1CH01 (90) 92CM-1ES01 (95) 91PE-1CH13 (89) 91CM-1GA02 91PE-1CWO4 91PE-1CH02 (95) 91PE-1CIO4 (25) 91CM-1RC02 91PE-1CW05 91PE-1CH03 (95) 92PE-1SB01 (50) 91PE-1CWO3 (85) 91PE-1EC01 91PE-1CH04 (90) 92PE-1SB02 (85) 91PE-1GR01 (85) q 91PE-1FH05 91PE-1CH05 (95)

\\

92PE-1SB03 (50) 91PE-1HD01 (85) 91PE-1FH09 91PE-1CH07 (95) 92PE-1SB04 (50)

)

91PE-1LR01 (50)

TEST RESULTS 91PE-1FH10 91PE-1CH11 (90) 92PE-1SB14 (95)**

91PE-1RC01 (90)

SUBMITTED FOR 91PE-1HF01 91PE-1CIO2 (95) 91PE-1RD01 (50)

' REVIEW 91PE-1HR01 91PE-1CT01 (99) 93CM-1NB01 (30) 91PE-1SC01 (20) 7 (M-1CM01

[91PE-1FT01(99) 91PE-ISC03 (40) 91PE-1HS01 91CM-1RC01 91PE-1LR03 91PE-1HA01 (99) 93PE-1NA01 (15) 91PE-1SG04 (70) 91CM-1SC01 91PE-1NC01 91PE-1HC01 (98) 93PE-1NG01 (35) 91PE-1SI01 (85) 91PE-ISC02 91PE-1HC02 (99) 93PE-1NH01 (35) 91PE-1SIO3 (45) 91PE-1AR01

/,

1PE-1SP01 91PE-1HCO3 (99) 93PE-1NQ01 (85) 91PE-1SIO4 (55) 91P.E-1 CL01 91PE-lWC01*

91PE-1HJ01 (99) 93PE-1PB01 (56) 91PE-1SIO5 (65) 91PE-1CLO2 91PE-1HT01 (99) 93PE-1PG01 (17) 91PE-1DWO2 92CM-1RK01 91PE-10S01 (99) 93PE-1PH01 (10) 92CM-1SE07 (93) 91PE-1EW01 92CM-1SA01 91PE-1PC01 (99) 91PE-1GA01 92CM-1SE01 91PE-1SG01 (99) 92PE-1RJ03 (50) 91PE-1IA01 92CM-1SE02 91PE-1SG03 (99) 92PE-1RK02 (70) 91PE-IIA 02 91PE-1SIO6 (90)*

91PE-1LR04 92PE-1MT01 91PE-1SIO7 (90)*

91PE-1PW01 92PE-1MT02 91PE-1SS01 (99) 91PE-1RC01 92PE-1SA01 92PE-1SB09 92CM-0QF01.(95) 92PE-1QF03 92PE-1SE01

/E-1QF04 92PE-ISE02 92PE-1QF05 (95) 92PE-1RJ01 92PE-1SF01 92PE-1RC01 (99) 92PE-1RK01 92PE-lSF02 25

e PREOPERATIONAL TESTING STATUS PAGE20F/1 APPROVED TEST TEST TEST COMPLETE TESTS ON TESTS IN RESULTS COMPLETE EXCEPT TERS HOLD PROGRESS 92PE-ISF03 93PE-lMA04 (99) 92PE-ISF04 92PE-ISF06 HOT FUNCTIONAL 92PE-ISV01 90HF-lZZ01 (70)**'

91HF-1AF01 (40)**

93CM-IDG01 91HF-LED 01 (25)**

93CM-LMB 01 91HF-lHC01 (50) 91HF-IRC02 (90)**

93PE-lMA01 91HF-lRC03 (60)**

93PE-lMA02 91HF-ISC01 (85)**

93PE-lMA03 91HF-ISC02 (80)**

93PE-lMA05*

.I 91HF-lSF02 (75)**

93PE-1RC01 91HF-lSF03 (40)**

91HF-1SG01 (50)**

HOT FUNCTIONAL 91HF-1SS01 (70)**

91HF-lRC04*

91HF-1SS03 (70)**

(

91HF-lRC05*

(9 91HF-lSI01 93HF-lQF01 (65)**

92HF-lRX01 (90) 92HF-lRX01*

92HF-1ZZ01 (70)**

92HF-ISF01*

93HF-lMA05 (80)

RETESTS 91PE-IDWO2 RETESTS 92PE-IRJ01 t

26

PREOPERATIONAL TESTING STATUS HOLD STATUS o

(

PROCEDURE SYSTEM REASON FOR HOLD 91CM-lCE01 Stator Cooling Computer Points 91PE-1CIO1 roam Control & Dispersant Plant Conditions are Limiting i

91PE-lCT01 Condensate Storage & Transfer Availability of H/F Level Transmitter 91PE-1FW01 Feedwater Plant Condition For Full Load Run 91PE-1RD01 Radioactive Waste Draina6e Recalibration of Level Switches 91PE-lSC02 Chemical Addition Awaiting Replacement Parts 92CM-1ES01 Safety Equipment Status System To continue after HFT 92PE-ISB01 CEA Calculator Channel A Support of Other Tests for HFT O

Milestone i.

92PE-lSB02 CEA Calculator Channel B Support of Other Teste for HFT Milestone 92PE-1SB03 CEA Calculator Channel C Support of Other Tests for HFT Milestone 92PE-1SB04 CEA Calculator Channel D Support of Other Tests for HFT Milestone 92PE-ISB14 Engineered Safety Features Restrained by HFT Auxiliary Relay Cabinet 93CM-lNB01 4.16KV Non-Class lE Power Requires an Outage 93CM-1NA01 13.8 Non-Class lE Power Requires an Outage 93PE-ING01 Non-Class lE 480V Swgr Requires an Outage 93PE-1NH01 Non-Class IE 480V MCC Requires an Outage 93PE-INQ01 Non-Class lE Uninteruptible AC Requires an Outage 93PE-1PB01 4.16KV Class IE Power Requires an Outage 93PE-LPG 01 Class lE 480V Swgr Requires an Outage 93PE-lPH01 Class IE 480V MCC Requires an Outage 27

..- m f

UNITJ^-

A O

PMCEDURE STATUS WEEK ENDING 06/12/83

~

t TOTAL TOTAL APPPOVED INITIAL 'APPF0 VAL REVISIONS APPIOVED REMAINING Pil0CEDURE TYPE IDENTIFIED TO DATE W/E TO DATE W/E TO DATE TASK PREDPERAT10NAL 163 132 0

132 0

47 31 PRE-(DRE IDT FUNCTIONAL 38 35 2

35 0

3 3

FOSr-CDRE 10T FUNCTIONAb 15 0'

O O

O O

15 ADMINISTRATIVE 18 18 0

10 1

31 COMMISSIONING 72 59 0

59 0

4 13 CENERIC 445 430 O

430 1

187 15 TOTAL APPiq0VED THIS PERIOD 4

2 Unit 1 Hot Minctional Procedures -

0 Revisions 2

Initial Approval 1

Adninistrative Procedures 1

Revisions _,,0_

Initial Approval 1

Generic Procedures 1

Revisions O

Initial Approval t

28

UNIT 1 A

W/E W[h:1 PREOP,4 HOT FUNCTIONAL

. CUMULATIVE PROCEDURE APPROVAL SCHEDULED

~

• t10TE A ADJUSTED YOTALS --- TRA!!SFEtt OF PRTOPS TO

--- -- AC TUAL,

REVISIott + AcrUAL 350

(: ort tISSlottf ric Pitoct!"'It': '

273 rESTr.f0CEOu.eES 163Preoperat f onal + 72 Commissioning + 38 Pre-Core llot funct1on.il

==

300-so J273 a

250 -

k0 E

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Dec Jon ' Feb ' t/or ' Apr ' May ' Jun ' Jul ' Aug ' Sep ' Oct ' Nov ' Dec Jon ' Feb ' t, tor ' Apr ' t. toy ' Jun ' Jul ' Aug ' Srp ' Oc' 1981 1982 1983 29

s PAGE 1 0F 2 OPERATIONS PROCEDURE STATUS WEEK ENDING JUNE 17, 1983 TOTAL TOTAL APPROVED IN REVIEW IN DRAFT PROCEDURE TYPE IDENTIFIED TO DATE TASK Administrative (AC) 148 110 21 17 38 Alarms (AL) 14 0

14 0

14 Abnormal Operations (AO) 40 0

30 10 40 Chrmistry (CH) 119 99 10 10 20 General Administrative (CA) 40 31 9

0 9

Maintenance (MI) 150 45 13 71 10s Operating (OP) 152 136 12 4

16 Programs (PR) 28 22 2_

4 6

i Radiological Protection (RP) 93 42 25 26 51 Security (SP) 13 11 2

0 2

Surveilliance Testing (ST) 213 95 107 21 128 Measuring and Test Equipmeat (TE) 122 91 5

26 31 Test and Inspection (TI) 29 12 6

11 17 Training Implementing (TR) 19 10 7

2 9

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PALO VERDE NUCLEAR CENERATING ETATION UNIT 2 STARTUP STATUS 1

L

j-PALO VERDE NUCLEAR GENERATING STATION 4

UNIT 2 NILESTONE SCHEDULE i

UNIT _2__

SCHEDULE _ _

ACTUAL /FORECACT j

i 1st System Turnover August 1,1982 August 1, 1%2A j

i Initial Energization December 15, 1982 December 30, 198.7A 4

Primary Hydro Sept eber 28, 1983 September 28, 1983F l

Secondary Hydro October 7, 1983 October 7, 1983F-Condenser Vacuum November 18, 1983 November 18, 1983F Hot Functional February 1, 1984 February 1, 1984F Fuel Receipt March 0,

1984 March 9, 1984F i

ILRT March 30, 1984 March 30, 1984F Fuel Load June 1, 1984 June 1,-1984F e

j l

'j 4

i 1

O:

06/14/83 y'

i, 32

=

p s.

PALO VERDE NUCLEAR GENERATING STATION y

Unit No._,2 Startup Overview b

F General Project b

Through the current reporting period (end of May, '83), the overall Unit No. 2 Startup Program is approximately 10 weeks late to a September 28, l

1983 Primary and Secondary Hydro.

Critical activities delaying Primary i

Hydro continue to be construction transfer of required subsystems;

[

electrical energizations of the class IE distribution systems; prerequi-

{

site testing of the NSSS systems; and preoperational testing of the NSSS sistems.

Subsequent milestones are affected by the current delay of the Hydro Milestone, hosever prerequisite testing for subsequent milestones is on schedule.

The proj ec t is still maintaining a June 1,

1984 Fuel Load date.

Dis c iplin_e s_

Electrical Major accomplishments through June 19, 1983 include the

(

energization of non-class distribution systems to support all Startup requirements and the start of associated preoperational testing.

Warranty testing and equipment failure continue to delay energizations of the class distribution systems.

j i

BOP - Prerequisite testing continues overall on schedule.

While in a holding position for major subsystems to transfer and energizations, BOP proceeded testing miscellaneous subsystems at an accelerated pace substantially completing I Instrument and Service Air, Fire Protection, Domestic Water and starting on Equipment Drains and Waste Subsystems.

Testing on major subsystems (i.e.,

Plant Water, Cire Water, Lube Oil, Condensate) is anticipated to be well underway during the current month to support Secondary Hydro and Vacuum.

HVAC - Through the use of temporary power as available and component transfers, HVAC has been able to maintain good progress.

Major accomplishments include completion of the Chilled Water Flush (WC) the start of the Essential Chilled Water Flushes (EC) and continuing temporary ventilation to support construction.

NSSS - Late transfer of critical subsystems and the availability of electrical distribution have restrained the s ta rt of testing on NSSS i

subsystems.

However, starts on the CVCS and Safety injection flushes have begun.

Both the Fuel Pool Cooling (PC) and the Spray Pond (SP) subsystems are on schedule.

I & C - Testing continues substantially on schedule both from a prerequisite standpoint and preoperational, i

ll 8

o j,

33

l PALO VERDE NUCLEAR GENERATING STATION i

UNIT 2 STARTUP STATUS

SUMMARY

I l

I. SUBSYSTEM TRANSFERS TO STARTUP l

I

_ Total Transfers Scheduled to Date Actual to Date Remaining I

j 455 334 246 209 I

[

II. PREREQUIS]TE TESTING STATUS d

l Discipline Tctal Tests Actual to Date Percent Complete Mechanical 2,714 382 14.1 Electrical 9,532 3,808 40.0 i

Instrueentation 13,668 1,467 10.7 i

t

!j TOTAL 25,914 5,657 21.8 III. SUESYTEM RELEASES TO PREOPERATI_0,N,A,L,_TE_S,TI,NG_

(

l Total Feleases Scheduled to Date Actual to Date Remaining Startup 455 58 63 392 l

Construction 69 0

0 69 l

i f

TOTAL 524 58 63 461 l

Partial Releases to Date - 0 t

I IV. _PREOPERATIONA,L, TESTING STAT _US_

Total Tests Completed to Date In Progress Remaining Preoperational Tests 203 1

3 199 Commissioning Tests 16 0

Hot Functional Tests 3

13 I

i TOTAL 219 0

7 212 l

i I

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AU X !1. ! AR Y STEAu SYSTEM

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PALO VERDE NUCLEAR GENERATING STATION

(

UNIT 3 STARTUP STATUS

t

-PALO VERDE NUCLEAR GENERATING STATION UNIT 3 MILESTONE SCHEDULE I

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1 UNIT 3 SCHEDULE

, ACTUAL / FORECAST j

1st System Turnover May 1, 1984 May 1, 1984F l

e Initial Energization July 15, 1984 July 15,-1984F j

Primary Hydro April 28, 1985 April 28, 1985F Secondary Hydro May 7, 1985 May 7, 1985F I

Condenser Vacuum June 18, 1985 June 18, 1985F i

I Hot Functional September 1, 1985 September 1, 1985F Fuel Receipt October 10, 1985 October ~10, 1985F-i-

4 ILRT November 6, 1985 November 6, 1985F'

2 1

Fuel Load January 1, 1986 January 1, 1986F

,4 6

I I

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a

'h) 06/14/83

-4i se=+

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.wr UNIT 3 ANALYSIS OF PREMIS INDICATED CRITICAL ITEMS MAY PREMIS UPDATE STATUS DATE: MAY 16, 1983 The late delivery of NSSS components (CEDM's and related materials) continues to impact Unit 3.

The initial delivery of CEDM's has been completed, however,'none of the related equipment has been received. Containment closure activities have been initiated and are back on schedule.

Sf.gnificant progress continues to be made in.the installation of piping and electrical raceway commodities.

Substantial progress was also made in the installation of wire & cable.

l

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UNIT f3 CRITICAL ACTIVITIES LIST MAY PRF. MIS UPDATE STATUS DATE: MAY 16, 1983 ITEM ACTIVITY IDENT.

FLOAT DESCRIPTION ANALYSIS ArTION t

LAST REPnRT/ CURRENT 1.

3CNPOI

-18

-18 Containment - Install primary Established as the primary Construction - Continue to j-

-3CNF03 loop piping, reactor coolant critical path for Unit 3 expedite closure spool 3CPP01 pumps and piping bulks within weld-out.

3CP801 the shield walls.

Initial delay due to late 3CPN01 fabrication and shipment of 3CPH01 the cold legs.

2.

3CNP01

- 31

-31 Containment - Install primary Established as the secondary Combustion Engineering -

ICNF02 loop piping, CEDM'a, ICI critical path for Unit 3.

Continue to expedite fabri-3CNF01 tubing, reactor vessel inter-

• ' I " '"

1. III The CEDM's must be installed 3CNJ01 nals and CEDM cables and

'*9" prior to setting the head on C" II"8 "C"'

the vessel for final alignment.

The delivery of the CEDM's has continually slipped trom the original commitment of Dec. '82.

Initial CEDM deliveries have ntnce started (18 of 89 CEDM's were on site as of 6/6/83).

However, the CEDM coil stacks.

shrouds, conduit and supporting i

hardware have not been received.

~

The late delivery of these items I

will prevent completing reactor vessel internals as required.

The unit cont inues to work Construction - Complete toward completing ICI tubing as many welds as practical welds to the vessel prior to prior to start of inter-e the start of internals instal-nals install + tion.

lation. Late material (since received) has jeopardireJ rompletion of this work.

Page !

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1. RITICAL ACTIVITIES LIST MAY PRINIS t!PHATE STATUS DATE: MAY 16, 1983 A

ITEM ACTIVITY II ENT.

Ft0AT DESCRIPTION ANAL.YSIS AFTf0N I.AST REPORT / CURRENT 3.

3CCol2

-5 Containment - Complete Established as the teritiary Construction - Continue to 3CCol5 closure civil activities and critical path for Unit 3.

monitor closure activities 3CC005 install tendons.

for any deviation frem i

Recevery based on korking schedule.

IIVAC shaft wall concurrent with exterior wall.

4.

3APB01

-92

-82 Auxiliary, Containment Main Recovery requirements were Construction - Continue to 3CPB01 Steam Support Structure and met or exceeded this month support recovery in prior-l 3RPB01 Radwaste - Small pipe hanger (except MSSS - recovery will fty areas.

3M7B01 installation.

be initiated later).

j 1

5.

3AER01

-39

-17 Auxiliary - Conduit instal-Recovery requirements were Construction - Continue i

lation.

exceeded this month.

8 recovery effort.

6.

3JEE02

-106

-96*

Control - Computer, control Late deliveries of the com-Engineering / Procurement -

1 panels and related equipment puter and control panels have Continue to expedite ven-j

• Days late based installation.

Impacted equipment setting dor instruments and control l

on delivery of schedules and subsequent panet/ computer fabrication.

1_ast control electrical raceway, wire &

Nae: The first three con--

par 41.

cable and. connection activities.

i trol p.nels have since,been ;

set in the control room.

Further improvement in deliv-

]

ertes have been projected by the control panel fabricator this month, however, shinment

[

of the computer has slipped from 7/30/83 to 9/23/83.

l Page 2 1

4 5

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UNIT #3 CRITICAL ACT!UITTES 1.!SV PtAY PRI' MIS itPDATE f.'ATUS DATF: HAY 16, 1901 ITEM ACTIVITY IDENT.

FLOAT DESCRIPTION ANALYSTS ACTION LAST REPORT /CURRINT 7.

31Ex01

-116

-71 All Aream - Wire & Ea%Ie Start of wire & cable Construction - Continue 32EY01 and connection inatsi-ingtallation was held to magistic cable instal-lation pending complet ion ot' lation rates.

required raceway (delayed due to electrical craf t shortage in the second half of '82).

Subge.antial progress in cable installation was achieved this month and no additional schedule was lost.

The change in the PPEMIS float value is based on a projected improvement in connection productisity.

8.

3CMT01

+10

-33 Diesel Cenerator - Control The tentative shipment date Procurement - Expedite panels installation.

for these panels hag slipped shipment of panels.

to July 1. 1983.

Raceway

.*.nd cable activities in this building will be impacted.

Page 3 s

1 i

SUMMARY

OF DEFICIENCY EVALifATION REPORTS (10CFR50.55(e))

TilROUGH JUNE 20, 1983 1983 1982 1981 1980 1979 1978 TOTAL DER'S Issued 40 85 57 47 13 4

246 Reportable 9

25 17 20 2

1 74 Not Reportable 11 48 40 27 11 3

140 Open 20 12 0

0 0

0 32 DER's'WHICH COUI.D AFFECT FUEL LOAD FOR UNIT 1 1983 1982 1981 1980 1979 1978 TOTAL Open 5

3 0

0 0

0 8

With Open Corrective Action 4

4 1

1 0

0 10 TOTALS 9

7 1

1 0

0 18

4 OPEN DEFICIENCY EVALUATION REPORTS (DERs)

WHICH COULD POIENTIALLY AFFECT FUEL LOAD OF UNIT 1 DATE FINAL OR INTERIM REPORT DUE DER TO NRC DESCRIPTION 83-32 6/24/83 Socket welds in Unit I steam generator process piping are in violation of requ irement s.

83-26 6/25/83 BOP ESFAS electronic modules failed preoperational testing due to overheating.

83-25 6/30/83 Instrumentation tubing does not have a boundary class break, as required. A class break consisting of either a normally closed root valve or an excess flow check valve is required for instrument tubing lines connecting Quality Class Non-Q instruments to ASME Class 2 or 3 process lines.

83-22 11/8/83 An ITE Gould circuit breaker, for the hydrogen recombiner, failed to function properly.

83-14 8/31/83 Diesel generator protective relays, by Wes tinghous e, failed due to leaking capacitors.

82-80 9/14/83 Conax electrical penetrations' low insulation resistance does not meet qualification tests.

82-76 8/23/83 Four (4) Target Rock solenoid valves do not meet specification / test requirements.

These valves were intended for use as the Safety Injection Tank Vent Valves and as the Pressurizer Auxiliary Spray Valves.

l 82-53 6/28/83 A Joy Fan Blade in Unit 1 Containment l

failed.

l l

l I

o.. o CLOSED DEF1CIENCY EVALUATION REPORTS (DERs)

WITH WORK PENDING COMPLETION / VERIFICATION WHICH COULD POTENTIALLY AFFECT FUEL LOAD OF UNIT 1 DER REFERRED TO DESCRIPIION 83-24 DCP ISM-DG-029 Diesel generator lube oil heater and jacket water heater do not maintain the required temperature.

83-16 DCP ISM-DG-023 Diesel generator governor and voltage regulator do not automatically reset from manual / test mode upon loss of power.

83-12 DCP ISE-PH-034 GE 480V MCC size 2 starter add-on interlocks may malfunction.

83-8 DCP ASN-HP-021 Reckwell Hydrogen Recombiner Qualification Test failed, due to oxide on relay contacts.

82-85 DCP ISE-HF-007 Harlo relay panels in Unit 1 failed tests, due to supplier error using coils in AC circuits.

82-55 DCP 1CE-PK-021 DC motor feeder cables' sizing may not provide sufficient operating voltage at full load.

82-48 NCR PX-4379 Dragon Valve Company instrument line check valves seized open by welding heat.

82-45 NCR SM-1107 CE/Borg-Warner safety injection system NCR NC-861 valves were installed with motor NCR NC-8 62 operators which were qualified for inside containment.

81-31 DCP ISM-SI-029 Type 1018 steel motor-to-shaft pinion key was installed instead of required type 4140 steel key in Limitorque valve operators on Safety Injection System valves supplied by CE.

80-17 DCP 1CC-ZC-039 Inadequately designed reinforcing steel in the walls of the m.9in steam support structure for Unit 1.

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