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| number = ML17229A097
| number = ML17229A097
| issue date = 06/10/1996
| issue date = 06/10/1996
| title = Rev 0 to TP-9419-CSE96-2104, Steam Generator Tube In-Situ Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination.
| title = Rev 0 to TP-9419-CSE96-2104, Steam Generator Tube In-Situ Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination
| author name = Ford J, Orsulak R
| author name = Ford J, Orsulak R
| author affiliation = ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
| author affiliation = ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
Line 17: Line 17:


=Text=
=Text=
{{#Wiki_filter:TR-9419-CSE96-1101, Rev. 0                   Attachment 2 Page 1 of 23 Attachment 2 Test Procedure and Completed Data Sheets qezoa80<04 qesm4 PDR   ADQCK 05000335, P               PDR ABB Combustion Engineering Nuclear Operations
{{#Wiki_filter:TR-9419-CSE96-1101, Rev. 0 Page 1 of 23 Test Procedure and Completed Data Sheets qezoa80<04 qesm4 PDR ADQCK 05000335, P
PDR ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-110                                                         Attachment 2 Page 2 of 23 TP-9419-CSE96-2104,         Rev. 0                                     Page 1 of 11 Test Procedure Steam Generator Tube In-Situ Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination Procedure No. TP-9419-CSE96-2104       Rev. 0 ABB Combustion Engineering Nuclear Operations Prepared By; Reviewed By:     54'c       dt K F. AUea.
TR-9419-CSE96-110 Page 2 of 23 TP-9419-CSE96-2104, Rev. 0 Page 1 of 11 Test Procedure Steam Generator Tube In-Situ Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination Procedure No. TP-9419-CSE96-2104 Rev. 0 ABB Combustion Engineering Nuclear Operations Prepared By; Reviewed By:
                                    .4c~
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Coaaeehene Enynocr Date; Approved By:     +C eMerero+                                                 Date:
K F. AUea. Coaaeehene Enynocr Date; Approved By:
J. F. HalL Frmcepal C Approved By.
+C eMerero+
J. D. FcrreL Manager. Field     r Opcranexn ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations
J. F. HalL Frmcepal C Date:
Approved By.
J. D. FcrreL Manager. Field r
Opcranexn ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101,           Rev. 0                                 Attachment 2 Page 3 of 23 TP-9419SE96-2104,         Rev. 0                                   Page 2 of 11 Table of Contents Section           ntents                                                       P~ae No lo           Objective 20             References 3,0           Quality Assurance 4.0           Discussion and Background 5.0           Prerequisites 6.0           Limitations and Precautions 70             Test Procedure 7.1                 Static Test 72                  Dynamic Test Figure   1 Data Sheet   1, Static Pressure Test Data Sheet 2, Dytmnic Pressure Test                                     10 Data Sheet 3, Remark Continuation Page Attachment 1   Faxed cover sheet with Review and Approval Signatures ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations
TR-9419-CSE96-1101, Rev. 0 Page 3 of 23 TP-9419SE96-2104, Rev. 0 Page 2 of 11 Table of Contents Section ntents P~ae No lo 20 3,0 4.0 5.0 6.0 Objective References Quality Assurance Discussion and Background Prerequisites Limitations and Precautions 70 Test Procedure 7.1 72 Static Test Dynamic Test Figure 1
Data Sheet 1, Static Pressure Test Data Sheet 2, Dytmnic Pressure Test Data Sheet 3, Remark Continuation Page Attachment 1
Faxed cover sheet with Review and Approval Signatures 10 ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101,Rev. 0-                                                   Attachment 2 Page 4 of 23 TP-9419-CSE96-2104.       Rav. 0                                           Page 3 of 11 I.O Objective The objective of this test is to determine the relationship between the hydro pump outlet pressure, the hydro chamber pressure and the seal bladder pressure under flow conditions for the steam generator localized in-situ presswe test tools. In addition, static testing will be performed to establish a baseline relationship under non-flow conditions. The data under flow conditions will be used to ensure that in the event of a leaking defect indication, the leakage rate is measured at the appropriate pressure(s) within the hydro chamber. Testing will be performed on both the axial and circumferential tools.
TR-9419-CSE96-1101,Rev. 0-Page 4 of 23 TP-9419-CSE96-2104.
20   References 2.1   QAM-100, Fourth Edition, Revison 4 2.2   Final Test Report for the Steam Generator Tube In-Situ Hydrostatic Test Tool.       TR-ESE-'030, Rev, 00, T. R. No. 83D, dated April 5, 1994.
Rav. 0 Page 3 of 11 I.O Objective The objective ofthis test is to determine the relationship between the hydro pump outlet pressure, the hydro chamber pressure and the seal bladder pressure under flow conditions for the steam generator localized in-situ presswe test tools. In addition, static testing will be performed to establish a baseline relationship under non-flow conditions.
3.0   Quality Assurance The test described herein is to be treated as Safety Related, Quality Class 1, in accordance with the requirements in Reference 2.1.
The data under flow conditions willbe used to ensure that in the event ofa leaking defect indication, the leakage rate is measured at the appropriate pressure(s) within the hydro chamber.
4.0   Discussiori and Background Reference 2.2 describes the development and qualification testing for the localized in-situ test tool. The tool described in Reference 2.2 was developed to pressure test primarily circumferential defect indications in steam generator tubes at the tubesheet region. It is also applicable to the testing of axial indications. An additional tool was evolved for thc testing of axial defects which are greater in length than those which can be accommodated by the hydro chamber in thc original tool. Since the tool design for the circumferential defects has greater restrictions than those for axial defects, thc test report is bounding for the axial tool.
Testing willbe performed on both the axial and circumferential tools.
The localized test tool contains two pressure circuits; one for seal and gripper bladders, and onc for the hydro chamber. The hydro chamber circuit is pressurized by an air operated positive displacement pump. The bladder circuit is pressurized by either an air operated positive displacement pump or a hand pump.
20 References 2.1 QAM-100, Fourth Edition, Revison 4 2.2 Final Test Report for the Steam Generator Tube In-Situ Hydrostatic Test Tool.
The positive displacement pumps used in the system are able to maintain a precise control at a given static pressure. Under flow conditions, such as those experienced during a tube leak. the pump discharge pressure fluctuates between a high and low limit with each pump pulse. The magnitude of this band is a function of the flow rate and the restrictions within the hose/tool assembly. Due to these dynamic head losses, the actual pressure in thc hydro chamber will be less than that observed at the pump discharge.
TR-ESE-'030, Rev, 00, T. R. No. 83D, dated April 5, 1994.
3.0 Quality Assurance The test described herein is to be treated as Safety Related, Quality Class 1, in accordance with the requirements in Reference 2.1.
4.0 Discussiori and Background Reference 2.2 describes the development and qualification testing for the localized in-situ test tool. The tool described in Reference 2.2 was developed to pressure test primarily circumferential defect indications in steam generator tubes at the tubesheet region. It is also applicable to the testing ofaxial indications.
An additional tool was evolved for thc testing ofaxial defects which are greater in length than those which can be accommodated by the hydro chamber in thc original tool. Since the tool design for the circumferential defects has greater restrictions than those for axial defects, thc test report is bounding for the axial tool.
The localized test tool contains two pressure circuits; one for seal and gripper bladders, and onc for the hydro chamber.
The hydro chamber circuit is pressurized by an air operated positive displacement pump.
The bladder circuit is pressurized by either an air operated positive displacement pump or a hand pump.
The positive displacement pumps used in the system are able to maintain a precise control at a given static pressure.
Under flowconditions, such as those experienced during a tube leak. the pump discharge pressure fluctuates between a high and low limitwith each pump pulse.
The magnitude ofthis band is a function ofthe flow rate and the restrictions within the hose/tool assembly.
Due to these dynamic head losses, the actual pressure in thc hydro chamber willbe less than that observed at the pump discharge.
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ABB Combustion Engineennp Nuciear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101,             Rev. 0                                             Attachment 2 Page 50f23 TP-9419-CSE96-2104,         Rev: 0                                               Page 4 of 11 Reference 2.2 describes testing which was performed under flow conditions to establish the relationship between the hydro pump discharge pressure and the hydro chamber pressure. This test consisted of measuriiig the swing of the pressure gauge at the discharge of the hydro pump at various leak rates at an initial static hydro chamber pressure of 4,000 psig as directly measured in a controlled leak test fixture.
TR-9419-CSE96-1101, Rev. 0 Page 50f23 TP-9419-CSE96-2104, Rev: 0 Page 4 of 11 Reference 2.2 describes testing which was performed under flowconditions to establish the relationship between the hydro pump discharge pressure and the hydro chamber pressure.
Implementation of this data in an in-situ field test requires an iterative process as the hydro chamber pressure is not directly measurable. The process involves matching the pump discharge pressure swing relative to the desired pressure and observe the pump stroke rate as compared to the data in the test report. In addition, the test report explicitly states that the leak rate correction data apply only to the as-tested configuration.
This test consisted ofmeasuriiig the swing ofthe pressure gauge at the discharge ofthe hydro pump at various leak rates at an initial static hydro chamber pressure of4,000 psig as directly measured in a controlled leak test fixture.
For the testing at St. I.ucie Unit I, it was requested that the capability be provided to test in the straight tube portions at elevations well above the tubesheet. This necessitated the fabrication of hoses longer than those described in Reference 2.2. For non leaking defect indications. the length of the hose does not affect measuring the desired pressure in the hydro chamber as the system is static and the pressure is equal to that at the pump discharge. For leaking defects, the change in system resistance due to the change in hose length does have an effect on the dynamic response of the pump discharge pressure gauge and its subsequent relationship to the hydro chamber pressure. Consequently, for a leaking defect, the actual pressure in the hydro chamber is indeterminate without additional testing.
Implementation ofthis data in an in-situ field test requires an iterative process as the hydro chamber pressure is not directly measurable.
In order to determine the pressure in the hydro chamber with the current hose configuration, two methods will be considered.
The process involves matching the pump discharge pressure swing relative to the desired pressure and observe the pump stroke rate as compared to the data in the test report. In addition, the test report explicitly states that the leak rate correction data apply only to the as-tested configuration.
I) Hydro pump discharge pressure swing correlation method,         and,
For the testing at St. I.ucie Unit I, it was requested that the capability be provided to test in the straight tube portions at elevations well above the tubesheet.
: 2) Seal bladder pressure intensification method.
This necessitated the fabrication ofhoses longer than those described in Reference 2.2. For non leaking defect indications. the length ofthe hose does not affect measuring the desired pressure in the hydro chamber as the system is static and the pressure is equal to that at the pump discharge.
Item l is the method described in Reference 2.2. Item 2 is based upon an observation during laboratory testing and field application. Experience during previous testing has shown that the bladder circuit pressure increases as its initial pre-charge pressure is approached by the increasing pressure in the hydro chamber. This pressure increase has been termed 'intensification.'nce the bladder pre-charge pressure is reached in the hydro chamber, the bladder pressure will increase with increasing hydro chamber pressure.
For leaking defects, the change in system resistance due to the change in hose length does have an effect on the dynamic response ofthe pump discharge pressure gauge and its subsequent relationship to the hydro chamber pressure.
Consequently, for a leaking defect, the actual pressure in the hydro chamber is indeterminate without additional testing.
In order to determine the pressure in the hydro chamber with the current hose configuration, two methods willbe considered.
I) Hydro pump discharge pressure swing correlation method, and, 2)
Seal bladder pressure intensification method.
Item l is the method described in Reference 2.2. Item 2 is based upon an observation during laboratory testing and field application.
Experience during previous testing has shown that the bladder circuit pressure increases as its initial pre-charge pressure is approached by the increasing pressure in the hydro chamber.
This pressure increase has been termed 'intensification.'nce the bladder pre-charge pressure is reached in the hydro chamber, the bladder pressure willincrease with increasing hydro chamber pressure.
This pressure has been observed to be approximately 200-300 psid under static conditions.
This pressure has been observed to be approximately 200-300 psid under static conditions.
It is expend that the relationship will be similar under flow (leak) conditions.
It is expend that the relationship willbe similar under flow(leak) conditions.
Establishing this relationship will provide an accurate, indirect method of measuring the pressure in the hydro chamber under leaking conditions. As the bladder circuit is not in a flow path, there are no head losses to consider. Pulsations may be evident in the bladder circuit due to the reciprocating nature of the hydro pump. However, these pulsations will reflect the true pressure in the bladder circuit independent of the head losses experienced ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations
Establishing this relationship willprovide an accurate, indirect method of measuring the pressure in the hydro chamber under leaking conditions.
As the bladder circuit is not in a flow path, there are no head losses to consider.
Pulsations may be evident in the bladder circuit due to the reciprocating nature ofthe hydro pump.
However, these pulsations will reflect the true pressure in the bladder circuit independent ofthe head losses experienced ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101,             Rev. 0                                         Attachment 2 Page 6 of 23 TP-941&CSE96-2104,         Rev. 0                                           Page 5 of 11 by the hydro circuit. By inference, the pressure in the hydro chamber can then be determinNL This test will focus on establishing method 2 as the method of choice for determining the hydro chamber pressure under flow conditions. However, additional data will be recorded in order to provide for the use of method 1 should method 2 prove to be invalid.
TR-9419-CSE96-1101, Rev. 0 Page 6 of 23 TP-941&CSE96-2104, Rev. 0 Page 5 of 11 by the hydro circuit. By inference, the pressure in the hydro chamber can then be determinNL This test willfocus on establishing method 2 as the method ofchoice for determining the hydro chamber pressure under flow conditions.
5 0 Limitations and Precautions 5.1   As noted in Section 4, the method 1 correlation is a Function of system dynamic resistance. Use of the test results in method 1 correlations is limited to systems with an identical configuration to that tested. The hose configuration in this test is identical to that in Figure 2 of Reference 2.2 with the exception that the length of the 3/16" braided hose has been increased from 30 feet to 50 feet. Use of the longer hose length in the test will qualify method 2 fo'r use in the as tested configuration..
However, additional data willbe recorded in order to provide for the use ofmethod 1 should method 2 prove to be invalid.
6.0   Prerequisites 6.1   All pressure gauges to be used in the test shall be verified to be within the calibration period.
5 0 Limitations and Precautions 5.1 As noted in Section 4, the method 1 correlation is a Function of system dynamic resistance.
Note The test procedure is intended to provtde a protocol. It is not intended to limit the type of testing conducted. As an example,
Use ofthe test results in method 1 correlations is limited to systems with an identical configuration to that tested.
                <<ddittonal pressures may be tested or conditions changed in order to adapt to lessons learned during the test. Any changes or additions shaH be recorded and explained on the appropriate data sheet. Blank data sheets may be copied to provide for each parameter change.
The hose configuration in this test is identical to that in Figure 2 ofReference 2.2 with the exception that the length ofthe 3/16" braided hose has been increased from 30 feet to 50 feet.
Note Minor leakage may occur during the conduct of this test.
Use of the longer hose length in the test will qualify method 2 fo'r use in the as tested configuration..
Acceptability of leakage with respect to continued operation of the test is at the discretion of the test operator. However, any leakage shaH be recorded in the remarks section of the data sheet.
6.0 Prerequisites 6.1 Allpressure gauges to be used in the test shall be verified to be within the calibration period.
70    Test Procedure Note The static test will be performed using both the circumferential/axial tool and the long axial tool. The order of performance is at the discretion of the test operator. Data sheet 1 is used to record information for the static test.
Note The test procedure is intended to provtde a protocol. It is not intended to limitthe type of testing conducted.
As an example,
<<ddittonal pressures may be tested or conditions changed in order to adapt to lessons learned during the test. Any changes or additions shaH be recorded and explained on the appropriate data sheet.
Blank data sheets may be copied to provide for each parameter change.
Note Minorleakage may occur during the conduct ofthis test.
Acceptability ofleakage with respect to continued operation of the test is at the discretion of the test operator.
However, any leakage shaH be recorded in the remarks section ofthe data sheet.
7 0 Test Procedure Note The static test willbe performed using both the circumferential/axial tool and the long axial tool. The order of performance is at the discretion of the test operator.
Data sheet 1 is used to record information for the static test.
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A88 Combustion Engineering Nuciear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-110'1.           Rev. 0                                         Attachment2          Page7of23 TP-9419-CSE96-2104,         Rev. 0                                         Page 6 of 11 7,1.1 Assemble the test fixture, in-situ tool and pump circuits as shown in Figure l. Record the tool (circ. or long axial), hydro pump pressure gauge, hydro chamber pressure gauge and bladder pressure gauge serial numbers on the data sheet.
TR-9419-CSE96-110'1.
712   Operate the bladder pump to fill the bladder circuit tubing with water. Pressurize the bladder circuit to approximately 4,000 psig ~200 psig and release the pressure at the pump discharge. Repeat this process at least 10 times to remove air from the bladder CIrcuit.
Rev. 0 Page7of23 TP-9419-CSE96-2104, Rev. 0 Page 6 of 11 7,1.1 Assemble the test fixture, in-situ tool and pump circuits as shown in Figure l. Record the tool (circ. or long axial), hydro pump pressure gauge, hydro chamber pressure gauge and bladder pressure gauge serial numbers on the data sheet.
713   Using the bladder pump, pressurize the bladder circuit to an initial pressure of 1,500 psig
712 Operate the bladder pump to fillthe bladder circuit tubing with water.
        = 100 psig as indicated by the bladder pressure gauge. Observe the pressure gauge reading to ensure that there are no significant leaks. Record the initial bladder pressure 9 0 psig hydro chamber pressure on Data Sheet 1.
Pressurize the bladder circuit to approximately 4,000 psig ~200 psig and release the pressure at the pump discharge.
7,1.4 Close/verify closed'the leak rate control valve.
Repeat this process at least 10 times to remove air from the bladder CIrcuit.
713 Using the bladder pump, pressurize the bladder circuit to an initial pressure of 1,500 psig
= 100 psig as indicated by the bladder pressure gauge.
Observe the pressure gauge reading to ensure that there are no significant leaks.
Record the initial bladder pressure 9 0 psig hydro chamber pressure on Data Sheet 1.
7,1.4 Close/verify closed'the leak rate control valve.
Note The static test is to be conducted at target hydro chamber pressures of 1,500, 1,600, 1,800, 3,000, 4,000 and 5,000 psig.
Note The static test is to be conducted at target hydro chamber pressures of 1,500, 1,600, 1,800, 3,000, 4,000 and 5,000 psig.
7.1,5 Pressurize the hydro circuit to the target pressure s 100 psig as indicated by the hydro chamber pressure gauge. Observe for leaks and steady pressure readings on all gauges.
7.1,5 Pressurize the hydro circuit to the target pressure s 100 psig as indicated by the hydro chamber pressure gauge.
Record all pressure gauge as read values on the data sheet. Repeat this step for each of the target pressures fisted on the data sheet.
Observe for leaks and steady pressure readings on all gauges.
7.1,6 Ensure all necessary data have been recorded on the data sheet, signature and date signify completion.
Record all pressure gauge as read values on the data sheet.
7 1,7 Repeat steps 7.1.3 through 7.1.6 for an initial bladder pressure of 2,000 psig < 100 psig.
Repeat this step for each of the target pressures fisted on the data sheet.
7 1.8 Repeat steps 7.1.1 through 7.1,7 for the second tool.
7.1,6 Ensure all necessary data have been recorded on the data sheet, signature and date signify completion.
7 2   ~Dggj~g Note The dynamic test will be performed using both the circumferential/axial tool and the long axial tool. The order of performance is at the discretion of the test operator. Data sheet       2 is used to record information for the dynamic test.
7 1,7 Repeat steps 7.1.3 through 7.1.6 for an initial bladder pressure of 2,000 psig < 100 psig.
7 2,1 Assemble the test fixture, in-situ tool and pump circuits as shown in Figure 1. Record the tool (circ. or long axial), hydro pump pressure gauge, hydro chamber pressure gauge and bladder pressure gauge serial numbers on the data sheet.
7 1.8 Repeat steps 7.1.1 through 7.1,7 for the second tool.
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7 2
~Dggj~g Note The dynamic test willbe performed using both the circumferential/axial tool and the long axial tool. The order of performance is at the discretion of the test operator.
Data sheet 2 is used to record information for the dynamic test.
7 2,1 Assemble the test fixture, in-situ tool and pump circuits as shown in Figure
: 1. Record the tool (circ. or long axial), hydro pump pressure gauge, hydro chamber pressure gauge and bladder pressure gauge serial numbers on the data sheet.
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W'/


TR-9419-CSE96-1101             Rev. 0.   .                                   Attachment 2 Page 8 of 23 TP-941 94SE96-2104,         Rev. 0                                           Page 7 af 11
TR-9419-CSE96-1101 Rev. 0..
                                                    ,Note Ifthe hydro tool has   not beta separated from the hose, the bladder circuit does not require degassing and the following step is N/A.
Page 8 of 23 TP-941 94SE96-2104, Rev. 0 Page 7 af 11
7,2.2   Operate the bladder pump to fill the bladder circuit tubing with water. Pressurize the bladder circuit to approximately 4,000 psig a 200 psig and release the pressure at the pump discharge. Repeat this process at least 10 times to remove air from the bladder Circuit.
,Note Ifthe hydro tool has not beta separated from the hose, the bladder circuit does not require degassing and the followingstep is N/A.
7.2.3   Using the bladder pump, pressurize the bladder circuit to 1,500 psig ~ 100 psig as indicated by the bladder pressure gauge. Observe the prcssure gauge reading to ensure that there are no significant leaks. Record the initial bladder pressure   0 psig hydro chamber pressure on Data Sheet 2.
7,2.2 Operate the bladder pump to fillthe bladder circuit tubing with water.
7.2.4 Close/verify closed the leak rate control valve.
Pressurize the bladder circuit to approximately 4,000 psig a 200 psig and release the pressure at the pump discharge.
Repeat this process at least 10 times to remove air from the bladder Circuit.
7.2.3 Using the bladder pump, pressurize the bladder circuit to 1,500 psig ~ 100 psig as indicated by the bladder pressure gauge.
Observe the prcssure gauge reading to ensure that there are no significant leaks.
Record the initial bladder pressure 0 psig hydro chamber pressure on Data Sheet 2.
7.2.4 Close/verify closed the leak rate control valve.
Note The dynamic test is to be conducted at target hydro chamber pressures of 1,700, 3,000, 4,000 and 5,000 psig. Each target pressure requires a separate data sheet.
Note The dynamic test is to be conducted at target hydro chamber pressures of 1,700, 3,000, 4,000 and 5,000 psig. Each target pressure requires a separate data sheet.
7.2.5   Pressurize the hydro circuit to the target pressure + 100 psig as indicated by the hydro chamber pressure gauge. Observe for leaks and steady pressure readings on all gauges.
7.2.5 Pressurize the hydro circuit to the target pressure
+ 100 psig as indicated by the hydro chamber pressure gauge.
Observe for leaks and steady pressure readings on all gauges.
Record all static pressures as the zero pump rate values.
Record all static pressures as the zero pump rate values.
P Note Iterative adjustment of the leak rate control valve aad the hydro pump air control regulator will be for establishing the desired pump stroke rate at a given target hydro chamber pressure.
P Note Iterative adjustment of the leak rate control valve aad the hydro pump air control regulator willbe for establishing the desired pump stroke rate at a given target hydro chamber pressure.
7 2.6   Slowly open the leak rate control valve to establish a hydro pump stroke rate of 20 strokes/minute while maintaining thc target pressure as indicated by thc hydro chamber pressure gauge. Adjust the hydro pump air control regulator and the leak rate control valve as necessary. Ifthe hydro chamber pressure is not steady, adjust to the target pressure at approximately the middle of the swing. Record all prcssure reading's on the data sheet. Repeat this step for each of the pump stroke rates listed on the data sheet.
7 2.6 Slowly open the leak rate control valve to establish a hydro pump stroke rate of 20 strokes/minute while maintaining thc target pressure as indicated by thc hydro chamber pressure gauge.
7,2.7   Ensure all necessary data have been recorded on the data sheet, signature and date signify completion.
Adjust the hydro pump air control regulator and the leak rate control valve as necessary. Ifthe hydro chamber pressure is not steady, adjust to the target pressure at approximately the middle ofthe swing. Record all prcssure reading's on the data sheet. Repeat this step for each ofthe pump stroke rates listed on the data sheet.
7,2.8 Repeat step 7.2.4 through 7,2.7 for each     of the target pressure values.
7,2.7 Ensure all necessary data have been recorded on the data sheet, signature and date signify completion.
7.2.9 Repeat steps 7.2.1 through 7.2.8 for the second tool.
7,2.8 Repeat step 7.2.4 through 7,2.7 for each ofthe target pressure values.
7.2.9 Repeat steps 7.2.1 through 7.2.8 for the second tool.
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ABB Combustion Engineering Nuciear Operations ABB Combustion Engineering Nuclear Operations A.h


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Q 0
I I-lydro Pump IlydroPump Gauge In-SituTool Steam Generator Tube Bladder Pressure Gauge Hydro Chamber Figure 1
Test Apparatus Configuration Hydro Chamber Gauge Leak Rate Control Valve Bladder Pump


TR-9419-CSE96-1101,       .
TR-9419-CSE96-1101,
Rev. 0                                   Attachment 2 Page 10 of 23 TP-941 &CSE96-2104, Rev. 0                                           Page 9 of 11 Data Sheet 1 Static Pressure Test Tool (circ. or long axial)
. Rev. 0 Page 10 of 23 TP-941 &CSE96-2104, Rev. 0 Page 9 of 11 Data Sheet 1
Initial Bladder Pressnre~sig Target Hydro         Observed Hydro           Hydro Pump       Bladder Pressure Chamber Pressure      Chamber Pressure        Discharge Pressure S1                          S1              ( si                   SI Hydro Pump Discharge Pressure Gauge No.
Static Pressure Test Tool (circ. or long axial)
Initial Bladder Pressnre~sig Target Hydro Chamber Pressure S1 Observed Hydro Chamber Pressure S1 Hydro Pump Discharge Pressure
( si Bladder Pressure SI Hydro Pump Discharge Pressure Gauge No.
Hydro Chamber Pressure Gauge No.
Hydro Chamber Pressure Gauge No.
Bladder Pump Discharge Pressure Gauge No.
Bladder Pump Discharge Pressure Gauge No.
Remarks:
Remarks:
Completed by:                                                           Date:
Completed by:
Name tSitsaaatre Witnessed by:                                                          Date:
Name tSitsaaatre Date:
Name ~signattle ABB Combustion Engineenng Nudear Operations ABB Combustion Engineering Nuclear Operations
Witnessed by:
                                                    /+w ~g
Name ~signattle Date:
ABB Combustion Engineenng Nudear Operations ABB Combustion Engineering Nuclear Operations
/+w~g


TR-9419-CSE96-1101,                 Rev. 0                                         Attachment 2 Page           11 of 23 TP-941&CSE96-2104,             Rev. 0                                             Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial) initial Bladder Pressure                 psig       Hydro Chamber Target Pressure                     pstg Pump Rate           Hydro Chamber                     Hydro Pump                Bladder Pressure"'
TR-9419-CSE96-1101, Rev. 0 Page 11 of 23 TP-941&CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial) initial Bladder Pressure psig Hydro Chamber Target Pressure pstg Pump Rate Strokes/min 0 static 20 40 60 80 100 Hydro Chamber Pressure"'t Maximum Minimum Hydro Pump Discharge Pressure"
Pressure"'t             Discharge Pressure" Strokes/min                                                  ( si                               si Maximum           Minimum     Maximum                          Maximum          Minimum 0 static 20 40 60 80 100 Notes: i) For non-fiuctuaung pressure values. record pressure as the maximum pressure achieved.
( si Maximum Bladder Pressure"'
si Maximum Minimum Notes: i)
For non-fiuctuaung pressure values. record pressure as the maximum pressure achieved.
Hydro Pump Discharge Pressure Gauge No.
Hydro Pump Discharge Pressure Gauge No.
Hydro Chamber Pressure Gauge No.
Hydro Chamber Pressure Gauge No.
Bladder Pump Discharge Pressure Gauge No.
Bladder Pump Discharge Pressure Gauge No.
Remarks:
Remarks:
Completed by:                                                                          Date:
Completed by:
Name. Signamre Witnessed by:                                                                          Date:
Name. Signamre Date:
Nuns.signamn ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations
Witnessed by:
Nuns.signamn Date:
ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101~ev                     0.                               Attachment 2 Page 12 of 23 TP-941 &CSE96-2104, Rev. 0                                               Page 11 of 11 Data Sheet 3 Remark Continuation Page Test (static or dynamic                               Tool (circ. or long axial)
TR-9419-CSE96-1101~ev
Initial Bladder Pressure                  psig Hydro Chamber Target Pressure           pstg Remarks:
: 0.
Completed by:                                                                  Date:
Page 12 of 23 TP-941 &CSE96-2104, Rev. 0 Data Sheet 3 Remark Continuation Page Page 11 of 11 Test (static or dynamic Initial Bladder Pressure Tool (circ. or long axial) psig Hydro Chamber Target Pressure pstg Remarks:
                        .'rane isigaature Witnessed by:                                                                Date:
Completed by:
                        .'raaa signamre ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations
.'rane isigaature Date:
Witnessed by:
.'raaa signamre Date:
ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1         1Gi~aLQ                                             Attachment 2 Page 13 of 23 Z8 d
TR-9419-CSE96-1 1Gi~aLQ Page 13 of 23 Z8 d
~                 ~                                                             M:LZ 966TWV~
~ ZG'%Md 'WLQi ~
ZG'%Md 'WLQi
M:LZ 966TWV~
                                    ~~$ w~f g                   Q ~p j'y6'Msprd-2l/ gcuo TP-941~EBS-2104.         Rev. 0                                   Pe   1 of 11 Test Procedure Stcam Generator Tube In4itu Hydrostatic           Pressure Test Tool Hydro Chamber Pressure Determination Procedure No. TP-9419 CSE96-2104   Rev. 0 ABB Combuarion Engineering hhclear Operations Prepared By:
~~$w~f g Q ~p j'y6'Msprd-2l/ gcuo TP-941~EBS-2104.
6,5. cd                                         nse:~6-   o-   L Approved By:
Rev. 0 Pe 1 of 11 Test Procedure Stcam Generator Tube In4itu Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination Procedure No. TP-9419 CSE96-2104 Rev. 0 ABB Combuarion Engineering hhclear Operations Prepared By:
a R A<4 Kaaa~r, fic14 geary ~                       Dare:
6,5. cd nse:~6-o-L Approved By:
ASS Combuarion Enqinwring Naalaar operations TOTAL P.82 Jul LG '96 l4:51 ZGrZG'd       G6Z~~t       Ol telic SSZ G98 ABB Combustion Engineering Nuclear Operations
a R A<4 Kaaa~r, fic14 geary~
Dare:
ASS Combuarion Enqinwring Naalaar operations Jul LG '96 l4:51 ZGrZG'd G6Z~~t Ol telic SSZ G98 TOTAL P.82 ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101,               Rev. 0                                     Attachment 2 Page 14 of 23 TP-9419-CSE96-2104,         Rev. 0                                           Page 9 of 11 Data Sheet   1 T   I( '*. I g     'd)~
TR-9419-CSE96-1101, Rev. 0 Page 14 of 23 TP-9419-CSE96-2104, Rev. 0 Page 9 of 11 Data Sheet 1
initial Bladder Pressure~Is Static Pressure Test
Static Pressure Test T I( '*.
                                        ~       sig Target Hydro           Observed Hydro               Hydro Pump            Bladder Pressure Chamber Pressure        Chamber Pressure           Discharge Pressure S1                          Sl                     S1                    S1 5'oo                   I 5oc
I g 'd)~
      / tabs                    /4 "c                   (ge-                   g)h Ige                                                r  Zo~                3v~ K'4
initial Bladder Pressure~Is
      '/Ossa                                              3cc=                  3$ ,0 +
~
4 >ssn                                            sstC~o hatt~                                              Ste&O Hydro Pump Discharge Pressure Gauge No.                     5,- I o - r ~ ~l Hvdro Chamber Pressure Gauge No.                   A   oo 0 Bladder Pump Discharge Pressure Gauge No.                   W-n' zo>M Remarks:
sig Target Hydro Chamber Pressure S1
Completedby:       C~>z,,~                 <~k.                               Date:  4  << ~~
/ tabs Ige
                    'Nacm s Silttgure Witnessed by:     3 I~             <    lol.                                   Date:~<a/     Rte Vattse Sittaatttre ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations p+->)
'/Ossa 4 >ssn hatt~
Observed Hydro Chamber Pressure Sl 5'oo
/4 "c Hydro Pump Discharge Pressure S1 I 5oc (ge-r Zo~
3cc=
sstC~o Ste&O Bladder Pressure S1 g)h 3v~ K'4 3$,0 +
Hydro Pump Discharge Pressure Gauge No.
5,- Io - r~ ~l Hvdro Chamber Pressure Gauge No.
A-7 -
oo 0 Bladder Pump Discharge Pressure Gauge No.
W-n' zo>M Remarks:
Completedby:
C~>z,,~
<~k.
'Nacm sSilttgure Witnessed by:
3 I~
lol.
Vattse Sittaatttre Date:
4 << ~~
Date:~<a/
Rte ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations p+->)


TR-9419-CSE96-11                                                           Attachment 2 Page 15 of 23 TP-941 &CSE96-2104, Rev. 0                                               Page 9 of 11 Data Sheet   1 Static Pressure Test Tool (circ. or long axial)
TR-9419-CSE96-11 Page 15 of 23 TP-941 &CSE96-2104, Rev. 0 Page 9 of 11 Data Sheet 1
Initial Bladder Pressnre~gee=                   sig Target Hydro             Observed Hydro               Hydro Pump       Bladder Pressure Chamber Pressure            Chamber Pressure          Discharge Pressure SI                            s1                  ( si               ( si I 5ow
Static Pressure Test Tool (circ. or long axial)
                                                            /tssoo 1  Ir"oa 3 05o Q tteIOO                    dt OC                  ~ee=               +2 So tasse~                                              miso a Hydro Pump Discharge Pressure Gauge No. rS - r                     -I WI Hydro Chamber Pressure Gauge No.                     FS I I -     o3~
Initial Bladder Pressnre~gee=
Bladder Pump Discharge Pressure Gauge No.                         -  - o<M Remarks:
sig Target Hydro Chamber Pressure SI 1 Ir"oa Q tteIOO tasse~
Completed by:     Ct=-~                                                     Date: ~   " ~8 Vane; Silsatstrn slatsse St tnatttrts ABB Combustion Engineenng Nuoiear Operations ABB Combustion Engineering Nuclear Operations
Observed Hydro Chamber Pressure s1 I 5ow dt OC Hydro Pump Discharge Pressure
( si
/tssoo 3 05o
~ee=
miso a Bladder Pressure
( si
+2 So Hydro Pump Discharge Pressure Gauge No.
rS - r -IWI Hydro Chamber Pressure Gauge No.
FS I I -
o3~
Bladder Pump Discharge Pressure Gauge No.
- o<M Remarks:
Completed by: Ct=-~
Vane; Silsatstrn Date:
~ " ~8 slatsse St tnatttrts ABB Combustion Engineenng Nuoiear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101-,-Rev. 0                                                         Attachment 2 Page 16 of 23 TP-941&CSE96-2104, RN'. 0                                                         Page 9 of 11 Data Sheet     1 Static Pressure Test Tool (circ. or long axial)                 r QC .
TR-9419-CSE96-1101-,-Rev.
Initial Bladder Pressure~/3'uc                     sig Target Hydro               Observed Hydro                    Hydro Pump        Bladder Pressure Chamber Pressure          Chamber Pressure                Discharge Pressure
0 Page 16 of 23 TP-941&CSE96-2104, RN'. 0 Data Sheet 1
( si                                 SI                        st                ( si I$ 00 goo                              i geo
Static Pressure Test Page 9 of 11 Tool (circ. or long axial) r QC Initial Bladder Pressure~/3'uc sig Target Hydro Chamber Pressure
        /4 oo                     Ibm'7 IS oe o                      l8oG                 20 m-a
( si
      '3 ooo                      goo                            3ccQ                  Sl ~Ct Qeo0                                                        df(g ~              ~I5o OO                                                                          gt go       z.
/4 oo
Hydro Pump Discharge Pressure Gauge No.                                 -l   - o Hydro Chamber Pressure Gauge No.                               -
'3 ooo Qeo0 OO Observed Hydro Chamber Pressure SI goo Ibm'7 o goo Hydro Pump Discharge Pressure st igeo IS oe l8oG 3ccQ df(g ~
S I     - loO 3~
Bladder Pressure
Bladder Pump Discharge Pressure Gauge No. S - ( 7 - laO 33 Remarks:GI<t Lf LH~~ Q                               ~:     A   owg     5~,% Qj-sp   o,     ~ 5th'K-(<) S Q Caw,t "Is4sa Mi       w     W k. g           I Completed by:       C~u~~a l-r ~k                                                     Date:  < '>  ~<
( si I $ 00 20 m-a Sl ~Ct
stuns   t Sirtaarttrc Wiutessed by:           .~
~I5o gt go z.
                        .'Iarrsc f'f:
Hydro Pump Discharge Pressure Gauge No.
Siltarttrc Date:~d-Vd ABB Combustion Engineering Nuotear Operations ABB Combustion Engineering Nuclear Operations
- l - o Hydro Chamber Pressure Gauge No.
S - I - loO 3~
Bladder Pump Discharge Pressure Gauge No.
S - ( 7 - laO 33 Remarks:GI<t LfLH~~ Q
~:
A owg 5~,% Qj-sp o,
~ 5th'K-(<) S Q
Caw,t "Is4sa Mi w W
k.
g I
Completed by:
C~u~~a l-r~k stuns tSirtaarttrc Wiutessed by:
.~ f'f:
.'Iarrsc Siltarttrc Date:
'> ~<
Date:~d-Vd ABB Combustion Engineering Nuotear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101,                   Rev. 0                                     Attachment2              Page17of23 TP-9419-CSE96-2104,               Revs     0                                     Page 9 of 11 Data Sheet   1 Static Pressure Test Tool (circ. or long axial) C QC Initial Bladder Pressnre~2seo                       sig Target Hydro                 Observed Hydro                Hydro Pump          Bladder Pressure Chamber Pressure              Chamber Pressure           Discharge Pressure SI                              SI                    SI                        SI
TR-9419-CSE96-1101, Rev. 0 Page17of23 TP-9419-CSE96-2104, Revs 0 Page 9 of 11 Data Sheet 1
                                                                                        'Coo    Ot t ~aO                           l  g)c                  t5c                      sst 35'O
Static Pressure Test Tool (circ. or long axial)
        /bt 4                                                   tQs o                  QgaQ i go~                             f7~~                   IGcc
C QC Initial Bladder Pressnre~2seo sig Target Hydro Chamber Pressure SI t ~aO
        .tso cd                          gg~ o                   3~
/bt 4 i go~
df dt O a                        eeoc                                          8 20~ (t)
.tso cd df dt O a
      ~C~                              ~oo                                            Qg6~           Z Hydro Pump Discharge Pressure Gauge No. 5-i 3 - Ldeel Hydro Chamber Pressure Gauge No. PS - i l - eo 3 Bladder Pump Discharge Pressure Gauge No.                         5- I - leos s RemarkS:         ( )
~C~
(2X 5c, S<        4 4      gc.40O~
Observed Hydro Chamber Pressure SI l g)c f7~~
Ittt.a  ~    6 -~d~~
gg~ o eeoc
                                                        -  ~ L1t R.A ~i~.-   ~
~oo Hydro Pump Discharge Pressure SI t5c tQs o IGcc 3~
2u J.~
Bladder Pressure SI
S    Aoo
'Coo Ot sst 35'O QgaQ 8 20~ (t)
                                                                                                  ~ADO~~S tes
Qg6~
                      )n ~.~                               Q al     (   S~t   tusaa     Z~~.       O   aWf'0 Completed by:       C~t-./eP/aD                 F/~ IC                             Date:    ~6/ /        pts
Z Hydro Pump Discharge Pressure Gauge No.
                        .'st aalu Sittaatttte Witnessed by:           .         Woi                                                Date: Co-/(-~4
5-i 3 - Ldeel Hydro Chamber Pressure Gauge No.
                        .'same    Stttatttre ABB Combustion Engineering Nuotear Operations ABB Combustion Engineering Nuclear Operations
PS - i l - eo 3
Bladder Pump Discharge Pressure Gauge No.
5-I
- leos s RemarkS:
( )
5c, 4 gc.40O~
6 -~d~~ R.A ~i~.- ~
J.~
~ADO~~S (2X S< 4 Ittt.a ~
~ L1t 2u S Aoo tes
)n ~.~
Q al (
S~t tusaa Z~~. O aWf'0 Completed by:
C~t-./eP/aD F/~ IC
.'st aalu Sittaatttte Witnessed by:
Woi
.'same Stttatttre Date:~6/ /
pts Date:
Co-/(-~4 ABB Combustion Engineering Nuotear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101, Rev. 0-                                                             Attachment 2 Page 18 of 23 TP-9419-CSE96-2104,           Rev. 0                                               Page 10 of 11 Data Sheet     Z Dynamic Pressure Test r
TR-9419-CSE96-1101, Rev. 0-Page 18 of 23 TP-9419-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet Z Dynamic Pressure Test r
Tool (circ. or long axial)       5t 0 L initial Bladder Pressure     I >~>       psig       Hydro Chamber Target Prmeuref             keio           pdg Pump Rate           Hydro Chamber                       Hydro Pump               Bladder Pressure"'t Pressure'"                Discharge Pressure Strokes/min                      st                          ( si Maximum           Minimum     Maximum         Minimum         Maximum                 Minimum 0 (static)       /&5o                             l7o~         I 7am lpga  o        l9cc                                                  j 9co
Tool (circ. or long axial) 5t 0 L initial Bladder Pressure I>~>
                                                                      /~>o
psig Hydro Chamber Target Prmeuref keio pdg Pump Rate Strokes/min Hydro Chamber Pressure'"
                                      /g uO                          f lo&
st Hydro Pump Discharge Pressure "
5ptoo            /go>                                   /EoO 100 I '7 >t=e        /g@   o                                 r9su re.~
( si Bladder Pressure"'t Maximum Minimum Maximum Minimum Maximum Minimum 0 (static) 100
Notes: t) For non-ftuctuaung pressure values. record pressure as the maximum pressure achieved.
/&5o lpga o
Hydro Pump Discharge Pressure Gauge No. 6's - l 7- l c t                         ~
/g uO l7o~
eye ch b p*                         G Bladder Pump Discharge Pressure Gauge No. F5-l'7-l <<~9 Remarks:
l9cc 5ptoo I '7 >t=e I7am
/~>o f lo&
/go>
/g@ o j 9co
/EoO r9su Notes: t)
For non-ftuctuaung pressure values. record pressure as the maximum pressure achieved.
Hydro Pump Discharge Pressure Gauge No. 6's - l7-l c ~ t eye ch b
p*
Gre.~
Bladder Pump Discharge Pressure Gauge No. F5-l'7-l<<~9 Remarks:
Completed by:
Completed by:
Vgmg r Sithggttyg
Vgmg rSithggttyg
(:7                     Date:               < I ~<
(:7 Date:
Witnessed by:                                                                           Date:           6-il-C Vgmg  ignanae ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations p4-5   i
< I ~<
Witnessed by:
Vgmg ignanae Date: 6-il-C ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations p4-5 i


TR-9419-CSE96-1101~ev. 0                                                                     Attachment 2 Page 19 of 23 TP-941 &ZSE96-2104. Rev. 0                                                                   Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ, or long axial)       %t   AL Initial Bladder Pressure       le~         psig         Hydro Chamber Target Pressure               38~~       psig Pump Rate             Hydro Chamber                       Hydro Pump                       Bladder Pressure"'
TR-9419-CSE96-1101~ev.
Pressure'"                Discharge      Pressure"'l Strokesimin                      SI                                                                  sit Maximum           Minimum      Maximum          Minimum                 Maximum    Minimum 0 static)                                                                Qqoo                          geoP Zgl         '3loo 40        Q)v               gqoC                              Q7        oo gazoo                        oc
0 Page 19 of 23 TP-941 &ZSE96-2104.
        .Qj Q        3 5~qD           0'%co                                                               $ 2Oe-A/00             f+oo 100
Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ, or long axial)
                                        /goo Notes: l) For non-lluctuating pressure values. record pressure as the maximum pressure achieved.
%t AL Initial Bladder Pressure le~
psig Hydro Chamber Target Pressure 38~~
psig Pump Rate Strokesimin 0 static)
Hydro Chamber Pressure'"
SI Maximum Minimum Maximum Minimum Qqoo Hydro Pump Discharge Pressure"'l Bladder Pressure"'
sit Maximum Minimum geoP Zgl 40
.Qj Q 100
'3loo Q)v 3 5~qD gqoC 0'%co A/00 f+oo Q7oo oc
$ 2Oe-
/goo gazoo Notes: l)
For non-lluctuating pressure values. record pressure as the maximum pressure achieved.
Hydro Pump Discharge Pressure Gauge No.
Hydro Pump Discharge Pressure Gauge No.
Hydro Chamber Pressure Gauge No.                       - s - l s - I 49' Bladder Pump Discharge Pressure Gauge No. A-(7- I c933 Remarks:
Hydro Chamber Pressure Gauge No.
Completed by:           C   ~         g CI-i~ 5 vame t Siltature e
- s - ls - I 49' Bladder Pump Discharge Pressure Gauge No. A-(7-Ic933 Remarks:
Witnessed by:                           ec       i~               V             tStttanare Date:~i A88 Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations r~-: <
Completed by:
C ~
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ec i~
V tStttanare e
Date:~i A88 Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations r~-: <


TR-941 9-CSE96-1           101,>ev           0                                         Attachment 2 Page 20 of 23 Tp-941 9-CSE96-2104,             Rev. 0                                               Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial)           'i(>       I >~>
TR-941 9-CSE96-1 101,>ev 0
Page 20 of 23 Tp-941 9-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial)
'i(>
I >~>
aq~~
aq~~
Initial Bladder Pressure           I zc 0   psig         Hydro Chamber Target Pressure+~4+ psig Pump Rate             Hydro Chamber                         Hydro Pump                Bladder Pressure'"
Initial Bladder Pressure Izc 0 psig Hydro Chamber Target Pressure+~4+
Pressure"'t                 Discharge Pressure         '
psig Pump Rate Strokes/min Hydro Chamber Pressure"'t Maximum Minimum Hydro Pump Discharge Pressure '
Strokes/min                                                        si                             sl Maximum             Minimum     Maximum         Minimum        Maximum        Minimum 0 static)         b+~               8'I~o                                                           !l iO
si Maximum Minimum Bladder Pressure'"
    &20     t8                                                       +ceo Q7E)C) 80 100 Notes: i) For non-fluctuaung   pressure values. record pressure as the maximum pressure achevcd.
sl Maximum Minimum 0 static) b+~
Hydro Pump Discharge Pressure Gauge No. PS -l1 - I o~~ I Hyd Ch           b   P               G   gN Bladder Pump Discharge Pressure Gauge No. Cs-t7-too33 Remarks:
8'I~o
Completed by:                                                                               Date:     rl   '< 9<
&20 t8
                            .'rane i signanue Witnessed by:                                                                               Date:   6     ~i 5'6 v    siyenee ABB Combustion Engineenng Nuctear Operations ABB Combustion Engineering Nuclear Operations
+ceo
                                                                +-3 i
!liO Q7E)C) 80 100 Notes: i)
For non-fluctuaung pressure values. record pressure as the maximum pressure achevcd.
Hydro Pump Discharge Pressure Gauge No. PS -l1 - Io~~ I Hyd Ch b
P G gN Bladder Pump Discharge Pressure Gauge No. Cs-t7-too33 Remarks:
Completed by:
.'rane isignanue Date:
rl
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Witnessed by:
v siyenee Date: 6
~i 5'6 ABB Combustion Engineenng Nuctear Operations ABB Combustion Engineering Nuclear Operations
+-3 i


TR-9419-CSE96-1101;.Re. e---                                                                   Attachment 2 Page       21 of 23 TP-941&CSE96-2104,               Rev. 0                                                   Page 10 of 11 Data Sheet 2 sr 'rr Dynamic Pressure Test Tool (circ. or long axial) lultlal Bladder Pressure~the-'h                 psig         Hydro Chamber Target Pressure           J1+0       pslg Pump Rate         . Hydro Chamber                             Hydro Pump                  Bladder Pressure      "
TR-9419-CSE96-1101;.Re.
Pressure"'I                   Discharge Pressure               "
e---
Strokes/min                                                          sl                           ( si Maximum               Minimum         Maximum         Minimum           Maximum       Minimum 0 static)         l~ ~                 l1+~           tgOO 1'Voa                 i~5Q          IQ~o            /6OO
Page 21 of 23 TP-941&CSE96-2104, Rev. 0 Page 10 of 11 sr 'rr Tool (circ. or long axial)
        <     A-a                               /Qoc:         dt I 0t-"s      / 4tao                        t75 o 60            gether                  Zcy>>                       /bet  o                        t160
Data Sheet 2 Dynamic Pressure Test lultlal Bladder Pressure~the-'h psig Hydro Chamber Target Pressure J1+0 pslg Pump Rate Strokes/min
            ~o           Q                      I Des                      I3o~        /dr'eo           l7ZO                 7oo       r Pcycp Wee
. Hydro Chamber Pressure"'I Hydro Pump Discharge Pressure "
                        ]g Cu                                                  l7om              g. Ieto Notes: t) For non-fluctuaung pressure values. record pressure       as the maxtmum pressure achiared.
sl Bladder Pressure "
( si Maximum Minimum Maximum Minimum Maximum Minimum 0 static) l ~ ~
l1+~
tgOO 60 Q gether
~o Des Wee
]g Cu 1'Voa
< A-a i~5Q
/Qoc:
I Zcy>>
I3o~
IQ~o dt I 0t-"s
/dr'eo
/6OO
/ 4tao
/bet o l7ZO l7om 7oo
: g. Ieto t75 o t160 r Pcycp Notes: t)
For non-fluctuaung pressure values. record pressure as the maxtmum pressure achiared.
Hydro Pump Discharge Pressure Gauge No.
Hydro Pump Discharge Pressure Gauge No.
hid     Ch     I   Ih                 o Bladder Pump Discharge Pressure Gauge No.
s-i7-foal hid Ch I
h*ha.~                s- i7- foal 5         I a>>>
Ih o h*ha.~
Remarks:                                             lo I
Bladder Pump Discharge Pressure Gauge No.
Completed by;           C       vz       a       I-h~ k Vgtttc h St ttgtttye Witnessed by:                                                                                     Date:~th/rr V    .Sittgtttgg ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations
5 Ia>>>
Remarks:
lo I
Completed by; C
vz a
I-h~ k Vgtttc h St ttgtttye Witnessed by:
V
.Sittgtttgg Date:~th/rr ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations


TR-94'i 9-CSE96-1101,,R&V. 0                                                                     Attachment 2 Page 22 of 23 TP-9419-CSE96-2104,             Rev. 0                                                       Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial)     A~ <
TR-94'i 9-CSE96-1101,,R&V. 0 Page 22 of 23 TP-9419-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial) A~ <
fnitial Bladder Pressure         t ~cs~     psig         Hydro Chamber Target Pressure 3t"S                 o   psig Pump Rate           Hydro Chamber                         Hydro Pump                        Bladder Pressure'"
fnitial Bladder Pressure t ~cs~
Pressure"'l               Discharge       Pressure"'l Strokes/min                                                                                            Sl Maximum             Minimum       Maximum           Minimum                Maximum      Minimum 0 static)        %5                 5C'ryos                                     3/o"
psig Hydro Chamber Target Pressure 3t"S o psig Pump Rate Strokes/min Hydro Chamber Pressure"'l Hydro Pump Discharge Pressure"'l Bladder Pressure'"
                    >So~                 dl e~        '3 goo                                              Q v~0~
Sl 0 static)
n es o                7~o       $ gOO                                                Q clasO 3~o                $ rfoo          9(oe                                                 ggoQ stqOsO                                              Q ~c2 100 IL                                               9'~o                       39~D Notes: l) For non-Auctuaung     pressure values. record pressure as the mmumum pressure achieved.
Maximum Minimum Maximum
Hvdro Pump Discharge Pressure Gauge No. 55- I 1 - loooI Hvdro Chamber Pressure Gauge No.                         s -I I                 ~     >~
%5 5C'ryos Minimum 3/o" Maximum Minimum 100
Bladder Pump Discharge Pressure Gauge No. E5- f -0~2~                                   '7 Remarks:
>So~
n es o 3~o dle~
7~o
$ rfoo
'3 goo
$gOO 9(oe stqOsO Q v~0~
Q clasO ggoQ Q~c2 IL 9'~o 39~D Notes: l) For non-Auctuaung pressure values. record pressure as the mmumum pressure achieved.
Hvdro Pump Discharge Pressure Gauge No. 55-I 1 - loooI Hvdro Chamber Pressure Gauge No.
s -I I~ >~
Bladder Pump Discharge Pressure Gauge No. E5-f '7 -0~2~
Remarks:
Completed by:
Completed by:
Vasne rsignantte Date:   >>       ~>
Vasne rsignantte Wimessed by.
Wimessed by.                                                                                      Date:~~ri       c
!4
                                                                    !4              .Signature ABB Combustion Engineenng Nuclear Operations ABB Combustion Engineering Nuclear Operations
.Signature Date: >>
                                                                /f w/
~>
Date:~~ri c
ABB Combustion Engineenng Nuclear Operations ABB Combustion Engineering Nuclear Operations
/f w/


TR-9419-CSE96.-'i iG1,MKLQ.                                                           Attachment 2 Page 23 of 23 TP-9419-CSE96-2104,           Rev. 0                                               Page 10 of 11 Data Sheet       Z Dynamic Pressure Test Tool (circ. or long axial)   Cl P<
TR-9419-CSE96.-'i iG1,MKLQ.
initial Bladder Pressure       I >~     psig         Hydro Chamber Target Pressure           &3oa         psig Pump Rate           Hydro Chamber                     Hydro Pump               Bladder Pressure"'
Page 23 of 23 TP-9419-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet Z Dynamic Pressure Test Tool (circ. or long axial) Cl P<
Pressure"I              Discharge Pressure"'
initial Bladder Pressure I>~
Strokes/min                    SI                              si                              si Maximum         Minimum       Maximum         Minimum         Maximum         Minimum 0 static)                                       H5~~                            %5oo 20                           ~r~                            ~9~                            93~
psig Hydro Chamber Target Pressure &3oa psig Pump Rate Strokes/min Hydro Chamber Pressure"I SI Hydro Pump Discharge Pressure"'
AO"+z.                       +geo           gl eQ           C I~o           g'leo           I toes 3'
si Bladder Pressure"'
3goo 100 "f5~o           q$ ocs Notes: I) For non-fluctuaung pressure values. record pressure as the maximum pressure actueved.
si Maximum Minimum Maximum Minimum Maximum Minimum 0 static) 20 AO"+z.
Hydro Pump Discharge Pressure Gauge No. FS. t1- /choo I Hydro Chamber Pressure Gauge No.                         S l - toe >~
100
Bladder Pump Discharge Pressure Gauge No. C" - tv - (eass Remarks:                         Low   L~K       lent Completed by:                                                                           Date:     b   " <<
~r~
Wane.si gaamce Witnessed by:
+geo H5~~
Name   Signcun ABB Combustion Engineering Nuciear Operations ABB Combustion Engineering Nuclear Operations
gl eQ
~9~
C I~o
%5oo g'leo 93~
I toes 3'
3goo "f5~o q$ ocs Notes: I)
For non-fluctuaung pressure values. record pressure as the maximum pressure actueved.
Hydro Pump Discharge Pressure Gauge No. FS. t1- /choo I Hydro Chamber Pressure Gauge No.
S l
- toe >~
Bladder Pump Discharge Pressure Gauge No.
C" - tv - (eass Remarks:
Low L~K lent Completed by:
Wane.si gaamce Date:
b " <<
Witnessed by:
Name Signcun ABB Combustion Engineering Nuciear Operations ABB Combustion Engineering Nuclear Operations


TR-9419-CSE96-1101, Rev. 0                     Attachment 3 Page 1 of 5 Attachment      3 Pressure Gauge Calibration Records ABB Combustion Engineering Nuclear Operations p- 4/
TR-9419-CSE96-1101, Rev. 0 Page 1 of 5 Pressure Gauge Calibration Records ABB Combustion Engineering Nuclear Operations p-4/


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TR-9419-CSE96-11                                                                 Attachment3        Page4of5 STO-400-159                   ABB-Combustion Engineering                         Page 5    of  5 Rev. 00                            ~
TR-9419-CSE96-11 Page4of5 STO-400-159 Rev.
                                        &#xb9;xclear Operations Attachment   1 CERTlFICATE OF CAUBRATlON instrunlent Type                                   Calibration Date Manufaaurer                                         Calibration Due Date Range 0-
00 ABB-Combustion Engineering
            'O       @cc racy                       Calibration Document:
~ &#xb9;xclear Operations Page 5 of 5 Attachment 1
Mfg. Serial No.                                     gl    Procedure C.E lO No     P'5 -(7 /db ZB                       [ ) Manutacturer s Specifications Test Equipment Used To Perform Calibration:
CERTlFICATE OF CAUBRATlON instrunlent Type Manufaaurer Range 0- 'O
K~~ Test Equipment          Senal or ID No.
@cc racy Mfg. Serial No.
V -oo<
C.E lO No P'5 -(7
Test Equipment           Serial or lo No.
/db ZB Calibration Date Calibration Due Date Calibration Document:
CAiJBRATlON RESULTS Standard Value     As Found     i   As Left         Standard Value     As Found         As Left (Cg lo CAUSRATION HAS af EH P& FORM EO UnUDNQ MEASUREMEHT Ofvlcf5 WHICH H*vE KNOWN RELATIONSIII&To Nss STANOAAOS Wlifaf SUCH ST*NO*ROS KXIS . WHcfaf 5UCH STAHOARO5 Oo NQT Q(IST, AH A~QVEO IVOC OURE WAnicN IH ACCOROAHCE Wnl TH MAHUFA~iRfcL'5 RECQMMfiIQATIQNS HA5 BfcEN USEQ AHO THE STAHOAAOS OOCUMEHi co.
gl Procedure
REM AR(S:
[
CALlBRATED BY:
) Manutacturer s Specifications Test Equipment Used To Perform Calibration:
1 ACCEPTEO           ( 1 REJECTED ORGANIZATION:
Test Equipment K~~
Senal or ID No.
V -oo<
Test Equipment Serial or lo No.
CAiJBRATlON RESULTS Standard Value As Found i
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00 ABB-Combustion Engineering Nuclear Operations page 5 of 5
Test Equipment           Serial or IO No.           Test SquIonlent       Serial or IO No.
Attachment 1
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Latest revision as of 13:26, 8 January 2025

Rev 0 to TP-9419-CSE96-2104, Steam Generator Tube In-Situ Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination
ML17229A097
Person / Time
Site: Saint Lucie NextEra Energy icon.png
Issue date: 06/10/1996
From: Jennifer Ford, Orsulak R
ABB COMBUSTION ENGINEERING NUCLEAR FUEL (FORMERLY
To:
Shared Package
ML17229A091 List:
References
TP-9419-CSE96-2, TP-9419-CSE96-2104, NUDOCS 9610280104
Download: ML17229A097 (30)
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Text

TR-9419-CSE96-1101, Rev. 0 Page 1 of 23 Test Procedure and Completed Data Sheets qezoa80<04 qesm4 PDR ADQCK 05000335, P

PDR ABB Combustion Engineering Nuclear Operations

TR-9419-CSE96-110 Page 2 of 23 TP-9419-CSE96-2104, Rev. 0 Page 1 of 11 Test Procedure Steam Generator Tube In-Situ Hydrostatic Pressure Test Tool Hydro Chamber Pressure Determination Procedure No. TP-9419-CSE96-2104 Rev. 0 ABB Combustion Engineering Nuclear Operations Prepared By; Reviewed By:

54'c dt.4c~

K F. AUea. Coaaeehene Enynocr Date; Approved By:

+C eMerero+

J. F. HalL Frmcepal C Date:

Approved By.

J. D. FcrreL Manager. Field r

Opcranexn ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations

TR-9419-CSE96-1101, Rev. 0 Page 3 of 23 TP-9419SE96-2104, Rev. 0 Page 2 of 11 Table of Contents Section ntents P~ae No lo 20 3,0 4.0 5.0 6.0 Objective References Quality Assurance Discussion and Background Prerequisites Limitations and Precautions 70 Test Procedure 7.1 72 Static Test Dynamic Test Figure 1

Data Sheet 1, Static Pressure Test Data Sheet 2, Dytmnic Pressure Test Data Sheet 3, Remark Continuation Page Attachment 1

Faxed cover sheet with Review and Approval Signatures 10 ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations

TR-9419-CSE96-1101,Rev. 0-Page 4 of 23 TP-9419-CSE96-2104.

Rav. 0 Page 3 of 11 I.O Objective The objective ofthis test is to determine the relationship between the hydro pump outlet pressure, the hydro chamber pressure and the seal bladder pressure under flow conditions for the steam generator localized in-situ presswe test tools. In addition, static testing will be performed to establish a baseline relationship under non-flow conditions.

The data under flow conditions willbe used to ensure that in the event ofa leaking defect indication, the leakage rate is measured at the appropriate pressure(s) within the hydro chamber.

Testing willbe performed on both the axial and circumferential tools.

20 References 2.1 QAM-100, Fourth Edition, Revison 4 2.2 Final Test Report for the Steam Generator Tube In-Situ Hydrostatic Test Tool.

TR-ESE-'030, Rev, 00, T. R. No. 83D, dated April 5, 1994.

3.0 Quality Assurance The test described herein is to be treated as Safety Related, Quality Class 1, in accordance with the requirements in Reference 2.1.

4.0 Discussiori and Background Reference 2.2 describes the development and qualification testing for the localized in-situ test tool. The tool described in Reference 2.2 was developed to pressure test primarily circumferential defect indications in steam generator tubes at the tubesheet region. It is also applicable to the testing ofaxial indications.

An additional tool was evolved for thc testing ofaxial defects which are greater in length than those which can be accommodated by the hydro chamber in thc original tool. Since the tool design for the circumferential defects has greater restrictions than those for axial defects, thc test report is bounding for the axial tool.

The localized test tool contains two pressure circuits; one for seal and gripper bladders, and onc for the hydro chamber.

The hydro chamber circuit is pressurized by an air operated positive displacement pump.

The bladder circuit is pressurized by either an air operated positive displacement pump or a hand pump.

The positive displacement pumps used in the system are able to maintain a precise control at a given static pressure.

Under flowconditions, such as those experienced during a tube leak. the pump discharge pressure fluctuates between a high and low limitwith each pump pulse.

The magnitude ofthis band is a function ofthe flow rate and the restrictions within the hose/tool assembly.

Due to these dynamic head losses, the actual pressure in thc hydro chamber willbe less than that observed at the pump discharge.

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TR-9419-CSE96-1101, Rev. 0 Page 50f23 TP-9419-CSE96-2104, Rev: 0 Page 4 of 11 Reference 2.2 describes testing which was performed under flowconditions to establish the relationship between the hydro pump discharge pressure and the hydro chamber pressure.

This test consisted ofmeasuriiig the swing ofthe pressure gauge at the discharge ofthe hydro pump at various leak rates at an initial static hydro chamber pressure of4,000 psig as directly measured in a controlled leak test fixture.

Implementation ofthis data in an in-situ field test requires an iterative process as the hydro chamber pressure is not directly measurable.

The process involves matching the pump discharge pressure swing relative to the desired pressure and observe the pump stroke rate as compared to the data in the test report. In addition, the test report explicitly states that the leak rate correction data apply only to the as-tested configuration.

For the testing at St. I.ucie Unit I, it was requested that the capability be provided to test in the straight tube portions at elevations well above the tubesheet.

This necessitated the fabrication ofhoses longer than those described in Reference 2.2. For non leaking defect indications. the length ofthe hose does not affect measuring the desired pressure in the hydro chamber as the system is static and the pressure is equal to that at the pump discharge.

For leaking defects, the change in system resistance due to the change in hose length does have an effect on the dynamic response ofthe pump discharge pressure gauge and its subsequent relationship to the hydro chamber pressure.

Consequently, for a leaking defect, the actual pressure in the hydro chamber is indeterminate without additional testing.

In order to determine the pressure in the hydro chamber with the current hose configuration, two methods willbe considered.

I) Hydro pump discharge pressure swing correlation method, and, 2)

Seal bladder pressure intensification method.

Item l is the method described in Reference 2.2. Item 2 is based upon an observation during laboratory testing and field application.

Experience during previous testing has shown that the bladder circuit pressure increases as its initial pre-charge pressure is approached by the increasing pressure in the hydro chamber.

This pressure increase has been termed 'intensification.'nce the bladder pre-charge pressure is reached in the hydro chamber, the bladder pressure willincrease with increasing hydro chamber pressure.

This pressure has been observed to be approximately 200-300 psid under static conditions.

It is expend that the relationship willbe similar under flow(leak) conditions.

Establishing this relationship willprovide an accurate, indirect method of measuring the pressure in the hydro chamber under leaking conditions.

As the bladder circuit is not in a flow path, there are no head losses to consider.

Pulsations may be evident in the bladder circuit due to the reciprocating nature ofthe hydro pump.

However, these pulsations will reflect the true pressure in the bladder circuit independent ofthe head losses experienced ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations

TR-9419-CSE96-1101, Rev. 0 Page 6 of 23 TP-941&CSE96-2104, Rev. 0 Page 5 of 11 by the hydro circuit. By inference, the pressure in the hydro chamber can then be determinNL This test willfocus on establishing method 2 as the method ofchoice for determining the hydro chamber pressure under flow conditions.

However, additional data willbe recorded in order to provide for the use ofmethod 1 should method 2 prove to be invalid.

5 0 Limitations and Precautions 5.1 As noted in Section 4, the method 1 correlation is a Function of system dynamic resistance.

Use ofthe test results in method 1 correlations is limited to systems with an identical configuration to that tested.

The hose configuration in this test is identical to that in Figure 2 ofReference 2.2 with the exception that the length ofthe 3/16" braided hose has been increased from 30 feet to 50 feet.

Use of the longer hose length in the test will qualify method 2 fo'r use in the as tested configuration..

6.0 Prerequisites 6.1 Allpressure gauges to be used in the test shall be verified to be within the calibration period.

Note The test procedure is intended to provtde a protocol. It is not intended to limitthe type of testing conducted.

As an example,

<<ddittonal pressures may be tested or conditions changed in order to adapt to lessons learned during the test. Any changes or additions shaH be recorded and explained on the appropriate data sheet.

Blank data sheets may be copied to provide for each parameter change.

Note Minorleakage may occur during the conduct ofthis test.

Acceptability ofleakage with respect to continued operation of the test is at the discretion of the test operator.

However, any leakage shaH be recorded in the remarks section ofthe data sheet.

7 0 Test Procedure Note The static test willbe performed using both the circumferential/axial tool and the long axial tool. The order of performance is at the discretion of the test operator.

Data sheet 1 is used to record information for the static test.

A88 Combustion Engineering Nuciear Operations ABB Combustion Engineering Nuclear Operations

TR-9419-CSE96-110'1.

Rev. 0 Page7of23 TP-9419-CSE96-2104, Rev. 0 Page 6 of 11 7,1.1 Assemble the test fixture, in-situ tool and pump circuits as shown in Figure l. Record the tool (circ. or long axial), hydro pump pressure gauge, hydro chamber pressure gauge and bladder pressure gauge serial numbers on the data sheet.

712 Operate the bladder pump to fillthe bladder circuit tubing with water.

Pressurize the bladder circuit to approximately 4,000 psig ~200 psig and release the pressure at the pump discharge.

Repeat this process at least 10 times to remove air from the bladder CIrcuit.

713 Using the bladder pump, pressurize the bladder circuit to an initial pressure of 1,500 psig

= 100 psig as indicated by the bladder pressure gauge.

Observe the pressure gauge reading to ensure that there are no significant leaks.

Record the initial bladder pressure 9 0 psig hydro chamber pressure on Data Sheet 1.

7,1.4 Close/verify closed'the leak rate control valve.

Note The static test is to be conducted at target hydro chamber pressures of 1,500, 1,600, 1,800, 3,000, 4,000 and 5,000 psig.

7.1,5 Pressurize the hydro circuit to the target pressure s 100 psig as indicated by the hydro chamber pressure gauge.

Observe for leaks and steady pressure readings on all gauges.

Record all pressure gauge as read values on the data sheet.

Repeat this step for each of the target pressures fisted on the data sheet.

7.1,6 Ensure all necessary data have been recorded on the data sheet, signature and date signify completion.

7 1,7 Repeat steps 7.1.3 through 7.1.6 for an initial bladder pressure of 2,000 psig < 100 psig.

7 1.8 Repeat steps 7.1.1 through 7.1,7 for the second tool.

7 2

~Dggj~g Note The dynamic test willbe performed using both the circumferential/axial tool and the long axial tool. The order of performance is at the discretion of the test operator.

Data sheet 2 is used to record information for the dynamic test.

7 2,1 Assemble the test fixture, in-situ tool and pump circuits as shown in Figure

1. Record the tool (circ. or long axial), hydro pump pressure gauge, hydro chamber pressure gauge and bladder pressure gauge serial numbers on the data sheet.

ABB Combustion Engineenng Nuciear Operations ABB Combustion Engineering Nuclear Operations I+

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TR-9419-CSE96-1101 Rev. 0..

Page 8 of 23 TP-941 94SE96-2104, Rev. 0 Page 7 af 11

,Note Ifthe hydro tool has not beta separated from the hose, the bladder circuit does not require degassing and the followingstep is N/A.

7,2.2 Operate the bladder pump to fillthe bladder circuit tubing with water.

Pressurize the bladder circuit to approximately 4,000 psig a 200 psig and release the pressure at the pump discharge.

Repeat this process at least 10 times to remove air from the bladder Circuit.

7.2.3 Using the bladder pump, pressurize the bladder circuit to 1,500 psig ~ 100 psig as indicated by the bladder pressure gauge.

Observe the prcssure gauge reading to ensure that there are no significant leaks.

Record the initial bladder pressure 0 psig hydro chamber pressure on Data Sheet 2.

7.2.4 Close/verify closed the leak rate control valve.

Note The dynamic test is to be conducted at target hydro chamber pressures of 1,700, 3,000, 4,000 and 5,000 psig. Each target pressure requires a separate data sheet.

7.2.5 Pressurize the hydro circuit to the target pressure

+ 100 psig as indicated by the hydro chamber pressure gauge.

Observe for leaks and steady pressure readings on all gauges.

Record all static pressures as the zero pump rate values.

P Note Iterative adjustment of the leak rate control valve aad the hydro pump air control regulator willbe for establishing the desired pump stroke rate at a given target hydro chamber pressure.

7 2.6 Slowly open the leak rate control valve to establish a hydro pump stroke rate of 20 strokes/minute while maintaining thc target pressure as indicated by thc hydro chamber pressure gauge.

Adjust the hydro pump air control regulator and the leak rate control valve as necessary. Ifthe hydro chamber pressure is not steady, adjust to the target pressure at approximately the middle ofthe swing. Record all prcssure reading's on the data sheet. Repeat this step for each ofthe pump stroke rates listed on the data sheet.

7,2.7 Ensure all necessary data have been recorded on the data sheet, signature and date signify completion.

7,2.8 Repeat step 7.2.4 through 7,2.7 for each ofthe target pressure values.

7.2.9 Repeat steps 7.2.1 through 7.2.8 for the second tool.

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TR-9419-CSE96-1101,

. Rev. 0 Page 10 of 23 TP-941 &CSE96-2104, Rev. 0 Page 9 of 11 Data Sheet 1

Static Pressure Test Tool (circ. or long axial)

Initial Bladder Pressnre~sig Target Hydro Chamber Pressure S1 Observed Hydro Chamber Pressure S1 Hydro Pump Discharge Pressure

( si Bladder Pressure SI Hydro Pump Discharge Pressure Gauge No.

Hydro Chamber Pressure Gauge No.

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Remarks:

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ABB Combustion Engineenng Nudear Operations ABB Combustion Engineering Nuclear Operations

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TR-9419-CSE96-1101, Rev. 0 Page 11 of 23 TP-941&CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial) initial Bladder Pressure psig Hydro Chamber Target Pressure pstg Pump Rate Strokes/min 0 static 20 40 60 80 100 Hydro Chamber Pressure"'t Maximum Minimum Hydro Pump Discharge Pressure"

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Hydro Pump Discharge Pressure Gauge No.

Hydro Chamber Pressure Gauge No.

Bladder Pump Discharge Pressure Gauge No.

Remarks:

Completed by:

Name. Signamre Date:

Witnessed by:

Nuns.signamn Date:

ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations

TR-9419-CSE96-1101~ev

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Page 12 of 23 TP-941 &CSE96-2104, Rev. 0 Data Sheet 3 Remark Continuation Page Page 11 of 11 Test (static or dynamic Initial Bladder Pressure Tool (circ. or long axial) psig Hydro Chamber Target Pressure pstg Remarks:

Completed by:

.'rane isigaature Date:

Witnessed by:

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ABB Combustion Engineering Nuctear Operations ABB Combustion Engineering Nuclear Operations

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TR-9419-CSE96-1101, Rev. 0 Page 14 of 23 TP-9419-CSE96-2104, Rev. 0 Page 9 of 11 Data Sheet 1

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TR-9419-CSE96-11 Page 15 of 23 TP-941 &CSE96-2104, Rev. 0 Page 9 of 11 Data Sheet 1

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TR-9419-CSE96-1101-,-Rev.

0 Page 16 of 23 TP-941&CSE96-2104, RN'. 0 Data Sheet 1

Static Pressure Test Page 9 of 11 Tool (circ. or long axial) r QC Initial Bladder Pressure~/3'uc sig Target Hydro Chamber Pressure

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TR-9419-CSE96-1101, Rev. 0 Page17of23 TP-9419-CSE96-2104, Revs 0 Page 9 of 11 Data Sheet 1

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TR-9419-CSE96-1101, Rev. 0-Page 18 of 23 TP-9419-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet Z Dynamic Pressure Test r

Tool (circ. or long axial) 5t 0 L initial Bladder Pressure I>~>

psig Hydro Chamber Target Prmeuref keio pdg Pump Rate Strokes/min Hydro Chamber Pressure'"

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TR-9419-CSE96-1101~ev.

0 Page 19 of 23 TP-941 &ZSE96-2104.

Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ, or long axial)

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psig Hydro Chamber Target Pressure 38~~

psig Pump Rate Strokesimin 0 static)

Hydro Chamber Pressure'"

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TR-941 9-CSE96-1 101,>ev 0

Page 20 of 23 Tp-941 9-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial)

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TR-9419-CSE96-1101;.Re.

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Page 21 of 23 TP-941&CSE96-2104, Rev. 0 Page 10 of 11 sr 'rr Tool (circ. or long axial)

Data Sheet 2 Dynamic Pressure Test lultlal Bladder Pressure~the-'h psig Hydro Chamber Target Pressure J1+0 pslg Pump Rate Strokes/min

. Hydro Chamber Pressure"'I Hydro Pump Discharge Pressure "

sl Bladder Pressure "

( si Maximum Minimum Maximum Minimum Maximum Minimum 0 static) l ~ ~

l1+~

tgOO 60 Q gether

~o Des Wee

]g Cu 1'Voa

< A-a i~5Q

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I3o~

IQ~o dt I 0t-"s

/dr'eo

/6OO

/ 4tao

/bet o l7ZO l7om 7oo

g. Ieto t75 o t160 r Pcycp Notes: t)

For non-fluctuaung pressure values. record pressure as the maxtmum pressure achiared.

Hydro Pump Discharge Pressure Gauge No.

s-i7-foal hid Ch I

Ih o h*ha.~

Bladder Pump Discharge Pressure Gauge No.

5 Ia>>>

Remarks:

lo I

Completed by; C

vz a

I-h~ k Vgtttc h St ttgtttye Witnessed by:

V

.Sittgtttgg Date:~th/rr ABB Combustion Engineering Nuclear Operations ABB Combustion Engineering Nuclear Operations

TR-94'i 9-CSE96-1101,,R&V. 0 Page 22 of 23 TP-9419-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet 2 Dynamic Pressure Test Tool (circ. or long axial) A~ <

fnitial Bladder Pressure t ~cs~

psig Hydro Chamber Target Pressure 3t"S o psig Pump Rate Strokes/min Hydro Chamber Pressure"'l Hydro Pump Discharge Pressure"'l Bladder Pressure'"

Sl 0 static)

Maximum Minimum Maximum

%5 5C'ryos Minimum 3/o" Maximum Minimum 100

>So~

n es o 3~o dle~

7~o

$ rfoo

'3 goo

$gOO 9(oe stqOsO Q v~0~

Q clasO ggoQ Q~c2 IL 9'~o 39~D Notes: l) For non-Auctuaung pressure values. record pressure as the mmumum pressure achieved.

Hvdro Pump Discharge Pressure Gauge No. 55-I 1 - loooI Hvdro Chamber Pressure Gauge No.

s -I I~ >~

Bladder Pump Discharge Pressure Gauge No. E5-f '7 -0~2~

Remarks:

Completed by:

Vasne rsignantte Wimessed by.

!4

.Signature Date: >>

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Date:~~ri c

ABB Combustion Engineenng Nuclear Operations ABB Combustion Engineering Nuclear Operations

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TR-9419-CSE96.-'i iG1,MKLQ.

Page 23 of 23 TP-9419-CSE96-2104, Rev. 0 Page 10 of 11 Data Sheet Z Dynamic Pressure Test Tool (circ. or long axial) Cl P<

initial Bladder Pressure I>~

psig Hydro Chamber Target Pressure &3oa psig Pump Rate Strokes/min Hydro Chamber Pressure"I SI Hydro Pump Discharge Pressure"'

si Bladder Pressure"'

si Maximum Minimum Maximum Minimum Maximum Minimum 0 static) 20 AO"+z.

100

~r~

+geo H5~~

gl eQ

~9~

C I~o

%5oo g'leo 93~

I toes 3'

3goo "f5~o q$ ocs Notes: I)

For non-fluctuaung pressure values. record pressure as the maximum pressure actueved.

Hydro Pump Discharge Pressure Gauge No. FS. t1- /choo I Hydro Chamber Pressure Gauge No.

S l

- toe >~

Bladder Pump Discharge Pressure Gauge No.

C" - tv - (eass Remarks:

Low L~K lent Completed by:

Wane.si gaamce Date:

b " <<

Witnessed by:

Name Signcun ABB Combustion Engineering Nuciear Operations ABB Combustion Engineering Nuclear Operations

TR-9419-CSE96-1101, Rev. 0 Page 1 of 5 Pressure Gauge Calibration Records ABB Combustion Engineering Nuclear Operations p-4/

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TR-9419-CSE96-11 Page4of5 STO-400-159 Rev.

00 ABB-Combustion Engineering

~ ¹xclear Operations Page 5 of 5 Attachment 1

CERTlFICATE OF CAUBRATlON instrunlent Type Manufaaurer Range 0- 'O

@cc racy Mfg. Serial No.

C.E lO No P'5 -(7

/db ZB Calibration Date Calibration Due Date Calibration Document:

gl Procedure

[

) Manutacturer s Specifications Test Equipment Used To Perform Calibration:

Test Equipment K~~

Senal or ID No.

V -oo<

Test Equipment Serial or lo No.

CAiJBRATlON RESULTS Standard Value As Found i

As Left (Cg Standard Value As Found As Left lo CAUSRATION HAS afEH P& FORM EO UnUDNQ MEASUREMEHTOfvlcf5 WHICHH*vE KNOWN RELATIONSIII&To Nss STANOAAOS Wlifaf SUCH ST*NO*ROS KXIS. WHcfaf 5UCH STAHOARO5 Oo NQT Q(IST, AH A~QVEO IVOC OURE WAnicN IH ACCOROAHCE Wnl TH MAHUFA~iRfcL'5RECQMMfiIQATIQNSHA5 BfcEN USEQ AHO THE STAHOAAOS OOCUMEHi co.

REMAR(S:

1 ACCEPTEO

(

1 REJECTED CALlBRATED BY:

ORGANIZATION:

ABB Combustion Engineering Nuclear Operations

TR-941 9-CSE96-1 10~ev Q.

Page 5of5 STD-400-159 Rev.

00 ABB-Combustion Engineering Nuclear Operations page 5 of 5

Attachment 1

CERTlFICATE OF CALIBRATlON Instrunlent Type Manufacturer Range 0-ra eevraeyg~2FS Mfg. Serial No.

C-E ID No.

Calibrarion Date Calibration Oue Date CalIbratIon Oacurnent.

(+ Pracedure ~~~

) Manufacturer's Specifications Rev.

Test Equipment Used To Perform Calibration:

Test Equipment HI= ISL=

Serial or IO No.

~rr Test SquIonlent Serial or IO No.

CALIBRATIONRESULTS Standard Value As Found l

As Len 0

Rl<i I lao f46 I locp Q<ci Lao CI I Z lou 2 lrr0 I~i~

I f~

I o~o I ~

I lo Iio lo Standard Value As Found As Left CAUSRATloN H*5 IEKH PEaIFORMKO UnUZINO MEASUREMENT QEVIC'ES WHICH HAVK KNOWN RELATIONSHIPS Ta Nes STANQARQS WHERE SUCH STANOARQS KXISi. WHERE SUCH 5i ANOARQ5 QO NOT EXIST. AN APPROVEQ PROCEQUR WRITTEN IN ACCOROANCE VIPiilTHE MANUFA~iRER'5 RFCOarIMEVQATloaIS HAS BEgaI USEO ANO THE STANOAROS QOCUMEN a =O.

R":MAR(S

()Cl ACC:?T"=D I

l R"=J"=CT"-O CALIBRAT "0 BY:

ORGAraNaIZATION:

ABB Combustion Engineering Nuclear Operations Ig(

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