ML20080K281
| ML20080K281 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 09/16/1982 |
| From: | John Miller PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.) |
| To: | |
| Shared Package | |
| ML20079G896 | List: |
| References | |
| FOIA-83-199 NUDOCS 8309290086 | |
| Download: ML20080K281 (26) | |
Text
-
_e
\\
e e
f' 4Q Pullman Power Products XV - 2 y
00cOSA[ NT Nn, 1
PREPARED BY: J. Miller APPROVED BY: A. A. Eck
_AAE h M 4/23/80 PERRY TO BE USED PROJECT')ROCEDURE ONLY ON JOB 8 V
PAGE NO.
1 of 8 j
LATEST REV. DATE 9-16-82 RECElVED
' PROCEDURE FOR HANDLING NOV - 31982 NONCONFORMANCES (FIELD)
Docu= El b g Copyright 1982 PULLMAN POWER PRODUCTS
~
HEADQUARTERS AT WILLIAMSPORT, PENNSYLVANIA pEvl510h PREPARED BY APPROVED BY INITIALS DESCRIPTION 7/25/77 J.Townsend K. Swisher KS Initial Issue 4/21/78 J. Miller K. Swisher KS Revised para. 5.1.2, 9.1, 10.1 Added para.
5.1.5, 5.2, App. C, Fom J-Deleted para.11, 2/12/79 R.Hunnicutt N.Hol l erbus t.
NH Extensively Revised 3/05/79 J. Miller N.Hollerbust NH Revised para. 6.1.2 and App. A. Nonconform-ance Codes and Cause Codes App. B.
4/23/80 J. Miller A. A. Eck AE Extensively Revised 11/18/80 R.Hunnicutt J. Willis JW Added para. 5.2.5, Appendix E and Fom AL.
1/02/81 J. Miller J. Willis JW Added 1.2, Rev. 5.2, 5.2.2, 5.2.3 5.4, deleted 6.1.3, 6.1.4, 6.1.5, revised 6.1.6 and Added 6.6.
6/16/81 R.Hunnicutt J. Willis JW Revised para. 1.2, 5.4.1, 5.4.2, 6.1, 6.6, 7.0, 8.1, 9.0, 10.0 Added Form AQ.
4/06/82 J.E. Miller J. Willis JW Revised para. 5.5.
9/16/82 J.E. Miller J. Willis
(.d Revised Para 5.2.4 and 5.2.5; added Form BP and Appendix G. Added 5.2.6, 5 2 7. Am 5 2.8 -
'C y
8309290086 830622 PDR FOIA HIATT83-199 PDR 7
8 I
l
I
(
Jg Pullman Power Products gp XV - 2 7
DOCUMENT No.
PREPARED BYr J. Miller APPROVED BY, A. A. Eck AAE
$1?N 4/23/80 PERRY TO BE USED
.c::p e B
PAGE PROJECT PROCEDURE ONLY ON JOB #
'g.
Q NO.
2 Of 8 INDEX Title Paragraph Page Title Page 1
Index 2
1 Scope 1.0 3
Policy 2.0 3
j Responsibility 3.0 3
Unacceptable Conditions 4.0 3
)
Nonconformances 5.0 3-5 Resolution of Nonconformances 6.0 5-7 Distribution 7.0 7
Records 8.0 7
Steps to Prevent Recurrence 9.0 7
Documenting 10.0 8
- ('
Review 11.0 8
Nonconformance Codes Appendix A 1 of 1
~!
Cause Codes Appendix B 1 of 1 NR Information Sheet Instructions Appendix C 1 of 1
.j NCR Torm Instructions Appendix D 1 of 2 NCR Distribution Appendix E 1 of 1 MPL Form Instructions Appendix F 1 of 1 NR Information Sheet Form BP NR Review Stamp Appendix G 1 of 1 Nonconformance Report Form 17 Field Process Sheet Form 18 Field Weld Process Sheet Form 19 Field Weld Process Sheet / Repair Form 19A Field Multi-Weld Process Sheet Form ISB Hold Tag Form 22 Nonconformance Report Index Form J
tiPL Report Index Form AL Interface Nonconformance Review Sheet Form AQ W
1
(
Ig Pullman Power Products xV - 2 y
ooCUMENT No.
PREPAREo BY J. Miller APPROVED DY A. A. Fck AAF
$$$U 4/23/80 PERRY To BE USED f"*'
PAGE of 8 d
No.
PROJECT PROCE0llRE oNLY oN job #
1.0 SCOPE 1.1 This procedure defines the actions recuired to orocess nonconfomances (NCR's) in accordance with Section XV of the Connany's Quality Assur-ance Manual.
6/16/81 1.2 In additinn, this procedure defines the Comoany's resnonsibility in-volving " Interface Nonconformances". Interface Nonconformances are those nonconfomino conditions which are identified by PPP personnel against work perfomed by other contractors or aoainst items / material supplied by the owner, and/or those Nonconfoming conditions which have been added to the Company's scope of work.
2.0 POLICY 2.1 Nonconformances in items may be detected at Source Inspection, Re-ceiving Inspection. In-Process Inspections, durino fabrication or in-stallation, at Final Inspection or during testino.
{
2.2 To provide interface between the Company and the Client, specific
" description" and "cause" codes on nonconfomities are included in this procedure. (Appendix A and B.)
3.0 RESPONSIBILITY 3.1 It is the responsibility of the 0.A. Manaaer for the implementation of this procedure through his examination, inspection and testing personnel.
4.0 UNACCEPTABLE CONDITIONS 41 Unacceptable conditions which can be corrected at the time of dis-covery under the control and to the satisfaction of the inspector, and which can be made acceptable by controls imposed by operations as outlined on a previously approved Process Sheet are not considered nonconfoming.
5.0 NONCONFORMANCES 5.1 Unacceptable conditions other than those outlined in the precedino paragraph are considered as nonconformances. The 0.A. Department shall use Fom 17 "Nonconformance Report" to document nonconfom-ities.
h SF l.ot A (4-79)
l
?
l Jij Pullman Power Products XV-2 pi/
DOCUMENT NO.
PREPARED BY:
J. Miller APPROVED BY, A. A. Eck AAE oi s 4/23/80 O
.h PAGE 4 of 8 PERRY TO BE USED PROJECT PROCEDURE ONt.Y ON JOB #
u 4
NO.
5.0 NONCONFORMANCES (Cont.)
9/16/82 5.2 All nonconformances except as identified in para. 5.4 (Interface Nonconformances), require the approvals of the Q.A. Manager, Chief Field Engineer, Authorized Nuclear Inspector and the Owner / Agent prior to proceeding with the proposed disposition.
5.2.1 Nonconformances may include, but are not limited to incorrect materials, incomplete or incorrect documentation or identifi-cation, improper dimensions, special process out of control or serious misalignment during installation.
1/2/81 5.2.2 When a nonconformance is discovered, the item (s) involved shall be segregated when possible.
A Q.C. Inspector shall attach a " Hold Tag" to the item or adjacent to the operation, as in the case of welding.
Refer to " Hold Tag Usage" procedure.
5.2.3 Process sheets involved shall be withdrawn and returned to the
,1h. 81 point of issurance. The Q.C. Inspector will note on the Process Sheet, the NCR number where and when applicable.
Once the nonconformance has been resolved, the original Process Sheets, revised if necessary or new Process Sheet together with re-(
vised drawings, if applicable, can be issued to resume work.
Hold Tag shall be removed as set forth in the Hold Tag Pro-cedure.
9/16/82 5.2.4 NR Information Sheets shall be initiated for all possible non-conforming conditions in accordance with the attached instructions (Appendix C).
9/16/82 5.2.5 The NR Information Sheet shall be reviewed by QA to determine if the condition described is correct. The NR information sheet shall be forwarded to the QA Manager or his designee for their concurrence.
If at any point it is determind that an NR coc-dition does not exist, the sheet shall be with drawn and the inspector notified so that the hold tag can be removed and the appropriate action, if any, taken..
9/16/82 5.2.6 After obtaining the concurrence required above, the NR Information Sheet shall be used to prepare a Nonconformance Report to be filled out in accordance to the attached instructions (Appendix D).
9/16/82 5.2.7 For Nonconformance Reports written against more than one item
- of equipment, Form Al shall be used. This shall be filled out
( ',
in accordance with the attached instructions (Appendix F).
9/16/82 5.2.8 With prior approval of the QA Manager, individuals may be allowed to submit nonconfonnances via the use of form 17 without the requirements of the NR Information Sheet.
s o
b y
Pullman Power Products
- xy_,
DOCUMENT No.
PREPARED BY:
J. Miller _
APPROVED BY A. A. Eck AAE - oi?N 4/23/80 PERRY TO BE USED py 'f 3 O
PAGE 5 of 8 NO.
PROJECT PROCEDURE ONLY ON JOB 8 gggQ 5.3 The Q.A. Manager shall evaluate all nonconformances for applicability for reporting under 10 CFR 50 55 (e) to the Customer.
This evalua-tion shall also take into consideration the Company's obligation to report defects or noncompliances under 10 CFR 21.
5.4 Interface Nonconformance 6/16/81 5.4.1 Nonconformances identified by Company, but involving other site contractors or the Owner's vendors / suppliers, the report shall be filled out as set forth in Appendix C with the following exceptions:
a) The NCP. number will be assigned by the Customer.
b) Only complete lines 1 through 8, remainder of form to be completed by responsible organization.
c) If line 9 is known Proposed Disposition / Justification, it g
shall be attached to the NCR on a separate sheet.
- 6/16/81 5.4.2 Nonconformances which have been added to the company's scope of work will be received by the company with the NR. filled out through line 12.
4/6/82 S.5 In effort to keep the number of open nonconformances to a minimum, all nonconformances shall be closed within 30 days from approval of l
the resolution, when pos'sible.
lj 6.0 RESOLUTION OF NONCONFORftANCES 8
6.1 Appropriate resolution of the nonconformance will be determined by
'l the Field Engineering Department inconjunction with Quality Assurance the Customer and the Quality Engineering Group at Corporate Headquarters, In all cases, the final resolution shall be reviewed if necessary.
by the Q.A. Manager for Code compliance and concurrence shall be obtained from the Authorized Nuclear Inspector.
It in this review the Q.A. Manager or Authorized Nuclear Inspector do not concur, the NCR will be returned to the originator for re-evaluation of the proposed solution, except as noted in paragraph 5.4.
i 6/16/81 6.1.1 For nonconformances which do not meet the Code, the item may be scrapped / returned for replacement, repaired or reworked to bring it within the Code requirements.
6:1[2 'For nonconformances which do meet the Code, but deviate from l("
tustoner requiremen'ts, the item may be rejected and scrapped /
returned for replacement, reworked or repaired to bring it into specification or accepted to "Use-as-is".
i s
f~
ig Pullman Power Products XV-2 p
DOCUMENT NO.
PREPARED BY:
J. !! iller APPROVED BY A. A. Eck
$$ N 4/23/80 AAC PERRY TO BE USED et PAGE PROJECT PROCEDURE ONLY ON JOB #
NO.
6 of 8 6.0 RESOLUTION OF NONCONFORMANCES (Cont'd) 6.1.3 Submittal and approval of nonconformances involving changes to or deviations from design, permits the Owner or his Agent to review the proposed change for reconciliation of the Design Report without the initiation of a Deviation Report.
6.2 Scrap 6.2.1 The Q.A. Engineer-Materials shall identify the material " Scrap" and segregate it in the designated scrap area or return for replacement, as required.
6.2.2 The Chief Field Engineer will initiate the required documents for replacement, if necessary.
6.2.3 For Owner furnished material, the Chief Field Engineer will
.(
forward the NCR to the Owner for approval of the proposed dis-position. Upon return of the NCR from the Owner, the Q.A.
Engineer-Materials will either arrange for return to the Owner j
~
.or " Scrap" and segregate in the designated scrap area at the The st'ps to prevent recurrence shall direction of the Owner.
e be the Owner's responsibility.
6.3 Rework 6.3.1 When rework is the resolution, the Chief Field Engineer shall indicate, on the NCR, the bxtent to the rework.
6.3.2 The Q.A. Manager shall review the, solution 'for compliance to the Code, Customer specification and obtain concurrence from the Authorized Nuclear Inspector.
6.3.3 The Chief Field Engineer shall prepare instructions, drawings, Process Sheets and other documents which may be required. All such documents will be controlled in accordance with approved procedures.
6.4 Repair
~
6.4.1 'Where repairs are required, the NCR and supporting documen-tation shall be submitted to the Customer /0wner for approval.
6.4.2 The Authorized Nuclear Inspector shall be notified and his e
r
concurrence received prior to repair..
L
l l-C 9
Pullman Power Products XV-2 p
DOCUMENT No. _
i PREPARED 8v J. Miller APPRoVEo 8Y A. A. Eck AAC
$1IN 4/23/80 oNa a
!h* h h 0
PROJEC ROCEDURE NO.
6.0 RESOLUTION OF NONCONFORMANCES (Cont'd) 6.4.3 The Chief Field Engineer shall prepare instructions, drawings, Process Sheets and other documents which may be required.
All such documents will be controlled in accordance with approved procedures.
6.5 Use-As-Is 6.5.1 When an item conforms to the Code, but deviates from Cus-tomer specifications, the Chief Field Engineer shall obtain approval from the Owner to "Use As Is".
6.6 Interface Nonconformances are the Project Organization's respon-sibility to review and approve.
NCR's, which affect ASME Code items and which will be added to the Company's scope of work to perform proposed disposition, shall be reviewed and concurrence received from the Q.A. Manager, Chief Field Engineer and the ANI
(
on Form AQ prior to commencement of the work.
7.0 DISTRIBUTION 7.1 ' Distribution shall be in accordance with Appendix E, except for those NR's identified in paragraph 5.4.1.
The printed distribution list at the battom of Form 17 shall not be used.
8.0 RECORDS Records of all nonconformances and their disposition except for 8.1 those identified in paragraph 5.4.1 shall be maintained under the supervision of the Q.A. Manager. NCR's shall be easily retrievable for review.
8.1.1 In cases where the decision is made to " Scrap" all associated records for the scrapped item, shall be properly noted to disposition and retained.
8.1.2 In all cases where return for rep 1'acement is decided, the records shall be returned with the item.
9.0 STEPS TO PREVENT RECURRENCE The Q.A. Manager or his designee shall initiate and record the 9.1 necessary steps to prevent recurrence of all nonconfonnities.
,br except for those identified in paragraph 5.4.1, as required.
I
,G Pullman Power Products xv - 2 s
y ooc *.fvENT No.
PREPAREo BY: J. 19111er ArPRoVED BY A. A. Fck AAF l31)N 4/23/8G PERRY To BE UsED Q'g, PAGE No. 8 of 8 PROJECT PROCEDURE oNLY ON Joe #
10.0 DOCUMENTING 6/16/81 10.1 Nonconforrance Reports shall be assioned an NCR number, except those identified in paracranh 5.4.
All NR's except those iden-tified in paranraph 5.4.1 shall be indexed on Fom J.
The Index (Form J) shall contain the NCR number, the revision number, the initiator, a brief description, and the status.
11.0 REVIEW 11.1 In order to control and eliminate the possible recurrence of a nonconfomance, the 0.A. Manaaer shall review the NCR's on a monthly basis. See " Corrective Action Procedure".
11.1.1 In cases of repeated nonconformances, the 0.A. Manaaer shall report in writino to the Director of Duality As-surance explaining the corrective action taken to stop recurrences of specific nonconfomances and solicit the recomendations of the Director of Ouality Assurance.
. een.. = = =
d a
O b
C Aj Pullman Power Products xv-2 y
DOCUMENT NO.
PREPARED BY J. Miller APPROVED BY A. A. Eck AAE oIIN 4/23/80 7026 PAGE PERRY TO BE USED
~o.
i er i PROJECT PROCEDURE Onty on ;oB -
APPENDIX A NONCONFORMANCE CODES CONCRETE ELECTRICAL 001 Materials 050 Tagging / Labeling 002 incorrect Mix
'051 Improper Installation 003 Physical Properties 052 Cable Pulling Tension (Slump, Air Temp, Strength, 053 Condult/ Tray Fill Permeability) 054 Separation Criteria 004 Olm or Location 055 Hanger / Support / Mounting 005 Placement Technique (Vibrator, 056 Minimum Sending Radius Placement Rate) 057 Welding 006 Curing 058 Cable / Wire 007 Post Pour Visual (Voids, Honeycomb,etc.)
TESTING EXAMINATION 061 Instrument / Certification /Calibra-(-
MECHANICAL tion 020 Material Identification 062 Olmension/Visua!
021 Identification, Tagging 063 Operator Certification /Quali fica-022 Installation tion 023 Equipment Alignment 064 Hydro / Leak Test 024 Welding 065 Radiographic 025 Mininum Wall 066 Ultrasonic 026 Missing or inadequate Hangers, 067 PT/MT Supports, or Snubbers 068 Hechanical Operational Test 069 Megger/HI-POT Test / Continuity STRUCTURAL STEEL MI5CELLANEOUS AND GENERAL 040 PhysIcol/ Chemical 041 Identification (Missing Tags) 100 Testing 042 Rus t/ Contamination 101 Qualification 043 Olmensional 102 Calibration 044 Fabrication 103 Documentation 045 Erection Technique 104 Inspection 046 Jointing (P.tveting, Bolting, 105 Storage and Hand!!ng Welding) 106 Cleanliness 107 Damage (including Porous Concrete Contamination) e
_..___ y 1.01AJ4-79)
/
\\
h7 Pullman Power Products
(
XV-2 ooCUMENT No.
F PREPARED BYr J. Miller APPROVED BY A. A. Eck AAE
$1%N 4/23/80 To BE UsED 9
PAGE No. 1 of 1 PERRY PROJECT PROCEDURE oNLY oN job # g[
APPENDIX "B" CAUSE CODES GENERAL (Cont'd)
OPERATIONS _
30 Inadequate Documentation 01 Operator Error 02 Inadequate Indoctrination &
31 Lack of Identification 32 Improper Cure Training 33 Equipment 03 Unqualified Personnel 04 Insufficient Personnel 34 Does I;ot Meet Specification 05 Incorrect / Inadequate Planning Requirements 06 Poor Workmanship 35 Violation of Procedure 36 Does Not Meet Drawing Requirements 07 Carelessness 37 Intertninate/ Unknown I
DESIGN FUNCTIONAL 10. Wrong Material Called Out 40 Failed Test On Drawing 11 Specification - Wrong Revision EQUIPMENT 12 Specification - Misinterpretation 51 Inadequate or Incorrect Tools /
h
~
te p ta ion
'9 52 g Device out of Calibration ot tal per rawing (Interference)
SUPERVISION 17 Imprcper Installation (Drawing or Specification) te r
n 18 Hanger, Support, Mounting Problem h
r so 19 Inadequate Information on Drawing 63 Supervisor Failed to Follow 20 Incorrect Dimensions / Tolerances Instructions on Drawing GENERAL 21 Environmental 22 Damage - By Others 23 Malfunction / Failure of Construction.
Inspection, or Test Equipment 25 Vendor Supply Problem 26 Material Inadequate 27 Mishandling
{'.
28 Improper Storage 29 Inadequate Status Control SF 1.ot A (4-79)
l y
Pullman Power Products
(
- xy_,
coCUMENT NO.
A. A. Eck AAE
$lyf 4/23/80 PREPARED BY, d.
Miller APPROVED BYr rar (b 9 Q PAGE PERRY TO BE usED PROJECT PROCEDURE ONLY ON JOB #
(r G g U NO.
I of 2 APPENDIX C 9/16/82 Nonconformance Information Sheet Instructions Instructions Enter Spec. number and current revision to the Spec.
STATUS - Enter installed or hold based on present disposition of item (s) being identified.
Enter complete identification of items (s).
Line 1 ITEM ID Note:
If quantity of item is more than one, then enter "See MPL" and complete multiple problem list in conjunction with NR Information Sheet.
l' Enter a description of item (s).
Line la ITEM NAME Examples given on NR Information Sheet.
i Enter number of items, if more than 1, complete in Line Ib QUANTITY j
conjunction with Line 1.
Identify building - elevation-azimuth when applicable.
Line Ic LOCATION Name of individual identifying condition on NR Line 2 ISSUED BY Information Sheet.
Enter name of company, vendor or Owner of material Line 3 ITEM MAT'l being identified.
Line 4 RESPONSIBLE Identify who is responsible for causing the condition.
ORGAN!ZATION -
Category:
(1) Possible significance (10 CFR 21)
Line 5 NCR TYPE (2) Major (3) Minor Type:
Self-explana tory Line 6 GOVERNING (1) Acceptance Criteria P.EQUIREllENT (2) Line spec.
(3) Iso.
b.
~
i C
Jg Pullman Power Products XV-2 p
oOCUMENT NO.
PREPARED BY J. Miller APPROVED BY: A. A. Eck AAE SION 4/23/80
[4 :], () d PAGE PERRY TO BE USED i
NO.
2 of 2 g Lv G V PROJECT PROCEDURE ONI.Y ON JOB #
9/16/82 Line. 7 NR DESCRIPTION
- Enter a total description. Give length, depth, width when identifying a defect or when applicable.
If necessary, attach a sketch to aid in the under-standit'g of the condition.
Line 8 CAUSE OF NR
- Identify what or who caused the condition also when, where and why if applicable.
Line 9 PROPOSED
- Corrective action needed to correct the condition.
DISPOSITION This can't be N/A'd.
Line 10 STEP TO PREVENT What action is needed to prevent this type of RECURRENCE condition from happening again.
(
COMMENTS: Use back of form for any additional comments or information.
I i
i l
h
4 I
Pullman Power Products C
g)
xv-2 DOCUMENT No.
PREPARED BY, J. Miller APPROVED BY A. A. Eck AAE-- El%U 4/23/80~
To BE UsED PAGE PERRY PROJECT PROCEDURE oNLY ON job #
No. 1 of 2 APPENDIX D Nonconformance Report Form Instructions Line No.
Instructions 1
Enter NCR number and revision sheet number, numerical identification of item, name of item, and quantity.
2 Self-explanatory 3
Source: Vendor, Owner, or Company as applicable.
4 Enter the Company Name and applicable Spec. No, and Revision.
I' 5
Category:
Possible Significance (10CFR 21)
Possible Owner Review Board Action Primarily Quality Program Concern Type:
Self-explanatory 6
Enter specification, code procedure, etc. applicable.
7 As found description-clear and concise. Enter NC code (refer to Appendix A)..
8 Detailed cause of nonconfonnity, enter Cause Code.
(Refer to Appendix B.).
9 Indicate disposition by checking. Justification shall define specific disposition method and required actions.
Describe in detail the corrective measures taken or to 10 be taken to prevent reoccurrance of the nonconformance.
11 The following shall review and approve:
Chief Field Engineer Field Quality Assurance Manager Authorized Nuclear Inspector (when required).
m
)
t
_ sF_ _ l.o t A (4-79)__
I I
7 Pullman Power Products xv-2 DOCUMENT No.
PREPARF.D BY:
J. Miller APPROVED BY:
A. A. Eck AAF SINI 4/23/80 TO BE USED PAGE PERRY PROJECT PROCEDURE ONLY ON job #
NO.
2 of 2 APPENDIX D Nonconformance Report Form Instructions Line No.
Instructions 12 Review required - check as required.
Decision - leave blank.
PNPP Review Board Signatures - leave blank.
13 Self-explanatory.
1' 0
a S
s I
SF 1.01 A (4-79)
l
(
.}:
Pullman Power Products xv-2 DOCUMENT NO.
er A. A. Eck AAE
$ISU 4/23/80 PREPARED BY.
APPRSVED BY:
Perry TO BE USED bh PAGE Project Procedure ONLY ON JOB 8 U V dief NO.
1 of 1 APPENDIX E NCR DISTRIBUTION Af ter. Internal Review /Acoroval:
Original to C.E.1.
Copies to:
Q.A.
Engineering Q.C. Supervisor Q.A. Supervisor Responsible Field Engineer Training Officer ANI Af ter C.E.1. Review /Aporoval :
i' Original to Q.A.
Coples to:
Engineering Q.C. Supervisor Q.A. Supervisor Responsible Field Engineer
, ANI Af ter' Comoleti on/ Dispos i tion:
Original to Q.A.
Copies to:
C.E.1.
Engineering Q.C. Supervisor Q.A. Supervisor Responsible F' eld Engineer ANI emu G
SF 1.01 A (4-791
I
(-
Pullman Power Products xv-2 g")
coCUMENT No.
PREPAREo BY:
- d. Miller APPROVED BY:
A. A. Eck AAE-_ $1?N 4/23/80 PROJE OCEDURE ht.Yo[$8 -
7026 2-1 APPENDIX F i
11/18/80 Contractor Instructions For Fillitig Out MPL Attachment Form instractions l
1.
Use fom only when NR is written against more than one item of equipment 2.
Line One should correspond to the information filled out on the NR fom.
3.
Fill in:the MPL number on Lines 2 thru 29 as required for each
(
item of equipment.
4.
Submit a m of the attachment tooether with the original of the NR to the OA Doc. Center for logging anj distribution. Retain the original of the attachment.
5.
As each item of equipment is fixed (according to the review board approved disposition), fill in the date the item (s) was (were) either scrapped, repaired, or reworked (as applicable) in the
" Item Comp. Date" block.
6.
A responsible person within the contractor's organization authorized to sign off the NR's should sign his name on each line for each item when the fix has been made. The date this authorized person signs his name should be filled in to the right of his signature. Submit a copy of the attachment to the QA Doc. Center as ea' h item of equipment c
is fixed.
7.
When all items of equipment have been fixed according to the approved disposition, the original of the NR attachment with all applicable sign-offs should be submitted to the QA Doc. Center together with the closed-out NR.
W 4
m 9
GR fL800 ((4-79)
l
(
49 Pullman Power Products rorm BP XV - 2 W
00CUMENT NO.
PREPARED BY J. Ililler APPROVED BY, A. A. Eck AAE oI*N 4/23/80 ON PAGE 6f ph M V PERRY TO BE USED dv NO.
I of 1 PROJECT PROCEDURE ONLY ON JOB 8 f '~} -
NR INFORMATION $HEET 9/16/82 l $P NO..
l Safety 44/47 or Augmented Non-Safety 45 (P54-N64)
Status l
Installed or on hold?
- 3. f "
l Complete identification required. (i.e. G-RH-231 RB) l Description (spool, hanger, valve, etc.)
la.
l Number of items involved in the nonconformance?
Ib.
Ic.
Building. Elevation, etc.
I 2.
Issued By l
(name of person writing NR) 3.lItemMat*1 (name of Vendor. Owner, etc.)
l (ContractorWho caused the NR)
- (~
arsoonsiple
}._
4.
Organuation
'O e
- ,emi-
~ - O i eu. e.i-cai. coa,. O','aois.e',s s.o. i -
s j
. 5. l NCR Type 4 'Oia'
o==
,,,,. g a
.ou...
- ,.'. - O" ' 'a sr a u a v io. -
(11 A"""t
'M d *
- y. 9.n Governing 6.
non.,tro n,
. (2) Line soce.
g y.lNRDescription l (Give length, depth, width when applicable)
- 3. l Cause of HCR l
(Who,what,where,when.why) l I
l Propos TH15 CANNOT BE N/A'd ni e nn e 4,ed fin datai? what we will do to correct the !ml 9.
4n, l
'l0TE:
1.
liore than (1) { tem may be placed on a single NR as long as the NR condition is
(
the sare for eacn.
~
2.
Use sketches when ever possible to aid in location and description of the NR.
I
~
~
- 10. Steps to Prevent
,, Recurrence C0fft[NTS:
PLEASE Il5E BACK OF SHEET.
(
1 Pullman Power Products xv-2 pv DOCUMENT NO.
A. A. Eck AAE l,{jyf 4/23/80 J. Mller APPROVED BY, PREPARED BY, PERRY O
I PAGE TO BE USED PROJECT PROCEDURE onLy On jos a b At 9
1 of 1 NO.
APPENDIX G I
9/16/82 i
.h Is...
4I
.' ~
_m
-..~__.__c-,.
c-c NCR REVIEW
(
,j ACCEPT
]
INITIALS
~
I 5
" ENG.ICONST:
4 QA/QC j COMMENTS:
~~
1 e
a y
L.~ 1 w. --.. rw --- - mb d
8 e
j l
i l
I 1
l l
1 y
Pullman Power Products gaan u
(
DOCUMENT NO.
A. A. Eck AAE
$1?N 4/23/80
- d. Miller APPROVED BYt PREPARED BY, PERRY P
PROJECT PROCEDURE
$ BE NO.
10F 1 o
9 4
/
Puttman Power Products NONCONFOftf.tANCE REPORT NO. 415112 REv.12 77
.. =....
.,,,,...... _. _e...
.r o
s g..
a a
- 'sp,e o.fll,I:
l g e.
.a
-0...=Y~a17 as /r< *q<
...a, p*..'.,g.v. ua, c.a&..:x.
h5,f. 5.Y.oacamitav.oce?. *.:o = ;......A.
$ P," "l ' ~. " ""]
.'.a r spo =sie 4
h.poss.ot t s c=.r.
O a wason i O 3 i-. on.
$..$,I=, M'<;.;3.5.j e.ar~~e Z ["iitt
- i. X.
Oeci e ocanu
--3 1,
c ouin.. mar 6.
Qa s i insr atsni.o= --
l y.v.y. - a h.,. rtp..-ly*g* cowr sen.no'.;:?9.Qt.?:::jc nit ania ano occ uv. mos l*
l@l..'. 1 rc
.- cwuoc accceva=cc yl.y..,y1 =couincuta yep v':q I
h*!.*hlho'a'siin'Et'loYo7v'/h.h =OCC
'"EL^1 C TO c
Li"E "O. 83
{h:(=o=courcaua=cc)ygh C
.r.
?
mOh r.nn:em g.
l 9
M.
... W+.//c aust or Glt: :)caust m@
i
[ r.
j\\
f-)
p(C.g=oaco=roawancL Q. '_f.( coot o-i
- 'a'~~* #
- h*- M Y ^ O.-~'se asis 'a.
l 4.s.wg. -l ra.oeosee..
==W :'rp
- h. 7]...r. s ose s iom ye(/:..,.':d O seas.- s ie' ~^. O"*a:=o' = art :
' ' V.:.: :.
. san %:V.
- ~~ " NY 2 0 acaaia isi-u t
e l
Jusf ertCat son?
m.ief --
m" '...
,J,j$ c y s t o e s t vc N IN*'it accuaaa=ce g gl.#.*
.t
"/:
- ~. - - -
5.,,.,,....6s.o M e.-.%,,.e.:.f <=+ **.=*i.
,.ga-
,i
.as..
.e r wr..... f,i ;sw.
- c..
.a v ao,v.f.....
c..J s
'i et
- .m.
(7 e,.,g _
.. <..a,djeggf,
me,v.. e e n.
CJ,cs r' =o e, c l.,
- =+=*aa ac vic.
T.17.g' ta o.oano l
l g::::,t.:g:g.,g,';y~r"~~a.-.
_. g, L-w.;:.
6.<,.,.,,....c i..i:.n..:.; :S..,_
15 e.';:::,,;l l
n i.
.sv.e=
e.=...
.......v.
.......a, g.sg,...=
SF 1.01 A (4-79)
I
Pullman Power Products ronM 18 yY
(
DOCUMENT NO.
J. Miller APPRovco oy A. A. Eck AAE
$1?N 4/23/80 PREPARED BY PERRY TO BE USED hhQ 8
PAGE 1 Of 1 PROJECT PROCEDURE ONLY ON JOB W G N/ for NO.
~
Fullman Power Products
,g g
r.r......
...........,........i.....
~
, c.
Imi..Ran ico..% :lt...
, v.s i r, ku-e t u.
- j.....c r 2.. z
- u
..... [c/u hr Ir...Ile s u........e r e s.t le 4 <4.. se r e t l......
e*
s.. 4e w.
er 3
i 4.
..cc
.....
- I au'a : c.u g ;f lg,e
.-..rna e e.
e.
sete
.g
~.g. m..iu.,....
.m.
.oncac rods 1.i444tosnst f ts7t'r X
6.g
!.ft
'b*4),fr,#,j, l
c eur be. nn e'su<.a.
l c r-sA, z
3 nra.i daJ rset la**r/
W' X h!.I A/ Yn.4 $$/u.j;,,.l 4
I".rsas das recot.tener.t X.X Fst.t Af
'X'N(&, bl s
un r s.<> c <a b-<
- er l'*ki l
nr.olJ/ t%h
\\
e,,n a r e.s <a n / \\
s.
\\
(
t.
not)4/ l%k s h '"'
7 c. nare
<an 6
nase eorew DoerrasCo.rs
)(
c7" Yk &IA.l 9 a u s F~,e fas.oc:ssu r l
Cr N-u ss u r & s t.as... w.as u,,i y y
l,.,
- g.,c -.
so
//
rarrier sua faerse ts/s sene 2 y y
fy Q,eQ X'
B.4 MX ' Ash I5' 4 t2 es.usw r"NL, t3 i7. ass.rer2sess.es A9lSYr l
l
/4t Cx/ t ss Nb fs$.,fx.l t.$- Crbe f.. ore ka s//r Jrar*/
Y' X A/
i w
n\\ W I
.c mrusiv.i N>
1
% K \\\\\\$ * '
cp m.
..c.
<- t. A.A.... /A rd'A-l'
- em---%..rra m-
/@ 9.* r A.yg.)J)
t i
G TC=~
Q3TokG
%9OQCOo
)
c
,Og wO M
,oOEm$ 2?
s.
- e. *
,mjo<O,<. D > *nx g,
- o. g NNMcO o
.r g"
m=;*= o $
l 2
,>om Mog
,mo V
i
)
o
,r. 8Q v
- a. = 2 m Q o nQ:c$
gzQ o* h
- 2o.
Q II '
D n
K t t R
n C a a PE O
i o
E D D IST H
NNA C
F N
C AID E
o o R
t N N l
D l
. H A
t o
N L o o
E b N o r t
N I
W m n H H F
. i t
PE y
S t P a d r
PST H
r d a
PNA o
h PID s
o i
r t
n N r C
e r i t
d t
o M e c t
l o
t c r e a
I e o n a a l
e A N R
H R I PP E
H Q A EP O
I S
E T
C s
N tc I
I u
O J
4 P
M c
k r
D
}
V P
hT e' L
P r
r O
P R
i H
P
(\\
e w
O W
Q{}. W o
F P
e F
'n T
e r F0
&M E
z a r r O
e
=
a E
i B
o h h N
\\
m H
S e m s//
.\\ \\w S
a r
F rF r
E l
lu n TO Uu u
R
.0Pu P8 S
a p e e e U
j
% % o D
S e H E
d s m m t t
E,
i a a C
C o t a e
}I.
O o
t r a e T T R R O
. r t
e r r
R R
N P
i a c h
- c. T d t t
e P
l a o h
S t
s e e t
M c n t
m P a n l r n h o tI C O
P H I
W N I
E P I
EW DL E
I F
n e e o
t t t t
i o
e e r r
a a a a t
N n
e D D D D N
p o
m O
i i k I
r t
t c o
t T
co Ho c a s
A st t
e T u
R e
r p
s d C
E D
o P
n n O
l k
I a I
a r
i a
l o
I a u r
M v
l i.
o a av w e
u -
s t c
v s-e t
a c
i i s
t I. oii n
t P
V F
. e
. o o n c rv v o
r ae e o s NS i
N I a nW R t
/ d e n A a
R.
b e l n e
c P0 1
2 3 4 6 1 8, 0 1 2 3 4 5 6 7 t
1 1
1 I 1 1 1
1 g
o O4 r A :-
o v e o
P OA i
1 L
J S W t l
- i
?! j
<l
?!l
.l;i!--
)
jjl
- 1 g
- '. o > 2 4W*
,A4 i
l Pullman Power Products rorm is p
DOCtNENT NO.
J. fHiler APPROVED RY: A. A. Eck
_AAE
$lIN 4/23/80
)
PREPARED BY:
[d [(
s PAGE Perry TO BE USED NO.
I DI I Project Procedure ONLY ON JOB h
- c. u b
U-Q C.
8
- C '
E E
au
=
- m i-Q T
i 5 5 ;
d 6
i L * =
o su t i
- E g
- E 6
t s t 5 5 $
5 s3 o
m c l'a a t 7'
\\
3 g
u
,)
o 64 J
}
G 5
(&
a.
3
--r --
C 4 a e
=
m E'
?$ -s s
{g
)
d 5
U t l
=
C
~3 eaa C
i-W t x r 6 35 5' 5 0
. r i t z t i-e e.I ; ;1 t t f
O
- s T.
- Q. ~
O S
W H
3
?
.E M
e e. c e a
t co c.c g
g e
e :
8 4 7 E
- a 5
3 2.
? -
S J
P i ?
f F a
-e i t I f.r i i
k A 3 p tl i
~
y f f. { f f ff 3 % 0 0 % 0 *
~
C-SF 1.01 A (4-79)
l
[
-p Pullman Power Products 7,,,133 Y
DOCUMENT NO.
- d. Miller APPROVED RY: A. A. Eck AAE
$IIN 4/23/80 PREPARED DY 8b8h'd [J PAGE Perry
.3 BE USED NO.
I of 1
'" / *-
ONLY ON JOB 8 Project Procedure I'
l i
I i
i i
ltl lt l
l 1
{
l5 T
i
'I:
l f a
.I ik E !.!
f is i
x
$ $;3 8 !
k v
I
\\
hM&k i i t LS l
I rJKi i i
f i
l l
i cw I
g E. 11G3 9
g g 3
5*
l 1
..P E *-
I I I
F' 31d)
- ,i L
t j=[
e E
<! (
in i
I
'l ( l 1
i ks i g!
i s,s =
s t i s.: :!,i s
g E
S t
I r
f i:
I, i
i.
I
!!!!ii!I!!IIlllI!!!!!I!I I!i!IliiI!!'.I'!!!!i!I!!i!Il!II f
gi ! (;g l
I 8 ***
f I
E b
l r
f I,E sl!
~
9 s
s.
gi ft,6g :ii s s e :
=*.t..2....i.i.5i ii i
- R
.=
a i.E5!I3:l5 l
~
1 i
{ *,
O SF 1.01 A (4-79)
I 7
Pullman Power Products
(.
FORM 22 pl DOCUMENT NO.
PREPAREO BY, J. !! iller APPROVED BY:
f.. A. Eck AAE oIIU 4/?3/80 PERRY PAGE PROJECT PROCEDURE QBE 1 0F 1 S
81 81 12 lO l.
70Ab P.O.
t JOB NO. _
- 40. N* Id NMb SERIA ITEM NO.
HO' D 2/c/70
~
DATE
/b --
NO.
(.
HOLD FOR INSPECTION I
WAIT FOR TEST REPORT
[
WAIT FOR - NCR - REPORT s
I I
RETURN TO VENDOR WAIT FOR ENGINEERING SPEC OR 1
}
DRAWING CLARIFICATION
.]b!W
~
IfECTED BY DiSPOSITlON w.__
M
?.
upe4 na. measedzwd ypad nn-~.5L ~
H/A l
!, b SF f.01 A (4-79) 1
I
(-
,p, Pullman Power Products roan a DOCUMENT NO.
PREPARED BY:
J. Miller APPROVED BY A.A. Eck
_ME_ $IIU 4/23/80 Perry TO BE USED PAGE Project Procedure ONLY ON JOB *-
NO.
1 of 1 s
saa s
aw
('
3 (3-
- CY E
=m e w uw:
ee
,n 2
8-I 14\\\\\\\\\\\\\\\\ \\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
~
l 14\\\\\\\\\\\\\\\\\\ \\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
ze \\\\\\\\ \\\\
\\\\\\\\ \\ \\ \\\\
L
,.O-1s l
i
~ ~ ~ ' "
"~'
I
(
Jg Pullman Power Products xv - 2 pr 00CtNENT NO.
J. Miller APPROVED BY, A. A. Eck AAF
$1%U4/23/80 PREPARED BY:
PERRY TO BE Uti.D
[d h PAGE NO.
I of 1 PROJECT PROCEDURE oNLY on job
- FORM AQ PtilltVJI PfvtR PatifttCTS PfRRY fMLIAR PftTR PLMT INTERFACE I3ftstf21TCRM MCE REYl[W $HICT IICR No.
Rev.
Date Review Coments CMer Fleid Inaineer Review fiste SA tianaoer Review
_ Date Date AMI Review List of Attactinents I
5?ff 0.@l A G4-79)