IR 05000220/2008004: Difference between revisions

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| issue date = 11/05/2008
| issue date = 11/05/2008
| title = IR 05000220-08-004 and 05000410-08-004; on 07/01/08 - 09/30/08; Nine Mile Point Nuclear Station, Units 1 and 2; Maintenance Risk Assessment and Event Followup (NRC Integrated Inspection Report)
| title = IR 05000220-08-004 and 05000410-08-004; on 07/01/08 - 09/30/08; Nine Mile Point Nuclear Station, Units 1 and 2; Maintenance Risk Assessment and Event Followup (NRC Integrated Inspection Report)
| author name = Dentel G T
| author name = Dentel G
| author affiliation = NRC/RGN-I/DRP/PB1
| author affiliation = NRC/RGN-I/DRP/PB1
| addressee name = Polson K J
| addressee name = Polson K
| addressee affiliation = Nine Mile Point Nuclear Station, LLC
| addressee affiliation = Nine Mile Point Nuclear Station, LLC
| docket = 05000220, 05000410
| docket = 05000220, 05000410
Line 18: Line 18:


=Text=
=Text=
{{#Wiki_filter:UNITED STATES NUCLEAR REGULATORY COMMISSION REGION I 475 ALLENDALE ROAD  KING OF PRUSSIA, PA 19406-1415 November 5, 2008  
{{#Wiki_filter:ber 5, 2008


Mr. Keith Vice President Nine Mile Point
==SUBJECT:==
 
NINE MILE POINT NUCLEAR STATION - NRC INTEGRATED INSPECTION REPORT 05000220/2008004 and 05000410/2008004
Nine Mile Point Nuclear Station, LLC
 
P.O. Box 63
 
Lycoming, NY 13093
 
SUBJECT: NINE MILE POINT NUCLEAR STATION - NRC INTEGRATED INSPECTION REPORT 05000220/2008004 and 05000410/2008004


==Dear Mr. Polson:==
==Dear Mr. Polson:==
Line 69: Line 62:
enclosure, and your response (if any) will be available electronically for public inspection in the NRC Public Document Room or from the Public ly Available Records (PARS) component of the NRC's document system (ADAMS). ADAMS is accessible from the NRC Web Site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).
enclosure, and your response (if any) will be available electronically for public inspection in the NRC Public Document Room or from the Public ly Available Records (PARS) component of the NRC's document system (ADAMS). ADAMS is accessible from the NRC Web Site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).


Sincerely,/RA/ Glenn T. Dentel, Chief Projects Branch 1  
Sincerely,
/RA/ Glenn T. Dentel, Chief Projects Branch 1  


Division of Reactor Projects Docket No.: 50-220, 50-410 License No.: DPR-63, NPF-69  
Division of Reactor Projects Docket No.: 50-220, 50-410 License No.: DPR-63, NPF-69  


===Enclosure:===
Enclosure: Inspection Report 05000220/2008004 and 05000410/2008004 w/Attachment: Supplemental Information  
Inspection Report 05000220/2008004 and 05000410/2008004  
 
===w/Attachment:===
Supplemental Information  


cc w/encl:  
cc w/encl:  
Line 801: Line 791:
==RADIATION SAFETY==
==RADIATION SAFETY==


===Cornerstone:===
===Cornerstone: Occupational Radiation Safety===
Occupational Radiation Safety 2OS1 Access Control to Radiologically Significant Areas (71121.01 - Six samples)
 
2OS1 Access Control to Radiologically Significant Areas (71121.01 - Six samples)


====a. Inspection Scope====
====a. Inspection Scope====
Line 924: Line 915:
each data element.
each data element.


===Cornerstone:===
===Cornerstone: Initiating Events===
Initiating Events


The inspectors reviewed licensee event reports (LERs) and operator logs to determine  
The inspectors reviewed licensee event reports (LERs) and operator logs to determine  
Line 935: Line 925:
* Unit 2 unplanned power changes per 7000 critical hours  
* Unit 2 unplanned power changes per 7000 critical hours  


===Cornerstone:===
===Cornerstone: Mitigating Systems===
Mitigating Systems


Unit 1 and Unit 2 LERs issued between the end of the third quarter 2007 and the end of  
Unit 1 and Unit 2 LERs issued between the end of the third quarter 2007 and the end of  
Line 1,324: Line 1,313:


===Closed===
===Closed===
: [[Closes LER::05000220/LER-2008-001]]-00  LER  Loss of Offsite Power due to an Equipment  
: 05000220/2008-001-00  LER  Loss of Offsite Power due to an Equipment
: Malfunction (Section 4OA3)
Malfunction (Section 4OA3)  
: [[Closes LER::05000410/LER-2008-001]]-00  LER  Unqualified Relays Installed Since Original  
: 05000410/2008-001-00  LER  Unqualified Relays Installed Since Original
: Construction Result in an Unanalyzed  
Construction Result in an Unanalyzed  
: Condition (Section 4OA3)  
 
Condition (Section 4OA3)  


===Discussed===
===Discussed===
Line 1,336: Line 1,326:


==LIST OF DOCUMENTS REVIEWED==
==LIST OF DOCUMENTS REVIEWED==
==Section 1R01: Adverse Weather Protection==
: S-ODP-OPS-0112, "Offsite Power Operations and Interface," Revision 12
: N1-SOP-33A.3, "Major 115 KV Grid Disturbances," Revision 01
: N2-SOP-70, "Major Grid Disturbances," Revision 01
: EPIP-EPP-26, "Natural Hazard Preparation and Recovery," Revision 01
: N1-OP-64, "Meteorological Monitoring," Revision 01
: N2-OP-102, "Meteorological Monitoring," Revision 04
==Section 1R04: Equipment Alignment==
: N2-ELU-01, "Walkdown Order Electrical Lineup and Breaker Operations," Revision 00
: N1-OP-18, "Service Water System," Revision 02
: SDBD-502, "Service Water System Design Basis Document," Revision 07
: N1-ST-Q13, "Emergency Service Water Pump Operability Test," Revision 11
: N1-ST-V14, Service Water Check Valve And Emergency Service Water Pump and Check Valve Test," Revision 03
: N2-OP-33, "High Pressure Core Spray System," Revision 07
: N2-VLU-01, "Walkdown Order Valve Lineup and Valv
e Operations," Attachment 33, "N2-OP-33
: Walkdown Valve Lineup," Revision 00
: Piping and Instrumentation Diagram (P&ID)-33, "High Pressure Core Spray System"
==Section 1R05: Fire Protection==
: NMPNS Unit 1 UFSAR, Appendix 10A, "Fire Hazards Analysis"
: NMPNS Unit 2 UFSAR, Appendix 9A, "Degree of Compliance with Branch Technical Position
: CMEB 9.5-1"
: NMPNS Unit 2 UFSAR, Appendix 9B, "Safe Shutdown Evaluation"
: N2-FPI-PFP-0201, "Unit 2 Pre-Fire Plans," Revision 0
==Section 1R06: Flood Protection Measures==
: Internal Flooding Analysis Notebook, Nine Mile Point Unit 1, Revision 00
: Nine Mile Point Nuclear Station - Unit 1 Individual Plant Examination, July 1993
: N1-PM-V-29, "Reactor Building Sump Pump System Operability Test," Revision 00
: CR 2006-5956
: ACR 06-06589
==Section 1R07: Heat Sink Performance==
: S15-79-HTX03, "Replacement Emergency Diesel Generator Raw Water Heat Exchanger Design," Revision 00
: S15-79-HTX-01, "Emergency Diesel Generator Cooling Water (EDGCW) Heat Exchanger Thermal Performance Evaluation," Revision 00, Disposition 00A 
: Attachment
==Section 1R11: Licensed Operator Requalification Program==
: N1-SOP-32, "Generator Auxiliaries Failures," Revision 02
: N1-SOP-33A.1, "Loss of 115 KV," Revision 01
: N1-SOP-33A.3, "Major 115 KV Grid Disturbances," Revision 01 
: N1-EOP-2, "RPV Control," Revision 01400
: N1-EOP-4, "Primary Containment Control," Revision 01400
: N2-SOP-60, "Loss of Drywell Cooling," Revision 04
: N2-SOP-03, "Loss of AC Power," Revision 08
: N2-SOP-06, "Feed Water Failures," Revision 04
: N2-SOP-101D, "Rapid Power Reduction," Revision 05
: N2-SOP-29, "Sudden Reduction in Core Flow," Revision 07
: N2-SOP-101C, "Reactor Scram," Revision 03
: N2-EOP-RPV, "RPV Control," Revision 11
: N2-EOP-PC, "Primary Containment Control," Revision 12
: N2-EOP-C4, "RPV Flooding," Revision 12
==Section 1R12: Maintenance Effectiveness==
: S-MRM-REL-0101, "Maintenance Rule," Revision 18
: S-MRM-REL-0104, "Maintenance Rule Scope," Revision 01
: S-MRM-REL-0105, "Maintenance Rule Performance Criteria," Revision 01
: Control Room HVAC System Health Reports, Q3-2006 through Q2-2008
: N2-TSP-HVC-R@001, "Testing and Analysis of Unit 2 Control Room Outdoor Air Special Filter Train System," Revision 01
: Reactor Recirculation System Health Reports, Q4-2007 through Q3-2008
: T-1792, "In-Place Testing of Nuclear Air Cleaning Systems for Nine Mile Point 2" Unit 2 Maintenance Rule Scoping Document
: ASCR 08-04282
==Section 1R13: Maintenance Risk Assessments and Emergent Work Control==
: GAP-OPS-117, "Integrated Risk Management," Revision 14
: GAP-PSH-03, "Control of On-line Work Activities," Revision 15
: NAI-PSH-03, "On-line Work Management Process," Revision 11
==Section 1R15: Operability Evaluations==
: CNG-OP-1.01-1002, "Conduct of Operability Determinations / Functionality Assessments," Revision 00
: A10.1-N-341, "Revise SWP Pump IST Test Performance Flow Criteria from 9000 GPM to
: 10,000 GPM," Revision 00, Disposition 00H
: N2-OSP-SWP-@001, "SW Pump Curve Validation Test," Revision 04
: Attachment Section R18: Plant Modifications
: N1-MFT-105, "Replace CRD Timing Recorders," Revision 01
: C-22030-C, "Elementary Diagram Reactor Manual Control System," Sheet 1, Revision 33
: ESR 08-00812, "Raise 2SWP-TE-01 Setpoint to 150F for 2SWP*P1D"
: CFR Part 50.59 Applicability Determination Form for
: ESR 08-00812
: EC20080016-000, "Provide Alternate Power to the Main Step-Up Transformer 2MTX-XM1B
: Second Stage Cooling Pump and Fans," Revision 0000
: 08-15377-00, "Implement Temp Mod to Provide to Cooling Bank Two from Transformer 1D"
: CFR 50.59 Screening Form for EC20080016-000
==Section 1R19: Post Maintenance Testing==
: GAP-SAT-02, "Pre/Post Maintenance Test Requirements," Revision 26
: MDC-11, "Pump Curves and Acceptance Criteria," Revision 14
: S15-72-F003, "IST Approved Pump Curves Emergency Diesel Generator Cooling Water," Revision 08
: N1-MMP-079-119, "Diesel Generator Cooling Water Pumps Maintenance," Revision 02
: S-TTP-PUMP-@001, "Generic Pump Curve Validation Procedure," Revision 00
: N2-OSP-SWP-@001, "Service Water Pump Curve Validation Test," Revision 04
: A10.1-N-341, "Revise SWP Pump IST Test Performance Flow Criteria From 9,000 to 10,000
: GPM," Revision 00, Disposition 00H
: N2-OSP-EGS-M@001, "Diesel Generator and Diesel Air Start Valve Operability Test - Division I
and II," Revision 05
: N2-OP-100B, "HPCS Diesel Generator," Revision 08
==Section 1R22: Surveillance Testing==
: CNG-HU-1.01, "Human Performance Program," Revision 01
: CNG-HU-1.01-1000, "Human Performance," Revision 02
: CNG-HU-1.01-1001, "Human Performance Tools and Verification Practices," Revision 02
: CNG-HU-1.01-1002, "Pre-Job Briefings and Post-Job Critiques," Revision 02
: GAP-SAT-01, "ST Program," Revision 16
: GAP-OPS-117, "Integrated Risk Management," Revision 14
==Section 1EP2: Alert and Notification System Evaluation==
: Wyle Research Report
: WR 82-26, "Qualification of the Oswego County Prompt Notification System for Nine Mile Point and James A. Fitzpatrick Nuclear Power Plants,"
: August 1982
: Wyle Research Report
: WR 84-22, "Evaluation of the Oswego County Prompt Notification System," June 1984
: Public Notification System Service Manual, Federal Signal Corporation Engineered Systems
: NMPNS
: EPIP-EPP-30, "Prompt Notification System Problem Response," Revision 08
: NMPNS
: EPMP-EPP-01, "Maintenance of Emergency Preparedness," Revision 24
: NMPNS
: EPMP-EPP-08, "Maintenance, Testing and O
peration of the Oswego County Prompt Notification System," Revision 14
: All siren and tone alert radio CRs dated between July 2006 and June 2008
: Attachment
==Section 1EP3: Emergency Response Organization Staffing and Augmentation System==
: NMPNS Site Emergency Plan, Revision 54, Section 5, "Organization Control of Emergencies"
: NMPNS
: EPIP-EPP-13, "Emergency Response Facilities Activation and Operation," Revision 19
: NMPNS
: EPMP-EPP-01, "Maintenance of Emergency Preparedness," Revision 24
: NMPNS
: EPMP-EPP-06, "Emergency Response Organization Notification Maintenance and Surveillance," Revision 15
: NMPNS
: GAP-OPS-01, "Administration of Operations," Revision 49
: Nine Mile Point Emergency Response Organization Duty Roster, Revision 2008-11
: NMPNS Training Server Emergency Preparedness Job Matrices
: Report, "Nine Mile Point Off-Hours Un-Announced All-Report Drill," October 12, 2007
: CR 2008-5135
==Section 1EP4: Emergency Action Level and Emergency Plan Changes==
: NMPNS Site Emergency Plan, Revision 54
: Licensing Document Change Request S-06-SEP-004 for Emergency Plan Revision 54
: NRC Safety Evaluation for NMPNS Site Emergency Plan Revision 54
: Change Packages for NMPNS Unit 1 EAL Revisions 16, 17, 18, and 19
: Change Package for NMPNS Unit 2 EAL Revision 15
: NMPNS
: EPMP-EPP-01, "Maintenance of Emergency Preparedness," Revision 24, Attachment 3, "10CFR50.54(Q) Evaluation and Effectiveness Review"
: CR 2007-7349
: 10CFR50.54(q) screenings and reviews, dated between August 2007 and June 2008
==Section 1EP5: Correction of Emergency Preparedness Weaknesses==
: CNG-QL-101-1004, "Quality Audit Process," Revision 01
: October 2007 Report of Audit
: EPP-07-01-N, Emergency Preparedness Program (10CFR50.54t Report) NMPNS Quality and Performance Assurance Assessment Reports:
: 07-037, "ERO Staffing"
: 07-054, "Observation of the June 7, 2007, EP Drill"
: 07-068, "Observation of the NRC Graded EP Exercise and Follow-up Activities"
: 08-005, "Use of Corrective Action Process in EP"
: 08-006, "EAL Review"
: 08-023, "Observation the of March 4, 2008, Drill"
: 08-058, "Technical Support Center Focus Area Drills"
: 08-064, "Observation of the June 26, 2008, Drill"
: EP Oversight Board Minutes (various dates)
: NMPNS Report for the September 19, 2007, Alert
: NMPNS Report for the May 13, 2008, Unusual Event 
===Condition Report===
: Summary for all EP-related CRs dated between July 2007 and June 2008
==Section 1EP6: Drill Evaluation==
: EPIP-EPP-01, "Classification of Emergency Conditions at Unit 1," Revision 17
: EPIP-EPP-20, "Emergency Notifications," Revision 18
==Section 2OS2: ALARA Planning and Controls==
: NMP Unit 2 RFO11 Radiation Protection Post-Outage Report
==Section 4OA1: Performance Indicator Verification==
: NMPNS
: EPMP-EPP-05, "Emergency Planning Program Self-Assessment," Revision 15
: Drill and Exercise Performance EP PI data, July 2007 - June 2008
: ERO Drill Participation PI data, July 2007 - June 2008
: Public Notification System PI data, July 2007 - June 2008
==Section 4OA2: Identification and Resolution of Problems==
: CNG-CM-1.01-1003, "Design Engineering and Configuration Control", Revision 00001
: N2-ARP-1, Revision 00, Attachment 29
: CNG-MN-1.01-1006, "Oversight of Supplemental Personnel," Revision 00200
: CNG-CM-1.01-2003, "Acceptance of Vendor Engineering Products," Revision 0000
: NIP-CON-01, "Design and Configuration Control Process," Revision 23
: Safety Manual Chapter 20, Attachment
: 4, "Electrical Safety Checklist"
: WO 07-02412-18 
===Condition Reports===
: 2008-5827
: 2008-5692
: 2008-5824
: 2008-5738
: 2008-6947
: 2008-7083
: 2008-7092
: 2008-7222
: 2008-7172
: 2008-5028
: 2008-6946
: 2008-6879
: 2008-6894
: 2008-6787
: 2008-6674
: 2008-6330
: 2008-4021
: 2008-6400
: 2008-6468
: 2008-6588
: 2008-6513
: 2008-6834
: 2008-7259
: 2004-3751
: 2006-1498
: 2006-4548
: 2006-4845
: 2006-5063
: 2006-5133
: 2006-5523
: 2006-5758
: 2007-0359
: 2007-0542
: 2007-0552
: 2007-1179
: 2007-1198
: 2007-5411
: 2007-6783
: 2007-7070
: 2008-0126
: 2008-0253
: 2008-1678
: 2008-1698
: 2008-2208
: 2008-3501
: 2008-4031
: 2008-4422
: 2008-4453
: 2008-5449
: 2008-6946
: 2008-7365
==LIST OF ACRONYMS==
: [[AC]] [[alternating current]]
ADAMS Agency Documents
Access Management System
: [[ALARA]] [[as low as reasonably achievable]]
: [[ANS]] [[alert and notification system]]
: [[CAP]] [[corrective action program]]
: [[CDF]] [[core damage frequency]]
: [[CFR]] [[Code of Federal Regulations]]
: [[CO]] [[2  carbon dioxide]]
: [[CR]] [[condition report]]
: [[CRD]] [[control rod drive]]
: [[DAC]] [[derived air concentration]]
: [[DBD]] [[design basis document]]
: [[DC]] [[direct current]]
: [[DCP]] [[design change package]]
: [[EAL]] [[emergency action level]]
: [[EDG]] [[emergency diesel generator]]
: [[EOP]] [[emergency operating procedure]]
: [[EP]] [[emergency preparedness]]
: [[ERO]] [[emergency response organization]]
ESW  emergency service water
F  Fahrenheit
: [[FWH]] [[feedwater heater]]
HPCS  high pressure core spray
hr  hour
: [[HVAC]] [[heating, ventilation, and air conditioning]]
: [[IA]] [[instrument air]]
: [[ICDP]] [[incremental core damage probability]]
IMC  inspection manual chapter
kV  kilovolt
: [[LCV]] [[level control valve]]
: [[LER]] [[licensee event report]]
: [[LORT]] [[licensed operator requalification training]]
MCC  motor control center
mrem  millirem
: [[NCV]] [[non-cited violation]]
: [[NEI]] [[Nuclear Energy Institute]]
: [[NMPNS]] [[Nine Mile Point Nuclear Station,]]
: [[LLC]] [[]]
: [[NRC]] [[Nuclear Regulatory Commission]]
: [[OE]] [[operating experience]]
: [[PARS]] [[Publicly Available Records]]
: [[PI]] [[performance indicator]]
: [[PMT]] [[post maintenance test]]
: [[RB]] [[reactor building]]
: [[RCIC]] [[reactor core isolation cooling]]
RHR  residual heat removal 


A-8RPV  reactor pressure vessel
: [[RRP]] [[reactor recirculation pump]]
: [[RTP]] [[rated thermal power]]
: [[SDP]] [[significance determination process]]
: [[SOP]] [[special operating procedure]]
: [[SW]] [[service water]]
: [[TI]] [[temporary instruction]]
: [[TS]] [[technical specification]]
: [[UFSAR]] [[updated final safety analysis report]]
: [[UPS]] [[uninterruptible power supply]]
WO  work order
yr  year
}}
}}

Revision as of 05:14, 12 July 2019

IR 05000220-08-004 and 05000410-08-004; on 07/01/08 - 09/30/08; Nine Mile Point Nuclear Station, Units 1 and 2; Maintenance Risk Assessment and Event Followup (NRC Integrated Inspection Report)
ML083101203
Person / Time
Site: Nine Mile Point  Constellation icon.png
Issue date: 11/05/2008
From: Glenn Dentel
Reactor Projects Branch 1
To: Polson K
Nine Mile Point
Dentel, G RGN-I/DRP/BR1/610-337-5233
References
IR-08-004
Download: ML083101203 (38)


Text

ber 5, 2008

SUBJECT:

NINE MILE POINT NUCLEAR STATION - NRC INTEGRATED INSPECTION REPORT 05000220/2008004 and 05000410/2008004

Dear Mr. Polson:

On September 30, 2008, the U.S. Nuclear Regulatory Commission (NRC) completed an

inspection at your Nine Mile Point Nuclear Station, Units 1 and 2. The enclosed integrated

inspection report documents the inspection results discussed on October 24, 2008, with you and

members of your staff.

The inspection examined activities conducted under your license as they relate to safety and compliance with the Commission's rules and regulations and with the conditions of your license.

The inspectors reviewed selected procedures and records, observed activities, and interviewed

personnel.

This report documents one self-revealing finding and one NRC-identified finding of very low

safety significance (Green). One of the findings was determined to involve a violation of NRC

requirements. However, because of its very low safety significance and because it was entered

into your corrective action program (CAP), the NRC is treating this violation as a non-cited

violation in accordance with Section VI.A.1 of the NRC's Enforcement Policy. If you contest the

non-cited violation noted in this report, you should provide a response with the basis for your

denial, within 30 days of the date of this inspection report, to the Nuclear Regulatory

Commission, ATTN.: Document Control Desk, Washington, D.C. 20555-0001; with copies to the

Regional Administrator, Region I; the Director, Office of Enforcement; U.S. Nuclear Regulatory

Commission, Washington, D.C. 20555-001; and the NRC Senior Resident Inspector at Nine Mile Point Nuclear Station.

In accordance with 10 CFR Part 2.390 of the NRC's "Rules of Practice," a copy of this letter, its

enclosure, and your response (if any) will be available electronically for public inspection in the NRC Public Document Room or from the Public ly Available Records (PARS) component of the NRC's document system (ADAMS). ADAMS is accessible from the NRC Web Site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Sincerely,

/RA/ Glenn T. Dentel, Chief Projects Branch 1

Division of Reactor Projects Docket No.: 50-220, 50-410 License No.: DPR-63, NPF-69

Enclosure: Inspection Report 05000220/2008004 and 05000410/2008004 w/Attachment: Supplemental Information

cc w/encl:

M. Wallace, Vice - Chairman, Constellation Energy

H. Barron, President, CEO & Chief Nuclear Officer, Constellation Energy Nuclear Group

C. Fleming, Esquire, Senior Counsel, Nuclear Generation, Constellation Energy Group, LLC M. Wetterhahn, Esquire, Winston & Strawn

T. Syrell, Director, Licensing, Nine Mile Point Nuclear Station

P. Tonko, President and CEO, New York State Energy Research and Development Authority

J. Spath, Program Director, New York State Energy Research and Development Authority

P. Eddy, New York State Department of Public Service

C. Donaldson, Esquire, Assistant Attorney General, New York Department of Law

Supervisor, Town of Scriba

P. Church, Oswego County Administator

T. Judson, Central NY Citizens Awareness Network

D. Katz, Citizens Awareness Network

G. Detter, Manager, Nuclear Safety and Security, Constellation Energy

SUMMARY OF FINDINGS

IR 05000220/2008004, 05000410/2008004; 07/01/08 - 09/30/08; Nine Mile Point Nuclear Station,

Units 1 and 2; Maintenance Risk Assessment and Event Followup.

The report covered a three-month period of inspection by resident inspectors and regional specialist inspectors. One Green non-cited violation (NCV), and one Green finding, were identified. The significance of most findings is indicated by their color (Green, White, Yellow, Red) using Inspection Manual Chapter (IMC) 0609, "Significance Determination Process (SDP)."

Findings for which the SDP does not apply may be Green or be assigned a severity level after

NRC management review. The NRC's program for overseeing the safe operation of commercial nuclear power reactors is described in NUREG-1649, "Reactor Oversight Process," Revision 4, dated December 2006.

A. NRC-Identified and Self-Revealing Findings

Cornerstone: Initiating Events

Green.

A self-revealing finding was identified on July 14, 2008, when inadequate maintenance practices, during replacement and troubleshooting of a Unit 2 radioactive waste sump pump, caused an electrical transient that resulted in the loss of numerous plant components and required a power reduction. The inadequate maintenance practices included failure to perform post-maintenance testing and continuation of troubleshooting despite having obtained results that were not consistent with the troubleshooting plan. This issue was entered into NMPNS's corrective action program for evaluation.

The finding was greater than minor because it affected the human performance attribute of the Initiating Events cornerstone objective to limit the likelihood of those events that upset plant stability and challenge critical safety functions during shutdown as well as power operations. The finding was evaluated in accordance with IMC 0609 and determined to be of very low safety significance because the finding did not contribute to both the likelihood of a rector trip and the likelihood that mitigation equipment or functions would not be available, and did not screen as potentially risk significant due to external events. The finding had a cross-cutting aspect in the area of human performance because NMPNS did not appropriately plan the pump troubleshooting activity by incorporating abort criteria (H.3.a per IMC 0305). (Section 4OA3)

Cornerstone: Mitigating Systems

Green.

An NRC-identified non-cited violation (NCV) of 10 CFR 50.65(a)(4) was identified for inaccurate risk assessments completed for August 5 and 6, 2008.

Specifically, the unavailable reactor core isolation cooling (RCIC) system was not properly incorporated into the risk assessment. The cause was determined to be that an error had been made while entering a change to the risk monitor computer software, which resulted in RCIC incorrectly being assigned a zero risk importance.

As corrective actions, the modeling of RCIC was corrected and a verification of all mapping codes used in the risk monitor was performed.

The finding was greater than minor because the risk assessment for RCIC system maintenance was inadequate due to inaccurate information that was provided to the risk assessment tool. As a result, the ov erall elevated plant risk, when correctly assessed, put the plant into a higher licensee-established risk category. The finding was evaluated in accordance with IMC 0609, Appendix K, and determined to be of very low safety significance because the incremental core damage probability deficit (ICDPD) was less than 1E-6. The finding had a cross-cutting aspect in the area of human performance because NMPNS did not appr opriately plan work activities by incorporating valid risk insights (H.3.a per IMC 0305). (Section 1R13)

B. Licensee-Identified Violations

None.

5

REPORT DETAILS

Summary of Plant Status

Nine Mile Point Unit 1 began the inspection period at full rated thermal power (RTP). Several

short duration power reductions were performed for maintenance on reactor recirculation pump (RRP) motor-generators, and on September 27, power was reduced to 68 percent for a control

rod sequence exchange, single rod scram time testing, and turbine valve testing. Power was

restored to 100 percent the following day, and remained there for the rest of the inspection period.

Nine Mile Point Unit 2 began the inspection period at full RTP. On July 14, power was reduced to

50 percent due to loss of two high pressure feedwater heaters (FWHs), which resulted from an

electrical transient due to an equipment failure. The FWHs were subsequently returned to

service, and power was restored to 100 percent t he next day. On September 4, an increase in drywell airborne radioactive particulate activity, along with indication of a slowly degrading pump seal for the 'B' RRP and an apparent rapid increase in drywell unidentified leakage, prompted operators to perform a rapid power reduction to 93 percent. It was later determined that drywell

leakage was actually unchanged and stable, as were 'B' RRP seal parameters. Power was

restored to full RTP later that day. On September 18, power was reduced to 86 percent due to a problem with the main transformer cooling system. The problem was resolved and power was

restored to full RTP later that day. Unit 2 continued to operate at full RTP for the remainder of the

inspection period.

REACTOR SAFETY

Cornerstones: Initiating Events, Mitigating Systems, and Barrier Integrity 1R01 Adverse Weather Protection (71111.01 - One sample)

a. Inspection Scope

On July 24, 2008, the inspectors reviewed NMPNS's actions in response to a severe

electrical storm in the vicinity of the station. During this storm, Unit 1 experienced a

momentary loss of one of the two 115 kilovolt (kV) offsite power lines (line 1) due to a

lightning strike. Offsite power continued to be supplied to both vital switchboards from

offsite line 4, so this event did not result in an automatic start of the associated emergency

diesel generator (EDG). The affected breaker, onsite supply breaker R-10, automatically

reclosed as designed after approximately 5 seconds. The event did not have any

significant effect on plant operations. The inspectors verified that operators implemented

actions specified in the associated procedure to reduce the impact that the adverse

weather had on the site. The inspectors also verified that the NMPNS procedures addressed measures to monitor and maintain availability and reliability of the other offsite alternating current (AC) power system and t he onsite alternate AC power system during adverse weather conditions.

b. Findings

6 No findings of significance were identified.

1R04 Equipment Alignment

.1 Partial System Walkdown (71111.04 - Four samples)

a. Inspection Scope

The inspectors performed partial system walkdowns to verify risk-significant systems were

properly aligned for operation. The inspectors verified the operability and alignment of

these risk-significant systems while their r edundant trains or systems were inoperable or

out of service for maintenance. The inspec tors compared system lineups to system operating procedures, system drawings, and the applicable chapters in the updated final

safety analysis report (UFSAR). The inspectors verified the operability of critical system

components by observing component material condition during the system walkdown.

The inspectors performed partial walkdowns of the following systems:

  • Unit 2 125 volt direct current (DC) electrical system, Divisions 1 and 2, due to high safety significance; and

b. Findings

No findings of significance were identified.

.2 Complete System Walkdown (71111.04S - One sample)

a. Inspection Scope

The inspectors performed a complete walkdown of the Unit 1 emergency service water (ESW) system to identify discrepancies between the existing equipment configuration and

that specified in the design documents. During the walkdown, system drawings and

operating procedures were used to determine the proper equipment alignment and

operational status. The inspectors reviewed the open maintenance work orders (WOs)

that could affect the ability of the system to perform its functions. Documentation

associated with temporary modifications, operator workarounds, and items tracked by

plant engineering were also reviewed to assess their collective impact on system

operation. In addition, the inspectors reviewed the condition report (CR) database to

verify that equipment alignment problems were being identified and appropriately

resolved.

b. Findings

7 No findings of significance were identified.

1R05 Fire Protection

.1 Quarterly Inspection (71111.05Q - Six samples)

a. Inspection Scope

The inspectors toured areas important to reactor safety at NMPNS to evaluate the

station's control of transient combustibles and ignition sources, and to examine the

material condition, operational status, and operational lineup of fire protection systems

including detection, suppression, and fire barriers. The areas inspected included:

  • Unit 1 reactor building (RB) 261 foot elevation;
  • Unit 1 RB 281 foot elevation;
  • Unit 1 emergency cooling system steam isol ation valve room, RB 298 foot elevation;
  • Unit 2 RB 261 foot elevation;
  • Unit 2 RB 289 foot elevation; and
  • Unit 2 RB 353 foot elevation.

b. Findings

No findings of significance were identified.

.2 Annual Inspection (71111.05A - One sample)

a. Inspection Scope

The inspectors completed one annual fire drill observation inspection sample. The

inspectors observed a fire brigade drill on September 17, 2008, in the Unit 1 turbine

building. The inspectors observed brigade performance during the drill to evaluate

donning and use of protective equipment and self-contained breathing apparatus, fire

brigade leader command and control, fire brigade response time, communications, and

the use of pre-fire plans. The inspectors attended the post-drill critique and reviewed the

disposition of issues and deficiencies identified during the drill.

b. Findings

No findings of significance were identified.

1R06 Flood Protection Measures (71111.06 - One sample)

a. Inspection Scope

The inspectors completed one internal flooding sample. The inspectors reviewed the

individual plant examination and UFSAR for Unit 1 concerning internal flooding events and

completed walkdowns of one area in which flooding could have a significant impact on

risk. The RB torus room and the RB northwest corner room were reviewed.

b. Findings

No findings of significance were identified.

1R07 Heat Sink Performance (71111.07A - One sample)

a. Inspection Scope

The inspectors reviewed maintenance records for Unit 1 102 EDG cooling water heat

exchangers 79-03 and 79-04, performed in acco rdance with N1-MPM-079-412, "Diesel Generator Cooling Water Heat Exchanger and Temperature Control Valve Maintenance."

The inspectors reviewed EDG performance data to verify that heat exchanger operation

was consistent with the design basis. The inspectors interviewed the system engineer to

verify overall condition of the heat exchangers.

b. Findings

No findings of significance were identified.

1R11 Licensed Operator Requalification Program (71111.11Q - Two samples)

a. Inspection Scope

The inspectors evaluated two simulator scenarios in the licensed operator requalification

training (LORT) program. The inspectors assessed the clarity and effectiveness of

communications, the implementation of appropriate actions in response to alarms, the performance of timely control board operation, and the oversight and direction provided by

the shift manager. During the scenario, the inspectors also compared simulator

performance with actual plant performance in the control room. The following scenarios

were observed:

  • On August 26, 2008, the inspectors observed Unit 1 LORT to assess operator and instructor performance during a scenario involving a main generator hydrogen seal oil pump failure, a grid transient that resulted in a loss of offsite 115 kV power with failure

of the 103 EDG to start, a loss of coolant accident, and failure of the reactor vessel

fuel zone water level indicator. The inspectors evaluated the performance of risk

significant operator actions including the use of special operating procedures (SOPs)

and emergency operating procedures (EOPs).

9

  • On 5 September, 2008, the inspectors observed Unit 2 LORT to assess operator and instructor performance during a scenario involving a loss of drywell cooling, a loss of normal power to the Division 1 and 3 electrical busses, high motor temperature on one

of the operating reactor feedwater pumps that led to loss of the pump, and a loss of

coolant accident in the drywell along with failure of all reactor pressure vessel (RPV)

level indication, requiring RPV flooding. The inspectors evaluated the performance of

risk significant operator actions including the use of SOPs and EOPs.

b. Findings

No findings of significance were identified.

1R12 Maintenance Effectiveness (71111.12Q - Three samples)

a. Inspection Scope

The inspectors reviewed performance-based problems and the performance and condition

history of selected systems to assess the effectiveness of the maintenance program. The

inspectors reviewed the systems to ensure that the station's review focused on proper

maintenance rule scoping in accordance with 10 CFR Part 50.65, characterization of

reliability issues, tracking system and component unavailability, and 10 CFR Part 50.65 (a)(1) and (a)(2) classification. In addition, the inspectors reviewed the site's ability to

identify and address common cause failures and to trend key parameters. The following

four maintenance rule inspection samples were reviewed:

  • Unit 1 125 volt DC system based on multiple uninterruptible power supply (UPS)equipment issues;
  • Unit 2 control building heating, ventilation, and air conditioning (HVAC) system based on equipment problems that developed following implementation of a modification; and
  • Unit 2 reactor recirculation system based on recirculation pump seal leakage issues.

b. Findings

No findings of significance were identified.

1R13 Maintenance Risk Assessments and Emergent Work Control (71111.13 - Six samples)

a. Inspection Scope

The inspectors evaluated the effectiveness of the maintenance risk assessments required

by 10 CFR Part 50.65 (a)(4). The inspectors reviewed equipment logs, work schedules, and performed plant tours to verify that actual plant configuration matched the assessed

configuration. Additionally, the inspectors verified that risk management actions for both

planned and emergent work were consistent with those described in station procedures.

The inspectors reviewed risk assessments for the activities listed below.

Unit 1 10

  • Week of July 14, 2008, that included a rebuild of 112 core spray topping pump, 13 turbine building closed loop cooling system heat exchanger cleaning, and emergent

maintenance to troubleshoot a trip of the 13 instrument air (IA) compressor, combined

within a scheduled maintenance period.

  • Week of July 21, 2008, that included 112 containment spray raw water system maintenance and quarterly surveillance, 102 EDG monthly surveillance, and emergent issues with reactor protection system UPS 162B that resulted in a half scram signal, and loss of flow monitoring capability for the electromatic relief valves and safety

valves due to a failed power supply.

  • Week of August 18, 2008, that included maintenance on the 13 RRP motor-generator, a power reduction to 85 percent for recovery of 13 RRP, and emergent maintenance to

replace the 103 EDG raw water pump due to low discharge pressure.

Unit 2

  • Week of July 14, 2008, that included Division 1 EDG monthly surveillance, residual heat removal (RHR) 'A' quarterly surveillance, replacement of unannealed red brass

piping in the IA system, and emergent maintenance to troubleshoot a level control

problem with the 2B low pressure FWH, and troubleshooting activities associated with

a radioactive waste sump pump that resulted in multiple plant equipment issues and

required a power reduction to 50 percent.

  • Week of July 21, 2008, that included HPCS system maintenance and quarterly surveillance, a 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> run of the Division 3 EDG for a two year surveillance, and

emergent maintenance to troubleshoot Division 3 EDG voltage oscillations, a level control problem with the 2B low pressure FWH, and a leak from the low pressure core spray pressure maintenance (keepfill) pump mechanical seal water supply.

  • Week of August 4, 2008, that included inspection of the 'B' IA dryer, maintenance on the 'C' IA compressor, weld repair of the 'C' IA receiver, a three day maintenance

period on the RCIC system, and RCIC quarterly surveillance.

b. Findings

Introduction.

An NRC-identified Green NCV of 10 CFR 50.65(a)(4) was identified for inaccurate risk assessments completed for August 5 and 6, 2008. Specifically, the

unavailable reactor core isolation cooling (RCIC) system was not properly incorporated into the risk assessment.

Description.

During the week of August 4, 2008, the RCIC system was made inoperable and unavailable on several occasions for planned maintenance activities. When the

inspectors reviewed NMPNS's daily risk assessment on August 6, they noted that RCIC

would be inoperable and unavailable and that the value for daily CDF risk was indicated to

be "Low." The inspectors questioned this, based on previous experience when RCIC

having been unavailable had caused the daily CDF risk to be "Medium." On August 8, 11 NMPNS determined that the daily CDF risk should have been "Medium" while RCIC was

inoperable and unavailable. Prior to this determination, RCIC had been inoperable and

unavailable on two occasions during the week, with a total unavailability time of

approximately 30 hours3.472222e-4 days <br />0.00833 hours <br />4.960317e-5 weeks <br />1.1415e-5 months <br /> (hrs).

The cause of the incorrect risk assessment was determined to be that a typographical

error had been made on June 30, 2008, while entering a change to the risk monitor

computer software. This resulted in an error in the coding used to map RCIC

unavailability to risk importance in the Unit 2 PRA model, incorrectly giving it a zero risk

importance. As corrective actions, the modeling of RCIC was corrected and a verification of all mapping codes used in the risk monitor was performed. This issue was entered into the corrective action program (CAP) as CR 2008-6363.

The performance deficiency associated with this event was that inaccurate information

was entered in the risk monitor software resulting in an inadequate risk assessment being

used while the RCIC system was inoperable and unavailable during the August 4, 2008

work week.

Analysis.

The finding was greater than minor because it was similar to IMC 0612, Appendix E, example 7.e, in that the risk assessment for RCIC system maintenance was

inadequate (i.e., it underestimated the risk because of personnel error) because relevant

information provided to the risk assessment tool was inaccurate. As a result, the overall

elevated plant risk, when correctly assessed, put the plant into a higher licensee-

established risk category. Per IMC 0609, Attachment 4, Phase 1, "Initial Screening and

Characterization of Findings," the finding was evaluated in accordance with IMC 0609, Appendix K, "Maintenance Risk Assessment and Risk Management Significance

Determination Process." The baseline (zero-maintenance) core damage frequency was

1.35E-5/year

(yr) and the actual core damage frequency (with RCIC unavailable) was

5.10E-5/yr. Therefore, the actual incremental core damage frequency was (5.10 - 1.35)E-

5/yr = 3.75E-5/yr, and the actual incremental core damage probability (ICDP actual) was (3.75E-5/yr x 30 hrs) / 8760 hrs/yr = 1.28E-7. Although a risk assessment had been

performed, the value was essentially the zero-maintenance core damage frequency; that

is, it was evaluated the same as if a risk assessment had not been performed. Therefore, the incremental core damage probability deficit (ICDPD) was equal to ICDP actual. Since ICDPD was less than 1E-6, the finding was determined to be of very low safety

significance (Green).

The finding had a cross-cutting aspect in the area of human performance because

NMPNS did not appropriately plan work activities by incorporating valid risk insights (H.3.a

per IMC 0305).

Enforcement.

10 CFR 50.65, "Requirements for monitoring the effectiveness of maintenance at nuclear power plants," subsection (a)(4) states, in part, "Before performing

maintenance activities . . . the licensee shall assess and manage the increase in risk that

may result from the proposed maintenance activities. The scope of the

assessment may be limited to structures, sy stems, and components that a risk-informed evaluation process has shown to be significant to public health and safety." The NMPNS 12 Maintenance Rule Manual classifies the Unit 2 RCIC system as a high safety significant system. Contrary to the above, on August 8, 2008, it was identified that NMPNS had not correctly

assessed the risk associated with maintenance activities on August 5 and August 6 that

had made the Unit 2 RCIC system inoperable and unavailable, in that the daily CDF risk

had been determined to be "Low" when the actual value was "Medium." Because this

violation is of very low safety significance and was entered into the CAP as CR 2008-

6363, this violation is being treated as an NCV, consistent with Section VI.A.1 of the NRC Enforcement Policy. (NCV 05000410/2008004-01, Incorrect Risk Assessment for RCIC Unavailability)

1R15 Operability Evaluations (71111.15 - Seven samples)

a. Inspection Scope

The inspectors evaluated the acceptability of operability evaluations, the use and control

of compensatory measures, and compliance with technical specifications (TSs.) The

evaluations were reviewed using criteria specified in NRC Regulatory Issue Summary

2005-20, "Revision to Guidance Formerly Contained in NRC Generic Letter 91-18,

'Information to Licensees Regarding Two NRC Inspection Manual Sections on Resolution

of Degraded and Nonconforming Conditions and on Operability'," and Inspection Manual

Part 9900, "Operability Determinations and Functionality Assessments for Resolution of

Degraded or Nonconforming Conditions Adverse to Quality or Safety." The inspectors'

review included verification that the operability determinations were made as specified by

Procedure CNG-OP-1.01-1002, "Conduct of Operability Determinations / Functionality

Assessments." The technical adequacy of the determinations was reviewed and compared to the TSs, UFSAR, and associated design basis documents (DBDs).

The following evaluations were reviewed:

  • CR 2008-5852 concerning the operability of the Unit 1 drywell equipment drain tank input to the drywell leak detection system, in light of anomalous tank level and leak rate indications;
  • CR 2008-6536 concerning degraded flow from the Unit 1 EDG 103 raw water pump, identified during its quarterly surveillance;
  • CR 2008-6643 concerning water and sediment in Unit 1 EDG fuel oil storage tank bottom samples;
  • CR 2008-5841 concerning degraded performance of one of the Unit 2 'A' RHR pump room unit coolers;
  • CR 2008-5439 concerning operability of the Unit 2 Division 2 EDG in the emergency mode with a failed overspeed butterfly valve limit switch that had caused the EDG to shut down while operating in the test mode;
  • CR 2008-6647 concerning low peak firing pressure on one cylinder for the Unit 2 Division 3 EDG.

b. Findings

No findings of significance were identified.

1R18 Plant Modifications (71111.18 - Four samples)

.1 Temporary Modifications

a. Inspection Scope

The inspectors reviewed a Unit 2 temporary modification to raise the 'D' service water

pump outboard bearing temperature setpoint from 130 degrees Fahrenheit (F) to 150 F.

The setpoint was raised to allow for new packing run-in on the pump. The inspectors

reviewed the 10 CFR Part 50.59 screening against the system design bases

documentation to verify that the modification did not affect system operability. The

inspectors reviewed the vendor manual to verify that increased temperature would not

affect the pump's reliability.

The inspectors reviewed a Unit 2 temporary modification that installed temporary power to

the B-phase main transformer cooling pumps and fans from the installed spare 'D' main

transformer. The inspectors reviewed the at-risk activity work package, interviewed the system engineer, and reviewed the 10 CFR Part 50.59 screening against the system design bases documentation to verify that the modification did not affect system

operability. The inspectors also reviewed the WO that installed and removed the

temporary power and walked down the equipment after work completion to verify that the

equipment had been returned to its original configuration.

b. Findings

No findings of significance were identified.

.2 Permanent Modifications

a. Inspection Scope

The inspectors reviewed Unit 2 design change package (DCP) N2-99-032, "Gaseous

Effluent Monitoring System Replacement."

The purpose of this modification was to replace an aging system for which system reliability had been degrading. The inspectors

assessed the adequacy of the modification package and procedural changes, verified that

applicable design and licensing basis requirements were met, and verified that design

margins were not degraded by the modification.

The inspectors reviewed Unit 1 DCP N1-08-013, "Replace Control Rod Drive (CRD)

Timing Recorders at NMP1." The purpose of this modification was to improve the process

by which data is acquired and analyzed for all control rod movement. The inspectors

assessed the adequacy of the modification package and 10 CFR Part 50.59 screening, verified that applicable design and licensing basis requirements were met, and verified that design margins were not degraded by the modification. The inspectors interviewed

engineers involved with the project, walked down the system, and reviewed the post-14 maintenance test (PMT) results to verify proper installation and the test acceptance criteria

had been met. The inspectors also reviewed the affected procedures and drawings to

verify that affected documents were being updated.

b. Findings

No findings of significance were identified.

1R19 Post Maintenance Testing (71111.19 - Seven samples)

a. Inspection Scope

The inspectors reviewed the PMTs listed below to verify that procedures and test activities ensured system operability and functional capability. The inspectors reviewed the test

procedure to verify that the procedure adequately tested the safety functions that may

have been affected by the maintenance activity, that the acceptance criteria in the

procedure were consistent with information in the applicable licensing basis and/or DBDs, and that the procedure had been properly reviewed and approved. The inspectors also

witnessed the test or reviewed test data, to verify that the test results adequately

demonstrated restoration of the affected safety functions.

.

  • Unit 1, WO 08-11429-00 that replaced capacitors in uninterruptable power supply UPS-162A. The PMT was performed in accordance with N1-EPM-UPS-003, "UPS 10

Year Maintenance," and a 24-hour confidence run.

  • Unit 1, WO 08-13901-00 that replaced the EDG 103 raw water pump. The PMT was performed in accordance with N1-ST-Q25, "EDG Cooling Water Quarterly Test," and N1-PM-V2, "Pump Curve Validation Test."
  • Unit 1, WO 08-09002-00 that rebuilt the 112 core spray topping pump. The PMT was performed in accordance with N1-ST-Q1C, "Core Spray 112 Pump and Valve

Operability Test," and N1-PM-V2, "Pump Curve Validation Test."

  • Unit 1, WO 06-20738-00 that performed preventive maintenance on stack off-gas radiation monitor, RAM-112-08A. The PMT was performed in accordance with N1-

ISP-112-001, "Stack Gas Monitor Calibration."

  • Unit 2, ACR 08-04217 that performed troubleshooting of the Division 2 EDG overspeed butterfly valve limit switch fa ilure. The PMT was performed in accordance with N2-OSP-EGS-M@001, "Diesel Generator and Diesel Air Start Valve Operability

Test - Division I and II."

  • Unit 2, ACR 08-04603 that performed troubleshooting of the Division 3 EDG voltage regulator motor operated potentiometer. The PMT was performed in accordance with N2-OP-100B, "HPCS Diesel Generator."

Validation Test."

b. Findings

No findings of significance were identified.

1R22 Surveillance Testing (71111.22 - Eight samples)

a. Inspection Scope

The inspectors witnessed performance of and/or reviewed test data for risk-significant

surveillance tests to assess whether the components and systems tested satisfied design and licensing basis requirements. The inspectors verified that test acceptance criteria

were clear, demonstrated operational readiness and were consistent with the DBDs; that

test instrumentation had current calibrations and the range and accuracy for the

application; and that tests were performed, as written, with applicable prerequisites

satisfied. Upon test completion, the inspectors verified that equipment was returned to the

status specified to perform its safety function.

The following surveillance tests were reviewed:

  • N1-ST-M4A, "EDG 102 and PB 102 Operability Test;"
  • N2-PM-A006, "B.5.b Pump Annual Flow Rate Test;"
  • N2-OSP-ICS-Q@002, "RCIC Pump and Valve Operability Test and System Integrity Test and ASME XI Functional Test;"
  • N2-OSP-SWP-Q@001, "Division 1 SW Operability Test;" and
  • N2-TSP-HVC-R@001, "Testing and Analysis of Unit 2 Control Room Outdoor Air Special Filter Train System."

b. Findings

No findings of significance were identified.

16 Cornerstone: Emergency Preparedness 1EP2 Alert and Notification System Evaluation (71114.02 - One sample)

a. Inspection Scope

An onsite review was conducted to assess the maintenance and testing of the NMPNS

alert and notification system (ANS), including both the system sirens and tone alert radios.

During this inspection, the inspectors interviewed emergency preparedness (EP) staff

responsible for implementation of the ANS testing and maintenance. The inspectors

reviewed CRs pertaining to the ANS for causes, trends, and NMPNS's corrective actions.

The inspectors further discussed the ANS with the assigned technical specialist, reviewing

system performance from June 2006 through June 2008. The inspectors reviewed the

ANS procedures and the ANS design report to ensure NMPNS's compliance with those

commitments for system maintenance and testing. Additionally, the inspectors reviewed

changes to the design report and how these changes were captured. The Planning

Standard, 10 CFR Part 50.47(b)(5), and the related requirements of 10 CFR Part 50, Appendix E, were used as reference criteria.

b. Findings

No findings of significance were identified.

1EP3 Emergency Response Organization Staffing and Augmentation System (71114.03 - One sample)

a. Inspection Scope

The inspectors conducted a review of the NMPNS emergency response organization (ERO) augmentation staffing requirements and the process for notifying and augmenting

the ERO. This was performed to ensure the readiness of key staff for responding to an

event and to ensure timely facility activation. The inspectors reviewed procedures and

CRs associated with the ERO notification system and drills, and reviewed records from

call-in drills. The inspectors interviewed personnel responsible for testing the ERO

augmentation process, and reviewed the training records for a sampling of ERO to ensure

training and qualifications were up to date. The inspectors reviewed procedures for ERO

administration and training, and verified a sampling of ERO participation in exercises and

drills in 2007 and 2008. The Planning Standard, 10 CFR Part 50.47(b)(2) and related requirements of 10 CFR Part 50, Appendix E, were used as reference criteria.

b. Findings

No findings of significance were identified.

1EP4 Emergency Action Level and Emergency Plan Changes (71114.04 - One sample)

a. Inspection Scope

Prior to this inspection, the NRC had received and acknowledged changes made to the

NMPNS emergency plan and its implementi ng procedures. NMPNS developed these changes in accordance with 10 CFR Part 50.54(q), and determined that the changes did

not result in a decrease in effectiveness of the NMPNS Site Emergency Plan (the Plan).

NMPNS also determined that the Plan continued to meet the requirements of 10 CFR Part

50.47(b) and Appendix E to 10 CFR Part 50. During this inspection, the inspectors

conducted a review of NMPNS

=s 10 CFR Part 50.54(q) screenings for all the changes made to the emergency action levels (EALs) and all of the changes made to the Plan from

August 2007 through June 2008 that could have potentially resulted in a decrease in effectiveness of the Plan. This review of the EALs and Plan changes did not constitute NRC approval of the changes and, as such, the changes remain subject to future NRC

inspection. The requirements in 10 CFR Part 50.54(q) were used as reference criteria.

b. Findings

No findings of significance were identified.

1EP5 Correction of Emergency Preparedness Weaknesses (71114.05 - One sample)

a. Inspection Scope

The inspectors reviewed a sampling of self-assessment procedures and reports to assess

NMPNS=s ability to evaluate their EP performance and programs. The inspectors reviewed a sampling of CRs from January 2007 through June 2008 initiated by NMPNS

concerning drills, self-assessments, and audits. Additionally, the inspectors reviewed:

EP Oversight Board meeting minutes; Qualit y and Performance Assurance reports; event reports for the September 2007 Alert and the May 2008 Unusual Event declarations at

NMPNS; and the 2007 50.54(t) audit report. The Planning Standard, 10 CFR Part

50.47(b)(14), and the related requirements of 10 CFR Part 50, Appendix E, were used as

reference criteria.

b. Findings

No findings of significance were identified.

1EP6 Drill Evaluation (71114.06 - One sample)

a. Inspection Scope

The inspectors observed control room operator emergency plan response actions during

the Unit 2 evaluated LORT scenario on September 5, 2008. The inspectors verified that

emergency classification declarations and notifications were completed in accordance with 18 10 CFR Part 50.72, 10 CFR Part 50 Appendix E, and the emergency implementing

procedures.

b. Findings

No findings of significance were identified.

RADIATION SAFETY

Cornerstone: Occupational Radiation Safety

2OS1 Access Control to Radiologically Significant Areas (71121.01 - Six samples)

a. Inspection Scope

The inspectors reviewed radiation work permits for airborne radioactivity areas with the potential for individual worker internal exposures of greater than 50 millirem (mrem)

committed effective dose equivalent (20 derived air concentration (DAC)-hours). For

these selected airborne radioactive material areas, the inspectors verified barrier integrity

and engineering controls performance (e.g., high efficiency particulate air ventilation

system operation).

The inspectors reviewed and assessed the adequacy of NMPNS's internal dose

assessment for any actual internal exposur e greater than 50 mrem committed effective dose equivalent.

The inspectors examined NMPNS's physical and programmatic controls for highly

activated or contaminated materials (non-fuel) stored within the spent fuel pools.

The inspectors discussed with the acting radiation protection manager high dose rate-high

radiation area, and very high radiation area controls and procedures. The inspectors

focused on any procedural changes since the last inspection. The inspectors verified that

any changes to NMPNS's procedures did not substantially reduce the effectiveness and level of worker protection.

The inspectors discussed with health physics supervisors the controls in place for special

areas that have the potential to become very high radiation areas during certain plant

operations. The inspectors determined if these plant operations required communication

beforehand with the health physics group, so as to allow corresponding timely actions to

properly post and control the radiation hazards.

The inspectors verified adequate posting and locking of all entrances to high dose rate-

high radiation areas, and very high radiation areas.

The inspectors evaluated NMPNS's performance against the requirements contained in 10 CFR Part 20, Unit 1 TS 6.7, and Unit 2 TS 6.12.

b. Findings

No findings of significance were identified.

2OS2 ALARA Planning and Controls (71121.02 - Four samples)

a. Inspection Scope

The inspectors reviewed the results of the Spring 2008 Unit 2 refueling outage (2RFO11),

including the causes of any radiologically significant work (greater than five person-rem

collective exposure) which exceeded its dose estimate.

The inspectors obtained from NMPNS a list of wo rk activities ranked by actual/estimated exposure that are in progress or that have been completed during the last outage and

selected the two work activities of highest exposure significance.

The inspectors reviewed the as low as r easonably achievable (ALARA) work activity evaluations, exposure estimates, and exposure mitigation requirements. The inspectors

determined if NMPNS had established procedures, engineering and work controls, based on sound radiation protection principles to achieve occupational exposures that were ALARA. The inspectors determined if NMPNS had reasonably grouped the radiological

work into work activities, based on historic al precedence, industry norms, and/or special circumstances.

The inspectors compared the results achieved (dose rate reductions, person-rem used)

with the intended dose established in NMPNS's ALARA planning for these work activities.

The inspectors reviewed the assumptions and basis for the current annual collective

exposure estimate. The inspectors reviewed applicable procedures to determine the

methodology for estimating work activity-specific exposures and the intended dose outcome. The inspectors evaluated both dose rate and man-hour estimates for

reasonable accuracy.

The inspectors reviewed NMPNS's method for adjusting exposure estimates, or re-

planning work, when unexpected changes in scope or emergent work are encountered.

The inspectors determined if adjustments to estimated exposure (intended dose) were

based on sound radiation protection and ALARA principles or just adjusted to account for

failures to control the work.

The inspectors evaluated NMPNS's performance against the requirements contained in 10 CFR Part 20.1101.

b. Findings

No findings of significance were identified.

2OS3 Radiation Monitoring Instrumentation and Protective Equipment (71121.03 - One sample)

a. Inspection Scope

The inspectors reviewed the plant UFSAR to identify applicable radiation monitors

associated with transient high and very high radiation areas including those used in

remote emergency assessment.

The inspectors evaluated NMPNS's performance against the requirements contained in 10

CFR Part 20.1501, 10 CFR Part 20.1703 and 10 CFR Part 20.1704.

b. Findings

No findings of significance were identified.

OTHER ACTIVITIES

4OA1 Performance Indicator Verification (71151 - Seven samples)

a. Inspection Scope

The inspectors sampled NMPNS submittals fo r the performance indicators (PIs) listed below. To verify the accuracy of the PI data reported during that period, the PI definition

guidance contained in Nuclear Energy Institute (NEI) 99-02, "Regulatory Assessment

Performance Indicator Guideline," Revision 5, was used to verify the basis in reporting for

each data element.

Cornerstone: Initiating Events

The inspectors reviewed licensee event reports (LERs) and operator logs to determine

whether NMPNS accurately reported the number of unplanned power changes greater

than 20 percent at Unit 1 and Unit 2 from October 2007 to June 2008.

Cornerstone: Mitigating Systems

Unit 1 and Unit 2 LERs issued between the end of the third quarter 2007 and the end of

the second quarter 2008 were reviewed for safety system functional failures.

  • Unit 1 safety system functional failures
  • Unit 2 safety system functional failures 21 Cornerstone: Emergency Preparedness The inspectors reviewed data for the EP PIs which are: drill and exercise performance;

ERO Drill Participation; and ANS Reliability. The inspectors reviewed the PI data, its

supporting documentation, and the information NMPNS reported for the third and fourth

quarters of 2007, and the first and second quarters of 2008, to verify the accuracy of the

reported data. The acceptance criteria used for the review were 10 CFR Part 50.9 and

NEI 99-02.

Additionally, the inspectors performed NRC Temporary Instruction (TI) 2515/175, ensured the completeness of NMPNS's completed Attachment 1 from the TI, and forwarded that

data to NRC Headquarters.

b. Findings

No findings of significance were identified.

4OA2 Identification and Resolution of Problems (71152 - Two samples)

.1 Review of Items Entered into the CAP

a. Inspection Scope

As specified by Inspection Procedure 71152, "Identification and Resolution of Problems,"

and in order to help identify repetitive equipment failures or specific human performance

issues for follow-up, the inspectors performed a daily screening of items entered into

NMPNS's CAP. In accordance with the baseline inspection procedures, the inspectors

also identified selected CAP items across t he initiating events, mitigating systems, and barrier integrity cornerstones for additional follow-up and review. The inspectors assessed

the threshold for problem identification, the adequacy of the cause analyses, extent of

condition review, operability determinations, and the timeliness of the specified corrective

actions.

b. Findings

No findings of significance were identified.

.2 Annual Sample - Review of Corrective Actions for Unit 1 Feedwater Heater Issues

a. Inspection Scope

This inspection focused on NMPNS's problem identification, evaluation, and resolution of

a Unit 1 level control valve (LCV)-26-09 actuator o-ring issue associated with the 122

FWH. On September 15, 2007, the 122 FWH tripped on high-high level when LCV-26-09

failed in the closed position and caused a cascading affect that backed up the water flow

to the other FWHs in the heater string. The 121 through 124 FWHs tripped due to high-

high level within 30 minutes, and the last FWH in the heater string (125) tripped several 22 hours2.546296e-4 days <br />0.00611 hours <br />3.637566e-5 weeks <br />8.371e-6 months <br /> later. This caused operators to reduce reactor power to less than 80 percent and

produced significant water-hammer in the FWH system piping. Following this event, operators initiated a condition report (CR 2007-5475) to resolve the issue. NMPNS

performed corrective maintenance on the valve actuator o-ring and repaired damaged

piping and supports on the 12 heater string prior to returning the system to service.

The inspectors selected the FWH issue for review because it resulted in an unplanned

reactivity change and power reduction, caused significant water-hammer in the system, and challenged plant operators. The inspectors reviewed NMPNS's associated

troubleshooting results, root cause evaluation, extent of condition review, and short-term and long-term corrective actions. The inspectors conducted a walkdown of accessible portions of the system, and reviewed the material condition of the LCVs, design control

measures, and configuration control. The inspectors also interviewed plant personnel and

reviewed procedures, related industry operating experience (OE), and the vendor manual

for the FWH LCV actuators. In addition, the inspectors reviewed the NMPNS TS and

UFSAR to ensure that NMPNS operated and maintained the FWH system as required.

b. Assessment and Observations

No findings of significance were identified. NMPNS used a failure modes and effects

analysis in the root cause evaluation to determine the nature of the LCV malfunction. The

root cause evaluation determined that the lubricant used in the actuator degraded to the

point where it caused the actuator o-rings to harden, thereby allowing air to leak past the

actuating piston. This caused insufficient air pressure to the valve actuator such that it

would not open the LCV on a demand signal. The inspectors determined that NMPNS

performed a thorough review of the issue and implemented appropriate corrective actions.

The corrective actions were aligned with the root cause analysis and included procedure

and preventive maintenance revisions, implement ing the use of a new lubricant, improved training to operators and engineering personnel on water-hammer mechanisms, and

operating experience program improvements.

The inspectors concluded that NMPNS had taken appropriate action in accordance with station procedures and the CAP. The

inspectors also determined that the root cause evaluation and subsequent follow-up

corrective maintenance were generally sufficient and based on the best available

information, troubleshooting, and relevant industry OE. In general, NMPNS's assigned

corrective actions were adequately tracked, appropriately documented, and completed as

scheduled.

.3 Annual Sample - Review of Corrective Actions for Inadvertent Carbon Dioxide (CO2)

Discharge

a. Inspection Scope

The inspectors reviewed NMPNS's evaluation and corrective actions associated with the

September 19, 2007 inadvertent discharge of CO2 from the fixed CO2 fire suppression system in the Unit 2 HPCS switchgear room (CR 2007-5538). The event occurred during

an installation of wiring in a local fire panel as part of a design change, and resulted in

NMPNS declaring an Alert at Unit 2. The inspectors reviewed NMPNS's root cause

analysis and corrective actions to ensure that appropriate evaluations were performed and 23 corrective actions were specified and prioritized. The inspectors also reviewed the follow-

up actions to verify that the root cause and corrective actions identified were addressed.

b. Findings

& Observations No findings of significance were identified. The inspectors determined that, in general, the

corrective actions taken associated with the inadvertent CO2 discharge were reasonable

and adequate.

4OA3 Followup of Events and Notices of Enforcement Discretion (71153 - Three samples)

.1 (Closed) LER 05000220/2008-001-00 , Loss of Offsite Power due to an Equipment

Malfunction On May 13, 2008, a loss of Unit 1 offsite power occurred due to an offsite equipment

failure which caused a loss of 115 kV offsite power line 4 while the remaining 115 kV

offsite power line (line 1) was removed from service for planned maintenance. The event

detailed in this LER was discussed in Section

4OA3 of Inspection Report

05000220/2008003. The inspectors reviewed this LER and no findings of significance

were identified. This LER is closed.

.2 (Closed) LER 05000410/2008-001-00 , Unqualified Relays Installed Since Original

Construction Result in an Unanalyzed Condition On April 10, 2008, NMPNS discovered that the J10 alarm relays in RB ventilation system

unit cooler motor starter circuits did not satisfy the environmental qualification

requirements of 10 CFR 50.49. This discovery came as a result of investigation of the

cause of J10 relay failures during loss of offsite power testing that was performed during

the 2008 refueling outage. J10 relay failures resulted in an NCV as documented in

Section 1R22 of Inspection Report 05000410/2008003. The inspectors reviewed this LER

and no additional findings of significance were identified. The failure of the J10 relays to

meet the environmental qualification requirements of 10 CFR 50.49 constitutes a violation

of minor significance that is not subject to enforcement action in accordance with Section

IV of the NRC Enforcement Policy. NMPNS entered the issues associated with this event into its CAP as CR 2008-2976. This LER is closed.

.3 Power Reduction due to a Maintenance-Related Electrical Transient

a. Inspection Scope

On July 14 at 1:12 p.m., Unit 2 experienced a partial loss of feedwater heating due to loss

of extraction steam to the 6B (high pressure) and 5C (low pressure) FWHs. The cause of

the event was an unrelated maintenance activity that unexpectedly produced an electrical

transient which affected a number of plant systems. Other consequences of the transient

were loss of the 'A' and 'C' heater drain pumps, loss of the 'B' offgas train, loss of normal

RB ventilation which resulted in automatic isolation of the RB and start of the standby gas

treatment system, and isolation of the hydrogen water chemistry system.

24 Operators responded in accordance with N2-SOP-08, "Unplanned Power Changes," and

N2-SOP-101D, "Rapid Power Reduction," to lower reactor power to 73 percent. After the

cause of the transient was identified, operators commenced recovery of the FWHs. While

attempting to restore the 5C FWH to service, resultant system perturbations caused an

isolation of the 6C FWH. With two high pressure FWHs (6B and 6C) out of service, N2-SOP-08 directed that an orderly plant shutdown be commenced. Operators resumed

power reduction until, at 50 percent power, the 6B FWH was successfully returned to

service. The plant shutdown was terminated and power ascension commenced in

coordination with restoration of the remaining affected systems. Power was restored to

full RTP on July 15.

The inspectors responded to the control room and observed operators' responses to the

event, and reviewed the circumstances surrounding the event.

b. Findings

Introduction.

A self-revealing Green finding was identified on July 14, 2008, when inadequate maintenance practices, during replacement and troubleshooting of a Unit 2

radioactive waste sump pump, caused an electrical transient that resulted in the loss of

numerous plant components and required a power reduction.

Description.

In May of 2008, radioactive waste sump pump 2DFW-P1A was replaced using a new model pump. The WO required that a rotation check be performed after the

electrical terminations had been completed. This, however, was not done because the

need for it was not recognized until after the pump had been installed in the sump.

Although work was stopped to determine a course of action, the pump remained available

for automatic operation as the backup sump pump. On July 8, 2008, it was recognized

that the pump had run several times since the work had been stopped, as indicated by the

pump run chart. This was incorrectly used to verify proper pump operation, and the

rotation check and PMT steps in the WO were signed off as complete.

On July 9, 2DFW-P1A was discovered to be running with no discharge pressure. In

developing a troubleshooting plan, NMPNS initial actions were to reverse power leads to

the pump. During testing the pump had no discharge pressure and, after two minutes, tripped on thermal overload. The leads were returned to the original configuration, and the pump was again energized by closing its circuit breaker on motor control center (MCC)

2NHS-MCC016. Shortly after the breaker was shut, noise was heard and flame was

observed coming from the breaker cubicle.

The feeder breaker from power board 2NSH-US9 to 2NHS-MCC016 tripped; however, the undervoltage transient to 2NSH-US9, caused by this failure (a short), resulted in the equipment losses discussed above.

In response to this event, the fire brigade responded to a fire alarm in the vicinity of 2NHS-

MCC016. They found no fire and observ ed the damaged breaker for 2DFW-P1A.

Operators responded to the partial loss of feedwater heating by reducing power to 73

percent. This issue was entered into the CAP as CR 2008-5745.

The cause of the event was that the pump suction and discharge were plugged with debris

from the sump, which resulted in high motor current due to the pump being in a bound 25 rotor condition. This, combined with a manufacturing defect associated with wiring

insulation in the breaker, resulted in a phase-to-ground short between the breaker and the

motor control center.

The performance deficiency associated with this event was inadequate maintenance

practices. Specifically: Following replacement in May, the pump was left in a condition

such that it would operate automatically pr ior to the performance of PMT; and, the PMT

was signed off based on pump run time rather than a verification of pump flow rate.

NMPNS procedure GAP-SAT-02, "Pre/Post-Maintenance Test Requirements," Revision

27, states that the PMT shall check components that were affected by the maintenance, verify that maintenance was properly performed, and verify that a new deficiency was not created. Had PMT been performed at the time of installation, low flow would likely have

shown that the pump discharge piping was already plugged with sump debris. This would

have prevented continued use of the pump and prevented subsequent troubleshooting

from focusing on the direction of motor rotation. Additionally: The troubleshooting plan

was inadequate in that, even if the pump had been rotating backwards, it would have

developed some discharge pressure; and, after the phase reversal had produced no

change in pump performance, the motor was restored to its original configuration and

tested, rather than to have reevaluated the troubleshooting plan. Constellation procedure

CNG-MN-1.01-1002, "Troubleshooting," Revision 0001, requires that troubleshooting shall

be stopped in the event of an unexpected equipment response, and that the

troubleshooting plan shall be reevaluated accordingly.

Analysis.

The finding was greater than minor because it was similar to IMC 0612, Appendix E, example 4.b, in that the inadequate maintenance resulted in a plant transient

that affected multiple systems and components. The finding affected the human

performance attribute of the Initiating Events cornerstone objective to limit the likelihood of

those events that upset plant stability and challenge critical safety functions during

shutdown as well as power operations. The finding was evaluated in accordance with IMC 0609, Attachment 4, and determined to be of very low safety significance (Green) per the

SDP Phase one determination because the finding did not contribute to both the likelihood

of a rector trip and the likelihood that mitigation equipment or functions would not be

available, and did not screen as potentially risk significant due to external events.

The finding had a cross-cutting aspect in the area of human performance because NMPNS did not appropriately plan the pump troubl eshooting activity by incorporating abort criteria (H.3.a per IMC 0305).

Enforcement.

No violation of regulatory requirements occurred. The inspectors determined that the finding did not represent a noncompliance issue because it occurred on non safety-class balance of plant equipment. (FIN 05000410/2008004-02, Inadequate Maintenance Practices Result in a Plant Transient)26

4OA5 Other Activities

.1 Quarterly Resident Inspector Observations of Security Personnel and Activities

a. Inspection Scope

During the inspection period, the inspectors conducted observations of security force

personnel and activities to ensure that the ac tivities were consistent with NMPNS's security procedures and regulatory requirements relating to nuclear plant security. These

observations took place during both normal and off-normal plant working hours.

These quarterly resident inspector observations of security force personnel and activities did not constitute any additional inspection samples. Rather, they were considered an

integral part of the inspectors' normal plant status review and inspection activities.

b. Findings

No findings of significance were identified.

4OA6 Meetings, including Exit

Exit Meeting Summary

The inspectors presented the inspection results to Mr. Keith Polson and other members of

NMPNS management on October 24, 2008. NM PNS acknowledged that no proprietary information was involved.

ATTACHMENT:

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee Personnel

S. Belcher, Plant Manager
W. Byrne, Manager, Nuclear Security
R. Dean, Director, Quality and Performance Assessment
T. Inc, I&C Technician
J. Kaminski, Manager, Emergency Preparedness
J. Krakuszeski, Manager, Operations
J. Laughlin, Manager, Engineering Services
K. Polson, Vice President
J. Schultz, Chemistry Supervisor, J.A. FitzPatrick Nuclear Power Plant
T. Shortell, Manager, Training
S. Sova, Manager, Radiation Protection
K. Stoffle, Environmental Support Supervisor
J. Stone, Chemistry Technician
T. Syrell, Director, Licensing

LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED

Opened and Closed

05000410/2008004-01 NCV Incorrect Risk Assessment for RCIC Unavailability (Section 1R13)
05000410/2008004-02 FIN Inadequate Maintenance Practices Result in

a Plant Transient (Section 4OA3)

Closed

05000220/2008-001-00 LER Loss of Offsite Power due to an Equipment

Malfunction (Section 4OA3)

05000410/2008-001-00 LER Unqualified Relays Installed Since Original

Construction Result in an Unanalyzed

Condition (Section 4OA3)

Discussed

None.

Attachment

LIST OF DOCUMENTS REVIEWED