ML20134P154
| ML20134P154 | |
| Person / Time | |
|---|---|
| Site: | Clinton  |
| Issue date: | 08/30/1985 |
| From: | Norelius C NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| To: | |
| Shared Package | |
| ML20134P143 | List: |
| References | |
| 50-461-85-30, NUDOCS 8509060148 | |
| Download: ML20134P154 (3) | |
Text
'
Appendi>.
NOTICE OF VIOLATION Illinois Power Company Docket No. 50-461 500 South 27th Street Construction Permit No. CPPR-137 Decatur, IL 62525 As a result of the inspection conducted on May 20-31 and June 10-21, 1985, and in accordance with the General Policy and Procedures for NRC Enforcement Actions, (10 CFR Part 2, Appendix C), the followires violations were identified (Section references are in the detailed portion of Inspection Report 50-461/85-30):
1.
10 CFR 50, Appendix B, Criterion III, as implemented by Illinois Power Nuclear Power Construction (IPNC) Quality Assurance Manual (QAM) Chapter 3, requires that measures shall be establishec to assure that applicable regulatory requirements and design basis are correctly translated into specifications, drawings, procedures, and instructions.
Contrary to the above, at the time of this inspection, the licensee's program was not adequately implemented in that two ASME Class 1 Nuclear Steam Supply System snubber supports were found to have been modelled and analyzed as rigid supports contrary to FSAR canzitments to model them as flexible supports.
(SectionIII.B.2)
This is a Severity Level IV Violtion (Supplement II).
2.
10 CFR 50, Appendix B, Criterion VI, as implenented by IPNC QAM Chapter 6, requires that measures be established to assure that documents such as instructions, procedures, and drawings, including changes thereto, are distributed to and used at the location where the prescribed activity is performed.
I Contrary to the above, at the time of this ins.pection, Baldwin Associates (BA) document control procedures were not properly implemented in that numerous discrepancies were identified in the filing and updating of procedures in the Civil and Structural Residen:t Engineer's copy of the BA Project Procedures Manual, and in the posting ref design change documents in specifications.
(Section VII.B.1)
This is a Severity Level V Violation (Supplement II).
3.
10 CFR 50, Appendix B, Criterion VII, as implemented by IPNC QAM Chapter 7, requires measures be established to assure that purchased equipment and services conform to the procurement docume'ats.
Contrary to the above, at the time of this insoection, the NRC CAT inspectors identified vendor procured tanks and heat exchangers that had been accepted and installed with deficient wel ds. They also identified various vendor and contractor supplied radiographs which did not have the required weld and film quality.
(Sections IV.B.9, 10, and 11)
This is a Severity Level IV Violation (Supplement II).
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4.
10 CFR 50, Appendix B, Criterion VIII, as implemented by IPNC QAM Chapter 8, requires that measures be established for control of materials, parts
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and components to prevent the use of incorrect or defective items.
Contrary to the above, at the time of this inspection, bolts for mounting large pump-motors, pump turbine assemblies mounted on skids, and HVAC control panel cabinets were not as required by the applicable drawings and specifications.
(Section VI.B.1)
This is a Severity Level IV Violation (Supplement II).
5.
10 CFR 50, Appendix B, Criterion X, as implemented by IPNPC QAM Chapter
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10, requires that a program for inspection of activities be established and executed to verify conformance with documented instructions, procedures and drawings for " complishing the activities.
Contrary to the above, at the time of this inspection, the licensee's inspection programs were not effectively implemented in that they:
a.
Have not assured that safety-related electrical raceways have been installed in accordance with FSAR commitments for electrical separation.
(Section II.B.1) b.
Have failed to assure that appropriate quality verifications are conducted and that only qualified materials are used for work performed under the Maintenance Work Request Program.
(Section II.B.2) c.
Had not assured that safety-related SkV power cable terminations were accomplished in accordance with design documents in that required insulating materials had not been installed.
(Section II.B.2)
This is a Severity Level IV Violation (Supplement II).
6.
10 CFR 50, Appendix B, Criterion XVI, as implemented by IPNC QAM Chapter 16, requires that conditions determined to be adverse to quality are promptly identified and corrected.
Contrary to the above, at the time of this inspection:
a.
NCR 31282 was incorrectly dispositioned by S&L as use-as-is based on specification requirements having been met, when the specification and FSAR requirements had not been met for cadweld operator testing frequency.
(Section V.B.1) b.
The resolution of NCR S-5-5-0006 and NCR 174 had not provided a timely and comprehensive review of applicable soil test data to ensure the FSAR commitments were met.
Corrective action taken for NCR 174 had accepted structural fill placements using nuclear density test data where sand cone test data had failed which was contrary to the project specifications.
Further, the evaluation performed of soils records did not identify or address that the inspection program during that period had not provided for adequate records or assurance that the structural fill was placed in 12 inch lif ts as stated in the FSAR.
(Section V.B.3)
This is a Severity Level IV Violation (Supplement II).
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en v.;
i Pursuant to the provisions of 10,CFR 2.201, you are required'to submit to;this
office within thirty days of the date of this Notice, a' written statement..or.
explanation in reply, including for each item of noncompliance:
(1) corrective action taken and the results achieved; (2) corrective action to be taken to avoid further noncompliance; and (3) the date whet full compliance;L-64 will be achieved.
Consideration may be given to extending your response time for good cause shown.
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