ML20199E644

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Rev 0 to Population Items List, Mechanical Equipment Installation. Related Info Encl
ML20199E644
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 09/05/1985
From: Schauf J
NRC - COMANCHE PEAK PROJECT (TECHNICAL REVIEW TEAM)
To:
Shared Package
ML20199D912 List: ... further results
References
FOIA-86-36 NUDOCS 8606230349
Download: ML20199E644 (21)


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'The-attached Population'It' ens List consists of'336 items and includes all safety related mechanical equipment for Unit 1~and Common, and Unit 2 including NSSS equipment. The source of the-Population Items List is the

" Equipment Safety Report" (ESR). The ESR is a printout of an uncontrolled computer file of all Unit 1. Common, and Unit 2 equipment identified by the Startup Operations Group.

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BASIS FOR ACCEPTING THE LIST:

The mechanical equipment was segregated from all of the equipment types included in the ESR, by generating a subset of the ESR entitled "EQP-MEI-REPORT". The "EQP-MEI-REPORT" lists only those equipment items that have a unique tag number of the form CPI-XITYZZ-01, etc., but excludes those items for which "XI".begins with an "E" 4 electrical) or a "V" (ventilation).

The Population Items List was'then. derived from the "EQP-MEI-REPORT" on the

. basis of a review of.' flow d,iagrams,; design changes,7 vendor, documents, and.the PSAR.

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y In order to ensure that the Population Items List included all'eafety-'

related mechanical equipment, the flow diagrams and associated change documents listed in Attachment A were reviewed. Each flow diagram was j

marked to indicate the safety-related portion of the illustrated system.

l The "EQP-MEI-REFORT" was then checked and revised as necessary to

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include all mechanical equipment found within the safety-related portion b

of each system. Mechanical equipment listed on the "EQP-MEI-REPORT" but j

located in the non-safety related portions of systems as determined by L

the flow diagram review were not included in the Population. Items List.

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' Since the;"EQP-MEI-REPORT" was)' prepared, from ati',uncontrollsdl compute'r,:

1 file; the>s'afety.classiandAdesignationa[shown onsthis, report were '

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.As a.further check on the completeness of~the Population 1 Items List,' i

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PSAR Table 17A-1,' List of Quality Assured Structures, Systems, and.'

e Components (Amendment 55, dated July 19, 1985),'and the Westinghouse APPROVED BY: k i

DATE:

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W.C' W t.b1 83 J(current. issue) s.: v,ere. ts ember 7' 9

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"EQP-MEI-REPORT" n;Thes'? sources' vere also used to-identify?'

e safety-related mechanical equipment such as neutron detector positioners and fuel racks which do'not appear on flow diagrams. As with the flow diagram review, the "EQP-MEI-REPORT" was revised as necessary to include the safety-related mechanical equipment found in FSAR Table 17A-l'and the Westinghouse MSR.

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Various Item Definitions In two cases, items listed as single assemblies on the "EQP-MEI-REPORT" were broken down into subassemblies for the purposes of defining the Population Items List.

(a)The spent fuel storage rack comprises 660 individual cells which were furnished in 24 pre-assembled units consisting of.either a 6 x 5 or a 5 x 5 array of cells. Each of these 24 pre-assembled storage rack units is separately installed and is

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therefore treated. aa.an individcal population item...(b)The new fuel s

storage rack includes 132. individual cells which' ara # installed"in 3

'.banka..ofc20. cella land.4 banks of 18.. cells. The new fuel"storageirack~

~ wa's assembl'ed 'and instill'e'dio'n'e ba' nk at. a time; each'of. the seveis banks '

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'c of. cells.ia the~refore.-treated 'as an individual population item.'

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Five of the population items are major pieces of NSSS equipment consisting of a nu 2ber of discrete and separately identifiable components. The components described below will be included with the associated population item for the purposes of reinspection and/or documentation review:

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TBX/TCX-RCPCSG-01/04 Steam Generator q

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TBX/TCX-RCESSG-01/4t. Supports _

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TBX/TCX-RCPCPI-01/4 Pump Internals

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2) Seals (#1 & #2) & Seal Coolers (TBX/TCX-RCPCSE-01)

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TBX/TCX-RCESPF-01/4 Main Flange Forging Support

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TBX/TCX-RCESPC-01/4 Pump Supports w:;.n..

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TBX/TCX-RCRIRI Reactor Vessel' Internal Assembly A.

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TBX/TCX-RCPCRV-01 Reactor Vessel (RV) Assembly i

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o C0KANCHE PEAK RESPONSE TEAM POPULATION ITEMS LIST Page 4 of 4 POPULATION NAME:

MECHANICAL EQUIPMENT INSTALLATION (MEIN)

PREPARED BY:

4 pg DATE:

September 5, 1985 RESPONSITLE QA/QC/ SUPPORT ENGINEER REV: 0 D.

Conclusion Based on the review of the flow diagrams and change documents listed in Attachment A, FSAR Table 17A-1, and the Westinghouse MSR, it is concluded that the MEIN Population Items List is a complete representation of the Unit 1. Unit 2, and Common safety-related mechanical equipment. All Items are identified by the handwritten numbers 1 through 336 on the "EQP-MEI-REPORT".

Items randomly selected from the Population Items List will be checked to ensure that the installation of the equipment has been QC accepted.

This check would ordinarily be accomplished by confirming that QC has signed the Construction Operation Traveler that covered the installation of the equipment. However, Travelers were not always used to govern the installation of equipment in this population. Accordingly, the following additional sources will be used as necessary to confirm QC acceptance:

1.

ASME N-5 Certification Form signed by ANI for Unit 1 and Common Items.

2.

Unit 2 Operations Open Items List.

4 3.

Weld Record Cards.

If QC acceptance of the installation of a randomly selected item cannot be confirmed by a Construction Operation Traveler or one of the other sources listed above, that item will be rejected and another iten will be randomly selected to replace it in the random or engineered sample.

BASIS FOR ACCEPTING ANY ADDITIONAL ITEMS:

The Mechanical Equipment Installation Population Items List is considered complete within the scope of the Population Description; therefore it is not anticipated that there will be any additional items.

CPP-005.38. Revision 0 n 2 _ _____ _151/;POPDES 0

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i ATTACHMENT A CHANGE SYSTEM FLOW DIAGRAMS DOCUMENTS REVISION t

Auxiliary Feedwater - Unit 1 2323-M1-0206 Rev. CP-5 CMC 084676 1

c CMC 084683 1

Auxiliary Feedwater - Unit 2 2323-M2-0206 Rev. CP-3 B ron Recycle - Sh. 1 of 2 2323-M1-0258 Rev. CP-7 Boron Recycle - Sh. 2 of 2 2323-M1-0259 Rev. CP-4 C:mponent Cooling Water - Sh. 1 of 3 2323-M1-0229 Rev. CP-3 Component Cooling Water - Sh. 2 of 3 2323-M1-0230 Rev. CP-2 Component Cooling Water - Sh. 3 of 3 2323-M1-0231 Rev. CP-6 Component Cooling Water - Sh. 1 of 3 2323-M2-0229 Rev. CP-2 CMC 087264 0

Component Cooling Water - Sh. 2 of 3 2323-M2-0230 Rev. CP-1 CMC 055318 0

4 Component Cooling Water - Sh. 3 of 3 2323-M2-0231 Rev. CP-1 Chilled Water 2323-M1-0307 Rev. CP-7 CMC 079678 2

CMC 079679 4

CMC 079687 0

Snfety Chilled Water 2323-M1-0311 Rev. CP-7 CMC 057183 1

CMC 057561 1

CMC 078591 1

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Chilled Water 2323-M2-0307 Rev. CP-1 CMC 035808 0

ii Safety Chilled Water 2323-M2-0311 Rev. CP-2 CMC 090503 0

1 Chim. & Vol. Control - Sh. 1 of 4 2323-M1-0253 Rev. CP-5 i

Ch:m. & Vol. Control - Sh. 2 of 4 2323-M1-0254 Rev. CP-6

[9 Chem. & Vol. Control - Sh. 3 of 4 2323-M1-0255 Rev. CP-6 f

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Ch:m. & Vol. Control - Sh. 4 of 4 2323-M1-0256 Rev. CP-5 i

Chem. & Vol. Control - Common 2323-M1-0257-Rev. CP-3 I

Chem. & Vol. Control - Sh. 1 of 4 2323-M2-0253 Rev. CP-1 CMC 083315 2

Chem. & Vol. Control - Sh. 2 of 4 2323-M2-0254 Rev. CP-1 CMC 002480 0

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SYSTEM FLOW DIAGRAMS DOCUMENTS REVISION

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Chem. & Vol. Control - Sh. 3 of 4 2323-M2-0255 Rev. CP-2 CMC 066481 5

CMC 068089 1

CMC 075220 0

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CMC 087637 0

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Chem. & Vol. Control - Sh. 4 of 4 2323-M2-0256 Rev. CP-2 CMC 074392 2

l CMC 081821 0

l CMC 081822 0

CMC 081823 0

Centainment Spray 2323-M1-0232 Rev. CP-6 CMC 057663 0

CMC 084655 5

i Containment Spray 2323-M2-0232 Rev. CP-1 CMC 074174 1

CMC 081859 1

CMC 098021 3

l D: min. & Reactor Makeup Water-SH.lof2 2323-M1-0241 Rev. CP-6 D min. & Reactor Makeup Water-SH.2of2 2323-M1-0242 Rev. CP-5 Dimin. & Reactor Makeup Water-SH lof2 2323-M2-0241 Rev. CP-3 CMC 067973 1

CMC 068096

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Dimin. & Reactor Makeup Water-SH.2of2 2323-M2-0242 Rev. CP-2 CMC 012823 4

DCA 022895 2

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Diesel Gen. Auxiliary Systems 2323-M1-0215 Rev. CP-4 DCA 012065 2

i Diesel Gen. Auxiliary Systems 2323-M2-0215 Rev. CP-2 DCA 022412 0

Steam Cen. Feedwater 2323-M1-0203 Rev. CP-4 CMC 057183 1

Stsan Gen. Feedwater - Revised 2323-M1-0203-01 Rev. CP-4 CMC 054695 0

Stsan Gen. Feedvater 2323-M2-0203 Rev. CP-2 I(

Stcan Gen. Feedwater - Revised 2323-M2-0203-01 Rev. CP-3 CMC 095584 0

h Waste Processing (CAS) - Sh. 1 2323-M1-0269 Rev. CP-8 Wacte Processing (GAS) - Sh. 2 2323-M1-0270 Rev. CP-5 Main Steam Reheat & Steam Dump 2323-M1-0202 Rev. CP-6 CMC 057657 0

Main Steam Reheat & Steam Dump-Revised 2323-M1-0202-01 Rev. CP-2 p

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CHANGE SYSTEM FLOW DIAGRAMS DOCUMENTS REVISION Main Steam Reheat & Steam Dump 2323-M2-0202 Rev. CP-1 CMC 069560 5

CMC 077523 2

CMC 078647 6

CMC 078648 5

CMC 079069 0

CMC 079674 1

l CMC 079686 0

j CMC 083642 3

DCA 022891 0

Main Steam Reheat & Steam Dump-Revised 2323-M2-0202-01 Rev. CP-1 CMC 087434 1

Process Sampling

'2323-M1-0;28 Rev. CP-6 Process Sampling - Revised 2323-M1-0228-01 Rev. CP-7 Process Sampling 2323-M2-0228 Rev. CP-2 DCA 020579 2

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Process Sampling - Revised 2323-M2-0228-01 Rev. CP-2 i

R actor Coolant - Sh. 1 of 2 2323-M1-0250 Rev. CP-6 Riactor Coolant - Sh. 2 of 2 2323-M1-0251 Rev. CP-6 Riactor Coolant - Sh. 1 of 2 2323-M2-0250 Rev. CP-1 CMC 052701 0

CMC 064476 1

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Reactor Coolant - Sh. 2 of 2 2323-M2-0251 Rev. CP-2 Residual Heat Removal 2323-M1-0260 Rev. CP-6 CMC 083164 0

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R2sidual Heat Removal 2323-M2-0260 Rev. CP-2 CMC 057048 2

CMC 080042 1

Spent Fuel Pool Cooling & Cleanup 2323-M1-0235 Rev. CP-6 Spent Fuel Pool Cooling & Cleanup TNE-M1-0235-01 Rev. CP-1 Spent Fuel Fool Cooling & Cleanup TNE-M1-0235-02 Rev. CP-1 Spent Fuel Pool Cooling & Cleanup 2323-M2-0235 Rev. CP-3 CMC 066047 2

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Safety Injection - Sh. 1 of 3 2323-M1-0261 Rev. CP-5 S fety Injection - Sh. 2 of 3 2323-M1-0262 Rev. CP-5 l

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ATTACHMENT A i

(Cont'd)

CHANGE SYSTEM FLOW DIAGRAMS DOCUMENTS REVISION i

S fety Injection - Sh. 3 of 3 2323-M1-0263 Rev. CP-9 CMC 005154 1

j CMC 052686 0

CMC 055596 2

f CMC 055604 3

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CMC 062288 1

l CMC 062351 6

CMC 062352 5

CMC 062353 5

3 CMC 062354 6

CMC 063066 1

g CMC 063721 2

CMC 069500 1

CMC 084889 2

DCA 004439 1

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DCA 007292 4

DCA 012775 0

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DCA 014197 0

DCA 014646 1

S:fety Injection - Sh. 1 of 3 2323-M2-0261 Rev. CP-3 CMC 066463 3

Safety Injection - Sh. 2 of 3 2323-M2-0262 Rev. CP-1 CMC 078615 0

Safety Injection - Sh. 3 of 3 2323-M2-0263 Rev. CP-3 CMC 079847 2

Section Service Water - Sh. 1 of 2 2323-M1-0233 Rev. CP-7 CMC 078959 4

Station Service Water - Sh. 2 of 2 2323-M1-0234 Rev. CP-7 l

Station Service Water - Sh. 1 of 2 2323-M2-0233 Rev. CP-2

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Station Service Water - Sh. 2 of 2 2323-M2-0234 Rev. CP-1 V:nts & Drains - Safeguards & Aux Blds 2323-M2-0236 Rev. CP-5 CMC 087601 1

Vsnts & Drains - Containment 2323-M1-0238 Rev. CP-5 Vcnts & Drains - Safeguards & Aux Bldg 2323-M2-0236 Rev. CP-1 CMC 066507 1

CMC 084749 0

DCA 018609 0

Vints & Drains - Containment 2323-M2-0238 Rev. CP-2 DCA 022050 1

Liquid Waste Processing - RC Drain Tank 2323-M1-0264 Rev. CP-4 CMC 085014 0

Liquid Waste Processing - Drain Chan A 2323-M1-0265 Rev. CP-9

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i Pags 5 of 5 ATTACHMENT A (Cont'd)

CHANGE SYSTEM FLOW DIAGRAMS DOCUMENTS REVISION Liquid Waste Processing - Drain Chan B 2323-M1-0266 Rev. CP-7 CMC 084869 0

Liquid Waste P.rocessing - Drain Chan C 2323-M1-0267 Rev. CP-5 j

Liquid Waste Processing - Spent Resin 2323-M1-0268 Rev. CP-7

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Liquid Waste Processing - Disposal 2323-M1-0268-01 Rev. CP-2 Liquid Waste Processing - RC Drain Tnk 2323-M2-0264 Rev. CP-2 4

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i NOTES:

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CMC - Component Modification Card DCA - Design Change Authorization r

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.c s EVALUATION i

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CORPOWATION a

i QA/QC-RT-291 t

4 DESCRIPTION MEMORANDUM FOR f

DOCUMENTATION REVIEW OF j

CONTAINMENT LINER & TANK STAINLESS STEEL LINERS i

CODE: LINR i

PROCEDURE: QI-032, Rev. O J

September 19, 1985 i

TO:

A. A. Patterson, QA/QC Reinspection Engineering Supervisor 3

FROM:

R. Brown, QA/QC Lead Structural Engineer Please find attached the subject document for your approval.

The ch*.cklist was developed using the following documents:

1.

Gibbs & Hill Containment Liner Specification 2323-SS-14. Rev,ision 4 dated January 10, 1979.

2.

Gibbs & Hill Misc. Embedded Steel Specification 2323-SS-17, Revision 4

2, dated December 12, 1978.

1 3.

Reactor Building Containment Liner Details Sheet No. 1 2323-S1-0511, 2

Revision 8, dated October 26, 1977.

4.

Reactor Building Containment Liner Details Sheet No. 2 2323-S1-0512, Revision 4, dated July 25, 1975.

5.

Reactor Building Containment Liner Details Sheet No. 3 232-SI-0513, Revision 7, dated August 10, 1976.

I 6.

Reactor Building Containment Liner Details Sheet No. 4 2323-SI-0514, l

Revision 4, dated October 26, 1977.

t l

7.

Reactor Building Containment Liner Details Sheet No. 5 Polar Crane Support Details 2323-SI-0515 Revision 6, dated August 10, 1976.

t 8.

Reactor Building Containment Liner Details Sheet No. 6 Rotating i

Platform Support Details 2323-SI-0516, Revision 6, dated June 22, 1978.

j 9.

Reactor Building Containment Liner Details Sheet No. I 2323-S2-0511, Revision 6, dated October 26, 1977.

10.

Reactor Building Containment Liner Details Sheet No. 2 2323-S2-0512, Revision 2, dated April 20, 1976.

1

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QA/.QC-RT-291 Page 2 f'

1 11.

Reactor Building Containment Liner Details Sheet No. 3 2323-S2-0513 Revision 3, dated October 18, 1976.

12.

Reactor Building Containment Liner Details Sheet No. 4 2323-S2-0514 Revision 3, dated January 26, 1979.

13.I Reactor Building Containment Liner Details Sheet No. 5 Polar Crane Support Details 2323-S2-0515, Revision 3, dated February 2, 1979.

14.

Reactor Building Containment Liner Details Sheet No. 6 Rotating

(

Platform Support Details, 2323-S2-0516. Revision 5, dated February 2, 1979.

15.

Refueling Water Storage Tank 2323-SI-0315, Revision 4, dated March 31 1983.

1 16.

Condensate Storage Tank 2323-SI-0316, Revision 3, dated April 21, 1978.

i 17.

Reactor Make-Up Water Storage Tank 2323-SI-0317, Revision 3, dated April 21, 1978.

18.

Refueling Water Storage Tank 2323-S2-0315 Revision 3, dated March 23, 1979.

19.

Condensate Storage Tank 2323-S2-0316 Revision 3, dated March 23, 1979.

20.

Reactor Water Make Up Water Storage Tank 2323-S2-0317 Revision 3 dated March 23, 1979.

I DCA's for drawings referenced in 3 to 20, were also considered in the 3

development of the checklist.

The Specific sources for attributes which are included are shown in Attachment "A".

Those attributes which were considered but subsequently excluded and reasons for exclusion are contained in Attachment "B".

There were no attributes for which alternate accept / reject criteria was provided.

Prepared By k

IC hf U QA/QC D iplineEng}neer Approved By dd%-k.

)m MNM QA/QC Les! Discipline Engineer '

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ATTACHMENT A LINERS POPULATION LIST OF SOURCE DOCUMENTS FOR EACH ATTRIBUTE

  • l 5.1 Kacord Drawings 2323-SS-14, Revision 4, Sections 8.3.2.2, 8.3.2.2.1

}

2323-SS-17, Revision 2, Section 10.0 i

5.2 Material 2323-SS-14, Revision 4, Sections 4.2.2.d 5.6.2 & 6.1.1 i

Traceability 2323-SS-17. Revision 2, Section 4.9 5.3 Welding 2323-SS-14. Revision 4, Sections 8.1.C, 8.3.2, 8.3.3, r

8.4.1.1 2323-SS-17, Revision 2, Sections 6.0.a. 6.0.b 4

5.4 Welder 2323-SS-14, Revision 4 Sections 5.6.1, 5.6.2, 8.3.2 Qualification i

5.5 Nondestructive 2323-SS-14, Revision 4 Sections 5.6.1, 10.0 e

?

Examination 2323-SI-315, Revision 4 Note 9 2323-SI-316, Revision 3 Note 9 2323-51-317, Revision 3 Note 9 2323-S2-315, Revision 3 Note 9 1

2323-S2-316 Revision 3 Note 9 l

2323-S2-317, Revision 3 Not,e 9 l

2323-SI-511, Revision 8 Note 4 (Ultrasonic testing of special plates)

,i i

I 5.6 NDE Operator &

  • 2323-SS-14. Revision 4, Sections 3.0, 4.2.1.a 4.2.le t

Inspector Certification Attribute may be delineated in several source documents, but only one source j

is listed.

(1)

SS - Structural Steel j

S1 - Unit 1 Structural Drawing f'

S2 - Unit 2 Structural Drawing DCA - Design Change Authorization i

. ~

aiiac-RT-291

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ATTACHMENT B l

EXCLUDED ATTRIBUTES I

The following attributes were considered for inclusion in the checklist but were r

subsequently excluded for the reasons presented.

c Stud welding of Liner plates will be considered separately as the stud welding cannot be tied to each sample.

e t

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cCWPCWATION i

QA/QC-RT-690 i

f DESCRIPTION MEMORANDUM FOR REINSPECTION OF

{i POPULATION: LARGE BORE PIPE SUPPORTS - NON-RIGID CODE: LBSN

.l PROCEDURE: QI-029, Rev. 1. Change Notice 001 September 23, 1985 TO:

A. A. Patterson s

)

FROM:

Roger H. Brown j

SUBJECT:

Change Notice 001 is herewith transmitted to you for approval. The i

following is an itemized list of changes made in this revision:

3 ITEM CHANGE / REASON /EFFECT 1

Added accept / reject criteria for spring operation j

(vertical travel)/ ability of the spring to perform its 1

intended function is safety significant/ spring hangers j

which have been inspected must be reinspected for lack i

of binding (Attribute 8.C.2).

.i j

2 Added degree of measurement accuracy / inadvertently i

omitted in Rev. 1/no effect on reinspections.

3 Added instructions for Grinnell parts in Unit I and Common /for clarification /no effect on reinspections.

?.l y

Prepared by:

f)(/QC Discipline Eng eer Approved by:

effN l

QA/QC Lead Structural Engineer d

1 1ll J

cc: ERC File I

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  • EVALUATION WESEAWCM L

COMPOWATION QA/QC-RT-491 DESCRIPTION MEMORANDUM FOR DOCUMENTATION REVIEW OF POPULATION: LARGE BORE PIPE SUPPORTS - NON-RIGID CODE: LBSN PROCEDURE: QI-030, Rev. O September 7, 1985 TO:

A. A. Patterson FROM:

R. H. Brown Attached is a copy of the referenced QI for your review and approval. The checklist was developed using the following documents:

1.

Gibbs and Hill Specification 2323-MS-46A, Rev. 6, " Nuclear Safety Class Pipe Hangers and Supports".

2.

Gibbs and Hill Specification 2323-MS-100, Rev. 8. " Piping Erection".

3.

Gibbs and Hill Specification 2323-SS-30, Rev. 1, " Structural Embedments".

i 4.

Brown and Root Construction Procedure CP-CPM-7.3, Rev. O, " General l

Fabrication Procedure",

i 5.

Brown and Root Construction Procedure CP-CPM-7.3B, Rev. O " Fabrication of f

ASME Component Supports".

[

6.

Brown and Root Construction Procedure CP-CPM-7.3D, Rev. O. " Welding and i

Related Processes".

[

7.

Brown and Root Construction Procedure CP-CPM-9.10, Rev. 14. " Component Support Installation".

i 8.

Brown anc' Root Construction Procedure CP-CPM-9.10A, Rev.10. " Installation of Vendor Supplied Component Support Catalog Items".

9.

Brown and Root Construction Procedure CEI-20, Rev. 9, " Installation of HILTI Drilled Bolts".

10. TUGC0 Instruction QI-QP-11.2-1, Rev. 18. " Installation of HILTI Drilled

~

Bolts".

11.

Brown and Root Quality Instruction QI-QAP-11.1-28, Rev. 31 " Fabrication and Installation Inspection".

12. ASME Section III, Subsection NB, NC, ND and NF, 1974 Edition with applied addenda through DCA's.

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C (Inspection Procedure QI-029)

REINSPECTION UNIT:

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EquartEmA p m / TAG HO.

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Catalog Items A. Snubber Al/A N/A No SWB6EMNfl34lW

l. Angularity
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3. Clamp Balves
4. Pin-to-Pin /

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5. Bearina Spacers
6. Adapter Plate Thread Ensaaeseat
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11. Fasteners 1
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9. Cold Settings N/n D/R D. Low Friction

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1. Location H/A N/A
2. Plate Tvpe Ah lonud Anfits ASYll2flff

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UNIT:

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