RA-19-0206, Proposed Alternative for the Third 10-Year Inservice Inspection Program
| ML19120A446 | |
| Person / Time | |
|---|---|
| Site: | Harris |
| Issue date: | 04/30/2019 |
| From: | Nolan M Duke Energy Progress |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| RA-19-0206 | |
| Download: ML19120A446 (124) | |
Text
{{#Wiki_filter:M. CHRISTOPHER NOLAN Vice President Nuclear Regulatory Affairs, Policy & Emergency Preparedness 526 South Church Street, EC-07C Charlotte, NC 28202 980-382-7426 Chris.Nolan@duke-energy.com April 30, 2019 Serial: RA-19-0206 10 CFR 50.55a(g)(5)(iii) U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001
Subject:
Shearon Harris Nuclear Power Plant, Unit 1 Renewed Facility Operating License No. NPF-63 Docket No. 50-400 Proposed Alternative for the Third 10-Year Inservice Inspection Program
Reference:
Letter from D. H. Corlett (Progress Energy) to the the U.S. Nuclear Regulatory Commission, Third Interval Inservice Inspection Program Submittal, dated April 29, 2008, ADAMS Accession Number ML081330463. Ladies and Gentlemen: By letter dated April 29, 2008 (i.e., Reference), Duke Energy Progress, LLC (Duke Energy), submitted the Inservice Inspection Program Plan for the third 10-year inspection interval for the Shearon Harris Nuclear Power Plant, Unit 1 (HNP). During the third inspection interval, the 2001 Edition through 2003 Addenda of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI, was used for Class 1, 2, and 3 components, unless otherwise permitted. During the third 10-year interval, Duke Energy completed the required inservice examinations for HNP, in accordance with the plan, except that certain components could not fully meet the examination requirements specified in the 2001 ASME Code with 2003 Addenda, Section XI, including the clarifications provided in ASME Code Case N-460. Duke Energy has determined that conformance to the Code requirement of essentially 100 percent coverage of weld volume or area examined was impractical due to various constraints and limitations. Accordingly, in accordance with 10 CFR 50.55a(g)(5)(iii), Duke Energy requests NRC approval of the 10 CFR 50.55a relief requests for the locations identified in Table 1 of Enclosure 1, for HNP. Non-destruction examination (NDE) data and coverage plots for HNP are provided in. The third 10-year inservice inspection interval for HNP Unit 1 began on May 2, 2007, and ended on May 1, 2018. The third interval end date was extended 12 months in accordance with IWA-2430(d)(1) of the 2001 Edition with the 2003 Addenda. This submittal is being provided to the NRC within 12 months after the expiration of the 10-year inservice inspection interval. r.. DUKE
- ~ ENERGY
U.S. Nuclear Regulatory Commission Page 2 of 3 No regulatory commitments are contained in this letter. Please refer any questions regarding this submittal to Mr. Art Zaremba, Director - Nuclear Fleet Licensing, at (980) 373-2062. Sincerely, M. Christopher Nolan Vice President - Nuclear Regulatory Affairs, Policy, & Emergency Preparedness LJG/ljg
Enclosures:
1. Relief Request Number I3R-19, Relief Requested in Accordance with 10 CFR 50.55a(g)(5)(iii) for Volumetric Examination of Class 1 and 2 Components
- 2. Relief Request Number I3R-19, Third lnservice Inspection (ISi) Interval Limited Coverage Non-Destruction Examination (NOE) Data
U.S. Nuclear Regulatory Commission Page 3 of 3 cc (with Enclosures): U.S. Nuclear Regulatory Commission, Region II ATTN: Ms. Catherine Haney, Regional Administrator 245 Peachtree Center Ave, NE, Suite 1200 Atlanta, GA 30303-1257 U.S. Nuclear Regulatory Commission ATTN: Ms. Martha Barillas (Electronic Copy Only) 11555 Rockville Pike Rockville, MD 20852-2738 Martha.Barillas@nrc.gov U.S. Nuclear Regulatory Commission ATTN: Mr. John Zeiler, NRC Senior Resident Inspector 5421 Shearon Harris Rd. New Hill, NC 27562 Chair - North Carolina Utilities Commission (Electronic Copy Only) 4325 Mail Service Center Raleigh, NC 27699-4300 swatson@ncuc.net Mr. Cliff Dautrich, Bureau Chief North Carolina Department of Labor Boiler Safety Bureau 1101 Mail Service Center Raleigh, NC 27699-1101
Duke Energy Progress, LLC Shearon Harris Nuclear Plant, Unit 1 Relief Request I3R-19 Relief Requested in Accordance with 10 CFR 50.55a(g)(5)(iii) for Volumetric Examination of Class 1 and 2 Components
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 1 of 11 1.0 ASME CODE COMPONENTS AFFECTED: Code Class: 1 & 2
References:
IWB-2500, Table IWB-2500-1 IWC-2500, Table IWC-2500-1 ASME Code Case N-460 Examination Categories: B-A, B-B, B-D, C-A, C-B Item Numbers: B1.30, B2.40, B3.110, C1.10, C2.21
== Description:== Limited Volumetric Examination Coverage Component Number: See Tables 1 and 2 for a list of Component IDs 2.0 APPLICABLE CODE EDITION AND ADDENDA: The Shearon Harris Nuclear Plant (HNP), Unit 1 third Inservice Inspection (ISI) Interval is based on the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code, Section XI, 2001 Edition through the 2003 Addenda. 3.0 APPLICABLE CODE REQUIREMENTS: 3.1. Examination Category B-A The extent of examination requirement for Examination Category B-A, Item Number B1.30, per Table IWB-2500-1, requires a volumetric examination of essentially 100% of the weld length for shell-to-flange welds as shown in Figure IWB-2500-4. 3.2 Examination Category B-B The extent of examination requirement for Examination Category B-B, Item Number B2.40, per Table IWB-2500-1, requires a volumetric examination of essentially 100% of the weld length for tubesheet-to-head welds as shown in Figure IWB-2500-6. 3.3 Examination Category B-D The extent of examination requirement for Examination Category B-D, Item Number B3.110, per Table IWB-2500-1, requires a volumetric examination of all pressurizer nozzle-to-vessel welds as shown in Figure IWB-2500-7(b). 3.4 Examination Category C-A The extent of examination requirement for Examination Category C-A, Item Number C1.10, per Table IWC-2500-1 requires a volumetric examination of essentially 100% of the weld length of the shell circumferential welds as shown in Figure IWC-2500-1. 3.5 Examination Category C-B The extent of examination requirement for Examination Category C-B, Item Number C2.21, per Table IWC-2500-1, requires a volumetric and surface examination of the nozzle-to-head welds as shown in Figure IWC-2500-4(a). Note 4 in Table IWC-2500-1 states, in the case of multiple vessels of similar design, size, and service (such as steam
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 2 of 11 generators, heat exchangers), the required examinations may be limited to one vessel or distributed among the vessels. 3.6 ASME Code Case N-460 HNP Unit 1 adopted ASME Code Case N-460, Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1, which defines essentially 100% as greater than 90% coverage of the examination volume or surface area, as applicable. The greater than 90% minimum coverage was applied to all surface and volumetric examination required by ASME Section XI. 4.0 IMPRACTICALITY OF COMPLIANCE: Pursuant to 10 CFR 50.55a(g)(5)(iii), relief is requested on the basis that conformance with ASME Section XI Code requirements is impractical. Due to plant configuration or component geometry, greater than 90% coverage of the required volume and/or area could not be obtained for these welds. The components or plant would have to be redesigned and modified to obtain additional coverage, which is impractical. Table 1 provides a summary of the examination limitations for each component for which relief is requested. The table also indicates the outage the component was examined, the coverage percentage obtained for each component, and other pertinent design information. This table is the cumulative list of the limited ASME Section XI examinations performed during the third ISI interval. provides limitation calculations and/or coverage plots which were extracted from the non-destructive examination (NDE) summary sheets that detail the examination limitations. Accordingly, pursuant to 10 CFR 50.55a(g)(5)(iii), Duke Energy has determined that conformance with the code requirement to examine essentially 100% of the weld volume or area is impractical due to various constraints and limitations described in Table 1 and. Duke Energy requests NRC approval of the proposed alternative as stated below. 5.0 BURDEN CAUSED BY COMPLIANCE: Compliance with the applicable ASME Section XI Code volumetric examination requirements can only be accomplished by redesigning and refabricating the subject and/or surrounding components. Based on this, the ASME Section XI Code requirements are deemed impractical in accordance with 10 CFR 50.55a(g)(5)(iii) 6.0 PROPOSED ALTERNATIVE AND BASIS FOR USE: 6.1. Examination Category B-A HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI,
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 3 of 11 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The system leakage test performed each refueling outage in accordance with Table IWB-2500-1, Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test provides additional assurance of pressure boundary integrity. In addition to the above code required examinations (volumetric and pressure test), reactor building normal sump monitoring and reactor building area radiation monitoring contribute to ensuring pressure boundary integrity by providing means to detect reactor coolant leakage and take prompt corrective actions. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section XI, and the leakage monitoring, it is Dukes position that the combination of examinations provide a reasonable assurance of quality and safety. 6.2 Examination Category B-B HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The system leakage test performed each refueling outage in accordance with Table IWB-2500-1, Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test provides additional assurance of pressure boundary integrity. In addition to the above code required examinations (volumetric and pressure test), reactor building normal sump monitoring and reactor building area radiation monitoring contribute to ensuring pressure boundary integrity by providing means to detect reactor coolant leakage and take prompt corrective actions. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section XI, and the leakage monitoring, it is Dukes position that the combination of examinations provide a reasonable assurance of quality and safety. 6.3 Examination Category B-D HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 4 of 11 techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The system leakage test performed each refueling outage in accordance with Table IWB-2500-1, Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test provides additional assurance of pressure boundary integrity. In addition to the above code required examinations (volumetric and pressure test), reactor building normal sump monitoring and reactor building area radiation monitoring contribute to ensuring pressure boundary integrity by providing means to detect reactor coolant leakage and take prompt corrective actions. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section XI, and the leakage monitoring, it is Dukes position that the combination of examinations provide a reasonable assurance of quality and safety. 6.4 Examination Category C-A HNP Unit 1 has performed the ASME Section XI Code required examination to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Axial scans looking for circumferentially oriented flaws were limited to the shell side only. Circumferential scans looking for axially oriented flaws were complete. Due to the physical interferences causing the limitations, there are no alternative examination techniques currently available to increase coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. The volume of coverage obtained during the ultrasonic examination along with ongoing leakage tests once every ISI Period provide reasonable assurance that structural integrity is being maintained. 6.5 Examination Category C-B HNP Unit 1 has performed the ASME Section XI Code required examinations to the extent practical, maximizing code required coverage. Examinations were conducted using personnel, equipment and procedures qualified in accordance with ASME Section XI, 2001 Edition through the 2003 Addenda. Table 1 details the limitations incurred. Due to the physical interferences causing these limitations, there are no alternative examination techniques currently available to increase the volumetric coverage, and no alternative weld selection is available to gain additional coverage. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. Liquid penetrant (PT) examinations were performed on these welds to satisfy the surface examination requirement resulting in 100% coverage obtained and no recordable indications. The PT data is also included in Enclosure 2 for reference.
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 5 of 11 The volume of coverage obtained during the ultrasonic examination along with ongoing leakage tests once every ISI Period provide reasonable assurance that structural integrity is being maintained. 7.0 DURATION OF PROPOSED ALTERNATIVE: This request is proposed for the HNP Unit 1, Third Inservice Inspection Interval identified below: HNP Unit 1, Third Inservice Inspection Interval: Start Date: May 2, 2007 End Date: May 1, 20181 Note 1: The third interval end date was extended 12 months in accordance with IWA-2430(d)(1).
8.0 PRECEDENTS
8.1. Shearon Harris, Unit 1 - Relief Request 2R1-019, 2R1-020, 2R1-021, 2R1-022, 2R2-009, 2R2-010 and 2R2-011 for the Second 10-Year Interval Inservice Inspection Program Plan (ADAMS Accession Number ML093561419). 8.2. Robinson, Unit 2 - Relief Request RR-20 for Limited Examinations Performed in the Fourth Ten-Year Inservice Inspection Program Plan (ADAMS Accession Number ML13178A006). 8.3. Catawba Nuclear Station, Units 1 and 2 - Relief Request 17-CN-001 Regarding Category B-J Pressure Retaining Welds for the Third 10-Year Inservice Inspection Interval (ADAMS Accession Number ML18016A178).
9.0 REFERENCES
9.1. 2001 Edition through 2003 Addenda, ASME Code, Section XI, Rules for Inservice Inspection of Nuclear Power Plant Components. 9.2. ASME Code Case N-460, Alternative Examination Coverage for Class 1 and Class 2 Welds, Section XI, Division 1.
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 6 of 11 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Category / Item Number Component ID (Summary #) Exam Requirements Figure No. and (Method) Component Description (System)[Note 1] Outage Examined Material Nominal Pipe Size (Thickness) Exam Angle / Frequency/ Mode of Propagation Percent Coverage Obtained Appendix VIII Qualified Exam Remarks (NDE Coverage Plots and Calculations) B-A B1.30 II-RV-001FTHW-RV-18FA,B,C (H-03772) Volumetric IWB-2500-4 (UT) RPV Shell-to-Flange Weld (RPV) H1R15 Shell: SA-533 GR B CL 1, Flange: SA-508, CL 2 N/A (7.0) 45°/2.25 MHz/ Shear 60°/2.25 MHz/ Shear 71.7% No The impracticality was caused by the geometric configuration of the RPV flange transition to the head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 1-9) B-B B2.40 II-SG-001SGB-TSTHW 01 (H-03872) Volumetric IWB-2500-6 (UT) SG Tubesheet - To-Head Weld (RC) H1R17 SA-508 Cl 3a N/A (5.26) 45°/2.25 MHz/ Shear 60°/2.25 MHz/ Shear Weld Material: 70.1% Base Metal: 75.2% No The impracticality was caused by the geometric configuration of the SG inlet nozzle and obstructions cause by the SG supports. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 10-15)
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 7 of 11 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Category / Item Number Component ID (Summary #) Exam Requirements Figure No. and (Method) Component Description (System)[Note 1] Outage Examined Material Nominal Pipe Size (Thickness) Exam Angle / Frequency/ Mode of Propagation Percent Coverage Obtained Appendix VIII Qualified Exam Remarks (NDE Coverage Plots and Calculations) B-D B3.110 II-PZR-01NTHW-10 (H-02997) Volumetric IWB-2500-7(b) (UT) Pressurizer Safety Nozzle to Upper Head Weld (RC) H1R15 Nozzle: SA-508 CL 2 Shell: SA-533 Gr A CL 2 N/A (Minimum Thickness 2.09 including cladding) 0°/2.25 MHz/ Long 45°/2.25 MHz/ Shear 60°/2.25 MHz/ Shear 67.14% No The impracticality was caused by the geometric configuration of the PZR safety nozzle transition to the upper head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 16-28) B-D B3.110 II-PZR-01NTHW-11 (H-02998) Volumetric IWB-2500-7(b) (UT) Pressurizer Safety Nozzle to Upper Head Weld (RC) H1R15 Nozzle: SA-508 CL 2 SA-533 Gr A CL 2 N/A (Minimum Thickness 2.09 including cladding) 0°/2.25 MHz/Long 45°/2.25 MHz/ Shear 60°/2.25MHz/ Shear 67.14% No The impracticality was caused by the geometric configuration of the PZR safety nozzle transition to the upper head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 29-41)
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 8 of 11 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Category / Item Number Component ID (Summary #) Exam Requirements Figure No. and (Method) Component Description (System)[Note 1] Outage Examined Material Nominal Pipe Size (Thickness) Exam Angle / Frequency/ Mode of Propagation Percent Coverage Obtained Appendix VIII Qualified Exam Remarks (NDE Coverage Plots and Calculations) B-D B3.110 II-PZR-01NTHW-12 (H-02999) Volumetric IWB-2500-7(b) (UT) Pressurizer Safety Nozzle to Upper Head Weld (RC) H1R15 Nozzle: SA-508 CL 2 SA-533 Gr A CL 2 N/A (Minimum Thickness 2.09 including cladding) 0°/2.25 MHz/Long 45°/2.25 MHz/ Shear 60°/2.25 MHz/ Shear 67.14% No The impracticality was caused by the geometric configuration of the PZR safety nozzle transition to the upper head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 42-54) B-D B3.110 II-PZR-01NTHW-09 (H-02996) Volumetric IWB-2500-7(b) (UT) Pressurizer Spray Nozzle to Upper Head Weld (RC) H1R17 Nozzle: SA-508 CL 2 SA-533 Gr A CL 2 N/A (Minimum Thickness 2.69 including cladding) 0°/2.25 MHz/Long 45°/2.25 MHz/ Shear 60°/2.25 MHz/ Shear 67.14% No The impracticality was caused by the geometric configuration of the PZR spray nozzle transition to the upper head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 55-74)
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 9 of 11 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Category / Item Number Component ID (Summary #) Exam Requirements Figure No. and (Method) Component Description (System)[Note 1] Outage Examined Material Nominal Pipe Size (Thickness) Exam Angle / Frequency/ Mode of Propagation Percent Coverage Obtained Appendix VIII Qualified Exam Remarks (NDE Coverage Plots and Calculations) B-D B3.110 II-PZR-01NTHW-13 (H-03000) Volumetric IWB-2500-7(b) (UT) Pressurizer Relief Nozzle to Upper Head Weld (RC) H1R17 Nozzle: SA-508 CL 2 SA-533 Gr A CL 2 N/A (Minimum Thickness 2.09 including cladding) 0°/2.25 MHz/Long 45°/2.25 MHz/ Shear 60°/2.25MHz/ Shear 69.26% No The impracticality was caused by the geometric configuration of the PZR relief nozzle transition to the upper head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 75-79) B-D B3.110 II-PZR-01NTHW-08 (H-02995) Volumetric IWB-2500-7(b) (UT) Pressurizer Surge Nozzle to Lower Head Weld (RC) H1R17 Nozzle: SA-508 CL 2 SA-533 Gr A CL 2 N/A (Minimum Thickness 2.74 including cladding) 0°/2.25 MHz/Long 45°/2.25MHz/ Shear 60°/2.25MHz/ Shear 59.1% No The impracticality was caused by the geometric configuration of the PZR surge nozzle transition to the lower head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 80-84)
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 10 of 11 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Category / Item Number Component ID (Summary #) Exam Requirements Figure No. and (Method) Component Description (System)[Note 1] Outage Examined Material Nominal Pipe Size (Thickness) Exam Angle / Frequency/ Mode of Propagation Percent Coverage Obtained Appendix VIII Qualified Exam Remarks (NDE Coverage Plots and Calculations) C-A C1.10 II-RHR-01RHRA-CSW-02A,B,C (H-03713) Volumetric IWC-2500-1 (UT) A RHR Heat Exchanger Shell Circumferential Weld (RH) H1R15 SA-240-TP 304 N/A (Minimum Thickness 0.696) 45°/2.25MHz/ Shear 60°/2.25MHz/ Shear 75% No The impracticality was caused by the geometric configuration of the flange. Axial scans looking for circumferential flaws were limited to the shell side only due to the adjacent flange on the other side of the weld. Obtaining the code required volume is impractical due to configuration. (Enclosure 2, Pages 85-88) C-B C2.21 II-BIT-01NTHW-04 (H-01354) Surface and Volumetric IWC-2500-4(a) (PT and UT) Boron Injection Tank Inlet Nozzle to Head Weld (SI) H1R19 (PT) H1R20 (UT) Nozzle: SA-182 F304 Shell: SA-240 TP304 N/A (2.0) 45°/1.5MHz/ Shear 60°/2.25MHz/ Shear 45°/2.0MHz/ RL 60°/2.0MHz/RL 78.6% No The impracticality was caused by the geometric configuration of the BIT inlet nozzle transition to the head. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 89-98)
Shearon Harris Nuclear Plant, Unit 1 Relief Request # I3R-19 Page 11 of 11 Table 1 Shearon Harris Nuclear Plant, Unit 1 List of Components with Limited Examination Coverage Exam Category / Item Number Component ID (Summary #) Exam Requirements Figure No. and (Method) Component Description (System)[Note 1] Outage Examined Material Nominal Pipe Size (Thickness) Exam Angle / Frequency/ Mode of Propagation Percent Coverage Obtained Appendix VIII Qualified Exam Remarks (NDE Coverage Plots and Calculations) C-B C2.21 II-BIT-01NTHW-03 (H-01353) Surface and Volumetric IWC-2500-4(a) (PT and UT) Boron Injection Tank Outlet Nozzle to Head Weld (SI) H1R19 (PT) H1R20 (UT) Nozzle: SA-182 F304 Shell: SA-240 TP304 N/A (2.0) 45°/1.5MHz/ Shear 60°/2.25MHz/ Shear 45°/2.0MHz/ RL 60°/2.0MHz/RL 76.5% No The impracticality was caused by the geometric configuration of the BIT head transition to the outlet nozzle. Due to the configuration, obtaining the code required coverage is impractical. (Enclosure 2, Pages 99-108) Note 1: The following systems and their abbreviations are listed here: Reactor Pressure Vessel (RPV) Reactor Coolant System (RC) Residual Heat Removal (RH) Safety Injection (SI)
Relief Request I3R-19 Shearon Harris Nuclear Plant, Unit 1 Third Inservice Inspection (ISI) Interval Limited Coverage Non-Destruction Examination (NDE) Examination Data
Page 1 of 108 UT Calibratio '<amination HNP 1 Procedure: NDEP-0450 Outage No.: RFO-15 ~.
- . - "G011';io,
(!~ '~ ~ Site/Unit: -------------- Summary No.: H-03TT2 Procedure Rev.: 3 TR-A Rel)Ort No.: UT-09-034 Wortcscope: Code: 2001 Ed 2003 Add Drawing No.: 1-ISI-RV-1 System ID: RC-1005 ComponEMlt ID: II-RV-001FTHW-RV-18FA,B,C Limitations; VESSEL HEAD CONFIGURATION Instrument Settings Serial No.: 013402 Manufacturer: Krautkramer Branson Model: USN-58L Delay: 1.2272 Range: 10" M'II GalNel: 0.2342 Pulse!': SINGLE Damping: 1KO Reject: 0% Rep. Rate: HIGH Freq.: 2.25 MHZ Filter: N/A Mode: LONG ITU DAL Voltage: N/A Other; FULLWAVE Ax. Gain (dB): 26,5 Circ. Gain (dB): 26.5 10 Screen Div. = 10 in. of Sound Path Linearity ROPort No.: L-09-001 Calibration Block Cal, Block No.: UT-005*1 Thickness: 7.0 Dia.: 157" Cal. Blk. Temp. ss* -- Temp. Tool: 68951 Comp. Temp.: 86' Temp. Tool: 68951 Recordable lndlcatlon(s}: Yes O No !;a Results: Sat 1i21 Unsat [_, Percent Of Coverage Obtained > 90%: '71.7% Examiner Level ll*PDI Malia, Mari< E. Examiner Level N/A NIA Other Level Ill-POI Dugan. Michael P This Documentis a QA Record ISi Woll< Order No.: 1313525 Page: of 9 GatJltem: B-A/81.30 Location: Containment 263'
== Description:== Reactor Vessel Head to Flange Weld Size/Length: 493* Thickness/Diameter: 7"/157" ID Start Time: 1020 Finish Time; 1140 Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: C29344 Checks Calibration Signal Sw~p Manufacturer: KB Aero Tech Initial Cal. 0830 4/2412009 Reflector Amplitude% Division Sound Path Size: 0.75" Shape: Round Inter. Gal. 1020 4/2412009 114T SDH 83 1.6 1,641 Freq.: 2.25MHz Style: Gamma Inter. Ca.I. 1240 4/2412009 1/2T SDH 45 3.4 3.376 Exam Angle: o*
- of Elements:
1 Inter. Gal. N/A 314T SDH 22 5.2 5.163 Final Cal. 1530 4/24/2009 Mode: Longitudinal ID 60 7.1 7.132 Measured Angle: NIA Couplant Wedge Style: N/A Cal. Batch: 05225 Circumferential Orientated Search Unit Type: Ultragel II GallbraHon Signal Sweep Mfg.: Reneetor Amplitude % Division Sound Path Search Unit Cable Sonotech, Inc. Type: RG-58 Exam Batch: 05225 NIA NIA NIA NIA Length: 8' No. Conn.: 0 Type: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Upstream~ Downstream 1i2J Scan dB: 50.5 Reference Block Reference/Simulator Block cw~ CCWli2J Scan dB: 50.5 Serial No.: 792221 Gain Signal Sweep Sound Path dB Reflector Amplitude % Division Exam Surface: OD Type: CS Rompas 32.5 SDH 66 0.7 0.736 Surface Condlllon: GROUND SMOOTH (if Yes, Ref. Attached Ultrasonic Indication Report,) Eval O Reviewed Previous Data: Yes Comments: -Verifled previously recorded limitations and coverage calculations from report ISl-210T*00*002 (See Extracted Pages Attached). Examination was In a Radiation area. Date Reviewer 4/2412009 Damon Priestley PGN Lv Ill Date Site Review Scott Larson Level Ill Date ANII Review 412812009 Nancy Ritchie-Slaughter Date 4/29/2009 Date 4/2912009 Date
Page 2 of 108 Code: 2001 Ed 2003 Add Drawing No.: 1-ISI-RV-1 System ID: RC-1005 Component ID: 11-RV-001FTHW-RV-18FA,8,C Limitations: VESSEL HEAD CONFIGURATION Instrument Settings Serial No.: 013402 Manufacturer: Krautkramer Bran,on Model: USN-SSL Delay: 12.1922 Range: 15" M'UCeWeJ: 0.1270 Pulser: SINGLE Damping: 1KO Reject 0% Rep. Rate: HIGH Freq.: 2.25MHZ FIiter. NIA Mode: SHEARWAVE Voltage: NIA Other: FULLWAVE AA. Gain (dB): 44* Circ. Gain (dB): 44* 10 Sc,ee<> Div.= 15 in. of Sound Path linearity Report No.: L-09-001 Callbratlon Block Cal. 81<><:k No.: UT-005-1 Thickness: 7.0 Oia.: 157" Cal. Blk. Temp, 66* -- Temp. Tool: 68951 Comp. Temp.:
- 86.
Temp. Tool: 68951 Recordable lndlcatlon(s): Yes O No~ Results: Sat :i!J Unsat :::J Percent Of Coverage Obtained > 90%: 71.7% Examiner Level II-POI Malia, Mark E. Examiner Level NIA NIA Other Level 111-PDI Dugan, Michael P This Document is a QA Record UT Calibratiot camination Procedure: NDEP--0450 Outage No.: RF0-15 Procedure Rev,; 3TR-A Report No.: UT-09-034 Work Order No.: 1313525 Page; 2 of 9 cat.ntem: 8-A/81.30 Loeatloo: Containment 263'
== Description:== Reactor Vessel Head to Flange Weld Size/Length: 493'" Thickness/Diameter: 7"/157" 10 Start Time: 1140 Finish Time: 1220 Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: C18133 Checks Calibration Signal Sweep Manufacturer: KB Aero Tech Initial Cal. 0830 4124/2009 Reflector Amplitude % Division Sound Path Size: .5",c 1" Shape: Reel. Inter. Gal. 1020 412A/2009 114T SDH 84 1.6 2,398 Freq.: 2.25 MHz Style: Gamma Inter. Cal. 1240 4124/2009 1/2T SDH 42 3.3 4.946 Exam Angle: 45*
- of Elements:
1 Inter. Cal. 314T SDH 26 5.2 7.768 Final Cal. 1530 4/24/2009 Mode: Shearwave 514T $DH 9 8.6 12.86 Measured Angle: 45* Couplant ID NOTCH 24 7 10.51 Wedge Styfo: LUCITE Cal. Batch: 05225 Circumferential Orientated Search Unit Type: Ultragol 11 Calibration Signal Sweep Reflector Amplitude % Division Sound Path Search Unit Cable Mfg.: Sonotech, Inc. Type: RG-58 Exam Batch: 05225 Length: 6' No. Conn.: 0 Type: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Upstream ~ Downstream liZ! Scan dB: ~ Reference Block ReferencefSimulator Block cw~ CCWli2J Sean dB: 62 Serial No.: 792221 Gain Signal Sweep Sound Path dB Reflector Amcllrude % Division Exam Surface: OD Typo: CS Rompos 44 SDH 50 0.7 1.057 Surface Condition: GROUND SMOOTH (If Yes. Ref. Attached Ultrasonic lndieatioo Report.) Eval O Reviewed Previous Oata: Yes Comments:
- 08 CHANGE FOR 3/4T AND 514T * +6 08. VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE ISi REPORT 1$1-210T-00-002 COVERAGE CALCULATION.
Date Reviewer 412412009 Damon Priestley PGN Lv Ill Date Site Review Scott Larson Level Ill Date ANII Review 4128/2009 Nancy Ritchie-Slaughter Slgnarure Date 412912009 Date 4/2912009 sf,..to Date
Page 3 of 108 ~-~~:~ Q( (!~ Groop Site/Unit: Summary No,; Worl<scope: HNP Code: 2001 Ed 2003 Add Drawing No.: 1~SI-RV-1 System 10: RC-1005 Componec,t 10: II-RV-001FTHW-RV-18FA,B,C Umltatlons: VESSEL HEAD CONFIGURATION Instrument Settings Serial No.: 0134D2 Manufacturer: Krautkramer Branson Model: USN-58L Delay: 15.2428 Range: 30" M'IICalNel: 0.1270 Pulser: SINGLE Damping: 1KO Reject: 0% Rep. Rate: HIGH Freq.: 2.25 MHZ FIiter: NIA Mode: SHEARWAVE Voltage: N/A Other. FULLWAVE Ax. Gain (dB): 54' Circ. Gain (dB): 54' 10 Screen Oiv. = 30 in. of Sound Path Linearity Report No.: L-()9-001 Calibratlon Block C.i. Block No.: UT-005*1 Thickness: 7.0 Dia.: 157" Cal. Blk, Temp. 66 -- Temp. Tool: 68951 Comp. Temp.: 88 Temp. Tool: 68951 Recordable tndication{s): Yes O No lid Results: Sat 1i!J Unsat D Percent Of Coverage Obtained > 90%: Examiner Malla, Mari< E. Examiner NIA Level II-POI Level NIA Other Level 111-PDI Dugan, Michael P This Document Is a QA Record UT Calibratio <amination I Procedure: NDEP-0450 Outage No.: RFO-15 H-03772 Procedure Rev.: 3TR-A Report No.: UT-09-034 ISi Work Order No.: 1313525 Page: 3 of 9 C.tJltem: B-A/B1.30 Location: Containment 263'
== Description:== Reactor Vessel Head to Flange Weld Size/Length: 493" Thicl<ness/Diameter. 7"1157" ID Stan Time: 1220 Finish Time: 1430 Search Unit Cal. Axlal Orientated Search Unit Time Date Sefial No.: C18130 Checks C.llbrallon Signal Sweep Manufacturer: KBA lni~al Cal. 0830 412412009 Reflector Amplitude% Division Sound Path Size: .50"x1.0" Shape: Rect. Inter. C.I. 1020 412412009 1/4T SDH 82 1.3 3.845 Freq.: 2.25 MHz Style: GAMMA Inter. ca1. 1240 412412009 112T SDH 43 2.6 7.930 Exam Angle: 6-0'
- of Efements:
1 Inter. Cal. 314T SDH 20 4.5 13.46 Final Cal. 1530 4124/2009 Mode: SHEARWAVE 5/4T SDH 7 8.0 24.00 Measured Angle: 81 Couplant ID NOTCH 10 8.8 19.85 Wedge Style: LUCITE Cal. Bateh: 05225 Circumferential Orientated Search Unit Type: Ullragel II C.libratlon Signal Sweep Mfg,; Renector Amplitude% Division Sound Path Search Unit Cable Sonotech, Inc. Type: RG-58 Exam Balch: 05225 Length: 6' No. Conn.: 0 Typo: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Upstream SZ] Downstream~ Scan dB: ~ Reference Block Reference/Simulator Block CW6£1 ccw~ Scan dB: 72 Serial No.: Gain Signal Sweep Sound Path 792221 dB Reflector Amolitude % OMsion Exam Surface: OD Type: CSRompH 54 SDH 69 0.5 1.567 Surface Condition: GROUND SMOOTH (If Yes. Ref. Attached Ultrasonic lndicaoon Report.) Eval O Reviewed Previous Data: Yes Comments:
- DB CHANGE FOR 314T AND 514T = +7 DB. VERIF IED PREVIOUSLY RECORDED LIMITATIONS. SEE ISi REPORT ISl-210T-00-()02 FOR COVERAGE Date Reviewer 4/2412009 Damon Priestley PGN Lv Ill Date Site Re\\4ew Scott Larson level Ill Date ANII Review 412812009 Nancy Ritchie-Slaughter Oate 4129/2009 Oate 4/2912009
.s/s/o oate
Page 4 of 108 ~ GG Nucleor (Nl:il =anor Supplemental Report nmary No.: _H_--0_3_7_72 _________ Sketch or Photo: Y:\\SharedllddeanHNP _Data\\Outage Scans\\RO-15\\UT-09*034A.JPG SUPPLEMENTAL ULTRASONIC SHEET FTIIW* RV* JllFA 8C.. S &'. TC H.A. o*covt::RAGE 6 ~-- ---~--{E ___ _,..----f-- C F p ,xAM A R.oA
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Page 8 of 108 Supplemental Report nmary No.:.:.H:...-0:..:3:.:.7.:..7::.2 _ ________ Sketch or Photo: Y:\\Shared\\lddeanHNP _Oata\\Outago Scans\\R0-15\\UT-09-034E.JPG SUPPLEMENTAL ULTRASONIC SHEET f1'llw'*l>.V* f6FA,8,c.. PAGE __L OF,u_ AXIAL E:XAn CQVlfR.AG;E" C.ALC. \\,JI: L D: J.EQUtAEMI.NT
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Page 10 of 108 ,;f{j~ ~~~~er!~ion {,_!~Group Site/Unit: HNP UT Calibration/Examination Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.: H-03872 Procedure Rev.: 4 Report No.: UT-12-022 Workscope: ISi Work Order No.: 2050436 Page: 1 of 6 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-B/B2.40 Location: Containment 257' Drawing No.: 1-ISI-SG-2
== Description:== Steam Generator "B" Tube Sheet to Head Weld System ID: RC-3005 Component ID: II-SG-001 SGB-TSTHW-06-1 Size/Length: 428" Thickness/Diameter: 5.26" Limitations: SUPPORTS & INLET NOZZLE, SEE SUPPLEMENTAL REPORTS Start Time: 1245 Finish Time: 1515 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 0134L2 Serial No.: K27132 Checks Calibration Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: KB Aero Tech Initial Cal. 1200 5/4/2012 Reflector Amplitude % Division Sound Path Model: USN 58L Linearity: L-12-004 Size: 0.75" Model: Alpha Inter. Cal. N/A 1/4 T 80% 1.2 1.200" Delay: 0.8412 µs Range: 10.000" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. N/A 1/2 T 70% 2.5 2.506" M'tl CalNel: 0.2322"/µs Energy: High Inter. Cal. N/A 3/4 T 39% 3.8 3.812" Exam Angle: oo Squint Angle: N/A Damping: 1000 Ohms Reject: 0% Final Cal. 1540 5/4/2012
- BW 57%
5.4 5.398" Measured Angle: oo Mode: LONG. PRF Mode: Auto High SU Freq.: 2.25 MHz Couplant N/A N/A N/A N/A Exit Point: N/A
- of Elements:
1 Disp. Start: IP Rectify: Full Wave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config. : SINGLE Focus: N/A Inst. Freq.: 2.25 MHz Type: Ultragel II Calibration Signal Sweep Shape: ROUND Contour: FLAT Reflector Amplitude% Division Sound Path Mfg.: Sonotech, Inc. Wedge Style: N/A NIA N/A N/A N/A Ax. Gain (dB): 33 Circ. Gain (dB): 33 Exam Batch: 05325 Search Unit Cable 1 Screen Div. = 1 in. of Sound Path Type: Ultragel II Type: RG58 Length: 12' No. Conn.: 0 Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No.: UT-063-1 Scan dB: Reference Block Reference/Simulator Block Upstream~ Downstream ~ 63 Thickness: 5.25" Dia.: FLAT Serial No.: 6045-83 Gain Signal Sweep Sound Path cw~ ccw~ Scan dB:
- 63 dB Reflector Amplitude %
Division Cal. Blk. Temp.: 80° Temp. Tool: 277569 -- Type: CS Rompas Exam Surface: OUTSIDE DIAMETER 33 FSDH 50% 0.7 0.690" Comp. Temp.: 91° Temp. Tool: 277569 N/A N/A N/A N/A N/A Surface Condition: GROUND FLUSH Recordable lndication(s : Yes No ~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat ~ Unsat D Eval O Comments: *6 dB, **SEE ATTACHED COVERAGE CALCULATIONS FOR MORE DETAIL. SUPPLEMENTAL REPORTS BASED ON PREVIOUS DATA FROM REPORT NO. UT-04-023. Percent Of Coverage Obtained > 90%: Examiner Malia, Mark Examiner NIA Other N/A Level 11-PDI Level N/A Level N/A This Document is a QA Record
- 70.1%
Reviewed Previous Data: Signature YES Date Reviewer 5/4/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert Winegarden ANII ~ Date 5/5/2012 Date 5/5/2012 Date 5/7/2012
Page 11 of 108 A\\l~ ~~~~er!~ion ~ ~Group Site/Unit: HNP UT Calibration/E::xamination Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.: H-03872 Procedure Rev.: 4 Report No.: UT-12-022 Workscope: ISi Work Order No.: 2050436 Page: 2 of 6 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-B/B2.40 Location: Containment 257' Drawing No.: 1-ISI-SG-2
== Description:== Steam Generator "B" Tube Sheet to Head Weld System ID: RC-3005 Component ID: ll-SG-001SGB-TSTHW-06-1 Size/Length: 428" Thickness/Diameter: 5.26" Limitations: SUPPORTS & INLET NOZZLE, SEE SUPPLEMENTAL REPORT Start Time: 1245 Finish Time: 1515 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 021063 Serial No.: M20228 Checks Calibration Signal Sweep Manufacturer: General Electric Manufacturer: KB Aero Tech Initial Cal. 1023 5/4/2012 Reflector Amplitude% Division Sound Path Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" X 1" Model: Gamma Inter. Cal. 1245 5/4/2012 1/4 T 80% 1.8 2.65" Delay: 17.203 µs Range: 15.000" Freq.: 2.25 MHz Center Freq.: NIA Inter. Cal. NIA 1/2 T 48% 3.6 5.38" M'tl CalNel: 0.1280"/µs Pulser Type: Square Inter. Cal. NIA 3/4 T 25% 5.4 8.15" Exam Angle: 60° Squint Angle: NIA Final Cal. 1545 5/4/2012 ID 10% 7.6 11.4" Damping: 500 Ohms Reject: 0% Measured Angle: 63° Mode: SHEAR Couplant 5/4 T 16% 9.8 14.7" PRF: Auto High SU Freq.: 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Frequency: 2.25 MHz Rectify: Fullwave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: NIA Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Sound Path Shape: RECT. Contour: NIA Reflector Amplitude% Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL NIA NIA NIA N/A Ax. Gain (dB}: 40 Circ. Gain (dB}: NIA Exam Batch: 05325 Search Unit Cable 1 Screen Div.= 1.5 in. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No.: UT-063-1 Upstream~ Downstream~ Scan dB: 70 Reference Block Reference/Simulator Block Thickness: 5.25" Dia.: FLAT Gain Signal Sweep Sound Path cw~ ccw~ Scan dB: 70 Serial No.: 792221 dB Reflector Amplitude% Division Cal. Blk. Temp. : 80° Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 48 FSDH 80% 1.6 1.51" Comp. Temp. : 91° Temp. Tool: 277510 Surface Condition: GROUND FLUSH NIA NIA NIA NIA N/A Recordable l ndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat ~ Unsat O Eval O Comments: **SEE ATTACHED COVERAGE CALCULATIONS FOR MORE DETAIL. SUPPLEMENTAL REPORTS BASED ON PREVIOUS DATA FROM REPORT NO. UT-04-023. Percent Of Coverage Obtained > 90%: Examiner Level 11 Mahoney, Patrick V. Examiner Level N/A NIA Other N/A Level N/A This Document is a QA Record Reviewed Previous Data: Signature YES Date 5/4/2012 Date Date Reviewer Date George Buck Level Ill 5/5/2012
- Site Review Date James Salton 5/5/2012 ANII Review Date Robert Winegarden ANII 5/7/2012
Page 12 of 108 ~~~~er! ~ion UT Calibration/E:xamination Group Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.: H-03872 Procedure Rev. : 4 Report No.: UT-12-022 Workscope: ISi Work Order No.: 2050436 Page: 3 of 6 Code: 2001 Edition, 2003 Addenda Cat.lltem: B-B/B2.40 Location: Containment 257' Drawing No.: 1-ISI-SG-2
== Description:== Steam Generator "B" Tube Sheet to Head Weld System ID: RC-3005 Component ID: 11-SG-001SGB-TSTHW-06-1 Size/Length: 428" Thickness/Diameter: 5.26" Limitations: SUPPORTS & INLET NOZZLE, SEE SUPPLEMENTAL REPORTS Start Time: 1245 Finish Time: 1515 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 021063 Serial No.: C18133 Checks Signal Initial Cal. Calibration Sweep Sound Path Manufacturer: General Electric Manufacturer: KB AeroTech 1015 5/4/2012 Reflector Amplitude% Division Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" X 1" Model: Gamma Inter. Cal. N/A 1/4 T 80% 1.8 1.79" Delay: 12.6941 µs Range: 10.000" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. 1415 5/4/2012 1/2 T 51% 3.6 3.66" M'tl CalNel: 0.1280"/µs Pulser Type: Square Inter. Cal. N/A 3/4 T 34% 5.5 5.5" Exam Angle: 45° Squint Angle: N/A 500 Ohms Reject: Final Cal. 1540 5/4/2012 ID 12% 7.8 7.78" Damping: 0% Measured Angle: 45° Mode: SHEAR SU Freq.: Couplant 5/4 T 24% 9.8 9.8" PRF: Auto High 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Frequency: 2.25 MHz Rectify: Fullwave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: N/A Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Sound Path Shape: RECT. Contour: N/A Reflector Amplitude% Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL N/A NIA N/A N/A Ax. Gain (dB): 33 Circ. Gain (dB): N/A Exam Batch: 05325 Search Unit Cable 1 Screen Div. = 1.0 in. of Sound Path Type: RG58 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No.: UT-063-1 Upstream~ Downstream ~ Scan dB: 66 Reference Block Reference/Simulator Block Thickness: 5.25" Dia.: FLAT Gain Signal Sweep Sound Path cw~ ccw ~ Scan dB: 66 Serial No.: 792221 dB Reflector Amplitude% Division Cal. Blk. Temp.: ao 0 Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 39 FSDH 80% 1.0 1.06" Comp. Temp.: 91° Temp. Tool: 277510 Surface Condition: GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsat D Eval D Comments: **SEE ATTACHED COVERAGE CALCULATION FOR MORE DETAIL. SUPPLEMENTAL REPORTS BASED ON PREVIOUS DATA FROM REPORT NO. UT-04-023. Percent Of Coverage Obtained > 90%: Examiner Level 11 Mahoney, Patrick V. Examiner N/A Other N/A Level N/A Level N/A T his Document is a QA Record
- 70.1%
Reviewed Previous Data: Signature YES Date Reviewer 5/4/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert Winegarden ANII Signature Date 5/5/2012 Date 5/5/2012 Date 5/7/2012
Page 13 of 108 Nuclear Generation Group Supplemental Report Report No.: UT-12-022 Page: 4 of Summary No.: H-03872 Sketch or Photo: Y:\\Shared\\lddeal\\HNP _Data\\DataSheet_lnfo\\UT-12-022-2.jpg WELD MATERIAL 0 deg Planar Scan 7_6-'.-'-60.c..O __ % Length X _ __,1..::.0.:..0*:.:0..:.0.:..0 __ % volume.of length/ 100 = __ 7_6_._60_0 __ % total for O deg 45 deg Scan 1 76.600 % Length X 100.000 % volume of length/ 100 = Scan 2 76.600 % Length X 59.540 % volume of length/ 100 = Scan 3 76.600 % Length X 100.000 % volume of length / 100 =* Scan 4 76.600 % Length X 100.000 % volume of length/ 100 = Add totals and divide by# scans= 68.852 % total for 45 deg other deg 60 Sc;3n 1 76.600 % Length X 100.000 % volume of length/ 100 = Scan 2 76.600 % Length X 38.730 % volume of length / 100 = Scan 3 76.600 % Length X 100.000 % volume of length I 100 = Scan 4 7(;.600 % Length X 100.000 % volume of length/ 100 = Add totals ani:! divide by# scans = 64.867 % total for 60 --- deg Percent complete coverage Add totals for each angle and scan required and divide by# of angles to determine:
- 70. 106
% Total for complete exam Note: 76.600 % total for Scan 1 45.608 % total for Scan 2 76.600 % total for Scan 3 76.600 % total for Scan 4 76.600 % total for Scan 1 29.667 % total for Scan 2 76.600 % total for Scan 3 76.600 % total for Scan 4 Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: Edmund Donovan Date: S/412012 This Document is a QA Record This Document is a QA Record 6
Page 14 of 108 N(G(; Nuclear l Genera1ion
- i.
- Group
'-**/ Supplemental Report Report No.: UT-12-022 Page: 5 of Summar:y No.: :....H:....-0:....3:....8_7_2 __________ _ Sketch or Photo: Y:\\Shared\\lddeal\\HNP _Data\\DataSheet_lnfo\\UT-12-022-3.jpg BASE METAL 0 deg Planar Scan 7--'6"-.6"'0'--'0 __ % Length X _ ___;9:...4.:..:.*=-96:...0=--- % volume of length/ 100 = __ 7_2_.7_3_9 __ % total for 0 deg 45 deg Scan 1 76.600 % Length X 99.130 % volume of length/ 100 = Scan 2 % Length X % volume of length/ 100 = Scan 3 76.600 % Length X 100.000 % volume of length / 100 = Scan 4 76.600 % Length X 100.000 % volume of length / 1.00 = Add totals and divide by# scans = 76.378 % total for 45 deg Other deg 60 Scan 1 76.600 % Length X 99.540 % volume of length/ 100 = Scan 2 % Length X % volume of length/ 100 = Scan 3 76.600 % Length X 100.000 % volume of length / 100 = Scan 4 76.600 % Length X 100.000 % volume of length / 100 = Add totals and divide by# scans = 76.483 3/4 total for 60 deg Percent complete coverage Add totals for each ang,le and scan required and divide by# of angles to determine; 75.200 % Total for complete exam Note: 75.934 % total for Scan 1 % total for Scan 2 76.600 % total for Scan 3 76.600 % total for Scan 4 76.248 % total for Scan 1 % total for Scan 2 76.600 % total for Scan 3 76.600 % total for Scan 4 Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calcuJated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: _E_d_m_u_n_d_D_o ..... _no_v_a __ n _________ _ Date: __ 5_/4_/2_0_1_2 __ This Document is a QA Record This Document is a QA Record 6
r!\\ion Group Site/Unit: HNP Summary No.: H-03872 Works cope: ISi Description of Limitation: Limitation Record Procedure: NDEP-0450 Outage No.: RFO-17 Procedure Rev.: 4 Report No.: UT-12-022 Work Order No.: 2050436 Page: 6 of 6 STEAM GENERATOR SUPPORTS AND INLET NOZZLE. T'o,AL (..1R,C.uMF-l<.t:Nc£- 4 'Z..8 11 " ll>Co/u rc.-A-L obs-ri;u::..TicN. ("lhz.)"- 1 oc-L3.'l"ki "fo-,AL. c.A, N is Af,(.£ C.1 {Ze, 3 Z.6 "- 7b,l.,1c, Page 15 of 108 1
Page 16 of 108 ft... J~::~on UT Calibratio camination GrolJI) Site/Unit: HNP 1 Procedure; NOEP-<l4S0 Outage No.: RFD-1S Summary No.; H-02997 Procedure Rev.: 3 TR-A Report No.: UT-09-038 Workscop;,: ISi Work Order No.: 1313525 Page: of 13 Code; Drawing No.: System ID: RC-2050 2001 Ed 2003 Add 1*1SI-PZR*1 Component 10: ll*PZR-01NTHW-10 Limitations: NOZZLE TO HEAD CONFIGURATION Instrument Settings Serial No.: 013402 Manufacturer: Krautkramer Branson Model; USN-58L Delay: 1.3306 Range: 5,0'" M'tl Cal/Vet 0.23S8 Pulser: SINGLE Damping; 1KO Reject: 0% Rep. Rate: HIGH Freq.: 2.25MHz FIiter. N/A Mode: LOGITUOINAL Voltage: N/A Other. FULLWAVE Ax. Gain (dB): 29 Circ. Gain (dB): 29 10 Screen Oiv. = 5 in. of Sound Path Linearity Report No.: L-09-001 Calibration Block Cal. Block No.: UT-050-1 Thickness: 3.50 Dia.: Flat Cal. Blk. Tf!fllp. 78' Temp. Tool: 68951 Comp. Temp.: 88' Temp. Tool: 68951 Recordable lndic.ation{s): Yes Q No~ Results: 5at!Y!l Unsat D Percent Of Coverage Obtained > 90%: Examiner Level II-POI Malia, Mark E. Examiner Level NIA NIA Other Level Ill-POI Dugan, Michael P This Document is a QA Record Cat./llem: B-D/83.110 Location: CTMT302'
== Description:== Nozzle to Head Size/length: 3.15" / 47.1" Thickness/Diameter: 3_35* / 15.0" Start nme: 1400 Finish Time: 1545 Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: C29344 Checks Calibration Signal Sweep Manufactuter: KB Aero Tech Initial Cal. 1030 4/25/2009 Reflector Amplitude% Division Sound Path Size: 0.7S Shape: Round Inter. Cal. 1400 412S/2009 1/4 T 66 1.6 0.790 Freq.: 2.2S MHz Style: Gamma Inter. Cal. 154S 4/2S/2009 1/2 T 82 3.2 1.670 Exam Angle: o*
- of Elements:
1 Inter. Cal. 3/4 T 58 5.1 2.554 Final Cal. 1730 4/25/2009 Mode: Longitudinal ID >100% 7.2 3.562 Measured Angle: N/A Couplant Wedge Style: N/A Cal. Batch: 0522S Type: Ultragel II Search Unit Cable Mfg.; Sonotoch, Inc. TY!l": RG-158 Exam Batch: 05225 Length: 6' No. Conn.: 0 Type: Ultragal II Scan Coverage Mfg.: Sonotech, Inc. Upstream liZ] Downslream liZ] Scan dB: ~ Reference Block cw* ccwo Scan dB: N/A -- Serlat No.: 792221 Exam Surface: OD Type; CS Rompas Surface Condition: GROUND SMOOTH (if Yes, Ref. Attached UIIJasonic Indication Report.) Eval D Reviewed Previous Data: Comments: Yes Date Reviewer 4/2512009 Damon Priestley PGN Lv Ill Date Site Review Michael W. Blew Date ANII Review 4/28/2009 Nancy Ritchl&-Slaughter Cfrc.umferentlal Orientated Search Unit Galibration Signal Sweep Renec1or Amplitude % Division Sound Path NIA NIA NIA N/A ReferenceJSimulator Block Gain Signal Sweep Sound Path dB Reflector Amnlltude % DMslon 29 SOH 52 0.7 0.727 ~arifie.d previously recorded limitations and coverage calculations from report #210-98-02 (Sae Extracted Pages Attached). Examination was In a Radiation area. iignature Dale 4/29/2009 Dale 4/29/ 2009 Date
Page 17 of 108 Code: DraW'ing No.: System ID: uelear Uoneration Geo~ Site/Unit: Summary No.: WO<l<S<:ope: HNP 2001 Ed 2003 Add 1-ISI-PZR-1 RC-2050 Component ID: II-PZR-01NTHW-10 Limitations: NOZZLE TO HEAD CONFIGURATION Instrument Settings Serial No.: 0134D2 Manufacturer. Krautkramer Branson Model: USN-SSL Delay: 12.1922 Range: 10 M'dCeWet: 0.1270 Puls.er: SINGLE Damping: 11<<l Reject: 0% Rep, Rate: HIGH Fre(t.: 2.25 MHZ FIiter: N/A Mode: SHEARWAVE Voltage: N/A Other: FULLWAVE Ax. Gain (dB): 42 Circ. Gain (dB): N/A 10 Screen Div.= 10 in. of Sound Path Linearity Report No.: L-09-001 Calibration Block Cal. Block No.: UT-050.1 Thickness: 3.50 Ola.: Flat Cal, Blk, Temp, 78° -- Temp. Tool: 68951 Comp. Temp.: 88' Temp. Tool: 68951 Recordable lndicatlon(s): Yes O No fi!l Results: Sat fi!1 Unsal O Percent Of Coverage Obtained > 90%: 67.14% Examiner Level 11-PDI Malia, Mark E. Examiner Level N/A NIA UT Calibratio .camination 1 Procedure: NDEP-0450 Outage No.: RFD-15 H-02997 Procedure Rev.; 3 TR-A Report No.: UT-09-038 ISi Woll< O<der No.: 1313525 Page: 2 of 13 C8t./ltem: 8-0/83.110 Location: CTMT 302'
== Description:== Nozzle to HHd Size/Length: 3.15" I 47.1" Thiclmess/Diameter: 3.35" / 15.0" Start Time: 1400 Finish Time: 1545 Search Unit Cal. Axial Orientated Se.arch Unit Time Date Serial No.: C18133 Checks Callbratlon Signal Sweep Manufacturer; KB AaroTech Initial Cal. 1035 4/25/2009 Reflector Amplitude% Division Sound Path Size: ,5" X 1" Shape: Reel. lnte<. Cal. 1415 4/25/2009 1/4 T 85 1.2 1.159 Freq.: 2.25 MHz Style: Gamma Int<<. Cal. 1600 4/25/2009 1/2 T 82 2.4 2.383 Exam Angle: 45*
- of Elements:
1 lnte<. Cal. 314 T 40 3.6 3.649 Final Cal. 1730 4/25/2009 Mode: Shear ID NOTCH 13 5.2 5.146 Measured Angle: 45* Couplant 514 T 10 6.1 6.00 Wedge Style: SWS Cal. Batch: 05225 Circumferential Oriontatod Search Unit T~: Ultragel 11 Calibration Signal Sweep Reflector Amplitude% Division Sound Path Search Unit Cable Mfg.: Sonotech, Inc. Type: RG-58 ExemBatch: 05225 Length: 6' No. Conn.: 0 T)'J)e: Ultragol 11 Scan Coverage Mfg.: Sonotech, Inc. Upstream0 Downslream li2J Scan dB:~ Reference Bloc-k Reference/Simulator Block CWli!J CCW li2] Scan dB: 62 Serial No.: Exem Surface: OD T)'J)e: Surface Condition: GROUND SMOOTH (If Yes, Ref. Attached Ullrasonlc lndicallon Report,) Eval O Reviewed Previoos Data: Yes Dale Reviewer Gain Signal Sweep Sound Path 792221 dB Reflector Amplitude% Division CS Rompas 42 SDH 45 1.0 1.024 Comments: VERIFIED PREVIOUSLY RECORDED LIMITATIONS, SEE REPORT #210-98-02 FOR COVERAGE CALCULATION. Db DIFFERENCE FOR 314T TO 514T; 14dB.
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4/25/2009 Damon Priestley PGN Lv Ill Date 4/29/2009 Signature Date Site Review Michael W. Blew Date 4/2912009 Other Level 111-PDI Dugan, Michael P ~tre Date 4/29/2009 ANIIReview Nancy Ritchie-Slaughter Date This Document is a QA Record
Page 18 of 108 ~--:~!~ UT Calibratio, camination (!~ 6'014' Site/Unit: ___ H_N_P __________ Procedure: NDEP-0450 Outage No.: RF0-15 Summary No.: H-Om7 Procedure Rev.: 3 TR-A Report No.: UT-09-038 Works cope: ISi Work Order No.: 1313525 Page: 3 of 13 Code: 2001 Ed 2003 Add Cat./ltem: B-D/83.110 Location: CTMT302' Drawing No.: 1*IS1-PZR*1
== Description:== Nozzle to Head System ID: RC-2050 Component 10: 11-PZR*01NTHW-10 Size/Length: 3.15" 147.1" Thlcl<ness/Diamete<: 3.35" 115.0" Limitations: NOZZLE TO HEAD CONFIGURATION Start Time: Finish Time: 1545 Instrument Settings Search Unit Cal. Axlal Orientated Search Unit Time Date Serial No.: 0134D2 Serial No.: C18130 Checks Calibration Signal Sweep Manufacturer. Krautkramer Branson Manufacturer: KBA Initial Cal. 1040 4/2512009 Reflector Amplitude% Division Sound Path Model: USN*58L Sii:e: .50"x1.0" Shape: Reel. Inter. Cal. 1430 4125/2009 1/4 T 83 1.8 1.823 Delay: 15.2428 Range: 10* Freq.: 2.25 MHz Style: GAMMA lnle<. Cal. 1615 4/2512009 1/2 T 49 3.6 3.598 M'UCalNel: 0.1270 Pt.1lser; SINGLE Exam Angle: so*
- of Elements:
1 lnte.-. Cal. 314 T 31 5.4 5.38 Final Cal. 1730 4125/2009 Damping: 1Kn Reject: 0% Mode: Shear ID NOTCH 11 7.3 7.298 Rep. Rate: HIGH Freq.: 2.25MHZ Measured Angle: 61° Couplant 5/4 T 10 9.4 9.40 FIiter: NIA Mode: SHEARWAVE Wedge Style: sws Cal. Batch: 05225 Clrcumferentlal Orientated Search Unit Voltage: NIA Other: FULLWAVE Type: Ultragel II Ax. Gain (dB): 49/53* Gire. Gain (dB): 49/&3* Search Unit Cable Mfg.: Sonotech, Inc. 10 Screen Div.= 10 in, of Sound Path Linearity Report No.: L-09-001 Calibration Block Cal. Block No.: UT-050-1 Thickness: 3.50 Dia.: Flat Cal. Blk. Temp. rs* -- Temp. Tool: 68951 Comp. Temp.: so* Temp. Tool: 68951 Recordable lndlcatlon(s): Yes O No~ Results: Sat~ Unsat O Percant Of Coverage Obtained > 90%: 67.14% Examiner Level II-POI Malia, Mark E. Examiner Level NIA NIA Other Level Type: RG-58 Exam Batch: 05225 Length: 6' No. Conn.: 0 Type: Uftragel II Scan Coverage Mfg.: Sonotech, Inc. Upstream0 Downstream liZJ Scan dB: ~ Reference Block CW0 CCW liZJ Scan dB: 69 -- Serial No.: 792221 Exam Surface: OD Type: CS Rompas Surface Condition: GROUND SMOOTH (If Yes. Ref. Attached Ultrasonic lndicatioo Report.) Eval O Comments: Reviewed Previous Data: Yes Oate Reviewer 4/25/2009 Damon Priestley PGN Lv Ill Date Site Review Michael W. Blew ANII Review lll*PDI Dugan, Michael P Signat re ~ Date 412912009 Nancy Ritchie-Slaughter This Document is a QA Record Gallbration Signal Sweep Sound Path Reflector Amplitude% Olvision Referonce/Simulator Block Gain Signal Sweep Sound Path dB Reflector Amplitude% Division 49 SDH 21 1.6 1.557 VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE REPORT #210-98-02 FOR COVERAGE CALCULATION. Db DIFFERENCE FOR 314T TO 514T = 14dB. Date 4/29/2009 Date 4129/2009 Date
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WELD NO.:NTHW-10 TOTAL WELD LENGTH 'INCHES) HEAD SIDE BASE MATERALAXlAL COVERAGE 47.12 WR.DLENGTH WELD LENGTH ex.AMINED LENGTH EXAMINED WELD LENGTH RESTRICTED l!XAMINl!D UNRESTRICTED EXAMINED INCHES) RESTRICTED% 0NCHl!S) UNRESTRICTED% 47.12 100.00% 0 0.00% COVERAGE CALCULA1 1vN SHEET p ~~r,s 1---i::s:c-7~ - / 0 DEGREE ONLY 11,1fAL RESTRICTED TOTAL CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTH X COVERAGE iTOTAL COVERAGE AREA(SQ, AREA EXAMINED RESTRICTED AREA EXAMINED UNRESTRICTED CROSS (LENGTH X CROSS (RESTRICTED + INCHES\\ 'SQ, INCHES) COVERAGE% (SQ, INCHES) COVERAGE % SECTION) % SECTION)% UNRESTRICTED)% 15.91 10.55 66.31% 0 0.00% 66.31% 0.00% 66.31%
H-02997 UT-09-038 Page 12 of 13 Page 27 of 108 COVERAGE CALCULA111...1N SHEET -P9o~ rs -::t:~D ~ \\ -"I. <i-'J: - -:p-z_~ - \\ WELD NO.:NTHW-10 '5 DEGREE IUIAL RESTRICTED TOTAL TOTAL WELD LENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD EXAMINED LENGTH EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTH X COVERAGE TOTAL COVERAGE LINOnt RUTftlCTED EXAMINED UNRUTRICTl0 IXAMtNID ARIA(SO, AREA EXAMINED RESTAIOTe.D AREA EXAMINED UNRESTRICTED CROSS (LENGTH X CROSS (RESTRICTED * (INCHES) CINCHl!.ll RUT~ICTll0 ~ IINCMU) UNRl!STRICTEO % INCt4ESl IQ. INCHES) COVIAAGE % 1110, INCHI!*> ~VIRAOI% SECTION)% HCT10N>% UNRUTfUCTI&O) % .~:. TOWARD HEAD BASE MATERIAL AXIAL - COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 3.16 24.89% 0 0.00% 24.89% 0.00% 24.89% . - !TOWARD HEAD WELD .. AXlAL COVERAGE 47.12 47.12 100.00% 0 0.00% 3.214 0.402 12.51% 0 0.00% 12.51% 0.00% 12.51% ._:_t t t ! TOWARD NOZZLE BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 11.076 87.24% 0 0.00% 87.24% 0.00% 87.24% TOWARD NOZZLE
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47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.907 1nn.()0% 0.00% 100.~ 100,00% HEAD SIDE CIRC COVERAGE BASEMATERIAL 47.12 0 0.00% 47.12 100.00% 6.222 0 0.00% 6.222 100.00% 0.00% 100.00°/o 100. 00"-'i NOlZLE SIDI: CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.807 100.00% 0.00% 100.00% 100.00% NOZZ SIDE CIRC COVERAGE BASEMATERIAL 47.12 47.12 100.00% 0 0.00% 6.474 un 18.18% 0 0.00% 18.18% 0.00% 18.18% TOTAL WELD VOLUME COVERAGE 67.85%
H-02997 UT-09-038 Page 13 of 13 Page 28 of 108 WELD NO.:NTHW-10 &O DEGREE TOTAL WELD LENGTH WELD LENGTH ..... t WELD EXAMINED LENGTH EXAMINED WELD LENGTH LENGTH RESTRICTED EXAMINED UNRESTRICTED EXAM.,_.ED 'INCHES) 'INCHES) RESTRICTED% (INCHES) UNRESTRICTED % TOWARD HEAD BASE MA TERlAL AXIAL
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-* BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100. 00"/4 0 0.00% TOWARD NOZZLE ~ WELDAXJAL
- .., COVERAQI!
47.12 0 0.00% 47.12 100. 0()0.,(, rr HEAD SIDE CIRC - COVERAGE WELD 47.12 0 0.00% 47.12 100.00% HEAD SlDE CIRC COVERAGE BASEMATERIAL 47.12 0 0.00% 47.12 100.00% NOZZLE SIDE CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% NOZZLE SIDI!. CIRC COVERAGE BAS EMA TERfAL 47.12 47.12 100.00% 0 0.00% TOTAL WELD VOLUME COVERAGE COVERAGE CAl.CULA 1,-.11\\1 SHEET CROSS RESTRICTED TOTAL CROSS SECTION CROSS SECTION SECTION AREA (SQ. AREA EXAMINED RESffllCTED INCHES) (SQ. INCHES) COVERAGE% 12.696 1.856 14.62% 3.214 O.ffl 15.21% 12.696 11.436 90.08% 3.214 0 0.00% 1.607 0 0.00% 6.222 0 0.00% 1.607 0 0.00% 6.474 un 18.18% ?l 5 ot; \\ r;; 'J:Sc-M-- \\-'I~:C - ?'"U2 - \\ ,ufAL RESTRICTED TOTAL UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED CROSS SECTION SECTION (LENGTH X COVERAGE AREA EXAMINED UNRESTRICTED CROSS (LENGTH X CROSS (SQ. INCHES) COVERAGE% SECTION)% SECTION)% 0 0.00% 14.62% 0.00% 0 O.OOo/,, 15.21% 0.00% 0 0.00% 90.08% 0.00% 3.214 100.00% 0.00% 100.00% 1.607 100.00% 0.00% 100.00% 6.222 100.00% 0.00% 100.00% 1.607 100.00% 0.00% 100.00% 0 0.00% 18.18% 0.00% TOTAL COVERAGE (RESTRICTED + UNRESTRICTED) % 14.62% 15.21% 90.08% 100.00% 100.00% 100.00% 100.00% 18.18% 67.26%
Page 29 of 108 UT Calibratior .amination ~-.,;::.~~ Q ~ Groop SiteNnic _ __ H_N_P _ ___ , ____ 1____ Procedure: NDEP--0450 Outage No.: RFO-1 s Summary No.: H-02998 Procedure Rev.: 3TR-A Report No.: UT-09-039 Wol1<scope: ISi Work Orde, No.: 1313525 Page: of 13 Code: 2001 Ed 2003 Add Cat.lltem: B*D/B3.110 Location: CTMT 302' Drawing No.: 1~SI-PZR-1 Oesctiptlon: Nozzle to Head System ID: RC-2050 Compon8"t ID: 11.PZR-01 NTHW-11 Size/Length: 3.15" I 47.1" Thickness/Diameter. 3.35" I 15,0" Limitations: NOZZLE TD HEAD CONFIGURATION Start Time: 14-00 Finish Time: 154S Instrument Settings Search Unit Cal. Axial Orientated Search Unit n me Date Serial No.: 0134D2 Seri.al No.: C29344 Checks Calibration Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: KBAeroTech </".2 lnitiaJ Cal. 1030 4/25/2009 Reflector Atnpl~ude % Division Sound Path Model: USN-SSL SiZo: 0.75 Shape: ~ Inter. Cal. 1400 4125/2009 1/4 T 66 1.6 0.790 Delay: 1.3306 Range: 5.0" Freq.: 2.25 MHz Style: Gamma lnler. Cal. 1545 4/25/2009 1/2 T 82 3.2 1.670 M'II CaJNol: 0.2358 Pulser; SINGLE Exam Angfe: o*
- of Elements:
1 Inter. Cal. 314 T 58 5.1 2.554 Damping: 1KO Reject: O3/4 Mode: Longitudinal Final Gal. 1730 4125/2009 ID >100% 7.2 3.562 Rep. Rate: HIGH Freq.: 2.25MHz Measured Angle: N/A Couplant Filter. NIA Mode: LOGITUDINAL Wedge Style: NIA Cal. Balch: 05225 Circumferential Orientated Search Unit Voltage: NIA Olher. FULLWAVE Type: Ultragel 11 Calibration Signal Sweep Sound Path Ax. Gain (dB): 29 Circ, Gain (dB): 29 Search Unit Cable Mfg.: Sonotech, Inc. Reflector Amplitude % Division 10 Sct88" Div. = 5 in, of Sound Path Type: RG-58 AIU Exam Batch: 05225 NIA N/A NIA N/A linearity Report No.: L-09-001 l8"gth: 6' No. Conn.: 0 Type: Ultragel II Calibration Block Sc.an Coverage Mfg.: Sonotech. Inc. Cal. Block No.: UT--050-1 Upstream~ Downstream~ Scan dB: 41 Reference/Simulator Block Reference Block Thickness: 3.50 Dia.: FLAT cw* ccwo Scan dB: N/A Serial No.: Gain Signal Sweep Sound Path 792221 dB Reflector Amplitude% Division Cal. Blk. Temp. 78' Temp. Tool: 68951 Exam Surface: OD Type: CS Rompas 29 SDH 52 0.7 0.727 Comp, Temp.: 88' Temp. Tool: 68951 Surface Condition: GROUND SMOOTH Recordable lndication(s): Yes O No !i21 (If Yes, Ref. Attached Ultrasonic Indication Roport.) Results: Sat !;!j Unsat O Eval O Comments: -Verified prevlou&ly recorded limitations and coverage calculations from report #21()..98--03 (See Extracted Pages Attached). Examination was in a Radiation atea. Percent Of Coverage Obtained> 90%:
- . 67.14%
Examiner Level 11-PDI Malla, Mark E. Examiner Level NIA NIA Olher Level 111-PDI ~}-vP1 Dugan, Michael P This Document is a QA Record Reviewed Previous Data: Yes Date 4/2512009 Date Signature Date 4/29/2009 Revi8'ver Damon Priestley PGN lv Ill Site Review Scott Larson Level Ill ANII Review Nancy Ritchie-Slaughtel' Signature Date 4/2912009 Date 4129/2009 Date
Page 30 of 108 ~--*;~!~ UT Calibratior .amination HNP / 1 Procedure: NDEP-0450 Oulage No.: RFO-15 Q ~ G*<1t1p Site/Unit -------------- Summary No.: H*02998 Procedure Rev.: 3 TR-A ReJ)Ort No.: UT-09-039 Workscope: ISi Work Order No.: 1313525 Page: 2 of 13 Code: 2001 Ed 2003 Add Cat.lltem: B-D/B3.110 Location: CTMT302' Drawing No.: HSI-PZR-1
== Description:== Nozzle to Head System ID: RC-2050 Component ID: 11-PZR--01NTHW-11 Sizeltength: 3.15" I 47.1" Thickness/Diameter. 3.35" / 15.0" UmitaUOns: NOZZLE TO HEAD CONFIGURATION Instrument Settings Serial No.: 0134D2 Manufacturer: Krautkramel' Branson Model: USN-58L Delay: 12.1922 Range: 10 M'd Cal/Vel: 0.1270 Pulser: SINGLE Damping: 1KO Reject: 0% Rep. Rate: HIGH Freq.: 2.25 MHZ Filter: NIA Mode: SHEARWAVE Voltage: NIA Other: FULLWAVE AA. Gain (dB}: 42/56 Gire. Gain (dB): 42/56 10 Screen Div. =- 10 in. of Sound Path Linearity Report No.: L-09--001 Calibration Block Cal. Block No.: UT*0S0-1 Thickness: 3.50 Oia.: FLAT Cal. Blk. Temp. 78° -- Temp. Tool: 68951 Comp. Temp.: 88 Temp. Tool: 68951 Recordable lndication{s): Yes O No !i21 Results: Sat~ Unsat cJ Percent Of Coverage Obtained> 90%: 67.14% Examiner Level 11-PDI Malia, Mari< E. Examiner Level N/A N/A Other Level Ill-POI Dugan, Michael P This Document is a QA Reco<d Start Time: 1400 Finish Time: 1545 Search Unit Cal. Axlal Orientated Search Unit Time Date Serial No,; C18133 Checks Calibration Signal Sweep Manufacturer: KB Aero Tech Initial Cal. 1035 4/25/2009 Reftector Amplitude% DMsJon Sound Path Size: .5" X 1" Shape: Rect. Inter. Cal. 1415 4/25/2009 1/4 T 85 1.2 1.159 Freq.: 2.25 MHz Style: Gamma Inter. Gal. 1600 4/25/2009 112 T 62 2.4 2.383 Exam Angle: 45*
- of Elements:
1 Inter. CaJ. 314 T 40 3.6 3.649 Final Cal, 1730 4125/2009 Mode: SHEARWAVE ID NOTCH 13 5.2 5.146 Measured Angle: 45* Couplant 5/4 T 10 6.1 6.00 Wedge Style: sws Cal. Batch: 05225 Circumferential Orientated Search Unit Type: Ultragel II Search Unit Cable Mfg.: Sonotech, Inc. Type: RG-58A/U Exam Batch: 05225 Length: 6' No. Conn.: 0 Type: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Upstream Rj Downstream~ Scan dB:~ Reference Block CW!i21 ccw~ Scan dB: 62 Serial No.: 792221 Exam Surface: OD Type: CS Rompas Surfaoe CondlUon: GROUND SMOOTH (If Yes, Ref. Attached Ultrasonic Indication Report.) Eval D Comments: Reviewed Previous Oata: Yes Date Reviewer 4/25/2009 Damon Priestley PGN Lv Ill Date Site Review Scott Larson Level Ill Date ANII Review 4/29/2009 Nancy Ritchie-Slaughter A.J Calibration Signal Sweep Reflector Amplitude% Division Sound Palh ReferencefSimulator Block Galn Signal sweep Sound Path dB Reflector Amplitude% Division 42 SDH 45 1.0 1.024 VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE REPORT# 10-98-03 FOR COVERAGE CALCULATION. or 3/4 T 1o s T -= l1/4JB Date 4/29/2009 Date 4/2912009 Date .¥).o"I
Page 31 of 108 UT Calibratior .amination HNP Procedure: NDEP-0450 Outage No.: RF0-15 Procedure Rev.: 3 TR-A Report No.: UT-09-039 Woll< Order No.: 1313525 Page: 3 of 13 Code: 2001 Ed 2003 Add Cat./ltem: B-0183.110 Location: CTMT 302' Drawir)g No.: 1-ISl*PZR-1
== Description:== Nonie to He.ad System ID: RC-2050 Comp011ent ID: 11-PZR*01NTHW*11 Size/Length: 3.15" 147.1" Thickness/Diameter. 3.35" / 15.0" Limitations: NOZZLE TO HEAD CONFIGURATION Start Time: 1400 Finish Trme; 1545 Instrument Settings Search Unit Cal. Axlal Orientated Search Unit Time Date Serial No.: 013402 Se<lal No.: C18130 Checks Calibration Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: KBA Initial Cal. 1040 4125/2009 Refle<:tor Amplitude% Division Sound Path Model: USN,0 58L S1:t&: . 50'"x1.0" Shape: Rect. Inter. Gal. 1430 4125/2009 114 T 83 1.8 1.823 Delay: 15.2428 Range: 10" Freq.: 2.25 MHz Style: GAMMA Inter. Cal. 1615 4125/2009 112 T 49 3.6 3.598 M'tlCaWel: 0.1270 Pulser. SINGLE Exam Angle: so*
- of Elements:
1 Inter. Cal. 3/4 T 31 5.4 5.38 Final Cal. 1730 4/2512009 Damping: 1K!l Reject: 0% Mode: SHEARWAVE ID NOTCH 11 7.3 7.298 Rep. Rate: HIGH Freq.: 2.25 MHZ MeaS<Jred Angle: 61* Couplant 514 T 10 9.4 9.04 Filter: NIA Mode: SHEARWAVE Wedge Style: sws Cal. Batch: 05225 Circumferential Orientated Search Unit Voltage; NIA Other. FULLWAVE Type: Ultragel II Calibration Signal Sweep Ax. Gain (dB): Circ. Gain (dB): 49163° Reflector Amplitude% Division Sound Path 49(63* Search Unit Cable Mfg.: Sonotech, Inc. 10 Screen Oiv. = 10 in, of Sound Path Type: RG-58 Exam Batch: 05225 Linearity Report No.: L-09*001 Length: 6' No. Conn.: 0 Type: Ultragel II Calibration Block Scan Coverage Mfg.; Sonotech, Inc. Cal. Block No.: UT--050-1 Upstream:i2J Downstream 1i2J Scan dB: 69 Reference Block Reference/Simulator Block Thickness: 3.50 Dia.: FLAT cw~ CCWblJ Scan dB: 69 Serial No.: 792221 Gain Signal Sweep Sound Path dB Reflector Amplitude% Division Cal. Blk. Temp. 78" Temp. Tool: 63951 Exam Surface: OD Type: CS Rompas 49 SDH 21 1.6 1.557 Comp. Temp.: ss* Temp. Tool: 63951 Surtace Condition: GROUND SMOOTH Recordable lndication(s): Yes D No0 (If Yes. Ref. Attached Ultrasonic lndicetiOfl Report.) Results: Sat 0 Un~t 0 Eva! C Comments: V £11,tFI~ fRt;:v11>uSLt R.Ec~,u,~LJ /A1:J1c:11r,-,,rJs. . S£ AE/'O~T ,If 2.IO*'IZ-03 Foll C'-A~CCAU:v~-r,--,ws, Percent Of Coverage Obtained > 90%: 67.14% Examiner Level II-POI Malia, Mark E. Examiner Level N/A NIA Other Level lll*POI Dugan, Michael P This Document is a QA Reeo<d Reviewed Previous Data: Yes BJ; -3/4 T 1'P ~ J8. Date Reviewer 4/25/2009 Damon Priestley PGN Lv Ill Date Site Review Scott Larson l evel Ill Date ANII Review 4/29/2009 Nancy Ritchie-Slaughter Date 4/29/2009
- JO-<>'f Date 4/29/2009 Dale
Page 32 of 108 Supplemental Report .nmary No.:.::H:..:*0:.:2:.:9.:.98:::.... _________ Sketch or Photo: Y:\\Sharedllddeal\\HNP _Data\\Outage Scans\\RO-15\\UT-09-039AJPG "Oli/ 'S3N This Document is a QA Record 1-___ ________ _,::"-::i \\:Q M Report No.: UT-09-039 Page: 4 of 13
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H-02998 UT-09-039 Page 11 of 13 Page 39 of 108
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e... WS.0 Nl'),:rfll-lw.n -~- Ji Eld) SJDE ~ASE lUl", TE.r.t:AL AXIAi. C.iJVffi_AGE ...._. ~... trOTiAL IW&.Q l-tNGb-1 -17.12 f ~ i l I Wi;I.D L...Eit!lTH l'WE.D.LI!NGTH n,J,l"'1i!~ ~nt ~-1) W,a.DUING'"'4 "HTl'IIJC1'1D ll!O M INl!J) luMRall'F'ICil'ED ll!XIJilllW!IJ, l'll!K;fill511 RI.SYRICTl!D,; 111HCHMli UNRUTIUCTED "- ~ I I 4, 12 ,oo.~I 0 000%, Qi DEG RH OHL l'
- vii AL RESTRtC'UO JOT.-.!.
CRO-Ss Fl~STRI CTI;D TOTAi!. CF!Otl Ul'fflESTFIICTEO !TOT.Al,r;;AQSS ICOVERA<<E Ul!IIFIESTRICUD IICTIO'N CAO~ l~Cf'ION '111:CflOH c;"°" HC-l:ION IE.e'fiON' ~J:HX.. ~ti! iTO'i',-1!. COVIERA.GE ollRU (ISQ, ,HtF4 'ec,dllNIO 1111.flRICTIEO .. IIIDUAMIHl!I> UNl'IUTAICflD 01'0U (Uk!GTH X CAOSI MlffAICT!D + INai J:.~a (~- l~lil;.S~ eovtJt.-.OE.'IC. (S-Q, INCHES) cove:R1ira, ~~!!I% 'IECTJONI s UNlilES"f'R!CTEDI} ~ 15.91 10.55 66.31'lw. I} 0 00:-.. M.3*1,r., O.oo,<;;;, t ,1&~'11 'A,
H-02998 UT-09-039 Page 12 of 13 Page 40 of 108 ~ 1 -.. ---. i"!'I... -* :I'! WELD N0..:NlHY4'*1 t 1 l'OWARD HMO II~ lrlAT*~L AXIA,1.. OOVDIAGII! TQw,uw Hll;JIJD W~Llt'J ~rill!., COVieAA(il!. rowmo NOZhE. 1"5£ MIATDW.L AXIAI. COVERAGE TOWARD HOnll.£ WE4.DAXl41. co~ae
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COVll!JltAQI!. W!U) H~j) 5,1~ Clll!C COVEll'AGS !).-isPJ*U, ~IAl. ~fflE; <gt DE CIR(: IXI\\/DtAtil:: 'WEU!I l'f0:r% SIDI! CIA(: COVERAGE M5EM4~l,lll fO'TAL, M.lD VOLIJlljliE COVEN..GE ~D£6ReE ir"OTAL W!LD.L.!NGTH WELD iX.AMINED ~ RESTRLClliD ~ 11NCMD1 .C.7.12 47.1:2 .<<r.12' .c.1.1;2 -0.12 ,if,l:t2 47.12 0
- 47. 1;1!
0 41'.32 0 4712 0 47.12. "7.12 fflll~'liH CAl)SS Fll!STRICTED liNG~ l!XI~ WD.D, l!.NGoTH ISECflDN CRCI$$ HCTI~ EXAM ti! E: 0 UNPID11RfcmD l!XAl,8iil!!D iAng,{SCli, ARt:.A. 'EXMlllll!D FIESTRIC1ED % ffNCHl81 UNl!ll!'STJillCffD " INCHES} ~-INCHES) 10G.~ 0 0~ 1::!.~
- ,,.1 ll 100.~
(I 0~ 1~14 -0.402 1 00. ~ I 0 0,00'!I!. 1;USiJ5 1t.076 0.003/4-J/7_ 12 UXl.00% 3.2U. 0 ~ - --- 0~ -47.'t2 100, 009li ' 1 l9lT7 ,0 000% "1H2 100.cml, 6-222, (I 0.00%
- 7.12 11001JJ'l'i 1.llo:F7 ti}
100,00';I, 0 0.i::io% i!l..414 1.177 TOTAL CROSS S!CffON RllS1'11CTID COVIJWi!: \\Iii ~-~
- 2..!1%
ll~'ll-0~ O.OCll',. l)_DO'lll, ~IX)")i, 118. 19% 1-:C\\t-1'-iR.- t '1-to _qca-o3 ~v,.. -1. RESJPIICTED tllNMS,TRICTED TOTAL C:AOSI COVl!R:I. a fi CROSS Sll:110N SEC1110N t.LEN'Gffl X ARliA. E:XAMINID UMPIES'ffltCTED CHQSS rsa, INICHW COWJIAQI!~ 9e:rn8M') 'Iii! 0 0.00% 2'.8"' 0 O.Olli':1, 12..51 % 0 0.'1)1]1% fn.24't 3_24-C 100.00,, ll)~ 1.'91)'1' t~m% O.OCI% e.222 1i)l~ o,ffi. 1.W li:tl~ 1)_1)!1%. 0 0.00% 11e.1a,1;, TOTAL Wi!MST.Rl¢TEU CCI~ T()T,1.1..0CWIERA,GE ~THXCF!-O&S (FIUf fflCTIEC + S~N'J~ tLJN._A._... I PULi I ci,n ~ o.,~ 2-U~ 0..00%- 12.-51% 0.00"'4 1!17,2'4'>>.I 1(N).m3/4 100.IXl'l. 10Ct00% 100.00% 1CI(Hl0% 100oa% 100.00".t. 100.00% 0,00% 18.1ft it7.85%
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~---
~ TOTAL \\11!:I.Jl VOL !Jill'~ COVEAl\\GE 47.12 -47.12 '7.12 (i, ~ (} ,:) ,,(7.1.2 -~ WELD L.J!NGTH l~Gnl ~IHED WELD l!.NG11* EXA MIM !fi UNF!ESTR!CTfD EXA 1MINl!!D R!:s,FIICTED '% ~es~ UNAE-STR!Cl'ED,r, 1~.00% ol 0()~. I ~ -~ C 0 00<:<. I 1M.C(ti. 0 J 0 ~ () 00'1, "7 12 I ~00 003/4 ~ ~ I ti.~ 47 l.i!I _:a;i~ I 0 l)ijq. ,47_,21 100.(('N;: ~ l O.~ '£_~2L 100 l>>.r. I l _J!l,C(III;, (ll oo:m l I = I I ~ P,s of. t'5 -:Lsu 1\\ i-It;'L -?-z.:R - 1 I
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RE$Tl!ICTED ~... I CROSS: I REST'RICTED TOTAL. CROSS UNA 1$TRJC1'E;D TOTAi. CROSS C0V!;R'40Ei Ul\\lR~t:Tt;D SE.ef!OJ\\I ¢ FIOSS SECll'iQH ll!Cll'IOIII Cfti0$$ lfttnl)t,I :S-!Cl\\Ot.a (L£Ml'fHIX OOV-ERA,Ci£ iTOTM. 1COVERAG I!! A!A~ (SQ, AFIEA EXAMINED RESJFl1CTED Afltl!A EJOO,l!N!Di UMM:!-T'RICl !D CAO$.$ (~ 'ittt X t:ROS:9 RESTTIJCT'~D t-INCH~) l(!il~t~CHES} COVER.I.GIE % fSO. I N.'c.H l!Sl eOliERA~E ~ - s~~JL 1~£1;Tl(]Nt 'Ii, Ul'IIRESrRICTEm %. ~ ~*~ I I ,, 1596 1.~6 14e2'l.. l 0~, ~ ~ Cc>>; 14ti~ ~. ~ *-4 o.*e9 1521'-- 0 O.OCl"il, '5,2:1 % o.~ 1~21'). 12.ll!iG 11,'4~ 501;0'1(, 0 o.~ (l(,.trb'lfl. n.~ ~ 90 011"
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Page 42 of 108 UT Calibratiot
- amination
~ -J~~~Of (!~ G-oup Sile/Unit: ___ H_N_P ________ 1____ Procedure: NDEP-0450 Outage No.: RF0-15 Summary No.: H-02999 Procedure Rev.: 3 TR-A Report No.: UT-09-0 40 Workscope: ISi Work Order No.: 1313525 Page: of 13 Code: 200*1 Ed 2003 Add Drawing No.: 1-ISI-PZR-1 System ID: RC-2050 Component 10: 11-PZR-01NTHW-12 Llmltallons: NOZZLE TO HEAD CONFIGURATION ln.atrument Settings Serial No.: 013402 Manufacturer: Krautkramer Branson Model: USN-58L Delay: 1.3306 Range: 5.0.. M'U Ca!Nel: 0.2358 Pu1ser: SINGLE Damping: 1KO Reject 0% Rep. Rate: HIGH Freq,: 2.25 MHZ FIiter: NIA Mode: LOGITUOINAL VOitage: NIA Other: FULLWAVE Ax. Gain {dB): 29 Circ. Gain (dB): 29 10 Screen Div. = 5 in. of Sound Path Linearity Report No.: L-09°001 Callbratlon Block Cal. Block No.: UT-050-1 Thickness: 3.50 Ora.: FLAT Cal. Blk. Temp. 18* Temp. Tool: 68951 Comp. Temp.: 88 Temp. Toot: 68951 Recordable lndicatlon(s): Yes O No [i!; Results: Sat 0 Unsat O Percent Of Coverage Obtained > 90%:
- 67.14%
Examiner Level II-POI Malia, Mark E. Examiner Level NIA NIA Other Level Ill-POI Dugan. Michael P This Document is a QA Recor<l ca1.11tem: 8-0IB3.110 Location: CTMT 302'
== Description:== Nonie to Head Size/Length: 3.15" / 47.1" Thicl<ness/Diameter: 3.35" 115.0" Start Time: 1545 Finish Time: 1630 Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: C29344 Checks Calibration Signal Sweep Manufacturer: KB Aero Tech Initial Cal. 1030 4/25/2009 Reflector Amplitude% Division Sound Path Size: 0.75 Shape: Round Inter. Cal. 1400 4/25/2009 1/4 T 66 1.6 0.790 Freq.: 2.25 MHz Style: Gamma Inter. Cal. 1545 4/2512009 112 T 82 3.2 1.670 Exam Angle: o*
- of Elements:
1 Inter. Cal. 314 T 58 5.1 2.554 Final C.I. 1730 4125/2009 Mode: Longltudlnal ID >100% 7.2 3.562 Measured Angle: NIA Couplant Wedge Style: NIA Cal. Batch: 05225 Type: Ultrageltl Search Unit Cabla Mfg.: Sonotech, Inc. Type: RG*58U Exam Batch: 05225 Length: 6' No. Conn.: 0 Type: Ultragel II Scan Coverage Mfg.: Sonotech, fnc. Upstream~ Downstream~ Scan dB: 41 Reference Block CW[J CCWO Scan dB: NIA -- Serial No.: 792221 Exam Surface: OD Type: CS Rompas Surface Condition: GROUND SMOOTH (If Yes. Ref. Attached Ultrasonic Indication Report.) Eva! O Reviewed PreviO<JS Data: Comments; Yes Date Reviewer 4/2512009 Damon Priestley PGN Lv Ill Date Site Review Michael w. Blew Date ANlt Review 4/29/2009 Nancy Ritchie-Slaughter Clrcumferentlal Orientated Search Unit Callbralloo Signal Sweep ReRector Amplitude% OiviSion Sound Path NIA NIA NIA NIA Reference/Simulator Block Gain Signal Sweep Sound Path dB Reflector Amplitude% Division 29 SDH 52 0.7 0.727
- verified previously recordod limitations and covorago calculetions from report #210-98-04 (See Extracted Pages Attached). Examination was in a Radiation area.
Sign~ure Date 4/2912009 Dale 4/2912009 Date
Page 43 of 108 ~-o~~~~ior UT Calibratiot
- amination HNP 1
Procedure: NDEP-0450 Outage No.: RF0-15 ~ \\.1Gm1.() Site/Unit ----------- Summary No.: Worl<scope: Code: 2001 Ed 2003 Add Drawing No.: 1~SI-PZR-1 System ID: RC-2050 ComponfHlt ID: 11-PZR-01NTHW-12 Limitations: NOZZLE TO HEAD CONFIGURATION Instrument Settings Serial No.: 0134D2 Manufactur<<: Krautkramer Bran1on Model: USN-58L Delay: 12.1922 Range: 10 M'dCalN el: 0.1270 Pulser: SINGLE Damping: 1KO Reject: 0% Rep. Rate: HIGH Freq.: 2.25 MHZ F"ilter: NIA Mode: SHEARWAVE Voltage: NIA Other: FULLWAVE Ax. Gain (dB): 42156 Gire. Gain (dB): 42/56 10 Screen Oiv. : 10 in. of Sound Path Linearity Report No.: L-09-001 Calibration Block Cal. Block No.: UT-050-1 Thickness: 3.50 Dia.: FLAT Cal. Blk. Temp. 78° -- Temp. Tool: 68951 Comp. Temp.: 88' Temp. Tool: 68951 Recordable lndication(s): Yes O No !;i1j Results: Sat~ Unsat 1 Percent Of Cov..-age Obtained> 90%: Examiner Level II-POI Malia, Mark E. Examiner Level NIA N/A O ther Level 111-PDI Dugan, Michael P This Document Is a QA Record H--02999 Pro c e d U 1'8 Rev.; 3 TR-A Report No.: UT-09-040 ISi Work Order No.: 1313525 Page: 2 of 13 CatJltem: B-DIB3.110 Location: CTMT 302'
== Description:== Nozzle to Head Size/Length: 3.15" I 47.1
- Thickness/Diameter.
3.35" 115.0" Start Time: 1545 Finish Time: 1630 Search Unit Cal. Axial Orientated Search Unit Tim& Date Serial No.: C18133 Checks Calibration Signal Sweep Manufacturer. KB Aero Tech Initial Cal. 1035 4125/2009 Reflector Amplitude% Division Sound Path Size: ,5" X 1" Shape: Rect. Inter. Cal. 1415 4125/2009 114 T 85 1.2 1,159 Freq.: 2.25 MHz Style: Gamma Inter. Cal. 16-00 4125/2009 1/2 T 62 2.4 2.383 Exam Angle: 45'
- of Elements:
1 Inter. Gal. 314 T 40 3.6 3.649 Final Cal. 1730 4125/2009 Mode: SHEARWAVE ID NOTCH 13 5.2 5.146 Measured Angle: 45* Couplant 514 T" 10% 6.1 6.00 Wedge Styte: sws Cal. Batch: 05225 Clrc.umferential Orientated Search Unit Type: Ultragel 11 Soarch Unit Cable Mfg.: Sonotech, Inc. Type: RG-58 U Exam Batcll: 05225 Length: 6' No. Conn.: Type: Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Scan dB: 62 Upstream~ Downstream~ Reference Block CW!;i1j ccw~ Scan dB: 62 Serial No.: 792221 Exam Surlace: OD Type: CS Rompas Surface Condition: GROUND SMOOTH (If Yes, Ref. Attaclled Ultrasonic lndicatioo Report.) Eval O Reviewed Previous Data: Yes Date Reviewer 4/25/2009 Damon Priestley PGN Lv Ill Date Site Review Michaol W. Blew Date ANII Review 4/29/2009 Nancy Ritchie-Slaughter Calibration Signal Sweep Reflector Amplllude % Oivision Reference/Simulator Block Gain Signal sweep dB Reflector Amplitude% Division 42 SDH 45 1,0 Sound Path Sound Path 1.024 Date 4/2912009 Date 412912009
Page 44 of 108 ,clear .JOOcratioo Group Stte/Untt: HNP I 1 UT Calibratiot
- amination Procedure:
NDEP-0450 RF0,15 Outage No.: Summary No.: H--02999 Procedure Rev.: 3 TR-A UT-09--040 Report No.: W o rl<sc ope: ISi Woi1< Order No.: 1313525 Page: 3 ol 13 Code: 2001 Ed 2003 Add Cat/Item: B-D/83.110 Location: CTMT302' Drawing No.: 1~SI-PZR-1 Descrtplioo: Nozzle to Head System ID: RC-2050 Corn po n 0<1 t ID: 11-PZR-01NTHW-12 Size/Length: 3.15" / 47.1 " Thickness/Diameter: 3.35" / 15.0" Limitations: NOZZLE TO HEAD CONFIGURATION Start Time: 1545 Finish Time: 1630 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 01340 2 SeriaJ No.: C18130 Checks Calibration Signal lnltlal Cal. Sweep Soond Path Manufacturer: Krautkramer Branson Manufacturer: KBA 1040 4125/2009 Reflector Amplitude% Division Model: USN-58L Size: .50"x1.0" Shape: Rect. Inter. CaJ. 1430 4/2512009 1/4 T 83 1.8 1,823 Delay: 15.2428 Range: 10" Freq.: 2.25MHz Style: GAMMA Inter. Cal. 1615 4/25/2009 1/2 T 49 3.6 3.598 M'tlCalNel: 0.1270 Pulser: SINGLE Exam Angle: 60'
- of Elem0<1ts:
1 lnte<. Cal. 3/4 T 31 5.4 5.38 Final Cal. 1730 4/25/2009 Damping: 1KO Reject 0% Mooe: SHEARWAVE 10 NOTCH 11 7.3 7.298 Rep. Rate: HIGH Freq.; 2.25MHz Measured Angle: 61' Couplant 5141' 10 9.4 9.04 Filler. NIA Mode: SHEARWAVE Wedge Style: SWS Cal. Batcll: 05225 Circumferential Orientated Search Unit Voltage: N/A Olher. FULLWAVE Type: Ultragel II Galibratlon Signal Sweep Ax. Gain (dB): Circ. Gain (dB): 49163' Mfg.: Refleclor Amplitude % Division Sound Path 49/63" Search Unit Cable Sonot~h. Inc. 10 SCfeen Div. = 10 In. or Sound Path Type: RG-58 Exam Batch: 05225 Linearity Report No.: L-09-001 Lenglh: 6' No.Conn.: 0 Type: UltTagel 11 Calibration Block Scan Coverage Mfg.: Sonotech, Inc. Cal. Block No.: UT,050-1 Upst.eam ~ Downstream~ Scan dB:~ Reference Block Reference/Simulator Block Thickness; 3.50 Dia.: FLAT cw~ ccw~ scan dB: 69 Serial No.: Gain Signal Sweep Sound Path 792221 dB Reflector Amolltude % Division Cal. Blk. Temp. 78° Temp. Tool: 68951 Exam Surface: 00 Type: CS Rompas 49 SOH 21 1.8 1.557 Comp. Temp.: 88° Temp. Tool: 88951 Surface Condition: GROUND SMOOTH Recordable lndication(s): Yes C No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat 1iZ! Unsat O Eval O Comments: VERIFIED PREVIOUSLY RECORDED LIMITATIONS. SEE REPORT# 10-98--04 FOR COVERAGE CALCULATION.,.._n Percoot Of Coverage Obtained > 90%: 67.14% Reviewed Previous Data: Examiner Level II-POI Malia, Mark E. Examiner l evel N/A NIA Other Level 111-PDI Dugan, Michael P This Document is a QA Record Yes I IJ.JiftettMe,e. or 3. T 1" s-, T :: /'I dB -l1J\\)1'°3l>'o'i Date Reviewer Date 4125/2009 Damon Priestley PGN Lv Ill 4/2912009 Date Site Review Micfiael W. Blew Date ANII Review 4/2912009 Nancy Ritchie-Slaughter Date 4/2912009 Date
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- : t WELD NO.:NTHW*12 TOTAL WELD LENGTH
'INCHES) HEAD SIDE BASE MATERIAL AXIAL COVERAGE 47.12 WELD LENGTH WELD LENGTH EXAMINED LENGTH EXAMINED WELD LENGTH RESTRICTED EXAMWED UNRESTRICTED EXAMINED CINCHES! Rl!STRICTED % llNCHES) UNRESTRICTED% 47.12 100.00% 0 0.00% COVERAGE CALCUt..,..,,ON SHEET 0 DEGREE ONLY CROSS RESTRICTED TOTAL CROSS UNRESTRICTED SECTION CROSS SECTION SECTION CROSS SECTION AREA(SQ. AREA EXAMINED RESTRICTED AREA EXAMINED INCHES) 'SQ. INCHES) COVl!RAGE% (SQ. INCHES\\ 15.91 10.55 66.31% 0 I --zs::r-?z.[2..- I 1-Jo e4 lvilU. R!STRICTED TOTAL TOTAL CROSS COVERAGE UNRESTRICTED SECTION (LENGTHX COVERAGE UNRESTRICTED CROSS (LENGTH X CROSS COVl!RAGE % SECTION)% SECTION) % 0.00% 66.31% 0.00% TOTAL COVERAGE (RESTRICTED + UNRESTRICTED) % 66.31%
H-02999 UT-09-040 Page 12 of 13 Page 53 of 108 COVERAGE CALCULA,,vN SHEET \\-:rs~ -z..R-, ~A 5rrr+ Uc-q~ - D'T WELD NO.:NTHW-12 45DEGREE IViAL RESTRICTED TOTAL TOTAL WELD LENGTH WELD LENGTH CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED WELD EXAMINe.0 L!NGlli EXAMINED WELD LENGTH SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENQTHX COVERAQE TOTAL COVERAGE LENGTH RESTAICT!D EXAMINED UNRESTRICTED EXAMINED AREA(SQ. AREA EXAMINED RUTRICTED AReA EXAMINED UNRUTRICTl!D CROSS (LENGTH X CROSS (RUTRICTeD+ CINCHES} 'INCHES) RESTRICTED% INCHES} UNRESTRICTED 'JI, INCHES) (SQ. INCHES) COVERAGE% SQ, INCHES) COVERAGE % SE9TI()N)% S~CT1ON)% UNRESTRICTED) 'JI. TOWARD HEAD BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 3.16 24.6~ 0 0.00% 24.89% 0.00% 24.89% TOWARD HEAD WELD AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 3.214 0.402 12.51% 0 0.00% 12.51% 0.00% 12.51% TOWARD NOZZLE BASE MATERIAL AXIAL COVERAGE 47.12 47.12 100.00% 0 0.00% 12.696 11.076 87.24% 0 0.00% 87.24% 0.00% 67.24% TOWARD NOZZLE WELOAXW. COVERAGE 47.12 0 0.00% 47.12 100.00% 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00% HEAD SIDe CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% HEAD SIDE CIRC COVERAGE BASEMATERIAL 47.12 0 0.00% 47.12 100.00% 6.222 0 0.00% 6.222 100.00% 0.00% 100.00% 100.00% NOZZLE SIDE CIRC COVERAGE WELD 47.12 0 0.00% 47.12 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% NOZZ SIDE CIRC COVERAGE BASEMATERIAL 47.12 47.12 100.00% 0 0.00% 6.474 un 18.18% 0 0.00% 18.18% 0.00% 18.18% TOTAL WELD VOLUME COVERAGE 87.85%
H-02999 UT-09-040 Page 13 of 13 Page 54 of 108 J-.... WELD NO.:NTHW*12 TOWARD HEAD BASE MATERIAL AXIAL COVERAGE TOWARD HEAD WELD AXIAL COVERAGE TOWARD NOZZLE BASE MATERIAL AXIAL COVERAGE TOWARD NOZZLE WELD AXIAL COVERAGE HEAD SIDE CIRC COVERAGE WELD HEAD SIDE CIRC COVERAGE BAS EMA TEFUAL NOZZLE SIDE CIRC COVERAGE WELD NOZZLE SIDE ClRC COVERAGE SASt;MA TERIAL TOTAL WFLD VOLUM.. COVERAGE 60DEGREE TOTAL WELD LENGTH WELD LENGTH WELD EXAMINED LENGTH EXAMINED WELD LENGTH LENGTH RESTRICTED EXAMINED UNRESTRICTED EXAMINED (INCHES) 'INCHES) RESTRICTED % INCHES) UNRESTRICTED% 47.12 47.12 100.00% 0 0.00% 47.12 47.12 100.00% 0 0.00% 47.12 47.12 100.00% 0 0.00% 47.12 0 0.00% 47.12 100.00% 47.12 0 0.00% 47.12 1 00. 00°/4 - i-. 47.12 0 0.00% 47.12 100.00% 47.12 0 0.00% 47.12 100.00°/4 47.12 47.12 100.00% 0 0.00% COVERAGE CALCULA,,vN SHEET ?,'5 cf \\S l -~~J: --P~R -1 I U I AL RESTRICTED TOTAL CROSS RESTRICTED TOTAL CROSS UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED SECTION CROSS SECTION SECTION CROSS SECTION SECTION (LENGTH X COVERAGE TOTAL COVERAGE AREA(SQ. AREA EXAMINED RESTRICTED AREA EXAMINED UNRESTRICT!D CROSS (LENGTH X CROSS (RESTRICTED + INCHES) 'SQ. INCHES) COVERAGE% (SO. INCHES) COVERAGE% SECTION)% SECTION)% UNRESTRICTED) % 12.696 1.856 14.62% 0 0.00% 14.62% 0.00% 14.62% 3.214 0.489 Hl.21% 0 0.00% 15.21% 0.00% 15.21% 12.696 11.436 90.08% 0 0.00% 90.08% 0.00% 90.08% 3.214 0 0.00% 3.214 100.00% 0.00% 100.00% 100.00% 1.607 0 0.00% 1.607 100.00°/4 0.00% 100.00% 100.00°/4 6.222 0 0.00% 6.222 100.00% 0.00% 100.00°/4 100.00% 1.607 0 0.00% 1.607 100.00% 0.00% 100.00% 100.00% 6.474 1.1n 18.18% 0 0.00% 18.18% 0.00% 18.18% 67.26%
Page 55 of 108 I~ ~~~~~~ion ~Group Site/Unit: Summary No.: HNP UT Calibration/Examination NDEP-0450 H-02996 4 Procedure: Procedure Rev.: Outage No.: RF0-17 Report No.: UT-12-010 Work scope: ISi Work Order No.: 2050436 Page: 1 of 4 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 302' Drawing No.: 1-ISI-PZR-1
== Description:== Nozzle to Head System ID: RC-2050 Component ID: 11-PZR-01 NTHW-09 Size/Length: Thickness/Diameter: 3.50" Limitations: EXAM LIMITED TO HEAD SIDE ONLY, SEE PREVIOUS DATA210-98-01 Start Time: 1515 Finish Time: 1730 Serial No.: Manufacturer: Instrument Settings 0134L2 Krautkramer Branson Model: USN 58L Linearity: L-12-004 Delay: 1.2000 µs M'tl CalNel: 0.2334"/µs Damping: 1000 Ohms PRF Mode: Auto High Disp. Start: IP Inst. Freq.: 2.25 MHz Ax. Gain (dB): 36 1 Screen Div. = 0.5" Range: 5.000" Energy: High Reject: 0% SU Freq.: 2.25 MHz Rectify: Full Wave Gire. Gain (dB): 36 in. of Sound Path Cal. Block No.: Calibration Block UT-050-1 Thickness: 3.50" Dia.: FLAT Cal. Blk. Temp.: 80° Temp. Tool: 277634 Comp. Temp.: 89° Temp. Tool: ___ 2_7_7_6_34 __ _ Recordable lndication(s): Search Unit Cal. Time Date Serial No.: A29045 Checks Manufacturer: KB AeroTech Initial Cal. 1415 4/30/2012 Size: 0.75" Model: GAMMA HP Inter. Cal. NIA Inter. Cal. NIA Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. NIA Exam Angle: oo Squint Angle: N/A Final Cal. 1815 4/30/2012 Measured Angle: N/A Mode: LONG. Couplant Exit Point: __ N_/A __ # of Elements: _1_ Cal. Batch: 05325 Config.: SINGLE Focus: N/A
Type:
Ultragel 11 Shape: Round Contour: N/A Mfg.: --------- Sonotech, Inc. Wedge Style: NIA Exam Batch: 05325 Search Unit Cable Type: Ultragel II RG58U Length: ~ No. Conn.: 0 Scan Coverage Type: Mfg.: __ s_o_n_o_te_c_h_, _ln_c_. __ Upstream D Downstream 0 Scan dB: 48 Reference Block CW0 CCW0 Scan dB: 48 Serial No.: 6045-83 Exam Surface: OUTSIDE DIAMETER Type: SS Rompas Surface Condition: GROUND SMOOTH Axial Orientated Search Unit Calibration Signal Sweep Sound Path Reflector Amplitude% Division 1/4 T SDH 82% 1.6 0.795" 1/2 T SDH 70% 3.3 1.668" 3/4 T SDH 54% 5.1 2.541"
- B.W.
62% 7.1 3.536" NIA NIA NIA NIA Circumferential Orientated Search Unit Calibration Signal Sweep Sound Path Reflector Amplitude% Division NIA NIA NIA NIA Reference/Simulator Block Gain Signal Sweep Sound Path dB Reflector Amplitude % Division 36 FSDH 45% 1.4 0.718" NIA N/A NIA NIA NIA Yes D Results: Sat 0 Unsat O Percent Of Coverage Obtained > 90%: No 0 66.31% (If Yes, Ref. Attached Ultrasonic Indication Report.) Eval O Reviewed Previous Data: YES Comments: SWEEP & VELOCITY CALIBRATION WAS ACHIEVED ON IIW 2 BLOCK S/N 788805. *B.W.@ -6dB. REFERENCE PREVIOUS REPORT (210-98-01) FOR COVERAGE PLOTS. Examiner Level II-POI M alia, Mark Examiner Level Ill Perry, Robert Other Level NIA This Document is a QA Record Signature Date Reviewer 4/30/2012 George Buck Level Ill Date Site Review 4/30/2012 James Salton Date ANII Review Signature Date 5/4/2012 Signature Date 5/5/2012 Signature Date sm2012
Page 56 of 108 Nuclear Generation Group Site/Unit: HNP UT Calibration/Examination Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.: H-02996 Procedure Rev.: 4 Report No.: UT-12-010 Workscope: ISi Work Order No.: 2050436 Page: 2 of 4 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 302' Drawing No.: 1-ISI-PZR-1
== Description:== Nozzle to Head System ID: RC-2050 Component ID: 11-PZR-01NTHW-09 Size/Length: Thickness/Diameter: 3.50" Limitations: EXAM LIMITED TO HEAD SIDE ONLY, SEE PREVIOUS DATA 210-98-01 Start Time: 1515 Finish Time: 1730 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 0134L2 Serial No.: L07926 Checks Calibration Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: KB Aero Tech Initial Cal. 1415 4/30/2012 Reflector Amplitude% Division Sound Path Model: USN 58L Linearity: L-12-004 Size: 0.5"x1.0" Model: GAMMA Inter. Cal. N/A 1/4 T SDH 82% 1.7 1.194" Delay: 12.3353 µs Range: 7.000" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. N/A 1/2 T SDH 53% 3.4 2.397" M'tl CalNel: 0.1267"/ µs Energy: High Inter. Cal. N/A 3/4 T SDH 34% 5.3 3.727" Exam Angle: 45° Squint Angle: N/A Final Cal. 1815 4/30/2012 ID NOTCH 6% 6.6 4.609" Damping: 1000 Ohms Reject: 0% Measured Angle: 45° Mode: Shear Couplant 5/4 T SDH 16% 8.7 6.090" PRF Mode: Auto High SU Freq.: 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Disp. Start: IP Rectify: Full Wave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: N/A Inst. Freq.: 2.25 MHz Type: Ultragel II Calibration Signal Sweep Sound Path Shape: Rect. Contour: FLAT Reflector Amplitude% Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 42 Circ. Gain (dB): 42 Search Unit Cable Exam Batch: 05325 1 Screen Div. = 0.7 in. of Sound Path Type: RG54U Length: 12' No. Conn.: 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No.: UT-050-1 Upstream D Downstream ~ Scan dB: 54 Reference Block Reference/Simulator Block Thickness: 3.50" Dia.: FLAT Gain Signal Sweep Sound Path cw~ ccw0 Scan dB: Serial No.: 6045-83 54 dB Reflector Amplitude% Division Cal. Blk. Temp.: ao 0 Temp. Tool: 277634 -- Type: SS Rompas Exam Surface: OUTSIDE DIAMETER 48 FSDH 62% 2.4 0.726" Comp. Temp.: 89° Temp. Tool: 277634 Surface Condition: GROUND SMOOTH N/A N/A N/A N/A N/A Recordable lndication(s): Yes O No 0 (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsat O Eval D Comments: SWEEP & VELOCITY CALIBRATION WAS ACHIEVED ON IIW 2 BLOCK S/N 78880. dB change 3/4 to 5/4 from clad side= 6.5dB. Percent Of Coverage Obtained > 90%: 67.86% Reviewed Previous Data: YES Examiner Level Date Reviewer Date Malia, Mark 4/30/2012 George Buck Level Ill 5/4/2012 Examiner Level II Date Site Review Date Perry, Robert 4/30/2012 James Salton 5/5/2012 Other Level Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 This Document is a QA Record
Page 57 of 108 ~~~~r!\\ion UT Calibration/E:.xamination Group Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.: H-02996 Procedure Rev.: 4 Report No.: UT-12-010 Workscope: ISi Work Order No.: 2050436 Page: 3 of 4 Code: 2001 Edition, 2003 Addenda Cat/Item: B-D/B3.110 Location: Containment 302' Drawing No.: 1-ISI-PZR-1
== Description:== Nozzle to Head System ID: RC-2050 Component ID: II-PZR-01NTHW-09 Size/Length: Thickness/Diameter: 3.50" Limitations: EXAM LIMITED TO HEAD SIDE ONLY, SEE PREVIOUS DATA 210-98-01 Start Time: 1515 Finish Time: 1730' Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 0134l2 Serial No.: L19954 Checks Calibration Signal Sweep Manufacturer: Krautkramer Branson Manufacturer: KB AeroTech Initial Cal. 1415 4/30/2012 Reflector Amplitude % Division Sound Path Model: USN 58L Linearity: L-12-004 Size: 0.5"x1.0" Model: GAMMA Inter. Cal. N/A 1/4 T SDH 80% 1.8 1.786" Delay: 15.3406 µs Range: 10.00" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. N/A 1/2 T SDH 45% 3.6 3.532" M'tl CalNel: 0.1271"/ µs Energy: High Inter. Cal. N/A 3/4 T SDH 31% 5.5 5.488" Exam Angle: 60° Squint Angle: N/A 1000 Ohms Final Cal. 1815 4/30/2012
- ID NOTCH 30%
7.1 7.148" Damping: Reject: 0% Measured Angle: 62° Mode: SHEAR Couplant 5/4 T SDH 15% 8.3 8.324" PRF Mode: Auto High SU Freq.: 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Disp. Start: IP Rectify: Full Wave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config. : SINGLE Focus: N/A Inst. Freq.: 2.25 MHz Type: Ultragel II Calibration Signal Sweep Sound Path Shape: RECT. Contour: FLAT Reflector Amplitude % Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 50 Circ. Gain (dB): 50 Search Unit Cable Exam Batch : 05325 1 Screen Div. = 1.0 in. of Sound Path Type: RG58U Length: 12' No. Conn.: 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No. : UT-050-1 Upstream O Downstream ~ Scan dB: 62 Reference Block Reference/Simulator Block Thickness: 3.50" Dia.: FLAT Gain Signal Sweep Sound Path cw~ ccw~ Scan dB: 62 Serial No.: 6045-83 dB Reflector Amplitude % Division Cal. Blk. Temp.: 80° Temp. Tool: 277634 -- Type: Exam Surface: OUTSIDE DIAMETER SS Rompas 50 NSDH 69% 0.7 0.705" Comp. Temp. : ago Temp. Tool: 277634 Surface Condition: GROUNDS SMOOTH N/A N/A N/A N/A NIA Recordable I ndication(s): Yes
- No~
(If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsat [J Eval O Comments: SWEEP & VELOCITY CALIBRATION WAS ACHIEVED ON IIW 2 BLOCK S/N 78880. dB change 3/4 to 5/4 from clad side= 6dB. *ID NOTCH= +12dB. Percent Of Coverage Obtained > 90%: 67.25% Reviewed Previous Data: YES Examiner Level Date Reviewer Date Malia, Mark 4/30/2012 George Buck Level Ill 5/4/2012 Examiner Level Date Site Review Date Perry, Robert 4/30/2012 James Salton 5/5/2012 Other Level Date ANII Review Date N/A Robert Winegarden ANII 5/7/2012 This Document is a QA Record
Page 58 of 108 Nuciear Genera1ion Group Determination of Percent Coverage for UT Examinations - Vessels Site/Unit: HNP 1 Procedure: NDEP-0450 Summary No.: H-02996 Procedure Rev.: 4 Works cope: ISi Work Order No.: 2050436 0 deg Planar Outage No.: RF0-17 Report No.: UT-12-010 Page: 4 of 4 Scan % Length X 100.000 % volume of length/ 100 = 66.310 % total for O deg 66.310 45 deg Scan 1 18.700 % Length X 100.000 % volume of length / 100 = 18.700 % total for Scan 1 Scan 2 93.620 % Length X 100.000 % volume of length / 100 = 93.620 % total for Scan 2 Scan 3 79.550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 3 Scan 4 79.550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 4 Add totals and divide by# scans = 67.855 % total for 45 deg Other deg 60 Scan 1 14.870 % Length X 100.000 % volume of length/ 100 = 14.870 % total for Scan 1 Scan 2 95.040 % Length X 100.000 % volume of length / 100 = 95.040 % total for Scan 2 Scan 3 79.550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 3 Scan 4 79.550 % Length X 100.000 % volume of length / 100 = 79.550 % total for Scan 4 Add totals and divide by# scans = 67.253 % total for 60 deg Percent complete coverage Add totals for each angle and scan required and divide by# of angles to determine; 67.139 % Total for complete exam Note: Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: Edmund Donovan Date: 4/30/2012 This Document is a QA Record
Page 59 of 108 CAROLINA POWER & LIGHT COMPANY NDEREPORT~UMMARY Report No. ____ _ Plant/Unit HNP Procedure(s) ISI-210T Page 1 Component(s) or Item(s) Examined II-PZR-01, NTHW-09 Of_--=1-Per the ISI Program Plan, Interval 2, Period 1, Outage 1 (RFO-8), an ultrasonic examination (UT) was performed on the subject nozzle to head weld. This examination meets the requirements of ASME Section XI, 1989 Ed. and is acceptable to the evaluation criteria of IWA-3000. The UT exam was performed using 0°, 45°, and 60° shear wave techniques from the head side of the PZR. Due to the nozzle to head configuration access is limited. Per cent of weld volume complete is as follows: 0° = 66.31% 45° = 67.85% 60° =~% <Di,"2..<.o""to ci.-'B ll~1qA,'o Average of the 3 scans equals 6~ lo 7. i4 o/0 i,.~ \\\\-lq_q,a Reported By: Scott Larson Reviewed By /2L.,.~ ~\\., Level ill Title ~\\AIL 0 0 ':ii ':ii (I :t. 1::1 1::1
- I. ~:, !::*,1.
Date 11-10-98
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Page 61 of 108 c.i C: --.. (/) LU z nllf.4 SIJE£1tt.2.,o---1t-()J wet..P t-1:AJ'11'H:. 'lo,o.5".,,,_ {?.tf&u.,tte:1> e-Mlt'l vol.u.mG':: (146c:P)('lD,O~}: b37,z~" VoLc.tM&i"' NOT GX/11t11#Je-f> ~ (Al3c.1>) ( 40,0 5) ~::). l 'f,,~ ~ P11u
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Page 62 of 108 COVERAGE CALCULA1,vol SHEET WELD NO.:NTHW-al ODEGREEONLY TOTAL WELD LENGTH WELD LENGTH CROSS RESTIICTED TOTALCROSS WELD EXAMINED LENGTH EXAIIIIED WELD LENGTH SECTION CROSS SECTION SECTION LENGTH RESTRICTED EXAMINED UNRESTIICTED EXAMINED AREA(SQ. AREA EXAMINED RESTIICTED IONCHESl IONCHES) RESTIICTED % IINCHES) UNRESTRICTED% INCHES! l!IO INCHES! COVERAGE% HEAD SIDE BASE MATEIIAL AXIAL ir.nVERAGE 40.05 40.05 100.00% 0 0.00% 15.91 10.55 66.31% 11N9198 p 3,,-{ / 5"
- DC> -II-.i-%::SX:- PzR..-t l>,Prr-li"r S"'1r -II-1,,1 o -'i 8, 0/
,v,.... RESTIICTED TOTAL UNRESTRICTED TOTAL CROSS COVERAGE UNRESTRICTED CROSS SECTION SECTION (LENGTHX COVERAGE l1'0TAL COVERAGE AREA EXAMINED UNRESTIIICTED CROSS (LENGTH X CROSS (RESTRICTED+ IISQ. INCHESl COVERAGE% lsEC110Nl% SECTION\\% UNRESTRICTED!% 0 0.00% 66.31% 0.00% 66.31%
Page 63 of 108 Examlh. ISO/Drawing l-:rs:t, _ Pi!R *t INSTRUMENT Make srew,~ t.E:r Model J*~1s. !~Sia Serial No. I Q*ll Dally Linearity ~l(S VEL., I Zif ln/~s Delay
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- 2 ;>> MHz FIiter Mode fl.f_ Reject 0 Ef Ref. Sensitivity: ~,;-, 'i dB Dynamic Cal. Verified \\(,~~
Remarks: "-fl lA ULTRASONIC C. .IBRATION DATA SHEET SEARCH UNIT CALIBRATION BLOCK Make ts:aa No. ~-r-i:;a. - ! Serial No. 6 r orrr 'l, :S:.. Dia. !:!Ii a "T" Size I S:CI"~ (1 t.6." 0 I Frequency z.z..s::: MHz Temperature 70 VF Mode
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Page 64 of 108 TRANSDUCER BEAM SPREAD MEASUREMENT INSTRUMENT MFG: MODEL POSITION $010/G-/36 Forware:t 20% DAC SERIAL NO: Forward 50% DAC /0// L Maximum Signal Backward 50% DAC SEARCH UNIT Backward 20% DAC MFG: K 8 /lE.f<J7fc Forward 20% DAC SERIAL NO: SIZE: Forward 50% DAC
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NOMINAL ANGLE: Backward 50% DAC Backward 20% DAC WEDGE NO: Forward 20% DAC CALIBRATION BLOCK I.D. NO: Forward 50% DAC ur-50-/ Maximum Signal Backward 50% DAC Backward 20% DAC Leve1L DATA MEASUREMENTS Distance from sound exit oint to scribe line 1/4 "T" HOLE I.I 111 1/2 "T" HOLE 7,, , ).. 3/4 "T" HOLE Date /0-:). 7-tfl Date f(-1. -?I.----- of /- HOLE DEPTH /. 7/;" /7t /,7 6 11 /,7(/' es
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Page 68 of 108 WELD NO.:NTHW-GI 41DEGREE TOTAL WELD LENGTH r,IELD LENGTH WELD EXAMINED LENGTH EXAalED r,,ELD LENGTH LENGTH RESTRICTED EXAM.. ED UNRESTRICTED EXAMl'IED 1..-ES1 IINCHESl RESTRICTED% I0NCHESl UNRESTRICTED%
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0.00% 40.055 100.00% HEAD SIDE CIRC """ERAGE WELD 40.055 0 0.00% 40.055 100.00% HEAD SIDE CIRC ~VERAGE BASEIIATERIAL 40.055 0 0.00% 40.055 100.00% NOZZLE SIDE CIRC COVERAGE WELD 40.055 0 0.00% 40.055 100.00% N0ZZ SIDE CHIC COVERAGE BASEMATERIAL 40.055 40.055 100.00% 0 0.00% ~TAL WELD VOLUME COVERAGE COVERAGE CALCULA,,,..,,. SHEET CROSS RESTRICTED TOTAL CROSS SECTION CROSS SECTION SECTION AREA(SQ. AREA EXAM.. ED RESTRICTED INCHES\\ lntt>. INCHES\\ COVERAGE% 12.898 3.18 24.89% 3.214 0.402 12.51% 12.898 11.076 87.24% 3.214 0 0.00% 1.807 0 0.00% 6.222 0 0.00% 1.807 0 0.00% 8.474 1.1n 18.18% 11/19198 7>.iof I~ -::r:so* 1--rs:r- ?z.R-1 ~r,tt SJ1r# t.10 o/ ,v,.... RESTRICTED TOTAL UNRESTRICTED ~TALCROSS COVERAGE UNRESTRICTED CROSS SECTION SECTION (LENGTHX COVERAGE TOTAL COVERAGE AREA EXAMINED UNRESTRICTED CROSS (LENGTH X CROSS (RESTRICTED+ IISQ. INCHESI COVERAGE% SECTION\\% SECTION)% UNRESTRICTED)% 0 0.00% 24.89% 0.00% 24.89% 0 0.00% 12.51% 0.00% 12.51% 0 0.00% 87.24% 0.00% 87.24% 3.214 100.00% 0.00% 100.00% 100.00% 1.807 100.00% 0.00% 100.00% 100.00% 8.222 100.00% 0.00% 100.00% 100.00% 1.807 100.00% 0.00% 100.00% 100.00% 0 0.00% 18.18% 0.00% 18.18% 87.85% ANil&* ANII DATE
Page 69 of 108 Exam Item: ISO/Drawing I - ISI' - pz ~- I INSTRUMENT Make $TAv£Lg'r' Model ~'2NIC.. 13!:ie Serial No. IJ~~ Dally Linearity ~,~ VEL, lt(e ln/1,11 Delay.9to\\ In Range 12... In,!i8~* Rate
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Pulser/Dam~~gS:00 9tlffi5 Freq *..z.JrS:. MHz FIiter I Mode l.1.£_ Reject CEE Ref. Sensitivity: Y:i'.,~ dB Dynamic Cal. Verified 'tf.5 ULTRASONIC CALl.~ATION DATA SHEET SEARCH UNIT CALIBRATION BLOCK Make ~~- a,gQI,c:.li No. ~T ~o- ~ Serial No. L03DJ 3.5" tJ/~ "T" Dia. Size I ~" ~ l1 Q '1 11 Frequency ~:z.5" MHz Temperature IIF Mode ~=~ag_ SI Thermometer SIN 'Z. G\\ Co 8 4 Norn. Angle <,o SI Measured Angle "g CALIBRATION Cable Type BCB A /u Cable Length ,:z I o~ Axial~ Circ. ~ Wedge b!OeJ - U.IU: !:2a.BL-Remarks: t.UC:.1J:g, ~E:012£. Metal Path [8J Depth~ merf lt\\BL -?~ Each Major Screen Div.= 1-*1 A:;;~ COUPLANT ~a.:r:&a 1.2 f: 1. E
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Page 70 of 108 TRANSDUCER BEAM SPREAD MEASUREMENT Data Sheet No. ~/o...,9'E-OI Paae I l of A\\ INSTRUMENT DATA MEASUREMENTS MFG: MODEL POSITION Distance from sound HOLE DEPTH exit point to scribe line sffl urLt.Y ~0/J/G /56 1/4 'T' HOLE Forward 20% DAC /,2.5. O.(Jf"
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SERIAL NO: Forward 50% DAC /. 3 7* o.w'* /0/0!.. Maximum Signal /.67 /J, ~,, Backward 50% DAC 1,0" ().!({ SEARCH UNIT Backward 20% DAC 1_./,3 II (J ff" MFG: 1/2 "T" HOLE ~-.
- _!'l K8-;l[Rf7!2;c!I Forward 20% DAC 1.b 2
/, 76,. SERIAL NO: SIZE: Forward 50% DAC J,75 11 /, 7f
- . LO 3117
. 5 1X /.0 11 Maximum Signal ~I,~I/ /. 71 FREQUENCY: NOMINAL ANGLE: Backward 50% DAC 3, '17 /, 7t II to 0 2.25 Backward 20% DAC 3,63' I. 7t WEDGE NO: 3/4 'T' HOLE ()5' Forward 20% DAC g,f~ J.jl/- If CALIBRATION BLOCK 1.0. NO: Forward 50% DAC f{,/3 2it/" u1-50-I Maximum Signal l/.fO 2,t'I" Backward 50% DAC 5.t-5 2.f'I" Backward 20% DAC {.(O II 2.ll/ 11 Examiner{;/_ k.8~ Level_J{ Date /()-27-1? es RevieweV~~ Level, v 1/- 11-PJ' Date
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WELD NO.:NTHW-CII TOWARD HEAD BASE IIATEIIAL AXIAL COVERAGE TOWARD HEAD WELD AXIAL COVERAGE TOWARD NOZZLE BASE MATERIAL AXIAL COVERAGE TOWARD NOZZLE WELDAXIAL COVERAGE HEAD SIDE CIRC COVERAGE WELD HEAD SIDE CIRC COVERAGE BAIIEIIATERIAL NOZZLE SIDE CIRC iiiltAWELD CIRC COVERAGE BAIIEIIATERIAL TOTAL WELD VOLUME COVERAGE TOTAL WELD LENGnt IIINCHESl 40.055 40.055 40.055 40.055 40.055 40.055 40.055 40.055 IODEGREE WELD LENGTH WELDLENGTH EXAMINED LENGTH EXAMINED WELD LENGTH RESTRICTED EXAIMED UNRESTIICTED EXAMINED IINCHESl RESTRICTED% IRNCHES\\ UNRESTRICTED% 40.055 100.00% 0 0.00% 40.055 100.00% 0 0.00% 40.055 100.00% 0 0.00% 0 0.00% 40.055 100.00% 0 0.00% 40.055 100.00% 0 0.00% 40.055 100.00% 0 0.00% 40.055 100.00% 40.055 100.00% 0 0.00% COVERAGE CALCUi...,,oJN SHEET CROSS RESTRICTED TOTAL CROSS SEC'TION CROSS SECTION SEC110N AREA(SQ. AREA EXAMlilED RESTRICTED INCHES) IISO. INCHES) COVERAGE% 12.696 1.856 14.62% 3.214 0.489 15.21% 12.696 11.436 90.08% 3.214 0 0.00% 1.607 0 0.00% 6.222 0 0.00% 1.607 0 0.00% 6.474 un 18.18% d..,..~ t\\,lc;_qs J6 Pi# o.r-1s ~ 1--:Lsx:-rt.R..- I Pffr1&t Sri'r-11 Uc-C/B- 01 ,voft~ RESTRICTED TOTAL UNRESTRICTED TOTALCROSS COVERAGE UNRESTRICTED CROSS SEC'TION SECTION (LENGTHX COVERAGE AREA EXAMINED UNRESTIICTED CROSS (LENGTH X CROSS 11SQ, INCHES) COVERAGE% SECTION)% SECTION)% 0 0.00% 14.62% 0.00% 0 0.00% 15.21% 0.00% 0 0.00% 90.08% 0.00% 3.214 100.00% 0.00% 100.00% 1.607 100.00% 0.00% 100.00% 6.222 100.00% 0.00% 100.00% 1.607 100.00% 0.00% 100.00% 0 0.00% 18.18% 0.00% ~L,C?L.L1ii, 11-,q,.CJ8 11/19198 TOTAL COVERAGE (RESTRICTED+ UNREST111C'TEDl % 14.62% 15.21% 90.08% 100.00% 100.00% 100.00% 100.00% 18.18% 67.28%
Page 75 of 108 UT Calibration/Examination HNP 1 Procedure: NDEP-0450 Outage No.: RF0-17 H-03000 Procedure Rev. : 4 Report No.: UT-12-014 ISi Work Order No.: 2050436 Page: of 5 Code: 2001 Edition, 2003 Addenda Cat.lltem: B-D/B3.110 Location: Containment 302' Drawing No. : 1-ISI-PZR-1
== Description:== Nozzle to Head System ID: RC-2050 Component ID: II-PZR-01NTHW-13 Size/Length: N/A Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1302 Finish Time: 1520 Serial No.: Manufacturer: Instrument Settings 021063 General Electric Model: USN 58Lsw Linearity: L-12-001 Delay: 1.15 µs Range: 5.000" M'tl CalNel: 0.2330"/µs Pulser Type: Square Damping: 500 Ohms Reject: 0% PRF: Auto High SU Freq.: 2.25 MHz Serial No.: Manufacturer: Search Unit C29344 KB AeroTech Size: 0.75" Model: Gamma Freq.: 2.25 MHz Center Freq.: N/A Exam Angle: o* Squint Angle: N/A Measured Angle: 0° Mode: LONG. Cal. Time Date Axial Orientated Search Unit Checks Initial Cal. 1130 5/3/2012 Calibration Signal Sweep Depth Reflector Amplitude% Division Inter. Cal. 1302 5/3/2012 1/4 T 82% 1.6 0.81" Inter. Cal. N/A 1/2 T 82% 3.4 1.676" Inter. Cal. N/A 3/4 T 56% 5.1 2.54" Final Cal. 1540 5/3/2012 N/A N/A N/A N/A Couplant Exit Point: N/A
- of Elements:
1 -- Cal. Batch: 05325 Circumferential Orientated Search Unit Frequency: 2.25 MHz Rectify: Fullwave Voltage: 450 Pulse Width : 220 Config. : SINGLE Shape: ROUND Contour: Focus: N/A
Type*
Ultragel II N/A . ----~---- Mfg.: Sonotech, Inc. Calibration Signal Sweep Reflector Amplitude% Division Wedge Style: INTEGRAL
Exam Batch:
05325 N/A N/A N/A Ax. Gain (dB): 1 Screen Div. 17 0.5 Circ. Gain (dB): N/A in. of Depth Search Unit Cable RG58 Length: 6' No. Conn.: O Type: Type: ___ u_It_ra....;;g"'"e_I _11 __ Mfg.: Sonotech, Inc. Scan Coverage Calibration Block Cal. Block No.: UT-050-1 Upstream~ Downstream 0 Scan dB: 40 Reference Block Reference/Simulator Block Thickness: 3.50" Dia.: FLAT CW~ CCW~ Scan dB: 40 Serial No.: 792221 Gain Signal dB Reflector Amplitude % Cal. Blk. Temp.: 85° Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 9 1" BW 81% Comp. Temp.: 90° Temp. Tool: 277510 Surface Condition: GROUND FLUSH N/A N/A N/A Recordable lndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Eval O Comments: NO RECORDABLE INDICATIONS. Results: Sat ~ Unsat O Percent Of Coverage Obtained> 90% : Examiner Level 11 Mahoney, Patrick V. E xaminer N/A Other N/A Level N/A Level N/A This Document is a QA Record 69.26% Reviewed Previous Data: Signature YES Date Reviewer 5/3/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert W inegarden AN~ G, Signature Signature Signature Sweep Division 2.0 N/A Depth N/A Depth 1.01" N/A Date 5/4/2012 Date 5/5/2012 Date 5/7/2012
Page 76 of 108 ,ru;;)..i::i,::,,, {,!~JJ'U Group Site/Unit: HNP UT Calibration/E:xamination 1 Procedure: NDEP-0450 Outage No.: RF0-17 Summary No.: H-03000 Procedure Rev.: 4 Report No.: UT-12-014 Workscope: ISi Work Order No.: 2050436 Page: 2 of 5 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 302' Drawing No.: 1 *ISI-PZR-1
== Description:== Nozzle to Head System ID: RC-2050 Component ID: II-PZR-01NTHW-13 Size/Length: N/A Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1302 Finish Time: 1520 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 021063 Serial No.: C18133 Checks Calibration Signal Sweep Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 1133 5/3/2012 Reflector Amplitude% Division Sound Path Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" X 1.0" Model: Gamma Inter. Cal. 1302 5/3/2012 1/4 T 80% 1.8 1.18" Delay: 12.6941 µs Range: 6.400" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. N/A 1/2 T 58% 3.7 2.4" M'tl CalNel: 0.1280"/µs Pulser Type: Square Inter. Cal. N/A 3/4 T 40% 5.7 3.70" Exam Angle: 45° Squint Angle: N/A Final Cal. 1543 5/3/2012 ID 22% 8.0 5.11" Damping: 500 Ohms Reject: 0% Measured Angle: 45° Mode: SHEAR Couplant 5/4 T 30% 10.0 6.38" PRF: Auto High SU Freq.: 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Frequency: 2.25 MHz Rectify: Fullwave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: N/A Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Sound Path Shape: RECT. Contour: N/A Reflector Amplitude% Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 32.5 Circ. Gain (dB): N/A Exam Batch: 05325 Search Unit Cable 1 Screen Div. = 0.640 in. of Sound Path Type: RG58 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No. : UT-050-1 Upstream ~ Downstream~ Scan dB: 44 Reference Block Reference/Simulator Block Thickness: 3.50" Dia.: FLAT Gain Signal Sweep Sound Path cw~ ccw~ Scan dB: Serial No.: 792221 44 dB Reflector Amplitude% Division Cal. Blk. Temp. : as 0 Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 55 FSDH 52% 1.6 1.06" Comp. Temp.: goo Temp. Tool : 277510 Surface Condition: GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsat O Eval O Comments: NO RECORDABLE INDICATIONS. Percent Of Coverage Obtained > 90%: Examiner Level 11 Mahoney, Patrick V. Examiner N/A Other N/A Level N/A Level N/A This Document is a QA Record 69.26% Reviewed Previous Data: Signature YES Date Reviewer 5/2/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert Winegarden A~ '-l._) Signature Signature Date 5/4/2012 Date 5/5/2012 Date 5/712012
Page 77 of 108 ~~~~r~~ion UT Ca Ii bration/Exam i nation Group Site/Unit: HNP 1 Pro~du~ NDEP-0450 Outage No.: RFO-17 Summary No.: H-03000 Procedure Rev. : 4 Report No.: UT-12-014 Works cope: ISi Work Order No.: 2050436 Page: 3 of 5 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 302' Drawing No.: 1-ISI-PZR-1
== Description:== Nozzle to Head System ID: RC-2050 Component ID: 11-PZR-01 NTHW-13 Size/Length: NIA Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1302 Finish Time: 1520 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 021063 Serial No.: M20228 Checks Calibration Signal Sweep Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 1138 5/3/2012 Reflector Amplitude% Division Sound Path Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" X 1" Model: Gamma Inter. Cal. 1302 5/3/2012 1/4 T 80% 1.98 1.75" Delay: 17.2038 µs Range: 9.281" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. N/A 1/2 T 41% 3.86 3.56" M'tl CalNel: 0.1280"/µs Pulser Type: Square Inter. Cal. N/A 3/4 T 32% 5.87 5.49 Exam Angle: 60° Squint Angle: NIA 500 Ohms Reject: Final Cal. 1540 5/3/2012 ID 11% 8.0 7.38" Damping: 0% Measured Angle: 63° Mode: SHEAR Couplant 5/4 T 17% 10.0 9.28" PRF: Auto High SU Freq.: 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Frequency: 2.25 MHz Rectify: Fullwave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config. : SINGLE Focus: N/A Voltage: 450 Pulse Width: 220 Type: Ultragel II Calibration Signal Sweep Sound Path Shape: RECT. Contour: N/A Reflector Amplitude% Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL NIA N/A N/A N/A Ax. Gain (dB): 40 Circ. Gain (dB}: N/A Exam Batch: 05325 Search Unit Cable 1 Screen Div. = 0.928 in. of Sound Path Type: RG58 Length: 6' No. Conn. : 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No.: UT-050-1 Upstream 0 Downstream 0 Scan dB: 52 Reference Block Reference/Simulator Block Thickness: 3.50" Dia.: FLAT Gain Signal Sweep Sound Path cw 0 ccw0 Scan dB: 52 Serial No.: 792221 dB Reflector Amplitude% Division Cal. Blk. Temp. : 85° Temp. Tool: 277510 -- Type: Exam Surface: OUTSIDE DIAMETER CS Rompas 41 FSDH 44% 1.6 1.51" Comp. Temp.: 90° Temp. Tool: 277510 Surface Condition: GROUND FLUSH N/A N/A N/A N/A NIA Recordable lndication(s): Yes O No.,/ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat 0 Unsat D Eval D Comments: NO RECORDABLE INDICATIONS. Percent Of Coverage Obtained> 90%: Examiner Level 11 Mahoney, Patrick V. Examiner N/A Other N/A Level N/A Level N/A T his Document is a QA Record Reviewed Previous Data: Signature YES Date Reviewer 5/2/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert Winegarden A~ ~ Signature Date 5/4/2012 Date 5/5/2012 Date 5/7/2012
Page 78 of 108 Nuclear Geriera1ion Group Summary No.: H-03000 Supplemental Report Sketch or Photo: Y:\\Shared\\lddeal\\HNP _Data\\DataSheet_lnfo\\UT-12-014.jpg f..Jot..2.LE This Document is a QA Record I I I y I I _l Report No.: UT-12-014 Page: 4 of 5 '-15°
Page 79 of 108 Site/Unit: HNP Summary No.: H-03000 Determination of Percent Coverage for UT Examinations - Vessels Procedure: NDEP-0450 Procedure Rev.: 4 Works cope: ISi Work Order No.: 2050436 0 deg Planar Outage No.: RF0-17 Report No.: UT-12-014 Page: 5 of 5 Scan 100.000 % Length X 74.700 % volume of length/ 100 = 74.700 % total for O deg 45 deg Scan 1 100.000 % Length X 90.900 % volume of length / 100 = Scan 2 100.000 % Length X 31.300 % volume of length/ 100 = Scan 3 100.000 % Length X 74.700 % volume of length / 100 = Scan 4 100.000 % Length X 74.700 % volume of length / 100 = Add totals and divide by# scans = 67.900 % total for 45 deg Other deg 60 Scan 1 100.000 % Length X 94.600 % volume of length / 100 = Scan 2 100.000 % Length X 16.700 % volume of length / 100 = Scan 3 100.000 % Length X 74.700 % volume of length/ 100 = Scan 4 100.000 % Length X 74.700 % volume of length / 100 = Add totals and divide by# scans = 65.175 % total for 60 deg Percent complete coverage Add totals for each angle and scan required and divide by# of angles to determine; 69.258 % Total for complete exam Note: 90.900 % total for Scan 1 31.300 % total for Scan 2 74.700 % total for Scan 3 74.700 % total for Scan 4 94.600 % total for Scan 1 16.700 % total for Scan 2 74.700 % total for Scan 3 74.700 % total for Scan 4 Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: Edmund Donovan Date: 5/3/2012 This Document is a QA Record
Page 80 of 108 ~i~~er!~ion UT Calibration/examination Group Site/Unit: / HNP NDEP-0450 Procedure: Outage No.: RFO-17 Summary No.: H-02995 Procedure Rev.: 4 Report No.: UT-12-015 Workscope: ISi Work Order No.: 2050436 Page: of 5 Code: 2001 Edition, 2003 Addenda Drawing No.: 1-ISI-PZR-1 System ID: RC-2050 Component ID: II-PZR-01NTHW-08 Limitations: Serial No.: Manufacturer: CONFIGURATION (SEE SKETCH) Instrument Settings 021063 General Electric Model: USN 58Lsw Linearity: L-12-001 Delay: 1.15 µs Range: 5.000" M'tl CalNel: 0.2330"/µs Pulser Type: Square Damping: 500 Ohms Reject: 0% PRF: Auto High SU Freq.: 2.25 MHz Frequency: 2.25 MHz Rectify: Fullwave Voltage: 450 Pulse Width: 220 Ax. Gain (dB): 17 Gire. Gain (dB): N/A 1 Screen Div. = 0.5 in. of Depth Calibration Block Cal. Block No.: UT-050-1 Thickness: 3.50" Dia.: FLAT Cal. Blk. Temp.: 85° Temp. Tool: 277510 Comp. Temp.: 91° Temp. Tool: 277510 Cat./ltem: B-D/B3.110 Location: Containment 260'
== Description:== Surge Nozzle to Vessel Weld Size/Length: N/A Thickness/Diameter: N/A Start Time: 1020 Finish Time: 1130 Serial No.: Search Unit C29344 Man u fact u re r: KB AeroTech Size: 0.75" Model: Gamma Freq.: 2.25 MHz Center Freq.: N/A Exam Angle: o* Squint Angle: NIA Measured Angle: 0° Mode: LONG. Cal. Time Date Checks Initial Cal. 0816 5/2/2012 Inter. Cal. 1020 5/2/2012 Inter. Cal. N/A Inter. Cal. NIA Final Cal. 1155 5/2/2012 Exit Point: N/A
- of Elements:
1 --- Cal. Batch: Couplant 05325 Config.: SINGLE Focus: __ N_IA __ Type: Ultragel II Shape: ROUND Contour: N/A Mfg.: Sonotech, Inc. Wedge Style: ----------- Exam Batch: 05325 INTEGRAL Type: Ultragel II Search Unit Cable Type: Mfg.: RG58 Length: 6' No. Conn.: 0 Sonotech, Inc. Scan Coverage Upstream 0 Downstream 0 Scan dB: 40 Reference Block cw~ ccw~ Scan dB: 40 Serial No.: 792221 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas Surface Condition: GROUND FLUSH Axial Orientated Search Unit Calibration Signal Sweep Depth Reflector Amplitude% Division 1/4 T 82% 1.6 0.81" 1/2 T 82% 3.4 1.676" 3/4 T 56% 5.1 2.54" NIA N/A N/A NIA Circumferential Orientated Search Unit Calibration Signal Sweep Depth Reflector Amplitude% Division N/A NIA N/A N/A Reference/Simulator Block Gain Signal Sweep Depth dB Reflector Amplitude% Division 9 1" BW 81% 2.0 1.01" N/A NIA N/A NIA N/A Recordable I ndication(s): Yes O Results: Sat~ Unsat D No 0 (If Yes, Ref. Attached Ultrasonic Indication Report.) Eval O Comments: WELD DISCONTINUITIES WERE OBSERVED NEAR RT STAMP #1 BELOW RECORDABLE LEVELS. REFLECTORS WERE VERIFIED NOT TO BE ID CONNECTED OR SERVICE INDUCED. GLB Percent Of Coverage Obtained > 90% : 59.1% Examiner Level II Mahoney, Patrick V. Examiner Level N/A N/A Other Level N/A N/A This Document is a QA Record Reviewed Previous Data: YES Signature Date Reviewer 5/2/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert Winegarden AN Signature Date 5/4/2012 Signature Date 5/5/2012 Signature Date 5/7/2012
Page 81 of 108 ~~~~r~\\io~ UT Calibration/Examination Group Site/Unit: HNP Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.: H-02995 Procedure Rev. : 4 Report No.: UT-12-015 Workscope: ISi Work Order No.: 2050436 Page: 2 of 5 Code: 2001 Edition, 2003 Addenda Cat./ltem: B-D/B3.110 Location: Containment 260' Drawing No.: 1-1 SI-PZR-1
== Description:== Surge Nozzle to Vessel Weld System ID: RC-2050 Component ID : 11-PZR-01NTHW-08 Size/Length: N/A Thickness/Diameter: N/A Limitations: CONFIGURATION (SEE SKETCH) Start Time: 1020 Finish Time: 1130 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 021063 Serial No.: C18133 Checks Calibration Signal Sweep Manufacturer: General Electric Manufacturer: KB Aero Tech Initial Cal. 0802 5/2/2012 Reflector Amplitude% Division Sound Path Model: USN 58Lsw Linearity: L-12-001 Size: 0.5" X 1" Model: Gamma Inter. Cal. 1035 5/2/2012 1/4 T 80% 1.8 1.18" Delay: 12.6941 µs Range: 6.400" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. N/A 1/2 T 58% 3.7 2.4" M'tl CalNel: 0.1280"/µs Pulser Type: Square Inter. Cal. N/A 3/4 T 40% 5.7 3.70" Exam Angle: 45° Squint Angle: N/A 500 Ohms Reject: Final Cal. 1157 5/2/2012 ID 22% 8.0 5.11" Damping: 0% Measured Angle: 45° Mode: SHEAR Couplant 5/4 T 30% 10.0 6.38" PRF: Auto High SU Freq.: 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Frequency: 2.25 MHz Rectify: Fullwave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: N/A Voltage: 450 Pulse Width: 220 Shape: Type: Ultragel II Calibration Signal Sweep Sound Path RECT. Contour: NIA Reflector Amplitude% Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 32.5 Gire. Gain (dB): N/A Exam Batch: 05325 Search Unit Cable 1 Screen Div. = 0.640 in. of Sound Path Type: RG58 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No.: UT-050-1 Upstream ~ Downstream~ Scan dB: 44 Reference Block Reference/Simulator Block Thickness: 3.50" Dia.: FLAT Gain Signal Sweep Sound Path cw ~ CCW~ Scan dB: 44 Serial No.: 792221 dB Reflector Amplitude % Division Cal. Blk. Temp.: ss 0 Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 55 FSDH 52% 1.6 1.06" Comp. Temp. : 91° Temp. Tool : 277510 Surface Condition: GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s): Yes D No ~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat ~ Unsat D Eval O Comments: SEE PAGE 1 FOR COMMENTS. Percent Of Coverage Obtained> 90%: Examiner Level 11 Mahoney, Patrick V. Examiner N/A Other N/A Level NIA Level N/A This Document is a QA Record 59.1% Reviewed Previous Data: Signature YES Date Reviewer 5/2/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert Winegarden ANII Signature Date 5/4/2012 Date 5/5/2012 Date 5/7/2012
Page 82 of 108 (!~ ~i~~r~~ion Group Site/Unit: HNP UT Calibration/Examination Procedure: NDEP-0450 Outage No.: RFO-17 Summary No.: H-02995 Procedure Rev. : 4 Report No.: UT-12-015 Work scope: ISi Work Order No.: 2050436 Page: 3 of 5 Code: 2001 Edition, 2003 Addenda Cat.!ltem: B-D/B3.110 Location: Containment 260' Drawing No.: 1-ISI-PZR-1
== Description:== Surge Nozzle to Vessel Weld System ID: RC-2050 Component ID: 11-PZR-01NTHW-08 Size/Length: N/A Thickness/Diameter: N/A limitations: CONFIGURATION (SEE SKETCH) Start Time: 1020 Finish Time: 1130 Instrument Settings Search Unit Cal. Axial Orientated Search Unit Time Date Serial No.: 021063 Serial No.: M20228 Checks Calibration Signal Sweep Manufacturer: General Electric Manufacturer: KB AeroTech Initial Cal. 0809 5/2/2012 Reflector Amplitude% Division Sound Path Model: USN 58Lsw Linearity: L-12-001 Size: 0,5" X 1" Model: Gamma Inter. Cal. 1105 5/2/2012 1/4 T 80% 1.98 1.75" Delay: 17.2038 µs Range: 9.281" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. N/A 1/2 T 41% 3.86 3.56" M'tl CalN el: 0.1280"/µs Pulser Type: Square Inter. Cal. N/A 3/4 T 32% 5.87 5.49 Exam Angle: 60° Squint Angle: N/A Final Cal. 1201 5/2/2012 ID 11% 8,0 7.38" Damping: 500 Ohms Reject: 0% Measured Angle: 63° Mode: SHEAR Couplant 5/4 T 17% 10.0 9.28" PRF: Auto High SU Freq.: 2.25 MHz Exit Point: 0.65"
- of Elements:
1 Frequency: 2.25 MHz Rectify: Fullwave -- Cal. Batch: 05325 Circumferential Orientated Search Unit Config.: SINGLE Focus: N/A Voltage: 450 Pulse Width: 220 Contour: Type: Ultragel II Calibration Signal Sweep Sound Path Shape: RECT. N/A Reflector Amplitude % Division Mfg.: Sonotech, Inc. Wedge Style: NON INTEGRAL N/A N/A N/A N/A Ax. Gain (dB): 40 Circ. Gain (dB): N/A Exam Batch: 05325 Search Unit Cable 1 Screen Div. = 0.928 in. of Sound Path Type: RG58 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Sonotech, Inc. Calibration Block Scan Coverage Cal. Block No.: UT-050-1 Upstream~ Downstream ~ Scan dB: 50 Reference Block Reference/Simulator Block Thickness: 3.50" Dia.: FLAT Gain Signal Sweep Sound Path cw~ ccw~ Scan dB: Serial No.: 792221 50 dB Reflector Amplitude % Division Cal. Blk. Temp.: 85° Temp. Tool: 277510 Exam Surface: OUTSIDE DIAMETER Type: CS Rompas 41 FSDH 44% 1,6 1.51" Comp. Temp. : 91° Temp. Tool: 277510 Surface Condition: GROUND FLUSH N/A N/A N/A N/A N/A Recordable lndication(s): Yes O No ~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat 0 Unsat O Eval O Comments: SEE PAGE 1 FOR COMMENTS. Percent Of Coverage Obtained > 90%: Examiner Level 11 Mahoney, Patrick V. Examiner N/A Other N/A Level N/A Level N/A This Document is a QA Record 59.1% Reviewed Previous Data: Signature YES Date Reviewer 5/2/2012 George Buck Level Ill Date Site Review James Salton Date ANII Review Robert Winegarden ANII Signature Date 5/4/2012 Date 5/5/2012 Date 5/7/2012
Page 83 of 108 Nuclear Genera1ion Group Summary No.: H-02995 Supplemental Report Sketch or Photo: Y:\\Shared\\lddeal\\HNP _Data\\DataSheet_lnfo\\UT-12-015.jpg I This Document is a QA Record I I I Report No.: UT-12-015 Page: 4 of 5 \\
Page 84 of 108 Nuclear Genera1ion Group Determination of Percent Coverage for UT Examinations - Vessels Site/Unit: HNP / 1 Procedure: NDEP-0450 Summary No.: H-02995 Procedure Rev.: 4 Works cope: ISi Work Order No.: 2050436 0 deg Planar Outage No.: RF0-17 Report No.: UT-12-015 Page: 5 of 5 Scan 1_0_0._o_o_o __ % Length X __ 7_3_.o_o_o __ % volume of length / 100 = __ 7_3_.o_o_o __ % total for o deg 45 deg Scan 1 100.000 % Length X 44.000 % volume of length/ 100 = Scan 2 100.000 % Length X 43.000 % volume of length / 100 = Scan 3 100.000 % Length X 73.000 % volume of length/ 100 = Scan 4 100.000 % Length X 73.000 % volume of length / 100 = Add totals and divide by# scans = 58.250 % total for 45 deg other deg 60 Scan 1 100.000 % Length X 21.100 % volume of length / 100== Scan 2 100.000 % Length X 16.900 % volume of length / 100== Scan 3 100.000 % Length X 73.000 % volume of length I 100== Scan 4 100.000 % Length X 73.000 % volume of length / 100== Add totals and divide by# scans = 46.000 % total for 60 deg Percent complete coverage Add totals for each angle and scan required and divide by # of angles to determine; 59.083 % Total for complete exam Note: 44.000 % total for Scan 1 43.000 % total for Scan 2 73.000 % total for Scan 3 73.000 % total for Scan 4 21.100 % total for Scan 1 16.900 % total for Scan 2 73.000 % total for Scan 3 73.000 % total for Scan 4 Supplemental coverage may be achieved by use of other angles/ methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination. Site Field Supervisor: Edmund Donovan __;c........;. _________ Date: 5/2/2012 This Document is a QA Record
Page 85 of 108 UT Calibratior camination (.~\\.a~io~;~"' Site/Unit; ___ H_N_P ____ ____ 1____ Procedure: _____ N_o_e_P_-<>_448 ____ Outage No.; RF0-15 Summary No.: H-03713 Procedure Rev.: 3 Report No.; VT-09*01o of Works oo p e; ISi Work Order No,; 1313525 Page; 4 Code; Drawing No.: System 10: RH-2085 2001 Ed 2003 Add 1-IS1-RHR*1 Component 10; ll*RHR-01 RHRA-CSW--02A,B,C Limitations: None Instrument Settings Serial No.: 013402 Manufacturer: Krautkramer Branson Model; USN-58L Delay: 6.1419 Range: 5" M'UCalNel: 0.1237 Pulser. Single Damping; 10000 Reject 0% Rep. Rate: High Freq.; 2.25 MHz Filter: NIA Mode: Shear Wave Voltage: NIA Other; Full Wave Ax. Gain (dB): 31.7 Circ. Gain (dB): 31.7 10 Screen Div.= 5 In. of Sound Path Linearity Report No,; L--09-001 Calibration Block Cal. Block No.: CPL-77 Thickness: 1.00" Ola.: Flat Cal. Blk. Temp. 74' Temp. Tool: 68951 Comp. Temp.; 72" Temp. Tool: 68951 Recordable lndication(s): Yes* No '.ii!'.] Results: Satlil] Unsat O Percenl Of Coverage Obtained> 90%: 75% Examiner Level II-POI Malia, Mark E. Examiner Level NIA NIA Other Level Ill-POI Dugan. Michael P This Document is a QA Record Cat./ltem: C-A/C1.10 Location: RAB 236'
== Description:== Circumferential Sholl Weld Size/Length; 123.25" Thickness/Diameter: .800"/39.2" Start Time: 1315 Finish Time: 1545 Search Unit Cal. Axial Otlent.ated Search Unit Time Date Serial No.: OOWMYL Checks Calibration Signal Sweep Manufacture,; KBA Initial Cal. 1315 4/612009 Reflector Amplilude% Division Sound Path Size:
0.5 Shape
Round Inter. Cal. 1" ID Notch 82% 3 1.47" Freq.: 2.25 MHz Style: Compo.site Inter. Cal. Exam Angle; 45'
- of Elements: Single Inter. Cal.
Mode: Shear Wave Final Cal. 1545 4/6/2009 Measured Angle: 46° Couplant Wedge Style; MSWQC Cal. Batch: 05225 Circumferential Orientated Search Unit Type; Ultragel II Calibration Signal SWO"!> Sound Path Search Unit Cable Mfg,; Sonotech, Inc. Reflector Amplitude% OiVislon Type: RG-174 Exam Batch: 05225 1" ID Notch 823/o 3 1.47" Length: 6' No.Conn.: 0 Type; Ultragel II Scan Coverage Mfg.: Sonotech, Inc. Upstream* Downstream O Scan dB: ~ Reference Block Reference/Simulator Block CWliZJ CCWli!J Scan dB: 37.7 Serial No.: Gain Signal Sweep Sound Path 86-3248 dB Reflector Amplitude% Division Exam Surface; OD Typo; SS Rompas 44.7 SOH 85o/, 2.2 1.1" Surface Condllk>n: GROUND SMOOTH (II Yes, Rel. Attached Ullrasonic lndicalion Report.) Eval O Reviewed Previous Data: YGS Comments: Also scanned 12" of weld # 3.Callbratlon Block conforms to ASME XI, Appx I, Supp 3(b)(3); Appx Ill Fig. 111*3230-1, Note 2: 111-3410: 111-3430; Ill, Supp 1(b)(3): and NOEP-0448 Date Reviewer 4/6/2009 Damon Priestley PGN Lv Ill Date Site Review Scott Larson Level Ill Date ANII Review 4/14/2009 Nancy Ritchie-Slaughter Dale 4/29/2009 Date 4/29/2009 Date
Page 86 of 108 ~ (_~jl\\.Jit:~"' Site/Unit: ___ H_N_P __________ UT Calibratior ramination 1 Procedure: NDEP-0448 Outage No.: RFO-15 Summary No.: H--03713 Procedure Rev.: 3 Report No.: UT-09-016 Works cope: ISi Work Order No.: 1313525 Page: 2 ol 4 Code: 2001 Ed 2003 Add Drawing No.: 1-ISI-RHR-1 System 10: RH-2085 Component ID: ll*RHR*01RHRA-CSW*02A,B,C Limitations; Axial scan llmlted to shell side only. Instrument Settings Seriet No.: 013'02 Manufacturer. Krautkramer Branson Model: USN-58L Delay: 6.1419 Range: 5" M'tlCalNel: 0.1237 Pulser. Single Damping: 10000 Reject: 0% Rep. Rate: High Freq.: 2.25 MHz Filter: NIA Mode: Shear Wave Voltage: NIA Other: Full Wave Ax_ Gain (dB): 47 Circ. Gain (dB): 47 10 Screen Div.
- 5 in. of Sound Path Linearity Rep0rt No.:
L-09-001 Calibration Block Cal. Block No.: CPL-77 Thickness: 1.0" Dia.: Flat Cal. Blk. Temp, 74 Temp. Tool: 68951 Comp. Temp,: 72 Temp. Tool: 68951 Recordable lndication{s): Yes
- No~
Results: Sat ~ Unsat O Percent Of Coverage Obtained > 90%: Examiner Level II-POI Malla, Mark E. Examiner Level NIA NIA Other Level 111-PDt Dugan, Michael P This Document Is a QA Record Cat./ltem: C-A/C1.10 Location: RAB 236'
== Description:== Circumferential Shell Weld SiZe/Length: 123.25" Thickness/Diameter: ,800"139.2" Start Time: 1300 F!inish Time: 1530 Search Unit
- Cal, Axial Orientated Search Unit Time Date Serial No.:
00WPMD
- Check, Calibration Signal Sweep Manufacturer:
KBA Initial Cal. 1300 416/2009 Reflector Amplitude% Division Sound Path SiZe: .5" Shape: Round Inter. Cal, 1* Notch 82% 3,8 1.873" Freq.: 2.25 MHz Style: Comp-G Inter. Cal. Exam Angle: 60
- of Elements:
1 Inter. Cal. Final Cal. 1530 41612009 Mode: Shear Wave Measured Angle: 60 Coupt,nt Wedge Style: MSWQC Cal. Batch: 05225 Circumferential Orientated Search Unit Type: Ultragel II Calibration Signal Sweep Reflector Amplitude% Division Sound Path Search Unit Cable Mfg.: Sonotech, Inc. Type: RG-174 Exam Batch: 05225 NIA N/A NIA NIA Length: 6' No. Conn.: 0 Type: Ultntgel ti Scan Coveraga Mfg.: Sonotech, Inc. Upstreamli(J Downstream* Scan dB: ~ Reference Block Reference/Simulator Block cw* CCW O Scan dB: Serial No.: 86-3248 Gain Signal Sweep Sound Path dB Reffector Amphtude% Division Exam Surface: OD Typo: SS Rompas 41 SDH 70% 3.1 1.547 Surface Condi6on: GROUND SMOOTH (If Yes, Ref. Attached Ultrasooic Indication Report.) Eval O Reviewed Previous Data: Yes Comments: Also scanned 12" of weld# 3.Calibration Block conforms to ASME XI, Appx I, Supp 3(b)(3); Appx Ill Flg. 111-3230-1, Note 2; 111-3410; 111-3430; Ill, Supp 1(b)(3); and NDEP-0448 Date Reviewer 4/6/2009 Damon Priestley PGN Lv Ill Date Site Review Scott Larson Level Ill Date ANII Review 4/2912009 Nancy Ritchie-Slaughter r,,) Date 4/29/2009 Date 4/29/2009 Date
Page 87 of 108 ~ ~.. ~~;1or '-I G*oup Site/Unit: UT Calibratio1 HNP camination Procedure: NOEP-0448 Outage No.: RfO-15 Summary No.: H-03713 Procedure Rev.; 3 Report No.: UT--09--016 Works cope: ISi Work Order No.: 1313525 Page: 3 of 4 Code: 2001 Ed 2003 Add Drawing No.: 1-ISt-RHR-1 System ID: RH-2085 Component 10: ll*RHR--01 RHRA-CSW-02A,B,C Limitations: Single Sided-Sholl Side Onl y Instrument Setting* Serial No.: 0134L4 Manufacturer: Krautkramer Branson Model: USN-SSL Delay: 9.5431 Range: 5.00" M'UCaWel: ,2390 Pulser: Auto High Damping: 5000 Reject: 0% Rep. Rate: 255 MHz freq.: 2 FIiter. NIA Mode: Dual Voltage: NIA Other: Full Wave Ax. Gain (dB): 70.8 Circ, Gain (dB): N/A 10 Screen Div. = 5 In. of Sound Path Linearity Report No.: L-09--002 Calibration Block Cal. Block No.: CPL-77 Thickness: 1.00" Dia.: Flat Cal. Blk. Temp. 12* Temp. Tool: 68951 Comp. Temp.: 10* Temp. Tool: 68951 Recordable lndlcatlon(o): Yes D No ~ Results: Sat 1i2J Unsat D Percent Of Cove,age Obtained > 90%: Examiner Level 111-PDI Dugan, Michael P Examiner Level NIA N/A Other N/A Level N/A This Document Is a QA Record Cat.ntem: C-AIC1.10 Location: RAB 236' Oesaiption: ClrcumferentJal Shell Weld Size/Length: 123.25" Thickness/Diameter: ,800"/39.2" StartTlme: 0830 finish Time: 1140 Search Unit Col. Axial Orientated Search Unit Time Date Serial No.: 90-575 Checks CellbraUon Signal Sweep Manufacturer: RTD Initial Cal. 0830 4/7/2009 Reflector Amplitude% Division Sound Path Size: 2*8 x 14mm Shape: Roct. lnte,. Cal. 1" 10 Notch 80% 5.8 2.944" Freq,: 2.0 MHz Style: TRL2-Aust Inter. Cal. Exam Anglo: 10*
- of Elements: Dual Inter. Cal.
f inal Cal. 1140 4/7/2009 Mode: Long. Moasurad Anglo: 10* Couphmt Wedge Style: Integral Cal. Batch: 01125 Circumferential Orientated Search Unit Type: Ultragel 11 Calibratlon Signal Sweep Sound Path Search Unit Cable Mfg.: Sonotech ReflectOt" Amplitude% Division Type: RG-174 Exam Batch: 01125 N/A NIA N/A N/A Length: 6'x2 No. Conn.: 0 Type: Ultragel II Scan Coverage Mfg.: Sonotech Upstream2J Downstream i;a Scan dB: 70.8 Reference Block Reference/Simulator Block cw* CCW Q SC811 dB: N/A Serial No.: 86-3248 Gain Signal Sweep Sound Path dB Reflecto, Amplitude% Division Exam Surfaca: OD Type: SS Rompas NIA N/A N/A N/A NIA Surfaca Condition: GROUND (If Yes, Ref. Attachad Ultrasonic lndlcaUon Report.) Eval
- Re\\liewed Previous Data:
Yes Comments: Supplemental 10* RL. Far side of austenlllc weld examined IAW NOEP-0425 Rev 8. However, code coverage is not claimed beyond weld centerline. Date ReV'lewer 4/7/2009 Damon Priestley PGN Lv Ill Date Site Review Scott Larson Level Ill Signature Date ANII Review Nancy Ritchie*Slaughter Date 4/29/2009 Date 4/2912009 oJ,/(b Date
Page 88 of 108 Report No.: Page: Summary No.: H-03713 Examiner: Malia, Mark E.,/Jl(f.,4rf Level: II-POI Reviewer: Damon Priestley PGN Lv Ill f Examiner: NIA Level: N/A Site Review: Scott Larson Level Ill ~ Other: Dugan, Michael P Level: 111-PDI ANII Review: Nancy Ritchie-Slaughter k Comments: Determination of Percent Coverage for UT Examination Angle: 45' Circumferential CW: 100% of length X 100% of volume= 100% of scan complete Circumferential CCW: 100% of length X 100% of volume= 100% of scan complete Angle: 60' Axial US: 100% of length X 100% of volume = 100% of scan complete Axial OS: 0% of length X 0% of volume = 0% of scan complete 100% Circumferential CW+ 100% Circumferential CCW + 100% Axial US+ 0% Axial OS= 300 300 / 4 = 75% Total Coverage This Document Is a QA Record UT-09-016 4 of 4 Date: 4/29/2009 Date: 4/29/2009 Date: !J.!114
Page 89 of 108 /~_,.~ ~G?i;\\oa L.N_J:ilJ._..,. Site/Unit: Summary No.: H-01354 UT Calibration/Examination 1 Procedure: Procedure Rev.: HNP NDEP-0450 5 Outage No.: RF0-20 Report No.: UT-16-001 Works cope: ISi Work Order No.: 13540520 Page: 1 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C*BIC2.21 LocaUon: RAB 216' Drawing No.: 1-ISI-BIT-1
== Description:== Inlet Nozzle to Head Weld System ID: Sl-2080 Compo n en I ID: 11-BIT-01 NTHW-04 Size/Length: NIA Thickness/Diameler: SS / 2.0* Limitations! Yes
- Due to nozzle configuration Start Time:
1108 Finish Time: 1131 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 011CXD Checks Calibration Signal Sweep Manufacturer: GE Manufacturer; KBA Initial Cal. 0820 10/4/2016 Renec1or Amplitude% Division Sound Path Model: USN60sw Linearity: L-16-011 Size: 0,375* Model: Comp-G Inter. Cal. NIA 1/4TSDH 80 2.0 0.96S-Delay: 8.7403 Range: 5.0-Inter. Cal. 1107 1014/2016 1/2TSDH 40 4.0 2.0* Freq.: 1.5 MHz Center Freq.: N/A Inter. Cal. N/A 3/4TSDH 20 6.0 2.97" M'UCalNel: 0.1230 Pulser Type: Square Exam Angle: 45 Squint Angle! N/A Final Cal. 1359 10/4/2016 5/4T SOH 12 10.0 4.96" Damping: 500 Ohms Reject: 0% Measured Angle: 45 Mode; Shear Couplant PRF: Auto High SU Freq.; 1.5MHz Exlt Pofnl: 0.4"
- of Elements:
1 -- Cal. Batch: 15B080 Circumferential Oriented Search Unit Frequency; 2.0 MHz Rectify: Fullwave Config.: Single Focus: N/A Voltage: 450 Pulse Wldlh: Type: Ultragel II Calibration Signal Sweep Sound Palh 330 Shape: Round Contour. Flat Renector Amplitude% Division Mfg.: Magnaflux Wedge Style: MSWQC Exam Batch: 158080 SaaAxlal Ax. Gain (dB): 27.4 Clrc. Gain fdB}: 27.4 Search Unit Cable Type: Ultragel II 1 Screen Div. = .5 In. of Sound Path Type: RG174 l ength: 6' No. Conn.: 0 Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C-087 Upstream Downstream ~ Scan dB: 33.4 Reference Block Reference/Slmulator Block Gain Signal Sweep -- Serial No.: 15-2377 Sound Path Thickness: 3.04 Dia.: Flat cw~ CCW~ Scan dB: 33.4 dB Renector Amplitude% Division -- Type: ROMPAS Cal. Blk. Temp.: 74 Temp. Tool: G502480 Exam Surface: 0.0. 27.4 FSDH 20 2.0 1.0" Comp. Temp.: 79 Temp. Tool: G502480 Surface Condition: Ground Smooth Recordable Indication s : ( ) Sat~ Yes D No ~ ( If Yes Ref. Attached Ultrasonic Indication Re ort. p Comments: N/A Results: Unsal
- Percent Of Coverage Obtained > 90%:
No-76.53/4 Examiner Level 11-N Schmalz, Matthew W. Examlner Level 11-N Rush, J. Scott Olher N/A Level N/A This Document is a QA Record Eval O NCR# 02067721 Reviewed Previous Oala: Signature Signature No Date 10/412016 Date 10/412016 Dale Date Dale /o/:i-3/ I~ NANCY RITCHIE-SLAUGHTER
Page 90 of 108 ~~tG ~~~:'.rO!I NlJliGroup Sile/Unit: HNP 1 Procedure: UT Calibration/Examination NDEP-0450 Outage No.: RFO-20 Summary No.: H-01354 Procedure Rev.: 5 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 2 or 12 Code: 2001 Ed 2003 Add Cal./ltem: C-B/C2.21 Localion: RAB 216' Drawing No.: 1-ISI-BIT-1 Descriplion: Inlet Nozzle to Head Weld Syslem ID: Sl-2080 Component ID: ll*BIT-01NTHW-04 Size/Length: N/A Thickness/Diameter: SS / 2.0-Limltalions: Yes
- Due to nozzle configuration Start Time:
1148 Finish Time: 1154 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 03-760 Checks Calibralion Signal Sweep Manufacturer: GE Manufacturer: RTD lniUal Cal. 0840 10/4/2016 Renector Amplitude% Division Sound Path Model: USN60sw Linearity: L-16-011 Size: 2(15x25) Model: TRL2 Inter. Cal. N/A ID Notch 80 8.4 4,19* Delay: 9.7821 Range: 5.0-Freq.: 2.0MHZ Center Freq.: N/A Inter. Cal. 1147 10(4/2016 M'UCalNel: 0.2280 Pulser Type: Square Inter. Cal. N/A Exam Angle: 45 Squint Angle: 10 Final Cal. 1409 10/4/2016 Damping: 500 Ohms Reject: 0% Measured Angle: 45 Mode: Long. Couplant PRF: Auto High SU Freq.: 2.0MHZ Exit Point: o.&*
- of Elements:
2 Frequency: 2.0 MHz Rectify: Fullwave -- Cal. Balch: 158080 Clrcumferentlal Oriented Search Unit Config.: Dual Focus: FS-55 Voltage: 450 Pulse Width: 250 Contour: Flat Type: Ultragel II Calibration Signal Sweep Sound Path Shape: Rect. Mfg.: Magnaftux Renector Amplitude% Division Wedge Style: Integral N/A Ax. Gain (dB): 39.6 Clrc. Gain (dB): NIA Search Unit Cable Exam Balch: 158060 1 Screen Div.= .5 In. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Magnaftux Calibration Block Scan Coverage Cal. Block No.: 16C-087 Upstream~ Downstream O Scan dB: 45.6 Reference Block Reference/Simulator Block Gain Signal Sweep Thickness: 3,04* Dia.: Flat cwo CCWQ Scan dB: N/A Serial No.: 15-2377 dB Renector Amplitude% Division Sound Path Cal. Blk. Temp.: 74 Temp. Tool: G502480 -- Type: ROMPAS Exam Surface: 0.0. 24.2 2* Radius 80 4.0 2.0-Comp. Temp.: 79 Temp. Tool: G502480 Surface Condition: Ground Smooth Recordable lndicatlon(s): Yes C No~ (Ir Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat 2J Unsal.J Eval ;J Comments: L-wav verified In accordance with AD-NE-ALL-1103. Percent Of Coverage Obtained > 90%: Examiner Level 11-N Schmalz, Matthew W. Examiner Level 11-N Rush,J.Scott Other N/A Level NIA This Document is a QA Record No-78.6% Reviewed Previous Data: No Date NANCY RITCHIE-SLAUGHTER
Page 91 of 108 /~~:~~~;ion L~JitiGroup Site/Unit: ___ H_N_P ________ 1____ Procedure: UT Calibration/Examination NDEP-0450 Outage No.: RFO-20 Summary No.: H-01354 Procedure Rev.: 5 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 3 of 12 Code: 2001 Ed 2003 Add Cal./ltem: C-BIC2.21 Location: RAB216' Drawing No.: 1-ISI-BIT-1
== Description:== Inlet Nozzle to Head Weld System ID: Sl-2080 Component ID: 11-BIT-01NTHW-04 Size/Length: N/A Thickness/Diameter: SS / 2,0" Limitations: Yes - Due to nozzle configuration Start Time: 1158 Finish Time: 1204 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 03-794 Checks Calibration Signal Sweep Manufacturer. GE Manufaclurer: RTD Initial Cal. 0846 1014/2016 Reflector Amplitude% Division Sound Path Model: USN60sw Linearity: L-16-011 Size: 2(20x34) Model: TRL2 Inter. Cal. NIA ID Notch 80 5.8 5.85" Delay: 12.1762 Range: 10.0* Freq.: 2.0MHZ Center Freq.: NIA Inter. Cal. 1157 101412016 M'UCalNel: 0.228 Pulser Type: Square Exam Angle: Squint Angle: Inter. Cal. NIA 60 3 Flnal Cal. 1413 10/4/2016 Damping: 500 Ohms Reject: 0% Measured Angle: 60 Mode: Long. Couplant PRF: Auto High SU Freq.: 2.0 MHZ Exit Point: 0.7"
- of Elements:
2 Frequency: 2.0 MHz Rectify: Fullwave -- Cal. Batch: 15B080 Circumferential Oriented Search Unit Config.: Dual Focus: FS-105 Voltage: 450 Pulse Width: 250 Contour: Type: Ultragel II Calibration Signal Sweep Sound Path Shape: RecL Flat Mfg.: Magnaflux Reflector Amplitude% Division Wedge Style: Integral N/A Ax. Gain (dB): 51.2 Circ. Gain (dB): N/A Search Unit Cable Exam Balch: 15B080 1 Screen Div.= 1.0 In. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C-087 Upstream~ Downstream D Scan dB:~ Reference Block Reference/Simulator Block Gain Signal Sweep Thickness: 3.04" Dia.: Flat cw* CCWQ Scan dB: NIA Serial No.: 15-2377 dB Reflector Amplitude% Division Sound Path Cal. Blk. Temp.: 74 Temp. Tool: 0502480 -- Type: ROMPAS Exam Surface: 0.0. 51.2 FSDH 58 1.4 1.41" Comp. Temp.: 79 Temp. Tool: G5024B0 Surface Condition: Ground Smooth Recordable lndlcallon(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsal O Eval O Commenls: L-wave verified in accordance with AD-NE-ALL-1103. Accoustlc Interface noted 360° Intermittently. Percent Of Coverage Obtained > 90%: No-78.6% Reviewed Previous Data: No Examiner Level 11-N Signature Schmalz, Matthew W. Examiner Level 11-N Rush,J.Scott Other Level NIA Date N/A This Document Is a QA Record NANCY RITCHIE-SLAUGHTER
Page 92 of 108 UT Calibration/Examination /~~~~~~ion L~..J:il:iGroup Site/Unit: ___ H_N_P ________ 1____ Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01354 Procedure Rev.: 5 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 4 of 12 Code: 2001 Ed 2003 Add Cat./llem: C0 B/C2.21 Location: RAB 216' Drawing No.: 1°ISl0 BIT-1
== Description:== Inlet Nozzle to Head Weld System JD: S1-2080 Component ID: ll*BIT-01NTHW*04 Size/Length: N/A Thickness/Diameter. SS I 2.0" LlmltaUons: Yes
- Due to nozzle configuration Start Time:
1135 Finish Time: 1144 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 01F62L Checks CalibraUon Signal lnlUal Cal. Sweep Sound Path Manufacturer. GE Manufacturer: KBA 0835 10/4/2016 Reflector Amplitude% Dlvlslon Model: USN60sw Linearity: L-16-011 Size: 0.375" Model: Comp-G Inter. Cal. N/A 1/4TSDH 100 2.2 1.36" Delay: 10.1525 Range: 6.0" Freq.: 2.25 MHz Center Freq.: NIA Inter. Cal. 1134 10/4/2016 1/2T SDH 60 4.9 2.93" M'U CalNel: 0.122B Pulser Type: Square Exam Angle: Squint Angle: Inter. Cal. N/A 3/4TSDH 30 7.8 4.68" 60 N/A Damping: 500 Ohms Reject: 0% Final Cal. 1404 10/4/2016 Measured Angle: 60 Mode: Shear PRF: Couplant Auto High SU Freq.: 2.25 MHz Exit Point: 0.45"
- of Elements:
1 Frequency: 2.25MHz Rectify: Fullwave Config.: Ni;:-- Cal. Batch: 158080 Clrcumferentfal Oriented Search Unit Slngle Focus: Voltage: 450 Pulse Width: 220 Shape: Round Contour. Flat Type: Ultragel II Calibration Signal Sweep Sound Path Reflector Amplitude% Division Mfg.: Magnaflux Wedge Style: MSWQC NIA Ax. Gain (dB): 50.0 Clrc. Gain (dB): NIA Search Unit Cable Exam Batch: 158080 1 Screen Div. = .6 in. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C*087 Upstream~ Downstream O Scan dB: 56.0 Reference Block Reference/Simulator Block Gain Signal Sweep Thickness: 3.04" Dia.: Flat cw* CCWO Scan dB: N/A Serial No.: 1s.23n Sound Palh dB Reflector Amplitude% Division Cal. Blk. Temp.: 74 Temp. Tool: G502480 -- Type: Exam Surface: O.D. ROMPAS 50 FSDH 60 2.4 1.409" Comp. Temp.: 79 Temp. Tool: G502480 Surface Condition: Ground Smooth Recordable lndlcallon(s): Yes O No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sal~ Unsat O Eval O Comments: Accoustlc Interface seen Intermittently 360°. Percent Of Coverage Obtained > 90%: No-78.6% Reviewed Previous Data: Examiner Level 11-N Schmalz, Matthew W. Examiner Level ll*N Rush, J. Scott Other Level N/A N/A This Document 1s a QA Record No Date 10/4/2016 Date 10/4/2016 Date NANCY RITCHIE-SLAUGHTER (Q2J Date ID J-3 /~
Page 93 of 108 UT Calibration/Examination ~~{G ~~~~:;ion Nl:il:iGroJp Sile/Unit: HNP / 1 Procedure: NDEP-0408 Oulage No.: RFO-20 Summary No.: H-01354 Procedure Rev.: 14 Report No.: UT-16-001 Workscope: ISi Work Order No.: 13540520 Page: 5 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C-B/C2.21 Location: RAB 216' Drawing No.: 1-ISI-BIT-1
== Description:== Inlet Nozzle to Head Weld System ID: Sl-2060 Component ID: 11-BIT-01NTHW-04 Size/Length: NIA Thickness/Diameter: SS/2.0-Limitations: None Start Time: 1046 Finish Time: 1102 Instrument Settings Search Unit Cal. Axlal Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 001WVY Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: KBA Initial Cal. 0805 10/412016 Reflector Amplitude% Division Depth Model: USN60sw Linearity: L-16-011 Size: 0.50" Model: Gamma Inter. Cal. NIA 1.0" Side 80 1.25 1.0" Delay: 2.0450 Range: B.0" Freq.: 1.0 MHz Center Freq.: NIA Inter. Cal. 1045 10/412016 4.0" Side 80 5.0 4.0" M'U CalNel: 0.2237 Pulser Type: Square Exam Angle: Squint Angle: Inter. Cal. NIA 0 NIA Final Cal. 1355 1014/2016 Damping: 500 Ohms Reject: 0% Measured Angle: NIA Mode: Long. PRF: Auto High SU Freq.: 1.0 MHz Exit Point: Couplant NIA
- of Elements:
1 Frequency: 1.0 MHz Rectify: Fullwave N,;;:-- Cal. Batch: 15B080 Clrcumferentlal Oriented Search Unit Config.: Slngle Focus: Voltage: 450 Pulse Width: 500 Shape: Contour: Flat Type: Ultragel II Calibration Signal Sweep Depth Round Reflector Amplitude% Division Mfg.: Magnaflux Wedge Style: Integral SeeAxlal Ax. Gain (dB): 10.6 Circ. Gain (dB}: 10.6 Search Unlt Cable Exam Balch: 158080 1 Screen Div. = 0.8 In. of Depth Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: A06311 Upstream~ Downstream* Scan dB: 13.6 Reference Block Reference/Simulator Block Thickness: 4.0" Dia.: Flat cw~ Serial No.: 15-2377 Gain Signal Sweep Depth CCW~ Scan dB: 13.6 dB Renector Amplitude% Division Cal. Blk. Temp.: 74 Temp. Tool: G5024B0 -- Type: ROMPAS Exam Surface: 0.0. 2.3 1"Slde BO 1.25 1.0" Comp. Temp.: 79 Temp. Tool: G502480 Surface Condition: Ground Smooth Recordable lndlcatlon(s): Yes
- No~
(If Yes, Ref. Attached Ultrasonic Indication Report.> Results: Sat~ Unsat D Eval O Comments: Utilized for T & Conly. Lamination scans performed In prior examination. Data not avallabe. Percent Of Coverage Obtained > 90%: NIA Reviewed Previous Data: Examiner Level 11-N Schmalz, Matthew W. Examiner Level ll*N Rush,J.Scott Other Level NIA N/A This Document is a QA Record No Date 1014/2016 10/4/2016 Signature NANCY RITCHIE-SLAUGHTER Date Date (OZ.I Date ltJ/~3/J{p
Page 94 of 108 Nutlsar Gene1at10~ G,01.JJ Summary No.: H-01354 Examiner: Schmalz, Matthew W. Examiner: Rush, J. Scott Other: N/A Supplemental Report Report No.: UT-16-001 Page: 6 of 12 Level: 11-N Level: 11-N Level: NIA NANCY BIJCHIE-SI Al IGHIEB Comments: T & C - Inlet connection T & C - Taken at 0° RT marker on head. Sketch or Photo: Z:\\UnOUTAGES\\Harris\\Conlours and Profiles\\ll-BIT-01 NTHW,04_Page_ 1.bmp .Il\\l L£.i tJ Ot.'t...Le. ~ ~ ~ a g 0 l/) JI 0 ~ c:,q ~ N rt'1 ~ 0 :r "'Tl N N t"I ~ r-D ( 'WC.'vJ :. \\.0., '1,JE.U) C.llC.'vJ r-1 REtN Fall.CL MEIJT Hf.f6UT :, I 50" Cf: Of"WE.L..D:: /.<too" F~OM FLAT SuRFAC.S OF'l:tJL~, Noi~Lf SLJ\\L.£ = 1" To I" This Document is a QA Record
Page 95 of 108 Nuclear Gene,ation Group Summary No.: H-01354 Examiner. Rush, J. Scott Other. N/A Comments: 45° Coverage Plot Supplemental Report Report No.: Level: 11-N Level: 11-N Level: N/A Page: Reviewer. 1 ~~.;.:...;.-f+J~-=-=,it.....:.-:::.1~:o&+---=-...... ¥;.._~ Site Review: lZJ.~~~Wl:LG""~fi~'-~.J( -~~ur:.~::::::::... ANII Review:.....J~'.Jr..~'A-JJ.J.&~~-=~~:2d~L MA~JCV Rli:cHle SbA,UGH+eR Sketch or Photo: Z:\\UTIOUTAGES\\Harris\\Conlours and Profiles\\ll-BIT-01NTHW-04_Page_2.bmp UT-16-001 7 of 12 Date:~ Date:~ Date: /0&3/1(, IN LE.:T N O l. 'l.l.E:- SI-IE.LL l,. J ~.
- r.
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- r Sc:Au::: 1" :T11~1~"---------------------
WC.\\IJ-= Loo** WELD C.loW~ REDJFOIUEMl:.t\\l'T Hl:...IGIIT *.150* .~
- r.
- r
't: oF WfJ..JJ ::- /.'loo" FRoM FLAT Sul'l.FACE; oF ~NLfT N0?.1.LE. This Document Is a QA Record
Page 96 of 108 Nutlear Gene,ation Group Summary No.: H-01354 Supplemental Report
=----
Examiner. Schmalz, Matthew W. Level: 11-N Reviewer. Examiner. Rush, J. Scott Level: ll*N Site Review: Other. NIA Level: NIA ANII Review: Comments: 60° Coverage Plot Sketch or Photo: Z:\\UnOUTAGES\\Harris\\Contours and Profiles\\ll-BIT-01NTHW-04_Page_3.bmp t *. 5cALf.: I* To I This Document Is a QA Record .J. 0 ~ j WC.w " 1.oD** 0 .J I r--- -t. I / r I / I l.tJU.D C.R.oWrJ RE.ItJFOR.CfiM~tJ"T I-IE..1611T :,150. 't OF WtL1J : I 100" FR.OM FLAT 51.11?.FACE: DF :tNLET Noi:u.1:. Report No.: Page: r UT-16-001 8 of 12 Dale:- Date: Date: I0!.,;2-3/1.~
Page 97 of 108 Nuclear General on GroJp Supplemental Report Report No.: UT-16-001 Page: 9 of 12 Summary No.: H-01354 Examiner: Schmalz, Matthew W. Level: 11-N Examiner: Rush, J. Scott Level: 11-N Other: NIA Level: N/A Comments: Calculation Sketch or Photo: Z:\\UnOUTAGES\\Harris\\Contours and Profiles\\11-BIT-01NTHW-04_Page_ 4.bmp Site Review:.~~~.!=,,;U~~;]Jj~l:,~lS~--==- ANII Review: ~.TI~r:,1W'/LJ.&8:~~~:tJ:_~'._- NANCY BIJCHIFnSI Al IGHTia Total Weld Volume: 2.0S"(w) x.S"(h) = 1.64"2 ._I _ _ _ Total AX (away from NOZ) coverage with 45°:.95"(b) x.S"(h) / 2 =.24"2 V.24 / 1.64 = 14.6% SCAN COVERAGE: CW= 100% CCW= 100% AX towards NOZ = 100% (using 45° and 60°) AX away from NOZ = 14.6% (limited due to Noz Configuration) 100 + 100 + 100 + 14.6 = 314.6 / 4 = 78.6% Total Examination Coverage This Document is a QA Record Date: LO ~ Date: /t:.l/.,l-3/Jt,
Page 98 of 108 G.#.-:}..~~~~r~~or .,.. (liG*o~p ./ Site/Unit: HNP Summary No.: H-01354 Liquid Penetrant Examination 1 Procedure: NDEP-0201 Procedure Rev.: 34 TR-A Workscope: ISi Work Order No.: 13352682 Code: 2001 Edition 2003 Addenda Cat/Item: C-B/C2.21 Location: Drawing No.: 1-151-BIT-1
== Description:== Inlet Nozzle to Head Weld System ID: 51-2080 Outage No.: RFO-19 Report No.: PT-15-005 Page: 1 of 1 RAB 216' Component ID: 11-BIT-01NTHW-04 Mat/Thickness: SS / SA-204 - 2" Limitations: None Light Meter Mfg.: Spectronics Serial No.: MCNDE40183 Illumination: >100fc Temp. Tool Mfg.: Fluke Serial No.: MCNDE40194 Surface Temp.: 68.4 OF Comparator Block Temp.: Side A: NIA °F Side B: N/A °F Resolution: Not Used Lo/Wo Location: N/A Surface Condition: Smooth Visible~ Cleaner Penetrant Fluorescent C Remover Developer Brand Magnaflux Type SKC-5 Batch No. 13J09K Time Evap. 5 Minutes Time Exam Started: Indication Loe Loe Diameter No. L w NRI Comments: NONE Results: Sat~ Unsat
- Percent Of Coverage Obtained > 90%:
Examiner Level 11-N Nahory, W. Jason Examiner N/A Level N/A Dwell 1100 Length Other N/A Level NIA Signature This Document is a QA Record Magnaflux Magnaflux SKL-SP2 SKC-S 12L04K 13J09K 10 Minutes Evap. 5 Minutes Develop Time Exam Completed: 1140 Type Remarks Eval 100 R/L Reviewed Previous Data: Date Reviewer 4/15/2015 Jerry Newgard, Level Ill Date Site Review Angela Staller Date ANII Review Nancy Ritchie-Slaughter, ANII None Magnaflux SKD-S2 11L05K 10 Minutes Date 4/24/2015 Date 4/27/2015 Date 4/28/2015
Page 99 of 108 ~~~~~Ion UT Calibration/Examination Group SIie/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01353 Procedure Rev.: 5 Report No.: UT-16-002 Workscope: ISi Work Order No.: 13540520 Page: 1 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C-B/C2.21 Location: RAB 226' Orawing No.: 1*ISl*BIT*1
== Description:== Outlet Nozzle to Vessel Weld System ID: 51-2080 Component ID: 11-BIT-01NTHW-03 Size/Length: NIA Thickness/Diameter. SS / 2.0-Limitations: Yes
- Due to nozzle configuration Start Time:
1217 Finish Time: 1235 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 011CXD Checks Calibration Signal Sweep Manufacturer. GE Manufacturer: KBA Initial Cal. 0820 10/4/2016 Reflector Amplllude% Division Sound Path Model: USN60sw Linearity: L-16-011 Size: 0,375* Model: Comp-G Inter. Cal. N/A 1/4TSDH BO 2.0 0.968. Delay: B.7403 Range: 5.0-Freq.: 1.5 MHz Center Freq.: N/A Inter. Cal. 1216 10/4/2016 1/2TSDH 40 4.0 2.0-M"IICalNel: 0.1230 Pulser Type: Square Exam Angle: Squint Angle: Inter. Cal. N/A 3/4TSDH 20 6.0 2,97* 45 NIA Damping: 500Ohms Reject: 0% Final Cal. 1359 10/4/2016 5/4TSDH 12 10.0 4.95* Measured Angle: 45 Mode: Shear PRF: Auto High SU Freq.: 1.5MHz Couplant Exit Point: 0.4*
- of Elements:
1 Frequency: 2.0 MHz Rectify: Fullwave N;;:-- Cal. Balch: 158080 Circumferential Oriented Search Unit Config.: Single Focus: Voltage: 450 Pulse Width: 330 Type: Ultragel II Shape: Round Conlour. Flat Mfg.: Magnaflux Wedge Style: MSWQC Ax. Gain (dB): 27.4 Circ. Gain (dB): 27.4 Exam Batch: 15B080 Sound Path Search Unit Cable 1 Screen Div. = .5 in. of Type: Ultragel II Type: RG174 Length: 6' No. Conn.: 0 Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C-087 Upstream~ Downstream~ Scan dB: 33.4 Reference Block Thickness: 3.04 Dia.: Flat Serial No.: 15-2377 cw~ CCW~ Scan dB: 33.4 Cal. Blk. Temp.: 74 Temp. Tool: G502480 -- Type: ROMPAS Exam Surface: O.D. Comp. Temp.: 79 Temp. Tool: G502460 Surface Condition: Ground Smooth Recordable Indications: ( ) Yes
- No (If Yes. Ref. Allached Ultrasonic Indication Report.)
Results: Sat !i!j Unsat D Eval
- NCR# 02067723 Comments: N/A Percent Of Coverage Obtained > 90%:
No
- 76.5%
Reviewed Previous Data: No Examiner Level 11-N Schmalz, Matthew W. Examiner Level 11-N Rush,J.Scott Other Level N/A N/A This Document is a QA Record Signature Date 10/4/2016 Dale 10/412016 Date Calibration Signal Sweep Reflector Amplitude% Division Sound Path Sae Axial Reference/Simulator Block Gain Signal Sweep Sound Path dB Reflector Amplil1Jde% Division 27.4 FSDH 20 2.0 1.0-Date Dale lo Date
Page 100 of 108 ~~~:\\ion UT Calibration/Examination Group Site/Unit: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01353 Procedure Rev.: 5 Report No.: UT-16-002 Work scope: ISi Work Order No.: 13540520 Page: 2 of 12 Code: 2001 Ed 2003 Add Cat./ltem: C-BIC2.21 Location: RAB 226' Drawing No.: 1-I5I-BIT-1
== Description:== Outlet Nozzle to Vessel Wald System ID: 51-2080 Component ID: 11-BIT-01NTHW-03 Size/Length: NIA Thickness/Diameter: 5512.0" Limitations: Yes* Due to nozzle configuration Start Time: 1239 Finish Time: 1244 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Data Serial No.: 15A024PE Serial No.: 01F62L Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: KBA Initial Cal. 0835 10/412016 Reflector Amplitude% Division Sound Path Model: USN60sw Linearity: L-16-011 Size: 0.375.. Model: Comp-G Inter. Cal. NIA 114T SDH 100 2.2 1.3&- Delay: 10.1525 Range: 6.0" Freq.: 2.25 MHz Center Freq.: N/A Inter. Cal. 1238 10/4/2016 1/2TSDH 60 4.9 2.93" M'U CalNel: 0.1228 Pulser Type: Square Exam Angle: Squint Angle: Inter. Cal. N/A 3/4TSDH 30 7.8 4.68" 60 N/A Damping: 500 Ohms Reject: 0% Final Cal. 1404 10/4/2016 Measured Angle: 60 Mode: Shear PRF: SU Freq.: Couplant Auto High 2.25MHz Exit Point: 0.45*
- of Elements:
1 Frequency: 2.25 MHz Rectify: Fullwave -- Cal. Batch: 15B080 Circumferential Oriented Search Unit Config.: Single Focus: N/A Voltage: 450 Pulse Width: 220 Shape: Contour: Flat Type: Ultragal II Calibration Signal Sweep Sound Path Round Mfg.: Magnaflux Reflector Amplitude% Division Wedge Style: MSWQC N/A Ax. Gain (dB): 50.0 Circ. Gain (dB): N/A Search Unit Cable Exam Batch: 15B060 1 Screen Div. = .6 In. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Magnaflux Callbratlon Block Scan Coverage Cal. Block No.: 16C-087 Upstream~ Downstream~ Scan dB:~ Reference Block Reference/Simulator Block Thickness: 3.04.. Dia.: Flat cw* CCWQ Scan dB: Serial No.: 15-2377 Gain Signal Sweep Sound Path N/A dB Reflector Amplitude% Division Cal. Blk. Temp.: 74 Temp. Tool: 6502480 -- Type: Exam Surface: 0.0. RDMPAS 50 FSDH 60 2.4 1.409" Comp. Temp.: 79 Temp. Tool: 6502480 Surface Condition: Ground Smooth Recordable lndlcatlon(s): Yes D No~ (If Yes, Ref. Attached Ultrasonic Indication Report.) Results: Sat~ Unsat D Eval O Comments: Accoustlc Interface seen Intermittently 360°. Percent Of Coverage Obtained > 90%: Examiner Level 11-N Schmalz, Matthew W. Examiner Rush, J. Scott Level 11-N Other Level NIA NfA This Document is a QA Record No-76.5% Reviewed Previous Data: Signature No Date 10/4/2016 Date 10(4(2016 Date Date /fJ/J
Page 101 of 108 ~~~:~100 UT Calibration/Examination Group Site/Unll: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01353 Procedure Rev.: 5 Re po rt No.: UT-16-002 Work scope: ISi Work Order No.: 13540520 Page: 3 of 12 Code: 2001 Ed 2003 Add Cat./llem: C-B/C2.21 Location: RAB226' Drawing No.: 1-ISI-BIT-1
== Description:== Outlet Nozzle to Vessel Weld System ID: SI-2080 Component ID: 11-BIT-01 NTHW-03 Slze/Lenglh: N/A Thickness/Diameter: SS / 2.0" Limitations: Yes
- Due to nozzle configuration StartTlme:
1248 Finish Time: 1255 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 03-780 Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: RTD Initial Cal. 0840 10/4/2016 ReHeclor Amplitude% Division Sound Palh Model: USN60sw Linearity: L-16-011 Size: 2(15x25) Model: TRL2 Inter. Cal. N/A ID Notch BO 8.4 4.19" Delay: 9.7821 Range: 5.0" Freq.: 2.0MHZ Center Freq.: N/A Inter. Cal. 1247 10/4/2016 M'tlCalNel: 0.2280 Pulser Type: Square Exam Angle: Squint Angle: Inter. Cal. N/A 45 10 Damping: 500 Ohms Reject: 0% FlnalCal. 1409 10/4/2016 Measured Angle: 45 Mode: Long. PRF: SU Freq.: Couplant Auto High 2.DMHZ Exit Point: o.r
- of Elements:
2 Frequency: 2.0 MHz Rectify: Fullwave Config.: Dual Focus: FS.:;;- Cal. Balch: 15BOBO Circumferential Oriented Search Unit Voltage: 450 Pulse Width: 250 Ax. Gain (dB): 39.6 Circ. Gain (dB): N/A 1 Screen Div.= .5 In. of Sound Path Callbratlon Block Cal. Block No.: 16C*087 Thickness: 3.04" Dia.: Flat Cal. Blk. Temp.: 74 Temp. Tool: G502480 Comp. Temp.: 79 Temp. Tool: G502480 Recordable lndlcatlon(s): Yes O No~ Results: Sat~ Unsat D Percent Of Coverage Obtained > 90%: Examiner Level 11-N Schmalz, Matthew W. Examiner Level ll*N Rush,J. Scott Olher N/A Level N/A This Document is a QA Record No-76.5% Shape: Contour: Fial Type: Ultragel II Calibration Signal Sweep Sound Palh Reel. Reflector Amplitude% Division Mfg.: Magnaflux Wedge Style: Integral N/A Search Unit Cable Exam Batch: 15B080 Type: RG174 Lenglh: 6' No. Conn.: 0 Type: Ultragel II Scan Coverage Mfg.: Magnaflux Upstream~ Downstream~ Scan dB:~ Reference Block Reference/Slmulalor Block Serial No.: 15-2377 Gain Signal Sweep Sound Palh cw* CCW::J Scan dB: N/A dB Reflector Amplitude% Division Exam Surface: O.D. Type: ROMPAS 24.2 2" Radius 80 4.0 2.0" Surface Condition: Ground Smooth (If Yes, Ref. Attached Ullrasonlc Indication Report.) Eval O Reviewed Previous Data: Signature Signature No Date 10/4/2016 Date 10/4/2016 Date Comments: L-wave verified In accordance with AD-NE-ALL-1103. Date
Page 102 of 108 ~~~~~~ion UT Calibration/Examination Group Site/Uni I: HNP 1 Procedure: NDEP-0450 Outage No.: RFO-20 Summary No.: H-01353 Procedure Rev.: 5 Report No.: UT-16-002 Workscope: ISi Work Order No.: 13540520 Page: 4 of 12 Code: 2001 Ed 2003 Add Cat./llem: C*B/C2.21 Location: RAB 226' Drawing No.: 1-ISI-BIT-1
== Description:== Outlet Nozzle to Vessel Weld System JD: Sl-2080 Component ID: 11-BIT-01NTHW-03 Size/Length: NIA Thickness/Diameter: ss / 2.0" Limitations: Yes
- Due lo nozzle configuration Start Time:
1259 Finish Time: 1304 Instrument Settings Search Unit Cal. Axial Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 03-794 Checks Initial Cal. Calibration Signal Sweep Sound Path Manufacturer: GE Manufaclurer: RTD 0846 10/4/2016 Reflector Amplitude% Division Model: USN60sw Linearity: L-16-011 Size: 20x34 Model: TRL2 Inter. Cal. NIA ID Notch 80 5.8 5.85" Delay: 12.1762 Range: 10.0" Freq.: 2.0MHZ Center Freq.: NIA Inter. Cal. 1258 10/4/2016 M'UCalNel: 0.228 Pulser Type: Square Exam Angle: Inter. Cal. NIA 60 Squint Angle: 3 Damping: Rejecl: 0% Final Cal. 1413 10/4/2016 500Ohms Measured Angle: 60 Mode: Long. SU Freq.: Couplant PRF: Auto High 2.0 MHZ Exit Point: G.7"
- of Elemenls:
2 Frequency: 2.0 MHz Rectify: Fullwave Config.: -- Cal. Balch: 15B080 Circumferential Oriented Search Unit Dual Focus: FS-105 Voltage: 450 Pulse Width: 250 Shape: Reel. Conlour: Type: Ultragel It Calibration Signal Sweep Sound Path Flat Reffector Amplitude o/o Division Mfg.: Magnaflux Wedge Style: Integral NIA Ax. Gain (dB): 51.2 Clrc. Gain (dB): N/A Search Unit Cable Exam Batch: 15B080 1 Screen Div.= 1.0 in. of Sound Path Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: 16C-0B7 Upstream~ Downstream~ Scan dB: 57.2 Reference Block Reference/Simulator Block Gain Signal Sweep Thickness: 3.04 Dia.: Flat cwo CCW* Scan dB: NIA Serial No.: 15-2377 Sound Path dB Reflector Amplitude% Division Cal. Blk. Temp.: 74 Temp. Tool: G502480 -- Type: Exam Surface: 0.0. ROMPAS 51.2 FSDH 58 1.4 1.41" Comp. Temp.: 79 Temp. Tool: G502480 Surface CondlUon: Ground Smooth Recordable lndlcation(s): Yes :J No~ (If Yes, Ref. Attached Ultrasonic lndlcalion Report.) Results: Sat@ Unsat O Eval '.] Comments: L-wave verified In accordance with AD-NE-ALL-1103. Percent Of Coverage Obtained > 90%: Examiner Level 11-N Schmalz, Matthew W. Examiner Rush,J. Scott Other NIA Level 11-N Level NIA This Document is a QA Record No-76.5% Reviewed Previous Data: Signature No Date Reviewer 10/4/2016 Date 10/4/2016 Date Ace ustlc Interface noted 360° lntennlttently. Dale , 1~ n It-Date ~ Date
Page 103 of 108 ~~~~~ion UT Calibration/Examination Group Site/Unit: HNP 1 Procedure; NDEP-0408 Outage No.: RFO-20 Summary No.: H-01353 Procedure Rev.: 14 Report No.: UT-16-002 Workscope: ISi Work Order No.: 13540520 Page: 5 of 12 Code: 2001 Ed 2003 Acid Cat./llem: C-B/C2.21 Location: RAB226' Drawing No.: 1-ISI-BIT-1
== Description:== Outlet Nozzle to Vessel Weld System ID: Sl*2080 Component ID: ll*BIT*01NTHW-03 Size/Length: N/A Thickness/Diameter: SS / 2.0-Limitations: None Start Time: 1207 Finish Time: 1214 Instrument Settings Search Unit Cal. Axlal Oriented Search Unit Time Date Serial No.: 15A024PE Serial No.: 001WVY Checks Calibration Signal Sweep Manufacturer: GE Manufacturer: KBA Initial Cal. 0805 10/4/2016 Reflector Amplitude% Division Depth Model: USN&Osw Linearity: L-16-011 Size: o.50" Model: Gamma Inter. Cal. N/A 1.0" Side 80 1.25 1.0" Delay: 2.0450 Range: 8.0" Freq.: 1.0 MHz Cenler Freq.: N/A Inter. Cal. 1206 10/4/2016 4.0" Side 80 5.0 4.0" M'U CalNel: 0.2237 Pulser Type: Square Inter. Cal. N/A Exam Angle: 0 Squint Angle: N/A Damping: Reject: Final Cal. 1355 10/4/2016 500Ohms 0% Measured Angle: N/A Mode: Long. PRF: Auto High SU Freq.: 1.0MHz Exit Point: Couplant NIA
- of Elements:
1 Frequency: 1.0 MHz Rectify: Fullwave -- Cal. Batch: 15B080 Circumferential Oriented Search Unit Config.: Single Focus: N/A Voltage: 450 Pulse Width: 500 Shape: Type: Ultragel II Calibration Signal Sweep Depth Round Contour: Flat Mfg.: Reflector Amplitude% Division Magnaflux Wedge Style: Integral See Axial Ax. Gain (dB): 10.6 Clrc. Gain (dB): 10.6 Search Unit Cable Exam Batch: 15B080 1 Screen Div. = 0.8 in. of Depth Type: RG174 Length: 6' No. Conn.: 0 Type: Ultragel II Mfg.: Magnaflux Calibration Block Scan Coverage Cal. Block No.: A06311 Upstream~ Downstream~ Scan dB: 13.6 Reference Block Reference/Simulator Block Thickness: 4.0" Dia.: Flat Gain Signal Sweep Depth CW~ ccw~ Scan dB: 13.6 Serial No.: 15-2377 dB Reflector Amplitude o/o Division Cal. Blk. Temp.: 74 Temp. Tool: G502480 -- Type: Exam Surface: O.D. ROMPAS 2.3 1" Side 80 1.25 1.0" Comp. Temp.: 79 Temp. Tool: G502480 Surface CondlUon: Ground Smooth Recordable lndlcation(s): Yes n No~ (If Yes, Ref. Attached Ultrasonic lndicaUon Report.) Results: Sat~ Unsat D Eval O Comments: Utlllzed for T & C only. Lamination scans performed In Percent Of Coverage Obtained > 90%: NIA Examiner Level 11-N Schmalz, Matthew W. Examiner Level 11-N Rush,J.Scolt Other Level N/A N/A This Document is a QA Record Reviewed Previous Data: Signature No Date 10/4/2016 Date 10/4/2016 Date prior amfnatlon. Data not avallabe. Date
Page 104 of 108 Supplemental Report Report No.: Page: Summary No.: H-01353 Examiner. Schmalz, Matthew W. Level: ll*N Reviewer: Examiner: Rush, J. Scott Level: 11-N Other. N/A ___;._.;... _____________ _ Level: NIA Comments: T & C Taken at 0° RT marker on head. Sketch or Photo: Z:\\UnOUTAGES\\Harris\\Contours and Proliles\\ll-BIT-01NTHW-03_Page 1.bmp ~ '<J ~ r a ~ !2 0 00 r-. f:2 "'1 .JI OQ rJ N 8 °':I rJ
- J' N
\\,JC..W ~ 1.00** WELD C.ll.ow/1/ RE.I.NFoll.C.E.MENT HE..'I:E.lt"T.. - /So.. ct-OF WELD : / ~00 '* FROM FLAT S U~ACc. or: 61J r LE: T A/0?."l...LE. 5c.At.E " I" To I This Document is a QA Record UT-16-002 6 of 12 Date: d,1/,c. Date: (olt-i/lC,. Date: tp/J"r/J (a 1 "Tl r D (
Page 105 of 108 Summary No.: H-01353 Examiner: Schmalz, Matthew W. Examiner: Rush, J. Scott Other: NIA ---------------- Comments: 45° Coverage Plot Supplemental Report Report No.: Level: 11-N Level: ll*N Level: N/A Reviewer: Site Review: ~~~~~~t:H~~;D-tf~~~~~.!...- ANII Review: "1tr1Pi;u,::;:i:::-t,~~t;i;t;:.fl:;~~~i:;i'7'1fi~-- Sketch or Photo: Z:\\UT\\OUTAGES\\Harris\\Contours and Proliles\\ll-BIT-01NTHW-03_Page 2.bmp ~111:lL 7 of 12 Date: (o/'7/4 c-Date:~ Date:~~ J l"
- r r
O\\..JTLE.1 I\\IDU.LE-5c:ALE: :. I ** To 1 " This Document is a QA Record wc.w
- I oc."
.I.~ I In r WELD U.OwN ltUNfOII.C..~NT ~IE.t<:.IH : ISC>* 't. OfWE.t.tl ~ * 'ko" FRol1 FLAT Su1tFAC£. OF CluTLE.T No!.r..Le J at
- r I
Page 106 of 108 N_GG Nuciear ~ Genera~on Group Supplemental Report Summary No.: H-01353 Examiner: Schmalz, Matthew W. Level: 11-N Examiner: Rush, J. Scott Level: 11-N Other: -'N.;.;./A"-'--------------- Level: N/A Comments: 60° Coverage Plot Sketch or Photo: Z:\\U1'0UTAGES\\Harris\\Contours and Profiles\\ll-BIT-01NTHW-03_Page_3.bmp J d "j 5cALC. :: I., lo t.. 0... WC.W
- I o o "
cJ
- o J
I..... .J Reviewer: Site Review: ANII Review: r - 1 I WELD CJtowN RUNfOUC...£:1'1£:.Nl Hl.lC':olH : IS()" <i:_ Of "'1!LO
- t 'foe, FRor-1 FtM SuR.FAC.E. o F Dun...e:r,v ou.. Le This Document is a QA Record Report No.:
UT-16-002 Page: 8 of 12 Date: ~* J.-zj, (t, Dale:,~Ink" Date: / t>/a,/J(p Ol.JTLE.."T Nou.L.E-
- =Ci:
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Page 107 of 108 Supplemental Report Report No.: UT-16-002 Page: 9 of 12 Summary No.: H-01353 Examiner: Schmalz, Matthew W. Level: 11-N Examiner: Rush, J. Scott Level: 11-N Other:..:.N.::.:/A~----------- Level: NIA Comments: Calculation Sketch or Photo: Z:\\UnOUTAGES\\Harris\\Contours and Profiles\\ll*BIT-01NTHW-03_Page 4.bmp Site Review:...u....U-ll~~~~~~~'f,,/1,,t~~~ ANII Review:....,...4-,-...,..,.......,......,,........J""""'"""'IL-r~+-,..-.,1--.- Total Weld Volume: 2.0S"(w) x.B"(h) = 1.64"2 .... I ___ .....J Total AX (away from NOZ) coverage with 45°:.6"{b) x.33"(h) / 2 =.1"2 17'.1 / 1.64 = 6.1% SCAN COVERAGE: CW= 100% CCW= 100% AX towards NOZ = 100% (using 45° and 60°) AX away from NOZ = 6.1% (limited due to Noz Configuration) 100 + 100 + 100 + 6.1 = 306.1 / 4 = 76.5% Total Examination Coverage This Document is a QA Record /o I,7 lz~ 11. Date: 1,. /,z/1 ~ Date: I ola[U Date:fl>IJ~#&,
Page 108 of 108 Liquid Penetrant Examination Site/Unit: HNP 1 Procedure: NDEP-0201 No.: RFO-19 Summary No.: H-01353 Procedure Rev.: 34 TR-A Report No.: PT-15-004 Workscope: ISi Work Order No.: 13352682 1 of 1 Code: 2001 Edition 2003 Addenda Cat/Item: C-B/C2.21 Location: RAB226' Drawing No.: 1-ISI-BIT-1
== Description:== Outlet Nozzle to Vessel Weld System ID: Sl-2080 Component ID: II-BIT-01NTHW-03 Limitations: None Light Meter Mfg.: Temp. Tool Mfg.: Comparator Block Temp.: Lo/Wo Location: Spectronics Fluke Side A: N/A °F N/A Mat/Thickness: SS / SA-204 - 2" Serial No.: MCNDE40183 Illumination: >100fc Serial No.: MCNDE40194 Surface Temp.: 68 °F Side B: N/A °F Resolution: Not Used Surface Condition: Smooth Visible~ Cleaner Penetrant Fluorescent D Remover Developer Brand Magnaflux Type SKC-S Batch No. 13J09K Time Evap. 5 Minutes Time Exam Started: Indication Loe Loe Diameter No. L w NRI Comments: NONE Results: Sat~ Unsat Percent Of Coverage Obtained > 90%: Examiner Level 11-N Nahory, W. Jason Examiner N/A Level N/A Dwell 1330 Length Other N/A Level N/A Signature This Document is a QA Record Magnaflux Magnaflux SKL-SP2 SKC-S 12L04K 13J09K 10 Minutes Evap. 5 Minutes Develop Time Exam Completed: 1410 Type Remarks Eval 100 R/L Reviewed Previous Data: Date Reviewer 4/16/2015 Jerry Newgard, Level Ill Date Site Review Angela Staller Date ANII Review Nancy Ritchie-Slaughter, ANII None Magnaflux SKD-S2 11L05K 10 Minutes Date 4/24/2015 Date 4/27/2015 Date 4/28/2015}}