ML20199E027
| ML20199E027 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 08/01/1985 |
| From: | TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20199D912 | List:
|
| References | |
| FOIA-86-36 QI-QP-11.3-26A, NUDOCS 8606230163 | |
| Download: ML20199E027 (44) | |
Text
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TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
P QI-QP-11.3-26A Rev. 7 l
Page 1 of 42 l
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l AUG 0 21985 INSPECTION OF ELECTRICAL CABLE INSTALLATION
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PREPARED BY:
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b APPROVED DATE APPROVED BY:
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1.0 REFERENCE 1-A CP-QP-11.3, " Electrical Inspection Activities" 1-B 2323-E2-1700, " Cable and Raceway Schedule"
/
1-C QI-QP-11.3-26. " Electrical Cable Installation Inspection" 1-D QI-QP-11.3-24, " Class 1E Cable Tray Raceway Inspections" J
p 1-E QI-QP-11.3-29 " Electrical Separation"
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1-F QI-QP-11.3-27 " Class 1E Power Cable Meggering" 1-G QI-QP-11.3-50, " Cable Grip Support Installation Inspection" 1-H CP-QP-18.0, " Inspection Reports" 1-I CP-QP-16.0, "Nonconformances 2.0 GENERAL e
is.
2.1 PURPOSE AND SCOPE The purpose and scope of this instruction is to supplement Reference 1-A and to provide the inspection criteria and documentation requirements for inspecting Class 1E electrical cable installations in the following:
a.
Unit 2 Safeguard Building b.
Unit 2 Reactor Building c.
Unit 2 Diesel Generator Building 8606230163 860609 PDR FOIA CARDE86-36 PDR
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TUGC0 INSTRUCTION QI-QP-ll.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
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AUG 0 21985 d.
Unit 2 Yard Structures e.
Unit 2 Turbine Building 3.0 INSTRUCTION The QC inspector shall verify that an authorized electrical engineer has certified.,by signing the pull card, that the raceway evaluations have been performed.
The QC Inspector shall verify that the cable pull card is in accordance with Reference 1-B.
In some instances the cable pull card will not reflect the route shown in Reference 1-B.
In this event the QC Inspector shall verify, prior to any further processing, that the cable pull card revision code is the same revision code as the latest revision of Reference 1-B, Section ninety-eight (98).
The QC Inspector shall visually inspect the raceway to the maximum extent possible without disassembly, for pulling hazards such as construction debris, rough edges, burrs, etc., which could cause damage to the cable being installed.
NOTE:
It is acceptable to pull cable in cable tray which has thermolag applied without the removal of thermolag.
Quality control verification of tray section has been established prior to installation of thermolag.
Thermolag shall be removed at transition points.
Upon completion of installation, cable installations shall be inspected to verify they are identified, spaced and tied down.
Spacing and tying down does not apply to cables installed and routed beneath thermolag.
l Multiple cable pulls through short lengths of conduit (10' or less) need not be treated as a multiple pull and can be hand l
pulled.
3.1 CABLE INSTALLATION l
3.1.1 Verification of Cable The QC Inspector shall visually inspect the cable which is to be pulled for cuts and nicks in the cable jacket to the maximum extent possible prior to actual cable installation.
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,s TUCCO INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTil.lTIES GENERATING CO.
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AUG 0 21985 The cable jackets color and cable type code shall be in accordance with the cable pull card.
Cable type codes are provided in Attachment 1 of this instruction.
NOTE 1:
Inside containment triax is tefzal insulated, identified by having a slick outer jacket.
(#12240-C-G20).
Outside containment triax is XPLE, identified by having a rubber type outer jacket (#14362-C-G18).
3.1.2 Tension Monitoring Device When it has been determined that a tension monitoring devic 2 is required for a cable pull, Electrical Engineering shall issue a detailed Operation Traveler indicating the tension requirements.
If Electrical Engineering has determined that a cension monitoring device is required for the cable pull, the QC Inspector shall verify the following:
a.
Visually inspect the immediate cable pulling area to verify the absence of cable pulling hazards such as rough concrete, oil, metal shavings or sharp objects which would result in cable damage.
b.
Tension monitoring device (dynamometer) is calibrated and is within the calibration due date specified. Record the M&TE number and calibration due date on inspection report.
c.
A dynamometer in conjunction with mechanical tuggers will be used when pulling Class 1E and Class 1E associated cable (s).
The tension monitoring device will be positioned to allow for a steady continuous pull.
d.
Sheaves are to be placed in such a manner that cables are aligned with tugger.
The radius of the sheave must be larger than the minimum band radius of cable (s) being pulled.
Cable (s) must exit straight from conduit during pull, with the cable on the feeding end of the conduit being hand-fed.
e.
Single conductor power cables (600 V and 8 KV) are attached to a pull rope in the following manner:
1.
12" to 15" of cable insulation and shielding material is removed.
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TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
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AUG 0 21985 2.
One-half (i) of the bare strands (i from opposite sides of cable) is separated with the remaining strands cut off as close to the insulation as possible. No conductor strands are to be removed when pulling through conduit having no bends.
(See sketch) 3.
The two groups of strands are passed through the eye in the pulling rope or swivel so they cross each other with the strands bent back toward the insulation portion of the cable and formed as tight as possible to minimize the size of the pulling head.
Pulling swivels shall be used when pulling cable through 2" and larger conduit, except where speciffcally noted on pull card by Electrical Engineering.
4.
The exposed conductor strands are to be wrapped with cloth for padding and then taped with duct tape or vinyl tape. The tape shall cover the eye of the rope /
swivel.
EXAMPLE r.
LE:T HALF CF PERIMETER
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V (7) STRA NCS
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RIGHT HALF
- CF PER' METER (7l STR A NOS f.
Multiple conductor cables are to be accached by stripping approximately 12" of outer and inner insulation and dividing the conductors in half, looping each group of conductors through the rope / swivel eye in opposite directions.
Each conductor is to be attached to the rope / swivel. Wrap conductors as described in Paragraph e.4.
g.
Ke11um's cable grip, Greenlee or approved equal, may be used where power pulling attachments are required.
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AUG 0 21985 A QC Inspector shall station him/herself at the tension monitoring device and witness cable tensions, to determine the maximum tension achieved during the pull, when it has been determined by Electrical Engineering that tension monitoring is required. The maximum allowable tension and the actual tension achieved shall be recorded on Attachment 3.
NOTE:
Pulling tensions are not required to be measured when the pull is entirely in cable tray.
These instructions shall be applicable where necessary during cable removal or re-installation requiring tension monitoring.
3.1.3 Swabbing of Conduit The QC Inspector shall witness swabbing activities, and ensure that the actual swab being used is a definite " swab" which encounters the entire cross sectional area of the conduit.
If, during swabbing activities flaking exists, additional swabbing is required.
3.1.4 Cable Pulling During cable pulling operations the QC Inspector shall monitor the raceway through which the cable is being pulled.
Random lay six-hundred (600) vole power cables, cor.crol cables.
instrumentation cables and thermocouple extension wire to be installed in cable tray that has thermolag installed on it may be pulled therein without removal of the thermolag. However, the thermolag shall be removed at cable tray transition points (i.e.
tee's, crosses, elbows, drops, risers) before pulling cable.
Refer to drawing 2323-El-1702, Detail 23A for use of split insulation on tray edge,s at exit points (except for containment).
The Inspections shall includes a.
Minimum Bend Radius - The QC Inspector shall verify that the cable being installed does not exceed the applicable bend radius, Reference Attachment 4.
Areas where minimum bend radius violations are most likely to occur are at points of entry to, and exit from conduit, cable tray and equipment panels.
b.
Cable Damage - The QC Inspector shall verify that the cable does not sustain damage during installations cuts or nicks to jacket
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TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
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AUG 0 21985 c.
Pull Points - The QC Inspector shall verify that pull points are actually utilized. However,-there are some instances where pull points are not required to be used, the allowable
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exceptions are; cables may not be pulled through any condulets except for Mogul BC type provided the distance between the adjacent pull points does not exceed the dimensions given on the applicable tables' Reference.
Full sleeves and pull boxes shall be used as a pull point except where the distances between adjacent pull points does not exceed the dimensions given on the applicable tables, Reference Attachment 2.
NOTE:
Pulling through condulets other than BC types shall be evaluated and approved on a case-by-case basis by Electrical Engineering.
d.
Pull Boxes - Electrical pull boxes which are unscheduled on the drawing may be installed to minimize conduit installation problems. The size of the field added boxes shall conform and be inspected to the following criteria:
1.
Systems 600V and below Straight Pulls - the length of the box shall not be less than eight (8) times the trade diameter of conduit.
Angle or U-Pulls - The distanci between each raceway entry inside the box and the opposite wall of the box shall not be less than six (6) time the trade diameter of the largest raceway. This distance shall be increased for additional entries by the amount of the sum of the diameters of all other raceway entries on the same wall of the box. The distance between raceway entries enclosing the same conductors shall not be less than six (6) times the trade diameter of the largest raceway.
2.
Systems over 600V and N.I.S.
Pull box size requirements for systems over 600V and N.I.S. will be provided by Electrical Engineering.
e.
Cable $1ack - The QC Inspector shall verify that two (2) inch minimum siset La provided at transition points between cable tray sections at different elevations and at conduit entries to cable trays and between Category 1 structures.
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AUG 0 21985 f.
Cable Route - The QC Inspector shall verify the cable is routed in accordance with the latest revision of the cable pull card.
There will be instances during cable pulling operations when the cable enters or exits from cable tray segment (node) numbers which do not correspond to the locations specified on the Cable Pull Card. The following cable card routing exceptions are listed below:
1.
If the cable exits after the node number called for on the Cable Pull Card, ths installation is unacceptable and the Cable Pull Card shall be revised to include additional node numbers.
Revisions shall be authorized by a DCA from Engineering.
2.
There is, usually, more than one node number appearing on the Cable Pull Card at tray fittings such as TEE's and X's.
The Cable Pull Card need not be revised as long as the cable is routed thru at least one of the node numbers specified on it and is being routed in the direction of the the cable route. Otherwise, revisions shall be authorized by a DCA from Electrical Engineering.
NOTE 1:
The acceptable range of any segment (node) number shall include all of the tray between the segment (node) number specified plus one (1) segment (node) number on each side:
1.e.:
Tray SS 1
2 3
4 SS
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SS SS v
2 a
n
+
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3 a
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n NOTE 2:
See Attachment 5 for pictorial interpretation and explanation.
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TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
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AUG 0 21565 u.--........--....
g.
Cable Lubricant - The QC Inspector shall verify that the cable lubricant utilized during cable installation, has been approved by Electrical Engineering, and is used on cable that are being pulled into conduit already containing cables.
NOTE:
For Anaconda cable, only Polywater Manufactured by American Polywater Corp. shall be used as a cable lubricant.
h.
Pulling Lines - Hemp or nylon rope, fish tape, and wire rope are approved pulling lines, with the following exceptions:
vire rope shall be used for pulling cables through metal conduit only when no other cables have been previously installed in conduit, and fish tape, wire rope shall not be used for pulling cables in conduits which contain non-metallic bends. A swivel is required for all pulls in two (2) inch conduit or larger unless otherwise noted on pull card or tension calculation sheet.
Exception; swivels are not required when fish tape is used as a pulling line.
1.
Discontinuation of Cable Pull - Cable pulls shall be discontinued for the following reasons:
1.
Damage to the cable before or during the process; cuts in cable jacket which would indicate a protrusion in tray or conduit.
CAUTION: Repaired cable (s) shall not be installed inside conduit.
2.
Exceeding allowable bending radius.
3.
Any deviation from the pull card not authorized by the engineer through a DCA.
3.2 INSPECTION OF PARTIAL PULL The QC Inspector shall inspect and document partial pulls as follows:
a.)
The QC Inspector shall check each inspected attribute (1-11) on Attachment 3.
b.)
The QC Inspector shall document all information contained in Item No. 12 of Attachment 3 upon completion of partial pull activities.
Upon completing inspection of all attributes, the QC Inspector shall sign and date block 10 of Attachement 3.
TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
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QI-QP-11.3-26A Rev. 7 Page 9 of 42
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AUG 0 a 1985 NOTE:
All "unsat" attributes noted during the initial and subsequent partial pull processes shall be remedied or waivered prior to commencement cf cable pull activities. All waivers shall be annotated in Block No. 14 of.
c.)
Subsequent cable pulls shall be documented on a new IR.
The QC Inspector shall record any previous partial pull inspection report number (s) in block no. 14 of the new Inspection Report and also record the new IR number in Block No. 14 of the previous partial IR.
NOTE:
The cable must be pulled to the equipment to constitute a complete pull, all other conditions that prevent cable installation at the origin or destination end are considered partial pulls.
3.2.1 Partial Pulls Previously Installed - Unit 1 and Unit 2 In order that existing documentation be closed out for cables installed as partial pulls prior to 6/10/85, the QC Inspector shall SAT the attributes not already checked on the existing Inspection Report and close that IR.
Completion of the pull shall be documented on a new IR, Attachment 3, as described in 3.2 above.
3.2.2 Cable Pulls Between Unit I and Unit II When cable pulls include both Unit I (common buildings inside security boundary) and Unit II, the PFG shall provide both a Unit I and a Unit II Inspection Report. Documentation shall be as follows:
a.
That portion of the cable pull in Unic I shall be inspected and documented per Reference 1-4.
b.
That portion of the cable pull in Unit 11 shall be inspected and documented per this instruction.
O g4 TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 P
Page 10 of 42 TEXAS UTILITIES GENERATING CO.
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If no unsatisfactory condition exist the IR shall be closed. A note shall be added to Block #14 which states "This cable pull requires a Unit I/or II Inspection Report to be complete."
3.3 NUCLEAR INSTRUMENTATION SYSTEM CABLE Prior to any Nuclear Instrumentation System (N.I.S.) Triaxial Cable Testing the QC Inspector shall verify that the cable has been in class "A" Storage for a minimum of forty-eight (48) hours.
NOTE:
Class "A" Storage: A fire-resistant, tear resistant, weathertight and well ventilated building or equivalent enclosure which is further equipped for temperature and humidity control and filter air ventilation.
The QC Inspector verify N.I.S triaxial cable testing complete prior to release from the Warehouse.
Acceptance will be in writing, signed by Westinghouse and Electrical Engineering representatives.
3.3.1 Field Inspections of N.I.S.
The QC Inspector shall perform field inspection of N.I.S. cable as follows:
a.
Field Storage - The QC Inspector shall verify that all N.I.S. triaxial cable on reels remaining in the work area shall meet " Class C" storage requirements. Designated areas will be marked off away from traffic and the reels stored in that area.
NOTE:
Class "C" Storage:
A fire resistant, tear resistant, weathertight and well ventilated building or equivalent enclosure which does not require temperature and humidity control.
b.
Cable Installation - The QC Inspector shall monitor N.I.S.
cable installation. All N.I.S. cable shall be handpulled utilizing all designated pull points.
Pull points will be used to assist cable pulling activities only.
NOTE:
The Maximum pulling tension of fifty (50) pounds will not be exceed for individual or multiple pulled cables unless approved by the manufacturer.
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TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
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AUG 0 21985 c.
Tension Requirements - The QC Inspector shall refer to the criteria in Paragraph 3.1.2 of this instruction.
d.
Pulling Lines - Fish tape may be used as a pull rope without the use of a swivel. Tag Rope will not be used.
e.
Cable Lubrication - The QC Inspector shall verify that conduits have been swabbed and prelubricated prior to installation of the cables using only an electrical engineering approved lubricant.
f.
Cable Training - The QC Inspector shall verify a minimum of two (2) inch slack remains at all transition points (i.e.
junction boxes, entering or leaving conduits).
g.
All cables will be continuous runs between:
1.
Termination at the equipment racks and outboard penetration pigtails / pre-amplifiers, if used.
2.
Inboard penetration pigerils/ pre-amplifier, if used, and N.I.S. detectors.
h.
Cable Bends - The QC Inspector shall verify that all cable bends have an inside radius greater than six (6) inches, or as approved by the cable manufacturer.
NOTE:
Cables will be installed without splices.
i 3.3.2 Pulling Additional N.I.S. Cable When pulling additional cable into conduit containing N.I.S.
cable the QC Inspector shall inspect for the following:
a.
Nylon pull ropes or swivels shall not be used.
b.
A metal fish tape (free from burrs) shall be routed thru the conduit in the reverse direction of the cable pull.
c.
A pre-lubricated swab shall be attached between the fish tape and the cables using a nylon rope.
The distance.
between the end of the fish tape and the cables shall not exceed two (2) feet.
d.
The cables shall be lubricated as they are routed into the conduit.
.o-TUGC0 DiSTRUCTION QI-QP-11.3-26A Rev. 7 TEXA8 UTILITIES GENERATING CO.
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AUG 0 21985 NOTE:
Upon completion of pulling additional N.I.S. cable into conduit containing cable, the QC Inspector shall immediately initiate a nonconformance report to assure positive tracking and control of required testing.
3.4 SPACING FOR POWER CASLES The QC Inspector shall inspect cable spacing. Maintained spacing between cables shall be measured edge to edge.
The criteria for maintained and nonmaintained cable spacing is as follows:
a.
Where shown as maintained-space cable in the Cable and Raceway Schedule and cable pull cards, on - conductor cable sizes 2/0 AWG and 4/0 AWG run as a 2-wire circuit (e.g., de circuits) or 4-wire circuit (e.g., lighting panel feeders) shall be bundled together aud tied to the cable tray rungs (ladder type tray) with maintained-spacing between each circuit bundle, with the exception of 600 V power and 8kV cable. Maintained spacing shall be twice the diameter of one conductor of the bundled cable.
See the following example for bundling and spacing of cables:
e.g.:
00 00 00 0
00
-\\ Cable 5 pacing Kable Tray Mundle b.
Maintained spacing for 600V and 8kV cable -- Power cables run in cable tray shall have maintained cable spacing where so indicated in the cable and raceway schedule and Cable Pull Cards. Maintained spacing between cable shall have a minimum of one-quarter of the diameter of the largest. cable.
Also, a minimum separation of one-quarter of the cable diameter shall be maintained between side rail of cable tray and adjacent cable.
An example of maintained spaced cable with each three-phase circuit consisting of three (3)
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AUG 0 21985 separate single conductor cables (one conductor per phase) is as follows:
- A1
- B1
- Cl
- A2
- B2
- C2
- A3
- B3
- C3
- Cable Tray
- Indicates maintained spacing between cables.
c.
Maintained and non-maintained cable spacing -- In some cases maintained and non-maintained spaced cables will be run in the same tray where indicated in the Cable and Raceway schedule and the Cable Pull Card.
In these instances, non-maintained and maintained spaced cables shall be run on opposite sides of the tray.
For examples i
0000 -
000 1
0000 (s)
(b)
(c)
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- where, (a) - maintained spaced cables (b) - this distance must be equal or greater than the outside diameter of the largest maintained spaced cable (c) - non-maintained spaced cables NOTE:
"It is not necessary of maintained-spaced cables to conform to these requirements at transition points in the tray system (i.e., where entering or exiting cable tray, in cable tray tees and crossed, etc.).
However, this random lay should not be more than four feet.
3.5 CABLE TIES Cable ties shall have a positive locking device to prevent slippage. Cable tie surfaces in contact with cable jackets shall be relatively smooth with no sharp projections, burrs, etc.,
which could damage the jacket.
The excess length of permanent ties shall be cut off after tying.
Ties to tray rungs shall be placed with the tie portion under the rung (if possible) to facilitate removal of excess length of the tie.
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C TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
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AUG 0 21985 In the reactor building, cable ties shall be Thomas & Betts Tefzed TY-RAP or Engineering approved equal.
In the remaining plant areas outside of the reactor building, cable ties shall be Panduit PAN-TY nylon cable ties or Engineering approved equal.
The spacing of cable tie used in securing cables to cable tray shall be as follows:
a.
Power cables (600V and 8kV) which are routed in tray and require maintained spacing shall be tied to tray rungs with cable ties which are spaced at intervals of not more than six (6) feet in horizontal trays and three (3) feet in vertical trays with additional ties at fittings where necessary to maintain fixed positions.
b.
Random lay of 600V power cables and control cable in tray--Cables which are routed in open rung tray with random lay shall be arranged as neatly as possible and may be grouped and tied in bundles. Such bundles and/or individual cables shall be 1) tied to tray rungs at approximately six (6) feet to eight (8) feet intervals in horizontal trays; and 2) at intervals of not more than four (4) feet in vertical trays.
NOTE:
Random lay 600 volt power cable and control cable to be installed in cable tray that has thermal lag installed on it does not have to be tied to the tray rungs by cable ties.
Cable ties in horizontal, solid bottom tray are not required. With vertical solid bottom tray, use cable ties by drilling 1/4" diameter holes at a minimum spacing of two (2) inches in the tray bottom.
c.
Inacrument crays shall have solid boccom tray, unless otherwise specified on design drawings.
Cable ties are not required for horizontal tray runs; however, it is acceptable to use cable ties at vertical tray fittings by drilling 1/4" diameter holes at minimum spacing of two (2) inches in the tray bottom.
When it is necessary to remove cable ties the QC Inspector shall verify that no damage has occured to the cable jacket or insulation.
3.6 CABLE & RACEWAY IDENTIFICATION
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AUG 0 21985 3.6.1 Cable Identification Cable identification shall be by tagging and shall be as shown on the Cable Pull Card. All cables shall be identified at termina-tions in equipment and boxes. Cables entering and leaving a junction box and not terminated in that junction box, are not required to be identified.
l Field color coding of Class 1E or associated Class 1E cables will I
be allowed and approved, in writing, from Engineering on a case-l by-case basis.
If field color coding becomes necessary, Class 1E and associated Class 1E cables shall be color banded (adhesive color tape) at intervals not exceeding five (5) feet, and shall be visible at all openings.
3.6.2 Raceway Identification Raceway alphanumeric a'nd color code identifications are defined and inspected under the provisions of exposed conduit raceway and cable tray raceway inspection instructions.
It is not the intent of this instruction to accomplish a detailed inspection of this activity at this time; however, the QC Inspector shall determine that the raceways through which cables are being installed are sufficiently identified to preclude cable routing errors. The QC Inspector shall also verify the following:
1.
Cable tray and conduit raceways shall be identified within fif teen (15) feet from points of entry to, and exit from rac.eways.
2.
Cable tray and conduit raceways shall be identified on both sides of floor and wall penetrations.
l 3.7 CABLE TRAY AND CABLE REMOVAL Prior to the removal of any cable tray section(s) or class 1E or associated cable (s) from a raceway system, the QC Inspector shall verify the craft has in their possession an Inspected Item Removal Notice (I.I.R.N.).
The QC Inspector shall record the 1.I.R.N. number in the Remarks section (Block 14) of the applicable Inspection Report, Attachment 6 for Cable Removal and for Cable Trsy Removal.
NOTE:
The use of the IIRN form is necessary only when the rework is not identified in some other manner.
For example, rework required by process control sheets such as travelers or NCR's, does not require an I.I.R.N. to be prepared.
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AUG 0 21985 3.7.1 Cable Tray Removal The removal of cable tray section(s) for rework shall in addition to the I.I.R.N. for cable tray shall require an I.I.R.N. for cable removal and support as well.
The QC Inspector shall inspect the supporting of the cables, and that they are supported in such a manner that they do not exceed band radius, or are damaged due to construction activities, i.e.,
welding, cutting, painting, movement of material and equipment and documented on Attachment 7.
The reinstallation of cables in the cable tray shall be documented on Attachment 3.
The QC Inspector is required to complace only those attributes required to return the installation to its original configuration prior to the issuance of the I.I.R.N.
NOTE:
The QC Inspector shall for the activity place an asterisk in Block 3 of Attachment 7 and record the applicable cable tray nodes (starting and ending) of the Section(s) removed, in the Remarks section of the Inspection Report.
The re-installation of cable tray section(s) shall be inspected and documented per Reference 1-D.
3.7.2 Cable Removal During cable removal the QC Inspector shall perform the followings a.
Minimum bending radius shall not be exceeded during cable removal activities.
If cable cannot be moved without exceeding this condition or causing possible damage to other cables existing in the raceway, craft shall notify Electrical Engineering for resolution.
NOTE:
At the discretion of the Building Manager /
designes, cable removed from raceway may be scrapped by cutting the cable into approx-imately 24 inch (or less) lengths and placing in a scrap receptacle. The OC Inspector shall annotate
" cable was scrapped" in Block No. 14 of Attachment 6.
Items b through e do not have to be completed if cable is to be scrapped.
Items b and g of shall be marked "N/A".
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AUG 0 21985 b.
When cable is removed, visually inspect the full length of the cable for possible jacket or insulation damage, nicks, cuts, etc.
c.
If cable is acceptable, both ends shall be sealed and the cable wound on an empty reel.
d.
In the case of partial cable removal, the QC Inspector shall verify that the coiled cable is not susceptible to damage from ongoing construction activities and record the location of coiled cables in the Remarks section of the Inspection Report Attachment 6.
In the case of cables spared in place, unless directed in e.
writing by Electrical Engineering, the cable will not be coiled. The excess cable shall be cut off and the end remaining in the cable tray shall be sealed with Okinite 35 tape or end caps. The location (node point) where the cable is " spared in place" shall be entered in the Remarks section of the Inspection Report Attachment 6.
3.8 SEPARATION The QC Inspector shall perform field inspection of cable pulls for separation per Reference 1-E for air drops only.
3.9 MEGGERING OF POWER CABLES The maggering of power cables shall be inspected in accordance with Reference 1-F.
3.10 INSPECTION OF CABLE GRIPS The QC Inspector shall perform field inspection of cable grip installations per Reference 1-G.
3.11 REVISIONS TO CABLE CARDS Revisions to cable cards when the new card set is received with changes which do not affect the actual installation, such as a new card showing a change in system number, will have the information from the old card transferred to the new card and the revision number of the old cards noted on the new card by craft.
This information is to be reviewed for accuracy by QC and this review documented on Attachment 8 for filing in vault. The new set of cards are now handled as completed, the old card set may be destroyed.
, ~..,.,
e TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
P Page 18 of 42
- crsas -
AUG 0 21985 3.12 DOCUMENTATION Inspection results shall be documented on the applicable inspection report attachments 3, 6, 7 and 8 in accordance with Reference 1-H.
3.13 NONCONFORMANCES Nonconformances shall be reported and documented in accordance with Reference 1-I.
O e
~
TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
P Page 19 of 42 AUG 0 21985 ATTACHMENT 1 C St.E met. 1ETC2fPrTON CMcC C 0E FOR W-(m) Three afgit thancer REELS:
Last be digits of reel neteer designatas caait type.
First digit des fgnates color of jacket.
Oceotfon: V-LOG Exetetton:
W-M Sortes.
FIRST O! GIT GE3IG.1ATICM MD CA9t! MtftSG MUTI:
0 - Slack (NE) 3 - 2ed (G) 5 - Yellow (U)
L - Orange (EO) 4 - Whits (E!s) 7 - Orange /innita (AO) 2 - Green (EG) 5 - Stue (13) 3 - Green /vhtta (AG)
SEC:MO 3IGIT DESIf:uTION:
?TPt OE!CMIPTTOM (E W HI CP v 5EM 03 1/c - 100 "CT Shld 3000Y Power Okonite 0465.1 04 1/c - 50 MCf !hid 8C00V Nwr Okantto 0465 1 06 1/c - 4/0 SG thld 800CY Powr Okonita 0463.1 08 1/c - T50 t'C1 600V Power otanfta 0445-2 3 09 1/c - 500ftCt 60CY Powe Okontta 0465-2.5 10 1/c - 250 MCt 600V iower Otontta 6445-2.1 11 1/c - 4/0 MG 600Y Powe Okontta 044!-2.3 12 4/0 NG (Tetales) 600Y Power Okantta 0443-2.3 13 2/0 mG (Trioiex) 6007 Powe Otonits 0445-2.3 14 1/c - 2 mr. Pressuciter Hers.
600Y Power Okontta 0445-2.3 13 2 m G (Triplex) 600Y Powe Otonite 0465-2.3 14 ~ t/c - 2 EG 600Y Nwer Okentte 0445-2.3 17 3/c - 4 EG 600V Powe Otonfto 0445-2.3
TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
P Page 20 of 42
- CPsas -
AUG 0 919" ATTACHMENT 1 (Cont.)
fret occ2rprtna tranna cP ma 18 Us - 2/0 ms 600V Power 0 tonite 0465-2.s to 2/c - 6 mG 500V Peer anonite 0465 2.s 21 2/c - 6 NG 500V Power Ctenite 0465-2.3 22 2/c - to 24 ($fifenne Ruober) 60cv Peer SN 0465 4 22, 3/c - 3 24 SCOT hwer atonite
- 0465-2.3 24 2/c - 3 NG 600f Nr Otonita 0465-2.,3.
25 2/c - 10 NG Stud Ten Hofst Pre Faa M E FAR IN 046F.4.,
26 2/c - 10 NG SOUV Peer Otonite 0465-2.3'
' 27 -
2/c - 10 26
,600T ~~ Power Qtonite*
0465-2. T ZS 5/c - (2-Uc - 82G &.4-Uc - 12mG)
PRCFM CXFt Pre. Fab 500T Power IN 0465-4 3.
5/c, (2,1/c - AmG..L 4-1/c - amG 500V Peer SN 0465-4 20 6/c (21/c - AMG 14-Uc - SEG)
ME FA8 C2rt Pre-Fab SN 0465.4 21 3/c - 10 m4 Stud Ten Holst Pre-Fan PRE FA8 SN 0465.4 22 5-STP #16 w/Gnd Pre-Fan PRE FA8 Reitance
- C605, 23 4-STP #16 w/Gnd Pre-Fab M t FAR 2 elf ance 0605-34 2-STP #16 w/ Gad Pre-Fab PRC FA8 Reliance 0605 25 3/c - 16 24 Pre-Fab PRE FA8 telfance 0605 3
12/c - 16 4G Pre Fan ME FAA 2elfanca C605 27 16/c - 15 N G Pre-Fab PRC FA8 taliance 0605 3
20/c - 16 MG Pre Fan ME FAa Relianca C605 25 44/c - 16 2,G Pre-Fab PRE FAS Rel1ar.ca 0605 40 20/c Arinoured for A/C Unit vesters Trane 0088 140 22/c - 16 NG Pre-Fat PRE FA8 Rol f ance 0605
TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
P Page 21 of 42 g
- cPse -
AUG 0 21985 ATTACHMENT 1 (Cont.)
fvPt SETC2tPTTCM 7000R c7 mER 41 4/c.-40 24 600V Control tockbescas 0465-2.C 42 10/c Armured 'or A/C thit %sters Trsne 0088 43 T STP - 16 mG Inst. Pre-Fab (Chrzel-Alumel)
PRE FAR 3rd 0465.4
'44 75TP - 22 Sorun-Coo.
45 12/c - 12 2 4 500Y control asekbestos 0465-2.C 44 9/c - 12 m G 500Y control Rockbestas Caff-2.C 47 7/c - 12 4G 600V Control Rockbestas 0465-2.C 48 f/c - 12 m G 600Y Control acctbestos 0445-2.C 50. 2/c - 12 M G
$00V Control Acesbestas 0465-2.C 51 2/c - 12 4G 600V Contr13 Rocibestos 0465-2.C 52 1/c,12 26 EUCY~ ~Conchi tocidestas 0465-2.0 53 24/c (22-1/c - 20 mG 12-1/c - 12 46) tPt Pre-Tab P9E FAB 3Di 0445.4 54 16 - NP1 - 18 28L Shid. Inst. Pre-Fat PRE FA8 Westingnse 0611'.
55 1/c - 12 M G (Use Type L-15) 50CY L!ghting Okenita 0463-2.3,
14 ITP - 16(JI) (Stact) 600V-Thernoccuole Rockbestes 046T.3 57 ITP - 16(IC:) (Tellow) 600V
'hermocovole Rockbestas 0465.3 54 RG - 11U Triaxial 115 Systen Triaxial 3 rd 0465.4 59 16 - WP9 - 18mG Shid. Inst. Pre ~40 PRE FA3 Westingass 06115
(!uop.3) so 24/c (22-1/c - 20mG & 2-1/c - 12 SG)
Shic. Inst. Pre-Fa6 P'E FA8 Westingnse 0001 51 12 STP - 16 m G
$00V Inst.
Rockbestos 044LJ
TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
g>-
QI-QP-11.3-26A Rev. 7 Page 22 of 42
- CPSES -
iguli () 21005
=
ATTACHMENT 1 (Cont.)
1 trpe OEIC2IPTION 7EMOOR C7 Ttf'9ER 62 6,5T3. - 15 NG
, 600V Inst.
Accibes*ss 0465.3 63 4 STP - 16 N G 600Y Inst.
Rockbestas 0465.3 64 2 STP - 15 ms 600V Inst.
Rockbestos 0465.3 15 1 STP - 16 3 G 600V Inst.
Rockbhos 0465.3 64 1 TP - 15 mG 600Y Inst-Rockbestos 0465.3 (7
48/c Shid. - 16 mG 600V Inst.
3N 0465.4 67 48/c 21d. - 16 3 G PRE FA8 Westingnse 0001 64 24/c Shld. - 16 3G 600V Inst.
Rocxbestas 0465.3 5
22/c Shid. - 16 mG 600V Inst.,
Rocibestas 0465.3 m
12/c Shld. - 16 M G 600V Inst.
Rockbestos 0445.3 71
!/c 21d. - 16 N G 600Y Inst.
Rocatestas 0445.3 72 1 70 - 16 A G EHl.a.
600'I~ ~ 7 nit' Rockbestas 0465.3 72 1 TU - 16 3G SHt.3 MIS Bulk 600Y Inst.
IN 0465.4 73-1 TT - 16 MG SHLtT.
600V Inst.
Roctbestos 0465.3 74 1 "P - 14 NG C.smusnication 600V Inst.
Rocibestos 0465.3 74 2 TU - 16 NG EHLD. MIS aulk SN 0465.4 75 7 TP (6 TP - 161 1 TP - 14) Osuunication 600V Inst.
Rocibestos 0445.3 l
76 7 TP Shld. (6 TP - 16 & 1 TP - 14 2/16 OW 1000V Inst /!wyd Rockbestos 045.3 l
TT 1 STP - 16 (EI) (Purple) 500V-Thermoccuole Rect $estas 0465.3 h5 1 STP - 16 (JI) ($1act) 600V Thernoccuole Rockbestos 0465.3 1
73 1 T"? - 11 (KI) (Tellow) 500V Thermoccuole Roctbestes 0465.3 l
30 1 STP - 16 (TI) (Blue) 500V Therencauole 2ccibestos 0465.3 31 21/c (7 STT) #16 500Y Inst.
Rockbestos.
0465.3 i
l i
32 7 STP - 16 NG Inst. Pre ~ao PRE FAS SN 0467.4 l
33 18 sh!d. 3PR - 22*mG 600V Inst.
84 2G.55 $U Caazial Coaxial SN 0465.4 I
65 1 Shid TWPt - 16 24 Inst. Pre-Taa tyt Orive tax Silicone PRE FA8
$N 0465.4 86 1 shid NPt - 16 NG Inst. Dre-Fab l
t#t Patch Panel Silfcone Ptt FA6 BN 0465.4 l
1
TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
g>-
QI-QP-11.3-26A Rev. 7 Page 23 of 42
- CPSES -
AUG 0 21985 ATTACHMENT 1 (Cont.)
YYpe OE!C2fPff0N VUf002 CP MEM ST UG. *710 MCt Shit
~, 1000V PWR/SYD nockbestos-0465-2.C SS 4/c - 2 4G Shid 1000Y PWR/SYO 2ccthestos 0465-2.C 39 2/c - 6 4G Shid 1000Y PWR/SYO - Rockbestas 0465-2.C
?O 4/c - 10 4G Shid 1000Y CONT /SYO Rocitestos 0465-2.C 11 1/c - 10 SG 1000Y CONT /STU Aockhestas 0465-2.C 12 10/c - 12 MG Shid 1000V CONT /SYU bethestas 0465-2.C 93
- /c - 12 46 Shid 1000Y C fff/SYO Rockbest:s 0465-2.C 94 2/c - 12 4G Shid 1000V CCNT/WYO Hockbestas 0465-2.C 95 Uc - 12 2 4 1000V CONT /SYU Rockbestos 0445-2.C 96 1/c - 14 2G 1000V CONT /SYD 20ckbestos 0465-2.C 17 95 au Co4 sial !wyd SN 0465.4 98 4/c - 8 4G
~~"EtS ~ ~ I.TsN[SYU Rocktestas 0465 2.C 19 2/c - 8 2G 1hld 1000V f.TGN/SYt3 Rockbestas 0465-2.C 100 1/c - 8 EG Shld Stranded (Black Jacket) 1000Y f.TGN/SYO Roethestss 0465-2.C W901 1 - 1000.1Ct 8 Amo 15 a see seg Phase Cooper las Duct P.W. Ind.
0470 6 902 1 - 1C00 MCt I!!00 /mo 15 C Mon !eg Phase Coocer 9us Ouct P.M. Ind.
0470 W903 4 - 1000 m
.'00 /mo 15 & Mon seg Phase Coooer tus Guet
?.W. Ind.
0470 6 911 1 - SO/c f18 MG Pre-Fab Annun Type !?9/M 79E FA8 3 eta 049i W112 1 - 80/c #18 N G Pre-Fab Ancun Type E?t/M 79E FA8 Seta 0491 W913 t/c - 16 E Shld TeMon Jkt.
500V Inst.
AC751 Oc03 6914 7/c - 16 44 Shid Tenon Jkt.
500Y Ins t.
ACPSI OCO3 W915 14/c - 16 4G Todon Jacket 600Y
[nst.
AC?st 0003 W916 4/c - 14 NG Tedan Jacket 500V Inst.
AC?$1 0003 W917 7/c - 14 mG TeMon Jacket 600Y Inst.
AC751 0003 6 918 32/c - 20 NG Shid 91k. Jkt.
600V Inst.
AC?$1 0003 6 919 48/c - 20 44 shid Stk. Jkt.
500Y Inst.
AC?tI 0003 k
--... - -..... -. ~. -
TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
.gp>.
QI-QP-11.3-26A Rev. 7 Page 24 of 42
- CPSES -
AUG 0 219ea ATTACHMENT 1 (Cont.)
type ocC2rPf'on m:00m Cp smscR W920 it-i.zt. Wire 2/c Shid. Jacket (WO77)---
500Y Inst.
20CI 044E.3 W920 TC.ht. Wire 2/c thl'd. Tafton Jacket 500T Inst.
AC75I OCO3 W921 TC.ht. Wire 1/c thid. 7eflon. Jacket SC0Y Inst.
?.CP5I 0003 W 922 48/c - 16 RG Shld 31k. Jkt. Pre Tao SC0Y Inst.
Westingnse 0001
.v-922 Aq/c - 16 4 G Shid. (W O67) 600V Inst.
3N 0445.4 6 923 4/c - 18 MG Tef:el P t-Fab PRE FA8 AC75I 0003 W924 m/c - 20 4G Tef:el Pre-Faa ME FA8 AC75I 0003 W925 2/c Cable (Fleid Nrenased Canies suopIfed by AC75I)
ACPSI 0003 W926 1 - IS/c #16 4G Westinghse 0001 W927 1 - 77/c #16 E G Stk. Jkt.
ME FAS Wes tingnia 0001 W923 1 - 12/c #16 NG Stk. Jkt.
PRE FAB Westingnse 0001 W929 1 - 27/c #16
- G Stk. Jkt;
~ PRE" FA8' ~ --
"Jestfngase 0001 W 930 4/c Cable Stud Ten..'ioist 31act Jacket PRE FA8 Wstingnse V-931 $/c - 12 *G (12'Tg. suopited by vendor) 31act Jacket PRE FA8 TT 3arton 0616 W432 2/c - 14 MG Pre-Fab Pw Chi Type EPR/M PRE FA8 tota 04gl W933 14/c - 16 SG Zhid 11k. Jkt. Pre-Fan PRE FA8 Westingnse C001 W934 18/c - 16 MG Ihld 31k. Jkt. Pre 748 PRE FA8 Westingnse 0001 W935 ;4/c - 16 2G Shld 31k. Jkt. Pre-Fab PRE FA8 Westingnse 0001 W926 42/c - 16 24 shid 81k. Jkt. Pre-Fae PRE FA8 Westingnse 0001 W937 1 shid. N. Quad Annered Inst. Cable Westingnse 0001 l
W92 1-3 Triple ihld. Elk. Jkt.
PRE FA8 kn Eastern 0607 W929 3-STP 4 2 COAZ lik. Jkt.
ME FA8 Gen Eastam 0607 W940 4-177 1 3 Caaz lik Jkt.
Ptf FA8
~en Eastarn 0607 W-941 22/c Caole for A/C Unit Heaters 20' l.ong.
600Y Cont.
7rane C088 W 942 1-5U 31k. Jkt. (ttse W-065) 600Y Inst.
tockbestos 0465.3 l
W943 2/c Cantrol Cable Can Eastern- 0607 W 944 thal Coaxial Cable l
W945 6/c Control Cable Westingnse 0001-W944 !/c Peer Cable. teel Westingnse 000I W-947 t/c C 1 & 4 STP Inst. Caele feel Westingnse 0001 l
TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
glp-QI-QP-11.3-26A Rev. 7 Page 25 of 42
- CPSES -
AUG 0 2198$
ATTACHMENT 1 (Cont.)
type cesC2tPrtos m oon CP uset W948 2/r. Control Catte.
Wstingese 0001 W 949 1 TW Osad - 16 MG Shid.
600V Inst.
Westingrtse 0001 WHO Coax Cable leiden No. 9256 Gen Atanic 0480 WM1 1-STP - 15 EG w/ Yellow Teflon Jkt.
. See Atanic 0480 WM2 3 5T7 & 1/c Multi-Consuetor Assanely Gen Atanic 0480 WM3 L.7f Sensor Caale-IbczaWtisn d964 5 59 AU Coaxia!
Gen Atmeic 0480 WM5 2/c Shid cable Leading Edge Flow Meter 500Y Inst. '
Wstingese 0001 W 956 NIS Triazial Cable Westinghse 0001 W937 24 M Thersoccuole Gelevel 0034 WM8 1 M Thermocouple Delevel 0024 E95g-Coaxial Cable 51k. Jit. Tideo signal Westingnse 0001 WMO 4/c Cable soren Concentrain
~ ~ ~ ~ ~ -
Westingnse 0001 WM1 f/c Cable Soren Concentrain 4stingnse 0001 WM2 3-517 3 aron Concentrain 4stingnse 0001 WM3 25/c Seisste RC3t Ifnenetrics 0481 WM4 3 51717/c Shld Selsric Inst. Cable Cinenetrics 0481.
WM6 1 - Shld TW Osad Seisefe Inst. Catie Etnenstrics 0481 WM7 8/c - 10 Pwrict12 eel Soent Nel hol 3 ridge Crane -
Vestingnse Oc01 E963 3/c Inst. Cable Concuctivity Calls LeedsaNort.*tuo 0017 WM9 1 STP - 15 N G Vestinghouse 0001 W170 2-1/c.#U O M G (Use WOIS)
L12 1/c - 12 Solfd 11k/31k 600Y Lignting Okonita 0465-2.3 L12A 1/c - 12 Solid 5tk/Wht 600Y Lfgttting Okontte 0465-2.3 G3 1/c - 12 Solid 91k/ Ped 500Y Lignting Otonita 0465-2.3 U2C Uc - 12 Solid 51k/51w 50cv Lfgnting
.0konite 0465-2.1 ud4 Uc - 12 Solid Org/31k 600V Lignting Okontte 0465-2.3 L14 1/c - 12 Solfd Org/W e 500Y Lfgnting Okontte 0465-2.3 Mac t/c - 12 Solid Org/ Red 600Y Lignting Okontte 0465-2.3 udo Uc - 12 Solfd Org/81w 600V Lfgnting Okontte 0465-2.3 L15F Uc - 12 Solfd alk/ Gen 600Y Lignting Okontte 046562.3 L15G 1/c - 12 Solfd Org/ Gen 600V Lignting Okonite 0465;2.3 1
~.
~.
TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
P QI-QP-11.3-26A Rev. 7 Page 26 of 42
- CPSES -
AUG 0 21985 ATTACHMENT 1 (Cont.)
y titictfFrt0M te00n cp.st,Ngf.!t u!N 1/q,-12 Solfd Gen / Gen 600Y Lfgnting Okonfta 0465-2.3 L18 Uc - 12 hiid Gent!1k 600V.
Lignting Okontta 0465-2.3 LidA Uc - 12 Solid Grn/'At 600Y Lignting Okonita 0465-2.3 us Uc - 12 !alfd 3rn/ Red 600V L!gnting,
Okonita 0465-2.3 C6C Uc - 12 !alfd Gm/51w 600Y Lignting Okontta 0465-2.3 u5 1/c - 12 Strnd. 31t/51k 600V Ffzu re L:q Okonita 0465-2.3 u!A Uc - 12 Strnd. 31kWht 600V Fixare Ltg Okonita 0465-2J us Uc - 12 Strnd. h/51k 600Y Ffxture Ltg Okonita 0465-2.3
- LISC t/c - 12 Strnd. Org/'At 600Y Ffzure Ltg Okonita 0465-2.3 USD Uc - 12 Strnd. Gen /51k 600Y Ffzture Ltg Okonita 0465-2.3 u!E Uc - 12 Strnd. Gen /Wht.
600V Ffzm re Ltg Okontte 0465-2.3 u3 1/c - 10 Selfd 31k/81k 600Y Lfqnting-Okontta 0465-2.3 L1*A t/c - 10 !alid 31kWht
- 600Y, Lfgnting Okonita 0465-2.3 u3 1/c - 10 !alfd 31k/ Rad 600V Ligntfnq Okontte 0465-2.3 L12 Uc - 10 !alfd 41k/5tw 600Y Lignting t!konita 0465,2.3 L1 2 Uc - 10 foifd 31k/ Gen 600Y Lighting Okontta 0465-2.3 L14E Uc - 10 !alid Org/Bik 600Y Lfgiting Okonita 0445-2 3 ueF 1/c - 10 Solid Org/Wht 600V Lfgnting Otonita.
0465-2.3 uas Uc - 10 Solid Org/ Red 600V Lightfag Okonita 0465-2.3 ueM t/c - 10 !alid Org/51w 600V Lfgnting Okontta 0465-2.3 uaJ Uc - 10 !alid Org/ Gen 600V Lfgnting Okonita 0465-2.3 LtsB Uc - 10 !alid 3rn/51k 600V Lignting Okonita 0465-2.3 f16E 1/c - 10 folid Gen /Wht 600Y Lfgnting Okonita 0465-2.3 U6F Uc - 10 !alid Gen / Red 600V Lfqnting Okontte 0465-2.3 U6E 1/c - 10 !al fd Gen /81w 600V Lfgnting Okonita 0465-2.3 UGH Uc - 10 folid Gen / Gen 600Y Lighting Okonita 0465-2.3 L12 2/c - 5 AldG Strnd.314ca 500V Lfgnting Okonita 0465-2.3 G1K
$00 MCt Sare Cooser Land Alloy Sare Gend. Cable 0465-2.A
TUGC0 INSTRUCTION TEXAS UTILITIES GENERATING CO.
e QI-QP-11.3-26A Rev. 7 Page 27 of 42
- CPSES -
AUG 0 21985 ATTACHMENT 1 (Cont.)
TrM CEIC2fPff0N ypong cp wpgg GIL 1/0,3are Cancer Laed Alloy Bare h d. Caole 3465-2.A GT 2/0 3are Cocoer Land Alicy 3are Geno. Cable al_ZSC2 GII.
14 !are Cooper Lead Alloy 3are Gend. Cacie R127023 CE 500 C 34re Cooper 34re h d. Caote c443.g.A EF 1/0 !are Cooper Sare Gend. Cable 0465.-2.A G
2/3 'gare Cooper 34re Gend. Cacie C465-2.A G
12 hre Coooer Sare Gend. Cable osss.t.A EJ M 34re Cooper 3are Gmd. Caofe 0465-2.A G
18 34re Cocoer 3are Gend. Caele 0465-2.A 5018 ZIO %ser Security fyste'is 500Y 6ser Okonita 3:54 GIS 2/0 Groundinq Iecurity Systens
- mgl.-
Emd Cabl~e eRingas 352 2/c #7 Direct furial Roaesay L!gnting R12234 084 3/c 14 Direct Serial m y I.fqnting m
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9 TUGC0 INSTRUCTION TEXAS UTILITIES GENEI1ATING CO.
p QI-QP-11.3-26A Rev. 7 Page 32 of 42
- CPSES -
AUG 0 21985 ATTACHMENT 2 (Cont.)
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TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
Page 33 of 42 aus n as
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ATTACHMENT 2 (Cont.)
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TUGC0 INSTRUCTION I
QI-QP-11.3-26A Rev. 7 TEXAS UTlLITIES GENERATING CO.
Page 34 of 42
- "' 8 -
AUG 0 21985 ATTACHMENT 3 CCMANCHE PEAK STEAM ELECTRIC STATION I 2 INSPECTION REPCRT ata scusserion ELECTRICAL CABLE INSTALLATION $actnriricarion so, pesrumnucruas atstaarian
.I vtc.ac.
p tv.
au.a.c. acc. a etv. a cm ac.
- sant ca rtsr c:u17. I:or. m.
si il O!-0P-11.3-25A Rev.
- l t.9 is peOciss Q 7et InstattAf ton
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] PRtits?
l taspt:* ton VtRIFlcAfl0A T!Ds MsPtCTIM ins #F:T!D
' ItsP. 'Esdits l O ras,teri = c rettica. Att A, ticAetc rrt s sAristActcar
. O Insstettom c:PPLt'ts. vesAT!srACORT IftPs Lisit3 IELOW Cc tasticf0a cart g
ersa me.
INSPECTION ATTRIBUTES 33 OArt tr I
ph 11 13 l
1.
Verify cable identified.
l l l l l l 2.
Verify minimum raceway identification.
l l l l 3 l l
L Verifv no eullino hazards.
I l !
l i i l
I 4.
Verify Cable Pull Card I l !
l A.
Multiole eull reouired.
l l l l
B.
Calculation sheet rec 11 red.
I I I I
C.
Revision cede --- in aoorement with r2-1700 Sec. 98.l l I I
I I 5 5.
Verification of Cable l l A.
Ve*1fy cable color and tvoe.
I I I B.
Verify cable free of defects.
l l l C.
Verify NIS Cable Reel Test is complete.
l l l l
I D.
Verifv Triarial cable installed inside containment l l l l
1s Tefrel.
l l l E.
Verify Triaxial cable installed outside containment I l I is XLPE.
I l i I
I i I 6.
Witness swabbing activities.
I I l l
l i l I 7.
Tension Monitoring Device (if recuired) i l l A.
Verify tension device procealy calibrated.
I I I B.
Witness cable orcoerly attached.
I I I
(
O.
Witness tension device (if recuired) l l l l
1.
Maximum tension allowed.
I I l l
2.
Actual tension witnessed.
l l l l
(Continued on Pace 2)
I l l l
E26/01 6/85
.'. e TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 Page 35 of 42 TEXAS UTILITIES GENERATING CO.
j
- ens: -
AUG 0 21985 ATTACHMENT 3 (Cont.)
C MANCHE PEAK STEAM ELECTRIC STATION INSPECTION REPORT
,, 2 FOR FULL MEADINOS, IEE SHEET 1 m-im I_
l
~
oc
,,, s i a.
oart,
sia==
8.
. Verify Cable Pulling Operations i
A.
Verify immediate cable pulling area is free of I
! l pulling hazards.
l }
B.
Verify minimum bend radius.
I C.
Verifv sull ooints have been utilized.
l D.
Verifv unscheduled ou11 boxes.
l l E.
Verify cable damage.
l I F.
Verify cable slack.
l l 3.
Verifv cable route.
I l H.
Verify cable lubricant.
l l l
l t I
9.
Verify cable tie down.
l l I
10.
Verify power cable soacino.
I 11.
Verify separation requirements (for air droos only).
I i
12.
Partial pulls l
Cable 4 was partially oulled l
Beginning raceway l
Through raceway l
iosass: taas setts. Lic.)
i l
l 1
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TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 Page 36 of 42 TEXAS UTILITIES GENERATING CO.
)
/
-cms-u AUG 0 21985 ATTACHMFNT 4 Minimum Maximum Bending Outside Cable Radius Diameter 600 Volt Power Cable ******
1/c 750 MCM 4.48" 1.282" 1/c 500 MCM 3.21" 1.072" 1/c 350 MCM 2.82" 0.943" 1/c # 4/0 1.85" o,740#
Triplex # 4/0, 5.57" 1.588" Triplex # 2/0 4.73" 1.352" 1/c #2 1.30" 0.430" Triplex # 2 2.91" 0.966" 2/c #2 3.27" 1.083" 3/c #4 3.09" 1.027" 1/c # 2/0 1.58" 3/c # 6 2.79" 0.928" 2/c #6 2.49" 0.831" 3/c #8 1.85" 0.737" 2/c #8 1.73" 0.693" 3/c # 10 1.53" 0.611" l
1/c f 10 0.412 0.206 1/c # 8 0.532 0.266 1/c # 6 0.668 0.334 1/c # 4 0.764 0.382 fl0TE:
If the case exists where no bending radius is listed for a conductor, use the bending radius of the next larger size conductor that is listed.
8KY Power Cable ******
1/c 500 MCM 18.64" 1.490" 1/c 350 MCM 16.92" 1.350" 1/c # 4/0 14.76" 1.180"
?
1
TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTil.lTIES GENERATING CO.
Page 37 of 42
.)
- CPSES -
AUG 0 21985 ATTAClfMENT 4 (Cont.)
Minimum Minimum Maximum 8ending Radius Bending Radius Outside for Cable Being for Permanent Diameter Installed Under Cable Training Item Pulling Tension No.
Descriotion (Inches)
(Inches)
(Inches) 600 Volt Instrument Cable 1
24/C (12 STP) #16 3.12 2.08 1.17 2
12/C ( 6 STP) #16 2.08 1.04 0.85 3
8/C ( 4 STP) #16 2.08 1.04 0.72 4
4/C ( 2 STP) #16 2.08 1.04 0.62 5
2/C ( 1 STP) #16 2.08 1.04 0.36 6
28/C #16 1.92 1.44 0.95 7
24/C #16 1.92 1.44 0.93 8
22/C #16 1.92 1.44 0.89 9
12/C #16 1.44
.96 0.67 10 5/C #16
.96
.48 0.47 11 4/C (1 Twisted Quad) #16 2.40 1.20 0.43 12 3/C (1 Twisted Triad) #16 2.16 1.08 0.40 13 2/C (1 Twisted Pair) #14 2.24 1.12 0.37 14 14/C Composite Cable (6 Pair
.d16 & 1 Pair #14) 2.24 1.12 0.81 15 14/C Composite Cable (7 Twisted Pair),10 mil Copper Tape Shield 11.34 9.72 16 1 Twisted Pair #16 1.92
.96 0.38 300 Volt Thermocouole Extension Wire 1-4 1 STP #16 Solid 1.92
.96 5-6 1 TP #16 Solid 1.92
.96
c e
TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 Page 38 of 42 TEXAS UTILITIES GENERATING CO.
)
- cPsas -
AUG 0 91985 ATTACHMENT 4 (Cont.)
Minimum Minimum Maximum Bending Radius Bending Radius Outside
'- ~
for Cable Being for Permanent Ofameter Installed Under Cable Training Item Pulling Tension No.
Descriotion (Inches)
(Inches)
(Inches)
Switchyard Cable - 1000 Volt Power Cable 1
1/C #750 MCM Shielded 20.72 17.76 2
4/C #2 Shielded 17.92 15.36 3
2/C #6 Shielded 11.62 9.96 1000 Volt Control Cable 1
10/C #12 Shielded 14.0 12.0 2
7/C #12 Shielded 10.92 9.36 3
4/C #10 Shielded 10.08 8.64 4
2/C #12 Shielded 7.70 6.60 5
1/C #10 2.00 1.00 6
1/C #12 1.84
.92 7
1/C #14 1.68
.84 Switchyard Cable & Lighting Cable 1
1/C #8 1000V Shielded 6.75 5.78 2
2/C #8 1000V Shielded 9.98 8.56 3
4/C #8 1000V Rodent-proof 11.20 9.60 600V Coooer Control Cable 1
12/C #12 1.92 1.28 0.82 2
9/C #12 1.28
.64 0.73 3
7/C #12 1.28
.64 0.63 4
5/C #12 1.28
.64 0.58 5
3/C #12 1.28
.64 0.46 6
2/C #12 1.28
.64 0.44 7
1/C #12 1.28
.64 0.21 8
4/C #10 1.44
.72 0.60
s.
TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
Page 39 of 42 g
_ cnu _
AUG 0 21985 ATTACHMENT 5 CABLE PULL CARD ROUTE:
Equip. A 7 T13GCCM20
---.9 T13GCCM21
- T 13GCCM22 7 C-13G i l 7 54 7TIGSCE66 7 T13GSCE6 7 2T13GSCE68 7 PNL IDG-02A
/8 19 20 21 2 2.
23 24-25 24
.. _. t,_,
+
+
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.i_ _ _ _ _ _ _. _ _,I m'
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T13 G S C 5 i
y i_
65 66 G7 ce c9 i
7o I
I I
I lb G 02A 1.
Cable AG131263 leaves Equip. A and enters tray T13GCCM between segment (node) numbers 19 and 20.
2.
Cable exits tray T13GCCM segment (node) number 21 instead of 22 into conduit C-13Gil754.
This is acceptable because node 21 is within the route specified on the Cable Pull Card.
3.
Cable exits conduit into tray ' T13CGCE between segment (node) numbers 66 and 67.
4.
Cable exits tray T13GSCE between segment (node) numbers 69 and 70.
This is not acceptable!
Enginear shall change Cable Pull Card with DCA.
ca,m _...__. -
.._.~.m.._..
.ft.
TUGCO INSTRUCTION 7
QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
Page 40 of 42
)
- casas -
AUG 0 21985 ATTACHMENT 6 COMANCHE PEAK STEAM ELECTRIC STATION
I INSPECTION REPORT ITEA M5CAIFTICS I MsIIFILAI40h 40.
$tsTEM/simCTual Es;r.mATIOn Electrical Cable Removal l Cable #
3 ptE.uC.
REY.
Rif.0.C. 00C. & Atv. & CmanGt no.
jalAsuBt On Ttil t@lP. 4MNI. 50.
ES-100 01.op.II.3 26A, Rev.
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0,tRIFICAi!0#
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.c.srattarian on.srittar:0.
O rrnat O retics lesPECTIon v
Inspection insatCT!N InsPtCf!On q
tasp. etsutis O insettt:0 Caettito, att aceticastt trois satisiaCrone o INSPECTION COMPttT(0, UusAf!sFAC70Af IfCMs t!sitt sitov QC InsPECTDA 0 Art to 1TDi me.
INSPECTION ATTRIBUTES 3
3 stdruac Gart tt tr 5
i3 1.
VERIFY CABLE REMOVAL OPERATI0r:S A.
Verify cable ou11 bcxes are utilized B.
Verify cable did not sustain damage as a result i
of the orocess l l I
C.
Verifv bend radius has not been violated l l l D.
Verifv oroDer cable identification l l l E.
Verify no raceway hazards I
l l
F.
Verify maripus cable tension carameters were not I
....o.o l
~
G_
iterifv enhle ends are sealed l
M f f RN msnhar reenedad in block 14.
I I
I I
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I I aceants (mss.setts.tTC.)
(
IRN#
14
!.R. CLOSED O
u 1.
E26/02 2/85
1.
a TUGC0 INSTRUCTION
~*
QI-QP-11.3-26A Rev. 7 TEXAS UTILITIES GENERATING CO.
Page 41 of 42
)
- CPSE3 -
AUG 0 21985 ATTACHMENT 7 COMANCitE PEAK STEAM ELECTRIC STATION INSPECTION REPORT 5".
1 IILs O(scalPflon 10 tar!7&CAllen no, srsT[pss auciuat OL,51&nAtten CABLE REMOVAL M
3 57tC.ac.
Elv.
f EF.O.C. 00C. 6 aty. & CMaGI me.
MLAsuat On TEST (QulP. ID(mi. no, s
sl01-QP-11.3 26A Rev.
a at a5t^t urica O iastatu'ioa O riaA O 'atttst O in e actss O 'CRlr! CATION ins 7tCTIon V
lasPCCTICE lasptCtION Inspt:f!CN q
ansp. etsutts O iasercTica cientrica. att aarticante irtns sarisrac:cir x tasitctca cart O ias><cTiea coantrico v=sarisracica, ircas tisito actov i,
11LM mo.
6 INSPECTION ATTRIBUTES 33 cart 3,M E
13 11 t r!
I l l 1.
Verify bend radius has not been violated.
l l 1
?.
Verify cable (s) have not sustained damaQe (i.e. cuts or
!l l nicks in cable incket).
I I l I
I l l
3.
Verify cabit(s) suecorted.
I I I I l 4
Recorded aoolienble cable trav nece(s) in Block 14 I I I I 5.
!!RN number recorded in block 14.
I l l
l l
I I
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i I l l l l stmars (DWCs. SPECS.tTC.)
Is 8(tA'Eg aC3 n0.
DATL td I.R. CLOSED O
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E26/04 2/85
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s e o r TUGC0 INSTRUCTION QI-QP-11.3-26A Rev. 7 Page 42 of 42 TEXAS UTit.lTIES GENERATING CO.
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- CPSES -
AUG 0 21985 ATTACHMLNT 8
- CMANCHE 3E AK STEAM Ewi:TRIC S TATion I
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'NJPECTICN RCPORT jaa eram cascmar.on pc o nr m.da ao.
pis.zwe sraucrun co,. mar.cn ELECTRICAL CABLE INSTALLATION d CABLE e
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Qc IN8PCCTION ATTRISUTES m.7gJgayg I
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!. I Cable Card Revision l l !
I All info en Daavious Caed Transcribed I ll I
I (No festallatinn Chanoa oaouiradi l' I l i
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OFFICE MEMOR ANDUM Historical File cien no. Texas september 5, 1985 T,
Re-numbering / Deletion of Procedures / Instructions Subject The following Procedures / Instructions have been deleted as of the effective dt.te of QI-QP-11.3-26 Rev. 23.
nn QI-QP-11.3-26.2 QI-QP-11.3-26.3 QI-QP-11.3.26.4 QI-QP-11.3-26.5 QI-QP-11.3-26.6 QI-QP-11.3-26.7 QI-QP-11.3-34
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