IR 05000320/2011008

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IR 05000320-11-008, on 07/28/11, Gpu Nuclear, Inc., Three Mile Island Station, Unit 2, Middletown, PA
ML112370120
Person / Time
Site: Crane Constellation icon.png
Issue date: 08/25/2011
From:
Division of Nuclear Materials Safety I
To:
References
IR-11-008
Download: ML112370120 (12)


Text

Inspection No. Docket No. License No. Licensee:

Address: U.S. NUCLEAR REGULATORY COMMISSION REGION I INSPECTION REPORT 05000320/2011008 05000320 DPR-73 GPU Nuclear, Inc. 341 White Pond Drive Akron, OH 44320 Locations Inspected:

Three Mile Island Station, Unit 2 Middletown, PA 17057-0791 Inspection Dates: Inspectors:

Approved By: July 25-28, 2011 Laurie A. Kauffman Health Physicist Decommissioning Branch Division of Nuclear Materials Safety Kathy Modes Senior Health Physicist Decommissioning Branch Division of Nuclear Materials Safety Judith A. Joustra, Chief Decommissioning Branch Division of Nuclear Materials Safety Document Name: G:\WordDocs\Current\lnsp Report\RDPR-73 2011 OOB.docx EXECUTIVE

SUMMARY

GPU Nuclear, Inc. NRC Inspection

Report No. 05000320/2011008 A routine announced safety inspection was conducted on July 25-28, 2011, at the Three Mile Island Station, Unit 2 (TMI-2) by two Region I inspectors.

The NRC's program for overseeing the safe operation of a shut-down nuclear power reactor is described in Inspection Manual Chapter (IMC) 2561, "Decommissioning Power Reactor Inspection Program." The inspection included a review of operations and management oversight, maintenance, corrective action program implementation, and plant support activities while in Post Defueling Monitored Storage (PDMS) status. Within the scope of this inspection, no safety concerns or violations were identified.

The conclusions from each inspection area are presented below. Organization, Management

& Cost Control The licensee has process controls, and an organization to effectively implement license requirements.

Safety Reviews, Design Changes, and Modifications The licensee implemented a safety review program to maintain decommissioning safety and the facility configuration as described in their licensing basis. Self-Assessment, Auditing, and Corrective Action Programs The licensee's self-assessment, auditing, and corrective action programs were effective at identifying, resolving, and preventing problems.

Action reports were properly prioritized and corrective actions were tracked in accordance with approved procedures.

Decommissioning Performance and Status Reviews at Permanently Shutdown Reactors (PSRs) There has been no dismantlement or decommissioning activities performed since the previous inspection.

Maintenance and Surveillance The licensee effectively implemented the preventive maintenance and surveillance program and associated procedures.

Occupational Radiation Exposure The licensee effectively implemented the occupational exposure control program associated with the TMI-2 PDMS activities.

The licensee maintained occupational radiation exposures as low as reasonably achievable (ALARA). Effluent and Environmental Monitoring The licensee effectively implemented and maintained the radioactive effluent controls program and the radiological environmental monitoring program. ii Inspection Report No. 05000320/2011008 G:\WordDocs\Current\lnsp Report\RDPR-73 2011 OOS.docx

REPORT DETAILS

1.0 . Background Information In December 1993, TMI-2 received a license from the NRC to enter Post Defueling Monitored Storage (PDMS). TMI-2 today is in long-term monitored storage. No further use of the nuclear part of the plant is anticipated.

Ventilation and rainwater systems continue to be monitored.

Equipment necessary to keep the plant in safe long-term storage continued to be maintained.

The licensee plans to actively decommission TMI-2 in parallel with the decommissioning of the Three Mile Island, Unit 1 (TMI-1) after unit has been permanently shutdown.

2.0 Organization, Management

& Cost Controls

a. Inspection Scope

(Inspection Procedures (lP) 36801) The inspectors evaluated any recent organization, management and staffing changes with respect to the PDMS Quality Assurance (QA) program outlined in the PDMS QA Plan. The inspectors reviewed Action Reports, interviewed Employee Concerns Program personnel, and reviewed Company Nuclear Review Board meeting minutes.

b. Observations and Findings

In early 2010, Exelon appointed a new PDMS Manager and PDMS Senior Specialist who have over 20 years of experience working at TMI. The inspectors determined that these individuals were cognizant of the TMI-2 process controls and license requirements.

With a change in personnel, the licensee continued to maintain important records and history of the plant needed to support future decommissioning of TMI-2. Action Report No. 01100971, "TMI-2 FENOC and EXELON Employee Concerns Program (ECP) Enhancements" describes the licensee's continued commitment to safety culture. ECP personnel provided details about the licensee commitment to maintain a high level of awareness to safety. The Company Nuclear Review Board (CNRB) meeting minutes demonstrated that the CNRB was attentive to the ECP. Personnel from electrical, radiation protection, operations, radioactive waste, chemistry, security, maintenance, housekeeping, and quality assurance enter TMI-2 through the course of their normal work duties. Even though the facility is in a PDMS status, there are adequate resources available to ensure the licensee is meeting their licensing basis.

c. Conclusions

The licensee has process controls, and an organization to effectively implement license requirements.

No findings of safety significance were identified.

1 Inspection Report No. 05000320/2011008 G:\WordDocs\Current\lnsp Report\RDPR-73 2011 OOB.docx 3.0 Safety Reviews, Design Changes, and Modifications

a. Inspection Scope

(lP 37801) The inspectors reviewed a random sample of PDMS procedures to verify the licensee implements a safety review program that effectively maintains decommissioning safety and the facility configuration as described in their licensing basis.

b. Observations and Findings

The licensee updated their PDMS procedures to reflect current plant configuration and administrative processes, and to make some editorial changes. The typical categories of procedures that were changed were administrative, ventilation, electrical distribution, radioactive waste processing, fire protection, compressed air, and Technical Specification surveillance.

Due to the non-operating and defueled status of TMI-2 during PDMS, there are no structures, systems, or components (SSC) that are required to meet the safety-related criteria.

Therefore, there are no SSC classified as safety-related at TMI-2. All procedure changes and facility modifications at TMI-2 are made using the Exelon 10 CFR 50.59 Review Process, which provides a screening process to determine if the change requires a written evaluation.

c. Conclusions

The licensee implemented a safety review program to maintain decommissioning safety and the facility configuration as described in their licensing basis. No findings of safety significance were identified.

4.0 Self-Assessment, Auditing, and Corrective Action

a. Inspection Scope

(lP 40801) The inspectors reviewed the licensee's program for identifying, resolving, and preventing issues that could impact safety or the quality of future decommissioning activities.

The inspectors reviewed the procedures describing the corrective action program and reviewed several issue reports (IRs), action reports (ARs) , and the associated corrective actions. The inspectors discussed with cognizant personnel the tracking, current status, and closure of the selected IRs and ARs. The inspectors reviewed the August 2010 Nuclear Oversight (NOS) audit report and the April 2011 Fleet Oversight Audit Report (TMI-C-11-04-28).

b. Observations and Findings

The inspectors noted that there were approximately 178 ARs generated for TMI-2 and only 26 remained open at the time of the inspection.

There were 61 ARs dealing with administrative issues, 17 that needed procedure changes, and 100 work orders generated.

ARs were generated to address revision of plant procedures, effectiveness of fire brigades, lack of sample flow for the weekly tritium check, roof leaks, a radiation monitor out-of-service, and cork seam pump problems.

The inspectors noted that there 2 Inspection Report No. 05000320/2011008 G:\WordDocs\Current\lnsp Report\RDPR-73 2011 OOB.docx has been a good questioning attitude among licensee staff and a desire for continuous improvement.

The Nuclear Oversight audit conducted last year (July 26 -August 13, 2010) was very detailed and comprehensive.

The licensee also conducted a review of all of their internal procedures associated with TMI-2. The licensee reviewed procedures for radiation protection, emergency preparedness, security, maintenance, environmental, chemistry, and operations.

Procedures were up-to-date and adequate for PDMS. Another ongoing effort is an initiative by Emergency Preparedness to ensure that personnel working in TMI-2 will be able to hear personnel announcements in the event of an emergency.

c. Conclusions

The licensee's self-assessment, auditing, and corrective action programs were effective at identifying, resolving, and preventing problems.

ARs were properly prioritized and corrective actions were tracked in accordance with approved procedures.

No findings of safety significance were identified.

5.0 Decommissioning Performance and Status Review

a. Inspection Scope

(IP 71801) The inspectors reviewed the licensee's current decommissioning status with respect to the TMI-2 PDMS QA Plan.

b. Observations and Findings

The total special nuclear material inventory is less than 1,086 kilograms.

The three locations with the highest activities are: the reactor vessel with approximately 925 kilograms, the reactor coolant bleed tank room with 3.5 kilograms, and the "A" spent fuel pool with 3.8 kilograms of special nuclear material.

The licensee plans to actively decommission TMI-2 in parallel with the decommissioning of TMI-1 after that unit has been permanently shutdown.

Since TMI-1 's license was recently renewed for an additional 20 years of operation, the licensee is in discussions with the NRC staff to extend the expiration date of the TMI-2 NRC license. The TMI-2 license currently expires in 2014.

c. Conclusions

There has been no dismantlement or decommissioning activities performed since the previous inspection.

No findings of safety significance were identified.

3 Inspection Report No. 05000320/2011008 G:\WordDocs\Current\lnsp Report\RDPR-73 2011 OOS.docx 6.0 Maintenance and Surveillance at PSRs

a. Inspection Scope

(lP 62801) The inspectors reviewed the licensee's preventive maintenance (PM) and surveillance test (ST) program for structures, systems, and components important for maintaining the safe storage of radioactive material and the implementation of primary containment isolation requirements, TS 3/4.1, Containment Systems. Specifically, the inspectors evaluated the licensee's implementation of the maintenance program associated with the containment isolation.

The inspectors toured the containment isolation system and the reactor building atmospheric breather system. The inspectors observed the licensee perform select STs associated with the cork seam and ventilation system. The inspectors reviewed selected STs, toured plant areas, and discussed aspects of the STs with individuals cognizant of the performance of the above systems and components.

b. Observations and Findings

The inspectors determined that the licensee increased their attention to fire protection.

During a tour of TMI-2, the inspectors observed new fire protection equipment (including acquisition of fire extinguishers and the installation of a fire resistance wire known as Protectowire thermal detection systems) throughout the plant and noted that housekeeping has eliminated combustibles.

Operations personnel demonstrated how they conduct their containment isolation surveillance.

The inspectors verified the containment isolation valves were properly tagged and locked. There are approximately 200 containment isolation valves, 15 containment isolation flanges, three pipe caps, and two personnel hatches that make up the containment isolation system. Every five years on an annual staggered test basis, the licensee visually inspected the bolted or welded blind flanges which form a containment isolation boundary and the equipment hatch for signs of degradation and/or leakage. The licensee monitored the four open Reactor Breather isolation valves for releases.

On two separate occasions during the inspection, Operations personnel demonstrated how they remove water from a cork seam and how they record the pressure difference for the filters associated with the Auxiliary and Fuel Handling*buildings exhaust heating and ventilation system. In each case, licensee personnel used the correct procedure, followed the procedure, documented their measurements, and successfully demonstrated their ability to perform the task correctly.

c. Conclusions

The licensee effectively implemented the preventive maintenance and surveillance program and associated procedures.

No findings of safety significance were identified.

4 Inspection Report No. 05000320/2011008 G:\WordDocs\Current\lnsp Report\RDPR-73 2011008.docx 7.0 Occupational Radiation Exposure

a. Inspection Scope

(IP 83750) The inspectors evaluated the implementation of the occupational exposure control program associated with the TMI-2 PDMS activities.

The inspectors reviewed occupational exposure reports for calendar year 2010 and the most current data for 2011. The inspectors reviewed the key control process for locked high and very high radiation areas with Radiation Protection personnel.

The inspection consisted of interviews with responsible individuals and observations of radiological postings and signs in radiologically controlled areas.

b. Observations and Findings

In calendar year 2010, the collective exposure was 364 mrem. As of June 30, 2011, the collective exposure was 267 mrem. The largest contribution was obtained in April, during the annual reactor building containment entry. In 2010, this entry accounted for 266 of the 364 mrem exposure.

In 2011, the collective exposure for this entry was 181 mrem. The licensee informed the inspectors that they are reconsidering an annual entry based on ALARA and that the data obtained from the previous entries has shown little change or degradation of the integrity of the reactor building.

On April 20, 2011, 15 individuals entered the reactor building containment, which is posted as Grave Danger Very High Radiation Area. The ALARA post-job review noted that they received 0.171 person-rem.

This was slightly more than the 0.149 person-rem estimated, but within the regulatory dose limits. The licensee showed the inspectors the photographs that were taken during the last reactor containment entry in April 2011, which clearly demonstrated the continued use of shielding and appropriate labeling of radiological control areas. The licensee used a check form to verify that all locked high and very high radiation areas keys were maintained and secured. The licensee maintained strict control of the Very High Radiation Area keys and the Locked High Radiation Area keys. Radiation Protection personnel informed the inspectors that they vigorously challenge the latching mechanism in order to ensure that the actual locked conditions exist. Radiation Protection personnel also verified that there were effective barriers in place to prevent unauthorized entry into these areas as well as proper postings.

The licensee is currently replacing their caution radiation postings with newly acquired postings.

This will be accomplished by September 2011.

c. Conclusions

The licensee effectively implemented the occupational exposure control program associated with the TMI-2 PDMS activities.

The licensee maintained occupational radiation exposures ALARA. No findings of safety significance were identified.

5 Inspection Report No. 05000320/2011008 G:\WordDocs\Current\lnsp Report\RDPR-73 2011 OOB.docx 8.0 Effluent and Environmental Monitoring

a. Inspection Scope

(lP 84750) The inspectors reviewed the radioactive effluent control program and the site radiological environmental monitoring program. The evaluation included a review of the annual radioactive effluent release report for 2010, the annual radiological environmental operating report for 2010, and the associated analytical results for each.

b. Observations and Findings

The licensee analyzed liquid and gaseous effluent releases, as well as fish, sediment, and cow milk samples to compile their radiological environmental monitoring and operating reports. The Off-Site Dose Calculation Manual used to arrive at their conclusion was revised on December 14, 2010 as part of the licensee's initiative to maintain up-to-date procedures using the latest guidance available.

The licensee's annual effluent and environmental monitoring reports demonstrated that all calculated doses were well below regulatory dose criteria of 10 CFR 50, Appendix I.

c. Conclusions

The licensee effectively implemented and maintained the radioactive effluent controls program and the radiological environmental monitoring program. No findings of safety significance were identified.

Exit Meeting Summary

On July 28, 2011, the inspectors presented the inspection results to Mr. Michael Casey, Responsible Engineer, FirstEnergy/GPU Nuclear and other members of your organization, and members of the Exelon management and staff. The inspectors confirmed that proprietary information was not removed from the site. 6 Inspection Report No. 05000320/2011008 G:\WordDocs\Current\lnsp Report\RDPR-73 2011 OOS.docx PARTIAL LIST OF PERSONS CONTACTED LICENSEE STATE NRC R. Libra M. Ford J. Francis Boyd M. Casey B. Carn J. Flora D. Knaby R. Freeman L. Weber D.Neff K. Oster D. Windle T. Haaf J. Grove M. Fitzwater E. Schmeichel T. Van Wynn T. Geyer K. Pedersen D. Dykman D. Werkheiser J. Buckley Plant Manager PDMS Manager PDMS Sr. Specialist FENOC engineer/Senior Consultant Radiation Protection Radiation Protection Radiation Protection Chemistry Environmental chemist Emergency Preparedness Operations Operations Operations Regulatory Assurance Regulatory Assurance NOS Lead /Acting Manager Training Employee Concerns Program Site Representative Employee Concerns Investigator with Exelon Corporate Commonwealth of Pennsylvania Senior Resident Inspector NRC HO, Project Manager for TMI-2

=SUPPLEMENTAL

INFORMATION=

None. INSPECTION

PROCEDURES

USED 36801 Organization, Management, and Cost Controls at Permanently

Shutdown Reactors 37801 Safety Reviews, Design Changes, and Modifications

at PSRs 40801 Self Assessment

and Corrective

Action at PSRs 62801 Maintenance

and Surveillance

at PSRs 71801 Decommissioning

Performance

and Status Reviews at PSRs 83750 Occupational

Radiation

Exposure 84750 Radioactive

Waste Treatment

and Effluent and Environmental

Monitoring

Inspection

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ITEMS OPEN. CLOSED. AND DISCUSSED

Opened, Closed and Discussed

-None. LIST OF DOCUMENTS

REVIEWED Electric Insurance

Limited Property Loss Control Comprehensive

Evaluation

Report April 2011 TMI Unit 2 collective

exposure for 2010 and 2011 ALARA Post-Job Review for Unit -2 Reactor Bldg Annual PDMS Survey and Unit-2 Management

Inspection

dated April 26, 2011 Biennial 10 CFR 50.59 and PDMS SAR Report dated February 15, 2010 Technical

Specifications

for PDMS -Amendment

for License 50-320 issued May 1,2009 Locked High Radiation

Area Control Check Form dated December 19, 2009 Fleet Oversight

Audit Report: TMI-C-11-04-28

dated April 2011 Releasing

Radioactive

Gaseous Effluents

-TMI-2 Reactor Building -Radiological

Controls Procedure

661 0-ADM-4250.14

Revision 5 effective

dated April 14, 2010 Combined 2010 Annual Radioactive

Effluent Release Report dated April 27, 2010 Various surveillance

tests from April 22, 2010 -July 27, 2011 such as: RMS Calibrations

-Surveillance

Test Procedure

No. 2303-4.15E

dated: 7/23/10,8/3/10, 9/2/10,1/15/11,3/10111,5/11/11, and 6/4111 Actual surveillance

test conducted

on 5/11/2011

for Flow Alarm Check of TMI-2 Atmospheric

RMS monitors procedure

2303-4.15E

revision 5, dated 11/11/10 Actual surveillance

test conducted

on 614/11 for PDMS RMS (Victoreen)

Functional

test procedure

no. 2303-4.15A

Revision 12, dated 10105/10 Actual surveillance

test conducted

on 3/10/11 for Flow and Vacuum Calibrations

for TMI Atmospheric

Effluent Radiation

Monitors Procedure

No. 1302-3.40, Revision 4 Actual surveillance

test conducted

on 7/23/10, 8/3/10, 9/2/10 and 1/15/11 for Calibration

of TMI-2 RMS Particulate

Channels Procedure

No. MA-2TM-2662-201

Revision 0 Actual surveillance

test conducted

on 6/2/10 for Reactor Building Purge Exhaust Filter InspectlDOP

test; Surveillance

test procedure

No. 2303-11.14

Revision 5, dated 11/01/02 Test conducted

on 5/18/2010

and 4/18/11 for Reactor Building Breather Filter Analysis 8 Inspection

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Surveillance

test Procedure

No. 2301-4.70, Revision 8, dated 3/27/09 Test conducted

on 4/20/11 for Reactor Building Survey Surveillance

test procedure

No. 2301-4.3 Revision 5 Test conducted

on 4/19/11 for reactor Building Purge Exhaust Filter Operations

Check procedure

no. 2303-5.10

Revision 6, dated 9/24/02 Tests conducted

6/7110, 1216/10, and 6113/11 for Aux bldg Ventilation

Air Cleanup Operational

Check procedure

no. OP-2TM-2829-201

Revision 0 Test conducted

6/13/11 for Fuel Handling Bldg Air Cleanup Operational

Check procedure

no. 2303-5.9 Revision 10 Test conducted

on 4/30/11 for Operability

Check of the TMI-2 Equipment

Hatch Personnel

Airlock Doors, procedure

No. 2303-11.20A

Revision 5 dated 10/13/08 Test conducted

on 4/30/11 for Operability

Check of the TMI-2 Ante Room Personnel

Airlock Doors, procedure

No. 2303-11.20B

Revision 5 dated 10/13/08 Test conducted

on 7/10/10 for Ventilation

Filter DOP & Halide Testing, Procedure

No. U-36 Revision 14A Test conducted

on 7/10/10 for TMI-2 Soiled Exhaust Filter Train Efficiency

Test, procedure

No. 2303-11.57, Revision 0 dated 9/19/02 Tests conducted

on 6/14/10 and 6/13/11 for TMI-2 Soiled Exhaust Filter Train Operational

Check, procedure

No. 2303-5.11, Revision 0 dated 9/12/02 Test conducted

on 1/18/11 for TMI-2 Auxiliary

and Fuel Handling Building POMS Radiological

Surveys, procedure

No. 2301-4.2, Revision 8, dated 5/12/04 Test conducted

on 7/21/10 for POMS -Remote Area Inspection

Procedure

No. 20PS-S020, Revision 2, dated 7/27/04 POMS TMI-2 Daily Checks Procedure

No. 2301-1 Revision 21 dated 1/15/11,2/14/11, 3/15/11, 4/15/11, 6/15/11, and 7/13/11 TMI-2 vent sampling weekly and monthly composite

reports dated 12/31/10, 2112111, 5/14/11, and 7/9111 TMI-2 Vent Sampling Procedure

No. 2301-4.7 Revision 18, dated 10/11/06 Tests conducted

on 7/21/10,10113/10,1/19/11, and 4/20/11 for Verification

ofTMI-2 Containment

Isolation, procedure

No. OP-2TM-2244-201, Revision 0 Issue Report Nos. 01088266 and 01088266 9 Inspection

Report No. 05000320/2011008

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Action Reports Nos. AR 01062052 AR 01121145 AR 01111195 AR 01100971 AR 01101025 AR 01177620 AR 01101009 AR 01080691 AR 01210935 AR 01101015 AR 01092576 AR 01244013 LIST OF ACRONYMS USED ALARA AR CNRB DOP ECP FENOC GPUN IMC IP

IR NOS NRC NRCHQ PDMS PDMS Plan PM PSR QA RMS SAR SSC ST TMI

TMI-1 TMI-2 TS as low as reasonably

achievable

action report Company Nuclear Review Board dioctyl phthalate

employee concerns program FirstEnergy

Nuclear Operating

Company GPU Nuclear, Inc. Inspection

Manual Chapter Inspection

Procedure

issue report Nuclear Oversight

Nuclear Regulatory

Commission

Nuclear Regulatory

Commission

headquarters

Post-Defueling

Monitored

Storage PDMS Quality Assurance (QA) Plan preventive

maintenance

Permanently

Shutdown Reactor quality assurance

radiation monitoring system

Safety Analysis Report structures, systems, or components

surveillance

test Three Mile Island Station Three Mile Island Station, Unit 1 Three Mile Island Station, Unit 2 technical

specification

Inspection

Report No. 05000320/2011008

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