ML20195D929
| ML20195D929 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 05/14/1984 |
| From: | Bielfeldt L TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC) |
| To: | |
| Shared Package | |
| ML20195D806 | List: |
| References | |
| FOIA-85-59 QI-QP-19.6-1, NUDOCS 8606050155 | |
| Download: ML20195D929 (5) | |
Text
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PAGE TE(AS UTfuT1EEGENEPLATING.CO.
8ER REVIS1CN g
CASES QI-QP-19.6-1 0
1 of 5 g
M PREPARED B :
AAA4 SURVEILLANCE CAT DEFICIENCY REPORTS APPROVED BY:
DATE APPROVED BY: M,//fL/h S[t,/[p,J.
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DATE'
1.0 REFERENCES
1-4 CP-QP-19.6, "Suneillance of Construction and Startu p/
Turnover Activit'Q3
': ORMATION ONLY GENERAL 2.0 2.1 PtRPOSE The purpose of this instruction is to delineate the method of reporting, distributing, and controlling CSTS Surveillance Deficiency Reports (SDR's).
(
2.2 RESPONSIBILITY The CST Suneillance Supeni sor is responsible for implementation of this instruction.
2.3 DEFINITIONS 2.3.1 Deficiency I
A condition or action which departs fran applicable l
procedures / instructions but does not necessarily render an iten unacceptable or indetenninate.
3.0 INSTRUCTION 3.1 SDR ISSUE 3.1.1 Preparation I
The CST Surveillance Specialist identifying the deficiency shall complete Section A of the SDR (Attachment 1) and submit t
the SDR to the CST Surveillance Supenisor (or his designee)
I, for his review and approval.
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INSTRUCTION ISSUE DAM N
TEXAS UTIUTIES GENERATING CO.
CPSES MAY I 51984 2 of5 jp QI-QP-19.6-1 0
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3.1.2 Acoroval l
Upon approval the SDR is assigned a number and logged into the SDR Log Book (Attachment 2)
The SDR is nebered as follows:
CSTS-SDR-XX-XXX
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Sequential neber for current year Calendar year SDR generated Suneillance Deficiency Repo rt
.I Construction and Startup/ Turnover j
Suneillance 3
i 3.1.3 Distribution
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Distribution of the SDR shall as a minimum be as follows:
l a.
Manager of the responsible organization (original) l;.-
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0A Supervisor (copy)
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Copy to fila 1
3.2 DEFICIENCY CDRRECTION J
The respon'sible organization is requested to provide' a corrective action response, by the due date listed in i
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Section A of the SDR (nonnally 5 working days), in Section i
B of the original report and return the report to the CST i
Suneillance' Supervisor.
If a response is not received by the due date, a following memo is sent to the responsible organization.
1 3.3 SDR CLOSE OUT I
The SDR is closed out as follows:
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a.
The CST Surveillance Supervisor reviews the proposed "i
corrective action for adequacy.
b.
The person assigned to close out the report will verify the completion of the corrective action, complete Section C
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and return the report to the CST Surveillance Supervisor.
c.
The CST Suneillance Supenisor closes out the report by
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signing the close out in Section C.
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.PAGE NUm DATE TEXAS UTluTIES GENERATING CO.
2 CPSES QI-QP-19.6-1 0
MAY 151984 3 of 5
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The log is updated and copies of the closed SDR are distributed to the same persons receiving the initial issue i
per Section 3.1.3.
I 3.4 RECORt/3
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3.4.1 SDR Loo -
A Log (Attachment 2) shall be saintained dich shows as-4 minimus, the report mmber, issue date, due date, closure date, and the subject of the report.
3.4.2 SDR File 1
4 A file of completed SDR's shall be maintained by the CSTS d
Group.
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INSTRU G CN ISSUE REVISION PAGE 8
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'i TEXAS UT1UTIES. GENERATING CC.
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QI-QP-19.6-1 0
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1 TEXAS UTILITIES GENERATING COMPANY
- DQA-84124 OFFICEMEMORANDUM J. D. Hicks Gem Rose. Tamas May 22. 1984 To Construction Startup/ Turnover Surveillance Report m
CP-QP-15.4, Design Change Verification Attached you will find Construction Startup/ Turnover Surveillance Report No.
DSR-84-026. This surveillance was conducted in the subject area during May 15-18, 1984. This surveillance identified four (4) deficiencies and two (2) concerns which require a response and/or corrective action. Please respond to this office by June 12, 1984 to the deficiencies and c^oncerns.
In your response, please provide the following information:
1.
Describe what corrective action has or will be taken for the deficiencies and concerns.
2.
Describe your preventive action to preclude the recurrence of the deficiencies and concerns.
3.
Indicate the date your corrective action, in Item 1 above, will be implemented.
If you have any questions or if we can assist you in any way with the resolu-tien of the findings, please contact the undersigned at B&R Extension 567.
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s J. H. Robet(p'
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Constructi M Startup/ Turnover Surveillance Supervisor JBR/pr attachment cc:
D. N. Chapman A. Vega C. H. Welch ALT FC1A-85-5S
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CONSTRUCTION STARTUP/ TURNOVER SURVEILLANCE RESULTS SCOPE:
Construction Starrup/ Turnover Surveillance Report No. DSR-84-026 was performed from May 15,1984 to May 18,1984 to verify implementation of the requirements stated in TUGC0 QA Procedure CP-QP-15.4 (Design Change Verification), Revision 6.
SUMMARY
A surveillance was conducted in each Unit 1 Task Force Area and the Unit 2 Design Change Verification Group (DCVG). Four (4) deficiencies and two (2) cencerns were identified and are listed on the following pages, b h 2 k gm,s 5/ A //$.Y D. J. Brown Date S
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DSR-84-026 Page 2 of 4
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DEFICIENCY NO. 1 Requirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 2.1, states:
"This procedure provides the criteria to be used by Quality Assurance personnel when performing review of design and inspection documents to assure verification of incorporation of design changes into the physical plant."
Findina No. 1:
Contrary to the above requirement, Craft personnel and personnel no longer certified to QI-QP-02-01.16 (Qualification of Design Change Verification Personnel), Revision 2 are being used to review design changes and inspection documents.
Finding No. 2:
Contrary to the above requirement, no documented evidence could be located to verify tref nine of personnel involved in review of Design Change Author-izations (DCA's) and Component Modification Cards (CMC's).
Note: This involves the decision for inspection or not.
DETICIENCY NO. 2
- 7. Recuirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 2.2, states,
in part:
"Non-ASME Seismic Category I and non-safety related Seismic Category II design change documents shall be reviewed to assure incorporation..."
Findina:
l l
Contrary to the above requirement, the implementing instructions QI-QP-15.4-2 l
(Verification of Implementation of Design Change Authorizations), Revision 7 l
and QI-QP-15.4-3 (Design change Verification Implementation Utilizing Component Modification Cards), Revision 4 limit the scope stated above to cable trays, conduit and lighting supports, instrumentation, cable and safety-related equipment. These instructions further limit the scope to Unit 1 and Common design changes prior to December 9,1983 and all Unit 2 changes. Neither the procedure nor the implementing instructions address structural, civil and pips succort design change documents.
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DSR-84-026 Page 3 of 4 t.
DEFICIENCY NO. 3 Requirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 3.1, states, in part:
"All design change documents shall be obtained from either the Document Control Center or from the Field Structural Engineering Group. Upon receipt of the documentation, the Design Change Verification Group (DCVG) shall sort..."
Findina:
The DCVG certified personnel consists of one (1) aan who receives and controls only design change verifications for Unit 2 and all instrumentation.
DEFICIENCY NO. 4 Requirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 3.4, states, in part:
"Each (tracking) file shall be kept current by continually adding to the data file newly issued or revised design change document data."
Findina:
Contrary to the above requirement, the tracking file is not being maintained up-to-date. A random survey of the file and subsequent verifications at DCC revealed the following:
Document Revision in Trackina File Current Revision CMC 83054 2
5 C(C 91808 1
2 CMC 91842 1
2 DCA 18204 1
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DSR-84-036 Page 4 of 4 CONCERN NO. 1 Reauiramenc:
CP-QP-15.4 (Design Change verification), Revision 6, paragraph 3.2, states, in part:
"The review shall be accomplished under the direction of the Quality Assurance Specialist Supervisor,or his designee."
Finding:
Contrary to the above requirement, there is no Quality Assurance Specialist Supervisor listed on the QA Organization Chart.
CONCERN NO. 2 Requirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 3.4, states, in part:
"Each design change document type (DCA and CMC) shall be tracked through a computer data file."
Finding:
The input for " closing documentation" column of the tracking file is inconsis-tent among the Task Forces. A design change which requires no inspection is
%! listed as "N/A", "See Rev.
" or references a previous inspection report depending on the inputting Task Force.
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DQA-84125 TEXAS UTILITIES GENERATING COMPANY OFFICEMEMORANDUM y.
C. H. Welch m asse.Tm May 22, 1984 sab an Construction Startun/ Turnover Surveillance Report DSR-84-027 i
QI-QP-5.0-1, Review and Approval of CPSES Non-ASME Field Procurement Documents and QI-QP-5.0-2, Inspection and Release of CPSES Procured Non-ASME Materials Attached you will find Construction Startup/ Turnover Surveillance Report No.
DSR-84-027. This surveillance was conducted in the subject area during May 16-17, 1984. This surveillance identified two (2) concerns which require a response and/or corrective action. Please respond to this office by June 12, 1984 to the concerns.
In your response, please provide the following information:
1.
Describe what corrective action has or will be taken for the concerns.
2.
Describe your preventive action to preclude the recurrence of the concerns.
3.
Indicate the date your corrective action, in Itaa 1 above, will be implemented.
If you have any questions or if we can assist you in any way with the resolu-tion of the findings, please contact the undersigned at B&R Extension 567.
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J.H.Roberf
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Construction Startup/ Turnover Surveillance Supervisor JHR/pr attachment cc:
D. N., Chapman A. Vega AL*fS Z1
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CONSTRUCTION STARTUP/ TURNOVER SURVEILI.ANCE RESULTS SCOPE:
Construction Startup/ Turnover Surveillance Report No. DSR-84-027 was perfor:ned May 16-17, 1984 to verify implementation of QI-QP-5.0-1 (Review and Approval of CPSES Non-ASME Pield Procurement Documents), Revision 2 and QI-QP-5.0-2 (Inspection and Release of CPSES Procured Non-ASME Materials), Revision 0 as required by CP-QP-5.0 and Section 4.0 of the TUGC0 Quality Assurance Plan.
SUMMARY
The surveillance was found satisfactory with the exception of two (2) concerns identified on the following page(s).
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DSR-84-027 Page 2 of 3 i
CONCERN NO. 1 Requirement:
TUCCO Quality Assurance Plan, Section 4.0 (Procurement Document Control),
Revision 1, states in part.:
" Procedures shall identify the responsibilities and actions required of the organizations originating, reviewing, approving, and controlling procurement documents. These procedures shall require the procurement documents to specify as appropriate:
- The scope of work to be performed.
'Use of approved vendors.
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- Technical requirements (by specifying or referencing) which shall include the revision numbers of applicable drawings, specifications, procedures, instructions, codes, or regulations, and provide for identification of applicable test, inspection an'd acceptance requirements, or other special instructions.
- QA Program requirements to be imposed on contractors which shall include the applicable portions of 10CF150, Appendix B, and NA 4000 or NA 3700.
- Right of access which provides, as appropriate, for access to contractor facilities and records for inspection or audit by TUGC0 or its designated representative, and to access for events such as witness and hold points.
- The documentation required to be prepared, maintained, and submitted to TUGCO/TUSI or its representative for review, approval, or histor-ical record. The time of submittal of this documentation and the retention and disposition of quality assurance records which will not be delivered to TUGCO/TUSI shall be included.
- Provision for extending applicable requirements of the procurement documents to lower tier subcontractors and suppliers, including purchaser's access to facilities and records.
Procurement documents shall be reviewed to assure that the appropriate provisions mentioned above are included."
Finding:
The procedure for review of non-ASME procurement documents (QI-QP-5.0-1, Revision 2) does not include many of the attributes given in the above asterisked paragraphs.
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-n DSR-84-027 Page 3 of 3 CONCERN NO. 2 CP-EP-5.0 (Procedure for Field Procurement), Revision 7 requires Non-Code Safety Related, Seismic Category I and Seismic Category II Field Requisitions and Purchase Orders to be submitted to TUGC0 QA for review, however the related TUCCO QA procedure (QI-QP-5.0-1, Revision 2, paragraphs 3.1, 3.2, and 3.3) does not include Seismic Category I or II procured items in the scope of review.
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- DQA-84124 TEXAS UTILITIES GENERATING COMPANY
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0FFICEMEMORANDUM To J. D. Hicks Gen Rose. Tamas May 22. 1984 259 FY-0.2(s e
Construction Startup/ Turnover Surveillance Report CP-QP-15.4, Design Change Verification Attached you will find Construction Startup/ Turnover Surveillance Report No.
DSR-84-02 6.
This surveillance was conducted in the subject area during May 15-18, 1984. This surveillance identified four (4) dt.ficiencias and two (2) concerns which require a response and/or corrective action. Please respond to this office by June 12, 1984 to the deficiencias and c'oncerns.
In your response, please provide the following fnforsation:
1.
Describe what corrective action has or will be taken for the deficiencies and concerns.
2.
Describe your preventive action to preclude the recurrence of the deficiencias and concerns.
3.
Indicate the date your corrective action, in Item 1 above, will be implemented.
If you have any questions or if we can assist you in any way with the resolu-tion of the findings, please contact the undersigned at B&R Extension 567.
ma $
J. E. Robez{y'
/
Conscructibfi Scartup/ Turnover Surveillance Supervisor JER/pr attachment cc:
D. N. Chapman A. Vega C. H. Welch AB.wJ5 FCLA-85-5S
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CONSTRUCTION STARTUP/ TURNOVER SURVEILLANCE RESULTS SCOPE:
Construction Startup/ Turnover Surveillance Report No. DSR-84-026 was performed from May 15, 1984 to May 18, 1984 to verify implementation of the raquirements stated in TU0C0 QA Procedure CP-QP-15.4 (Design Change Verification), Revision 6.
SUMMARY
A surveillance was conducted in each Unit 1 Task Force Area and the Unit 2 Design Change Verification Group (DCVG). Four (4) deficiencias and two (2) concerns were identified and are listed on the following pages.
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DSR-84-026 Page 2 of 4
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DEFICIENCY NO. 1 Requirement:
CP-QP-15.4 (Design Change verification), Revision 6, paragraph 2.1, states:
"This procedure provides the criteria to be used by Quality Assurance personnel when performing review of design and inspection documents to assure verification of incorporation of design changes into the physical plant."
Findina No. 1:
Contrary to the above requirement, Craft personnel and personnel no longer certified to QI-QP-02-01.16 (Qualification of Design Change Verification Personnel), Revision 2 are being used to review design changes and inspectica documents.
Findina No. 2:
Contrary to the above requirement, no documented evidence could be located to verify training of personnel involved in review of Design Change Author-izations (DCA's) and Component Modification Cards (CMC's).
Note: This involves the decision for inspection or not.
DETICIENCY NO. 2 y,Pwuirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 2.2, states, in part:
"Non-ASME Seismic Category I and non-safety related Seismic Category II desian chanse documents shall be reviewed to assure incorporation..."
Finding:
Contrary to the above requirement, the implementing instructions QI-QP-15.4-2 (Verification of Implementation of Design Change Authorizations), Revision 7 and QI-QP-15.4-3 (Design Change Verification Implementation Utilizing Component Modification Cards), Revision 4 limit the scope stated above to cable trays, conduit and lighting supports, instrumentation, cable and safety-related equipment. These instructions further limit the scope to Unit 1 and Common design changes prior to December 9,1983 and all Unit 2 changes. Neither the procedure nor the implementing instructions address structural, civil and pipe support design change documents.
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DSR-84-026 Page 3 of 4 O
DEFICIENCY No. 3 Requirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 3.1, states, in part:
"All design change documents shall be obtained from either the Doctament Control Center or from the Field Structural Engineering Group. Upon receipt of the documentation, the Design Change Verification Group (DCVG) shall sort..."
Findina:
The DCVG certified personnel consists of one (1) aan who receives and controls only design change verifications for Unit 2 and all instrumentation.
DEFICIENCY NO. 4 Requirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 3.4, states, in part:
"Each (tracking) file shall be kept current by continually adding to the data file cowly issued or revised design change document data."
Findine:
- - Contrary to the above requirement, the tracking file is not being maintained
~
up-to-date. A random survey of the file and subsequent verifications at DCC revealed the following:
Document Revision in Trackina File Current Revision CMC 83054 2
5 OtC 91808 1
2 CMC 91842 1
2 DCA 18204 1
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DSR-84-026
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Page 4 of 4
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p CONCERN NO. 1 Requirement:
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 3.2, states, in part:
"The review shall be accomplished under the direction of the Quality Assurance Specialist Supervisor or his designee."
Findina:
Contrary to the above requirement, there is no Quality Assurance Specialist Supervisor listed on the QA Organization Chart.
CONCELN No. 2 Requiremant :
CP-QP-15.4 (Design Change Verification), Revision 6, paragraph 3.4, states, in part:
"Each design change document type (DCA and OtC) shall be tracked through a computer data file."
Finding:
The input for " closing documentation" column of the tracking file is inconsis-tent among the Task Forces. A design change which requires no inspection is l listed as "N/A", "See Rev. _ " or references a previous inspection report depending on the inputting Task Force.
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DQA-84145 TEXAS UTILITIES CENERATING COMPANY
's OFFICEMEMORANDUM To J. T. Merritt Giss Rom.Taman June 8, 1984 Sub m Overdue Responses Deficiency Reports DR-84-004, DR-84-005, and DR-84-006 The subject Deficiency Reports (DR's) identified problems within your area of responsibility for corrective action.
As of May 21, 1984, all three (3) subject DR's were overdue and no response has been received by this office to date.
r Please give this matter year immediate attention.
%N sad H. Roberts onstruction Startup/ Turnover Surveillance Supervisor cc:
C. H. Welch M. R. McBay R. Baker C. R. Purdy ARM.9 w
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DQA-84113 TEXAS UTILITIES GENERATING COMPANY OFHCE MEMORA NDUM To J. T.
Merritt Gen Rase. Texas MAY I4 1984 sub >
Construction Startup/ Turnover Surveillance Deficiency Report No.84-005 The attached deficiency report identifies a problem within your area of responsibility which requires corrective action.
Please complete Section B of the attached report and return the original by May 21, 1984.
If you have any questions or require aksistance on this subject, please contact the undersigned at B&R Extension 567.
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.f.;H. Roberts Cdastruction Startup/ Turnover Surveillance Supervisor JHR/pr attachment cc:
C. H. Welch M. R. McBay B. Baker ARMS s
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IEXAS UTIZ.ITIES GENERATING CO CONSTRUCTION STARTUP/ TURNOVER SURVEILLANCE
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- J e43 APPL SURV REPORT DEFICIENCY REPORT DEFICIENCY NO.
A CSTS-DR-84-005 ACTIVITY REFERENCE DOCUMENT DATE REPORTED Welding As-Built Brown & Root Hanger Drawing 05/14/84 VA-X-04-703-A73R, Revision 3 DESCRIPTION OF DEFICIENCY 1.
Subject hanger has two welds missing, 3/16" vertical welds joining back to back S
channels (Item No. 4) to 3/4" plate (Item No. 6).
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2.
Traceability of Item No. 1 (SRS-14-BA), Heat No. L80220, for bulk 2" in diameter T
pipe cannot be found. Heat Number as given on Sway Strut Modification Material I
Identification Log (MIL).
O N
A REPORTED BY REPORTED TO CSTS SUPERVISOR APPROVAL DUE DATE B. Wright Thomas C. Ellis S. Ranadive 7
05/21/84 o
DISPOSITION / CORRECTIVE ACTION S
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B COMPLETED BY DATE REVIE'. LED BY DATE CORRECTIVE ACTION VERIFICATION S
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C VERIFICATION SY DATE CSTS SUPERVISOR CLOSECUT DATE b
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CllECKI.IST ITEMS EVIDENCE OBSERVED EVAL.UATION OF EVIDENCE The identification, documentation, segregation, and disposition of nonconforming materials, etc., are outlined in written procedures.
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of items for which disposition is pending.
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How is this implemented?
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! Room Turnover Walkdown All Aux 790' Elev. Rooms 172,178 Aux 852' Elev. Room 242 Aux 810' Elev. Rooms 199,200,201 19I,198,205 SC 773' Elev. Rooms 51,52,56,58 790' Elev. Rooms 72,73,74 System Walkdowns Unit 2 T/0 All Paper Flow Group / Interim Vault DB/SS Satellite O geration with emphasJ s m '
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DQA-84172 TEXAS UTILITIES GENERATING COMPANY OFFICE MEMORANDUM
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To J. T. Merritt
_ Casa Row. Texas July 2. 1984 subrat Overdue Response Construction Startup/ Turnover Surveillance Deficiency Report (CSTS-SDR)84-009 The subject deficiency report, issued June 22, 1984 per memo DQA-84160, identified deficiencies within your area of responsibility.
Response to SDR-84-009 was requested on or before June 29, 1984 No response has been received by this office to date.
Please give this matter your immediate attention.
.f 1,
J/. Ji. Roberts 4;pdstruction Startup/ Turnover Surveillance Supervisor
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JHR/DJB/pr cc:
C. H. Welch B. Baker ARMS po' :. T&S9 L
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DQA-84160 TEXAS UTILITIES GENERATING COMPANY
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OFTICE MEMORANDUM
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To J. T. Merritc_
cien nose.Taas June 22. 198a m
Construction Startuo/ Turnover Surveillance i
Deficiency Report (CSTS-SDR)84-009 The attached deficiency report identifies a problem within your area of responsibility which requires corrective action.
Please complete Section B of the attached report and return the original by June 29, 1984.
If y.su have any questions or require assistance on this subject, please cont.act the undersigned at B&R Extension 567.
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J.H.Robtft's
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Construction Startup/ Turnover Surveillance Supervisor
'h JHR/pr attachment cc:
C. H. Welch B. Baker ARMS
t TEXAS UTILITIES CCIERATINC CO h(};='.h,p,?j"i M'W. O "
f CONSTRUCTION STARTUP/ TURNOVER SURVIILIANCE e
wa. wu su APPL SURV REPORT DEFICIENCY REPORT DEFICIENCY NO.
s N/A CSTS-SDR-84-009 ACTIVITY REFERENCE DOCL? D'I DATI REPORTED ANSI N45.2.9, lith Draft Interim Records Vault Revision 0, paragraph 5.4.3 06/22/84 DESCRIPTION OF DEFICIENCY Requirement:
5 The referenced document states in part, " Loose documents shall not be stored on
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Pen surfaces, such as tables or on top of cabinets."
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Finding:
I 0
Contrary to the above requirement, loose documents have been lefc on tables and cabinets in the Interim Records Vault. Also, documents are stored in cardboard boxes on top of cabinets.
REPORTED BY REPORTED TO CSTS SUPERVISOR APPROVAL DUE DATE
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j'H D. J. Brown S. R. Sammis I D G. Maedgen
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06/29/84 J.
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DQA-84179 TEXAS UTILITIES GENERATING COMPANY OFFICE MEMORANDUM To
- 3. D. Hicka oiss Roms.Tesas Julv 6. 1984 Construction Startup/ Turnover Surveillance Report DSR-84 044 m
CP-SAP-14, Design Change Request Processing Attached you will find Construction Startup/ Turnover Surveillance Report No.
DSR-84-044. This surveillance was conducted in the subject area during June 6,1984 through June 18, 1984. This surveillance identified one (1) deficiency which requires a response and/or corrective action. Please respond to this office by July 27, 1984 to the deficiency.
In your reponse, please provide the following information:
1.
Describe what corrective action has or will be taken for the deficiency.
2.
Describe your preventive action to preclude recurrence of the deficiency.
3.
Indicate the date your corrective action, in Item 1 above, will be implemented.
If you have any questions or if we can assist you in any way with the resolu-tion of the findings, please contact the undersigned at B&R Extension 567.
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Construction Scartup/ Turnover Surveillance Supervisor JHR/pr attachment ec:
D. N. Chapman C. H. Welch R. E. Camp H. A. Lancaster O
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CONSTRUCTION STARTUP/ TURNOVER SURVEILLANCE RESULTS SCOPE:
Construccion Startup/ Turnover Surveillance Report No. DSR-84-044 was performed on CP-SAP-14 (Design Change Request Processing), Revision 9.
The surveillance was conducted from June 6, 1984 through June 18, 1984 to verify Startup's compliance to CP-SAP-14 and other applicable instructions and procedures governing design changes.
SUMMAKf:
During this surveillance, a random sampling of TUCCO Design Change Requests (TDCR's) was verified for conformance with applicable instructions and procedures.
Except for the following deficiency, the revie'.ced documentation was satisfactory.
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DSR-84-044 Page 2 of 2 DEFICIENCY NO. 1 Requirosaent:
CP-SAP-14 (Design Change Request Processing), Revision 9, dated 08/02/83, paragraph 4.2.13, states:
"All Type I and II TDCR's will be routed to TUCCO Construction Non-ASME Quality Centrol for determination of inspection requirements."
Findina:
Contrary to the above requirement, there is no objective evidence that Type I and II TDCR's are being reviewed for determination of inspection requirements.
Construction has no procedure to cover how the work is to be performed.
Comment:
Some Design Changes are now being made by revision of the drsvings and not with CMC's or DCA's.
CP-SAP-14, paragraph 4.2.9 Note, states:
" Changes that do not affect physical characteristics (i.e. change of terminal points without relugging no addition of parts, etc.) do not require a Startup Work Permit (SWP). "
Because of the above, work could be performed without QC Inspection, which emphasizes the importance of having a procedure for reviewing TDCR's for the determination of inspection requirements.
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TEXAS UTILITIES GENERATING COMPANY DQA-84191 OFFICE MEMORANDUM To C. H. Welch Glen Rose. Texas July 12, 1984 subject Construction Startup/ Turnover Surveillance (CSTS)
Monthly Activity Report June, 1984 CONSTRUCTION STARTUP/ TURNOVER SURVEILLANCES:
The following surveillance reports were issued during the month:
1.
DS R-84-032 - Temporary System Modifications, CP-SAP-13 (five deficiencies and one concern) 2.
DSR-84-033 - Walkdown of Rooms 220, 221, 222, 223, and 224 (identified thirty-three unfinished construction items)
Special Performance Test ICP-SPT-12 Diesel Generator Unit 3.
DSR-84-034 One Train A (one concern)
Walkdown of Rooms 163, 164, 168, 169, and 170 (identified 4
DSR-84-035 nine unfinished construction items) 5.
DSR-84-036 - Nonconformances, CP-QP-16.0 (five deficiencies) 6.
DSR-84-037 - Training of Thermo-Lag Applicators (no deficiencies) 7.
DSR-84-038 - Fire Protection - Installation Inspector Qualifications (no deficiencies)
Interim Records Vault (one deficiency) 8.
DSR-84-039 Questionaire for Persons Leaving QA/QC QAI No. 0020 9.
DSR-84-041 (no deficiencies)
The nine (9) surveillance reports issued contained thirteen (13) findings.
Eight (8) surveillance reports remain open.
CSTS DEFICIENCY REPORTS:
The following deficiency reports were issued:
1.
CSTS-DR-84-007
- Permanent Plant Records Storage 2.
CSTS-SDR-84-008 - Quality Control Procedures Historical Files 3.
CSTS-SDR-84-009 - Interim Records Vault - Documentation Storage Five (5) deficiency reports remain open pending corrective action.
F0 A-85-59/e
O DQA-84191 Page 2 of 6 CORRECTIVE ACTION REQUESTS:
CAR-009 was issued to the Training Department concerning documentation for training required and training accomplished for field personnel and the retrievability of the subject documentation. CAR-009 remains open pending corrective action. Implementation date of August 1, 1964.
TRAINING:
J. Roberts completed the third wcek of the five-week CPSES Engineering Training Cours e.
PREOPERATIONAL TESTS:
During the month, comments were provided on seven (7) Preoperatior.al Test Procedures and two (2) Prerequisite Test Instruction revisions.
The following Preoperational Tests have been witnessed:
1.
ICP-PT-01 125 volt D.C. System - Safety Related Class 1E Class 1E Emergency DC Lighting (Excluding Individual 2.
ICP-PT-01-07 Battery Pack Lighting) 3.
ICP-PT-02 118 VAC RPS Inverters -Redo-Annunciator Operability Test 4.
ICP-PT-02-06 345 KV Startup Transformer & 6.9 KV Class 1E Switchgear 5.
ICP-PT-02-08 6.
ICP-PT-02 480 Volt Class 1E Switchgear & Motor Control Center RT-1 6.9 KV and 480 Switchgear Under Voltage Functional Test 7.
ICP-PT-02-17 Station Service Water 8.
ICP-PT-04-01 9.
ICP-PT-06 Fire Detection Systems - Fuel Building (Phase I)
Charcoal Filter Deluge 10.
ICP-PT-06-04 11.
ICP-PT-11 Component Cooling Water System Operational Test Primary Plant Ventilation System (Phase I) -Redo-12.
XCP-PT-24-01 13.
ICP-PT-28 Feedwater Isolation Valve Testing - Recest 1 RT-1 14 ICP-PT-29 Diesel Generator Control Circuit Functional and Start RT-1 Test - Retest 1 (Phase I) 15.
ICP-PT-34 Main Steam Isolation Valves 16.
ICP-PT-34 Steam Generator Safety and Relief Valves -Redo-17.
ICP-PT-37 Auxiliary Feedwater System (Motor Driven Pumps) Retest 1 RT-1 a
o DQA-84191 Page 3 of 6 s
Witnessed Preoperational Tests:
(cont'd)
Liquid Waste Processing Channel "C" Chemical Drain 18.
ICP-PT-41-03 and Spent Resin Tank 19.
ICP-PT-45 Containment Purge Supply & Exhaust Air Supply -Redo-20.
ICP-PT-45 Neutron Detector Well Cooling System 21.
ICP-PT-48 Containment Spray System Response Time & Chemical Additive Flow Test Letdown, Charging & Seal Water System 22.
ICP-PT-49-01 23.
ICP-PT-49 Seal Water & Letdown Flow Performance Retest 1 RT-1 24.
ICP-PT-49 Boron Thermal Regeneration System Retest 1 RT-1 High Pressure CVCS Mini-Flow Modification 25.
ICP-PT-49-07 26.
ICP-PT-55 Reactor Coolant Pump Test 27.
ICP-PT-57 Safety Injection Accumulators Preoperational Test Retest 1 RT-1 Gaseous Waste Processing System 28, 1CP-PT-61-01 29.
ICP-PT-64 Reactor Plant System Setpoint Verification Misc. Containment Isolation Valve Actuation 30.
ICP-PT-64-06 31.
ICP-PT-70 Radiation Monitoring System Functional Test 32.
ICP-PT-74 T-SAT Monitor I/O Verification Seismic Instrumentation System - Retest 2 33.
ICP-PT-80-01 RT-2 34.
XCP-PT-82 Meteorological Monitoring Operating Test
DQA-84191 Page 4 of 6 s
The following Preoperational Tests were completed this month:
1.
ICP-PT-02-08 345 KV Startup Transformer & 6.9 KV Class 1E Switchgear RT-1 Retest 1 2.
ICP-PT-02-10 480 Volt Class 1E Switchgear & Motor Control Centers RT-1 Retest 1 3.
ICP-PT-02 6.9 KV and 480 Switchgear Under Voltage Functional Test 4.
ICP-PT-04 Station Service Water 5.
ICP-PT-06 Charcoal Filter Deluge 6.
XCP-PT-24 Primary Plant Ventilation System (Phase I) -Redo-7.
ICP-PT-29 Diesel Generator Control Circuit Functional and Start RT-1 Test - Retest 1 (Phase I) 8.
ICP-PT-34 Steam Generator Safety and Relief Valves - Redo-9.
ICP-PT-37 Auxiliary Feedwater System (Motor Driven Pumps) Retest 1 RT-1 10.
ICP-PT-39 Diesel Generator Area HVAC -Redo-11.
ICP-PT-44 Helb Mitigation for SG Blowdown Isolation Valve Test 12.
ICP-PT-45 Containment Purge Supply & Exhaust Air Supply -Redo-13.
ICP-PT-49 Letdown, Charging & Seal Water System 14.
ICP-PT-49 Sealwater & Letdown Flow Performance Retest 1 RT-1 15.
ICP-PT-49 Boron Thermal Regeneration System Retest 1 RT-1 16.
ICP-PT-49 Boron Addition and Control Retest 1 RT-1 17.
ICP-PT-53 Computer Input and Data P/0 Verification 18.
ICP-PT-58 Residual Heat Removal System Retest 1 RT-1 19.
ICP-PT-58 Residual Heat Removal at Hot Functional 1
20.
ICP-PT-61-01 Gaseous Waste Processing System 21.
ICP-PT-80-01 Seismic Instrumentation System Retest 2 RT-2
DQA-84191 Page 5 of 6 The following Preoperational Tests are in progress or partially completed:
1.
1CP-PT-01 125 Volt D.C. System - Safety Related Class IE 2.
1CP-PT-01 Class 1E Emergency DC Lighting (Excluding Individual Battery Pack Lighting) 118 VAC RPS Inverters -Redo-3.
ICP-PT-02-02 4.
ICP-PT-02 Annunciator Operability Test 5.
1CP-PT-06 Fire Detection Systems - Fuel Building (Phase I) 6.
ICP-PT-11 Component Cooling Water System Operational Test 7.
1CP-PT-28 Feedwater Isolation Valve Testing - Retest 1 RT-1 8.
1CP-PT-34 Main Steam Isolation Valves 9.
1CP-PT-36 Safeguard Building Electrical Area HVAC System -Redo-10.
ICP-PT-40 Manipulator Crane 11.
ICP-PT-41 Waste Evaporator / Liquid Waste Processing System Channel "A" Liquid Waste Processing Channel "C" Chemical Drain and 12.
ICP-PT-41-03 Spent Resin Tank 13.
ICP-PT-48 Containment Spray System Response Time & Chemical Additive Flow Test 14 ICP-PT-49 Chemical Control Purification and Makeup Retest 1 RT-1 15.
ICP-PT-53 Preop Testing of P2500 Computer Software Pressurizer Spray and Heaters Retest 1 16.
ICP-PT-55-06 RT-1 17.
ICP-PT-55 Reactor Coolant Pump Test 18.
ICP-PT-55-ll - Thermal Expansion Solid Waste Disposal System 19.
XCP-PT-60-01 20.
XCP-PT-60 Rad Waste Solidification System 21.
ICP-PT-64 Misc. Containment Isolation Valve Actuation 22.
ICP-PT-70 Radiation Monitoring System Functional Test T-SAT Monitor I/O Verification 23.
ICP-PT-74-04 E.R.F. Computer System Input Verification 24.
ICP-PT-78-01 25.
XCP-PT-82 Meteorological Monitoring Operating Test
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DQA-64191 Page 6 of 6
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s LLt J./H. Roberts 66nstruction Startup/ Turnover Surveillance Supervisor JHR/pr attachment cc:
B. R. Clements D. N. Chapman ARMS i
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9 QTQ-790 TEXAS UTILITIES GENERATING COMPANY OFFICE MEMOR ANDUM To R.G. Spangler Date July 19,1984 Subject PROPOSED AUDIT SCHEDULE INILRNAL & PRIME SUBGUNTRALIUR-lWU4 REVISION NO. 2 Attached is the proposed Internal / Prime Subcontractor Audit Plan / Schedule for 3rd and 4th quarter 1984. Revision 2 has been issued to show the actual audits perfonned during the 2nd quarter. The most noteable changes have been in the construction schedule, where two (2) limited scope audits have been deleted. A full scope turnover audit of the SWIS was perfonned instead. All changes are identified with a footnote.
1 Please review the proposed audit plan / schedule for any changes, additions or deletions you may wish to implement.
?
Mb D.L. Anderson Supervisor, Quality Assurance Audits DLA/ sam Attachment To:
D.L. Anderson Comments: $%
Approved by:
dbd R.G. Spanglee' ef1/e4 Dat~e F0WB5
/N-me;m..
l QTQ-790 7/19 /84 Page 2 19841st Quarter Audit Plan / Schedule CONSTRUCTION PHASE (Engineering / Construction /QA/QC)
Procurement - TCP-93 (1/23-27/84)
Civil Structural - TCP-98 (3/19-23/84)
Electrical: Thennolag/ Fire Barrier - TCP-94 (2/6-10/84)
ASME N5 Program - TCP-97 (3/5-9/84)
IEEE Qualification - TCP-96 (2/20-24/84)
Receiving / Storage / Maintenance - TCP-92 (1/9-13/84)
Area Turnover - TCP-95 (2/20 - 3/2/84)
Pre-Service Inspection - TCP-91 (1/23-27/84)
Document Control - TCP-99 (3/26-30/84)
STARTUP PHASE None scheduled OPERATIONS PHASE Training - TUG-46 (1/9-13/84) l Records - TUG-48 (1/23-27/84)
Special Processes - TUG-47 (1/17-20/84)
Design Control TUG (2/6-10/84)
Chemistry - TUG-50 (2/27 - 3/2/84)
Corrective Actions - TUG-51 (3/5-9/84) l Spare / Replacement Parts Procurement - TUG-52 (3/13-16/84)
SUBCONTRACTOR / PRIME CONTRACTOR Bahnson - TBS-7 (3/26-30/84)
}{ - Fuel - ASEA - ATOM PAS (3/26-30/84)
Total Audit Activities: 18 l
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QTQ-790 7/19/84 Page 3 1984 2nd Quarter Audit Plan / Schedule CONSTRUCTION PHASE AEME-Seet4en-XE-Program (1)
Mechanical: Valve Disassembly / Reassembly TCP-101 (4/2-6/84)
Electrical: NIS Cable - TCP-100 (4/2-6/84)
Unit 1:
Area Turnover - 2 General:
Service Water - TCP-105 (5/29-6/8/84) (2)
Genta 4nment (1)
Auxiliary TgP-103 (4/23-5/4/84) k4m4ted-Seepe4 ()
E lec t r 4e al/ Gent rel 4 -Ge nd ui t/ GT-S u ppo rt s Aux 414ary4-F4 eld-Des 4gn-Ghange/Greut4ag/H4444s-Unit 2:
Work Package Flow Control - TCP-106 (6/11-15/84)
Engineering Design Control - TCP-107 (6/18-22/84)
TNE - TCP-102 (4/9-13/84)
Damage Study - TCP-109 (4/30-5/4/84)
STARTUP PHASE Testing-TSO-7(6/25-29/84)
OPERATIONS PHASE Operations - TUG-59 (6/18-22/84)
RWMS - TUG-55 (5/7-11/84)
Warehousing / Receiving - TUG-54 (4/16-19/84)
Maintenance /QC - TUG-57 (5/14-18/84)
Administration - TUG-53 (4/9-13/84)
Fuel Storage /Acc F6pe-Pretest 4en gntability - TUG-56 (5/7-11/84) 3 i
Licensed Operator Training - TUG-58 (5/
ASME Section XI - TUG-61 (6/18-25/84) (gl-25/84)
)
SUBCONTRACTOR /PRIE CONTRACTOR l
l Gibbs & Hill, NY - TGH-22 (5/15-18/84)
Bahnson - TI){-8(6/25-29/84)
G8H---84te ( )
BISCO - TBIS - 5(5/29 - 6/1/84)
Total Audit Activities: 20 (1) - Moved to 3rd quarter (2) - Added Rev. 2 (3) - Moved to 4th quarter (4) - Deleted Rev. 2 l
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QTQ-790 7/ 19/84 Page 4 1984 3rd Quarter Audit Plan / Schedule CONSTRUCTION PHASE Unit 1:
Area Turnover - 2 General:
Electrical Coptrol Containment (1)
Limited Scope - 1 Genta 4 ment---96pe-Supports /PC- (2)
Safeguards - Raceway Unit 2:
ASME: Pipe Supports Electrical: Cable Tray / Hangers Construction /0C Administration Engineering:
Administration Design Control (PSE)
ASME Section XI STARTUP PHASE Testing OPERATIONS PHASE Operations Document Control Initial Startup T.S. Surveillance Test Health Physics Maintenance Security I&C Turnover / Custody Acceptance
' SUBCONTRACTOR / PRIME CONTRACTOR i
G8H Site (1)
Bahnson Grinnell E
Total Audit Activities: 23 (1) Moved from 2nd quarter (2) Combined w/ General Containment Audit l
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i QTQ-790 7/19/84 Page 5 1984 4th Quarter Audit Plan / Schedule CONSTRUCTION PHASE Unit 2:
ISC Mon-ASME Mechanical M&TE Nonconfonnances/ Corrective Action Training / Qualifications Engineering:
Damage Study STARTUP PHASE Testing Administration OPERATIONS PHASE Environnental Nuclear Operations support Environmental Qualification Licensed Personnel Training QA Emergency Plan Preventive Maintenance Chemistry Corporate Support Organizations M&TE Operations FireProtection(1)
SUBCONTRACTOR /PRIMECONTRACTbR W
Tahnson BISCO CB&I (2)
Total Audit Activities: 24 (1) Moved from 2nd quarter (2) Added this Revision No.1 i
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Draft 1 - 8/7/84 AT-18/CP3 Comanche Peak Allegation Work Package Allegation Number: AT-18 Numbers of Similar Allegations: [M Statement of Allegation: QA/QC surveillance over testing activities in minimal.
Reference Documents: GAP handwritten notes (Billie Garde)
Telecon with GAP Witness H on July 31, 1984 Source of Allegation: GPA Witness H Date Received
_ h August 1, 1984 The above information prepared by
[
R./ R. @ ig Date Group Leader
_ ~ _ _
August 1, 1984
/
R. p imig Date Assigned Team Members August 1, 1984
. "-' " 4. Mwaaray Date Assigned Date Assigned Date Assigned Date Assigned i
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Annex 3 CONVERSATION RECORD I
Allegation Number AT-18 date:
August 10, 1984 l
Type
__X Visit Conference Telephone Incoming Outgoing Name of Person (s) Contacted Organization Telephone Number or in Contact With You James Roberts TUGCO Construction and Startup/
Turnover Surveillance
SUBJECT:
Surveillance of Preoperational Test
SUMMARY
In response to questions from Mr. Mackley, Mr. Roberts explained that that the surveillance of preoperational testing is tied to the surveillance of startup/ turnover tests.
All startup tests are monitored by the group and they monitor about 30% of the preoperational tests associated with each startup test.
The preoperational tests monitored on a given test are selected such that all types of preoperational tests are monitored at least once each year.
l Name of Person Documenting Conversation:
Arthur D. Mackley Signature M~~-
Date:
M ~#-#f
^
er Name(s) of Other Persons Who Were Present During Conversation:
Ad d.
A& A.
I have reviewed the summary of the conversation with the individualts) named below and agree that it accurately represents the conversation.
Signature of Person Providing Information Jbf df File: Allegation Work Package F0tA-85-59
.. ~.., _
1 cctita plco format /CP2 COMANCHE PEAK OPEN ISSUE ACTION PTAN Task:
Test Program Category A '
Ref. No.: AT-18 Characterization: QA/QC surveillance of prerequisite testing activities is minimal.
Initial Assessment of Significance:
Slight to moderate safety significance because preoperational testing should identify any problems. Regulatory significance is moderate because applicant's FSAR conunits to review " test" program.
Source: GAP. Witness H Approach to Resolutions: 1) Review FSAR Chapters 14 & 17; 2) Review QA plan for testing activities; 3) Review applicant's audit and surveillance procedures relative to testing activities; 4) Review audit and surveillance schedules from 1982 to date; 5) Compare with as-perfonned audits and surveillances; 6) Interview selected personnel in QA Audits and Test Surveillance groups.
Related Open Issue Identification: NONE 4
l Ses.tus :
OPEN SSER Completed 8/23/84 Review Lead:
A. Mackley support:
R. R. Keimig Estimated Resources:
6 man / days Actual: 10 man / days Estimated Completions: August 18, 1984 Actual: August 23, 1984 CLOSURE:
Reviewed by:
TRT Leader i
F0485-59 rp%
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s CP-SAP-13 ._) ATTACHMENT A Revision 3 Page 7 of 8 Temporary Modification Log Sheet System No.: C'401 Page c, of b ' JI ms e t p- &.. h b 3 4 .A 4 j2~s,J
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AZTACHMENT A' ~ CP-SAP-16' y ^ ,..)'7 ) TUCCO DESIGN CHANGE REQUEST ~' Page 7 of 7 j Revision 8 i ~ TDCR No.:_ b Page f o f __2.f... g SYSTEM: b 8lO I COMPONENT I.D.: CPI-E~d'.PRTc WSAFETY RELATED: Tes /No TRIS, CHANGE AFFECTS: (Check one only) Unit I ! nit 2 U Unit 1 & 2 Cousnon CHANGE REQUIRES: Document Change Only Doctament & Physical Installation Change / CHANGE DESCRIPTION: b* * *.# Cawal c.ter t%: h.. , ~.f, c ol.le_ - ' 72.04 ( hl8C li'8-3 2.1) - J c pl.le_ 7,a.1 */ [Alle #Ye &*,Y f) /.. f %,'.. d. ' d s.b - s. f TY.;. s/4. AN s +s) -+ a-m :. /< cJ e. J +.as / isled ~
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e vv. w ccr t h SU mL El.ECIRiL STAliON UN S164 ( 4 SURVEILLANCE CHECKLIST FOR CUSTODY TRANSFER UIREMENTS SURVEILLANCE PLAN SP-SAP-3 SURVEILLANCE NO. DSR-DESCRIPTION / TITLE: Custody Transfer of Equipment from TUCCO to Construction RESPONSIBLE ORGANIZATION (s): v EQUIPMENI NO.: SYSTEM NO.: PREPARED BY: W APPROVED B 3/ _ m CP-SAP-3 CRIB 1A COMMENIS Revision 12 s.:i IF 4.6 The assigned STE shall implement the transfer... 2F 4.6.1 Note If safety tags are required.
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they shall be placed... ,. w i,e :</4 V O'-f 7 / and a copy of the clearance 8 4.j j ~ attached to the RTCC... 1 3F 4.6.3 Af ter approval of the transfer, A the STE shall remove all TUGC0 IC Tc"b /OS custody tags from the equipment b ng tra sferred. l f- . $ fiCI l -{ l l 4F 4.6.4 .. the Completions Manager [c\\M.
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shall coordinate construction activities as required to com-plete the work specified by the RTCC. FCA85-59 (. i
b r.- e.' (- C t CP-SAP-3 ^ 8 Revision 12 5F 4.6.6 Upon receipt of a completed RTCC, the assigned STE shall review any QM' outstanding deficiencies and per-form a walkdown inspection. shall signify custody acceptance of the components. l Note l If custody is accepted with defi-ciencies, the deficiencies will i j be entered on the Master System l Punchlist as described by CP-SAP-18. l 6F 4.6.7 Upon final acceptance by the b Lead Startup Engineer, custody tags / stickers shall be placed in accordance with CP-SAP-4. "MU 5 \\ 7F 4.6.8 Completed RTCC's shall be closed 'h 0 ~ T' C / gy., p p p 4hgg 7. in the RTCC Log. "f,6 cv6 4 '/ f 7' is m e qc( folg !; n' ' fi t Wr s y.; /w s:/.Open &c 83 l t_. g's 4 I w e 1 ,-e. lcd
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. i.u ; { ( COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE PLAN SP-SURVEILLANCE NO. DSR- [3 "d-.7[ DESCRIPTION / TITLE: Verification of Records. Documentation and Drawines for System Turnove: RESPONSIBLE ORGANIZATION (s): EQUIPMENT NO.: SYSTEM NO.: 296/ PREPARED BY: r. au APPROVED BY:C. Jb -~ SAT UNSAT N/A 1. Verification of Drawings: l 1.1 The flow diagrams will be verified to the Equipment Test Report. 1.2 Elementary diagrams will be verified to the Equipment Test Report. 1.3 Annunciator Lamp Cabinet M/A-//4 Schematic Diagram Sheet will be verified to the Equipment Test Report. 2. Verification of Prerequisites: 2.1 Startup Prerequisite Data Log and Test Record Log will be checked for document control numbers transferred to the Permanent Plant Records Vault. 2.2 The Equipment Test Report will be checked for document control numbers. V 2.3 Check Equipment Test Report for required prerequisites. r3. Verification of Documentation: 3.1 All documents will be retrieved from the Permanent Plant Records Vault. / 3.2 All documents will be verified complete and correct. pp-85-59 f) .. =
g SAT UNSAT N/A /4 All cables will be verified: 4.1 All cables on elementary diagrams will be 6/ verified to cable list. 4.2 Document control numbers will be taken from / cable list. 4.3 All EE-8's for system will be verified. V 5. Verify no open SWP's. 6. Check Master System Punchlist for open items. 7. Check TDR's. 8. Prerequisites: 8.1 The Prerequisite Work Sheet will be used to verify all prerequisites are done. l l 9. Fill out Document Check Sheet, e O l e4 ee "*6** m
.I ( ( e l Personnel Contacted: Preparation Time: ( P.4 Assu. Performance Time: '7 f ffaL5od Total Time: $C $1.As/gy Report Prepared By: bh Date f /f, -#3 0 U2 Date Md7 -[3 Resurvey Performed By: o f e e eo e -*-w h.eoe w - pe%
4 i .i ( ( 1 COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 w SURVEILLANCE CHECKLIST FOR GENERIC TEST INSTRUCTIONS / PROCEDURES SURVEILLANCE PLAN SP-01 SURVEILLANCE NO. DSR U"8/8 DESCRIPTION / TITLE: A 'Z u/ RESPONSIBLE ORGANIZATION (s): < <* k k p / EQUIPMENT NO.: A#2M Mb SYSTEM NO.: ( 702- / APPROVED B1 mod PREPARED BY: , w. ~ O g Q~ SAT UNSAT N/A I. PREPARATION A. Check for latest revisions: 1. Test Procedure / Instruction / l 2. Vendor Instruction Manual (s) / 3. Drawing (s) 6 /- O O TO A3 E/ co t/ A3 D M inw f ,$~ p g z, p 4 Startup Administrative Procedur 5. Others / B. Review procedure for familiarization / 1 l C. Verify Startup Test Engineer qualified / D. Review Master System Punchlist and Temporary MOD Log for open items that would affect test results. E. Verify prerequisites have been completed / II. VERIFICATIONS DURING TEST A. Verify test eq9 pment instruments and gauges have / 1 valid calibration stickers B. VerNy components / systems being tested have been / custpdy tagged. C. Verify safety tags have been hung. / D. Verify safety precautions are followed. / E. Verify test is conducted in accordance w i
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SP-01 { { Page 2 1 SAT UNSAT N/A F. Verify objectives of test are satisfied. G. Verify restoration / completion of test, i l Pers el Contacted: Preparation Time: Performance Time: Total Time: 1 I Report Prepared By: 1 Resurvey Performed By: e - s e.s.e- .u -w-w
( ( f COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE CHECKLIST FOR MEGGER HI/ POT TESTING SURVEILLANCE PLAN SP-EE-1 SURVEILLANCE NO. DSR-M-66 DESCRIPTION / TITLE: M c# % 'o Ye NdA, -84 < /w! P J RESPONSIBLE ORGANIZATION (s): Md7 EQUIPMENT NO.: M/d[ Cd SYSTEM NO.: [862_. PREPARED BY: I s. APPROVED BY: O SAT UNSAT N/A I. PREPARATION A. Verify Section I of Surveillance Plan / SP-01 complete. B. Verify equipment to be tested is de-energized / and electrically isolated, i [ C. Verify megger integrity. II. TEST PERFORMANCE A. Verify safety barriers or flagging as required. / B. Ve-4fy appropriate test voltage - selected. / C. Verify discharge of capacitance of equipment / or circuit to be tested. D. Verify Data Sheet 1 is completed. / E. Verify discharge of the equipment. F. Verify Section II of Surveillance Plan SP-01 complete. III. TEST PERFORMANCE DC HI POT TESTING 1 A. Verify Section II completed. f, B. Verify Hi Pot Test Set is connected, and that / i the rated voltage of the equipment and the test l connection are recorded on the Data Sheet 2. C. Verify required voltage is applied and maintains the maximum test voltage (+5%) for 3-5 minutes. (Reference XCP-EE-1 for test methods.) l ~- l l
,Page 2 ( ( SAT UNSAT l N/A D. Discennect leads and discharge equipment. l E. Place equipment in status as directed by STE l / and dismantle barriers at test completion. i ) t t i t I f Personnel Contacted: Preparation Time: 2 /( 1 Performance Time: d /1N' Total Time: 8 /24 l Report Prepared By: 8,k,_ Resurvey Performed By: MA l l l b .-- n _--_m
( ( COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 i SURVEILLANCE CHECKLIST FOR CONTROL CIRCUIT FUNCTIONAL TESTING SURVEILLANCE PLAN SP-EE-8 SURVEILLANCE NO. DSR-N-8/7 DESCRIPTION / TITLE: /ews.M MI% -r/ d s/ V J RESPONSIBLE ORGANIZATION (s): f/,d s t EQUIPMENT NO.: bl bbl 6sNe SYSTEM NO.:
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PREPARED BY: b6 cW APPROVED BY: O SAT UNSAT N/A 1 I. PREPARATION A. Verify Section I of Surveillar,ce Plan SP-01 complete. B. Verify latest revision of drawing stamped " Test Record Drawing". C. Verify outstanding DCA's are listed on the drawing - those DCA's affecting circuit y / being tested shall be drawn in with red // / for additions and green for deletions, or shall be attached to the drawing. D. Ensure equipment is disabled, as required. E. If only a portion of drawing is to be tested the applicable portion shall be circled with pencil or black ink. II. TEST PERF0P'iANCE A. Verify circuit de-energized. / B. Compare conductor terminations with drawing. / C. Check conductor for cable tag and color. [ D. Check conductor landed on correct teminal. / E. Highli he conductor ID sleeve if termina-t/ S tion is sat. F. Functionally test control circuits, and / highlight drawing when verified. C. Restore circuit to orignal condition and restore disabled equipment. /
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i. y .,.., 7 ( l SURVEILLANCE PLAN SP-EE-8 SAT UNSNd N/A H. Signify completion of test by completion of / space in Test Record Drawing Stamp. I. Responsible STE review for completeness and / to determine satisfactory test. Personnel Contacted: Preparation Time: 2N .$tt dt.wra Performance Time: 31,,5 5 76 /& Total Time: 844 Report Prepared By: Resurvey By: MA 1 .e,",y se t. *
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-.-f- ~' - o '[.I. k ( COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE CHECKLIST FOR CENERIC TEST INSTRUCTIONS / PROCEDURES SURVEILLANCE PLAN SP-01 SURVEILLANCE NO. DSR-3-82Y DESCRIPTION / TITLE: [ Alm.w/ C A-C8M-6,9I 6 s s-7EF XwPCf RESPONSIBLE ORGANIZATION (s): M/ [,tf TA EQUIPMENT NO.: Peniserr A/ A/a/G SYSTEM NO.: 4-/100 Nw APPROVED B mo.m. [ PREPARED BY: ~ O h O SAT UNSAT N/A I. PREPARATION A. Check for latest revisions: 1. Test Procedure / Instruction 2. Vendor Instruction Manual (s) 3. Drawing (s) 4. Startup Administrative Procedures v 5. Others V B. Review procedure for familiarization / C. Verify Startup Test Engineer qualified D. Review Master System Punchlist and Temporary MOD / Log for open items that would affect test results. E. Verify prerequisites have been completed / II. VERIFICATIONS DURING TEST A. Verify test equipment instruments and gauges have / valid calibration stickers B. Verify components / systems being tested have been ./ custody tagged. C. Verify safety tags have been hung. D. Verify safety precautions are followed. 1] E. Verify test is conducted in accordance with thd j '. C i ;.'; _j. r -
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.SP-01 ( ( Page 2 \\ SAT UNSAT N/A F. Verify objectives of test are satisfied. G. Verify restoration / completion of test. / o Personnel Contacted: Preparation Time: $l MTG ferne / g p g J e fe, % d x,,,, o c, Performance Time: 1 Total Time: kL 3 2'!b$ Report Prepared By. CMd/ MfSMg Resuvey Performed By: V / 1 1 1 .y e. **.,; *...'.- b {,, ,-e* + . s -- f e 9
k k t COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE CHECKLIST FOR HYDROSTATIC TESTING SURVEILLANCE PLAN SP-02 SURVEILLANCE NO. DSR-33 -02Mf DESCRIPTION / TITLE: [w Cd-C #M - C. 9 E & s' RESPONSIBLE ORCANIZATION(s): / M TT, EQUIPMENT NO.: CIO /2ADuM54r )# // cJ C, SYSTEM NO.: N 100 ,a PREPARED BY: u-APPROVED B suj g) [ ~ u ~ SAT UNSAT N/A I. PREPARATION A. Verify Section I of Surveillance Plan SP-01 complete. B. Verify System filled and vented. / C. Verify Hydrostatic Test Fluid Chemical Analysis has been performed. D. Verify Hydrostatic Pump has water supply lined-up. / E. Verify temperature requirements can be met. / II. TEST PERFORMANCE A. Verify Section II of Surveillance Plan SP-01 / j complete. B. Verify Valve Line Up/ System Preparation (Blank j Flanges installed, nuts tightened, etc.). C. Verify correct component and/or system. / D. Verify pressure is properly increased in increments to hydro pressure and pressure / is maintained at least the minimum time. p 3 - - = ~~ ie;*"- +
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( ( t COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE CHECKLIST FOR GENERIC TEST INSTRUCTIONS / PROCEDURES SURVEILLANCE PLAN SP-01 SURVEILLANCE NO. DSR 2 2 -OS S DESCRIPTION / TITLE: ((.5&e3 4a" 4.,c /< G7?r, / RESPONSIBLE ORCANIZATION(s): eN4Mup EQUIPMENT NO.: X -# C t/ - 6 /d, SYSTEM.NO.: 86 ('r> PREPARED BY: Nw b% APPROVED B mod ~ O g Q \\ SAT UNSAT N/A I. PREPARATION A. Check for latest revisions: 1. Test Procedure / Instruction / 2. Vendor Instruction Manual (s) 3. Drawing (s) 4 Startup Administrative Procedures L i l 5. Others 1 / B. Review procedure for familiarization [ C. Verify Startup Test Engineer qualified [ D. Review Master System Punchlist and Temporary MOD [ Log for open items that would affect test results. i E. Verify prerequisites have been completed I ch M f t.a. - II. VERIFICATIONS DURING TEST A. Verify test equipment instruments and gauges have / valid calibration stickers .B. Verify components / systems being tested have been / custody tagged. C. Verify safety tags have been hung. V t s co uc e in ac test procedure / instruction, rancewiththej"a'Nl ,W } g
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sr-vi Page 2 ( ( '}' 2 SAT UNSAT N/A F. Verify objectives of test are satisfied. G. Verify restoration / completion of test. Personnel Contacted: Preparation Time: Y4d i Performance Time: /it Total Time: / 2. h4 Report Prepared By: 5 Resurvey Perfomed By: .s r % ....e s i t] ,2
w %' [.,. ( ( 94; - i L .y COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE CHECKLIST FOR HYDROSTATIC TESTING SURVEILLANCE PLAN SP-02 SURVEILLANCE NO. DSR-fr 3- 00 ~/ DESCRIPTION / TITLE: F P- (, i - e t (dia s coa s w^ss Pao ceu NG ) RESPONSIBLE ORGANIZATION (s): SThew t' EQUIPMENT NO.: SYSTEM NO.: &10 0 PREPARED BY: d APPROVED B eda o 6 V SAT UNSAT N/A PREPARATION A. Verify Section I of Surveillance Plan SP-01 complete. B. Verify _ System filled and vented. C. Verify Hydrostatic Test Fluid Chemical Analysis / has been performed. D. Verify Hydrostatic Pump has water supply lined-up. / E. Verify temperature requirements can be met. / II. TEST PERFORMANCE s A. Verify Section II of Surveillance Plan SP-01 complete. 15. Verify Valve Line Up/ System Preparation (Blank Flanges installed, nuts tightened, etc.). (i C. Verify correct component and/or system. / { D. Verify pressure is properly increased in j increments to hydro pressure and pressure J is maintained at least the minimum time. era. a6-69 w"'- ~ _ - gzew
s,.q.o ,s gyt-01 ( 7-y' -/^,'fage 2 t ri Y. 9 SAT UNSAT N/A t-Verify objectives of test are satisfied. F. M[a Verify restoration / completion of test. C. t; i n Preparation Time: 0 ~' Personnel Contac d: ..fhfN Performance Time: J 2-STS SCUF l Total Time: .] $ fet g ge / C4 7AMTM / bh% bW Add _ cm Report Prepared By: 7 7 8 d.' Resurvey Performed By:
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a 2 0 ( t COMANCHE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE CHECKLIST FOR GENERIC TEST INSTRUCTIONS / PROCEDURES SURVEILLANCE, PIAN SP-01 2 i SURVEILLANCE NO. DSR -fr >-co 7 DESCRIPTION / TITLE: b P-b l -c 2_ [ GAwou s w unr Peoce' o eG) j RESPONSIBLE ORCANIZATION(s): 57N2Tv P SYSTEM NO.: [s /c o i EQUIPMENT NO.: PREPARED BY: Nw bw APPRDVED 3 d ~ O f Q~ 2 SAT UNSAT N/A I. PREPARATION ,1 i A. Check for latest revisions: / 1. Test Procedure / Instruction 4 / 2. Vendor Instruction Manual (s) 3. Drawing (s) l 4. Startup Administrative Procedures / 5. Others 4 v B. Review procedure for familiari:ation a C. Verify Startup Test Engineer qualified v D. Review Master System Punchlist and Tempora'ry MOD Log for open items that would affect test results. / E. Verify prerequisites have been completed II. VERIFICATIONS DURING TEST A. Verify test equipment instruments and gauges have / valid calibration stickers B. Verify components / systems being tested have been / custody tagged. M/O C. Verify safety tags have been hung. l l D. Verify safety precautions are followed. / E. Verify test is conducted in accordance with the fl ,4 l - _ ~ test procedure / instruction. I
^ - ^ ~ s ~n n - e. f 34y.,. ,f COMANCHE PEAK STEAM ELECTRIC STATION UNITS I & 2 S~e y38 ( SORVEILLANCE CHECKLIST FOR GENERIC TEST INSTRUCTIONS / PROCEDURES i SURVEILLANCE PLAN SP-01 SURVEILLANCE NO. DSR J 2-OJ [ y pp/'- 2 7[ DESCRIPTION / TITLE: 9ngfu/g, fa ;r-irf)g a 7 /J,7 $ g RESPONSIBLE ORGANIZATION (s): A' ffy g O h "A le j -s /, ) EQUIPMENT NO.: /f/ // SYSTEM NO.: PREPARED APPROVED B C# _% V t/ i-1 l I. PREPARATION A. Check for latest revisions: V 1. Test Procedure / Instruction 2. Vendor Instruction Manual (s) ( 3. Drawing (s) y 4. Startup Administrative Procedures 5. Others B. Review procedure for familiarization C. Verify Startup Test Engineer qualified D. Review Master System Punchlist and Temporary MOD Log for open items that would aff ect test results. E. Verify pretcquisites have been completed II. VERIFICATIONS DURING TEST A. Verify test equipment instruments and gauges have valid calibration stickers B. Verify components / systems being tested have been custody tagged. C. Verify safety tags have been hung I.Ir$[l[ I(($$$"I"dI.$ I,th-I ~ e e
+ ( SAT UNSAT N/A F. Verify objectives of test are satisfied. G. Verify restoration / completion of test. 1 l l l l 'M .N .,C,~~
E COMANCllE PEAK STEAM ELECTRIC STATION UNITS 1 & 2 SURVEILLANCE CHECKLIST FOR HYDROSTATIC TESTING SURVEILLANCE PLAN SP-02 SURVEILLANCE NO. DSR-p-(283 DESCRIPTION / TITLE. z ssse /2M g28 d/7,7 RESPONSIBLE ORGANIZATION (s): Mff,Mm _ n 4.W,MgA,f/b_/////m EQUIPMENT NO.: /f SYSTEM NO. bl-[ PREPARED BY: / APPROVED B e,j
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v m 6 V SAT UNSAT N/A I. PREPARATION / A. Verify Section I of Surveillance Plan SP-01 complete. Y B. Verify System filled and vented. C. Verify Hydrostatic Test Fluid Chemical Analysis V has been performed. D. Verify Hydrostatic Pump has water supply lined-up. / E. Verify temperature requirements can be met. II. TEST PERFORMANCE A. Verify Section II of Surveillance Plan SP-01 / l complete. I B. Verify Valve Line Up/ System Preparation (Blank / Flanges installed, nuts tightened, etc.). C. Verify correct component and/or system. D. Verify pressure is properly increased in f increments to hydro pressure and pressure is maintained at least the minimum time. ao ' W* O P
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_,., L. x._ _.._ ::__ __ 2.1;__ _ _ = ....a PROCEDURE ISSUE J PAGE M OER OAM TEXAS UT1UT1ES GENERATING CQ j CPSES h P-QP-2.6 '2 1 of 6 W 15 l n i,,, PREPARED Af4 I ew pie CERTIFICATION OF / T CSTS PERSONNEL APPROVED BY: A [/ [ w
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1.0 REFERENCES
1-A CP-QP-19.6, "Suneillance of Construction and Startup/ Turnover Activities" CP-QP-2.1, " Training of Inspection Personnel" 1-B 1-C C P-Q P-2. 3, " Documentation Within QA/QC Personnel Qualification File" 2.0 GENERAL h-2.1 PtRPOSE The purpose of this procedure is to establish the minimum requirements for training, qualification, and certification f of personnel assigned to sune111ance of construction and l startup/ turnover activities in accordance with Reference 1-A. 3.0 PROCEDURE 3.1 EDUCATION AND EXPERIENCE Certification as a Suncillant:e Specialist requires: a. High school graduation plus six years experience in a technical field with at least two years experience in nuclear quality assurance; or: b. An associates degree fran an accredited institution in engineering, physical science, mathematics, or quality assurance wi th at least four years of experience, two of which must be nuclear quali ty j assurance; or: I c. Bachelors degree fran an accredi ted institution in ~ engineering, physical
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(, quality assurance with at least two years experience in nuclear quality assurance. TUGCC CA ~ ,esmust F0A-855h
2 ,9. 1 PROCEDURE I88U8 REVISION PAGE NUMBER DATE TEXAS UT1UTIES GENERATING CO. M ES .p CP-QP-2.6 2 GAY 1 5 E84 2 of 6 3.2 INDOCTRINATION Persons assigned to su rveillance of construction and startup/turndver activities shall receive the following indoctrination as required by Reference 1-B: a. QA/QC orientation " Introduction to Nuclear Power Codes and Standards," caplation to be doceented by entry on. b. General knowledge of docunents listed on Attachment 2 and a working knowledge of Reference 1-A Personnel shall also have a working knavledge of the following documents as applicable to their area of surveillance: 1). Operations Administrative Control and QA Plan 1 2). Station Administration Manual l l 3). TUGC0 Construction QA Procedures e U 4). Startup QA Plan 5). CPSES QA Plan 6). B&R QA Manual 7). CPSES Section XI Program Manual Completion of required study is to be documented on 3.3 TRAINING After completing the indoctrination program, each trainee shall be required to participate in at least two site surveillance activites conducted by certified surveillance l personnel. 3.4 CERTIFICATION i l Upon completion of the training program, the trainee will be interviewed by the CSTS Supervisor or his designee to detennine the 1.1dividual's qualifications in the following areas: a. Surve4iance planning TUGCC OA %3 9
I "u$EE 3 REVISION PAGE D TEXAS UTluTIES GENERATING CO. CP-QP-2.6 2 MAY 1 5 1984 3 of 6 f b. Checklist preparation c. PerforTiance of surveillance activities d. Follow-up and closeout of discrepancies Surveillance Certification (Attachment 3) qualified, the If it is detamined the trainee is QA will be signed by the CSTS Supervisor and approved by the TUGC0 Site QA Manager. Certification will be for a period of one year. 3.'i DOCUMENTATION Records of training and certification (Attachments 1, 2 and 3) will be filed and maintained in accordance with Reference 1-C. . [ t 8 e e l C l ~ l l l W6 CA penn ma a l
8 2. 8 INSTRUCTION I E REVISION PAGE NUM85R DATE TEXA8 UT!UTIES GENERAT!MG CO. 2 ggy15 W 4 of 6 CP-QP-2.6 g ATTAC}ftENT 1 t TRAINING RECORD CDr%NOC PEAK STEAM ELECTRIC STATION DATER TE tstER$1GED A000 LEDGE RECEIPT OP SPECIALIZED TRAINING IN: GIV91 BYr (INSTRUCTOR) THIS DATE, AT CDMNCE PEAK PEE 3. t N!I ${OM M ( i l s. ~ INsTaucTOR's sicNAnmE l ( has oP TRAiNiro: !!rs! muu sem 1 ~ ~
...--, - -c.~ INSTRUCTION ISSUE REVISION M ER DATE TEXA8 UT!UTIES GENERATING CQ. 'd CPSEE un a s *l CP-QP-2.6 2 5 of 6 ATTAClftENT 2 COMANCHE PEAK STEAM ELECTRIC STATION GENERAL TRAINIi4G OtfrLINE To at COMPLETED sY: (60 Days After Employment) NAME + DOCUMENTt /~ 1. Final Safety Analysis Report Chapter (s) 17, 2. Title 10 Code of Federsl Regulations Part 10, Appendix s and ANSI N45.2 ~ 3. NRC Regulatory Guides (As Assigned)* \\ l 4. Industry Standards (As Assigned)* 5. QA/QC Procedures and Instructions (As Assigned)* 6. Title 10 Code of Federal Regulations, Part 21 and 10CFR50.55E 7. Other applicable documents as listed i j belowr 1 l [ VERIFIED BY DATE i OUTLINE APPROVED BY: R. C. Tolson DATE ' NOTE: If Item *NOT APPLICABLE
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..L INSTRUCTION I88UE REVISION PAGE NUMBER DATE TEXAS UT1UTIES GENERATING CC. CPSES ~ QI-QP-2.6 2 6 of 6 un 15 34 ATTACHMENT 3 4 TEXA5 UTILITIES GENERATING COMPANY QUALITY ASSURANCE OLPARTMENT QA SURVE!LUUICE CERTIFICATION 8M: DATE TUECD PROCEDURE / INST 1WCITON NO: TYPE OF EXAMINATION GIVEN: ORAL nat!TTEN PRACTICAL RESILTS OF EXAMINATION (s) .i a==TS: P l .r s 2 This certification will expire on Approval l l ( s l l l TUCCC CA em -N . - _ _,, _ _ _ _}}