AEP-NRC-4049-03, Department of Transportation Exemption Request Additional Information

Department of Transportation Exemption Request Additional Information

ML041310423
Person / Time
Site:	Cook
Issue date:	04/30/2004
From:	Zwolinski J Indiana Michigan Power Co
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
AEP-NRC-4049-03
Download: ML041310423 (160)

Text

Indiana Michigan Power Company 500 Circle Drive Buchanan, MI 49107 1373 INDIANA MICHIGAN POWER April 30, 2004 AEP:NRC:4049-03 Docket No:

50-315 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Mail Stop O-P1-17 Washington, DC 20555-0001 Donald C. Cook Nuclear Plant, Unit 1 DEPARTMENT OF TRANSPORTATION EXEMPTION REQUEST ADDITIONAL INFORMATION

Reference:

Letter from John A. Zwolinski, Indiana Michigan Power Company (I&M) to Nuclear Regulatory Commission (NRC) Document Control Desk, "Donald C. Cook Nuclear Plant, Unit 1, Department of Transportation Exemption Request," AEP:NRC:4049, dated January 19, 2004.

The attached response to the Department of Transportation's (DOT's) request for additional information regarding I&M's exemption request from the requirements of 49 CFR 173.403 and 49 CFR 173.427(b)(1) is being forwarded for the NRC's information.

This letter contains no new commitments to the NRC. Should you have any questions, please contact Mr. Michael K. Scarpello, Supervisor of Nuclear Licensing, at (269) 697-5020.

Sincerely, John Zwolinski Director of Design Engineering and Regulatory Affairs

Attachment:

Department of Transportation Exemption Request, Request for Additional Information 0&O

U. S. Nuclear Regulatory Commission AEP:NRC:4049-03 Page 2 c: J. L. Caldwell, NRC Region III K D. Curry, Ft. Wayne AEP, w/o attachment J. T. King, MPSC, w/o attachment J. G. Lamb, NRC Washington, DC MDEQ - WHMD/HWRPS, w/o attachment NRC Resident Inspector

Attachment to AEP:NRC:4049-03 Department of Transportation Exemption Request Request for Additional Information

Indiana Michigan Power Company 500 Circle Drive Buchanan, MI 49107 1373 INDIANA MICHIGAN POWER April 30, 2004 Mr. Delmer F. Billings Director, Exemptions and Approvals Hazardous Materials Safety U. S. Department of Transportation 400 7th St., S.W.

Washington, DC 20590-0001 Donald C. Cook Nuclear Plant Unit 1 EXEMPTION REQUEST FROM THE SURFACE CONTAMINATED OBJECT DEMONSTRATION REQUIREMENTS OF 49 CFR 173.403 AMD THE PACKAGING REQUIREMENTS OF 49 CFR 173.427(b)(1) FOR THE SHIPMENT OF FOUR STEAM GENERATOR LOWER ASSEMBLIES FROM DONALD C. COOK NUCLEAR PLANT REQUEST FOR ADDITIONAL INFORMATION

Dear Mr. Billings:

By letter dated January 19, 2004, Indiana Michigan Power Company (I&M) requested exemption from the subject regulations for the shipment of four steam generator lower assemblies (SGLAs) from the Donald C. Cook Nuclear Plant (CNP).

Subsequently, during an April 20, 2004, telephone conference, Department of Transportation (DOT) personnel requested additional information on the following topics.

SGLA Contamination Levels Prior to Coating Application Attachment 1 to this letter provides the available records of contamination for the Cook Plant during the steam generator replacement project.

The records included are from September 1999, before the insulation was removed, until February 2000, when the steam generators were removed. The records include Radiological Area Status Sheets and Job Coverage Log Sheets.

The Job Coverage Log Sheets include radiological survey data taken during the course of the work. Starting on about September 25, 1999, through January 1, 2000, the Job Coverage Log Sheets indicate that scaffolding is being erected and the insulation is being removed. The majority of the survey smears during this period are less than 1000 disintegrations per minute per 100 square centimeters (dpm/100 cn 2). Most of the remaining survey smears during this period

U. S. Department of Transportation Page 2 are less than 15,000 dpm/100 cm2 with a small number greater than this value.

The ones that are greater are typically associated with the insulation or the reactor coolant system piping, not the SGLAs. One smear, taken on November 19, 1999, was 25,000 dpm/100 cm2 and could be associated with the loop 4 steam generator.

A survey of the approximately same area taken on January 1, 2000, showed that the contamination was reduced to 2,500 dpm/100 cm2. The contamination surveys are typically beta/gamma surveys. Alpha surveys are marked on the survey sheets. The CNP policy is to take alpha surveys when the contamination is greater than 50,000 dpm/l00 cm2, or when there is a high potential for alpha contamination.

In addition, the radiation work permit for removing the insulation required that the contamination levels on the generators be less than 10,000 dprn/100 cm2 before encapsulating.

Present SGLA Contamination Levels A large area survey of the four steam generators in the steam generator storage building on April 21, 2004 showed that there was less than 100 counts per minute (cpm) on each Masslinn cloth used to obtain large area smears.

Each of the 16 Masslinn cloth surveys was measured on an RM-14 radiation monitor.

The typical efficiency for the radiation detector for the survey is 10%.

Thus, 100 cpm is equivalent to 1000 dpm/l00 cm2.

Coating Material Properties There are three materials that were available and may have been used to coat the SGLAs during their removal from the CNP Unit 1 containment.

The materials, A-B-C Asbestos Binding Compound, Lag-Kote, and Fiberset PM, were provided by Fiberlock Technologies, Incorporated of Andover, Massachusetts, and they are used for asbestos control. A-B-C Asbestos Binding Compound and Lag-Kote are formulated to encapsulate asbestos containing building materials while Fiberset PM is formulated as a sealant to "Iockdown" residual fibers following asbestos removal.

All of the products exhibit excellent film hardness, film flexibility, impact resistance, water resistance, and bonding strength to steel.

Copies of the manufacturer's literature for each product are provided in Attachment 2 to this letter.

U. S. Department of Transportation Page 3 Exemption From Surface Contaminated Object (SCO) Requirements After a review of the SGLA contamination levels, I&M requests an exemption from the SCO-Il limits for inaccessible areas as defined in 49 CFR 173.403.

Although the average fixed plus non-fixed contamination levels on the inside of the heat exchanger tubes are much less than the limits, some areas may exceed the limits.

Thus, as recommended in the DOT/Nuclear Regulatory Commission guidance provided in Generic Letter 96-07, I&M requests an exemption from the SCO-II limits defined in 49 CFR 173.403, and requests that DOT approve the classification of the SGLAs as SCO material.

If you have any questions concerning this information, please contact Mr. Michael K Scarpello, Supervisor of Nuclear Licensing, at (269) 697-5020.

Sfincerel Joh

.Zwolinski Dire r of Design Engineering and Regulatory Affairs Attachments: 1. Donald C. Cook Nuclear Plant Contamination Level Records

2. Coating Material Manufacturer's Data Sheets I\\

Donald C. Cook Nuclear Plant Contamination Level Records

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A-B-C I

Asbestos Binding ComPound D1:SCRIPTION Product No.: 6421 off-white, 6422 clear (when dry)

A-B-C, a high solids encapsulant, is an impor-tant tool for coping with the health hazards asso-ciated with exposure to asbestos fibers. The U.S.

Environmental Protection Agency (EPA) sponsored an exhaustive evaluation of encapsulants for as-bestos-containing materials encountered in build-ings. Under Government Contract #68-03-2552-T2005, Battelle Columbus Laboratories of Colum-bus, Ohio, in 1978 defined the requirements for effective asbestos encapulsants. A-B-C was found to meet/exceed those requirements. In addition, A-B-C received German approval following a thor-ough evaluation conducted at the University of Brunschweig. The high solids, nonflammable composition of A-B-C, allows for dilution with water to provide maximum flexibility for specific asbestos abatement needs. Dilute A-B-C with water (as much as 4 parts water 1 part A-B-C) for cost effective post removal 'lockdown! treat-ment compatible with most leading brands of re-placement fireproofing. Since its introduction in 1978, A-B-C has proven to provide exceptional long lasting performance.

APPLICATION D!FOElATION PROPERTIES

• Solids by weight: 60 +/-2%

• Volatile: Water

• Average particle size: 0.2 microns

• Viscosity@ 77 F: 60-65 Krebs Units

• Weight per gallon @ 77 F: 9.1 +/- 0.2 lbs./

gal.

• Film Hardness: Excellent

• Film Flexibility: Excellent

• Impact Resistance: Excellent

• Water resistance of dry film: Excellent

• Bridging effectiveness: Excellent

• Bond strength to concrete/steel: Excellent

• Coverage: 75-100 sq. ft./gal. (depending on the porosity of substrate)

• Flash point: Tag Closed Cup, Non-combus-tible (water based)

• Dry Time: 1-2 hours

• Shelf Life: @ 77 F, 36 months minimum, (in original factory sealed containers)

• Odor: Applied indoors, virtually odorless

• Finish: Moderate gloss

• Fire ratingASTM E-84-81a: Class 'A' (Southwest Research Institute)

Flame Spread:

10 Fuel Contribution:

10 Smoke Density:

5

• Packaged: 5 and 55 gallon containers ENCAPSULATION - BRIDGING AGENT: For well adhered asbestos such as cementitious acoustical plasters or granular, non-fibrous spray-ons less than 3/4 of an inch thick, add 10%-30% water for the first coat. Coverage should be between 75 - 100 sq. ft./gal. The second coat should be applied at full strength; coverage should be approximately 75 - 100 sq. ft./gal. This will provide the EPA recommended dry film thickness of 20 rmils.

ENCAPSULATION - PENETRANT: For fibrous asbestos such as 'cotton candy" style fireproofing or tamped-type sound material less than 2 inches thick, add 2 parts water to 1 part A-B-C. This dilution should be used for two coats. Coverage, depending on thickness and porosity of the mate-rial, can vary between 20 - 50 sq. ft./gal. Apply the second coat before the first coat dries to the touch. This will provide increased pentration and capillary action. Refer to A-B-C specification for more specific and detailed application information.

(Over)

FIBE FIBERLOCK TECHNOLOGIES, INC.

150 Dascorb Road Andover, MA 01810 U.SA.

Toll Free: (800) 342-3755 Tel.: (978) 623-9987 Far (978) 475-6205 www.fiberlock.com

APPLICATIOH PROCEDURES FOR A-B-C Asbestos Binding Compound PREPARATION Prior to application, stir thoroughly to achieve a uniform consistency. A-B-C may be diluted with water for different applications.

APPLICATION EQUIPMENT Professional models of all brands of spray equipment can be used to successfully apply A-B-C. Use the settings below when applying A-B-C.

Briding Penetrating:

Pressure: 2200-2300 psi Pressure: 1300-1400 psi Hose length: 100 feet Hose length: 100 feet Hose diameter: 1/4 inch Hose diameter 1/4 inch Tip size:.017 -.019 (orifice size)

Tip size:.017 -.031 (orifice size)

Fan size: 12 inches Fan size: 12 inches CLEAN UP Tools and drippings should be cleaned with soap and water before coating dries.

8PG ND STORAGE INFORMATION Shelf Life: 3 years in sealed containers Storage Temperature: Keep from freezing. Store at 40F - 100'F in a cool dry place.

Flash Point: None BEEP OUT OF REACH OF CIDREN FOR PROFESSIONAL USE ONLY KEEP FROM FRREEZING mnuti=la Approved ispiratars must be med to prevent Inhalation of esbestos fibers that my be present in the air. Protective clothing should be wor Tools end drippings should be cleaned immediately with dean, soapy water before th coating dries. Caref cdasideration should be gven to ill Environmen-tai Protection Agency (EPA, OSE{A and state regulations in *Sket at the tdne of appllcation etA-B-C.

Th. EPA. through the Ofice of Pesticides and Toxic Substances has issued reports headed GOuidance for Controlling riable Asbestoe-Containing Materlalb in Bulldings,' IPA 560/5 85-024, June 198S, and

'Manging Asbestos In Place, A Building Owner' Ouide to Operations and Maintenance Programs for Asbestos Containing Matrilsd, 20T-2003, July 1990, containing the proper data, cautions, and procedure for asbestos eontroL Copies are availabae from the lnvironmental Assistance Division, TS-799, TSCA Assistance Infoemation Service, U.S. IPA. 401 18 Street SW, Washington, DC 20460, (2022 SS4-1404.

Keep from feezing. Do not store at temperatures above 100F.

These suggestions and data are based on information we believe to be reliabhe. They are offered in good faith, but without guarantee, as conditions and methods of se of this product we beyond our controL Neither Fbeuiock Technologies, Inc., nor our agents shall be responsible Sr the use or results of use of this product or any procedures or apparatus mentioned. We recommend that the prospective user determine the suitblity of A-B-C for each specific project and for the health and safety of pereonnel working in the area.

2836

LAG-KOTE DESCRIPTION Product No.: 6424 white Lag-Kote is a 100% acrylic, high solids encase-ment/encapsulation coating specifically formu-lated for application over a variety of asbestos containing materials (ACM). Lag-Kote is an EPA accepted coating for the encasement/encapsula-tion of ACM. It was tested at Battelle Columbus Laboratories of Columbus, Ohio, under EPA Con-tract # 08-03-2552-T2005, and found to be ac-ceptable as an encapsulant.

Designed to encase spray-on fireproofing, asbes-tos-containing plasters and paints, transite, and asbestos-containing thermal insulation, Lag-Kote's viscous formulation minimizes dripping, clean-up and product waste. Lag-Kote provides a smooth, washable, aesthetically-superior fin-ish that will provide years of lasting protection.

Lag-Kote has excellent resistance to alkalis and can be applied directly over galvanized metal, wood, masonry or other sound surfaces.

UV inhibitors make Lag-Kote suitable for encasement of exterior asbestos containing materials. Lag-Kote yields an opaque, bright white finish, or can be factory tinted to meet specific color require-ments. Lag-Kote is water-based and non-toxic.

APPLICATION INFORBTION PROPERTES e Solids by Weight: 48 +/-2%

• Volatile: Water

• Average particle size: 0.2 microns

• Viscosity@ 77F: 120-130 Krebs Units

• Weight per gallon @ 77F: 11.7 lbs.

Film Hardness: Excellent

• Film Flexibility. Excellent

• Impact Resistance: Excellent

• Water resistance of dry film: Excellent

• Bond Strength to concrete/steel: Excellent

. Coverage:

Brush: 125-175 sq.ft./gal. (5 dry mils)

Airless Spray-600 sq.ft./gal. (1 dry mil)

Fire Rating ASTM E84-8 la: Class 'A' (Southwest Research Institute)

Flame Spread: 5 Fuel Contribution: 0 Smoke Density: 0

• Dry Time 1 - 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />

• Shelf Life: @ 770F, 36 months minimum, (in original factory sealed containers)

• Odor Applied indoors, virtually odorless

• Finish: Slight gloss

• Color: Bright White

• Packaged: 5 and 55 gallon containers FIREPROOFING. TRANSITE BOARD. ASBESTOS-CONTAINING PLASTER & PAINT: Lag-Kote is a superior encasement coating for the encapsulation of a variety of hard, cementitious substrates which contain asbestos. Lag-Kote may be applied by brush, roller or airless sprayer. The 100%

acrylic formulatioft and small particle size ensures easy application in most grades of professional spray equipment without clogging or excessive wear on spray tips. The high viscosity of Lag-Kote also permits use as a palm-grade encasement product for application by painter's mitt. The bright white finish improves the appearance of virtually any substrate. Lag-Kote's excellent resistance to IV exposure makes it highly suitable for the encasement of exterior transite siding and asbestos-fortified paint systems.

INSULATION: Lag-Kote is the third and most vital component of the Lag-Kit' System for thermal insulation repair. Areas where the insulation or covering are dilapidated or tom must be repaired with Lag-KapP and Lag-Kloth' prior to the application of Lag-Kote. Apply each component of the Lag-Kit System to insure complete asbestos encapsulation and to improve the integrity and insula-tion properties of the existing asbestos containing thermal insulation. The highly viscous formula-L6U01 Of EMT-KOju UWcs f At Myt LU UftL r

hemlis Ml AdtU+/-r Adas LUIA ict ilW sis LUbft tLPAffUt1A.

FIBERLOCK TECHNOLOGIES, INC.

(Over) 1 50 Dascorrb Road cO C

)

MdoveCr, MA 01810 U.SA Tol Free: (800) 34243755 Tel.: (978) 623-9987 Fax: (978) 4756205 wwwjberldcdcom

APPLICATION PROCEDURES FOR LAG-KOTE PREPARATION To prepare the surface for application of Lag-Kote, thoroughly remove all dust and dirt or other surface contamination. Surface contaminants may interfere with the adhesion of Lag-Kote. Use an approved HEPA (High Efficiency Particulate Air} vacuum, or wipe surfaces with a damp cloth to remove particulate matter. To avoid increased asbestos exposure, do not air-clean surface. Prior to application, stir thoroughly to achieve a uniform consistency. Lag-Kote may be diluted by adding up to 10% water. Apply in 1-2 coats to desired wet film thickness. Minimum film thickness may vary with desired results and type of application.

APPLICATION EQUIPMENT Select a brush, roller or painter's mitt for convenient product application. Professional models of all brands of spray equipment can be used to successfully apply Lag-Kote. Use the settings below when applying Lag-Kote by airless spray:

Pressure: 3000 psi Hose length: 50 feet Hose diameter: 1/4 inch Tip size:.017 -.023 (orifice size)

Fan size: 12 inches CLEAM UP Tools and drippings should be cleaned with soap and water before coating dries.

SRIPPING AND STORAGE INFORMATION Shelf Life: 3 years in sealed containers Storage Temperature: Keep from freezing. Store in a dry place at temperatures between 40°F - 1000F Flash Point: None.

KEEP OUT OF REACH OF CHILDREN FOR PROFESSIONAL USE ONLY KEEP FROM FREEZING Cautions: Approved respirators must be used to prevent inhalation of asbest ibers that may be present hI the air. Protective clothing should be worn Tools end drippings should be dened immediately with cean, soapy water before the coating dries. Careful consideration should be givn to ali Environmen-tel Protection Agency (EPA3, OSHA and state reguladions in effect at the time of application of Log-Kote. The EPA. through the Office of Pesticides and Toxic Substances has issued reports headed 'Ouldsnc for Controlling Friable Asbestos-Containing Materials In Buildings,' EPA 560/

85 -024, June 1985, and

'Managing Aabestos In Place. A Building Owners Guide to Opertions and Maintenance Programs for Asbestos Containing Materials,' 20T-2003, July 1990, containing the proper data, cautions, and procedures for asbestos controL Copies are available from the Bnvironmental Assistance Division, TS-799, TSCA Assistance Information Service, U.S. EPA, 401 M Street SW, Washington, DC 20460, 12021 554-1404.

Keep from freezing.

Do not store at temperature above 100F.

These suggestions and data are based on information we believe to be reliable. They are offered in pod faith, but without guarantee, as conditions and methods of use of t" product ae beyond our control. Neither Fibertock Technologies, Inc., nor our agents shil be responsible for the use or results of use of this product or any procedures or apparatus mentioned. We recommend that the propective user determine the suitability of Lag-Kate for each specific project and for the health and safety of personnel working in the ar.

1689

FIBERSETTPM DESCRIPTION Product No.: 7470 white, 7475 clear, 7480 blue Fiberset PM is a pre-mixed 'lockdown' sealing treatment for microscopic residual fibers present after removal of asbestos containing material (ACM). Fiberset PM is a ready-to-use, class 'A*

fire rated coating that provides a flexible barrier over residual fibers to insure final air clearance.

Fiberset PM and Fiberset Fl are the only UL0 clas-sified (#R13770) lockdowns accepted for fluted, cellular and corrugated deck assemblies. Fiber-set PM is compatible with most leading brands of replacement fireproofing and flooring adhesives.

Fiberset PM can also be used to penetrate asbes-tos contaminated soil in crawl spaces. Fiberset PM is a water based nontoxic coating which em-ploys advanced 100% acrylic resin technology to extend the life expectancy of airless spray equip-ment.

UL Classification: ASTM E-119 UL Category Encapsulant Materials

. >5 PROPERTIES

• Volatile: Water

• Average particle size: 0.2 microns

• Viscosity @ 77F: 55-60 Krebs Units

• Weight per gallon @ 77°F: 8.5 lbs.

• Film Hardness: Excellent

• Film Flexibility Excellent

• Impact Resistance: Excellent

• Water resistance of dry film: Excellent

• Bond Strength to concrete/steel: Excellent

• Coverage: not less than 500 sq. ft./gal.

(as specified by U14

• Flash point: Tag Closed Cup, Non-combus-tible water based product.

• Dry Time 1 - 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />

• Shelf Life: @ 77F, 36 months minimum, (in original factory sealed containers).

• Odor: virtually odorless.

• Finish: slight gloss

• Packaged: 5, and 55 gallon containers APPI1CATION INFORMATION LOCKDOWN: Sealing microscopic residual fibers after asbestos removal is mandatory on every project. Prior to post-removal air monitoring, apply one coat to all exposed surfaces. Fiberset PM has been acceptedas part of a UL Classified Fireproofing System for use with Retro-Guardx manu-factured by W.R. Grace & Co., Conn.

PULLDOWN By MISTING: Pulldown by misting the contaminated air is an effective technique prior to post removal air-monitoring. To pull down free-floating asbestos fibers effectively, stand in the center of the room and hold the spray gun as close to the ceiling as possible. A mist should be sprayed parallel to the ceiling in every direction or in a circle. Apply one coat to the polyethylene walls and floor.

(Over)

FIBER FIBERLOCK TECHNOLOGIES, INC.

150 Dascoub Road Andover, MA 01810 U.SA Tol Free: (800) 342-3755 Tel.: (978) 623-9987 Fax: (978) 475-6205 wwwfiberbck&com

APPLICATION PROCEDURES FOR FIBERSET PM PREPARATION Prior to application, stir thoroughly to achieve a uniform consistency. Fiberset PM is pre-mixed, water addition is not necessary.

APPLICATION EQUPMENT Professional models of all brands of spray equipment can be used to successfully apply Fiberset PM.

Use the settings below when applying Fiberset PM:

Pressure: 2500-2700 psi Hose length: 100 feet Hose diameter: 1/4 inch Tip size:.015 -.025 (orifice size)

Fan size: 12 inches CLEAN UP Tools and drippings should be cleaned with soap and water before coating dries.

SEIPPING AND STORAGE INFORMATION Shelf Life: 3 years in sealed containers Storage Temperature: Keep from freezing. Store in a dry place at temperatures between 40F - 100°F Flash Point: None.

Note: FbersetPM Ipaut el a L Classified Flreproong SyStem for usa with Classfied typesRG an ROl cenentious mixtures maufactured by Zonolite Construction Ptoduact Division W.R. Gmbe Co., Co=.

KEEP OUT OF REACH OF CHILDREN FOR PROFESSIONAL USE ONLY KEEP FROM FREEZING

.ldka:

Approved respirators must be used to prevent inhalation of asbestos fibers that may be present in the air. Protective clothing should be won.

tcol and drippings should be cleaned immediatelb with clean, soapy water before the coating dries. Carefli conaideration should be given to all tnvuronmen.

tkl Protection Agency (PAJ, OSH and state ragulations in effect at the tIme of eppication of 71beret PK. The IPA, through the Oflfce of Pesticides and Toxie Substances has Issued reports beaded 'Ouldance for Controlling Friable Asbestos-Containing Materials In Buildings," SPA 560/S85-024, June 195, and

'Managng Asbestos In Plece, A Building Ownerls Ouide to Operations and Maintenance Programa for Asbestos Containing Materials,' 2OT-2003, July 1990, containing the proper data, cautions, end procedures for asbestos control.

Copies ere avelable from the Environmental Asistance Division. TS-799. tSCA Assistance Information Service, U.S. EPA, 401 N Street SW, Washington, DC 20460, (2023 554-1404.

Keep from freeing.

Do not store at temperntures above 100'F' These *uggestions and date are based on information we believe to be reliable.

They ae offered in good aith, but without guarantee, as conditiona and methods of use of this product are beyond our control. Neither Fiberiock Technologies, Inc., nor our agents shall be responsible for the ut. sr results of use of this product or any procedures or apparatus mentioned.

We recommend that the prospective uer determine the suitability of Fibereet PM for each specilic project and for the health and safety of personnel working in the ar.

3458