ML17083B935

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Insp Repts 50-275/87-30 & 50-323/87-30 on 870727-31. Violations Noted.Major Areas Inspected:Previous Insp Findings,Organization & Mgt,Training & Qualifications, Licensee Identified Items & Repts & IE Info Notices
ML17083B935
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 08/27/1987
From: Hooker C, Yuhas G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17083B931 List:
References
50-275-87-30, 50-323-87-30, IEIN-86-086, IEIN-86-090, IEIN-86-103, IEIN-86-107, IEIN-86-86, IEIN-86-90, IEIN-87-003, IEIN-87-007, IEIN-87-031, IEIN-87-032, IEIN-87-3, IEIN-87-31, IEIN-87-32, IEIN-87-7, NUDOCS 8709110352
Download: ML17083B935 (34)


See also: IR 05000275/1987030

Text

U.

S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report Nos.

50-275/87-30

and 50-323/87-30

Docket Nos.

50-275

and 50-323

License

Nos.

DPR-80 and

DPR-82

Licensee:

Pacific Gas

and Electric Company

77 Beale Street

Room 1451

San Francisco,

California

94106

Facility Name:

Diablo Canyon Units 1 and

2

Inspection at:

- San Luis Obispo County, California

Inspection

Conducted:

July 27-31,

1987

Inspector':

C.

A. Hooker, Radiation Specialist

Da e Signed

Approved by:

G.

P.

Y

a

Chief

Facilities

adiological Protection Section

Da

e Signed

~Summar:

Ins ection

on Jul

27-31

1987

Re ort Nos.

50-275/87-30

and 50-323/87-30

Areas Ins ected:

Routine unannounced

inspection

on previous inspection

findings, organization

and management,

training and qualifications,

licensee

identified problems

and reports,

followup on IE Information Notices,

and

facility tours.

Inspection procedures

addressed

included 30703,

83722,

83723,

92701,

and 93702.

Results:

Of the areas

inspected,

one apparent violation was identified in

one area:

Technical Specification 6.8. 1., failure to follow procedures

(paragraph

3. B. (1)).

87O9i fOg52 87P828

PDR

ADOCK 05000275

Q

PDR

0

DETAILS

1.

Persons

Contacted

A.

Pacific Gas

and Electric

Com an

PG&E

Personnel

"J.

D. Townsend,

Acting Plant Manager

  • W. B. McLane, Acting Assistant Plant Manager,

Technical

Support

"L. F.

Womack, Operations

Manager, Acting Assistant Plant Manager,

Generation

"R.

P.

Powers,

Acting Manager,

Chemistry and Radiation Protection

(C&RP), Supervisor of Radiation Protection

(RP)'J.

E. Gardner,

Senior

C&RP Engineer,

Supervisor of Chemistry

S.

R. Fridley, Senior Operations

Supervisor

"M. T.

Hug, Regulatory

Compliance Engineer

D. Bell, guality Control

(gC) Supervisor,

Nuclear Engineering

and

Construction Services/General

Construction

K.

R. Bieze,

Senior Training Instructor,

C&RP

A. I.

Dame,

Access Supervisor

G.

L. Dehart, Instructor,

General

Employee Training (GET)

R.

M. McVicker, gC Lead Specialist,

PG&E Diablo Canyon

Power

Plant

(DCPP)

L. T. Moretti, Acting General

Foreman,

RP

R. J. Harris, guality Assurance

(gA) Engineer/Administrator

B.

NRC Contacts

M.

L. Padovan,

Acting Senior Resident

Inspector

K.

E. Johnston,

Resident

Inspector

  • Denotes those present at the exit interview on July 31,

1987.

In addition to the individuals identified above,

the inspector

met

and held discussions

with other members of the licensee's

and

contr actor's staffs.

2.

Licensee Action on Previous

Ins ection Findin

s

A.

Closed

Followu

50-275/87-14-01

and 50-323/87-13-01:

Inspection

Report Nos.

50-275/87-14

and 50-323 87-13 documented

the need to

examine the effectiveness

of the licensee's

efforts to reduce

radioactivity in liquid discharges.

The licensee

had released

a

total of ll.11 curies of radioactivity from liquid discharges

in

1986.

The national

average

per plant is about 0.5 curies per year.

The licensee

established

a goal of 5.0 curies, total, from Units 1

and

2 for 1987.

Based

on review of a draft progress, report,

the

inspector

noted that from January

1, 1987, through

May 31, 1987, the

licensee

had released

a total of 1.068 curies of activity from

liquid discharges.

Based

on discussions

with cognizant licensee

representatives, it was noted that the reduction

was

due to better

utilization of their liquid radwaste

process

system (filters and ion

exchangers)

prior to discharges.

The licensee

expects to better

0

their

1987 goal

by more than 50K.

The inspector considers this

matter

closed.

B.

0 en

Followu

50-323/87-21-04

Inspection

Report

No.

50-323/87-21

documented

the inspector's

need to examine the

licensee's

Quality Hotline (QH) investigation,

No. QCSR-87-005,

involving radiation protection concerns of an individual working in

the radiological controlled area

(RCA) of Unit 2 during the

refueling outage.

Based

on a discussion with the,licensee's

site

representative

responsible for the

QH service,

the inspector

noted

that very little progress

had been

made to resolve this matter.

Based

on this discussion,

information documented in Inspection

Report

No. 50-323/87-21,

paragraph 4.,

and review of licensee

documents

concerning this matter,

the following observations

were

made

by the inspector:

On April 14,

1987,

an

NRC resident inspector

was informed of

the concerns

by an individual.

The individual stated that

he

would take his concerns

to the licensee's

QH for resolution.

The

QH issued

a Quality Concern

Summary Report,

No.

QCSR-87-005,

dated April 20, 1987, with the individuals

concerns,

to DCPP's Plant Manager for investigation

and

response

to the concerns.

This matter

was assigned

to the

RP

Department for resolution.

A note dated

May 14,

1987, with attachment,

from DCPP's Plant

Manager to the

QH representative

stated,

in part, that more

information was

needed

before

an investigation could proceed

and instead of trading memoranda,

the

C&RP Manager should

be

contacted

to be sure that all of the information was obtained

to prepare

a good response

to the concerns.

The attachment

to

the note outlined information needed

to investigate

the

problem.

The

QH representative

stated that after receipt of the note,

he

called the

C&RP Manager

who was out at the time and left a

message

for a return call.

As of July 29, 2987, there

had been

no communication

between

the

QH service

and the

C&RP Department and/or

DCPP management

regarding this matter.

At the exit meeting

on July 31, 1987, the inspector

expressed

concern with the length of time and apparent

lack of communication

between

the

QH service

and

DCPP in this particular case.

The

inspector also stated,

based

on the above observations,

that it may

be warranted for PG&E to evaluate

the effectiveness

of their

QH

program.

The licensee

acknowledged

the inspector's

concern

and

stated,

in part, that this matter would be given appropriate

attention.

This matter remains

open.

C.

Closed

Followu

50-323/87-21-03):

Inspection

Report

No.

50-323/87-21

documented

the inspector's

review of the licensee's

on-going investigation involving signature

discrepancies

on their

internal additional

exposure authorization

form No.

69-11579

and on

NRC Form-4 equivalents.

Based

on review of PG&E's internal audit,

Report

No. 87-068-99300-2-4(87-004),,

dated July 11, 1987, this

licensee's

Nonconformance

Report

(NCR) No.

DC2-87-TC-N061,

dated

June

1, 1987,

and exposure

records

reviewed (Inspection

Report

No.

50-323/87-21,

paragraph 2.c.), the inspector

made the following

observations:

No individual had received

any exposure that had not been

authorized

and

no regulatory limits had been

exceeded.

The licensee

was unable to identify all individuals involved in

the discrepant

signatures.

The contract

company involved also investigated this matter

and

their results,

as stated in PG&E's audit report,

were that "The

Review Team findings indicate the primary cause of the

questionable

signature

problem was perceived

pressure

on

individuals responsible

for processing

the forms to avoid work

interruption.

Contributing causes

were processing/

administrative

requirements

unique to DCPP, which contractor

personnel

were not familiar."

PG&E's audit report also stated

that their review supported

the contractor's

findings.

Based

on the above observations

and

a review of a draft report of

DCPP's

proposed corrective actions

and those already

implemented,

the inspector

had

no further concerns

regarding this matter.

3.

C&RP

Or anization

and

Mana ement

The inspector

reviewed the current

C&RP organization, staff position

assignments,

and position descriptions

to determine

the licensee's.

compliance with Technical Specifications (TS) 6.2.2

and 6.3,

FSAR Section

13. 1.3. 1 commitments

and licensee

procedures.

A.

Or anization

and Staffin

The licensee's

organizational

structure in these

areas

has

remained

substantially

unchanged

since the last inspection in this area

(Report Nos.

50-275/86-19

and 50-323/86-19),

which described

the

organizational

structure.

The

C&RP Department is comprised of about

111 permanent

PG&E employees with an authorization for 116.

The

C&RP technical staff is comprised of about

64 permanent

Senior

C&RP

Technicians

and six contract Senior

RP Technicians to augment the

RP

Department.

The licensee,

currently,

does not have permanent

positions for junior technicians

in the

C&RP Department;

however,

contract Junior

RP Technicians

are utilized to provide assistance

during refueling outages.

The licensee

has plans to have the

remaining

C&RP Technician vacancies

(four) filled by the end of the

year.

The Dosimetry Department consists

of one

PG&E Foreman

and

about ll contract technicians.

The Radwaste

Department consists

of

a

PG8E

Foreman,

two PG8E Senior,

one contract Senior

and one

contract Junior Technicians,

and augmented

by about

22 contract

deconners.

'he licensee

continues to rotate the

CR8P Technicians,

selectively,

within the Chemistry and Radiation Protection

Departments

on a

quarterly basis.

PG8E management

had approved the 'split of the two

groups in August of 1986;

however,

union agreements

have not been

settled

regarding this matter

and have resulted in the licensee's

delay in implementing the separation.

The

CHIRP Department also maintains

about

15

C&RP Engineers,

and

three

C8RP System Analysts, all assigned

and responsible for

specific functional areas.

Based

on the observations

in this area,

the inspector

determined

that the licensee

has

met their. commitments for staffing a two-unit

operating facility.

No violations or deviations

were identified.

B.

Mana ement Controls

The

C8RP Manager's qualifications, responsibilities,

and authority

to halt operations

were clearly defined in Nuclear Plant

Administrative Procedure,

NPAP C-200,

Re uirements for Radiation

Protection

Pro rams.

Operating Procedure,

Operating Order 0-3,

Notification of the

Chem/Rad Protection

De artment,

provides

guidance to the Operations

Department

as

an aid for communications

with the

C8RP Department,

and outlines

examples of types of events

when the Operations

Department

should consult with the

C8RP

Department.

During this inspection,

the inspector

observed

responsiveness

to

NRC

initiatives.

However, the inspector also noted weaknesses

in

management

controls and/or lack of management

oversight

as follows:

(1)

Inspection

Report

Nos.

50-275/87-21

and 50-323/87-21,

paragraph

2.C.,

page 6, documented

the inspector's

review and observation

with respect to the licensee's

Temporary Instruction (TI),

Technician

Res

onse to Frisker Alarms, dated April 2, 1987,

regarding instructions for releasing

workers

who alarm the

new

half body personnel

contamination monitors

(PCMs).

In response

to these observations,

on July 27, 1987, the

RP Supervisor

informed the inspector that procedural

changes

had been

made

so

that

no individuals would be released

until they had cleared

the

PCMs or ultimately, after a whole-body count

(WBC) if the

PCMs could not be cleared.

This action demonstrated

timely

.

response

to an

NRC initiative.

In review of the licensee's

new

PCM alarm control, the

inspect'or

made the following observations:

On July 28,

1987, the inspector

noted that. the TI

maintained in the

RP Foreman's

TI control copy book was

the

same TI, dated April 2, 1987,

reviewed during the

previous inspection that had been

updated,

without any

changes

to the procedural

contents.

This TI cover sheet

(Form 69-023)

had also

been provided

a number

(RPTI-87-0016)

and

new effective dates of July 21, 1987,

to October 21, 1987.

After a brief discussion with the

RP Foreman

and

RP

Technicians,

the inspector

was provided Radiation Control

Procedure

RCP D-600, Revision 6, Personnel

Decontamination

and Evaluation,

from the RP's seniors

desk with a TI cover

sheet that stated to follow the attached

instructions,

dated July 15,

1987.

The effective date

was from July 15,

1987, until Plant Staff Review Committee

(PSRC) approval

of RCP D-600.

IN review of this revised procedure

(RCP

D-600), the'nspector

noted that the

new program regarding

PCH alarms

and releasing of personnel

were

as described

by

the

RP Supervisor

on July 27,

1987.

The inspector

was

informed by

RP representatives

from each shift (day,

swing,

and graveyard) that the TI with the revised

RCP

D-600 attached

was the TI being followed.

The inspector

was informed by the

RP staff that the old TI

, along with all of the TIs in their control

book had been

updated

on July 21,

1987,

due to findings during

a gC

audit.

Also,

a TI numbering

system

had been instituted by

the

RP Department for better control of TIs as

a result of

the

gC audit.

TS 6.8. 1 states,

in part, "Mritten Procedures

shall

be

established,

implemented

and maintained covering the

activities referenced

below:

a.

The applicable

procedures

recommended

in Appendix A of Regulatory Guide 1.33,

Revision 2.

February 1978...."

Appendix A, Section 1,

Administrative Procedures,

Items d.

and e. specifically

identify, in part,

"Procedure

Adherence

and Procedure

Review and Approval."

Nuclear Plant Administrative

Procedure,

NPAP E-4, Procedures,

Section 4. 10,

Tem orar

Instructions,

Item 4. 10. l.c. states,

in part,

"Temporary instructions shall not be used in lieu of an

approved procedure...."

Item 4. 10.3.c.

states,

in part,

"Temporary instructions shall

be promptly destroyed

or

otherwise identified as being obsolete

by the instruction

originator or his supervisor,

when they are

no longer in

force."

Based

on the above requirements,

the inspector

determined

that the TI, dated July 15,

1987, with the attached

unapproved

procedure

(RCP D-600, Revision 6) was contrary

to

NPAP E-4, Item 4. 10. 1.c.,

and with both of the TIs

being in the field was contrary to

NPAP E-4, Item

4. 10. 3. c.

These matters

were brought to the licensee's

attention

who

acknowledged

the inspector's

concerns.

The licensee

promptly initiated the process

to issue

a

new TI and

delete the two TIs in the field.

On July 30, 1987, the inspector

reviewed the

gC

surveillance,

Report

No.

PCS 87-0251,

dated

June 8, 1987,

Use of Tem orar

Instructions.

This surveillance

was

conducted

May 11- 8, 1987, to verify that TIs in use

by

the

C8RP Department

were in compliance with NPAP E-4.

The

surveillance report noted that significant discrepancies

were identified.

The surveillance identified seven

items

involving noncompliance with NPAP E-4, Section 4. 10,

Tem orar

Instructions.

Two Action Requests

(ARs) Nos.

A0074849 (Chemistry Department)

and A0074855

(RP

Department)

were generated

to document the identified

discrepancies

for ultimate corrective actions.

Two of the

discrepancies

involved:

1) issuance

of TIs in lieu of an

approved procedure,

56K of the TIs by the

RP Department

and

26K by the Chemistry Department;

and 2) failure to

destroy or identify as being obsolete,

13K of the TIs by

the

RP Department.

These findings were similar to those

identified by the inspector

on July 28,

1987.

As part of RPs corrective actions to the

gC surveillance

report,

a memorandum

dated July 17, 1987,

from the

RP

General

Foreman to the

RP Engineers

and

Foreman,

stated,

in part, "...All Personnel

Are Reminded to Refer to

NPAP

E-4 for the limitations on the

use of TIs.

TIs are not to

be used in Lieu of a Temporary or Permanent

Procedure."

This memorandum

was signed

by the General

Foreman

and

Acting RP Supervisor.

AR No. A0074855,

issued to the

RP Department indicated

that corrective actions

had been

completed

on July 21,

1987.

AR No. A0074849,

issued to the Chemistry

Department,

as of July 31, 1987, did not indicate that any

corrective actions

had been taken.

On July 30, 1987, the inspector

observed that the licensee

Alarm, removed the TI with RCP D-600 attached

and TI No.

RPTI87-0016 in accordance

with NPAP E-4 requirements.

Based

on the above observations,

the inspector brought to the

licensee's

attention the appearance

of lack of management

over-sight

and attention to detail in the

use of TIs and lack

of effective implementation of corrective actions in a timely

manner for deficiencies identified in the

gC surveillance.

These matters

were discussed

at the exit interview on July 31,

1987,

and was identified a's

a weakness

in C8RP management

controls.

The

CHIRP Department's failure to timely implement

corrective actions to prevent recurrence

of issuing TIs in lieu

of an approved

procedure

and failure to destroy or identify a

TI that was obsolete

was identified as

an apparent violation of

TS 6. 8. 1 (50-275/87-30-01

and 50-323/87-30-01).

gC Surveillance

Report

No. 86-0837

was also reviewed.

The

surveillance

was conducted

January

12-15,

1987, to review

Radiological

Occurrence

Reports

(RORs) generated

by the

C&RP

Department in 1986, to verify compliance with the requirements

of procedures

RCP D-250,

Re ortin

of Radiolo ical Occurrences,

and

NPAP C-12, Identification and Resolution of Problems

and

Nonconformances.

The report indicated that

RORs reviewed were

found to be in compliance with the requirements

of RCP D-250

and

NPAC C-12.

However, the report also noted that significant

discrepancies

were identified involving the initiation of ARs

for the

RORs that identified violations of Radiation Work

Permit conditions or poor work practices

as required in

RCP

D-250, Section 2.b. 1.

gC issued

AR No.

A0059339 regarding

these findings.

The report also noted that other discrepancies

involving the failure to classify

a TS violation as

a

nonconformance

and the failure to generate

an

AR to identify a

deviation from a procedure

defined

as important to safety,

respectively,

AR Nos.

A0060074 and A0059520 were issued to the

.

C&RP Department.

On July 17, 1987, the

gC Manager issued

a letter to the

C&RP

Manager that stated,

in part,

"Our concern

expressed

in gC

Surveillance

Report 86-0837

has not been adequately

addressed."

The letter further stated,

in part,

"Recent flagrant violations

indicate that corrective actions

have not been effective.

In

one case

(ROR 8-4753),

an individual worked for twenty minutes

on a spent fuel pool filter which his dosimetry remained in his

shirt thirty feet away.

No AR was written.

IN another

case

(ROR 87-4259),

an individual was released

from the

RCA and went

to lunch with a contaminated

thumb after two PCM-1B alarms.

Again,

No AR was written.

In a third case,

an individual was

contaminated

on June

22, 1987,

and again

on June 23,

1987.

A

WBC count on June

23 indicated the presence

of Co-60,

Co-58 and

Mn-54 in his GI tract.

Again,

no

AR was written."

The letter

also requested

a Technical

Review Group

(TRG) meeting

be

scheduled

to discuss

the

C&RP Departments failure to write ARs

since the problem had reoccurred

and action to prevent

recurrence

had 'been ineffective.

In discussion with the

RP Supervisor,

the inspector

was

informed that the

gC Department

and

C&RP Department

had

differences in opinion on the definition of a significant event

that would result in ARs to be written.

The inspector will

examine the licensee's

resolution of this matter in a

subsequent

inspection

(50-275/87-30-02

and 50-323/87-30-02,

Open).

In respect to the individual who had the Co-60,

CO-58 and Mn-54

in his GI tract'eferenced

in the above

gC letter, the

inspector

examined the licensee's

calculation of dose

commitment to .this individual,

The licensee

conservatively

calculated

a dose

commitment of 34.3

mrem and

a total of 4.69

MPC-hr.

The inspector did not identify any problems associated

with the licensee's

method or calculations

used to determine

the individual's dose.

In further review of C&RP's control

and use of procedures,

on

July 29, 1987, the inspector

examined the

RP Department's,

Re uired Readin

Book.

This book along with a file of monthly

updated

procedures

for field use were maintained at the RP's

Access Senior's

desk area.

The

Re uired Readin

Book

maintained

log sheets

for about

100

named

members of the

RP

Department,

including the engineering staff for signature

and

date to acknowledge their reading of specific administrative

and

RP procedures.

The log sheets

indicated that only a small

percentage

of the

RP staff listed had acknowledged

reading the

procedures

as follows:

Procedure

RCS-2, Internal

Dose Control, Revision 9, dated April 25,

1986,

about

43

acknowledgements.

RCP G-100, Radiation Work Permits,

Revision 10, dated

August 7, 1986,

about

36K acknowledgements.

RCP G-110,

Personnel

External

Ex osure Dosimetr

and

Control, Revision 8, dated

March 6, 1987,

about 12X-

acknowledgements.

RCP D-200, Writin

Radiation Work Permits,

Revision 1,

dated August 25, 1986,

about

42K acknowledgements.

RCP D-220, Entr

Into Plant Areas Which Have

a Hi

h

Potential for Radiation Overex osure,

Revision 2, dated

March 27, 1987,

about

16K acknowledgements.

RCP D-230, Containment Entr

, Revision 4, dated

June

19,

1987,

about

10K acknowledgements.

RCP D-420,

Sam lin

and Measurement

of Airborne

IX

acknowl edgements.

RCP D-710,

Use of Constant

Flow Air Line Res irators at

Diablo Can on Power Plant,

Revision 2, dated

June

27,

1986,

about

45

acknowledgements.

RCP D-760, Instructions for Use of In-line Breathin

Air

Panels,

Revision 1, dated

May 14, 1987,

about

9X

acknowledgements.

The above procedures

were selected

due to their importance

related to DCPP's recent refueling outage.

Since procedure

RCP

D-230 was

a recent revision, the inspector would not expect

a

high percentage

of acknowledgements;

however,

none of the

RP

Foremen

nor the General

Foreman

had signed their names to

acknowledge that they had read the procedure,

with containment

entries

made during power operations

almost

on a daily basis

by

technicians

under their supervision.

For all of the examples

(procedures)

listed above

and several

others not listed, the

RP General

Foreman

had not signed his

acknowledgement

of having read the procedures

and, in general,

the

RP Line Foremen indicated less than

50X acknowledgement.

The inspector

noted that all of the

names listed may not be

directly involved with the day-to-day

RP activities in respect

to each procedure listed.

Also, .the inspector

observed that

many of the procedures

listed in the reading

book had been

covered in C8RP training classes.

During interviews with RP

Foreman

and

RP Technicians

who had not signed their

acknowledgements,

the inspector

was informed that they had read

the procedures,

but failed to sign the log sheets.

On July 31,

1987, the inspector

noted similar performance

in the

Chemistry's

Department

Reading

Book.

This matter

was also

discussed

at the exit interview on July 31, 1987,

and the

-licensee

acknowledged

the inspector's

concern.

Based

on observations

during several facility tours

and

discussions

with the

RP Technician

and Foremen,

the inspector

did not observe

any indication that personnel

were not

cognizant of procedural

contents.

Based

on the weaknesses

identified by the inspector

and those

identified by PG&E's

gC Department, it appears

that it would be

warranted for C&RP upper management

to focus more attention to

improve

C&RP Department's

control

and use of licensee

procedures.

The licensee's

actions to improve the use

and

control of procedures will be reviewed in a subsequent

inspection

(50-275/87-30-03

and 50-323/87-30-03,

Open).

One apparent violation was identified in this area.

4.

C&RP and

GET

Trainin

and

ualifications

The inspector

reviewed the licensee

s training programs,

selected

procedures,

and qualification records. 'n addition, the inspector

attended

selected

portions of GET classes,

held discussions

with licensee

training personnel,

observed

workers in the

RCAS, to determine

the

licensee's

compliance with 10 CFR Part 19, TS, licensee

procedures

and

recommendations

outlined in various industry standards.

The inspector

also reviewed the circumstances.

surrounding

a recent licensee

event to

determine if the cause

was

due to any deficiencies in training.

A.

~Chan

ee

Administrative Procedure,

AP B-52, Site Trainin

Or anization,

outlines the

DCPP site training groups

and describes

the positions

and responsibilities of the Training Department.

As of February 15,

10

1987, the

GET training was separated

from the Training Department

and

became part of the Access

Clearance

Control

and Screenin

~S stem.

The separation

was

done to expedite site access

capabilities.

The individual who was the Senior

GET Instructor is

now titled Access Supervisor

and reports directly to the Assistant

Plant Manager,

Support Services.

The

C&RP training among other

departmental

training is under thh control of the Training

Department

Manager

who also reports to the Assistant Plant Manager,

Support Services.

Technical

assistance

is provided to the

GET

training group through the Training Department.

No violations or deviations

were identified.

Audits

QA Audit Report

No.

86166T was reviewed.

The audit was conducted

August 13-20,

1986, to verify that

DCPP

had adequately

established

and implemented

departmental

procedures

applicable to the

requirements

of the

Code of Federal

Regulations,

DCPP TS,

and

FSAR

for the organization

and administration;

ALARA; and personnel

training, qualifications,

and performance

aspects

of the radiation

protection program.

The audit,

among other items,

included:

interviews with members of

the

C&RP Training and

C&RP Department staffs;

and reviews of Plant

Staff Joint

ALARA minutes,

ALARA review and job planning,

clearance

requests

and job assignments,

C8RP Technician

ANSI qualification

worksheets, initial plant qualifications,

biannual retraining,

technician skills checklists,

contractor qualifications,

and

examinations.

The audit identified one discrepancy

involving the Plant Staff ALARA

Committee having not documented

the

1985 annual

review of routine

job activities or plant radiation

and contamination levels to

recommend future exposure

reductions.

This matter was resolved

during the audit.

No NCRs were issued to DCPP.

With the exception

of the one discrepancy identified the audit concluded that

DCPP

had

effectively implemented the organization

and administration;

ALARA;

training and personnel

qualifications,

and performance

aspects

of

the radiation protection program.

No violations or deviations

were identified.

C&RP De artment Trainin

and

ualifications

Inspection

Report

Nos.

50-275/87-03,

50-323/87-03,

50-275/87-21

and

50-323/87-21

documents

previous inspection efforts in this area.

Technical Specification, Section 6.3, Facilit Staff

ualifications,

requires that each

member of the facility staff meet or exceed

the

minimum qualifications of ANSI N18.1-1971,

Selection

and Trainin

of Personnel'or

Nuclear

Power Plants.

Licensee

Procedure

NPAP B-1,

ualifications of Personnel

on the Plant Staff,Section II, states,

in part, that

PG&E at the

DCPP is committed to meeting the more

stringent requirements

of the 1978 revision of ANSI N18.1-1971

(ANSI

3.1-1978Property "ANSI code" (as page type) with input value "ANSI</br></br>3.1-1978" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process.) within three years after commercial

operations.

Procedure

AP B-250,

Chemical

and Radiation Protection Technician Trainin

,

outlines the licensee's

training program to ensure that

C&RP

Technicians

are trained

and qualified to meet the ANSI 3. 1-1978

standards

within three years after commercial

operations.

Training of C&RP Technicians is conducted at the senior level only.

The licensee is developing

a program for technicians at the

apprentice

level.

C&RP Technician qualification system consists

of

classroom instructions

and demonstration of practical abilities.

Demonstration of practical ability is by actual task performance

or

by simulation in the event actual

performance

is not practical.

The

inspector

selectively

examined

records of tasks

performed

by twelve

C&RP technicians

during the last month.

These tasks

were

cross-checked

against their job skills checkoff list to determine if

the licensee

was in compliance with their qualification program

requirements.

These

records

showed that the technicians

selected

were qualified for the tasks

performed.

A C&RP Technician

who has

completed plant qualification is required

to attend continuing (retraining) training on a quarterly basis

and

be available for unqualified technicians.

In addition to reviews of

technical

subject matters,

the inspector

noted that this training

included identified problems at

DCPP, applicable

problems at other

power plants,

new and revised

C&RP procedures,

deficiencies

identified in gC surveillance reports,

and applicable

IE Information

Notices.

During a discussion with the Senior

C&RP Instructor, the inspector

was informed that contract

RP Technicians

were not included in the

continuing training program;

however, all of the contract Senior

RP

Technicians

had received training regarding hot particles.

The

.

inspector

was also informed that

DCPP does

not plan on maintaining

contract Senior

RP Technicians

to fill staff vacancies

beyond the

end of 1987.

The inspector,

being aware of at least four contract

Senior

RP Technicians

had

been at

DCVPP in excess

of two years,

noted that these individuals were performing the

same tasks

as

PG&E

Senior

RP Technicians

and

have not been included in the continuing

retraining program.

This matter was also discussed

at the exit

interview on July 31, 1987,

and the inspector's

observations

were

acknowledged.

In regard to

C&RP technical staff continuing training, the inspector

noted that a four day secondary

chemistry training, seminar

was

provided to the chemical

engineers

and foremen in December

1986 by

an outside contract firm.

The

RP Engineers

and

Foremen were

provided four days of technical training on internal radiation

dosimetry by a well-known industry expert.

The licensee will be visited by the Institute of Nuclear

Power

Operations

(INPO) starting the week of August 10, 1987, to evaluate

DCPP's training programs.

The licensee

expects to gain

INPO

accreditation of their training programs.

12

No violations or deviations

were identified.

D.

Trainin

and

uglification Related to Licensee

Events

The inspector

reviewed the licensee's

evaluation

and held

discussions

with cognizant plant staff in regard to a recent

licensee Notification of Unusual

Event

(NUE) to determine if the

contributing cause

was

due to deficiencies in training and/or

qualifications of personnel.

Based

on the review and discussions

with licensee

representatives,

the following observations

were

made:

On July 23,

1987, at 2:47 p.m.,

subsequent

to a spent resin

transfer,

while initiating a liquid radwaste

discharge

from

Chemical

Drain Tank (CDT)-01, the alarm setpoint

(1.4E5

cpm) of

the liquid radwaste

discharge

monitor (RE-18) was

exceeded

which automatically stopped

the discharge,

and diverted the

flow to an Equipment Drain Receiver Tank (EDR).

At

approximately

3: 13 p.m.,

PDT, the licensee called the

NRC

Operations

Center

and

made notification of an

NUE in accordance

with their Emergency

Procedure,

E.P. G-l, Accident

Classification

and

Emer enc

Classification.

The

NUE was also

terminated at the

same time since the discharge

had been

diverted to an

EDR as per system design to prevent

any release

of radioactivity.

RE-18 is

common to both Units (1 and 2) and

operated

from the Unit 1 side.

Prior to the event,

on July 23,

1987, at about ll:00 a.m.,

the

licensee

had initiated a spent resin transfer in accordance

with Procedure

OP G-5:VI,

S ent Resin Transfer

S stem Transfer

of Resin from SRST 0-1 0-2

to Dis osable

Containers.

After

the resin transfer,

a system flush was initiated.

During the

flushing operations,

the waste contract vendor experienced

problems with the video camera in the waste liner and halted

the flushing operations that was nearly completed.

Prior to the resin transfer operations

had recirculated

and

chemistry

had sampled

CDT-01 in preparation for a waste

discharge.

However,

CDT-01 was not discharged

due to the

planned resin transfer.

Due to delays in starting the resin

transfer (about two hours),

CDT-02 had filled and subsequently

started to overflow into the auxiliary building sump during the

post resin transfer

and flushing break to fix the video camera.

The main flushing operations

had been essentially

completed,

except for a commonly performed tertiary flush of the dead legs

in the system.

The resin transfer

system

and spent resin

transfer

system also share

some

common lines.

Resin transfer

flushing water is routed to the

EDR tanks via liquid radwaste

filters Ol and 02.

The

CDTs are also routed through the

same

filters when discharged.

0

13

Due to the need to discharge

CDT-Ol and

CDT-02 overflowing, an

agreement

was

made to allow CDT-01 to be discharged.

As noted

above,

when the discharge

commenced

RE-18 alarmed

and the

discharge

was diverted to an

EDR.

The

RP Department performed radiation surveys of the lines

downstream of RE-18 and noted

no readings to indicate

a release

had occurred.

The inspector

reviewed the survey data

and also

concluded that it was unlikely that any significant amount of

radiative liquid could have

been discharged.

Shortly thereafter,

the video camera

was fixed and the flushing

process

completed in about five minutes.

The radwaste filters

(Ol and 02) were changed

out and flushed

and CDT-01, after

resampling,

was discharged without further incident.

Procedure

OPG G-5:VI does

not require the changing of the Ol and

02

filters; however, this has

been

done in the past post resin

transfers.

The procedure

also

does

not call for flushing of

dead legs.

It should

be noted that,

on several

occasions

the

licensee

has experienced

similar problems with RE-'18 during

discharges

due to the shared lines.

However, in those

cases,

the licensee

had not declared

a

NUE.

The Shift Foreman's

report,

on the reason for the

NUE stated,

in part,

"On July 17,

1987, during

a training scenario

on the

simulator, the

same paragraph

of EPG-1 was

used to classify the

incident.

This was...the

rad monitor was not the

same

one but

the situation

was similar, in that after declaring the

NUE, the

simulator sample results

were below

MPC levels.

The

training'epartment

had

no problem with my response

then."

EPG-1,

Table I, Emer enc

Action Levels

and Notification of

Unusual

Event,, Item 2.a.

under Indicated Conditions,

requires

the reporting of NUEs for listed process

monitors that alarm

with valid readings

in excess

of TS alarm setpoint.

RE-18 is

one of the monitors listed.

Item a. states,

"Unplanned or

uncontrolled release

exceeding

alarm set point."

10 CFR 50.72(b)(2)(iii)(C) and (IV)(B) require,

in part, that

each licensee

shall notify the

NRC as

soon

as practical

and, in

all cases,

within four hours of an event or condition that

alone could have prevented

the fulfillment of the safety

function of structures

or system that are

needed to control the,

release

of radioactive material,

and any liquid effluent

released that exceeded

two times the limiting combined

MPC of

10 CFR 20, Appendix B, Table II, Column 2.

TS 3. 11. l. 1 requires,

in part, that the concentration of

radioactive material in liquid effluents shall

be limited to

the concentrations

specified in 10 CFR Part 20, Appendix B,

Table II, Column

2 ~

The licensee's

liquid radwaste

system

has

a shut-off valve

downstream of RE-18, which automatically closes

when RE-18

14

alarms.

The liquid being discharged

is automatically diverted

via other automatic operated

valves to an

EDR.

This has also

been verified by the inspector during previous inspections

and

during this inspection

by a system

walkdowns

and observations

during tests of RE-18.

The alarm point for RE-18 is normally set at a nominal value

less

than the

TS and

10 CFR Part 20 limits as it was in this

case.

Based

on the isotopic mix of the spent resin,

CDT-01

discharge flowrate, time delay between the

RE-18 alarm and

automatic closure of the discharge

valve, the licensee

conservatively calculated that if any liquid was discharged, it

could have

been

no more than 18.5X of the

TS limits.

The

inspector also reviewed these calculations

and

no problems

were

identified.

Since the system operated

as designed

and

no potential off-site

release

in excess

of the regulatory limits occurred,

a report

of NUE in accordance

with the requirements

of 10 CFR 50.72

appeared

not to be necessary

in this case.

However,

Procedure

EPG-1 eluded to the classification of NUE when the

RE-18 alarm

setpoint is exceeded.

Based

on the above observations

and discussions

with licensee

representatives,

the following further observations

were made:

The cause for the

RE-18 alarm was apparently

due to highly-

radioactive resin fines and/or

crud that was trapped in

the filters (Ol and 02) or other parts of the shared

system that washed out when initiating the CDT-Ol

discharge,

The licensee

was making procedural

changes

to

reduce

recurrences.

The inspector will examine these

changes

in a subsequent

inspection

(50-275/87-30-04,

Open).

The licensee

was also considering modifications to

separate

the systems.

In respect to reporting requirements,

the licensee

was

making changes

to Procedures

EPG-1 to clarify

classification of NUEs based

on process

monitor's alarm

setpoints.

These

changes will also

be examined during a

subsequent

inspection

(50-275/87-30-05,

Open).

The inspector did not identify any deficiencies

in

training or qualifications that resulted in the

RE-18

alarm.

No violations or deviations

were identified.

E.

GET

Based

on an

INPO evaluation in 1985,

the licensee

received

acknowledgement,

letter dated

June

12, 1985, that DCPP's

GET

training program met the standards

of INPO Guide 82-004,

INPO

Guideline for General

Em lo ee Trainin

.

Based

on an

INPO visit in

15

'

June

1986, the licensee

received

a Good Practice

on their practical

factors for contamination control portion of the

GET.

The inspector

held discussions

with the Access Supervisor

and

GET Instructors,

observed

GET classroom instructions

on several

occasions,

reviewed

licensee

procedures

and instructor outlines

and student

handouts.

In addition, the inspector queried

an individual who had completed

GET classroom instruction to test the effectiveness

of the training

provided,

and observed

worker in the

RCAs.

The inspector did not

observe

any instances

that would indicate poor performance

related

~Trainin

, provides the catalog for the

GET courses.

Based

on the observations

in this area,

the inspector

determined

that the licensee's

GET program met the requirements

of 10 CFR 19. 12

and the guidelines

recommended

in Regulatory Guides 8.27 and 8.29.

No violations or deviations

were identified.

5.

Licensee

Events

and Identified Problems

The following events

and problems

were reviewed:

Paragraph

4.0.

above describes

the inspector's

review, in respect to

training and qualifications, of a NUE, No. 09400,

on July 23, 1987,

involving a high level radioactivity alarm on RE-18.

Based

on the

above review, the inspector

determined that the licensee

took'ppropriate

corrective actions in identifying the cause,

evaluate

any potential effluent release,

and to prevent recurrence.

In

respect to recurrence,

the potential will remain

due to shared

portions 'of the liquid radwaste

discharge

and spent resin transfer

lines.

Prior to the Unit 2 refueling outage,

the licensee

had estimated

that they had

a primary to secondary

leak rate through the steam

generators

(PSLR-S/Gs) of 0.3 gallons per day (gpd), total.

Subsequent

to the refueling outage

and restart of power operations,

the licensee

has

observed

a

PSLR-SGs of about

6 gpd, total, with an

estimation of about

2 gpd each for S/Gs 2, 3,

and 4.

The licensee

has not been able to determine

the cause of the detected

increase.

The Unit 2 reactor coolant activity dose equivalent iodine has

been

about 9.44 E-3 pCi/cc and

has

shown

a downward trend,

along with

I-131, with reactor

power level increase.

The gross activity level

was noted to be about 6.00E-l pCi/cc.

The licensee

expects

good

fuel performance

as

was observed

in the Unit 2's first year of power

operations.

The inspector

had

no further questions

regarding the

Unit 2 PSLR-S/Gs.

No violations or deviations

were identified.

6. 'ollowu

on IE Information Notices

The inspector verified that the licensee

had received,

reviewed

and was

taking or had taken action

on IE Information Notices

Nos.86-103,

86-107,

86-86, 86-90, 87-03, 87-07, 87-31,

and 87-32.

The inspector toured various areas of the auxiliary and fuel handling

building of Units 1 and

2 on several

occasions.

The inspector

made

independent

radiation measurements

using an

NRC RO-2 portable ion

chamber,

S/N 2691,

due for calibration October 21,

1987.

During the tours,

the inspector

observed that all radiation areas

and

high radiation areas

were posted

as required

by 10 CFR Part 20.

Liceqsee

access

and posting controls for high radiation areas

were observed to,be

consistent with TS, Section

6. 12,

and licensee'.s

procedures.

No violations or deviations

were identified.

8.

Exit Interview

The inspector

met with the licensee

representatives

(denoted in paragraph

1) at the conclusion of the inspection

on July 31,

1987.

The scope

and

findings of the inspection

were summarized.

The inspector

emphasized

the observations

regarding timely resolution of

guality Hotline Investigation

No. gCSR-87-005

and corrective actions to

improve compliance with their administrative procedures

controlling

temporary instructions.

The inspector's

concerns

discussed

in this

report were acknowledged

by the licensee.