LER-1982-006, Forwards LER 82-006/01T-0.Detailed Event Analysis Encl |
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h GPU Nuclear
- - QQ g7 P.O. Box 388 Fcrked River, New Jersey 08731 609-693-6000 Writer's Direct Dial Number:
Mr. Ibnald C. Ilaynes, Adminstrator Region I c)
United States Nuclear Regulatory Camtission Q
631 Park Avenue King of Prussia, Pennsylvania 19406
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Dear Mr. Ilaynes:
93 MAR 0819W 4
SUBJECT: Oyster Creek Nuclear Generating Station sale s %
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Licensee Event Pcport Reportable Occurrence No. 50-219/82-06/lT 4
to This letter forwards three copies of a Licensee Event Peport to report Reportable Occurrence No. 50-219/82-06/lT in cxmpliance with paragraph 6.9.2.a. (2) and paragraph 6.9.2.b. (2) of the Technical Specifications.
With regard to the reporting requ.tr ments of the inoperability of IA83-A, as detailed in report, section 6.9.2.b specifies that the report is to be subnitted within 30 days. 'Ihe failure to subnit the required report in a timely fashion is attributed to not initiating a deviation report as required by our adni"istrative procedures.
Very truly yours, Peter B. Fiedler Vice President - Director Oyster Creek PBF:dh Enclosures cc: Director (40 copies)
Office of Inspection and Enforcanent United States Nuclear Regulatory Ca mission Washington, D.C.
20555 Director (3)
Office of Managanent Information and Program Control United States Nuclear Regulatory Camtission Washington, D. C. 20555 NBC Resident Inspector (1)
Oyster Creek Nuclear Generating Station Forked River, N. J.
8203090216 820226 PDR ADOCK 05000219 S
PDR t
GPU Nuclear is a part of the General Public Utihties System
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O OYSTER CREEK NUCLEAR GEFERATING STATICN Forked River, New Jersey 08731 Licensee Event Report Peportable Occurrence No. 50-210/82-06/1T Report Date February 26, 1982 Occurrence Date December 3, 1981 Identification of Occurrence While performing maintenance activities to repair a faulty electrmatic relief valve pressure switch, d.c. control power fuses 16F301A, 16F302A, 16F303A, and 16F304A were removed. This rendered Electromatic Relief Valve "A", and one trip systs in the Automatic Depressurization Systs (ADS) inoperable. Upon replace-ment of the relief valve pressure switch the fuses were replaced which returned Electrmatic Relief Valve A and the redundant ADS trip systs to operability.
This action was discovered on February 10, 1982, during the review of information concerning the pressure switch replacment.
IA83-A inoperability constitutes operation in a degraded node permitted by a limiting condition for operation per Technical Specification, section 3.4.B.1, reportable under section 6.9.2.b. (2).
Rendering the redundant ADS Trip Systm inoperable constitutes operation of a syst s when a parameter subject to a limiting condition is less conservative than the least conservative aspect of the limiting condition for operation establislxx1 in Technical Specification 3.1.A, table 3.1.1, its G, reportable under section 6.9.2.a. (2).
Conditions Prior to Occurrence Major Plant Parameters were as follows:
Power:
Reactor 1858 FMt Generator 650 FWe 15.3 x 10f gpn Flow:
Recirculation Feedwater 6.6 x 10 lbs/hr.
Description of Occurrence On Decmber 3,1981, the "A" Electrmatic Relief Valve (D4RV) lifted and inmediately rescated. The D4RV alarms cleared and a check of all the indica-tions indicated that the valve had rescated. As a precaution for the setpoint being too low, reactor pressure was decreased to 1010 psig to reduce the prob-ability of the D4RV "A" frm lifting again.
Reactor power was reduced to less j
than 1765 FMt and the isolation valves for both isolation condensers were surveilled to dcstonstrate their operability. The defecti"e pressure switch was replaced with a new switch, surveilled for the acceptabihty of setpoints and returned to service. Reactor pressure was then raised to 1020 psig.
F.
Ibportable Occurrence Page 2 Report Ib. 50-219/82-06/lTThe defective switch was sent to MICRO SWI'IGI for failure analysis on Decmber 18, 1981. During the investigations on this report it was discovered that prior to ccanencing the corrective maintenance, d.c. control power fuses 16F301A, 16F302A,16F303A and 16F304A were rcnoved. The effect of the rmoval of these fuses was the inoperability of EMEW "A",
the loss of the pressure relief function associated with pressure switch IA83-A, and the defeating of one of the redundant ADS trip systms.
Apparent Cause of Occurrence
'Ihe failed pressure switch, IA83-A, (Barksdale bbdel No. B2S-H12SS) has two microswitches (MICPO SWI'IGI Model No. BZ-R178) inside it. The MICRO SWI'IGI report indicated that there was a material build-up on the normally closed side of the high pressure switch moving contact. This could have resulted in the nonentary bridging of the normally closed contacts and actuation of Electramtic Relief Valve A.
The high resistance path for the current across these contacts could have prevented the pick-up of the IA83-A control relay on an intermittent basis.
The narrow air gap of this type of switch, an AC designed switch handling a load of 125 VDC in the range of 0.150 to 0.180 amps, makes the switch sensitive to very muumal material transfer conditions.
The cause of the ADS Trip System inoperability was due to rcnoval of the d.c.
control fuses without realizing its conscquences on the ADS control logic.
Analysis of Occurrence The function of EMIN's is to provide a rapid depressurization of the reactor pressure vessel during a small pipe break, satisfying the ADS logic or procedure rcquircments, and to autmatically relieve a vessel overpressure condition.
In igs " auto" node for overpressure protection, IA83-A high swftch trips at 1059 1g psig to open DilW "A" and the low switch opens at 100915 Psig to close the valve.
Rcnoval of the d.c. control power fuses resulted in the inoperability of "A" IMN and the loss of one trip systm of the ADS. The redundant trip syst m was still operable. Had a cc.1dition been present which rcquired the operation of the ADS, the redundant systcm would have actuated the four rmaining valves to depressurize the reactor.
Corrective Action
As an innediate action, reactor power was reduced to less than 1765 MWt, reactor pressure was reduced to 1010 psig and the isolation condenser valves were dcnonstrated to be operable. The pressure sensor IA83-A was replaced with a new 125 VDC rated switch bbdel No. B2S-M12SS.
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hrtableOccurrence Page 3 Report tb. 50-219/82-06/lTOn the basis of the Microswitch report, B, C, D, and E EMlW pressure sensors (ledel'No. B2S-Ill2SS) were replaced with 125 VDC rated (Model No. B2S-+112SS) switches. Transient suppression devices (metal oxide varistors) were installed in parallel with all the U4ru solenoids and all of the control relay coils in the IMW control circuit.
Additionally, this Reportable Occurreroe will be incorporated in the required reading program for Shift Operations Supervision and Instrument Depart:nent personnel to avoid future occurrences with this circuit and to stress the importance of subnitting Deviation Reports at the time a failure or discrepancy is recognized. The subject fuses in the circuit for A and B FM W's which defeat the redundancy of the ADS will be physically labeled with a caution on rmoval consequences due to its uniqueness.
Failure Data Manufacturer: Barksdale Model No:
B2S-Ill2SS
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| 05000219/LER-1982-001, Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | Forwards LER 82-001/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-001-03, /03L-0:on 820128,during Testing,Containment Spray High Drywell Pressure Indicating Switches IP15A,IP15B & IP15C Found to Trip at Values Greater than Tech Spec Limits. Caused by Instrument Repeatability.Switches Reset | /03L-0:on 820128,during Testing,Containment Spray High Drywell Pressure Indicating Switches IP15A,IP15B & IP15C Found to Trip at Values Greater than Tech Spec Limits. Caused by Instrument Repeatability.Switches Reset | | | 05000219/LER-1982-002-03, /03L-0:on 820118,installation of Mod Could Have Led to Possible Failure to Maintain Primary Containment Integrity.Change Defeated Automatic Withdrawal Function 3 & 4 TIP Detectors.Caused by Inadequate Safety Review | /03L-0:on 820118,installation of Mod Could Have Led to Possible Failure to Maintain Primary Containment Integrity.Change Defeated Automatic Withdrawal Function 3 & 4 TIP Detectors.Caused by Inadequate Safety Review | | | 05000219/LER-1982-002, Forwards LER 82-002/03L-0.Detailed Event Analysis Encl | Forwards LER 82-002/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-003-03, /03L-0:on 820122,containment Spray High Drywell Pressure Indicating Switch IP25B Found to Trip at Value Greater than Tech Spec Limits.Caused by Instrument Repeatability.Switch Reset | /03L-0:on 820122,containment Spray High Drywell Pressure Indicating Switch IP25B Found to Trip at Value Greater than Tech Spec Limits.Caused by Instrument Repeatability.Switch Reset | | | 05000219/LER-1982-004, Forwards LER 82-004/03L-0.Detailed Event Analysis Encl | Forwards LER 82-004/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-004-03, /03L-0:on 820121,reactor Bldg Closed Cooling Water Drywell Isolation Valve V-5-167 Failed to Fully Close.Caused by Lack of Stem/Stem Nut Lubrication &/Or Packing Problem. Stem,Stem Nut & Bearing Lubricated & Valve Repacked | /03L-0:on 820121,reactor Bldg Closed Cooling Water Drywell Isolation Valve V-5-167 Failed to Fully Close.Caused by Lack of Stem/Stem Nut Lubrication &/Or Packing Problem. Stem,Stem Nut & Bearing Lubricated & Valve Repacked | | | 05000219/LER-1982-005, Forwards LER 82-005/03L-0.Detailed Event Analysis Encl | Forwards LER 82-005/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-005-03, /03L-0:on 820125,during Load Surveillance Test, Diesel Generator 1-1 Tripped on Engine Fault.Caused by Reduction of Water Inventory in Cooling Sys as Result of Radiator Tube Leak.Leaky Tubes Plugged | /03L-0:on 820125,during Load Surveillance Test, Diesel Generator 1-1 Tripped on Engine Fault.Caused by Reduction of Water Inventory in Cooling Sys as Result of Radiator Tube Leak.Leaky Tubes Plugged | | | 05000219/LER-1982-006, Forwards LER 82-006/01T-0.Detailed Event Analysis Encl | Forwards LER 82-006/01T-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-006-01, /01T-0:on 811203,one Trip Sys in Automatic Depressurization Sys Rendered Inoperable by Removal of Dc Control Power Fuses.Caused by Nonrating of Microswitches Inside IA83-A Replacement.All EMRV Switches Replaced | /01T-0:on 811203,one Trip Sys in Automatic Depressurization Sys Rendered Inoperable by Removal of Dc Control Power Fuses.Caused by Nonrating of Microswitches Inside IA83-A Replacement.All EMRV Switches Replaced | | | 05000219/LER-1982-007-03, /03L-0:on 820126,main Steam Line High Flow Sensor RE-22H Tripped at Greater Value than Given in Tech Specs. Caused by Instrument Repeatability & Drift.Sensor Reset & Setpoints Lowered | /03L-0:on 820126,main Steam Line High Flow Sensor RE-22H Tripped at Greater Value than Given in Tech Specs. Caused by Instrument Repeatability & Drift.Sensor Reset & Setpoints Lowered | | | 05000219/LER-1982-007, Forwards LER 82-007/03L-0.Detailed Event Analysis Encl | Forwards LER 82-007/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-008, Forwards LER 82-008/03L-0.Detailed Event Analysis Encl | Forwards LER 82-008/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-008-03, /03L-0:on 820210,monthly Channel Check of Secondary (Thermocouples) Safety & Relief Valve Position Monitoring Sys Not Performed as Required by Tech Spec. Caused by Lack of Administrative & Procedural Controls | /03L-0:on 820210,monthly Channel Check of Secondary (Thermocouples) Safety & Relief Valve Position Monitoring Sys Not Performed as Required by Tech Spec. Caused by Lack of Administrative & Procedural Controls | | | 05000219/LER-1982-009, Forwards LER 82-009/03L-0.Detailed Event Analysis Encl | Forwards LER 82-009/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-009-03, /03L-0:on 820210,overload Trip Occurred on Standby Gas Treatment Sys Exhaust Fan 1-8.Apparently Caused by Change in Breaker Trip Setpoint.Further Testing Underway | /03L-0:on 820210,overload Trip Occurred on Standby Gas Treatment Sys Exhaust Fan 1-8.Apparently Caused by Change in Breaker Trip Setpoint.Further Testing Underway | | | 05000219/LER-1982-010, Forwards LER 82-010/01T-0.Detailed Event Analysis Encl | Forwards LER 82-010/01T-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-010-01, /01T-0:on 820218,deluge Sys for Reactor Bldg Elevation 51 Ft Actuated Due to Smoke from Overheated Bearing in Cleanup Sys Auxiliary Pump Motor.Caused by Inadequate Electrical Sealing Techniques | /01T-0:on 820218,deluge Sys for Reactor Bldg Elevation 51 Ft Actuated Due to Smoke from Overheated Bearing in Cleanup Sys Auxiliary Pump Motor.Caused by Inadequate Electrical Sealing Techniques | | | 05000219/LER-1982-011, Forwards LER 82-011/03L-0.Detailed Event Analysis Encl | Forwards LER 82-011/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-011-03, /03L-0:on 820208,three Hydraulic Snubbers Were Inoperable & Accelerated Surveillance of Tech Spec 4.5.0.3 Was Not Performed.Caused by Component Failure.Snubbers Replaced W/Certified Operable Snubbers | /03L-0:on 820208,three Hydraulic Snubbers Were Inoperable & Accelerated Surveillance of Tech Spec 4.5.0.3 Was Not Performed.Caused by Component Failure.Snubbers Replaced W/Certified Operable Snubbers | | | 05000219/LER-1982-012, Forwards LER 82-012/01P-0.Detailed Event Analysis Encl | Forwards LER 82-012/01P-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-012-01, /01P-0:on 820226,air Operated Vacuum Breaker V-26-18 Exceeded Allowable Leak Rate.Caused by Improper Alignment of Valve Shaft & Operator Due to Inadequate Maint Instructions.Valve Realigned & Procedures Will Be Revised | /01P-0:on 820226,air Operated Vacuum Breaker V-26-18 Exceeded Allowable Leak Rate.Caused by Improper Alignment of Valve Shaft & Operator Due to Inadequate Maint Instructions.Valve Realigned & Procedures Will Be Revised | | | 05000219/LER-1982-013, Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | Forwards LER 82-013/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-013-03, /03L-0:on 820128,low Voltage Annunciator Relay Setting for Main Station Batteries B & C & Diesel Generator 2 Battery Relay & Setting Found Below Tech Specs Limit. Caused by Annunciation Setpoints Out of Spec | /03L-0:on 820128,low Voltage Annunciator Relay Setting for Main Station Batteries B & C & Diesel Generator 2 Battery Relay & Setting Found Below Tech Specs Limit. Caused by Annunciation Setpoints Out of Spec | | | 05000219/LER-1982-014-01, /01T-0:on 820410,local Leak Rate Testing Found That Five Containment Isolation Valves & One Gasket Did Not Meet 11.9 Scfh Acceptance Criteria.Caused by 1-8 Sump Discharge Seats Degrading.Valves Repaired & Gasket Replaced | /01T-0:on 820410,local Leak Rate Testing Found That Five Containment Isolation Valves & One Gasket Did Not Meet 11.9 Scfh Acceptance Criteria.Caused by 1-8 Sump Discharge Seats Degrading.Valves Repaired & Gasket Replaced | | | 05000219/LER-1982-015-03, /03L-0:on 820315,during Offgas Holdup Valve Isolation Test,Timer RN28 Timed Out 28-s in Excess of Tech Spec Limit.Caused by Instrument Drift.Timer Reset. Surveillance Test Will Be Performed Prior to Every Startup | /03L-0:on 820315,during Offgas Holdup Valve Isolation Test,Timer RN28 Timed Out 28-s in Excess of Tech Spec Limit.Caused by Instrument Drift.Timer Reset. Surveillance Test Will Be Performed Prior to Every Startup | | | 05000219/LER-1982-015, Forwards LER 82-015/03L-0.Detailed Event Analysis Encl | Forwards LER 82-015/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-016, Forwards LER 82-016/03L-0.Detailed Event Analysis Encl | Forwards LER 82-016/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-016-03, /03L-0:on 820611,during Transfer of Spent Resin, Svc Air Piping Became Cross Contaminated W/Water,Resulting in Three Leaks to Environ.Caused by Blocked Vent Lines on Tank.Affected Sys Isolated | /03L-0:on 820611,during Transfer of Spent Resin, Svc Air Piping Became Cross Contaminated W/Water,Resulting in Three Leaks to Environ.Caused by Blocked Vent Lines on Tank.Affected Sys Isolated | | | 05000219/LER-1982-017-03, /03L-0:on 820325,normal Auxiliary Power Bus 1C Relay Failed Totally & Svc Water Pump Trip Time Delay Relay SK8A Failed to Operate within Tech Spec Limits.Power Bus Failure Caused by Normal End of Life | /03L-0:on 820325,normal Auxiliary Power Bus 1C Relay Failed Totally & Svc Water Pump Trip Time Delay Relay SK8A Failed to Operate within Tech Spec Limits.Power Bus Failure Caused by Normal End of Life | | | 05000219/LER-1982-017, Forwards LER 82-017/03L-0.Detailed Event Analysis Encl | Forwards LER 82-017/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-018-03, /03L-0:on 820527,main Steam Line Drain Valve V-1-106 Operated & Failed to Close Fully.Caused by High Torque Trip.Repair or Replacement of Valve Will Be Accomplished During Next Shutdown | /03L-0:on 820527,main Steam Line Drain Valve V-1-106 Operated & Failed to Close Fully.Caused by High Torque Trip.Repair or Replacement of Valve Will Be Accomplished During Next Shutdown | | | 05000219/LER-1982-018, Forwards LER 82-018/03L-0.Detailed Event Analysis Encl | Forwards LER 82-018/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-019-01, /01T-0:on 820331,local Leak Rate Test for Valves V-1-106 & V-1-111 Found Leakage Exceeding Tech Spec Limit. Caused by Deterioration of Valve Internals.Valves Repaired | /01T-0:on 820331,local Leak Rate Test for Valves V-1-106 & V-1-111 Found Leakage Exceeding Tech Spec Limit. Caused by Deterioration of Valve Internals.Valves Repaired | | | 05000219/LER-1982-019, Forwards LER 82-019-/01T-0.Detailed Event Analysis Encl | Forwards LER 82-019-/01T-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-020, Forwards LER 82-020/01T-0.Detailed Event Analysis Encl | Forwards LER 82-020/01T-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-020-01, /01T-0:on 820328,MSIV Leak Rate Testing Disclosed Deterioration of Valve Internals on NS03-A & Packing Leak on Outboard Valve NS04-A.Caused Not stated.NS03-A Disassembled & repaired.NS04-A Repacked | /01T-0:on 820328,MSIV Leak Rate Testing Disclosed Deterioration of Valve Internals on NS03-A & Packing Leak on Outboard Valve NS04-A.Caused Not stated.NS03-A Disassembled & repaired.NS04-A Repacked | | | 05000219/LER-1982-021, Forwards LER 82-021/01T-0.Detailed Event Analysis Encl | Forwards LER 82-021/01T-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-021-01, /01P:on 820416,primary Containment Atmosphere Not Reduced to Less than 5% Oxygen within 24-h After Reactor Mode Selector Switch Placed in Run Position.Caused by Insufficient Nitrogen & Blown Rupture Disc | /01P:on 820416,primary Containment Atmosphere Not Reduced to Less than 5% Oxygen within 24-h After Reactor Mode Selector Switch Placed in Run Position.Caused by Insufficient Nitrogen & Blown Rupture Disc | | | 05000219/LER-1982-022, Forwards LER 82-022/03L-0.Detailed Event Analysis Encl | Forwards LER 82-022/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-022-03, /03L-0:on 820416,after 1B Breaker Closed & Startup Transformer S1B Breaker Failed to Operate,Operator Determined That Fuse Had Blown.Caused by Mild Momentary Overload.Fuse Replaced & Breaker Reset & Returned to Svc | /03L-0:on 820416,after 1B Breaker Closed & Startup Transformer S1B Breaker Failed to Operate,Operator Determined That Fuse Had Blown.Caused by Mild Momentary Overload.Fuse Replaced & Breaker Reset & Returned to Svc | | | 05000219/LER-1982-023-03, /03L-0:on 820418,during Normal Operation,Control Rod Drive Pump a Failed,Resulting in Operation in Degraded Mode.Cause Undetermined.Rotating Assembly Replaced | /03L-0:on 820418,during Normal Operation,Control Rod Drive Pump a Failed,Resulting in Operation in Degraded Mode.Cause Undetermined.Rotating Assembly Replaced | | | 05000219/LER-1982-023, Forwards LER 82-023/03L-0.Detailed Event Analysis Encl | Forwards LER 82-023/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-024-03, /03L-0:on 820414,while Performing Surveillance on Electromatic Relief Valve Pressure Switches,Three of Five Switches Tripped Below Tech Spec Limit.Caused by Instrument Repeatability & Drift.Instruments Reset | /03L-0:on 820414,while Performing Surveillance on Electromatic Relief Valve Pressure Switches,Three of Five Switches Tripped Below Tech Spec Limit.Caused by Instrument Repeatability & Drift.Instruments Reset | | | 05000219/LER-1982-024, Forwards LER 82-024/03L-0.Detailed Event Analysis Encl | Forwards LER 82-024/03L-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-025, Forwards LER 82-025/01T-0.Detailed Event Analysis Encl | Forwards LER 82-025/01T-0.Detailed Event Analysis Encl | | | 05000219/LER-1982-026-03, /03L-0:on 820507,thermocouple for Safety Valve NR28J Found Open During Surveillance Testing.Caused by Broken Lead Wire at Thermocouple.One of Adjacent Valve Acoustic Monitor Setpoints Reduced.Thermocouple Replaced | /03L-0:on 820507,thermocouple for Safety Valve NR28J Found Open During Surveillance Testing.Caused by Broken Lead Wire at Thermocouple.One of Adjacent Valve Acoustic Monitor Setpoints Reduced.Thermocouple Replaced | | | 05000219/LER-1982-027-03, /03L-0:on 820512,during Routine Visual Insp,Oil Puddle Discovered Below Liquid Poison Pump B.Caused by Plugged Stuffing Box 1-inch Drain.Pump Tagged Out,Oil Changed & Drain Cleared | /03L-0:on 820512,during Routine Visual Insp,Oil Puddle Discovered Below Liquid Poison Pump B.Caused by Plugged Stuffing Box 1-inch Drain.Pump Tagged Out,Oil Changed & Drain Cleared | | | 05000219/LER-1982-027, Forwards LER 82-027/03L-0.Detailed Event Analysis Encl | Forwards LER 82-027/03L-0.Detailed Event Analysis Encl | |
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