ML20148B175
| ML20148B175 | |
| Person / Time | |
|---|---|
| Site: | 07100199 |
| Issue date: | 10/10/1978 |
| From: | Corcoran J NAVY, DEPT. OF |
| To: | NRC OFFICE OF NUCLEAR MATERIAL SAFETY & SAFEGUARDS (NMSS) |
| References | |
| NUDOCS 7810310101 | |
| Download: ML20148B175 (90) | |
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@iI) DEPARTMENT OF THE NAVY 3'"
dof IANDER NAVAL SURFACE FORCE 7),gjgg Docnia MTED STATES ATLANUC" FLEET USNRC h.
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10 OCT 1978 Y
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U.I CommanderiNaval Surface Force, U. S. Atlant h Fleet From:
t To:
United States Nuclear Regulatory Commission, Transportation Branch, Division of Fuel Cycle and Material Safety,
.i Washington, DC 20555 i
Subj : Quality Assurance Program Requirements for Transport of Radiographic r
Sources
- ]
Ref:
(a) USNRCHOTE of 1 May 1978 (b) OIC NAVNUPWRU ltr 3250 Ser 0612 of 19 May 78 (c) FONECON between HTCS JENKINS/COMNAVSURFLAhT Staff and MR. R. D. HOPKINS/OSD USNRC WASHE4GTON of 21 Jun 1978 Enc 1:
(1) COMN VSURFLANTINSI 9090.1 (Quality Assurance Manual) (Draft);
changes to 4
1.
References (a) and (b) require all H!As (ads, ARs, and SDiAs) licensed to receive, possess, use or transfer licensed radiographic nutorials to submit a rough draft for a Quality Assurance Program to meet the requirements of additional quality assurance requirements of 10 CFR PART 71 published in the Federal Register (42 FC 39364) on August 4, 1977.
l 2.
In accordance with reference (c) COMNAVSURFLANT has included the additional QA requirements of reference (a) in the area of organizational responsibilities, transfer and use of radiographic sources in onclosure (1).
3.
Enclosure (1) represents selected portions of COMNAVSURFLANTINST 9090.1 (Quality Assurance Manual) for all surface ships including SIMAs.
Highlighted portions depict areas that currently apply directly or indirectly to the requirenents of 10 CFR PART 71.
Additirnal requirerents have been inserted as per asterisks.
4.
COMNAVSURFLANT considers the established Quality Ast>urance Program as outlined in COMNAVSURFLANTINST 9090.1 (enclosure (1)) fulfillment of the requirenents of 10 CFR PART 71 and accordingly references (a) and
(
b (b). Therefore each IMA licensed to handle radiographic material is not p
required to develop an individual Quality Assurance Program solely for gj the purpose of transporting of radiographic sources. Additionally each j
l COMNAVSURFLANT IMA licensad to receive, possess, transport and use J
radiographic sources also have the requirements of 10 CFR PART 71 fulfilled b
I for operating and emergency procedures.
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Additional requirements of Regulatory Guide 7.XX, B.
Discussion, 3
paragraph 1 1.c. audits, document control and Quality Assurance Records 7
are currently an integral part of the COMNAVSURFLANT Quality Assurance I
Program.
.)
6.
The above action is germane for the following licensees-users:
.)
'IMA
' License No.
USS PIEDMONT (AD 17) 31-17753-01
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USS SIERRA (AD 18) 31-17803-01 j
USS YOSEMITE (AD 19) 31-17802-01 USS SHENANDOAH (AD 26) 31-17825-01 USS PUGET SOUND (AD 38) 31-17928-01 USS VULCAN (AR 5) 31-17968-01 SIMA NORVA 45-15650-02/8 SIMA LCREEK 45-17845-01 7.
COMNAVSURFLANT requests notification of compliance to references (a) and (b) thereby allowing COMNAVSITRFLANT IMAs to continue transporting radiographic sources.
r
'). F. CORCORAN By direction I
1 Copy to:
CO NAVSURFLANT READSUPPGRU NORVA i
CO.NAVSURFLANT READSUPPGRU CHASN CO NAVSURFLANT READSUPPGRU MYPT C0 SIMA NORVA C0 SIMA LCREEK C0 SIMA CHASN C0 SIMA MYPT CO USS PIEDMONT (AD 17) y' CO USS PUGET SOUND (AD 38)
CO USS SHENANDOAH (AD 26)
C0 USS YOSEMITE (AD 19)
CO USS SIERRA (AD 18) i CO USS VULCAN (AR 5)
COMSERVRON EIGHT OIC NAVlWPWRU COMNAVSEASYSCOM (SEA 0464),(SEA 098)
CINCLANTFLT (NFM 1)
COMNAVSURFPAC (N415)
COMSUBLANT C0 SWOSCOLCOM
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va; o QllALITY ASSL'ItA':cy :*.e: cat, SECTTON 1 di SECTION ItmEX
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l,. 4fJnfe,x, Record of Changes, C1ossary_o,f_ Term.$ 1.,Ist of Ref erence Documents and, List. ol P
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2 %"'Introdui:tiSn f
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t,.,.:. Organ..ization and Organiz.ational Responsibilit/en
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4 Levels of Essentiality j _ y."
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Fabrication and In-Process Control
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F.aterial Requirements T._TestinsjN]As'pectioI 8.
Personnel Qualification / Training 9.
Departure fror. Specifications
- 10. Calibration
- 11. Au.dits..]
pI 12. Corrective Action
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- 13. QA Forms and Records 14.
Ordasuce Material /Syste:rs
- 15. Nuclear Repair I
- 16. Rf pout /Re-Entry Control (REC) !;or.-Nuclear /Tapmt j
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4790/2K Normal Work llours 5-19 5-3 St rair.ht li.no Funet tonal Flow of Custoraer Ship 4790/2K, OA Cont rolled '. turk Packanes 5-20 5
'e Functional Flow of Customer Ship 4790/2K/ QA Cont rolled Work Packa;;cs 5-21 I
5-5 Abbreviated Production Task Control Form 5-22 6-1 Flow Chart for Determining Level I Staterial Requirements 6-26 6-2 DOD Signle Line Item Requisition DD1348 6-27 I
l 6-3 Ready for Issue Project Tarr.ct Materia! Tag 6-28 1
6A-1 Code Material Designator -in6! Speci f ical ion Rec;otrements f rota Appendix F of ::AVSCA 0948-L!'
O'5-7010 6A-6
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7-1 Identification Scheme Outlina (acid :; pot test) 7-16 1
7-2 Tdentification Scherne Outline (acid spot test) 7-17
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l 7-3 Identiffention Scheme Outline (acid spot test) 7-18 7-4 1dene f ficat-lon Srbene Outilne (acid spot tent) 7-19
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-Penetrameter Identificat ion :et ichin c, 7-71 y-9-1 Departure f ron Specifications Serial I.or, 9-11 k
4-2 Depart ure f rous Specifiest ien ReqocSt L ssar,c 1
l Forrat 9,A Peporture f rers Specif f enien hquest Me.,sa r,e (sample) 9-11 I
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9-4 Dc;' art ure f rar. Speci ficat ion Clearance /Cancellat ion Messa;;e l orrat 9-13
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16.3.3.4 The IMA Repair / Ship Eny,ineer Offleer 16-2
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16.3.3.5 The quality Assurance Officer / Coordinator 16-2 16.3.3.6 The Division Officer 16-3 16.3.4 Action 16-3 c
16.3.4.1 Re-Entry Control By Ship's Force Only 16-3 fg 16.3.4.2 Re-Entry Control by IMS and Ship Jointly 16-3
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16.3.5 Proceduren 16-4 i
16.3.5.1 Ccoeral 16-4 i
16.3.5.2 Kr.C Form completion 16-6 16.3.5.3 Re-Entry Control Log 16-7 9
i 16.3.5.4 Disposition of Re-Entry Control Form 16-7 l
16.3.5.5 Ex.ception to Re-Entry System 16-8 l
16.3.6 Re-Entry Control by Shipyards 16-8 16.3.6.1 Design Division 16-8 r.
16.3.6.2 Cognizant Type Desk 16-8 16.3.6.3 Job Planning Branch 16-9
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16.3.6.4 Production Department 16-9 1
16.3.6.5 Production Shops 16-9 16.3.6.6 Quality Assurance Officer 16-9 16.3.6.7 Commanding Officer of the Ship 16-10 16.3.6.8 REC Form Completion 16-10 16.3.7 Service Approval 16-11 16.4 Tag-Out 16-12 16.4.1 Purpose 16-12 16.4.2 Discussion 16-12 16.4.3 Scope 16-12 16.4.4 Responsibilitics 16-12 y
y 16.4.4.1 Ships Force 16-12
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16.4.4.1.1 Ships Force Responsib111 tics 16-12 f
16.4.4.1.2 Ship Department !! cads 16-12 h;
16.4.4.1.3 Ship Division Officers 16-13 16.4.4.1.4 The Ship QA Coordinator 16-13 16.4.4.1.5 The Ship Work Center Supervisor 16-13 16.4.4.1.6 SL'p's Force Personnel 16-13 16.4.4.2 The Repair Activity 16-13 16.4.4.2.1 The Repair Activity Repair Officer 16-13 16.4.4.2.2 The Repair Activity Quality Assurance Officer 16-14 16.4.4.2.3 Repair Activity'Vivision Officers 16-14 i
16.4.4.2.4 Repair Activity Quality Control Shop Inspectors 16-14 16.4.4.2.5 The Repair Work Center Supervisor 16-14 16.4.5 General 16-14 ANNEX A - EQUIPMENT TAG-0UT BILL
' 1 Purpose 16A-1 2_
_. Responsibility for the Rill 16A-1 F
3 Definitions 16A-1 4
Tag-Out Logs 16A-4 5
Information 16A-9 I
6 Procedures 16A-11 i
7 Enforcement 16A-14 1su I
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FIGURF' NO.
SHORT TITLE PAGC f.
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10-2 Calibration Recall List 10A-4 Qgi
.v 1043 Calibration Recall Data Collection Sheet 10A-5 10-4 Navy METCAL Program Labels and Tags 10A-6 i
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10-5 Navy METCAL Program Labels and Tags 10A-7
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10-6 Metrology Requirements ist-section 1 6 2
'10A-8/10A-9
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10-7 Metrology Requirements List-section 3 10A-10/10A-ll 10-8 Metrology Requirements List-section 4 10A-12/10A-13 10-9 Metrology Requirements List-section 5 10A-14/10A-15 11-1 Internal Monitoring Audit Schedule Memorandum i
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(format) 11-10 11-2 Six month QA Audit. Schedule 11-11 11-3 Monthly QA Audit Schedule 11-12 11-4 Safety Discrepancy 11-13 11-5 Quality Assurance Audit Discrepancy 11-14 11-6 QA Audit Project F. valuation 11-15 h'
11-7 QA Audit Project Review Report 11-16 k
12-1 Up-dated Corrective Action Report 12-9/12-10 9
12-2 Completed Corrective Action Re' port 12-11 12-3 Monitoring Audit Corrective Action Re-Audit Schedul'e 12-12 1
12-4 QA Memorandum, Management Aid for Surveillance Audit Deficiencies 12-13 12-5 QA Memorandum, Management Aid for Monitoring Audit Deficiencies 12-14 13-1,_
Controlled Material Receipt Inspection Report.. __...
SURFLANT 9090/1 13-21 13 Controlled Material In-prozess Cuntrol Tag, SURFLANT 9090/2 13-22 l
13-3 Controlled Material Reject Ta;, SURFLANT 9090/3 13-23
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13-4 Controlled Material Ship to Shop Tag,
.SURFLANT 9090/4 13-24 13-5 Ship to Shop Tag (General Usc), SURFLANT 9090/4A' 13-25 t.
13-6 f g
' Controlled Material In-l'roce::s Control Tag, t,;
1, SURFLANT 9090/5 13-26 113-7
. Ready:for Use Nuclear Target (Material)
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13-9 Wld inn F. lect rode Inventory Reecrd C:.rd.
I St'i: FLAN L' 90'10/ 7 A 13-29 y
U 13-10 Cont rolled tat erial St o.aw Area s, St'ni! ANT 9090/7 13 'iG H
13-11 Produc t ion 't a s', Conti el Fora, :,t*KFt. ANT 9090/el (part !) 13-31 q
l 13-12 Production Tank Control Form, SURFI. ANT 9090/8 (part ?) 1.5-32 I
13-13 Production Task Control Form, 5:!nFLANT 9090/8 (part 3) 13-33 i
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Material Requirements (Controllej trork Packay,es Only),
SURlLANT 9090/8A 13-34 13-13 Asse,bl y Draving, SURrL\\NT 9090/33 13-35 13-16 Re-Entry Control Form (REC), SURFL.\\NT 9090/9 13-36 13-17 Re-Entry Control Supplement Sheet, St'nFL\\NT 9090/9A 13-37
,I 13-18 Re-f.ntry Control Lop,, SURFLANT 9090/10 13-18 13-19 Calibration anJ Control of Mear,uring/ Testing Equ ( pr.ien t, SPRIL\\NT 9090/1I i 3-3')
13-20 Dep1cture fron Specifications Report, SrnFlANT f'
9099/12 L3-40 13-21 Quality Assurance Information Sheet, SUlrrLANT 9090/13 13-41/42 13-22 Monitorin:; Audit Defir iency/ Discrepancy !;eport /
Correction Form SCRIL\\ST 9090/l'.
13-43 a
13-23 Request for Relea..e of I:cject.cd !!aterial cf Workmanship, St*itFLANT 90'30/13 13-44 13-24 Naterial Defieler.c; Repart, SURFLANI 9090/16 13;43 13-23 Tests and Inspectioni (other than NDT and hydrostatic),
1 SURFI. ANT 9090/I7 13-46 7-1 13-26 sest/ Inspection Report (custecer ship use) i SURFLANs 97/0!!7A 13-47 4
o 1.1-27 Hveru:stic Ter Fe:Ord (I:'A un Si?.fl.LT %0/16 13-4S 13-28 flydrost at ic/Pneumat ie Test 1:ecord, St'RFI.\\NT 9090/ ISA 13-49 13-29 Vely.ht Ter.t Report. St'Rrl. ANT 9090.10 13-30 A
11-30 Valve and Puae Repair Record, SUMFIANT 9090/21 13-51/52 i L
.l l Flexible liet.c Inspection Report, SI'h ri /sNT 9090/22 l )- R' s '.
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FICURE NO.
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S 13-33 Acid-Spot / Hardness Test Report, SURFLANT 9090/24 13-56
,7 13-NOT UTILIZCD (SURFLAMT 9090/25)
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13-34 Certification of Cheialcal and Physical Properties f
l Test Report, SURELANT 9090/26 13-57 i
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13-35 Drop Test Record, SURFLAST 9090/27 13-58 p
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13-36 Brazer Qualification Service Record Entry Form, SURFLANT 9090/28B 13-59 i
I 13-37 Nuclear Non-Destructive Testing Qualifications, SURFLANT 9090/28N 13-60 13-38 Welders Qualification Service Record Form, SURFLANT 9090/28W l3-61 13-39 Welder Qualification Record, SURFLANT 9090/29 13-62 13-40 Brazer Individual Qualification Record, SURFLANT 9090/30 13-63 13-41 Welders Monthly Qualification Status Report, SURFLANT 9090/31 13-64 l
13-42 Ilrazers Monthly Qualificat Ion Status Report, SURFLANT 9090/32 13-65 i
N 13-43 NDr Qualifications Log, SURFLANT 9090/33 13-66 13-44 Sil-Braze and In-Process Control Non-Destructive Testing Inspection Report, SURFLANT 3090/34 13-67 13-45 Wolding and In-Process Control Mondestructive Test Inspection Report (Non-Nuc1 car) SURFLANT 9090/35 13-68/69 I
13-46 Welding and In-Process Control Mondestructive Test
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Inspection Report (Nuclear), SURFLAST 9090/35A 13-70 l
I 13-47 Visual and. Liquid Pe'netrant Inspection Report (other
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than veld inspection), SURFLANT 9090/36 13-71 3
5 13-48 Visual and Pagnetic Particle Inspection Report, j
SURFLANT 9090/37 13-72 y
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13-49 Visual and Ultrasonic Inspection Report, j
SURFLANT 9090/33 13-73 l
13-50 Radiographic Inspection Record, SURFLANT 9090/39 13-74/75 13-51 Nonlestructive Test Inspection Report (UT)
Thickness, SURELANT 9090/40 13-76 13-52 Ultrasonic Inspection Report Babbitt Eond to Bearing Shell, SURFLAST 9090/41 13-77 13-53 Miscellaneous NDT Report, SURFLANT 9090/42 13-78 8
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NOT UT illl'.Et> (SUI'.fl.A:; f 'i0'80/4 6)
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i 13-56 SIMA/USS Controlled Ucrk l'ackane, Sl":f LANT 9090/49 I3-b2 yb r ;ei 13-57 L'ork !;toppage !:eport, SCRFLANT 9090/50 13-83 1.1-58 1.evel T Statc r ial Cert if ication Decn::ent, S!'l:FLANT 9090/51 13-F4 13-39 Continuation Sket (General l%), St*RFLA';T 9090/52 13-83 13-NOT UTILI7.ED (SURFLANT 9090/59)
N/A 13-60 Quality Assurance Coordinator /of ficer (qualificat. ion card), SURFLANT 9090/60 13-86 11-61 Quality Assurance Supervisor (Dualification caril)
SURELANT 9090/01 13-80 13-62 Quality Control U/C Inspector (Dual i f icat ion e.ird)
S UR F l. ANT 9090/6.2 13-83
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(Qua!if icat ion card), SURFl. ANT 9040/03 1340 13-04 Cont rolIrd '!: t erial Pet:.y Of fleer (Quali i h.i t ion card), SURFLANT 90'10/M 13-80 W
13-65' Alternate ControlleJ llaterial Petty Otficer (Qualitfeation CarJ), SUl4FLANT 9090/63 13-36 13-66 Qualit y Control Supply Department Controlled
}ta t e r ia l Pettr Officer (Qualificatior, card).
Sl'RFL. ANT 9090/'.4 13-87 n-
.A 13-67 Ouality Control Alternate Supply Deparer.ent Cont rolled > Lit e r ial Pet t y Of f icet, (cpu t f ilcat ion
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90vbjus 1 i-M L) h 13-(9 liardness lent er (cert if feat Ion card), SI": F l. AN'l (1090/69 13 3.)
d 14-1 Cett e;.ory I Qua l it y lleile icacy R.'per t >:es sa'J.e fo rna t 14-9 E
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and ship )ointly
. l' 16-3 Re-F,ntry Control 1.og (format) 16-18
,y 16-4 Re-Entry Control (REC) Form (for use by chipyard) 16-19 16-5 System Certification Survey Card 16-20 16-6 Certification Scope Surface Supplied Diving Air Systems 16-21/22
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16A-1 Caution Tag 16A-2 16A-2 Danger Tag 16A-3
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16A-3 Out of Calibration I.abel 16A-4 s
16A-4 Out of Commission Label 16A-4 16A-5 Danger / Caution Tag-out Index and Record of Audit 16A-5 i
16A-6 Danger / Caution Tag-out Record Sheet 16A-6 16A-6A Danger / Caution Tag-out Record Sheet (Reverne) 16A-7 16A-7 Instrument Log 16A-6 P"f i
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1 Table ef Centun's Glosuary of Terras 11 List of Reference Documents
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IN11:0Di'CT ION 2-1 3
ORGANIZATION AND 0?.CA:;I7ATIONAL RESPOSS!!;ILITIES 3.1 Purpose 3-1 3.2 Qualit y Assurance Or;;anizat ion 3-1 3.3 Quality Assurance Orr,ani::at ion Responsibilit.. s 3-1 3.3.1 Comnunder Saval surf ace Force. U.S. AtInntic Fleet 3-1 3.3.2 Commander Saval Surf ace force Quality Assurance Of ficer 3-1 3.3.3 Croup Commanders 3-2 3.3.4 Squadron Co:nanders 3-2 3.3.5 Naval Surf ace force Atlantic Readinoas Support Group 3-3 k
3.3.6 I'!A Cec.aandinr, Of ficers 3-3
)
j 3.3.7 IMA Repair Departm ut 33 3.3.7.1 Repair Officer 3-3 3.3.7.2 Assistant Kepair Officer (Production Officer) 3-4
- g 3.3.7.3 Repair Department Division officers 3-5 3.3.7.4 Work Center qualit y Cont rol Inspectern 3-5 3.3.7.5 Vork Center coatol.ivd Material l'et ty Of ficeru/ Alternates (Repair Departnent) 3-6 d
3.3.7.6 Planning,and Estimatin;., Officer 3-6 3.3.7.6.2 Technical 1.ibrary 3-6 3.3.8 Supply Officer 3-7 3.3.S.1 Supply Cor. trolled Material Petty of ficers (Su;: ply Departt.ient)3-7 3.3.9 Quality Assurance Officer 3-7 3.3.10 Quality Assurance supervisers 3-3 3.3.11 Ship conmand!ng Offlects 3-9 I
3.3.12 Ship 1:n:.',ineer 3-9 3.3.13 Ship Oaality A marance Coardinator 3-9 3-10 7
3.3.14 Ship Qualit y Am urance Inspectors 3-19 3.3.15 DJvinion Contral'.e3 Material Petty Officern 3.3.16 Ship Supply Officer 3-10 3.3.17 Ship Su; ply CentrMimi ' aterial Pet: Offirers "E
(Scppl, Dq a r t.c,0 3-10 jy
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Purpose 4-1
!. 2 Di r.c n n91on
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1.evel of Essent ialit y 4-1 4.3.1 Level I Contrel 4-l 4.1. 2 Level A Control 4-2 b,
. 3..I Level 1: Contro!-
4-2 4. 3 I.
l.cvel C Control I. - 3 uf
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CO:1:iAVstli:l't.Airl Ii:ST 90'10.1 422 9660 Search 11r,hto 430 9650 Int +rior Cnwonication installations
,7 434 9",50.
- nt ion l'tentre ! <;n ipr.cn t 1T 4:0 9770 '
Shipbcaid I;;/n D fente.o ' counte n u.mu re:
- 3 9S13
- .f i n.c Pi ot u.t f on : :h:r a a s i n e. J.nd.'i ne: s << pin r.
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9690 Elect rie :!< asur inr, and 'i ent innt rument s
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52 9500 Auxiliary Strean 'Jurtita 94 987D Ik.chanical :4casu r ing Iret ro ents j ',X 1
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' :. 3 9'e70 Pumpu
'D 94RO Pi pin; Syr.t, : o 1
510 9330 Vcatilatine. !!eatian, Air conditionin;;
J d
516 9S90 Refric,crarinn Syrtens 531 95t< 0-1 Dir:tillin?, Plants - Lou Prc: sure submernet' Tihe Ste.v Plant:
..i 9530-11 Distilling Plant - Vapor compression Distillinr Plant i
532 94S1 Liquid Coo 11n;; Systenn for 1.lectronic Equipt.cnt gu; 551 9550 Fuel 011 Stovage cud Equipnent 5 ', 2 9150 Casoline and JP-5 Fuel Systens 550 9230 Industrial cases: Cenerating, liandlinp., and Storare 551 9490 Co: pressed Air Plants 554 9530 Blowers 555 9930 Firefighting - Ships 556 9210 Hydraulic Equipment 561 9220 Steering Systems 573 9170 Cranes and Isooms 550 9200 Winches and Capstans SS2 9250 Towing cear 9260 P.corings and Applicances
$53 9320 boats and Lifesaving Craft SS5 9006 Al Submarine Antennan and :tants 569 9830 l'levatorc 594 994-0 Salvage - Submarine Saf ety Enc 3rc and rer,, ne lievicen 611 9120 1:n11 Fittings, Lanhine, Gear, an 1 Acer 29 Closuren 613 9270 Mire Kope
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92f.0 Tiber 1: ope, t:atural and SyntbetIc 9160 Eigging f 31 9190 Preservation of Shipn in Serv. ice 634 9140 Deck Coverings 635 9390 Thernal Insulation f
I 640 9332 Sanitatien, Livin;;, Berthing, ledical, ard l' ental Lqelpnent 651 9340 Comisary Equiprent 655 9350 Laundry 665 9910 Workshop Equipment on Ships 670 9300 llan,11ing, and Disposal of !!arardous, Cent ral 1:se Consenables 702 9780 Ammunition 1:andling ami Struage j
997 9070 Docking Instructions and Raucine Work in Drydock j
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i 3ECTION TITLE PACC eih ANNEX A - INDEX OF SYSTEM /COMI'0SENT LEVEL OF ESSENTIALITY A"D CONTR01.
e 1
Purpose 4A-1 t
1.2 Level of Essentiality and Controls for Systems Components 4A-l_
f&
1.2.1 Piping (other thac Level 1) 4A-1 y i' l.2.1.1 Stca.a Sys'tems 4A-1 1.2.1.2 Feeduater/ Freshwater 4A-2 l.2.1.3 Firemain and Associnted Systems 4A-2 1.2.1.4 Fuel Ol3 /ND, Luhrienting O!! Ilydraulic Oil 4A-3 1.2.1.5 Compressed Air Systems. including Compressed Caset.-Nitrogen,
, ' ~
liclium and Fixed C02
-4A-4 1.2.1.6 0xygen r
i 1.2.1.7 Refrigeration and ai'r-conditioning 4A-4
_^
1.2.1.8 Hisec11ancous-Level C 4A-5 1.2.2 Pressure Vessels and Tanks 4A-6 1.2.3 Pumps 4A-6 l.2.4 Boilers.
4A-6 i
1.2.5 Welding-Hull Structure 4A-7 1.2.6 Engines (Diescl/ Gasoline) 4A-7 1.2.7 Refrigeration Repairs 4A-8 1.2.8 bbchine Shop Work
'4A-8 1.2.9 Vavics 4A-9 1.2.10 Sheet Metal Ucrk 4A-9 1.2.11 Electrical Repairs 4A-10
'l.2.11.1 Propulsion Systems 4A-10 1.2.11.2 Auxilliary Systems 4A-11 1.2.12 Level of Esser iality for Electronic Repair 4A-ll 1.2.12.1 Specific Level of Control 4A-ll l
1.2.13 Ucight llandling Equipment 4A-12 Ordnance / Weapons Wei,ht llandling Equipnent 4A-12 1.2.13.1
- hl3, t
1.2.13.2 Baat Davits and Associateu Ueight llandling Equipment 4A-12 1.2.13.3 Miscellaneous Welght liandling Equipment 4A-12 1.2.14 Navigational Equipment 4A-12 j
1.2.15 Level of Essentiality for Weapona Equipnent Repair 4A-13 1.2.16 Level of Essentiality for Interior Communications Systems Equipment 4A-13 1
1.2.17 Level of Essentiality for Outside Repair Ucrk 4A-14 d
1.2.18 Level of Essentiality for Main Shatt Repairs 4A-14 1.2.19 Level C Control items 4A-14
-j i
5 FABRICATION /IN-PP.0 CESS CONTROL 5.1 Purpose 5-1 i
5.2 Scopa
' 5-1 l
5.3 DiscussJon 5-1 J[~ l
..._.-5.4-
-- -Responsibilities
~5-1 5.4.3 Commanding Officers of Ships /IMA's Siall 5-2 l
5.4.4 The IKA Repair offirer 5-2 5.4.5 The Engineer Officer' 5-3 5.4.6 Division Officers 5-4 5.4.7 The THA Quality Assurance Officer 5-4 5.4.8
. Quality Assurance coordinators 5-4 l
5.4.9 Quality Assurance Supervisors 5-4
]
2.4.10 Quality Control inspectors 5-5 5.4.11 Work Center Supervisorn/ Craftsmen 5-5 5.4.12 ship Superintendents 5-5 f.
5.4.13 Production officer 5-5 5.5 The Shop Craftsman 5-5 5.6 Records 5-6
' II'$.
5.7 Departure from Specifications 5-6 t
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' 5. . 2 Pr piratira/'a-PL4s 5-6 5.3.2.l Ltvel 1 Fe r.t ru l l ed '<:s r '. F.ic. ires 5-6 j [
5.6./.l.2 QA Form 49 5-7 i
- 5. N. 2.1. 'l QA 1 orn J 5-8 q
I 5.6.2.1.4 QA Fern 3 5-8 s
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[f 5.h.1.1.5 QA For:e 4 5-8 j
5.d.2.1.6 QA Forn 4A 5-8 5.3.2.1.8 QA Form o S-8
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- 5. ';. 2.1. 7 QA Form 5 5-S g
5.8.2.1.9 QA Fora 8A 5-10 i
5.8.2.1.10 QA Forn 811 5-11 5.8.2.1.11 QA form 12 5-11 5.8.2.1.12 QA Form 13 5-12 5.8.2.1.13 QA Form 17 5-12 5.8.2.l.14 QA Form 17A 5-12 5.S.2.1.15 QA Fora 18 5 5.S.2.1.16 QA Form 18A 5-12 5.S.2.1.17 QA Forta 34 5-l2 5.8.2.1.1S QA Form 35 5-12 5.3.2.1.19 QA Form 36 5-13 5.8.2.1.20 QA l'orm 37 5-13 5.8.2.1.21 QA Form 38 5-13 5.8.2.1.22 QA Fern 39 5-13 5.8.2.1.23 QA Form 40 5-13 5.8.2.1.24 QA form 41 5-14 5.8.2.t.25
>Lmda t ory Document i.
5 - l 's 5.3.3 Preparation /In-Process Use 5-14 5.S.3.1 I. eve) A Cont rolls;d tierL Pack:me 5-14
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5.8.3.1.1 QA Foru 49 5-14
- 5. S. 3..:. 3 QA Forn S 5-14
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5.S.3.2.4 QA forn SA 5-14 5.S.3.2.3 QA Fern SG 5-14 s
5.S.3.2.6 QA Fern, 12 5-14 5.S.3.2.7 QA forn 13 5-14 5.S.3.2.8 ya Form 3 5-14 5.8.3.2.6 QA form 50 5-15 5.S.3.2.10 QA Ferm 17 S-15 5.8.3.2.11 QA form 17A 5-15 5.8.3.2.12 QA Forr., 18 5-15 5.6.3.2.I3 QA Ferri 1:33 5-15 7
5.8.3.2.I4 QA form 3'.
5-15 1
5.8.3.2.15 QA forn 36 5-15 y
5.8.3.2.16 QA forn 38 5-15
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5.8.3.2.17 QA Forn 39 5-15 5.S.3.2.15 QA Form 42 5-1-5 s
5.4.3.2.'.9 kt..J a t.i r, Documer.A 5-!'i 5-!;
j Frc;cratica,'In-f 4.4:.
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' 5.8.4.1 1.evel r f et.t ra l i c cr:i F.:c%e 5-16 il 5.H.4.l.2 QA form 49 5-16 h
5.8.4.1.3 QA l'orm 8 5-l !i 5.8.4.1.4 QA lorn 8A 5-16 5.8.4.1.5 QA Forn BB 5-16 5.8.4.1.6 QA Forc: 12 5-16 5.6.4.1.7 QA For, 13 5-16 5.S.
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- 6.17 Receipt and Transfer of Radioactive Itaterial i
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6.17.2 Receipt V
a 6.17.3 Transfer b
6.17.4 Records and Reports l
1 I
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l Anner C - Inspection and Maintenance Procedures 1.
Responsibility 1.1 Procedure l
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SECTION TITI.E PAGE
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6 MATERIAL REQUIREMENTS 6-1
'6.1 Purpose 6-1 6.2 Discussion 6-1 i
., p 6.3 Ceneral Iv ormation 6-2 l
6.4 Responsibili t. ies l
N 6.4.1 Squadron Commanders and the Commanding Officers /
6-2 Of ficers in Charge 6-2 6.4.2 The Supply officer 6-2 6.4.3 The Engineet of a Ship 6.4.4 The Repair Officer of Each Intermediate Maintenance Activity 6-3 6-5 6.4.5 The Quality Assurance Officer of Each Intermedinte Activity 6-5
! c 6.4.6 The Quality Assurance Coordinator of each Ship 6-6 6.4.7 Controlled Material Petty Officers
~
6-6 6.5 Controlled Matertal 6-7 6.5.2 Level I Controlled Material 6-7 6.5.2.2 Level 1 Designation 6-8 6.5.2.3.7 Level I Exclusions 6-10 6.6 Other Controlled bbterials 6-10 6.6.1 Mercury 6-10 6.6.2 Welding Electrodes 6-11 6.6.3 Liquid Penetrant Materials 6-11 6.6.4 Boller Tubes 6-12 6.6.5 Shelf Life Items 6-17 6.7 Procurement 6-17 6.7.6 Prncedurc 6-17 6.7.6.1 lbterial Requesta 6-18
- 6. 8 -
' Receipt Inspection 6-18 6.8.1 Purpose 6-18 6.8.3 Responsibility
.g-6-18 6.8.3.1 The Supply Officer tt f
6-18 6.8.3.2 The Engineer 6-18 6.S.3.4 It!A Quality Assurance Officer 6.8.3.5 The. supply Department Controlled Material Petty Officce 6-19 6.8.3.6 The End User Control Material Petty Officer 6-21 6-22 6.9 Stowage 6-22 d
6.9.7 Supply Department Segregation 6-23 6.10 Issue 6-23 6-11 Rejected Material 6-24 6.12 Evolution of Rejected Material 6.13 Downgraded Level I Material returned to Supply ar.
6-25 Non-Level I 6.14 Rejected Material Returned to Supply Department with Return 6-25 to Source Dispasition 6-25 y
t'
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6.15 Ship Rejected Material 9
6.16
.._fuclear Level I and III Mater al 6-25 i
f ilt ANSEX A - Level I Marking Requiremer :s 6A-1 1
Purpose 6A-1 2
Responsibilitics 6A-1 3
Continuity of Markina i
6A-2 4
Method of Marking EA-l At3EX B - Sampling Inspection Acceptance of Uncertified Materint 6B-1 1
turpose 6B-1 2
Procedure 6B-1 2.2 Recc1pt Inspection 6B-1 2.2.1 Level I Material g
I 6B-3 p
2.2.1.4 Rejected Material I
7.
TESTING AND INSPECTION g
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7..I DIseu 9 on 7-I h,.,
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7.4 K.3, pens 1511Itles 7-2
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7.4.1 Ctraguiding Ot:lcers of Shipn and I::As 7-2 W l'
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7.4.2 f rv,ineer/l:.: pair Of f it:ers <>f Ship 4 aul I S*As 7-2 5
i 7.4.3 liivision Of fleers of Ships and 1:1\\
7 - 't j
7.4.4 Ouality Control Inspectors 7-4 7. '. 5 Oual it y Assurance Of f icer/Coordiiuter 7-4
'q -
7. '>
Cener4!
7-4
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Quality Centrol Inspection Certification 7-5
).5.7 l
7. f.
Test in>; Requirer.ent s and Procedures 7-5 L.
{
7.6.1 Acid Spot Test Identif iention of Atal 7-5 g7
[
7.6.1.1 Purpose 7-6 7.6.1.2 Discussion 7-6 7.6.1.3 Equipment 7-6 7.6.).4 Precautlons 7-7 7.6.1.5 Procedures for Preparing Reagents (Acids) 7-7 7.6.1.6
' Test Standards 7-8 7.6.1.7 General Procedure 7-10 7.6.1.8 Stop by Step Procedure 7-Il 7.6.1.9 Schematic Flow Diagrams 7-14 Table 1 - Significant Alloy Content of Connon Stells 7-15 7.6.2 Hardness Testing 7-20 7.6.2.1 Purpose 7-20 7.6.2.2 Discussion 7-20 7.6.2.3
Background
7-20 7.6.2.4 Equipment Requirement 7-20 7.6.2.5 General Procedure 7-21 7.6.2.6 Verification of Testing Machines 7-21 7.6.2.7 Brinel Method 7-22 7.6.2.7.1 Procedure 7.22 l
7.6.2.8 Rockwell Methn.!
7-23 7.6.2.8.1 Procedure 7-23 a
7.6.2.9 Relation letween Hardness and Teasile Strength 7-24 7.6.2.10 Reports and Records 7-24 Table 2 - Ilardness Conversinn Table (Approxinate) 7-25 S
7.6.3 Ve i r.h t Handling Equipment Testin;;
7-27 7. ti. 3.1 Purpose 7-27
~'
7.6.3.2 Diseunion 7-27 7.6.3.3 Respensibilities
~7-27 6
- 7. 6. 't. ~t. )
Department Heads anJ Division Officer of each Ship /I>tA 7-27 i
7.6.3.3.2 Veight "lesting Kerk Centers - 72D (1.'!A) 7-28 7.6.3.3.3 OA Offleers/CoordLnators 7-?d 7.6.3.4 Generat loformation 7-28 7.6.3.5 Procedures
'7-29 7.6.3.5.1 Pre-t est iiig Ins;'ec t ion 7-29 7.6.3.5.2 Testing Sequence 7-29
' A.3.4.3 Testing.
7-29 7.9.i.5.J.1 Dyr.snie Tcyt
' 7.' '
.3.5.3.~
Stat.Je Test-
.' 9 I
7.o.3.5.3.3 Alternate Static Test >'ethod 1 7-30 l
7.6.3.5.3.4 Alternate Static Test.% t hod 2 7-30 7.6.3.5.3.5 Inability to hold 2007. Statte 1.oad Test 7-30
);
7.6.3.5.3.6 rull 1oad Test 7 '10 7.b.3.5.4 Post Testing InspectIcu 7-ti 7.6.3.5.4.1 lloi st Mechanism 7-il 7.6.3.5.4.2 Electrical >Dters 7-33 5
7. 6. 3. "..'. 3
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7-3!
i J l-7. n. J. 5... A P;.. a ci t i e he i.< t 7-1!
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. t. A. 'i Virs 'i pe 7.; 1 i
1 7. ti..). )... 6
- 1. ink Chain 7-31 j
7.6,3.5.4,7 1:e1ler Chain 7-32
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7.6.3.5.4.6 1.fitlug Devices sh 7-32 g
T*l.Ei.ity:
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7.6.3.5.4.9
!!aok Throat lil uen o li>n 7-1?
4 7.6.3.5.4.10 Trolleys 7 's."
7.6.3.'s.4.ll Rolin and roundations
/- 52
- 7. 0.1. 5. 4.12 6 hla 7 ti i
7.f.1.5.4.13 1.oeally rabricated I.l f t ine. Devices and P deves 7-'11
-+
7.6.3.5.5 Specific Proceduris 7-15
'l 7.6.J.% 5.2 Sha e;.l es, evel..it t s, r inc.n, st i onr,back.. P at. c l amp.
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l i f t i nf. J ur,s, pad e y e s., t urnbuckles and sinf l ar e qui}.: ent 7-13 R
- 7. f:. '!. 5. 5. 3 Chain hoist s an.1 coricalongs 7 'l3 7.b..).5.5.L 25tatic 1.oad "lest 7 - l '.
- 7. 6. 3. 5. 5. 3. 3 Dynamic Loa.!! Tes t,
7-34
~
7.6.3.5.5.4 Piber (manila or synthetic) lines stirm,s and webbling straps 7-34 7.6.3.5.5.4.2 f.xaminin;; for serviceability of used fiber lines 7-15
- 'i 7.6.3.5.6
.'ta r king 7-36 7.6.3.5.6.1 Iloists 7 ~16
-~-
7.6.3.5.6.2 Slin;;s and Straps 7-36 7.6.3.5.6.3 Other Lifting Devices 7-16 7.6.3.5.7 Iecords 7-36 7.6.3 5.8 Testing Precaution 7-36 7.6.4 Ilydroetatic Testing 7-37 7.6.4.1 Purpose 7-37 7.6.4.2 Discussion 7-37 7.6.4.3 General Requirement / Procedures 7-17 7.6.4.3.1 Test Fluid 7-37 7.6.4.3.2 Isolation 7-38 7.6.4.3.3 Criterion for Acceptable liydrostatic Test 7.13 7.6.4.3.4 Pressure Cauges for Ilydrostatic Tests 7-19
'l 7.6.4.3.5 overpressure Protection 7-41 7.6.4.3.5.1 Types of Ptotection Required 7-41 7
p 7. t3. 4. 3. 5. 2 Requireraents for Protection Methods 7-41 7.6.4.3.5.2.1 *! annal 7 '. I 7.6.4.3.6 Safety Precautions during liydrostatic 'lests 7-4?
7.6.4.3.7 General Procedures 7-4 i 7.6.4.3.S liydrustatic Testing, of Flexible llor,e 7-43 7.6.4.3.9 Ilydrostatic Te9 ting of Pressure Seal r,annet valves (silver seal) 7-44 7.6.5 Relief Valve Testing 7-44 7.6.6 Electrical Testing 7-45 7.7 Inspection Requircraents and Procedures 7-45 7.7.1 Nondestructive Test (NDT) Inspection Requirements 7-45 7.7.1.1 Purpose 7 45 7.7.1.2 Discussion 7-45 7.7.1.3 Ceuural Definitions 7-46 7.7.1.3.1 Nondestructive Test Examiner 7-46 7.7.1.3.2 Kondestruc t ive Ti.:st Operators 7-46 7.7.1.3.4 Covernm.cnt inspector 7.7.1.5
!.iqt.id Pe c: ra:.: 6 pecti:.a (PT) 7 - !. 6 7. ~.1. 5. f-General kcquire en:4 7 -. ;
7.7.1.5.7 f.urface Preparatten 7-46 7.7.1.5.8 Tert Procedures 7-48 7.7.1.6 Mar.netic Particle Inspection (MT) 7-49 7.7.1.6.4 Ceneral Re,Jirements 7-50 7.7.1.7 Pltranente Inspection (l'T) 7-53 7.7.1.7.1 Pltrasoule Innpection Fquipment 7-11 7.7.1.7.2 Pasic 1: qui ment Qualification 7-53 l
7.7.1.7.3-inspect ion ProceJure and 11aste Instro wnt Qualification Procedure 7-55 7.7.1.7.4 Pe.sonnel Oualificarico
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l 7.*.l.9 P. d i e,.r.iph ie int. pes t ino (K r) 7-M i
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1:ad locraphie Procedure Quali f icat ion 7-56 l
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7.7.1.9.l.3 Ter:p.'t a ry.4pproval 7-57 7.7.1.9.2 Survey of Approved Madf orraphic fac ilit les 7-53
' *- l 7.7.1.9.3 Rad i o.;r a;.b le I:qolprant (pmlif ient Ion 7 'i3 7.7.1.9.5 Cencrat 1:vquircentu 7-M D
7.7.2 Dieuel En. tine Inspections 7-60
- 7. 7. 2. l.
Inspection critcria 7-f.1 yi 7.7.2.5 Inspeet lun and 1:epert in/, Procedutos 7-02 GI 7.7.2.6 Corrective Action 7-62
~l 7.7.4 1hin liuil Inspections 7-63 7.7.5 Scooring Inspection 7-63 7.7.5.5 Cent ral Requirements and Procedurca 7-64 7.7.6 Eoiler Inspection 7-66 7.7.6.6 Preparation for Doller Inspections 7-67 l
7.7.6.7 Conduct Appraisal 7-6Ti 7.7.6.8 Reports 7-68 7.7.6.9 Reinspection 7-69 f
7.7.8 Sample Listing of Additional Jobs Requiring Tests and Inspections 7.69 l
7.7.9 IMA QA Office 7-70 7.7.10 Ship QA Coordinaters 7-70 l
8 PERSONNEL OUALIFICATION/ TRAINING
}I #
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S.1 Purpose 8-1 I
l S.2 Discussion 8-1 I
8.3 L'ehler/l' razer Qualificat ion, Re(;ual ification and Matutenance of Oualitications S-1 i
R.3.1 General 8-1 8.3.2 L' elder Qualification 8-1 F.3.3 Qualification Linits by Par.e 'hterial and Filler Material.
S-2
- 8. 3. J.
Qualifteation Limits by Positten and Joint Type 8-2 S.3.5 Qualifications for Special k'cids 8-3 3.3.6 Repair to test Asser.blies 8-3 8.3.7 Racests 8-3 8.3.S Transferral of Qualifications -
8-3 8.3.0 Maintenance of Qualil'1 cations 8-3 8.3.10 Requalification by Base and Fliler Material S-3 S.3 !!
tequalification by Joint Type 8-3 g
S.3.12 Requalificat ion by Position 8-4 8.3.13 ikc;ualificatien by L' elder or llelding Operator 8-4 8.3.14 Less of qualification 8-4 S.3.15 Yision Test Recuirements F-5 F.3.14
!!taccr and F---
Operatar h rforme.re Cuslific.r. tion 5-3
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!.7.16.2
.IJternate 0 :,dication Meched 3-5 2
8.3.16.3 Transferrai of Qualifications 8-5 I
H.3.16.4 Qualification Requircments 8 'i F.3.16.5 Linitations 8-5 8.3.16.6 Maintenance of Qualifications 8-6 S.3.16.7 Kenewal of Performance Qualification 8-6 6.3.16.8 1:cqualif leat ion Hequire: ent S-b S.3.17 kc) der Brar.cr Hequalification Paellities 8-7 F.1. M K0cerds 43 8.j.'$.1 Dineossica e-r ti. 3. ! ^..!
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( 'i 8.3.18.3 Record Keeping Procedure 8-9
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B-9 8.3.18.4 Record Keeping Action 8.3.18.4.1 Production Ucid/11 raze Jointu 8-9 y
8.3.18.4.2 Production and Requalification Weld Braze Joints 8-10 8-10 8.3.18.4.4 QA Officer /QA Supervisor 8-10
-*y 8.3.18.4.3 The NDT Shop Supervisor 8.4 Nondectructive Testing Qualification /Requalification and Certification Requirements 8-10 8.4.1 Ceneral 8-10 8.4.2 Qualification Requiremen'ts 8-10 8.4.3 Qualification Levels 8-10
'A-8.4.3.1 Nondor.tructive Test Examiner 8-10
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8.4.3.2 Examiner Candidate Qualification Tests 8-11 8.4.3.3 Nondestructive Test Inspectors 8-11 8.4.3.4 Inspector Candidate Qualification Tests 8-11 8.4.3.5 NDT Operator Personnel B-11 8.4.3.6 Operator Candidate Qualification Tests 8-12 8.4.3.7 Levels of.Qualificaiton and NEC 8.12 8.4.4 Method of Qualification 8-13 8.4.5 Requalification 8-13 8.4.6 Record Keeping 8-14 8.5 Quality Assurance Personnel Qualification 8-15 8.5.1 The Quality Assurance Officer / Coordinator 8-15 8.5.2 Quality Assurance Supervisor 8-16 8.5.3 Quality Control Inspector 8-17 8.5.4 controlled Material Petty Officers 8-17 l
8.5.5 Alternate QCI and CMPOs 8-17 j
8.6 Acid Spot Test Personnel Qualification 8-18 J
8.6.2 Acid Spot Test Personnel' Qualification and Certification f
Requirements 8-18 Q
8.7
!!ardness Test Personnel Qualification 8-20 8.7.1 Cenoral 8-20 8.7.2 liardness Test Personnel Qualification and Certification Requirements 8-20 8.8 Planning and Estimating Personnel Requiremento 8-21 8.9 Technical Library Personnel Requirements 8-21 8.10 Diesel Engine Inspector Requirements 8-21 8.11 Main Propulsion Steam Generating Plant Inspector 8-22 8.12 Main Secam Generating Plant Tube BTID Inspection 8-22 8.13 High Pressure Boiler Water Jet C1 caning Personnel 8-23 8.14 Boiler Yeedwater Testing and Treatment Personnel 8-23 8.15 Mininture and Microsinature Electronic Repair Personnel 8-23 8.16 Arcas of Repair / Maintenance Requiring Specific Personnel C
NEC Assignment 8-24 i
8.17 Areas of Repair /ttaintenance not Requiring Specific Personnel NEC Assignment or Cortification 8-25 8.18 Quality Assurance Personnel Certification Qualification Identification Cards / Lists 8-25 8.19 Quality Assurance Training Available to Afloat Commands by IMAs 8-26 8.20 Shop Qualification Improvement Program (SQIP) for IMA 8-26 8.21 IMA/ Ship Technical Training BA-1 ANNEX A - IMA/SilIP TEQlNICAL TRAININC AVAILAlitt 8A-1 1
Purpose 8A-1 2
Def ense M.inagement, Education and Training D005010.16 BA-1 d.
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q Cor ren;- n I..oce Conr ses o
7 Ca:x.n n i t f Colle: mi and State Universities RA-!J
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Technical Tr.i!!iin ; Aflest ha l 5 9
DEPA!!T!': F. l'RU:I SpCClFICATIONS g
9-1 4.I Purpenc 9-!
9.2 Scope 9.3 Bachnround 9-1 i
9.4 DefinLtions 9-1 g
9-4 9.5 Action 9.3.1 COMNAVSLTRFLANT 9-4 9.3.2 Squadrons /Gedups 9-5 9.5.3 Ships and Interciediate Maintenance Activities 9-5 9.3.4 IMA Repair Of ficer/ Ships Engineer 9-6 9.i.5 IMA QA Of ficer/Shtps QA Coordinator 9-6 9.6 Standard Procedure 9-6 9.6.6 Reporting Departure f ron Specifications 9-7 Table 9 - Departure f rom :;pecification Stanag.cment 9-10 10 CAL 110 TAT 10N 10-1 10.1 Purpose 10-1 10.2 Scope 10.3 Diacussion 10-2 10.4 Labels and Tags 10-2 10.3 Ornanization Rer.pcasibilitles 10-1 10.5.1 The 1:1:ADSUPPGut; Calibration Coordinator 10-3 10.5.2 Squadron Co:=anders 10-3 10.5.3 Ship Commandina, Officer 10-4 10.5.4 The Ship Calibration Ccerdinator 10-4 10.5.5 Intermediate Maintenance Activity cociaading Of f icers 10-4 10.5.6 The Repair Offteer 10-4 10.5.7 The litA Calibration Coordinator 10-5 10.5.8 Quality Assurance Offlecra 10-6 10.5.9 1MA and Ship Division Officers 10-7 10.5.10 Ship 1MA Quality Control inspectors 10-7
,,c 10.3.ll Work Center Supervisors 10-8
!P 10.5.12 The Calibrat f un Facility Supervisor 10-8 i
l 10.3.13 Calibration 1.aboratory Ouality Control Inspector 10-9
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10.5.14 Calibra ion Laboratory (FCCL, MI:lCS MCP) Personnel 10-10 j
10.6 1:adiac Calibra:icn Factitty 10-10 Field Calibratica Activ.:io 10-11 ri i
.f Recal! Syste-N-!!
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10.y Record Fequircmati.
10-1I
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id.iG Transportation of Test. Measuring and Dint;nostic Equij nent and Standards 10-12 i
10.10.1 Scope 10- l.'
j 10.10.2 Bachp,round 10-12 L
10.10.3 Rer.ponsibilitles 10-11 l
10.11 General 1:er.penn!blIit f e; 10 !?
10.11.1 The. Met rology Require:aea: List 10-1?
10.!!.2-Metrology 1:ngineering Center (Mir) NAVPRO Penena 10 13
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10.11.3 Naval Electronic Systems Command (NAVELEX) 10-13 Ifir 10.11.4 Activities Itaving Custody of Navy TMDE and Standards 10-13 Lp 10.11.5 Field Calibration 10-14 10.11.6 Calibration Internal Order of precedence (NAVSr.ASYSCOM) 10-14 10.11.7 NCR Decision Cuide 10-15 y
10.11.8 Heterolo;,y Requirements 10-16 10.11.8.1 Panci, suitchboard und Portable Meters 10-16 j
10.11.8.2 Nuclear Propulsion Equipment 10-16 i
10.11.8.3 Pressure Cages-Cencral 10-16 h,
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10.11.8.4 Pressure Cages / Regulators - Uelding Equipment 10-17 e
10.11.8.5 Pressure Cages - Oxygen Servicing (Ships) 10-17
't 10.11.8.6 Pressure Cages - Diving Equipment 10-18 10.11.8.7 Mechanical Cages and Fixtures 10-18 10.11.8.8 Torque Tools 10.11.8.9 Ammunition tbgazine Thermometers 10-18 10.11.8.10 Weights and Weight Sets 10-18 10.11.8.11 Straight Edges 10-19 l
10.11.8.12 Stop Watches 10-19 10.11.8.13 Electronic / Electrical Test, Measuring and Diagnostics
~l Equipment (TMDE) 10-19 ANNEX A - CAtlBRATION LABELS AND TACS, DEFINITIONS AND DESCRIPTIONS I
Label and Tag Categories 10A-1 2
Identification of Calibration Servicing Labels and Tags 10A-3 11 AUDITS 11.1
' Audits 11-1 ffP' 11.1.1 Purpose 11-1 yK'"
11.1.2 Discussion 11-1 11.1.3 Responsibilities 11-1 11.1.3.1 Force Commander 11-1 11.1.3.2 Croup / Squadron Commanders 11-2 11.1.3.3 IMA Commanding Of ficers 11-2 11.1.3.4 Ship Commanding Officers 11-2 11.1.3.5 Repair officer 1172 11.1.3.6 Engineering Officer 11-2 11.1.3.7 IMA Quality Assurance Officer 11-3 11.1.3.8 Ship Quality Assurance Personnel 11-3 11.1.3.9 Ship Division Officers 11-4 11.1.3.10 IMA Division Officers 11-4 ar -
11.1.3.11 Audit Team Ecsponsibilities 11-4 l
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11.1.3.12 Auditor ResponuIbilitlen 11-4 j
11.1.4 Procedure of Force Commanders Annual Audits 11-5
- 11. 2 --- - - - - Internal Surveillance and Monitoring Audit Deficiencies /
Descrepancy Reporting 11-8 11.2.1 Purpor.e 11-3 11.2.2 Discussion 11-3
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11.2.3 Quality Assurance Monitoring / Surveillance Audita 11-8 11.2.3.1 Procedure 11-8 34-11.2.4 Divinion Officer Surveillance Audits 11-8 11.2.5 Reports 11-9 11.3 Cencral 11-9 e
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12.4.7 QA Oft'icers/ Coordinators 12-4 12.4.8 Divin!on Officer 12-5 12.5 Procedures 12.5.5 Surveillance Audit Corrective Action 12-5 12.5.6 muitorint; Audit Corrective Action 12-6 12-6 12.5.6.1 QA cifico 12.5.6.2 Division Officers 12-6 12-7 12.5.6.5 I>t\\ quality Assurance Supervisor 12-3 12.6 Quality Assurance Personnel 12-S 12.7 Quality Assurance Personnel 12.8 Action 13 QUALITY ASSURASCE FOR>tS ASD RECORDS Il-1 13.1 Purpose IJ.2 Procedure 13-1 List of Quality As.urance Forms Corrently Kequired by 13.3 4
this !!anua l 13-1 14 ORDNASCC MTERI AL/SYST!:MS 14-t 14.1 Po rpo.ce 14.2 Discussion l 's - 1 I 4...
Procedures 14-1 14-1 14.3.1 Kesponsibilities 14.3.1.1 UIA Commanding Officer 14-1 14.3.1.2 IMA Weapons Officer 14-2 14.3.1.3 T.'tA Quality Assurance Officer 14-2 14.3.1.4 IMA Ucapons Department QA Supervisar 14-3 l'. 3.1.5 1MA Weapons Npa rt rient Quality Control inspector
! !. - T l'. 3.1.6 IMA Weapons l'epartment Centrolled Material Petty Of ficer l '. -4 14-4 i
II. 3.2 Ceneral Regnirements If. 3.2.1.3 C tlibrat ion cf Test and Measurin;; Equipment 14-7 14.3.2.1.4
' Cant rol of Ca ges 14-5 t'
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.l NAVSLA 0283-1.P-dd.8.-woo Pulding Standard (::nclear : 250-1500-1) t'[
NAVSEA 0348-1.P-140-2000 Strainers and Viewint; Ult. dom C nclear)
NAVSL\\ 0348-LP-150-7000 Requirer _nts for Prescure I:cilet Valvec C;uclear)
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NAVSEA 0343-1.P-iS9-1000 Freene Se:.1 Manual C:uclenr)
NAVSEA 0348-LP-159-600u Criteria to Proclude Einding in Closures C;uclear)
NAVSEA 0387-LP-046-8000 Ilydrostatic Test Pequirenients (Uuclear)
NAVSEA 0389-LP-004-9000 Reactor Plant >!anual MAVSEA C389-LP-015-3000 Radiolo;;ical. Controls Manual NAVSEA 0389-LP-019-7000 Safety Manual (Nuclear)
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NAVSEA 03B9-LP-031-7000 General Procedures for Maintenance and Repair (':uclear) k-NAVSEA 0392-LP-077-5000 Non-Destructive Testing (Nuclear) 1 NAVSEA 0900-LP-000-1000- Ship Itc.11s Fabrication Uciding cnd Inspection w.
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NAVSEA 0900-LP-001-7000 Fabrication and Inspection of Crrzed Pipinn Syntet..n NAVSEA 0900-LP-003-S000 Metals, Surface Inspection Acceptance Standarda i
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NAVSEA 0900-LP-003-9000 Radiographic Standards for Production and Repair Ueldn j
NAVSEA 0900-LP-005-9010 Basic Rules and Guidlines for Maintenance and herair Uelding y
of liYSO and STS steels f
NAVSEA 0900-LP-006-3010 llull Structure Production and Repair Feldr., Ultrascuic Inspection Procedures and Acceptance Standards 1
.e NAVSEA 0900-006-8010 Qualifications and Certification Requirements for NDT Personnel l
N AVS".A 0900-014-5010 Fabrication, Uciding and Tr opection of Non-Coi.+atant Mip
!!ulls NAVSEA 0900-022-3010 Forces Afloat Antenna repait P roceduren
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NAYSEA 0900-060-4010 Fabrication, Uelding, and Inspection of Metal Coct and Ciaft ilulla NAVSLA 0900-LP-04,0-2010 - ricctrical Machinery Ecpair - Llectric !!oter Depairs.
j NAYSEA 0900-1.P-060-2020 Electrical Machinery hepair - Vibration Analyris and oter Lalance 6
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of Dealloyinp, on t.innina a !;ron:'e and Nickel Altr Inu.a P.r.w.e T1 Castiny Surf aces in Contact '. f th Sea. eater
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- AVSEA 0900-IP-070-6010 Material Control frandards (?:nc lea r)
' AVS!'A 0900-IP-033-0010 Naval Shipyard Ocality Progrma Manu11 NAVSIA 0901-1.P-001-0001 Publications and Dra. in;;s NAVSEA 0901-LP-075-0000 Threaded Fastenn s i e L, i.
NAVSEA 0901-LP-230-0002 Industrial Cases; Cenerating, Handling and Storage CHAP-9230
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NAVSEA 0901-LP-491-0000 Electrical Measuring and Test Instruments CilAP-491 NAVSEA 0901-LP-920-0004 Welding and Allied Procest,es NAVSEA 0920-001-5000 Ceneral Specifications for Ships U. S. Navy NAVSEA 0903-LP-041-0010 Cuidance Handbook for Technical Library Personnel Aboard Tendcr/ Repair Class Ships of the United States Navy NAVSEA 250-34602 Fiberglas Work for Navy Ships
'.......z f NAVSEA 0948-045-7010 Material Identification and Control (MIC) for Piping Systema NAVSEA 09'.3-LP-103-6010 Level I/SUBSAFE Stock Program Catalog f
NAVSEA 0951-LP-031-3010 Repair and overhaul, Main Lollers,1200 PFI Stean Propulalon j
Plant i
NAVSEA 0960-1.P-000-4000 Standard Electrical Symbol List l
NAVSEA 0967-000-O m E1MB Electronics Installation and Maintenance Ecok - 13 Vels.
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NAVSEA 0967-001-3 m EIB Electronic Information Eulletin NAVSEA 0967-008-9000 Test Equipment Index T
J d-NAVSEA 0967-1.P-190-4010 Manufacturer Designating Synboln y'
NAVSEA 0967-311-9010 Nomenclature Assigned to Naval Electronte Equipment, Vol.1 NAV37A C957-311 0020 Nc enclature Assigned to lJval E* ectr:nia Eq':ip ct, Vcl. 2 i
1 NAV5EA 0957 *.19-X M Directory of Electrealc Equip cat (Loosc-Leaf) j NAVSEA 0967-420-X M Directory of E1cetronic Equiprent (Bound)
NAVSEA 0967-485-6040 SECAL Program Manual Vol. 4 Shipbc.ard Operations NAVSEA 0969-019-5000 Electronic Test Equipnent Stovage cuide k.-
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1:A"3E3 09M9-f.P-0 9-?W.0 Englocerier. Depa rtr ent ':a..u.11 (:Juc l e.ir )
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NAVSFA 0989-!.P-040-6000 Ai r Flank innpec t ion.. :d !':Lut.tnance ivquirer entu (::oc l e.t r)
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NAVSt'P 4]05, Shelf 1.ife Itern 058 6-1.P- 005-er;!,o T
NAVSUPPtB 4P.5 Afloat Supply Procedures l
. I, NAVSEA 2'E 000 NAVSEA Technical Manual NAVSEA 250-537-1 l'adiographie. Standard for P.ronze Castings NAVSEA 250-692-13 Radiographic Standards for Steel Castings NAVSEA 250-1500-1 Welding Standard (Nuclear Components)
NAVSEA 348-l',02 Reactor Plant Valve Manual (Vol. I, II 111)
NAVSEA 348-1537 Ceneral Requirements for the Post Installati.on Teut to:; of Pressure Relief Valves (Nuclear)
NAVSEA 34S-1591 Ceneral Requirements for the 1 solation of S:wial Pt.:p.ise i
Piping Systems (Nuclea r) p
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- AVSEA 348-1596 Design Criteria and !!andling i'recautican to Preclude I f nding.
in Threaded Closures (Nucleat)
NAVSEA 389-0049 SSW Reactor Plant Manual (Vol, I, 11, 111)
NAVSEA 3S9-0197 Nuclear Propulsion Plant Safety Manual NAVSEA 389-0317 Procedures for Maintenancc and Repair of Naval Reactors i
Plants NAVSEA 389-0362 Radiological Uork Practices liandbook t:AVSEA 387-0463 Systems Hydrostatic Tert 1: equi rcr'ent s (Sucl ea r)
NAVSEA 392-0755 Seal Ueld Manual (Nuclear) w l
NAYSEA 392-0775 Inferration ::ete:s on Weldine, cnd Non-Pestructive Testing r
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NAVSEA/SAYORD QAP 100 haval Ordnance Ouality Assurance Proceduren for Fleet i
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Fleet !iaterial Support Defective MaterJa1 Sunearim.
Yk Index of Cruiser /!vstroyer 'lechnical Eepath Standards (' IRS) and Repair Material l'cquirements I.ists (!'RI.)
NAWLEX 0104,870 Electronic Test Eculpnent Calibration Psogram Indoctrination llandbook NAVELEX 0969-13302010 METl'L Metrology Fcquirec. cuts List T..
NAVELEX 0969-13302020 METRL (FCA) Metrology Requirceents List, Ficid Calibration Activities STEDMIS Ship's Technical Documentation Management Information System s
ASML Boiler and Pressure Vessel Code Index of Metrology Engineering Center Publications, Series
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List of Calibration Procedures NAVAIR 17-35MTL-1 Metrology Requirer.:ents List NAWFPS OD30354 NAVSEA OD-45545 Metrology Requirements List (METRL)
NAVAIR 17-35FR-01 Navy Field Calibration Activity Calibration Facility, requirements for DOD D0D Index of Specifications and Standards
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I DOD H2-1 FSC Groups and Classes l
l DOD !!2-3 FSC Alphabetic Index D0D Hi-1 Federal Supply Code for Manufacturers (FSCM) US E Canada,-
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DOD H4-3 Federal Supply Code for Manuf acturers (FSCM) Excluding I'S f.
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Quality Control B.ndteck - Juran ("cCraw i!!11) i.
3 Standard E:.:idte:h fer :*ec'.mnical Engineers - Sr.ureister -
Marks f'
L-Quality Assurance Uorkternship Standards Manual - Carter Quality Assurance - Quality Control and Inspection llandbook - Carter Quality Pror.ress and Quality Technology, Menthly Scus l
Mag.uince of t!'c &cri:an Society for Quality Cor. trol i
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l 1.3.2 Instructions 1
. C Catnlog of cournen Mcal!abic at I:lantic Fleet Snere$
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NAVSllIPUI!:ST 4355.23 Audit Proy. ram and Arean h., +.
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NAVSillPSIMST 5100.28 Controls to Begulate the use of Mercury in Subcarines d 'l and in Nuclear Power Plants of Surface Ships
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NAVSEAISST 9460.4 Sonar Transducer / Hydroplane P.eplacer:ent Criteria i
.NAVSilIPINST 9480.67 Flexible Connections of the EB Type; requirctents for NAVSilIPSINST 9480.70 Devices, Tienible; list of those tested and approved NAVS!!IPSINST 9670.104 Anter.na Installation Secndards MAVSHIPSINST 9690.12 Fleet Electrical and Electronic Ter.t Equiprent Calibration Program NAVS!!IPSISST 9870.9 Prusure Cages, Shock Resintant NAVS111PSINST 9890.15 NAVSli1PS Controlled S-Cognizance Reactor P1...nt ar
- 7; Conponents procedures for stocking, Issuing, and a ;,,
returning for repair; Promulgation of NAVSiiIPSINST 9090.1S Cleaning Requirc.oents for Naval Reactor PJant Equipment, Including Piping fiyoters NAVSHIPSINST 9890.23 Kecords of Data and Slgn of f for Naval Nuclear Work; Responsibility for Management Review and Retention of 1;AVSHIPSIMST 9890.25 Sight Validation of Reactor Plant Equipment and Components 1:AVSHIPSINST 9890.26 Preservation Identification, Inforwation, and 1.abel Plates on !!uclcar Propulsion T.quipnent NAVS!!IPSTSST 9890.27 shipyard Inspections of Ec ctor Plants
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NAVSEIPSISST 9E90."9 Procc 'eres fer ".cintaining Fea:ter Plant Ccrpenent l
Technical Manuals NAVSilIPSINST 9890.31 All Nuclear Projects - Covernment Source Inspect!cn of Shipyard Procured Material Under the Cornf rance of NAYS!!IPS OS l
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NAVSiliPSINST 9890.35 Culddine fr r EnMiL t inn Requisitions for f:AV3tl1P.'
3g Control. led Peactor. Plant Componenta Vl NAVSliiPSIMST C9890.36 Pequirements. for cleanlinesu Control by Shipyards of I
5tcan Plant Syniens and Components NAVSEAINST 4855.6 NAVSEA Metrolot;y and Calibration Program NAVSLAIUST 4S55.9 Operation and Certification Requirements for Fleet F
Mechanical Instrument Calibration Activities BUSHIPSINST 4355.12 Defective or non-conforming Articles Delivered by Suppliers, Correction of BUSHIPSIMST 4355.22 Comprehensive Eureau of Ships Calibration Program; establishment of Mechanical Instrucent Phase (Shore)
BUSHIPSINST 4410.17 Material Identification System BUSHIPSINST 4730.11 Visual Inspection as Required by Post Installation Material Verificat1on BUSitIPSINST 9620.62 Electrical Grounds, in volt Portable Equipment BUSHIPSINST 9690.12 Fleet Electrical and Electronien Test Equipment Calibration Program; r;uidance concerning BUSilIPSIUST 9890.4 Changes, Repair and Maintenance of Nucicar Pre;n I s f on r
Plants for Naval Ships BUSilIPSINST 9940.19 Cas Cylinders used in Scuba, PerJodic Inspections of j
NAVMATINST 4130.5 St.ip Equipecat Configuration Accounting S'intem (SECAS)
Program; policy for NAntATINST 4355.66 Department of the Navy Metro!.ogy and Calibratfor (METCAL) Progran; Servicing Labels and Tagc NAnt\\TINST 4355.67 Departncnt of the Mavy Metrology and Calibration
(!%TCAL) Program NAD ATINST 4355.6S Terminology of METCAL Program
'l NAVMATINST 5101.1 Radiation Hazard Problens, resolutlen of NAVC?aINST 4855.16 Naval Ordnante S inters Ce=and Calibration Pre;rar; servicin, labels and t2;3 l
NAV0?OINSI 4855.14 Naval Ordnance Systers Cnnmand Calibration Program l
NAVO.'1DINST 5100.3 Hazardous Materials Handling Equipment; requirecents for operation of BUUEPSINST 5101.1 Air Presnure Gages; testing of
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CO: NAVSUliFl.A!.TlNST 9090.1 NMEl.r.NINST 9 673. 2 1:adiac Sete; Procedures for Latelinr,and for I.e.ak
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i:A"F.I.D:l%T 967 3. 5 m intenance 1:coponsil.1Jitles for Radiac 1.qu i p:. n t r
c : :and Flec t ron ic T. u t NArsl.EC!:.rT 9M 0.1 f:.sv:.1 Elce t roa ! c " r te:
o Eq uip:te n t Calilratloa P:oj.r.n 1
SEC::.W!::ST 43%.11 Depa r t t.c.a t of the !:avy :'t ti ology and Cal lbr_ t ion 4
(NFTCAL) P. e:..rm:>
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SECNAVI::ST 5210.11 Str.ndard Subject Identification Codes (SS1C)
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SECMAVIhST 5212.5 Policy and Proccdures for itecords Disposal OPNAVINST 4790.4 Ships' 3-M Manual - Vols I, II, III i
OPNAVINST 510d.19 Safety Precuations Afloat SPCCINST 4355.4 Ecccipt Inspection Requiremente for SS/LI Material SPCCINST 4400.25 "H" Cognizant Pipe, Bar Stoch and Fittinlu fer Nuclectr Propulsion Plant Applications; information concerning SPCCINST 4400.35 SS/LI Material Lictice.c SPCCIUST 10330.3 Cognizance Syrd.o1 "11" Chemicain l' sed in I:ol]er t?ater and Feedwater A,alysis, supply of NAVSUPINS'i 44'.0.120 Feporting cf Defective PaterJa1 Obtained tlovor,b the
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NAVAIPJu?LANTINST 4355.6 Athntic ricet Test Equirment Calibration Oscrflo::
Coordination DI'MEDINST 6200.5 Carbon Tetrachloride and other Chlorinated 1:ydrocarbons BREDINST 6770.6 Toxic Materials, precautionn DOD-I-4155.13 Quality Control and reliability Mananeeent of Supp y and Storage Depots D07--I-415 5.15 Quality and I:eliability Assurance at Depot Maintennnee 1
Activities CC:.NAVStlRELANTINST 1541.2 Shipyard Technical Training C00:.WSl?rLANTINST 3000.2 Nuclear Ee -ter cnd Padiolorical 1:cidents; rcee9.:rce IOT C05Xh3FLANT15ST C3500.2 CO:C AVSl'iTLANT Training, Readinesn Manual COT AVSURTLANTINST 3540.5 Engineering Managenent Mannal 4
COMNAVSURF1.ANTINST 3540.1 Diesel Engineering P.cadinew. Annist ance Progran (DEMSP) l yv t
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COMNAVSUl'.FlW;TINST 4420.1 "aterial Support f or le.prov h.n Propul s iv: Plant R
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.i Comand Ad:ainictrative Inspection cuido for Ships COMNAVSURFLANTINST 5040.2
-l cor.nand Meinir.trative Inspection cuide for Staf f COMNAVSURFIR:TINST 5040.3 q
and Shore Coninand Inspections 4
!Ml COS!NAVS a rIR TI::ST 6260.1 Hearing Conservation
.U llandling and Disposition of Elen: ental ticrcury and CO:CAVSURFLANTINST 6260.2 Cornpounds of Mercury CO):NAVSURTLANTINST 6470.1 Radiation llealth Prograta COS!NAVSURFLANTINST 9000.1 Maintenance Manual COMNAVSURRANTINST 9000.2 Catal'og of COSC AVSGFLANT Standard IMA Maintenance Routines COMNAVSURFLANTINST 9074.1 Reactor Plant Systen Welders, Qualification Maintenance COMNAVSl'RTLANTINST 9210.
Nuclear Propulcion Notes COMNAVSURFLANTINST 9221.1 NAVSURFLANT Boiler Appraisal Requireracnts and Procedures COMNAVSURFLANTINST 4790.5 Planning and Esticating (P5E) Program; organica-l tion, responsibilities, and procedurer, for COVNAVSl%FLaNTINST 9555,1 Magazine Sprinkler System (PSS) Program q
COMNAVSG FLANTINST 9900.1 Contrcl of Radioactive Material Reactor Safeguards Exa:alnations and Radiological CINCLANTFLTINST 3540.1 Controls Tractices Evaluations of Atlantic F6et I
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CINCLANTFLTINST 35'.0.2.
Propulsion Plant Examination of Atinntic Fleet 1200 and 600 PSI Stenn Powered and Gas Turbine Powered Units 1
CINCLANTFLT Quality Assurance Manual; Voluecs 1 CINCLANTFLTINST 4355.1 and 2 i
1.3.3 Dire: rives g
r Improved Managenent for quality and Reliability D03-D-4155.11
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CobDIAVSURFLAt;TIUST 9090.1 Q
.a 1.3.4 Notes / Notices nV4 V.
3-M Notes CO:lNAVSURFLANTt:0TE 9090 Schedule of Intermediato Maintenance Activity (IMA)
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Quality Assurance (QA) Audits NAVSilIPS NOTICE 9820 Ser Boat Davits, Boat Fall Swivels, removal of; Paymond 839-616439 of 20 July 1973 Quick Release llooks, maintenance of
- e NAVSHIPS NOTICE 9480 Ser F1cxible Rubber Hose and End Fittings fur Use With 1210 17 January 1974 Resiliently Mounted Equipiaent NAVSEA NOTICE 3100 Thermal Insulation NAVSiiIPS NOTICE 4130 Departures frora Specifications and other Contractural Technical Documents; Procedures for Submittal and Processing of Requests for Deviations and Waivers for Ships safety Bulletin (monthly) l FATHodt Magazine (Quarterly)
Shop Talk Contact Magazine 1
1.3.5 Military Standards MIL-STD-18'(Serles)
Structural Synbols
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HIL-STD-20 Velding Terms and Definitions MIL-STD-0022 (Series)
Welded Joint Design MIL-STD-25 Nomenclature and Symbols for Ship Structure MIL-STD-101 (Series)
Color Code for Pipelines and for Compressed Gas Cylinders MIL-STD-105 (Series)
Sampling Procedures and Stables for Inspection by L-Attributes MIL-STD-106 Mathematical Symbols MIL-STD-109 (Serica)
---Quality Assurance Terms and Definitions
~~~~~~'~
MIL-STD-123 (Series)
Color Identification Markings of Cevned Arc Weldin; Electrodes MIL-STD-248 Uc1 ding and Brazing Procedures and Perfornance Qualification HIL-STD-271 Non-Destructive Testing Requiremente for Metals MIL-STD-276 (Series) 1mpregnation of Porous !!on-Ferrous Metal Castings MIL-STD-278 Fabricatien, Welding and Inspection of !!.ichinery, Piping and Pressure Vessels for Ships of the U.S. Navy
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Inspection Procedure for Deternining the flagnetic Penaahility of Wrought Austenitic 'ituel p.
,Q 1115-5TD-409 (Series)
Alloy ilomenclature and Twper Designation Sy:. ten
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for I!agnesium Case Alloys y
It!L-STD-410(Series)
!!ilitary Standard Quality of Inspection Perunnel (Ili and PT) till-STD-418(Series) flechanical Test for Welded doints i~
Fi!L-STD-419(Series)
Cleaning and Protecting Piping for Hydraulic ul Power Transmission Equipment
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111L-STD-438 (Ships) (Series) Schedule of Piping, Valves, fittings, and
-l Associated Piping Components for Submarine Service fill-STD-440(Series)
Soldering Techniques for Standard Type Solder Tenninals IIIL-STD-455 (Series)
Alloy Designation System for Wrought Copper and Copper Alloys 111L-STD-721 Definitions of Effectiveness Tenns for reliability.
.l tiaintainability, Human factors and Safety FIIL-STD-767(Ships)(Series) Cleaning Requirements for Special Purpose Equipment, Including Piping Systems illL-STD-768 (ASC) (Series)
Instructions for !!epair of Aircraf t and !!eapons Sandwich Structure flIL-STD-769D(Ships)(Series) Thermal Insulation Requirements for liachinery and Piping fl!L-STD-770 (Ships) Series)
Ultrasonic inspection of Lead itIL-STD-775(Ships)(Series)
X-Ray Standards for Uelding Electrode Qualifi-cations and Quality Conformance Test Welds
!!IL-STD-777(Ships)(Series)
Schedule of Piping, valves, and Associated Piping Components for Surface ships
!!!L-ST0-792 (Ships)(Series)
Identification l larking Requirements for Special Purpose Components t
MIL STD-1330 Cleaning and ' Testing of Shipboard Oxygen and Nitrogen Gas Piping Systems l:!L-SU-1354(Mavy)
- avy Standard Ger. Leal F r;cse Electronic Test Equipment fill-STD-163D 0xygen System and Component Cleaniness: Servicing
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and Certification Requirements illL-STD-168 Installation Criteria for Shipboard Secure Information Processing Systems O
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1.3.6 ASTM Standards Ref erence nad tographs for l'eavy *.'nlled (2 to 4 1/2-Inch)
- ( g ASTM-lH 86 Steel Castingr 5
Def erence l!adiograph, for it igh-St rength Copper P.:'se and l
ASTM-1:- 272 Nickel-Copper Alley Cantim;s, Standard Heference Radiogrpahn for !!ca,rj '.talled (4 1/2 to 12 AS1F E-3SO inch) Steel Casting.s e
P.cf orence Radiographs f or Tin Bronze Castings ASTM-E-310 l
1.3.7 Militarv Specifications lloists, Chain, hand-Operated, liook and Trolley MIL-II-904 Suspension Studs, DOLTS, Hex Cap Screus and Muts MIL-S-1222 MIL-T-16420 Tube, 70-30 cud 90-10 Copper Nickel Alloy, 3ca.nlese and Ucided Detergent General Purpose (Liquid Non-lonic)
MIL-D-16791 Bronze, Nickel Aluminum, Kod, riat Products with MIL-B-24059 Finished rdges, Shapes and Forgings tronze, Nickel-Aluminum Castings, for Scavater Services MIL-E-2 !?. f.0 MIL-Q-9353A Quality Progran 1:equirements MIL-I-45208 Inspect 1ou System Requirements
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e Calibration System Kequircraents M11.- C-4 5662 1.3.S Federal Specifications Mickel-Cepper Alley nar, Rod, Plate, Sheet, Strip, 0,Q-N-281 Forgings, and Structural and Special Shaped-
- Wire, Sections Nickel-Copper-Aluminum Alloy, Wrcught y+
QQ-N-286 1.3.9 Miscellaneous MSO 4790.1:2579 Equipment Idantification Code (EIC) Master Index
?cpartr. cat of De'ense ihndbooka Guide for Sa plin; Inspection H53 Multi-level Continuous Sampling 11106 Procedures and Tables for Inspection by Attributes Single - i.evel Continuous Se pling 11107 Procedures and Tablen for Inspection by Attributes T M i~ N 7~ c p OW p Reviw e F 7hc Dnw:
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l'.3.10 NAVSEA Techntcal 'tanual (3+.
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CHlPTER ML'MPER C1! APTER TITLE
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.c 001 9000 Cencral i
I~ 5 022 9006 Subnarines I
034 9007 Service Craft 041 9002 Adctinistration of Funds 050 9030 Readiness and Care of Vessels in Inactive Statun 070 9900 Radiological Recovery of Ships after Nuclear Weapons Exp1csions 074 9920 Welding and Allied Processes 9922
. Non-destructive Testing of Metals - Oualification and Certification Requirenents for Naval Personnel 075 9090 Threaded Fasteners 077 9331 Life Preservers
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078 9950 Caskets and Packing 079 V1 98S1 Damage Control - Stability and liuoyancy 079 V2 9880-II Damage Control: Practical Damar.e control 079 V3 9380-III Engineering Casualty Control 079 V4 98SO-IV Compartment Testing and Inspection 080 9001 Publications and Drawings 083 9003 Allowances, Surveys, and Requests for Material 9310 Repair Parts
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09C 9004 Inspections, Records, Reports, and Tests L.
094 9080 Trials 096 9290 Weights and Stability 100 9110 Hull Structures 220 9560 Boller Water /Feedwater Test and Treatment 221 9510 Sollers 223 9623 Subre.arine lead Acid Storar,e Batterics 231 9411 Propulsion Turbines (Steam) 233 9412 Diesel Engines 2 3 '.
9416 Cas Turbines 223 9413 Electric Propulsion Insta11sticos 241 9420 Reduction Cears 243 9430 Shafting
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9431 Secrings, Dall and Rc.11er 245 9440 Propol.lcrs 252 9240 Ship Control Equipnent 2N 9560 Crn!casern and Air.fe:tcre
,2D 9h2 Feedwater Syst.cn in? Ap.atrn us 2C 9450
- .ubrica tir.; Cils, Grea.ses, end Hydrauli: Iluids and Lubricating Systems 300 9600 Elcetri: Plant - Cencral 302 9630 Electric Motors and Controllers 310 9610 Electric Power Generatorr. and Convernion Equf nent P
313 9622 Storage ratteries (Portabic) and Dry ratterien 320 9621 Electric Power Distributica System 330 9640 Iichting J.00 9670 Eicctrenics g
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, f Approved Nuclear Source Container: A container for radioactive material that meets all the requirements set forth by the Code of Federal Regulations, Title 10, and U. S. Nuc1 car Regulatory Commission Department or Transportation
'I E'l Rules and Regulations.
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I COMAVSt:RFl.AMTLNST 9090.1 CLOSSARY OF TFRMS [* SED IN T"IS MANdAL l
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Ef fed $ qty )de f irittionr existcom it$ 123 tidrIitI 'dMTo'dEtSt' tipMtaridirTdEf f riit to'nYIH3 tYditTe' mu ltip it/
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-a Accen. table Ocalltv 1.evel (AQl.) - A nominal value egrest.ed in terru of percent defective or defecta per hundred units, whichever is applicable for a given group of defect n of a (the t.taxinum percent def ective (or the raxir um nurber of defccen per hundr ed units) product that for the purposes of sampling inspection, can ha considered satisfactory as a process i
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Acceptance - The act of an authorized representative of the Covernment by which the Governnent assuaes for itscif, or as an agent of another ownership of existing and identified supplies tendered, or approves specific services rendered, as partial or complete performance of the contract on the part of the contractor.
Acceptanco Nur ber - The maxima number of def ects or def ective units in the sample that will percit acceptance of the inspection lot or batch.
Access Plates (Ships liull) - Complete plates or sections of plates removed (later reinstalled) f or access and/or removal of equipment as shown on approved drawings.
h Arc-Strike, - Any inadvertent chan;;e in the contour of the finish veld or cdjacent base material resulting f rom an arc of heat generated by the passage of electrical energy between the surf ace of the finished weld or base natorial and a current source such as velding electrodes or nagnetic inspection prods.
Attribute - A characteristic or property uhich is apprair.ed in termc of whether f L does or does, f
not exist, (e.g. go or no-go) with respect to a given requirerent.
..vAudit q;.T"he,4 analysis,andlevaluaticipyocedures, ccthods, and reporta necessary;todetermine}
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,r Baclgp Valva - That valve or cicaure adjacent to and inboard of the hull valve.
The hull and backup valve may be combined in a single unit.
(The hull and backup valve may also be
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referred to as the primary and secondary closure).
Bar - Defined as a constant section langth of metal having no. flanges, and not over 6 inches in vidth or depth.
1 Ba tch - S ee "Lo t."
Eeund a rt es - That line, point, or location identified as the border between controlled and uncontolled areas. For purposes of this instruction, it has the following connotatious according to the type of system involved t (1) Fipin-5chanical_ - tSe last disturbed joint.
G) Flectricai - the circuit di m nnect peint cc (3) Isolation Point - That system component nearest to the wrk area which is operated to regulate or shutoff the flou of fluid or de-energize an electrical circuit, as applicable, to the portion of the system which is being worked.
Calibration - The comparison of a ricasure-ent systen or device of unverified accuracy to a syst m or devite of knom and greater accuracy to detect and correct any variat ion reasurcrent f rom required perfornance specifications of tha unverified r easurenent system er device.
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%,.:;T ~ :s CObiNAVSt'PJLANTINST 9090.1 Casting - Defined un' a component formed by pouring molten metal into a mold or by forming by s
a centrifugal method.
%j Characteristic - a physical, chemical, visual, functional or any other identifiable property of s.
.a product of material.
E Certification Document - The cc.tificate issued by a qualified Certifying Activity ari per KAVSEA 0946-LP-045-7010.
Certified (Level I Material) - Material that has been certified by a qualified Certification
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Activity. This material has a MIC number assigned and a Certification Document completed attestin3 to Level I certification.
j Certifying Activity - That new construction, overhaul or repair activity which is qualified
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to complete all of the necessary certifying requirements of the particular specification or standard. These activities are liste,d in NAVSEA 0948-LP-045-7010.
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y Characteristics - A physical, chemical /, visual or any other ceasurable property of a product or material.
a Classification of Defects - The enumeration of possible def ects of the unit of product, classified according to their seriousness. Defects will normally be grouped into the classes of critical, major or minor; however, they cay be grouped into other classes, or into subclasses within these classes.
C1 Dfaterial SMIC Code) - An item that requires special cleaning and packaging for o>:ygen and the nitrogen service (e.g., valves, piping systems, generators) which also must meet requirements of Level I (see Code L1).
Menent - A self-contained co:rbination of parts, subassemblies, or assemblies uhich perform
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a distinctive function in the overall operation of an equipment.
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Confidence leve_1 - The probability that a given statement in correct, or the change that a given value lies between two confidence limits.
Controlled Assembly - Proper assembly of a component in accordance with detail drawing (s),
lucludini; material and clearance readings, verified by a second uitness who is usually the QC Inspector.
l controlled Material - Is any material which must be controlled / identified throughout the
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nanuf acturing/ repair process, including installation, in order to meet the specifications j
requirnd of the end product. Controlled material shall be placed in segregated storage and shall be identifled by material markings and applicable OA Forms. Any material not listed in thin nanual Wich the Repair Of ficer, Engineer Of ficer, QA Officer, P6E Officer or Division j
Of ficer dete:~c.ines must be controlled / identified throughout the manufacturing / repair process nay be considered controlled nacerial.
Centr:*.*.ed Material Pettv of ficer /C"?O) - Petty Of ficer designated to ranage centrelied ma:eriti (s:crue, records, receipt inspectica, defective material reports. etc.'.
,m Controlled Task - Is any work required that f alls into the categories of Contrclled '.~erk an I
s detined by this manual and must be controlled throughout the manufacturing / repair process, including installation, in order to meet the specifications required of the end product. The Repair Of ficer, Assistant Repair Of ficer, Engineering Of ficer, QA Coordinator, CA Of f icer.
PLE. Officer or Divisidn Officer nay if deemed necessary require that work not linted in this nanual be treated as Controlled Work.
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.am CO'!1AVSLTF >f: Tit:5T 90')0.1 Controlled Uork Package (CUP) (Repair f acility/ ship) - A preprinted file folder identified by
- a udique serf al number assir.nment containing all purchane documents, receipt 0.n;pec t lun k
report i. (.bjective quality evidence, local tent results and any tar,c, parcts, ptfuts, plant:,
etc. l et.rien on the work perforced. Trr.mability f rc:r the werk packar.e t o ot ht r cert !! Ication 2
documentation la provided by Job Order Control 1:uuber (JCN). This f lie f or c ont rol led toik yj in to be naintained f or seven yearn.
CP Mate,rin_1 SMIC Number)
.*.n item that requires special clem.ine and pacLaging for 134uld myr,en and nitrogen service (e.g.,
salvea, piping systen.4, r,t nera torn).
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Cry ' - A linear rupture of r,etal imder stress.
in hazardous p
Ospical Defect - A def ect that judr,ctent and c:<perience indicate could result assie conditions for individuals uslug or wintaining the product, or, for najor itema e.
asJ units for productn such as ships, a defcet that could prevent performance of their tactical function.
.._ _- Any. noncon.~formance 'of Eth's~ilsit"dF product" with specified 'requhements.j Defect
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Departure f ron Specifiention - A lack of compliance with any authoritative docurent, plan, procedure, instruction, etc.
Departure from Specification Aporcval
..A device by which responsible authority grant s ac%inistrative and/or technical approval of a departure f rom specifications.
j lieparture from Specification Clearance - Approval f rom higher authority to deviate f rom specifications or the correction c,t departure from specification request disapproval, peviattory - Written authoritation, granted prior to the r.:anufacture of an iten, to depart f rom a pr.rticular performance or design requirement of a contract, specificat.fon, or 1
r referenced document, for a specifle nuaber of units or specific period of time.
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,Ajunit of product which r;onr31ns[ one or~ more defects /
Documentation - The r. cords of objective evidence establishing the requinite quality of the material, cc ponent or erk accomplished.
Electroder. -
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Consumable Electrode - A filler metal which fuses during the welding process and becomes an integral part of the raaterial.
L Coverqd Flectrode - A filler-rctal electrode, used in arc welding, consisting of a netal core rire with a relativuly thick covering which provides protection for the rotten netal f rom the atmosphere, improves the proporties of the seld netal and stablii es the arc.
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Bare Electrode - A filler-cetal electrode, used in are welding, consisting of a metal C.
wirc with no coatiTg sther than that incidental to the drawing of the vire.
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rr=',.t-ib-T An ele:.cr.t' ef 'irlspectioniens1 Aid: 'ef'i.zessidstien '-ithrut the use ci s5Elt) id:raterWdpCia~cces'orYroEdielf~t7 lit'EslEEEd!F-EiEfE tTt"no& $redifIUd~?ictif?Ridft
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8 sdch'investihEtions7Eiainination' is generally ~non cdFhtfucTife*EEd wh ich c an. b c.d e te rmined $ by 'dvisual {a^ud ito rf,}ol f ac tory ' tac til e ' and othe r^"inve s t I%fal includes-.;butis,notilimite nimple physical canipulation; gauging; and ncasurecent@
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00 r;AVSG Fl. ANTI"ST 9090.1 l at lurn g Tpe inability of a system, subsysten, coi ponent, or part to perform its required '}
,, T 3,metion/h Fjeld Cr.!ihration Activftv OTA) (Fo.w r ! v N:tl i f icat ion Activitv) - An act ivity located at kt or, ani:u ional and lute rnediate raint s nance f acilitica adore or on board ship in thich
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cal!Lration is perfore:ed by specially trained per wnael utilizing specially authorized l
ntm' trds, procedures and equIpecnt. The standards uccJ by the ICA N are r.ubnit.t ed t o a g
hip!.cr echclan laboratcry for calibration.
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I I'o rritm - De f ined as a corponent forced by hatnering or pressing a piece of heated retal to f ur. a shape.
n Ccrernnent Furnishe<l and Cerrified !!sterial or Equip::ent (CFE or CFM) - Material prccured by m
5A'.h A nad suppliec to Forces Afloat ac Certified for end use.
Certification is provided by a SAVSF.A letter to the original certifying activity identifying ccmponent by serial number, nold nunber, etc.
llororeneous 1.ot - A group of items that have common heat, batch, or vendor traceability nunber and size and description, from the same source, received in the same shipment or under~
the same contract number. (Pipe fittings which do not bear a heat number cust be in a single shiocent under one contract).
llull integrity Fasteners - Male threaded type items such as bolts, stude, and bolt studs loaded t y the dif ferential of sea pressure to internal bull pressure and which are a part of hull integrity co=ponents or of systems penetrating the pressure hull integrity boundary f ren the pressure hull to and including the inboard flange of the backup valve or its equivalent.
Kuts and lockwashers not included.
I!ull Inte.rity joints - Those jointn, ubether welded or rechanically fastened. vhich fom a part of the pressure hull integrity boundary and which are loaded by the dif f erential c.f sea pre nure to internal hull pressure when subu rged.
1?u11 Openings - Escape / access / loading trunks and hatches defined au large trun'co, coanings r.nd hatches in the hull used for accus or loading.
I!ull Penetration Drawinr; - That drawing which locates acd jdentifics all penetrations throu. h the pressure hull of a ship.
d llull Valve - The first valve in a sea-connected systea 'nbeard of the connect. ion to sea, or to a systea or component external to the hull, that has a watertight integrity less than that o f the hull.
Identif y - The ability to show the required charactr es of a material.
Incident C. Pecair (Calibration) - Those repairc foer.
.cessary during calibration of an
[
cretable equi; ment or instrument to bring it within i specified colerance, including the replacere.t of parts which have changed value suf ficiently to prevent calibration, but do not othervise render the equipre.nt inoperative. These incidental repeirs r:ust not intreduce contarinants into the instranent, and shall icquire n ere t'n n 10 p r:r : of the imrunct cf.ih:ti n tir e.
iny-to e Fudn - Lack of co.plete fusion of some portion of the netal in a veld joint uith adjnecat netal. The adjacent netal nay be either base t.etal or previously deposited weld ric t al.
Toco q1cte Peretration - 1.ack of penetration of the weld through the thickness of the joint, or pcretration which in less than specified.
In-Process Insnection - InspectJon whicli is performed during the ranufacturJnr. or repair cycle in an ef fort +o prevent defects frou occurring. and te ins ect the charact.>rirticu and attributes which are not capable of beirn inspcrted et 'N i spe ' ire.
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J,pspectioniThe examination'(f ocluding testion) of fr.upplieu and services (including, when
- f. i raw thaticials? 'iocumentu;.dati,' componento and intermediate' aussachlie<)"t o '-
)
applicabic,;itbr clic sunplies end 'servidefc'onform to technical ~ tequirementh.j c
Q d.:t erain{ wh
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,T ;3ction, Cyclien1} _ A systeng whernhy supplies and cquipecnt in storage are sub i
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but not lir ited' to,; periodic,' scheduled, as,1fi.pecial incpection and continuous action to s ti assure tha.t@atcrial ~is' maintaincd itf a icady-for-issue condit' ion. ]. ~
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1Npectf on I cvc1 - An indication of the relative rarnple size for a given amount of pre.tuct.
Inspection 1.o! - f;ee " Lot" inspection,' Quality Confottance - Al.l.er.aminations and tests _ perform f or the purpose of detetuining conforr,c.ance' with ~ specified requi.remen..e.d o.r. items or~se'.rvic, n
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.Inspectio~n Recor' __. Rec,or,d_ data showingsthe,results of,an inspec, tion,vith approptiate.,. j identifying information. as to the. characteristics inspected and; item inaa[ectedN
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.a u n Inserts - Components velded into the pressure envelope or other area by sone type of butt joint, and which may be the same or greater thickness than the surrounding structure. Inserts reinforce the structure at openings or areas of high stress.
I'nspector - Naval -.
... personnel. qualified 'as 'reqidred by',this Manual' to accept or reject'materialsd,
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or workmariship^from".spkcified TestWdsults.~,."J 8
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1.1 (Level 1 Meterini SMIC Code) - An item that supports either a SI'B-SAFF. er Leve'
.ystem which has undezgone extreme material control, and quality assurance techniquca
- vide objective evidence of its acceptance for its appropriate application.
F.ach it apeejn1 rarkings (or certification papers that pro"ide traceability to the certifice
.l.at verify its material and physical propertics; provide traccability to reanufacturer wt list, and lot; and document the qu slity anurance synten and test requirement:
to the item.
,.(1, - See SPCC comments for 51 and Cl SMIC Codes.
linear Tndication - Jndication, r,reater than 1/16" long, revealed by non-dc.structive test inspectiins whose length in equal to or greater than three times its width.
.a.
local Governmnt Inspector. The, local. Government Inspectorfreferred t'. herein; shaI t'Ud ~thef o
Commanding,0f ficer,JAVSURFLAET_ REAR:SLTPCRU.or. his designated...representa tive. The local f.
Cavernr.ent.einspector is authorized-to inspect and approve equipment, materia 17dip~rEdd6ces,,
within th,e scope of this ManualTandEref'erenced standards,e
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"W 1.ot - A collection of units of product bearing identification and treated as a unique entity f rce which a sample is to be drawn and inspected to determine conformance with the accept-chility criteria.
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lot Size - The number of units of product Jn a lat.
i C' ass M M: ebste-v Weld - This clonincatien includes all velded p:r s.'nd asser' lics (cf t ic.t c, f er,;in;*. and raatir;,s) j ained m.pletely cr partia'ly :. veilin;, i.r us3 '. 4 dyn.e.-
j f eally loaded er moving rzchinery parts otner th:.r. piping and pressure veneR.
Mtintainability - The probability (when maintenance action is initiated under stated ernJI-tions) of restoring a system to its specified operational conditions within a r.pecified total
)
d watine.
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p.gy h e Pravinr_s - liiagranatic plans, booklets, lists and other decu entrtion, verf f f(d b; rhipcheck, that vill identify and specify the location of each cle cat. rep t r in,; cc r t ' f ' nice e uch as !pe joi L, fichillc connectionr. c.mirp requir!N ra m eraphs. etc., :m ! p J'?
count.i111ty thereta.
Ite-c r w be accaanted int indi fil.:a'!,, er by syders u re;:.:: s.
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.s C&CA'."FlWIMTIUST 9090.1 M u:ufeturing Variance - A nonconfornance f ron specified valuen, caused by variability r e. altir.g f ro:a a tunuf acturing process.
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- S:erini Id"nt i f icat ion 'ced Cc.ntrol ("lC) *. -ber - A :nnho" au.irnc d to a def ined 100 c f gs c ri; i:
J., Sue lea r l evel 1 or 1.evel i material le, tia, Ce rt i f ying Sh ipya rd ( for SPLC nuppt j ed
,p Cert if h.d Material) or by the Depair Facility (for Pepair Fac!!ity Certified Mater 1.1) khtch pro"I.Vs traceability to Objective Quality ! ridence.
M..toria! Certification Statenent (New Cen truction nr Oeerba'iled Ship) - A ntatenent clrned s
1 y nn.'uthor tred rhipyard or stPS!!!P t epreur.t ative atte: ti:.g that all requ ' red r.a t e r ' al docurentation er.ists and in traceable through this state 7ert.
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Me erinc and Test Eculpra nt - All devices used to reasure, r,c ge, test, inspect, dLar,none, or
~
ctherwirc exar.ine materials, supplies and equipment to determine compliance with technical req u L rements.
~
MIC Number - A unique number assigned and required on all parts that form a pressure boundary of a ccepleted assembly. This number is used to trace the rv.tirial to the certification records. The marking is applied in accordance with NAVSHIPS 0948-045-7010 is in addition to carkin;;s required by other specifications or the contract.
Mirar Defect - A defect that is not likely to reduce caterially the usability of the unit or product for its intended purpose, or is a departure from established standards having. littic bearin;; on the ef fective use or operation of the unit.
!!.UC - Mcintenance Requirement Card for use with PMS (Planned Paintenance System).
Non-Destructive Testing (NDT) - All methods of testing used to detect, or neasure the signifi-cant pr0perties, or perfornance capabilities of caterial, parts, assen:blies, eqeipnent, or st tuctures which do not impair the serviceability of the parts tested.
j New ?!ecbanical Joint - Is a joint uhere either Flange or UnIca in replaced. A new verhanical jetnt requires either a 135% or 150* hydrostatic test depending en the specific requirements of a particular systen.
New Uelded Joint - Is a welded joint that is disturbed (removed or repatred) and rewe3ded 1y a neu relder, new lot of velding rod, etc.
JJojnal Pipe Sire (NPSl - Noninal Pipe Sice (NPS) neans the sane as Iron pipe Size ([pS) vbere pipin:: materia s are. Involved; where tubing is involved. NPS is the actual neasured outside dimension anc its related actual vall thickness as required by the applicabic tubing -
s;iecific a tion.
j'ancen!crea.co"- The' failure' of 7a unit of product 'eci conform to specified requirements' foiff
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any quality"chsacte?I' tfe'.{
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s F.cn-Nmmeneous I ot - A group of itens of the same sire, color and ceufir.uration that have i
either the sa e naterial narkin;;s (other than heat, batch or traceability ndrer) er the same c: J crin nu-ber (e. g., steck nu:Ser. ;;rt number, cat ala; m.% r).
? c ~.1 ' necti n - Inspec tion under a sardin;; plan, vhich is used when th rt is u e vi::c.cc t ita t the quality of the pro?uct bein;; submitted is better or poorer than the spt.eltied quality IcVel.
Nuclear I.evel I and I.evel III Material - As defined in dVSHIPS INST C"390.34.
NT ("aterial SMIC Code) - Annular hall bearines for quiet operation applica!le to nuclear ship u m e (noise-tested bearings). App]Icable federal stock numbers are 11'ted Jn i current 'av:. Phips Parts Centrol Cente: l u:4 ' iction J.MO.M'.
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N;jective Ou.111tv Fvidence - Any r.taterent of fact pertaining to the r;ualit: of a product or TV service b.med on tests which c.m be f ully ver t f led.
F.videnso r ust he c::prt" ned i n t o rt, of Y_
, e!Le qua!!t.. requ irm.cnt s or charcr t er!st-!cs These chtracteristice are identif! d in l
drin.!ags, nrecifications, and other docu:acato eMeh dencribe LM i t( n, p rm te or pr...
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(a) Tent >. can he basm! on 1 ca t, batch, continueus cast er pour, or mi er nanuf vt urier g
t p rie: r.m !.. previd ing the r.anuf acturer can prove r.bc tc nt ic !an r epron. ntat i vi M the f
U c aterial nupplied.
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(b) Material supplied shall bear a t.nique cari Jug; and report of supporting test qua,titat tu. data shall hear an identical rarking.
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1r One l'undred' Percent Tnnpcetion - Inspcction in which specified characteristice of. cach unLt a
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' o f ' product 9tre crantined' or tect5d"tci*det'crtiffi'*ctinf 6e'ance with requirements ?
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Patches - Sections of plate installed in the ship hull or a holding bulkhead there cenpensation is not required.
Pining. Class p Class P-1 piping or tubing includes all velded piping of du:!p.n pressure and design temperature exceeding 300 pounds per square inch (p.s.l.) or 650"r ree.pectively such as steart lines, hydraulic systems, and including boiler generating tubes, superheater and econonizer ele nents and other pressure retaining tubes and pipin;; (excluding nozz* e or root connections to pressure vessels, which are covered under the appropriato classification) and all piping systems for conveying lethal gases or ' liquids re;;ardless of pressure and temperature but excludin;; piping covered by clasnes P-2 andP-3.
Pipinp.. Clar,a P-2
.\\ll telded piping where pressure does not exceed 300 psi or terperature does not enceed 650 F.
Do not include these of P-1 definition.
Piping, Class P All brated piping of unlitaited pressure and 425 F u.uinun t eure r.i t u re
[i- ) M ping, Class P-3A - All hr, aned piping there operating terperature does. net, exceed 42'."r or v.
pressure exceeds 300 psi.
Other special category class P-3A joints are defined i n T:'bl e 3-1 of l:AVSEA 0900-LP-001-7000.
Pipinc, Class P-3S - All brazed pipin;; where operating pressure is 300 psi or,1cm.
Docu not include piping systems of P-3A Class.
, Piping Class P-LT - Class P-LT piping ini ludes all piping cf design presnure greater than 50 pst and service temperature for rinur 20 F and below.
Plate - Defined as flat rolled sheet of steel of uni form thickness 3/16" or over, and over 6 inches in width.
Poronite - Gas pockets or volds in weld t:ctal.
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, Pre-Award Su ve" - An evaluation of a p; sspective contractor's capability to perfern under the
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tertu of a preposed contract.
"rce; re Vem!s n-3 N
.'m ( C I f r.$ 4 - -" b r e r.c r :1. *.- e r if i u t i o n ir :lu i n o'. ' 'e!de'i rarts ann :src4 11e+ tof :;inte, f er:inGnd cac. ting o f d re-e), W, or elesed reccpra<s.s d.f eh. re i
subjectc.! in sarvice to internal pressure at norr.a1 or clevated tenperat'ure and all feed tanks, lubricating, oil storage tanks, and similar itens not nubjected to any prcrsure or vacunn in service other than the static bead of the contained liquid.
a.
Clann A-F - Class A-F includes fired and unfired pressurc venscis, includinr. no? le attachants for all pressures and temperatures that are specifically des!nced for a finite fatinue lite and, as a co m cquence, are required to under.0 lev cvcle fatigue evaluationc.
F.u nples of pressure vensels in this class are all r.ca ester cceled heat exchangen and catapult r.tcam ree<ivers.
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, sm.f CO: ::AVSITFl.A:rf t::5T 9090.1 b.
Clans A Class A-1 includen fired prest.ure vessels, drunn and headern in which e
s t u t. is generated by the application of heat resulting from the combuntion of fuel.
fr i
includes economizer and superheater headers and all nor:1c attachments which are interral partu '
')t of L.. h.ra and d ruts.
It doen not include the fabriection er joining of boiler generatin;.
tu..eu, superheater and economizer cicatuts, or ot het presnure retaining tubcu and piping chich
(
are sulject to the requirenents of clnus P-1 piping.
~
F Cla_nn A-2_ ~ Class A-2 includes unfired pressure vessels including nozzle attach
- ents c.
for any purpouc with desir.n pressure or design temperatures c cceding 400 pai and 650"F
.s reenctively, for 11gulds at 500')F or higher, and for Icthal gases and liquida at any temperr.ture or pressure.
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Class A Class A-3 includen unfired pressure vessels for any purpose with design pressures and design te peratures not exceeding 400 psi or 6500F respectively except not for 3
liquids at 300 F or higher and not for Icthal gases or liquids.
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Class A Class A-4 includes unfired pressure vessels with design pressure or design c.
tecperature not exceeding 150 psi and 450"F respectively including tanks subject only to the 3
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static head of the liquid contained, out not for lethal sases or liquids.
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Class A-LT - Class A-LT includes pressure vessels for any purpose with design pressure grea'ter than 30 psi and service. temperature of minus 20 F and below.
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Primine. - Face feeding pre-inserted alloy ring type joints with a small amount of brar.ing alloy l
at one point at the intersection of the fitting face and the pipe to help break surface tension and start alloy flow from the insert ring.
'P rocedure/ Pro c e s s Ins truc t ion,,....-,.~...~.---.... -.,
.. -. Written step by step definitive instructions,. designedf for J l
use in production and-repair;-dcliocating all 'the essential.. clements and.. gu..idancf ne.c..e..s..'.sarv1
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to produce" acceptable"and reliabic products. ' Procedures /pr~ocess.. instructions are referencedj
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Procedure 'Aporoval - Locally prep'ared procedure approval through local chain of cccmand..c
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Procedurc Oualification - Procedure qualification is an action by which test assenblies are prepared in accordance with a proposed procedure and evaluated cither by destructive er nondestructive tests or both.
Process A set of actions or changes written in a special sequential order by which repa tr/
naintenance and tests and inspections, is accomplished using specific guidelines, tools ned.
equipment.
I.
Precurcrent Document - The written communication to a supplier which describea what in to be f
supplied and what requirements it must meet.
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Product Oualitv Review - An action by the Government to deter =Ine that the quality of rupplies l
or services accepted by the Covernment do, in fact, comply uith specified requiremencs.
Production Tsv: - A definitive step by step descrip is. of v::'rk that..
4 "
'e ace:. plished:
Icch Level I, A or h centr:11ei CP:W. 4790/2i: Or :I rec. ires a Praducticn ~ ark to be deve W ed.
Pr.mer Ve M 6r "'.e:9ent$tica-ForthepurposeofthisManual.ProperVendorDocumentationis
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docu.cntction traceable to Governnent Source Inspectien via Covernment Contract. and to the j.
natcrial in question by Serial Number, Heat Number, Lot Munber, etc.
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ntglilled, - The tern "quall fled" meann tha t the item, ender concideration han l>een epproved as u
y r e quir.:d t v this Manmil and ref erenced s tan tards, i
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1 0.@ ry - The,cepaa to et all the.it tributos or cinrac t eripics, includir, performaces, i.f an itc= or produc t.
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eeM i r e s'.m n p e (OA), - A planned and enteratic pattern of all e t t om :.cc ewrary t r-re, ad( y st e confidence tha t ru terial. da ta, wpplies and servic<s cc afore ; ^to es tablic!J.:d f h
technical reduiremenen 'and achieves satisfactory perforrance. t J
e W
t Cualit? Conrrol (OC) -,A ma na c ewo t function wWreby control of ra or produced eater'qlj pj L,.
i exerc isofTer~ t he"pu t posYo fVeylin t i ng ' p roduc tion ~o f' def ec tive : a teFil'.]
f!ualite !!istorv n A.co,tpila tion of 'inepection or quality control records for an item, ors l
group o f ite=s,Ts'dith616'~fcFEv316htiori.* f
.4 fando-Sanple - A saepic selected in such a vay that each unit of the population has an equal chanec of being selec ted.
Pedeced li;sp_ cation - Inspection un:cr a sanpling plan using the sare quality level as far norcal inspection, but requiring a smaller sample for inspection.
, Reference Standard (Calibration) - Reference standards are basic instruments embedvine, physical quantitie:. t.hich act ac references against which lower standards are cenpared.
'lhese standards cru located in the FECL and MIRCS and establish quantitles f or nea sure;renen
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nade throu;;hout the facility. These standards are referred to a higher echelon J a bora tc.r.
perfeJically for certification.
Feie: tion Numler - The nininum nurber of def ects or defective units in the sanple that will c:'se rejection of the Int represented by the saraple.
u I:c]iabilitv - The probability that an itee vill perform its intended function for a specified W
Jnterval under stated conditions.
--.iability~--Assurance - All actions necessar.y to provide adequate confidence that material /
Rel -
conf ern to established reliability requirenents.
prodrets
_Pe-Made echanien1 Joint - A -flanged or union joint that is taken apart for access or vork.
Balt replacenent is considered a Re-hde Joint.
Ec-Made joints rcquire 100" hydro.
Repairin:
(Bra ed Jointl - Sealing of weeps and Icaks, inprovenent of land percenta;te or i
alignment of fittings by reheating and reflowing vith or uit!.eut supplenental face-fee <!ie.
Y Repair "aterial Pecuirene.'ts List (RI.) - A rep resen ta tive l ist of the nost likely r andatory h
and centingency replacener.t parts based upon engineered standards or anticipated and/or f
actual estr,e data.
Used in conjunction with TRS.
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A Pesubnitted Let - A lot which has been rejected, and then subjected to either exanination er if t+stin: er be, fcr ne purrece of rc cving all def ec;ive units.'.ich :av _ -..
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t o. i n m au d, r t.d n r:-i t ri d c r ain f e r. u nc.nc e aq Kb.ecrking (Brazed Joint) - Dir. assembly, cleaning, Toint.
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refittint,, refludng and rebranire of a j
~
,R ir0a t - The removal, opening of, or perfornance of shipboard vark on designated occhanical, p i p in;;, elec trical, and structural art ar.,senent that veuld ;irevent narmi functirnie of.
ship'r. system er equipment.
Fyf - One er nere unitn ef product drwn frer a lot er batch, the units of t! c role ifr Wac t ed e t rneder vithNt rem rd te their p
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,Sapple Sigy, - The nunber of unitn' of product tu the nanple select ed for inspection.
N.
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I S male t~ nit - A unit of product selected to be part of a sazple, f
F.r !b Plan - A t.t.it erent of t he banple sin or sizes to be used and the associat, d ace. p-S $1 tance and rejection criteria, p
Fe rer M nn Irpection - Inspection in which each iten of product 19 inspected for desfr.nisted il charactcrintics and all defective itets are removed.
i Fgi,Cheits - A recess er hull-connected component in the hull which conducts sea water tn or I rin.i a s ea wa t er sy s t em.
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Scererated Storage - A locked storar.c area which has separate storane area b.I ns or shelven containing dif ferent types of controlled tuacerials such as LI materials. Acccan to this area will be strictly controlled by the assigned Controlled "aterial Petty Officer. Taic space j
will be cicarly labeled and each area within the space vill be c1carly labeled. It shall be a cican and dry area.
Slag - Non-metallic solid material entrapped in the weld netal or between veld natal and base cetal.
Small Item - Items that have a marking surface less that 3/8 of a square inch area.
Sof t Tank - A tank designed for pressures less than 125 PSIC.
9 Sp (Haterial SMIC Code) - A Navy Stock Account item which is unique to the Navy Strategic Systens Project Of fice controlled fleet missile weapon system progran. The r.pecial material identification code SP establishes a venpons system relationship but does not sir.nify the technica: considtrations as described in definition of X2, X3, and 1.1.
_ Specification "A document' intnded primaEily for use in procurement, which clearly and/
e necurately' describes' the^ essential *~and technical requirements for items; materials, or r nerviceo,31neludingthe yrocedine's(by. which;it willLbe~ determined that the requirement:Fhave, z
been yegSpeef fications;for';13ey ~and' materials ^ may-'also~contain preservation'," packaginsg l
packing!and mar. kin. g~ requirement.m.
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Stear Turbine Velds (Clans T) - This classification includes fabrication welds for steam
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ttTr%ine componeato or parts (except piping). Since stean turbines censist of components subject to service conditions varying from high pressure to vacuum, the classification is broken down as follews:
n.
Class T Class T-1 includes fabrication ucids subject to operatinn pressures of 300 psi or greater.
h.
C1nss T Class T-2 includes f abrication welds subject to less than 300 pst and i
f abrication s elds in structural memberr..
Structural Shane - Defined as a constant section lene6 of steel having flances ferr.+d 4 2n
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c:cr.:c.n;. c: : i.inp :pernian, f
Sup-Ic e.tal Face Feeding - The addition of brazing all3y at the intersection of the fitting face and the pipe subsequent to the initial brazing operation.
Suppler ental Fillet - The addit ion of brazing alloy to increase the fillet si: c.
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sw..e CC:4XAVSUpt'!.ETI:MT MP10.1 which nakes up the Forf ace Ship _Pr!Marv lhill St ruc ture - That part of the ship hull ntrncture-
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prirary bull gin!cr.
It conn!ntn of nain :.t rengthdech(u) and shell pla t itw,.tud t heir
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r,uppor tinn f rantnq, inner tant t op, vert f ral twel, collision bulkhendn, and hai:-
t ravei re belo.aJr.
In addition to the primer ha!! gitder "ater,
'*f t, ne ! : v. t I 4 t 'M e as
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ve:1 foundationo, dcctnne.1 to shoel, loadinn and vital snm es (mu h an :. wine, punp r o. ir.,
?
veapon handifug area), nhall be connidered an prinary hull structure.
i 1~;
Serface Shl d ;r,ondarv Dull h roctuie - All of the ship hull structure of a surface ship '.hich l
in not includd in the prienry bull ntructure.
Surve!11nuce - The continuina ana!;tein and evaluar'on of records, methods and pro-edures, A s"st ec 4
including, the act of verification to aneure nonforr.ance. tith technical rce.uirenent.
not limi ted to, cyclic,
g whereby supplies and equipacnt in storage are rubjected to, but scheduled, and cpecial inapectiens and continuous action to acnure that raterial [s r.aintained t,
in a ready-fer-issuc condition.
Systen - All componento, piping and fittings, including electrical and cochenical itcts s h tch The to,yther form and contribute to the operation of an inter, rated functional arrangenent.
"systen" as.used herein is not limited to piping only unless " piping" in specified. Any part which receives the fluid, controls the fluid or is controlled by the flui.d Is included.
Tag-Out - Provides visual tearning to all personnel that a ship's space, systen or equipment is being maintained in a fixed condition. It involves such actions as attaching varninn tags to valves, switches and control r:echanisms to announce that they have been immot.f lind in a controlled position and must remain so.
It is frequently used in the rip-eut procedure to outline the boundaries of disruption and establish boimdary control.
Target "aterial - As defined in NAVS1!IPSINST 9890.15 and SPCCINST 4400.25. M1 naterial issued With a "Proje." Target Ready for Issue" tag as either X1 or X2.
(See later defini tien) f7 Technical 1:eyair Standards (TRS) - Engineered technical standards developed under M t.-T-F.t.2',
f or overhaul / repair /Ustoration of sciteted equipment.
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Ecuitment/yorkin21,,,1;evel Inst,rt mnen (Calitgation1 - For purposes of this instruction, test Test (standard j
equiptent vill be interpreted as enni.,isting or, all general purpose equipnent measuring instruments), special testing equipneut, including such classes an chect.out equip-cent, acceptance equipment, inspection and gages and associated accessories.
Testin_c - Is an element of inspection and generally denotes the determinat.lon by tec hnical f unc tiona l neans of the properties or elecents of supplies, or components thereof, includinp operation, it involves the application of established scientific principles and procedures.
Traceability - Defined as the ability to identif y material and prove quality (for en.:h applic@lc item or compoacnt) fron point of f abricatien/ installation as a part of the ship through a centrolled procedure back to naterial rcccipt records by means cf fabricat ion
.I v.
records or narhings on natorial. Receipt records need not identify each individual piece to t
a unique record but nust provide objective evidence of quality.
T> ans fer Standar '9 fCalibratten) - Transf er stande-ds are instru. ente e4cdyinf Fa.41e rhesi,al c.u s r t i t i c t ~.= ch. sre cafabic M s'.& -'ent.
~'ncy 2 :c n m:11-ri t i':e d c r.mu: t U n '.:ith m
Tran,f or standards are crplcre:i to tr:nif er qua. tit.tive and p.d itat vc - der n.'ving parts.
e frc:. ene accerccy e:Sclon to a nt2t icect accuracy c.chelon in a riven ressure ert aver. Th<se Flandard3 are periodically Compared against ref erenCO standards posseGMed by the "lECS or FI.CL. (It should be pointed out that because of the present state-of-the-art linitation er similarity of construction, transfer and reference standards cay be ene and the sare.)
~.,
,Verific:'ilon - Perf'ormLnn the minimum amount of inspection and testing' to catablish confidence f that the raaterial supplied complien with the' procurecent specification.
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00:C.WSI:RTIRrrI::ST.9090.1 Waiver - A written authorization to necept a configuration iten or other deuinnated item, which during production or at'ter having been submitted for inspection, are found to depart "s
f rom r;.ce f fled requirenents, but revertheleen are conr.idered snitabic for use "ns in" or
(. f.
i alter rework by an approved rr.cthod.
Sk t'chied Fabricar ten or t?cldr.ent - The constru-tion, alteration, or repair of any veldment, Q
a.>.et.bly, or part thereof, by weldinn and allie.d processes. Tneluded are all operationn, such ac pre-heat and.pont-heat treatments, forolop, fairina and non-dest ructive testirn, tt.at a
r.unt be controlled to obtain voldments suitable for the intended t.crvice.
NorkirA tandards (Calibration) - Thenc standards comprise a vide variety of equipnent used S
threunheut the laboratoey in support of all measurements perfo'rned in the laboratory. Thesc standards are used day by day in perforning calibrations in the FF.CL or ",1CCS.
- Contrast,
- k..I reference and transfer standards are coer4caly used less frequently to support and anuure the
._yl accuracy of working standards within the FECL or MIP.C.
X2 (Material FMIC Code) - Special Propulsion Plant (SSP) riatorial under the technical cogni-
=ance of the NAVSEA (Directorate, Nuclear Power) specially designed, raanufactured and/or treated for use in a special propulsion plant or controls thereof. In addition, this natcrial requires special handling, final ciachining, inspe: tion, testing, etc., by the user prior to installation or use.
X1 Ofaterial SMIC Code)
.Special. Propulsion Plant (SPP) caterial under the technical cogni-zance of SAVSEA (Directorate, Nuclear Power) specially designed, manufactured and/or treated for use in a special propulsion plant or contrels thereof. This category includes all other special propulsion plant items which are not coded X2.
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p5breviations Con =only' bsed -- ],..
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' R/0 ' -3c"p'a.ir Officer I ARD,.Assis. tant., Repair Officer
[
Q.\\ - Quality Assurance QC - Quality Control.h,.
.f QA0 -n Quplity Assurance Officer / Office.4 QAS-QualityAssuranceSupervisoi*Ertment]
T ddliE [Assuranec'Di d sion/Dep Q
QAD QAC,C~n t.y,". hi.s~uir.d. cTCoir di na to r ' f
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C:1?QCEtiy.Contro,1nspectoro11cdjfajcHalPeiIf'Officcr;,}
QCI -; alit
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U/C *gyory.Centcr.,;IMA,' and, 4Shipq:[f - -,-
,f JEC - Job Estination' Guide CVP"I"CoNErolled flork PackAfel AUR-Automated'iWrFREqTUtf OQE JObje5tivs? Qual'ity'EVidenece
. I-CERIS TCh'esic's1" ArialysiiF(Testitig Certificate)
M11-STD'V Milidtj[StanddE2 C 4'
Mil-SPECD ltilitarkSp'cEifEaElon,,.
GCG;-.ttaintenance Data 'Collectichn Office'"
~
ADP.Autenated'DatatProcessingj/
i.
ACSDMi1FsiCWehMs"iEd Te po r ts F cc t' dei MC Ti.ii[?laT ITdEt iHcEf.E^EEC.55tYchQ
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o NDT Abbreviations -
l'T - visual inspection PT - Ilquid peactrant inspection KT - radiograph, inspections)
LT -'Ifquid ultrasonics in'spection E - r:annetic particle itutrection
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s COMNAVSURPL AUTit:ST, 9090.1 CONNAVSURFLANT ~j g
(
QUALITY ASSURANCE }tANUAL j
- 1 g' t SECTION 2
.e gi INTRODUCTION.'.f El
,2.1 Purpose.. Comm.ander Naval Surf ace Force, U. S. Atlantic TJ oet Quality Assurance Mariual N
,~~..a is 'ir. sued to comply with Force policy and provide For'ec personnel with 'information and f
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~
guidance necessaryato permit adn,inistration of a uniform Quality Assurance Program for~/
Forces ~ Afloat maintenance and repair of shipsr ' y - A -
H 2.2. Scope. CThis Manual' contains[administrat'ive hnd. technical guidance which is necessary3 to' the undeistandirifoParid"th7 establishment"of quil'ity asserance 'ridG'iietiEnts for the "M
~
'T61s-includen but'il TEpair'and*maihtedinEelf'sh'ip[',En'dihEir iqliipient' bf forces ' afloat.2LMiel'H7, Nuclear Pr6 pu not~11mitei tT Level I;"L Wel'A ~
~
This Manual %ill'continde Td7be Ie"v~ eloped ~aWupdated f rom directives ' of= higher?au thority~nsa
~ ~ ' ~
1 theyn're~pr5sG1 gated.y
~ ~~
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2.2.1 The repair of Ordnance Systems / materials and associated equipments shall continue to be in accordance with existent directives and technical instructions and is not covered in this Ranual, however, Quality Assurance procedures and responsibilities as they relate to the ordnance field are covered in Chapter 14..
2.2.2 ThismaddaIdetsforthminimumqualityassurancerequirceents. Where more n:ringene
~
~
~
requireneits., are impos'Ad L by: high efasthorityksuch requirenents sha ll ha ve'p rec ed e nce ' oy rl ' "/
this manual.,Wherejonflict exists'with ~previously issued 'COMNAVSURFLANT Ictters 'and ~
tranmittals',_this manual shall have precedence. Such ' conflicts "should 'be~ reported ~ to 7 "
~ ~ ' '
COMMAVSU!dLANT7. i 2.2.3 The instructions contained herein have applicability to every ship and activtry r
k of the Force. It is primarily applicable to the repair /naintenance accomplished by Force Interaediate Maintenance Activities (IMA). The requirements are also applicable to nhlp's force when performing naintenance on their own ship. In all cases, specifications cust bc not and if such is not the case, then a Departure from Specifications Request must be recorded and repurted. Departures f rom specifications must also be reported to appropriate levels so that departure approvals or restrictions may be issued.
2'.2.4 Because o'fithE[ wide ~ range of_. ship types.and,cquipments, and the varied resources -
availablif'oFisainEisaiiie7dnQii~ET.th'e.inTt'rdelibn~s set' forth~ in this' Mdnual 'are necessafily f
screwhat.je5Nal.in nat_ure.iEach activity?ciusFimpicment TQuality ' Assurance Prohram~t'dP ~J)
~
~
meet the intenc"of 'this Manual. RepairsIin^conformance with specifications is the goal;J 2W -
2.3 Changes. Changes " arid [coffe'cdons{to updit'e this,Manualjill be issued as required,]o
,s 9
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' keep abreast of changing;technicat.. equirements. ' When directives of higher authority 'are issued, they shall' be :impicmented withoutlnpproval' of 'COMNAV5URFLANT or waitinn for update N 5 l.i' Co==entsla5d7ussestions for, improving or changing this Manual are invited!
'I f
of this Manuali reces=endatiens.and. requested changes te Cc::ander :~avald
.fre:all'esers.TAddress' con =esis[QAttension'CodEN!.212).'
'f SurfaceTard,U.L5Ntlans1(Fl}ee o
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'2.4 Tralhing.1 Trainin'g'inl' he requirements.of.this'Ounlity' Assurance Program afloat v111.
t lhe conducted by Quality As'surance Personnel of Ships and IMAs. Souadrons and IMAn shalt ' f e
.l I a i 'I.
j cstablinh QA training teams and'c36 duct siich trainine, as is necessarv to ennure there h
i suf(icient number of trained personnel to carry out the OA progran.
4 w 1 2.5 Audits. Audits are the too1+which wiU 'be.used to neasure the success of this program, forco IMA and other ship ' audits 'will be conducted annually by the Commander Naval Surface f'
' Force, U. 5. Atlantic FJeet. Squadron / Groups shall conduct annual nudits of all annigned' ships to ensure compliante with thisLprogram. A11l activities shall conduct periodic internal audits and conitoring audits as are necessary to _ ensure compliance with this prxran. Sh t ps <
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'in overhaul shall be audt,ted as required'to ce= ply with Fleet Policy.
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COMNAVSulW1.AMT1:ET 9090.1 h
i CONNAVSURFLANT QUA1.ITY ASSURANCE MATA1.
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SECTION 3 0
?
ORGANIZATIOM AND ORGANIZATIONAL RESPOSS!HII.ITIES i
ouality i
3.1 Purpone. This section sets forth the Naval Surf ace Force, U. S. Atlantic Fle< :
Annurance Program Ort;anization and Organizational Responsibilit.ies.
3.2 Ouality 1.csurtinco Orcanization. The Ouality Assurance l'rogran for the Naval Surf ace l
w Force is organized into five IcVels of resnonsibility.
n.
Force Core:.ander b.
Group Concaanders Squadro. Comanders c.
d.
Intermediate Maintenance Activitics (I?M's) c.
Force Ships l
3.3 Quality Assurance Organi:'ational Responsibilities 3.3.1'. Comander Mavil" Surf ace Force, U. S. Atlantic' Fleet will provide policy and overally direction for,implerentation and ~ operation of the Force Quality Assurance Pro".rda as 'folle%:'
3.3.1'.1 Provide and maintain the oveuil Quality Assurance Prograr?'
Perform annual. au'dit' of Squadrons, It%'s and c. elected ships and review the !ncal 3.3.1.2 audits and follow up corrective action of the Force to assure' co npliance with thf r. progras/'
~
4 3.3.1.3. Provide for" training'iti Quality Assurance for' Force personner.
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J 3.3.r$4.Revih Squ'Edron' CocE2hier',s audits ((as applica$1c) relative to ship Qualify ;
~
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Assurance programs 3.3.1.5 4 Maintain ar. audicable Depa, rture from Specificaticas pro... gram,Y
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.w Ensure.I)LA,a,nd, ships jipplement Quality Assurance procedures as ' proninigated by"thM
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3.3.1,6g Ferce Cc:rander or higher authority.
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.3.3.1.7.J,. Maintain a., Quality Assurance code as cognizant authority to ed.tinister thW 6
Quality Assurance Program'.
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I 3.3.1.8_ Provide _ technical support, f or the Quality Assurance Progran throur.h cc,r.nizantf technical codes and a technical librar,/.
3.3.1.9
?:cvide liaison wiia coe.nizer.: ispply suppc:t ' a:*ivitie s.f j
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to Cc mtnder7 W
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Comander Naval Sur f ace Force Quality Assurance Of ficer is respennf ble Naval Surface Force, C. S. Atlantic l'Jeet f or adainir,tra:fon of C0'GAVSURTLU:T's QuaIItyf N
l 3.3.2 4.
Assurance Progra:a as follows:/
2 Promulgate a schedulo of annual IMA Quality Assurance Audits.?
3.3.2.1
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- 3. 3.,2. 2 Periodically audit Croup / Squadron / Ships Quality Assurance programs. /
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3.3.2.3. Act as audit. team leader. Organi::c, coordinate, and direct the annual
,.. q Quality Assurance Audits.,,
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- y 3.3.2.4 Provide cognizant higher authority results of all audits conducted.
3.3.2.5 Haintain auditable recorils of audit reports and corresponding correct ive cet iond.
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3.3.2.6Mrovlite to all audited units on au annual basis a list of recurrinn auditj discrepancied.'
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3.3.2.7 JAssist i.n audits..~as re,qu.este.d by higher. authority.
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%t 3.3.2.8Tho$1t' r{5cr'r$ctIIve Ection repo'r s submitted by audited activities"to ensdy~
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complian'c e7[th]C0!CTAVSURTLANT 's" Q A ' p rograci
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.sp, 3.3.2.9j!aintain,J,iaisonje.g.,QA yates,Contac t Maga::ino) and assist, visits wit g* alf Surface Force QA personnel to provide' current policy guidance and technical 'informti(9 o
3.3.2.10 MaintIain(ahdithb1kDeparture 'from Specifications recordsh'
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3.3.2.11.,Ensuretimelyresponseto.allrequestsforDeparturefromSpecifications}.[
3.3.2.12;.,0btain technical assirtance.as,, required, f rom cogni:: ant higher authority :(e.f,,!
~
NAVSEA,' ::AVSEC[NAVELEX,"etc.)"to determine appropriate action for Dhariu E f rcFSfe2iiff&cifen?
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3.3.3 ' Choup'Cormanders are responsible to the Force Coc:mandar for coordinating the j'}
Force Quality Assurance Progran for' assigned ~ units as follows/
o 3.3.3.1-iEnsure ships implement Quality Assurance procedures as promulgated by the Foc' e i
c Commander.I "3.3.3.2 Designate Squadrons to conduct audits of all assigned ships an part of :nalertal }
inspectiosis sisure' that'~~the-upair' action (s) taken'by ship's force conforhs te the~;itWisTons /
~
o f. the ForEc_ Quality" Assurance Program'as'vell'as-pertinent' technical' requirements 'anJ #~#
monitor corrective actioh's~foi th 'se"disEr^eWnEiEs 'noted. 7
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3.3.3.3iDesighate SquadFo'ns ~to' provide' 4 a. *.rination lectures bn 'th'a" Quality A'ssuran Program to' En. gineerin'g Of fice'rs9Ed other Quality (Assurance" assigned VcMohhel'of',ai.1 sI@s i
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I 3.3.3 1 )esignatc S Uadihn's'to sc'reen" work requests in order to ensure that thoseMjibag
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3.3.4 -Snuadron Co:enandersIare responsible to the Force / Croup Commandcr for nonitoring }
the Force' Quality LAssurance Program f or'Sssigned ships as follows:]
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l d +' Quality-Assurance Progran vithin the ScUdirrr. to:
' 3.3./..'I -Organ h e.and i=picten.: a'
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ett'the ir N st:c's'of th~i G anu I 3.3./ 2.', Conduct QA a'udits; "as"partyif' ciathrial inspec tion, of' all' 'assinned shirs 'E8.
assure that the repair action (s) t'aken by" ship's' force conform to tho'%vis tens 'of 'tbe r}
Ferce, Quality Assurance Program 'as bell ai rectinent techali.al^ requirements, j
3.3.4.3. Maintain auditable records of all Duality Assurance Audits of assigned shipp
~
and monitor ' corrective actions :for those discrepancies noted i
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3.3.4.4 l Provicke COMNAVSURFLANT by letter transmittal, results of QA audits. /
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- 3. 3.4. 5 Ensure that EngIncers and Quality Assurance /Ouality Control personnel of all S #
assigned aliihs' a~r5'fanill'ar witig the ~ Quality Assurance program. 7(Utilizing the IMA QA Training ' Teamas 'necessary) t i K3
..~ggi; 3.3.4.6 Ensure that available. training (other than Illa QA Training team) f u ut1 nee.'d 'hy/
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+I the ships to maintain a hi>;h standard of Qu511ty Assurance.
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u 3.3.4.7, Ensure. the performance.'of, adequate maintenance.to emintain that material condition g' necessary t.o. support continued unrestricted operations assigned the particulnr class 'of*% hip ~J
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3.3.418; Organize 'a work rdquist screening process such that thosn jobs requiring special]
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' c'6ntiols"diB~recognifid"~hhdisIdpWEiris~ tee,hnica1' documentation'is'pr39f ded using*QATo'fiO13J'"
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3.3.5 f Naval Surface" Force Atlkntic Rea,diness Support Croups are responsible to thef Force *Coc:nande.r,as folloysy ' ~
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.3.3.5.LQOrganize a work request screening process so that,those jobe requiring specia; controls 'are'ricognidd"and'suiposting eccli,6ic. al' document'aE15n' is' pre _videC)'. * " ^
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-- v 3.3.6 4'1MA Cor:=anding of ficers are responsible,to the Force Commander,for. Quality' Assur..ance/
in the caintenance and.: repair of. F. orc.e. ships _"aEfo116wsi [~~"
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.. ye,, 4.m.g 3.3.6.0 Organize ' ant,ic plement a quality Assurance Program within the co6 mand.co carrg J
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out providin of'this canuald -
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3.3.6.2 ~ Organize aiid maintaiEa Quality Assurance Division /Departr.ient'(R-6) to consistj of verk deste'rs' 93A and' 93E"This"Divisi5n/ Department i.ill~ fall'un' er~ the"cohhiiiance'of thej d
Commanding 70f fi'ccr.' '
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3.3'.6.3 Piovide controls. co ensure"that 'tho' required 7 evel, of an'curance is achieved, y that technical specificat(ohs,for, repair of' supported' ships are ner: ~and f that' any Departurci f rom Specifications are' reported;as seti forth within this Manual.
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_3.3.6.4
.~.n..
'once an:ib$il$. Ensure,that, Supply,u, Repair and Engineering Departments are taudited at' lsAst in decordance with.proce'dtEEii"sif forth'in' this manualfadd*5bhit'oWofrective7
.se ac tions ' fEthn.. EM.lisErWaYc,i.e'M, _oted.T. ~"
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economical,..,DIA. Repair Department orga,n.iz,at_ ion. s. hall., include...integr,ated. pl.a. n_s.for sy.s. tem
' 3. 3.I.
oughout all'the^ operations pertinent tc + #
.,and. constructive quality, assurance thr.
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ship repair.s Specific organiaational repsonsibilitics for EliE'P.cpair[Dep#"adcidiitllarelaQ)
^ ' " " '
follows: J
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' 3.3.7.1,, Keesit-Of ficer is - responsible,,under the Commanding Of ficer, for the organinntion,f f~
administration and executioci3f ~the' RepaitLDepartment. Quality Control Program. ' Thesed.
A responsibilities shall include,"bVt bot,be limited -to' the 'fo.l.lowin, g:]
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3.3.72'F 4revide;manLeaintainithe I"A Quality Contr:1 Prcgran.
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.. a.m 3.3.7.1.3g Maintain a..su[ficient number of qualified personnel in alljrequired ratings ]
tomaintainqualityrepairlvork.[
l 3:3.7.'l.4.. Provide a suf ficient number of qualified personnel in all required ratings /
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' for the Quality Assuranc'c' Division;~ '
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'3.3.7.1.4.1 ' Assign Ruslity Assuranco Supervisors (a mininum of five (5)) from the f folleving rating groups:
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Weapons
[<1 Plus one;(1) YM for adminisirative sup;mre.
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1 3.3.7.1.4.2 Assign non-Destructive Tent pers nnel.,/
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- 3. 3. 7.1.'._5'. !.,0..r.gani,ze.and assign wo rk center Quality Con trol inspec tors (one per wo rk,
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center vititene alternate).1 7
3.3. 7. 1.6
_O rga,nize,a..n.d _as s work center uith one ', alternate).ign Uo.th. Cen. ter Controlled "ateri.tl Petty Officers (cne p.~,
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3.3.7.1$7'OrganiziFwork reques?ncreening pVocess so that those jcbs rcquirin;; special control are reshni cd'dnd handidd'acccrdiuj;1y. /
-o
- 3. 3. 7.'r1.8' Provide liaison with. ether.Departrent !!eads w' ten their functions are directly or indirecIlp' related td "the Quality} Asstirance re.quirecents of the ' Repair Depar tnedt'.')
~
7
- 3. 3. 7.1.9 ' Ensure t in Duclity"Assurancc~ pr, hat all persennel assigned to the Repair Departn.entare indoctrinated
'j actices and requirenents.
.f 3.3.7.1.10 Provide technical gitidance' to facilitate the preparation of the procedures required to conduct a Quality Assurance progran.
/
/
^
1:nsure. that ' ll work accomplishe ' by the tepair IMpartment 3.3.7.1.11 a
nects t ho r.a te r ia 1/
an:1 workmanship'requirenen'ts required b'/ the ship's inspection criteria, performance :;tandaria[
aad all approved plans an.f specifications.~
3.3. i.1.12.. Ensure that all Departures f rom Specificatiens a re reported as
!fo rb
..M set within this mAnua}.
- 3. 3. 7 1.1.3 C.onJue t r'equired 'au.dits and assisting the Supply Departraent in conductiny '
t.e_rn
.au l
Su pp l e Depa rt:ren t'. i.n.
..~dl:... dits,>
y J
. R rair Of ficer. (PrSEction Of ficer). The osdstant.Pepait.0fficer Ls !
- 3. 3. 7.2.- As s is t an t
..m respens t'ol'e[under.the,Renair Of ficer for review of all vark requests / job orders, foi-Quniify#
Assurance Requiremen ts.'} ~
Y 3.3.7.2.1 In-addition to t!j.c general. duties prescribed in the Repair Department O&R
.f
- [
7 y
nanaal the Ansistant Kepair Officer s. hall:)
W f
3.3.7.2.2 Screen-each vork;cquest/ job order for Quality Assurance Requirenent s and ' ')
]
rurk up or sca: p them as' to"5pecification" category applicable in cach of the following [
f a f. : a t i c a s.-
~
I.crelIcentroll
- c..
l V
b.
Level A control L
Level B control}
c.
J.
Level C control l
~
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/rp D 'J
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s-34
,./t!
+
g1. ]
i Add:
2..
3.3.7.1.14 Ensure the Radiation Safety Officers duties are outlined in detail in the Radiation Operating and Emergency Procedures.
3.3.7.1.15 Ensure the Radiation Operating and Emergency procedures are periodically reviewed.
F K.
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E
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%a, COM ;.WSUlti'l.AS1 f t.ST W*0.1
!!nclearrepair[
c.
3,,-
f.
Proceduce rm;u:venents f
.s-I
- L n.
Speciql civaa:aa relulien J h.
Special testing requirecents.[
.?u 1.
Specialfabrication-enqulrunents]
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w Of.,:j f r ll 3.3.7.2.3. Provide,a suf fictent. ;nunber. cf -qualified personnel in alk.requ. iced.A ciuinua_ of ji:.:,(j the Planning and Psti: rat'in;; Sectica (worlGEen:.mlQQ.'
V,oturae III..and this manbal, './ik Vesuired to perform the duties ~as required.by' Ol':;
the fol16 sing' ratinir.rcup
~
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.o,
- a. ' !!ull.i.1
- -. s -,. ~...DJ b.
Mechanicai
- %(1k "'*.-
'-n
-t Electrica"l' Electronics.1
/
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..o.
...4 c.
Weapon.,scf d.
~.
w.
-.. m.,
Plus one.(1) SK for supply support....
g.~....ir" Department Di tisien Of ficers are responsibic under the Rerair Of ficer for
~
Rena,
3 3.7.3 ensurin,Cthst : alt repair nettons perforned by divisicn persos.nel ecnfor-to the requishnent.7
~
o f. appli. c. a.b l e".s t.anda. r. ds, pl an's.,speci,fic. a'tf e.ns, ' and ' the n. u Quality Assuranci Progran dt)1.e,,ss./
.a " Departure fror.5pecifications*Fequest" has been r, ranted.
7
- ~
i
.3.3.7.3.1, In addition to the,gener.31 duties and responsibilities prescribed in thef
(
tepal: Depart 6ent O&r. Lnual, the'Kepair*Departtent' Division Of ficer Mhall: *f
~"
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3.3.7.3.1.1 Supervise and direct the quality control pecarams within shops under 'their c o r.u i sm: c :""'T 1
3.3.7.3.1.2 Conduct Divisional and tiork Center quality assurance training. /
. 3..).7.3.I.'.3.J Assigii W'5WCenice 'Quslity Control Inspectors and Controlled Material Petty /
~
T 0Ec "
Of ficers and alter:iates.'inMids.[as"icquired; ins,' and'ena cepy to DA office. ")'
for each shdp under' their cognizance.
L 2
i
" 's copy tolervice jacGui/one" copy to'DivisiEn fi.
- - ~....
~
3.3.7.3.h?
Conduct neciannual@ rveillance. audits of the Division QA Program, usin..;;";the "/
3
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' Audit pla nFo f ~.Q256JU: 1 3s"Tuid511ndsi]s-i
,.m 4..
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~l.3.7.3.1.5 ' rulfill deta' led Tequirements of the Du QA Program.' 't
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m 3.3.7.4 Wrk Center Quality Control Insrectors are responsible to, their resrective ' '
Division Officert And the Quality Assurance Of fices' f sr Caerdinating and'ndr:inistc rinr:F2, Qua'it? Anu;.:e 7' :$ ras'tridhir. th'ir restdrivd.Verk-r ent4-s'.
? cv.eill.re;c:f tb"t% ?' ")
arar t riaMaitty l. sic ide'.' Supervisors.5.eebt.cihcip Mvlai:n Officies tiforreT. Mts-E$G Center fuality Contro1~ Tnt,piidedrs shall b0 responsible for'esttern;pertaininidFQdaMr;-"tf Assurance as fellewd:~ ~ T s
3.3.7.4.1. Ucycidp a ' thoro 66hltinderstanding o f' ths functi5is and' direct.lves 'of t he' U*Ay
~~
Qualicy Assuranec' Program and'this Manual.'if-g 3.3.7.4.2 Ensure that all wrk.rerforned by work center terrennel lu.thotr r.rea ff /
cohira-cc r ectst t he. In t r.. :- l respitrement s :w t ferth in latest pl:nn, specificatien. aaL I
d ire:r ecen 0; hic.hcr authcrity that 'and contro;ied t.crh pacb r.cs crr'prsperly uti n ed #n[
yrelu.:t R.' rep.ar veri.
'l 3-5 i
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~... s CO:tSAVSCP.Fl.ANTINST 9090.1 3.3.7.4.3.1:nauro that all. work center personnel are f aullia r with t his : tar;nal and tiny IMA Quality Assurai.cc Pror,ran by conductInv. Eurk Centur/Divisien Training.
r 3
3.1. 7. 'e.4. Ma in ta in ing shop reco rd : tind files to. n;o.o r t the O-illry AcEnrance pr r?u!./
w 3.3.7.4.5 Ascure that personnel of their erk reaturs/t!ivision.s do not use nea.oriny..
7 f or gof nce ton am,2rn.,ceOm! /
f3#'
t devices, instruments, inspection tooln, rares, jip.s or f!rture-t mt i n:., which do not havu current calibrTt ten stickers /recor.N M taded or.wai;able.
i IEIErated/untented equ!pt aint M11 l e
? out and ri~ov..d fror nervim i r r.c d f t
- 1".
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- 3. 3. 7.4.L L'e r ro rs: Qual'ity Contral In.'r a:tirne of wh prcdu-r manuf act tred/ repaired by I
y their work centorn ;)
p 3.3.7.427.A Ass'ist-Division 0f ficers)Qualit" Assurance cffices_In conducting internal N
- b. '
audits 'as" required'and' insuring' corrective act on is taken for those di,serepa'ccles notodQ.
3.3.7.5 UorkCentercontroEcd':'aterialrett'yofficers/ Alternates Osmir Departr.ent) y are' responr:ible to ' the. ir D.ivis..i,on Of.f.i..cer.s. and the Quality Ass.urance Of ficer to ensure, th.a.t '
-~4 m m g
acco rdancemith section 'S 'and' 6' of ' this 'nant.al]=nzpected; serrerated, stowd and ir. sued:1 g Controlled Materi!il' when%realved',Is., pro;ctly 3.3.7.6 Plannim and Fstimatinq IIcers.
Are respensible under the Assistant Pepai/
Officers'for planning and esticating all controlled work.
3.3.7.6.1 The P&E offic'rs shall: 4 e
3.3.7.6.1.l Prepare and pronulgate detailed process instructions / procedures /productich, tasks as required to enintain quality work in conformance with the Force Cor.,randers Ouality wy An:;urance Pro;; ram.
3.3.7.6.1.d Preparc detalled controlled work packap,es for all 1.evel I, A and F requer.ted i' controlled work ~iit accordaMe Uith icet' ion '5 of this Manual.'
r 3.3.7.6.1.3 Previde technical inf orriation/guidan:e to Repair Departraent personnel.
3.3.7.6.1.".
Maintain specifications, standards, proca s instructions and appreved,<
^
~
precetures (Prodnetion Tawk Contral For, - OA Forn ti is not to be uwd as'a proce', inst ructiorv or pracedure). '
3.3.7.6.1.5 Initiate procurement action and proper storage of I.evel I/ critical caterlatu' required for cccomplishrrent of'rasks 'assip,nedi utilizinp, flepair Pepartment personnel and /
8 paces as necessary'.
i 3.3.7.6.1.h Maintain liair.on vich Fcpair Of ficers,750pplys Of ficers, QA Of ficer:.'.p.iv[sien//
cork center p.>rwonnel and tended ships for~all'inatterrIconcehi!E.c. ~ proper-work procedures / 7 t '
specifications, work packad^eentehta, " Departure from rpecifications",' tests and inspections
and caterials required, and'any other Quality Assurance requirer.vnt s, f
. /
3.3.7.6,Ll. 7. M. ai.nt.ai,n.and. n. upe rvise an adequate technical library to support boththe/
')
Repair Deparerent and tended ships.
A the f j
~
to are,res:snsiM c 3. 3. 7. 6. "' Technical 7.ibrirv.
Technical librarv trer cis,t:5 he ali ^f fis: mnder ' tlc M E f'cer. for haintaininc ~:rren: p W.s.
iinti. % n :I:a-h u.
m an21 technic'l information rdsuired'by the Ecpair' Departe.ent/ tended dips Ed 'shall J d
a t
3.3.7.6.2.1 Maintain an inventory of technical publications /nanuals and runnf acturersf p
L inntruction books available in the technical librarvl 3.3.7.6.2.2 Maintain an inventory of technical publication.</nanuals and r anuf acturen.
inst reet Rn bocks available in' ratellite libraries (work center / division M ficen).
re g e: M1ities are ehw.
r!<,ure 2-: }
N.
t innin and ca:ir :
s r
4 34
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- u. _.s COM:iAVSUlWUd;TIZT 9090.1.
3.3.7.6.2.3 Establish a eg : ten for control and recall of isnned and satellit.e librarv
+
technical publieniinr.a to ensoro tinely revisions / changes unfr, thirt y day 00) re a!1 -
a n
a
['
cyclo. A thirty day rc. call evele shall be establiahed for technical doeurentation reprodnetfon/
Q~
for me in controlled woch packages f L_..
Q-3.3.8 The Supp1v officer is renpunsible to the Connandinn officer for assurinr. thac' h}$
procure ent, a cceipt and s t.wa3:.e o f Ta ri;et, f.e vel I, Nuclear L ect I, Puelear I.ovel flI ned/
M othm controlled natorial is in conpliar.ce with this nanual and other directives.'
y d
h, 3.3.8.1 l!e shall:
to. enceed. r.ccia r o nc ! 1. 1 cr.d
)
rewits'ti.7hi'/
- 3. 3. F.. l.1. Cond uc t int ernal,aud'.ts on a yeried.le basin. (to t ensuro' corredive' actica is taken for diacrept.ncies not ed.
Provide audit
~
4 OualityAssuranec' Office.[,'
i[
3.3.8.1.2 Designate. in urit.ing Supply contrylled Material Petty Of ficers in suf ficient -
numbers Io assure that proper receipt., control and' issue of controlled raaterial is raintained.
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3.3.8.1.3 Ensurc, Quality Assurance training.is provided to all Supply Department percunnel engaged in ieceipt,' control and' issue:of ' controlled raterial.*
3.3.8.1.4 Provide assistance when required, to Work Center Centrolled Material Petty,'
O f f.I cers.'
3.3.S.1.5 Provida guidance through a Supply Department directive for the handline, cif Direct Turn-Over (DTO) controlled raterial..
3.3,S.2 Sumly Controlled P.aterial Petty Of ficers (SooM y Departmen t) are responsible to,
the Supply Of ficer fet ensuring that Centro] Icd Material is properly r ece ip t inspected /
r'at ked, adequately preserved, stowed and is s.ed in accordance with Sect. inn 6 o f l'ils manal.1 3.3.9 Ths Nn11tv Assurrree Of ficer is responsible to the Commandim: Officer ter plar.ning, r e itoring and executing the everall IPA Quality Assurance Progran. %cse specific responsi-4:
blitties include, but Ere not lintted to the following:
3.3.9.1 In conjunction with the fopair/ Supply Depar ment develop a Duality Assurance.'
Training Progran for the departmen:sj 3.3.9.2 Ensure Quality Assurance train'ing becomer an integral part of the ship'd training-p rog ra ra.
3.3.9.3 Supervise 'the traiSinc a'r.d Wrformance of Quality.*msurance Supervisors. Super-y
^
vise the training of'and certify Ter' qualification (by as4f rnvnr of 'a unic,ue serial riuibc k)"
R.rk Center 0 plity Control fripestern,' Wrk' Center Centrolled Material Petty Of ficers and
- Sup>ilv Centrolle'! Material Pet:v ufficers and alternates.. Certify for Qualification by 4
y adrnnis:rd:Icn of applicable tests and personal interviews.
J.
3. 3. 9. '+ Review rnd evaluate t~aining of all personnel perferciny, Quality Assuranec/Centrol, f
functien3.
)
k
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o.:rin'.:fr, ".ce ure. en b
3.3.?.5 As s tat Grcr:/5;uchrns as ree:mel in era!.*ina _ir Rualic'. M surance Progras' tithe'En;rneerthn'Of fiics/ quality wrance pe:'unrel of a'.:..y
]
assigned sh!ps. -
1y 1
3.3.9.6 Provide guidance and evaluate departnental efferrn to prcJure work of acce; tab!e d.
stcodards.
3.3.0.7.
Evaluate each procedure /Irstructica pronuls at cJ vich!r the Ce m nI to e m re cenplinc e vith qual L*
W erco"e equir"en*s.
.s
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%.s, CO f:.AY!;i'MrtNITINST 9090.1 J 3.3.9.81 Evaluate Qu.il.ity, Control procedures,perta!.af or, te, e tn: c.verall C.m.nand qual i th
~
A:;f.' YMW e ' Prop lt hM.]~ ^
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i 3.3.9.9 Sm.crvian qual [ ty unaurance,fpuet ions, :le le al and i l e:a! cal tet.t re, witi:W. !r.g j
of f ara.1 o! erat Lii.il' LudiTsl.Gifi equired),~ inspe iic rdi i,dit t a. j h.'
j 3.'i.9.10
".a turain record files of tests, inspN tions, audit s and audit deficienev-]
jg}
,v corr.writns.,
R.
I Provida verifiention of conforennec to specificaricus, rentalain' det.tlled.
- [ j and neaningful quality aiwurance evidence to hir,her authority upon reriuest ', 'fb)r 3.3.9.11
~
obje: tive, each :. ;ciear System, aufCdnifolic'd Tas'r cenpicted.
.[
~ '
~
3.3.9.12 ' Con' duct sestnual.., audits and t;eview/ evaluate Ouality Assurance / Centro 1 problems T g
I'
-f
.n the;RcpalE and.;S.tf.yl,"yMartment'.'.li(dicfEE9, o.'~det'urnine t.h. e' cause',~ scops~, cost',"6f r.nI f12 P1 i
s
~
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ij cance, andfuolutions F, ~
3.3.9.~13 i By rositive' controls, ensure repairs which are not in confe tance,siith srecifica,#
~.
' ' ~ #
tions are not" accepted 7except'Nhen"EppicdePbf " Departure from Spedificaticn RequestE"~'g.
1.?Fhw u!.c _. n..,, ighl, m gm r.. -q....
3.3.9516 Assist i.n C0,:0 AVSUEFLM.'.T.. a.n.nual Quality Assurance audits as requ red.~/
i
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2 *****'Y t&tWeg
- .,*,*y
. ' * * - =
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e nep.-
y 3.3.9.15dPrepare reports as required,. for submission to higher authority..
3.3.10.. Quality Assurance Supervisors are responsible under.the, Quality-Assurance 07(icer,j
..~...
.- -~.
for coordinating and administering'the IHA Quality Assurance Progrnm.,,They shall bc;respeng sib 1w for the fol. lowing:
j 3.3.10.1 Developing a. thorough understanding of the functions of the Quality Assurance s
' i Division / Department and of this !!anual.
3.3.10.2 Coordinating the 1"A Quality Assurance Progran through Division Officero and;'
e W/C Supervisors.
~
E 3.3.10.3 Training and supervising productionyork Center Quality Contrcl Inspectors and,
Control'ed }!aterial Petty Of ficers^in the perfornance of their QA duties.
3.3.10.'
. Con'ductingjnternal Ouality Assurance coaltoring audits and coordinating ccrrec-J tive actions to ensure' compliance with specificaticps'.
]
~
s
.g2 3.3.10.5, Maintaining Quality Assurance records and files.J Supervise QualitygAssuranccJunctions,rphysical} and,chemic11 tests, witnessingh^ ^ -
,r e.
.c 3.3.10.6 of fer a1 operational tests ' (when" required)',~inspec tions and audtrs. t a
.m v
- p 3.3.10J Provide guidance and evaluate Division and t.'/C ef forts to produce work of 3
acceptaticstandards.k u-l 3.3.10.S iReview controlled verk packar.es. recieved f rom the pie tean a..' issue te appli-p, sp,,
1 c2Y.e=:rk'u.er.h m-._.....
2 3.3.10.9. Review 'ontrolled work packar,es'for ce=pletion prior to' filing.
c s.
DV 3.3.10.10' Providing posiche controls for all " Departure f tc~. Specifica*.icn" requents.
a 3.3.10.11 Assist in COPSAYSURTLAST annual Quality Assuranco audits ns required, rigure 3-2,is a liet of the six areas of responsibility.fer' OA pervennel.,.'
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1.1.10.12 Pnrforming any additional dullos assinnt d by ow tjuality Assurance Officer.
0' J.1.11 l;b hi Conmaad ine 01 f le e rn i re rr.,nos i ble to the Fo rce (?vnnande r for Ou ili t y i
s t
A :a.rauwe in t he c.a int cinnt.c.ind reyair of l'orce enips as fc!Iau -
(.
y 1.1.11.1 Ornetnize and L plenent a Duality Assuranc. provram withlu his Air to c.u s y out
? !
the pr ovi.t f run of thin rmual. Quality 7.: curance will be co l la t eral du t y a ss i m:r..:n tr. n...d j
.j
- w. tere
- t... e nanpwer auti.orization provides igality Asnurance bil!ct s.
j 3.3.11.2 Ensure that all repair actiens perfctned by nhlp's force conf art. to - rev i t:ioas.
i of Li>1n Lnual as wel! as other pertinent technical requi rer. cats.
3.3.11.2.1 Uhen repir actions.are being perfortwd by ship ls force persvuael under the
'2
?
proviuinns and requirements of7 thff ?!anual? ensure the requirenenis of Section 9 of this -
7 F '
!Linbal, cre co::.plicdf with". ' Emn ncy repairs by' welding or. brazing fall into thin category.
o A
(Nuc' ear and Non-
)
3.3.11.3
!.nvel[12 certified ships shall c.aintain continuity of Level I l
Nuclear) certification 'during the operatih cycle nnd assure that all repair actiens perfornied' j vithin Level I bounda' rids are completed and doeunen sal'a's seV'forth in this :tanual. [
3.3.ll'.k. Ensure all wo rk requests.Lrequiring. r.pecial controls are. properly 1.dentified and -
applicable supporing documen'tation is provided to. the nair.Lenanco/ repair activity using QA /
~
t Form 13. ;
3.3.11.5 Ensure all Departures from Specificaticus are reported as set forth within (Lis /
?!anual. f 1
3.3.11.6 Ensure that required audits are conJacted ir accordance uith procertures set.
fo rth 'd thir. thia fanual. j 3.3.11.7 Ersure performace or. adequate maintecance f or that naterial condit ien ucces ary /
to o pport.:ontinued unrestricted' operations.,
s 1
'.3.12 Ship Fnrineer 3.3.12.1 Supervise and direct the Ship's Qualit y Anurance/ Quality Cont rol Prograr. s./
3.3.12.2 Conduct Quality Assurance Traintag as required.
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3.3.12.3, Assisn Ship Quality Cor. trol Inspectors and Divis:en Controlled Materlal Petty /
l OffIccrs in vrit_ing!
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3.3.12.4 Conduct' required audiss' in accordance with Section 11 of this' nanual./
i 3.3.12.5 Submit GA Form 13 (rigure 13-21) wLth Uork Hequests on designated control!cd/
l uork to be acecoplished by an DIA.,
7 l 5
3.3.13 Shio Quality M <urance Coord'inator. The Quality Assurance Coordinator 'i~ reshn-siSte to the Ceremdinc Officer ter the orcnitctien, airinis ratien cM c::enntier c f the -
j ip N2ii. y ' As o.:rahc[?regr r.inEs:::riance vith This t ruQ.
t" u are nat'licitad to, the iolic0ini:
9
~Me 'r c m a? fr il ' - N 1 incluIc,/
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1 3.3.13.1 Coordinate the ship's Quality Assurance training program.
I i
3.3.11.2
>taintain ship's QA re-ords and test and luspection reports in accordance with /,
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3
)
th is enanual.
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(;,
t, SIX AREAS OF RESPONSIBILITY.
MANAGE AUDIT PROGRAM 8
1[)j ADMINISTER FROVIDE OA I.
DEPARTURE INFORMATION PROGRAM S
& ASStSTANCE r
M ? 3.sN + y '% n a.* s N m t o~ u Ns = .' t: l;. OUALITY Q L D ASSURANCE i -l 1 ~ n9 5 n ~ f 'J
- .c MAINTAtN hi PROVIDE CA g
I d TRAINING 4 {A C. CA RECOP.OS r ss (. ! 4 r4 ~ G H oo SFOT i INSPECTIONS
- l j'
f~ \\ e i: L 1 5 ~, ( >, ogf; -- x ?t ' s' 'T'**k5
M- ~ ~ <G' k ^ ,3 . 3, 1 e t, ~ ' ( -s E PL ANNING & ESTDtATING RI.SPONSIli!L! FIES L ~ / f LEVEL C won y. c::P REQUESTS s / / g\\ s r \\ \\g { N PLANNING 1g 3 MAINT AIN .3 AUDI TAI!LE - i
- f. p
? 'd RECORDS '^ 1 I t v. - C 3 ESTD ATING ?) .{ u s j / ' ,/ /,,\\y n, // \\ / %,- ud I k .h i' / t N s t
- 1 N-
'N n: ' )I I \\.,,, ,] (N 3 ~2 COORDINATE yl >~ i LOCAL
- 1 PLAN / PRINT I
l'ROCESS 2 UPDATE d tNSTRUCTIONS h. e Pat GA y t GUPE RVISE ~ T CCHNICAL TENDED UNIT # LICRARY N D!VistONN!ORK CENTERS s m' / i ii \\... t f N. P is:.. ~ ' m "in =..
L Y Add: (n) Dot - Regulations for Transportation of Radioactive Materials. (o) NRC-CFR, Title 10
- 6.4.2.7 Add after Nuclear Target, radiographic sources.
A 5 ,3 .IL / f'a J
,1, ') %.m i I I CO ' ,W.VI l. I 1 ','i (;' s ' ?. ) E Lit'.?\\.';rpi(f,;l ,i P .f.t '.A1._1 W, ". n_ _t -_. : 1_ '.. i. l. ( .w. A A., i 4 5 "* I. SITTi l e: (. te - 4 1 2 I;AT PP.-- -.I./ '. W d l 1..H...'.,_n__F. b(a . ~.. f 4f: ( t ) * ' '.N r /s 0) L LP-(R.5.70lO j h@ (,) '.lW :., (,';44. LP-10% 0010 (c 1 J :!l'! 4 410.1 '/.^. (.: ) ' '/n: f r31:an 4 33'i, 4 y b) il P:;/::M $l'i'l::S r 4'.40.1 h s ( f ) ( < '. : W8F;:i 1, ;Tl' ;l 4406.1 (d FPCC I'.ST /.35 3. /. (.) NC ! ?:ST /.'.09. 3 5 (i) ' WP!f P3 GJ9D,35 (j ) ' f.):1 PS M:'M. 3 5 (h) ':1L-SiD 103 (f.1:Rli.5) r (3 ) M!l-STD-792 (S FRT F.S (WIPS) M ':WSUP15ST 4.'./ O.12 0 (S!:P.IF.$) 4 W. N,1) (7 st( : "/s rr ', f.e. Tu provta mterial require. tnt. for "contro' M '. t 6.1 .,i,,. .c. procuri., t, rcce!r: $ tapec t,, ::, <te. , 1, ir m ai,d rej.ect.- or iatt i.., s (m '11r .I c: .1 tle proc 0 nic< fc4 ttninir, and ec.!r i ' c im o,[nate iden t i fi ce. : r; o f ror; : - o f p rortu t rent. :il < wed for cp;m ed car.. f o r f.y m
- .t e: -
d' r. :.p. i f c.. ar r f al t v ~..i ri -. 6.2 li b c ... i c :.. This rcetJon provid,:s ti-e 1.i ut(ficatfet a ' cm i 11. Yhe r; o. i i ig. t e d i p.!' n.c, i c ' <, t tibich to crr.are th r. s.. reliability cf i t c: :al i ra t11 m t r. !! it Sut ro1 kJ - 't r!al .ic 10 < e c c: on,ratfor.1 i c.i l e r e nn ' - un.cl c v un it 3 'i ? 2 s;ure>ce is 'ic- .' ini'
- 1 v
. i f.a rv' q' 3* t o v, i i f y f of cr.nfx:t: c. .i~ 4 by a thor; :h .11 3<4 11 handlint eS i c: pr' i'c' t r vco ' l i t :. el Ll i r i f a t n in"d iq. - o sti, o f ru' q. l' i m. t.. ! l ..lo n, s to.- 1:at ei l.1 to eri ire.1 c .l y r ic al rc ::.r t ' 7.! out th? :ce _.i: $ lation iroc,- M 3 p r:.um.el in -1_.
- 1.0 pl.ynic.11 Enn.:r-of cer*roi!
- frial.'i. I l r
L be co; < fr I?! 'i t i. the re p.i re:v :_ s o f r wetion. 6,3 Ccw rni 1r.far;. tion pcrt rc 6.3.1 .12 ite en pin:r, sb r e., M11n of rut erint s, twuic! tit t, cor: in5 ;:c r t + s a for ord'ro, irr inn er rr ceipt rectr D, a ' ! s e ry dru:or. r.t r - ' wi. c' t 'a t e r '.n l r c ;; '.' ' N t i,a p; r f M C ttolled Cori d oald lc p'i n in ' y ne co; y.i ccc-.1 :. s rari ed tc' c 'i i t. th. level of m e rcl. %y-
- 6. 3. ' Fev -
r m.t Le 16 :ain '! ord tracedility fra ett - tal to iccor fm ( 3 "> c o t
- crN, u! 6 year j ", i c - r0
. r r.. ). L; s per ic? r i;: :'- h@ .t, al 'rr- +:s r; t /, '..; ~< :.
- ts
<ie .~ _ ..:c a n ?. rc: M rc-t1 -t certiff- - cc :lig ' 1 ..u.t E Wr hcVe Fern) :.ute to cri' t's the :' a t t ri-2. i.. : i re.' ; rior 1": no, aft M e fe: i t r. a s s f r,: e ! cr, 'h t e r ial ja ntiffcarlo:' . rem in c r. o : e;ti t '.. e ti i i fat ti.r. s' during ' c r :: r e, f epp l:, Iw;.n rt : at pe r r.o:a'l h. null lu r, t h i -
- r. ; < i
,1 fim p. .s. 5,ft .a nd ' ', ? ..i!p-3 w. cre ' c :pc :c.il.] e i ci the updating cf 6. t a.rp:m arf y: - ' [M
- ),
",t i : :,1 c ..r-Lovtic' ic: ((.\\ Foi.. 1), "..terJal in-h 6 . Coa t i el i 9, it,Js t. c la g.:!: f oa rcquer.t rore (q.i rm n 3), and f or enem iny th - a c-al it e; re : < ' : : lu f ot:. 't I. Tbc ab.we.Q.\\ fei nie centained in Secti '. 1, >.i!,'
- 6. 3.
T r. eab!!it v for level 1 Coatrollel'atei!M i" :n 5 . i i n: 0.d m. as e 7a ci -,, l'a c7 to N L'a r l. 2 n ;., s het i.or local or veinfo, m+ k ca i
- 1..
s.. 9 i CO'iM/ 'JSUpH1.'; n b$T 's010.1 with re f erenec; (a) ' t o.ho. t hat niterjal han been verif f ed ml necepted ou l oard. Thin untque numbering vill pro. ide a conne of t rac tup, mt.crial bah t e recoran l'e p t on file Jn t he Supply { j hepartucat or QA Of f. ice, and in supplying act tvit100 filei l '6.3.5 T) c high cor.t and or f t teal requitements of len! I Coetrolled Materjal requiring Kh . ce rt i f icat ion /t raceabil it y tahi s. It mndatory that Cont rt % ' !!at er ia) cnj une he vir,otou.ly je ronJ tored nod rent rlct ed t o t hose spec ific applicatiour-com alued in "tection 4 of thin nr.nual. 1y 6.4 lk. nJ>omil h i li t l e n. ..a ~ i ,S uad ron Comandere. and t he. Com: mline Of ficere/c f ric er-in-Charff, of SUl!!'lRif chipu 6.4.1 3 or activirien chalt: ] ~ 6.4.1.1 Verify the tuterial require:.:ents for all towin!Lloaa nubuitted for controlled
- A Material in accordence with Sectica 4 of this nanual.
6.4.1.2 Enr.ure that all vork reynents cubmitted to futern diate Maintenance Act tvities, judicat e occurate Controlled llaterlal/ Cont rollud Work h ';alrement :. 6.4.2.The f;uppiv Of f 3cer of each sh!n rhall: 6.4.2.1 Desirju tu in writing Supply Cetrolled Mater;.:1 Pet ty Of ficorn lu r.uf ficient numberu to oscure that proper reccipt, centrol and ibnue of Controlled Material are unintulned. 6.4.2.2 Design:.te in criting nu alt ernate for cach C:TO nanigned. 6.4.2.3 Inforr. the 1:ngineer/l:ercir Of ficer and Qualhy Asserance Of rieer/Coordinatcr in ( vriting of denigr.r ted Supply Controlled Material petty Of ficers/ alternaten and any chang,en j thereto. 6.4.2.4 Dacignate an area (s) for the rcr.regcted locked rtot age of Controlled linterinin I da ree,uhyd f or storr.ge of Centroller! Merlais. ( t 6.4.?.5 rantre t hat designated S : ppb Cont rolled F *ter N1 retty Of f.fcers are t horoughly g fauiljar ulth. thin nanual and app]!r.nb] c ref ercutes. 6.4.2.6 Pro:ese Controlled l'attrial requisitions in secordance uit h this sect ion. } 6.4.2.7 Ensure that p rec u re tur.t, str. care, and issue of 1:uelear 1.cyc1 1, !:ucicar 1.evel 111,l !!uclcar Target, nnd level I toterirl it in co:rplinnec uith thin section and other applicable 'cupply inntruc: lens.
- 6. 4. 2. fs 12.ntsin records cod cert iff ection for cach let of Cnct rolled brerial until the entire let hw b a isened, at which tim the !titerial herc1pt Centrol Forn (QA Poru 1),
l [ Figure ik) in St.ct kn 13 niong eith plienble certificat ion papern nhall be forwarded to tha ' j iMA Qanlity /.sma aco Officer or (13: Rip QA Ccordinator for retentica, p "' 6.4.3 Tre 1:nincer of n Ship rh-C1: A i 1 6.4.3.1 Ensure that. Controlled mterial re:;uiretents tre indicated on work requent c ' nerc n deten Nat ion has breu nado regarding the requirenents of I mcel I, Uuelear LevM 1 ar.d 111, Uuc1(ar Tart.ct, or other Contrc11ed Mat erial,1,c., !!1hsPrc. In r.aklun thin deteruinntic a, reference r:holl be rutdc to applicahic blueprints, r.pecif;entions, and standards to cucure the l
- ordering bi caly approved tanterialn.
t 6.4.3.7 Sulunit requir.itionn to the Supply Departrent for Ceat rolled lint erial, ~
- 6. 4. 3. 3.Denir.nnte one petty of ficer an DJvicion controlled Material retty Of fleer wl one pet t y Of fleer no
..a n1t ernate. for each cpplienble divlsh n. / \\ V b.) -2. Gw. 4.[w _. - r ,j .,.. ~. 3 y._.
~ i I i l i l
- Add 6.17 fh3 Add figure 6-4 and 6-5 add Annex C g ;Q g.
1 s F 5 i d, (, J 16 l COMNAVSURFLANTINST 9090.1 j ) COMNAVSURFLANT 1 QUALITY ASSURANCE MANUAL h SECTION 6 i l ANNEX C l I INSPECTION AND MAINTENANCE PROCEDURES q k ) l t s l l w i 4 8 [- (- e 3
WY., 4 .g. M INSF ~cION MD INEMt;CE PROCEDURES 1. Tne Radiographic Sa, Ay Officer shall be responsible for ensuring that fA the following'inspectica and nuintenance program is carried out in the h VU Non-Des);ructive Test Id oratory. l,I fB Yne c.afh13. [al.l Daily: day that it i~s used.The radiographer shall check the equignent prior to use each ) the following procedures.Itl1 maintenance perfonred shall be in accordance with d f AUTNTION INDUSTRIES IODEL 520 PRCUECTOR AND ~ SAT UNS5T (1) Change in operating characteristics of the device. (2) Shifting of the shielding inside the projector l (3) Damage to the device which may impair its operation. t -(4) Proper positioning of the source inside the I (5) Bent carrying handle or base, cracks or dents in the outer housing. (6) Proper labeling and source identification tag. (7) Snooth operation of the source locking device. (8) Physical condition of the drive cable and source pigtail connections. 0.055" +.004" maximum con-nector gap. (9) Worn or escessively damaged threads on all rating. canponents. (NOTE: Plugs are to be reinserted followi.',*his r inspection). h{ l (10) Damage or worn source drive cable and source guide tuba. (11) Control cable should be lubricated, source guide L f , tube should be-kept clean of any dirt or sludge build up. l% (12) Cable drive gear box damage or wear. (13) Propar operation of crank trechanism and source position indicator mechanimi. /4j;6eG7 causosans (o S.~ I q.;,,, e r = ' * ^ ~ * * * " ~ ~ ~ 1 M T.OW Y'
s GRD; O?F LIST FOR THE AUM% TION INDUSTaTFS SOUltCE CIIANGER MODEL !!UQ-iSU (1) Possible shi.elding defects, such as cracks resulting frcm shifLing of the shielding material. p. 1 (2) Proper position of the source (s) within the container. k e (3) Damage to the container which nuy impair its operation. (4) Proper labeling and identification tag. (5) Excessively damaged or worn threads of all trating components. k (Note: plugs are to be reinserted following this inspection). CHECK OFF LIST FOR THE AUTOMNfl0N INDUSTRTFA COT.T.TMATOR (1) Excessively worn or daraged threads. l I (2) PEoper fit-up of all connections. (3) Damage to the colli:rator which may impair its operation. RDMRKS DATE 1 RADIOGRAPHER'S SIGNATURE h-f,(M. Quarterly: Tha Radiographic Safety Officer shall perform a datailed inspection to detode the extent of deterioration and whether op.tration of a device has been affccted by wear, corrosion or physical abuse. CHECK OEP LIST FOR THE AUTCMATION INDUSTRIES MODEL 520 PROJECIOR AND ASSCCIATED EQ'JIPMS72. (1) Dent or broken carrying handle. (2) Dasa bant or broken. r (3) Outer housing dented or cracked. } (4) locking mechanism. (( (5) Alignment of drive cable and source pigtail connections. 7
- (6) D:cessively worn or c'araged threads.
,i LhL (7) Proper label and I.D. tag. (8) Control cable gear box. l l(9) Zord position on dial indicator. i D C&u mii."; 2 3 ! D v \\ /Yp (d \\
J- ~ (10) Slot w) ah of cable connections. .(11) Control cable gear box mechanism and drive cable will b3 cleaned and lubricated IAN manufacturers instructions. l G (l' )' Kinked, frayed or flattened source guide tube (replaced). ~~ 2 l ~r= i (13) Flush out and dry source guide tube. i (14) Check for the proper operation of the gamma alarm andaudiblel alarm. ~ (15) Check the exposure storage vault locking device for > proper op s tion. -l .i ilf 5 i 1' (16) Fonitor Vault and record ki -l q. mr/hr REMARKS i 4 i DATE j i i IMDIOGRAPHIC SAFEIT OFFICER'S SIGNATURE l, Ic3 Special non-routine inspections shall be perfonned by the Padiographic; Safety Officer following exposure of a device to unusal severe stress such as dropping or suburging in water. l , [,$. Quaterly maintenance of radiographic equipcent MODEt, 520 1IUTECIOR. Solvenb-or equivalent.(1) Clean threaded holes and fittings with Inhibisol Safety I i (2) Iitbricate threads with Electrofihn Lubri-Bond "A" lubricant or equivalent. .} sprayingintolthelock,(3) Clean locking device with "Inhibisol" or equivalent i (4) Drive cable. . (a) Itsnove drive cable frcm housing and lay on a clean, dry surface._ lIf not possible insert cable into clean guide tube. (b) Clead cable with "Inhibisol" or equivalent. 1 i (ci) Efter drying lubricate with Electrofilm Lubri-Bond "A" or equivalent. t-
- p, i iI S
M i -1. i ~[ l o Af m- ,3,_ L.,. / $ -- ~,l ~ e
i (d) Tbinuert cable into housing and retract conpletely. (5) Guide tubes. i
- (a) Attach a anall patch to the end of the drive cable.
w Saturate the patch with "Inhibisol" or equivalent. f l (b) Insert patch into the end of the guide tube. (c) Crank tha drive cable in'to the guide tube. (d) Retract the drive cable. {, (e) R3 peat as necessary to achieve cleanliness. i (6) Collimator. or equivalent.(a) Clean threaded fittings with Inhibisol Safety Solvent lubricant or equivalent.' (b) Lubricate threads with Electrofilm Lubri-Bond "N' .s 6 I s ( I l i l I, i I m. 0
- w I
7/ Myt' 1
tr x \\ a a f 8 d g,q p mRECIUPT AND TRMWER OF RADI0Ac f!VE 11ATERIAL 6, Q,1 The Senior Ladiographer bil maintain a record of each receipt. and D'- trnor,fer of radioactive mate % _l. "Il L s b,U,2. Receipt.- g 4 r } 4 rs "s o + 4 i r e & s ' i o ,} } h' 1_1
- m il N!YOPt-)i fr MMM 3i
- n. ;;
'The Nondestructive..:at Laboratory vill assume custody r ron h "& w ;='n AWoJ supptu; Cza:tt& c), j 6,0.51.'A. hpon receipt of radioac tive material...,the_ Senior Radiographer and tne Niiation Safety Officer shall be notified immediately. [p,l'11.3 Immediately upon receipt swipe test and measure radiation to de-t.ornine if c6ntamination exists on surf ace of shipping container. Should contamination in excess of 0.01 microcuries per 100 square centimetern or radiation levels in excess of 200 mr/hr and 10>tR/GR at three feet from any exterior surface be observed notify the final d611very carrier and the nearent imC Regulatory Operations Regicaal Office by telephone or telegraph. bl?. O In the a.'aence of a certificate from the supplier that a leak test has been performee, v.tthia sx months prior to transfer, the scaled [ source shall not be put into use until tested. l b,l~lb ','rans f e r I 2 h,l'),3, l The Senior Radiographar will prepare the radioactive material .c shipment. 6,iL3. (e ) The source container to be used must meet DOT Specificationn 5 557 and must be so marked. Eriefly, a specification 55 container ha, a or uranium shield completely encased in mild steel or other material i. amlly fire resistant. The container should be so constructed that in the event of fire with resulting melting of the shield material, the nielded material can not flow and lose it effectiveness. L 6,17.l O The marking on the source container must be in an unobst ruct.m 5 by embossing or die stamping on the container, or on a metal plau ica tached to the container by welding or brazint; in letters at least % Lj r mo high. The marking must include all of the fo 10 wing 2 y 6,ll 3.l.2d) DOT 55*** (stars to be replaced by tare weight of the c%rainer (e.g. DOT 55850)). These marks shall be understood to certify (l
- o it the container complies with all specification requirenents.
h n. 6f n,3,[,3GO The words "RADI0 ACTIVE hATERI AL". 6,,p,3, f,L3 Tnc name or svahal (Act:ers) of the container maker or assu.alng responsibilit y f u rampi W ee with all specification 1 . wicerenti. f $2" O )$[J,.R f. 7 h3 Q f,< W
e b p;ngjap Te- ~_ _a m 0>,17, % l,3 1 The maximum radiation levels associated with specifications source container must be no iaore than 200 mr/hr at any exterior surface, p.i and no more than 10 n.r/hr at one meter from the exterior surf ace. f 7,.. (v. l %3. h The source container must be labeled with two radioactive Yellow-III labels. The upper half is white uith vertical bars on the [ louer half which must be bright red. The transport index is the j number of mr/hr measured at threa feet from the external surface of the ~ container and shall be so marked on the label, b a l'bl. I, I I) The specification container nust have on the closure a seal C that must be destroyed if the container is opened for any purpose. b,D,3.l.6 (c If the specification container is over packaged (as it will be if contained in radiographic exposure device case) the outer container shall be narked with the contents and all other labels required above, and must be marked "inside packages comply with prescribed specification." N'M (o, jl.3,1h Licensed material m u only be transferred to the cupplier or some other properly licensed recipientVw ib h NSC. l I b, n. S. b tv The signed receipt vill be filed with the receipt and transfer record 6 L}., y 4 7.. k, W t2g. OL53MM3 2 hf 4 'S t
-{ 3 'g, p.,4 L RECORDS AND IEORTS 6,ll,, l the. followin 4 U icer and main: ii,ned by the Senior Radiographerecords will r. 6,ll,4) l Source Inventory log <, F "~ Ra'4 9030/1 (, _s- _. 1 14 3-(1) This log shall contain a list of all sealed sour 4[ y ces. (2) An inventory will be performed at least quarterl y. (3) Tne following information will be contained i n the log. !g (a) Type of source. 9 (b) Source activity. .Ll' {,;, j i di (c) purce serial number. 4 .i '1 1 i 3 } (d) location of the source. j 1. Projector nodel number and serial number 2_. Storage container r. del and serial number j (e) Inventory date. (f) Name of the radiographer. (g) Panarks. [gg),Q,),hInak Test Iog._ @"E DE =/? y:.34) (1) This log will contain swipe test information on all sources. sealed nonths, under personal supervision of the Senior Ra exceed six (6) er. (3) If the source is not kept for six months the n'anufacturer shall be maintained as the permane t, the leak test fran _.y n record. .,(4) Tne leak test log will contain the following information (a) Type of source. '(b) Source activity. (c) Serial number. i (d) Name of activity reading the swipes. A l i 5tc f d } ~ s, ,, x J.,,., - ,,+w .- " ' " ~ " " W
ki, 64 + - e. (e) Date of leak test. ~ (f) Result of tests in microcuries. (g). Copies of correspondence concerning leak test procedures. )F-'l. i "Q gg t{J,3c Utilization Iog. {N"'Hi i ^~00;'T 6.-#~Y) (1) A separate log will be maintaingd for bch sealed source. (2) Tne following infonmtion shall be in each of these logs. (a) Type of source. I ^: (b) Source serial ntrrber. (c) D:posure device or storage container, model number. (d) Place used. If other than vault elaborate under " REMARKS". (e) Name of radiographer. (f) Surveys of exposure device or storage container. i l_. Prior to exposure. f 2_. After exposure. 3_. After stodng. (g) Date. (h) Time. 1. Start of exposure. 2_. Ccnhletion of exposure. (i) Perks. (3) fnese logs will be stored in the Non-destructive Test Offica. (4) During field exposure the log will accompany the source. (,,p,4l,$tL Survey Records. e 4 (1) Vault. (E T.C PC.T. ^D00/' pf,u O d.:: 3Mla)- (a) An initial radiation curvey shall be conducted utilizing an uncollimted 30 curie, Iridium 192 source located 3 feet above the . deck, in the center of the vault. Periolic surveys shall be conducted 2 ]Y .,w . n,< s
r ~.., L: - hh5GGtRRh8 not to exceed o nunths or ery other quarter. i (b) Ppcords of the surveys will ba prepared cnd kept on file, T.~ 3 i r (2) Field. (Fri _-. "?! 9"~~/O pg: 12) i (a) Records radiographic operations. i11 ba maintained of each survey conducted during I.. features of the area and will contain the following infonration(b) T i J,. ' 1. Date. 2_. Iccabion. 3. Tha location of the source during the exposure. 4. Tne arimater of the restricted area shall be sketched. 5. Rad;.caphar. 6. Immlon of radiation warning signs. 7. 2 mr/hr line and 200 mr/hr he in feet. 8,. Padiac instruments used. i n. Typa. b. Serial nurbar. c. Calibration date. 9. at the location taken. Survey instru.ent readings in mr/hr will be noted on map (c) 'ihese records will be kept on file. T~ y (3) Transportation vehicular,
- f a
y exterior surfaces of the vehicle transporting the source to en l 1 n and radiation. Level does not exceed 2 rar/hr. ure that the l 1 (R!AG FORM 9900/6 page 14) (b) Records of the survey shall be prepared and kept on file ( (,,l1,lf,lf. Radiac instruments calibration log.s (ni.o WE -90ET/3/ is.p-Fff t .a. (1) A listing of all radiac instrud.cnts in use and dates of calibration w.tll ha maintained. 3 / +07b C:tSi&%v.U;E9
Ed. e s
- @ vv.
.m.o (2) A list of all pocket dosimters in use and the dates of calibration checks will be maintaineet t (o, g 4,l,[o D. Personnel exposure records. p' -{i; a (1) Daily doshneter readings of each man. (FNAG FOPM 9900/8 page 16) 2 i (2) A record of the results of film badge readings will be kept 1 by sick bay on receipt fran the Naval Hospital, Bethesda, Maryland. (o.n.it. l O tb Receipt and transfer of radioactive material record. The following l information will be listed. (amc mo" 9900/97 g;m5% j .]H (1) Isotope. (2) Source serial number. 1 (3) Source activity. (4) Date received. (5) Received from. ~ (6) Received by. (7) Shipped by.! (B) Shipped t'. o O,CN.l,I2h Jbvement of radiographic isotope reco (imC "O:"I DD00/10 p M) difs record shall be signed b; the appropriate personnel before the i radiographic source will be noved frcm the stowage vault. (ml").4.l AE. _ Annual calender year occupational radiation exposure repo_rt (F3P" IT!?1 9900/iey ~ %).Cfhis report shall be su% tted within the first cuarter of each calender year to the Director oFJ4 tory Operations, Nuclear Regu'latory Comnission, Washington, D. C. 20545 via' Sis)'l Electrom ystems Command. {; (o,n,4,\\,10 th, Inspection and Maintenance s M: 7"ii GI %)- v~MM. to maintained by tha Cenidr Radiographer. Ed (1) Yne daily inspection and maintenance of radiographic equiptent by the radiographer prior to the use of a device each day that it is i used. ik (2) The quarterly inspection of the radiographic equipnent by the Radicgraphic Safety Officer. r 4 , p 96 \\ -n-a
"}L ^ ~ ~ ISOTOPE ;.CEIPT
- D TRANSFER LOG 1.
ISOTOPE 2. SOURCE SERIAL NUMBER 3. SOURCE ACTIVITY (CURIES) ~ >.3 YI L 4. SilIPPING CONTAINER NUM3ER 5.' DATE RECEIVED ~ ,i 6. RECEIVED FROM ..ci 7. RECEIVED BY ~ 8. DATE SIIIPED 9. SIIIPED BY
- 10. SIIIPED TO
- 11. DATE LEAK TESTED e
RADIATION SAFETY OFFICER ~ =" e b-1 hb. t taim m a n u m a u gi .r m ,y,-. ,,>w,, ~ w e-e
h. SOUICE ,WIOIN ILG t DATE l I.'.M V !- Frcm: Senior Radiographer To: Iudiation Safety Officer i Subj: Quarterly Inventory of Scaled Sources for Iudiography 3 s Ref: (a) Title 10 code of rederal Regulations, Part 34, Section 34.26 l i (b) L; ;Lf-E: - = u M = ::DShl 1. In accordance with references (a) and (b), quarterly inventory of by-product material used for radicgraphy was conducted. Conditions were as follows: a a. Type of.by-product material I b. Date of original activity l c. Source se: rial number } d. Strength of source this date i c. Incation of source -Mf. Storage container ,1bdel , Seriala 9 I:xposure device , Model , Serial #_ h. Panarks Senior Radiohrapher Ierlicgraphic Safety officer Y I r 1 qM ~ [ .u,, >. vaunummment ,s W.,/,f./ - -;/;. ,,s. .s., ~'
1 L ) A' Add: h: (t) Code of Federal Regulations, Title 10 l i il (u) The Department.of Transportation (DOT) Regulations for Transportation of Radioactive Materials }
- ~
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- f., i
\\. 4, '. +- - + -~. 1
%e '3. Cuhteline Ar u n: A to c - IO t ruc t im, t.ot ic e a. o/IMS. CPow. ~ B t o r - Let ters bse C to F. f or amt,9a r agra;,hing) j , aw f We '& i COMMAVSURFLANTINST 9090.1 i ) y CONNAVSURFLANT J .W ) QUALITY ASSURANCE MANUAL 6j % ?; SECTION 7[ t W 5 N, i l TESTING AND INSPECTION i a } Ref: (a) NAVSEA Technical Manual. a 1 (b) Federal Test Method Standard Number 151b of 24 Nov 1967; American Society for Testing and Materials (ASTM) j a 4 '. l (c) Stanc 2rd Method E16-74, Rockwell Hardness 'and Rockwell Superficial Hardness of { Metallic Naterials f-- (d) American Society for Testing and Materials (ASTM) Standard Method E10-73, i 11rinell Hardness of Metallic Materials (c) Araerican Society for Testing and Materials (ASTM) Standard Method E140-76, i Standard Hardness Conversion Tables for Metals (f) NAVMATINST 4730 - Shipboard Weight Handling Program (g) MIL-H-904 (h) NAVSEA 0900-LP-000-1000 Ship Hulls, Tabrication Uelding and Inspection (i) Welding Standard (Neelear 250-1500-1) (j) NAVSEA 0900-LP-001-7000 Fabrication and Inspection of Bronze Piping Systems I (k) MIL-STD-271 Kondestructive Testing Requirements for Metals (1) 11IL-STD-1330 (m) NAVSEA OD l.5S45 - Metrology Requirements List l (n) NAVSCA 0900-LP-060-2010 - Electrical Machinery Fepair (o) NAVSHIPS 0948-102-2010 - Fuel and Lube Oil Strainer Shield Design Cuidance (p) COMNAVSURFLANTINST 9000.1 (q) Diesel Engine Inspection Manual (r) N.WSHIPS 0994-001-9010, U. S. Navy Diving Manual 7 .g (s) NAVSEA 0931-LP-021-6010 U. S. Navy Main Eciler Inspection Manual s 7.1 Purpose. To promulgate Force policy, procedures, and responsibilities for conductin;. tests and inspections of equip = cat and systems af ter repair, during aad af ter performance of naintenance, and' identification ^of ::.cterial composition or condition. J 7.2 Scope 7.2.1.This section applies to all systems, equipment, components, and materials which-require' testing and inspection in accordance with listed references or directives of-' higaer authority. } 7.2.2 This section provides basic guidance to forces afloat Quality Assurance Personnel n and Managenent for the purpose of monitoring and auditing the testing and inspection d requin=ents and processes. 1 d 7.3 Discussion. In Vorld War II vintage ships the testing and inspection requirements are ] simply listed in the General Infon:ation book (GI Look) or Section D of the Ship's Information L: Beck (SIB). The present procedure is to list the Test Fern utber, NAVSHIPS TECll Manual } Cha ter and particular component technical =anual as references in each 5:3. Nuclear Propulsion System testing and inspection is covered by the applicable ?.eacter Plant Mavual, py Component Manual, Fabrication Standard, and NAVSEA 0989-LP-019-2000 (Engineering Departnent j Manual for Naval Nuclear Propulsion Plants). These test records and detail plans may not i be usabic by forces afloat in taking repairs or perforning naintenance tests and inspections but nust be reviewed in each case for applicability and to deternine if there are speciffe rert rict ionu involved in a particular t est or inspection. 1, \\ 7-1
.) ,z ['I, ,-_r. ,,,... ~..............,,..,.. _, L C.lJellt.e Are.au s A to C - Is.mt ruc t iorus, list tcra. ol'tMf.. oPMDS. ((>m.~ } 'e B to F - Letters (un C to E for revh-rarn4raphtn,t) ..J \\ t CfDf!!AVSL'KPIW;T!!;ST 9090.1 ) s-7.3.1= The numerous references in existence pertaininn to operational or hench testinn ~ and inspection of ship nyntcas, componentn and tuteriilr. havn led to confunion where repair, maintenance and material identification are perforrod by forces afloat. {,g m. g 7.3.2 Audits of Controlled Work Pachares and Dep: rture f rom Specifications have revealed r:any problems in the documentation of required testn and Inspections. Pequired documentation nust adequately prove that tests and inspections were rreperly performed. In c:any casco t utu and Inspections were perforced using incorrect references / instructions or they werc not performed at all. 7.3.3 Unless a progran exists to provide for nenitorinn of the testing and inspectfun steps of the production / maintenance process, rework t:ay be 'a reality and safety of pert.,nnel-Jcopardized. This section will provide that guidance necessary for ensuring quality work through the use of required ' tcats and inspections. 7.3.4 In an effort to standardize all forec Ouality Assurance ef forte the test and inspection forms referenced in this section end outlined in Section 13 shall be utilized. Test and Inspection forts required by technical documenes and directives not included in j this section shall be used to record such test and inspectlen results. 7.3.5 Recomendatiens for imprevement of this section cre requested and should be forwarded to C0'GAVSUEFIE;T, ATT:l-M 212. 7.4 ResponsbiliEics' ] l 7.4.1 Comandinc Of ficere, of Ships and I?!As shall:
- 7. 4..l.1 Ensure that.all personnel responsible for conducting testo/ inspections or operations which can of fcct the inte;;rity of tunks, comparttents, components, piping systein.
er electric /clectr'onic systems and ccaponents are thoroughly Icmiliar with all requireaants associated with that evolution and that the intended evolution in coordinated and conducted within the constraints of other sinultaneous evolutions. -7.4.1.2 Ensure personnel responsible for tests and inspecticus require over pressurl:a-t ton procection to be utt312ed prior to pressurizing boilers, tanks, piping systerns and piping systen componen s. 7.4.1.3 Ensure personnel responsible for conducting tents rnd inspections require over l and under voltar,e protection. and overspeed protection is utilized. 1 7. 4.1.1. Ensure adequate personnel safety precautions are adhered to durinn tests and/or l inspect 10ns er system operations, ur ' 7. 6.. l. 5 Ensure adequate saferv equirnend is provided persennel conducting testn and/er inspecticr.s et systen operations. [ l l L
- 7. 4.1. 6 1.nsure testing and inspection procedures and records are audited in accrrrdance r
j vith Section 11 of thin tr. annal. l l 7.a.'.7 ?rovide re;uired trainint far all test e.nd ' inspection personni.1 to maint tin I their tu;.'ificat bn statua curren:.. 7.4.2 Engineer /T!cpa ir Of ficers of Ships and IMAc: shall: A 7.l. 2.1 1:nsure that all personnel cenducting tests and/or inspections or eperations are thorou!.hly f amiliar with all requirements associated with that evolution. d ' 1:nsurc ' ver and under voltanc protection and overspeed prot ection is utillned 7.4. 2. ' o whel rendecling tentn and funpection. This includn but in net J imited to the followinn practices; P / s ( t ,- /[ L o- ,y--.
{.. J. s.u i o n t i m mean: A to (, - in e m : sons. Nuti ..m... ortws Q to r - tct ura (ue.e t t o i t..r,.ob-s e on.phind k ~ COM::AVSimFl.AMTI::ST 90'J0. I f; n. Ensurlon relief valves are not isolated and/or gagned. l
- c o
( 0' / i b. Ensuring relfef valve capacit. es.cceds capacity of source. c. Eosuring systen and/ar test source pr.*sure gauges and relief valves are operatienal f t 'i Nk and properly calibratcJ. d. Ensurier, syste.1 line-up is propcr and reviewed by qualified personnel. 9 c. Ensurinn test procedure review by rpat ified tersonnel. H h 7.4. 2. 3 Ensure system safety features are open tive and utilized when conductinn ~' ? operational tests and/or inspections. cr"- t 7.4.2.4 Ensure th.it required tests anJ/cr inspections are conducted in accordance with Ccatrolled Work packages and other directives and specifications. 7.4.2.5 Ensure test cad inspection equipment are calibrated in accordance with Section 10 of this manual and ether directives. 7.4.2.6 Ensure the proper test and inspection forms are completed, witnessed, and filed in accordance with this ccntal. 7.4.2.7 Ensure that only qualified personnel ccaduct tests, inspections and operational evolutions in accordance with Sectica 3 of this nanual. 7.4.2.8 Enstre that personael are trained in accordance with Sect ion 8 of t his auntal. i 7.4.2 9 Cause periodic surviellance audits to be conducted of testin~, and inspectlou proceduren, records and files in accordance with Sectian 11 of this canual. 7.4. 3 Divisien Of ficer: of Ships u d IMA shall: w. 7.4. 3.1 Ensure personnel conducting tests, inspections and operational evolutim ar. thoroet.hly f aciliar with the particular requirements of the job cud qualified in accordanc e with Sxtion 8 of this manual. 7.4. 3.2 Ensure test and inspection personnel obse,ve all safety precautions pertaininp, to the specific evolution and that personnel safety equipment is worn at all tines while conducting these evolutions. 7.4.3.3 Ensure that tests and inspections requiring a vitness are uitnessed by the Work Center Quality Control Inspe::0 (QCI) and all test and inspection records are signed and completed. 7.4. 3.4 Ensure required training is provided to test anJ inspection personnel. Maintain 1 training records of traininr, received and update qualificatian records when required. y q$4 7.4.3.5 Ensure rejected t es t e r inspec tions arc documented and re t es t s or re--in:ere t bec. d are cenheted; af:cr terre :icn cf the discrepaneles. If reje::ed tes:s end insrecti ns.re not correctable ensure the Quality Amrun:e Cifice is' netified and a Depr:ure frc > g Specificatiens Request is submitted in accordance with Section 9 of this nanual. 1 .Y 7.4.3.6 d.sure Departure f rom Specifications Request is subraitted for lack of req iired A tests and inspections. k 7.4.3.7 Ensure surveillance audits of division test and inspection preceduren, records and files in accordance with Section 11 of this manual.
- 7. 4. 3. 8 Ensure test and inspection records are maintained in an auditable fashion.
( _ f a 7-3
g.; ^ ..., ~ .. - ( - t-l. L. 0*.t.:c t s..- Ar c :. A t < > G - b.si e uc t.!or.. t. t u a. tuArn.. no%; ~ (y d .q. yr 8 to r - Lec ura (u e c to E fut sub-pa r a,. r a l M r.,5 ) ,. } CO:C/NSLTFI.ANTli;5T 90')0.1 7.4.3.9 - Fnnure '(Ship Divisic n Of ficern) t he OCf ul tnenes all testu and 1: ng e. t ions [ perforrmd by the IMA prior to signing test and inspection rec ordn nod job uripletf or.. ( 7.4.3.10 Ensure (IMA Divinton Of ficers) te<.ts and im:pectionn art: not perforned eithr.nt g.4 4 prhreshiprepresentation.
- . w
'" k ' 7.'. 3.11 Ensure (D'A Division Of ficerr) the QCI wit ne.wes-111 tests and In u er:!aas 5 ~ perfer:c.ed on site or in the llork Centor phen t he ter.tinp. or f er.p.c ticn te? ire =c: ( 4: reat vith the IMA. l s_ 7.4.4 Quality Control Inryecturn (nCI) shall: l i r; 7.4.4.1 Witne'ss all tests and inspections, sign tent cnd innpcetion reports, and nign-of f 1 conpleted work. ' l '7.4.4.2 Report all unsstisfactory tests and inspections to the QA Of fice ucf or the applicable test and inspection form. 7.4.4.3 Pcquire retest of all ensatisfacterv test er inspection af ter rework or correction of deficiency. Ensure all rejected test and ins;:ection forcis are maintained in an auditabic fashion. i 7.4.4.4 Cause a Departure fron Specifications Request to be submitted to the QA Of fice if specifications can not be net. 7.4.5 Ouality Assurance Of ficer/ Coordinator shall: 7.4,5.1 conduct monitorinp. audits of testinp, and inspection traininn, qualifications, procedures, records and files in accordance teith Sectie.n 11 of thin nnnual. 7.4.5.2 Ensure only qualified personnel perform tcstn and innpectiont by perfr tnits periodic spot checks of production s Ork and records. 7.4.5.3 Maintain test and insteetion records as required by Section 5 and 13 ef this caneal. 1 7.4.5.4 Provide technical assistence to Division Officers concerninr, tests and inspections and recomend resolutions when conflict exists between test and inspectica directive.4, procedures and results. 7.4.5.5 Provide traininr. for all metal identification v.nd hardness testing, personne!. 7.4.5.6 Certify all retal identification and hardness testing personnel by written, oral, and practical examination. Assirn unique numter ta test personnel upea cccplet ic. of require =ents of this section. I 7.4. 5. 7 Ensure all Aeld Spot Test Personnel receive an annual color dinerinirc.t f on exc and results are on file in the QA Office. ~ 7.4.1.S Maintain q':tlificatien ree:rds cf all rctai identificction and ivrJnw.4 t u tin c. peraenne;. 7.5 Cencral L (L 7.5.1 Test and Inspection forns sha'11 be cc apleted for all tat and Irspectfans A stater'ent rust be nade on the forts of thene test / inspections deemed unnat 18f actory linin,- 't he reason for the conditien and recen:r.cadatiens fer resolutien of the conditie:. A'ter i
- repair a retest /re-inspection r. hall be !<uhmitted to hi,f ter a u5crity in accardna. e with Section.9 of this nanual.
7.5. ' t:here the requirements c f t he, detallet speci fi c.ai:cr s, :en fer: c. techn Rt'. - "m M n.- Cc:. rolled Work I'ackar.cr. c.; not be c.et a D.parture frcrt Sp(.ification iMuen shall be unbmitted to hir.her authority in acenrdgncr with Section 9 of thin ennual. r m ..m
,. e: a hv iin t h m.' N 6 b 's. b l 5M. bb '- ( ~ 3 (. die t t ric Incas: A sa G N.M B t o F - f.et ter s (une t t o E f or ou'.-p.u.es,t ap u t) n 00:i::AV::URLLA::11;;;,T ';O'30.1 [ 7.5.3 Records of couplcred Lect /innpectiorn t.lwl1 he n.iintained in an auditabic f a::hion P for a perind of neven yeara (thrco years on Loard and four yer.rn in Federal 1:ceord:. Cen:e r) q .'j g' f uultns uperifled oth.rulae In th!. nectien. Ou brand retor&.6.iball provide t ra ceabi i l t :. to records nalutaant.d by t.he I :!.\\. Test /lexpect!ch reports that do not. Inn tve nu !!!!s vi:1 be t r aintuitted on board LLe s:tip. N l 7.5.4 All in-place testina of shf r nynt e,s and repnnents vill be cerforced by quall' icd } h ship pernenool. All vs.1ve I tneups, electrac.J hec %um, ny.nea lineups and operat f oto neccesary to meet testinn requirencnts and perform tents or in.pections sLt11 be co.mpleted q by the rhip/ tended unit. j
- .j 7.5.i k' hen tests arc recuired af ter repair and testice. requirement.s are not av.e ! ! a bl e,
1,I' are incc=plete, or where situation precluder perforninr. the required tests and suitable substitutes rust be provided, notif y higher authority by Departure fren Fpecificaticus j Roriuca t in accordance with Section 9 of tnis ennual. i 7.5.6 L'here supplecental Test and Inspection forms are required utilize QA Fora 32, Continuation Sheet (general use) Fi;urc 13-65. 7.5.7 Quality Centrel Inspectier certificatien (ISO. The QCI rubber stanp rha) 1c utilized by the work center mci as prcot of inspection and acceptaneu of each satisfa tory " Controlled Task" product upon completien of fabrication / repair and prior to each ite:a leaving that particular work center. This stamp shall be' utilized only when test and inspec-tion forms do not have a space f or tLa QCI signcture. 7.5.8 Each L'ork Center QC Inspector shall be assigned a serial nur:.ber by the QA Of ficer on a quarterly basis. I)!As t:ay utili:c the co=puter listing of assigned QC personnel for this purpose. 7.5.8.1 The '.iork Center QC inspector vill utilize nis unique serial number, assigned to y-him by the QA Of ficer, en all forms / tags he is regnired to initial fcr inspections bc!nr 4 accompli shed. This vill previde douc ent ed prect and traceability that cach item er lots of items meets the caterial and workranship requirements for that stap,e of fabrication. 7.5.9 Prior to an underway pericd af ter an IMAV the ship and It'A shall provide the ships squadron (copy La 1"A squadron) with a writte:s statement verifying that all verk perfort'ed has been satisfactorily cocpleted, tested, and inspected in accordance with applicabic documents, specifications, and controlled work packages. k'ork not neet ine, the above criteria and for which Departure from Specifications Requests have been aubmitted j chall be noted. 7.5.9.1 The IMA QA of ficer shall notify the I!!A Cor:manding of ficer by r.emorandum that the above ccaditions have been met. w~ ( 7.6 Testine r. centre:ents and Preceduren i 7.6.1 Acid Spot Test Identifiention of "etal 7.6.1.1 Purpose. The fo11 cuing sots forth approved and reconnended spct tes: rra.;ed,rc.s for ide.tif yir.: the ic'!crir. brea.' cctep. cries M re:?.s ard nr I c.:leyc. (.' t n e r a.p rc, d procce.res en be und sech v.8 these supplicd by Vcedors ma pre-ti<ed :u:s.) o. Aluminum b. AludinunF.ronze c. !irans d. f.ronzc 'd ' &u ff l. .s., ..m ~
3. c..!.trtin A: r.i e .,s r e. (. - im.tr..tforu. '..r : n, o;L c, r w. ?g._ ? j a t o' F - 1. t t r (u e c t o t t..r .).-;... o.g.t w k { g,. ;. w.- ., a... s CtJT.'ihtPILCT1!.h! 90')O. I c. Cooper y.![ El f. Copper ::Ickel 70-30/90-10 s
- . Inconel 1
h. K-M.nol ..j 1. Mouel ' Fl
- j. N gneaiun k.
Plain Carbon Steel 1. Low Carbon Steel n. Stainless Stect 303/400 series n. Stellite o. Zinc CAi! TION: Acid spat test kita suppliec! with pre-nb:ed chemicals tay have a specific rhel f. lif e, unidentifiabic chc=ical by generic name, and unavailability of chcadenis nay reduce the test capability of acid spot test personnel. In addition to the above restrictions these units operate on the principle of clectrical conductivity. Power sources nay vary, i
- acters require calibration, and meter replacerent dif ficult to obtain.
j 7.6.1.2 Disrussion. The use of proper c:atorials fer the repair cud caintenance of ship systens ir an Irprrtant aspect of quality assurance When certified naterial in not available, the sinpleat non-destructive raethod for deter: ining if the replace::ient mar.? rial is of.the prope fceily of rictal is through the use of spot testo. While spot tests do not constitute cbjective evidence fer chemical requirer.ents, they do provide assurance that the repInceecat m eerial is of the correct bread netal category required by inatallation drav!ng. j 7.6.1.3 Equipment equired to perform acid spot testing. Spot test kits should contain the following: 1 a. Ecagents as specified in paragraph 7.6.1.3.1, and distilled water. b. p.lyethylene bottics with eye droppers (recommer.d 200 nflliliters capacity) to ^ centain the reagents. {i c. Cleaning rtaterials such as fine flic, abrasive paper, et small band grinder. ,l d. Idite blotting paper (approximately 1" squarcs). j Rabber or plaatic gloves to protect skin from contact with reagents. e. f.
- i.yr.at. Dr.dl pencil type).
t. Plastic face shield. h. Paper towels or rags. i Ear.h bot tle of. f resh water with eye war.h cup.
- j. Kneva standards of all materialr. heing tened.
L. Perru sing so.1 vents. h L8) ~~ l . i e
B. i l r CO:!.NAVSURM.ANTINST 9090.I t i '7.7.1.2.1 All nondestructive testing perforced aboard or on naval chips by shipa force ! I L All y 1 ,or IR*J personne17shall be' done' in accordance with the applicable mandatory doeurents. ' ; j<r naval' personnel performing nondestructive testing shall bo. qualified and cortified in T ~ accordance with reference (a), chapter 9922,' and Section 8 of this ranual. l l 6 7.7.1.2.2 All nondestructive testing required by LWSEA 250-1500-1 'shall be per formed by personnel qualified to requirements contained in NAVSEA 250-1500-1. [ [ l f 7.7.1.3 Cenecal Definitions 7.7.1.3.1 Nondestructive Test Exasiner. An individual examined and certified by the 41 Kondestructive Test Agency, San Diego, CA.and delegated by his facility to personally conduct -s on an individual basis, oral, written and-operational examinations for certification and/or re-certification of personnel to the level of operator / inspector as applicable. 7.7.1.3.2 uondestructive Test Operators. The individual performing or actually applying one of the nondestructive test methods. .7.7.1.3.3 Nondestructive Test Inspector. The individual who accepts or rejects the inspected part or items in accordance witE he provisions of the applicable fabrication documents and pertinent acceptance standard. For radiography, the film interpreter is the nondestructive test inspector. For 11T, PT and UT, it is preferred that the inspector also conduct the test; however, if the task requires a minimum of tw& persons, an operator or - anothat ins,pector nay be assigned to assist the inspector. Only nualified IGT personnel j j chall;be an operator or assistant inspector,a i .JI 5 7.7.1.3.4 'Covernment Insoector. Coverticient.of ficial who is charged with the respon- ? sibility for esaurinr,that the riaterials,' processes, f abrication techniquo and testing personnel meet 'spacification 'and contractual'r'eqtiirements; ] a. For forces afloat (D!A/ ships): The $quadron Commander or his delegated rupresentative -(natorial/QAofficer).j b. For Shore intermedt. ate Itaintenance Attivities (SIMA): The cognizant Readiness q Support Group.' T'{
- 7. 7.1. l.
The fivo KDT meth,is used by forces afloat are listed below. a. Visual Exa aination (VT) b. Liqui.i Penetrant Inspection (P'~) Kignetic Particle Inspection (.C) er c. Cs d. Ultrasonic Inspection (UT) P Kadiography Inspection (ET)--. 'I ~~, c. 7.7.1.5 Liould Penetrant Inspection (PT) 7.7.1.5.1 The liquid penetrant test method is used for detecting the presence of uurf ace discontinuitice in ferrous and nonferrous materials. v 7.7.1.5.2 1.iquid penetrant: usually a distinctive deep red color, in applied to the surface to be examined and will cock out and enter discontinuitics (open to the curface) by capillary actinn. lEG h ^ 7-/,6 t s
If l L. 9 4 l ( Section 7 Testing and Inspection ) Add under 7.7.1.9.3.9.3
- h..
A t ? 2. The radiation safety officer (RS0) shall be solely responsible, through the Chain of Command, for ensuring that the commission regulations, license provisions, and operating and emergency procedures are complied with by i the radiographers and radiographers assistants. To ensure this the Radiation Safety Officer shall hold periodic internal inspections not to exceed q quarterly. All additional responsibilities of the Radiation Safety Officer i shall be outlined in detail in the commands operating and emergency procedures. 4 {. i 9 Lb ~ ~
-.'W.- e \\ s o { COMNAVSLIRFi.ANTINST 9090.1 7. 7; 1. 9. 3.,7. 2 Penetrameter selection varien with type and 'p( { thickness of the material' being radiographed. Selection shall be in accordance with applicabic standards. ']
- 7. 7.1. 9. 3.'7. 3 Penetrametern shall be verified and controlled.
l 7.7.1.9.3.8 Densitometers are used to determine the density (darknesu or shade) of radiographic film. I 7.7.1.9.3.8.1 Density strips shall be used to calibrate 'N densitometers. -4 s 7'7.'T.9'.33 Isafety dreca0Elod ~when performing radiography shall b.e;
- In accordance with requirements of the, Nuclear Regulatory. Commissions Nuclear Regulatory,
. Roles and Regulations. } Each activity shall have an approved operating and emergency ~ procedureforperfo'rmingradiokraphy.fj' 7.7.1.9.3.9 i Each a'ctiUity $erforming gamma. radiography must ed bg the NRC upoicompilEhc'e'to"NRC'rulesIand regulations req 01'rements.'(j I be lice
- M J7.7 1.9.3.9.2 Radioactivematbialshallbehandledandmaintained in,accordance with requirements of NRC rules and regulations.
/ ,7.7.1. 9 3'. 9.'3 lctiMt'ies performing radiography. shall ensure 7 safety,of'personnelandTquIp5 nib}3dher'ingto'safetyprecautionsoftheiroperating' I and emergency procedure and NRC's Tules and regulations, i.e... posting of signs, flashing lights, roped of areas, ' personnel ~ detection devices, passing of word, etc.i s [lM(E: l, Radiographic support equipme'ntisuch as personnel monitoring devicca, AN/PDR-27,l \\ AN/PDR 43 and pocket dostmeters.shall~be calibrated in three month intervals in / accordance with Part 34.24 or NRC rules and regulations. 4 3, 7.7.1.9.3.'10 All nondestructive test perrannel shall t>e required to pass a vision examination. This exa nination shall be required annually for all NDT pernnnuel up to and including those 35 years of age. Those personnel above the age of 35 shall be required to pass this vision examination semi-annually. To maintain qualifications these exams must be kept current. Vision tests shall be conducted by a trained ~ technician, using standard test methnds for determining visual aculty. The standard ecceptance for vision tests shall be: a. Natural or corrected near distance acuity such that the inspector is capable of reading JI ictters on the Standard Jaeger's Test Type Chart for near vision, or equivalent type test. .I i b. Ability to distinguish between colors when required by the type work / inspection being performed. I 'l 7.7.2 Diesel Engine Inspections. The material conditlen of main propulsion diesel ongines in ships of the Surface Force must be maintained at a uniformly high standard. To maintain this high standard diesel engines are routinely inspected during the engines operating cycle and any time major repairs are acconplished by ships force or an IMA. 7.7.2.1 Only those diesel inspectors designated by COMNAV5URFI. ANT are authorized to conduct and submit reports of diesel engine inspections. ) 7.7.2.2 only certified inspectors attached to an TMA or a logist len representative uill conduct inspections on deployed ships unless directed otherwise by COMNAVSL'RFl. ANT. ) 7.7.2.3 Squadron or Croup material officer (when available), ship's engineer of ficer/MPA and ship's leading engineman shall accompany COMNAVSL*RFLANT'n tliesel innpector' durin,q inspection. ~ g (( I ,-e_, F ' _}}