ML20210F812

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Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Repts 50-277/86-21 & 50-278/86-22
ML20210F812
Person / Time
Site: Peach Bottom  Constellation icon.png
Issue date: 01/28/1987
From: Martin T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To: Gallagher J
PECO ENERGY CO., (FORMERLY PHILADELPHIA ELECTRIC
References
NUDOCS 8702110168
Download: ML20210F812 (2)


See also: IR 05000277/1986021

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JAN 2 81987

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Docket Nos'.

50-277

50-278

Philadelphia Electric Company

ATTN: Mr. J. W. Gallagher

Vice President

Nucl' ear Operations

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2301 Market Street

_ Philadelphia, Pennsylvania 19101

Gentlemen:

Subject: Combined Inspection Nos. 277-86-21 and 50-278-86-22

This refers to you"r letter dated December 31, 1986, in response to our letter

dated November 20, 1986.

Thank you for informing us of the corrective and preventive actions documented

in your letter. These actions will be examined during a future inspection of

your 11_ censed program.

Your cooperation with us is appreciated.

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Sincerely,

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Thomas T.

Dir

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Division of Radiation Safety

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and Safeguards

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R. S. Fleischmann, Manager, Peach Bottom Atomic Power Station

John S. Kemper, Senior Vice President, Engineering and Production

Troy B. Conner, Jr. , Esquire

W. H. Hirst, Director, Joint Generation Projects Department,

Atlantic El ctric

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G. Leitch, Nuclear Generation Manager

Eugene J. Bradley, Esquire, Assistant GeneraP Counsel (Without Report)

Raymond L. Hovis, Esquire

Thomas Magette, Power Plant Siting, Nuclear Evaluations (Without Report)

W. M. Alden, Engineer in Charge, Licensing Section

Public Document Room (PDR)

local Public Document Room (LPDR)

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Nuclear Safety Information Center (NSIC)

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NRC Resident Inspector

Commonwealth of Pennsylvania

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Region I Docket Room (with concurrences)

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PHILADELPHIA ELECTRIC COMPANY

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2301 MARKET STREET

P.O'. BOX 8699

PHILADELPHIA. PA.191o1

(21518414000

December 31, 1986

Docket Nos. 50-277

50-278

Inspection Report Nos. 50-277/86-21

50-278/86-22

Mr. Thomas T. Martin, Director

Division of Radiation Safety and Safeguards

U.S. Nuclear Regulatory Commission

Region I

631 Park Avenue

King of Prussia, PA

19406

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Dear Mr. Martin:

Your letter dated November 20, 1986 forwarded combined

Inspection Report Nos. 50-277/86-21, 50-278/86-22 for Peach Bottom

Atomic Powcr Station.

Appendix A of your letter addresses several

items wuich do not appear to be in full compliance with Nuclear

Regulatory Commission requirements.

These items are restated below

followed by our responses.

W. M. Alden, Engineer-In-Charge of our

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Licensing Section, discussed the need for additional time to prepare

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these responses with Mr. Peter Esselgroth of your staff and the delay

was found to be acceptable.

I.

Restatement of Violation

A.

10 CFR 20.311(b) requires, in part, that the manifest

accompanying radioactive waste shipments indicate as

completely as practicable the radionuclide identify and

quantity, and the total radioactivity of the shipment.

10 CFR 20.311(c) requires, in part, that the manifest must

include a certification by the waste generator that the

transported materials are properly described.

Contrary to the above, on February 28, 1986, your Shipment

No. 45-86 of dry active radioactive waste, which contained

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several radionuclides including Iron-55, was sent to a

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Mr. Thomas T. Martin

Drcsmbar 31, 1986

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burial site and was accompanied by a manifest which did not

identify the existence and quantity of the radionuclide

Iron-55 in the shipment.

As a result, the total

radioactivity stated on the manifest was in error.

Further, the certification which accompanied the manifest

was also in error.

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B.

10 CFR 71.5(a)(1)(vi) requires that shipping papers be

prepared in accordance with 49 CFR 172, Subpart C.

49 CFR

172.203(d)(1) requires the name of each radionuclide in the

shipment and 49 CFR 172.203(d)(iii) requires the activity

of each package in the shipment be included in the shipping

papers.

Contrary to the above, on February 28, 1986, your Shipment

No. 45-86 of radioactive waste which contained several

radionuclides including Iron-55, was sent to a burial site

and the shipping papers did not include the identity of

Iron-55 in the shipment and the activity resulting from

that radionuclide.

Violations A and B have been categorized in the aggregate

as a Severity Level IV problem.

(Supplement V)

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Response:

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Admission of Alleged Violations:

Philadelphia Electric Company acknowledges the violations as

stated above.

Reason for the Violations:

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An incorrect scaling factor was used to determine Iron-55

activity in Shipment No. 45-86.

The use of this incorrect

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scaling factor resulted in failure to report the Iron-55.

These

violations were the result of deficiencies in our program for the

implementation of 10 CFR 61 requirements.

Requirements were not

included in proceduren to clearly specify periodic sampling and

redetermination of scaling factors.

A station procedure for updating scaling factors does exist

(Routine Test RT-7.3.3); however, a frequency for issuing the RT

on a periodic basis is not specified in the procedure, nor are

criteria provided in the procedure specifying the extent to which

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scaling factors have to change before it is necessary to update

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Mr. Thomas T. Martin

Dscamber 31, 1986

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the radwaste computer.

The procedural inadequacy contributed to

the use of an incorrect scaling factor.

Scaling factors are used to quantify activities of hard-to-

identify radionuclides which are present in the radwaste streams.

The scaling factor relates the concentration of a hard-to-

identify isotope to the concentration of a readily detectable

isotope.- Iron-55 is a hard-to-identify isotope and, as such, its

activity is determined using a scaling factor which relates Iron-

55 activity in a shipment to Cobalt-60 activity in the same

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shipment.

(Cobalt-60 is a readily detectable isotope.)

Our investigation of these violations also determined that other

previously used scaling factors ware inaccurate due to improperly

categorizing samples and data for dry active waste, waste oil,

radwaste resins, and primary resin groupings.

Significance of the Violations:

Shipment No. 45-86 was shipped as Class A waste.

Based upon a

review of the most recent scaling factors supplied by our

contractor (December 1986), the classification of Shipment No.

45-86 will remain as Class A.

This will be confirmed when the

actual scaling factor for Iron-55 in Shipment No. 45-86 is

received from our contractor.

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Corrective Actions Taken and Results Achieved:

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As part of the review of this incident, Philadelphia Electric

Company personnel visited the contractor on December 11, 1986 to

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clarify the categorization of samples used to determine scaling

factors.

Accurate scaling factors developed from samples submitted in

November 1986 were received on December 18, 1986.

These scaling

factors are being used to report Iron-55 in subsequent shipments.

Corrected scaling factors for previous samples submitted to the

vender are being developed and will be used to review past

shipments.

A preliminary determination has been made by

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Philadelphia Electric Company that corrections will need to be

made to include Iron-55 in previous reports.

However, final

determination can not begin until historical sample data is

reanalyzed and the updated scaling factors confirmed.

Corrected

scaling factors for past shipments are expected by the end of

January 1987, and the reassessment of approximately 400 reports

is expected to require approximately 60 days before the results

of these corrective actions can be completed and reports

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Mr. Thomas T. Martin

Dsccmbar 31, 1986

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corrected.

The appropriate burial sites will be contacted and

shipping records updated as required.

Priority will be given to

reviewing and correcting the records of shipment No. 45-86.

Corrective Actions Being Taken to Prevent Recurrence:

RT-7.3.3 is being revised to include criteria for updating the

scaling factors stored in the radwaste computer.

A scaling

factor will be updated in the radwaste computer if it changes by

a factor of at least ten.

The procedure revision will also

include a requirement for QC review of the updated scaling

factor (s).

To ensure that the scaling factors in the radwaste computer

reflect current plant conditions, RT-7.3.3 will be changed to a

surveillance test with an annual frequency.

As part of our recent reorganization we have established, under &

Nuclear Support Division, a Radwaste Management Section headed by

a Director.

At each of our nuclear power plant sites, we have

also recently established a position of Senior Engineer for

radioactive waste.

These changes will provided increased

management attention and control in these areas to preclude such

occurrences in the future.

Date When Full Compliance Will be Achieved:

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Current scaling factors were received from our contractor on

December 18, 1986.

As a result, full compliance for current

shipments is now being achieved.

Full compliance for past shipments will be achieved when the

shipment records are updated to include missing Iron-55 activity.

This update is expected to be completed by March 31, 1987.

II.

Restatement of Violation:

10 CFR 20.311(d)(1) requires, in part, that licensees prepare

radioactive wastes so that the waste is classified according to

10 CFR 61.55.

10 CFR 61.55(a)(3)(ii) requires, in part, that

wastes containing long-lived radionuclides (listed in Table 1 of

that paragraph) exceeding 0.1 times the value in Table 1 be

classified as Class C.

10 CFR 20.311(c) requires, in part, that

the manifest accompanying radioactive waste shipments include a

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Mr. Thomas T. Martin

Dacambar 31, 1986

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certification by the waste generator that the transported

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materials are properly classified.

Contrary to the above, on May 15, 1986, your Shipment No. 119-86

of radioactive waste contained a concentration of Carbon-14 (a

long-lived radionuclide) of approximately 1.82 curies per cubic

meter which exceeded 0.1 times the Table 1 value of 8 curies per

cubic meter for that radionuclide and was classified as Class B.

Further, the certification that the shipment was properly

classified was also in error.

This violation has been categorized as a Severity Level IV

problem.

(Supplement IV)

Response:

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Admission of Alleged Violation:

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Philadelphia Electric Company acknowledges the violation as

stated.

Reason for Violation:

The violation occurred as a result of personnel error involving

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failure to properly classify the waste of a non-routine shipment.

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Lack of a procedure specifying the need for independent

verification of the classification of a non-routine shipment

contributed to the misclassification.

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Shipment classifications are determined by reviewing a computer-

generated form which lists the isotopes and activities of the

waste shipment.

This form, when generated through the PECo

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radwaste computer, requires two independent reviews.

Also, a

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classification is identified on the PECo radwaste computer form

based on 10 CFR 61 data.

However, because Shipment No. 119-86

was a non-routine shipment, the computer forms generated for

review of this shipment were completed using a vendor's computer

program.

Due to the inadequacy of the vendor computer program,

the shipment classification was not identified on the vendor

computer form and further, a procedural inadequacy existed in

that the vendor computer form was not required to be

independently verified.

With no shipment classification

identified on the computer form, the individual responsible for

classifying waste shipments had to analyze the isotopes and

activities indicated on the form in order to determine the

shipment's classification.

The classification error occurred

during the course of this analysis.

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Mr. Thomas T. Martin

Daccabar 31, 1986

Page 6

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Significance of Violation:

The significance of this violation is considered to be minimal

since both Class B and Class C wastes are placed in the same

trench at the burial site.

Consequently, no adverse consequences

to the health and safety of the public are expected.

Corrective Actions Taken and Results Achieved:

Immediate corrective action involved notifying the burial site of

the misclassification and requesting the burial site personnel to

check the burial location.

The shipping record for Shipment No.

119-86 has been corrected to resolve the classification

discrepancy.

Corrective Actions Taken to Avoid Future Non-Compliance:

To prevent recurrence of this violation, procedures are being

prepared to:

1.

Require two independent reviews of documents used to

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classify waste shipments, and

2.

Require that all vendor radwaste computer programs generate

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forms which specify the need for two independent reviews

and which recommend a shipment classification based on 10 CFR 61 data, and

3.

Require PECo approval of all radwaste computer programs

prior to their use.

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These procedures are expected to be prepared and approved by

January 31, 1987.

In the interim, until the vendor radwaste

computer program is upgraded in accordance with these procedures,

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all Peach Bottom radwaste shipments will be classified using the

PECo computer program.

Date When Full Compliance Will Be Achieved:

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Full compliance was achieved on December 31, 1986 when the

Shipment No. 119-86 records were updated to correct the

classification discrepancy.

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Mr. Thomac T. Martin

D3cambar 31, 1986

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Your letter also requested that Philadelphia Electric

Company review all radioactive waste shipments from August 1, 1985

through October 23, 1986 to determine if other shipments were

misclassified under 10 CFR 20.311 and 10 CFR 61.55 and that the

results of this review be provided to you by January 19, 1987 (60 dagli

from the date of your letter).

Our contractor's review to determine

updated scaling factors is not expected to be completed until January

30, 1987.

Due to the large number of waste shipments which have to be

reviewed (approximately 400), we anticipate that our review will be

completed by March 31, 1987 (60 days from receipt of the updated

scaling factors).

We hope that this unavoidable delay will not

present an inconvenience to you or your staff.

Should you have any questions or require additional

information, please do not hesitate to contact us.

fer

truly yours,

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M.

ooney

.

M

ager

clear Suppcrt Department

cc:

T. P. Johnson, Resident Site Inspector

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