ML20067D944

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To 200 Series Low Voltage Electric Penetration Qualification Test Rept
ML20067D944
Person / Time
Site: Shoreham File:Long Island Lighting Company icon.png
Issue date: 01/20/1977
From: Luria N, Schuster R, Terhune J
LONG ISLAND LIGHTING CO.
To:
Shared Package
ML20067D930 List:
References
994-76-018, 994-76-018-R01, 994-76-18, 994-76-18-R1, NUDOCS 8212210414
Download: ML20067D944 (184)


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is SUPEtEES %74-018 Ill ITS B1TIRETY NUMBER N 75-018, Rev. 1 200 SERIES LW RTME ELECTRIC PSETiMTIGl QFLIFICATI0ft TEST REPORT BY w

R.11. SOUSTER li G. LLRIA DATE B:1 M 2D 127 1

i REVIEWED BY:

APPROVED BY:

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J. H. T E R H u i1 E 8212210414 821214 PDR ADOCK 05000322 E

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RfVISIONSTATUSSHEET Revision 1 of document is defined below.

Pace Chance Consnent 2

New Tab 9

Changed Figure # from 1 to 2 Correct report continuity 10 Changed Figure i from 1 to 2 11 Changed Figure f from 1 to 2 throughout 13 Changed Table # from 1 to 2 15 Changed Figure f from 6-1 to 3.

Labelled Figure as Figure 3 17 Changed Table i from 1 to 3.

Changed Figure f from 3 to 5 and 6 to 8 18 Changed Table # from 1 to 3 19 Changed Figure # from 1 to 4 and

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2 to 5 20 Changed Figure i from 3 to 6 and 4 to 7 21 Changed Figure f from 5 to 8 22 Changed Figure # from 6 to 9 23 Changed Figure # from 6 to 9 29 Changed Figure i from 1 to 10 Mded Test 1 and 2 Test Hardware Incorporate missing data 30 Identified Test #3 Hardare Clarify data 31 Changed Figure f from 1 to 10 Correct report continuity Changed Page # from 30 to 31 32 Mded 210' Column to Test # 2 and Completion of test data added Mded Footnote Changed Page # from 31 to 32 Correct report continuity 33 Mded Paragraph Headings.

Clarify discussion Changed Page i from 32 to 33 Correct' report continuity

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40 Mded third Reference Appendix A New Complete. test data Appendfx 8 New (1)

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A85 TRACT l

This is the final report for qualification testing of the 200 Series Low Voltage Elactric Penetrations, applying to standard plant, Shoreham, and Cofrentes. This testing complies with and exceeds the requirements of IEEE-STD-317 (1972 edition).

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CONTDTS M

INTRODUCTION l

SUP9MRY 2

l THERMAL CYCLE 3

l GAP 9M DPOSURE S

RADIATION APPORTI0fMENT 8

OVBCURRENT TESTING 9

14 ELECTRICAL PENETRATION TEST RESULTS SUP9%RY 17 OVDLQAD AND NEAT R!SE TESTS LOSS-OF-COOLANT ACCIDENT 22 SEISMIC VI8 RATION TEST 28

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DISTRIBUTION 35 REF B DCES 40 i

APPENDIX A 40 i

APPE10!X 8 l

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i INTRODUCTION i

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This test report documents objective evidence for design verifi t

of the 200 Series Electric Penetration, Low Voltage design, for both l

cation integral and free-standing containment applications design is similar to the 100 Series in most respects. As the 200 Series evidence herein is supplemented by the qualification test report for

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the 100 Series design.

The results of all testing were reviewed by the General Electric Company, NEC&ID Design Review Board in the 4t i

tr., 1976.

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Intmduction

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This section summarizes the testing that has been crsnpleted on the 200 i

Series Electrical Penetration.

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Secuence of Testino The sequence of testing is divided into six (6) phases. Each phase is performec independently because of the facilities and equipment required for each test. Each test is performed in series so that the end result wiIl provide an accurraIative eff act. The breakdown of the secuence Is as l

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Thermal Cycle t

Genee Exposure Overcurrent 1.0CA SoIsmic Long Term Post t,0CA Test Hardware Conf! question The test penetration was a standard 200 Series dr, sign with an additional Shield Building Module Seal installed on the eJ of the penetration outside the reactor. This additional seal had no eff'sc* cn the primary 200 Series seal. The Shield Building Module was positioned approxirrotely 8 fut from the primary seal and consisted of epoxy seelant being ocured around the cables which were supported in a 2.50 inch sleeve.

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All modules were installed in a heeder assembly during each phase of testing except for Geams Exposure. The Genma Test Facility required the modules be removed from the header and each module was exposed independently. The

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Qualification Suvmory The 200 Series Electrical Penetration has successfully demonstrated that this design will risintain the electrical and structural integrity in a Nuclear Containment Structure, for the service environment end electrical parameters surmerized in each of the sections of this report.

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9 M L CYCLE Introduction Thermal cycle testing simulates temoerature excursions within the reactor building, over the life of the plant. Since the penetration design deals with organic meterials and rolles on their bonding strength to steel, both

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temperature cycling and moisture are conditions which af fect the Integrity of the product.

The penetration modules are all designed with redundant seal barriers, only one of which will actually experients the temperature change rates associated with the reactor building.

l Recutrements l

l The prinary seal shell be subjected to 120 cycles of temperature change from 50*F to 150*F to 50*F in a period not to exceed 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> per cycle.

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The relative humidity, superimposed on this temperat'ure environment, shall be mainte[ w at a maximum during each cycle.

Test Ecurement end.Setuo Tenney Environmental Test Chamoer, S/N 8723-3 Thermal Cycle Test Setup - Figure 1 l

Test Hardwere l

Electric Penetration Assembly 19589650 See Appendix 2.

i Test Description Table i sunnerizes the test conditions.

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THERFAL CYCLE TEST-SET-UP FIGURE l' I

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TABLE l Sike4ARY OF THERMAL CYCLING l

Temperature cycle 50*F-IS0*F-50'F Cyc!Ic rate I cycle per 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br /> Relative humidity 705-1005-705 Numeer of cycles 120 This test uns performed over a 30 day period with no interruptions. The wires, canlos and SRM/IM connectors were left open inside the test chamber.

This allowed moisture to collect on the face of the SRM/lRM connectors and to penetrate up the Inside of the wires and cables. Outside the test enameer the ameient tenperature mes maintained netween 70*F cnd 75'F.

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Test Results

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Leek Test - Less then fx10 cc/sec Electrical Tests Insulation Applied Module Resistence voltage Remarks 410 A W 106g gooy 6

  1. 2 AW 10 0 500v l

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  1. 12 A 4 10 0 500v 6

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G!ME EXPOSURE Introductio*n The effects directed specificallof radiation exposure In qualifying the penanting parts; i.e., the b y at the on the seslant compound and its ielectrical penet

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a ility to are the following constr ietration for maintain an adequate bondnterfac s

service a nts are The maximum established: envirerments described hadhesio 1

of-coolant accident, iscontainment integrated d erein.

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ose, both for considered o be isotropi normal and loss-t 2.

The c over objectives a 2 e solid of ment and electrical intthe penetration perf egrity.

ormance 3., The maximum integ are to asintain conta in-tions.

rated dose (ganna) o This report defines th ccurs during post-accjd dose (1x10 R), then e maximum 8

ent condi-epoxy by considering theanalytically apportionsallowable containme tra tion.

egrated ganna protection this afforded by the geometrycontairment dose to th This analysis of ws used the pene-in order to qualify the to determine the electrical penetrationsactual hardware radiati on l

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RADIATION APPORTIONMENT

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1his analysis detemines tne garna radiation level which would be "seen" by a " detector" located at the epoxy seal of the rnedule assemoly.

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In sunnary, the epoxy seal is housed in a steel cylinder, approximately 2.12 inches in diameter. This seal, when installed in the 2.00 inch thick l

steel header plate, becomes located behind the surface of the header plate.

The seal can thus be treated as a detector located in a tunnel, thereby re-ceiving the appropriate radiation shielding, wnich is detailed in the analysis below.

I Two installations are available: (1) the penetration located inside the con-i tainment and (2) the penetration located outside the containment at the end

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of a three fcot nozzle. In both cases, barrier protection afforded by is ignored.

cables, junction boxes and other extraneous hardwars Analysis - Penetratien Installed Inside Centainment Figure 2 defines the plan view arrangement of the penetration and detector location relative to the containment environment.

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Given: Centainment3 dose (R,)=1.0x10R e dose (R)) at module epoxy (detector 0 )

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R) = ( 5ter ) I'2' *1 n) 8 where B, = transmission or protection factor of the, steel defined by thickness t, shown on Figure 2.

From Ficure 2 8 (Factor) t)= 0.934 0.7 t = 2.50 0.2 2

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Recuirements To minimize the number of irradiation exposure tests, a conservative 7

minimum value of 5x10 R was selected as the integrated dose level applied to the qualification hardware.

Test Ecuipment and Setuo Gama radiation exposure was performed at Vallecitos Nuclear Center. Each penetration module and it's shield building seal were exposed to the recuired total gama dose in the gama field at the Cobalt-60 facility. Each electrical q

penetration module was exposed individually.

Test Hardwre Modules Serial No.

Part No.

4/0 AWG TG-8 163C191M008 2 AWG TG-7 163C191M007 8 AWG TG-6 163C191M006 12 AWG TG-5 163C1914005 T/C TG-3 163C191M003 SRM/IRM TG-1 1958990 4 001 A

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Test Descriotion Eac1 module was subjected to the exposure shown in Table 2.

Table 2 Modules Serial No.

Primarv Seal Shield Bldg. Seal 7

5 4/0 AWG

'G-8 5.3x10 Rads 1.3x10 Rads 7

5 2 AWG TG-7 9.8x10 Rads 1.3x10 Rads 5

8 AWG TG-6 6.7x10 Rads 1.3x10 Rads 7

5 12 AWG TG-5 6.0x10 Rads 1.3x10 Rads 7

5 T/C TG-3 5.Qx10 Rads 1.3x10 Rads 7

5 SRM/IRM TG-1 6.1x10 Rads 1.3x10 Rads This test was perfomed ch each module separately. The penetration

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was disassembled 'and each mccule. w'ith its own set of "0" rings, was subjected to grana radiation. The 4/0 AWG required two adjacent cables be cut before it muld fit into tube going into the gamr.a pit. The 2 AWG module required cutting three cables for the same reason. These cables were cut between the tw seals and splicad back together after testing.

Test Results Laak Test - All modules had a leak rate less than 1x10-6 ::/sec C

l Electrical Testino Module Insulation Resistance Withstand Voltace 6

  1. 4/0 AWG 10 500V 6
  1. 2 AWG 10 500V 6

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  1. 12 AWG 10 500Y 6

T/C 10 500V 12 SRM/IRM 10 500Y (13)

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l OVEi4 CURRENT TESTING Introduction This test covers short circuit, overload and ratec current loading on the 4/0 AW, 2 AW, 8 A4, and I2 AW mocules. These tests comonstrate ime soility of tne penetration to withstand these curren? loacing conditions.

Recuirements The test requirements are shown in the table below:

RATED SHCM CIRCUIT OVERLCAD CURRENT i A5YM 4 SYM TIME i

TIME i

4 Module AMPS-RMS AMPS-RMS CYCLES AMCS SEC.

AMPS 4/0 42000 32000 S Hz 1050 30 150 2

13000 10000 8 Hz 470 30 67 8

3300 2600 8 Hz 170 30 24 12 1800 1350 8H 84 30 12 z

Notes: 1) Rated and over-load currents are carated for density of wires and 122*F per NEC.

2) Shor* circuit currents are maximum of any one of tne three phases.

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i Test Eculement and Setuo l

The overcurrent testing was performec at the General Electric Hign Test Lac.

,ih Bloomington Illinois. See test results sumery for test setuo.

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Test Hardware

  • Electric Penetration Assemely 13309258 Junction boxes were not used with this* assembly.

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Test CescrIotion and 8tesults See"recort, " Electrical Penetration Test Results Surrvnery 4/0, #2, #S, #12 Modules", preparoc ty Lelanc Wright, Manager of Evaluation Laboratory.

Olscussion of Results The 4/0 AWG module insulation separation was on one end of the Shielc Building Seal Module. This can only be at ributec to a cafect that cccurred during manufac*uring or assemoly since this was the only caDie out cf ine six that showed any separation. It should De noted that the actual test current was approximately 155 higher than the requirec value. Alsc, in the three phase test circuit two adjacent cables were used insteac of alternating caeles (See Figurs 3).

This was necessary because of the caeles that were cut during the Radiation Test, f

Figure 3 Test Circuit Usec CaDies.

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l. 4 and 3 The cuts in the Insulation at the cable suoports resulted f rom sharp ocges where the holes were cut in the support. These sunoorts did not have the 45* bevel required on all notes cut in the support toords. The bevelee support board was used on the short circuit testing covered in tow voltage Qualification Test Report'#74-502-3 with no insulation damage.

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Test Results Leon Tes* - Less than Ix10-6 ccj,,c Electrical Tests insulation Appilec Mcdules Resistance Vo l *a ce 4/0 AW 106g 5 coy

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i ELECT 8tICAL PEP!PRATICN TEST RESULTS 5'.'"".ARY 4/0, #2, #8, #12 MODULE 3 o

Short circLit, overload, and rated current tests wars conducted an the 4/0, 2, 8 and 12 frodules from Aug.18 through Aug.27 at General Electric's High Curr nt Test Lab. in Bloomington, Illinois.

All short circuit tests were run witn maximum offset current in C phase with centrolled power factor to meet or ex:eed the re-quired asyssetrical to symmetrical.atio.

The test parameters are listed in Table 3 Some results from the short circuit tests are worth noting. The l

4/0 module C phase wire hed IMulation slippage that left the

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copper wire bare naar the module. Also, al' chases showed cut in-sulat!on In the cable supports external to tne module. 'igures 6 through 8 Illustrate the observed 4/0 cable condition af ter the test.

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4/0 670 41378 35406 8 I/2 JLSI 41261 48116 33492 35B82 38%T

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FIGURE 4 Device before the short circuit tests. All cables are supported midway between the modules in a 1

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FIGURE 5 Before the 4, 8,12 tests. The flange is grounded through I #10 wires.

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FIGURE 6 After the 4/0 test. The C phase insulation is separated.

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FIGURE 7 (f ter the 4/0 short ci rcui t test.

insulation is cut through at the cable support.

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The cables have assumed a maximum Inductance configuration but the shorting connectors are not broken and the module in the photo shows no visually.ietectable damage.

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_0 VERT 0A0 A'ID HEAT Rl!E TESTS Test parameters..nd results are listed in Tables Il through V.

Temperatures were measured in degrees centigrade after the heat rise test and again after the overload test. The heat rise tests were concucted on the open configuration of the assa.mbly ad no encles! 3 statorial was used around the assembly.

Figure 9 Illustrates the location of the 15 thermocupies used on all the overload and heat rise tests.

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ond overload test was soplied. aft r to ;eratures had stabill:ed and at the same time the heat run current was applied. Tem-peratures were measured with iron /constantir.e thermocouple wie.:

and acnf tered by a Doric ther= couple aster calibrated within 1% accuracy. Each wire module was tested seoarately. The 3 short circuit wires of each module were used for the 30 second overload tests. The overload test was conducted 3 phase, un-l stream loads with Wye conne: tion. The follair.g sketen is

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poeltion of thermecouples and same soplies to all modules:

(Represents cne module of wires).

Thaneoccupies or outside Insulation of wires. All temperst'wes

, are in degrees C.

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  • Voegg QS, Vecgg g2 1

1052 Heat Run Voegg M

Vcegg 600.1 1

151.14 Total number of wires In module 6, No. used for overload 1 No. used for heet ran j,-

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WITH OVER-TOTAL START FINISH RISE LOAD AMPS RISE

~

AM81ENT 24.9 29.3 4.4 29.2 4.3 1

25.0 37.3 79 37 5 8.2 2

26.8 38.0 6.8 38.2 7.1 3

25.2 37.5 79 37.6 8.1 4

24.9 38.9 9.6 42.0 12.8 5

25.2 41.7 12.1 42.8 13.3 6

25.1 39.6 10.1 40 3 10.9 7

25.3 36.9 7.2 37.2 7.6 8

25.4 36.2 6.4 36.3 6.6 9

25.3 37.4 77 37.9 8.3 10 25.0 36.2 6.8 37.4 8.1 11 25.1 36.9 7.4 37.1 7.7 12 25.1 31.9 2.8 32 5 3.5 13 25.0 31.6 2.6 31.7 2.8 14 25.2 35.7 6.1 36.0 6.5 15 25.1 34.8 5.3 36.4 -

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Table ill l

Module g Overload Test

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voeg.

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Q Heat Run Voeg 612.5 Vceg 600.4 I

68.91 Total number of wires In Module H No. used '-r eve r'IGed 4 No. used for heat run 6

l Wlh QVER-TOTAL START

. FINISH RISE LOAD AMPS RISE L

i AM8 TENT 18.8 28.7

-0.1 28.7

-0.1 1

29 1 38.8 98 41.8 12.8 2

29.2 41.6 12.5 45.8 16.7 3

29.1 43 0 14.0 44.5 15.5 4

28.9 40.0 11.2 44.6 15.8 5

29.0 43.9 15.0 45.8 16.9 6

28.8 40.5 11.8 44.3 15.6 7

29.4 38.7 9.4 38.9 96 8

29.1 33.1 4.1 33.5 4.5 9

29.3 39.6 10.4 40.6 11.4 to 29 2 34.8 5.7 36.2 7.1 11 29.4 36.2 6.9 38.1

' 8.8 12 29.2 31.4 2.3 32.6 3.5 13 28.9 32.0 32 32.3 3.5 14 29.5 37.0 7.6 38.3 8.9 15 29 5 34.3 4.9 3!,. 5 6.1 (25)

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Voegg jjj;1, Vcett j]2;j, i

24.02 Total number of wires in Module kj[

No. used for overload 4 No.usedforheatrun1][

WITH oVER-TOTAL START. FINISH RISE LQAo AMPS RISE

-s AMalENT 24.7 28.8 4.1 27.7 3.0 1

24.8 40.4 11.5 39.6 11.8 2

24.9 43.2 14.2 42.3 14.4 3

24.7 44.1 15.3 46.7 19.0 4

24.8 44.5 15.6 46.8 19.0 5

24.9 48.3 19.3 48.1 20.2 6

24.7 45.0 16.2 45.1

^17 4 7

25.2 49.1 19.8 48.9 20.7 8

24.9

'37.3 8.3 36.9 90 9

25.1 38.1 8.9 38.0 9.9 to 25.2 37.4 8.1 36.8 8.6 11 25.1 38.4 9.2 38.1 10.0 12 24.9 34.3 5.3 33.7

.58 13 24.7 33.1 4.3 32.3 4.6 14 14.9 39.4 10.4 38.6 10.7 15 25.0 37.4 8.3 36.7 8.7

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ovecload* Test Voeg g

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Total number of wires in module 121 No. used for overload 4

No. used for hea t run 42 WITH OVER-TOTAL START FINISH RISE LOAD AMPS RISE AM81ENT 25.7 28.1 2.4 18.1 2.4 1

26.0 69 3 40.9 71 9 43 5 2

25.8 62.9 34.7 64.3 36.1 3

25.8 84.7 56 5 93.6 65.4 4

26.1

'64.4 35.9 65 3 36.8 5

26.0 59 3 30.9 59.4 31.0 6

26.0 66.8 38.4 67.3 38.9 7

25 9 62.6 34.3 62.8 34.5 8

25.7 46.7 18.6 48.9 20.8 9

25 9 35.5 7.2 35.9 7.6 to 26.2 39 7 11.1 39.8 11.2 11 26.2 41.7 13.1 41.8 13.2 12 26.1 ' ^

36.4 79 36.6 8.1 13 26 3 37.7 9.0 32.1 9.4 14

, 26. 4.

39.5 10.7 40.1 11 3 15 26.4 40.3 11.5 40.7 11 9 NOTE:

  1. 16 wire spliced with #12 wire on short circult end.

[

Leland Wright Mantg2r-Evoluation Laboratory (27)

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LOSS-OF-COOLANT ACCIDENT Introduction _

This qualification test is designed to demonstrate that the 200 Series electrical penetration can maintain necessary requirements for containment integrity and electrical circuit integrity during a postulated nuclear contaimentloss-of-coolantaccident(LOCA). This is a simultaneous test-ing of service environment (LOCA) and electrical loading. All qualification hardware has been previously exposed to thennal cycle (simulation startup and shutdown during the life of the plant), exposure to ganna radiation, and overload current testing, except as noted.

Requirements The environmental test requirements are listed in the table below:

Environmental Conditions

)

Temperature OF 340 320 250 200*

Pressure, psig 103 81 25 20 Humidity, %

100 100 Duration, hours 3

3 18 100 days

  • This phase of testing to be completed after seismic testing Voltace Operating voltages of 500V on all power modules and 220V on the control modules are required on 30% of the conductors in each module during the first 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> of testing.

.4 Current loading is required on 30% of the conductors in each module, except the thermocouple and SRM/IRM, during the first 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> of ta's' ting. See table for required current test values.

(28)

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.c-Current Loading Module 4/0 Am 2AM 8AW 12 AWG Current, amo.

150 67 24 2.5 l

Test Ecuipment and Setuo Autoclave - The autoclave is an ASME "U" stamced vessel designec for 150 psig and 350 F.

The autoclave is equipped with GE Calrod heater elements and variac potentiometers. The minimum recuired line voltage and current are 110 y and 30 amperes to achieve necessary heating.

The autoclave is filled with 5-1/2 gallons of w ter for obtaining tne required relative humidity during test. Calibrated pressure gauges and relief valves are attached to the autoclave. All interface piping connections for helium supply are 1/4 NPT.

Power Sucoly - Model M8C15-250, Systron Donner Corp., Serial No. 153701 LOCA Test Setum - See Figure 10.

Test Hardware Electric Penetration Assembly 195B9850 - Six modules are installed in this assembly. The seventh hole in the header was plugged with an old design stock module. This old module was later replaced with a steel plug. The modules are identified as follows for Tests 'I and 2.

Modules Serial No.

Part Number 4/0 AW TG-8 163C1914G008 2 AWG TG-7 163C1914G007

.5 8 AW TG-6 163C1914G006 12 AWG TG-5 163.C1914G005 T/C TG-3 163Ci914G003 SRM/IRM TG-1 195B9904G001 O

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The modules used in Test 3 are identified as follows:

Modules Serial No.

Part Number 410 AWG E339F009 163C1914G008 2 AWG E339F014 163C1914G007 8 AWG E339F012 163C1914G006 S

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TEST SETUP - t0CA TEST O

PRIMARY CC.WAI;;yr,'T sat

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Test Description 4

The actual test values are surmarized below:

DIVIR0ff4 ENTAL CONDITIONS Test #1 I

Tamperature, "F 260 340 340 Plug Pressure, psig 20 103 103 Blowout Humidity, %

100 100 100 Test Duration, hours 0

.75 1.25 Stopped (running time) l Test #2 l

Tamperature. 'F 235 340 340 328 328 275 275 21 0' Pressure, psig 22 103 1 03 80 80 25 26 20 Humidity, %

100 100 100 100 100 100 100 100 Duration, hours 0

1.5 4.5 4.75 8.0 8.5 25.5 13 days (running time)

Test #3

. Temperature, "F 250 340 340 325 250

~

Pressure, psig 25 103 103 81 25 Maidity,%

100 100 '

100 100 100 Duration, hours 0

1.0 4.0 7.0 25.0 (runningtime)

Current Modules 4/0 Am 2 AWG 8 AWG 12 AE T/C No. of Conductors 3

5 15 28 28

~

Current (amp.)

150 75 25 2.5 2.5 Voltace Modules 4/0 Am 2AM 8 AE 12 AE T/C No. of Conductors 4

6 15 28 28 Voltage 500 500 500 250 250

  • Test conouctec after seismic test (p. 35) with no electrical loading.

(32)

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i Jests 1 & 2 '

The testing sequence was perfomed in three phases because of a Du Module blowout during Test #1.

This Dusay Module was used to seal the additional ('saventh) header hole and consisted of an old design stoc module.

The blowout of the Dumy Module caused an instantaneous blowdown of the autoclave resulting in a jet force type of situation inside the autoclave.

The Dumy Module was replaced with a steel olug and the test es restarted.

After restarting the test. it was found that the bicwout resulted in the inability to apply operating voltages on the three cower modules.

The test was continued for the 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> duration with'the current loading being continuously app 1 fed.

After comoletion of the test, it was found that the affect of the blowut was to destroy the voltage circuitry configuration inside the autoclave.

The series circuit for current loading remained operational and current was applied conti ously during the test.

The circuitry for the 12 AW and thermocouple modules also renained totally operable for voltage and current.

^

Verification that voltage could be maintained during LOCA was perfarne backup modules of the same type.

These three meduin wam mbj=cted to themal cycle or radiation aging since both analysis and testing hav denonstrated that this type of aging will slightly improve the electrical e

characteristics of the epoxy.

All three modules were subjected to the required environment.

Operating voltage was applied continuously on the 4/0 AW and the 2 AW module.

Operating voltage was also applied to the 8 AW module but the parallel circuit shorted during the 340*F phase The test ws continued and it ws found that two (2) out o cables were shorting to ground.

These two (2) cables were renoved from the circuit and voltage was reapplied before the beginning of the 320*F phase of the test.

After testing, it as found that the two (2)-failing cables were in direct contact with the inside of the autoctave, thereby causing the short.

All conductors were tested individually after the test at 500 volts and, showed an insulation resistance of greater than 10 3 chms.

(33)

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Test Results Leak Test - Each module had a leak rate less than 1x10-6ggj,g,

Electrical Testine Electrical integrity was demonstrated during testing. In addition, the 8 AWG module (5/N E339F012) successfully passed a 500 V withstand voltage i

test and had an insulation resistance of greater than 108 ohms on all cables l

after testing. The SRM/IRM module had an insulation resistance greater than 10 10 and successfully passed a withstand voltage of 2.2 XV after testing.

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SEISMIC VISRATION TEST Introductio'n The testing perfonned on the 100 Series design also applies to this 200 Series design. For the integral containment application, there is no difference, from a vibration model point of view, between the two sa.ri es. In the free-stanoing containment, the natural frequency (200 Series) must necessarily be greater since both ends of the cable feed-thru are fixed, whereas in the 100 Series, only the " header-end" is fixed.

The 200 Series cualification unit was subjected to a seismic test for the purpose of impo:ing loads on the unit, as, part of the overall sequential testing program. Following the shcrt-term 1.0CA event (first l

24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />), the unit was transferred frot the autoclave test chamber and

)

placed on the GE-San Jose vibration facility platform.

Recuirements As the natural frequency of the penetration is greater than 33 Hz, the horizontal and vertical g loading is conservatively established at 1.5 g, respectively.

Test Ecuioment GE San Jose Vibration Test Facility under management and direction of Dev'elopment Engineering, BWRSD.

Test Hardware Modules Serial No.

Part Number 4/0 A W TG-8 163C1914G008 2 AW TG-7 163C19145007 8AW TG 6 163C1914G006 12 AW TG-5 163C1914G005 T/C TG 3 163C1914G003 SAM /IRM TG-1 19539304G001 (35)

(.-,....

____=________e.--,-------

_.,- _-,n n

~

mm :-- s Test Description The following input loads were applied to the unit:

1 Type FrbuencyRance Horizontal Vertical 1

Random 0 - 50 Hz 1.5g 1.5g The unit was not rigidly fixed to the table whereas in the plant installed condition, the header is welded to the nozzle. The test condition produced amplication on the unit which exceeded the 1.5g load.

1 Being an unrealistic condition, the unit was subjected to loads in excess l

of actual limits, thus providing a test margin.

l l

Appendix A of this report extracts the test of the 100 Series from the Low Voltage Qualification Test Report (100 Series) (reference).

l s'

In addition, each module was wired in series and connected to a 110 VAC light bulb circuit which remained "on" throughout the test. There were,n,o, observed intermittent lighting conditions.

Accootance Testino The assembly es reinstalled in the autoclave (see page 29). For a period of 10 days, the autoclave maintained 20 psig of nitrogen, verifying that the penetration was leak tight to less than 1x10-2 ggj,,c,

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LOCA Confidence Test To increase the confidence level and sample size in the qualification test, the LOCA phase of the program was repeated using module' totally fabricated s

by Shop Operations personnel, I

j Test Ecutoment and Set-Uo

~

Autoclave - The autoclave is an ASME "U" stamped vessel designed for 150 psig and 350*F. The autoclave is equipped with GE calrod heater elements cnd variac potentiometers. The minimum required line voltage anc current are 110 v and ' 0 amperes to achieve necessary heating.

3 The autoclave is filled with 5-1/2 gallons of water for obtaining the required relative humidity during test. Calibrated pressure gauges and relief valves are attached to the autoclave. All interface piping l

connections for helium supply are 1/4 MpT.

Power Sucoly - Model M8C15-250, Systron Donner Corp., Serial No. 153701

-~

~.

LOCA Test Setuo - See Figure 10.

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Test Hardware Els:tric penetration Assembly 195B9850 - Three modules were installed in the header plate assembly. The module identifications are as follows:

Module S/N part Number 16 AWG E339F105 163C1914G005 I

4/0 E339F009 163C1914G008 l

' AWG E339F014 163C1914G007 Test Description The actual test values are summarized on Figure 11. Throughoui the test,100t RH was present in the autoclave.

(37)

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Discussion.

All circuits in all modules withstood a continuous voltage stress without breakdown., At no time during the test did the penetration assembly lose

- pressure, demonstrating a leak rate of less than 1x10-2 cc N /sec. at 2

environmental pressures and temperatures. Furthermore, the modules were subjected to 12 days (from 12/22/76 - 1/3/77) of preheat stress prior to start of the LOCA environmental event.

In every respect, the 200 Series Pen Seal design passed qualification test loads and has demonstrated the design capability of being installed in nuclear containment structures.

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__...m-DISTRIBUTION s

R. A. Chavez C. H. Hamasaki J. R. Hoggan E. Kallas M. G. Luria W. R. Marklein T. G. Nagy B. J. Nalazinski R. M. Schuster E. D. Saith

[

R'. D. Wentzel l

D. L. Wilmer l

8. D. Wil.ca i

)

Rafarancas:

Qualification Test Plan 262A7178 Qualification Test Sumarf SPE Memo 994-75-011 Report (100 Series)

Low Voltage Qualification Test Report (100 Series):

74-502-3 a

e e

g eI e

I (40)

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" " " ' ' " ~ ~ ' " ~ ~ ~ ' ' _ ' _,, ~_ _ _,,

w e

--=

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_ - _ _ =, _ _ -

APP 5NDIXA SEISMIC BASIC ECCIPMINT RICt:IRIMINT To assure that the equipment will remain operational so that a safe and orderly shutdown of the plant can be schieved end vintained after exper.

tencing an earthquake.

To assure that the equipment will remain operatter.a1 to perform their functions as required for the continued operation of the plant after exper-tencing an earthquake with subsequent preventative maintenance performed on the equipment.

l l

INTRCDUCTION This seismic test is applicable to penetrations Lasta11ed la nossles which are held rigid La the containment wall by a 11aer plate and surrounding con-I.

]i crete. The length of the nossia is n'ot a variable la the test, but instead, the penetration overhang of 6 to 10 Laches from the containment wall is the main modellag characteristic.

The nossle length affects only the laternal cable vibration characteristics of the low voltage and signal penetrations, and since cables are supported approximately every 24 Laches, a 4-1/2 foot length nozzle has been selected.

The design acceleration spectra selected is a worst case composite of known specifications reviewed to date.

l W_AINCES l

l IIZI Standard 317-1972 GE Document No. 383HA745

~

  • Design and Performance Specification 234A9894 AIC Regulatory Guides 1.61 and 1.60 m.1 g

__ _ii

-.=

s.

m f

m. =wme 2

-e

_ a. _ e.x: m s: n a,a.

i t

r l

f l

CONTICURATICN5 The low voltage and signal penetrations are of an ladependent modular design.

As a result of this design, a potpourri of various wire and cable feedthrus are Lacorydrated Lato a sLagle header. These modules are selected to cover i

the range of available cable sizes and all generic module designs and include the following:

(

~

Coaz RC-59 (PWR)

No. 4/0 i

No. 8 AWC No. 6 AWC i

sRM/IRM Coax (BWR)

RC.11 Trias (PWR)

No.12 AWC In addition, the seismic test will awemine terminations in the junction bases j

s w.

which will Lacinde:

Terminal boards hin==d associated connectors Pistall leads SUCCESS CRITZ1U.A STRUCTURAL INTEGRITT Each penetration is fabricated La accordance with the ASME Boiler and Proesure veeael Code. Seetion III. Class MC and thereby roceives all NDT weld --r==tions.

After completion of the test, the welds will ance again a

be examined La the manner prescribed by Section III of the Code.

Visual examination (QC inspections) will be made of all non-Code hardware.

Laciudlag:

t 9

R-2 f

.m aregge.

-M m.

.em+

- e ae -

.=eswp=

==>*s

==e--ee v.

em

- =

-... n & 2.:..w L x :dL.sw w

?i n F' M - A '" O O L a'=

u-n

.=--..

i r

c s

All screw attachments Junction has brackets Terminal blocks Wire and cable Criteria for success win be that:

1.

No structural change shan occur as a result of the vibration test to the ASMI Code welds, and any other stracaral at=achment weld

, such as junction het brackets.

2.

Terminal block connections and bulkhead connectors shan so as to cause electrical discontinuity.

3.

Electrical wire shan not sever nor shan wire insulation be damaged.

4.

Electrical connector lugs (for low voltage power cables (4/0)) shan not become loose.

~.

5.

At***W hardware shall not loosen so as to cause secondary structural anomalles.

I.ZAK RATZ INTEGRITY Prior to and s.fter completion of the test, the electrical penetration l

s win be tested to determine tha hallum leak rate at 92 peig of pressu re. N accep-tance criteria shan he a leak rate not to exceed I x 10 4 cc He/sec as deter.

mined by a hallum mass spectrometer.

ILZCT2.! CAL INTEGRITT It is ansicipated that vibration loads will affect electrical integrity La th

' areas of contianity.

e Final electrical production tests shan be conducted by General Electric at San Jose. Canforrla and shan isclude:

~ 100% contiaulty of wires / cables 30% sample for withstand voltage 30% sample of insulation resistmace

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.,_t_._,.m.

a.

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5 DCCCM.'rNTATION The docussentation supporting the final test report shall facluder Seismic test results QC pr.. test production records QC post-test records 4

VIERACCN TISTING CF ILZCTRICAL PZN RA""ICNS 7

INTRODUCCCN N samral frequencies of the penetration have been studied by smalysis. It ladicates that all penetrations have very high naturni frequency (rigid equip.

amaat). h model mass and damping value are also to be evaluated from the test data. h acceleration taput at the shake table level is identified.

The test results requirements are also discussed in the report.

The electrical penetration, which consists of two. junction benes and their assachments connected together by a 60 inch long (18 tach D or 12 tach D) aansle maintain the contianity of electrical cables between the inside and

~

the ostside of the reactor con +=t====+- N center portion of the nossle Is permanently cast taside the containment concreta wall.

N electrical penetration is considered as seismic category I equipment and the design will be qualified by test. N purpose of this repo'rt is to sady the dynamic properties of this equipment and to IdantL'y the test requirements.

4 It has been found that the natural frequency of the terminal block La the junction han is law. High seismic stresses may occur as a result of this low frequency valaa.

NATURAL TREQU:i 4CIES OF THE ELECTRICAL

'PENETLLTICN Dynande system properties are characterized by natural frequencies, da=p-Lags, and modal masses. This section La devoted to the study of namral frequencies of the electrical penetration.

M-4 w

-m...,-

c

~w e-o--ww---w--wv.

e swe w-r we w

=

m-e, wwww-w

,r,sr-ww,---r-w-ww,-a

2.:., :.: _

z

._:c -

w _c

.~..w. -.

The electrical penetration behaves essentially as two ladependent cantilever 1

The center portion of the.sessle is dgidly connected to beams la vibrados.

the concrete commlament and the junction boxes attached at the two ends of Each beam consists of a shield, a junction box, the nozzle are' hang freely.

a header, and part of the nossle. The vibratory behavior of the cantilever beam la both the horizontal and the lateral direction are of Laterest here.

The following briefly summarized the method of calculating the naturni fre-4 quency of the system.

The two overhung parts of the electrical penetration a.. shown in Tigure 11 1.

Consalament shield Header j W

Jun on Baz

/

N/j/

//

Cona.eter M

)

f *..c.

g u

W f

///

Mi' l

/

rAn sIsr anCTen smE ELZCTRICAL PENEThTION

~

rigure 11-1 In studying the lateral vibratica, the electrical penetration is odeled as a Flexibility method is us_ed in calen-twe degree luzaped mass system.

lating the *==dm===tal frequency of the system.

e M-5

^ - - - -

= - - -

e-

  • we-

-+

e m.

  • ~ - -

ww v-

- ' -=m=+"wf y

"*f

- + KO
n c

~ ~ ~

. i., :.

. ?ir.m:...-:.

h. y,r.i

, _. ;ay.:m 4.-

2 a

.. - : _u.:.

The following formula is used:

1 1

2 I*'ll*1*k2"2 ]*"11k2*'12 "1 "2 = 0 (1) where f are the cenibility coefficients and they are given by:

q g g = 1 h(3 E ' * 'l i

I 3

1 vi f12

  • I3I2 g + 21 )/6Z2g + (13 + 1 )/ICAd I 2

f22 ' J2 I k +I l'2

  • I 2 * 'l 3

l 1

+ (1 + i l/(CA,g) + 1 f(cAv2}

3 g

2 The sti*fness method is used la calculating the natural frequency la the longi *ndt==! direction (X direction). The electrical penetration is aiso modeled as a two-degree lumped mass system. The equation which will yield the.*=d==-etal frequency of the system is given by:

4 2'

- (k / " 2 + (kg+k)/"1]w +k k /(*1 "2 w

=0 2

(2) 2 2

g where k are the stiffness coefficients and they are given by:

E/l kg=Ag g

E!I kg=A1 l

The Information used la the calculation and results obtalmed'are summarized la Table 11 1.

TESTING ZQUIPMINT

, Dynamic properties of the electrical penetration can be established from This !aformation Laciudes natural frequencies, modal damplags and test.

the==w4===

response of the electrical penetration under the prescribed lapur acceleration.

R-6

__w

=.

j i

^YURAL Tnzoung or r u er.y CAL P O r?.u rrey ta ab..

2 farSid.

g 7,,

    • 2 Uh-sec /la. )

0 955

          • '#I"3 2

j 1 (ta. )

0 6ss 2.00s I2 (La. )

4, 5 0,syg

& I fla. 4)

J0 20 j

1 (Is. 4) 473 J0 A

k II*. )

26 475

% Na. 4) 934 g,,

26

8. 7 954(o,43; E X. og#**tica %g,
8. 7 O
  • DI#Mtionaneg 360 g

f

  • UI#*ctica %g 250 SJO g

g 140 229 r.,

,7 I* houslag

$ **% blog N/A

,E coan.cs., g 24 Top PL of junction ben fa 26 J0

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w;.;-

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Testing Method The electrical penetration shall be mounted properly on the shake table to simula,ta its actual supporting condition la the reactor building. In order to achieve the appropriate boundary conditions. !t Is suggested, that de center span of the nozzle be cast la concrete II feasible. ne e.atire assembly is tested each time but only the concrete block is bo,ited to the shake table. r.

The acceleratica at the point of attachment to de shake table will be rGt eded dunng the test and it is to be used as de refere e input to avoid lustrument r}

error.

~

r The test is to be divided Lato three parts: the low amp 11 tide resonant search.

the steady state vibration test, and the tragiltty test.

e I.aw amplitude resonant search: This part of the tore Is to establish the d ammic properties of the system. Namral fredyacies of the T

assembly and its component, and the associated modal,dampings and

)

modal masses are to be found first. The input acester'tiga shall be s

with low amplitude but with varie? frequency. It starts at low fre-Qasucy and increason graduaHy. The rate of this frequency increase shs.11 sot be granter thus 4 cctaves/ minute to avoid the missing of any

/

resonant frequency.

e Steady state vibration test: The purpose of tLia psrs Os to establish is functional capability of the equipment. The a,cealeration sput win be discussed below and it shail last no less than 30 seconds a: any testing frequency.

~

.Crnamic Procerties of the Electrical Penetration

~

Natural frequen.:les of the electrical penetration. assembly and its components.

the associated modal dampings and readal u. ass will he established frota the te st. Naturni frequencies are calc.tlated and gt,ven la this report. They are intended for reference only. Due to inherent err.trs in the apprmef-ation of the it.mped mass system and the idealization of brusdary condiziens 'the actual frequencies will be different fro n de calculated values.

i l'18

- m sw -

e m w e *** - - - e m e w = = e==uw so-

,,og

_ _ _mz

-w

_L-k Because b equipment has high na: ural frequency ( i id the fundamental mode is of Interest.

rg equipmen:). only

?

i the flaal report.

Results ohmined shan be included la 1

n Testi=r Acceleration Inout f*

~

The acceleration Laput shan be chosen properly so th i

t the seismic requirements for Category I eq i at it la compatible with i'*

meat number 383HA745.

u pment as spectiled in CZ docu-form of coor spectra, are given in Figures 11 3 an 1

damping of 0.5% is to be used unless test results The critical

\\

show otherwise.

j In the steady state vibration test. the acceleration in can be shown la one of the tonowing two ways:

put at the shake :ahle j

1.

The acceleration taput can be La the form of random decaying siae, or sine beat function.

, complea wave.

i S,

k its frequency ' content shan be c::osen la such a waThe am

~

y that the response spectrum developed from this Laput function win envelo i

given la Figure 11-3 or 11-4.

p the spectrum t.

1 2.

Stace b equipment is rigid and has natural freq j

33 cye, b appucable portion of the Coor spect uencies greater than 11-4) has constaat value.

rum (Figures 11-3 and with a stagle frequency and with an amplitude of 1 Laput and 1.0g for vertical taput.

g for horizontal 4

j It Is to be acted that Figures 11-3 and 11-4 are appu bl

'[ /

located at ground level only.

ca e to equipment

' 's reactor building, the anther of this report should be con i

p f'

sulted.

Cutout Reemirements i

9 Ths. ala purpose of this teet Ls to prove that the fu l

)f electrical penetration win be asalatained during a dnctional capabill:y of th loading is applied.

m after the design seismic n

Therefore, h functional capahinty shan be tested du ing and after the test.

l r-i 71 - 9

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Mechaalcal failure is latimately rela:ed to functional failure for this meat, hence, the maximum response at critical locations shall be oo' taine The following are the suggested locations from where output are requir from the te,st.

Acceleration Output:

b At the terminala of the cable in the junction box.

At the center span of the electrical penetration.

Displacement Output:

At the outside face of the junction box.

At the center span of the cable bundles for all electrical penetration s.

Streaa Output:

Ca the outside surface of the nozzle near h supporting point 4

After the test, the entire assembly shall be thoroughly examined f possible damages.

or any The lock screws which hold b junction box assembly on the far side to the nozzle shall be inspected for..ny possible mecha failure.

a 732GC STATTV*2fT See Table 11-2 TEST lESULTS

[

The following pages are certified results of the seismic vibration tests l

I e

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TABLE Il-Z WEIGIIT STATEMENT 14)W VOLTAGE AND SIGNAL PENETRATION r

FOR 60 INCII LONG IZ INCll SCIIEDUI.E 20 NOZZI.E Unit Total Adjdeled Point Wat Wat Weight Mase g

i Location Grouping Name Dws No.

Quantity Bb th th*

Wat. Ib L

b Constant Penetration llender 157C4828 8

66.0 66.0 70 I

  • End wat Module aarn.

174 B9102 7

20.0 140.0 140

~

i Pen osal Adapter 234A9079 I

4.2 4.2 4

260 L

f'f j

End Clamp 234A9056 12 3.0 36.0 40 Bolt 235AIO38 12

0. 5
6. 0 6

f Junction hos Junction has II5D336l I

118 138 120 f

Cable Miecallaneous t

64 64 65 185 y

1 Shteide Shielde 175A9753P002 3

60 ISO ISO ISO t-f b Constant Shell ring Shell

'857C4638P002 3

53 53 54 i

End wat Ring 157C4839 I

Zl 28 22 76 I'

[

Support Junction hos Junction bos IISD13&l I

IIS Ils 120 l

End Cable Miscellaneous I

64 64 65 185 1

Shield Shield 175A9753P002 3

f.0 180 ISO 880 Center

. Support Covers

' Equally Supporto Miscellaneous 4

50 50 50 l

Distr. wgt Elec. cable Miscellaneous i

12 5 125 125.

175 i.

for 60 in.

l nnzale Total with shielde 1065**

j e

Total without shielde est l

Total without function bases (both endel 511 l

[

]

6

  • Engineer's estionated adjustment.

s

    • Shleide one end outy.
  • h i

(

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-=.2-

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mm 8

m

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.,_._._.....c__----------,-

p. -. a a.a an.imu. ~ = =.--

~

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= -- g d LG b

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=

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'i h, b JUNCTION 30X TI. MDTATIONS BrJORI TIST L

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_____________L_________________"__

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JUNCTICN BOX CCNNICTOR P!. ATE BE70RI TEST M - 17 a --.

~ -. _ L L~C~..~-i --..~---.

.., :s.

l

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r.

gr..s t=

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m m

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END VL 7 T. NAnCNS 3270RZ TIST Fl. - 13

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CONNICTOR TIAMDTACCN AND PICTA1 S 3Z70RI TIST PL,20 CN_*7EN * * *

  • N_iN Y.. _ N

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'. C G C EN TECHN O LO GY LAB O RATC AIES, IN C.

s.6 644., w o.4 ce,-=

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v'

,see s. vaus eia oneve. rvu.am a. amr*a=* **** *

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assene as 4 Cetober 1973 FUT:.ZR':tN D7JTS*CM 1437CRT NT*MJtER ?-7? A14 Gener'ai Electric Co. 7. C. Ni=nher 282-F4615, Kevision 01 Seismic vibration (Partial)

A.

g:

Electrical Penetration, 7/N 159C4519 3.

_TTs? T"'IM:

c.

s?!c T CAT'cNS:

1.

General Electric 941-77110-2 and 941-SY008-12 2.

Direction of General Electric Esgineering i

representatives at the test site.

I This i.s to certify that the test item was sub-D.

Rest TS:

jected to the seismic vibration (Partial) Test according to the above specifications.

The test item sustained physical damage after 13 minutes of vibration, and the testing was ter:misated by General Electri=,

)

The test item was returned to General Electric for evaluation.

CGCEN TZ3LCGY LABCRATOICES, INC.

bO$ A T. P. Smita, Test Engineer

1. D. Short, Division Manager subscribed and swers to before me this 9th day of Cetober 1973.

CPflCIAL 3&AL amanen i smnanour es0Ta#9 AJeuc.CaupcmaeA f

omaacacounfv e--

a ivre h*/d f

h rt

$=

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er o state

% dor Herstind:ss, Notaryp.. is and for the county of Crange, of' Cinlifornia. My casus!gaion expires April 8, 1977.

f $r Y/// n b 1.,J/McKelligott,/

Quality.asurance.h ger Encia Photographs la Cecillograph Recordings M

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ECUT7 MEN" L*ST Descristien Ascaratus Jeb Mo. F-73414 Calibra tion SINE v!3RA"*0M Feldmar Stop Wat=h, Model 601, 12 months CE control No. 3061 Due 5-31-74 M5 Vibration Meter, 6 months Model M3, '

Due 1-9-74 CE control No. 302 MB vibration Pick-up, 6 months

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Model 124, Due 1-8-74 CE Control No. 5628 ME Vibration Pick-up, 6 months Model 124, Due 1-6-74 CE control No. 5534 Eewlett Packard Frequency Meter, 6 months Model 5003, Due 1-13-74 CE control No. 1516 CEC cscillograph,

'6' months Model 5-124, Due 1-9-74 CE Control No. 25241 Benry & Wright Vibration System

?rior to' Test.

per Dwg. No. C-203367 5000 force /

pounds, 1-55 Ez 0.26 inch da Endevco Accele== meters 6 menths Medal control No.

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g 2242 2658 9-21-73 2214 3111 9-21-73 2211M5 2627 10-16-73 2215 2242 10-16-73 2242 2660 10-16-73 2213 3019 9-21-73

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Control No.

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DISCUSSION OT USULTS SU.MLARY CT RI5 ULT 5 Natural Trecuencies The following naturs1 frequencies (f ) were recorded during the test.

g Basic penetration (without junction box) f vertical

>33 eps g

f horizontal

>33 cys g

Junction box f vertical ZS cys =Ni--

g f horizontal 24 eps minimum g

Incut Accelerations

}-

Horizontal 2.8g at 24 cps Vertical

2. 5g at 28 eps Vertical 4.0g (attempt to reach 5g for destructive test)

Electrical Integrity During the test of "I=put Accelerations" above, electrical power was applied to the series circuit of penetration wires and monitored via a 60 watt light bulb. At no time during the test did the bulb sztinguish, or dim.

Post Accentance

, pe following tests were conducted by CI Quality Control:

Leak rate test See test data sheet

. Insulation resistance test See test data sheet Withstand voltage test See test data sheet Continuity test See test data sheet

c. - Z s

- -.. -. - ~ _ _ -..

. i-

. :.w ::.,:2

. e.c

n. -. a _ ~ k +.h:: ' 'G:K g,_
w There was no electrical change in de penetration as a result of he test.

Mechanical Inte t-it r There was no chani;e in st:-actural integrity of the welds as a result of test, using the dye penetrant inspection method.

At 4.0g horizontal input, one junction box corner joint cracked. Corrective aedon has been taken by requiring a complete head weld on all non-formed corners.

Terminal blocks, Lug connections and cable insulation showed no visible change as a result of the test. In addition, all junction box cover screws remained tight during the test.

DISCL'SSICN The input levels are in excess of the floor or ground motion. The response j

spectra show that for the natural frequencies of the equipment, the foUowing accelerations should be expected:

AIC lt.egulatory Tigures 11-1 and 1

Guide 1. 60 and 1. el 11-2 Verdeal, 28 Hz

-4.0g 3g Horizontal, 24 Hz

~ 1. 5 g 3g The test data yielded the following response, without failure to the equipment.

Verical at 28 Ez 1.5g with a 2. 5g input

$torizonsai at 24 Ez

4. 0g with a 2.8 g input The results Ladicate a damping factor greater than 0. 5% in 't'he vertical direedon.

Based on this test, the electrical penetration is considered qualified for de earthquake loadings produced by this test, L. e...

P1 - 27

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GEN ER AL $ ELECTRIC

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Pee.st::uics Leak Tests GU.LITY ENGMERRINo Test Cata Sheet ICO Series Penetraticr.s Customar Zarrt Qua.lineagan S/N 6. 574. 047 Crairing No.159C4519 EP No.

Cal 2 ration Cata Mass Spec. Serial No.

Std Iaak 5.2 x 10*I 0975

+

Matar Raadi::c20 x 100 Cal 2 rated tr.

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TEST DATA, Test Gas Pressurs m

Mass Soee. Readi ::

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Racerded '*

I 30 x 10 0

E. Waner Sensitivit7 I

Readi=g Leak R ata

=

2. 6 z 10 0 X

30 x 10

7. 8 x 10

. ggfgge,

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Sassen for' Test Cata cf Test 10/19/73 In-Process Test Ratest per I?.

b QC Audit Data Revia 1 red 5 P Diod*d 7

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Rev.

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Mcdule Serial No.

Castomer Ma.ric No.

Fene:rati:n Seria. No. 6.574.047 Te=pezsture 70*r

. l Ma Cutsmer Mocute O peost=ati,o ie.e=st7 9 Test performed on:

r l No.

Continuit7 M N VotWe h m en Re e m e Cond to 00nd/Grcu=d Cond to Cendf.:.*cr.:

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DATA 511ETT A LV Vibration Penetracion seal Final Electrical Test Coax Unic Desving No.

Tat?.

Rev.

Test performed on: Customer Module C Penetra: ion Aaserably Q Module Serial No.

Penetration serial No.

6.574,047 Cuscoeer Mark No.

Temperature 70*F j

Insulation 3es scance Reaetne l

~

Cable Coneinutev conci/ cone / sh i n i d / t:rn d Sh t e l d / Sh i e l d / Crnc*

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4 DATA SNE!? A I

LV Vibration Penetration Seal 4

Final Electrical Test Coax Unic i

Desving No.

Engr Rev.

Test performed on: Custaaer Module Penetration Assembly Q l

Module Serial No.

l Pesetration Serial No.

6,574,047 Cascomer Mark No.

{

Temperature 70*F Insulac;on Reststance Readine l

Cable Continuity Cand / Cond / S h t e ld /< rn d i S h i e lo / Sh t e ld /C rTic" Da te S tamo I 0

1. 3 0.20 3 x 10 0

3 x 10' O 1/2/74 U

I

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5 x 10' O 1/2/74

3. 3 0.20 4.

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Dait,,, Dis positient Assept C Reject C 11 No.

Comments:

Module "F"

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APPEN0!X B MANUFACTURING PLANNING CARDS VERIFICATION OF CONSTRUCTION OF MODULE ASSD4BLIES s

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195B9850 ELECTRIC PENETRATION ESSENTIAL COMPONENT

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i SAFETY RELATED col'PONENT SEE Mr.his3 FCA FAET SOEleTIFICAllON to ASME CODE sECnon el class nc I

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NOTES :

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4. LUBRICATE TAP HOLES ( BOL.TS WITel HOLYDISULFIDE DRV FILM I'C LUBRICANT (llEM 14) 10RQuC ALL BOLTS TO 800 FT LBS G h1 3) b.bl.V-t H l

20 FI LS WCHEMEN15.

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4. ASSEMBL410 BE PNEUMATICALLY TES1ED IN ACCORDANCE Weill

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6

APPENDIX B INDEX DRAWING NUMBER SUBJECT

,u 163C1790 Potting Board 167A2534 Textolite (Glass cloth base epoxy sheet) 175A8230 Tubing Shrinkable 195B9702 Housing, Electrical 225A5146 Connector 234A9806 Contact, Female 262A6669 Coating Compound 262A6849 Rod (thermocouple) 262A6853 Rod (size #12 & 8 AWG) 262A6854 Rod (size #2 & 4/0 AWG) 262A7075 (proprietary, Sealant, Electrical Casting Resin not included in this (EMR-300) appendix) 262A7076 Sealant (Encapsulation Compound XR5237 )

262A7898 Stranded wire 272A8189 (proprietary, EMR-301 Casting Resin not included in this appendix)

Shoreham (LILCO) Penetration Seal Installation Instruction Manual 283X412BD (Excerpts)

General Electric EIS File printout for containment penetratiens 0

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+

3 MIN.

E450 F

{232 C) 30 SECS. 0450 F (232 C)

)

5 MIN.

0400 F (204 C) 50 SECS. 9400 F (204 C)

A19 0

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Fed-Std*06:

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Indentation Martiness of Plastics by Menns of a Cartteter.

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Fed-Std a06:

AS"I4 Spec. 01706:

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Dialectric Briatdcrn voltage and"Otelectric Strengta of y it-g ASpi 3:ec. 0 149: Electrical Insulating Materials.

Cenditiening Plastics an111ectrical Insulating Materte!s g; %

A5 l* 5;ec 0 $18:

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1$W E

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q 1

' ace c y:enen er t e resin l 2Ts (restn) and Part B (catalyst or nardener',

only small c:9tain a certain areunt cf t e.M:aily intet filler material, ld.a s W Resin ano harilener seal.1 mt ir.: luce r.t:y creancs! constit:,:ents t-st vt-er-4f y by the rar.uf a turte ef schject resin ts prevent castin E

tl y sacn erconent shall he free frem i-:urittes nita-The density of A-f f a r.e:.J holes, and etaer voids,

+

in tne limits of test f.vriercia* ora:tice.

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j Then sized in tre scecified :r:cortier.s. vscuu'r decassee. and 2*F. the r sin shall narcen witt. a :ini:ral velati~e 3

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Physical'.Requirgeants-6 m

Pr 3.1.1 Mardlig and Casting C 3 5

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The resin. a.*1er rising in the procer proportiens as called for by t.G mm.facturer, shall have a working If fe of 20 j

  • sin. sin'.m:n as detaruined per paragraph 4.4.2 of this speciff t.ation.

$8

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i 3 g' bqles

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The heat as generated duri the initial. curing cycle shall not exceed 350*F for a one

b. sangle as cast into a tain-melled metal container. This container shall not be tt 3i-af.tached to parts or devices working as a hea* sint for I

i the latter during the curing of the resin as contained therein.

3.1.2 Properties 4[ t the individual cortsnents and the properly sized. decassed.

cast and cured resin shall confors to the remtremnts as D

listed in Tatie 1.

The supplier shall be responsible only d

for conformance to those procerties denoted with a *Q*.

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wwws 3 ('d TABLE I REfi'JIRD'Cf73 N

h' i

REQUIRC AVERAGE CEV1ATION PRCPERTY.

UM*T3 FQA

  • VAL *.T ALLOhTD RETE *CiCE t

Shelf Life Montas Q

6 Mir.isum See cara. 4.4.1 R ei W eting Life Minutes Q

20 Mintime See ears. 4.a.2 4 4D 9.. tag Sho-e 0 Shore 0 g

(,o tiwint/ft A57m.017eis Hardness Units l

Inc9/ """#

Q 16.8110-5 *1.0Il0-5 M11-1-16923E c.

Coefficient of I

+

Linear Therw l C

]'@*

Espansica frars 23*C

.s to 113*C Ultimate' Ten-PSI Q

2.400 Min.

Cresshead site Strengtn speed to be O.2*/ min. Fec-l Elengation at 1 of G

IC%

Min.

5ts-*06 Pet.oa treak initial 1011

~~

+

P'tWTS TC U

M

[es5

?

E M c M _; f 4 //.pf l U V '4 5 AN.'OSE

==

?

_I imu e

se 3

a.w.s =

t a

I

,t- = ; c...... _....-..._..,,,_,,,' ~~ ' ~ ~ C ' " E n r--

n.....-..

--m,___.-.

' - - ' - '.7 - -- : - '.'-: :~. ::. ~ ~-~. :.:-..-. :=........ - - --1...y.--. -.-~ -.-...- ----- ~- - ~,-..

SEEEEALh(LICTRit 262A707s

=,n mu

- - - - 4 s-2

,(

SEALANT (o6psvLn10x CoxPame)

".O 2:24707s

= een 4

3 reestanacroe ELECTRICAL PE?CTRATION fanDUt.E5 TABLE I: REfiUIRD8E'fTS (Cont'd) acytssons REQUIRED AVERME LEVIATION PROPERTY;.~

UNIT 1 FOR VALUE AL' 0WED RETIRENCE Dielectric Volts /

4 350 Min A57M-0149 Strength Mil 12-Vol me Rests.

Cha tm Q

1210 Min Method 4c41

+

tivity 9 500 V of Std. fa06 Electrical

@ms 1.0110II Min

8. t. tw.
  • Insulation 9 500 Y 117C153a Aesistance 175A1083 g.3 Aadiation ends I

1.'J210 Min ASTM-01672 8

Resistance g

Meisture s

0 0.85 Max See para. 4.4.3 %

Absorption

  • Q for Vender Qualification; I for Internal Inspection purposes k

A W 3.2 Packaging f 'U *'"

- y The materials for subject enamound shall be delhered in suitaole g

N v

containers to allow safe transacreation arid storage by co.ren and etw carriers at the lowest ate to the point of delivery. Eaca g,g pu:tage shall be clearly marted with the net might, the runn.

factartr's aca. the type, congenent or cPemical oesienation, the -

1 mauf act: arse's lot numoer and the actual data of manufacture.

S 4.0 ftJALITY As5URANCE PROVlq10N$

W g g 4.1 The suoplier shalt certify that esca fr.dividual tot of material con-3D foms to all aoplicable recieirtments of this spec. The purenaser D'5D U

+

will concuct certain tests as stated in para. a 3 and a.a of tnis Se spec. 50 as to verify the attentability of any particular lot.

[k 4.2 >#tworoduction Saseles 1

l When requested, a preproduction sarr'ple shall consist of a one poun.

d-minimum ss=le representative of the identical material and esanu.

facturing process as used for actual productien. The prepr hetton sar.ple shall se subjected to all exactinations and tests as specified herein.

  • hen stipulated as a pre-eegotiated term of the purchase 7

order, prior to thf arent the supplier shall submit a certified test

+

report to verify his correlianca as per paragraph a.1.

,P#poS To ECMURILN!7N t'. D N y-

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252A7076 f*/*/p, Q g/.)9f.3SrWN

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252A7076 SEEIRAL@ILItttlC

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tittTatcAL PfMETRATION MCOtR.t3

~

4 mest m orree i

scvsons

+ -

4.3. - Classificatibn of Tests j

As indicated on' Table I. all tests shall be conducted for the l

3 follosing purposest i

Are those tests initially performed on 4.3.1 Qualificatten Testt:

These tasts the resin to a;; rove it as an acceptable product.

~

i shall consist of all the ones so identified in Table I and shall be performed in accordanca with the appropriate para-grashs of this specification. Failure in any test shall

+

disqualify the resin represented.

Are those tests performed on incoming 4..T.2 fnseeetion Tests:

.innsvidual loss shipped in fulfillment of a purchase order 8 -I

[m to audit and verify their enepliance with paragraph 4.1 and 4.3.1.

%f e

Insteetion tot: For the purpose of inspection and i

{

g 4.3.2.1 tasting a lot shall be defired as both *.omponents of h

all the resin of the same, type.and sutsittad for

, n) inspection at tiin sama time.

tm '

%g g u,

. +e.

One can'tainer of each component MN 4.3.2.2 Swaltrar 8-acedure:

of eaca inspection lot shall be selected for saroling.

The material in each container shall be thorovanly q*

stirred to insure complete heregeneity* with all settled saterial brougnt into suspension.

Refection and s test: Failure of any lot to reet all cne asslicaole require. eats of this soecification h

4.3.2.3 e

~

The property in cuestion e

g sPall be cause for retest.

shall to ratested on new soecimens prepared from fresh If the averace retest value fails to mt the M;*

resin.

19ecification requirveent. the entire lot shall be re-

.t.ct.d.

cyM

+

4.4 Test Prncedures tinless otherwise specified. all tests shall be conducted at standard conditions. i.e.

50*+5% relative humidity and a tem:erature of

  • 3 T3* '.2* F. The sangles~shall be preconditioned according to ASTM I

Spe.c. 0618-61.

.~

=

=

mes to

+

262A7076 NE'fiD-Difk_ J E E __.g 5

4 bdo s Ocf/-/%41'd.7f SAN JOSE

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OEEIIAL@ILitTIlt 262A7076,

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(

SEALANT (DICAPSULAT10lf, CCMPOUIC)

.7*

182A7076..:

6.' J riest maec roe

_E1.tcTRicAt.' PtttTPR10't Meetits scvisaans

=

4.4.1 Shelf, Life Sotn car:enents of the epoxy resin when properly stemd at 73's+imum of' sin months starage life during which no chemi-2*F in their unbroken shipping containers shall have 4 si cat breakdown or detarieration of the resulting properties as listed in paragranh 3.1.2 shall occur.

. +

4.4.2 Pot Life or Iforting Life This shall be the tise from empletion of the sixing of the compenents to the onset of rapid increate of the viscosity preventing further casting ocerations. the sized resin shall be kept either at room teeperature of 73*F + 2* or a defined elevated teweerature as recomended by the Tanufacturer to battar facilitata casting. The time during dich the viscosity stays below 100.000 Cantinoises sha11 be detemined by peri-edic measurerent preferably using a Brootfield Viscosimeter S( =

with, a m=har 4 spindle rotating between 5 ane 30 RPM.

]

4.4.3 Initial Viscosity 3 k

}k The Initial viscosity of the properly sized resin shall be

'k detamined using a Brocafield Viscosmeter with a number 4 r>

spindle rotating between 5 and 3Q RPM. A 200 mi capacity

=

tail fore beaker shall be used for the detemination.- The

4 c.

resin tamperature shall ba 73*F + 2*F or such tar;erature as

  • N Yv recorutended by the manufacturer Tor the proper handling of 5,g the resi,.

4.4.4 Shore O Hardness A stab of resin shall be cast and cured according to the

@$ g resin manufacturer's instructions. The slab shall have e y

minfrun thickness of 3/8" and a size of at least 3 souare S

N inches. The tests shall be conducted accordin to ASTM Mp Spec. 01706-61. An instantaneous reading snal be taken Q

with a Shore DJurameter.

gc3

+

4.4.5 Ofelectric Strength s

Cielectric strength testing equioment cacable of producino at 1 east 75KV confoming to ASTM Spec. 0-149-64 shall be used.

The cut riab specimens shall be irrersed at leest 1" below the surface of a bath of high grade transformer oil. The -

rata of voltage rise shall be 500 volts /sec. Th:i breakdown voltage shall be determined and the :lielectric strength in volts / mil shall be calculated for each spectren. The average r

of four values shall be usn to detemine the conformance to

+

this specification.

r.wrs te i

l GO'e$tL"(.T.hr c.2h_____ggpa _____='=

262A7076 7)nMJef/-XD-WN sax J0st-r,

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. SEEllAL@ ELECTIlt 362A7076 7..

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stxANT (ExcApsutAT10x CoMPouno)

(

E1.ECTRItAt ptNrTRA7icM MC'Jttt.!3 agza7an

. an 7

.=

6 mer. wee toe

.mr. ions

+

1 m

4.4.5.1' Test Electrodes.: The electrodes shall consist of Two opposes orass rods 114' diameter with edges rounded to a radius of 1/32". The electrodes shall be mounted vertically and conially within 1/16*.

The novable tcp electrode shall press on the spect-aan with a weight of 0.10 lbs.

i Spect ens shall be cast in a sold as 4.4 5.2 Test Seeefren:

specif ten in paragraph 4.5.1 of MIL-I-16923E according to, tfie resin annufacturer's instructions. The size I

+

of the test, specimen shall be 3*x3"zo.125" +0.010 inch thickness. The large surfaces of the specimen shall be cast surfaces with a sme,sth surface condition as e 31"

  • attained by tM use cf polished. steel-plates and Teflon type mold release agent for the casting process.

j o

i i

4.4.6 !!actrical Insulation Resistance it 1

4.4.8.'1 Volume Ilesistivity Tests:

{

g ymeQ i

According to the sanufacturer's instructions a sini-a

k..,

um of three saccles shall be cast and conditioned gIy r deral.

r ASTM-0618 and subsecuently be testeo per e

$" i est Method 5td. !406. Method 4041 g

NI.

v 4.4.8.2 For '!n-House

  • test 1ng:

1> 4 According to the manufacturer's instructions, three g

plugs from identical resin lots shall be cast degas-sed, and cured in a ald as showi on ert. wing 8117C1534:

b

~

N Part I.

Each test plug shall carry a pair of elec.

?

tredes property shaped and spaced as show on drawing k

  1. 175AIC83. An electmde spacing fixture as shon on I

N drawing #117C1534 narts 2 to 10 shall be used to in-5 4 -'

sert and space the electrod; wire pairs in the still 3't %

liquid cast resin.' After ca-pletion of the curing cycle of the resin the spe.f men shall be stabilt:ed h.D

  1. C at roon tarperature according to parsgraph 4.4.

Then J

the electroder shall be connected to a picoameter yh-l

+.

and a suitable stable power supply to provide 500 volts DC current. The resistance ceasured over the ele 51 troces at above voltage sha1* not crop below 1x10 ohns under an average of 2 sin. of applied voltage.

,.c 4.4.7 Coefft-ient of Linear Thermal Escansion

~

.The linear thermal encansion shall be detemined on at 16st i

)

three specimens prepared according to paragraph 4.A.5.2.

The m;s to

+

"G20*DEG.TJ.T Mgj N EP D..,,..,,,**

262A7076 s

7 SM JOSE 7%h, [/// /fp3.5epd if u

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i tszA7c76 GEEERAL@ tLICTRic L*

6""""'

8 "

m6s h.

g-

$UUNT (DCAPSULATION CDEOL'ND)

(

~

~

262A7076

.C.ECTRICAL PDETeAT!CN ROULES

.. a e'.

7 nest must roe acvmoms~

I

+-

size of"the specimens shall be 2* 1ength by 1/2' squa i

I ef MIL-t-16923L 4.4.8 Noisture Absorption The noisture absorption shall be detemined on three specimens st 1*x3*21/1* height cut from cast slahs in acr.ortance withThe

+

paragraph 4,4.5.2.

After conditforing. the for 96 hours0.00111 days <br />0.0267 hours <br />1.587302e-4 weeks <br />3.6528e-5 months <br />.

tatar over dry Ca CLspeci.ans shall be' ktghed. exposed to 96+1 relativ Tfie average percen-arAP ity for 240 hours0.00278 days <br />0.0667 hours <br />3.968254e-4 weeks <br />9.132e-5 months <br />. 2 hen neighed again.tage of weight gain d reported as follows:

0 Wet Meie t - Orv Weicht a 100

,4 Dry neignt 4

' 4.4.9 Ultimate Tensile Strength and Elongation The ultimate tansite strength and the percentage of elonga-hg v5.D tion at break shall be detemined en a mininum of four 8

a tasting machine crosshead s;eed :f 0 2*/ Min.

N N

P' u

T 3+nt P.

E h

is SR 49 9 O 0%

d.'. %W

-42

+

.#f:

l 4,

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men

+

852*7

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a tIIllAL@ ILECTilC 262A7076

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sEmw (ENCAP51ATICN C290UND) aszA707s ELECTRICAL PEETRAT*0M MCCtA.r5 t

,,,,;,, 'r e

nese notpen nevwcq

+-

_APPTMDt1 fluALIFID PRCDUCT:-

g

  • Scotecast Resin IR.5237 in a Sa1. containe Minnesota Mining and Manufacturing Co.

by:

tlectrical Products Division

+

2501 Hudson Ad.

~

55119

... St. Paul. Minnesota

  • Each container to be unried to indicate:

~

1. Panufacturer F.anufacturer's Product identification 2.
3. Panufacturers tot #
4. The Actual Data of Manufacture 4

I

')

I k-Q l

1-n'

-t

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D., E v fr.u

.+

1

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GENERAL @ ELECTRIC c.,,, e

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NUCLEAR ENE RGY DIVillON sa

.ii'...\\ tt1. i.pTEi-

'Al'*

!ti ii pecutsf4T TITLE l 'i 'i ' I I d I \\

TYPE OncificATion 5 oaawiNo,, 0 0iH(H

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II /\\

FMF j.J f /,

LEGEND OR DESCRIPTION OF GROUPS e

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lX' ';l,,'

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T>W61 N5'

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REVISIONS lc C 6 6 '. i 26/,,s.

g,

/ '/ /

S. R tC t E E u 'I E.

AA%

l' * ' *

}JE 94793 cra'0 A 604/m'f. '

sy ADDED ucT 11 "To R.E N Bt.Qcic ALL #s H E t T S A SJO u P T> AT C D A6L S HE r1 $ To hoW Coc 2ENts cu Fc, ft tot As "Dw c.,

p'coro c.% c. 'o w i To iA

% t a i C cove n 5 4 ce r )

-Lt.un !y' li'C-ff h

1981 PH TRUONG Nu

[

ADDED NEW SMT. 7 EM6:4t u d h!J 7 32 07 CHK.'p B'1' E.KERK EM i

04 3 A l

fy(

=

--4 a....

I 2. lo C

.~.

00IA I

A28A PRINTS 10 l

' c a~o*

l

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'T t.,,. (.A, %.. t

  • Paaova's A BURTON NPD
.Au c,..

S. h' E 2 0.'.2 19 0c 7 M E844ib

/O - 2B - 7 7 g[o 2 A lB 9 8

'54,(w f/', * - <-

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~

GENER AL @ ELECTRIC 202A7890

{

  • " ' * * ' "
  • 2 h'p'W g 4 ilitE PoRc4AWD PAR.1-t pgg7393 WIRE, ELICTPICAL (INSULATED) 8

-co., o. s,.s., 2 s no IA FIRST MADE FOR STANDARDS

/

---~~~

c t. Ass II FSC G 645 "il/M litC FOLLOWING SPrceracAYl0N5 ARE FOR CROSSLIMKED

  1. tVISIONS (ChiMICAL OR RADI ATsou) POLYOLEFIN INSULATED FOR NEW DESIGNS AND=m%

I[h STRANDED usRI THAT 15 FLAME Rf.f A:: DANT,RADI ATION RENEWAL FARTS USE 272A791/

RE Sl5 TANT AMD CAPA8;,E OF EXCELLENT ADHCRCNCE

  • FoR DETAILS REFER TO SH./

i PROPERTIE5 TO EPDXY POTTlWG MATERI ALS.

COF THIS DRAWIN6, 1 D COPPER CONDUCT 0P 1

i CROSSLINKED 4

Q TINNED OR SILVER PLATED g, q

IM5ULATl0M s j

PDLYO L E FlN sy

)

3

.y 0 262A7898 P___

K_

y i

CONDUCTOR SIZE INSULATION COLOR CODE 4

& STRAND CODE SEE TABLE II SEE TABLE I EXAMPLE: 262A7898 P005K008 (14 AWG, 7 STD,itus, GNEY)

SPECIFICATIONS:

i lE4PE'tATURE RATI.9G: THE WIRE INSl;LA1104 WILL BE CAPASLE OF RECOVFRING ITS NORMAL iEMFERATURE CHARACTERISTICS AFTER THE FOLLOWING EXPOSURES: 90*C CONTINUOUS 150*C 24 HOURS 00:L' TOR FLAT!IlG: (TIN GR SILVER) TEST PER ASTM B33 SECTION 6.4 THRU 6.6 VOLTAGE PATING: 600V i-111YSICAL PROPERTIES: TENSILE STRENGTH (INSULATION): 1800 PSI (MIN)

ELONGATION (INSULATION): 200% (MIN)

INSULATION RESISTANCC: PER ASTH D470 SECTION 18-22 FOLLOWING A 6 HCUR WATER SOAK, 5000 MEG 0HMS/100 FT (MIN)

DIELECTRIC TEST REQUIREMENT: PER ASTM D470 SECTION 13-17 FOLLOWiHG A 6 HOUR WATER SOAK, 1500 VOLTS /S MIM, 60 HZ (RMS)

FLAliMABILili. A 22 INCH SPECIMEN OF THE WIRE SHALL MEET THE VERTICAL FLAME TEST REQJIREMENT DESCRIBED IN 6.19.6 0F IPCEA S-19-81 7

RADIATION RESISTANCE: 2 X 10 R (MIN GAMMA DOSAGE CAPABILITY)

COLORS: PER MIL-STD I?2 (SCE TABLE 11)

  • ADilERENCE: MUST DEMON %TP. ATE SUPERIOR ADHESION WHE!! CAST IN EP0XY RESlHS.

INSULATION MATERIAL SHALL BE COMPOUNDED IN SUCli A WAY THAT NO PLASTICl2ERS WILL MIGRATE TO THE SURFACE AND IMPAIR B0hDING BETWEEN THE WIRE INSULATION AND THE EP0XY RESINS. (NOT APPLICABLE TO

+

PARTS 1,3,5,7 & 9)

MARKING: REEL TO BE IDENTIFIED WITH VENDOR CATALOG hurtRER, GE DRAWING NUMBER, AND LOT NUMBER. (FOR THIS WIRE, LOT NUMBER IS OPTIONAL.)

CORROSION: WHEN TESTED PER TEST METHOD MAT-32-A (G.E. COMPANY) REFERENCE ASTM.

D 671 MAXIMUM MIRROR COPPER REMOVAL SHALL NOT EXCEED 50% OF TOTAL MIRROR AREA.

~

RESISTANCE TO CHEMICALS: INSULATION F.'ALL BE REASONABLY RESISTANT T0" CHEMICALS

~

f PER ASTM D :A3, PARAGRAPHS ~ 4.4.34,4.4.48,4.4.4d.

(NOT APPLICABLE TO PARTS 1,3,5,7

& 9)

. AS MANUFACTUPED BY: G.E. WIRE & CABLE DEPT., (SIMILAR TO SI-57275 GREY),

+

RAYCHEM (FLAMTROL), OR ENGINEERift RWROVEC EGutVALENT.

"RihTS TO

$ITOYdY MAY 5.I975 cOS._ _ _ _ WD ---- k*

262^ 82U

  • g'h@g,.p.a[

.,[Y

tocarica co=5 ca Sats' ?

5""* j h z

,,,,,,,,,,, CHECKED By:Affy J L 6

CI e.M4 TH/.S 4JW 75

GEN ER AL Qij ELECTRIC 262A7893

'"*"'3 sa a 2 t'ggf 3 4 tiitt evitc%wo Past.r 262A7898 WIRE, ELECTRICAL (INSULATED) co

o. s=m 3

sa aa 2

FiRST MADE FOR STANDARDS REvist0N5 CERTIFICATION: WHET. REQUIRED AS PAET Of AN ORDER TO TH15 SPECiflCATION A CERTIFICATE OF COMPLlANCE TO SPEClflCAi!0N WILL BE SUPPfl'EL l'

WITH ORDER.

TABLE I

- ul

>u-PART SIZE..

NO. Of 0.D.

PAYCHEH

' SUPERSEPED I d -[j NO.

AWG STRAt;05

MAX, PART rd0.

BN

% if) 4 001 18 7

.119 WITC1886 REFERTOSM 1 u) 002 18 16

.119 WITC18K6

+

O io i.Lif) 003 16 7

.132 WITC16B6 004 16 26

.132 WITC1J,K6 R E F E R TO S H.7 005 14 7

.148 WITC1486 006 14 41

.i r

WilC14K6 RE FE R TOS H.7 007 12 7

4 66 WITC1286

,4 65

.ie.17 C W11Cl?r6 RE FER TO SH. 7 008 12

)/

.193 WITC10B6 009 10 010 10

' 105

.198 REFER TosN.7 011 8

133

.294 012 6

133

.362 013 4

133

.432 014/

2 113

.489 4

016 0

259

.610 016 00 259

.668 017 000 259

.729 018 0000 259

.79d 019 8

7

.254 WITC886 020 8

19

.257 WITCBC6 021 6

7

.327 WITC6B6 022 6

19

.330 WITC6C6 023 4

7

.376 WITC486 024 4

19

.379 WITC4C6 025 2

7

.445 WITC286 b'

026 2

19

.450 WITC2C6 N

027 0

19

.565 WITC1/0B6 028 00 19

.615 WITC2/086 029 000 19

.ff5 WITC3/086

+

030 0000 19

.730 WITC4/086 ii0TES:

1.

INSPECT PER 225A6307Pl.

2.

IF COLOR REQUIREMENTS ARE OTHER THAN THE STANDAPD, IT MUST BE

,..SPECIFIFD AT TIME OF PURCHASE.

PRINTS TO O IID M MAY5.1975 c,["[j['_ _ _ _ _ _ _ _8_9_ _ _ _ _ i,;

262A7898 N

I.1 hMAt[' D -9 h f' C.VONDAMM SAN JOSE soc.i.o=

co v o s : 3 i ao ?

i C1 l

n

,,.o..,.,...

[

I o

i CEN ER AL QL) ELECintC ysgg7agg coat o= s-u' 4

s-.o 3

o'& F4 10LE Pvt.c 4%cp siNr.T WIRE, ELECTRICAL (!iiSt; LATED) 26?A7898

'"'**'""'4 3

FIRST MADE FOR STANDARDS

+

ablisio 45 TABLE 11 INSULAT10N Bt.SE FIRST SECOND THIRD COLOR CODE 80.

COLOR TRACER TRACER ikACER 2 _,_

O 05b 000 BLACK

-- LL)

B R0'.lN OT.

  • L

$ t)

~~

002 RED E

003 cRANGE 0- (f) 004 VELLOW

+

00$

GREEN 9,- LJ 006 ELUE O Lij 007 VIOLEI I.J. (/)

008 GREY 009 WH1TE 010 WdlTE BLACK BROWN 011 h

012 RED Old ORANGE 014 YELLOW Olt GREEN 016 BLUE Gi7 VIOLET Old GREY 019 BLACK BROWN 4

I?

020 g

RED 021 ORANGE 022 YELLOW 023 GREEN 024 BLUE l

Y VIOLET 025 026 BLACK GREY 027 BROWN RED 028 n

ORANGE g'

029 YELLOW

/

030 GREEN 031 BLUE I

VIOLET 032 033 BROUN GREY 034 RED ORANGE

+

035

)

YELLOW 036 GREEN 037 BLUE 038 U

VIOLET 039 RED GREY 040 ORANGE YELLOW 041 GREEN 042 BLUE 043 y

VIOLET 044 WHITE ORANGE

' GREY

+

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089 ORANGE YELLOW 090 g

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INSTRUCTION MANUAL 283X412BD BOILING WATER REACTOR SYSTEMS DEPARTMENT San Jose, Qlifornia 95125 l

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Electrical Penetration Drawing Reference DWG WIRE SERVICE MASTER PL ASSEMBLY FL ASSEMBLY INSTALLATION WIRE LIST ~ TERMINATION E/P NL9eER Low Voltage 3861210ACGI 386X110ACGI 204B6172 133D9627AC 163C1902AC IT23-Z-E-Al -

386X210ACG2 386X110ACG2 20486172 133D9627AC 163C1902AC 1723-Z-W 386X21'0ACG3 386X110ACG3 20486172 133D9627AC 163C1902AC IT23-Z-W-82 386X210ACG4 386X110ACG4 20486172 133D9627AC 163C1902AC iT23-Z-E-A3..

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386X210ACG6 136X110ACG6 20486173 133D9627AC 163C1902AC 1T23-Z-N-B1 -

386X210ACG7 386X110ACG7 204B6172 133D9627AC 163C1902AC 1T23-Z-E 386X210ACG8 386X110ACG8 20486172 133D9627AC 163C1902AC 1723-Z-W 386X210ACG11 386X110ACG11 204B6173 133D9627AC 163C1902AC IT23-Z-W-C4-386X210ACG12 386X110ACG12 204B6172 133D9627AC 163C1902AC IT23-Z-E-B2-386X210ACG13 386X110ACG13 204B6173 133D9627AC 163C1902AC 164C5528 1723-Z-N 386X210ACG14 386X110ACG14 20486173 133D9627AC 163C1902AC 164C5528 IT23-Z-W-C6-386X210ACG15 386X110ACG15 20486172 133D9627AC 1663C1902AC 164C5528 1723-I-E 386X210ACG16 386X110ACG16 20486172 133D9627AC 163C1902AC 164 CSS 28 1T23-Z-E-C6 -

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Low Voltage 386X210ACG9 386X110ACG9 204B6172 133D9627AC 163C1902AC 1T23-Z-E-D5-(Signal) 386X210ACG9 386X110ACG9 20486172 133D9627AC 163C1902AC -

IT23-Z-E-D6S 386X210ACG9 386X110ACG9 20486172 133D9627AC 163C1902AC 1T23-Z-N-D2r 386X210ACG10 386X110ACG10 204B6173 133D9627AC 163C1902AC IT23-Z-W-DI-p l

Mediumi Voltage 328X393ACGI 328X193ACG1 136B%36 133D9638 163C1902AC IT23-Z-W-A2 l

328X393ACGI 328X193ACGI 136B%36 133D9638 163C1902AC IT23-Z-W-A3-328X393ACGI 328X193ACGI 136B9636 133D9638 163C1902AC IT23-2-E-A2 -

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996 SUPPORT-MIRL ISFC4792C992 3 36 N

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999 tsASMERePtmla N491P4SC 32 23 989 teASMER STL SP9t LM M495PISC 12 23 5 0st.59 9 ULT C STL 12 23 Rt#3P29C Sit tsuTeMEI

.59-13 012 94EADER RINC-MACHINED 163CiG99P998 8 28 299A4187P929 7 23

  1. 13 0 NING 299A48t?P939 7 23 984 0 R188G 985 PLUG. Mt9tAE 19996999P998 8 28 986 Wlat M0pVLE 164C5446ACC993 1 16 917 NBRE MODULE 164C5446ACC994 1 16 999 PLUGe ge% ELE IT996999P991 1 21 999 POUCE NUDULE 19996999P993 1 21 929 PLUC, Mt'Dul E 19996999PMS I 28 928 Wilst IEOlA8LE 164CS446ACC993 1 16 23541999r998 3 28 M

922 RINC 234A9956P991 6 23 N

923 CLAP 4P 12 23 924 uhSMEpePLAIM M4996l9 939tDtl.5000R.197995 SST 925 90 Lie Nkt NE40 23 sal #3tP37949 12 23 M

926 LU9stitAssi 26247993P995 AR 23 927 WINEeSTAltstESS STEEL 175A9966P999 AR 28 N

26247995P993 6 25 829 teASMER 929 PRESSURE CAUCE & YALVE 8 74t'94 75C991 8 16 N

939 THkE AD SE ALA881 24948967P995 AR 23 157C 4P 39P993 1 28 N

9 38 RitsCe DUI 9 23 932 40ASHEReS$f SPR LM M496613

.375 SST 931 SCREMeteALNePOR4 NIS3P25932 9 23 934 SET SLREMeSELF LOCll 199AS943P919 8 23 M

936 PEssEtmAt t0N e ELECTRIC 163Cl992AC I CC I 16 937 PENETItAfl0Ne ELEt1RIC 29496872 949 CRt4SE. SILILU88k 175A92 SIP 993 AR 2 3 N

4 PARTS LIST Vlm THE TEAftlledL IS ROUCMLT & flNES AS EIPENSIVE AS RE9UESTleet IT THROUC4 PDCAS. IP AN IMMEDS ATE RESPONSE 1$ NOT REQUIRED.

INFORMAll0N.

PtE ASE RE9UEST VI A Pt'6A9. SEE EIS USERS CUSPE F0R FifRTHER PARTS LIST 88d 9 e

PAftts LIST 800 9 196stl*AC g

58.*F11 NUMDER 9 Ce95 0

flTLE ELEC PE T TRAilDee-Lott VOLT PL REVS 3 DOC REV8 CMPL-PIC CMPL-D8 ECSARC 10fNilFICAT10N STAT Qif O't ?RC C C P C C D ITEN Mee9E 991 lasLleETE eSHrM Ullel l 75A9AZT993 2 23 N

N29.tiSC 2 I?

992 99't eHL y 16 M ISe lP998 I il Sp) SHELL

?2 27 m94 wasugu. STAIN Nes;P9r ese 995

%I. 6ftW e pear.H. Pent NR9Pl7984C

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996 $UPf"OR t -Wlf L IS7C 4792C992 3 16 N

997 CUVLH - 12" 19SP9744 Pp447S 2 21 88# STUD, THut ADFD ROtt 176AIS79F#?8 6 23 N

l>

i I

'I t

'P 958 NUT NER M293P29C 12 23

.59-13 912 NEADER Mlle4-MACNINCD 163CIS99P991 8 21 299AellFF929 7 23

  1. 13 0 NING Sie O RINC 299R9817F939 7 23 p

985 Wlht M00ULlt 164t5446ACC995 3 16 Wie WIRE M0fiULE 8 64C5446ACC996 9 16 GIF WIRE Mot %f 164C5446ACC996 1 16 989 WIRE MODULE 164C5446ACC995 8 16

  1. 19 wipe MOIRE 164C5446A(C995 I le 929 WIDE MolMW 864C5446ACC995 1 16 921 PLttG e WWLE 19996499P998 I ZI 23541999P998 8 28 le 922 RING 23449954P991 6 23 N
  1. 23 CLAMP 12 23 824 teASMEllePLAIM es499Pl9 930lDRt.59091.lWTNK SST 929 SOLTe teEE NEAS 235Al#3tP37949 12 23 N

926 LUSRILAeII 262A?993P999 AR 23 927 isthEeSTA18EESS STEEL 17540966PMS AR 28 N

929 teASMER 26247995P991

& 21 929 Pr.SSUWE GAUES & VALVE 87499475C H I i 14 N

039 THREAO septa *?T 249AIG67P991 AR 23 938 RINGe 90t 157C4939P995 8 21 N

032 teASMER SST SP91 LR se496Pl3 0.' 3

.375 SST i

033 S(trEWeseACNeP995 N153P25982 PARTS LIST IIe ? 169C5446AC SUFFit edVMSER ? C995 TITLEtWlftt MOSULE PL REVS & DOC REVu 4 CMPL.Psc CMPL-Dec ECSARC IltENTIF ICAfl081 STAT OTT L94 SRC C C P C C D jfEM MAeqE ASM I

998 ASSE919LT 163CIS99C997 8 16 992 MUSULE 993 CUesutt Tft.

262A695tP991 39 23 f" 9 TUDINC 999ttlletADLE 175A9239Pf77 AR 23 9

912 CASTiteG RESIN 272A9195C9el AR 16 083 P9ffleeG 9tiARD 163tlF99F996 2 28 262A7999P996F999 239 23 FT

  1. 14 WIRE 262A694PF992 2 21

' 929 SLEEVEj 262A797eP998 AR IF 923 SEALAMI PARTS LIST too ? 164C5446AC f

i SUFFII IsVM9ER ? C90%

j TITLEIWIRE MODULE PL REVr 6 DOC REV 4 CMPL-P:C CNPL-Ost ECSARC ITEM MAME IDIN11$1CAfl0N STAT OTT UN SPC C C P C C D i

ASM I

993 ASSEN9tv 992 MIM E 163Cl899C999 8 16 993 ( tiNwE C T0ft 262A69SIF992 12 21 J

fij TUl !NG SHNING'AP(l" 17MA92S90819 AR 2?

N j

912 (A5flW4 kkSBN 27dA?tB90991 AR 16 983 F9 f f tw'. l'UAkft 16 K IF99F993 2 23 914 NikE 262 A 78!'9RF996F998t 95 I 7 F T 929 StifVE 262A6e4eF992 2 28 923 SEALANT 242A7974F991 AR IF 7 p j

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    • W -

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'a I

i StFFit' NUMBER h [dh6" '

TITLEstLEC PEtIETRefl04-LOW VOLT PL REVS 3 DOC REV CMPL-PtC CMPL-Of ECSARC IDFWilFICAflees STAT QTT tm SRC C C P C C D ITEM tenfE 998 DOLTeETE I9MOULDERI 175A9623P M 3 2 23 N

N29)P2M 2 23 992 teUTeHEI 8 63C l54 t PM t i 21 M492P90 32 23 l

893 SMELL 994 14ASMERePL91W Sif 9899Pl7996C 32 23 995 SCRElfeMACNePNH 919-243.39 LG 996 SUPPORT-WlRE 157C4762C992 3 16 N

1999744P96475 2 21 997 COVEM - 12

999 STUse TMEASED ROD 176Al579PS39 6 23 N

999 temSMERePLalN M492P4*C 12 23 989 teh5MEReSTL SP9t LM M495Pl5C 12 23 50R.59 9"JIT C STL 12 23 N293P29C Bli NUfeHEt

.S0-13 912 NEASER RING-famCHINED 863CR999P992 I 21 7 23 299A4tifP929 9

983 0 RING 7 2.

299448t?P939 984 0 RING 915 WlRE M09ULE 16405446ACC995 I 86 164C5446aCCM 6 8 86 986 WlRE MODULE 864t5446aCC996 8 16 917 WlhE MODULE 164C5446aCC M 5 5 16 989 WIRE MODULE 164C5446aCC M S l 16 919 uthE fe000LE 864C5446ACC M S I 16

{

929 WIRE M0fME Olt PLUG, MUt'ULE 89996999P991 1 21 I

23545999PMI I 21 N

234a9956P998 6 23 N

922 HlleG 923 CLAMP 12 23 924 tehSMEpePLAIN N499Pl9

.979tDRt.59003.lSTNN 997 925 9't* T e MER HEAD 235Al*31P37949 12 23 N

267a7993P998 Am 23 AR 28 N

026 LUpmitasef 927 WifeteSTAINLESS STELL IF549966PM S 262n7995P MI to 21 929 PRES $tN!E CAUGE & VALVE 235Al953C M I i 16 N

929 48aSHER AR 23 939 THREq0 StataMT 249AIS67P M I 457C4939F995 l 28 N

931 RIssG3 00I 932 tenSHEneSST LPW LN N496Pf3 9 23 6

.375 SST 033 StREWeMACHsPNN Mi n#25982 0

1 PARTS LIST 980 9 396ttleAC SUFFII seUM9ER ? C997 3 DM REve CMPL-PtC CMPL-Dr TITLEtELEC PEssETRAfl0N-Lott VOLT PL REV8

[ CSApr IDE Nilf lCAfl0N STAT QTT tm SRC C C P C C D I

ITEM peAME 998 OnLT.ETE ISMOULctse 175a962T M 3 2 23 N

N49?P25C 2 23 992 09f f e *t t e

I4*C1541F991 1 28 997 SHELL 32 23 994 WASHER, PLAIN N492P90 919 995 STREW.MACM. Posh M99Pl?$960 32 23 Olf-241.3se to GQ72f1 D Tf 32 3 86 N

4 i

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M[eSEktret LR is'4hlM g{[3 989 FOR.59 DOLT C STL 018 NUTeMER N293P29C 12 23

.59-83 982 NEASER RlWC.MACHINFD 163CIS$9P998 1 21 953 0 RING 299A4ti?PS29 7 23 914 0 RINC 299A4tlFP939 7 23 9

919 WIRE MODIAE 164tS446ACC997 1 $6 916 WlhE MOl n L 3 64CS446ACC997 8 16 997 WERE M0f % E 164CS446ACC997 l 16 989 WIRE MODULE 164C*$446ACL997 1 86 989 WIRE M0t u E

$64CS446ACC997 3 16 929 WIRE MODULE 164CS446ACC997 8 86 928 WIRE MORM E 864CS446ACC999 8 16 23548999P998 1 21 M

23449f56P998 6 23 N

022 RINC 923 CLA89' 924 teASMER PLAlp

- N499P19 12 23 939tDal.S9tet.lpTMK SST 929 90 Lie MER WEA9 23 Sal #3tP37949 12 23 N

026 LUSRICANI 262A7993P998 Ast 23 AR 28 N

9 287 WINEeSTA10LESS STEEL 175A9966P999 925 senSMER 262A7N SPe#3 6 28

}

929 PRE'29UIIE CAUCE & VRLVE l?499475C998 I le N

939 THREAD SEALAset 249 Alp 67P991 AR 23 P3! RINCe Osit IS7C4839P995 12/

N j

i 932 404SMEResST SPR LK M496Pf3 9 22 i

.379 SST 939 SCREWegeACE PWW NIS3P25912 9 23 i

936 SET SCREWeSELF L9Cet 299AS94JP989 9 23 M

PEtIETRATION, ELECThlt 863Cl192RC I CC 936 5 16 I

937 PENETRAfl00s. ELLCTRIL 29496872 949 CREASE. SILICtNEL 175A92SlP993 AR 23 N

A PAstTS LIST Vlm THE TER9tleefL lt ROUCMLT 6 TIMES AS ErPENSIVE AS REGUESilMC 11 THROUCM PD6AS. l' A PAftTS LIST 010 ? 16420CS446AC SUFFIR geum 9ER ? C4N'7 TITLEtWlflE MODULE PL REVS & DOC REUt 4 CMPL-P*C CMPL.Det CCSARC f*

I IDENTIFICATION STAT OTT LM SRC C C P C C D ITEM leAME ASM I

991 ASSEMDLT I

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163CIW99C M S 1 16

  1. 93 C0881 AC T 262 A799 3ree t 238 23 I

est stofut l

997 TUSING SM8tlI8KARLF l?SA9239P995 AR 23 N

912 CAsilNG HESIN 272A989?C#el AR 16 262A789eF996F999 1999 23 FT 884 WIhE mIf SLEE VE 262A6948F992 2 28 i

  1. 23 SEALANT 262A797erfpl AR IF PARTS LIST 880
  • 164C944dAC S UF F lI NI.m0E R ? 0960 TITLEtWIRE MOD'AE PL REVt & DnC REVT 4 ( MPL-P e t C MS't - D t f ECSARC J

9bs IDENftf! CATION STAT QTT UM SR(

f. CPCCD ITEM MAME 1

M h i, e,

~

Th0i d StellWWADLE l b S2hhPh85

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AI 999 TUttteG SletlNetAPLT 1754923PPpf7 ge 2 3 y

912 CattlNC fit $lN 2 72A9 tFSCPWI AA 16 2624 7999F#960'999 eP9 23 FT 924 WERE 262A684FF992 2 21

  1. 29 SLEE9E 928 TUSl80G 999tl9AtAOLE I?6Al596P997 AR 23 N

022 TUSl98G SMRINe[AOLE l?5&S23PPp94 Am 23 9

AR IF 923 SE AL Aset 262A7976PPf3 PARTS LIST NO 9 396ttlSec SUFFit IEUMBER ? CitPO It0C REve CMPL-Pet CMPL-Os TITLE 8ELEC PEMETRATIOel-LOW YOLT PL REVS 3 ECSARC IMWilrtCAf tose STAT STT UM SRC C C P C C D ITEM tempE OSI 90LTeffE 49HOULDEAl 175A9623P993 2 23 M

N29302"lC 2 23 992 tsufeHER 163Cl54tP998 9 28 993 SHELL 32 23 994 NASMERePLAlW M492P9C SIS 995 SCleEWettACSPNH 1899PlF994C 32 23 919-24I.39 LC SJ6 SUPPc8tt WittC 157C4702C992 3 16 M

1929746P96475 2 21 997 COVER

  • 9 2

990 STUDe TesREASED ROD 176Al579P938 6 23 N

N492P45C 12 23 999 NAS0EW ert Alm elf 1sASMERe$18, $Pfl 1.M M495P45C

$2 23 F 088.39 GOLT C 9tL 12 23 N293P29C Sit NUToMER

.S0-13 982 HEADER Ril8C-MACHilfED 163Cl899P998 1 21 289A4337P929 7 23 29944117PS39 7 23 9

983 0 RiseC Sie O plNG 985 PLUG, fettlME 19996999P991 1 28 996 Plut.e Motuut E 199949999981 1 28 917 PLUGe 940lmLE I?9P6999FF91 1 21 164(5446AC C999 1 16 9' 4 WIRE te0lME l

16405446AC C997 1 16 989 WlRE MoluE 164f 544&ACC997 8 16 929 MdisVLt WERE;J MotMt E 3eWP6999P991 l 28 235AI999P998 1 21 N

PLUG 1

928 23449F"6PPS) 6 23 N

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923 CLAMP Nef9Pl9 12 23 04 924 IsASMER.Ptiisl4 939tDal.590DI.19tHM SSt 921 90 Lie 641 HEAD 235Al#3tP37949 12 23 N

267A7P93F998 AR 23 927 Nihte51AlWLESS SfEll IP549e44PP99 AR 28 N

  1. 26 LU9# lCA8ef 6 28 26247e95P988 i'
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t'20 WASHER AR 23 9 ?9 THkEAD SEALANT 24? Alp 47PPfl l 28 N

gSp(4939ppp5 9 31 P leor. Pos 9 23 9 32 Wate4 Resst te n LM esap4613

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937 PE*8Eik Alle#8 e ELEC15:lt 29496172 l

949 CREASE. $1Ll(UNE 175A925tF993 AR 23 N

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PART% LIST NO 9 396ttlSAC SUFFit MURSER 7 C4EP9 TITLE 8ELEC PENETRAYl04-LOW VOLT PL REVS 3 DOC RCV8 CMPL-P:C CMPL-Ds ECSARC ITEM lameE IDENTIFICATION STAT GTY UM SRC C C P C C D Set 90LTeEYE ISHOULDERI 17549627 983 2 23 N

Set 98Uf eHER N293P2SC 2 23 993 SNELL 363Cl54 t PM t i Il 994 teAh.?n PLAIN see92P9C 32 23 e

SIS 999 SCREWettACle *.D es00Pl7896C 32 23 i

St e-243.38e LC 096 $Ust0RT-WIRE 157C4702C992 3 16 N

907 Ct#VER - $2" 19599746P96473 2 25 999 STU0e THREAGFD R00 17648579P939 6 23 N

999 MASMERePLAIN 90492P45C 12 23 939 WASMEReSTL 581t LN M405Pl5C 12 23 50R.50 90L1 C STL Sil leUT. net st293P29C 12 23

.59-13 912 NEASER RiteG-MACHileFD 163ClG99P995 1 21 933 0 83188C 29944tlFPS29 7 23 984 0 RINC 299448t?P979 7 23 8

915 WIRI MO9'AE SICIIAL 20486177ACC M S l to 986 PLtKe IK4ME 19996999P Mt i 21 987 WIRE se0MRi SICHAL 294F6tF7ACG Mt I 86 939 PLUce NODULE 89996999PMt i 28 989 WIRE peopVLE 164C54464CC989 8 16 929 MfRE MOMtf 164C5446 ACCM7 1 16 928 WIRE MODULF 164C5446 accel 2 1 16 922 fil88G 235Al999P MI I 25 N

923 CLAMP 23449856P M I

& 23 N

824 WASMEReptAIN M499Pl9 12 23

.v7910tl.59'.t'I.lefMN SST 021 90 lye HEI HEAD 2354103tP37940 12 23 N

926 LUORICAMI 2624709 ?P991 AR 23 927 WIREe6TAlleLESS STEEL 175A9966P999 AR 21 N

829 tea $NER 262A7995P991 6 28 929 PfeESSUREgCAUGE S VALVE 17499475C998 l 16 N

839 THREAD SEALANT 249Al#67P998 AR 23 938 AlteG e DOI 35704839PM5 1 21 N

032 WASMEmeSST SPR LN N4968'l3 9 23 933 SCREWeMACNePNH Ml53PZ5982 9 23 M

.375 9ST 934 SET SCkEW.SELF LOCM 299A5943 Pelf 9 23 N

036 PENE TR AT 10es e ELECTRIC 363Cl992AC I CC 937 PENETRATIOese ELECTRIC 29496872 X 16 949 CRt ASE. SILL (UNE

$ 75 Aq25tP993 AR 23 N

5 l

A PALETS LIST VI A flE YtRMINE. IS ROUCHLY & TIMES AS EXPENSIVE AS REQUESTING IT THFOMH J

I PARTS LIST 980 ? 164CM44 MC j

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928 TU9lleG geSilegWASLE AR 23 8

022 TU9ttoG SHettgeerA9LF 173An239P994 Aft IF 26247F76P991 923 SEALAset PARTS Lit? 089 9 164CS446AC SUFFII NURSEft T C012 PL REVS & DOC REVS 4 CMPL P C CMPL-OsC TITLEstflRE MODULE ECSARC IDFMTIl lCATIOel STAT QTT UM SRC C C P C C D ITEM temsE ASM E

998 M9EM9(T 163C5999C999 8 I6 72 23 992 MUDUt E 993 CoseTACT IPIN $ SOCirEfl 159C4343P994 N

AR 23 17549239P995 997 TU980eG 9e9tissetA9LE AR 16 27289195C995 912 CASTINC RESIN 262 A F999P996F999 599 23 FT N

Sie NIRE 175A9665PPf5 15 23 FT N

SIS Cose9Ulf 29944tIIP995 2 23 989 CONNELT08te STftelCNT 2 21 262A6949P992 AR lF 929 SLEEVE 262 A7976P991 923 SE ALAssi PARTS LIST 010 ? 29496877AC SUFFII NUM9ER ? C9el PL REve l 000 REVS 9 CMPL-PIC CMPL-Ott TITLEtWIRE MODULE sitteAL ECSARC IEENTIFICAfl0N STAT OTT UM SRC C C P C C D ITER IIAME ASM I

998 M9E9E90 f 39599993C991 1 16 992 feOlgEe$lC884L 1454329tP995 3 23 9

Aft 23 N

993 PLUG f 17548230P989 994 1U9ileC SlettesetatiLE 2p9A4967P991

  • e AR 23 l 21 995 EPOIT 163Cl199P989 N

I 996 F9 fili 8C 90Asto 175A823pFM9 l)

AR 23 997 TUBING SHetINetAIILE 272A/25PPPfl AA IF 6 23 N

i

  1. 99 SEAL 4pei 175 Ale 0 3F FF3 3 23 9

999 C AP PROTECTIVF

!?5A413?Ppft 12 2 3 F T N

COND8EL1051 989 CattE RADIO FRE90EseCT CNT 22MA4 794Pff t 24 21 F T N

pil Celtf eRADIO FR[U9ENCT.CNT 225A4 7pAF M2 1 Il 912 262A4Y45ter:

983 REEVE PAR 15 LIST NO 9 M67tleAC W Flt Dei.mFE R

  • Celp TITLEnELEC PEttETRAfl04-LON VnLT f>L PEV 3 DnC REVS CMft-P rC CMPL-De ECSARC Il4NTIF jtAf tnN STAT OTT l'M SRC C C P C C D ITEM 0eAML 124r u

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S sip pe5 $(Ntwef9ACHePNH N*PPl?986C 32 23 8 8 9-241.3te LC P96 St.4tDR I - W I kE 197(4782CF82 3 16 N

SPF C UVE R - 14" 19599 74 APf e 4 75 2 ;l 999 STUPE 1HRLADED ROD 37eal57ePF38 6 23

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.59-t3 932 NEA14R RINC-NACHINED 163C1999P992 1 21 913 0 klNG 299A4tl7Pf29 7 23 pie O hlNG 299A48t?Pf39 7 23 B

985 WIRE MODULE SICNAL 294P6t F7 AC C998 1 16 986 F'Lt% e MUfM4 E 19696999PpSt i 23 987 WERE MODULL SICNAL 29496177A(Cp91 1 16 Flo plt %e MonntE 19986p99rael i 21 989 WIRE N01LE 864C5446ACLfl0 1 16 929 WIRE MOl'ULL 164C54464CC887 1 16 928 WlhE MOPULL 164C5446ACCrl2 8 16 922 RING 235Al9pePP88 1 21 N

923 CLAMP 234 A9F%4F Pf l 6 23 N

924 WASMEhePLAIN N4fFP19 12 23 9291DIl.590DI.191HN S$f 925 PttT e HER HEAD 2? sal #31P37949 12 23 N

826 LUDRl(ANI 262A7993P991 AR 23 927 WikE.StAINILSS $1EFL 179 A9966PF99 AR 28 N

929 WASHER 26.Af@$5Pr@l 6 21 F29 PRESSURE CAHOE & VALVE 2'5Al95?Cf98 8 16 N

0 39 TMNE AD SE ALANT 249AIS67Prel AR 23 F35 RINbe BUR 157C4939PPF5 1 28 N

P32 WA$HEReSS1 SPR LN M496Pl3 8 23

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F35 FIPfe THRE ALTD SLH 49 23 Sal 994PF94 1 23 N

036 PE NE T RAT ION. ELEt1RIC 16?L19W2AC I CC

$39 t-E NE 1 R A t l ON, ELECTRIL ZW494173 2 16 f49 CRE ATE. S ill(8.9ft 175A9258Pfd3 AR 23 N

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f22 RING 2/44989 F#Fl 6 23 N

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0 39 THkEAD StALANI 2494tf67rept AR 23 157( 4939r#95 1 21 N

938 RIM 4e 901 9 23 032 WASHEReS$f SPft LM N496Pl3

.17* $$f 933 StaEW MACH,PMW Ml53F2SSIZ P 23 814 SE f SCREW,f t L*~ LOCM ZF9A5F43Ffif 6 23 N

P36 PENE1RAfl0N. LLELiktC 163C l982 AC I ((

I 16 937 PENETRAflONe ELECTRIC 2F4F6tF2 949 CREASE. SILICONE 175AR25 t Pf93 AR 23 N

A PARTS LIST VIA THE TLRNIMAL IS ROUCHLT 6 TIMES AS EXPENSIVE AS IF AN EMMEDIATE RETFPNTE IS NOT REQUIREDe REONESTING lT THRU(EN PDS AS.

INFORMATION.

FLE ASE R100tST VI A FD6AS. SEE EIS USERS CUIDE F OR FURTHER PARTS LIST NO 9 ?a4rlicAC SUFFit MtptPER ? Cell 3 DOC REV CMPL-r:C CMPL-D TITLEELECMhMETRATION-LOWVOLTPLREvt ECSAR(

se IDENfirtCAtl0N STAT QTT tJM TR( ( ( r( r. D ll ITEM NAME 891 Prti ETE ISHOUlDfk1 175A9627Pf3 2 23 N

4 NipW2T 2 !?

es2 N'ti,Ht t I4?(1543rPP!

l 28 883 SHELL 32 2 ?

N482r9C fee Wac ME k erL AIN ele NPPFl?Pf6C 2 23 985 if F E W e Mar.H.PNH 4 t e-Ze t. ?5e LG es6 towFnet-Wlpt 197C47p;Cpp2 y la N

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989 WIRE MnDs.stt le4(=44AA(Cypy I g4 989 WIRE Mol't'LL 16 4C 5 4 4 e AC C ***

1 16 929 plt'G e M'dd8t E 89pF4f9? reft i 21 921 WIRE MODULT L A4(5446ACCf98 9 16 922 R844 235Al99ff998 1 21 N

923 CLAMP 234A9MeFFft 6 23 N

924 WASHERePLAIN N4ffFl9 12 23 9 39 f DIl.5eODt.19THN SST 925 POLie HEt HEAD 2154893tP37949 32 23 4

926 LUPRICANT 2e2 A rn93rpS t AR 23 927 WIREeS1AINLESS STELL 175A8066Pr98 AR 28 N

829 WASHER 262ATP95rpel 6 Il 929 PRES $UNE CAUCE 6 VALVE 235Al9530P91 l 16 N

039 THREAD SEALANT 249AIS67F988 AR 23 931 hlNCe DUI 157C 49 39F Pp5 1 21 N

932 WASHER.SST SPR LM M496Pl3 8 23

.375 SST 933 SthtusMACH.PseM Ml53P25912 8 23 934 SET SLftEW.SFlF LOCK 28 tA594 3P989 8 23 N

935 PIPE THREADFDe SCH 49 23 sal 954Pr94 8 23 N

F36 FENETRATltsNe ELELTHIC 163Cl992 AC I

f. C 939 PE NET' TAT itN8 e ELECTRIC 29496173 1 16 949 CREASE, SILICUNE 175A825tP993 AR 23 N

A PastTS LIST VI A THE TERMIN4L IS ROUCHLY & TIMES AS ERFENSIVE AS RE0VESilNG ll 1Hk0tM:H Pl'F.AS. If SN IMMEDIATE RESPONTE IS NOT REQUIREDe PLEASE REUVEST VIA PNtTS LIST NO 7 164C5444AC 1UFFII NUMPER

  • Ce93 TITLEtWIRE Motu)LE PL REVt 6 DOC REVt 4 CMPL-P:C CMPL-DtC ECSARC ITEM leAME IDFNT IF IC AT ION STAT QTT UM $RC C C P C C D ASM N

998 AS$tM9t?

992 MnMit E 363Cle89C985 I 14 P93 Ct'N T AC T;

  • 262A7FF?Fpel 239 23 997 TUBING f5HRINt'AFLE 175A92 3FFFf 5 AR 23 N

982 CAfflWC NESIN 272A9895CF91 AR to ele WIFE 242 A789FF ee6F999 f ees L 3 F T

  • l fif SLt. EVE 24;A604F#Fi 2 21 m23 SEALANT 26;A7pF(FPfl AR IF l

FAPTS LIST NC S 864CS44*AC iUtF1I NHMPI R 7 OPP 4 j

T ITLE tWIFE Motd'LE PL REVt 6 DnC FFV 4 (MFL PIC C MFL - D t t i

Ef 9 ARC ITEM NAME IDSNitrl(ATIDN STAT Off I tM TR( C( 0rr D i

pel A3T E MPLY A*M I

me; Mold et t ie ?(IPS'FCPP6 I (8 se?

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PARTS LIST 880 ? 164C544AAC SttF1I NUMPER ? CetM-TITLEstelRE MODULE PL REVS 6 DOC REvr a CMPL. Pet CMPL.Det ECSARC IDENT IFIC AT IDN STAT OTT tnt SRC C C P C C D ITEM 80AME ASM I

998 ASSEM9LT 163Cl89PC995 l 16 992 MODULE

  1. 83 ft*NTACT 262A7983Feft 49 23 897 TUPING SNRINFAFLC 3 75AR2 ?Pr#91 AR 23 N

982 CASTING HISBN 27248195CPfl AR 16 It2A7999F986Wp99 649 23 FT 984 WlRE 919 CONDUlf 275A9665FFF5 15 21 F T N

919 Ctess8ECTON, STRAICHT 2Fv44titrop5 2 23 N

829 SLEEVE 2624694PF882 2 21 i

923 SEALANT 262A7474F8Fl AR IF PARTS LIST 980 ? ?PettlFAC ID NO. NOT lM FILE PARTS LIST NO ? ?96ttipAC ID NO. NOT IN FitE PARTS LIST DO 9 ?96ttlrAC StFFit NUM9ER 9 CFl3 TITLE ELEC PENETRATION-LOW VOLT PL REvt 3 DOC REV CMPL-Fit (MPL-D J

ECSARC IDFNTIFICATION STAT QTT UM SRC C C P C C D ITEN teAME 998 DOLTeETE (SNOUtDtRI 875A9673Pl'93 2 23 N

M27.*P250 2 23 992 NUfeHLt 16X I54 t FP81 1 21 pe3 SHELL -

32 23 894 WA$t4ERiPL AIN N492F9C SIS f 995 SCREWeMACNePNM Nf9Pl?996C 32 23 sle-24N.3sj LC 996 SUFPont-WIRE IS7C4792C992 3 16 N

195F9748FFA475 2 25 O

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709 WASHE R.FL AI N Mes;6 450 12 23 ej@ WASWthe$1L *FR LM N4FSP15(

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829 WASNEk 2eiAff85Ff81 6 Il 929 PREStesRE CAUCE & VALVE 2MA1953Cef t I le N

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  1. 32 WASMLR.SST Srn LN N49eP13 9 23

.375 SST F33 St REv e MACN e Ptol' NI53PZ5912 9 23

  1. 34 SET SChtweSElf LOCK 299A5943Ffl0 e 23 N

035 PIFEe THRLADCD SLH 49 23545954FF94 8 23 N

f36 PENETRailUWe ELECTRIC 163( 5992 AC I (C 9?S FENEthaf tt*Ne ElltTHIC 29496873 I le 939 PUSNINGs RUP>tR 875 Alp 46Pe96 34 23 N

849 CONNECTOR. Rfil' IELECTI 159t 4 375P2829S 34 27 8

941 CAP. PRUTECIIVE 175Alpf? Free 34 23 N

942 TUplNG SHRINwaktL l?SA323pF#f9 28 23 FT F

943 BUSNINCe NUFFLN ITSAlf4dFrlf 12 23 N

F44 CtMt TOR e ret I* IELECTI 159C4 375P26 t eP

$2 2?

9 945 (AP, PROTECTIVE 175Al883FFl4 12 23 N

846 1UFING $NhlNWAPLF 175A92 3PP@ll 6 23 FT N

P47 WiscE TERMINATION. RCPT 164t'b529 t FF 849 CREASE, SILit0NE 175A925tF993 AR 23 N

4 PARTS LIST VIA THE TLRMINAL l$ ROUCHLT & TIMES AS EXPENSIVE AS REGlKSTING ll THROUtil! PDt AS.

PARTS LIST NO 9 864C5440AC SL'FFII NUM9ER ? CP@l TITLEWIRE MODULE PL ret; 6 000 REVS 4 CMPL-FIC CMPL-OtC ECSARC IDEWilFICATION STAT QTV UM SRC ( CPCCD ITEM leAME

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ASM I

998 ASSEMD1Y

$6?Cl8PPCpp3 1 14 992 Mel*JLE

  1. 83 CtwfA(f IPlw t. SOLFETt 159Ce?4?res4 23? 23 897 TUplPlG SHNINFAFLF

$75AR2?FFF#5 AR 27 N

el2 CASTINC ktsIN 27;Aele5Ceel AR 16 262A7899Fer6kP99 ese 23 FT g,

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992 NUf e68EI Nip W2"lC 2 23 993 SHELL 16?C l541FMI l 28

@@4 WASHENePlAIN N492F9C 32 23 fif 995 Sr.NEW.MACHePIsH

. N99Pl7M 6C 32 23 Wir-24 t.19 LC 994 SL*P0HI-WIRE 157C4792 CPS 2 3 36 N

MF COVER - 12" 195P9746t'88475 2 28 P99 STUP. THRE AM D ROD 176A157 Pip 3C 6 21 N

989 WASHE h e PL AIN 90492F45(

12 23 919 WASHtheSIL TPR Llt N495Pl5(

12 23 F tsk 99 90LT C STL fil MUfeHLt N20?PZ9C 12 23 i

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F15 WIRE MOPULE 16 48.5446AC C997 1 16 986 WikE MOl'Ulk 36405446AC CP97 1 16 Off WikE M0laftl.

164C5446ACCM 7 3 16 FBS WIRE MODt4 E 164(5446ACCM I l 16 989 WikE M0t'l4 E 164C5446ACC H I I 16 F29 plt % e MDPl8B E 89996999F998 8 21 928 Wikk PODULF 164C5446ACC997 1 16 235Al99PP991 1 21 4

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824 WA?HEmePLAIN N49teS'l9

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PARTS LIST NO ? Ne s tleAC SUFFII NUMFER ? Cel5 TITLEsELEC FENETRAfl04-LOW VOLT FL REVf 3 000 REvr (MPL.FrC CMrL.ps ECSARC ITEM MAME IDEN fir t CAT 10N STAT OTT UM SRC C C P C ( D 998 90LT eETE ISH04.8t t1FRS 175A9623PF83 2 23 N

992 NUTsHEN Ni p.<F 2 %

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$57C4782C982 3 16 N

997 COVER - 12" 19599746Ff6475 2 Il 999 STUO. THRE ADED ROD 176Al57eFe)9 42?

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922 RING 23449pM4P988 62?

N P23 CLAMP 924 WASHCliePL AIN N4fFr19 I2 23 9?tfil#II.5*hPI.19THM SST 925 tr0 Lie HEF HEAD 275Al#7tP77F4F 12 ??

N 262A?P9?PP81 AR 2?

926 LUEWit. ANI 927 Wikt e5t AINLL15 S TECL 379A?P6eFF8R AR 21 N

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929 WASHER 26TA/FF98 M t 6 21 F29 PRESSUlrE CAUCE & VALVE 17 4I'94 7SCWW E I 14 N

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