ML20195F376

Rev 6 to Procedure QI-QAP-11.1-28, Installation Insps of ASME Component Supports,Class 1-3

ML20195F376
Person / Time
Site:	Comanche Peak
Issue date:	02/19/1981
From:	Michels R BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML20195F283	List: ML20195F277 ML20195F285 ML20195F295 ML20195F302 ML20195F308 ML20195F313 ML20195F318 ML20195F326 ML20195F331 ML20195F337 ML20195F343 ML20195F350 ML20195F356 ML20195F363 ML20195F368 ML20195F376 ML20195F383 ML20195F391 ML20195F399 ML20195F406 ML20195F411 ML20195F418 ML20195F423 ML20195F430 ML20195F436 ML20195F443 ML20195F453 ML20195F459 ML20195F466 ML20195F478 ML20195F483 ML20195F495 ML20195F501 ML20195F511 ML20195F518 ML20195F526 ML20195F534 ML20195F542 ML20195F554 ML20195F560 ML20195F563 ML20195F572 ML20195F585 ML20195F593 ML20195F603 ML20195F613 ML20195F623 ML20195F630 ML20195F636 ML20195F641 ... further results
References
FOIA-85-59 QI-QAP-11.1-28, NUDOCS 8606120099
Download: ML20195F376 (26)

Text

f BROWN & ROOT, AC.

PPCCEDURE l

tec"r i

• l, CPSES NLF5ER REVISION CATE j

PAGE JOB 35-1195 01-0AP-11.1-28 h2/18/81) 1 of 25 6

g,4kk p M g,-

TITLE:

ORIGINATOR:

n

' '/

DATE f[af '

REVIEWED BY:

,., a INSTALLATION INSPEC-

//

DATE' TIONS OF ASME COMPONENT v

SUPPORTS, CLASS 1,2, & 3 APPROVED BY..1 m

g>

y-N-jy/

p SiWQA Manager DATE 1.0 TABLE OF CONTENTS

1.0 REFERENCES

2.0 GENERAL 2.1 PURPOSE AND SCOPE 2.2.

RESPONSIBILITY 3.0 INSTRUCTION 3.1 MATERIALS 4.0 WELDING 4.1 WELDING INSPECTION REQUIREMENTS (GENERAL) 4.2 WELDING INSPECTION REQUIREMENT (FIT-UP) 4.3 WELDING INSPECTION (FINAL) 4.4 NONDESTPUCTIVE TESTING I

4.5 NDE INSPECTIONS l

5.0 ASSEMBLED HANGER REOUIREMENTS 5.1 FASTENERS l

5.2 STAINLESS SHIMS

=

5.3 SWAY STRUTS g

5.4 SWAY STRUT (MODIFICATION) 5.5 SEISMIC LIMITERS 5.6 TEMPORARY SPACERS 5.7 SPRING CANS l

5.8 LUBRITE PLATE 5.9 TOLERANCES SHIMMING GROUTING 5.10 TOLERANCES 6.0 DOCUMENTATION REQUIREMENTS 6.1 INSPECTION DOCUMENTATION FOR MODIFIED SWAY STRUTS l

6.2 FINAL SUPPORT INSPECTION 6.3 DISCREPANCIES

1.0 REFERENCES

Qh i

1.1 NDEP-200 1.2 CP-QP-18.0, " INSPECTION REPORTS"

{Q$

g61 9 860512

~

GARDE 85-59 PDR

o BROWN & RCOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAG-1 JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 2 of 26 2.0 GENERAL 2.1 PURPOSE AND SCOPE This instruction delineates the criteria and requirements to be used when performing installation inspection of ASME component supports, Class 1, 2, and 3.

If a conflict exists between this instruction and the support drawing, the drawing shall take pre-cedence.

2.2 RESPONSIBILITY I

The QC superintendent shall be responsible for the inspection of component supports in accordance with this instruction.

3.0 INSTRUCTION 3.1 MATERIALS 3.1.1 Traceability Marking Transfer During construction activities, I.D. markings on bulk material are transferred prior to the material being cut.

This operation shall be monitored by QC on a random surveillance basis. The surveillance activity will be documented at a minimum of once per shift on an "IR" and filed in the QA department. The "IR" shall note the hanger nur.ibers of items for which marking transfer is wi tnes sed.

l 3.1.2 Material Traceability Control l

During fabrication, evidence of material acceptability will be provided through the use of a " Material Identification Log"

( Attachment #7) by the craf t.

The log shall then be presented to l

the QC inspector for material verification and signature.

The log will remain as part of the construction hanger package.

l At installation inspection, the QC inspector shall verify the l

L material type, grade and heat number on the "QC Hanger Inspection Report" or the MWDC, as applicable, using the information provided on the " Material Identification Log."

3.1.3 Material Dimensional Control on the " Bill of Materials" of the BRH n an C

i

~

z

SROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 01-0AP-11.1-28 6

2/18/81 3 of 26 Component support material " cut lengths" shall be as shown in the detail sketch of the BRH and any applicable CMCs. The BRH/ CMC

" Bill of Materials" will not be used to verify material cut length.

3.1.4 Material Salvaging Component support parts such as structural steel, snubbers, spring cans, etc., may be used on component supports other than those for which they are designated, provided traceability is naintained. The Material Identification Log in the hanger pack-age shall be used to identify the hanger frm which the substituted part came and shall be verified by the QC inspector.

4.0 WELDING 4.1 WELDING INSPECTION REQUIREMENTS (GENERAL)

Weld filler material used in the welding of cmponent supports shall be verified using the WFfil in the construction " Hanger Package."

NOTE:

QC surveillance of proper empletion of the " Weld Filler Material Log" shall be verified by cmparing the WPG against the WDC and WFML. This verification shall be documented by the inspector's initials and date on the WFML.

4.2 WELDING INSPECTION REQUIREMENT (flT-UP)

Welding Engineering will enter weld numbers on the BRH for welds to pressure retaining members, full penetration welds except flare beveling on structural tubing, hangers with multiple pro-cesses or multi-filler materials or welds requiring NDE, other than visual and all Class I support welds.

Inspection of fit-up will be required by QC for the above mentioned welds if delin-eated on a MWDC.

s

I BROWN & ROOT, Ific.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195

]I-QAP-11.1-28 6

2/18/81 4 of 26 NOTE:

Cleanliness and fit-up hold points may be inspected si-multaneously.

The fit-up gap for butt weld joints shall not exceed 1/8 inch be-yond the diareter of the electrode used at the root of the joint.

The fit-up gap for "T" fillet joints shall be as small as practi-cal; however, it should not exceed 1/16 inch.

If gap is in excess of 1/16 inch but not exceeding 5/32 inch, this condition will be considered acceptable provided the leg of the fillet weld is increased by the amount of separation in excess of 1/16 inch.

(The increase in fillet size applies only when the excess separa-tion exceeds 10% of the joint length.)

The fit-up gap for " lap" fillet weld joints shall not exceed 1/8 inch at any location along the length of the joint.

4.3 WELDING INSPECTION (FINAL)

Fillet weld sizes specified on the drawing are the minimum size required along the full length of the weld joint. Oversize fil-let welds are acceptable providing they do not exceed twice the leg size specified on the drawing.

Excessive distortion where oversize fillet welds are used should be avoided.

The final surface of all welds shall be free from sharp surface irregularities, slag, cracks and undercut in excess of 1/32" in de th.

Undercuts shall not encroach on the required section C ness.

Excess surface irregularities may be removed by grinding or clipping, provided the minimum weld size is maintained.

4.4 NONDESTRUCTIVE TESTING All NDE will be as shown on drawings.

4.5 NDE INSPECTIONS Each Inspector will be issued an "NDE Guide" (Attachment 6) which

, provides information on the acceptance criteria of welded sup-po rts.

5.0 ASSEMBLED HANGER REQUIREMENTS l

l

I l REVISION ISSUE BROWN & ROOT, INC.

CATE PAGE CPSES NUMBER JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 5 of 26 5.1 FASTENERS Fasteners will be as shown on the BRH and any applicable CMCs.

Unless otherwise shown on the drawings, fasteners will be tight-ened securely.

Bolt holes in arigles shall not be closer than 1b times the bolt diameter from the edge of the angle to the edge of the bolt hole. Full thread engagement of bolts and nuts is required.

NOTE:

If screwed adjustment fit is questionable, inspector shall notify the Quality Engineering Department.

5.2 STAINLESS SHIMS Carbon steel supports in contact with stainless steel pipe do not require stainless shims between the support and pipe unless the operating temperature of the line exceeds 650'F.

5.3 SWAY STRUTS 5.3.1 Sway Strut (As Received)

The sway strut unit is composed of the pipe clamp assembly, the rear bracket assembly, and the sway strut assembly.

5.3.1.1 Inspection Criteria A.

Pipe Clamp Assembly (Attachment 2) washers are installed be-tween the clamp halves with a high-strength pin. Under no circumstances should the clamp bolts be interchanged with the high-strength pin.

B.

Rear Bracket Assembly (Attachment 3) washers shall be on the inside of the bracket arms, one on either side of the sway If cotter ' ins are used, tney strut spherical bearing.

p should be the maximum size the hole will accommodate and shall be fully opened.

If split snap rings are installed, they should be examined to verify that the rings are not broken, sprung or defomed.

C.

The Sway Strut Assembly (Attachment 4) spherical bearing should be staked tightly in the adjustable ends and should have a washer on either side when installed. The sway strut should have the correct adjustment as per the design drawing and the jamb nuts should be tight.

If engagement sight t

erg holes are present on the strut body, thre e

should be verified.

g m

BROWN & ROOT, INC.

ISSUE l

CPSES NLNBER REVISION-DATE PAGE JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 6 of 26 0.

Sway Strut Unit - maximum sway strut misalignment shall not exceed 6* for NPSI and 5* for ITT Grinnell from the center line of the sway strut (12* and 10' included angle, respec-tively).

NOTE:

The degrees allowed for misalignment (see Attachment 3) are given by the spherical bearings and their relation-ships to the flat washers. Nomally the thicker flat washers are installed on the clamp end and the thinner washers on the rear bracket end.

5.3.2 Upset Threads Thread upset verification of all sway struts incluuing modified struts, shall be stamped on both ends with a 5 point star or a 6 point star, indicating that thread upset was verified at time of manufacture or on site, respectively. Stamping verification shall be documented on the " completed support" I.R. or on the MWDC by the QC Inspector.

When the star stamp is not verifiable on struts that are instal-led, the following procedure shall be used:

a.

QC shall verify thread engagement if site holes are present in the strut body, b.

If site holes are not present, Construction shall disconnect one end of the strut and attempt to back-out the threaded mecebers on each end of the strut body.

If the threaded members will not back-out due to proper thread upset, QC shall accept the sway strut and stamp both ends with a 6 point star.

If the threaded member backs-out of the strut body, QC shall return the documentation package to Con-struction as per Paragraph 6.2.

5.4 Sway Strut (Modification)

Sway strut modification shall be in accordance with existing site procedures.

5.4.1 Unit Assembly Inspection Criteria

)

L Unit assembly inspection criteria shal b

L orig-inal inspection criteria defined in g

.1.

5.4.2 Aliancent Inspection Criteria A.

ITT Grinnell sway strut sizes A, B, C,1 through 8 end plate centerline misalignment and socket welded couplings added to the extension piece shall not exceed 1/2*.

m m

BROWN & ROOT, INC.

I SUE j

CPSES NUMBER REVISION DATE PAGc i

JOB 35-1195

]I-0AP-11.1-28 6

2/18/81 7 of 26 h

B.

NPS sway struts sizes SRS.06 through 36 centerline misalign-ment of socket welded couplings added to the extension piece shall not exceed 1/2*.

Socket welded end coupling center-li'ne misalignment shall be kept to a minimum.

C.

All socket welded couplings require a minimum of 1/16" pull back of the extension piece for proper fit-up.

(ANSI mini-mum engagement requirements for pipe socket weld couplings are not applicable to sway strut modification.)

D.

Alignment measurements for couplings added to the extension piece may be made utilizing a jig as shown below or other suitable measuring methods.

i SCRIB E m R 3l

\\

., 1 l

4 2Il r

+

_ EXTENSION PI PE-)

COUP 1ING ExreNsuw PiPh If the measurement as taken from the top of the jig to the sway strut varies within the dimensional tolerance given at "A" above with readings taken at 90* intervals around the strut, then the alignment may be considered to be acceptable. This measurement should be taken from both ends of the coupling.

5.4.3 Weld Insoection Final visual inspection of weld surface shall be in accordance with Paragraph 4.3.

Weld size shall be in accordance with the following table:

ITT Sway Struts NPSI Sway Struts Strut Size Min. Weld Size Strut Size Min. Weld Size A-C 3/16" 06-10 3/16" 1-3 5/16" 12-24 1/4" 4-6 3/8" 20 5/16" 7

5/8" 24 3/8" 8

3/4" 36 5/8" f0R (MFORMM10H 00

/

BR0'aN & RCOT, INC.

ISSUE CPSES NLMSER REVISION CATE PAGE JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 8 of 25 5.5 SEISMIC LIMITERS 5.5.1 Inspection Criteria Seismic Limiters (arrestors) must never be 'used as a welding ground, be sandblasted, or painted.

The following are inspection criteria to be used when inspecting seismic limiters:

A.

Verify that the support cylinder can be manually extended and retracted through its full stroke length.

(See Attach-ment 9, for nomenclature and the Table below for Stroke lengths.)

TABLE, limiter Size Stroke length / Inches 4

2 1

4 3

5 10 6

35 6

100 6

NOTE:

The force required to extend or retract the limiter support cylinder should not exceed 1*. of the rated load. The load should be applied in a steady manner.

If the arrestor support cylinder moves easily, does not move, or rotates, internal damage may exist and shall be so noted on the I.R.

B.

Verify that the thread area of the load-bearing bolt (or stud) does not encroach on the load-bearing portion of the bol t.

C.

Verify special flat washers are installed between the spher-ical bearing and each clamp half.

fOR iMIBR N ON

~

4

=

BROWN & ROOT, INC.

ISSUE i

CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 9 of 26 i

NOTE:

The washers allow the limiter to have 6* of freedom (12* included angle).

D.

Verify seismic limiter clamp bolts are double nutted.

E.

Verify pinned connections have fully opened cotter pins or split snap rings installed.

F.

Verify spherical bearings are tightly staked in the attachment ends.

5.5.2 Relative Angle Adjusting When the relative angle between the end cap and the forward bracket has been adjusted, the extension and retraction of the support cylinder shall be verified in accordance with Paragraph 5.5.1-A.

Verify split rings on sizes k, h,1, 3, and 10 are not broken, sprung -or deformed.

Verify re-torque of ring nut for sizes 35 to 100 is 150 20 ft./lb.

NOTE:

Under no circumstances shall the end cap be rotated more than one complete turn from the bottomed-out position.

5.5.3 Extension Pipe The following are inspection criteria to be used when an exten-sion pipe is welded to the seismic limiter.

A.

Final weld surface inspection shall be in accordance with Paragraph 4.3.

S.

Alignment shall be maintained within 1*.

An inspection jig similar to the description given in Paragraph 5.4.2.1-D or other appropriate inspection techniques may be used.

C.

Verify spherical bearing is properly tasked and paint is applied only to the transition tube, extension pipe and forward adapter.

g hh 5.5.4 Transition Tube / Forward Adapter Assembly The following are inspection criter t

n n attaching the transition tube / forward adapter assembly to the arrestor:

BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 10 of 26 f

A.

Verify fastner torque as follows:

Arrestor Size Torque Reouired 22 1 in./lb.

22 21 in./lb.

1 45 5 in./lb.

3 120 10 in./lb.

10 440 20 in./lb.

B.

Verify bolts are safety-wired with 0.040" stainless steel wire.

5.5.5 Cold Setting The cold setting shall be as per the design drawing with an installation tolerance of k".

5.6 TEMPORARY SPACERS Temporary flat bar cut to the appropriate " pin-to-pin" length requirement may be used when seismic limiters are not available for immediate installation. When supports are completed, with the exception of items such as limiters, all other inspections may be performed and the applicable items signed as acceptable.

Any exceptions shall be noted on the applicable inspection docu-ment placing an asterisk next to the inspection which cannot be completed. An explanation of the uncompleted inspections shall be entered in the comments section of the IR and/or in the opera-tion section of the MWDC as per the following example:

EXAMPLE:

(Limiter) not installed.

5.7 SPRING CANS Spring cans shall be inspected to v.erify the spring travel stops are in place, the spring can turnbuckle is fully engaged with the support rod, all slack is removed from the support rod, and the jamb nut is tight.

Installation verification of the spring can travel stop shall be documented in the comments section of the QC Hanger Inspection Report and/or in the operation section of the MWDC.

kh

+

BROWN & RCOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195

]I-Q AP-11.1-28 6

2/18/81 11 of 26 5.8 LUBRITE PLATE Check the support for correct hardware.

Supports containing lubrite plate assemblies should come with a 'lubrite plate (2 for type "G"

& "H" assemblies) a keeper (2 for type "G" & "H" assem-blies for 14" thru 30" pipe) (the keeper is generally small slice of tubing), the pipe attachment (generally a channel, tee or wide flange assembly) and usually a pipe clamp.

The pipe attachment will have a smooth surface left unpainted where it mates with the lubrite plate. This surface should be coated with Liquid Lubricant AE-6 to protect it from rusting.

Check the coating for good coverage.

If the mating surface is not covered or the coating is damaged, apply additional Liquid Lubricant AE-6.

NOTE:

The lubrite plate should not be.. place when welding the keeper.

Care should be taken to assure the surface where the lubrite plate will rest is level'or follows the slope of the pipe and is aligned properly.

5.9 CRITERIA FOR SHIMMING AND GROUTING WALL OR CEILING SUPPORT BASE PLATES Component supports utilizing base plates must have a minimum of 807, bearing surface between the plate and the concrete. The maximum allowable gap for the remaining portion of the plate shall not exceed 1/16 inch.

If this criteria cannot be met, the plate must be shimmed and grouted with an epoxy grout. Shim material may consist of steel shim plates or washers of a size necessary to allow proper Hilti Bolt torquing without base plate defomation.

The grout filling hole shall be 1/4" in diameter and shall not be drilled within 1 inch of a concrete anchor. The hole shall be located outside of the bolt hole pattern.

Floor mounted component supports that are not flush mounted, l

require shimming and grouting.

Shim material may consist of steel shim plates or washers of a size necessary to allow proper Hilti Bolt torquing without base plate defomation.

5.10 TOLERANCES For tolerances not given in the text of this Instruction, refer to those listed in Attachment #8.

}

1

BROWN & ROCT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE i

JOB 35-1195 QI-0AP-11.1-28 6

l 2/18/81 12 of 26 Small bore hanger installation / tolerances shall be in accordance with this procedure and small bore general notes.

6.0 DOCUMENTATION The results of component support inspections shall be documented on the " Quality Control Hanger Inspection Report" (see attachment

1) or the Multiple Weld Data Card "(See Attachment 10) for that support, as appropriate. The information needed to complete this Report will be obtained from the construction hanger documenta-tion package and physical inspection of the component support.

The Inspection Report Status Log (Attachment 5) shall be main-tained by QC for the purpose of tracking "QC Hanger Inspection Report." All hold points on the Inspection Report and the Multi-pie Weld Data Card shall be satisfied as applicable. The MWDC welding hold point shall be satisfied per paragraph 4.2.

6.1 Inspection Documentation for Modified Sway Struts All hold points assigned in the " Sway Struts Modificatio'n" stamp (See Attachment 11) on the back side of the MWDC shall be satis-fied, as applicable.

6.2 Final Support Inspection When the support is ready for final inspection, Construction shall notify Quality Control and present to the inspector the support documentation package for review.

(Incomplete packages shall be returned to Construction for further processing.)

If the support package is acceptable, the inspector will perfom a detailed visual inspection per the provisions of this Instruc-tion, complete the Inspection Report or the Multiple Weld Data Card, as appropriate, sign and return the Transmittal Fom to Construction and transmit the support package Documentation to the Vault.

If the support base plate requires shimming and grouting per Paragraph 5.9 and has not been shimmed and grouted, an Unsatis-factory Inspection Report shall be generated.

It will be sent to Civil QC for further action.

Discrepancies found during inspection which cannot be corrected through normal clean-up or minor rework, shall be indicated on the Construction Transmittal. The transmittal and support pack-age shall be returned to Construction for rework as needed.

m wa#h

+~

spa-

s_.

i BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-0AP-11.1-28 6

2/18/81 13 of 26 When the discrepant areas have been corrected, the craf t foreman will notify Quality Control of reinspection needs and resubmit the support package to the QC Inspector.

If acceptable, he shall sign and date both the IR/MWDC and the Construction Transmittal.

The support documentation package shall then be transmitted to the Vault by QC and the Transmittal returned to the craft foreman for processing in accordance with existing Site procedures.

7.0 DISCREPANCIES THAT CANNOT BE CORRECTED Discrepancies that cannot be corrected through normal course of I

construction shall be reported on an NCR in accordance with existing site procedures.

8.0 CODE CERTIFICATION If a vendor fabricated item is modified and all the vendor's welds are removed, the ASME code data plate must be removed from the item.

If one or more welds remain, the code plate will remain attached to the item. Code data plates that are removed shall be turned into the QC Supervisor, i

When an item is salvaged for use on a support other than the one for which it was designated, the original support number shall remain distinguishable on the item and shall be suffixed with a "S" to denote the item has been salvaged. The item's de-scription and the original support mark number shall be recorded in the appropriate spaces provided on the Material Identification Log.

l e

l-t-

W-

=

BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 01-QAP-11.1-23 6

2/18/81 14 of 26 ATTACHMENT N0. 1 3!Al!TV CONTTOL MANCle f 4fPf 7tCN et*.'#7

1. ecort No.

f0tWiffCAff04 HANGER N0 0 class L CATE Or InsP O 088 WING MO. EEd 6)

M d)

PWAO MAftetst ac:tmsttr'T 9AC(APG MT NO.@

!MTAtL4Tf04 otrustens @

swa7 sinut O Insoector Gate lasAector se te CONFIERAI!CMO LOC. PER OWG. U J

inspector ate inscector

.a te FA37PitRsb i

inspector Os te WELDfMG IVisuet)

Fft.uo Inspection O

inspec.or ca te All = eld per styg see, ggg Q inspector

.a te 100fMO48t 90t G

O P m ess sGE?

ReveLate Insgestor Cate E m ess 4sdF 3evs sa te

.ntpect0F se te M 4Ts O caouttna C:rPttTE:

vts O

=0 O

,y A xe, n w

BROWN & ROOT, INC.

ISSUE i

CPSES NUMBER REVISION DATE PAGE i

JOB 35-1195 QI-QAP-ll.1-28 6

2/18/81 15 of 26 ATTACHMENT NO. lA INSTRUCT' IONS TO CC HOR 1.

The drawing number of the hanger 2.

The class of the hanger (1,2,3,)

3.

The date of the inspection 4

The revision of the drawing used to perfonn the inspection 5.

The C.E No. and Rev. used to perfom the inspection 6.

The PHBP No. and Rev. used to perform the inspection 7.

The grade / type of the material 8.

The heat No. of the material (only on Class 1) 9.

Inspector's signature / initial and date of dimensional correctness per procedure 10.

Inspector's signature / initial and date of configuration correctness per procedure

11. Inspector's signature / initial and date of fastner correctness per peccedure 12.

Inspector's signature / initial and date of sway strut correctness per procedure

13. Inspector's signature / initial and date of location correctness per procedure 14 Verify that required fit-up inspection es accx:plished and doczented on MWDC 15.

Inspector's signature / initial and date of visual (ASME Sec. III) acceptance of welds per precedure

16. Enter additional NCE (i.e. LP, MT, LIT, RT) processes, enter NCEP and revision date.

17.

Inspector's signature / initial and date of acceptance of these processes I

18. Any coments that may be pertinent to acceptance

19. The NCR(s) written on hanger, if any

% TE: When fann itse numbers are not applicable, enter N/A g\\

l

BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-ll.1-28 6

2/18/81 16 of 26 i

ATTACHMENT NO. 2

\\ '9 /

h LOAD

\\/

e-

.41 MIN usas.

}

T

@gj rr. -

3 E==b

_C T.a.

i 1

/

NOM!NAL

~

PIPE O

E 39 DIA

- W--l.

vL F-lG I

.4s

.31 X 45' M 53

• sC1341-01 MS 24655-2S3 t

pig g

HN, CO h : s j

2 ReCO er,

I

]

37 -7 CIA P!N

' g,.

AN 960-616 1.375

}

' wAsasa. %g e,. @

l

.373 i

T 2 secAg t

i 50l g $. P

-1 t e

,, soiss4-c, saacxsr

_ 3.s4 _

-_;i.ca FI6 3

BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION

,DATE PAGE j

JOB 35-1195 QI-QAP-il.1-28 6

2/18/81 17 of 26 ATTACHMENT NO. 3 l

(o 6*

NPSI Nc e-ITT 6RINNELL 9

4 l

t P.4 vGE em l

ee S GCKET I

l'(ce pin.cuw) h._sucxc7 I (CE P:PE C. AMP) i M -

EU-

_W

BROWN & ROOT, I.'iC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 6

2/18/81 18 of 26 QI-QAP-ll.1-28 l'

ATTACHMENT NO. 4 I

C. C (:::3 %.' djus=ent; Langh (Va:ies)

T4 Toi

-=:

!*bt-M" 2-A Jn I ;,e u D~.

~5' yf,;- t.FS _f

--;~._

W.=

...W-

~

T.

t sj g.

I r

.~

m 2

..=..!c EG.c e SE 3'E i

I

,g8 l

ISSUE I

BROWN & ROOT, INC.

CPSES NiftBER REVISION DATE PAGE JOB 35-1195 QI-0AP-11.1-28 6

2/18/81 19 of 26 ATTACHMENT NO. 5 wm- := w rnm <

a.uma m. s

$3.

$0.

c.

w.

w. w.

w. =.

c.

w.

w. =.

w. w.

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I i

l i

I l

l I

I I

I i

i I

i i

I i

i i

l I

I I

I i

l i

l I

i i

l I

i i

l l

I I

I I

i l

I i

l I

l 1

I I

I I

i i

i i

i l

l I

I I

l l

l l

l l

l l

l l

I I

I i

I I

I I

I I

I l

l l

l 1

1 I

i I

i i

l 1

I I

I I

I I

I I

I l

l 1

I I

1 I

I I

I i

i l

l I

I I

i i

i l

i I

i i

i I

I I

i 1

I i

I i

i i

l l

I i

l l

l I

I l

1 1

I I

I i

1 I

I I

i l

i I

I l

1 1

I t

i i

i I

i l

l l

l l

l I

I I

I g4h

++

w

BROWN & ROOT, INC.

ISSUE l

CPSES NUMBER REVISION DATE PAGE I

i JOB 35-1195 QI-QAP-il.1-28 6

2/18/ 81 20 of 26 ATTACHMENT N0. 6 sums unaAann c Cut)

]

scanma neannus p

as m.a.m sh, sed.se

,eeees ese m en ee s.,- 6

..e m.e.

.a.e es esaaes abaa she speaans see deesessee es shape.

lineasy. eed benen e el e8 such seammwe and e eines. eso la e am os ne :

mandmeds ne,

'en W and(b6 been.

N Demmeessene ese _

'. If she om.

pende eensede es sussesse is.e4 and es.

be.e beges etere eessed:

if) %ist aus e op to %is,ensk as.,

un nau sme%m ea%.ma-ASME JECT. EON 12E

, % m s.s, e we b

.hese, e 6. eae.ne s es.em.m. seen.e.o

'ee, sa.

accmarecs n.,en.= noa

. uws mse ss

.ua e e,a se musa. uswnanon o' SUBSECTIoM Nf*

m ee eeu.s ee -a w.. e.a es.

wuss m wbme -

me enes.,,e.w be w o, s hee 6.es.eh me,es en.e.,se..,een.,

m.sse a l.a. neb.s re e

eer m.

es. u se.ses h.

a.r.s,

.a WIAfTER 117'l ADDENDA m.ye=a. es.mJhm a

• e, -

,e no.ea

,., uma.a. ees-.,.w d e em s es.

nea.m.eerbeeme.a.,. a.e,s se, a.ee BJQ4,ess tt2vt:taang 88FO" 6848^f31CPA81K3I{I4f AiTTFI A7 4 L aTArmerans SAA40 Cat:1ase GTJ accerv e ctara n4nime ACCErf^'en simuanus g.g m 64-5342 Q GN\\.

gap (amey bessessee==6 meses ".--

peone

'M Ouay 4messesee h me,en *-

ye,,,

M **F 'PPe ed esest a smene of-

_; s ee=as ese em ehea be see=&sved eds eas ese la ehea he seemassed ed..eas,

• f""**'****'

W Helens eeberwees sywasme is ahme subsesene, W Usaan eehermose'ipesifwd to one 3%

tusyt yemass ese; ill Amt esos%e er teme imJisemesa ehe beseeneg seen.ses andeseeen ene -

M Amy ester atmegneed laeseene ohne bee e the f=Aa=*eg wir seet mJe6 misses are see sspeense-F flJ Aayerutees basesinnheneem (f) % h 8er a up ee %is."

1. 4 RemodeJ enseaum eth '

- e poem 44 Seemana unJassammes een demannen, poen.

62J Ma See eben %la se1 % no,no6&ese.e er ese N m

,e ese

&m

(# % m ler s eem 3 % em (JJ Fear er mere sommand a-.a-w.h e

(JsFem er an.e sw aed mansnene.e,ee ebene a is se esteene of abs ahnseer poenue of es mapas enseammes are yestes ebee an. oboe she mates enseeasses me yuw ese h ehme es seu biesensees aos en a has eed me espmeaed by inn.eeeen ese en a bee neJ me agessee.d by em e, a er is) Amy pesep of messeeene e iba shee beve se tras eJge se edge, lana edge es oJge.

esp *6**e Geoge yeem see e en a boge of 13 L (8) Tse es mere somedad "- - =t

(*) Ten es m.a. s w = -

.6,.e l

easeys obese es eeneese bessese es auseenesee mapas enemanses ese pensee nl e.

an ebee 6.

maper enesmans ese pseeer ehee b e6ee she indesesses seemeds 4L. otese L e she b.egens mesasenee ese se any 6 og imo ed saadese osia she imJasseseos mee se say 4 ei na ad emiese sein she bemeene is es pe=p.

mates dameessee es em eroe ses meease.a ais, e

ayer emenmans of Am eeen een es easeed 4 m. eesh M Pas =wy e see a louer em de omspeetesy of Oe =<s ernes se ste e-.s mois ve.ede nne e

she esee sense is she me.e g, e.,e

==Mn terese * ;

setem.e n. ihe amens = ee tre., e.ea eng eebe.e se ebe endw emens bem6******d

(

e v

4-n g

.,W

+v,

BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 21 of 26 ATTACHMENT NO. 6A w..:

uw.

5-8--

"-an a"- <== = a d s d

...,., a s i n.

.a. p.,

4.

w

..w p.,

b a

...d u.

. i.

.d,.

..y s b -.a b.

w,.

.a.. s.h.

a...,

~

n..e.

, u b.

g

.. a

%e mw.r.. Pee't'.w-sa m!'iM1 w en i.,

b d. 3 W

e ed.

.. d

. t n..,

s.,

s

=.s =- ia

~6.6a b. p w i,

....d, hm

.e.a a

d 1.

s J

1. . n.

i

.I a.he b.d

w. mag

• '4 d g o.h.g W.h.g.h.4.us h. p.ef J

b.

t.M. f.e ib. p% 3.rg.

4

e. *..=f d yaph.s Qg~

• vue+ s d.jgrwcy.@

ad

• • u.===.

=

aata n e.asa

. g e.si m8 h

.e e.

.mana, atLu.aata oee ee u.

a p

.d...s y.p.n ad.e. ih.ad.maa b.

a

,N.AL Suf f.4Lo40 Jou.r3

'."*J'*P*d " '.*.*

• .**.*I **88PS***F*8***'I*"'"*8*'**"'P'****

w 4130.8T 4s h T.=h.ed.

d h**"*****

.h.g

n. g. _

ya dy,.e.

a.6.re r d e

,.p er e ypeg. a

. b 48 8L- - -

"*P"*8'""**4"*

' ' ' * " = =

ae

, h" 'f"***

'I'."'

g

d..b.E b. p.y.rfy p.p A by y eat.

• • • M'".es

.h.s a..e e. seq r.d

,h,**

des Ued

'4 e.r M. m

.b 4.y y b f.018 ab. sta el.A.s.dK )

88.'a ab.4 6 @

• • "*=1=

g rdy y

d

.b. f & 64 T.a b

4 5 eep.r. y

.g W. sh.5 b.

d. by q hfwd w...

g p.w h.,p..a.

mw.

..a

m. *. d.*===* w.

e6.ut..

8

,,,,,,, ',, ',] d y,

^*,7 ag',

b p., s 6. s b.a

u. e.,

a b.

ad.cas *. =d8 " b= "*'*8 6* *='t..a

,.-.....m

,d,.6,,.,,,,,.

b b.y d on

.O u.y Ang masi a y g

.g n,,,

,,g g

M4 36

.f 3 W d.

Ib.

d

.f ab.e f

s.

e f.8 b ha.d p e.ay b. it t..s eh. be ra.3.

y b4 36.#.6 e.d..

e=e. Th. boghe ed.e.fes e

..b A[

weeFEn.4 e.f y

seaeeas cas.c.wt s

.e n.

w a d m. sim.'*=s ea eaLar seta L

Hu 8 '

n.a Stat OF

I'I s.

f II'

/

seantes.amags o.64423 g

f at.s4 1

Dems.d h

f

\\

3 fage.sigas re eat w.

n,- _.

h..*1.Or

,,,,,a,,,a,,,,,

s. orts Ing *Sadt.*f.acecttts taas.eks. fes40ettgae, gnagar.0 7. s.3g.

er as. Emaat LE4 tstit stat sa fns LEnern of ins Lametsi g,, g g

u.sta4MB a.ee g

~ *[

vtarca6 ut.op saampact 0 3 a. 3.b.i b

se es b 8 8* 4 **A b

(h g g

h_at of_

Ca.waarstafetto

.ao.E f o.w s

~

weto

/

on zo.aa sca.op sv ra m weses

\\ 6 vsoasrem.r.aoas -

l a a a' a =

.,. - > b m...d.

.u u... u,

. ~

'. "d $.~. '.". 3 1~..:.'."".". ' '" ",.... - u... u r.

.u o, i<.u.. n.. u. u., r.

a a ' ' -" a *=" - - a - '- ' = ' * " ' a ' =a==

.,..a

. u..o l

f*

t*p 1

l

-a&

1

1 BROWN & ROOT, INC.

l REVISION DATE PAGE ISSUE CPSES NUMBER QOB 35-1195 QI-QAP-11.1-28 6

2/18/81 22 of 26 4

ATTACdMENT N0. 7 N

ttATERIAL IDENTIFICATION LOG 4

wus(A lasta Mf!A1Al 10(ni1FICATION LOG 8tst'l Met'l Oescri Quaa-meet /Is

' Spec.

li*"' L'agatee 1sivesd iten!er skaber Qc vertitutt;a este

-)

4

(*" '" '"6 3')

~

l 0

l

~

1

~

l l

s

BROWN & ROOT, INC.

ISSUE i

CPSES NUMBER REVISION DATE PAGE I

JOB 35-1195 t

]I-QAP-11.1-28 6

2/18/81 23 of 26 l

ATTACHMENT 8 l

GENERAL FABRICATION AND INSTALLATION REQUIREMENTS l

Tol erances Fabrication and installation shall be performed in accordance with the drawing detail and the following permissible tolerances:

Fabrication Tolerances 1.

Length a.

Support members (except rods) up to 12" 1/8" b.

Support members (except rods) over 12" 1/4" 2.

Holes a.

Diameter

+1/16"

-0 b.

Centerline location 1/8" Installation Tolerances 1.

Dead weight supports a.

Axially 12" b.

Plumbness 2 degrees" c.

Bol ts 3.

A. U-Bolts, " Bilateral restraints" shall have 1/16" clearance and be double nutted on each side.

4.

Knee Brace, " Kicker" may nave a 2* tolerance from the specified angle.

5.

Seismic Restraints a.

Restraints, anchors, guides, etc.

2 x pipe wall thickness 2" fran theoretical position b.

Attachments to center of structural steel reaction members 2", and plumbness 2 2 degrees c.

Pipe Clearances 1.

Where the design shows 1/16" on both sides, the dimensional tolerance shall be 1/8" 1/16" 0"

on one side w/1/8" :1/16" on the other,

/32" on both sides, or any combination).

2.

Where the design shows 0" on one s 1/16" on the other side, 0" must be maintaine 1/16" 21/32" is required on the other side.

3.

Where the design shows 0" o side w/1/16" on the other side, 0" must be maint ined while 1/16" el/32" is required on the other side.

For low energy lines, if the clearances defined above cannot be maintained due to ambient thermal expansion, a total clear-ance of 1/8 1/16 on any two adjacent sides is acceptable.

(Low energy lines are defined as those having operation tempera-tures and pressures less than 200*F and 27 5 PSI, respectively.)

$f

BROWN & ROOT, fNC.

ISSUE CPSES NUMBER REVISION DATE PAGE 1

JOB 35-1195 QI-QAP-11.1-2E 6

2/18/81 24 of 26 ATTACHttENT NO. 9 Forward Sracket

~

1 Housing Support Transitten End Cap Cylinder Tube Extension 3

Piece 3

I Spheric Searih Rear Retaining Ring Bracket h*II'"

Machine or Cao Scra Indicator SIZE %. 4.1. 3. A*iD 10 End Cap Succort Transition Telescoping Tube Cylincer Tune Aca:ter Ring Nut

,g,ngjen Scr" Housing piece y,,,

f Q

l 8>

Schefdiesring _

?

-.A End Cap Position Tube Rear Indicator Bracket l

SITE 35 dND 100

BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-11.1-28 6

2/18/81 25 of 26 ATTACHMENT NO. 10 x

..a s

p.

WC SERIAL 7 i

CRA'dl.'G i e

MULTIPLE 's?.D CATA CARD LINE f_

1. 4

.ti.1 M. [ ar e.'N.

148.

l-iC3 laE ] F M !il a U aCS.

17 MO.

FaaA;CAi;0N i

i I

I"Am!!L I

I CCCE & CLAS5/

e i

6 6

i AC" 573.

e i

i e

i asyt !!!.

ar.i c. i. Air s i6i sc/A.41.-CL5 70iN75 ir m it i.isi sita ir 6.,i. w AA i

2. ANI IMSFECTICN PCINTS IliCICATC 87 (X).

3. CDOTT !ATI!FIC* CRY !N!;E-tCNS SY AN *S*: Ur!ATis7:- ;ny INss!- CNS gy a =Ua C ^iRAT ;CN5 G M.uTICM =

i 6

c.r-w.-

t....

44,...*aa t i e 5crer1cai ien*1ncs 2

Stre. Cea+ cuestien. Tele-tecesDwc.e i e Aii =eias/Cwe. 4.E5 i4.T.

J wate**!)

C--.at s Ne.

i 9 e i9stali?- ee C--ciete I

4 Snsteates Cee-e: a c--elete i,0 e sinal n/c v ar eveus-ve n i

'acit**a & Elev??9ea/~wc.

,1*

6 I T a ** ac C ! a $ tees

• =tt.lled t:2 i m :,LCU CN Ai U5E M s i s. 44 i CATE. 4 U/

Mi4E '

mW %

Q F i.;i.

aCL'ic i 4T5 16;N5i 5ai GR R 5er..'.u' *:

ATICM si GC ANI UNSAT GC CR aT NCE c'fii, A.M i REY.

CALIB LEV" CUE CATE

%A 1

,NAis # sc i e

i i

e e

i

?

NA4 / i %C 1

6 e

e i

e NA i

MA 3

NAt v i NC t

t i

e 6

4A 4

t.4A e / e NC e

i l

i e

t l

4A i

9 NA 6 / i MC i

6 i

i i

e 4

u 6

t v i s i sC e i

i e

i e

i l

7 eNAt v s NC 4

4 1

I i

6 MA

%A I

3 i MA : / e N(

)

6 0

i e

i i

i i

44 i 9 4A iNA e NC L/

e i

e i

t i

$gv1 M a?

I e

6 0

6 0

t i

e e

i 4

t 6

i 6

i i

4 6

6 i

e i

e i

e t

i l

0 9

i e

i 4

e e

i t

e i

1 e

6 4

e i

e i

i i

i i

i e

i i

i i

a e

i e

e i

t e

t i

4 i

e i

e t

t 9

i i

i e

i i

e i

1 6

I e

i i

6 e

l i

i e

i e

i i

l 4

e i

e i

e i

e i

i i

l i

i e..

i e

i 6

i 1

e e

i i

e i

i i

e 6

e i

6 e

i i

al AT i

I e

i e

i e

i e

6 i

e i

e e

i e

i e nWei i

i e

i e

i i

e i

i

.e

%3* t f

i t

i s

i e

i e

iAA 6

f i

e 6

i i

e i

e i

,A N W i

i i

e i

i e

i

,4W 4 ' i i

i i

e i

, t > A.>

e i

e i

i e

i e

e.O g e' i e

i w w.'

i APMCVAL SIGNATJRES SMALt. SE AFFIIC IN tee LINE I.+CIATTk,$ MI WE CC ip.fd THE LAST 5 Z? IM UCH SCtoCE.

. ? CpentiensI-8 are Final Ins;ections.

em

..s t

BROWN & ROOT, INC.

ISSUE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 QI-QAP-ll.1-28 6

2/18/81 26 of 26 ATTACHMENT NO. 11 SWAY STRUT MODIFICATION (Operations as Established Below)

B Material added or deleted (document on MRS)

C ID/ Marking transfer prior to cutting D

Acceptable WPS E.:

Fit-up/ Socket Engagement (as applicable)

E.a F

Final Surface / Dimensional Inspection G

PT/MT Dwg. Rev./ CMC B

C D

E E

F G

H

/

w:

=

+

.