ML20138K519
| ML20138K519 | |
| Person / Time | |
|---|---|
| Site: | Point Beach  |
| Issue date: | 01/31/1997 |
| From: | WISCONSIN ELECTRIC POWER CO. |
| To: | |
| Shared Package | |
| ML20138K159 | List:
|
| References | |
| ORT-67, NUDOCS 9702180398 | |
| Download: ML20138K519 (14) | |
Text
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NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER q
UNIT 2 - REFUELING SHUTDOWN Date RECORD DSS PROCEDvRE vnRmED CunREvr AND CHECKED FOR TEMPORAR Y OIANGE5 IF FIELD COPIES REQUIRED.USE PBF.0026 1AW NP l 24 AND DO HQICOMPLETE T}C5 BLOCK BY:
DATE:
1.0 PURPOSE To perform the refueling shutdown seat leakage test of valves 2CC-767 and 769 as required by 10 CFR 50, Appendix J.
2.0 REFERENCES
IR 96-006, NRC Inspection Report, NRC Commitment for Operations procedure PMT/QC reviews.
3.0 PRECAUTIONS AND LIMITATIONS 3.1 Locate the Volumetrics tester in an area which will limit personal exposure and not expose
'A tester to cold weather or drafts.
'b 3.2 Do not allow liquids to enter the Volumetrics tester or damage may occur.
I 3.3 All liquids must be drained from piping subsystem prior to attaching the test rig.
3.4 This system may contain radioactive liquid and gases and the plant areas being entered l
may be high radiation areas. Appropriate Health Physics practices should be observed.
3.5 CCW contains chromates which are toxic and can be irritating. Face mask and nibber gloves should be worn when handling this fluid.
3.6 Chronnted water should not be drained to the waste liquid system in quantity >l gallon.
Whenever possible, recycle the water by returning it to the CC water system and allowing surge tank level to rise. The transfer system must be clean and free of dirt and oil to minimize the introduction of contaminants into the CC system.
OV 9702t80398 970210 Page1of14 CONTINUOUS USE PDR ADOCK 05000301 P
i NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN INITIALS 4.0 INITIAL CONDITIONS 4.1 Stroke testing of valves 2CC-754A, 754B, 759A, 759B, 719 and 769 is complete per IT-255, as required.
4.2 Letdown, via the excess letdown system, is secured.
4.3 The leak rate test rig is available inside containment.
4.4 Remove the last 2 pages (Attachment A and B) from the ORT and place it in the " Penetration Open" section of the Containment Penetration Closure Notebook.
i NOTE:
The containment isolation valve (s) may be shut during the performance ofsome ORTS.
4.5 Complete the " Penetration Open" section of CL-lE (Containment Closure Checklist).
l 4.6 Permission to Perform Test The conditions required by this test are consistent with required plant conditions including equipment operability. Permission is granted to perform this test.
DSS Date Time Page 2 of14 CONTINUOUS USE e
NUCLEAR POWER BUSINESS UNIT ORT 67
- OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER g
UNIT 2 - REFUELING SHUTDOWN INITIALS 5.0 PROCEDURE NOTE 1: This procedure assumes that the system is configuredper CL-6B, normaloperation.
NOTE 2: Ifsystem was drainedpreviously, N/A Section 5.1.
5.1 Draining CC water from the excess letdown system:
NOTE:
Ifdraining of 2P-1A and/or 2P-1B CC water system is also required, then it should be drainedper ORT 68 and/or 69, respectively, prior to draining the excess letdown system per this procedure.
5.1.1 Shut and red tag:
2CC-766 2CC-865A O
2CC-865B aCAUTIONa ONLY CLEAN AND UNCONTAMINATED CHROMATED WATER MAY BE RETURNED TO THE CC SYSTEM.
NOTE:
Reference Figure 1for transfer system assembly.
5.1.2 Locate a sican 55 gallon barrel with modified barrel lid and transfer pump directly below 2CC-1413, excess letdown CC return test connection, on El. 8' of containment.
5.1.3 Remove the 3/8" x 3/4" adapter at 2CC-1413 and replace with a 3/4" x 3/4" barbed hose connection fitting. Save 3/8" by 3/4" fitting; 5.1.4 Connect a cut-to-length 3/4" ID by 3/16" wall thickness Tygon hose between the transfer pump discharge and 2CC-1413.
Double hose clamp each end fitting.
Page 3 of14 CONTINUOUS USE
NUCLEAR POWER BUSINESS UNIT ORT 67 i
OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN INITIALS 5.1.5 Connect a 3/8" Tygon hose from each of the low point drains, 2CC-1414 and 1415, to the drain connections on the barrellid.
Use Swagelok port connectors and single hose clamps at each l
end of the Tygon hoses.
5.1.6 Connect 3/8" P-tubing from a S A supply through a pressure regulator set at 20-25 psig to 2CC-D8, CC supply low point drain in No. 3 pipeway upper.
NOTE:
Ifthe initial throttleposition of 2CC-772 has been recorded on ORT 68 or 69, Step 5.1. 7 may be markedN/A.
5.1.7 Record position of 2CC-772 Turns Open 5.1.8 Verify 2CC-769 and 772,2HX-4 return valves are open.
5.1.9 Use a GFI, ground fault interrupter, and s50' of 18/3 AWG (or greater amperage capability) extension cord to power the transfer pump.
aCAUTIONa ONCE SYSTEM DRAINAGE / TRANSFER IS STARTED, AN OPERATOR MUST BE CONTINUOUSLY PRESENT AT THE 55 GALLON DRAIN COLLECTING BARREL TO MONITOR THE TRANSFER OPERATION OR THE PUMP SECURED AND VALVES 2CC-1413, 1414 AND 1415 SHUT. FAILURE TO MONITOR THE TRANSFER SYSTEM MAY RESULTIN A CC SPILL IN CONTAINMENT AND A LOSS OF
^
CC WATER FROM THE OPERATING PORTION OF THE CC SYSTEM TO THE CONTAINMENT SUMP.
5.1.10 Open 2CC-1414 and 1415, CC supply low point drains.
5.1.11 Pressurize the CC supply to excess letdown from SA via 2CC-D8 to facilitate draining.
\\
5.1.12 When only air is issuing from 2CC-1414 and 1415, then shut 2CC-D8 and disconnect the SA supply.
Page 4 of 14 CONTINUOUS USE 4
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997
/
THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN INITIALS aCAUTIONa DO NOT ALLOW THE TRANSFER PUMP TO RUN DRY OR PUMP EXCESS AIR INTO THE CC RETURN SYSTEM OR AIR BINDING OF THE OPERATING CC PUMP MAY RESULT.
NOTE:
The Teelself-priming transferpump is a limited dutypump.
Thepump should be operated atfullflow by starting and stopping thepung versus run continuously on throttled recirc to maintain constant barrellevel i
5.1.13 Pump the contents of the 55 gallon drain collecting barrel to the CC water system via 2CC-1413 until nearly dry.
5.1.14 When all systems are drained including the RCP loops per ORT 68 and 69, ifrequired, then add ~5 gallons ofDI water to the barrel. Flush the pump on recire, then pump the remainder of the diluted chromates to the system via 2CC-1413.
5.1.15 Shut and red tag 2CC-772, excess letdown CC return manual isolation.
5.1.16 Open 2CC-769,1413 and the transfer pump recire valve.
5.1.17 Disconnect the tubing at 2CC-735B and connect 3/8" P-tubmg from a SA supply through a pressure regulator set at 20-25 psig.
5.1.18 Pressurize the CC return from excess letdown with SA to facilitate draining.
5.1.19 When air issues at 2CC-1413, secure SA and disconnect the SA P-tubing.
i 5.1.20 Shut 2CC-1413, then open 2CC-D7 and collect the remainder of the piping CC water in a clean container and transfer to the 55 gallon drain collecting tank.
5.1.21 The 55 gallon drain collecting tank should remain available until all testing is complete.
)
Page 5 of14 CONTINUOUS USE, j
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN INITIALS 5.2 Perform the test of 2CC-767, if required, a' follows:
5.2.1 Align valves per Drawing B-IVLT-19.
5.2.2 Verify drain hose from 2CC-1415 to 55 gallon barrel installed.
5.2.3 Attach test rig at 2CC-1414.
l 5.2.4 Pressurize the section ofline to 54-57 psig and test per 01-58.
5.2.5 Isolate and detach test rig.
5.2.6 Depressurize the test section of pipe.
5.3 Perform the test of 2CC-769, if required, as follows:
5.3.1 Align valves per Drawing B-IVLT-20.
O 5.3.2 Attach test rig at 2CC-1413.
l 5.3.3 Pressurize the section ofline to 61-65 psig and test per 01-58.
5.3.4 I.tolate and detach the test rig.
5.3.5 Depressurize the test section of pipe.
5.3.6 Reinstall the 3/4" x 3/8" adapter at 2CC-1413 if not installed previously.
5.4 Return all components and valves to positions directed by the duty shift superintendent. Record the positions on the attached data sheet if different from CL-6B.
5.5 Shut and cap the following valves:
5.5.1 2CC-1414 5.5.2 2CC-1415 O
5.5.3 2CC-1413 1
Page 6 of 14
. CONTINUOUS USE
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN INITIALS 5.6 Notify the DSS / DOS that the ORT is complete.
5.7 Remove the drawings from the " Penetration Open" section of the Containment Penetration Closure Notebook and discard the drawings.
5.8 Complete the " Penetration Closed" section of CL-lE (Containment Closure Checklist).
PMT 5.9 Leak check tubing connection at 2CC-735B when system is a operating pressure.
6.0 EVALUATION i
TO BE COMPLETED BY OPERATIONS MANAGER OR HIS REPRESENTATIVE.
p 6.1 Individual leakages compared to allowable value and included in tabulation of totalleak rate (Index 50 and 52).
j 6.2 Results acceptable, no limits exceeded.
Yes No If no, give details in the remarks section and notify the Regulatory Services manager to determine reportability.
1 NOTE:
If2CC-767 leakage exceeds apprasimately 300 scam, initiate MWR to inspect and maintain valveper SOER 86-03 recommendation.
4 6.3 Data analyzed by:
Date Remarks:
O v
4 Page 7 of14 CONTINUOUS USE 4
P g
g 0
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN VALVE DATA SHEET At-Power Final Valve Number Position Position Imtials 2CC-D7 S&C 2CC-D8 S&C 2CC-735A O
2CC-735B O
2CC-766 O
2CC-769 0
2CC-772 T
2CC-865A O
2CC-865B O
2CC-1413 S&C 2CC-1414 S&C 2CC-1415 S&C Tubing @ 2CC-735B Connected Page 8 of14 CONTINUOUS USE
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER O,
UNIT 2 - REFUELING SHUTDOWN LEAK TEST DATA SHEET 2CC-767 (Index 50)
Pressure Leak Rate Ilmc (Plig)
(sccm)
Test Instrument ID Range (circle one): LOW MED HIGH 2CC-769 (Index 52)
Pressure Leak Rate IIEC (Plig)
(secm) i Test Instrument ID Range (circleone): LOW MED HIGH Comments 1
Test Operator Date O
Page 9 of14 CONTINUOUS USE
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR P.evision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN FIGURE 1 n,- m 6
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Page 10 of14 CONTINUOUS USE
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS AUNOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER c-
- [
UNIT ' - REFUELING SHUTDOWN L
CONTAINRIENT I
pas i
I I
i cow I
SUPPLY m
acc-7sr acc-7es i
To P10 m
p i
j I
l acc-acc I
9 r acc-1414 1416 I
J L D-8 1
W I
i l
w Dpmhose i
me m 85 omem i
W I
i l
TO TEST 2CC-767 Valve Position lailials 2CC-766 S
2CC-D8 S
l 2CC-86SA S
l 2CC-1415 O
2; C-1414 O
Attach test rig to 2CC-1414 Location: Pipeway 3 Drawing No. B-IVLT-19 Page11of14 CONTINUOUS USE 9
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN CONTAINMENT l
PAB l DISCONNECT~@~
2CC-U U 200-I TUBING 7358 8 Em i
I 4
3-I/
CCW l
acICNe 2bb2
- P20 l
200-8868 ROM l
i 200-l V 200-1413 i
A D-7 l
l l
l O'
l Terr I
nas l
l l
l TO TEST 2CC-769
_Valy3 Position laitials 2CC-772 S
2CC-769 S
2CC-D7 S
2CC-865B S
2CC-1413 O
~
Disconnect tubing at 2CC-735B for a vent path Attach test rig to 2CC-1413 Location: Pipeway 3 Drawing No. B-IVLT-20 Page 12 of14 CONTINUOUS USE O
9
NUCLEAR POWER BUSINESS UNIT ORT 67 OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER O
UNIT 2 - REFUELING SHUTDOWN ATTACHMENT A CONTAINRIENT I
pas i
l b
cow r
E SUPPLY m
acc-787 acc-788 sp.
TO i
m.
i 7
T
)--
acc-U,
acc-w I
9 P acc.
f l
1414 141s 3
\\l 1
l to as psam i
tumul i
(V Containment Closure Reauirements:
y_al s Position Majs y
2CC-766 S
2CC-D8 S
Location: Pipeway3 Drawing No. B-IVLT ATT A O
Page 13 of14 CONTINUOUS USE 9
l NUCLEAR POWER BUSINESS UNIT ORT 67 i
OPERATIONS REFUELING TESTS MINOR Revision 13 COMPONENT COOLING WATER TO AND FROM January 31,1997 THE EXCESS LETDOWN HEAT EXCHANGER UNIT 2 - REFUELING SHUTDOWN ATTACHMENT B CONTAINMENT l
PAB
-@~-
, DISCONNECT 2CC-U U 20C-TUBING 7858 8 5m i
1 I
CCW m - m abC kle 25, h2 1 P20 2CC-866B FROM i
l y
V2CC-i 200-l 1418 i
1 1
I I
i l
i I
l Containment Closure Reaultiments:
_Yalyc Position Initials 2CC-769 s
2CC-D7 S
Location: Pipeway 3 Drawing No. B-IVLT ATT B Page 14 of14 CONTINUOUS USE e
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