IR 05000382/2019002

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Integrated Inspection Report 05000382/2019002
ML19214A227
Person / Time
Site: Waterford Entergy icon.png
Issue date: 07/31/2019
From: John Dixon
NRC Region 4
To: Dinelli J
Entergy Operations
References
IR 2019002
Download: ML19214A227 (16)


Text

July 31, 2019

SUBJECT:

WATERFORD STEAM ELECTRIC STATION, UNIT 3 - INTEGRATED INSPECTION REPORT 05000382/2019002

Dear Mr. Dinelli:

On June 30, 2019, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Waterford Steam Electric Station, Unit 3. On July 11, 2019, the NRC inspectors discussed the results of this inspection with Mr. Sergio Vazquez, General Manager of Plant Operations, and other members of your staff. The results of this inspection are documented in the enclosed report.

The NRC inspectors did not identify any finding or violation of more than minor significance.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

John L. Dixon, JR, Chief Reactor Projects Branch D

Docket No.: 05000382 License No.: NPF-38

Enclosure:

As stated

ML19214A227 X SUNSI Review ADAMS:

Non-Publicly Available X Non-Sensitive Keyword:

By: BKC X Yes No X Publicly Available Sensitive NRC-002 OFFICE SRI:DRP/D RI:DRP/D C:DRS/EB1 C:DRS:EB2:

C:DRS/RCB C:DNMS/RIB NAME CSpeer JVera GGeorge NTaylor MHaire GWarnick SIGNATURE

/RA/

/RA/

/RA by GGeorge Acting For/

/RA/

/RA by Email/

/RA/

DATE 07/26/19 07/29/19 07/24/19 07/24/19 07/28/19 07/24/19 OFFICE C:DRS/OB TL:DRS/IPAT C:DRP/D

NAME GWerner RKellar JDixon

SIGNATURE

/RA by KClayton Acting For/

/RA/

/RA/

DATE 07/25/19 07/24/19 07/30/19

Enclosure

U.S. NUCLEAR REGULATORY COMMISSION

Inspection Report

Docket Number:

05000382

License Number:

NPF-38

Report Number:

05000382/2019002

Enterprise Identifier: I-2019-002-0002

Licensee:

Entergy Operations, Inc.

Facility:

Waterford Steam Electric Station, Unit 3

Location:

17265 River Road

Killona, LA

Inspection Dates:

April 1, 2019 to June 30, 2019

Inspectors:

F. Ramirez Munoz, Senior Resident Inspector

C. Speer, Senior Resident Inspector

J. Vera, Resident Inspector

T. DeBey, Resident Inspector, Arkansas Nuclear One

Approved By:

John L. Dixon, JR, Chief

Reactor Projects Branch D

Division of Reactor Projects

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting an integrated inspection at Waterford Steam Electric Station, Unit 3 in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

PLANT STATUS

The Waterford Steam Electric Station, Unit 3, began the inspection period at 100 percent power.

On May 16, 2019, the main turbine automatically tripped with a subsequent automatic reactor trip due to an electrical fault in the main generator exciter. Following repairs to the main generator exciter, the plant was restarted on May 28, 2019, and achieved full power on June 1, 2019. On June 26, 2019, power lowered to approximately 95 percent after the main steam re-heater temperature control valves unexpectedly closed. Following repairs of the associated electrical supplies, power was raised to 100 percent on June 29, 2019. The unit remained at 100 percent power for the remainder of the inspection period.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors performed plant status activities described in IMC 2515 Appendix D, Plant Status and conducted routine reviews using IP 71152, Problem Identification and Resolution. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

71111.01 - Adverse Weather Protection

Impending Severe Weather Sample (IP Section 03.03) (1 Sample)

The inspectors evaluated readiness for impending adverse weather conditions for severe thunderstorms and flooding on April 4, 2019.

Seasonal Extreme Weather Sample (IP Section 03.02) (1 Sample)

The inspectors evaluated readiness for seasonal extreme weather conditions prior to the onset of hurricane season for the following systems:

  • Offsite electrical power

Summer Readiness Sample (IP Section 03.01) (1 Sample)

The inspectors evaluated summer readiness of offsite and alternate alternating current (AC) power systems on June 4, 2019.

71111.04 - Equipment Alignment

Partial Walkdown Sample (IP Section 03.01) (3 Samples)

The inspectors evaluated system configurations during partial walkdowns of the following systems/trains:

(1) Emergency feedwater train A with train B unavailable for maintenance on April 2, 2019
(2) Emergency feedwater train AB following realignment for maintenance on May 8, 2019
(3) Essential chilled water train AB following realignment for maintenance on June 22, 2019

71111.04S - Equipment Alignment

Complete Walkdown Sample (IP Section 03.02) (1 Sample)

The inspectors evaluated system configurations during a complete walkdown of the main steam system on May 6, 2019.

71111.05Q - Fire Protection

Quarterly Inspection (IP Section 03.01) (5 Samples)

The inspectors evaluated fire protection program implementation in the following selected areas:

(1) Fire area ROOF E-001, main steam isolation valve B area on April 10, 2019
(2) Fire area NS-TB-005, turbine building operating floor on May 21, 2019
(3) Fire area RAB 2-002, main steam isolation valve passage on June 11, 2019
(4) Fire area FWPH-001, fire water pump house on June 11, 2019
(5) Fire area RAB 20-001, component cooling water pump AB on June 20, 2019

71111.06 - Flood Protection Measures

Inspection Activities - Internal Flooding (IP Section 02.02a.) (1 Sample)

The inspectors evaluated internal flooding mitigation protections in the:

Flood zones 20 and 39, switchgear room B, on June 5, 2019

71111.11Q - Licensed Operator Requalification Program and Licensed Operator Performance

Licensed Operator Performance in the Actual Plant/Main Control Room (IP Section 03.01) (1 Sample)

The inspectors observed and evaluated licensed operator performance in the control room during an unplanned automatic reactor trip due to main generator exciter issues on May 16, 2019.

Licensed Operator Requalification Training/Examinations (IP Section 03.02) (1 Sample)

The inspectors observed and evaluated reactor startup just-in-time training on May 23, 2019.

71111.12 - Maintenance Effectiveness

Quality Control (IP Section 02.02) (1 Sample)

The inspectors evaluated maintenance and quality control activities associated with the following equipment performance activities:

Control element drive system failure due to degraded components and the procurement of replacement optical isolator boards on May 28, 2019

Routine Maintenance Effectiveness Inspection (IP Section 02.01) (1 Sample)

The inspectors evaluated the effectiveness of routine maintenance activities associated with the following equipment and/or safety significant functions:

Main steam system on April 18, 2019

71111.13 - Maintenance Risk Assessments and Emergent Work Control

Risk Assessment and Management Sample (IP Section 03.01) (5 Samples)

The inspectors evaluated the risk assessments for the following planned and emergent work activities:

(1) Emergent work review associated with a degraded control room envelope boundary door on April 11, 2019
(2) Risk assessment associated with planned auxiliary component cooling water train A maintenance on April 16, 2019
(3) Risk assessment associated with planned yellow risk due to maintenance on nitrogen accumulator 5, affecting steam generator atmospheric dump valve 1 and emergency feedwater train A on April 17, 2019
(4) Risk assessment associated with planned yellow risk due to switchyard maintenance on April 24, 2019
(5) Emergent work review associated with disassembling the main generator exciter on May 20, 2019

71111.15 - Operability Determinations and Functionality Assessments

Operability Determination or Functionality Assessment (IP Section 02.02) (6 Samples)

The inspectors evaluated the following operability determinations and functionality assessments:

(1) Operability determination associated with the emergency diesel generator train B jacket water circulation pump on April 9, 2019
(2) Operability determination associated with wet cooling tower fans train B after identifying thermal overload relays were improperly set on May 3, 2019
(3) Operability determination associated with the control element assembly 41 following abnormal voltages on May 9, 2019
(4) Operability determination associated with the plant protection system with reactor power cutback taken out of service on May 23, 2019
(5) Functionality assessment associated with the non-safety related control element drive motor control system following optical isolator card degradation potentially affecting the movability of multiple control element assemblies on May 28, 2019
(6) Operability determination associated with reactor components following radial peaking factor testing on June 6, 2019

71111.19 - Post-Maintenance Testing

Post Maintenance Test Sample (IP Section 03.01) (6 Samples)

The inspectors evaluated the following post maintenance tests:

(1) Reactor trip circuit breaker 4 on April 10, 2019
(2) Control element assembly 41 following the replacement of a current sensor on April 30, 2019
(3) Wet cooling tower fan 2B thermal overload replacement on May 1, 2019
(4) Static uninterruptable power supply 3014AB on June 5, 2019
(5) Main steam isolation valve 1 upstream drip pot normal drain valve following maintenance on its associated steam trap on June 12, 2019
(6) Broad range gas monitors train A following maintenance on June 26, 2019

71111.22 - Surveillance Testing

The inspectors evaluated the following surveillance tests:

Containment Isolation Valve Testing (IP Section 03.01) (1 Sample)

Emergency feedwater pump AB steam supply normal drain isolation valve MS-408 on May 7, 2019

FLEX Testing (IP Section 03.02) (1 Sample)

FLEX diesel driven water transfer pump 3-year performance test on May 14, 2019

RCS Leakage Detection Testing (IP Section 03.01) (1 Sample)

Reactor coolant system leak detection for elevated values during forced outage on May 31, 2019

Surveillance Tests (other) (IP Section 03.01) (2 Samples)

(1) Auxiliary component cooling water pump B on May 23, 2019
(2) Emergency diesel generator B on June 24, 2019

71114.06 - Drill Evaluation

Select Emergency Preparedness Drills and/or Training for Observation (IP Section 03.01) (1 Sample)

Emergency Preparedness training exercise on April 3,

OTHER ACTIVITIES - BASELINE

===71151 - Performance Indicator Verification

The inspectors verified licensee performance indicators submittals listed below:

MS05: Safety System Functional Failures (SSFFs) Sample (IP Section 02.04)===

April 1, 2018 through March 30, 2019

MS06: Emergency AC Power Systems (IP Section 02.05) (1 Sample)

April 1, 2018 through March 30, 2019

MS07: High Pressure Injection Systems (IP Section 02.06) (1 Sample)

April 1, 2018 through March 30, 2019

71152 - Problem Identification and Resolution

Annual Follow-up of Selected Issues (IP Section 02.03) (2 Samples)

The inspectors reviewed the licensees implementation of its corrective action program related to the following issues:

(1) Suspected defective process analog control cards that could cause spurious operations or failures to operate potentially affecting the controlled ventilation area system, component cooling water, and auxiliary component cooling water on April 1, 2019
(2) Nuclear plant island structure penetration missing from licensee Procedure OP-901-521, Severe Weather and Flooding, on May 10, 2019

71153 - Followup of Events and Notices of Enforcement Discretion Event Followup (IP Section 03.01)

The inspectors evaluated the following licensee event and degraded conditions for plant status and mitigating actions, and provided input to determine whether a supplemental inspection was warranted:

On May 16, 2019, Waterford 3 received an automatic trip of the main turbine generator. As expected, the main turbine generator trip caused a reactor power cutback actuation.

Following the reactor power cutback actuation, an unexpected level deviation occurred between the two level-measurement channels on each steam generator. In response to the level deviation, the feedwater control system transitioned to manual as designed. With the feedwater controllers in manual, the system could not lower feedwater flow in time to respond to the rising steam generator levels, resulting in a reactor trip due to high steam generator level.

The licensee determined that the initial main turbine generator trip was due to a fault on the main generator exciter caused by blown fuses on each phase of the exciter. The licensee completed repairs to the generator exciter and disabled the non-safety related reactor power cutback system pending further investigation. The reactor was restarted on May 28, 2019, and full power was reached on June 1, 2019.

The inspectors concluded that a supplemental inspection was not warranted.

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On July 11, 2019, the inspectors presented the integrated inspection results to Mr. S. Vazquez, General Manager of Plant Operations, and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.01

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2017-06756, 2019-03900, 2019-05201, 2019-05189

Miscellaneous

EN-FAP-WM-016

Waterford 3 Steam Electric Station Summer 2019 Seasonal

Reliability Plan

NUC-001: R2,

R5, R9.1.2

Amended and Restated Nuclear Plant Operating Agreement

for Waterford III Nuclear Power Plant

Procedures

EN-FAP-EP-010

Severe Weather Response

ENS-DC-201

ENS Transmission Grid Monitoring

OP-010-004

Power Operations

333

OP-901-314

Degraded Grid Conditions

OP-901-521

Severe Weather and Flooding

29

OP-901-521

Severe Weather and Flooding

24

OP-901-521

Severe Weather and Flooding

316

OP-901-521

Severe Weather and Flooding

315

71111.04

Drawings

G-151 Sheet 4

Main & Extraction Steam

Procedures

OP-002-004

Chilled Water System

317

OP-005-004

Main Steam

OP-009-003

Emergency Feedwater

309

OP-903-092

Main Steam Isolation Actuation Signal Test

301

71111.05Q Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2019-05002, 2019-05003, 2019-05206, 2019-05222,

2019-05243

Miscellaneous

FWPH-001

Waterford-3 S.E.S Pre-Fire Strategy Fire Water Pump

House

NS-TB-005

Waterford-3 S.E.S Pre-Fire Strategy Turbine Building

Operating Floor +67.00

RAB 2-002

Waterford-3 S.E.S Pre-Fire Strategy Elev. +46.00' RAB Main

Steam Isolation Valve Passage

RAB 20-001

Waterford-3 S.E.S Pre-Fire Strategy Elev. +21.00' RAB

(RCA) Component Cooling Water Pump "A/B"

ROOF E-001

Waterford-3 S.E.S. Pre-Fire Strategy RAB +46 Roof E

(MSIV B)

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.06

Calculations

ECM 15-004

Waterford 3 FLEX Internal Flooding Calculation

MNQ3-5

Flooding Analysis Calculation

PRA-W3-01-002

W3 Internal Flooding Analysis

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2014-04161, 2015-03826

71111.11Q

CR-WF3-YYYY-

NNNNN

2019-05055, 2019-05060, 2019-05184

Miscellaneous

Reactor Startup and Power Ascension Following C23 Mid-

Cycle Forced Outage 23-1

05/28/2019

FAL19 W3-002

Startup with Elevated LP Exhaust Temperatures

05/29/2019

Procedures

OP-003-033

Main Feedwater

24

OP-004-004

Control Element Drive

OP-004-019

Estimated Critical Configuration

OP-010-003

Plant Startup

348

71111.12

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2017-04461, 2019-02295, 2019-02123, 2016-04193,

2019-02295, 2019-02429, 2010-07065, 2019-03481,

2019-03140, 2019-03139, 2019-00225, 2019-00234,

2019-02662, 2014-01612, 2015-07032, 2015-07047,

2017-07409, 2019-02173, 2019-02364, 2016-06714,

2015-09353, 2019-04410, 2019-04654, 2019-04655,

2019-05014

Miscellaneous

00000-ICE-6002

Control Element Drive Mechanism Control System

270-ICE-6002

Control Element Drive Mechanism Control System

PO 10582083

Purchase Order

TD-C490.0205

CE Control Element Drive Mechanism Control System

Technical Manual

Procedures

EN-DC-203

Maintenance Rule Program

EN-DC-204

Maintenance Rule Scope and Basis

EN-DC-205

Maintenance Rule Monitoring

EN-DC-206

Maintenance Rule (A)(1) Process

STA-001-005

Leakage Testing of Air and Nitrogen Accumulators for Safety

Related Valves

20

Work Orders

2806256, 476966, 461082, 73486, 515588, 52789254,

2788273, 52475493

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.13

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2019-04037

Miscellaneous

2019-0063-

ACCW Train A

Tagout

Procedures

EN-OP-119

Protected Equipment Postings

EN-WM-104

On Line Risk Assessment

FP-001-015

Fire Protection System Impairments

21

ME-004-002

Main Generator

OI-037-000

Operations Risk Assessment Guideline

313

Work Orders

00525041, 504093, 52772446, 258200

71111.15

Calculations

EC 81023

Wet Cooling Tower Fan Breaker Cubicle Installed

Inconsistent with Vendor Recommendations

EC 82775

Basis for Continued Operation on Auxiliary Component

Cooling Water Wet Cooling Tower Fans Train B

EC 83104

Operability Input for CR-WF3-2019-5014 - Optical Isolator

Cards for CEAs

05/26/2019

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2019-03820, 2019-04628, 2019-04410, 2019-04654,

2019-04655, 2015-00027, 2015-00627, 2015-01181,

2015-01857, 2015-02575, 2015-03342, 2016-03437,

2016-04027, 2016-04593, 2016-05185, 2016-05748,

2016-06406, 2018-00741, 2018-01278, 2019-04404,

2019-05144, 2019-04628, 2019-04436, 2019-04448,

2019-04449, 2019-04450, 2019-04577, 2019-04478,

2018-05014

Drawings

B289 Sh. 2D

Power Distribution and Motor Data MCC Overload Settings

DH

Procedures

EN-OP-104

Operability Determination Process

Work Orders

23968, 523801, 524021

71111.18

Miscellaneous

Data Sheet 50-

40011

Freedom C306 Class 20 OL Min/Max Trip Curves From Cold

Start

001

71111.19

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2019-04018, 2019-05101, 2019-05357, 2019-05576

Procedures

MI-003-504

Broad Range Gas Detection System Channel Function Test

and Calibration HVCIA5510 A or HVCIA5510 B

313

OP-903-127

Reactor Trip Circuit Breaker Post-Maintenance Retest

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Work Orders

2784435, 525792, 52738914, 523968

71111.22

Calculations

EC-M94-040

Waterford 3 SES EFPT Steam Line Drain Valves

ECM14-003

FLEX Water Pump Sizing

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2019-04574, 2019-04960, 2019-04962

Drawings

G-165 Sheet 3

Flow Diagram Turbine Building Miscellaneous Systems

Miscellaneous

Flex PM Task Report

06/05/2019

Goodwin 4049

HL100M JD4045T285 New GP3052 Trailer

W3F1-2016-0031

Notification of Full Compliance with EA-12-049, Order

Modifying Licenses with Regard to Requirements for

Mitigating Strategies for Beyond-Design-Basis External

Events

07/21/2016

Procedures

CEP-IST-4

Standard on Inservice Testing

309

FSG-005

Initial Assessment and FLEX Equipment Staging

ME-007-008

Motor Operated Valves

ME-007-047

VOTES Testing of MOVs

OP-903-050

Component Cooling Water and Auxiliary Component Cooling

Water Pump and Valve Operability Test

OP-903-068

Emergency Diesel Generator and Subgroup Relay

Operability Verification

23

SEP-WF3-IST-1

WF3 Inservice Testing Basis Document

Work Orders

2815592, 52849799, 52849798, 52858644

71114.06

Procedures

EP-001-001

Recognition & Classification of Emergency Conditions

EP-002-052

Protective Action Guidelines

EP-002-102

Emergency Operations Facility (EOF) Activation, Operation,

and Deactivation

310

OP-901-522

Seismic Event

309

OP-902-001

Reactor Trip Recovery

OP-902-004

Excess Steam Demand Recovery Procedure

OP-902-008

Functional Recovery

OP-902-009

Standard Appendices

319

71151

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2018-07285

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Miscellaneous

W3F1-2018-0030

NRC Performance Indicator (PI) Data - 1st Quarter ROP

Data

04/11/2019

W3F1-2018-0042

NRC Performance Indicator (PI) Data - 2nd Quarter 2018

ROP Data

07/13/2018

W3F1-2018-0066

NRC Performance Indicator (PI) Data - 3rd Quarter 2018

ROP Data

10/21/2018

W3F1-2019-0003

NRC Performance Indicator (PI) Data - 4th Quarter 2018

ROP Data

01/10/2019

71152

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2018-05712, 2018-01994, 2018-04408, 2018-05482

Engineering

Evaluations

EC 79914

Nuclear Island Penetration - Flood Barriers

Procedures

EN-LI-108

Event Notification and Reporting

EN-LI-108

Event Notification and Reporting

EN-OP-104

Operability Determination Process

EN-OP-104

Operability Determination Process

EN-OP-119

Protected Equipment Postings

OP-901-521

Severe Weather and Flooding

29

UNT-006-010

Event Notification & Reporting

307

71153

Calculations

EC 82996

Steam Generator Level Deviation Resulting in Feedwater

Control System Shifting to Manual

05/23/2019

EC 83022

Actions for Feedwater Control in Manual

05/20/2019

Corrective Action

Documents

CR-WF3-YYYY-

NNNNN

2019-04788, 2019-04774, 2019-04779, 2019-04848,

2019-04887, 2019-04889, 2019-04946, 2019-04792

Procedures

EN-FAP-OU-101

Force/Planned Outage Planning and Preparation

EN-OP-104

Operability Determination Process

OP-902-000

Standard Post Trip Actions

OP-902-001

Reactor Trip Recovery Procedure

TG-OP-902-000

Technical Guidance for OP-902-000 Standard Post Trip

Actions

304