Text

NRC Integrated Inspection Report 05000483/2018001
	ML18123A395
Person / Time
Site:	Callaway
Issue date:	05/03/2018
From:	Taylor N H; NRC/RGN-IV/DRP/RPB-B
To:	Diya F; Ameren Missouri
	Taylor N H
References
	IR 2018001
	Download: ML18123A395 (30)
	v • d • e

May 3, 2018

Mr. Fadi Diya, Senior Vice President and Chief Nuclear Officer Ameren Missouri Callaway Plant P. O. Box 620 Fulton, MO 65251

SUBJECT: CALLAWAY PLANT

- NRC INTEGRATED INSPECTION REPORT 05000483/2018001

Dear Mr. Diya:

On March 31, 2018, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Callaway Plant. On April 4, 2018 , the NRC inspectors discussed the results of this inspection with Mr. Tim He rrmann, Site Vice President, and other members of your staff. The results of this inspection are documented in the enclosed report.

NRC inspectors documented one finding of very low safety significance (Green) in this report. This finding involved a violation of NRC requirements.

The NRC is treating this violation as a non-cited violation (NCV) consistent with Section 2.3.2.a of the Enforcement Policy.

If you contest the violation or significance of this NCV, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the NRC resident inspector at the Callaway Plant.

If you disagree with a cross

-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S.

Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the NRC resident inspector at the Callaway Plant. This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading

-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, "Public Inspections, Exemptions, Requests for Withholding.

"

Sincerely,/RA/ Nicholas H. Taylor, Branch Chief Project Branch B Division of Reactor Projects Docket No. 50

-483 License No. NPF

-30

Enclosure:

Inspection Report 05000483/2018001 w/Attachment 1: Supplemental Information Attachment 2: Request for Information

Enclosure U.S. NUCLEAR REGULATORY COMMISSION Inspection Report Docket Number

05000483 License Number

NPF-30 Report Number: 05000483/2018001 Enterprise Identifier:

I-2018-001-0006 Licensee: Union Electric Company Facility: Callaway Plant Location: 8315 County Road 459 Steedman, MO 65077 Inspection Dates:

January 1, 2018, to March 31, 2018 Inspector s: D. Bradley, Senior Resident Inspector S. Janicki, Resident Inspector S. Alferink, Reactor Inspector D. Dodson, Senior Resident Inspector R. Kopriva, Senior Reactor Inspector S. Makor, Reactor Inspector J. Melfi, Project Engineer Approved By:

N. Taylor Chief, Project Branch B Division of React or Projects

2

SUMMARY

The NRC continued monitoring licensee's performance by conducting a n integrated inspection at the Callaway Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRC's program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information. NR C-identified and self-revealed findings, violations, and additional items are summarized in the table s below. A NRC-identified non-cited violation is documented in report section 71111.11. List of Findings and Violations Failure to Maintain Emergency Operating Procedures Cornerstone Significance Cross-cutting Aspect Report Section Mitigating Systems Green NCV 05000483/2018001

-01 Closed [H.3] - Human Performance, Change Management 71111.11-Licensed Operator Performance The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a, "Procedures," for the licensee's failure to maintain emergency operating procedures for aligning auxiliary feedwater suction sources. Specifically, the licensee added continuous action steps to emergency operating procedures that placed both motor-driven auxiliary feedwater pumps in pull-to-lock and isolated their associated recirculation lines after depleting the two non-safety-related suction sources. These actions cause two of the three safety-related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety-related suction source of essential service water which is credited in accident analysis.

Additional Tracking Items Type Issue number Title Report Section Status URI 05000483/2016001

-01 Possible Incorrect Screening of the Spent Fuel Pool Decay Heat Removal Key Safety Function 71111.05 AQ Closed LER 05000483/2013

-009-00 Appendix R Unanalyzed Condition - Direct Current Ammeter Circuits Without Overcurrent Protection 71153 Closed LER 05000483/2014

-004-00 Postulated Hot Short Fire Event that Could Adversely Impact Shutdown Equipment 71153 Closed LER 05000483/2017

-001-00 05000483/2017

-00 1-0 1 Violation of Technical Specification 3.7.9 Due to Ultimate Heat Sink Cooling Tower Train Inoperability 71153 Closed 3 LER 05000483/2017

-002-01 Inadequate Protection from Tornado Missiles Identified due to Nonconforming Design 71153 Closed LER 05000483/2017

-003-00 Violation of Technical Specification 3.6.3, Containment Isolation Check Valve Found in Open Position 71153 Closed NOV 05000483/2017007

-01 Not Verifying the Operation and Timing of the Engineered Safety Feature Transformer XNB01 Load Tap Changer 92702 Closed 4

PLANT STATUS

Callaway Plant began the inspection period at full power. On March 14, 2018, the licensee reduced power to 45 percent to replace a reactor coolant system flow transmitter, commenced ascending in power upon completion of testing, and returned to full power on the same day

. The licensee remained at this power level through the end of the inspection period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp

-manual/inspectio n-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, "Light

-Water Reactor Inspection Program

- Operations Phase." The inspectors performed plant status activities described in IMC 2515 Appendix D, "Plant Status

," and conducted routine reviews using IP 71152, "Problem Identification and Resolution."

The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFE TY

71111.01 - Adverse Weather Protection

Impending Severe Weather (1 Sample) The inspectors evaluated readiness for impending adverse weather conditions for:

(1) Severe winter weather on January 11, 2018

71111.04 - Equipment Alignment

Partial Walkdown (3 Samples) The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:

(1) Component cooling water train B on January 1 0, 201 8

(2) Control room filtration unit FGK02B on January 25, 2018

(3) Battery charger NK26 on February 7, 2018 Complete Walkdown (1 Sample) The inspectors evaluated system configurations during a complete walkdown of

(1) Instrument AC power (NN) system on January 18, 2018 5

71111.05AQ - Fire Protection Annual/Quarterly

Quarterly Inspectio n (5 Samples) The inspectors evaluated fire protection program implementation in the following selected areas:

(1) Control building 2016' elevation, fire area C-15 on January 12, 2018

(2) Auxiliary feedwater pipe chase 1988' elevation, fire area A-1 on February 16, 2018

(3) Control room air conditioning and filtration units, fire areas A-21 and A-22 on March 6 , 2018

(4) Electrical penetration rooms, fire areas A-17 and A-18 on March 1 1, 2018

(5) Intake structure, fire area IS-1 on March 28, 2018

71111.06 - Flood Protection Measures Internal Flooding (1 Sample) The inspectors evaluated internal flooding mitigation protection

(1) Control building 2016' elevation on January 9, 2018

71111.07 - Heat Sink Performance

Heat Sink (1 Sample)

The inspectors evaluated

(1) Emergency diesel generator jacket water heat exchanger train A on March 22, 2018

71111.11 - Licensed Operator Requalification Program and Licensed Operator Performance

Operator Requalification (1 Sample) The inspectors observed and evaluated simulator training for operating crews

(1) Electrical faults on February 6, 2018 Operator Performance (1 Sample) The inspectors observed and evaluated

(1) Surveillance testing for the auxiliary feedwater system on February 20, 2018

(2) Surveillance testing for the emergency diesel generator train B and reactor coolant flow transmitter troubleshooting on March 7, 2018 6

71111.12 - Maintenance Effectiveness

Routine Maintenance Effectiveness (2 Samples) The inspectors evaluated the effectiveness of routine maintenance activities associated with the following equipment and/or safety significant functions:

(1) 125 V DC system (NK) on January 17, 2018

(2) Instrument AC power system (NN) on February 14, 2018

71111.13 - Maintenance Risk Assessments and Emergent Work Control

(5 Samples) The inspectors evaluated the risk assessments for the following planned and emergent work activities

(1) Elevated risk actions due t o planned centrifugal charging pump B and component cooling water equipment outage on January 30, 2018

(2) Elevated risk actions due to planned switchyard maintenance on February 5, 2018

(3) Elevated risk actions due to planned safety injection train A equipment outage on February 13, 2018

(4) Emergent risk actions due to auxiliary feedwater pump door failure on February 20, 2018

(5) Elevated risk actions due to planned turbine

-driven auxiliary feedwater pump equipment outage on February 27, 2018

71111.15 - Operability Determinations and Functionality Assessments

(5 Sample s) The inspectors evaluated the following operability determinations and functionality assessments

(1) Rising level trend in safety injection accumulator s on January 8, 2018

(2) Reactor building service air header supply containment isolation valve KAV0118 out of position on January 15, 2018

(3) Battery charger NK25 equalize potentiometer failure on January 16, 2018

(4) Spent fuel pool calculation assumptions on February 13, 2018

(5) Turbine-driven auxiliary feedwater pump room door DSK13311 failure on March 2, 2018

71111.18 - Plant Modifications

(1 Sample) The inspectors evaluated the following permanent modification

(1) MP 12-0020 electrical t ie-ins for FLEX on March 29, 2018 7

71111.19 - Post Maintenance Testing

(5 Samples) The inspectors evaluated the following post maintenance tests:

(1) Control room air conditioning unit SGK04B equipment outage on January 10, 2018

(2) Class 1E battery charger NK25 equipment outage on January 22, 2018

(3) Class 1E battery charger NK21 equipment outage on January 29, 2018

(4) Turbine-driven auxiliary feedwater pump equipment outage on February 28, 2018

(5) Emergency diesel generator and essential service water train A equipment outage on March 23, 2018

71111.22 - Surveillance Testing

The inspectors evaluated the following surveillance tests:

Routine (1 Sample)

(1) OSP-NE-0001A, standby diesel generator A periodic tests on January 24, 2018 In-service (2 Samples)

(1) OSP-BG-P005A, centrifugal charging pump A inservice test

- Group B on February 15, 2018

(2) OSP-EG-P01BD, component cooling water train B pump and valve inservice test

- group A on March 29, 2018 Containment Isolation Valve (1 Sample)

(1) OSP-KC-LL067, containment isolation valve leak rate test and results of check valve internal inspection under Condition Report 201706233 on March 15, 201 8

71114.06 - Drill Evaluation

Emergency Planning Drill (1 Sample) The inspectors evaluated the radiological emergency response plan drill:

(1) Team 4 on March 8, 2018 Drill/Training Evolution (1 Sample) The inspectors evaluated annual emergency response organization training evolution

(1) Team 4 on February 1, 2018

OTHER ACTIVITIES

- BASELINE 71151 - Performance Indicator Verification (3 Samples) The inspectors verified licensee performance indicators submittals listed below:

(1) MS06: Emergency AC Power Systems (01/01/2017

-12/31/2017)

(2) MS10: Cooling Water Support Systems (01/01/2017

-12/31/2017)

(3) BI01: Reactor Coolant System (RCS) Specific Activity Sample (01/01/2017-12/31/2017)

71152 - Problem Identification and Resolution

Annual Follow

-up of Selected Issue s (2 Samples

) The inspectors reviewed the licensee's implementation of its corrective action program related to the following issues:

(1) Safety injection pump oil leak, Condition Report 201704706

(2) Ultimate heat sink cooling tower shroud bolting, Condition Report 201010236 71153 - Follow-up of Events and Notices of Enforcement Discretion Licensee Event Reports (5 Samples) The inspectors evaluated the following licensee event reports which can be accessed at https://lersearch.inl.gov/LERSearchCriteria.aspx

(1) Licensee Event Report 05000483/2013-009-00, Appendix R Unanalyzed Condition

- Direct Current Ammeter Circuits Without Overcurrent Protection, on October 9, 2013

(2) Licensee Event Report 05000483/2014 00, Postulated Hot Short Fire Event that Could Adversely Impact Shutdown Equipment, on September 19, 2014

(3) Licensee Event Report s 05000483/2017 00 and 05000483/2017

-00 1-01 , Violation of Technical Specification 3.7.9 Due to Ultimate Heat Sink (UHS) Cooling Tower Train Inoperability

, on June 16, 2017

(4) Licensee Event Report 05000483/2017 01, Inadequate Protection from Tornado Missiles Identified due to Nonconforming Design , on August 15, 2017

(5) Licensee Event Report 05000483/2017-003-00, Violation of Technical Specification 3.6.3, Containment Isolation Check Valve Found in Open Position , on October 31, 2017 9 92702 - Followup on Traditional Enforcement Actions Including Violations, Deviations, Confirmatory Action Letters, Confirmatory Orders, and Alternative Dispute Resolution Confirmatory Orders Notice of Violation (1 Sample)

The inspectors reviewed the licensee's response to Notice of Violation 05000483/2017007

-01, Not Verifying the Operation and Timing of the Engineered Safety Feature Transformer XNB01 Load Tap Changer, and determined that the reason, corrective actions taken and planned to address recurrence, and the date when full compliance was achieved for this violation is adequately addressed and captured on the docket.

INSPECTION RESULTS

Failure to Maintain Emergency Operating Procedures Cornerstone Significance Cross-cutting Aspect Report Section Mitigating Systems Green NCV 05000483/201 8001-01 Closed [H.3]-Human Performance, Change Management

71111.11 - Licensed Operator Performance

The inspectors identified a Green, non

-cited violation of Technical Specification 5.4.1.a, "Procedures," for the licensee's failure to maintain emergency operating procedures for aligning auxiliary feedwater suction sources. Specifically, the licensee added continuous action steps to emergency operating procedures that placed both motor

-driven auxiliary feedwater pumps in pull

-to-lock and isolated their associated recirculation lines after depleting the two non

-safety-related suction sources. These actions cause two of the three safety related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety related suction source of essential service water which is credited in accident analysis.

Description

On March 7, 2018, the inspectors performed an observation of licensed control room operators and reviewed the use of auxiliary feedwater pumps (AFW or AFPs) in Emergenc y Operating Procedures (EOPs). The AFW system provides a reliable source of water to the steam generators and removes thermal energy from the reactor coolant system through the release of secondary steam to the atmosphere. The AFW pumps are comprised of two motor-driven (MD) pumps and one turbine

-driven (TD) pump. Each pump has recirculation lines to provide a constant discharge pathway and prevent pump damage. These AFW pumps can be supplied with the following three suction sources:

(1) Condensate storage tank (CST)

- non-safety-related and normally aligned

(2) Hardened CST (HCST) - non-safety-related

(3) Essential service water (ESW)

- safety-related In their review of EOPS, the inspectors noted that the following continuous action step was found in several EOPs and titled "AFW Supply Switchover Criteria:"

If CST to AFP suction header pressure lowers to less than 11.5 PSIG, THEN PERFORM EOP Addendum 42, HCST Alignment.

If CST to AFP suction header pressure lowers to less than 2.75 PSIG, THEN PERFORM EOP Addendum 19, Aligning ESW to AFW Suction.

10 The inspectors reviewed EOP Addendum 42, "HCST Alignment,"

Revision 1, which states the following and accomplishes it in step 1 of the addendum:

When the HCST is supplying AFW, ONLY the TDAFW will be used, since it can be aligned to recirc back to the HCST. Therefore, the MDAFPs will be placed in Pull

-to-Lock prior to isolating MDAFP recirc lines back to the CST. The inspectors noted that EOP Addendum 19, "Aligning ESW to AFW Suction," Revisi on 3, did not restore the isolated and disabled motor

-driven AFW pumps. Instead, EOP Addendum 19 refers only to the ESW valve lineup.

As written, the discussed EOP a ddenda would leave the control room staff with only the turbine

-driven AFW pump available.

The inspectors then reviewed accident analysis including section 15.2.8, "Feedwater System Pipe Break," of the Final Safety Analysis Report which states:

For the auxiliary feedwater system, the worst case configuration has been used, i.e., only three intact steam generators receive auxiliary feedwater following the break

. . . one motor-driven AFW pump to the intact stea m generator-the turbine

-driven AFW pump has been assumed to fail

. . . the second motor

-driven AFW pump is assumed to deliver-equally split to the two remaining intact steam generator s . . . The inspectors noted that the accident analysis of Final Safety Analysis Report chapter 15 does not refer to use of the HCST and does not refer to operator action to manually un

-isolate motor-driven AFW pumps to reach and maintain safe shutdown.

The inspectors reviewed the extent of condition for the "AFW Supply Switchover Criteria" continuous action steps and found it in the following EOPs:

(1) E-0, "Reactor Trip or Safety Injection," Revision 19

(2) E-1, "Loss of Reactor or Secondary Coolant," Revision 19

(3) E-3, " Steam Generator Tube Rupture," Revision 22

(4) E S-0.1, "Reactor Trip Response," Revision 18

(5) FR-H.1, "Response To Loss of Secondary Heat Sink," Revision 18 The inspectors noted the "HCST Alignment" addendum was created in February 2016 and modified in October 2016 to the current Revision 1. The procedure review process noted the non-safety HCST "is a useful water source prior to using the ESW

. . . the HCST is maintained at a higher cleanliness." Further, the procedure review noted the HCST:

does not have a recirculation line from the Motor Drive Aux Feed pumps to the HCST . . . EOP Add 42 allows for the alignment of the recirc valves and stops the Motor Drive Aux Feedwater Pumps to prevent possible damage from overheating. Since this overall modification has been evaluated previously, this procedure change does not require further 50.59 review.

The inspectors concluded the licensee failed to maintain EOPs for aligning auxiliary feedwater suction sources. Specifically, the EOPs placed both motor-driven auxiliary feedwater pumps in pull-to-lock and isolated their associated recirculation lines prior to aligning the safety-related suction source of essential service water. This configuration and operator 11 actions are not supported by the accident analysis in the Final Safety Analysis Report. Further, the licensee did not provide an adequate procedure for restoring the motor

-driven AFW pumps from this configuration. Since the continuous action steps are pervasive across EOPs, it is plausible that an operating crew would enact the AFW supply switchover actions prior to fully diagnosing the accident and contrary to the goal of the EOP they were utilizing.

Corrective Actions: The licensee issued a night order clarifying the requirements for auxiliary feedwater in the EOPs and revised EOP Addendum 42, "HCST Alignment

." Corrective Action Reference: Condition Report s 201801260 and 201801570. Performance Assessment

Performance Deficiency: The failure to maintain Emergency Operating Procedures for aligning auxiliary feedwater suction sources was a performance deficiency.

Screening: This performance deficiency was more than minor, and therefore a finding, because it adversely affected the procedure quality attribute of the Mitigating Systems Cornerstone objective of ensuring the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the licensee added continuous action steps to EOPs that placed both motor

-driven auxiliary feedwater pumps in pull

-to-lock and isolated their associated recirculation lines after depleting the two non-safety-related suction sources. These actions cause two of the three safety related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety related suction source of essential service water which is credited in accident analysis.

Significance: Using Inspection Manual Chapter 0609, Attachment 4, "Initial Characterization of Findings," and Appendix A, "The Significance Determination Process (SDP) for Findings At-Power," Exhibit 2, "Mitigating Systems Screening Questions," dated June 19, 2012, the inspectors determined that the finding was of very low safety significance (Green) because

(1) the finding was not a deficiency affecting the design or qualification of a mitigating system;

(2) the finding did not represent a loss of system and/or function; (3)the finding did not represent an actual loss of function of a single train for greater than its technical specification allowed outage time; and (4)the finding does not represent an actual loss of function of one or more non

-technical specification trains of equipment designated as high safety

-significant in accordance with the licensee's maintenance rule program for greater than 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months .

Cross-Cutting Aspect: The finding had a cross

-cutting aspect in the area of human performance associated with change management because the licensee failed to use a systematic process for evaluating and implementing change so that nuclear safety remains the overriding priority. Specifically, the licensee prioritized the motor

-driven AFW pumps' health due to a lack of recirculation ability over the accident analysis by not adequately screening the procedure changes into 50.59 review in 2016.

Enforcement

Violation: Technical Specification 5.4.1.a requires, in part, that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended in Appendix A of Regulatory Guide 1.33, Revision 2. Section 6 of Appendix A to Regulatory Guide 1.33, Revision 2, requires procedures for combating emergencies and other significant events. The licensee established EOP Addendum 42, "HCST Alignment," Revision 1, in part, to meet the regulatory requirement. Step 1 of EOP Addendum 42 placed both motor

-driven auxiliary feedwater pumps in pull

-to-lock and isolated their associated recirculation lines.

12 Contrary to the above, prior to March 7, 2018, the licensee failed to maintain procedures for combating emergencies and other significant events. Specifically, the licensee failed to maintain EOPs for aligning auxiliary feedwater suction sources. The licensee added continuous action steps to EOPs that placed both motor

-driven auxiliary feedwater pumps in pull-to-lock and isolated their associated recirculation lines after depleting the two non-safety-related suction sources. These actions cause two of the three safety related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety related suction source of essential service water which is credited in accident analysis.

Enforcement Action: This violation is being treated as a non

-cited violation, consistent with Section 2.3.2.a of the Enforcement Policy.

Unresolved Item (Closed) Possible Incorrect Screening of the Spent Fuel Pool Decay Heat Removal Key Safety Function URI 05000483/2016001

-01

71111.05AQ - Quarterly Inspection

Description:

In Unresolved Item 05000483/2016001

-01, the inspectors documented an issue of concern with the licensee's National Fire Protection Association (NFPA) Standard 805, "Performance

-Based Standard for Fire Protection for Light

-Water Reactor Electric Generating Plants," non

-power operations assessment. Specifically, the inspectors developed an issue of concern because the licensee screened the potential loss of spent fuel pool cooling from further consideration for any fire event during non

-power operations based on adequate procedural guidance and time when the procedures would not maintain the fuel in a safe and stable condition.

To address this unresolved item, the inspectors requested that the Office of Nuclear Reactor Regulation (NRR) work with the Nuclear Energy Institute NFPA 805 Task Force in accordance with the NFPA 805 Frequently Asked Questions (FAQ) Program to review and update the guidance in FAQ 07-0040, "Non

-Power Operations Clarifications," Revision 4. The inspectors documented this request in a memo, dated March 31, 2016 (ML16091A152). The updated guidance was issued in FAQ 07-0040, Revision 5 on May 20, 2016 (ML17331B109). This revision was accepted by NRR staff in a memo, dated November 28, 2017 (ML17331B108).

The revised guidance provided clarification for the treatment of spent fuel pool cooling during non-power operations. The revised guidance stated that, "Spent fuel pool configurations are not considered to be risk

-significant and are not treated as a higher risk evolution." In the approval memo, the NRR staff agreed with the revised guidance, stating, "The NRC staff agrees that the loss of spent fuel pool cooling does not need to be considered a higher risk evolution."

The licensee documented the non

-power operations assessment in Calculation KC-26, Appendix 1, "NFPA 805 Non-power Operations Assessment," Revision 3. The licensee performed this assessment based, in part, on guidance in FAQ 07-0040, Revision 4.

During the current inspection, the inspectors reviewed the licensee's non

-power operations assessment and the revised guidance in FAQ 07-0040, Revision 5. In accordance with the revised guidance, the licensee did not need to perform additional analyses (Steps F.2 and F.3. of FAQ 07-0040) associated with spent fuel pool cooling because the staff agreed that the normal fire protection program defense

-in-depth actions provide reasonable assurance that the spent fuel pool remains less than boiling. Based on the licensee's non-power operations assessment and the revised guidance, the inspectors determined that no performance deficiency existed.

13 Corrective Action Reference

Condition Report 201600726 Observation 92702-Follow up on Traditional Enforcement Actions Including Violations, Deviations, Confirmatory Action Letters, Confirmatory Orders, and Alternative Dispute Resolution Confirmatory Orders Discussion

The inspection team determined that the lice nsee had not: 1) adequately performed a timing test of the transformer XNB01 load tap changer to ensure prop e r operation; and 2) periodically performed a timing test of the transformer XNB01 load tap changer to ensure proper operation to maintain the ope rability of the offsite po wer sources. Since the issuance of the violation in 2014, the licensee had opportunities to perform a timing test of transformer XNB01 load tap changer (refueling outage s in fall 2014 and spring 2016).

Corrective Steps Taken and Results Achieved: The timing test of the XNBO1 load tap changer was successfully tested on October 20, 2017. Timing testing of the XNBO1 and XNB02 load tap changers will continue to be performed on a routine basis, going forward. Also, Callaway work management procedure will be revised to establish schedule dates for jobs associated with addressing NRC violations. Rescheduling jobs beyond the scheduled date would require justification as well as approval by management. The licensee will review any NRC violations received since October 2015 for jobs that are credited for restoring compliance. The basis for selecting October 2015 was that it coincided with the last time a comprehensive pre

-Problem Identification and Resolution inspection self

-assessment was performed. In that assessment, the timeliness of corrective actions for NRC violations prior to October 2015 was evaluated. Lessons learned in connection with this Notice of Violation will be communicated by station leadership. This will include expectations on identifying and adhering to the scheduled date for jobs addressing violations, as mentioned above. Both actions were complete by February 28, 2018. The inspectors reviewed the licensee's response to the Notice of Violation along with corrective action documents. All findings were documented in NRC Inspection Report 05000483/2017007, ADAMS accession number ML17283A392. Notice of Violation 0500483/2017007

-01 is closed.

14 MEETINGS AND DEBRIEFS The inspectors verified no proprietary information was retained or documented in this report.

On April 4, 2018, the inspector s presented the integrated quarterly resident inspection results to Mr. Tim He rrmann, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection Procedure 71111.01: Adverse Weather Protection

Procedures

Number Title Revision OTN-QJ-00003 Plant Freeze Protection Heat Tracing Procedure

OTO-ZZ-00012 Severe Weather

Condition Reports

201800054 201800255 Inspection Procedure 71111.04: Equipment Alignment

Procedures

Number Title Revision OTN-NK-00001 Class 1E 125 VDC Electrical System

OTN-NN-00001 120 V Vital AC Instrument Power

- Class 1E (Channel 1)

OTN-EG-00001 Component Cooling Water System

Calculations

Number Title Revision E-H-18 System NN Relay Settings

- Calculate Settings for NN Protective Relays

GK-11 Electrical Heat Loads in the Control Building During Normal and ESFAS Conditions

GL-10 Add 2 Evaluate Tube Plugging Limits for SGL 15 A/B

EG-54 Allowable Gas Void Volume for each Train of the Component Cooling Water Suction Piping

M-EG-20 Max CCW Temperature

Post LOCA Miscellaneous

Number Title Revision 10466-M-612 Design Specification for Room Coolers

M-618.2 Spec for Q

-Listed HVAC Ductwork (Installation)

RFR 180048

Evaluate Non

-Safety Accessories in Safety HVAC Systems

Miscellaneous

Number Title Revision M-22EG01 Piping and Instrumentation Diagram Component Cooling Water System

ULDBD-EG-01 Component Cooling Water System

M-082-00039 Instruction Manual for Component Cooling Water Pumps

Condition Reports

201707171 201706754 201800235 201800933 201801160 201800157 201800176 201303691 Inspection Procedure 71111.05: Fire Protection

Procedures

Number Title Revision Fire Preplan Manual

FPP-ZZ-00000 Guidelines for Writing Prefire Strategy Procedures and Preplans 8 APA-ZZ-00700 Fire Protection Program

Condition Reports

201706984 201801219 201801220 200910299 200505787 200809214 201604688 Inspection Procedure 71111.06: Flood Protection Measures

Procedures

Number Title Revision Fire Preplan Manual

OTO-ZZ-00005 Flooding 2 Calculations

Number Title Revision AMN-010-CALC-002 Flood Levels in Control Building Rooms Due to Pipe Break or Crack

Condition Reports

201609311 201800649 Inspection Procedure 71111.07A

Heat Exchanger Performance

Procedures

Number Title Revision HX-1.PMB Heat Exchangers

APA-ZZ-00801 Foreign Material Exclusion

EDP-ZZ-01112 Heat Exchanger Predicative Performance Manual

Calculations

Number Title Revision KJ-20 Evaluate Tube Plugging Limits for EKJ03A/B, EKJ04A/B, and EKJ06A/B

M-1196-00002 Jacket Water Cooler Performance Evaluation

Jobs 13511907 09512424 Condition Reports 201500625 201600703 201800394 201801456 200803533 200909091 200204569 Inspection Procedure 71111.11: Licensed Operator Requalification Program and Licensed Operator Performance

Procedure s Number Title Revision AL-30 Auxiliary Feedwater System Performance During a Loss of Normal Feedwater Flow and Non

-Emergency A/C Power

E-0 Reactor Trip or Safety Injection

ISF-AL-00P37 CST to AFP Suction Header Pressure Channel Operational Test 16 ISL-BB-0F434 RCS Flow Channel Cal Loop 3 Protection 1

OSP-AL-00003 Auxiliary Feedwater LSP CST to ESW Valve Operability

Procedure s Number Title Revision T61.0810 8

Licensed Operator Continuing Training

- Simulator Training Scenario Guide

January 23, 2018 Condition Reports

201707139 201102329 201801260 Inspection Procedure 71111.12: Maintenance Effectiveness

Procedures

Number Title Revision APA-ZZ-00395 Significant Operator Response Timing

EDP-ZZ-01128 Maintenance Rule Program

EDP-ZZ-01128, Appendix 1

SSCs in the Scope of the Maintenance Rule at Callaway

EDP-ZZ-01128, Appendix 2

Summary of SSC Performance Criteria

EDP-ZZ-01128, Appendix 3

Maintenance Rule Shutdown Performance Criteria

EDP-ZZ-01128, Appendix 4

Maintenance Rule System Functions

OSP-SA-2413A Train A Diesel Generator and Sequencer Testing

Miscellaneous

Number Title Revision E-051C-00010 Qualification Report for Class 1E 125 VDC Electronically Controlled Manual Switches

E-1061 Specification for Class 1E AC Vital Bus Inverters and Swing Inverters MP-130020 Modification to Install Class 1E Swing Inverters

Condition Reports

200805033 201303158 201307777 20143898 201407350 201505907 201602855 201603286 201603312 201604824 201605545 201607358 201702520 201705797 201706481 201800216

Miscellaneous

Number Title Revision/ Date LER 2014-003-00 Inverter NN11 Inadvertently

Transferred to Its Alternate Source August 7, 2014 LER 2014-003-02 Inverter NN11 Inadvertently

Transferred to Its Alternate Source August 6, 2015 ODMI 15-0006 Thermography Indicated

Elevated Temperatures on Disconnect NN0311

Inspection Procedure 71111.13: Maintenance Risk Assessments and Emergent Work Control Procedures

Number Title Revision APA-ZZ-00750 Hazard Barrier Program

ODP-ZZ-00002 , Appendix 2 Risk Management Actions For Planned Risk Significant Activities

EDP-ZZ-01129 Callaway Energy Center Risk Assessment

APA-ZZ-00322 Integrated Work Management Process Description

APA-ZZ-00322 , Appendix F

Online Work Integrated Risk Management

APA-ZZ-00315 Configuration Risk Management Program

ODP-ZZ-00002 , Appendix 1

Protected Equipment Program

OTN-BG-00001 Chemical and Volume Control System

MPE-ZZ-QY054 Inspection and Test of Protective Lockout Relays, General Electric Type HEA

OTN-MD-00001 Switchyard Breakers and Disconnects

MTM-AL-QP002 Turbine Driven Auxiliary Feedwater Pump

Jobs 16513469 16508486 18000148 16508306 14504707 16514154 15503300 17500047 Condition Reports

201800516 201106906 200604069 201605319 201705780

201505319 201800176 201800157 200000661 Inspection Procedure 71111.15: Operability Determinations and Functionality Assessments

Procedures

Number Title Revision APA-ZZ-00391 Beyond Design Basis Program

APA-ZZ-00391 , Appendix 2

Sequence of Events Timeline OSP-KC-00015 Fire Door Inspections

APA-ZZ-00750 Hazard Barrier Program

OTG-ZZ-00006 Plant Cooldown Hot Standby to Cold Shutdown

OSP-GT-00003 Containment Closure

OSP-GP-00001 Containment Isolation Verification

Miscellaneous

Number Title Revision M-22FC02 Auxiliary Feedwater Pump Turbine P&ID

M-FC-03 Auxiliary Feedwater Pump Turbine Room Analysis

M-YY-49 , Add endum 4 Additional HELB Scenarios

A-2302 Auxiliary & Reactor Building Elevation 2000 Floor Plan

Westinghouse Clarification on the Basis for the Boil Off Time of the Callaway Energy Center Spent Fuel Pool

ULNRC-06421 Licensee Event Report 2018

-001-00 Violation of Technical Specification 3.6.3 Containment Isolation Manual Valve Found in Open Positio

n M-22KA02 Compressed Air System P&ID

Jobs 18000323 13511394 09501018 18000249 18000735 Condition Reports

201800066 201800235 201800194

Inspection Procedure 71111.18: Plant Modifications

Miscellaneou

s Number Title Revision MP 12-0020 Field Change Notice

Seismic II/I Hazard Analysis Review for MP

2-0020 STARS ENG-5001-8.3, Section

FP Review

Inspection Procedure 71111.19: Post Maintenance Testing

Procedures

Number Title Revision MTM-AL-QP002 Turbine Driven Auxiliary Feedwater Pump

MPE-NK-QB004 NK Class 1E Battery Charger Inspection

OSP-GK-0002B Train B Control Room Ventilation and Pressure Test

OSP-NE-0001A Standby Diesel Generator A Periodic Tests

OSP-NE-00003 Technical Specification Actions

- A/C Sources 31 OTN-EF-00001 Essential Service Water System

Miscellaneous

Number Title Revision M-22FC02 Auxiliary Feedwater Pump Turbine P&ID

MP 15-0020 Install Fuses in 250Vdc Control Circuits

E-23NK11 125 Volt DC Class 1E Power System Schematic Diagram

Jobs 17004200 16002592 15505343 16509603 18000735 14000994 18000457 17503253 13511907 17004111 16511918 Condition Reports

201706923 201800442 201704649 201704899 201800145 201700177 201800206 201705121 201604537 201110062 201800926 201820013 201800874 200801131 201703920 200811040

Inspection Procedure 71111.22: Surveillance Testing

Procedures

Number Title Revision OSP-BG-P005A Centrifugal Charging Pump A Inservice Test

APA-ZZ-00340 Surveillance Program Administration

OSP-BG-00001 Boron Injection Flow Paths Modes 1, 2 and 3

ODP-ZZ-00036 Technical Specification Application for Containment Isolation Valves 7 EDP-ZZ-01128 Summary of SSC Performance Criteria

APA-ZZ-00549 , Appendix B

Guidelines used to determine functional importance for a component 13 Miscellaneous

Number Title Revision/ Date M-721-00093 Instruction Manual for Centrifugal Charging/Safety

-Injection Pumps Operation and Maintenance

M-22BG01 Chemical and Volume Control System P&ID 33 MP 12-0020 Field Change Notice

Night Order

Condition Report

201706233/Condition Report

201706926, KCV0478 may stick open during flow through penetrations

P067 January 31, 2018 ULDBD-BB-001 Reactor Coolant System

Jobs 17514632 05504483 17004820 Condition Reports

201800330 201800423 200702585 200901841 200306153 200502806 201706233 201706926 201800323 Inspection Procedure 71114.06: Drill Evaluation

Procedures

Number Title Revision APA-ZZ-00925 Training and Qualification of Plant Personnel

Procedures

Number Title Revision EIP-ZZ-A0066 Radiological Emergency Response Plan Training

EIP-ZZ-A0001 Emergency Response Organization

Condition Reports

201801245 201801251 201801252 2000800921

201008419 200808431 Inspection Procedure 71151

Performance Indicator Verification

Procedures

Number Title Revision CSP-ZZ-02550 Pressurized Reactor Coolant Sample

CSP-ZZ-07600 RCS Activity Determinations

Miscellaneous

Number Title Revision Date MSPI Derivation Reports

(Cooling Water Systems)

Various Control Room Log

Various NRC Performance Indicator Transmittal Report, First Quarter 2015, Mitigating Systems Cornerstone

April 11, 2018 NRC Performance Indicator Transmittal Report, Second Quarter 2015, Mitigating Systems Cornerstone

July 18, 2018 NRC Performance Indicator Transmittal Report, Third Quarter 2015, Mitigating Systems Cornerstone

October 25, 2018 NRC Performance Indicator Transmittal Report, Fourth Quarter 2015, Mitigating Systems Cornerstone

January 16, 2018 Condition Reports

201101025 201004284

Inspection Procedure 71152: Problem Identification and Resolution

Procedures

Number Title Revision APA-ZZ-00500 Corrective Action Program

ESP-EF-0001A Ultimate Heat Sink Train A Cooling

Tower Fill Inspection

Miscellaneous

Number Title Revision EM-04 Safety Injection System (Cold Leg Recirculation Phase) Fault Tree Model

BG-32 High Pressure Coolant Injection System (Cold Leg Recirculation Phase) Fault Tree Model

BN-28 RWST Drain Down Time and Volume Loss During SBLOCA

M-015-U012-08 Specification for Ultimate Heat Sink Cooling Tower

Condition Reports

201706900 201707137 201704706 201010236 Inspection Procedure 71153: Follow-up of Events and Notices of Enforcement Discretion

Drawing s Number Title Revision E-21NK02(Q) Class IE 125V dc System Meter and Relay Diagram

J-200-00075 Main Control Board RL025 and RL026 Wiring Diagram

E-21NK01(Q) Class IE 125V dc System Meter and Relay Diagram

E-051-00079 Battery Chargers Wiring Diagram

E-23NK11(Q) 125 Volt dc Class IE Power System Schematic

E-23CD02 Schematic Diagram Emergency Seal Oil Pump

E-23FC02 Schematic Diagram Feed Pump Turbine Emergency Bearing Oil Pumps

E-21NK02(Q) Class IE 125V dc System Meter and Relay Diagram

E-23CB03 Schematic Diagram Emergency Bearing Oil Pump

M-840-00014 Hydrogen and Water Cooling Wiring Diagram

M-840-00023 Schematic Diagram (Hydrology and Stator Cooling)

E-21NK01(Q) Class IE 125V dc System Meter

and Relay Diagram

Drawing s Number Title Revision E-21NK01(Q) Class IE 125V dc System Meter and Relay Diagram

M-830-00015 Emergency Bearing Oil Pump

IC-4061-T1 dc Magnetic Starter

M-012-00079 Wiring Diagram (Emergency Oil Pump Starter Circuit)

E-051-00058 Controlled Battery Charger Schematic

M-835-00014 D.C. Magnetic Starter 72

-13 (CD01) (Counter

- Electromotive Force) Emergency Seal Oil Pump Motor

J-200-00081 Main Control Board RL025 and RL026 Wiring Diagram

Miscellaneous

Number Title Revision/ Date FR-087114 Bimetallic Thermal Overload Relays

December 13, 2017 Calculation

KC-26 Nuclear Safety Capability Assessment Calculations:

KC-26 1 MP 15-0020 Install Fuses in 250 Vdc Control Circuits To Address NFPA805 Concerns

Condition Reports 201706133 201706233 201706924 201706926 201801657

Initial Request

for Information

Quarterly Baseline Inspection

Callaway Plant

Inspection Report:

05000483/2018001

Inspection Dates: January 1

- March 31, 2018 Inspection Procedure:

IP 71111 series, IP 71152 Lead Inspector: Dan Bradley, Senior Resident Inspector Information Requested For 1 st Quarter 2018 The following information

should be sent to the resident office in hard copy or electronic format

(Certrec IMS preferred)

to the attention

of Dan Bradley

by January 15, 2018. These items shall

be available and ready for review on the day indicated in this request. Please provide

requested documentation electronically in "pdf" files, Excel, or other searchable formats, if possible. The information should contain descriptive names

and be indexed and hyperlinked to facilitate ease of use. If requested documents are large and/or only hard copy formats are available, please inform the inspector

and provide subject documentation.

Please provide the following information for the 125 VDC (NK) and Instrument AC Power (NN) systems: 1. A list of all calculations and drawings associated with

the selected systems.

2. A list of condition reports associated with the selected systems for the last 3 years.

3. A list of work orders associated with the selected systems for the last 3 years, including all open work orders.

4. An Excel spreadsheet list of equipment basic events (with definitions), including importance measures sorted by

risk achievement worth

and Fussell-Vesely from your internal events probabilistic risk assessment.

Include basic events with a risk achievement value of 1.3 or greater.

5. A list of any pre-existing evaluation

s or calculations with low design margins

for the selected systems

. 6. A list of maintenance rule components and functions; based on engineering or expert panel judgment, for the selected systems

. 7. A list of maintenance rule functional failure evaluations for the last 3 years for the selected systems.

8. A list of operating experience evaluations for the last 3 years for the selected systems.

9. A list of all procedures and calculations that involve time-critical operator action

s.

10. A list of permanent and temporary modifications performed in the past

years for the selected systems. Include a list of any documents associated with

modifications such as: calculations, specifications, vendor manuals, Final Safety Analysis Report, Technical Specifications and Bases updates , updated procedures

, and maintenance and surveillance activities and procedures.

11. A list of the design calculations that

provide the design margin information for the selected systems. 12. A list of root cause evaluations associated with component failures or design issues

initiated/completed in the last 3

years for the selected systems. 13. A list of any common

-cause failures of components in the last 3 years

for the selected systems. 14. An electronic copy of the design bases documents for the selected systems

. 15. An electronic copy of the system health notebooks

for the selected systems

. Inspector Contact Information:

Dan Bradley

Senior Resident

Inspector 573-676-3181 Dan.Bradley@nrc.gov

Mailing Address:

U.S. NRC Resident Inspector Office

201 NRC Road

Steedman, MO 65077

ML18123A39

SUNSI Review:

ADAMS: Non-Publicly Available

Non-Sensitive Keyword: By: NHT/rdr Yes No Publicly Available

Sensitive

NRC-002 OFFICE SRI/DRP/B RI/DRP/B C:DRS/EB1 C:DRS/EB2 C:DRS/OP C:DRS/PSB2

NAME DBradley SJanicki TFarnholtz

JDrake VGaddy HGepford SIGNATURE /RA/ /RA/ /RA/ /RA/ /RA/ /RA/ DATE 5/2/18 5/2/18 4/25/18 4/29/18 4/25/18 4/30/18 OFFICE TL:DRS/IPAT

C:DRP/B NAME GGeorge NTaylor SIGNATURE /RA/ /RA/ DATE 4/25/18 5/3/18

May 3, 2018

Mr. Fadi Diya, Senior Vice President

and Chief Nuclear Officer

Ameren Missouri

Callaway Plant

P. O. Box 620

Fulton, MO 65251

SUBJECT: CALLAWAY PLANT

- NRC INTEGRATED INSPECTION REPORT 05000483/2018001

Dear Mr. Diya: On March 31, 2018, the U.S. Nuclear Regulatory Commission

(NRC) completed an inspection at your Callaway Plant. On April 4, 2018 , the NRC inspectors discussed the results of this inspection with Mr. Tim He rrmann, Site Vice President, and other members of your staff. The results of this inspection are documented in the enclosed report.

NRC inspectors documented

one finding of very low safety significance (Green) in this report. This finding

involved a violation of NRC requirements.

The NRC is treating this violation as

a non-cited violation

(NCV) consistent with Section

2.3.2.a of the Enforcement Policy.

If you contest the violation or significance of this NCV, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the

U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region

IV; the Director, Office of Enforcement; and the NRC resident inspector at the Callaway Plant.

If you disagree with a cross

-cutting aspect assignment in this report, you should provide a response within 30

days of the date of this inspection report, with the basis for your disagreement, to the

U.S.

Nuclear Regulatory CommissionProperty "Contact" (as page type) with input value "U.S.Nuclear Regulatory Commission" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process., ATTN: Document Control Desk, Washington, DC

20555-0001; with copies to the Regional Administrator, Region

IV; and the NRC resident inspector at the Callaway Plant.

F. Diya 2 This letter, its enclosure, and your response (if any) will be made available for public inspection

and copying at http://www.nrc.gov/reading

-rm/adams.html

and at the NRC Public Document Room in accordance with 10 CFR 2.390, "Public Inspections, Exemptions, Requests for Withholding.

" Sincerely, /RA/ Nicholas

H. Taylor, Branch Chief

Project Branch B

Division of Reactor Projects

Docket No. 50

-483 License No. NPF

-30 Enclosure:

Inspection Report 05000483/2018001

w/Attachment

1: Supplemental Information

2: Request for Information

U.S. NUCLEAR REGULATORY COMMISSION

Inspection Report

Docket Number

05000483 License Number

NPF-30 Report Number: 05000483/2018001

Enterprise Identifier:

I-2018-001-0006 Licensee: Union Electric Company

Facility: Callaway Plant

Location: 8315 County Road 459

Steedman, MO 65077

Inspection Dates:

January 1, 2018, to March 31, 2018

Inspector s:

D. Bradley, Senior Resident Inspector

S. Janicki, Resident Inspector

S. Alferink, Reactor Inspector

D. Dodson, Senior Resident Inspector

R. Kopriva, Senior Reactor Inspector

S. Makor, Reactor Inspector

J. Melfi, Project Engineer

Approved By:

N. Taylor Chief, Project Branch B

Division of React

or Projects

SUMMARY The NRC continued monitoring licensee's performance by conducting a

n integrated

inspection at the Callaway Plant

in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRC's program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html

for more information. NR

C-identified

and self-revealed findings, violations, and additional items are summarized in the table

s below. A NRC-identified

non-cited violation is

documented in report section 71111.11. List of Findings and Violations

Failure to

Maintain Emergency Operating Procedures

Cornerstone

Significance

Cross-cutting Aspect Report Section Mitigating Systems Green NCV 05000483/2018001

-01 Closed [H.3] - Human Performance, Change Management

71111.11-Licensed Operator Performance

The inspectors identified a

Green, non

-cited violation of Technical Specification 5.4.1.a, "Procedures," for the licensee's failure to

maintain emergency operating procedures for aligning auxiliary feedwater suction sources. Specifically, the licensee added continuous action steps to emergency operating procedures that placed both motor

-driven auxiliary feedwater pumps in pull

-to-lock and isolated their associated recirculation lines after depleting the two non

-safety-related suction sources. These actions cause two of the three

safety-related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety-related suction source of essential service water which is credited in accident analysis.

Additional Tracking Items

Type Issue number

Title Report Section Status URI 05000483/2016001

-01 Possible Incorrect Screening of the Spent Fuel Pool Decay Heat Removal Key Safety Function 71111.05 AQ Closed LER 05000483/2013

-009-00 Appendix R Unanalyzed Condition - Direct Current Ammeter Circuits Without Overcurrent Protection

71153 Closed LER 05000483/2014

-004-00 Postulated Hot Short Fire Event that Could Adversely Impact Shutdown Equipment

71153 Closed LER 05000483/2017

-001-00 05000483/2017

-00 1-0 1 Violation of Technical Specification 3.7.9 Due to Ultimate Heat Sink

Cooling Tower Train Inoperability

71153 Closed

LER 05000483/2017

-002-01 Inadequate Protection from Tornado Missiles Identified due to Nonconforming Design 71153 Closed LER 05000483/2017

-003-00 Violation of Technical Specification 3.6.3, Containment Isolation Check Valve Found in Open Position 71153 Closed NOV 05000483/2017007

-01 Not Verifying the Operation and Timing of the Engineered Safety Feature Transformer

XNB01 Load Tap Changer

2702 Closed

PLANT STATUS

Callaway Plant began the inspection period at full power. On March

14, 2018, the licensee reduced power to 45

percent to replace a reactor coolant system flow transmitter, commenced ascending in power upon completion of testing, and returned to full power on the same day

. The licensee remained at this power level through the end of the inspection period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures

(IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp

-manual/inspectio

n-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent

with Inspection Manual Chapter

(IMC) 2515, "Light

-Water Reactor Inspection Program

- Operations Phase." The inspectors performed plant status activities described in IMC

2515 Appendix

DProperty "Inspection Manual Chapter" (as page type) with input value "NRC Inspection Manual 2515 AppendixD" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process., "Plant Status

," and conducted routine reviews using

IP 71152, "Problem Identification and Resolution."

The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFE

TY 71111.01 - Adverse Weather Protection

Impending Severe Weather

(1 Sample) The inspectors evaluated readiness for impending adverse weather conditions

for: (1) Severe winter weather

on January

11, 2018 71111.04 - Equipment Alignment

Partial Walkdown

(3 Samples) The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:

(1) Component cooling water train B on January

0, 201 8 (2) Control room filtration unit FGK02B on January 25, 2018 (3) Battery charger

NK26 on February 7, 2018 Complete Walkdown

(1 Sample) The inspectors evaluated system configurations during a complete walkdown of

(1) Instrument AC power

(NN) system on January

18, 2018

71111.05AQ

- Fire Protection Annual/Quarterly

Quarterly Inspectio

n (5 Samples) The inspectors evaluated fire protection program implementation in the following selected areas: (1) Control building

2016' elevation, fire area C-15 on January 12, 2018 (2) Auxiliary

feedwater pipe chase 1988' elevation, fire area

on February 16, 2018 (3) Control room air conditioning and filtration units, fire areas

and A-22 on March 6 , 2018 (4) Electrical penetration rooms, fire areas

and A-18 on March 1 1, 2018 (5) Intake structure, fire area

IS-1 on March

28, 2018 71111.06 - Flood Protection Measures Internal Flooding (1 Sample) The inspectors evaluated internal flooding mitigation protection

(1) Control building 2016' elevation

on January

9, 2018 71111.07 - Heat Sink Performance

Heat Sink (1 Sample)

The inspectors evaluated

(1) Emergency diesel generator jacket water heat exchanger train A on March 22, 2018 71111.11 - Licensed Operator Requalification Program and Licensed Operator Performance

Operator Requalification

(1 Sample) The inspectors

observed and evaluated simulator training for operating crews

(1) Electrical faults on February

6, 2018 Operator Performance

(1 Sample) The inspectors observed and evaluated

(1) Surveillance testing for the auxiliary feedwater system on February

20, 2018 (2) Surveillance testing for the emergency diesel generator train B and reactor coolant flow transmitter troubleshooting on March

7, 2018

71111.12 - Maintenance Effectiveness

Routine Maintenance Effectiveness

(2 Samples) The inspectors evaluated the effectiveness of routine maintenance activities associated with the following equipment and/or safety significant functions:

(1) 125 V DC system (NK) on January

17, 2018 (2) Instrument AC power system

(NN) on February

14, 2018 71111.13 - Maintenance Risk Assessments and Emergent Work Control

(5 Samples) The inspectors evaluated the risk assessments for the following planned and emergent work activities

(1) Elevated risk actions due t

o planned centrifugal charging pump

B and component cooling water equipment outage on January 30, 2018 (2) Elevated risk actions due to planned switchyard maintenance

on February

5, 2018 (3) Elevated risk actions due to planned safety injection train A equipment outage on February 13, 2018 (4) Emergent risk actions due to auxiliary feedwater pump door failure on February

20, 2018 (5) Elevated risk actions due to planned turbine

-driven auxiliary feedwater pump equipment outage on February

27, 2018 71111.15 - Operability Determinations and Functionality Assessments

(5 Sample s) The inspectors evaluated the following operability determinations and functionality assessments

(1) Rising level trend in safety injection accumulator

s on January

8, 2018 (2) Reactor building service air header supply containment isolation valve

KAV0118 out of position on January

15, 2018 (3) Battery charger

NK25 equalize

potentiometer failure on

January 16, 2018 (4) Spent fuel pool calculation assumptions

on February

13, 2018 (5) Turbine-driven auxiliary feedwater pump room door DSK13311

failure on March 2, 2018 71111.18 - Plant Modifications

(1 Sample) The inspectors evaluated the following permanent modification

(1) MP 12-0020 electrical t

ie-ins for FLEX on March

29, 2018

71111.19 - Post Maintenance Testing

(5 Samples) The inspectors evaluated the following post maintenance

tests: (1) Control room air conditioning unit

SGK04B equipment outage on January

10, 2018 (2) Class 1E battery charger NK25 equipment outage on January

2, 2018 (3) Class 1E battery charger NK21 equipment outage

on January

29, 2018 (4) Turbine-driven auxiliary feedwater pump equipment outage

on February

28, 2018 (5) Emergency diesel generator and essential service water train

A equipment outage on March 23, 2018 71111.22 - Surveillance Testing

The inspectors evaluated the following surveillance tests:

Routine (1 Sample) (1) OSP-NE-0001A, standby diesel generator

A periodic tests

on January

24, 2018 In-service (2 Samples) (1) OSP-BG-P005A, centrifugal charging pump

A inservice test

- Group B on February 15, 2018 (2) OSP-EG-P01BD, component cooling water train

B pump and valve inservice test

- group A on March

29, 2018 Containment Isolation Valve

(1 Sample) (1) OSP-KC-LL067, containment isolation valve leak rate test

and results of check valve

internal inspection under

Condition Report 201706233 on March

15, 201 8 71114.06-Drill Evaluation

Emergency Planning Drill

(1 Sample) The inspectors evaluated

the radiological emergency response plan drill: (1) Team 4 on March 8, 2018 Drill/Training Evolution (1 Sample) The inspectors evaluated annual emergency response organization training evolution

(1) Team 4 on February 1, 2018

OTHER ACTIVITIES

- BASELINE 71151 - Performance Indicator Verification

(3 Samples) The inspectors

verified licensee performance

indicators

submittals

listed below: (1) MS06: Emergency AC Power Systems

(01/01/2017

-12/31/2017)

(2) MS10: Cooling Water Support Systems

(01/01/2017

-12/31/2017)

(3) BI01: Reactor Coolant System (RCS) Specific Activity Sample (01/01/2017-12/31/2017)

71152 - Problem Identification and Resolution

Annual Follow

-up of Selected Issue s (2 Samples

) The inspectors reviewed the licensee's implementation of its corrective action

program related to

the following issues:

(1) Safety injection pump oil leak, Condition Report 201704706 (2) Ultimate heat sink cooling tower shroud bolting, Condition Report

201010236 71153 - Follow-up of Events and Notices of Enforcement Discretion

Licensee Event Reports (5 Samples) The inspectors evaluated the following licensee event reports which can be accessed at https://lersearch.inl.gov/LERSearchCriteria.aspx

(1) Licensee Event Report

05000483/2013-009-00, Appendix R Unanalyzed Condition

- Direct Current Ammeter Circuits Without Overcurrent Protection, on October 9, 2013 (2) Licensee Event Report

05000483/2014

-004-00, Postulated Hot Short Fire Event that Could Adversely Impact Shutdown Equipment, on September 19, 2014 (3) Licensee Event Report

s 05000483/2017

-001-00 and 05000483/2017

-00 1-01 , Violation of Technical Specification 3.7.9 Due to Ultimate Heat Sink

(UHS) Cooling Tower Train

Inoperability

, on June 16, 2017 (4) Licensee Event Report

05000483/2017

-002-01, Inadequate Protection from Tornado Missiles Identified due to Nonconforming Design , on August 15, 2017 (5) Licensee Event Report

05000483/2017-003-00, Violation of Technical Specification 3.6.3, Containment Isolation Check Valve Found in Open Position , on October 31, 2017

92702 - Followup on Traditional Enforcement Actions Including Violations, Deviations, Confirmatory Action Letters, Confirmatory Orders, and Alternative Dispute Resolution Confirmatory Orders

Notice of Violation

(1 Sample)

The inspectors reviewed the licensee's response to Notice of

Violation 05000483/2017007

-01, Not Verifying the Operation and Timing of the Engineered Safety Feature Transformer

XNB01 Load Tap

Changer, and determined that the reason, corrective actions taken and planned to address recurrence, and the date when full compliance was achieved for this violation is adequately addressed and captured on the docket. INSPECTION RESULTS

Failure to Maintain Emergency Operating Procedures

Cornerstone

Significance

Cross-cutting Aspect

Report Section Mitigating Systems

Green NCV 05000483/201

8001-01 Closed [H.3]-Human Performance, Change Management

71111.11- Licensed Operator Performance

The inspectors identified a Green, non

-cited violation of Technical Specification 5.4.1.a, "Procedures," for the licensee's failure to maintain emergency operating procedures for aligning auxiliary feedwater suction sources. Specifically, the licensee added continuous

action steps to emergency operating procedures that placed both motor

-driven auxiliary feedwater pumps in pull

-to-lock and isolated their associated recirculation lines after depleting the two non

-safety-related suction sources. These actions cause two of the three safety related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety related suction source of essential service water which is credited in accident analysis.

Description

On March 7, 2018, the inspectors performed

an observation of licensed control room operators and reviewed the use of auxiliary feedwater pumps (AFW or AFPs) in Emergenc

y Operating Procedures

(EOPs). The AFW system provides a reliable source of water to the steam generators and removes thermal energy from the reactor coolant system through the release of secondary steam to the atmosphere. The AFW pumps are comprised of two motor-driven (MD) pumps

and one turbine

-driven (TD) pump. Each pump has recirculation lines to provide a constant discharge pathway and prevent pump damage. These AFW pumps can be supplied with the following three suction sources:

(1) Condensate

storage tank (CST)

- non-safety-related and normally aligned

(2) Hardened CST (HCST) - non-safety-related (3) Essential service water (ESW)

- safety-related In their review of EOPS, the inspectors noted that the following continuous action step was found in several EOPs and titled "AFW Supply Switchover Criteria:"

If CST to AFP suction header pressure lowers to less than 11.5

PSIG, THEN PERFORM EOP Addendum

2, HCST Alignment.

If CST to AFP suction header pressure lowers to less than 2.75

PSIG, THEN PERFORM

EOP Addendum

19, Aligning ESW to AFW Suction.

The inspectors reviewed EOP Addendum

2, "HCST Alignment,"

Revision 1, which states the following and accomplishes it in step

of the addendum:

When the HCST is supplying AFW, ONLY the TDAFW will be used, since it can be aligned to recirc back to the HCS

T. Therefore, the MDAFPs will be placed in Pull

-to-Lock prior to isolating MDAFP recirc lines back to the CST. The inspectors noted that EOP Addendum

19, "Aligning ESW to AFW Suction," Revisi on 3, did not restore the isolated and disabled motor

-driven AFW pumps. Instead, EOP Addendum 19 refers only to the ESW valve lineup.

As written, the discussed EOP a

ddenda would leave the control room staff with only the turbine

-driven AFW pump available.

The inspectors then reviewed accident analysis including section

15.2.8, "Feedwater

System Pipe Break," of the Final Safety Analysis Report

which states:

For the auxiliary feedwater system, the worst case configuration has been used, i.e., only three intact steam generators receive auxiliary feedwater following the break

. . . one motor-driven AFW pump to the intact stea

m generator-the turbine

-driven AFW pump has been assumed to fail

. . . the second motor

-driven AFW pump is assumed to deliver-equally split to the two remaining intact steam generator

s . . . The inspectors noted that the accident analysis of Final Safety Analysis Report chapter

does not refer to use of the HCST and does not refer to operator action to manually un

-isolate motor-driven AFW pumps to reach and maintain safe shutdown.

The inspectors reviewed the extent of condition for the "AFW Supply Switchover Criteria" continuous action steps and found it in the following EOPs:

(1) E-0, "Reactor Trip

or Safety Injection," Revision

(2) E-1, "Loss of Reactor or Secondary Coolant," Revision

(3) E-3, " Steam Generator Tube Rupture," Revision

(4) E S-0.1, "Reactor Trip Response," Revision

(5) FR-H.1, "Response To Loss of Secondary Heat Sink," Revision 18

The inspectors noted the "HCST Alignment" addendum was created in February 2016 and modified in October 2016 to the current

Revision 1. The procedure review process noted the

non-safety HCST "is a useful water source prior to using the ESW

. . . the HCST is maintained at a higher cleanliness." Further, the procedure review noted the HCST:

does not have a recirculation line from the Motor Drive Aux Feed pumps to the HCST . . . EOP Add 42 allows for the alignment of the recirc valves and stops the Motor Drive Aux Feedwater Pumps to prevent possible damage from overheating. Since this overall

modification has been evaluated previously, this procedure change does not require further 50.59 review.

The inspectors concluded the licensee failed to maintain EOPs for aligning auxiliary feedwater suction sources. Specifically, the EOPs placed both motor-driven auxiliary feedwater pumps in pull-to-lock and isolated their associated recirculation lines prior to aligning the safety-related suction source of essential service water. This configuration and operator

actions are not supported by the accident analysis in the Final Safety Analysis Report. Further, the licensee did not provide an adequate procedure for restoring the motor

-driven AFW pumps from this configuration. Since the continuous action steps are pervasive across EOPs, it is plausible that an operating crew would enact the AFW supply switchover actions prior to fully diagnosing the accident and

contrary to the goal of the EOP they were utilizing.

Corrective Actions: The licensee issued a night order clarifying the requirements for auxiliary feedwater in the EOPs

and revised EOP Addendum

2, "HCST Alignment

." Corrective Action Reference: Condition Report

s 201801260 and 201801570. Performance Assessment

Performance Deficiency: The failure to maintain Emergency Operating Procedures for aligning auxiliary feedwater suction sources was a performance deficiency.

Screening: This performance deficiency was more than minor, and therefore a finding, because it adversely affected the procedure quality attribute of the Mitigating Systems Cornerstone objective of ensuring the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the licensee added continuous action steps to EOPs that placed both motor

-driven auxiliary feedwater pumps in pull

-to-lock and isolated their associated recirculation lines after depleting the two

non-safety-related suction sources. These actions cause two of the three safety related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety related suction source of essential service water which is credited in accident analysis.

Significance: Using Inspection Manual Chapter 0609, Attachment

4, "Initial Characterization of Findings," and Appendix

A, "The Significance Determination Process

(SDP) for Findings

At-Power," Exhibit

2, "Mitigating Systems Screening Questions," dated June

19, 2012, the inspectors determined that the finding was of very low safety significance

(Green) because (1) the finding was not a deficiency affecting the design or qualification of a mitigating system; (2) the finding did not represent a loss of system and/or function; (3)

the finding did not represent an actual loss of function of a single train for greater than its technical specification allowed outage time; and (4)

the finding does not represent an actual loss

of function of one or more non

-technical specification trains of equipment designated as high safety

-significant

in accordance with the licensee's maintenance rule program for greater than 24

hours. Cross-Cutting Aspect: The finding had a cross

-cutting aspect in the area of human performance associated with change management because the licensee failed to use a systematic process for evaluating and implementing change so that nuclear safety remains the overriding priority. Specifically, the

licensee prioritized the motor

-driven AFW pumps' health due to a lack of recirculation ability over the accident analysis by not adequately screening the procedure changes into 50.59

review in 2016.

Enforcement

Violation: Technical Specification 5.4.1.a requires, in part, that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended

in Appendix A of Regulatory Guide 1.33, Revision

2. Section 6 of Appendix A to Regulatory Guide 1.33, Revision

2, requires procedures for combating emergencies and other significant events. The licensee established EOP Addendum

2, "HCST Alignment," Revision

1, in part, to meet the regulatory requirement. Step

of EOP Addendum

placed both motor

-driven auxiliary feedwater pumps in pull

-to-lock and isolated their associated recirculation lines.

Contrary to the above, prior to March

7, 2018, the licensee failed to maintain procedures for combating emergencies and other significant events. Specifically, the licensee failed to maintain EOPs for aligning auxiliary feedwater suction sources. The licensee added continuous action steps to EOPs that placed both motor

-driven auxiliary feedwater pumps in pull-to-lock and isolated their associated recirculation lines after depleting the two

non-safety-related suction sources. These actions cause two of the three safety related auxiliary feedwater pumps to be rendered inoperable prior to aligning the safety related suction source of essential service water which is credited in accident analysis.

Enforcement Action: This violation is being treated as a non

-cited violation, consistent with Section 2.3.2.a of the Enforcement Policy.

Unresolved Item

(Closed) Possible Incorrect Screening of the Spent Fuel Pool Decay Heat Removal Key Safety Function

URI 05000483/2016001

-01 71111.05AQ

-Quarterly Inspection

Description: In Unresolved Item

05000483/2016001

-01, the inspectors documented an issue of concern with the licensee's National Fire Protection Association

(NFPA) Standard

805, "Performance

-Based Standard for Fire Protection for Light

-Water Reactor Electric Generating Plants," non

-power operations assessment. Specifically, the inspectors developed an issue of concern because the licensee screened the potential loss of spent fuel pool cooling from further consideration for any fire event during non

-power operations based on adequate procedural guidance and time when the procedures would not maintain the fuel in a safe and stable condition.

To address this unresolved item, the inspectors requested that the Office of Nuclear Reactor Regulation

(NRR) work with the Nuclear Energy Institute NFPA

805 Task Force in accordance with the NFPA

805 Frequently Asked Questions

(FAQ) Program to review

and update the guidance in FAQ

07-0040, "Non

-Power Operations Clarifications," Revision

4. The inspectors documented this request in a memo, dated March

31, 2016 (ML16091A152). The updated guidance was issued in FAQ

07-0040, Revision

on May 20, 2016 (ML17331B109). This revision was accepted by NRR staff in a memo, dated November

28, 2017 (ML17331B108).

The revised guidance provided clarification for the treatment of spent fuel pool cooling during

non-power operations. The revised guidance stated that, "Spent fuel pool configurations are not considered to be risk

-significant and are not treated as a higher risk evolution." In the approval memo, the NRR staff agreed with the revised guidance, stating, "The NRC staff agrees that the loss of spent fuel pool cooling does not need to be considered a higher risk evolution."

The licensee documented the non

-power operations assessment in Calculation

KC-26, Appendix 1, "NFPA 805 Non-power Operations Assessment," Revision

3. The licensee performed this assessment based, in part, on guidance in FAQ

07-0040, Revision

4. During the current inspection, the inspectors reviewed the licensee's non

-power operations assessment and the revised guidance in FAQ

07-0040, Revision

5. In accordance with the revised guidance, the licensee did not need to perform additional analyses (Steps

F.2 and F.3. of FAQ

07-0040) associated with spent fuel pool cooling because the staff agreed that the normal fire protection program defense

-in-depth actions provide reasonable assurance that the spent fuel pool

remains less than boiling. Based on the licensee's

non-power operations assessment and the revised guidance, the inspectors determined that no performance deficiency existed.

Corrective Action Reference

Condition Report

201600726 Observation

2702-Follow up on Traditional Enforcement Actions Including Violations, Deviations, Confirmatory Action Letters, Confirmatory Orders, and Alternative Dispute Resolution Confirmatory Orders

Discussion

The inspection team determined

that the lice nsee had not: 1) adequately

performed a timing test of the transformer

XNB01 load tap changer to ensure prop e r operation;

and 2) periodically

performed a

timing test of the transformer

XNB01 load tap changer to ensure proper operation to maintain the ope rability of the offsite po wer sources. Since the issuance of the violation in 2014, the licensee had opportunities to perform a timing test of transformer

XNB01 load tap changer (refueling outage

s in fall 2014 and spring 2016).

Corrective Steps Taken and Results Achieved: The timing test of the XNBO1

load tap changer was

successfully tested on October

20, 2017. Timing testing of the XNBO1

and XNB02 load tap changers will continue to be performed on a routine basis, going forward. Also, Callaway work management procedure will be revised to establish schedule dates for jobs associated with addressing NRC violations. Rescheduling jobs beyond the scheduled date would require justification as well as approval by management. The licensee will review any NRC violations received since October 2015 for jobs that are credited for restoring compliance. The basis for selecting October 2015 was that it coincided with the last time a comprehensive pre

-Problem Identification

and Resolution inspection self

-assessment was performed. In that assessment, the timeliness of corrective actions for NRC violations prior to October 2015 was evaluated. Lessons learned in connection with this Notice of Violation will be communicated by station leadership. This will include expectations on identifying and adhering to the scheduled date for jobs addressing violations, as mentioned above. Both

actions were complete by February

28, 2018. The inspectors reviewed the licensee's response to the Notice of Violation along with corrective action documents. All findings were documented in NRC Inspection Report 05000483/2017007, ADAMS accession number ML17283A392. Notice of Violation 0500483/2017007

-01 is closed.

MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

On April 4, 2018, the inspector s presented the integrated quarterly resident inspection results to Mr. Tim He rrmann, Site Vice President, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection Procedure 71111.01: Adverse Weather Protection

Procedures

Number Title Revision OTN-QJ-00003 Plant Freeze Protection Heat Tracing Procedure

OTO-ZZ-00012 Severe Weather

Condition Reports

201800054 201800255 Inspection Procedure 71111.04: Equipment Alignment

Procedures

Number Title Revision OTN-NK-00001 Class 1E 125 VDC Electrical System

OTN-NN-00001 120 V Vital AC Instrument Power

- Class 1E (Channel 1)

OTN-EG-00001 Component Cooling Water System

Calculations

Number Title Revision E-H-18 System NN Relay Settings

- Calculate Settings for NN Protective Relays

GK-11 Electrical Heat Loads in the Control Building During Normal and ESFAS Conditions

GL-10 Add 2 Evaluate Tube Plugging Limits for SGL 15 A/B

EG-54 Allowable Gas Void Volume for each Train of the Component Cooling Water Suction Piping

M-EG-20 Max CCW Temperature

Post LOCA Miscellaneous

Number Title Revision 10466-M-612 Design Specification for Room Coolers

M-618.2 Spec for Q

-Listed HVAC Ductwork (Installation)

RFR 180048

Evaluate Non

-Safety Accessories in Safety HVAC Systems

Miscellaneous

Number Title Revision M-22EG01 Piping and Instrumentation Diagram Component Cooling Water System

ULDBD-EG-01 Component Cooling Water System

M-082-00039 Instruction Manual for Component Cooling Water Pumps

Condition Reports

201707171 201706754 201800235 201800933 201801160 201800157 201800176 201303691 Inspection Procedure 71111.05: Fire Protection

Procedures

Number Title Revision Fire Preplan Manual

FPP-ZZ-00000 Guidelines for Writing Prefire Strategy Procedures and Preplans 8 APA-ZZ-00700 Fire Protection Program

Condition Reports

201706984 201801219 201801220 200910299 200505787 200809214 201604688 Inspection Procedure 71111.06: Flood Protection Measures

Procedures

Number Title Revision Fire Preplan Manual

OTO-ZZ-00005 Flooding 2 Calculations

Number Title Revision AMN-010-CALC-002 Flood Levels in Control Building Rooms Due to Pipe Break or Crack

Condition Reports

201609311 201800649 Inspection Procedure 71111.07A

Heat Exchanger Performance

Procedures

Number Title Revision HX-1.PMB Heat Exchangers

APA-ZZ-00801 Foreign Material Exclusion

EDP-ZZ-01112 Heat Exchanger Predicative Performance Manual

Calculations

Number Title Revision KJ-20 Evaluate Tube Plugging Limits for EKJ03A/B, EKJ04A/B, and EKJ06A/B

M-1196-00002 Jacket Water Cooler Performance Evaluation

Jobs 13511907 09512424 Condition Reports 201500625 201600703 201800394 201801456 200803533 200909091 200204569 Inspection Procedure 71111.11: Licensed Operator Requalification Program and Licensed Operator Performance

Procedure s Number Title Revision AL-30 Auxiliary Feedwater System Performance During a Loss of Normal Feedwater Flow and Non

-Emergency A/C Power

E-0 Reactor Trip or Safety Injection

ISF-AL-00P37 CST to AFP Suction Header Pressure Channel Operational Test 16 ISL-BB-0F434 RCS Flow Channel Cal Loop 3 Protection 1

OSP-AL-00003 Auxiliary Feedwater LSP CST to ESW Valve Operability

Procedure s Number Title Revision T61.0810 8

Licensed Operator Continuing Training

- Simulator Training Scenario Guide

January 23, 2018 Condition Reports

201707139 201102329 201801260 Inspection Procedure 71111.12: Maintenance Effectiveness

Procedures

Number Title Revision APA-ZZ-00395 Significant Operator Response Timing

EDP-ZZ-01128 Maintenance Rule Program

EDP-ZZ-01128, Appendix 1

SSCs in the Scope of the Maintenance Rule at Callaway

EDP-ZZ-01128, Appendix 2

Summary of SSC Performance Criteria

EDP-ZZ-01128, Appendix 3

Maintenance Rule Shutdown Performance Criteria

EDP-ZZ-01128, Appendix 4

Maintenance Rule System Functions

OSP-SA-2413A Train A Diesel Generator and Sequencer Testing

Miscellaneous

Number Title Revision E-051C-00010 Qualification Report for Class 1E 125 VDC Electronically Controlled Manual Switches

E-1061 Specification for Class 1E AC Vital Bus Inverters and Swing Inverters MP-130020 Modification to Install Class 1E Swing Inverters

Condition Reports

200805033 201303158 201307777 20143898 201407350 201505907 201602855 201603286 201603312 201604824 201605545 201607358 201702520 201705797 201706481 201800216

Miscellaneous

Number Title Revision/ Date LER 2014-003-00 Inverter NN11 Inadvertently

Transferred to Its Alternate Source August 7, 2014 LER 2014-003-02 Inverter NN11 Inadvertently

Transferred to Its Alternate Source August 6, 2015 ODMI 15-0006 Thermography Indicated

Elevated Temperatures on Disconnect NN0311

Inspection Procedure 71111.13: Maintenance Risk Assessments and Emergent Work Control Procedures

Number Title Revision APA-ZZ-00750 Hazard Barrier Program

ODP-ZZ-00002 , Appendix 2 Risk Management Actions For Planned Risk Significant Activities

EDP-ZZ-01129 Callaway Energy Center Risk Assessment

APA-ZZ-00322 Integrated Work Management Process Description

APA-ZZ-00322 , Appendix F

Online Work Integrated Risk Management

APA-ZZ-00315 Configuration Risk Management Program

ODP-ZZ-00002 , Appendix 1

Protected Equipment Program

OTN-BG-00001 Chemical and Volume Control System

MPE-ZZ-QY054 Inspection and Test of Protective Lockout Relays, General Electric Type HEA

OTN-MD-00001 Switchyard Breakers and Disconnects

MTM-AL-QP002 Turbine Driven Auxiliary Feedwater Pump

Jobs 16513469 16508486 18000148 16508306 14504707 16514154 15503300 17500047 Condition Reports

201800516 201106906 200604069 201605319 201705780

201505319 201800176 201800157 200000661 Inspection Procedure 71111.15: Operability Determinations and Functionality Assessments

Procedures

Number Title Revision APA-ZZ-00391 Beyond Design Basis Program

APA-ZZ-00391 , Appendix 2

Sequence of Events Timeline OSP-KC-00015 Fire Door Inspections

APA-ZZ-00750 Hazard Barrier Program

OTG-ZZ-00006 Plant Cooldown Hot Standby to Cold Shutdown

OSP-GT-00003 Containment Closure

OSP-GP-00001 Containment Isolation Verification

Miscellaneous

Number Title Revision M-22FC02 Auxiliary Feedwater Pump Turbine P&ID

M-FC-03 Auxiliary Feedwater Pump Turbine Room Analysis

M-YY-49 , Add endum 4 Additional HELB Scenarios

A-2302 Auxiliary & Reactor Building Elevation 2000 Floor Plan

Westinghouse Clarification on the Basis for the Boil Off Time of the Callaway Energy Center Spent Fuel Pool

ULNRC-06421 Licensee Event Report 2018

-001-00 Violation of Technical Specification 3.6.3 Containment Isolation Manual Valve Found in Open Positio

n M-22KA02 Compressed Air System P&ID

Jobs 18000323 13511394 09501018 18000249 18000735 Condition Reports

201800066 201800235 201800194

Inspection Procedure 71111.18: Plant Modifications

Miscellaneou

s Number Title Revision MP 12-0020 Field Change Notice

Seismic II/I Hazard Analysis Review for MP

2-0020 STARS ENG-5001-8.3, Section

FP Review

Inspection Procedure 71111.19: Post Maintenance Testing

Procedures

Number Title Revision MTM-AL-QP002 Turbine Driven Auxiliary Feedwater Pump

MPE-NK-QB004 NK Class 1E Battery Charger Inspection

OSP-GK-0002B Train B Control Room Ventilation and Pressure Test

OSP-NE-0001A Standby Diesel Generator A Periodic Tests

OSP-NE-00003 Technical Specification Actions

- A/C Sources 31 OTN-EF-00001 Essential Service Water System

Miscellaneous

Number Title Revision M-22FC02 Auxiliary Feedwater Pump Turbine P&ID

MP 15-0020 Install Fuses in 250Vdc Control Circuits

E-23NK11 125 Volt DC Class 1E Power System Schematic Diagram

Jobs 17004200 16002592 15505343 16509603 18000735 14000994 18000457 17503253 13511907 17004111 16511918 Condition Reports

201706923 201800442 201704649 201704899 201800145 201700177 201800206 201705121 201604537 201110062 201800926 201820013 201800874 200801131 201703920 200811040

Inspection Procedure 71111.22: Surveillance Testing

Procedures

Number Title Revision OSP-BG-P005A Centrifugal Charging Pump A Inservice Test

APA-ZZ-00340 Surveillance Program Administration

OSP-BG-00001 Boron Injection Flow Paths Modes 1, 2 and 3

ODP-ZZ-00036 Technical Specification Application for Containment Isolation Valves 7 EDP-ZZ-01128 Summary of SSC Performance Criteria

APA-ZZ-00549 , Appendix B

Guidelines used to determine functional importance for a component 13 Miscellaneous

Number Title Revision/ Date M-721-00093 Instruction Manual for Centrifugal Charging/Safety

-Injection Pumps Operation and Maintenance

M-22BG01 Chemical and Volume Control System P&ID 33 MP 12-0020 Field Change Notice

Night Order

Condition Report

201706233/Condition Report

201706926, KCV0478 may stick open during flow through penetrations

P067 January 31, 2018 ULDBD-BB-001 Reactor Coolant System

Jobs 17514632 05504483 17004820 Condition Reports

201800330 201800423 200702585 200901841 200306153 200502806 201706233 201706926 201800323 Inspection Procedure 71114.06: Drill Evaluation

Procedures

Number Title Revision APA-ZZ-00925 Training and Qualification of Plant Personnel

Procedures

Number Title Revision EIP-ZZ-A0066 Radiological Emergency Response Plan Training

EIP-ZZ-A0001 Emergency Response Organization

Condition Reports

201801245 201801251 201801252 2000800921

201008419 200808431 Inspection Procedure 71151

Performance Indicator Verification

Procedures

Number Title Revision CSP-ZZ-02550 Pressurized Reactor Coolant Sample

CSP-ZZ-07600 RCS Activity Determinations

Miscellaneous

Number Title Revision Date MSPI Derivation Reports

(Cooling Water Systems)

Various Control Room Log

Various NRC Performance Indicator Transmittal Report, First Quarter 2015, Mitigating Systems Cornerstone

April 11, 2018 NRC Performance Indicator Transmittal Report, Second Quarter 2015, Mitigating Systems Cornerstone

July 18, 2018 NRC Performance Indicator Transmittal Report, Third Quarter 2015, Mitigating Systems Cornerstone

October 25, 2018 NRC Performance Indicator Transmittal Report, Fourth Quarter 2015, Mitigating Systems Cornerstone

January 16, 2018 Condition Reports

201101025 201004284

Inspection Procedure 71152: Problem Identification and Resolution

Procedures

Number Title Revision APA-ZZ-00500 Corrective Action Program

ESP-EF-0001A Ultimate Heat Sink Train A Cooling

Tower Fill Inspection

Miscellaneous

Number Title Revision EM-04 Safety Injection System (Cold Leg Recirculation Phase) Fault Tree Model

BG-32 High Pressure Coolant Injection System (Cold Leg Recirculation Phase) Fault Tree Model

BN-28 RWST Drain Down Time and Volume Loss During SBLOCA

M-015-U012-08 Specification for Ultimate Heat Sink Cooling Tower

Condition Reports

201706900 201707137 201704706 201010236 Inspection Procedure 71153: Follow-up of Events and Notices of Enforcement Discretion

Drawing s Number Title Revision E-21NK02(Q) Class IE 125V dc System Meter and Relay Diagram

J-200-00075 Main Control Board RL025 and RL026 Wiring Diagram

E-21NK01(Q) Class IE 125V dc System Meter and Relay Diagram

E-051-00079 Battery Chargers Wiring Diagram

E-23NK11(Q) 125 Volt dc Class IE Power System Schematic

E-23CD02 Schematic Diagram Emergency Seal Oil Pump

E-23FC02 Schematic Diagram Feed Pump Turbine Emergency Bearing Oil Pumps

E-21NK02(Q) Class IE 125V dc System Meter and Relay Diagram

E-23CB03 Schematic Diagram Emergency Bearing Oil Pump

M-840-00014 Hydrogen and Water Cooling Wiring Diagram

M-840-00023 Schematic Diagram (Hydrology and Stator Cooling)

E-21NK01(Q) Class IE 125V dc System Meter

and Relay Diagram

Drawing s Number Title Revision E-21NK01(Q) Class IE 125V dc System Meter and Relay Diagram

M-830-00015 Emergency Bearing Oil Pump

IC-4061-T1 dc Magnetic Starter

M-012-00079 Wiring Diagram (Emergency Oil Pump Starter Circuit)

E-051-00058 Controlled Battery Charger Schematic

M-835-00014 D.C. Magnetic Starter 72

-13 (CD01) (Counter

- Electromotive Force) Emergency Seal Oil Pump Motor

J-200-00081 Main Control Board RL025 and RL026 Wiring Diagram

Miscellaneous

Number Title Revision/ Date FR-087114 Bimetallic Thermal Overload Relays

December 13, 2017 Calculation

KC-26 Nuclear Safety Capability Assessment Calculations:

KC-26 1 MP 15-0020 Install Fuses in 250 Vdc Control Circuits To Address NFPA805 Concerns

Condition Reports 201706133 201706233 201706924 201706926 201801657

Initial Request

for Information

Quarterly Baseline Inspection

Callaway Plant

Inspection Report:

05000483/2018001

Inspection Dates: January 1

- March 31, 2018 Inspection Procedure:

IP 71111 series, IP 71152 Lead Inspector: Dan Bradley, Senior Resident Inspector Information Requested For 1 st Quarter 2018 The following information

should be sent to the resident office in hard copy or electronic format

(Certrec IMS preferred)

to the attention

of Dan Bradley

by January 15, 2018. These items shall

be available and ready for review on the day indicated in this request. Please provide

requested documentation electronically in "pdf" files, Excel, or other searchable formats, if possible. The information should contain descriptive names

and be indexed and hyperlinked to facilitate ease of use. If requested documents are large and/or only hard copy formats are available, please inform the inspector

and provide subject documentation.

Please provide the following information for the 125 VDC (NK) and Instrument AC Power (NN) systems: 1. A list of all calculations and drawings associated with

the selected systems.

2. A list of condition reports associated with the selected systems for the last 3 years.

3. A list of work orders associated with the selected systems for the last 3 years, including all open work orders.

4. An Excel spreadsheet list of equipment basic events (with definitions), including importance measures sorted by

risk achievement worth

and Fussell-Vesely from your internal events probabilistic risk assessment.

Include basic events with a risk achievement value of 1.3 or greater.

5. A list of any pre-existing evaluation

s or calculations with low design margins

for the selected systems

. 6. A list of maintenance rule components and functions; based on engineering or expert panel judgment, for the selected systems

. 7. A list of maintenance rule functional failure evaluations for the last 3 years for the selected systems.

8. A list of operating experience evaluations for the last 3 years for the selected systems.

9. A list of all procedures and calculations that involve time-critical operator action

s.

10. A list of permanent and temporary modifications performed in the past

years for the selected systems. Include a list of any documents associated with

modifications such as: calculations, specifications, vendor manuals, Final Safety Analysis Report, Technical Specifications and Bases updates , updated procedures

, and maintenance and surveillance activities and procedures.

11. A list of the design calculations that

provide the design margin information for the selected systems. 12. A list of root cause evaluations associated with component failures or design issues

initiated/completed in the last 3

years for the selected systems. 13. A list of any common

-cause failures of components in the last 3 years

for the selected systems. 14. An electronic copy of the design bases documents for the selected systems

. 15. An electronic copy of the system health notebooks

for the selected systems

. Inspector Contact Information:

Dan Bradley

Senior Resident

Inspector 573-676-3181 Dan.Bradley@nrc.gov

Mailing Address:

U.S. NRC Resident Inspector Office

201 NRC Road

Steedman, MO 65077

ML18123A39

SUNSI Review:

ADAMS: Non-Publicly Available

Non-Sensitive Keyword: By: NHT/rdr Yes No Publicly Available

Sensitive

NRC-002 OFFICE SRI/DRP/B RI/DRP/B C:DRS/EB1 C:DRS/EB2 C:DRS/OP C:DRS/PSB2

NAME DBradley SJanicki TFarnholtz

JDrake VGaddy HGepford SIGNATURE /RA/ /RA/ /RA/ /RA/ /RA/ /RA/ DATE 5/2/18 5/2/18 4/25/18 4/29/18 4/25/18 4/30/18 OFFICE TL:DRS/IPAT

C:DRP/B NAME GGeorge NTaylor SIGNATURE /RA/ /RA/ DATE 4/25/18 5/3/18

IR 05000483/2018001

Text

Dear Mr. Diya:

Enclosure:

SUMMARY

PLANT STATUS

INSPECTION SCOPES

71111.01 - Adverse Weather Protection

71111.04 - Equipment Alignment

71111.05AQ - Fire Protection Annual/Quarterly

71111.06 - Flood Protection Measures Internal Flooding (1 Sample) The inspectors evaluated internal flooding mitigation protection

71111.07 - Heat Sink Performance

71111.11 - Licensed Operator Requalification Program and Licensed Operator Performance

71111.12 - Maintenance Effectiveness

71111.13 - Maintenance Risk Assessments and Emergent Work Control

71111.15 - Operability Determinations and Functionality Assessments

71111.18 - Plant Modifications

71111.19 - Post Maintenance Testing

71111.22 - Surveillance Testing

71114.06 - Drill Evaluation

OTHER ACTIVITIES

71152 - Problem Identification and Resolution

INSPECTION RESULTS

71111.11 - Licensed Operator Performance

71111.05AQ - Quarterly Inspection

Description:

DOCUMENTS REVIEWED

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