ML20072T458

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Revised Procedure Qualification Record PQR-311, as Welded. Info Re Facilities Encl
ML20072T458
Person / Time
Site: Seabrook, 05000000
Issue date: 04/06/1978
From: Boyer R, Richards F
PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.)
To:
Shared Package
ML20071K200 List:
References
FOIA-82-524 PQR-311, NUDOCS 8304080129
Download: ML20072T458 (40)
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Text

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em CCo:. r, 4 (.Vr. _ PROCEDURE Q"ALIF7CATIOli RECORD ea""-~~ 311_a/1_on_2 AS WELDED 03 N OHATO) OLY ~ PREPARED BY PULLMAN POWER PRODUCTS DIVISION OF PULLMAN INCORPORATED Fr.DQUARTERS AT WILLIAMSPORT, PENNSYLVANIA f..1 P'~j N-REVISION PFEPARED BY APPROVED BY INITIALS DESCR3PTION f 6/22/71 F.J.Richardh R.I. Eoyer Original Qual. [ [n Revised to new forbs 4/6/78 P.I. Eoyer F.J. Richard H 8304080129 830304 PDR FOIA PDR . KINDER 82-524 i i

i y- [.".) Pul! man POW 0r ProdUCiG PQR No. - 311

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GAS (CW 40B) GROOVE DESIGH IJSED TYPE CF GA5 OR GASES Nm '"*~~ N/A Fit.L ER YETA! S (O?. 404) COMPOSITION OF G AS Ma%TURE OTHEA YIELD METAL FiLLfR LTTAL 5 b F No, TECHNICUE PROCEDURES (CW 410) ANALYSIS A No. E309-16 Strinner 5.4 AxS CLASS S.F. A. SPEC. STRlwG On weave sEAo N/A OSCILLATION POSTY; ELD HEAT TRE AT?.'ENT (CW 4071 II#$$ U",3'"O'E "#58 g, ,3 q None SINGLE OR MULTIPLE ELECTRODES _ M rigl es TElrERATURE TIME l OTHER 1 FLECTRICAL CHARACTERISTICS (CW 409) Min. YlELDING ELECTRODE DARE FILLER CURRENT AC/DC TRAVEL C os/.J.E ?.T S VOLTS POLARITY SPEED PROCESS DIA. hlRE DIA. ( AVPS) DC 55-65 22-24 Reverse 2:IPM SMAW 3/32 DC 80-90 23-25 Reverse 2.5 IPM SILW 1/8 DC 110-130 23-25 Reverse-3.5 IPM SE! 5/32 ..y.; -m

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p, TENS.IlJ.lES.T._ {E.U.0) ULTIMATE ULTIP.*.TC Cl!ARACTER OF $PbCIMEN TOTAL LOAD UNIT STitESS FAILURE I. LOCA-NO. U1DTil TIIIC:' NESS AnEA LII. PSI TION broke in C/S i 79-2-1 750 .776 I. 582 ! 42.900 73.7[to 3,no_gn g 79-2-1A 751 .823 .61 8 45.900 74.300 S.mge an Alove*' 74.600 ! Same a : Above 79-2-2 752 .781 .587 43.800 l 79-2-2A 74 9.. .801 l.601 l 45.100 75.000 Snme an Abore._

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CUIDED LEND TESTS (QU-1;,0) n' 4 TYPE AND - TYPE AND FTCitPF "n RESUI.TS F 7 CR5,._h,.Q. RES18.12DJ_ SB-1 Bent 180' Tassed I I SU-2 Bent 180" Passed i C-f SU-3 Bent 100 Passed l SB-4 l Bent 180 Passed i l TOUCIINESS TESTS (QW -170) I ^" ^' ~ # SPECIMEN NOTCH NOTCil ' TEST IMPACT TEMP. VALUES' AVE 7.S11 EAR l MILS MO. LOCATION TYPE l I + 1 ~ l l l l I I 1 [ l l I H. Fuller 119 CQ r We3 der's Name C. T.oden Clock No. 258 Stamp No. Cf. Test Conducted by: Pu11r-n Pr*.ect Prnduc ts 1.aboratory Test No. M 70-7 Per: Frank J. Richnrds e i We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the AS"E Code. ') Signed Puttman Pow: r Prciclucts hb p# Date Anr41 L 147R By xd6<9 (*J / b / R.1. r.nver (/ M w e--ees,-- r -y-m mrw-e m-mwm<~~ww-n-w-, - - - - - + - -

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1) ORIGIN OF MANUF,CTURE: 2) CLIANDK.: AED 3) FAINTT3C 1Y Ue certify that (where noted as appt.icshle)*
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Applicable? l TES @ NO O 1. The refere cad campo e=tle==teme=t and all e,12 cable ? I parta '. reef were manufactured from materials and s I servi ot United States origin. ( vf I TES @ NO C 2. The referenced compos.unt and applicable parts were claanad per Specification 93311FM, Revision C -{ TES C NO @ 3. Paint applied to the Torque Arm, Yoka, and operator meets the requirteents of WEMD Procedure 74015C43, M Revision O b I q Substantiating data on file at Westinghouse IMD, [ Cheswick, Pennsylvania, U.S.A. V <* 4 VDP-Pm 4 w L s.a.,g z u.n e n Q.A. Engiacer' Data L. Ed

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~I 12/3/77 ELECTIO-MECIANICAL DIVISION (EMD) CEFSWICK, PA 15024 W 4: DID S/O 1544Cl Valve Identityl/.O.O.C. /.88. f.f,8.0,d,0.0.0.d M,7,%C d_ / 4._} M i / //4 Valve ID /0888 Tag So. N/A 4 Yalve Location No. w t*,-- Main Flanse g Studs Nuts p't**; $/7f $Cff fyg Code gg,; gy,y,z_g { Serial maker W, Heac 228/O 200/f M 4K5Y410-/sC 6721/-/B 636065 Nu ner -/ w seat LTE m,, ,9 )[.h, ? A-Gy t I l Estarks T l i. l Docuenr.tr. tion / / l -W A. MATERIAIS & PRnnRR CQ(PL*A9CE I I X 7 I I

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TanyCeviu_ '/'. FORM - 001 BLUE SHEET ius a - e 4.2.7 PAGE 1 OF 2 SEABROOK STATION " U' REQUEST FOR FOLLOW-UP ACTION NRC INSPECTIONS TO: UE&C/YAEC Framingham DATE: 5/29/81 Inspection item

Description:

W Interface UNIT: 1&2 Please provide response to attached NRC specific questions. 1 l Corrective Action Requ! red: As indicsted above. I 1 t I t D:te R quired: 6/12/81 Approved By: J. W. Singelton l Requested By: s, YAEC FOAE M NOTE: Contractor is requested to respond by memo referring ident. number of this report.

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REVIEU OF AUTC11ATIC ORBITING GTAU BUTT UELDING The bicensee intends to utilize t)[e machine orbiting pulsing gas tungsten are welding (ME-GTAV-P) procedures for some Q and non-Q pipe welds. The power source, controls, N P and welding device will be the sam as has been used at other construction sites for specific welds, i.e., field RV safe end modification. The NRC inspector reviewed specific WPS, PQR, WPQ, welding technique sheets and witnessed welding setups for training purposes in th gwe er training .f.Q bs swbrs e.s (Lcic The bicensee will use im BIMETRICS -GOL-D-TRACK. 2 auto-area. matic equipment and intends to weld both P1 and P8 piping.' The following Pullman Power Products WPS-docu'ments which will be used in conjunctiofith GWS-I and III M reviewed and commented on: 150-I-1som 7- /<f-A7 a. b. 150-I-1 -BR-A1

c. 150-I-8-KI-A1 d.

150-I-8-BR-A1 e. 150-III-1 -KI-A1 f. 150-III-1 -BR-A1 g. 150-III-8-KI-A1 h. 150-III-8-BR-A1 The welding operators for the machine welding will be qualified by welding 8" schedule 80 carbon steel pipe with austenitic filler metals (including anSFA 5.30 Class 3 ("K" type) Group C austenitic consumable insert) to Pullman Power Products SWT #25 S-25 (5/1/81 ) standard welding test (WPC.). Une WV2 documente for two cualified overators were reviewed.

2 The applicable PQR documents are Oh7A (no PWET) and 0473 (PWIIT) for P1 to P1 joints and 126 for P8 to P6. Sie PQR documents currently limit t)e procedure utilization M Sta. h.o H AZ'. to P1 joints where toughness requirements,cn --t.,1.el. The welding operators will utilize the General Welding M Gu)S-E Soecifications GWS-I and the aforementioned WPS documents ^ A for approved welding parameter ranges. In addition, they will receive more explicit additional information on pendant settings from Uelding Technique Sheets. 4 m p w,- ,4 ,4,- e g-_ --v r---- n

= -3 INSPECTICH OF UNIT 2 REACTOR VESSEL N0ZZLE HELD JOINT FREPARATIONS Following a report fnom the Licensee of damaged weld joint preparations on the subject RV nozzles, the NRC in-spectors visually inspeeted the nozzles on the RV in a tem-porary storage rat building at the job site. The weld joint preparation is coated with a corrosion inhibitor and covered with sheet metal type pipe cap which is taped to the nozzle prior to shipment by the RV fabri-cator. The covers for the nozzles are removed for a semi-annual surveillance inspection by the ficensee of the RV ID. The covers were removed in November 1980 to metallurgical 17 inspect the weld joint preparations for sufficient amount of Ni-Cr-Fe " buttering" as indicated in' Westinghouse Electric Corporation Inspection Report PE-RPV-3507. At this time, four are s of the weld preparation on nozzle sf euctled (Lop 4 -he41 301-121B were inspected by the NRC inspector as reported in Combined Inspection Report 50-4h3/80-12 and 50-44k/80-12 paragraph 6. Viewed from the top end of the RV, the nozzles are oriented (in the storage area) as follows: Nozzle (1 ) O' Clock location Looo Lee a 1200 2 hot l b 130 3 hot c 300 3 cold d 430 4 cold e 600 4 hot f 730 1 hot g 900 1 cold h 1030 2 cold (1 ) NRC identification for report purposes only. The results of a cursory visual inspection are as follows: -a--

~ -h-Nozzle (a) - Minimal mechanical danage marl.s noted in root face area. Nozzle (b) - Considerable mechanical damage by inden-tations and plastica 11y deformation (bending) to root face area. No weld beads noted in root face area. Nozzle (c) - Clamp or round hammar makk noted at 035' in weld joint bevel. Damage to root f ace area for a length of approximately 10 inches at 270$ Nozzle (d) - Area 10" long appears to be ground below tolerance for consukable insert root pass welding. ~ Nozzle (e)-Pldticallydeformedareaofrootface approximately 6 inches long. Apparent weld bead (spot) noted. This is the nozzle inspected at four locations in November 1980 by an NRC Inspector. The damage to the root face area was not noted at the November inspection. Nozzle (f) - Apparent weld bead noted on root face area. Mechanical damage to root face area. Nozzle (g) - No apparent damage. Kozzle (h) - No Apparent damage. Sur l The mechanical damage noted was for the most part in the root face area and consited of mechanical indentations made by a blunt instrument (not like a welder's scaling hammar sharp indentation) and plastica 117 deformed (bent) root face nose. The damage to the root face areas would render the joint unweldable by consumable insert techniques.

INSPECTION OF OUTSIDE STCRAGE OF STAINLESS STEEL PIPIliG The NRC inspectors visually examined stainless steel pipe spools in the West Tract and South Tract Lay Down areas for pipe cap installation and,for visual examination of the surface condition of welds for future liquid dye pene-ttant (PT) examination. All spools observed had pipe caps installed and the weld surface condidtion appeared to be acceptable for PT examination. b e O 6 e w+ . m um-w

REVIE'.i 0F WELDING DOCUMENTATION The NRC inspector reviewed the documentation for the~ following welds: a. CO-h059-Oh F0402: 36"0D x 0.750, P1 to P1 welded to 150-I-1-KI-A1 with a 1/16" x 3/16" E705-3 "K" type insert and 0.035" E705-3 filler. Results of radiography indicated areas of side' wallInckoffusion.(Theareasweregroundo \\ toagoodcontourformanualrepair.{Thisweld i as accomolished with the DIMETRICS eouipment and I ~ o r J was not a safety related weld, p Thisweldwasalsh s_-- I visual)y inspected.. b. SI-250-01-Rev0, F0101, F0102, and F0103 Class 2 (Safety Injection Line) h" OD x 0 337 austenitic stainless steel pipe welded to 24-III-8-KI-12. c. CBS-1214-05-Rev9, F0501 Class 2 (Containment Spray) 8" OD x 0 332" austenitic stainless steel pipe weldefto 24-III-6-KI-12 for joining spools E2936-1351 to E2936-1352. The filler metal and consumable inserts for the above stainless steel welds were rev&ewed. The WPS documentation permits the use of regular and low carbon grades of filler metal.

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