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                                                    SALP 4
.
                        SALP BOARD REPORT
SALP 4
            U.S. NUCLEAR REGULATORY CON 4ISSION
SALP BOARD REPORT
                          REGION III
U.S. NUCLEAR REGULATORY CON 4ISSION
        SYSTEMATIC ASSESSMENT OF LICENSEE PERFORMANCE
REGION III
                  50-266/84-09; 50-301/84-07
SYSTEMATIC ASSESSMENT OF LICENSEE PERFORMANCE
                      Inspection Report No.
50-266/84-09; 50-301/84-07
                    Wisconsin Electric Power
Inspection Report No.
                        Name of Licensee
Wisconsin Electric Power
                    Point Beach Units 1 and 2
Name of Licensee
                        Name of Facility
Point Beach Units 1 and 2
          April 1,1983 through September 30, 1984
Name of Facility
                        Assessment Period
April 1,1983 through September 30, 1984
                                    .
Assessment Period
        ohk PDR
.
ohk
PDR
E
E


  o
s
    s
o
      -I. INTRODUCTION
-I.
                                  p.
INTRODUCTION
          The Systematic Assessn.9nt of Licensee Performance (SALP) program is
p.
          an integrated NRC staff effort to collect available observations and
The Systematic Assessn.9nt of Licensee Performance (SALP) program is
          data on a periodic basis and to evaluate licensee performance based
an integrated NRC staff effort to collect available observations and
          upon this information.     SALP is supplemental to normal regulatory
data on a periodic basis and to evaluate licensee performance based
          processes used to ensure compliance to NRC rules and regulations.
upon this information.
          SALP is intended to be sufficiently diagnostic to provide a rational
SALP is supplemental to normal regulatory
          basis for allocating NRC resources and to provide. meaningful guidance
processes used to ensure compliance to NRC rules and regulations.
          to the licensee's management to promote quality and safety of plant
SALP is intended to be sufficiently diagnostic to provide a rational
          construction and operation.
basis for allocating NRC resources and to provide. meaningful guidance
          A NRC SALP Board, composed of staff members listed below, met on
to the licensee's management to promote quality and safety of plant
          November 16, 1984, to review the collection of performance observations
construction and operation.
          and data to assess the licensee performance in accordance with the
A NRC SALP Board, composed of staff members listed below, met on
          guidance in NRC Manual Chapter 0516, " Systematic Assessment of Licensee
November 16, 1984, to review the collection of performance observations
          Performance." A summary of the guidance and evaluation criteria is
and data to assess the licensee performance in accordance with the
          provided in Section II of this report.
guidance in NRC Manual Chapter 0516, " Systematic Assessment of Licensee
          This report is the SALP Board's assessment of the licensee's safety
Performance." A summary of the guidance and evaluation criteria is
          performance at Point Beach for the period April 1,1983 through
provided in Section II of this report.
          September 30, 1984.
This report is the SALP Board's assessment of the licensee's safety
          SALP Board for Point Beach:
performance at Point Beach for the period April 1,1983 through
          J. A. Hind, Director, Division of Radiation Safety and Safeguards
September 30, 1984.
          R. L. Spessard, Director, Division of Reactor Safety
SALP Board for Point Beach:
          C. J. Paperiello, Deputy Director, Division of Reactor Projects
J. A. Hind, Director, Division of Radiation Safety and Safeguards
          I. N. Jackiw, Chief, Projects Section 2B
R. L. Spessard, Director, Division of Reactor Safety
          R. L. Hague, Senior Resident Inspector
C. J. Paperiello, Deputy Director, Division of Reactor Projects
          R. J. Leemon, Resident Inspector
I. N. Jackiw, Chief, Projects Section 2B
          Bruce L. Burgess, Project Inspector / Manager
R. L. Hague, Senior Resident Inspector
          Tim Colburn, Project Manager, ORB-3/DL/NRR
R. J. Leemon, Resident Inspector
          Frank Rowsome, AD/ Tech./ DST /NRR
Bruce L. Burgess, Project Inspector / Manager
Tim Colburn, Project Manager, ORB-3/DL/NRR
Frank Rowsome, AD/ Tech./ DST /NRR
,
,
                    e-                                 ,-
e-
,-


                                                                    _     _             .                       -.__
_
                                                                                                                                            ,
_
                                                                                                                                            '
.
                                  .
-.__
  e     .p
,
      '
'
          II. CRITERIA-
.
              The licensee performance is assessed in selected functional-areas                                                           '
e
                depending whether the facility is in a' construction, pre-operational
.p
                or operating phase. Each functional area normally represents areas
'
              .significant to nuclear safety and the environment, and are normal                                                         '
II.
                programmatic _ areas.       Some functional areas may not be assessed because
CRITERIA-
                of little or no licensee activities or lack of meaningful' observations.
The licensee performance is assessed in selected functional-areas
                Special areas may.be added to highlight significant observations.
'
                One or more of the following evaluation' criteria were used to assess
depending whether the facility is in a' construction, pre-operational
                each functional area.                                                                                                     '
or operating phase.
                1.   Management involvement .in assurinC quality.
Each functional area normally represents areas
                2.   Approach to resolution of technical issues from a safety standpoint.
.significant to nuclear safety and the environment, and are normal
l               3.   Responsiveness to NRC initiatives.
'
                4.   Enforcement history.
programmatic _ areas.
J.             5.   Reporting and analysis of reportable events.
Some functional areas may not be assessed because
                6.   Staffing (including management).
of little or no licensee activities or lack of meaningful' observations.
                7.   Training effectiveness and qualification.
Special areas may.be added to highlight significant observations.
!-             However, the SALP Board is not limited to these criteria and others may
One or more of the following evaluation' criteria were used to assess
                have been used where appropriate.
each functional area.
!               Based upon the SALP Board assessment each functional area evaluated
'
                is classified into one of three performance categories. .The definition
1.
i               of these performance categories is:
Management involvement .in assurinC quality.
2.
Approach to resolution of technical issues from a safety standpoint.
l
3.
Responsiveness to NRC initiatives.
4.
Enforcement history.
J.
5.
Reporting and analysis of reportable events.
6.
Staffing (including management).
7.
Training effectiveness and qualification.
!-
However, the SALP Board is not limited to these criteria and others may
have been used where appropriate.
!
Based upon the SALP Board assessment each functional area evaluated
is classified into one of three performance categories. .The definition
i
of these performance categories is:
i
i
!
!
                Category 1:         Reduced NRC attention may be appropriate. Licensee man-
Category 1:
                agement attention and involvement are aggressive and oriented toward
Reduced NRC attention may be appropriate.
                nuclear safety; licensee resources are ample and effectively used so
Licensee man-
l               that a high level of performance with respect to operational safety or                                     e
agement attention and involvement are aggressive and oriented toward
!               construction is being achieved.
nuclear safety; licensee resources are ample and effectively used so
                Category 2:         NRC attention shoulo be maintained at normal levels.
l
                Licensee management attention and involvement are evident and are
that a high level of performance with respect to operational safety or
e
!
construction is being achieved.
Category 2:
NRC attention shoulo be maintained at normal levels.
Licensee management attention and involvement are evident and are
concerned with nuclear safety; licensee resources are adequate and
,
'
'
                concerned with nuclear safety; licensee resources are adequate and                                                      ,
are reasonably effective such that satisfactory performance with
                are reasonably effective such that satisfactory performance with
respect to operational safety or construction is being achieved.
                respect to operational safety or construction is being achieved.
Category 3:
                Category 3:         Both NRC and licensee attention should be increased.
Both NRC and licensee attention should be increased.
                Licensee management attention or involvement is acceptable and
Licensee management attention or involvement is acceptable and
    "
considers nuclear safety, but weaknesses are evident; licensee
                considers nuclear safety, but weaknesses are evident; licensee                                                       *
*
                resources appear to be strained or not effectively used so that
"
                minimally satisfactory performance with respect to operational                                 ,
resources appear to be strained or not effectively used so that
                safety or construction is'being achieved,
minimally satisfactory performance with respect to operational
                                                                                                  a
,
safety or construction is'being achieved,
a
w
w
2                                                                 2;
2
                                                                      ,
2;
                                                                                                                        e
e
                      . , - . . _       _   _ , _ _ , _ . _ . _,           . . , , . . . , - , , , , _ , , . _     , ,,   . , . -   _
,
.
. , - . . _
_
_ , _ _ ,
_ . _ . _,
.
.
. , , . . . , - , , , , _ , , . _
,
,,
. , . -
_


                          .
.
    o     o
o
            Trend: The performance gradient over the course of the SALP assessment
o
                                                            ~
~
            period.
Trend: The performance gradient over the course of the SALP assessment
                                      ,       ,
period.
                  a
,
,
a
r
r
      (.'
(.'
  s
s
            a
a
                      %
%
                                            ,   3
3
,
.


                                                                      p         ,
p
    a   ~;
,
                                                                  3
a
          'III. SUMMARY OF RESULTS
~;
                  Overall, the licensee's performance has improved from the last SALP
3
                  period. Ratings. increased from a Category 2 to Category 1 in two -
'III. SUMMARY OF RESULTS
                  functional areas, the areas of Plant Operations and Surveillance remained
Overall, the licensee's performance has improved from the last SALP
                  a Category 1, and five areas remained a Category 2. The only decline
period.
                  was the Maintenance area where the performance ' level was reduced from a
Ratings. increased from a Category 2 to Category 1 in two -
                  ~ Category 1 to a Category 2 primarily due to the increase in number and '
functional areas, the areas of Plant Operations and Surveillance remained
                  significance of noncompliances. The increase in major construction and
a Category 1, and five areas remained a Category 2.
                  plant modification activities by the licensee and the increased NRC
The only decline
                                                                          -
was the Maintenance area where the performance ' level was reduced from a
                  inspection effort have contributed to the noncompliance numbers in this
~ Category 1 to a Category 2 primarily due to the increase in number and '
                  area.
significance of noncompliances. The increase in major construction and
                                                  Rating Last   P.ating This
plant modification activities by the licensee and the increased NRC
                  Functional' Area                   Period       Period           Trend
-
      .
inspection effort have contributed to the noncompliance numbers in this
                  A.   Plant Operations               1             1             Same
area.
                .
Rating Last
                  B.   Radiological Controls           2             2             Same
P.ating This
                  C.   Maintenance                     1             2             Same
Functional' Area
                  D.   Surveillance                   1             1             Same
Period
                  E.   Fire Protection                 2             2             Same
Period
                  F.   Emergency Preparedness         2             2             Same
Trend
                  G.   Security                       2             1             Improved
.
                  H.   Refueling                       2             2             Same
A.
                  I.   Quality Programs and           Not
Plant Operations
                          Administrative Controls     Rated           2             Improved
1
                  J.   Licensing Activities           2             1             Mixed
1
                                                                                            .
Same
  ,
.
                        -
B.
                                                        4
Radiological Controls
    *
2
2
Same
C.
Maintenance
1
2
Same
D.
Surveillance
1
1
Same
E.
Fire Protection
2
2
Same
F.
Emergency Preparedness
2
2
Same
G.
Security
2
1
Improved
H.
Refueling
2
2
Same
I.
Quality Programs and
Not
Administrative Controls
Rated
2
Improved
J.
Licensing Activities
2
1
Mixed
.
,
-
4
*
.
.


                                .             .         - .             ..                               . . .
.
    i'                                   I                                         ,-
.
o                                                     ,a
- .
          j s                                             -
..
                                                                            .
. .
                  -                 '                                 _
.
                                                                              -#                                 -
i'
            pgIV.   PERFORMANCE' ANALYSIS
I
                  [A.     Pl' ant' Operations'
,-
      a-                11.   . Analysis
o
                                                                                                                      '
,a
                                  Evaluation of this functional: area is based on the results of
j
s
-
.
-
'
_
-#
-
pgIV.
PERFORMANCE' ANALYSIS
[A.
Pl' ant' Operations'
11.
. Analysis
a-
'
Evaluation of this functional: area is based on the results of
routine inspections conducted by the resident inspectors. The
'
inspections included direct observation of activities,- review
of logs and: records, verification of selected equipment lineup:
and operability, follow up of significant operating events, and'
verification that-facility operations were-in conformance with
,
the Technical Specifications, administrative procedures, and
commitments.
Two items of-noncompliance were identified as'
follows:
'
'
                                  routine inspections conducted by the resident inspectors. The
                                  inspections included direct observation of activities,- review
                                  of logs and: records, verification of selected equipment lineup:
                                  and operability, follow up of significant operating events, and'
,                                  verification that-facility operations were-in conformance with
                                  the Technical Specifications, administrative procedures, and
                                  commitments.    Two items of-noncompliance were identified as'
                                  follows:                                              '
4
4
                                  a.   Severity Level V - Failure to follow procedures for
a.
                                        logging a bomb threat (266/83-15; 301/83-15).
Severity Level V - Failure to follow procedures for
  ,
logging a bomb threat (266/83-15; 301/83-15).
                                  b.   Severity Level V. -- Failure to follow procedures for
b.
                                        removing source range instrument fuses (301/84-15).
Severity Level V. -- Failure to follow procedures for
                                  Noncompliance a. resulted when the shif t superintendent
,
                                                                          ~
removing source range instrument fuses (301/84-15).
                                  failed to log a bomb threat in his station log. The~ threat:
Noncompliance a. resulted when the shif t superintendent
                                  was received and logged by security personnel. .The shift
~
                                  superintendent felt that this documentation was adequate,
failed to log a bomb threat in his station log. The~ threat:
was received and logged by security personnel. .The shift
superintendent felt that this documentation was adequate,
and did not recognize an administrative requirement to log
^
^
                                  and did not recognize an administrative requirement to log
bomb threats in the station log. .This item of concompliance
                                  bomb threats in the station log. .This item of concompliance
was representative of other log keeping deficiencies which
                                  was representative of other log keeping deficiencies which
had been identified by the resident inspectors.
  ,
Noncom-
                                  had been identified by the resident inspectors.     Noncom-
,
pliance b. resulted from an operator's misconception that-
1
1
                                  pliance b. resulted from an operator's misconception that-
deenergizing the malfunctioning source range detector would
                                  deenergizing the malfunctioning source range detector would
prevent further equipment damage and this action was taken
  '
'
                                  prevent further equipment damage and this action was taken
without consulting the appropriate procedure which was-
                                  without consulting the appropriate procedure which was-
available in the control room.
1                                  available in the control room. The number and significance                         '
The number and significance
                                  of noncompliances for this area remains about the same as
'
                                  the previous assessment period.
1
                                  During the evaluation period, there were six reactor trips,.
of noncompliances for this area remains about the same as
,
the previous assessment period.
                                  two on Unit 1 and four on Unit 2. Of the six trips, two
During the evaluation period, there were six reactor trips,.
two on Unit 1 and four on Unit 2.
Of the six trips, two
,
I
I
                                  were from full power and were caused by equipment failures,
were from full power and were caused by equipment failures,
;                                 one was during startup and was caused by low steam generator
;
one was during startup and was caused by low steam generator
;
;
                                    level while shifting feedwater control from manual to auto-                         i
level while shifting feedwater control from manual to auto-
i
matic. The remaining three occurred with reactor power in
'
'
                                  matic. The remaining three occurred with reactor power in
the source range.
                                  the source range. Two of these three were caused either
Two of these three were caused either
                                  directly or indirectly by malfunctioning source ~ range detectors
directly or indirectly by malfunctioning source ~ range detectors
l                                 and the third resulted, during a maintenance procedure, from
l
l                                   inadequately addressing maintenance prerequisites.
and the third resulted, during a maintenance procedure, from
l
inadequately addressing maintenance prerequisites.
i
i
                                  Three LER's were assigned to this area, (301/84-02) withdrawn
Three LER's were assigned to this area, (301/84-02) withdrawn
position of control rods in violation of Technical Specifi-
*
*
                                  position of control rods in violation of Technical Specifi-
cations, (301/84-03) inadvertent actuation of emergency
                                  cations, (301/84-03) inadvertent actuation of emergency                             j
j
                                                                                                                        l
l
,                                                                                             r
r
,
1
1
                                                                    5
5
1
1
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  .
.
      safeguards, and (301/84-04) reactor trip caused by improperly
safeguards, and (301/84-04) reactor trip caused by improperly
      deenergizing source range instrumentation.     All of these events
deenergizing source range instrumentation.
      were of minor safety significance and do not represent any
All of these events
      deterioration in the level of performance of the operations
were of minor safety significance and do not represent any
      staff from the last assessment period.
deterioration in the level of performance of the operations
      During the assessment period one reactor operator (RO) and four
staff from the last assessment period.
      senior reactor operator (SRO) examinations were administered.
During the assessment period one reactor operator (RO) and four
      The R0 and three of the four SRO candidates passed the initial
senior reactor operator (SRO) examinations were administered.
      examination. The remaining SRO candidate subsequently passed
The R0 and three of the four SRO candidates passed the initial
      a reexamination.
examination. The remaining SRO candidate subsequently passed
      A concern relative to sufficient difficulty and scope in
a reexamination.
      licensee written requalification examinations was identified
A concern relative to sufficient difficulty and scope in
      during the SALP period.     This concern was communicated to
licensee written requalification examinations was identified
      the licensee and as a result, NRC licensing examiner partici-
during the SALP period.
      pation was scheduled for a subsequent examination.     Review of
This concern was communicated to
      the subsequent written examinations indicated that the above
the licensee and as a result, NRC licensing examiner partici-
      weaknesses had been corrected.     NRC licensing examiners will
pation was scheduled for a subsequent examination.
      continue to monitor the licensee requalification program.
Review of
      The advantages of a six shift operations crew rotation
the subsequent written examinations indicated that the above
      which was initiated near the end of the last SALP period
weaknesses had been corrected.
      was evidenced in the increased training time allotted for
NRC licensing examiners will
      the crews.   This SALP period each crew received over twice
continue to monitor the licensee requalification program.
      the classroom time than was previously possible with a five
The advantages of a six shift operations crew rotation
      shift rotation.     Shift superintendents were utilized as
which was initiated near the end of the last SALP period
      instructors and provided inputs for examinations to help
was evidenced in the increased training time allotted for
      make them more operations oriented.     Consultants have been
the crews.
      hired to provide systems descriptions which will be utilized
This SALP period each crew received over twice
      in future training programs.     Overall, operations training
the classroom time than was previously possible with a five
      and retraining programs have continued to be upgraded during
shift rotation.
      the SALP period.
Shift superintendents were utilized as
      Point Beach Units 1 and 2 continun to maintain an excellent
instructors and provided inputs for examinations to help
      reliability record.     As of the end of the assessment period
make them more operations oriented.
      Unit l's availability factor was 79.2% with a capacity factor
Consultants have been
      of 69.4% and Unit 2's availability factor was 87.7% with a
hired to provide systems descriptions which will be utilized
      capacity factor of 80.3%.     This assessment period included a
in future training programs.
      six month outage on Unit 1 to replace steam generators.       Two
Overall, operations training
    3
and retraining programs have continued to be upgraded during
        forced outages oc:urred during the period.     Both outages were
the SALP period.
      on Unit 2 and lasted a total of 36.2 hours, one to replace a
Point Beach Units 1 and 2 continun to maintain an excellent
      valve in the RTD bypass manifold and the other caused by a
reliability record.
      capacitor failure in inverter 20Y01.
As of the end of the assessment period
        Site and corporate management involvement in plant operations
Unit l's availability factor was 79.2% with a capacity factor
      continues to be maintained at a high level. A corporate
of 69.4% and Unit 2's availability factor was 87.7% with a
        reorganization during the SALP period now provides for the Vice
capacity factor of 80.3%.
        President - Nuclear Power to report directly to the President
This assessment period included a
        and Chief Operating Officer. Management's response to NRC
six month outage on Unit 1 to replace steam generators.
        concerns has been timely and effective.
Two
forced outages oc:urred during the period.
Both outages were
3
on Unit 2 and lasted a total of 36.2 hours, one to replace a
valve in the RTD bypass manifold and the other caused by a
capacitor failure in inverter 20Y01.
Site and corporate management involvement in plant operations
continues to be maintained at a high level.
A corporate
reorganization during the SALP period now provides for the Vice
President - Nuclear Power to report directly to the President
and Chief Operating Officer.
Management's response to NRC
concerns has been timely and effective.
6
.
.
                                  6


                    :
:
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                  a             > .             ,
,_
                          1 2.-     Conclusion-
.
                                LTheLlicensee continues.to beirated Category 1 inithis area.
a
                                    The performance trend during this period remained thelsame.
> .
                            3. . Board Recommendations
,
                                - This area'should be considered for reduced inspection
1 2.-
                                  - frequency.
Conclusion-
                      8.     Radiological Controls
LTheLlicensee continues.to beirated Category 1 inithis area.
                                                            '
The performance trend during this period remained thelsame.
                            '1.     'Analys i s -
3.
                                      Six inspections were performed during the assessment period
. Board Recommendations
                                                                                                  ~
- This area'should be considered for reduced inspection
                                      by. regional specialists. The inspections included outage:
- frequency.
                                      radiation protection, operational radiation protection, steam
8.
                                      generator replacement, spent fuel shipments, confirmatory
Radiological Controls
                                      measurements, and environmental protection.     The resident
'
                                      inspectors also inspected in this area. .Seven. violations
'1.
                                      and one deviation from a commitment were identified as
'Analys i s -
                                      follows:
Six inspections were performed during the assessment period
                                      a.   Severity Level IV - Fail'ure to take suitable air
~
                                            samples during reactor vessel head removal and
by. regional specialists.
                                            cavity flooding (50-266/83-08; 50-301/83-08).
The inspections included outage:
                                      b.   Severity Level IV -' Failure to adhere to an NRC Order
radiation protection, operational radiation protection, steam
                                            confirming a licensee commitment for installation and
generator replacement, spent fuel shipments, confirmatory
                                            operations of steam line monitors per NUREG-0737
measurements, and environmental protection.
                                            (50-266/83-08; 50-301/83-08).
The resident
                                      c.   Severity Level IV - Failure to conduct a timely
inspectors also inspected in this area. .Seven. violations
                                            contamination survey of a spent fuel cask before
and one deviation from a commitment were identified as
                                            shipment (266/83-17; 301/83-16).
follows:
                                      d.   Severity Level V - Failure, for two exclusive
a.
                                            shipments, to provide written exclusive use
Severity Level IV - Fail'ure to take suitable air
                                            instructions to the carrier (266/83-11; 301/83-19).
samples during reactor vessel head removal and
                                      e.   Severity Level IV - Failure to notify the control
cavity flooding (50-266/83-08; 50-301/83-08).
                                            room of a high airborne concentration per procedures
b.
                                            (301/83-19).
Severity Level IV -' Failure to adhere to an NRC Order
                                      f.   Severity Level V - Failure to maintain in situ
confirming a licensee commitment for installation and
                                            calibration records for the containment high range
operations of steam line monitors per NUREG-0737
                                            radiation monitor (266/84-02; 301/84-01).
(50-266/83-08; 50-301/83-08).
                                      g.   Severity Level IV - Failure to adhere to an NRC order
c.
                                            confirming a licensee commitment for installation of
Severity Level IV - Failure to conduct a timely
                                            control room and C-59 panel shielding per NUREG-0737
contamination survey of a spent fuel cask before
                                            (266/84-02; 301/84-01).
shipment (266/83-17; 301/83-16).
                                                                7
d.
Severity Level V - Failure, for two exclusive
shipments, to provide written exclusive use
instructions to the carrier (266/83-11; 301/83-19).
e.
Severity Level IV - Failure to notify the control
room of a high airborne concentration per procedures
(301/83-19).
f.
Severity Level V - Failure to maintain in situ
calibration records for the containment high range
radiation monitor (266/84-02; 301/84-01).
g.
Severity Level IV - Failure to adhere to an NRC order
confirming a licensee commitment for installation of
control room and C-59 panel shielding per NUREG-0737
(266/84-02; 301/84-01).
7


.
.
  h.   Deviation - Special operating instructions for the
h.
        steam generator replacement project were not reviewed
Deviation - Special operating instructions for the
        by licensee personnel as stated in a letter to NRR
steam generator replacement project were not reviewed
        from the licensee dated February 22, 1983 (266/83-11;
by licensee personnel as stated in a letter to NRR
        301/83-19).
from the licensee dated February 22, 1983 (266/83-11;
  Although these multiple minor violations, some repetitive and
301/83-19).
  some indicative of a minor programmatic breakdown, represent
Although these multiple minor violations, some repetitive and
  a significant increase from the last SALP assessment period,
some indicative of a minor programmatic breakdown, represent
  they do not appear indicative of a significantly weakened
a significant increase from the last SALP assessment period,
  radiation protection program. Increased work activity
they do not appear indicative of a significantly weakened
  (e.g., steam generator replacement and spent fuel shipping)
radiation protection program.
  and increased NRC inspections contributed to the increased
Increased work activity
  number of violations.
(e.g., steam generator replacement and spent fuel shipping)
  The number of violations do, however, indicate a need for
and increased NRC inspections contributed to the increased
  improved management involvement, including increased plant and
number of violations.
  corporate quality assurance audits, which were notably lacking
The number of violations do, however, indicate a need for
  during this assessment period.     Self-audits by the plant health
improved management involvement, including increased plant and
  physics staff were generally of good quality.     The licensee has
corporate quality assurance audits, which were notably lacking
  an acceptable analytical laboratory quality control program;
during this assessment period.
  however, licensee audits of analytical laboratory activities
Self-audits by the plant health
  should be improved. Corporate involvement in the steam
physics staff were generally of good quality.
  generator replacement project appears to have contributed to
The licensee has
  the success of the project. Overall, management involvement
an acceptable analytical laboratory quality control program;
  and control are adequate; however, improvements should be made
however, licensee audits of analytical laboratory activities
  in the audit program.
should be improved.
  Staffing in this functional area was adequate.     Key positions
Corporate involvement in the steam
  within the radiation protection and chemistry groups were
generator replacement project appears to have contributed to
  identified, authorities and responsibilities were defined,
the success of the project.
  and positions were usually filled in a reasonable time. The
Overall, management involvement
  radiation protection program has been strengthened during the
and control are adequate; however, improvements should be made
  assessment period by addition of two health physics supervisors
in the audit program.
  who meet Regulatory Guide 1.8 Radiation Protection Manager
Staffing in this functional area was adequate.
  selection criteria and provisions for health physics technician
Key positions
  coverage on a second shift.     However, the Chemistry and Health
within the radiation protection and chemistry groups were
  Physics Superintendent's position has been vacant since
identified, authorities and responsibilities were defined,
  February 9, 1984.
and positions were usually filled in a reasonable time.
  The current Radiation Control Operators (RCOs) training program
The
  was marginal.     A more comprehensive training curriculum is
radiation protection program has been strengthened during the
  needed, especially given the relative inexperience of the staff.
assessment period by addition of two health physics supervisors
  An improved training program for the RCOs was developed and is
who meet Regulatory Guide 1.8 Radiation Protection Manager
  scheduled for implementation during the next SALP assessment
selection criteria and provisions for health physics technician
  period. The new program appears adequate and should upgrade
coverage on a second shift.
  the technical level of the RCOs and other members of the staff.   l
However, the Chemistry and Health
  A chemistry training program, involving formal lectures,
Physics Superintendent's position has been vacant since
  on-the-job supervisory training, and demonstration of labor-
February 9, 1984.
  atory proficiency was being developed for new RCOs.
The current Radiation Control Operators (RCOs) training program
                                                                    1
was marginal.
                              8
A more comprehensive training curriculum is
needed, especially given the relative inexperience of the staff.
An improved training program for the RCOs was developed and is
scheduled for implementation during the next SALP assessment
period.
The new program appears adequate and should upgrade
the technical level of the RCOs and other members of the staff.
l
A chemistry training program, involving formal lectures,
on-the-job supervisory training, and demonstration of labor-
atory proficiency was being developed for new RCOs.
1
8


  ,
,
                                                    -
-
              ,
,
            r                                     p
r
        ..;
p
    ,
..;
      '
,
                .A conservative approach to: radiological safety and controls was.
'
                ' generally exhibited. Overall radiological controls associated-
.A conservative approach to: radiological safety and controls was.
                with the steam generator replacements and sleeving were very
' generally exhibited.
                                              ~
Overall radiological controls associated-
                  good.~   Personnel, radiation exposures during 1983 were about 15
with the steam generator replacements and sleeving were very
                  percent ~above the average for U.S.Lpressurized water reactors;
~
                  and about 150 percent:above the licensee's average annual
good.~
                  exposures over the preceding five years. 'The' increase was due
Personnel, radiation exposures during 1983 were about 15
                                      ~
percent ~above the average for U.S.Lpressurized water reactors;
                  primarily to_special projects during,this assessment period,
and about 150 percent:above the licensee's average annual
                -includingLthel Unit:1 steam generator- replacement project, the
exposures over the preceding five years. 'The' increase was due
                . Unit 2 steam generator sleeving project, and phase 2 6f the Unit
~
                  1' steam generator tube specimen removal task. These projects
primarily to_special projects during,this assessment period,
                  were all completed at relatively low personal radiation doses
-includingLthel Unit:1 steam generator- replacement project, the
                                                                                ~
. Unit 2 steam generator sleeving project, and phase 2 6f the Unit
                                                                                      ;
1' steam generator tube specimen removal task. These projects
                  due primarily to good pre planning, work practices, worker.
~
                ' attitudes, and exposure and management controls. Total dose for
were all completed at relatively low personal radiation doses
                  the Unit 1 steam generator replacement ~ project was'about 300
;
                  person-rems per steam generator which represents'a significant     ,
due primarily to good pre planning, work practices, worker.
                  reduction from the doses for previous steam generator replace-
' attitudes, and exposure and management controls.
                  ment projects. These low doces are apparently attributable
Total dose for
                  to effective oversight of the project-by licensee personnel,
the Unit 1 steam generator replacement ~ project was'about 300
                  combined with good project management by Westinghouse.
person-rems per steam generator which represents'a significant
                  During this assessment period, liquid effluent releases and
,
                  solid waste production were about average for U.S. pressurized
reduction from the doses for previous steam generator replace-
                  water. reactors and gaseous effluent releases remained lower than
ment projects. These low doces are apparently attributable
                  average.
to effective oversight of the project-by licensee personnel,
                  No unplanned liquid or gaseous releases were reported. One
combined with good project management by Westinghouse.
                  hundred and ninety-three spent fuel shipments from two storage
During this assessment period, liquid effluent releases and
                  facilities were received by the licensee.     Frequent departure
solid waste production were about average for U.S. pressurized
                  and arrival inspections of the shipments performed by NRC
water. reactors and gaseous effluent releases remained lower than
                  inspectors identified two violations concerning an inadequate
average.
                  cask survey and inadequate shipping documentation.
No unplanned liquid or gaseous releases were reported.
                  The licensee-continued to demonstrate good performance in his
One
                  capability to accurately measure radioactivity in effluents.
hundred and ninety-three spent fuel shipments from two storage
                  The licensee achieved all (26) agreements in comparison with
facilities were received by the licensee.
                  results from the Region III mobile laboratory. Two additional
Frequent departure
                  agreements were obtained for beta analysis of a liquid sample
and arrival inspections of the shipments performed by NRC
                  collected in a previous inspection.     A hood air flow discrepancy
inspectors identified two violations concerning an inadequate
                  identified during an inspection was corrected in a timely mannt.r.
cask survey and inadequate shipping documentation.
                  Radiological environmental monitoring, sample collection by
The licensee-continued to demonstrate good performance in his
                  plant personnel and analyses performed by the contractor
capability to accurately measure radioactivity in effluents.
                  (Teledyne Isotopes, Inc.), appear satisfactory.     This
The licensee achieved all (26) agreements in comparison with
                  radiological environmental monitoring program contractor also
results from the Region III mobile laboratory. Two additional
                  performed an adequate internal QC and EPA interlaboratory
agreements were obtained for beta analysis of a liquid sample
                                    ~
collected in a previous inspection.
,                cross-check program.
A hood air flow discrepancy
            2.   Conclusion
identified during an inspection was corrected in a timely mannt.r.
                  The licensee is rated Category 2 in this area.     This is the     i
Radiological environmental monitoring, sample collection by
                  same rating as the last SALP period.   No significant change
plant personnel and analyses performed by the contractor
                  in performance was evident.
(Teledyne Isotopes, Inc.), appear satisfactory.
                                                9
This
radiological environmental monitoring program contractor also
performed an adequate internal QC and EPA interlaboratory
~
cross-check program.
,
2.
Conclusion
The licensee is rated Category 2 in this area.
This is the
i
same rating as the last SALP period.
No significant change
in performance was evident.
9


,;                                                                                       >
,;
                        --                                                         .
~
      ~
--
        '     '
.
  ,- -.
>
'
'
-.
,-
,
,
                                                                                          i
i
                            .             -.                                       -,
.
                  3.- Board Recommendation
-.
                      .None.
-,
            C.   Maintenance.
3.-
                  1;: Analysis
Board Recommendation
                      Safety-related-maintenance performed during'the period-included
.None.
                        sleeving of Unit ~2 steam generator tubes,~. modification of
C.
                      . Unit-1 and 2 containment air particulate'and gaseous monitors,
Maintenance.
          -
1;:
                      seal:and shaft key replacement.on safety injection pumpf2P15A,
Analysis
                      annual inspection and governor replacement on 30 diesel
Safety-related-maintenance performed during'the period-included
                      generator, annual ~ inspection on 4D diesel generator, changeout
sleeving of Unit ~2 steam generator tubes,~. modification of
                      of_N8FD relays, reinforcement _of pressurizer safety valve
. Unit-1 and 2 containment air particulate'and gaseous monitors,
                      discharge: header piping,-replacement of source' range detection.
-
                      channel 32, modification of auxiliary feed system to provide
seal:and shaft key replacement.on safety injection pumpf2P15A,
                      automatic initiation and back-up cooling from the fire main,.
annual inspection and governor replacement on 30 diesel
                        installation of the auxiliary safety instrumentation panels in     ,
generator, annual ~ inspection on 4D diesel generator, changeout
                                                                                        '
of_N8FD relays, reinforcement _of pressurizer safety valve
                        the control room and replacement-of Unit 1 steam generators.
discharge: header piping,-replacement of source' range detection.
                        Evaluation of this area is based on the results of routine
channel 32, modification of auxiliary feed system to provide
                        inspections by the resident inspectors and three inspections
automatic initiation and back-up cooling from the fire main,.
                        by Regional Office Inspectors. The inspections included such
installation of the auxiliary safety instrumentation panels in
                        activities as the observation of maintenance; compliance with
,
                        procedures, and plant technical specifications; the use of
'
                        properly certified parts and materials; and adherence to radio-
the control room and replacement-of Unit 1 steam generators.
                        logical and fire protection controls. Six items of noncompliance
Evaluation of this area is based on the results of routine
                      were identified as follows:
inspections by the resident inspectors and three inspections
                        a.     Severity Level V - Use of incorrect procedure
by Regional Office Inspectors. The inspections included such
                              revision for steam generator closeout inspection
activities as the observation of maintenance; compliance with
                              (301/83-13-02).
procedures, and plant technical specifications; the use of
                        b.     Severity Level IV - Failure to perform adequate
properly certified parts and materials; and adherence to radio-
                              10 CFR 50.59 review for snubber removal (301/84-03-01).
logical and fire protection controls.
                        c.     Severity Level IV - Failure to comply with ANSI
Six items of noncompliance
                              N45.2.1 1973, resulting in a significant amount of
were identified as follows:
                              debris in the reactor coolant system (266/84-06-01).
a.
                        d.     Severity Level IV - Failure to maintain operable
Severity Level V - Use of incorrect procedure
                              radiation monitors which initiate containment
revision for steam generator closeout inspection
                              isolation during' fuel motion (301/83-11).
(301/83-13-02).
                        e.     Severity Level V - Failure to accomplish activities
b.
                              in accordance with procedures and drawings (266/83-20).
Severity Level IV - Failure to perform adequate
                          f.   Severity Level V - Failure to establish an adequate
10 CFR 50.59 review for snubber removal (301/84-03-01).
                              hydrostatic test program (266/84-01).
c.
                                                  10
Severity Level IV - Failure to comply with ANSI
N45.2.1 1973, resulting in a significant amount of
debris in the reactor coolant system (266/84-06-01).
d.
Severity Level IV - Failure to maintain operable
radiation monitors which initiate containment
isolation during' fuel motion (301/83-11).
e.
Severity Level V - Failure to accomplish activities
in accordance with procedures and drawings (266/83-20).
f.
Severity Level V - Failure to establish an adequate
hydrostatic test program (266/84-01).
10
. . .
. - ~ .
. .
.
.
. .
. .
~ - - -


, -
,
                ,
-
    ;M,.
,
      ~
;M,.
              .
~
          -
.
  :.2
:.2
                  Noncompliance.a. was of minor: safety significance and did
-
                                      .
Noncompliance.a. was of minor: safety significance and did
                  not affact-the' operation of the plant.   Noncompliance b.   .
.
                                                                                      '1
not affact-the' operation of the plant.
                  - was of minor' safety significance but-was. repetitive in nature.     i
Noncompliance b.
                  Noncompliance c. could have caused a safety. concern if the-         1
.
                  licensee had not identified the debris. problem during the
'1
                  normal rod latching procedure and removed the. debris prior
- was of minor' safety significance but-was. repetitive in nature.
            '                                                                          "
i
                  to startup. -This event resulted in a fifteen day delay in
Noncompliance c. could have caused a safety. concern if the-
                  . recovering from the steam generator replacement outage.
licensee had not identified the debris. problem during the
                  Noncompliance d. involved an LCO violation of minimal safety
normal rod latching procedure and removed the. debris prior
                  significance.   However, -among the many causal factors which
to startup. -This event resulted in a fifteen day delay in
                  lead to this noncompliance was a possible-inadequacy in the
'
                  licensee's 10 CFR:50.59. review process. Noncompliances'e.
"
                  and f. were identified during the; steam' generator replacement
. recovering from the steam generator replacement outage.
                  outage and do not appear to have generic or programmatic-
Noncompliance d. involved an LCO violation of minimal safety
                  implications.
significance.
                  Management invol'vement in maintenance ac'tivities was extensive
However, -among the many causal factors which
                  during this SALP period. Although management resources were
lead to this noncompliance was a possible-inadequacy in the
                  somewhat strained during the steam generator replacement, the
licensee's 10 CFR:50.59. review process.
                  overall handling of this activity was commendable.       All major
Noncompliances'e.
                  critical path evolutions were competed on or ahead of schedule -
and f. were identified during the; steam' generator replacement
                  until.the. debris problem was identified at the end of the
outage and do not appear to have generic or programmatic-
                  outage.
implications.
                  During the previous SALP, quality assurance activities were a
Management invol'vement in maintenance ac'tivities was extensive
                  part of this functional area. In this SALP period, they are
during this SALP period.
                  treated as a separately assessed area. A major team inspection
Although management resources were
                  of the quality assurance area at both the site and corporate
somewhat strained during the steam generator replacement, the
                  levels was held during this evaluation period. The licensee
overall handling of this activity was commendable.
                  has corrected or is in the process of correcting the findings.
All major
                  from that inspection, many of which impact the maintenance area.
critical path evolutions were competed on or ahead of schedule -
                  Examples of significant changes were the licensee's revised
until.the. debris problem was identified at the end of the
                  10 CFR 50.59 review process and development of more comprehen-
outage.
                  sive maintenance procedures.
During the previous SALP, quality assurance activities were a
                  Training has been upgraded by the addition of classroom
part of this functional area.
                    instruction on basic plant systems and their operation along
In this SALP period, they are
                  with the normal specific discipline training.     This will help
treated as a separately assessed area.
                  maintenance personnel to get an overall picture of what effect
A major team inspection
                  their actions can have on the operation of the plant.
of the quality assurance area at both the site and corporate
                  Five LER's were assigned to this area: (266/84-04), reactor
levels was held during this evaluation period.
                  trip caused by placing turbine first stage pressure in test-
The licensee
                  while at 700 PSIG primary system pressure, the cause of the
has corrected or is in the process of correcting the findings.
                  reactor protection actuation was an inadequately prepared
from that inspection, many of which impact the maintenance area.
                  maintenance request; (266/83-03) critical control power
Examples of significant changes were the licensee's revised
                    failure, caused by contractors pulling wires in the control
10 CFR 50.59 review process and development of more comprehen-
                  boards; (266/83-10) loss of fire detection in auxiliary
sive maintenance procedures.
                    feedpump room, vital switchgear room, and cable spreading
Training has been upgraded by the addition of classroom
                    room,' caused by a contractor wiring error during a modification;
instruction on basic plant systems and their operation along
                    (301/83-08) loss of R-11 and R-12 during fuel movement, caused
with the normal specific discipline training.
                  by inadequate system turnover during modification; and
This will help
                                            11
maintenance personnel to get an overall picture of what effect
their actions can have on the operation of the plant.
Five LER's were assigned to this area:
(266/84-04), reactor
trip caused by placing turbine first stage pressure in test-
while at 700 PSIG primary system pressure, the cause of the
reactor protection actuation was an inadequately prepared
maintenance request; (266/83-03) critical control power
failure, caused by contractors pulling wires in the control
boards; (266/83-10) loss of fire detection in auxiliary
feedpump room, vital switchgear room, and cable spreading
room,' caused by a contractor wiring error during a modification;
(301/83-08) loss of R-11 and R-12 during fuel movement, caused
by inadequate system turnover during modification; and
11


r
r
    -
-
  .
.
              (301/84-01) removal of a safety-related snubber contrary
(301/84-01) removal of a safety-related snubber contrary
              to technical specifications during modification, caused by
to technical specifications during modification, caused by
              an inadequate 10 CFR 50.59 review. These last two LER's are
an inadequate 10 CFR 50.59 review.
              also' carried as noncompliances b. and d. above.
These last two LER's are
              During the previous SALP period no items of noncompliance and
also' carried as noncompliances b. and d. above.
              one LER were assigned to this area. The Board recommended
During the previous SALP period no items of noncompliance and
            -that increased NRC inspection should be implemented during
one LER were assigned to this area.
              the steam generator. replacement outage. The increase in major
The Board recommended
              construction and plant modification activities by the licensee
-that increased NRC inspection should be implemented during
                        ~
the steam generator. replacement outage.
              and the increased NRC inspection effort in this area have
The increase in major
              contributed to the LER and noncompliance numbers identified
construction and plant modification activities by the licensee
              in this SALP period. Although the numbers of noncompliances
and the increased NRC inspection effort in this area have
              and LER's have increased significantly over the previous SALP
~
              period, there does not appear to be a major breakdown in
contributed to the LER and noncompliance numbers identified
              management control or maintenance personnel performance as
in this SALP period. Although the numbers of noncompliances
              evidenced by the continued lack of significant plant problems
and LER's have increased significantly over the previous SALP
              identified as related to maintenance and the continued
period, there does not appear to be a major breakdown in
              reliability of safety-related equipment.
management control or maintenance personnel performance as
        2.   Conclusion
evidenced by the continued lack of significant plant problems
              The licensee is rated Category 2 in this area. The licensee
identified as related to maintenance and the continued
              was rated a Category 1 during the last assessment period.       The
reliability of safety-related equipment.
              performance trend during this SALP period remained the same.
2.
        3.   Board Recommendations
Conclusion
              None.
The licensee is rated Category 2 in this area.
      D. Surveillance
The licensee
        1.   Analysis
was rated a Category 1 during the last assessment period.
              Evaluation of this functional area is t ssed on results of
The
              routine inspections conducted by the Resident Inspectors
performance trend during this SALP period remained the same.
              and five inspections by regional personnel. The resident
3.
              inspections included such activities as the observation of
Board Recommendations
              testing; verification that testing was performed in accordance
None.
              with adequate procedures; that limiting conditions for
D.
              operation were met; that test results conformed with technical
Surveillance
              specifications and procedure requirements and were reviewed by
1.
              personnal other than the individual directing the test; and
Analysis
              that ary deficiencies identified during the testing were
Evaluation of this functional area is t ssed on results of
              properly reviewed and resolved by appropriate management
routine inspections conducted by the Resident Inspectors
              personnel. Four of the regional based inspections were in
and five inspections by regional personnel.
              the area of inservice inspections. These included inspections
The resident
              of (1) inservice examination of piping systems, (2) the results
inspections included such activities as the observation of
              of inspections and documentation review for crack indications
testing; verification that testing was performed in accordance
              and failure of control rod guide tube split pins, (3) a review
with adequate procedures; that limiting conditions for
              of the results of ultrasonic testing that identified indications
operation were met; that test results conformed with technical
              in the reactor pressure vessel outlet nozzle to shell weld,
specifications and procedure requirements and were reviewed by
                                                        .
personnal other than the individual directing the test; and
                                            12
that ary deficiencies identified during the testing were
                      . _ ,           . . - - - . - . _
properly reviewed and resolved by appropriate management
                                                          - .       - _ - -
personnel.
Four of the regional based inspections were in
the area of inservice inspections.
These included inspections
of (1) inservice examination of piping systems, (2) the results
of inspections and documentation review for crack indications
and failure of control rod guide tube split pins, (3) a review
of the results of ultrasonic testing that identified indications
in the reactor pressure vessel outlet nozzle to shell weld,
.
12
. _ ,
. . - - -
. - .
_
-
.
- _ - -


  ,
-.
    -.
,
              and_(4) followup on valve. shaft inspections required to be
and_(4) followup on valve. shaft inspections required to be
              performed on main steam line isolation swing check and swing
performed on main steam line isolation swing check and swing
              stop' valves. The fifth regional inspection covered the
stop' valves.
              integrated leak rate test on the Unit 1 containment.
The fifth regional inspection covered the
              No items of noncompliance or deviations were identified. One
integrated leak rate test on the Unit 1 containment.
              LER attributed to rarsonnel error was submitted during the
No items of noncompliance or deviations were identified. One
              assessment period, (266/83-06) boric acid storage tank and
LER attributed to rarsonnel error was submitted during the
              refueling water storage tank sampling frequency exceeded.       The
assessment period, (266/83-06) boric acid storage tank and
              cause of this event was the failure of a chemistry technician
refueling water storage tank sampling frequency exceeded.
              to note a scheduling change for the required samples. The
The
              samples were taken as soon as the error was recognized and
cause of this event was the failure of a chemistry technician
              the results were within specifications.
to note a scheduling change for the required samples. The
              Licensee surveillance testing continues to be performed by
samples were taken as soon as the error was recognized and
              well qualified personnel using comprehensive procedures and,
the results were within specifications.
              with the one noted exception, in a timely manner.       Management
Licensee surveillance testing continues to be performed by
              involvement remains evident.     Procedure revisions are developed
well qualified personnel using comprehensive procedures and,
              with inputs from operations and testing personnel and are'given
with the one noted exception, in a timely manner.
              timely reviews. On-the-job training for technicians includes
Management
              explanations of what effect each step in a procedure has on the
involvement remains evident.
l             system being tested. Operations personnel are constantly kept
Procedure revisions are developed
with inputs from operations and testing personnel and are'given
timely reviews. On-the-job training for technicians includes
explanations of what effect each step in a procedure has on the
l
system being tested. Operations personnel are constantly kept
informed as to the status of testing and what effects they'
"
"
              informed as to the status of testing and what effects they'
should expect to see on instrumentation or annunciators.
              should expect to see on instrumentation or annunciators.       The
The
!             licensee continues to maintain the performance level and
!
              attributes described in the previous 5 ALP.
licensee continues to maintain the performance level and
          2.   Conclusions
attributes described in the previous 5 ALP.
              The licensee continues to be rated Category 1 and performance
2.
                in this area has remained the same.
Conclusions
          3.   Board Recommendations
The licensee continues to be rated Category 1 and performance
              This area should be considered for reduced inspection
in this area has remained the same.
                frequency.
3.
      E. Fire Protection and Housekeeping
Board Recommendations
          1.   Analysis
This area should be considered for reduced inspection
                Throughout the assessment period, while performing the resident
frequency.
                inspection program, observations were made of the control of
E.
                combustible materials, control of fire barriers, inclementation
Fire Protection and Housekeeping
                of ignition control permit requirements and housekeeping require-
1.
                ments. One inspection was performed by regional inspectors to
Analysis
                followup on previously identified findings.     Two items of     j
Throughout the assessment period, while performing the resident
                noncompliance were identified as follows:                         '
inspection program, observations were made of the control of
                a.     Severity Level IV - Failure to follow procedures:
combustible materials, control of fire barriers, inclementation
                      Acetylene bottle and wood stored in containment
of ignition control permit requirements and housekeeping require-
                      during steam generator replacement outage (266/83-26).
ments.
                                          13
One inspection was performed by regional inspectors to
                                                                                    l
followup on previously identified findings.
Two items of
j
noncompliance were identified as follows:
'
a.
Severity Level IV - Failure to follow procedures:
Acetylene bottle and wood stored in containment
during steam generator replacement outage (266/83-26).
13
l


        --                                                =
7
7
--
=
.
h
-
i
.
.
h          .
,
                                                                      -
b.:
      ,                                                                           i
Severity Level.V - Failure to! follow procedures:
                  b.:   Severity Level.V - Failure to! follow procedures:
Transient combustibles not controlled in diesel
                        Transient combustibles not controlled in diesel
generator room (266/84-06; 301/84-04).
                        generator room (266/84-06; 301/84-04).
Noncompliance a. resulted in a small fire in containment when
                  Noncompliance a. resulted in a small fire in containment when
acetylene and the acetylene hose were ignited by grinding sparks.
                  acetylene and the acetylene hose were ignited by grinding sparks.
~ The fire was quickly extinguished and unnecessary' combustibles
                ~ The fire was quickly extinguished and unnecessary' combustibles
removed from containment. . Noncompliance b. resulted from a
                  removed from containment. . Noncompliance b. resulted from a
misinterpretation of the transient combustibles procedure.
                  misinterpretation of the transient combustibles procedure. All
All
                  necessary personnel were retrained on the proper use of the
necessary personnel were retrained on the proper use of the
                  procedure.
procedure.
i
i
                  Licensee performance in the area of fire protection has shown
Licensee performance in the area of fire protection has shown
                  marked improvement since the last SALP assessment based on the
marked improvement since the last SALP assessment based on the
                  following:
following:
                  a.   During the current SALP period only two items of
a.
                        noncompliance were identified, one Severity Level IV
During the current SALP period only two items of
                        and one Severity Level V. The Severity Level IV
noncompliance were identified, one Severity Level IV
                        items resulted from a self-disclosing event. During
and one Severity Level V.
                        the previous evaluation period, three Severity Level IV
The Severity Level IV
                        items of noncompliance were identified along with six
items resulted from a self-disclosing event.
                        unresolved items, indicating basic programmatic
During
                        weaknesses.
the previous evaluation period, three Severity Level IV
                  b.   All of the items identified as weaknesses during the
items of noncompliance were identified along with six
                        previous SALP period were reinspected and determined
unresolved items, indicating basic programmatic
                        to be adequately resolved.
weaknesses.
                  c.   The licensee has established a full time Fire
b.
                        Protection Engineer position, removing these duties
All of the items identified as weaknesses during the
                        from operations personnel and giving them to a fully
previous SALP period were reinspected and determined
;                       qualified individual.
to be adequately resolved.
                  d.   The licensee has actively involved their corporate
c.
                        Fire Protection Engineer in site fire protection /
The licensee has established a full time Fire
j                       prevention activities.
Protection Engineer position, removing these duties
                  During this evaluation period the licensee has satisfactorily
from operations personnel and giving them to a fully
                  completed an operational test of the new Halon suppression
;
l                 system which serves the cable spreading room, the auxiliary
qualified individual.
l                 feedpump room, and the vital switchgear room. Housekeeping
d.
;                 continues to be well above average with a recent renewed
The licensee has actively involved their corporate
Fire Protection Engineer in site fire protection /
j
prevention activities.
During this evaluation period the licensee has satisfactorily
completed an operational test of the new Halon suppression
l
system which serves the cable spreading room, the auxiliary
l
feedpump room, and the vital switchgear room.
Housekeeping
;
continues to be well above average with a recent renewed
effort at auxiliary building cleanliness.
'
'
                  effort at auxiliary building cleanliness.
2.
              2.  Conclusion
Conclusion
                  The licensee continues to be rated Category 2 in this area.
The licensee continues to be rated Category 2 in this area.
                  The performance trend remained the same.
The performance trend remained the same.
              3. Board Recommendations
3.
                  None.
Board Recommendations
                                            14
None.
  L._.
14
L._.


        ~
    ,
          '
          l
  .(
      '
            F.- Emergency Preparedness
                1.    Analysis-
                    LDuring the assessment period,:four inspections were conducted,
                                                                                ~
~
~
                      two emergency preparedness exercises were observed, a Safety
,
                      Evaluation Report was' written and a management meeting was held   -
'
                      to~ evaluate compliance with 10.CFR Part'50,' Technical Specifi-
l
                      cations and procedures.--Three items of noncompliance and one
.(
                    '' deviation from a commitment were identified during this
'
                      assessment period in contrast to the previous assessment period
F.-
                    .during which only one noncompliance was identified. Of the
Emergency Preparedness
                      three items of noncompliance and the deviation discussed below,
1.
                      only a. was of greater significance to the emergency program
Analysis-
                      than the previous period's noncompliance.
~
                      a.   Severity Level'IV - Shift Supervisors, initially
LDuring the assessment period,:four inspections were conducted,
                            the Emergency Support Manager, were incapable of
~
                            determining when and what type'of protective measures
two emergency preparedness exercises were observed, a Safety
                            should be considered outside the site boundary to
Evaluation Report was' written and a management meeting was held
                            protect public health and safety (266/84-13; 301/84-11).
-
                      b.   Severity Level IV - An evaluation for the adequacy
to~ evaluate compliance with 10.CFR Part'50,' Technical Specifi-
                            of interfaces with the State and local governments
cations and procedures.--Three items of noncompliance and one
                            was not included in the 1984 annual audit (266/84-13;
'' deviation from a commitment were identified during this
                            301/84-11).
assessment period in contrast to the previous assessment period
                      c.   Severity Level V - Emergency action levels for the
.during which only one noncompliance was identified.
                            Point Beach Nuclear Plant had not been reviewed by
Of the
                            the State of Wisconsin on an annual basis (266/84-13;
three items of noncompliance and the deviation discussed below,
                            301/84-11).
only a. was of greater significance to the emergency program
                      d.   Deviation - Failure te .pdate or obtain letters of
than the previous period's noncompliance.
                            agreement with offsite organizations (266/83-75;
a.
                            301/83-23(DRSS)).
Severity Level'IV - Shift Supervisors, initially
                      Each of the items of noncompliance and the deviation from a
the Emergency Support Manager, were incapable of
                      commitment appeared to be the result of a failure to adequately
determining when and what type'of protective measures
                      maintain portions of the emergency preparedness program. The
should be considered outside the site boundary to
                        licensee had shown that it was responsive to NRC' concerns as
protect public health and safety (266/84-13; 301/84-11).
                      demonstrated by the fact that a total of 50 outstanding items
b.
                      were closed out during the assessment period. However, it was
Severity Level IV - An evaluation for the adequacy
                      also evident that not all NRC concerns were being addressed.
of interfaces with the State and local governments
  ~
was not included in the 1984 annual audit (266/84-13;
                      First, the July 1983, routine inspection identified problems
301/84-11).
                      with Shift Supervisors being able to make a protective action
c.
                        recommendation due to inadequacies in the procedures and training.
Severity Level V - Emergency action levels for the
                      Walkthroughs with the Shift Supervisors a year later, during
Point Beach Nuclear Plant had not been reviewed by
                        the July 1984 routine inspection, showed that their ability to
the State of Wisconsin on an annual basis (266/84-13;
                      make a protective action recommendation had deteriorated, which
301/84-11).
                        resulted in the issuance of noncompliance a. Second, a
d.
                      management meeting in September 1983 addressed NRC concerns-
Deviation - Failure te .pdate or obtain letters of
                      pertaining to letters of agreement with offsite organizations.
agreement with offsite organizations (266/83-75;
                                                  15
301/83-23(DRSS)).
                                                                                            1
Each of the items of noncompliance and the deviation from a
                                                                                            1
commitment appeared to be the result of a failure to adequately
maintain portions of the emergency preparedness program. The
licensee had shown that it was responsive to NRC' concerns as
demonstrated by the fact that a total of 50 outstanding items
were closed out during the assessment period.
However, it was
~
also evident that not all NRC concerns were being addressed.
First, the July 1983, routine inspection identified problems
with Shift Supervisors being able to make a protective action
recommendation due to inadequacies in the procedures and training.
Walkthroughs with the Shift Supervisors a year later, during
the July 1984 routine inspection, showed that their ability to
make a protective action recommendation had deteriorated, which
resulted in the issuance of noncompliance a.
Second, a
management meeting in September 1983 addressed NRC concerns-
pertaining to letters of agreement with offsite organizations.
15
1
1


                                          -             .                                                 .. ..           - - ,
-
                                                                            -
.
              /-         ,
.. ..
              *
- - ,
  .
/-
  +
-
                                                  Four months later.these concerns ha'd-still not'been addressed                   '
,
                                                  which resulted in~ issuing a deviation from commitment. Based on
*
                                                  the above and the fact that noncompliances b. and c. were-the
.
                                                  result of's failure to carry out annually scheduled tasks, it
+
                                                  appeared that not enough manpower was allocated to resolving
Four months later.these concerns ha'd-still not'been addressed
                                                  emergency preparedness issues, and still continue'to maintain
'
                                                  the program on an ongoing basis.
which resulted in~ issuing a deviation from commitment.
Based on
the above and the fact that noncompliances b. and c. were-the
result of's failure to carry out annually scheduled tasks, it
appeared that not enough manpower was allocated to resolving
emergency preparedness issues, and still continue'to maintain
the program on an ongoing basis.
The licensee's performance during their 1984 annual exercise
'
'
                                                  The licensee's performance during their 1984 annual exercise
was an improvement over their 1983 annual exercise.
                                                  was an improvement over their 1983 annual exercise. However,
However,
                                                .a major ' weakness was identified in the ability to determine
.a major ' weakness was identified in the ability to determine
                                                  appropriate protective actions. ' Weaknesses identified in the
appropriate protective actions. ' Weaknesses identified in the
                                                  area of command and control during the 1983 exercise were
area of command and control during the 1983 exercise were
                                                  corrected during the 1984 exercise.
corrected during the 1984 exercise.
                                                  The licensee had adequately responded to the previous SALP
The licensee had adequately responded to the previous SALP
i                                                Board recommendation that increased management attention is
Board recommendation that increased management attention is
                                                  needed to address NRC concerns in a more timely and responsive
i
needed to address NRC concerns in a more timely and responsive
manner. With the exception of the two-items discussed above
'
'
                                                  manner. With the exception of the two-items discussed above
that resulted in noncompliance a. and the deviation from a
,                                                that resulted in noncompliance a. and the deviation from a
,
                                                  commitment, the licensee responded to all other NRC concerns
commitment, the licensee responded to all other NRC concerns
                                                  in'a timely and thorough manner.                                                 !
in'a timely and thorough manner.
!
1
1
l                                                 The licensee continued to carry out their training program
l
!                                                for site and corporate personnel involved in the emergency                        !
The licensee continued to carry out their training program
!                                                preparedness program which included drills as well as class-
                                                  room training. Improvements in the training program were
!                                                evident in that improved performance by the licensee was noted
l                                                  in each successive annual emergency preparedness exercise over
,
                                                  the last three years.    However, additional emphasis was
                                                  necessary in the area of protective action recommendations
j                                                based on the 1984 exercise and shift. supervisor walkthroughs
e                                                as previously discussed.
!
!
                                        2.       Conclusion
for site and corporate personnel involved in the emergency
!
!
preparedness program which included drills as well as class-
room training.
Improvements in the training program were
!
evident in that improved performance by the licensee was noted
l
in each successive annual emergency preparedness exercise over
the last three years.
However, additional emphasis was
,
necessary in the area of protective action recommendations
j
based on the 1984 exercise and shift. supervisor walkthroughs
e
as previously discussed.
!
2.
Conclusion
2
2
                                                  The licensee is rated Category 2 in this area.       This is the.               1
The licensee is rated Category 2 in this area.
This is the.
1
same rating as the last SALP period.
Licensee performance in
<
<
                                                  same rating as the last SALP period. Licensee performance in
j
j                                                  this area remained the same overall.
this area remained the same overall.
)                                       3.       Board Recommendations
)
3.
Board Recommendations
i
i
                                                  None.
None.
                            G.         Security
G.
Security
1.
Analysis
'
'
                                        1.        Analysis
Three physical security inspections and one material control
                                                  Three physical security inspections and one material control
and accountability inspection were conducted during this
                                                  and accountability inspection were conducted during this
assessment period.
                                                  assessment period.   During' August and September 1983,'inspec-
During' August and September 1983,'inspec-
                                                  tions'of security protection for shipments of irradiated fuel
tions'of security protection for shipments of irradiated fuel
                                                                                                                                    ,
,
I
I
;                                                                           16
;
    - .-. - .--. - . - - - - - . - - - . . - - - - - - . -                                           --         - - . . -       -
16
- .-. - .--. - . - - - - - . - - - . . - - - - - - . -
--
- - .
. -
-


  t
t
    .
-
      -                                            r
r
                  s
.
        assemblies were also conducted.     Additionally, the resident
s
        - inspectors conducted periodic observations of security
assemblies were also conducted.
        activities.   The scope of the security inspections included
Additionally, the resident
        normal security operations, transportation security measures,         ,
- inspectors conducted periodic observations of security
        and security measures for a major outage. Two violations were
activities.
        noted during the. inspection effort.
The scope of the security inspections included
        a.   Severity Level IV   Adequate searches of hand-carried
normal security operations, transportation security measures,
              packages were not conducted (266/83-22; 301/83-21).
,
        b.   Severity Level IV - A security computer capability,
and security measures for a major outage.
              required by the security plan, could be circumvented
Two violations were
              (266/84-08; 301/84-06).
noted during the. inspection effort.
        Violations a. and b. represent a significant decrease in number
a.
        and nature of violations identified in the previous SALP period.
Severity Level IV
        The SALP 3 report identified seven violations and noted'that
Adequate searches of hand-carried
        the violations pertained primarily to equipment problems. .This
packages were not conducted (266/83-22; 301/83-21).
        trend has been reversed by the licensee's management.
b.
        A concern pertaining to the contract security organization's
Severity Level IV - A security computer capability,
        written guidance for reporting possible violations to the NRC
required by the security plan, could be circumvented
        was noted in Inspection Report K,. 50-265/84-08; 50-301/84-06.
(266/84-08; 301/84-06).
        The guidance required, rather than encouraged, security
Violations a. and b. represent a significant decrease in number
        contractor personnel to contact both the security contractor
and nature of violations identified in the previous SALP period.
        management and licensee management before contacting the NRC
The SALP 3 report identified seven violations and noted'that
        about possible violations.   The guidance was published in
the violations pertained primarily to equipment problems. .This
        February 1984 and the licensee was required to respond to
trend has been reversed by the licensee's management.
        the concern since it appeared to conflict with the intent of
A concern pertaining to the contract security organization's
        10 CFR 19.15.   The guidance was superseded in July 1984 and
written guidance for reporting possible violations to the NRC
        the conflict was clearly eliminated.
was noted in Inspection Report K,.
        The previous SALP report noted that corrective actions lacked
50-265/84-08; 50-301/84-06.
        depth. During this assessment period, security issues were
The guidance required, rather than encouraged, security
        consistently resolved at the Security Supervisor level and
contractor personnel to contact both the security contractor
        concerns appeared to receive the same level of management
management and licensee management before contacting the NRC
        attention as violations.   Corrective actions for violations
about possible violations.
        and concerns have been timely and effective in resolving the
The guidance was published in
        issues and preventing recurrence. The licensee is ennsistently
February 1984 and the licensee was required to respond to
        responsive to NRC concerns.
the concern since it appeared to conflict with the intent of
        Several actions to improve the existing security program have
10 CFR 19.15.
i       been initiated during this assessment period. These actions
The guidance was superseded in July 1984 and
the conflict was clearly eliminated.
The previous SALP report noted that corrective actions lacked
depth.
During this assessment period, security issues were
consistently resolved at the Security Supervisor level and
concerns appeared to receive the same level of management
attention as violations.
Corrective actions for violations
and concerns have been timely and effective in resolving the
issues and preventing recurrence.
The licensee is ennsistently
responsive to NRC concerns.
Several actions to improve the existing security program have
i
been initiated during this assessment period. These actions
include upgrading of the security computer system, installation
i
i
'
'
        include upgrading of the security computer system, installation
of several new closed circuit television (CCTV) cameras, improve-
        of several new closed circuit television (CCTV) cameras, improve-
ments in the licensee's firearms range, acquisition of equipment
        ments in the licensee's firearms range, acquisition of equipment
for maintenance support for high elevation security equipment
        for maintenance support for high elevation security equipment
(lighting and CCTV cameras), and development of the Security
,        (lighting and CCTV cameras), and development of the Security
,
i        Force Training and Qualification Program in concert with an area
i
i
        certified educational institution.     Proposals to improve portable
Force Training and Qualification Program in concert with an area
!       radio equipment, lighting, and modification of the cer. tral alarm
i
                                  17
certified educational institution.
                                                                            .
Proposals to improve portable
!
radio equipment, lighting, and modification of the cer. tral alarm
17
.


          _
                                                                ._  .
c
c
.
_
      '
._
        -   r
.
  .         o
.
                station console based upon human factor analysis have also been
'
                                                                    ~
-
                recommended. Senior management has been supportive of efforts to
r
                improve security effectiveness.
.
                Corporate level support for the security program appears
o
                aggressive and supportive of site activities. -Communications
station console based upon human factor analysis have also been
                between the site Security Supervisor and corporate System
~
                Security Officer was effective.     Corporate audits of the
recommended. Senior management has been supportive of efforts to
                security program were in-depth and included all major segments
improve security effectiveness.
    ,          of the program.   Inspection findings are closely monitored by
Corporate level support for the security program appears
                the corporate security office.     Frequent meetings are held with
aggressive and supportive of site activities. -Communications
                the principal law enforcement agency and drills have included
between the site Security Supervisor and corporate System
                participation of the local sheriff's department.
Security Officer was effective.
                A significant revision to the security program was necessary
Corporate audits of the
                during the major outage for the steam generator, replacement.
security program were in-depth and included all major segments
                Some existing facilities had to be modified, additional
of the program.
                personnel had to be hired and trained, and a separate appendix
Inspection findings are closely monitored by
                to the security plan had to be prepared and submitted for NRC
,
                approval. -All of these major tasks were completed in a timely
the corporate security office.
                and professional manner.
Frequent meetings are held with
                Aggressive management of security operations is provided by the
the principal law enforcement agency and drills have included
                two licensee security supervisors.     Both have demonstrated a
participation of the local sheriff's department.
                high level of management and technical competence. Effective
A significant revision to the security program was necessary
                liaison with the contract security force manager was also
during the major outage for the steam generator, replacement.
                evident. Staffing of the contract security force appears
Some existing facilities had to be modified, additional
                adequate and strong supervision of day-to-day operations was
personnel had to be hired and trained, and a separate appendix
                noted during security inspections. Personnel appeared well
to the security plan had to be prepared and submitted for NRC
                trained and motivated.
approval. -All of these major tasks were completed in a timely
                Procedural guidance is adequate to assure that provisions of the
and professional manner.
                security plan are fulfilled. Required security plan submittals
Aggressive management of security operations is provided by the
                are completed in a timely manner and are technically correct.
two licensee security supervisors.
                Physical security event reports required by 10 CFR 73.71(c) are
Both have demonstrated a
                submitted in a timely manner and contain adequate details.
high level of management and technical competence.
                The major task facing the licensee is complete implementation
Effective
                of the Security Force Training and Qualification Plan (SFT&Q).
liaison with the contract security force manager was also
                Implementation progress was determined to be adequate during
evident.
                the June 1984 inspection. The SFT&Q Plan becomes effective on
Staffing of the contract security force appears
                November 12, 1984.
adequate and strong supervision of day-to-day operations was
                Security equipment observed during inspections was functional
noted during security inspections.
                and well maintained. Contingency equipment was also serviceable.
Personnel appeared well
                Maintenance support for security equipment and systems appeared
trained and motivated.
                adequate and was monitored by the Security Supervisor on a weekly
Procedural guidance is adequate to assure that provisions of the
                basis.
security plan are fulfilled.
                                                                                    l
Required security plan submittals
                    .
are completed in a timely manner and are technically correct.
                                          18                                       . ;
Physical security event reports required by 10 CFR 73.71(c) are
                                                                                    l
submitted in a timely manner and contain adequate details.
                                                .
The major task facing the licensee is complete implementation
of the Security Force Training and Qualification Plan (SFT&Q).
Implementation progress was determined to be adequate during
the June 1984 inspection.
The SFT&Q Plan becomes effective on
November 12, 1984.
Security equipment observed during inspections was functional
and well maintained.
Contingency equipment was also serviceable.
Maintenance support for security equipment and systems appeared
adequate and was monitored by the Security Supervisor on a weekly
basis.
.
18
.
.


    - -- -     -.
-
                            ..               ,   .         .                                         .
-- -
-.
..
,
.
.
.
y
y
                                ~
~
hy     r.;
hy
r     7
r.;
  4                              (.
r
                  . 2.   Conclusion
7
                                                                                                        '
(.
,
4
                        :The licensee is rated Category 1 in this area. 'This.is an             e
. 2.
                        : improvement from the previous rating of Category ? --d is-
Conclusion
                                                              ~
'
                          based primarily on the' improved enforcement histors, erfec-
:The licensee is rated Category 1 in this area. 'This.is an
                          tiveness and depth;of corrective actions to resolve security
e
                        : issues and the licensee'sl actions to upgrade the existing                   ,
,
                          security program. . Licensee performance over the course of
: improvement from the previous rating of Category ?
                          this-SALP period has' improved. Deficiencies noted in the
--d
                          SALP 3 evaluation have been addressed and corrected by the                   -
is-
                          licensee.
~
                    3.   Board Recommendations
based primarily on the' improved enforcement histor , erfec-
                          This area'should be considered for reduced inspection
s
                          frequency.
tiveness and depth;of corrective actions to resolve security
: issues and the licensee'sl actions to upgrade the existing
,
security program. . Licensee performance over the course of
this-SALP period has' improved.
Deficiencies noted in the
SALP 3 evaluation have been addressed and corrected by the
-
licensee.
3.
Board Recommendations
This area'should be considered for reduced inspection
frequency.
.H.
Refuelina Activities
'
'
            .H.     Refuelina Activities
1.
                    1.  Analysis
Analysis
                          Evaluation of this functional area is based on the results
Evaluation of this functional area is based on the results
                          of inspections conducted by the resident inspectors. The
of inspections conducted by the resident inspectors.
                          inspection activities included observation of fuel movements;
The
                          verification that surveillance for refueling activities had
inspection activities included observation of fuel movements;
                          been performed; that refueling containment integrity
verification that surveillance for refueling activities had
                          requirements were met; and observation of outage controls                     ,
been performed; that refueling containment integrity
                          and activities. One item of noncompliance was identified:
requirements were met; and observation of outage controls
                                  Severity Level IV - Failure to follow procedure:,
,
                                  during core loading activities (301/83-13-01).
and activities.
                          The above noncompliance resulted from a personnel error that
One item of noncompliance was identified:
                          involved a failure to verify manipulator crane mast elevation
Severity Level IV - Failure to follow procedure:,
                          prior to releasing an irradiated fuel assembly in the reactor                 i
during core loading activities (301/83-13-01).
                          and resulted in the fuel assembly. leaning over approximately                 ,
The above noncompliance resulted from a personnel error that
                          30 degrees.     This assembly was subsequently removed from the
involved a failure to verify manipulator crane mast elevation
                          core and not used in the reiaad. This noncompliance had
prior to releasing an irradiated fuel assembly in the reactor
                          potential safety imp 1tcations since the fuel.rodlets could
i
                          have ruptured.
and resulted in the fuel assembly. leaning over approximately
                          Three LER's were assigned to this area: (266/84-01) split pin
,
                          cracks and missing fasteners, (301/83-02) steam generator tubes
30 degrees.
                          requiring plugging, and (301/83-07) abnormal degradation in
This assembly was subsequently removed from the
core and not used in the reiaad.
This noncompliance had
potential safety imp 1tcations since the fuel.rodlets could
have ruptured.
Three LER's were assigned to this area:
(266/84-01) split pin
cracks and missing fasteners, (301/83-02) steam generator tubes
requiring plugging, and (301/83-07) abnormal degradation in
fuel cladding,
,
,
                          fuel cladding,
i
i
                          The noncompliance above occurred during the Spring of 1983,
The noncompliance above occurred during the Spring of 1983,
                                                                                                        '
'
                          Unit 2 refueling.     The last Unit I refueling displayed evidence
Unit 2 refueling.
                          of management involvement in that prior planning and' assignment
The last Unit I refueling displayed evidence
                          of priorities were completed for utilization of the spent fuel
of management involvement in that prior planning and' assignment
l                         pool.     Coordination had to be maintained between spent fuel
of priorities were completed for utilization of the spent fuel
                          shipments arriving at the site and the core offload and reload.               1
l
                                                                                                        I
pool.
                                                                                                        1
Coordination had to be maintained between spent fuel
y                                                   19
shipments arriving at the site and the core offload and reload.
                                                                                                        ,
1
                                                                                              -
I
                                                                                                -.- .
1
y
19
,
..
-.- .
-


    .
.
  .
.
        -
-
      .
.
                  On-the-job training on the manipulator and spent fuel bridge
On-the-job training on the manipulator and spent fuel bridge
                  is preceded by classroom training for those operators handling
is preceded by classroom training for those operators handling
                  fuel.   Staffing was adequate and responsibilities were defined.
fuel.
            2.   Conclusion
Staffing was adequate and responsibilities were defined.
                  The licensee continues to be rated Category 2 in this area.
2.
                  The performance trend remained the same.
Conclusion
            3.   Board Recommendations
The licensee continues to be rated Category 2 in this area.
                  None.
The performance trend remained the same.
          I. Quality Programs and Administrative Controls
3.
            1.   Analysis
Board Recommendations
                  This functional area was examined by regional inspection
None.
                  specialists in three inspections conducted during the SALP
I.
                  period. The first inspection included a review of the
Quality Programs and Administrative Controls
                . licensee's programs and their implementation for non-licensed
1.
i                 personnel training and licensed personnel requalification
Analysis
                  training.   The second inspection was a special inspection of
This functional area was examined by regional inspection
                  the licensee's quality assurance program activities and
specialists in three inspections conducted during the SALP
                  included a review of QA Program administration; maintenance
period.
;                 program and implementation; design change and modification
The first inspection included a review of the
l                 program and implementation; procurement; Offsite Review
licensee's programs and their implementation for non-licensed
l                 Committee; document control; calibration and control of
.
l                 measuring the test equipment; surveillance and inservice
i
!                 testing; cleanliness control; audit program and implementa-
personnel training and licensed personnel requalification
l                 tion; and the steam generator replacement program. The third
training.
l                 inspection which occurred at the end of the SALP period,
The second inspection was a special inspection of
the licensee's quality assurance program activities and
included a review of QA Program administration; maintenance
;
program and implementation; design change and modification
l
program and implementation; procurement; Offsite Review
l
Committee; document control; calibration and control of
l
measuring the test equipment; surveillance and inservice
!
testing; cleanliness control; audit program and implementa-
l
tion; and the steam generator replacement program.
The third
l
inspection which occurred at the end of the SALP period,
'
'
                  was conducted to determine the status and adequacy of the
was conducted to determine the status and adequacy of the
                  licensee's corrective action in response to the findings
licensee's corrective action in response to the findings
                  of the special QA inspection.
of the special QA inspection.
No items of noncompliance or deviations were identified during
,
,
                  No items of noncompliance or deviations were identified during
I
I                the first and third inspections.     However, during the second
the first and third inspections.
                  inspection nine items of noncompliance with a total of 22
However, during the second
                  separate examples were identified as follows (266/83-21;
inspection nine items of noncompliance with a total of 22
                  310/83-20):
separate examples were identified as follows (266/83-21;
                  a.   Severity Level IV - Five examples of failure to
310/83-20):
                                                                                  *
a.
                        control documents.
Severity Level IV - Five examples of failure to
*
control documents.
;
;
                  b.   Severity Level IV - Six examples of failure to
b.
!                       have or follow appropriate procedures.
Severity Level IV - Six examples of failure to
!
have or follow appropriate procedures.
i
i
l                 c.   Severity Level IV - Failure to prepare the written
l
c.
Severity Level IV - Failure to prepare the written
safety evaluations required to 10 CFR 50.59 for
'
'
                        safety evaluations required to 10 CFR 50.59 for
changes to the facility as described in the FSAR.
                        changes to the facility as described in the FSAR.
20
                                            20
.
- -
-
-
-
-
-


  .
-
    -
R
                                                                                      R
.
V             .
V
        ,
.
                .
,
I                 d.   Severity Level IV - Failure to provide training to
.
                        personnel performing inspections.
I
            '
d.
                  e.   Severity Level V - Two examples of the failure to
Severity Level IV - Failure to provide training to
              ,        perform audits under the cognizance of the Offsite
personnel performing inspections.
                        Review Committee as required by the Technical
'
  ,
e.
                        Specifications.
Severity Level V - Two examples of the failure to
                  f.   Severity Level V - Four examples of failure to
perform audits under the cognizance of the Offsite
                        conduct audits in accordance with the ANSI standards
,
      -
Review Committee as required by the Technical
                        as committed in the FSAR.
Specifications.
                  g.   Severity Level'V - Failure to provide a program to
,
                        prevent the use of material from " Ready Stores" that
f.
                        had exceeded its shelf life,
Severity Level V - Four examples of failure to
                  h.   Severity Level V - Failure to properly store quality
conduct audits in accordance with the ANSI standards
                        records.
as committed in the FSAR.
                  i.   Severity Level V - Failure to maintain suitable
-
                        cleanliness in areas where activities affecting
g.
                        quality were performed.
Severity Level'V - Failure to provide a program to
                  In addition to the noncompliances listed above, seven other
prevent the use of material from " Ready Stores" that
                  examples of noncompliance were identified which were not cited,
had exceeded its shelf life,
                  but were classified as unresolved items in accordance with the
h.
l         '
Severity Level V - Failure to properly store quality
                  enforcement policy (self-identification by the licensee and
records.
i                 formulation of corrective actions). Eleven open items
i.
Severity Level V - Failure to maintain suitable
cleanliness in areas where activities affecting
quality were performed.
In addition to the noncompliances listed above, seven other
examples of noncompliance were identified which were not cited,
but were classified as unresolved items in accordance with the
l
enforcement policy (self-identification by the licensee and
'
i
formulation of corrective actions).
Eleven open items
addressing other inspector concerns were also identified.
"
"
                  addressing other inspector concerns were also identified.
Noncompliance a. had potential safety significance due to the
                  Noncompliance a. had potential safety significance due to the
possible use of outdated procedures or drawings for safety-
                  possible use of outdated procedures or drawings for safety-
related activities. Noncompliance b. represented a failure to
                  related activities. Noncompliance b. represented a failure to
use approved procedures in the repair of a safety injection
                  use approved procedures in the repair of a safety injection
pump and the failure to independently verify system configuration.
                  pump and the failure to independently verify system configuration.
Noncompliance c. resulted from a misunderstanding on the part of
                  Noncompliance c. resulted from a misunderstanding on the part of
the licensee of the requirements of 10 CFR 50.59 relative to a
                  the licensee of the requirements of 10 CFR 50.59 relative to a
change of non-safety related equipment which modified the plant
                  change of non-safety related equipment which modified the plant
!
!
                  description in the FSAR. Noncompliance d. had safety signi-
description in the FSAR.
[                 ficance, in that, personnel performing QC inspections were not
Noncompliance d. had safety signi-
I                 trained in the significance of these activities and their
[
                  attendant responsibilities. Noncompliances e. - 1. were of
ficance, in that, personnel performing QC inspections were not
                  minor safety significance and represent primarily programmatic
I
                  problems. While the findings of the special quality assurance
trained in the significance of these activities and their
                  inspection indicated fairly extensive program deficiencies, they
attendant responsibilities.
                  had not yet manifested themselves in identifiable equipment or
Noncompliances e. - 1. were of
                  operational problems.
minor safety significance and represent primarily programmatic
                  These findings and the licensee's planned corrective actions
problems. While the findings of the special quality assurance
                  were reviewed during a management meeting in the Region III
inspection indicated fairly extensive program deficiencies, they
                  Office and during a subsequent inspection as previously
had not yet manifested themselves in identifiable equipment or
                  discussed. The licensee implemented an extensive and
operational problems.
                                            21
These findings and the licensee's planned corrective actions
were reviewed during a management meeting in the Region III
Office and during a subsequent inspection as previously
discussed.
The licensee implemented an extensive and
21
L
L


  -
-
.
.
                                                                                %
%
      v
v
                aggressive corrective action program. =Of the 22 examples of
aggressive corrective action program. =Of the 22 examples of
                noncompliance, 15 were closed. Three of the seven unresolved
noncompliance, 15 were closed.
                items and five of the eleven open items were also closed.
Three of the seven unresolved
                Corrective actions were in progress for the remaining items.
items and five of the eleven open items were also closed.
                The licensee was making major changes in the maintenance and
Corrective actions were in progress for the remaining items.
                modifications programs and revising the structure of its QA   -
The licensee was making major changes in the maintenance and
                Program.   The magnitude of these changes delayed the
modifications programs and revising the structure of its QA
              '
-
    L          implementation of final corrective action on many of the
Program.
                noncompliances and unresolved items.   However, temporary
The magnitude of these changes delayed the
                corrective actions were taken where appropriate.
L
                During SALP 3, the Board recommended that the licensee pursue
implementation of final corrective action on many of the
                improvements in the formalization and documentation of the
'
                Quality Assurance Program. :The licensee had initiated actions
noncompliances and unresolved items.
                on the Board's recommendation; however, the special QA
However, temporary
                inspection identified numerous areas where improvements would
corrective actions were taken where appropriate.
                be required to bring the licensee's program up to present
During SALP 3, the Board recommended that the licensee pursue
                l_ndustry standards. As noted above, the licensee has imple-
improvements in the formalization and documentation of the
                emented an extensive corrective action program in response
Quality Assurance Program. :The licensee had initiated actions
                to the identified deficiencies.
on the Board's recommendation; however, the special QA
                There was evidence of prior planning and assignment of
inspection identified numerous areas where improvements would
                priorities in licensee activities.   Corporate management was
be required to bring the licensee's program up to present
                usually involved in site activities. Audits were generally
l_ndustry standards. As noted above, the licensee has imple-
                complete, timely and thorough. Committees were usually
emented an extensive corrective action program in response
                properly staffed and functioning.   Records were generally
to the identified deficiencies.
                complete, well maintained, and available. Corrective action
There was evidence of prior planning and assignment of
                systems generally recognized and address nonreportable
priorities in licensee activities.
                concerns. There were occasional instances of procedural
Corporate management was
                breakdowns of minor significance in design control, drawing
usually involved in site activities.
                control, maintenance and auditing. Response to NRC initiatives
Audits were generally
                were generally timely, viable, sound and thorough. Acceptable
complete, timely and thorough.
                resolutions were proposed initially in most cases.
Committees were usually
          2.   Conclusion
properly staffed and functioning.
                The licensee is rated a Category 2 in this area.     Licensee
Records were generally
                performance in this area at the beginning of the SALP period
complete, well maintained, and available.
                was minimally acceptable with evident weaknesses. However, the
Corrective action
                extensive corrective action program implemented during this
systems generally recognized and address nonreportable
                period to correct these weaknesses has significantly improved
concerns. There were occasional instances of procedural
                performance in this area.
breakdowns of minor significance in design control, drawing
          3.   Board Recommendations
control, maintenance and auditing.
                None.
Response to NRC initiatives
                                                                                  l
were generally timely, viable, sound and thorough.
        J. Licensina Activities
Acceptable
          1.   Analysis
resolutions were proposed initially in most cases.
                During the present rating period, the licensee's management       !
2.
                demonstrated active participation in licensing activities and
Conclusion
                                        22                                       1
The licensee is rated a Category 2 in this area.
                                                                                  1
Licensee
performance in this area at the beginning of the SALP period
was minimally acceptable with evident weaknesses.
However, the
extensive corrective action program implemented during this
period to correct these weaknesses has significantly improved
performance in this area.
3.
Board Recommendations
None.
l
J.
Licensina Activities
1.
Analysis
During the present rating period, the licensee's management
demonstrated active participation in licensing activities and
22
1
1


e
e
i
i
t                               e-
t
    *                                                                         i
e-
  .
*
i
.
f
f
                                                                              i
i
        kept abreast of current and anticipated licensing actions.     The
kept abreast of current and anticipated licensing actions.
        licensee's management actively participated in an effort to
The
        work closely with the NRC staff to establish realistic
licensee's management actively participated in an effort to
        integrated schedules for all modifications of the Point Beach
work closely with the NRC staff to establish realistic
        facility.   The licensee's management consistently exercised
integrated schedules for all modifications of the Point Beach
        good control over its internal activities and its contractors,
facility.
        and maintained effective communication with the NRC staff.
The licensee's management consistently exercised
        This was specially evident during the steam generator
good control over its internal activities and its contractors,
        replacement and tube sleeving activities which occurred during
and maintained effective communication with the NRC staff.
        the reporting period.   One notable difficulty encountered by
This was specially evident during the steam generator
        the licensee was the inability to keep NUREG-0737 and other
replacement and tube sleeving activities which occurred during
        items on schedule. This resulted in a fair'y large number of
the reporting period.
,      requests by the licensee for schedule slips, Order modifi-
One notable difficulty encountered by
        cations, schedular exemptions, equipment qualification deadline
the licensee was the inability to keep NUREG-0737 and other
        extensions, etc. While management appeared to play an active
items on schedule.
        role in trying to minimize and recoup time lost during various
This resulted in a fair'y large number of
        delays, they were unsuccessful in preventing these delays. This
requests by the licensee for schedule slips, Order modifi-
        may have been due to a combination of factors including an
,
        originally overoptimistic or unrealistic schedule, timing
cations, schedular exemptions, equipment qualification deadline
        imposed by various NRC regulations and an integrated schedule
extensions, etc. While management appeared to play an active
        approach to installation.     In the latter case, it has been seen
role in trying to minimize and recoup time lost during various
        that a delay in one system may not immediately demonstrate its
delays, they were unsuccessful in preventing these delays.
        impact on related systems.
This
        Management's active participation in issues of high potential
may have been due to a combination of factors including an
        safety impact is clearly demonstrated.     Examples are the manage ,
originally overoptimistic or unrealistic schedule, timing
        ment involvement with shift staffing, CRDM support pin cracking,
imposed by various NRC regulations and an integrated schedule
        equipment qualification and steam generator replacement and
approach to installation.
        tube sleeving licensing actions.
In the latter case, it has been seen
that a delay in one system may not immediately demonstrate its
impact on related systems.
Management's active participation in issues of high potential
safety impact is clearly demonstrated.
Examples are the manage ,
ment involvement with shift staffing, CRDM support pin cracking,
equipment qualification and steam generator replacement and
tube sleeving licensing actions.
l
The licensee's management and its staff have demonstrated sound
technical understanding of issues involving licensing actions.
;
Its approach to resolution of technical issues has demonstrated
extensive technical expertise in almost all technical areas
l
involving licensing actions.
The decisions related to
l
l
        The licensee's management and its staff have demonstrated sound
licensing issues have routinely exhibited conservatism in
        technical understanding of issues involving licensing actions.
relation to significant safety matters.
;      Its approach to resolution of technical issues has demonstrated
The licensee's
        extensive technical expertise in almost all technical areas
frequent visits to NRC and sound communications during the
l        involving licensing actions. The decisions related to
rating period assured sound technical discussions regarding
l        licensing issues have routinely exhibited conservatism in
resolution of safety issues.
        relation to significant safety matters.     The licensee's
During the reporting period, the
        frequent visits to NRC and sound communications during the
licensee effectively resolved complex technical issues
        rating period assured sound technical discussions regarding
concerning steam generator replacement and tube sleeving, CRDM
        resolution of safety issues.     During the reporting period, the
support pin cracking, and environmental qualification of safety
        licensee effectively resolved complex technical issues
related electrical equipment.
        concerning steam generator replacement and tube sleeving, CRDM
On occasions when the licensee deviated from the staff guidance,
        support pin cracking, and environmental qualification of safety
the licensee has consistently provided good technical justifi-
        related electrical equipment.
cation for such deviations.
        On occasions when the licensee deviated from the staff guidance,
Examples of this are shown in the
        the licensee has consistently provided good technical justifi-
,
      , cation for such deviations. Examples of this are shown in the
licensee's inservice inspection program relief requests, CRDM
        licensee's inservice inspection program relief requests, CRDM
support pin cracking issues and control of heavy loads over
        support pin cracking issues and control of heavy loads over
spent fuel pool reviews.
        spent fuel pool reviews.   The licensee has consistently
The licensee has consistently
        monitored itself to assure that the safety systems function
monitored itself to assure that the safety systems function
                                  23
23
L
L


      .,; .                                              ,
.,;
                                                                . , .       .                 .                 -   .
. , .
                      -
.
                                                                                                                                                        s
.
            .
-
    ,
.
                                          -as designed.and the plant's Technical Specifications are well
.
,
-
s
.
,
-as designed.and the plant's Technical Specifications are well
: maintained. .Recent examples _of;self-monitoring includei ;
*
*
                                          : maintained. .Recent examples _of;self-monitoring includei ;
'
                                              frequent administrative technical specification change
                                                                                                                                          '
.
.
                                              requests to improve the clarity and consistency of the
frequent administrative technical specification change
                                              technical specifications .and i_dentification and resolution
requests to improve the clarity and consistency of the
                                              of conflicting requirements and/or commitments, such as, fuel
technical specifications .and i_dentification and resolution
                                              pool poison surveillance technical specification change requests.
of conflicting requirements and/or commitments, such as, fuel
..
pool poison surveillance technical specification change requests.
                                              The licensee has;always come well prepared to meetings with the
..
0                                             staff involving resolution of safety issues.                           Included as
The licensee has;always come well prepared to meetings with the
                                              topics for these meetings were steam generator replacement,.
0
                                              equipment qualification, CRDM support pin cracking, . shift
staff involving resolution of safety issues.
                                              staffing and fire protection. As a result, these meetings have
Included as
topics for these meetings were steam generator replacement,.
equipment qualification, CRDM support pin cracking, . shift
staffing and fire protection.
As a result, these meetings have
')
')
progressed efficiently and effectively and resulted in prompt
'
'
                                              progressed efficiently and effectively and resulted in prompt
-resolution of all safety concerns.
                                          -resolution of all safety concerns.                                                                                           .
.
                                              The licensee has been consistent 1, responsive to NRC                                                                   l
The licensee has been consistent 1, responsive to NRC
                                                                      However, some weaknesses were noted. Mainly,
l
'
'
                                              initiatives.
initiatives.
.                                              items involving schedular relief were not always submitted with                                                           ;
However, some weaknesses were noted.
                                              adequate lead time for staff review.                                                                                   '
Mainly,
                                                                                                            This included, notably,
items involving schedular relief were not always submitted with
;
.
adequate lead time for staff review.
This included, notably,
'
requests for equipment qualification deadline extensions,
,
,
                                              requests for equipment qualification deadline extensions,
NUREG-0737 Order modifications, component cooling water heat
                                              NUREG-0737 Order modifications, component cooling water heat                                                           ,
,
                                              exchanger technical specification change requests and shift
exchanger technical specification change requests and shift
staffing exemption requests.
Further, several requests for
4
4
                                              staffing exemption requests. Further, several requests for
licensing actions did not contain complete packages (i.e., all
'
'
                                              licensing actions did not contain complete packages (i.e., all
supporting technical justification).
                                              supporting technical justification). This was true of both
This was true of both
.                                            initial submittals, such as, Optimized Fuel Assembly technical
initial submittals, such as, Optimized Fuel Assembly technical
j                                             specifications and some responses to requests for additional
.
j                                             information. However, in both cases, improvement has been seen
j
                                              since the previous reporting period.
specifications and some responses to requests for additional
j
information. However, in both cases, improvement has been seen
since the previous reporting period.
.}
.}
;                                             One item of concern was the licensee's schedule of reactor
;
j                                             vessel internal components inspections during the steam
One item of concern was the licensee's schedule of reactor
j
vessel internal components inspections during the steam
t
t
                                              generator replacement outage. Earlier scheduling of inspec-
generator replacement outage.
i                                             tions which were critical path, such as, reactor vessel nozzle
Earlier scheduling of inspec-
j                                             welds and CRDM support pins would have provided a greater time
i
                                              period for resolution of safety concerns resulting from these
tions which were critical path, such as, reactor vessel nozzle
'
j
                                                                                                                                                                      .
welds and CRDM support pins would have provided a greater time
j                                               inspections. While these problem areas could not have been
'
i                                             predicted or anticipated with absolute confidence, there was
period for resolution of safety concerns resulting from these
;                                             adequate prior evidence of their potential existence.                                   As a                           ,
.
                                                result, hurried, intense efforts were required by both the
j
                                                                                                                                                                      '
inspections. While these problem areas could not have been
'
i
                                                staff'and licensee to resolve the safety issues which ultimately
predicted or anticipated with absolute confidence, there was
-
;
f
adequate prior evidence of their potential existence.
                                                resulted in a delayed startup.
As a
l                                             The licensee experienced mixed trends in performance during
,
1                                             this reporting period. While their overall performance of
result, hurried, intense efforts were required by both the
j                                             routine licensing actions has improved, several non-routine                                                           '
'
<
'
                                                licensing action areas have showed declining performance or
staff'and licensee to resolve the safety issues which ultimately
                                                have otherwise shown that additional effort is still needed.
-
                                                Notably, in the area of 10 CFR 50.59 reviews, the licensee has                                                         :
resulted in a delayed startup.
                                                had difficulty in performing'the reviews in a correct and
f
i                                               timely fashion including completion and documentation of the
l
                                                                  _
The licensee experienced mixed trends in performance during
                                                                                                                                                                      :
1
<
this reporting period. While their overall performance of
                                                                                24
j
                                                                                                                                                                      *
routine licensing actions has improved, several non-routine
,
'
              .~ , , - - - . - - - - . - _ . , ~ ~ , , , - _ , ,        y- ., ,.   ,-..,,.,,.,.,,.,v,m.,.,.
licensing action areas have showed declining performance or
                                                                                                                        4   -,..ry.r-_,,   e_,.--...r.,   - , - .--,
<
have otherwise shown that additional effort is still needed.
Notably, in the area of 10 CFR 50.59 reviews, the licensee has
:
had difficulty in performing'the reviews in a correct and
i
timely fashion including completion and documentation of the
_
:
24
<
*
,
,-..,,.,,.,.,,.,v,m.,.,
..&r~..
4
-%
-,..ry.r-_,,
e_,.--...r.,
- , - .--,
. . - -
.~
, , - - - . - - - - . - _ . , ~ ~ , , , - _ , ,
y-
., ,.
,#.,,,,w..e
.


,                                                                                 --
,
                                                                                            !
--
    ''
''
  .
.
        F
F
              required safety reviews.     For example, if safety reviews are
required safety reviews.
              completed during the preparation stage of an outage, any needed
For example, if safety reviews are
              technical resolution could be reached prior to the outage
completed during the preparation stage of an outage, any needed
              rather than as a last minute item just prior to startup. The
technical resolution could be reached prior to the outage
              licensee has had difficulty in meeting scheduled dates for
rather than as a last minute item just prior to startup. The
              several_ licensing actions. This has resulted in a large number             ,
licensee has had difficulty in meeting scheduled dates for
                                                                                          '
several_ licensing actions. This has resulted in a large number
              of schedular reliefs, extensions, exemptions, etc., which have
,
              required resolution on a short turn around time basis and have
'
              created significant burden for the NRC licensing staff.     Often,
of schedular reliefs, extensions, exemptions, etc., which have
              once relief was granted, additional stepped-up tracking efforts
required resolution on a short turn around time basis and have
              were either perceived as not needed and therefore not enacted
created significant burden for the NRC licensing staff.
              by the licensee or were ineffective, which resulted in several
Often,
              repeat relief requests for the same licensing actions.     The end
once relief was granted, additional stepped-up tracking efforts
              result is an inefficient use of both licensee and NRC staff
were either perceived as not needed and therefore not enacted
              licensing resources.
by the licensee or were ineffective, which resulted in several
              Overall, with the exception of the items noted above, the
repeat relief requests for the same licensing actions.
              licensee has been very responsive to staff requests for
The end
              information. This is particularly true of voluntary requests,
result is an inefficient use of both licensee and NRC staff
              such as, the staff's site visit request related to USI A-45
licensing resources.
              " Decay Heat Removal Capability".
Overall, with the exception of the items noted above, the
          2. Conclusion
licensee has been very responsive to staff requests for
              The licensee is rated a Category 1 in this area.     Licensee
information.
              performance has been mixed during the evaluation period.
This is particularly true of voluntary requests,
          3. Board Recommendations
such as, the staff's site visit request related to USI A-45
              None.
" Decay Heat Removal Capability".
                                                                                            l
2.
                                                                                          I
Conclusion
                                                                                            l
The licensee is rated a Category 1 in this area.
                                        25                                               I
Licensee
                                                                                            :
performance has been mixed during the evaluation period.
                                                                                            l
3.
      .       . -       -             ,         --       , - - -         - -- --- E..
Board Recommendations
None.
I
25
l
.
. -
-
,
--
, - - -
-
--
---
E..


  m---
)
                                                                                                  )
m---
                                                                                                .
.
        *
*
      .
.
          ~ V. SUPPORTING DATA AND SUDMARIES
~ V.
                A.   Licensee Activities
SUPPORTING DATA AND SUDMARIES
                      During the evaluation period, Point Beach Unit 1 operated for a
A.
                      total of 357.1 out of 549 days. Of the 191.9 days Unit I was not in
Licensee Activities
                      operation, .9 days were attributable to unanticipated equipment
During the evaluation period, Point Beach Unit 1 operated for a
                    ' problems with the loose parts monitoring system and the remaining
total of 357.1 out of 549 days. Of the 191.9 days Unit I was not in
                      191 days were attributable to the. scheduled refueling and steam
operation, .9 days were attributable to unanticipated equipment
                      generator replacement outage. This outage would have been 15 days
' problems with the loose parts monitoring system and the remaining
                      shorter if it would not have been necessary to remove several
191 days were attributable to the. scheduled refueling and steam
                      hundred pieces of debris from the reactor vessel upper internals
generator replacement outage. This outage would have been 15 days
                      package control rod guide tubes.
shorter if it would not have been necessary to remove several
                      Unit 1 generator was taken off line on October 1,1983 and placed
hundred pieces of debris from the reactor vessel upper internals
                      back on line April 9,1984, at the completion of the steam generator
package control rod guide tubes.
                      replacement outage. _0th9r activities during the outage included:
Unit 1 generator was taken off line on October 1,1983 and placed
                      installation of a loose parts monitoring system; inspection of the '
back on line April 9,1984, at the completion of the steam generator
                      reactor vessel outlet nozzle to shell welds; an ultrasonic examination
replacement outage. _0th9r activities during the outage included:
                      of the guide tube split pins, which revealed crack indications in
installation of a loose parts monitoring system; inspection of the '
                      the shank to collar region of 67 of the 74 pins; replacement of
reactor vessel outlet nozzle to shell welds; an ultrasonic examination
                      the NBFD relays in the reactor protection and safeguards relay
of the guide tube split pins, which revealed crack indications in
                      racks; replacement of the R-11/R-12 monitors; and a containment
the shank to collar region of 67 of the 74 pins; replacement of
                      integrated leak rate test.
the NBFD relays in the reactor protection and safeguards relay
                      During the evaluation period, Point Beach Unit 2 operated for a
racks; replacement of the R-11/R-12 monitors; and a containment
                      total of 444.8 out of 549 days. On the 104.2 days Unit 2 was not in
integrated leak rate test.
                      operation, 1.5 days were attributable to two forced outages caused
During the evaluation period, Point Beach Unit 2 operated for a
                      by equipment failure, 3.7 days were attributable to a scheduled
total of 444.8 out of 549 days.
                      inspection and repair of the moisture separator reheaters, and the
On the 104.2 days Unit 2 was not in
                      remaining 99 days were attributable to scheduled refueling outages.
operation, 1.5 days were attributable to two forced outages caused
                      Unit 2 was shut down at the beginning of the evaluation period for a
by equipment failure, 3.7 days were attributable to a scheduled
                      scheduled refueling and steam generator sleeving outage. The unit
inspection and repair of the moisture separator reheaters, and the
                      was returned to service on July 6, 1983. During this outage, the
remaining 99 days were attributable to scheduled refueling outages.
                      licensee: sleeved 1501 tubes in the "A" steam generator and 1500
Unit 2 was shut down at the beginning of the evaluation period for a
                      tubes in the "B" steam generator; replaced NBFD reactor protection
scheduled refueling and steam generator sleeving outage.
                      system r ' vs; replaced R-11/R-12 monitors; and inspected fuel
The unit
                      assemblies, during which one of four optimized fuel assemblies was
was returned to service on July 6, 1983.
                      found to have through-wall defects in at least 9 rodlets.
During this outage, the
                      Unit 2 was shut down at the end of the evaluation period going off
licensee:
                      line September 28, 1984. Scheduled work for this outage include
sleeved 1501 tubes in the "A" steam generator and 1500
                      SPEC 200 system startup and calibrations, reactor coolant loose
tubes in the "B" steam generator; replaced NBFD reactor protection
                      parts monitoring system installations, replacement of 36 incore flux
system r ' vs; replaced R-11/R-12 monitors; and inspected fuel
                      monitoring thimbles, and steam generator eddy current examinations.
assemblies, during which one of four optimized fuel assemblies was
found to have through-wall defects in at least 9 rodlets.
Unit 2 was shut down at the end of the evaluation period going off
line September 28, 1984.
Scheduled work for this outage include
SPEC 200 system startup and calibrations, reactor coolant loose
parts monitoring system installations, replacement of 36 incore flux
monitoring thimbles, and steam generator eddy current examinations.
:
:
)
)
                                                      26
!
!                                                  .
26
.
;
;
                      -.
-.
                            _
_
                                  . .- -       , .   --       -     - _ .   --           -
. .- -
                                                                                            ---
, .
--
-
- _ .
--
-
---


r
r
                                                            '
'
                  -
. . . .
  ,
-
    ....
,
                B.   Inspection Activities
B.
                    -The inspection program at Point Beach during the evaluation period
Inspection Activities
                      consisted of routine resident and region-based inspections.   One
-The inspection program at Point Beach during the evaluation period
                      special Quality Assurance team inspection was conducted during this
consisted of routine resident and region-based inspections.
                      SALP period.
One
                      Noncompliance Data
special Quality Assurance team inspection was conducted during this
                      Facility Name:   Point Beach, Units 1 and 2, Docket Nos. 50-266,
SALP period.
                      50-301
Noncompliance Data
Facility Name:
Point Beach, Units 1 and 2, Docket Nos. 50-266,
50-301
:
:
Inspection Reports No. 83-07 through 83-28
'
'
                      Inspection Reports No. 83-07 through 83-28
No. 84-01 through 84-17
                                          No. 84-01 through 84-17
Inspection Activity and Enforcement
                                    Inspection Activity and Enforcement
1
                                                                              1
FUNCTIONAL-
;        FUNCTIONAL-               NO.-0F VIOLATIONS IN EACH SEVERITY LEVEL
NO.-0F VIOLATIONS IN EACH SEVERITY LEVEL
                                    I
;
'
'
              AREA                             II       III       IV         V       DEV.
AREA
          Plant Operations                                                     2
I
;         Radiological Controls                                       5         2       1
II
III
IV
V
DEV.
Plant Operations
2
;
Radiological Controls
5
2
1
!
!
'
'
          Maintenance                                                 3         3
Maintenance
          Surveillance
3
3
Surveillance
l
l
        ' Fire Protection                                             1         1
' Fire Protection
1
1
i
i
'
'
          Emergency Preparedness                                     2         1       1
Emergency Preparedness
          Security                                                   2
2
l         Refueling                                                   1
1
1
Security
2
l
Refueling
1
l
l
l.       Quality Programs and
l.
            Administrative
Quality Programs and
'
'
            Controls                                                 4         5
Administrative
          Licensing Activities
Controls
          Totals                                                     18       14         2
4
          I
5
              Noncompliances' reflect total noncompliances for site rather than
Licensing Activities
              noncompliances associated with each unit as was reflected in SALP 3.
Totals
                C.   Investinations and Allegations Review
18
                      None
14
                                                    27'
2
I Noncompliances' reflect total noncompliances for site rather than
noncompliances associated with each unit as was reflected in SALP 3.
C.
Investinations and Allegations Review
None
27'


                                      .
.
  ,- .
,-
      D. Escalated Enforcement Actions
.
          None
D.
      E. Management Conferences Held During Appraisal Period
Escalated Enforcement Actions
          1.   On August 22, 1983, a management meeting was held at the Point
None
              Beach site to discuss NRC concerns over the casual factors
E.
              which lead to a limiting condition for operation being
Management Conferences Held During Appraisal Period
              exceeded for the R-11/R-12 radiation monitors.
1.
          2.   On September 28, 1983, a management meeting was held at the
On August 22, 1983, a management meeting was held at the Point
              licensee's corporate offices in Milwaukee to discuss NRC
Beach site to discuss NRC concerns over the casual factors
              concerns pertaining to the inspection findings of the
which lead to a limiting condition for operation being
              July 18-22, 1983, emergency preparedness inspection 266/83-14;
exceeded for the R-11/R-12 radiation monitors.
              301/83-14(DRSS).
2.
          3.   On January 4,1984, a management conference was held at the
On September 28, 1983, a management meeting was held at the
              licensee's request in the Region III Office to discuss the
licensee's corporate offices in Milwaukee to discuss NRC
              findings of the special QA inspection 266/83-21;
concerns pertaining to the inspection findings of the
              301/83-20(DRS).
July 18-22, 1983, emergency preparedness inspection 266/83-14;
      F. Review of Licensee Event Report and 10 CFR 21 Reports
301/83-14(DRSS).
          1.   Licensee Event Reports (LER's)
3.
              On August 29, 1983, the NRC published an amendment clarifying
On January 4,1984, a management conference was held at the
              its regulations regarding Licensee Event Reports required by
licensee's request in the Region III Office to discuss the
              10 CFR 50.73.   Details of the new reporting system were pub-
findings of the special QA inspection 266/83-21;
l             lished as NUREG-1022 " Licensee Event Report System".   The
301/83-20(DRS).
l             effective date of this amendment was January 1, 1984. The
F.
              new rule deleted reporting requirements for several types of
Review of Licensee Event Report and 10 CFR 21 Reports
l             licensee events which had been found, through experience,
1.
              to be of little value to the Commission.
Licensee Event Reports (LER's)
On August 29, 1983, the NRC published an amendment clarifying
its regulations regarding Licensee Event Reports required by
10 CFR 50.73.
Details of the new reporting system were pub-
l
lished as NUREG-1022 " Licensee Event Report System".
The
l
effective date of this amendment was January 1, 1984.
The
new rule deleted reporting requirements for several types of
l
licensee events which had been found, through experience,
to be of little value to the Commission.
i
i
.
.
                                        28
28
. -
-
-
-
-
-
-
- -
- -
- -
- - -
- - -
-
-
-
-
-
-
- -
-
-
-
-
-
-
- -
.
- .


                    ...                   . -                                   .         =. .-                                 ..
...
      \
. -
                                                                                                                                                                          _'$ T
.
          *
=.
      .
.-
                                                                                                                                                                              ,
..
                                                                                Unit 1                                                 Unit'2
\\
            ~ PROXIMATE CAUSE**                       SALP III*                       SALP IV*             'SALP III*-                           SALP IV*
_'$ T
*
.
,
Unit 1
Unit'2
~ PROXIMATE CAUSE**
SALP III*
SALP IV*
'SALP III*-
SALP IV*
Personne1' Error
3(.25)***
4(.22)
'1(.08)
5(.28)
,
,
            Personne1' Error                          3(.25)***                      4(.22)                '1(.08)                              5(.28)
Design Mfg.
            Design Mfg.
Const/ Install
  7              Const/ Install                     -5(.42)                         2(.11)                 3(.25)                           -1(.06)
-5(.42)
            External                                 0(.00)                         0(.00)                 O(.00)                             0(.00)
2(.11)
            Defective Procedure                       3(.25)                         0(.00)                 1(.08)                             0(.00)
3(.25)
-1(.06)
7
External
0(.00)
0(.00)
O(.00)
0(.00)
Defective Procedure
3(.25)
0(.00)
1(.08)
0(.00)
'1
'1
            Component Failure                       11(.92)                         4(.22)'                 4(.33)                             6(.33)
Component Failure
:           Other                                     2(.17)                         4(.22)                 2(.17).                           1(.06)
11(.92)
,          TOTALS                                   24(2.00)                       14(.78)               11(.92)                             13(.72)
4(.22)'
4(.33)
6(.33)
:
Other
2(.17)
4(.22)
2(.17).
1(.06)
TOTALS
24(2.00)
14(.78)
11(.92)
13(.72)
,
J
J
!
!
j               *
j
                      SALP 3 (12 months), SALP 4 (18 months)
SALP 3 (12 months), SALP 4 (18 months)
            **
*
                      Proximate Cause is the cause assigned by the licensee according to
**
i                    NUREG-0161, " Instructions for Preparation of Data Entry Sheets for Licensee
Proximate Cause is the cause assigned by the licensee according to
j                    Event Report (LER) File", or NUREG-1022, " Licensee Event Report System"
            *** Numbers in parentheses indicate LER's/ Month
i
i
j
NUREG-0161, " Instructions for Preparation of Data Entry Sheets for Licensee
1
j
4
Event Report (LER) File", or NUREG-1022, " Licensee Event Report System"
                                                                                                                                                              ''
*** Numbers in parentheses indicate LER's/ Month
l
i
i
j
1
4
l
''
i
1
1
1
1
3
3
4
4
:
:
!
!
I
I
I
I
                                                                                    29
29
'
'
                                                              .
.
*
*
  ,.  ,    --,        .  -    . . - . ,  - - . ,    -...-,.,-,.....,-,n--,.-.
-...-,.,-,.....,-,n--,.-.
                                                              .                                , , . , . - , + , - , - - , . - , ,   ,,v,.,,_..   ,--.,.,-.,,...-.,n..-
, , . , . - , + , - , - - , . - , ,
,,v,.,,_..
,--.,.,-.,,...-.,n..-
,.
,
--,
.
-
. . - . ,
- - . ,
.


                                                                    .
.
  . .
.
                                                                                      I
.
          26_LERS were reviewed for clarity and adequacy of the provided des-
I
          criptions during the assessment period and were found reasonably
26_LERS were reviewed for clarity and adequacy of the provided des-
          detailed to permit understanding of the events. An increase was
criptions during the assessment period and were found reasonably
          noted in the numbers of LERs attributed to personnel errors; however,
detailed to permit understanding of the events. An increase was
          reductions of licensee events were noted in Design Manufacturing,
noted in the numbers of LERs attributed to personnel errors; however,
          . Construction / Installation and Component Failure categories.
reductions of licensee events were noted in Design Manufacturing,
      G. Licensing Actions
. Construction / Installation and Component Failure categories.
          1.   NRR/ Licensee Meetinas
G.
                June 23, 1983         Steam Generator Replacement              ,
Licensing Actions
                July 22, 1983          Appendix R Fire Protection Exemptions
1.
                October 13, 1983      Environmental Qualification of Safety-Related
NRR/ Licensee Meetinas
                                        Electrical Equipment
June 23, 1983
                January 10, 1984      Shift Staffing Rule Exemption Request
Steam Generator Replacement
                March 28. 1984        Control Rod Guide Tube Support Pin Cracking
          2.    NRR Site Visits
                August 22, 1983        Steam Generator Replacement Outage Schedule
                October 31, 1983      Inservice Inspection Program Evaluation
                July 16, 1984          USE A-45 Decay Heat Removal Evaluation
          3.    Commission Briefings
                None.
          4.    Schedular Extensions Granted
                  10 CFR 50.49 Environmental Qualification Deadline Extension
,
,
                    7/22/83
July 22, 1983
                  10 CFR 50.49 Environmental Qualification Deadline Extension
Appendix R Fire Protection Exemptions
                    1/3/84
October 13, 1983
                  NUREG-0737 Order Modification               7/12/83
Environmental Qualification of Safety-Related
                  10 CFR 50.54 Shift Staffing Extension 3/26/84
Electrical Equipment
          5.     Reliefs Granted
January 10, 1984
                  10 CFR 50.49a Additional Inservice Inspection Relief 6/1/83
Shift Staffing Rule Exemption Request
                  10 CFR 50.55a 2nd Ten Year Interval ISI Relief           3/29/84
March 28. 1984
          6.     Exemptions Granted
Control Rod Guide Tube Support Pin Cracking
                  10 CFR 50.44 Reactor Coolant System Vents Schedular Exemption
2.
                    5/9/83
NRR Site Visits
August 22, 1983
Steam Generator Replacement Outage Schedule
October 31, 1983
Inservice Inspection Program Evaluation
July 16, 1984
USE A-45 Decay Heat Removal Evaluation
3.
Commission Briefings
None.
4.
Schedular Extensions Granted
10 CFR 50.49 Environmental Qualification Deadline Extension
7/22/83
,
10 CFR 50.49 Environmental Qualification Deadline Extension
1/3/84
NUREG-0737 Order Modification
7/12/83
10 CFR 50.54 Shift Staffing Extension
3/26/84
5.
Reliefs Granted
10 CFR 50.49a Additional Inservice Inspection Relief 6/1/83
10 CFR 50.55a 2nd Ten Year Interval ISI Relief
3/29/84
6.
Exemptions Granted
10 CFR 50.44 Reactor Coolant System Vents Schedular Exemption
5/9/83
.
10 CFR 50.44 Reactor Coolant System Vents Schedular Exemption
'
'
.                10 CFR 50.44 Reactor Coolant System Vents Schedular Exemption
12/30/83
                    12/30/83
7.
          7.     Emeroency Technical Specification Issued
Emeroency Technical Specification Issued
                  None.
None.
                                            30
30
                                            - , - - . -             .
- , -
- . -
.


                                  .                        . .- . _ . . . . -            -                      .
,
  ,
          ES'          .;
          .-        :.:                          . .,
.
.
            '.;'-
. .- . _ . . . . -
              '
-
                ' ''
.
                                                                                        .
E '
                            8. Orders Issued
.;
      .,,,
S
      *.
:.:
                    ,
.-
                          ,    Units 1 and 2 - Order confirming Licensee commitments on
. .,
            ,,
.
                      *       Emergency Response Capability.as. required by Supplement 1
'.;'-
,                             to NUREG-0737, July 3, 1984                                                                           ,
.
                                                                                    s
'
                              s
' ''
                                                                                                                                      b
8.
                                                                                                                                      '
Orders Issued
)
. , , ,
Units 1 and 2 - Order confirming Licensee commitments on
,
,
*.
*
Emergency Response Capability.as. required by Supplement 1
,,
to NUREG-0737, July 3, 1984
,
,
s
s
b
)
'
f
f
  ,
,
                                                                                                                                    '
'
                                                                                                                                      *
*
!
!
4
4
    .
.
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                                                                                                                                      B
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.
.
l                                                                                 31
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Latest revision as of 16:53, 11 December 2024

SALP Repts 50-266/84-09 & 50-301/84-07 for Apr 1983 - Sept 1984
ML20140D519
Person / Time
Site: Point Beach  NextEra Energy icon.png
Issue date: 12/12/1984
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20140D488 List:
References
50-266-84-09, 50-266-84-9, 50-301-84-07, 50-301-84-7, NUDOCS 8412180557
Download: ML20140D519 (31)


See also: IR 05000266/1984009

Text

...

.

SALP 4

SALP BOARD REPORT

U.S. NUCLEAR REGULATORY CON 4ISSION

REGION III

SYSTEMATIC ASSESSMENT OF LICENSEE PERFORMANCE

50-266/84-09; 50-301/84-07

Inspection Report No.

Wisconsin Electric Power

Name of Licensee

Point Beach Units 1 and 2

Name of Facility

April 1,1983 through September 30, 1984

Assessment Period

.

ohk

PDR

E

s

o

-I.

INTRODUCTION

p.

The Systematic Assessn.9nt of Licensee Performance (SALP) program is

an integrated NRC staff effort to collect available observations and

data on a periodic basis and to evaluate licensee performance based

upon this information.

SALP is supplemental to normal regulatory

processes used to ensure compliance to NRC rules and regulations.

SALP is intended to be sufficiently diagnostic to provide a rational

basis for allocating NRC resources and to provide. meaningful guidance

to the licensee's management to promote quality and safety of plant

construction and operation.

A NRC SALP Board, composed of staff members listed below, met on

November 16, 1984, to review the collection of performance observations

and data to assess the licensee performance in accordance with the

guidance in NRC Manual Chapter 0516, " Systematic Assessment of Licensee

Performance." A summary of the guidance and evaluation criteria is

provided in Section II of this report.

This report is the SALP Board's assessment of the licensee's safety

performance at Point Beach for the period April 1,1983 through

September 30, 1984.

SALP Board for Point Beach:

J. A. Hind, Director, Division of Radiation Safety and Safeguards

R. L. Spessard, Director, Division of Reactor Safety

C. J. Paperiello, Deputy Director, Division of Reactor Projects

I. N. Jackiw, Chief, Projects Section 2B

R. L. Hague, Senior Resident Inspector

R. J. Leemon, Resident Inspector

Bruce L. Burgess, Project Inspector / Manager

Tim Colburn, Project Manager, ORB-3/DL/NRR

Frank Rowsome, AD/ Tech./ DST /NRR

,

e-

,-

_

_

.

-.__

,

'

.

e

.p

'

II.

CRITERIA-

The licensee performance is assessed in selected functional-areas

'

depending whether the facility is in a' construction, pre-operational

or operating phase.

Each functional area normally represents areas

.significant to nuclear safety and the environment, and are normal

'

programmatic _ areas.

Some functional areas may not be assessed because

of little or no licensee activities or lack of meaningful' observations.

Special areas may.be added to highlight significant observations.

One or more of the following evaluation' criteria were used to assess

each functional area.

'

1.

Management involvement .in assurinC quality.

2.

Approach to resolution of technical issues from a safety standpoint.

l

3.

Responsiveness to NRC initiatives.

4.

Enforcement history.

J.

5.

Reporting and analysis of reportable events.

6.

Staffing (including management).

7.

Training effectiveness and qualification.

!-

However, the SALP Board is not limited to these criteria and others may

have been used where appropriate.

!

Based upon the SALP Board assessment each functional area evaluated

is classified into one of three performance categories. .The definition

i

of these performance categories is:

i

!

Category 1:

Reduced NRC attention may be appropriate.

Licensee man-

agement attention and involvement are aggressive and oriented toward

nuclear safety; licensee resources are ample and effectively used so

l

that a high level of performance with respect to operational safety or

e

!

construction is being achieved.

Category 2:

NRC attention shoulo be maintained at normal levels.

Licensee management attention and involvement are evident and are

concerned with nuclear safety; licensee resources are adequate and

,

'

are reasonably effective such that satisfactory performance with

respect to operational safety or construction is being achieved.

Category 3:

Both NRC and licensee attention should be increased.

Licensee management attention or involvement is acceptable and

considers nuclear safety, but weaknesses are evident; licensee

"

resources appear to be strained or not effectively used so that

minimally satisfactory performance with respect to operational

,

safety or construction is'being achieved,

a

w

2

2;

e

,

.

. , - . . _

_

_ , _ _ ,

_ . _ . _,

.

.

. , , . . . , - , , , , _ , , . _

,

,,

. , . -

_

.

o

o

~

Trend: The performance gradient over the course of the SALP assessment

period.

,

,

a

r

(.'

s

a

%

3

,

.

p

,

a

~;

3

'III. SUMMARY OF RESULTS

Overall, the licensee's performance has improved from the last SALP

period.

Ratings. increased from a Category 2 to Category 1 in two -

functional areas, the areas of Plant Operations and Surveillance remained

a Category 1, and five areas remained a Category 2.

The only decline

was the Maintenance area where the performance ' level was reduced from a

~ Category 1 to a Category 2 primarily due to the increase in number and '

significance of noncompliances. The increase in major construction and

plant modification activities by the licensee and the increased NRC

-

inspection effort have contributed to the noncompliance numbers in this

area.

Rating Last

P.ating This

Functional' Area

Period

Period

Trend

.

A.

Plant Operations

1

1

Same

.

B.

Radiological Controls

2

2

Same

C.

Maintenance

1

2

Same

D.

Surveillance

1

1

Same

E.

Fire Protection

2

2

Same

F.

Emergency Preparedness

2

2

Same

G.

Security

2

1

Improved

H.

Refueling

2

2

Same

I.

Quality Programs and

Not

Administrative Controls

Rated

2

Improved

J.

Licensing Activities

2

1

Mixed

.

,

-

4

.

.

.

- .

..

. .

.

i'

I

,-

o

,a

j

s

-

.

-

'

_

-#

-

pgIV.

PERFORMANCE' ANALYSIS

[A.

Pl' ant' Operations'

11.

. Analysis

a-

'

Evaluation of this functional: area is based on the results of

routine inspections conducted by the resident inspectors. The

'

inspections included direct observation of activities,- review

of logs and: records, verification of selected equipment lineup:

and operability, follow up of significant operating events, and'

verification that-facility operations were-in conformance with

,

the Technical Specifications, administrative procedures, and

commitments.

Two items of-noncompliance were identified as'

follows:

'

4

a.

Severity Level V - Failure to follow procedures for

logging a bomb threat (266/83-15; 301/83-15).

b.

Severity Level V. -- Failure to follow procedures for

,

removing source range instrument fuses (301/84-15).

Noncompliance a. resulted when the shif t superintendent

~

failed to log a bomb threat in his station log. The~ threat:

was received and logged by security personnel. .The shift

superintendent felt that this documentation was adequate,

and did not recognize an administrative requirement to log

^

bomb threats in the station log. .This item of concompliance

was representative of other log keeping deficiencies which

had been identified by the resident inspectors.

Noncom-

,

pliance b. resulted from an operator's misconception that-

1

deenergizing the malfunctioning source range detector would

prevent further equipment damage and this action was taken

'

without consulting the appropriate procedure which was-

available in the control room.

The number and significance

'

1

of noncompliances for this area remains about the same as

the previous assessment period.

During the evaluation period, there were six reactor trips,.

two on Unit 1 and four on Unit 2.

Of the six trips, two

,

I

were from full power and were caused by equipment failures,

one was during startup and was caused by low steam generator

level while shifting feedwater control from manual to auto-

i

matic. The remaining three occurred with reactor power in

'

the source range.

Two of these three were caused either

directly or indirectly by malfunctioning source ~ range detectors

l

and the third resulted, during a maintenance procedure, from

l

inadequately addressing maintenance prerequisites.

i

Three LER's were assigned to this area, (301/84-02) withdrawn

position of control rods in violation of Technical Specifi-

cations, (301/84-03) inadvertent actuation of emergency

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safeguards, and (301/84-04) reactor trip caused by improperly

deenergizing source range instrumentation.

All of these events

were of minor safety significance and do not represent any

deterioration in the level of performance of the operations

staff from the last assessment period.

During the assessment period one reactor operator (RO) and four

senior reactor operator (SRO) examinations were administered.

The R0 and three of the four SRO candidates passed the initial

examination. The remaining SRO candidate subsequently passed

a reexamination.

A concern relative to sufficient difficulty and scope in

licensee written requalification examinations was identified

during the SALP period.

This concern was communicated to

the licensee and as a result, NRC licensing examiner partici-

pation was scheduled for a subsequent examination.

Review of

the subsequent written examinations indicated that the above

weaknesses had been corrected.

NRC licensing examiners will

continue to monitor the licensee requalification program.

The advantages of a six shift operations crew rotation

which was initiated near the end of the last SALP period

was evidenced in the increased training time allotted for

the crews.

This SALP period each crew received over twice

the classroom time than was previously possible with a five

shift rotation.

Shift superintendents were utilized as

instructors and provided inputs for examinations to help

make them more operations oriented.

Consultants have been

hired to provide systems descriptions which will be utilized

in future training programs.

Overall, operations training

and retraining programs have continued to be upgraded during

the SALP period.

Point Beach Units 1 and 2 continun to maintain an excellent

reliability record.

As of the end of the assessment period

Unit l's availability factor was 79.2% with a capacity factor

of 69.4% and Unit 2's availability factor was 87.7% with a

capacity factor of 80.3%.

This assessment period included a

six month outage on Unit 1 to replace steam generators.

Two

forced outages oc:urred during the period.

Both outages were

3

on Unit 2 and lasted a total of 36.2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />, one to replace a

valve in the RTD bypass manifold and the other caused by a

capacitor failure in inverter 20Y01.

Site and corporate management involvement in plant operations

continues to be maintained at a high level.

A corporate

reorganization during the SALP period now provides for the Vice

President - Nuclear Power to report directly to the President

and Chief Operating Officer.

Management's response to NRC

concerns has been timely and effective.

6

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Conclusion-

LTheLlicensee continues.to beirated Category 1 inithis area.

The performance trend during this period remained thelsame.

3.

. Board Recommendations

- This area'should be considered for reduced inspection

- frequency.

8.

Radiological Controls

'

'1.

'Analys i s -

Six inspections were performed during the assessment period

~

by. regional specialists.

The inspections included outage:

radiation protection, operational radiation protection, steam

generator replacement, spent fuel shipments, confirmatory

measurements, and environmental protection.

The resident

inspectors also inspected in this area. .Seven. violations

and one deviation from a commitment were identified as

follows:

a.

Severity Level IV - Fail'ure to take suitable air

samples during reactor vessel head removal and

cavity flooding (50-266/83-08; 50-301/83-08).

b.

Severity Level IV -' Failure to adhere to an NRC Order

confirming a licensee commitment for installation and

operations of steam line monitors per NUREG-0737

(50-266/83-08; 50-301/83-08).

c.

Severity Level IV - Failure to conduct a timely

contamination survey of a spent fuel cask before

shipment (266/83-17; 301/83-16).

d.

Severity Level V - Failure, for two exclusive

shipments, to provide written exclusive use

instructions to the carrier (266/83-11; 301/83-19).

e.

Severity Level IV - Failure to notify the control

room of a high airborne concentration per procedures

(301/83-19).

f.

Severity Level V - Failure to maintain in situ

calibration records for the containment high range

radiation monitor (266/84-02; 301/84-01).

g.

Severity Level IV - Failure to adhere to an NRC order

confirming a licensee commitment for installation of

control room and C-59 panel shielding per NUREG-0737

(266/84-02; 301/84-01).

7

.

h.

Deviation - Special operating instructions for the

steam generator replacement project were not reviewed

by licensee personnel as stated in a letter to NRR

from the licensee dated February 22, 1983 (266/83-11;

301/83-19).

Although these multiple minor violations, some repetitive and

some indicative of a minor programmatic breakdown, represent

a significant increase from the last SALP assessment period,

they do not appear indicative of a significantly weakened

radiation protection program.

Increased work activity

(e.g., steam generator replacement and spent fuel shipping)

and increased NRC inspections contributed to the increased

number of violations.

The number of violations do, however, indicate a need for

improved management involvement, including increased plant and

corporate quality assurance audits, which were notably lacking

during this assessment period.

Self-audits by the plant health

physics staff were generally of good quality.

The licensee has

an acceptable analytical laboratory quality control program;

however, licensee audits of analytical laboratory activities

should be improved.

Corporate involvement in the steam

generator replacement project appears to have contributed to

the success of the project.

Overall, management involvement

and control are adequate; however, improvements should be made

in the audit program.

Staffing in this functional area was adequate.

Key positions

within the radiation protection and chemistry groups were

identified, authorities and responsibilities were defined,

and positions were usually filled in a reasonable time.

The

radiation protection program has been strengthened during the

assessment period by addition of two health physics supervisors

who meet Regulatory Guide 1.8 Radiation Protection Manager

selection criteria and provisions for health physics technician

coverage on a second shift.

However, the Chemistry and Health

Physics Superintendent's position has been vacant since

February 9, 1984.

The current Radiation Control Operators (RCOs) training program

was marginal.

A more comprehensive training curriculum is

needed, especially given the relative inexperience of the staff.

An improved training program for the RCOs was developed and is

scheduled for implementation during the next SALP assessment

period.

The new program appears adequate and should upgrade

the technical level of the RCOs and other members of the staff.

l

A chemistry training program, involving formal lectures,

on-the-job supervisory training, and demonstration of labor-

atory proficiency was being developed for new RCOs.

1

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.A conservative approach to: radiological safety and controls was.

' generally exhibited.

Overall radiological controls associated-

with the steam generator replacements and sleeving were very

~

good.~

Personnel, radiation exposures during 1983 were about 15

percent ~above the average for U.S.Lpressurized water reactors;

and about 150 percent:above the licensee's average annual

exposures over the preceding five years. 'The' increase was due

~

primarily to_special projects during,this assessment period,

-includingLthel Unit:1 steam generator- replacement project, the

. Unit 2 steam generator sleeving project, and phase 2 6f the Unit

1' steam generator tube specimen removal task. These projects

~

were all completed at relatively low personal radiation doses

due primarily to good pre planning, work practices, worker.

' attitudes, and exposure and management controls.

Total dose for

the Unit 1 steam generator replacement ~ project was'about 300

person-rems per steam generator which represents'a significant

,

reduction from the doses for previous steam generator replace-

ment projects. These low doces are apparently attributable

to effective oversight of the project-by licensee personnel,

combined with good project management by Westinghouse.

During this assessment period, liquid effluent releases and

solid waste production were about average for U.S. pressurized

water. reactors and gaseous effluent releases remained lower than

average.

No unplanned liquid or gaseous releases were reported.

One

hundred and ninety-three spent fuel shipments from two storage

facilities were received by the licensee.

Frequent departure

and arrival inspections of the shipments performed by NRC

inspectors identified two violations concerning an inadequate

cask survey and inadequate shipping documentation.

The licensee-continued to demonstrate good performance in his

capability to accurately measure radioactivity in effluents.

The licensee achieved all (26) agreements in comparison with

results from the Region III mobile laboratory. Two additional

agreements were obtained for beta analysis of a liquid sample

collected in a previous inspection.

A hood air flow discrepancy

identified during an inspection was corrected in a timely mannt.r.

Radiological environmental monitoring, sample collection by

plant personnel and analyses performed by the contractor

(Teledyne Isotopes, Inc.), appear satisfactory.

This

radiological environmental monitoring program contractor also

performed an adequate internal QC and EPA interlaboratory

~

cross-check program.

,

2.

Conclusion

The licensee is rated Category 2 in this area.

This is the

i

same rating as the last SALP period.

No significant change

in performance was evident.

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Board Recommendation

.None.

C.

Maintenance.

1;:

Analysis

Safety-related-maintenance performed during'the period-included

sleeving of Unit ~2 steam generator tubes,~. modification of

. Unit-1 and 2 containment air particulate'and gaseous monitors,

-

seal:and shaft key replacement.on safety injection pumpf2P15A,

annual inspection and governor replacement on 30 diesel

generator, annual ~ inspection on 4D diesel generator, changeout

of_N8FD relays, reinforcement _of pressurizer safety valve

discharge: header piping,-replacement of source' range detection.

channel 32, modification of auxiliary feed system to provide

automatic initiation and back-up cooling from the fire main,.

installation of the auxiliary safety instrumentation panels in

,

'

the control room and replacement-of Unit 1 steam generators.

Evaluation of this area is based on the results of routine

inspections by the resident inspectors and three inspections

by Regional Office Inspectors. The inspections included such

activities as the observation of maintenance; compliance with

procedures, and plant technical specifications; the use of

properly certified parts and materials; and adherence to radio-

logical and fire protection controls.

Six items of noncompliance

were identified as follows:

a.

Severity Level V - Use of incorrect procedure

revision for steam generator closeout inspection

(301/83-13-02).

b.

Severity Level IV - Failure to perform adequate

10 CFR 50.59 review for snubber removal (301/84-03-01).

c.

Severity Level IV - Failure to comply with ANSI

N45.2.1 1973Property "ANSI code" (as page type) with input value "ANSI</br></br>N45.2.1 1973" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process., resulting in a significant amount of

debris in the reactor coolant system (266/84-06-01).

d.

Severity Level IV - Failure to maintain operable

radiation monitors which initiate containment

isolation during' fuel motion (301/83-11).

e.

Severity Level V - Failure to accomplish activities

in accordance with procedures and drawings (266/83-20).

f.

Severity Level V - Failure to establish an adequate

hydrostatic test program (266/84-01).

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Noncompliance.a. was of minor: safety significance and did

.

not affact-the' operation of the plant.

Noncompliance b.

.

'1

- was of minor' safety significance but-was. repetitive in nature.

i

Noncompliance c. could have caused a safety. concern if the-

licensee had not identified the debris. problem during the

normal rod latching procedure and removed the. debris prior

to startup. -This event resulted in a fifteen day delay in

'

"

. recovering from the steam generator replacement outage.

Noncompliance d. involved an LCO violation of minimal safety

significance.

However, -among the many causal factors which

lead to this noncompliance was a possible-inadequacy in the

licensee's 10 CFR:50.59. review process.

Noncompliances'e.

and f. were identified during the; steam' generator replacement

outage and do not appear to have generic or programmatic-

implications.

Management invol'vement in maintenance ac'tivities was extensive

during this SALP period.

Although management resources were

somewhat strained during the steam generator replacement, the

overall handling of this activity was commendable.

All major

critical path evolutions were competed on or ahead of schedule -

until.the. debris problem was identified at the end of the

outage.

During the previous SALP, quality assurance activities were a

part of this functional area.

In this SALP period, they are

treated as a separately assessed area.

A major team inspection

of the quality assurance area at both the site and corporate

levels was held during this evaluation period.

The licensee

has corrected or is in the process of correcting the findings.

from that inspection, many of which impact the maintenance area.

Examples of significant changes were the licensee's revised

10 CFR 50.59 review process and development of more comprehen-

sive maintenance procedures.

Training has been upgraded by the addition of classroom

instruction on basic plant systems and their operation along

with the normal specific discipline training.

This will help

maintenance personnel to get an overall picture of what effect

their actions can have on the operation of the plant.

Five LER's were assigned to this area:

(266/84-04), reactor

trip caused by placing turbine first stage pressure in test-

while at 700 PSIG primary system pressure, the cause of the

reactor protection actuation was an inadequately prepared

maintenance request; (266/83-03) critical control power

failure, caused by contractors pulling wires in the control

boards; (266/83-10) loss of fire detection in auxiliary

feedpump room, vital switchgear room, and cable spreading

room,' caused by a contractor wiring error during a modification;

(301/83-08) loss of R-11 and R-12 during fuel movement, caused

by inadequate system turnover during modification; and

11

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(301/84-01) removal of a safety-related snubber contrary

to technical specifications during modification, caused by

an inadequate 10 CFR 50.59 review.

These last two LER's are

also' carried as noncompliances b. and d. above.

During the previous SALP period no items of noncompliance and

one LER were assigned to this area.

The Board recommended

-that increased NRC inspection should be implemented during

the steam generator. replacement outage.

The increase in major

construction and plant modification activities by the licensee

and the increased NRC inspection effort in this area have

~

contributed to the LER and noncompliance numbers identified

in this SALP period. Although the numbers of noncompliances

and LER's have increased significantly over the previous SALP

period, there does not appear to be a major breakdown in

management control or maintenance personnel performance as

evidenced by the continued lack of significant plant problems

identified as related to maintenance and the continued

reliability of safety-related equipment.

2.

Conclusion

The licensee is rated Category 2 in this area.

The licensee

was rated a Category 1 during the last assessment period.

The

performance trend during this SALP period remained the same.

3.

Board Recommendations

None.

D.

Surveillance

1.

Analysis

Evaluation of this functional area is t ssed on results of

routine inspections conducted by the Resident Inspectors

and five inspections by regional personnel.

The resident

inspections included such activities as the observation of

testing; verification that testing was performed in accordance

with adequate procedures; that limiting conditions for

operation were met; that test results conformed with technical

specifications and procedure requirements and were reviewed by

personnal other than the individual directing the test; and

that ary deficiencies identified during the testing were

properly reviewed and resolved by appropriate management

personnel.

Four of the regional based inspections were in

the area of inservice inspections.

These included inspections

of (1) inservice examination of piping systems, (2) the results

of inspections and documentation review for crack indications

and failure of control rod guide tube split pins, (3) a review

of the results of ultrasonic testing that identified indications

in the reactor pressure vessel outlet nozzle to shell weld,

.

12

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and_(4) followup on valve. shaft inspections required to be

performed on main steam line isolation swing check and swing

stop' valves.

The fifth regional inspection covered the

integrated leak rate test on the Unit 1 containment.

No items of noncompliance or deviations were identified. One

LER attributed to rarsonnel error was submitted during the

assessment period, (266/83-06) boric acid storage tank and

refueling water storage tank sampling frequency exceeded.

The

cause of this event was the failure of a chemistry technician

to note a scheduling change for the required samples. The

samples were taken as soon as the error was recognized and

the results were within specifications.

Licensee surveillance testing continues to be performed by

well qualified personnel using comprehensive procedures and,

with the one noted exception, in a timely manner.

Management

involvement remains evident.

Procedure revisions are developed

with inputs from operations and testing personnel and are'given

timely reviews. On-the-job training for technicians includes

explanations of what effect each step in a procedure has on the

l

system being tested. Operations personnel are constantly kept

informed as to the status of testing and what effects they'

"

should expect to see on instrumentation or annunciators.

The

!

licensee continues to maintain the performance level and

attributes described in the previous 5 ALP.

2.

Conclusions

The licensee continues to be rated Category 1 and performance

in this area has remained the same.

3.

Board Recommendations

This area should be considered for reduced inspection

frequency.

E.

Fire Protection and Housekeeping

1.

Analysis

Throughout the assessment period, while performing the resident

inspection program, observations were made of the control of

combustible materials, control of fire barriers, inclementation

of ignition control permit requirements and housekeeping require-

ments.

One inspection was performed by regional inspectors to

followup on previously identified findings.

Two items of

j

noncompliance were identified as follows:

'

a.

Severity Level IV - Failure to follow procedures:

Acetylene bottle and wood stored in containment

during steam generator replacement outage (266/83-26).

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b.:

Severity Level.V - Failure to! follow procedures:

Transient combustibles not controlled in diesel

generator room (266/84-06; 301/84-04).

Noncompliance a. resulted in a small fire in containment when

acetylene and the acetylene hose were ignited by grinding sparks.

~ The fire was quickly extinguished and unnecessary' combustibles

removed from containment. . Noncompliance b. resulted from a

misinterpretation of the transient combustibles procedure.

All

necessary personnel were retrained on the proper use of the

procedure.

i

Licensee performance in the area of fire protection has shown

marked improvement since the last SALP assessment based on the

following:

a.

During the current SALP period only two items of

noncompliance were identified, one Severity Level IV

and one Severity Level V.

The Severity Level IV

items resulted from a self-disclosing event.

During

the previous evaluation period, three Severity Level IV

items of noncompliance were identified along with six

unresolved items, indicating basic programmatic

weaknesses.

b.

All of the items identified as weaknesses during the

previous SALP period were reinspected and determined

to be adequately resolved.

c.

The licensee has established a full time Fire

Protection Engineer position, removing these duties

from operations personnel and giving them to a fully

qualified individual.

d.

The licensee has actively involved their corporate

Fire Protection Engineer in site fire protection /

j

prevention activities.

During this evaluation period the licensee has satisfactorily

completed an operational test of the new Halon suppression

l

system which serves the cable spreading room, the auxiliary

l

feedpump room, and the vital switchgear room.

Housekeeping

continues to be well above average with a recent renewed

effort at auxiliary building cleanliness.

'

2.

Conclusion

The licensee continues to be rated Category 2 in this area.

The performance trend remained the same.

3.

Board Recommendations

None.

14

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F.-

Emergency Preparedness

1.

Analysis-

~

LDuring the assessment period,:four inspections were conducted,

~

two emergency preparedness exercises were observed, a Safety

Evaluation Report was' written and a management meeting was held

-

to~ evaluate compliance with 10.CFR Part'50,' Technical Specifi-

cations and procedures.--Three items of noncompliance and one

deviation from a commitment were identified during this

assessment period in contrast to the previous assessment period

.during which only one noncompliance was identified.

Of the

three items of noncompliance and the deviation discussed below,

only a. was of greater significance to the emergency program

than the previous period's noncompliance.

a.

Severity Level'IV - Shift Supervisors, initially

the Emergency Support Manager, were incapable of

determining when and what type'of protective measures

should be considered outside the site boundary to

protect public health and safety (266/84-13; 301/84-11).

b.

Severity Level IV - An evaluation for the adequacy

of interfaces with the State and local governments

was not included in the 1984 annual audit (266/84-13;

301/84-11).

c.

Severity Level V - Emergency action levels for the

Point Beach Nuclear Plant had not been reviewed by

the State of Wisconsin on an annual basis (266/84-13;

301/84-11).

d.

Deviation - Failure te .pdate or obtain letters of

agreement with offsite organizations (266/83-75;

301/83-23(DRSS)).

Each of the items of noncompliance and the deviation from a

commitment appeared to be the result of a failure to adequately

maintain portions of the emergency preparedness program. The

licensee had shown that it was responsive to NRC' concerns as

demonstrated by the fact that a total of 50 outstanding items

were closed out during the assessment period.

However, it was

~

also evident that not all NRC concerns were being addressed.

First, the July 1983, routine inspection identified problems

with Shift Supervisors being able to make a protective action

recommendation due to inadequacies in the procedures and training.

Walkthroughs with the Shift Supervisors a year later, during

the July 1984 routine inspection, showed that their ability to

make a protective action recommendation had deteriorated, which

resulted in the issuance of noncompliance a.

Second, a

management meeting in September 1983 addressed NRC concerns-

pertaining to letters of agreement with offsite organizations.

15

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Four months later.these concerns ha'd-still not'been addressed

'

which resulted in~ issuing a deviation from commitment.

Based on

the above and the fact that noncompliances b. and c. were-the

result of's failure to carry out annually scheduled tasks, it

appeared that not enough manpower was allocated to resolving

emergency preparedness issues, and still continue'to maintain

the program on an ongoing basis.

The licensee's performance during their 1984 annual exercise

'

was an improvement over their 1983 annual exercise.

However,

.a major ' weakness was identified in the ability to determine

appropriate protective actions. ' Weaknesses identified in the

area of command and control during the 1983 exercise were

corrected during the 1984 exercise.

The licensee had adequately responded to the previous SALP

Board recommendation that increased management attention is

i

needed to address NRC concerns in a more timely and responsive

manner. With the exception of the two-items discussed above

'

that resulted in noncompliance a. and the deviation from a

,

commitment, the licensee responded to all other NRC concerns

in'a timely and thorough manner.

!

1

l

The licensee continued to carry out their training program

!

for site and corporate personnel involved in the emergency

!

!

preparedness program which included drills as well as class-

room training.

Improvements in the training program were

!

evident in that improved performance by the licensee was noted

l

in each successive annual emergency preparedness exercise over

the last three years.

However, additional emphasis was

,

necessary in the area of protective action recommendations

j

based on the 1984 exercise and shift. supervisor walkthroughs

e

as previously discussed.

!

2.

Conclusion

2

The licensee is rated Category 2 in this area.

This is the.

1

same rating as the last SALP period.

Licensee performance in

<

j

this area remained the same overall.

)

3.

Board Recommendations

i

None.

G.

Security

1.

Analysis

'

Three physical security inspections and one material control

and accountability inspection were conducted during this

assessment period.

During' August and September 1983,'inspec-

tions'of security protection for shipments of irradiated fuel

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assemblies were also conducted.

Additionally, the resident

- inspectors conducted periodic observations of security

activities.

The scope of the security inspections included

normal security operations, transportation security measures,

,

and security measures for a major outage.

Two violations were

noted during the. inspection effort.

a.

Severity Level IV

Adequate searches of hand-carried

packages were not conducted (266/83-22; 301/83-21).

b.

Severity Level IV - A security computer capability,

required by the security plan, could be circumvented

(266/84-08; 301/84-06).

Violations a. and b. represent a significant decrease in number

and nature of violations identified in the previous SALP period.

The SALP 3 report identified seven violations and noted'that

the violations pertained primarily to equipment problems. .This

trend has been reversed by the licensee's management.

A concern pertaining to the contract security organization's

written guidance for reporting possible violations to the NRC

was noted in Inspection Report K,.

50-265/84-08; 50-301/84-06.

The guidance required, rather than encouraged, security

contractor personnel to contact both the security contractor

management and licensee management before contacting the NRC

about possible violations.

The guidance was published in

February 1984 and the licensee was required to respond to

the concern since it appeared to conflict with the intent of

10 CFR 19.15.

The guidance was superseded in July 1984 and

the conflict was clearly eliminated.

The previous SALP report noted that corrective actions lacked

depth.

During this assessment period, security issues were

consistently resolved at the Security Supervisor level and

concerns appeared to receive the same level of management

attention as violations.

Corrective actions for violations

and concerns have been timely and effective in resolving the

issues and preventing recurrence.

The licensee is ennsistently

responsive to NRC concerns.

Several actions to improve the existing security program have

i

been initiated during this assessment period. These actions

include upgrading of the security computer system, installation

i

'

of several new closed circuit television (CCTV) cameras, improve-

ments in the licensee's firearms range, acquisition of equipment

for maintenance support for high elevation security equipment

(lighting and CCTV cameras), and development of the Security

,

i

Force Training and Qualification Program in concert with an area

i

certified educational institution.

Proposals to improve portable

!

radio equipment, lighting, and modification of the cer. tral alarm

17

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._

.

.

'

-

r

.

o

station console based upon human factor analysis have also been

~

recommended. Senior management has been supportive of efforts to

improve security effectiveness.

Corporate level support for the security program appears

aggressive and supportive of site activities. -Communications

between the site Security Supervisor and corporate System

Security Officer was effective.

Corporate audits of the

security program were in-depth and included all major segments

of the program.

Inspection findings are closely monitored by

,

the corporate security office.

Frequent meetings are held with

the principal law enforcement agency and drills have included

participation of the local sheriff's department.

A significant revision to the security program was necessary

during the major outage for the steam generator, replacement.

Some existing facilities had to be modified, additional

personnel had to be hired and trained, and a separate appendix

to the security plan had to be prepared and submitted for NRC

approval. -All of these major tasks were completed in a timely

and professional manner.

Aggressive management of security operations is provided by the

two licensee security supervisors.

Both have demonstrated a

high level of management and technical competence.

Effective

liaison with the contract security force manager was also

evident.

Staffing of the contract security force appears

adequate and strong supervision of day-to-day operations was

noted during security inspections.

Personnel appeared well

trained and motivated.

Procedural guidance is adequate to assure that provisions of the

security plan are fulfilled.

Required security plan submittals

are completed in a timely manner and are technically correct.

Physical security event reports required by 10 CFR 73.71(c) are

submitted in a timely manner and contain adequate details.

The major task facing the licensee is complete implementation

of the Security Force Training and Qualification Plan (SFT&Q).

Implementation progress was determined to be adequate during

the June 1984 inspection.

The SFT&Q Plan becomes effective on

November 12, 1984.

Security equipment observed during inspections was functional

and well maintained.

Contingency equipment was also serviceable.

Maintenance support for security equipment and systems appeared

adequate and was monitored by the Security Supervisor on a weekly

basis.

.

18

.

.

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-- -

-.

..

,

.

.

.

y

~

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7

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4

. 2.

Conclusion

'

The licensee is rated Category 1 in this area. 'This.is an

e

,

improvement from the previous rating of Category ?

--d

is-

~

based primarily on the' improved enforcement histor , erfec-

s

tiveness and depth;of corrective actions to resolve security

issues and the licensee'sl actions to upgrade the existing

,

security program. . Licensee performance over the course of

this-SALP period has' improved.

Deficiencies noted in the

SALP 3 evaluation have been addressed and corrected by the

-

licensee.

3.

Board Recommendations

This area'should be considered for reduced inspection

frequency.

.H.

Refuelina Activities

'

1.

Analysis

Evaluation of this functional area is based on the results

of inspections conducted by the resident inspectors.

The

inspection activities included observation of fuel movements;

verification that surveillance for refueling activities had

been performed; that refueling containment integrity

requirements were met; and observation of outage controls

,

and activities.

One item of noncompliance was identified:

Severity Level IV - Failure to follow procedure:,

during core loading activities (301/83-13-01).

The above noncompliance resulted from a personnel error that

involved a failure to verify manipulator crane mast elevation

prior to releasing an irradiated fuel assembly in the reactor

i

and resulted in the fuel assembly. leaning over approximately

,

30 degrees.

This assembly was subsequently removed from the

core and not used in the reiaad.

This noncompliance had

potential safety imp 1tcations since the fuel.rodlets could

have ruptured.

Three LER's were assigned to this area:

(266/84-01) split pin

cracks and missing fasteners, (301/83-02) steam generator tubes

requiring plugging, and (301/83-07) abnormal degradation in

fuel cladding,

,

i

The noncompliance above occurred during the Spring of 1983,

'

Unit 2 refueling.

The last Unit I refueling displayed evidence

of management involvement in that prior planning and' assignment

of priorities were completed for utilization of the spent fuel

l

pool.

Coordination had to be maintained between spent fuel

shipments arriving at the site and the core offload and reload.

1

I

1

y

19

,

..

-.- .

-

.

.

-

.

On-the-job training on the manipulator and spent fuel bridge

is preceded by classroom training for those operators handling

fuel.

Staffing was adequate and responsibilities were defined.

2.

Conclusion

The licensee continues to be rated Category 2 in this area.

The performance trend remained the same.

3.

Board Recommendations

None.

I.

Quality Programs and Administrative Controls

1.

Analysis

This functional area was examined by regional inspection

specialists in three inspections conducted during the SALP

period.

The first inspection included a review of the

licensee's programs and their implementation for non-licensed

.

i

personnel training and licensed personnel requalification

training.

The second inspection was a special inspection of

the licensee's quality assurance program activities and

included a review of QA Program administration; maintenance

program and implementation; design change and modification

l

program and implementation; procurement; Offsite Review

l

Committee; document control; calibration and control of

l

measuring the test equipment; surveillance and inservice

!

testing; cleanliness control; audit program and implementa-

l

tion; and the steam generator replacement program.

The third

l

inspection which occurred at the end of the SALP period,

'

was conducted to determine the status and adequacy of the

licensee's corrective action in response to the findings

of the special QA inspection.

No items of noncompliance or deviations were identified during

,

I

the first and third inspections.

However, during the second

inspection nine items of noncompliance with a total of 22

separate examples were identified as follows (266/83-21;

310/83-20):

a.

Severity Level IV - Five examples of failure to

control documents.

b.

Severity Level IV - Six examples of failure to

!

have or follow appropriate procedures.

i

l

c.

Severity Level IV - Failure to prepare the written

safety evaluations required to 10 CFR 50.59 for

'

changes to the facility as described in the FSAR.

20

.

- -

-

-

-

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R

.

V

.

,

.

I

d.

Severity Level IV - Failure to provide training to

personnel performing inspections.

'

e.

Severity Level V - Two examples of the failure to

perform audits under the cognizance of the Offsite

,

Review Committee as required by the Technical

Specifications.

,

f.

Severity Level V - Four examples of failure to

conduct audits in accordance with the ANSI standards

as committed in the FSAR.

-

g.

Severity Level'V - Failure to provide a program to

prevent the use of material from " Ready Stores" that

had exceeded its shelf life,

h.

Severity Level V - Failure to properly store quality

records.

i.

Severity Level V - Failure to maintain suitable

cleanliness in areas where activities affecting

quality were performed.

In addition to the noncompliances listed above, seven other

examples of noncompliance were identified which were not cited,

but were classified as unresolved items in accordance with the

l

enforcement policy (self-identification by the licensee and

'

i

formulation of corrective actions).

Eleven open items

addressing other inspector concerns were also identified.

"

Noncompliance a. had potential safety significance due to the

possible use of outdated procedures or drawings for safety-

related activities. Noncompliance b. represented a failure to

use approved procedures in the repair of a safety injection

pump and the failure to independently verify system configuration.

Noncompliance c. resulted from a misunderstanding on the part of

the licensee of the requirements of 10 CFR 50.59 relative to a

change of non-safety related equipment which modified the plant

!

description in the FSAR.

Noncompliance d. had safety signi-

[

ficance, in that, personnel performing QC inspections were not

I

trained in the significance of these activities and their

attendant responsibilities.

Noncompliances e. - 1. were of

minor safety significance and represent primarily programmatic

problems. While the findings of the special quality assurance

inspection indicated fairly extensive program deficiencies, they

had not yet manifested themselves in identifiable equipment or

operational problems.

These findings and the licensee's planned corrective actions

were reviewed during a management meeting in the Region III

Office and during a subsequent inspection as previously

discussed.

The licensee implemented an extensive and

21

L

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.

%

v

aggressive corrective action program. =Of the 22 examples of

noncompliance, 15 were closed.

Three of the seven unresolved

items and five of the eleven open items were also closed.

Corrective actions were in progress for the remaining items.

The licensee was making major changes in the maintenance and

modifications programs and revising the structure of its QA

-

Program.

The magnitude of these changes delayed the

L

implementation of final corrective action on many of the

'

noncompliances and unresolved items.

However, temporary

corrective actions were taken where appropriate.

During SALP 3, the Board recommended that the licensee pursue

improvements in the formalization and documentation of the

Quality Assurance Program. :The licensee had initiated actions

on the Board's recommendation; however, the special QA

inspection identified numerous areas where improvements would

be required to bring the licensee's program up to present

l_ndustry standards. As noted above, the licensee has imple-

emented an extensive corrective action program in response

to the identified deficiencies.

There was evidence of prior planning and assignment of

priorities in licensee activities.

Corporate management was

usually involved in site activities.

Audits were generally

complete, timely and thorough.

Committees were usually

properly staffed and functioning.

Records were generally

complete, well maintained, and available.

Corrective action

systems generally recognized and address nonreportable

concerns. There were occasional instances of procedural

breakdowns of minor significance in design control, drawing

control, maintenance and auditing.

Response to NRC initiatives

were generally timely, viable, sound and thorough.

Acceptable

resolutions were proposed initially in most cases.

2.

Conclusion

The licensee is rated a Category 2 in this area.

Licensee

performance in this area at the beginning of the SALP period

was minimally acceptable with evident weaknesses.

However, the

extensive corrective action program implemented during this

period to correct these weaknesses has significantly improved

performance in this area.

3.

Board Recommendations

None.

l

J.

Licensina Activities

1.

Analysis

During the present rating period, the licensee's management

demonstrated active participation in licensing activities and

22

1

1

e

i

t

e-

i

.

f

i

kept abreast of current and anticipated licensing actions.

The

licensee's management actively participated in an effort to

work closely with the NRC staff to establish realistic

integrated schedules for all modifications of the Point Beach

facility.

The licensee's management consistently exercised

good control over its internal activities and its contractors,

and maintained effective communication with the NRC staff.

This was specially evident during the steam generator

replacement and tube sleeving activities which occurred during

the reporting period.

One notable difficulty encountered by

the licensee was the inability to keep NUREG-0737 and other

items on schedule.

This resulted in a fair'y large number of

requests by the licensee for schedule slips, Order modifi-

,

cations, schedular exemptions, equipment qualification deadline

extensions, etc. While management appeared to play an active

role in trying to minimize and recoup time lost during various

delays, they were unsuccessful in preventing these delays.

This

may have been due to a combination of factors including an

originally overoptimistic or unrealistic schedule, timing

imposed by various NRC regulations and an integrated schedule

approach to installation.

In the latter case, it has been seen

that a delay in one system may not immediately demonstrate its

impact on related systems.

Management's active participation in issues of high potential

safety impact is clearly demonstrated.

Examples are the manage ,

ment involvement with shift staffing, CRDM support pin cracking,

equipment qualification and steam generator replacement and

tube sleeving licensing actions.

l

The licensee's management and its staff have demonstrated sound

technical understanding of issues involving licensing actions.

Its approach to resolution of technical issues has demonstrated

extensive technical expertise in almost all technical areas

l

involving licensing actions.

The decisions related to

l

licensing issues have routinely exhibited conservatism in

relation to significant safety matters.

The licensee's

frequent visits to NRC and sound communications during the

rating period assured sound technical discussions regarding

resolution of safety issues.

During the reporting period, the

licensee effectively resolved complex technical issues

concerning steam generator replacement and tube sleeving, CRDM

support pin cracking, and environmental qualification of safety

related electrical equipment.

On occasions when the licensee deviated from the staff guidance,

the licensee has consistently provided good technical justifi-

cation for such deviations.

Examples of this are shown in the

,

licensee's inservice inspection program relief requests, CRDM

support pin cracking issues and control of heavy loads over

spent fuel pool reviews.

The licensee has consistently

monitored itself to assure that the safety systems function

23

L

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.

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.

,

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s

.

,

-as designed.and the plant's Technical Specifications are well

maintained. .Recent examples _of;self-monitoring includei ;

'

.

frequent administrative technical specification change

requests to improve the clarity and consistency of the

technical specifications .and i_dentification and resolution

of conflicting requirements and/or commitments, such as, fuel

pool poison surveillance technical specification change requests.

..

The licensee has;always come well prepared to meetings with the

0

staff involving resolution of safety issues.

Included as

topics for these meetings were steam generator replacement,.

equipment qualification, CRDM support pin cracking, . shift

staffing and fire protection.

As a result, these meetings have

')

progressed efficiently and effectively and resulted in prompt

'

-resolution of all safety concerns.

.

The licensee has been consistent 1, responsive to NRC

l

'

initiatives.

However, some weaknesses were noted.

Mainly,

items involving schedular relief were not always submitted with

.

adequate lead time for staff review.

This included, notably,

'

requests for equipment qualification deadline extensions,

,

NUREG-0737 Order modifications, component cooling water heat

,

exchanger technical specification change requests and shift

staffing exemption requests.

Further, several requests for

4

licensing actions did not contain complete packages (i.e., all

'

supporting technical justification).

This was true of both

initial submittals, such as, Optimized Fuel Assembly technical

.

j

specifications and some responses to requests for additional

j

information. However, in both cases, improvement has been seen

since the previous reporting period.

.}

One item of concern was the licensee's schedule of reactor

j

vessel internal components inspections during the steam

t

generator replacement outage.

Earlier scheduling of inspec-

i

tions which were critical path, such as, reactor vessel nozzle

j

welds and CRDM support pins would have provided a greater time

'

period for resolution of safety concerns resulting from these

.

j

inspections. While these problem areas could not have been

i

predicted or anticipated with absolute confidence, there was

adequate prior evidence of their potential existence.

As a

,

result, hurried, intense efforts were required by both the

'

'

staff'and licensee to resolve the safety issues which ultimately

-

resulted in a delayed startup.

f

l

The licensee experienced mixed trends in performance during

1

this reporting period. While their overall performance of

j

routine licensing actions has improved, several non-routine

'

licensing action areas have showed declining performance or

<

have otherwise shown that additional effort is still needed.

Notably, in the area of 10 CFR 50.59 reviews, the licensee has

had difficulty in performing'the reviews in a correct and

i

timely fashion including completion and documentation of the

_

24

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required safety reviews.

For example, if safety reviews are

completed during the preparation stage of an outage, any needed

technical resolution could be reached prior to the outage

rather than as a last minute item just prior to startup. The

licensee has had difficulty in meeting scheduled dates for

several_ licensing actions. This has resulted in a large number

,

'

of schedular reliefs, extensions, exemptions, etc., which have

required resolution on a short turn around time basis and have

created significant burden for the NRC licensing staff.

Often,

once relief was granted, additional stepped-up tracking efforts

were either perceived as not needed and therefore not enacted

by the licensee or were ineffective, which resulted in several

repeat relief requests for the same licensing actions.

The end

result is an inefficient use of both licensee and NRC staff

licensing resources.

Overall, with the exception of the items noted above, the

licensee has been very responsive to staff requests for

information.

This is particularly true of voluntary requests,

such as, the staff's site visit request related to USI A-45

" Decay Heat Removal Capability".

2.

Conclusion

The licensee is rated a Category 1 in this area.

Licensee

performance has been mixed during the evaluation period.

3.

Board Recommendations

None.

I

25

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.

. -

-

,

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, - - -

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.

.

~ V.

SUPPORTING DATA AND SUDMARIES

A.

Licensee Activities

During the evaluation period, Point Beach Unit 1 operated for a

total of 357.1 out of 549 days. Of the 191.9 days Unit I was not in

operation, .9 days were attributable to unanticipated equipment

' problems with the loose parts monitoring system and the remaining

191 days were attributable to the. scheduled refueling and steam

generator replacement outage. This outage would have been 15 days

shorter if it would not have been necessary to remove several

hundred pieces of debris from the reactor vessel upper internals

package control rod guide tubes.

Unit 1 generator was taken off line on October 1,1983 and placed

back on line April 9,1984, at the completion of the steam generator

replacement outage. _0th9r activities during the outage included:

installation of a loose parts monitoring system; inspection of the '

reactor vessel outlet nozzle to shell welds; an ultrasonic examination

of the guide tube split pins, which revealed crack indications in

the shank to collar region of 67 of the 74 pins; replacement of

the NBFD relays in the reactor protection and safeguards relay

racks; replacement of the R-11/R-12 monitors; and a containment

integrated leak rate test.

During the evaluation period, Point Beach Unit 2 operated for a

total of 444.8 out of 549 days.

On the 104.2 days Unit 2 was not in

operation, 1.5 days were attributable to two forced outages caused

by equipment failure, 3.7 days were attributable to a scheduled

inspection and repair of the moisture separator reheaters, and the

remaining 99 days were attributable to scheduled refueling outages.

Unit 2 was shut down at the beginning of the evaluation period for a

scheduled refueling and steam generator sleeving outage.

The unit

was returned to service on July 6, 1983.

During this outage, the

licensee:

sleeved 1501 tubes in the "A" steam generator and 1500

tubes in the "B" steam generator; replaced NBFD reactor protection

system r ' vs; replaced R-11/R-12 monitors; and inspected fuel

assemblies, during which one of four optimized fuel assemblies was

found to have through-wall defects in at least 9 rodlets.

Unit 2 was shut down at the end of the evaluation period going off

line September 28, 1984.

Scheduled work for this outage include

SPEC 200 system startup and calibrations, reactor coolant loose

parts monitoring system installations, replacement of 36 incore flux

monitoring thimbles, and steam generator eddy current examinations.

)

!

26

.

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B.

Inspection Activities

-The inspection program at Point Beach during the evaluation period

consisted of routine resident and region-based inspections.

One

special Quality Assurance team inspection was conducted during this

SALP period.

Noncompliance Data

Facility Name:

Point Beach, Units 1 and 2, Docket Nos. 50-266,

50-301

Inspection Reports No. 83-07 through 83-28

'

No. 84-01 through 84-17

Inspection Activity and Enforcement

1

FUNCTIONAL-

NO.-0F VIOLATIONS IN EACH SEVERITY LEVEL

'

AREA

I

II

III

IV

V

DEV.

Plant Operations

2

Radiological Controls

5

2

1

!

'

Maintenance

3

3

Surveillance

l

' Fire Protection

1

1

i

'

Emergency Preparedness

2

1

1

Security

2

l

Refueling

1

l

l.

Quality Programs and

'

Administrative

Controls

4

5

Licensing Activities

Totals

18

14

2

I Noncompliances' reflect total noncompliances for site rather than

noncompliances associated with each unit as was reflected in SALP 3.

C.

Investinations and Allegations Review

None

27'

.

,-

.

D.

Escalated Enforcement Actions

None

E.

Management Conferences Held During Appraisal Period

1.

On August 22, 1983, a management meeting was held at the Point

Beach site to discuss NRC concerns over the casual factors

which lead to a limiting condition for operation being

exceeded for the R-11/R-12 radiation monitors.

2.

On September 28, 1983, a management meeting was held at the

licensee's corporate offices in Milwaukee to discuss NRC

concerns pertaining to the inspection findings of the

July 18-22, 1983, emergency preparedness inspection 266/83-14;

301/83-14(DRSS).

3.

On January 4,1984, a management conference was held at the

licensee's request in the Region III Office to discuss the

findings of the special QA inspection 266/83-21;

301/83-20(DRS).

F.

Review of Licensee Event Report and 10 CFR 21 Reports

1.

Licensee Event Reports (LER's)

On August 29, 1983, the NRC published an amendment clarifying

its regulations regarding Licensee Event Reports required by

10 CFR 50.73.

Details of the new reporting system were pub-

l

lished as NUREG-1022 " Licensee Event Report System".

The

l

effective date of this amendment was January 1, 1984.

The

new rule deleted reporting requirements for several types of

l

licensee events which had been found, through experience,

to be of little value to the Commission.

i

.

28

. -

-

-

-

-

-

-

- -

- -

- -

- - -

- - -

-

-

-

-

-

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-

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-

-

-

-

- -

.

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.

,

Unit 1

Unit'2

~ PROXIMATE CAUSE**

SALP III*

SALP IV*

'SALP III*-

SALP IV*

Personne1' Error

3(.25)***

4(.22)

'1(.08)

5(.28)

,

Design Mfg.

Const/ Install

-5(.42)

2(.11)

3(.25)

-1(.06)

7

External

0(.00)

0(.00)

O(.00)

0(.00)

Defective Procedure

3(.25)

0(.00)

1(.08)

0(.00)

'1

Component Failure

11(.92)

4(.22)'

4(.33)

6(.33)

Other

2(.17)

4(.22)

2(.17).

1(.06)

TOTALS

24(2.00)

14(.78)

11(.92)

13(.72)

,

J

!

j

SALP 3 (12 months), SALP 4 (18 months)

Proximate Cause is the cause assigned by the licensee according to

i

NUREG-0161, " Instructions for Preparation of Data Entry Sheets for Licensee

j

Event Report (LER) File", or NUREG-1022, " Licensee Event Report System"

      • Numbers in parentheses indicate LER's/ Month

i

j

1

4

l

i

1

1

3

4

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26_LERS were reviewed for clarity and adequacy of the provided des-

criptions during the assessment period and were found reasonably

detailed to permit understanding of the events. An increase was

noted in the numbers of LERs attributed to personnel errors; however,

reductions of licensee events were noted in Design Manufacturing,

. Construction / Installation and Component Failure categories.

G.

Licensing Actions

1.

NRR/ Licensee Meetinas

June 23, 1983

Steam Generator Replacement

,

July 22, 1983

Appendix R Fire Protection Exemptions

October 13, 1983

Environmental Qualification of Safety-Related

Electrical Equipment

January 10, 1984

Shift Staffing Rule Exemption Request

March 28. 1984

Control Rod Guide Tube Support Pin Cracking

2.

NRR Site Visits

August 22, 1983

Steam Generator Replacement Outage Schedule

October 31, 1983

Inservice Inspection Program Evaluation

July 16, 1984

USE A-45 Decay Heat Removal Evaluation

3.

Commission Briefings

None.

4.

Schedular Extensions Granted

10 CFR 50.49 Environmental Qualification Deadline Extension

7/22/83

,

10 CFR 50.49 Environmental Qualification Deadline Extension

1/3/84

NUREG-0737 Order Modification

7/12/83

10 CFR 50.54 Shift Staffing Extension

3/26/84

5.

Reliefs Granted

10 CFR 50.49a Additional Inservice Inspection Relief 6/1/83

10 CFR 50.55a 2nd Ten Year Interval ISI Relief

3/29/84

6.

Exemptions Granted

10 CFR 50.44 Reactor Coolant System Vents Schedular Exemption

5/9/83

.

10 CFR 50.44 Reactor Coolant System Vents Schedular Exemption

'

12/30/83

7.

Emeroency Technical Specification Issued

None.

30

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.

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8.

Orders Issued

. , , ,

Units 1 and 2 - Order confirming Licensee commitments on

,

,

  • .

Emergency Response Capability.as. required by Supplement 1

,,

to NUREG-0737, July 3, 1984

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