ML20137K188

Corrected Pages 23,39,50 & 51 to Insp Rept 50-263/96-09,in Order to Correct Errors in Rept

ML20137K188
Person / Time
Site:	Monticello
Issue date:	03/24/1997
From:	NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20137K180	List: ML20137K176 ML20137K188
References
50-263-96-09, 50-263-96-9, NUDOCS 9704040262
Download: ML20137K188 (4)

See also: IR 05000263/1996009

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E1.7 Inadeouate 50.59 Review identified For Safety Review item 96-016

a. Insoection Scooe

The inspectors reviewed SRI 96-016, "1996 FOI identified USAR Changes,"

Revision 0, Addendum 4, dated October 23,1996. The SRI provided a description

and evaluation of an USAR change that was identified from the HELB design basis

document Follow-On item (FOl) 94-0012, " Pipe Breaks at RHR, CS and SBLC

Containment Penetrations," dated February 15,1994.

b. Observations and F,iMne:

The SRI proposed 16 changes to the USAR concerning pipe breaks at containment

penetrations, which, on the surface, appeared to be mostly editorial in substance

(e.g., the changes provided additional information and references for clarification,

minor wording changes which supposedly did not affect the licensing- or

design bases of the plant. However, upon further review, the inspectors noted that

the SRI revision was much more complicated; the licensee was actually redefining

l high energy line break locations.

Paragraph Deleted

Paragraph Deleted

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The inspectors noted that, although the SRI provided a " Reason" section for each

identified change, not all reason sections adequately explained the basis or provided

justification for the change. For example, on page 6, the reason for changing

20 gallons to 2 gallons was not adequately justified (i.e., What calculation, if any,

was used to confirm this volume? What isometric drawing (s) showed the pipe

l location? What was the siaeed length of the pipe?). The licensee was able to i

answer each of these questions satisfactorily for this case: however no written i

justification was provided. The failure to provide a bases for determining that these l

changes did not involve a USQ is considered an example of a violation of 10 CFR l

50.59(b)(1) (50-263/96009-10(DRS)).  !

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9704040262 970324

PDR ADOCK 05000263

G PDR

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licensee committed to revising the administrative procedure for special tests to i

address offsite testing being performed to address onsite issues. The licensee also

committed to provide training to the engineering staff regarding the requirements

for written procedures and acceptance criteria. The inspectors observed that the

actions taken would ensure that the particular violation of test controls would not

recur. This item is closed.

E8.2 (Ooen) Unresolved item 50-263/96005-03: Justification for use of SRI 95-002 to

isolate cooling water to the core spray motors. As discussed in Section 04.1, the

licensee had committed to reevaluating the test results prior to isolating cooling

water to the core spray pump motors. As of the inspection, no official evaluation i

had been performed and SRI 95-002 had not been revised. This item remains open.

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E8.3 (Closed) Unresolved item 50 263/96005-04: The licensee reperformed the RHR

room heatup calculation. The new calculation, CA 96-113, " Temperature of RHR

Rooms During DBA LOCA," revised the input assumptions discussed in the

unresolved items and determined that the maximum room temperature would be j

approximately 141 F. The inspectors only reviewed the input parameters, such as

river temperature, service water flow to the coolers, and motor heat input, The

inspectors concluded that the concems raised in Inspection Report 96005 were

resolved. This item is closed.

V. Manaaement Meetinas

X1 Exit Meeting Summary

On January 8,1997, the inspectors presented the inspection rest!!!e to the Plant Manager.

The licensee acknowledged the findings presented.

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The inspectors asked the licensee whether any materials examined during the inspection

l should be considered proprietary. The licensee identified some of the documents used in

l this inspection as company proprietary; these are so noted in the list of documents

l reviewed at the end of this report. The proprietary information was either destroyed or

l returned to the licensee following issuance of the inspection report.

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OPERATING EXPERIENCE ASSESSMENTS

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MSCP 21-95-003 Perfex Heat Exchanger Containment Cooling, Part 21 Notice (GE) j

j MSCP 21-95-004 Unanalyzed Water Hammer Loads, Part 21 Notification from General

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Electric (SC95-01) i

SIL 375 Power Supply for Discharv Line Fill Systern on BWR 4/5/6 ECCS and

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RCIC System

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PREOPERATIONAL TESTS

01-17-70 Pre Operational Test Procedure A 8 Residual Heat Psanoval I

i 08 22 70 RHR Pre-op Test Report

09-10-70 Residual Heat Removal Pre-op A-8 - Amendment 11

09-10-70 Pre-operational Test Procedure A-8 Residual Heat Removal

06-30-72 Summary Report for Pre-operational Tests and Startup Test Results

) EOCEDURES  ;

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Administrative Procedures

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4 4 awl-01.01.01 Administrative Controls Program, Rev 4

4 awl-04.05.01 General Work Controls, Rev 10

{ 4AWi-04.05.02 Requesting Work and Work Order preparation, Rev 11

4AWi-04.05.03 WO Review, Rev 10

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4 awl-04.05.04 Conduct of Maintenance, Alterations and Design Changes, Rev 8

} 4AWi-04.05.05 WO Closeout and Disposition, Rev 7

4AWi-05.06.01 Safety Review Item, Rev 4

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4AWi-06.01.05 Alterations Process, Rev 5

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4AWi-09.04.01 Inservice Testing Program implementation, Rev 4

! N1 awl-05.1.12 Plant Design Change Review Package Preparation, Review and Approval

Form 3629, Rev 5

EWi-09.04.01 Inservice Testing Program, Rev 3

i MWi-3.M.2.01 AC Electrical Load Study

l l Desian Basis Document Sucoort Procedures (Proorietarv)

SGP-02 Design Basis Document Procedures

. SGP-02.01 Preparation of Design Basis Documents

! SGP-02.02 Evaluation of Source Documents in Generating Design Basis Documents

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SGP-02.03 System Design Basis Documents Writers Guide

SGP-02.04 Topic Design Basis Documents Writers Guide

SGP-02.06 Structure Design Basis Documents Writers Guide

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SGP-02.07 Identification, Validation, Tracking, and Evaluation of Configuration

Management Follow-on Items and Resulting Corrective Actions

SGP-02.08 Design Basis Document Verification

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SGP-0*LO9 System Information Document Writers Guide

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Desian Procedures

MOV-00 MOV Introduction, References, and Definitions, Rev 0

, MOV-01 MOV Program Document

MOV-02 MOV Engineering Standards

i l NAP 1.001 A Policy and Procedure Directive, Rev 15 (Proprietary)

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l NAP 3.006T Monticello Methodology Change, Rev 2 (Proprietary)

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Emeraency Ooeratino Procedure Flowcharts (Proorietarv) '

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C.5-1100 Rev 4, C.5-1200 Rev 5, C.5-1205 Rev 2, C.5-1300 Rev 4, C.5-1400 Rev 4,

j C.5 2003 Rev 5, C.5-2004 Rev 5, C.5-2006 Rev 5, C.5-2007 Rev 7, C.5-3403 Rev 0 i

Maintenance Procedures

4018PM Spare ECCS Motors (Electrical Inspection), Rev 7

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4019PM Spare ECCS Motors (Mechanicalinspection), Rev 4 q

40440CD RHR Loop A Leak Rate Test, Rev 5

40450CD '

RHR Loop B Leak Rate Test, Rev 5

4180PM RHR Pump, Rev 2

4181-1 PM 11 RHR Pump Motor, Rev 3

4181-2PM 12 RHR Pump Motor, Rev 4

4181-3PM 13 RHR Pump Motor, Rev 4

4181-4PM 14 RHR Pump Motor, Rev 4

4181-10CD 11 RHR Pump Motor, Rev 1 [-

4181-20CD 12 RHR Pump Motor, Rev 1

4181-3OCD 13 RHR Pump Motor, Rev 1

4181-40CD 14 RHR Pump Motor, Rev 1

4182PM RHR System, Rev 6

4229-20CD RHR 2-2 AND RHR-2-4 Pump Discharge Check Valves, Rev 0

4229-2PM RHR B Pump Discharge Check Valve, Rev 0

4821 1PM RHR System A Electrical Maintenance, Rev 1

4821-2PM RHR System B Electrical Maintenance, Rev 1 q

4821-10CD RHR System A Electrical Maintenance, Rev 3

4821-20CD RHR System B Electrical Maintenance, Rev 2 i

4862PM Shutdown Cooling isol Valve Electrical Maintenance, Rev 2 I

48620C Shutdown Cooling isol Valve Electrical Maintenance, Rev 1 1

4863PM Head Spray Valve Electrical Maintenance, Rev 1 1

48630CD Head Spray Valve Electrical Maintenance, Rev 1

4906PM Air Supply Check Valves, Rev 2

4916-110CD Lubrication; SW & SE Rx Bldg Equipment Rooms, Rev 2

4916-11PM Lubrication: SW & SE Rx Bldg Equipment Rooms, Rev 8

4916-20PM Lubrication - Miscellaneous, Rev 9

4920-40CD Replacement of SV-1994 (11 RHR Pump Minimi.m Flow), Rev 2

4920-50CD Replacement of SV-1995 (12 RHR Pump Minimum Flow), Rev 2

4920-60CD Replacement of SV-1996 (13 RHR Pump Minimum Flow), Rev 2

4920-70CD Replacement of SV-1997 (14 RHR Pump Minimum Flow)

7110 , RHR System Instrument Maintenance Procedure, Rev 13

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