ML20093L198

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Rev 3 to Draft QA Instruction QAI-710.09, Overinsp Evaluation Program
ML20093L198
Person / Time
Site: Clinton Constellation icon.png
Issue date: 06/18/1984
From:
ILLINOIS POWER CO.
To:
Shared Package
ML20093L171 List:
References
QAI-710.09-DRFT, NUDOCS 8407310324
Download: ML20093L198 (9)
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Text

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ATTACHMENT 2 ILLINOIS POWER COMPANY QAI -

710.09

-QUALITY ASSURANCE INSTRUCTIONS Revision 3

(.

TITLE:

OVERINSPECTION EVALUATION PROGRAM Scope of Revision:

Revision 3:

lbjor Rewrite - Rewritten because the sample results, (accept / reject criteria) are evaluated in accordance with the new 95-5 and 95-15 limits depicted in attach-ments QAI 710.09F05 and QAI 710.09F06.

QAI 710.09A01 superceded by 710.09F05 and 710.09F06.

QAI 710.09F02 and 710.09F03 deleted.

QAI 710.09F04 revised - removed switching requirements.

QAI 710.09F05, 710.09F06 added.

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SIGNATURES Rev. 3 Rev. 4 Rev. 5 Prepared by:

/[gM supervisor of Welding,.ND6 Lu and Testing s

Supervisor of Quality g j Engineering.

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8407310324 840618 PDR ADOCK 05000461 g

PDR L

Manager - QA Approval:

Approval Date:

N100-183 (8/83)

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,1 ILLINOIS POWER COMPANY QAI-710.09 g

QUALITY ASSURANCE INSTRUCTION Revision 3

1.0 PURPOSE / SCOPE 1.1 Purpose This instruction establishes the methods used to evaluate the results of the Illinois Pouer (IP) Company Overin-spection Program.

1.2 Scope This instruction applies to all installed safety related, augmented Class D, fire protection, and scismic HVAC sys-tems, items, or components.

2.0 DISCUSSION / DEFINITIONS 2.1 Discussion 2.1.1 The overinspection (OI) results will provide the data for the evaluation of hardware acceptability and the Balduin Associates (BA) quality decision process.

The results of

(

these evaluations may also be used to reduce or modify checklist attributes, as appropriate.

Attributes may be reinstated based on input from the Corrective Action Program or as requested by the IP Manager of Quality Assurance.

2.1.2 All nonconformances detected during the OI process shall be documented on a Nonconformance Report (NCR) in accor-dance with Reference 6.1.

2.1.3 Reports will be prepared and distributed to the following personnel:

IP Vice President

" IP Manager of Quality Assurance IP Director of Quality Systems and Audits IP Director of Quality Engineering and Verification

  • IP Director, Design Engineering IP Central Records File N100-184 (12-79)

Page 1 of 5

ILLINOIS POWER COMPANY QAI-710.-09 QUALITY ASSURANCE INSTRUCTION Revision 3

BA Manager - Quality & Technical Services 2.2 Definitions None 3.0 RESPONSIBILITIES 3.1 The Supervisor-Uelding, NDE and Testing is responsible for the implementation of the Overinspection Programs and for issuance of report (s) in accordance with para. 4.3.

3.2 The OI QA Analyst is responsible for:

a)

Collecting and foruarding Evaluation Analysis Data to the Programs and Procedures Group for computer input.

b)

Coordinating and preparing reports.

3.3 The Supervisor-Quality Systems is responsible for:

(

a)

Computer support of the Overinspection Program including s

input of overinspection data and providing computer print-outs to the IPOI QA Analyst on request.

b)

A root cause investigation being performed when an adverse trend is identified by the Corrective Action Progran per reference 6.3.

3.4 The Discipline Overinspection Supervisor (DOIS) is responsi-ble for reviewing all overinspection reports and completed checklists for accuracy prior to data input.

4.0 INSTRUCTIONS 4.1 Data Input 4.1.1 On completian of each OI Report, the information contained on the 01 Report and checklist (s) as applicable is pre-pared by the QA Analyst and entered into the computer by Quality Systems.

4.1.2 Upon completion of data entry for all 01 reports of a lot, a computer printout will be issued to IPOI which will be N100-184 (12-79) page 9 of s

l

o, -

ILLINOIS POWER COMPANY QAI-710. 09 QUALITY ASSURANCE INSTRUCTION Revision 3

used to develop a report documenting the results of overinspection activities.

4.2 Evaluation The assembled data shall be reviewed by the QA Analyst as follows:

4.2.1 One hundred percent Inspection - Determine the total number of critical and non-critical attributes inspected, calculate the percent accepted, and provide other inforna-tion required per paragraph 4.3.3. No fu.ther evaluation is required, except comments or conclusions as appropriate.

4.2.2 Sample Inspection - In addition to the above, a confidence statement shall be included in accordance with para. 4.3.4.

4.3 Renorts 4.3.1 A prelinincry report for each lot shc11 be dr.veloped and issued uhen the lot has been overinspected completed but contains NCRs.

If none are written, proceed to para.

4.3.2.

4.3.2 A final report for each lot overinspected shall be developed and issued when all NCRs' pcrtaining to the lot have been dispositioned and/or the lot does not contain NCRs.

4.3.3 The report (s) shall identify the following:

Master Lot Number Discipline (mechanical, electrical, HVAC, etc.)

Humber of critical and non-critical attributes inspected

  • Dunber of critical and non-critical attributes accepted Calculated percent for accepted critical and non-critical attributes N100-184 (12-79) page 5 of 5

e ILLINOIS POWER COMPANY

'QAI-710.09

{'

QUALITY ASSURANCE INSTRUCTION Revision 3

  • Comparison of calculated percents against 95% (critical) and 85% (non-critical) guidelines Conclusions and/or recommendations as appropriate 4.3.4 If sampling has been utilized, the report shall include confirmation of 95% confidence having been reached that 5%

or less of the critical and 15% or less of the non-critical attributes in the uninspected portion are unsat-isfactory.

This is accomplished by comparison of the total attributes inspected and the total unsatisfactory attributes found against the 95-5 and 95-15 limits depict-ed in Appendices 7.2 and 7.3.

If these limits are not exceeded, the lot is accepted.

If these limits are exceeded, proceed to paragraph 4.3.5.

4.3.5 If campling has been utilized but does not meet acceptance criteria, the Supervisor-Uelding, NDE and Testing shall return the subject lot to BA for reverification and development of a corrective action plan.

(s 4.4 Reduction of Checklist Attributes 4.4.1 The 01 Checklist may be revised based upon evaluation of-the overall results.

Specific inspection attributes may be deleted provided the following criteria are met:

  • The specific attribute has been' inspected in at least ten consecutive overinspection lots AUD
  • Found acceptable in a ninimum of 300 consecutive in-spections AMD Found acceptable in four different areas or buildings 4.4.2 Provided the criteria for reduction of attributes spec-ified in 4.4.1 has been satisfied, the justification for reduction shall be documented on Appendix 7.1 and submit-ted to the Manager-IPQA for approval.

N100-184 (12-79)

Page 4 of 5

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o,.

ILLINOIS POWER COMPANY QAI-710c09

/'

QUALITY ASSURANCE INSTRUCTION Revision 3

(

4.4.3 Upon approval by the Manager-IPQA, a revision to the checklist shall be initiated in accordance with Reference 6.2 to delete the attribute.

Until the revised checklist is issued, the attribute (s) will not be overinspected.

The ti/A column for the attribute (s) shall be checked and the approved termination form request number shall be entered in the objective evidence block.

5.0 RECORDS 5.1 Records as defined in Reference 6.5 shall be processed in accordance with Reference 6.4.

5.1.1 Overinspection documents are designated Record Type 4126.6-L.

6.0 REFERENCES

6.1 QAI-710.06, OVERINSPECTION IIONC0!!FORMAIICE INSTRUCTIONS e

6.2 QAP-105.01, PREPARATION, REVIEW, APPROVAL, LEVISION, AND

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CAI!CELLATI0li 0F QUALITY ASSURANCE PROCEDURES / INSTRUCTIONS 6.3 QAP-116.06, QUALITY ASSURA11CE COI!PUTERIZED TREND PROGRAll 6.4 QA'P-117.01, RECORDS CONTROL 6.5 QAl-710.02, DOCUI!EI1TATION IDENTIFICATI0!1, ISSUING AND TRACKIl1G 7.G APPENDICES /DOCUllEIITS 7.1 QAI-710.09F04 OVERINSPECTION PROGRAll NOTIFICATIOi; 0F TER-111 NATION OF CllECKLIST ATTRIBUTES 7.2 QAI-710.09F05, 95-5 Criterion 7.3 QAI-710.09F06, 95-15 Criterion N100-184 (12-79) page s of 5

g.

CVERIIISPECTION PROGRAlf QM-H 0. 06

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NOTIFICATIGN OF TERIIII4ATICN OF Revision 1

CHECKLIST ATTRIBUTES Date 1

L Termination of Checklist Attribute (s)

Date Request y Termination of Attribute (s) as identified herein is requested.

Discipline IP 01 Checklist QAI-710. __

Rev Checklist Titic Attribute,,,,________

Chechlist attribute nutber(s) to be deleted Justification The above attribute (s) hae/hcve been overinspected sequentially in the follouing ten lots _,,,

in areas,,___ _ _ _,

a total of times uith no rej ections.

1 Initiated by.. 'I7Ql AMlyat Date

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Reviewed by Date Supervisor-Welding !!DE & Testing Approval

_Date llanager-LPQA N100-185 (12-79)

Page o f_

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QAI-710.09F05 95 - 5 CRITERIA Rev3.sion 0

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