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=Text=
=Text=
{{#Wiki_filter:August 1, 2019 Mr. James Vice President, Nuclear Generation and Chief Nuclear Officer Pacific Gas and Electric Company P.O. Box 56 Mail Code 104/6 Avila Beach, CA 93424 SUBJECT: DIABLO CANYON POWER PLANT  
{{#Wiki_filter:August 1, 2019
- DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000275/2019010 AND 05000323/2019010
 
==SUBJECT:==
DIABLO CANYON POWER PLANT - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000275/2019010 AND 05000323/2019010


==Dear Mr. Welsch:==
==Dear Mr. Welsch:==
On June 27, 2019 , the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Diablo Canyon Power Plant and discussed the results of this inspection with you and other members of your staff.
On June 27, 2019, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Diablo Canyon Power Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.


The results of this inspection are documented in the enclosed report. Two findings of very low safety significance (Green) are documented in this report. Two of these findings involved violations of NRC requirements. We are treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the Enforcement Policy.
Two findings of very low safety significance (Green) are documented in this report. Two of these findings involved violations of NRC requirements. We are treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the Enforcement Policy.


If you contest the violation s or significance o r severity of the violation s documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington , DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the NRC Resident Inspector at Diablo Canyon
If you contest the violations or significance or severity of the violations documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN:
. If you disagree with a cross-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S.
Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the NRC Resident Inspector at Diablo Canyon.


Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the NRC Resident Inspector at Diablo Canyon
If you disagree with a cross-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the NRC Resident Inspector at Diablo Canyon.
. This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, "Public Inspections, Exemptions, Requests for Withholding
 
."
This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding.


Sincerely,
Sincerely,
/RA/ Jeffrey E. Josey, Chief Reactor Projects Br A Docket No s.: 05000275 and 05000323 License No s.: DPR-80 and DPR-82  
/RA/  
 
Jeffrey E. Josey, Chief Reactor Projects Br A  
 
Docket Nos.: 05000275 and 05000323 License Nos.: DPR-80 and DPR-82  


===Enclosure:===
===Enclosure:===
Line 40: Line 46:


==Inspection Report==
==Inspection Report==
Docket Number s: 05000275 and 05000323 License Numbers:
Docket Numbers:
DPR-80 and DPR-82 Report Numbers:
05000275 and 05000323  
05000275/2019010 and 05000323/2019010 Enterprise Identifier:
 
I-2019-010-0039 Licensee: Pacific Gas and Electric Company Facility: Diablo Canyon Power Plant Location: Avila Beach, CA Inspection Dates:
License Numbers:
June 9, 2019 to June 29, 2019 Inspectors:
DPR-80 and DPR-82  
G. George, Senior Reactor Inspector J. Corujo-Sandin, Reactor Inspector N. Okonkwo, Reactor Inspector W. Smith, Health Physicist S. Gardner, Contractor M. Yeminy, Contractor Approved By:
 
Jeffrey E. Josey, Chief Reactor Projects Br A Division of Reactor Projects
Report Numbers:
05000275/2019010 and 05000323/2019010  
 
Enterprise Identifier: I-2019-010-0039  
 
Licensee:
Pacific Gas and Electric Company  
 
Facility:
Diablo Canyon Power Plant  
 
Location:
Avila Beach, CA  
 
Inspection Dates:
June 9, 2019 to June 29, 2019  
 
Inspectors:
G. George, Senior Reactor Inspector  
 
J. Corujo-Sandin, Reactor Inspector  
 
N. Okonkwo, Reactor Inspector  
 
W. Smith, Health Physicist  


2
S. Gardner, Contractor
 
M. Yeminy, Contractor
 
Approved By:
Jeffrey E. Josey, Chief
Reactor Projects Br A
Division of Reactor Projects


=SUMMARY=
=SUMMARY=
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensee's performance by conducting a design basis assurance inspection (teams) inspection at Diablo Canyon Power Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRC's program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information
The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at Diablo Canyon Power Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.
. List of Findings and Violations Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010
-01 and 05000323/2019010
-01 Closed None (NPP)71111.21M The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, "Test Control."


Specifically, the licensee's preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate completion of as-found contact resistance tests prior to cycling of the 4160 Vac circuit breakers during maintenance.
===List of Findings and Violations===
Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010-01 and 05000323/2019010-01 Closed None (NPP)71111.21M The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B,
Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate completion of as-found contact resistance tests prior to cycling of the 4160 Vac circuit breakers during maintenance.


Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010
Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010-02 and 05000323/2019010-02 Closed  
-0 2 and 05000323/2019010
[H.11] -
-0 2  Closed [H.11] - Challenge the Unknown 71111.21M The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.
Challenge the Unknown 71111.21M The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.


Additional Tracking Items None.
===Additional Tracking Items===
 
None.
3


=INSPECTION SCOPES=
=INSPECTION SCOPES=


Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading
Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.
-rm/doc-collections/insp
-manual/inspection
-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, "Light
-Water Reactor Inspection Program - Operations Phase.The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.


==REACTOR SAFETY==
==REACTOR SAFETY==
71111.21M  
===71111.21M - Design Bases Assurance Inspection (Teams)  
- Design Bases Assurance Inspection (Teams)
The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:
Design Review
- Large Early Release Frequency (LERFs) (IP Section 02.02)
(1 Sample)  From June 10, 2019, to June 28, 2019, the inspectors reviewed the following large
-early-release-frequency component.
: (1) Unit 1, Control Room HVAC Supply Fan S
-35 and SV-5019  Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation.


Calculations for control room heat gain during accident conditions Preventive maintenance bases to ensure activities conform to vendor requirements Completed surveillance tests to ensure acceptance criteria have been met Abnormal and emergency operating procedures Design Review
The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:  
- Risk-Significant/Low Design Margin Components (IP Section 02.02)
(6 Sample s)  From June 10, 2019, to June 28, 2019, the inspectors reviewed the following components and listed applicable attributes.
: (1) Unit 1, 4.16 kV to 480 V Transformer 1H and Switchgear Bus HH 480V Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Calculations for protection and cable sizing with focus on room temperature range  Procedures for testing and maintenance to determine consistency between FSAR, calculations, and testing acceptance criteria
: (2) Unit 1, Fire Dampers to Room 1H, DC 23-P-D-VAC-1-FD-1, DC-1-23-P-D-VAC-1-FD-7  Component maintenance history and corrective action program reports to verify the monitoring of potential degradation.


Maintenance activities required for maintaining equipment in their design condition.
Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02)===
{{IP sample|IP=IP 71111.21|count=1}}


Maintenance frequency Design of fire dampers, including damper drawings Equipment specificati ons  Vendor manual for fire dampers
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following large-early-release-frequency component.
: (3) Unit 1, Circuit Breakers 52HH13, 52HH14, 52HG14 and 52HF14 Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Calculations for sizing and timing of equipment actuation for the protected loads and systems Procedures for circuit breaker inspection and testing to compare maintenance practices against industry and vendor guidance Corrective actions associated with a circuit breakers as preventive maintenance failure documented in the work orders
: (1) Unit 1, Control Room HVAC Supply Fan S-35 and SV-5019
: (4) Unit 2, Component Cooling Pump 11 and Water Heat Exchanger Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation Calculations for net positive suction head, and heat removal requirements Calculations for surge tank pressurization, in
* Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation.
-service testing and setpoint calculations for safety and relief valves Comprehensive pump test results and procedures for validating valve positions Verification of minimum flow recirculation valves and piping Completed surveillance tests to ensure acceptance criteria have been met Abnormal and emergency operating procedures
* Calculations for control room heat gain during accident conditions
: (5) Unit 2, Train A SSPS Master and Slave Relays Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Vendor Technical Bulletins to verify licensee response to known issues Catalytic capacitor program to compare site practices for the SSPS against industry guidance Procedures for inspection and testing to compare maintenance practices against vendor guidance Current status of partially implemented design modifications to assure configuration control
* Preventive maintenance bases to ensure activities conform to vendor requirements
: (6) Unit 2, 480 V Switchgear Ventilation Systems Component maintenance history and corrective action program reports to verify the monitoring of potential degradation Calculations for heat gain, heat removal capacity, flow rates Maintenance activities required for maintaining equipment in their design condition  Maintenance frequency Design of fans and dampers, flow rates and system pressures Walk down of equipment to verify material conditions Design drawings Equipment specifications Vendor pressure drop curves Vendor manual for centrifugal fans Vendor manual for backdraft dampers Evaluation of Operator Procedures and Actions Related to Components and Permanent Modifications From June 10, 2019, to June 28, 2019, the inspectors observed the following operator actions associated with selected components and modifications.
* Completed surveillance tests to ensure acceptance criteria have been met
* Abnormal and emergency operating procedures  


Control room operator actions resulting from an anticipated transient without scram with a total failure of the solid state protection system. This required operators to manually trip the reactor.
Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02) (6 Samples)


Following the failure of the solid state protection system, operators were required to manually initiate the engineered safety features equipment within 10 minutes using emergency operating procedures.
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following components and listed applicable attributes.
: (1) Unit 1, 4.16 kV to 480 V Transformer 1H and Switchgear Bus HH 480V
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
* Calculations for protection and cable sizing with focus on room temperature range
* Procedures for testing and maintenance to determine consistency between FSAR, calculations, and testing acceptance criteria
: (2) Unit 1, Fire Dampers to Room 1H, DC-1-23-P-D-VAC-1-FD-1, DC-1-23-P-D-VAC-1-FD-7
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation.
* Maintenance activities required for maintaining equipment in their design condition.
* Maintenance frequency
* Design of fire dampers, including damper drawings
* Equipment specifications
* Vendor manual for fire dampers
: (3) Unit 1, Circuit Breakers 52HH13, 52HH14, 52HG14 and 52HF14
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
* Calculations for sizing and timing of equipment actuation for the protected loads and systems
* Procedures for circuit breaker inspection and testing to compare maintenance practices against industry and vendor guidance
* Corrective actions associated with a circuit breakers as preventive maintenance failure documented in the work orders
: (4) Unit 2, Component Cooling Pump 11 and Water Heat Exchanger
* Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation
* Calculations for net positive suction head, and heat removal requirements
* Calculations for surge tank pressurization, in-service testing and setpoint calculations for safety and relief valves
* Comprehensive pump test results and procedures for validating valve positions
* Verification of minimum flow recirculation valves and piping
* Completed surveillance tests to ensure acceptance criteria have been met
* Abnormal and emergency operating procedures
: (5) Unit 2, Train A SSPS Master and Slave Relays
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
* Vendor Technical Bulletins to verify licensee response to known issues
* Catalytic capacitor program to compare site practices for the SSPS against industry guidance
* Procedures for inspection and testing to compare maintenance practices against vendor guidance
* Current status of partially implemented design modifications to assure configuration control
: (6) Unit 2, 480 V Switchgear Ventilation Systems
* Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
* Calculations for heat gain, heat removal capacity, flow rates
* Maintenance activities required for maintaining equipment in their design condition
* Maintenance frequency
* Design of fans and dampers, flow rates and system pressures
* Walk down of equipment to verify material conditions
* Design drawings
* Equipment specifications
* Vendor pressure drop curves
* Vendor manual for centrifugal fans
* Vendor manual for backdraft dampers


Control room and in
Evaluation of Operator Procedures and Actions Related to Components and Permanent Modifications From June 10, 2019, to June 28, 2019, the inspectors observed the following operator actions associated with selected components and modifications.
-plant operator actions to limit cooldown and prevent steam generators from overfilling following a station blackout.
* Control room operator actions resulting from an anticipated transient without scram with a total failure of the solid state protection system. This required operators to manually trip the reactor. Following the failure of the solid state protection system, operators were required to manually initiate the engineered safety features equipment within 10 minutes using emergency operating procedures.
* Control room and in-plant operator actions to limit cooldown and prevent steam generators from overfilling following a station blackout. Control room operators were required to recognize the auxiliary feedwater system needed to be controlled to limit the cooldown and prevent steam generators from overfilling. Once the condition was recognized, non-licensed operators were required to be dispatched in order to take local manual control of auxiliary feedwater control valves.
* Control room operator actions to limit cavitation of one auxiliary saltwater pump following a tsunami as described in the updated final safety analysis report. The simulated plant was arranged such that ocean conditions and maintenance of one auxiliary saltwater pump necessitated two component cooling water heat exchangers being cooled by one auxiliary saltwater pump.


Control room operators were required to recognize the auxiliary feedwater system needed to be controlled to limit the cooldown and prevent steam generators from overfilling. Once the condition was recognized, non
Control room operators were required to recognize that the tsunami drawdown would cause the one operating ASW pump to experience pump cavitation, then take action to isolate one of the two component cooling water heat exchangers to resolve the pump cavitation.
-licensed operators were required to be dispatched in order to take local manual control of auxiliary feedwater control valves.
* In-plant operator actions to restore cooling to 480 V switchgear rooms following a loss of ventilation. Operators were required to establish a cooling flow path, using doors and portable ventilation equipment.


Control room operator actions to limit cavitation of one auxiliary saltwater pump following a tsunami as described in the updated final safety analysis report. The simulated plant was arranged such that ocean conditions and maintenance of one auxiliary saltwater pump necessitated two component cooling water heat exchangers being cooled by one auxiliary saltwater pump. Control room operators were required to recognize that the tsunami drawdown would cause the one operating ASW pump to experience pump cavitation, then take action to isolate one of the two component cooling water heat exchangers to resolve the pump cavitation.
===Modification Review - Permanent Mods (IP Section 02.03) (4 Samples)===
 
From June 10 to 28, 2019, the inspectors reviewed the following permanent modifications.
In-plant operator actions to restore cooling to 480 V switchgear rooms following a loss of ventilation. Operators were required to establish a cooling flow path, using doors and portable ventilation equipment.
 
Modification Review  
- Permanent Mods (IP Section 02.03)
(4 Sample s) From June 10 to 28, 2019, the inspectors reviewed the following permanent modifications.
: (1) Design Change Package 1000025262, "U1 DEG 12 Control Upgrade"
: (1) Design Change Package 1000025262, "U1 DEG 12 Control Upgrade"
: (2) Design Change Package 1000025448, DDN for DMN 01000025448, "4kV Switchgear Ventilation HELB Impact"
: (2) Design Change Package 1000025448, DDN for DMN 01000025448, "4kV Switchgear Ventilation HELB Impact"
: (3) Design Change Package 1000025435, "Unit 1 Main Generator Loss of Field Relay"
: (3) Design Change Package 1000025435, "Unit 1 Main Generator Loss of Field Relay"
: (4) Design Change Package 10000254459, "DCO: CCW Pressure Switch Auto Start Non Functional" Review of Operating Experience Issues (IP Section 02.06)
: (4) Design Change Package 10000254459, "DCO: CCW Pressure Switch Auto Start Non Functional"  
(2 Sample s)
 
===Review of Operating Experience Issues (IP Section 02.06) (2 Samples)===
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following operating experience issues.
From June 10, 2019, to June 28, 2019, the inspectors reviewed the following operating experience issues.
: (1) WCAP-12476, "Evaluation of LOCA During Mode 3 and Mode 4 Operation for Westinghouse NSSS"
: (1) WCAP-12476, "Evaluation of LOCA During Mode 3 and Mode 4 Operation for Westinghouse NSSS"
: (2) NRC Information Notice 2016
: (2) NRC Information Notice 2016-01, "Recent Issues Related to the Commercial Dedication of Allen-Bradley 700-RTC Relays"
-01, "Recent Issues Related to the Commercial Dedication of Allen
-Bradley 700
-RTC Relays"


==INSPECTION RESULTS==
==INSPECTION RESULTS==
Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275, 05000323/2019010
Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems  
-01 Closed None (NPP)71111.21M The inspectors identified a Green, non
 
-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, "Test Control." Specifically, the licensee's preventive maintenance procedures for safety
Green NCV 05000275, 05000323/2019010-01 Closed None (NPP)71111.21M The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance to demonstrate that the breakers will perform satisfactorily in service.
-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance to demonstrate that the breakers will perform satisfactorily in service
.  


=====Description:=====
=====Description:=====
The inspectors reviewed the preventive maintenance procedures for the safety-related 4160 Vac circuit breakers. During the review, the inspectors identified that the performance of procedure MP E
The inspectors reviewed the preventive maintenance procedures for the safety-related 4160 Vac circuit breakers. During the review, the inspectors identified that the performance of procedure MP E-63.6A, Maintenance of SF6 4kV Breakers, would not record as-found contact resistance tests of the main contact, prior to performing maintenance, of the safety-related 4160 Vac SF6 circuit breakers. High contact resistance can lead to damage of the breaker by causing arcing, losing phase, or fire in the electrical bus. Additionally, high contact resistance can lead to a high-voltage drop in the electrical distribution system which would prevent the design function of safety-related pumps on the electrical bus.
-63.6A, "Maintenance of SF6 4kV Breakers," would not record as-found contact resistance tests of the main contact, prior to performing maintenance, of the safety
-related 4160 Vac SF6 circuit breakers.


High contact resistance can lead to damage of the breaker by causing arcing, losing phase, or fire in the electrical bus. Additionally, high contact resistance can lead to a high
For example, Procedure MP E-63.6A, Section 7.2, As Found Tests, Step 7.2.3 directed maintenance personnel to test and record the trip coil voltage and closing coil minimum pick-up voltage by cycling the breaker. In section 7.3, Maintenance and Inspections, maintenance personnel are directed to cycle the breaker several more times to test primary and secondary insulation resistances. Then, in section 7.4, "As-Left Tests," the breaker is cycled at least twice before the first main contact resistance measurement is recorded in step 7.4.3. In step 7.4.3, if the contact resistance does not meet the acceptance criteria, step 7.4.3.a.1 directs the maintenance personnel to cycle the breaker up to 20 times to restore the average resistance for any phase to expected results. Finally, the contact resistance is recorded in Table 4 of the procedure only after returning the contact resistance to within acceptance criteria.
-voltage drop in the electrical distribution system which would prevent the design function of safety
-related pumps on the electrical bus.


For example, Procedure MP E
A note included with this step states, A powder of SF6 gas generated inside the bottles can accumulate on the contacts causing resistance to increase. This note is in accordance with advice given by the vendor based on a 2011 contact resistance test failure associated with the Unit 2 52HH13 breaker. The vendor advised, the most likely cause is that a byproduct of SF6 gas that is generated inside the SF6 gas bottles has accumulated on the contacts causing the contact resistance to increase, a lesser likely cause would be oxidation of the contacts. The vendor suggested cycling the breaker 20 times to restore the contact resistance within acceptance criteria.
-63.6A, Section 7.2, "As Found Tests," Step 7.2.3 directed maintenance personnel to test and record the trip coil voltage and closing coil minimum pick-up voltage by cycling the breaker. In section 7.3, "Maintenance and Inspections", maintenance personnel are directed to cycl e the breaker several more times to test primary and secondary insulation resistances. Then, in section 7.4, "As
-Left Tests," the breaker is cycled at least twice before the first main contact resistance measurement is recorded in step 7.4.3. In step 7.4.3, if the contact resistance does not meet the acceptance criteria, step 7.4.3.a.1 directs the maintenance personnel to cycle the breaker up to 20 times to restore the average resistance for any phase to expected results. Finally, the contact resistance is recorded in Table 4 of the procedure only after returning the contact resistance to within acceptance criteria.


A note included with this step states, "A powder of SF6 gas generated inside the bottles can accumulate on the contacts causing resistance to increase."
For example, in May 2016, the licensee performed procedure MP E-63.6A on the Unit 2 52 HH13 breaker, under Work Order 64073767. The licensee identified that the contact resistance could not be restored with acceptable limits. The final contact resistance was recorded as 252 microohms which exceeded the 215 microohm acceptance criteria.


This note is in accordance with advice given by the vendor based on a 2011 contact resistance test failure associated with the Unit 2 52HH13 breaker. The vendor advised, "the most likely cause is that a byproduct of SF6 gas that is generated inside the SF6 gas bottles has accumulated on the contacts causing the contact resistance to increase, a lesser likely cause would be oxidation of the contacts."  The vendor suggested cycling the breaker 20 times to restore the contact resistance within acceptance criteria.
However, the data recorded was obtained following the breaker being cycled over 100 times and the as-found contact resistance was never recorded. Prior to the addition of cycling in procedure, MP E-63.6A, maintenance history of the SF6 breaker showed contact resistance readings of 450 microohms prior to cycling.


For example, in May 2016, the licensee performed procedure MP E
Because cycling the breaker will affect the contact resistance of the main contact, the inspectors determined that not recording an as-found contact resistance value of the main contact, prior to cycling the breaker, would conceal potential high contact resistance.
-63.6A on the Unit 2 52 HH13 breaker, under Work Order 64073767. The licensee identified that the contact resistance could not be restored with acceptable limits. The final contact resistance was recorded as 252 microohms which exceeded the 215 microohm acceptance criteria. However, the data recorded was obtained following the breaker being cycled over 100 times and the as
-found contact resistance was never recorded. Prior to the addition of cycling in procedure , MP E-63.6A, maintenance history of the SF6 breaker showed contact resistance readings of 450 microohms prior to cycling.


Because cycling the breaker will affect the contact resistance of the main contact, the inspectors determined that not recording an as-found contact resistance value of the main contact , prior to cycling the breaker
Concealing high contact resistance would cause the licensee to miss an opportunity to identify, evaluate, and resolve an adverse condition that has the potential to prevent the safety-related breakers to perform their intended design function during a design bases event.
, would conceal potential high contact resistance. Concealing high contact resistance would cause the licensee to miss an opportunity to identify, evaluate, and resolve an adverse condition that has the potential to prevent the safety-related breakers to perform their intended design function during a design bases event.


Corrective Action s: This finding has been entered into licensee's corrective action program to add criteria to record as
Corrective Actions: This finding has been entered into licensees corrective action program to add criteria to record as-found contact resistance data prior to cycling of the breakers. This condition does not represent an immediate safety concern.
-found contact resistance data prior to cycling of the breakers. This condition does not represent an immediate safety concern.


Corrective Action Reference s: Notification 51034799 and 51034885 Performance Assessment
Corrective Action References: Notification 51034799 and 51034885  
:  Performance Deficiency:  The inspectors determined that failure to establish a test program which incorporates completion of contact resistance testing prior to performing maintenance of safety-related 4160 Vac SF6 circuit breakers was a performance deficiency.


Screening: The inspectors determined the performance deficiency was more than minor because if left uncorrected, it would have the potential to lead to a more significant safety concern. Specifically, the failure to perform contact resistance tests prior to maintenance was a significant programmatic deficiency which would have the potential to cause unacceptable or degraded conditions to go undetected.
=====Performance Assessment:=====
Performance Deficiency: The inspectors determined that failure to establish a test program which incorporates completion of contact resistance testing prior to performing maintenance of safety-related 4160 Vac SF6 circuit breakers was a performance deficiency.


Significance: The inspectors assessed the significance of the finding using Appendix A, "Significance Determination of Reactor Inspection Findings for At
Screening: The inspectors determined the performance deficiency was more than minor because if left uncorrected, it would have the potential to lead to a more significant safety concern. Specifically, the failure to perform contact resistance tests prior to maintenance was a significant programmatic deficiency which would have the potential to cause unacceptable or degraded conditions to go undetected.
- Power Situations."


Using Exhibit 2, "Mitigating Systems Screening Questions," the finding screened as having very low safety significance (Green) because the finding did not represent a loss of operability or functionality; did not represent an actual loss of safety function of the system or train; did not result in the loss of one or more trains of non
Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. Using Exhibit 2, "Mitigating Systems Screening Questions," the finding screened as having very low safety significance (Green) because the finding did not represent a loss of operability or functionality; did not represent an actual loss of safety function of the system or train; did not result in the loss of one or more trains of non-technical specification equipment; and did not screen as potentially risk-significant due to seismic, flooding, or severe weather.
-technical specification equipment; and did not screen as potentially risk
-significant due to seismic, flooding, or severe weather.


Cross-Cutting Aspect: Not Present Performance. No cross-cutting aspect was assigned to this finding because the inspectors determined the finding did not reflect present licensee performance.
Cross-Cutting Aspect: Not Present Performance. No cross-cutting aspect was assigned to this finding because the inspectors determined the finding did not reflect present licensee performance.


Enforcement
=====Enforcement:=====
Violation: Title 10 Code of Federal Regulations Part 50, Appendix B, Criterion XI, "Test Control," states, in part, "A test program shall be established to assure that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service is identified and performed in accordance with written test procedures which incorporate the requirements and acceptance limits contained in applicable design documents."
Violation: Title 10 Code of Federal Regulations Part 50, Appendix B, Criterion XI, Test Control, states, in part, A test program shall be established to assure that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service is identified and performed in accordance with written test procedures which incorporate the requirements and acceptance limits contained in applicable design documents.


Contrary to the above, prior to June 28, 2019, the licensee failed to establish a test program that assured that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service was identified and performed in accordance with written test procedures which incorporated the requirements and acceptance limits contained in applicable design documents. Specifically, the licensee's preventive maintenance procedure MP E
Contrary to the above, prior to June 28, 2019, the licensee failed to establish a test program that assured that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service was identified and performed in accordance with written test procedures which incorporated the requirements and acceptance limits contained in applicable design documents. Specifically, the licensees preventive maintenance procedure MP E-63.6A, Maintenance of SF6 4kV Breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance of the safety-related SF6 4160 Vac circuit breakers to demonstrate that the breakers will perform satisfactorily in service.
-63.6A, "Maintenance of SF6 4kV Breakers" failed to incorporate recording of as-found contact resistance prior to performing maintenance of the safety-related SF6 4160 Vac circuit breakers to demonstrate that the breakers will perform satisfactorily in service
. Enforcement Action:  This violation is being treated as an non
-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.


Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275, 05000323/2019010
Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.
-02 Closed [H.11] - Challenge the Unknown 71111.21M The inspectors identified a Green, non
 
-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.
Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems  
 
Green NCV 05000275, 05000323/2019010-02 Closed  
[H.11] -
Challenge the Unknown 71111.21M The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.


=====Description:=====
=====Description:=====
On June 10, 2019, the inspectors observed the operation of exhaust fan E
On June 10, 2019, the inspectors observed the operation of exhaust fan E-45 as a part of their inspection of the Unit 2, 480 V switchgear room ventilation system. During the observance, the inspectors identified that two of the six blades on the exhaust backdraft damper for exhaust fan E-45 were in the closed position. Additionally, the inspectors identified that a third blade was stuck in a slightly 10 degrees open position. While in operation, the damper blades should have all been in an open position. The licensee entered this condition in the corrective action program to investigate and correct the condition.
-45 as a part of their inspection of the Unit 2, 480 V switchgear room ventilation system. During the observance, the inspectors identified that two of the six blades on the exhaust backdraft damper for exhaust fan E
-45 were in the closed position. Additionally, the inspectors identified that a third blade was stuck in a slightly 10 degrees open position.


While in operation, the damper blades should have all been in an open position. The licensee entered this condition in the corrective action program to investigate and correct the condition.
The following day the operating trains were switched to observe movement of the fan E-45 exhaust backdraft dampers. To verify that the damper blades were free to move, the licensee established work order instructions to open each damper using its own counterweight and determining how much force (finger tap, one hand, or both hands) was necessary to move the counterweight. The inspectors observed the licensee's maintenance personnel using a significant force (two hands) to free movement of two blades which were stuck in the closed position. The third blade, which was identified as stuck in 10 degrees open position, was freed using one hand.


The following day the operating trains were switched to observe movement of the fan E
The following day, operations restored exhaust fan E-45 as the operating ventilation train.
-45 exhaust backdraft dampers. To verify that the damper blades were free to move, the licensee established work order instructions to open each damper using its own counterweight and determining how much force (finger tap, one hand, or both hands) was necessary to move the counterweight. The inspectors observed the licensee's maintenance personnel using a significant force (two hands) to free movement of two blades which were stuck in the closed position. The third blade, which was identified as stuck in 10 degrees open position, was freed using one hand.


The following day, operations restored exhaust fan E
The inspectors observed that the blade previously identified as stuck in a slightly 10 degrees open position, which was freed the previous day, became stuck again in the 10 degrees open position while trying to open. The other damper blades were observed as moving freely.
-45 as the operating ventilation train. The inspectors observed that the blade previously identified as stuck in a slightly 10 degrees open position, which was freed the previous day, became stuck again in the 10 degrees open position while trying to open. The other damper blades were observed as moving freely.


The inspectors reviewed recent notifications entered the corrective action program which document blades sticking or in a closed position during operation. They include the following:
The inspectors reviewed recent notifications entered the corrective action program which document blades sticking or in a closed position during operation. They include the following:
On December 18, 2017, Notification 51034357 identified blades of the backdraft damper E-45 were found stuck open.
* On December 18, 2017, Notification 51034357 identified blades of the backdraft damper E-45 were found stuck open. A review of operating procedure OP H-10 noted there is no step in the procedure instructing the operator to verify the idle fan exhaust backdraft dampers are closed following the fan switch.
 
* On June 10, 2019, Notification 51033547 documented the degraded condition of the E-45 damper blades identified by the inspectors.
A review of operating procedure OP H
* On June 12, 2019, Notification 51033724 documented that the bearings are degraded based on 17 years service time in an outdoor environment.
-10 noted there is no step in the procedure instructing the operator to verify the idle fan exhaust backdraft dampers are closed following the fan switch.
* On June 19, 2019, Notifications 51034354 and 51034357 documented the identification, by the licensee, of additional stuck or closed damper blades on Unit 1 exhaust fan E-44 and Unit 2 exhaust fan E-46.
 
On June 10, 2019, Notification 51033547 documented the degraded condition of the E-45 damper blades identified by the inspectors.


On June 12, 2019, Notification 51033724 documented that the bearings are degraded based on 17 years' service time in an outdoor environment.
The inspectors reviewed the 480 V switchgear room ventilation system maintenance procedures and work orders to determine whether the licensee's procedure would identify and correct these conditions to ensure that the system met its required design function. The inspectors determined that maintenance procedure MP-23-FAN.4, "Preventive Maintenance of Ventilation Fans with Dampers and Inlet Vanes," Revision 10, and Order E-45/VAC-2-BDD-45, "Clean/Lube/Inspect," did not provide sufficient instructions or sufficient maintenance frequency to maintain the exhaust backdraft damper blades' design function to open. Order E-45/VAC-2-BDD-45, step 5.2.5, directs maintenance to "inspect bearings and bearing shafts for corrosion or signs of degradation and document condition; however, the bearings of the blades of this damper are sealed such that it is not possible to identify degradation. Step 7.5 directs the maintenance to stroke the blades by moving the counterweights to ensure free movement. The inspectors identified that stroking the blades will temporarily release them. However, since the dampers are in a marine environment, they may stick at a later time. Additionally, the procedures do not direct personnel to investigate the cause of the stuck blade once found in a stuck position.


On June 19, 2019, Notifications 51034354 and 51034357 documented th e identification, by the licensee, of additional stuck or closed damper blades on Unit 1 exhaust fan E
Corrective Actions: The licensee entered the degraded conditions and procedure issues into the corrective action program. The licensee immediately corrected the degraded conditions by exercising all damper blades to ensure they would move freely. The licensee established work instructions to verify the design function position of the damper blades following ventilation train swaps on a weekly basis. Additionally, the licensee created a work order to inspect and replace exhaust damper blade bearings in the next outage.
-44 and Unit 2 exhaust fan E
-46. The inspectors reviewed the 480 V switchgear room ventilation system maintenance procedures and work orders to determine whether the licensee's procedure would identify and correct these conditions to ensure that the system met its required design function. The inspectors determined that maintenance procedure MP FAN.4, "Preventive Maintenance of Ventilation Fans with Dampers and Inlet Vanes," Revision 10, and Order E
-45/VAC-2-BDD-45, "Clean/Lube/Inspect," did not provide sufficient instructions or sufficient maintenance frequency to maintain the exhaust backdraft damper blades' design function to open. Order E-45/VAC-2-BDD-45, step 5.2.5, directs maintenance to "inspect bearings and bearing shafts for corrosion or signs of degradation and document condition-"; however, the bearings of the blades of this damper are sealed such that it is not possible to identify degradation. Step 7.5 directs the maintenance to stroke the blades by moving the counterweights to ensure free movement. The inspectors identified that stroking the blades will temporarily release them.


However, since the dampers are in a marine environment, they may stick at a later time. Additionally, the procedures do not direct personnel to investigate the cause of the stuck blade once found in a stuck position.
Corrective Action References: Notifications 51033547, 51034354, and 51035004


Corrective Action s: The licensee entered the degraded conditions and procedure issues into the corrective action program. The licensee immediately corrected the degraded conditions by exercising all damper blades to ensure they would move freely. The licensee established work instructions to verify the design function position of the damper blades following ventilation train swaps on a weekly basis. Additionally, the licensee created a work order to inspect and replace exhaust damper blade bearings in the next outage.
=====Performance Assessment:=====
Performance Deficiency: The inspectors determined that the failure to establish, implement, and maintain procedures as recommended by Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance," was a performance deficiency.


Corrective Action Reference s: Notifications 51033547, 51034354, and 51035004 Performance Assessment
Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Equipment Performance attribute of the Mitigating Systems cornerstone. Specifically, the failure to establish and maintain sufficient procedures in the ventilation damper maintenance procedure adversely affected the Mitigating Systems cornerstone objective to ensure the availability and reliability of the 480V switchgear room ventilation system to respond to initiating events to prevent undesirable consequences.
:  Performance Deficiency:  The inspectors determined that the failure to establish, implement, and maintain procedures as recommended by Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance," was a performance deficiency.


Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Equipment Performance attribute of the Mitigating Systems cornerstone.
Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. The inspectors determined the finding to be of very low safety significance (Green) because the finding does not represent an actual loss of function of one or more non-Tech Spec Trains of equipment designated as high safety-significant in accordance with the licensees maintenance rule program for >24 hrs.


Specifically, the failure to establish and maintain sufficient procedures in the ventilation damper maintenance procedure adversely affected the Mitigating Systems cornerstone objective to ensure the availability and reliability of the 480V switchgear room ventilation system to respond to initiating events to prevent undesirable consequences.
Cross-Cutting Aspect: H.11 - Challenge the Unknown: Individuals stop when faced with uncertain conditions. Risks are evaluated and managed before proceeding. Specifically, individuals failed to stop work activities when confronted with an unexpected condition and resolve the condition prior to continuing work activities.


Significance: The inspectors assessed the significance of the finding using Appendix A, "Significance Determination of Reactor Inspection Findings for At
=====Enforcement:=====
- Power Situations."
Violation: Technical Specification 5.4.1.a requires that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978. Regulatory Guide 1.33, Section 9, "Procedures for Performing Maintenance," states, "Maintenance that can affect the performance of safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances.


The inspectors determined the finding to be of very low safety significance (Green) because the finding does not represent an actual loss of function of one or more non-Tech Spec Trains of equipment designated as high safety
Contrary to the above, prior to June 10, 2019, the licensee failed to establish, implement, and maintain written procedures covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain written maintenance procedures that were appropriate to ensure exhaust damper blades of the 480 V switchgear room ventilation system would freely move to adjust to the appropriate position during design bases events.
-significant in accordance with the licensee's maintenance rule program for >24 hrs.


Cross-Cutting Aspect:  H.11 - Challenge the Unknown: Individuals stop when faced with uncertain conditions. Risks are evaluated and managed before proceeding.
Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.
 
Specifically, individuals failed to stop work activities when confronted with an unexpected condition and resolve the condition prior to continuing work activities.
 
Enforcement
:  Violation:  Technical Specification 5.4.1.a requires that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978. Regulatory Guide 1.33, Section 9, "Procedures for Performing Maintenance," states, "Maintenance that can affect the performance of safety
-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to th e circumstances.
 
Contrary to the above, prior to June 10, 2019, the licensee failed to establish, implement, and maintain written procedures covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978, Section 9, "Procedures for Performing Maintenance."  Specifically, the licensee failed to establish and maintain written maintenance procedures that were appropriate to ensure exhaust damper blades of the 480 V switchgear room ventilation system would freely move to adjust to the appropriate position during design bases events
. Enforcement Action: This violation is being treated as an non
-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.


==EXIT MEETINGS AND DEBRIEFS==
==EXIT MEETINGS AND DEBRIEFS==
The inspectors verified no proprietary information was retained or documented in this report.
The inspectors verified no proprietary information was retained or documented in this report.
 
* On June 27, 2019, the inspectors presented the Design Basis Assurance (Teams)inspection results to James M. Welsch and other members of the licensee staff.
On June 2 7, 2019, the inspector s presented the Design Basis Assurance (Teams) inspection results to James M. Welsch and other members of the licensee staff.


=DOCUMENTS REVIEWED=
=DOCUMENTS REVIEWED=


71111.21M Corrective Action Documents Notifications
71111.21M
A0539619, A0540385, A0540396, A0640888, A0616504, A0662487, A0604782, A0668966, 50035584, 50311497, 50398592, 50433892, 50433892, 50698514, 50702104, 50836358, 50836374, 50839137, 50839242, 50849663, 50849788, 50849788, 50853112, 50853113, 50853117, 50866440, 50888976, 50915969, 50916091, 50916092, 50916093, 50916425, 50916763, 50916765, 50916766, 50940158, 50955220, 50960259, 50965471, 50979208, 50985033, 50985034, 50986108, 51032864, 51034416,  Corrective Action Documents from This Inspection
Corrective Action
Documents
Notifications
Notifications
51033472, 51033547, 51033662, 51033669, 51033670, 51033690, 51033691, 51033724, 51033730, 51033785, 51033813, 51033819, 51033893, 51033894, 51033895, 51033897, 51033900, 51033901, 51033904, 51033914, 51034158, 51034354, 51034357, 51034703, 51034721, 51034727, 51034792, 51034799 , 51034855, 51034881, 51034885, 51034886, 51034889, 51934982, 51034902, 51035004, 51035007, 51035027
A0539619, A0540385, A0540396, A0640888, A0616504,
A0662487, A0604782, A0668966, 50035584, 50311497,
50398592, 50433892, 50433892, 50698514, 50702104,
50836358, 50836374, 50839137, 50839242, 50849663,
50849788, 50849788, 50853112, 50853113, 50853117,
50866440, 50888976, 50915969, 50916091, 50916092,
50916093, 50916425, 50916763, 50916765, 50916766,
50940158, 50955220, 50960259, 50965471, 50979208,
50985033, 50985034, 50986108, 51032864, 51034416,
Corrective Action
Documents from
This Inspection
Notifications
51033472, 51033547, 51033662, 51033669, 51033670,
51033690, 51033691, 51033724, 51033730, 51033785,
51033813, 51033819, 51033893, 51033894, 51033895,
51033897, 51033900, 51033901, 51033904, 51033914,
51034158, 51034354, 51034357, 51034703, 51034721,
51034727, 51034792, 51034799, 51034855, 51034881,
51034885, 51034886, 51034889, 51934982, 51034902,
51035004, 51035007, 51035027
Calculations
Calculations
100A-DC ESF Motor Stator Temperature Rise for Operation above Nameplate Horsepower
100A-DC
1-0 114-DC Protection Relays Setting for 4.16KV Class 1 E Buses and Feeders 8 170-DC Basler Class 1E 4kV Motor Overcurrent Relay Setpoints
ESF Motor Stator Temperature Rise for Operation above
196C-DC Cable Ampacity Verification for 480V System
Nameplate Horsepower
254-DC Loss of Field Relay and Minimum Excitation Limiter Set points 3A 357A-DC 12kV / 4kV / 480V
1-0
Electrical Distribution System
114-DC
82-08 Auxiliary Building Ventilation System
Protection Relays Setting for 4.16KV Class 1 E Buses and
Feeders
170-DC
Basler Class 1E 4kV Motor Overcurrent Relay Setpoints
196C-DC
Cable Ampacity Verification for 480V System
254-DC
Loss of Field Relay and Minimum Excitation Limiter Set
points
3A
357A-DC
2kV / 4kV / 480V Electrical Distribution System
2-08
Auxiliary Building Ventilation System
9000017656
9000017656
Determination of Outdoor Design Temperature
Determination of Outdoor Design Temperature
9000017738
9000017738
Auxiliary Building Ventilation System
Auxiliary Building Ventilation System
9000018368
9000018368-002-
-002-01 480V Switchgear Room Ventilation System
480V Switchgear Room Ventilation System
9000025218
9000025218-037
-037 Seismic Qualification of the New MPU installed at EDGs
Seismic Qualification of the New MPU installed at EDGs
9000039758
9000039758
Fire Protection HVAC Interactions for Room Heat Up Due to Loss of HVAC
Fire Protection HVAC Interactions for Room Heat Up Due to
CALC-0322-0032-003 Gothic Analysis Model AB Electrical Rooms & CR
Loss of HVAC  
CN-CRA-06-54 Diablo Canyon Steamline Break Mass/Energy Release
 
CALC-0322-
0032-003
Gothic Analysis Model AB Electrical Rooms & CR
CN-CRA-06-54
Diablo Canyon Steamline Break Mass/Energy Release
Summary for RSG Project
Summary for RSG Project
HVAC-83-05 Temperature in Mechanical Equipment Room
HVAC-83-05
HVAC-83-14 Control Room Complex Cooling Load Calculation
Temperature in Mechanical Equipment Room
HVAC-91-03 Control Room Supply Fans S
HVAC-83-14
-35, S-36, S-37 & S-38 Maximum Design/Operating Pressure 0 M-0999 CCW Surge Tank Pressurization Nitrogen System Components (Nitrogen Bottles, Pressure Regulators, RV
Control Room Complex Cooling Load Calculation
-45) Capacitie s 0 M-1005 CCW System Pressurization Capability of Surge Tank
HVAC-91-03
M-1017 CCW System Flow Balances
Control Room Supply Fans S-35, S-36, S-37 & S-38
M-1141 Maximum Emergency Diesel Generator Mechanical Loading
Maximum Design/Operating Pressure
M-1185 CCW Flow Balance using FATHOM
M-0999
M-272 CCW Surge Tank External Pressure
CCW Surge Tank Pressurization Nitrogen System
M-855 Component Cooling Water System
Components (Nitrogen Bottles, Pressure Regulators, RV-45)
M-953 Determination if Adequate NPSH is Available for ASW Pump Operation SC-L-23-170 Instrument Scaling Calculation Aux Building Switchgear Room Fans Discharge Flow Switches
Capacities
WCAP-12526 Auxiliary Salt Water and Component Cooling Water Flow and Temperature Study for Diablo Canyon Units 1 and 2
M-1005
WCAP-14282 Evaluation of Peak CCW Temperature Scenarios for Diablo Canyon Units 1 and 2
CCW System Pressurization Capability of Surge Tank
Drawings CF7.ID4 Ruskin Model CBS8 Backdraft Damper
M-1017
FF-18583 Joy Technologies Fan Drawing Final Assembly Model 42
CCW System Flow Balances
-26-1770 3 DAF-P-5171 Multi-Blade UL Fire Damper Model No. DAF
M-1141
-P-5171 A 0107D8652, Sh.
Maximum Emergency Diesel Generator Mechanical Loading
M-1185
CCW Flow Balance using FATHOM
M-272
CCW Surge Tank External Pressure
M-855
Component Cooling Water System
M-953
Determination if Adequate NPSH is Available for ASW Pump
Operation
SC-L-23-170
Instrument Scaling Calculation Aux Building Switchgear
Room Fans Discharge Flow Switches
WCAP-12526
Auxiliary Salt Water and Component Cooling Water Flow and
Temperature Study for Diablo Canyon Units 1 and 2
WCAP-14282
Evaluation of Peak CCW Temperature Scenarios for Diablo
Canyon Units 1 and 2
Drawings
CF7.ID4
Ruskin Model CBS8 Backdraft Damper
FF-18583
Joy Technologies Fan Drawing Final Assembly Model 42-26-
1770
DAF-P-5171
Multi-Blade UL Fire Damper Model No. DAF-P-5171
A
0107D8652, Sh.
Indoor-Outdoor Bus Duct ARRG
Indoor-Outdoor Bus Duct ARRG
: [[contact::T. ]], 5 & 15KV  
: [[contact::T. ]], 5 & 15KV - 1200A,
- 1200A, 2000A, & 2530A2250A
2000A, & 2530A2250A
102028 Sht. 25
2028 Sht. 25
Component Cooling Water
Component Cooling Water
106710 Sheet 2
106710 Sheet 2
OVIDS - Residual Heat Removal
OVIDS - Residual Heat Removal
106714 Sheet 2
106714 Sheet 2
OVIDS - Component Cooling
OVIDS - Component Cooling Water Pumps
Water Pumps
106717 Sheet 7
106717 Sheet 7
OVIDS - Auxiliary Saltwater Pumps
OVIDS - Auxiliary Saltwater Pumps
198
198  
 
106717 Sheet 8
106717 Sheet 8
OVIDS - Auxiliary Saltwater Pumps
OVIDS - Auxiliary Saltwater Pumps
209 437519 Single Line 12/4.16 kV System
209
437519
Single Line 12/4.16 kV System
437518, Sh. 1
437518, Sh. 1
Single Line Diagram For Station Auxiliaries
Single Line Diagram For Station Auxiliaries
Line 315: Line 407:
Single Line Diagram 12/4.16 KV System
Single Line Diagram 12/4.16 KV System
437529, Sh. 1
437529, Sh. 1
Single Line Meter and Relay Diagram Generation Excitation Main & Auxiliary Transformers
Single Line Meter and Relay Diagram Generation Excitation
Main & Auxiliary Transformers
437530, Sh. 1
437530, Sh. 1
Single Line Meter & Relay Diagram 12KV Start
Single Line Meter & Relay Diagram 12KV Start-up System
-up System 40 437543 Single Line 480V System Bus Section H
437543
Single Line 480V System Bus Section H
437548, Sh. 1
437548, Sh. 1
Schematic Diagram Generator & Main Transformer
Schematic Diagram Generator & Main Transformer
Line 324: Line 418:
Schematic Diagram Generator Control
Schematic Diagram Generator Control
437621, Sh. 1
437621, Sh. 1
Schematic Diagram Stand
Schematic Diagram Stand-By, Start-Up Transformer No, 12
-By, Start-Up Transformer No, 12 and Associated Circuit Breakers
and Associated Circuit Breakers
437627, Sh. 1
437627, Sh. 1
Schematic Diagram 4160V Bus Section H Automatic Transfer 38 437660, Sh. 1
Schematic Diagram 4160V Bus Section H Automatic
Schematic Diagram Stand
Transfer
-By, Start-Up Transformer No, 21 and Associated Circuit Breakers
437660, Sh. 1
441228 4160 V System Bus Section  
Schematic Diagram Stand-By, Start-Up Transformer No, 21
"D" & "E" 16 441229 4160 V System
and Associated Circuit Breakers
Bus Section  
441228
"F" DG 23 20 441230, Sh. 1
4160 V System Bus Section D & E
4160 V System Bus Section  
441229
"G" & "H" DG 21 & 22
4160 V System Bus Section F DG 23
441230, Sh. 1
4160 V System Bus Section G & H DG 21 & 22
441340, Sh. 1
441340, Sh. 1
Schematic Diagram, Potential & Synchronizing Diagram 4160V Bus Section F, G, & H
Schematic Diagram, Potential & Synchronizing Diagram
441344 Schematic Design Stand
4160V Bus Section F, G, & H
-By Start-Up Transformer 22
441344
and Associated Circuit Breakers
Schematic Design Stand-By Start-Up Transformer 22 and
Associated Circuit Breakers
441570, Sh. 1
441570, Sh. 1
Wiring Diagram 4KV Switchgear Bus, Section  
Wiring Diagram 4KV Switchgear Bus, Section F Cell 12
"F" Cell 12 19 445390 Single Line 120V Instrument AC System
445390
Single Line 120V Instrument AC System
451352, Sh. 1
451352, Sh. 1
Schematic Diagram 4160 Volt Bus Section  
Schematic Diagram 4160 Volt Bus Section F Automatic
"F" Automatic Transfer 26 455125 Electrical Schematic Diagram Ventilation Fan Motors
Transfer
455125
Electrical Schematic Diagram Ventilation Fan Motors
458865, Sh. 1
458865, Sh. 1
Logic Diagram 4160 Volt Bus Section  
Logic Diagram 4160 Volt Bus Section H Automatic Transfer
"H" Automatic Transfer
494433
494433 Electrical Auxiliary Building Switchgear Room Supply Fans
Electrical Auxiliary Building Switchgear Room Supply Fans
S-45 and S-46 6 502110, sh. 1
S-45 and S-46
2110, sh. 1
Single line Diagram, 500/230/25/12/4.16KV System
Single line Diagram, 500/230/25/12/4.16KV System
503089 Schematic Diagram SSPS Train A Output Relays
503089
Schematic Diagram SSPS Train A Output Relays
663332, Sh. 3
663332, Sh. 3
Section View 5KV Metal Clad Switchgear Bus Section  
Section View 5KV Metal Clad Switchgear Bus Section D,
"D", "E", "F", "G" & "H" 5
E, F, G & H  
663340 General Layout of Metal 4KV/12KV Standby, Startup Transformer
 
663340
General Layout of Metal 4KV/12KV Standby, Startup
Transformer
663339, Sh. 8
663339, Sh. 8
Arrangement Layout, Indoor/Outdoor Bus Duct Arrangement 5 & 15 KV 9 Procedures
Arrangement Layout, Indoor/Outdoor Bus Duct Arrangement  
AD9 Procurement Control
& 15 KV
4B AD9.DC2 Purchase Classification and Documentation Requirement
Procedures
AD9.ID1 Procurement of Items and Related Services
AD9
AD9.ID18 Material Repair and Refurbishment
Procurement Control
AD9.ID4 Establishing Procurement Technical and Quality Requirement
4B
AD9-ID7 Recipient Inspection and Acceptance Testing
AD9.DC2
AR PK 15-09 Annunciator Response  
Purchase Classification and Documentation Requirement
- Electrical Rooms Temperature Monitor 33 AR PK01-07 CCW System Surge Tank Level/Makeup
AD9.ID1
6B AR PK01-14 CCW Surge Tank Pressure
Procurement of Items and Related Services
AR PK02-18 Alarm Response U2, "SSPS Gnrl Warn Train A
AD9.ID18
" 5 AR PK15-06 Annunciator
Material Repair and Refurbishment
Response Control Room Vent
AD9.ID4
AR PK15-09 Alarm Response  
Establishing Procurement Technical and Quality
"Electrical Rooms Temperature Monitor
Requirement
" 33 CF3.ID13 Replacement Part Evaluation and CITE
AD9-ID7
CP M-5 Response to Tsunami Warning
Recipient Inspection and Acceptance Testing
DCM S-63 Design Criteria Memorandum S
AR PK 15-09
-63 20 EOP E-0 Reactor Trip or Safety Injection
Annunciator Response - Electrical Rooms Temperature
45D EOP ECA-0.0 Loss of Vital AC Power
Monitor
AR PK01-07
CCW System Surge Tank Level/Makeup
6B
AR PK01-14
CCW Surge Tank Pressure
AR PK02-18
Alarm Response U2, SSPS Gnrl Warn Train A
AR PK15-06
Annunciator Response Control Room Vent
AR PK15-09
Alarm Response Electrical Rooms Temperature Monitor
CF3.ID13
Replacement Part Evaluation and CITE
CP M-5
Response to Tsunami Warning
DCM S-63
Design Criteria Memorandum S-63
EOP E-0
Reactor Trip or Safety Injection
45D
EOP ECA-0.0
Loss of Vital AC Power
MP E 52. XFMR
MP E 52. XFMR
Transformer Maintenance
Transformer Maintenance
MP E-101A Infrared Thermography Inspection
MP E-101A
MP E-21.GOV Emergency Diesel Generator Electrical Governor Maintenance
Infrared Thermography Inspection
MP E-50.42 Westinghouse Type KLF
MP E-21.GOV
-1 Loss of Field Relay
Emergency Diesel Generator Electrical Governor
Maintenance
MP E-50.42
Westinghouse Type KLF-1 Loss of Field Relay
Maintenance
Maintenance
MP E-61.9A Isolated Phase Bus and Motor Operated Disconnect Maintenance
MP E-61.9A
23A MP E-63.3A Instruction for Assembly and Insulation of 4 and 12KV
Isolated Phase Bus and Motor Operated Disconnect
MP E-63.3B Potential Transformer Drawer Maintenance
Maintenance
M P E-63.3C Maintenance of 4 and 12 KV Switchgear
23A
30A MP E-63.3C-SHH Maintenance of 4KV Switchgear  
MP E-63.3A
- Bus H 1
Instruction for Assembly and Insulation of 4 and 12KV
MP E-63.3D-SHH Bus Connection Resistance Test  
MP E-63.3B
- 4KV Bus H 0 MP E-63.6A Maintenance of SF6 4kV Circuit Breakers
Potential Transformer Drawer Maintenance
MP E-64.1B Molded Case Circuit Breaker Exercise and Maintenance
MP E-63.3C
MP I-1.27-7 Acceptance Testing of SSPS and DRPI Power Supplies
Maintenance of 4 and 12 KV Switchgear
MP I-2.29-0 Electrolytic Capacitor PM Program
30A
MP I-23-F5001 Aux Building Exhaust and Supply Fan Discharge Flow Switch Calibration
MP E-63.3C-SHH
MP M-23-FAN.4 Preventive Maintenance of Ventilation Fans with dampers and Inlet Vanes
Maintenance of 4KV Switchgear - Bus H  
MP-E-63.3D 4 & 12KV Switchgear Bus Connection Resistance Test
 
OM7.ID12 Operability Determination
MP E-63.3D-SHH
OP AP-24 Shutdown LOCA
Bus Connection Resistance Test - 4KV Bus H
OP B-2:IV RHR - Remove From Service During Plant Heatup
MP E-63.6A
OP H-10:V Auxiliary Building General Ventilation  
Maintenance of SF6 4kV Circuit Breakers
- Off Normal Operation
MP E-64.1B
OP J-2:VIII Guidelines for Reliable Transmission Service For DCPP
Molded Case Circuit Breaker Exercise and Maintenance
OP L-1 Plant Heatup From Shutdown to Hot Standby
MP I-1.27-7
OP1.ID2 Time Critical Operator Action
Acceptance Testing of SSPS and DRPI Power Supplies
PEP 18-04 OP H-5:V and OP
MP I-2.29-0
H-10: Temporary Ventilation Equipment Test 6 PEP M-234 CCW Heat Exchanger Performance Test
Electrolytic Capacitor PM Program
STP 1-38-A.2 SSPS Train A SI Reset Timer and Slave Relay K602 Test in Modes 1,2,3,&4
MP I-23-F5001
2A STP 1-38-A.4 SSPS Train A SI Reset Timer and Slave Relay K602 Test in Modes 5,6 or Defueled
Aux Building Exhaust and Supply Fan Discharge Flow
STP M-130 Leak Rate Testing of the CCW Surge Tank Pressurization System 3 STP M-13H 4kV Bus H Non
Switch Calibration
-SI Auto-transfer Test
MP M-23-FAN.4
STP M-15 Integrated Test of Engineered Safeguards and Diesel Generator 71 STP M-16C Operation of Train A Slave Relay K608 (Safety Injection)
Preventive Maintenance of Ventilation Fans with dampers
STP M-26 ASW System Flow Monitoring
and Inlet Vanes
STP M-75H 4KV Vital Bus H Undervoltage Relay Calibration
MP-E-63.3D  
STP M-77 Safety and Relief Valve Testing
& 12KV Switchgear Bus Connection Resistance Test
STP M-91 Diesel Generator Start and Load Tracking 28 STP M-9A2 Diesel Engine Generator 12 Routine Surveillance Test
OM7.ID12
Operability Determination
OP AP-24
Shutdown LOCA
OP B-2:IV
RHR - Remove From Service During Plant Heatup
OP H-10:V
Auxiliary Building General Ventilation - Off Normal Operation 9
OP J-2:VIII
Guidelines for Reliable Transmission Service For DCPP
OP L-1
Plant Heatup From Shutdown to Hot Standby
OP1.ID2
Time Critical Operator Action
PEP 18-04
OP H-5:V and OP H-10: Temporary Ventilation Equipment
Test
PEP M-234
CCW Heat Exchanger Performance Test
STP 1-38-A.2
SSPS Train A SI Reset Timer and Slave Relay K602 Test in
Modes 1,2,3,&4
2A
2A
STP M-9D1 Diesel Generator Full Load Rejection Test
STP 1-38-A.4
STP M-9D2 Diesel Generator Partial Load Rejection Test
SSPS Train A SI Reset Timer and Slave Relay K602 Test in
STP P-CCW-A21 Comprehensive Pump Test of Component Cooling Water Pump 2
Modes 5,6 or Defueled
-1 4 STP V-3H12 Exercising Valve RCV
STP M-130
-16, CCW Surge Tank Vent Valve
Leak Rate Testing of the CCW Surge Tank Pressurization
TS5.ID1 System Engineering Program
System
29A Work Order
STP M-13H
Order R0242681, R0201061, R0242767, 60090715, 60104073, 64007360, 64009151, 64009154, 64012875, 64013401, 64014575, 64014590, 64017056, 64024643, 64034141, 64061651, 64063414, 64064004, 64073767, 64073783, 64073783, 64090199, 64090590, 64091416, 64092108, 64108362, 64123968, 64125856, 64131681, 64133367, 64133880, 64134541, 64134541, 64134625, 64135605, 64135814, 64135830, 64135830, 64136367, 64136367, 64138153, 64138222, 64177878, 64192915, 64207621, 68053873, 68053873, 68053881
4kV Bus H Non-SI Auto-transfer Test
Other 6009838-204 GE Type AM
STP M-15
-4.16 SF6 Conversion
Integrated Test of Engineered Safeguards and Diesel
6011156-4 Westinghouse F
Generator
-Frame Molded Case Circuit Breaker
STP M-16C
663082-422 Woodward 2301A Electronic Load Sharing and Speed Control 1 663082-423 Digital Reference Unit
Operation of Train A Slave Relay K608 (Safety Injection)
A 663231-161 Westinghouse Electric Corp SSPS Vendor Manual
STP M-26
663336-6-1 Westinghouse Type ASL Core Form Power Center Transformer
ASW System Flow Monitoring
DC 6000364
STP M-75H
-26-2 Joy Manufacturing Installation and Maintenance Manual Series 2000 Axivane Fans Adjustable Pitch
4KV Vital Bus H Undervoltage Relay Calibration
04/14/19 93 DCP 1000000354
STP M-77
Safety and Relief Valve Testing
STP M-91
Diesel Generator Start and Load Tracking
STP M-9A2
Diesel Engine Generator 12 Routine Surveillance Test
2A
 
STP M-9D1
Diesel Generator Full Load Rejection Test
STP M-9D2
Diesel Generator Partial Load Rejection Test
STP P-CCW-A21
Comprehensive Pump Test of Component Cooling
Water Pump 2-1
STP V-3H12
Exercising Valve RCV-16, CCW Surge Tank Vent Valve
TS5.ID1
System Engineering Program
29A
Work Order
Order
R0242681, R0201061, R0242767, 60090715, 60104073,
64007360, 64009151, 64009154, 64012875, 64013401,
64014575, 64014590, 64017056, 64024643, 64034141,
64061651, 64063414, 64064004, 64073767, 64073783,
64073783, 64090199, 64090590, 64091416, 64092108,
64108362, 64123968, 64125856, 64131681, 64133367,
64133880, 64134541, 64134541, 64134625, 64135605,
64135814, 64135830, 64135830, 64136367, 64136367,
64138153, 64138222, 64177878, 64192915, 64207621,
68053873, 68053873, 68053881
Other
6009838-204
GE Type AM-4.16 SF6 Conversion
6011156-4
Westinghouse F-Frame Molded Case Circuit Breaker
663082-422
Woodward 2301A Electronic Load Sharing and Speed
Control
663082-423
Digital Reference Unit
A
663231-161
Westinghouse Electric Corp SSPS Vendor Manual
663336-6-1
Westinghouse Type ASL Core Form Power Center
Transformer
DC 6000364-26-2 Joy Manufacturing Installation and Maintenance Manual
Series 2000 Axivane Fans Adjustable Pitch
04/14/1993
DCP 1000000354
Replacement of SSPS printed circuit boards
Replacement of SSPS printed circuit boards
06/07/2010
06/07/2010
DDN 2000001912
DDN 2000001912 4kV Switchgear Room Ventilation System Modification
4kV Switchgear Room Ventilation System Modification
NEMA MG 1
NEMA MG 1 Motors and Generators
Motors and Generators
2009 PHIP 2005-S064-004 Program to Replace 480V MCC Breakers on Vital and Non
2009
-Vital Switchgear
PHIP 2005-S064-
1/15/2006 PWROG-16030-NP Time Critical Action/Time Sensitive Action Program Standard
004
System Health Report 480V Vital and Non-Vital Q2-2019 System Health 4kV Vital and Non
Program to Replace 480V MCC Breakers on Vital and Non-
-Vital Q2-2019
Vital Switchgear
Report TR-107136 EPRI Nuclear Emergency Diesel Generator Governing System Upgrades
01/15/2006
09/1997 WCAP-7672 SSPS 06/1971 WTB 01-03 Westinghouse Technical Bulletin, Safeguards Driver Board (SSPS) 0 8/02/2001 WTB 05-04 Westinghouse Technical Bulletin, Potential Tin Whiskers on Printed Circuit Board Components
PWROG-16030-
WTB 06-02 Aging Issues and Subsequent Operating Issues for Breakers that are at their 20 Year Design/Qualified Lives
NP
03/24/2006 WTB 77-11 Westinghouse Technical Bulletin, Periodic Testing of Safety Injection Reset Timer Circuit
Time Critical Action/Time Sensitive Action Program Standard
07/21/1977 ZHEAW3 Operator Fails to Prevent SG Overfill During a Loss of Power (DC Available)
System Health
11/06/18 ZHEOS1 Operators Fail to Manually
Report
Actuate ESF Equipment with SSPS Failures
480V Vital and Non-Vital
2/05/19 ZHERT1 Operators Fail to Manually Trip the Reactor
Q2-2019
06/21/14 ZHESV4 Operators Fail to Combat High Temperature in 480V Switchgear Rooms
System Health
4kV Vital and Non-Vital
Q2-2019  
 
Report
TR-107136
EPRI Nuclear Emergency Diesel Generator Governing
System Upgrades
09/1997
WCAP-7672
SSPS
06/1971
WTB 01-03
Westinghouse Technical Bulletin, Safeguards Driver Board  
(SSPS)
08/02/2001
WTB 05-04
Westinghouse Technical Bulletin, Potential Tin Whiskers on
Printed Circuit Board Components
WTB 06-02
Aging Issues and Subsequent Operating Issues for Breakers
that are at their 20 Year Design/Qualified Lives
03/24/2006
WTB 77-11
Westinghouse Technical Bulletin, Periodic Testing of Safety
Injection Reset Timer Circuit
07/21/1977
ZHEAW3
Operator Fails to Prevent SG Overfill During a Loss of Power  
(DC Available)
11/06/18
ZHEOS1
Operators Fail to Manually Actuate ESF Equipment with
SSPS Failures
2/05/19
ZHERT1
Operators Fail to Manually Trip the Reactor
06/21/14
ZHESV4
Operators Fail to Combat High Temperature in 480V
Switchgear Rooms
2/06/19
2/06/19
}}
}}

Latest revision as of 19:44, 4 January 2025

Design Basis Assurance Inspection (Teams) Inspection Report 05000275/2019010 and 05000323/2019010
ML19214A263
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 08/01/2019
From: Jeffrey Josey
NRC Region 4
To: Welsch J
Pacific Gas & Electric Co
References
IR 2019010
Download: ML19214A263 (22)


Text

August 1, 2019

SUBJECT:

DIABLO CANYON POWER PLANT - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000275/2019010 AND 05000323/2019010

Dear Mr. Welsch:

On June 27, 2019, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at your Diablo Canyon Power Plant and discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

Two findings of very low safety significance (Green) are documented in this report. Two of these findings involved violations of NRC requirements. We are treating these violations as non-cited violations (NCVs) consistent with Section 2.3.2.a of the Enforcement Policy.

If you contest the violations or significance or severity of the violations documented in this inspection report, you should provide a response within 30 days of the date of this inspection report, with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN:

Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; the Director, Office of Enforcement; and the NRC Resident Inspector at Diablo Canyon.

If you disagree with a cross-cutting aspect assignment in this report, you should provide a response within 30 days of the date of this inspection report, with the basis for your disagreement, to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001; with copies to the Regional Administrator, Region IV; and the NRC Resident Inspector at Diablo Canyon.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

Jeffrey E. Josey, Chief Reactor Projects Br A

Docket Nos.: 05000275 and 05000323 License Nos.: DPR-80 and DPR-82

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000275 and 05000323

License Numbers:

DPR-80 and DPR-82

Report Numbers:

05000275/2019010 and 05000323/2019010

Enterprise Identifier: I-2019-010-0039

Licensee:

Pacific Gas and Electric Company

Facility:

Diablo Canyon Power Plant

Location:

Avila Beach, CA

Inspection Dates:

June 9, 2019 to June 29, 2019

Inspectors:

G. George, Senior Reactor Inspector

J. Corujo-Sandin, Reactor Inspector

N. Okonkwo, Reactor Inspector

W. Smith, Health Physicist

S. Gardner, Contractor

M. Yeminy, Contractor

Approved By:

Jeffrey E. Josey, Chief

Reactor Projects Br A

Division of Reactor Projects

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at Diablo Canyon Power Plant in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010-01 and 05000323/2019010-01 Closed None (NPP)71111.21M The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B,

Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate completion of as-found contact resistance tests prior to cycling of the 4160 Vac circuit breakers during maintenance.

Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems Green NCV 05000275/2019010-02 and 05000323/2019010-02 Closed

[H.11] -

Challenge the Unknown 71111.21M The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

===71111.21M - Design Bases Assurance Inspection (Teams)

The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:

Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02)===

From June 10, 2019, to June 28, 2019, the inspectors reviewed the following large-early-release-frequency component.

(1) Unit 1, Control Room HVAC Supply Fan S-35 and SV-5019
  • Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation.
  • Calculations for control room heat gain during accident conditions
  • Preventive maintenance bases to ensure activities conform to vendor requirements
  • Completed surveillance tests to ensure acceptance criteria have been met
  • Abnormal and emergency operating procedures

Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02) (6 Samples)

From June 10, 2019, to June 28, 2019, the inspectors reviewed the following components and listed applicable attributes.

(1) Unit 1, 4.16 kV to 480 V Transformer 1H and Switchgear Bus HH 480V
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for protection and cable sizing with focus on room temperature range
  • Procedures for testing and maintenance to determine consistency between FSAR, calculations, and testing acceptance criteria
(2) Unit 1, Fire Dampers to Room 1H, DC-1-23-P-D-VAC-1-FD-1, DC-1-23-P-D-VAC-1-FD-7
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation.
  • Maintenance activities required for maintaining equipment in their design condition.
  • Maintenance frequency
  • Equipment specifications
(3) Unit 1, Circuit Breakers 52HH13, 52HH14, 52HG14 and 52HF14
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for sizing and timing of equipment actuation for the protected loads and systems
  • Procedures for circuit breaker inspection and testing to compare maintenance practices against industry and vendor guidance
  • Corrective actions associated with a circuit breakers as preventive maintenance failure documented in the work orders
(4) Unit 2, Component Cooling Pump 11 and Water Heat Exchanger
  • Component walkdown, maintenance history, and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for net positive suction head, and heat removal requirements
  • Calculations for surge tank pressurization, in-service testing and setpoint calculations for safety and relief valves
  • Comprehensive pump test results and procedures for validating valve positions
  • Verification of minimum flow recirculation valves and piping
  • Completed surveillance tests to ensure acceptance criteria have been met
  • Abnormal and emergency operating procedures
(5) Unit 2, Train A SSPS Master and Slave Relays
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Vendor Technical Bulletins to verify licensee response to known issues
  • Catalytic capacitor program to compare site practices for the SSPS against industry guidance
  • Procedures for inspection and testing to compare maintenance practices against vendor guidance
  • Current status of partially implemented design modifications to assure configuration control
(6) Unit 2, 480 V Switchgear Ventilation Systems
  • Component maintenance history and corrective action program reports to verify the monitoring of potential degradation
  • Calculations for heat gain, heat removal capacity, flow rates
  • Maintenance activities required for maintaining equipment in their design condition
  • Maintenance frequency
  • Design of fans and dampers, flow rates and system pressures
  • Walk down of equipment to verify material conditions
  • Design drawings
  • Equipment specifications
  • Vendor pressure drop curves
  • Vendor manual for centrifugal fans
  • Vendor manual for backdraft dampers

Evaluation of Operator Procedures and Actions Related to Components and Permanent Modifications From June 10, 2019, to June 28, 2019, the inspectors observed the following operator actions associated with selected components and modifications.

  • Control room operator actions resulting from an anticipated transient without scram with a total failure of the solid state protection system. This required operators to manually trip the reactor. Following the failure of the solid state protection system, operators were required to manually initiate the engineered safety features equipment within 10 minutes using emergency operating procedures.
  • Control room and in-plant operator actions to limit cooldown and prevent steam generators from overfilling following a station blackout. Control room operators were required to recognize the auxiliary feedwater system needed to be controlled to limit the cooldown and prevent steam generators from overfilling. Once the condition was recognized, non-licensed operators were required to be dispatched in order to take local manual control of auxiliary feedwater control valves.
  • Control room operator actions to limit cavitation of one auxiliary saltwater pump following a tsunami as described in the updated final safety analysis report. The simulated plant was arranged such that ocean conditions and maintenance of one auxiliary saltwater pump necessitated two component cooling water heat exchangers being cooled by one auxiliary saltwater pump.

Control room operators were required to recognize that the tsunami drawdown would cause the one operating ASW pump to experience pump cavitation, then take action to isolate one of the two component cooling water heat exchangers to resolve the pump cavitation.

  • In-plant operator actions to restore cooling to 480 V switchgear rooms following a loss of ventilation. Operators were required to establish a cooling flow path, using doors and portable ventilation equipment.

Modification Review - Permanent Mods (IP Section 02.03) (4 Samples)

From June 10 to 28, 2019, the inspectors reviewed the following permanent modifications.

(1) Design Change Package 1000025262, "U1 DEG 12 Control Upgrade"
(2) Design Change Package 1000025448, DDN for DMN 01000025448, "4kV Switchgear Ventilation HELB Impact"
(3) Design Change Package 1000025435, "Unit 1 Main Generator Loss of Field Relay"
(4) Design Change Package 10000254459, "DCO: CCW Pressure Switch Auto Start Non Functional"

Review of Operating Experience Issues (IP Section 02.06) (2 Samples)

From June 10, 2019, to June 28, 2019, the inspectors reviewed the following operating experience issues.

(1) WCAP-12476, "Evaluation of LOCA During Mode 3 and Mode 4 Operation for Westinghouse NSSS"
(2) NRC Information Notice 2016-01, "Recent Issues Related to the Commercial Dedication of Allen-Bradley 700-RTC Relays"

INSPECTION RESULTS

Improper Sequencing of Maintenance of 4160 Vac Sulfur Hexaflouride Circuit Breakers Prior to As-Found Tests Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems

Green NCV 05000275,05000323/2019010-01 Closed None (NPP)71111.21M The inspectors identified a Green, non-cited violation of 10 CFR Part 50, Appendix B, Criterion XI, Test Control. Specifically, the licensees preventive maintenance procedures for safety-related 4160 Vac sulfur hexaflouride (SF6) breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance to demonstrate that the breakers will perform satisfactorily in service.

Description:

The inspectors reviewed the preventive maintenance procedures for the safety-related 4160 Vac circuit breakers. During the review, the inspectors identified that the performance of procedure MP E-63.6A, Maintenance of SF6 4kV Breakers, would not record as-found contact resistance tests of the main contact, prior to performing maintenance, of the safety-related 4160 Vac SF6 circuit breakers. High contact resistance can lead to damage of the breaker by causing arcing, losing phase, or fire in the electrical bus. Additionally, high contact resistance can lead to a high-voltage drop in the electrical distribution system which would prevent the design function of safety-related pumps on the electrical bus.

For example, Procedure MP E-63.6A, Section 7.2, As Found Tests, Step 7.2.3 directed maintenance personnel to test and record the trip coil voltage and closing coil minimum pick-up voltage by cycling the breaker. In section 7.3, Maintenance and Inspections, maintenance personnel are directed to cycle the breaker several more times to test primary and secondary insulation resistances. Then, in section 7.4, "As-Left Tests," the breaker is cycled at least twice before the first main contact resistance measurement is recorded in step 7.4.3. In step 7.4.3, if the contact resistance does not meet the acceptance criteria, step 7.4.3.a.1 directs the maintenance personnel to cycle the breaker up to 20 times to restore the average resistance for any phase to expected results. Finally, the contact resistance is recorded in Table 4 of the procedure only after returning the contact resistance to within acceptance criteria.

A note included with this step states, A powder of SF6 gas generated inside the bottles can accumulate on the contacts causing resistance to increase. This note is in accordance with advice given by the vendor based on a 2011 contact resistance test failure associated with the Unit 2 52HH13 breaker. The vendor advised, the most likely cause is that a byproduct of SF6 gas that is generated inside the SF6 gas bottles has accumulated on the contacts causing the contact resistance to increase, a lesser likely cause would be oxidation of the contacts. The vendor suggested cycling the breaker 20 times to restore the contact resistance within acceptance criteria.

For example, in May 2016, the licensee performed procedure MP E-63.6A on the Unit 2 52 HH13 breaker, under Work Order 64073767. The licensee identified that the contact resistance could not be restored with acceptable limits. The final contact resistance was recorded as 252 microohms which exceeded the 215 microohm acceptance criteria.

However, the data recorded was obtained following the breaker being cycled over 100 times and the as-found contact resistance was never recorded. Prior to the addition of cycling in procedure, MP E-63.6A, maintenance history of the SF6 breaker showed contact resistance readings of 450 microohms prior to cycling.

Because cycling the breaker will affect the contact resistance of the main contact, the inspectors determined that not recording an as-found contact resistance value of the main contact, prior to cycling the breaker, would conceal potential high contact resistance.

Concealing high contact resistance would cause the licensee to miss an opportunity to identify, evaluate, and resolve an adverse condition that has the potential to prevent the safety-related breakers to perform their intended design function during a design bases event.

Corrective Actions: This finding has been entered into licensees corrective action program to add criteria to record as-found contact resistance data prior to cycling of the breakers. This condition does not represent an immediate safety concern.

Corrective Action References: Notification 51034799 and 51034885

Performance Assessment:

Performance Deficiency: The inspectors determined that failure to establish a test program which incorporates completion of contact resistance testing prior to performing maintenance of safety-related 4160 Vac SF6 circuit breakers was a performance deficiency.

Screening: The inspectors determined the performance deficiency was more than minor because if left uncorrected, it would have the potential to lead to a more significant safety concern. Specifically, the failure to perform contact resistance tests prior to maintenance was a significant programmatic deficiency which would have the potential to cause unacceptable or degraded conditions to go undetected.

Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. Using Exhibit 2, "Mitigating Systems Screening Questions," the finding screened as having very low safety significance (Green) because the finding did not represent a loss of operability or functionality; did not represent an actual loss of safety function of the system or train; did not result in the loss of one or more trains of non-technical specification equipment; and did not screen as potentially risk-significant due to seismic, flooding, or severe weather.

Cross-Cutting Aspect: Not Present Performance. No cross-cutting aspect was assigned to this finding because the inspectors determined the finding did not reflect present licensee performance.

Enforcement:

Violation: Title 10 Code of Federal Regulations Part 50, Appendix B, Criterion XI, Test Control, states, in part, A test program shall be established to assure that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service is identified and performed in accordance with written test procedures which incorporate the requirements and acceptance limits contained in applicable design documents.

Contrary to the above, prior to June 28, 2019, the licensee failed to establish a test program that assured that all testing required to demonstrate that structures, systems, and components will perform satisfactorily in service was identified and performed in accordance with written test procedures which incorporated the requirements and acceptance limits contained in applicable design documents. Specifically, the licensees preventive maintenance procedure MP E-63.6A, Maintenance of SF6 4kV Breakers failed to incorporate recording of as-found contact resistance prior to performing maintenance of the safety-related SF6 4160 Vac circuit breakers to demonstrate that the breakers will perform satisfactorily in service.

Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.

Failure to Establish Procedural Steps that Ensure 480 Volt Switchgear Room Ventilation Remained Functional Cornerstone Significance Cross-Cutting Aspect Report Section Mitigating Systems

Green NCV 05000275,05000323/2019010-02 Closed

[H.11] -

Challenge the Unknown 71111.21M The inspectors identified a Green, non-cited violation of Technical Specification 5.4.1.a for failure to establish, implement, and maintain maintenance procedures as recommended in NRC Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain maintenance procedures that ensured exhaust damper blades of the 480 V switchgear room ventilation system would be in the correct design function configuration.

Description:

On June 10, 2019, the inspectors observed the operation of exhaust fan E-45 as a part of their inspection of the Unit 2, 480 V switchgear room ventilation system. During the observance, the inspectors identified that two of the six blades on the exhaust backdraft damper for exhaust fan E-45 were in the closed position. Additionally, the inspectors identified that a third blade was stuck in a slightly 10 degrees open position. While in operation, the damper blades should have all been in an open position. The licensee entered this condition in the corrective action program to investigate and correct the condition.

The following day the operating trains were switched to observe movement of the fan E-45 exhaust backdraft dampers. To verify that the damper blades were free to move, the licensee established work order instructions to open each damper using its own counterweight and determining how much force (finger tap, one hand, or both hands) was necessary to move the counterweight. The inspectors observed the licensee's maintenance personnel using a significant force (two hands) to free movement of two blades which were stuck in the closed position. The third blade, which was identified as stuck in 10 degrees open position, was freed using one hand.

The following day, operations restored exhaust fan E-45 as the operating ventilation train.

The inspectors observed that the blade previously identified as stuck in a slightly 10 degrees open position, which was freed the previous day, became stuck again in the 10 degrees open position while trying to open. The other damper blades were observed as moving freely.

The inspectors reviewed recent notifications entered the corrective action program which document blades sticking or in a closed position during operation. They include the following:

  • On December 18, 2017, Notification 51034357 identified blades of the backdraft damper E-45 were found stuck open. A review of operating procedure OP H-10 noted there is no step in the procedure instructing the operator to verify the idle fan exhaust backdraft dampers are closed following the fan switch.
  • On June 10, 2019, Notification 51033547 documented the degraded condition of the E-45 damper blades identified by the inspectors.
  • On June 12, 2019, Notification 51033724 documented that the bearings are degraded based on 17 years service time in an outdoor environment.
  • On June 19, 2019, Notifications 51034354 and 51034357 documented the identification, by the licensee, of additional stuck or closed damper blades on Unit 1 exhaust fan E-44 and Unit 2 exhaust fan E-46.

The inspectors reviewed the 480 V switchgear room ventilation system maintenance procedures and work orders to determine whether the licensee's procedure would identify and correct these conditions to ensure that the system met its required design function. The inspectors determined that maintenance procedure MP-23-FAN.4, "Preventive Maintenance of Ventilation Fans with Dampers and Inlet Vanes," Revision 10, and Order E-45/VAC-2-BDD-45, "Clean/Lube/Inspect," did not provide sufficient instructions or sufficient maintenance frequency to maintain the exhaust backdraft damper blades' design function to open. Order E-45/VAC-2-BDD-45, step 5.2.5, directs maintenance to "inspect bearings and bearing shafts for corrosion or signs of degradation and document condition; however, the bearings of the blades of this damper are sealed such that it is not possible to identify degradation. Step 7.5 directs the maintenance to stroke the blades by moving the counterweights to ensure free movement. The inspectors identified that stroking the blades will temporarily release them. However, since the dampers are in a marine environment, they may stick at a later time. Additionally, the procedures do not direct personnel to investigate the cause of the stuck blade once found in a stuck position.

Corrective Actions: The licensee entered the degraded conditions and procedure issues into the corrective action program. The licensee immediately corrected the degraded conditions by exercising all damper blades to ensure they would move freely. The licensee established work instructions to verify the design function position of the damper blades following ventilation train swaps on a weekly basis. Additionally, the licensee created a work order to inspect and replace exhaust damper blade bearings in the next outage.

Corrective Action References: Notifications 51033547, 51034354, and 51035004

Performance Assessment:

Performance Deficiency: The inspectors determined that the failure to establish, implement, and maintain procedures as recommended by Regulatory Guide 1.33, Appendix A, Section 9, "Procedures for Performing Maintenance," was a performance deficiency.

Screening: The inspectors determined the performance deficiency was more than minor because it was associated with the Equipment Performance attribute of the Mitigating Systems cornerstone. Specifically, the failure to establish and maintain sufficient procedures in the ventilation damper maintenance procedure adversely affected the Mitigating Systems cornerstone objective to ensure the availability and reliability of the 480V switchgear room ventilation system to respond to initiating events to prevent undesirable consequences.

Significance: The inspectors assessed the significance of the finding using Appendix A, Significance Determination of Reactor Inspection Findings for At - Power Situations. The inspectors determined the finding to be of very low safety significance (Green) because the finding does not represent an actual loss of function of one or more non-Tech Spec Trains of equipment designated as high safety-significant in accordance with the licensees maintenance rule program for >24 hrs.

Cross-Cutting Aspect: H.11 - Challenge the Unknown: Individuals stop when faced with uncertain conditions. Risks are evaluated and managed before proceeding. Specifically, individuals failed to stop work activities when confronted with an unexpected condition and resolve the condition prior to continuing work activities.

Enforcement:

Violation: Technical Specification 5.4.1.a requires that written procedures shall be established, implemented, and maintained covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978. Regulatory Guide 1.33, Section 9, "Procedures for Performing Maintenance," states, "Maintenance that can affect the performance of safety-related equipment should be properly preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate to the circumstances.

Contrary to the above, prior to June 10, 2019, the licensee failed to establish, implement, and maintain written procedures covering the applicable procedures recommended in Regulatory Guide 1.33, Revision 2, Appendix A, February 1978, Section 9, "Procedures for Performing Maintenance." Specifically, the licensee failed to establish and maintain written maintenance procedures that were appropriate to ensure exhaust damper blades of the 480 V switchgear room ventilation system would freely move to adjust to the appropriate position during design bases events.

Enforcement Action: This violation is being treated as an non-cited violation, consistent with Section 2.3.2 of the Enforcement Policy.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On June 27, 2019, the inspectors presented the Design Basis Assurance (Teams)inspection results to James M. Welsch and other members of the licensee staff.

DOCUMENTS REVIEWED

71111.21M

Corrective Action

Documents

Notifications

A0539619, A0540385, A0540396, A0640888, A0616504,

A0662487, A0604782, A0668966, 50035584, 50311497,

50398592, 50433892, 50433892, 50698514, 50702104,

50836358, 50836374, 50839137, 50839242, 50849663,

50849788, 50849788, 50853112, 50853113, 50853117,

50866440, 50888976, 50915969, 50916091, 50916092,

50916093, 50916425, 50916763, 50916765, 50916766,

50940158, 50955220, 50960259, 50965471, 50979208,

50985033, 50985034, 50986108, 51032864, 51034416,

Corrective Action

Documents from

This Inspection

Notifications

51033472, 51033547, 51033662, 51033669, 51033670,

51033690, 51033691, 51033724, 51033730, 51033785,

51033813, 51033819, 51033893, 51033894, 51033895,

51033897, 51033900, 51033901, 51033904, 51033914,

51034158, 51034354, 51034357, 51034703, 51034721,

51034727, 51034792, 51034799, 51034855, 51034881,

51034885, 51034886, 51034889, 51934982, 51034902,

51035004, 51035007, 51035027

Calculations

100A-DC

ESF Motor Stator Temperature Rise for Operation above

Nameplate Horsepower

1-0

114-DC

Protection Relays Setting for 4.16KV Class 1 E Buses and

Feeders

170-DC

Basler Class 1E 4kV Motor Overcurrent Relay Setpoints

196C-DC

Cable Ampacity Verification for 480V System

254-DC

Loss of Field Relay and Minimum Excitation Limiter Set

points

3A

357A-DC

2kV / 4kV / 480V Electrical Distribution System

2-08

Auxiliary Building Ventilation System

9000017656

Determination of Outdoor Design Temperature

9000017738

Auxiliary Building Ventilation System

9000018368-002-

480V Switchgear Room Ventilation System

9000025218-037

Seismic Qualification of the New MPU installed at EDGs

9000039758

Fire Protection HVAC Interactions for Room Heat Up Due to

Loss of HVAC

CALC-0322-

0032-003

Gothic Analysis Model AB Electrical Rooms & CR

CN-CRA-06-54

Diablo Canyon Steamline Break Mass/Energy Release

Summary for RSG Project

HVAC-83-05

Temperature in Mechanical Equipment Room

HVAC-83-14

Control Room Complex Cooling Load Calculation

HVAC-91-03

Control Room Supply Fans S-35, S-36, S-37 & S-38

Maximum Design/Operating Pressure

M-0999

CCW Surge Tank Pressurization Nitrogen System

Components (Nitrogen Bottles, Pressure Regulators, RV-45)

Capacities

M-1005

CCW System Pressurization Capability of Surge Tank

M-1017

CCW System Flow Balances

M-1141

Maximum Emergency Diesel Generator Mechanical Loading

M-1185

CCW Flow Balance using FATHOM

M-272

CCW Surge Tank External Pressure

M-855

Component Cooling Water System

M-953

Determination if Adequate NPSH is Available for ASW Pump

Operation

SC-L-23-170

Instrument Scaling Calculation Aux Building Switchgear

Room Fans Discharge Flow Switches

WCAP-12526

Auxiliary Salt Water and Component Cooling Water Flow and

Temperature Study for Diablo Canyon Units 1 and 2

WCAP-14282

Evaluation of Peak CCW Temperature Scenarios for Diablo

Canyon Units 1 and 2

Drawings

CF7.ID4

Ruskin Model CBS8 Backdraft Damper

FF-18583

Joy Technologies Fan Drawing Final Assembly Model 42-26-

1770

DAF-P-5171

Multi-Blade UL Fire Damper Model No. DAF-P-5171

A

0107D8652, Sh.

Indoor-Outdoor Bus Duct ARRG

T., 5 & 15KV - 1200A,

2000A, & 2530A2250A

2028 Sht. 25

Component Cooling Water

106710 Sheet 2

OVIDS - Residual Heat Removal

106714 Sheet 2

OVIDS - Component Cooling Water Pumps

106717 Sheet 7

OVIDS - Auxiliary Saltwater Pumps

198

106717 Sheet 8

OVIDS - Auxiliary Saltwater Pumps

209

437519

Single Line 12/4.16 kV System

437518, Sh. 1

Single Line Diagram For Station Auxiliaries

437518, Sh. 1

Single Line Diagram 12/4.16 KV System

437529, Sh. 1

Single Line Meter and Relay Diagram Generation Excitation

Main & Auxiliary Transformers

437530, Sh. 1

Single Line Meter & Relay Diagram 12KV Start-up System

437543

Single Line 480V System Bus Section H

437548, Sh. 1

Schematic Diagram Generator & Main Transformer

437557, Sh. 1

Schematic Diagram Generator Control

437621, Sh. 1

Schematic Diagram Stand-By, Start-Up Transformer No, 12

and Associated Circuit Breakers

437627, Sh. 1

Schematic Diagram 4160V Bus Section H Automatic

Transfer

437660, Sh. 1

Schematic Diagram Stand-By, Start-Up Transformer No, 21

and Associated Circuit Breakers

441228

4160 V System Bus Section D & E

441229

4160 V System Bus Section F DG 23

441230, Sh. 1

4160 V System Bus Section G & H DG 21 & 22

441340, Sh. 1

Schematic Diagram, Potential & Synchronizing Diagram

4160V Bus Section F, G, & H

441344

Schematic Design Stand-By Start-Up Transformer 22 and

Associated Circuit Breakers

441570, Sh. 1

Wiring Diagram 4KV Switchgear Bus, Section F Cell 12

445390

Single Line 120V Instrument AC System

451352, Sh. 1

Schematic Diagram 4160 Volt Bus Section F Automatic

Transfer

455125

Electrical Schematic Diagram Ventilation Fan Motors

458865, Sh. 1

Logic Diagram 4160 Volt Bus Section H Automatic Transfer

494433

Electrical Auxiliary Building Switchgear Room Supply Fans

S-45 and S-46

2110, sh. 1

Single line Diagram, 500/230/25/12/4.16KV System

503089

Schematic Diagram SSPS Train A Output Relays

663332, Sh. 3

Section View 5KV Metal Clad Switchgear Bus Section D,

E, F, G & H

663340

General Layout of Metal 4KV/12KV Standby, Startup

Transformer

663339, Sh. 8

Arrangement Layout, Indoor/Outdoor Bus Duct Arrangement

& 15 KV

Procedures

AD9

Procurement Control

4B

AD9.DC2

Purchase Classification and Documentation Requirement

AD9.ID1

Procurement of Items and Related Services

AD9.ID18

Material Repair and Refurbishment

AD9.ID4

Establishing Procurement Technical and Quality

Requirement

AD9-ID7

Recipient Inspection and Acceptance Testing

AR PK 15-09

Annunciator Response - Electrical Rooms Temperature

Monitor

AR PK01-07

CCW System Surge Tank Level/Makeup

6B

AR PK01-14

CCW Surge Tank Pressure

AR PK02-18

Alarm Response U2, SSPS Gnrl Warn Train A

AR PK15-06

Annunciator Response Control Room Vent

AR PK15-09

Alarm Response Electrical Rooms Temperature Monitor

CF3.ID13

Replacement Part Evaluation and CITE

CP M-5

Response to Tsunami Warning

DCM S-63

Design Criteria Memorandum S-63

EOP E-0

Reactor Trip or Safety Injection

45D

EOP ECA-0.0

Loss of Vital AC Power

MP E 52. XFMR

Transformer Maintenance

MP E-101A

Infrared Thermography Inspection

MP E-21.GOV

Emergency Diesel Generator Electrical Governor

Maintenance

MP E-50.42

Westinghouse Type KLF-1 Loss of Field Relay

Maintenance

MP E-61.9A

Isolated Phase Bus and Motor Operated Disconnect

Maintenance

23A

MP E-63.3A

Instruction for Assembly and Insulation of 4 and 12KV

MP E-63.3B

Potential Transformer Drawer Maintenance

MP E-63.3C

Maintenance of 4 and 12 KV Switchgear

30A

MP E-63.3C-SHH

Maintenance of 4KV Switchgear - Bus H

MP E-63.3D-SHH

Bus Connection Resistance Test - 4KV Bus H

MP E-63.6A

Maintenance of SF6 4kV Circuit Breakers

MP E-64.1B

Molded Case Circuit Breaker Exercise and Maintenance

MP I-1.27-7

Acceptance Testing of SSPS and DRPI Power Supplies

MP I-2.29-0

Electrolytic Capacitor PM Program

MP I-23-F5001

Aux Building Exhaust and Supply Fan Discharge Flow

Switch Calibration

MP M-23-FAN.4

Preventive Maintenance of Ventilation Fans with dampers

and Inlet Vanes

MP-E-63.3D

& 12KV Switchgear Bus Connection Resistance Test

OM7.ID12

Operability Determination

OP AP-24

Shutdown LOCA

OP B-2:IV

RHR - Remove From Service During Plant Heatup

OP H-10:V

Auxiliary Building General Ventilation - Off Normal Operation 9

OP J-2:VIII

Guidelines for Reliable Transmission Service For DCPP

OP L-1

Plant Heatup From Shutdown to Hot Standby

OP1.ID2

Time Critical Operator Action

PEP 18-04

OP H-5:V and OP H-10: Temporary Ventilation Equipment

Test

PEP M-234

CCW Heat Exchanger Performance Test

STP 1-38-A.2

SSPS Train A SI Reset Timer and Slave Relay K602 Test in

Modes 1,2,3,&4

2A

STP 1-38-A.4

SSPS Train A SI Reset Timer and Slave Relay K602 Test in

Modes 5,6 or Defueled

STP M-130

Leak Rate Testing of the CCW Surge Tank Pressurization

System

STP M-13H

4kV Bus H Non-SI Auto-transfer Test

STP M-15

Integrated Test of Engineered Safeguards and Diesel

Generator

STP M-16C

Operation of Train A Slave Relay K608 (Safety Injection)

STP M-26

ASW System Flow Monitoring

STP M-75H

4KV Vital Bus H Undervoltage Relay Calibration

STP M-77

Safety and Relief Valve Testing

STP M-91

Diesel Generator Start and Load Tracking

STP M-9A2

Diesel Engine Generator 12 Routine Surveillance Test

2A

STP M-9D1

Diesel Generator Full Load Rejection Test

STP M-9D2

Diesel Generator Partial Load Rejection Test

STP P-CCW-A21

Comprehensive Pump Test of Component Cooling

Water Pump 2-1

STP V-3H12

Exercising Valve RCV-16, CCW Surge Tank Vent Valve

TS5.ID1

System Engineering Program

29A

Work Order

Order

R0242681, R0201061, R0242767, 60090715, 60104073,

64007360, 64009151, 64009154, 64012875, 64013401,

64014575, 64014590, 64017056, 64024643, 64034141,

64061651, 64063414, 64064004, 64073767, 64073783,

64073783, 64090199, 64090590, 64091416, 64092108,

64108362, 64123968, 64125856, 64131681, 64133367,

64133880, 64134541, 64134541, 64134625, 64135605,

64135814, 64135830, 64135830, 64136367, 64136367,

64138153, 64138222, 64177878, 64192915, 64207621,

68053873, 68053873, 68053881

Other

6009838-204

GE Type AM-4.16 SF6 Conversion

6011156-4

Westinghouse F-Frame Molded Case Circuit Breaker

663082-422

Woodward 2301A Electronic Load Sharing and Speed

Control

663082-423

Digital Reference Unit

A

663231-161

Westinghouse Electric Corp SSPS Vendor Manual

663336-6-1

Westinghouse Type ASL Core Form Power Center

Transformer

DC 6000364-26-2 Joy Manufacturing Installation and Maintenance Manual

Series 2000 Axivane Fans Adjustable Pitch

04/14/1993

DCP 1000000354

Replacement of SSPS printed circuit boards

06/07/2010

DDN 2000001912 4kV Switchgear Room Ventilation System Modification

NEMA MG 1

Motors and Generators

2009

PHIP 2005-S064-

004

Program to Replace 480V MCC Breakers on Vital and Non-

Vital Switchgear

01/15/2006

PWROG-16030-

NP

Time Critical Action/Time Sensitive Action Program Standard

System Health

Report

480V Vital and Non-Vital

Q2-2019

System Health

4kV Vital and Non-Vital

Q2-2019

Report

TR-107136

EPRI Nuclear Emergency Diesel Generator Governing

System Upgrades

09/1997

WCAP-7672

SSPS

06/1971

WTB 01-03

Westinghouse Technical Bulletin, Safeguards Driver Board

(SSPS)

08/02/2001

WTB 05-04

Westinghouse Technical Bulletin, Potential Tin Whiskers on

Printed Circuit Board Components

WTB 06-02

Aging Issues and Subsequent Operating Issues for Breakers

that are at their 20 Year Design/Qualified Lives

03/24/2006

WTB 77-11

Westinghouse Technical Bulletin, Periodic Testing of Safety

Injection Reset Timer Circuit

07/21/1977

ZHEAW3

Operator Fails to Prevent SG Overfill During a Loss of Power

(DC Available)

11/06/18

ZHEOS1

Operators Fail to Manually Actuate ESF Equipment with

SSPS Failures

2/05/19

ZHERT1

Operators Fail to Manually Trip the Reactor

06/21/14

ZHESV4

Operators Fail to Combat High Temperature in 480V

Switchgear Rooms

2/06/19