ML20138P265

From kanterella
Jump to navigation Jump to search
Rev 20 to Procedure CP-QP-18.0, Insp Rept
ML20138P265
Person / Time
Site: Comanche Peak, 05000000
Issue date: 08/09/1984
From: Vega A
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20138M609 List: ... further results
References
FOIA-85-59 CP-QP-18.0, NUDOCS 8511070026
Download: ML20138P265 (24)
v • d • e


Text

.

I PROCEDURE i ISSUE i

TEXAS UTIUTIES GENERATING CO l REVISION PAGE NUMBER i

i DATE CPSES i

CP-Q P-18. 0 20 atjg^^1j4 1 of 12 i n

f l

I l

p%/

"/ i l

PREPARED BY-AMM d!r<e

'/8!

INSPECTION REPORT m

'/48' APPROVED BY:

v(

v

' fj' OATE 1.0 REFERENC ES 1-A CP-qP-16.0, "Nonconformances" 1-B CP-QP-17.0, " Corrective Action" C'-(.^rr n p !,!91::vlLO uW I

p,,y 2.0 GENERAL 2.1 PtJRPOSE The purpose of this procedure is to establish a method of documenting field inspections performed by Quality Control pe rsonnel.

2.2 TYPES OF INSPECTION 2.2.1 Monitor (OCI-M)

To assure that a specific operation is being perfonned in accordance with applicable requirements.

Conformance verification by monitoring is acconplished by physically observing a task being performed on a periodic or random j

basis.

The QC inspector nonitoring an operation mus t determine the extent of physical observation required during the perfonnance of an operation ba sed on va riables associated wi th the operation.

The QC inspector must be notified prior to an operation being perfonned that has a "QCI-M" designation.

2.2.2 Verify (OCI-V)

To assure that a specific operation has been perfonned to meet applicable requirements. This type inspection does not require the QC inspector to physically observe an operation being performed, but allows the inspector to physically inspect an iten after perfonnance of an operation.

The QC inspector must be notified subsequent to performance of an operation with "QCI-V" designated.

j I

1 71JGco cA 8511070026 851016 PDR FOIA GARDE 85-59

_,PDR

~

i PROCEDURE l

lSSUE REVISION PAGE I

NUMBER DATE TEXAS UTILITIES GENERATING CO.

i CPSES I

I

,J

, CP-QP-18. 0 l

20 SVG C 3 ISO-'

2 of 12 l

i i

2.2.3 Witness (OCI-W)

To assure an operation is being perfonned in accordance with applicable requirements.

Conformance verification by witnessing requires the inspector-to physically observe the entire operation being performed.

The QC inspector must be notified prior to beginning the operation and shall be present during performance of an operation wi th "QCI-W" designated.

3.0 PROCEDURE t

3.1 PREPARATION OF INSPECTION REPORT The Inspection Report shall be completed in black ink and be legible.

NOTE:

Effective with this revision (Revision 20) reproduced copies of inspection reports are not i

acceptable. Original hard copies must be obtained from the PFG for use.

j The Inspection Report (IR) shall completely and accurately i

describe the iten or activity observed and reference any other applicable documents.

The attributes listed on the IR shall be pre-detennined although additional conditions may be noted.

When any block of the IR is not applicable.

N/A shall be marked in that block.

The Inspection Report must be signed by the QC Inspector in the appropriate spaces on the report.

Initialing is not acceptable except for corrections.

Corrections shall be made by a single line drawn through incorrect entries, with the correct entries made legible and accampanied by the initial s of the

, correcting individual and the da te.

The following explanations refer to the various blocks on the Inspection Report (Figure 1).

An Inspection Report Supplemental Sheet (Figure 2) should be used when the IR does not provide adequate space for the at-tributes.

NOTE:

No changes, such as additions or deletions to a closed I.R., will be made by personnel other than the originator except as authorized by the Site QA Manager.

In cases where the originator is no longe r, employed at

CPSES, the responsible supervisor can have appropriate changes made, with adequate justification.

Addi tional corrections shall be initialed and dated.

maco o4

i l PROCEDURE REVISION ISSUE TEXAS UTILITIES GENERATING CO. j NUMBER DATE PAGE CP-QP-18. 0 20 fi'G90i~,3 3 of 12 I

Block 1:

IR nunbers shall follow an alphanumeric sequence, such as:

Example : MH5-2-0000001 Report Number One Unit 2 (1 for Unit 1 & Common)

Discipline Code (for Unit 1 & Common only) i Discipline Codes:

BP -Base Plate l.

C - Civil DG - Diesel Generator E - Electrical EC - Electrical Cables ET - Electrical Tenninations FP - Fire Protection (Thermolag Ins tal la tion)

I - Instrumentation M - Mechanical ME - Mechanical Electrical MH - Mechanical Hilti Bolts t915-Class 5 Hangers MI - Mechanical Equipment

- MS - Structural Misc./ Steel PC - Protective Coating PCIT-Protective Coating Inspection Traveler (Unit 1)

PCR-Protective Coating Reinspection PCV-Post Construction Verification PS - Plant Surveillance PSI-Preservice Inspection Report PSS-Plant Surveillance Separation SL - Steel Liners l

TW - Tack Weld NOTE:

Protective Coatings Inspection Travelers are handled in acconfance with QI-QP-11.4-28.

1 The PFG IR Clerk maintains the IR Log and assigns the IR number to the Inspection Report.

1 NOTE:

The Unit 2 PFG is responsible to coordinate the processing of inspection reports ini tiated by receiving inspection or other-inspection groups outside the Unit 1 and Unit 2 onjaniza tions.

l moco o^

i

} PROCEDURE ISSUE j

NUMBER REVISION l

DATE PAGE TEXAS UTILITIES GENERATING CO.

{

CPSES i

l I

j CP-QP-18.0 l

20 AUG # E G}

4 of 12 l An IR may be voided by the appropriate QC Supervisor.

The QC Supervisor shall state in the comments section of the IR the justification for voiding the IR.

The IR is marked

' VOID', the IR Log is updated to show the IR voided, and the IR is forwarded to the PPRV or returned to the data package for later submittal to the Interim Vault as appropriate.

In the event that it becues necessary to issue a new sequence of Inspection Report numbers, (for example, a new 3

di scipline code) the new code shall ce issued by the Non-ASME QE Supervisor and incorporated into the next revision of this procedure.

Blocks 2 & 3:

Record sufficient information to uniquely identify the iten or activity observed.

Example:

Iten Description Identification No.

Pressure Transmitter PT-458 Block 4:

Recorti the sys ten and/or structu re designation, including unit, buil ding, eleva tion, roon neber, and area code, as appropriate, to specifically locate i

the iten.

Example:

System / Structure Designation SW EL. 832 Service Water Intake Structure Blocks 5 & 6:

Record the governing specification neber and revision.

Block 7:

Record the quali ty procedure and/or instruction and revision neber.

Example:

Ref. QC Dec. & Rev. No.

QI-QP-11.8-5 Rev.10 Block 8:

Record the M&TE neber(s) and the calibration due date of the calibrated instrument used to verify an inspection attribute.

diock 9:

Check the type of inspection performed.

t maco oA

I PROCEDURE REVISION ISSUE NUMBER DATE PAGE TEXAS UTILITIES GENERATING CO.

CPSES l CP-QP-18.0 20 h_.;: - a ;; e < l l

5 of 12 Block 10:

Check the appropriate block and sign (do not initial) and date in the space provided when the inspection is canplete and all items ma rked sat or unsat.

NOTE:

If more than one person has performed inspections on the repo rt, each shall sign and indicate the item number (s) he/

t she inspected.

l Block 11 & 12:

Prior to perfonning the inspection, list the attributes to be observed.

(An attribute is a

characteristic or property which can be appraised in tenns of whether it does or does not exist.)

Indicate the acceptabili ty of the attri.bute by checking either 'Sa t' or

' Un s a t'.

NOTE:

The acceptabili ty of the attribute is to be noted rega rdless of elapsed time before correction of the

'Unsat' condi tion.

Block 13:

Sign (do not initial) and date this block after satisfactory correction of the "UNSAT" attribute.

Do not use this block for " SAT" attributes.

Block 14:

Reference all applicable documentation such as drming numbers, specifications, DCA'S, CMC'S, e tc. and revisions as applicable.

Block 15:

Record any applicable NCR number.

Block 16:

Upon satisfactory completion of unsatis-factory attributes, or issuance of an NCR, or superseding IR, check the "IR CLOSED" block, sign and date the report. Put NA in this block if all the attributes are

" SAT".

a

=3 moco o4

I PROCEDURE NUMBER REVISION ISSUE TEXAS UTILITIES GENERATING CO.

DATE PAGE CPSES 33:;{

CP-QP-18. 0 20 6 of 12 i

If a DCA or CMC has been issued which makes the unsatisfactory condition acceptable, the DCA or CMC will be noted in the comments section and the IR marked " SAT" and closed out.

Unsatisfactory Inspection Reports may be superseded by the issuance of another IR authorized by approved procedures /

ins tructions.

In these cases the unsatisfactory IR number shall be referenced in the renarks section of the new or superseding IR and the original unsatisfactory IR closed wi th the following (or similar) statement in-Block 14: "The UNSAT attributes of this IR have been added to IR #

and this IR is closed).

The QC Inspecto shall then close the IR by checking the IR closed block, signing and da ting Block 16.

3.2 INSPECTION REPORT PROCESSING 3.2.1 Unit I and Commn The QC Inspector perfonns the inspection, prepares the IR in accordance with Section 3.1, and forwards the IR to the IR Clerk for further processing.

The IR Clerk records the required infonnation fran the IR into the IR Log. If no unsatisfactory conditions are noted, the IR is then forwarded to the PPRV.

If unsatisfactory conditions are noted: the original Unsat IR is maintained by tne IR Clerk and copies of the Unsat IR are forwarded to the craft for correction of the unsatisfactory condition, When all unsatisfactory conditions have been corrected and i

reinspected and accepted, or when an NCR or superseding IR has been prepared for the unsatisfactory condition (s) per approved procedures / instructions, the QC Inspector shall Block 16).

The closed IR shall then be forwarded to the PPRV by the IR Clerk.

l i

l

,, g 3 TUGCO CA l

l

i PROCEDURE MEWSION PAGE NW8ER TEXAS UTILITIES GENERATING CO.

CPSES I

CP-QP-18.0 20 4(jG $ 0 I 7 of 12 l

l NOTE:

Deficiencies for itens which have been accepted

]

by' final inspection (unless an IRN has been issued) as delineated by Quali ty Ins tructions, or 1

deficiencies for which a "us e-a s-i s" or non i

standard repair disposition is requested, shal l be documented in accordance with Reference 1-A.

Iqspection Reports for Class 5 hangers and Class 5 hanger hiltis remain with tne hanger package for transfer to the PPRV.

3.2.2 Unit 2 PFG Inspection Report Fonns are placed into the work package for the applicable component prior to the package being issued to the fi el d.

The IR Fonn shal l be numbered (Reference Section 3.1) and all applicable heading or identification infonnation filled in by the PFG.

A cover sheet (Figure 4), may be used when more than one inspection is required.

When a cover sheet is used, the various inspection reports attached to it are listed as pages under one IR nunber.

Upon completion of each inspection report, the cover sheet is signed as well as the IR or marked NA if the specific inspection was not required. When i

all required inspections are complete, the Lead or Level II Inspector in the appropriate discipline shall' verify the inspections are complete and all requjred signatures affixed to the inspection reports and the cover sheet. He/she shall then sign the cover sheet indicating the IR is closed.

When j

the package is presented to QC for inspection, the QC inspector shall complete the fann based on inspection results.

The i

package shall then be returned to the PFG.

NOTE:

In the event heading information is not complete and/or requires further cla rification, the l

inspector shall add any required information to the IR.

In the event an IR is required to document an inspection and one is not contained within the component package, or no package has been issued, the PFG will supply the necessary IR's to the inspector. The inspector fills out the IR and returns it to the PFG for nunbering and further processing.

Porne Pet 3 TUGCO OA

e

+

l PROCEDURE NUMBER REVISION ISSUE DATE PAGE TEXAS UTILITIES GENERATING CO..

CPSES CP-QP-18.0 20 allC C C "N 8 of 12 i

i I

l'

}

When all unsatisfactory conditions have been corrected, and reinspected and accepted, or when an NCR or superseding IR has been prepared for the unsatisfactory condition (s) per approved procedures / instructions, the Discipline QC Inspector shall close the original unsat IR (refer to Paragraph 3.1, Block 16), and the PFG IR coordinator shall close the IR log.

NOTE:

Deficiencies for itms which have been accepted by final inspection as delineated by Quali ty Ins tructions,

or deficiencies fo r which a

"use-as-is" or non standard repair disposition is requi red,

shall be doceented in accordance with Reference 1-A.

3.3 INSPECTION REPORT LOGS IR Logs are maintained by the appropriate PFG.

The information required on the Inspection Report Logs is self explanatory and obtained directly fra the IR except as follows:

a.

If an NCR has been issued, record the NCR neber in the Identification Section, b.

If an IR is superceded, the new IR neber is recorded in the Identification Section.

3.4 CORRECTIVE ACTION TREND ANALYSIS At the end of each

quarter, the PFG Coordinator will send a

report of inspections pe rfomed to the QE Supervisor for trend analysis in accordance with Reference 1-B.

These reports shall include the neber of Inspection Reports worked and the number of unsatisfactory reports for each type of report (MH, E, ET, EC, etc.)

Fp %. 3

PROCEDURE REVISION ISSUE NUMBER DATE PAGE l TEXAS UTILITIES GENERATING CO.

CPSES l A U G ',.' S R,;;

CP-Q P-18.0 20 9 of 12 FIGURE 1 uunCnt Ptan STEau E.LCTRIC sia7.CN INSPECT 1CN REPCRT 873e M3CJhPTXin iGEN U'C4064 W.

Af 57De s 5TW47.AE "KI.@&ry,e a

iI cv

.I g uus a m u.,

cnr.ao w u acc.. cv. c,..au,o nr espt a

e C

W ON 8s5P' ON meP at.3u.f 3 C asutCTvan ceasm.ETra, aki. meWCaeLE iTDes SaflWACTORY C:6 Cassm2TES. ussearbtCTOlWY ifDs0 WSTED SELOW msPECTion arrniaurrs

$sare
m. w

'2

  • S' I

i i l l

I I ii I

i l i l

I l' i i l

i II I l

I i i i i

i i l I i

l l I I

i

&P%.

l i I

rA 1 I

i i i

1 Et. _. *r i

i

' W IJ a VJS. U l I I i

i l i I I

I I e I

i t i

t i l i

i I

6 l

l l t i

I i ! i i

i

! I I I

i I i l i

I I i i i

6 6 i i i

I i l 1

men W (011W. SPEC 3. ETCJ a

==

c-

==

g;,,

C. m

,I

-=

QC 41P'." * ; m g

01/01 3/84 pa,, u, 3 TUCCO CA l

l PROCEDURE 1

I A E TEXAS UTILITIES GENERATING CO. l l

CPSES f AUG 0 9133

]

l i

4 l

\\

i FIGtRE 2 i

COMANCHE PEAM STEAM ELECTRIC STATION INSPECTION REPORT (SUPM.EMENTAL) iheet of FOR FULL HEADINGS. SEE SHEET I No.

situ d*w INSPECTION ATTRieuTES 3

8'fE s

i i

I i

i i

I I

j i

I i

I g

i l

i f I i l i F= r* m " 3 9 1 g

I i

li il J u 4

.m 4 J g

i i

4 i.

REMA81RS: goues,spres, tic.)

i I

i 8t'aftc =ce w

  • l iR CL3 SED Q
'"E l

,,, c., %

GC *seteron D1/02 a/84 I

Pena mm 3 TUGCO OA

r f PROCEDURE l

NUMBER REVISION I

ISSUE j

DATE PAGE l

TEXAS UTILITIES GENERATING CO.

SES l CP.QP-18.0 l l ll!]G 0 0 icaj 12 f 20 11 of I

l FIGtRE 3 j

l PREFIK IR NO IDENTIFICATION REPT DafE 3/U CLSE Daft !%3P 33333333333333333333333333333333333333333333333333333333333333333333333333333333 e

e e

1 e

-t e :-000924:

e e

a e

e e

=

=

......................._.....................e e

e e

=

e

.. (?

e a

e e

e e

e e

e e

e e

a,

e e

e a

e e

e e 1 0009243 e e

e a

e e

s e

e e

a e

=

................................................e e

e e

e e

e e

e e

a 1 0009244 e e

4 e

e e

e e

e e

e, e

e e

e-e-

e e

e-e 1 0009245 e e

e e

e e

e-e e

e e

e-e e

a e

e e

e-e-

e e

e e

e e

e-1 0009246 e e-e e-e e

e e-e e

e e

e e

e e-e.

e-e e-e e

e e-e-1 0009247 e e

e-e a

e e

e-e e

e e

e e

e-e e

e e

e,3 0009240 e e-.

e e

e e

e-e e

e e

m; e

e e

e

~_....--

e.. - e-

. e-e e 1 0009249 e e

e.

.e --

e e

e-e e

e e

r.

i e

,_ e e

e e

_~ -

e-e-

e e

e.

e e

e e

e-1 0009250 e e

e e

e a

e-e e

e-e-

e e

e e-e-

e.

e e.

e e

e a

e 1 0009251 e e

e-e e

e e

e e-e e-e e

=

. ~..

e e

e e

e e

e-e-1 0009t32 e-e e

e a

e e-e a

e e

e e

e

~....

e-e e

e-e e

e e

e 1 0009253 e e

e a

e e

e e-e e-e.

e e

e e-e-

e-e e-e e

e e

e-3 0009254 e e-e-

e-e-

e e-e e

e e

e

.. ~.

e 1

l l'

Form Na 3 TUGCC CA

(

! PROCEDURE ISSUE l REVISION DATE PAGE h TEXAS UTILITIES GENERATING CO. l NUMBER CPSE5

!CP-QP-18.0

! AUG 0 9195d12 of 12 j g

20 i

1 FIGURE 4 FORN 1 of 8

. UNIT !!.

NIS CABLE INSPECTION REPORT

!.R.f e.

CONPONENTf I.R. CONTENTS FORMf E 26A/01 QC OATE FORMf E 26A/03 gc OATE FORMf E 41/01 QC

/

DATE FORMf E 43/01 QC DATE FORMd E 43/02 QC OATE FC G i E 43/03 QC OATE FORMd 5 51A/01 QC OATE LEVEL 2 VERIFICATION QC DATE I

,, g,

TUGC0 CA

t N

B TEXAS UTIUTIES GENERATING CO CPSES j

CP-QP-18.0 20

3t;g 0 ? G8/}

1 of 12 i

a i

f 7/

PREPARED BY-MN r + v '.

c INSPECTION REPORT APPROVED BY:

i < N /M 8" OATE vs v

1.0 REFERENCES

1-A CP-QP-16.0, "Nonconfomances" CONTROLLED CA U

1-B CP-QP-17.0, " Corrective Action" CONTRGL No k T @@

2.0 GENERAL 2.1 PLRPOSE The purpose of this procedure is to establish a method of documenting field inspections performed by Quality Control pe rsonnel.

2.2 TYPES OF INSPECTION 2.2.1 Monitor (OCI-M)

To assure that a specific oparation is being perfonned in accordance with applicable requirements.

Confomance verification by monitoring is accanplished by physically observing a task being perfomed on a periodic or random basis.

The QC inspector nonitoring an operation must detemine the extent of physical observation required during the perfonnance of an operation based on variables associated with the operation.

The QC inspector must be notified prior to an operation being perfonned that has a "QCI-M" designation.

2.2.2 Verify (QCI-V)

To assure that a specific operation has been perfonned to meet applicable requirements. This type inspection does not require the QC inspector to. physically observe an operation being performed, but allows the in:pector to physically inspect an iten after perfonnance of an operation.

The QC inspector must be notified subsequent to performance of an cperation with "QCI V" designated.

i TUGCO OA

4 PROCEDURE I

REVISION PAGE TEXAS UTILITIES GENERATING CO.

atjg C 3 '.7,M, 2 of 12 CP-Q P-18.0 20 2.2.3 Witness (QCI-W)

To assure an operation is being perfonned in accordance with applicable requirements.

Conformance verification by witnessing requires the inspector to physically observe the entire operation being performed. The QC inspector must be notified prior to beginning the operation and shall be present during perfor: nance of an operation with "QCI-W" designated.

3.0 PROCEDURE 3.1 PREPARATION OF INSPECTION REPORT The Ir.spection Report shall be completed in black ink and be legible.

NOTE:

Effective with this revision, (Revision 20), IR forms shall not be reproduced in the field.

Original hard copies must be obtained from the PFG for use.

The Inspection Report (IR) shall completely and accurately describe the iten or activity observed and reference any other applicable documents.

The attributes listed on the IR shall be pre-determined although additional conditions may be noted.

When any block of the IR is not applicable, N/A shall be marked in _ that block.

The Inspection Report must be signed by the QC Inspector in the appropriate spaces on the report. Initialing is not acceptable except for corrections.

Corrections shall be made by a single line l

drawn through incorrect entries, with the correct entries j'

made legible and accompanied by the initials of the correcting individual and the date.

The following explanations refer to the various blocks on the Inspection Report (Figure 1).

An Inspection Report Supplemental Sheet (Figure 2) should be l

used when the IR does not provide adequate rpace for the at-tributes.

NOTE:

No changes, such as additions or deletions to a closed I.R., will be made by personnel other than the originator except as authorized by the Site QA Manager.

In cases where the originator is no longer employed at

CPSES, the responsible supervisor can have appropriate changes made, with adequate justification.

Additional corrections

(

shall be initialed and dated.

l l

g3 s

l P.ROCEDURE ISSUE REVISION PAGE

~

NUMBER DATE TEXAS UTILITIES GENERATING CO.

CP-QP-18.0 20 AUG 0 0 ir.SJ 3 of 12 Block 1:

IR nunbers shall follow an alphanumeric saquence, such as:

Example: 55-2-0000001 Report Number One Unit 2 (1 for Unit 1 & Common)

Discipline Code (for_.UniL1&_ Common _only) m Discipline Codes:

BP -Base Plate C - Civil e

DG - Diesel Generator E - Electrical EC - Electrical Cables ET - Electrical Tenninations FP - Fire Protection (Thermolag-Installation)

I - Instrumentation M - Mechanical ME - Mechanical Electrical.

E - Mechanical Hilti Bolts 25-Class 5 Hangers MI - Mechanical Equipment MS - Structural Misc./ Steel PC - Protective Coating PCIT-Protective Coating Inspection-Traveler (Unit 1)

PCR-Protective Coating Reinspection PCV-Post Construction Verification PS - Plant Surveillance PSI-Preservice Inspection Report PSS-Plant Surveillance Separation SL - Steel Liners

.[

TW - Tack Weld NOTE:

Protective Coatings Inspection Travelers are handled in accordance with QI-QP-11.4-28.

The PFG IR Clerk maintains the IR Log and assigns the IR nunber to the Inspection Report.

NOTE:

The Unit 2 PFG is responsibla to coordinate the processing of Inspection reports initiated by receiving inspecti.in or other inspection groups outside the Unit 1 and Unit 2 onjanizations.

i I

. __ perm M 3 - -

_ ~_-

.. _ _ -. _. _ _ _. _ _ _ _.. _ _ -,. _ _ _ _... ~... _

ISSUE PROCEDURE REVISION PAGE l

NUMBER DATE TEXAS UTILITIES GENERATING CO.

l l CP-QP-18.0l 20 AUGCE'l[9,"

4 of 12 CPSES i

An IR may be voided by the appropriate QC Supervisor.

The QC Supervisor shall state in the comments section of the IR the justification for voiding the IR.

The IR is marted

' VOID', the IR Log is updated to show the IR voided, and the IR is forwarded to the PPRV or returned to the data package for later submittal to the Interim Vault as appropriate.

In the event that it becmes necessary to issue a new sequence of Inspection Report nebers, (for example, a new di scipline code) the not code shall be issued by.the Non-ASME QE Supervisor and incorporated into the next revision of this procedure.

Blocks 2 & 3:

Record sufficient information to uniquely identify the iten or activity observed.

Example:

Item Description Identification No.

Pressure Transmitter PT-458 l

Block 4:

Record the systen and/or structure l

designation, including unit, buil ding, l

elevation, roon ntsnber, and area code, as appropriate, to specifically locate l

the iten.

Example:

System / Structure Designation SW El. 832 Service Water Intake Structure Hocks 5 & 6:

Record the governing specification ntsnber and revision.

Block 7:

Record the quali ty procedure and/or instruction and revision nisnber.

Example:

Ref. QC Doc. & Rev. No.

QI-QP-11.8-5 Rev.10 Block 8:

Record the M&TE number (s) and the calibration due date of the calibrated instrument used to verify an inspection attribute.

Block 9:

Check the type of inspection performed.

TUGCO CA

PROCEDURE ISSUE REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.

CPSES CP-QP-18.0 20 g;g9t 5

5 of 12 Block 10:

Check the appropriate block and sign (do not initial) and date in the space provided when the inspection is conplete and all items marked sat or unsat.

NOTE:

If more than one person has performed inspections on the repo rt, each shall sign and indicate the item nurnber(s) he/

she inspected.

Block 11 & 12:

Prior to perfonning the inspection, list the attributes to be observed.

(An attribute is a

characteristic or property which can be appraised in tenns of whether it does or does not exist.)

Indicate the acceptabili ty of the attribute by checking either ' Sa t' or

' Uns at'.

NOTE:

The acceptabili ty of the attribute is to be noted regardless of elapsed time before correction of the

'Unsat' condi tion.

Block 13:

Sign (do not initial) and date this block after satisfactory correction of the "UNSAT" attribute.

Do not use this block for " SAT" attributes.

Block 14:

Reference all applicable documentation such as draving numbers, specifications, DCA'S, ChC'S, e tc. and revisions as applicable.,

Block 15:

Record any applicable NCR number.

Block 16:

Upon satisfactory completion of unsatis-factory attributes, or issuance of an NCR, or superseding IR, check the "IR CLOSED" block, sign and date the report. Put NA in this block if all the attributes are

" SAT".

TUCCO OA 3

_ _ _ _. ~.. _,

\\

PROCEDURE REVISION ISSUE PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO CPSES CP-QP-18.0 20 6 of 12 g:g g 3 g I

l If a DCA or CMC has been issued which makes the unsat1sfactory condition acceptable, the DCA or CMC will be noted in the comments section and the IR marked " SAT" and closed out.

Unsatisfactory Inspection Reports may be superseded by the issuance of another IR authorized by approved procedures /

ins tructions.

In these cases the unsatisfactory IR number shall be referenced in the renarks section of the new or superseding IR and the original unsatisfactory IR closed wi th the following (or similar) statement in-Block 14: "The UNSAT attributes of this IR have been added to IR #

and this IR is closed). The QC Inspector shall then close the IR by checking the IR closed block, signing and dating Block 16, 3.2 INSPECTION REPORT PROCESSING 3.2.1 Unit 1 and Common The QC Inspector perfonns the inspection, prepares the IR in accordance with Section 3.1, and forwards the IR to the IR Clerk for further processing.

The IR Clert records the required infonnation fran the IR into the IR Log. If no unsatisfactory conditions are noted, the IR is then fomarded to the PPRV.

If unsatisfactory conditions are noted: the original Unsat IR is maintained by the IR Clerk and copies of the Unsat IR are fomar&d to the craft for correction of the unsatisfactory condition.

When all unsatisfactory conditions have been corrected and reinspected and accepted, or when an NCR or superseding IR has been prepared for the unsatisfactory condition (s) per approved proceder2s/ instructions, the QC Inspector shall Block 16).

The closed IR shall then be fomarded to the l

PPRV by the IR Clerk.

l TUGCO OA

%,3 l

~ - - -

\\

ISSUE PROCEDURE REVISION PAGE l

NUMBER DATE TEXAS UTILITIES GENERATING CO..

!CP-QP-18.0 20 AUG 0 0 CN 7 of 12 i

NOTE:

Deficiencies for itens which have been accepted by final inspection (unless an IRN has been issued) as delineated by Quali ty Instructions, or deficiencies for which a "us e-a s-i s" or non standard repair disposition is requested, shall be documented in accordance with Reference 1-A.

Inspection Reports for Class 5 hangers and Class 5 hanger hiltis remain with the hanger package for transfer to the PPRV.

3.2.2 Unit 2 PFG Inspection Report Foms are placed into the work package for the applicable component prior to the package being issued

~

to the field.

The IR Fonn shall be numbered (Reference Section 3.1) and all applicable heading or identification infonnation filled in by the PFG.

A cover sheet (Figure 4), may be used when more than one inspection is required.

When a cover sheet is used, the various inspection reports attached to it are listed as pages under one IR nunber.

Upon completion of each inspection report, the cover sheet is signed as well as the IR or marxed NA if the specific inspection was not required. When -

all required inspections are complete, the Lead or Level II Inspector in the appropriate discipline shall verify tne inspections are complete and all. required signatures affixed to the inspection reports and the cover sheet. He/she shall then sign the cover sheet indicating the IR is closed. When the package is presented to QC for inspection, the QC inspector shall complete the fom based on inspection results.

The package shall then be returned to the PFG.

NOTE:

In the event heading information is not complete and/or requi res further clarification, the inspector shall add any required infonnation to the IR.

In the event an IR is required to document an inspection and one is not contained within the component package, or no package has been issued, the PFG will supply the necessary IR's to the inspector.

The inspector ' ills out the IR and returns it to the PFG for nunbering and further processing.

TUCCO CA

(

%,3

PROCEDURE ISSUE REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.

CPSES agir: r. R m 8 of 12 CP-Q P-18. 0 20 i

When all unsatisfactory conditions have been corrected, and reinspected and accepted, or when an NCR or superseding IR has been prepared for the unsatisfactory condition (s) per approved procedures / instructions, the Discipline QC Inspector shall close the original unsat IR (refer to Paragraph 3.1, Block 16), and the PFG IR coordinator shall

, close the IR log.

NOTE:

Deficiencies for itens which have been accepted by final inspection as delineated by Quali ty Ins tructions,

or deficiencies for which a

"use-as-is" or non standard repair disposition is requi red,

shall be docunented in accordance with Reference 1-A.

3.3 INSPECTION REPORT LOGS IR Logs are maintained by the appropriate PFG.

The information required on the Inspectiun Report Logs is self explanatory and obtained directly fran the IR except as follows:

a.

If an NCR has been issued, record the NCR nunber in the Identification Section.

~

b.

If an IR is superceded, the new IR nunber is recorded in the Identification Section.

3.4 C0rtRECTIVE ACTION TREND ANALYSIS At the end of each

quarter, the PFG Coordinator will send a report of inspections pe rformed to the QE Supervisor for trend analysis in accordance with Reference 1-B.

These reports shall include the nunber of Inspection Reports worked and the number of unsatisfactory reports for each type of report (MH, E. ET, EC, etc.)

l TUGCO CA 3

l PROCEDURE ISSUE REVISION PAGE NUMBER DATE TEXAS UTILITlE3 GENERATING CO.

CPSES CP-QP-18.0 20 AUG0S I--.

9 of 12

- G FIGdRE 1 034s A8e CME PEM STEAM ESKCTAtC S TAT'.CN INSPECTION REPORT

(*

,,1 enwr.r.,a e avsTDs s sTuucr.at MMaarca iTBe OE30MT10m 4

a ssi ga,.a ccir,go.

aur R R a esv e c"-'" W

{_^ =_ an slaEv.I ytr,.*L b_

h mak ON N

9 as mesa.73 C surtCTI.s COIIPJTES. ALL af8bCAELg efans safWe470ft?

C uuspgCTtous CensuuTES. uneartgacTtWry efDas usTES 95.0W marrenom er:misurEs aar 1

,2 i

l Ii I

l I i i

l "Il i

t I

ff Wnmm-H \\fI s.U(

l', h I'

I E UU UD.h O l

l l I1 l

l t I l l ti I

f i

l t I

i !i i

} l l t

i i I I

Il I

l i i l

l g

I l I

a 3AM gian u a 8C artD %A M g (g gg 5

oc asPtt-e e

9, 81/01 3/84 l

r i

TUGCO OA Form Pea 3

1 PROCEDURE I

ISSUE REVISION i

PAGE NUMBER I

DATE TEXAS UTILITIES GENERATING CO.

CPSES i

l CP-QP-18.0 20 AUG 0 91934 10 of 12 FIGtRE 2 COMANCHE PEAK STEAM ELECTRIC STATION i

INSPECTION REPORT (SUPPLEMENTALI Sheet of FOR FULL HEADINGS. SEE SHEET 1 N0.

dnau 8"I" INSPECTION ATTRIBUTES me l

e" a

i r -- r= m - 3.R *1 1

Li 11 ls as 4

.ei J r

i NEMAJWES: (sues,mes,gtea 1

l I

i aru rte

.c.,

'8"It e sionann 1M CWSED Q

l 01/02 8/84 l

TUGCO CA Pers. m 3

ISSUE PROCEDURE REVISION PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.,

CPSES CP.Q P-18. 0 20 A[JG09196(

11 of 12 i

i l

l FIGlitE 3 PREFIX IA NO IDENTIFICATION REPT DATE 3/L CLSE DATE INSP assamassassssssssssas=s assasssssssazzassasssssss sssssssssss sssss ssssssss ssss s s s a r

1.....a.:

..u....

e

.-1.aae,a.s.

e e

. 1

..,a..

e e

.e e-e e.

e

.__e a

1....,2.s e.

-e-.--

e-e 3

  • _.......

e e

e.

e e..

e 1.eee,2.s..

e e-e-- - -

a e-e e.

.e m

--- ~ -

e-

. 1 00092 7 e e

e-

-e r

e-e e

... e 4

~.

e-e e:

e.

e 1 44692 8.

e

.- e e

e:

e e.

e e

....e-

. e.

.e -

l a 1-40092 9a.

e e-e e

e i

e r-e e

.e e

e e

e e-3 40L9254 e

e e

l e-e e

e-e-

e 1

e e.

e e

l

  • 1 0009251 e e

e e

. e-e-

.- e e

e e

.- e e

l e 1 4649252 e-e e

e 1

e e

e e

e

. 1-4009253 e e

e e

e e

e-e.

e e

e e

e.

e e

e 1 400925. e e-e-

e-e-

e e

e N

Y

\\

PROCEDURE REVISION ISSUE PAGE NUMBER DATE TEXAS UTILITIES GENERATING CO.

CPSES CP-QP-18.0 20 AUG 0 91984; 12 of 12 i

FIGURE 4 70m 1 of 8

. I.T RIS CASLE INSPECTION REPORT

~

~ ~ ~

g,3, g e.

CDer0pr::-' _

~-

l

!.R. CONTENTS

~'

.l FORMd E 26N 01 QC OATE FOAMd E 264 03 QC

~ ~ ~ - -

Daft i

70AMd E 41/01 QC gg 70AMf E 43/01 QC

~~

~ ~l_-[_', '_

DATT 70AMd E 43/02 V

m F0AMd E 43/03 QC QATE l

FORMf 5 51A/01 QC QATE a

LEVEL 2 VERIFICATION QC QAft e

N

, - - _. -... -. _ - -... - -

Retrieved from "https://kanterella.com/w/index.php?title=ML20138P265&oldid=4196887"