ML20140F607
| ML20140F607 | |
| Person / Time | |
|---|---|
| Site: | Zion File:ZionSolutions icon.png |
| Issue date: | 11/23/1983 |
| From: | Graesser K COMMONWEALTH EDISON CO. |
| To: | |
| Shared Package | |
| ML20140C940 | List:
|
| References | |
| FOIA-85-136 NUDOCS 8507120137 | |
| Download: ML20140F607 (23) | |
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November 23,1983; T0t . K. L. Graesser
~.
i SUBJfCT Zion Station Onsite Review to verifs Proper operation
' of Integrated Leak Rate Test computer program with benchmark examples and manual hand Calculationse To verifwthattheApple3Ccompuker' programs used during the Zion Station containment integrated leakrate test (ILRT) give accurate results, hand calculationsIorasaaPle dataset, are Provideds with the corresponding Computer Printouts.
The results show an acceptable Correlation between the hand calculations and the computer Printoutse therefore the Program is considered acceptable for use. The leakrate calculation method emplowed is the MASS-PLOT method. Prepared by _ ___ ___-- Disciplines reouired-_A_O s Station Reviewt I concur and approve _ --_ de- _
~
- K. L. Graesser Superintendent l
Zion Station e5071$137B50M fg / A - 7 7- /b b ' i f 1A ena 4[ l TBLAg3-136 l _ _ _ _ . . . _ . . . . . . . . . . . . .
/
A. OVERVIEW OF LEAK RATE TEST COMPUTER PROGRAM The coaruter Programs used for the ILRT were written in APPLESOFT BASIC using DOS 3.3 disk, operating swsten. This is the _ st'a nd'a rd language supplied bw APPLE COMPUTER and is resident in it read - on19 menorv. APPlesoft Basic has all the necessarv arithmetic capabilities needed for ILRT conPulations With the exception of double Precisione necessarv for the leak rate ConPutations. When double Precision is necessOrSe a sPeCial double precision floating point subroutine supplied .bv S-C Software is called and Provides 21 didit Precision. All other calculations are done in the normal 9 digit Precision. The Progran autostarts When the Computer is turned on and is basica119 a menu-driven swstem. All functions are Perfor&ed
~
through a series of menus which PronPt the user. A real time clock resident in the ConPuter keeps the official test time and disPlavs the total elapsed time and time remaining until the next dataset. It is crwstal controlled.with a batterv backup for Power interruPtionse A modes is used to input the raw data f rom the DAS located in the AUX building through station Phone lines. Another modem can be optional 1s used to pass calculated values to the station Prime computer for Plotting masse leakrater tenPeraturee deWPointe of l vapor Pressure vs time. l l l I 1
' ~
B. BRIEF LESCRIPTION OF PROGRAMS USED IN ILRT TEST The sof tware consists of several Programs and data files. The;
. file naming convention is as follows:
Programs have the format [ LRT/f/<Progran name>. Data files have the format: LRT/h/<datafilename). There are two basic Programs used during the ILRT for leaktate calculations. Program names are:
- 1. LRT/S/MAINLRT
- 2. LRT/S/SLRCALC The menu flow is illustrated below. LRT/S/MAINLRT is the central Program and will call direct 1w to LRT/S/SLRCALC when needed.
-LRT/S/MAINLRT I
I LRT/S/SLRCALC 1 A brief description of each Program follows, i l' 1.) DESCRIPTION OF PROGRAM LRT/S/MAIHLRT l This is the central ' hub' of the system. MAINLRT contains the
' Main Menu' of available functions which are either PerforAed within the Program itself or bw one of the auxiliarv programs.
l s 2
The Primarv functions of MAINLRT are:
- 1. Establish the communications l' ink with the remote DAS unit.
- 2. Input raw data from the DAS (Pressuress tenPerturese_
i dewpoints) and set the dataset time from the clock board.
- r
- 3. - Check for abnormal changes in raw data f rom Previous dataset'5 tofkasfailinsinstruments. Also Provide the abilitw to lock
.out failing instruments before the calculations are made. .
- 4. Average the temperature and dewpoint for each of the 5 subvolumes of containment.
- 5. Calculate the containment average temperture bv averasins the .
i
'weishted' subvolume temPertures. s -
- 6. Caleuiate the averase subvolume vapor Pressures using suovolume dewpoints and a Polwnomial eauation which is curve fitted to the Pswchrometric chart.
- 7. Calculate the containment averase vapor Pressure bw averasing the ' weighted' subvolume vapor Pressures. -
- 8. Calculate the averase dry air Pressure bw subtracting the averase Vapor Pressure from the averase measured air Pressure.
- 9. Calculate the containment drw air mass.
- 10. Save the values of TIME, MASS PRESSUREeTEMPERATUREeDEWPOINT, and VAPOR PRESSURE for later use bw the auxiliarv Programs.
11. Print the raw and calculated values on the line Printer. In addition to the abover MAINLRT Perforts several other miscellaneous functions including:
- 1. Manual input of a dataset in the event of a datalink fail'ures or for testins.
3
. - . - . _. - . : a - a n. u.... ..-
- 2. Set up the channel allocation to classifw each channel of the raw data input as an RTD or DEUCELL and route it to the Proper subvolume. ,
- 3. Input miscellaneous information such as Zion unit numbere [
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telephone extension of the DASe test date, and desired dataset number if it is to be changed or reset. - 2.) DESCRIPTION OF PROGRAM LRT/S/SLRCALC SLRCALC is. responsible for Performins the statistical leakrate calculations on which the success of the test is determined. To run the'Prograne option 2 from the-main menu must be choseni ' PERFORM LEAKRATE CALCULATION'. It Performs leakrate calculations for the normal 24 hour test and the imposed leak test. It allows the user to choose the starting and endins dataset number for the calculations and sends the results to the line printer. During executione it automatica11w loads in the double precision floatins point routines which are machine language coded. Their filenames arei DPFP-LOADER and DPFP-1.0-ROM. 1 . l The Progran , calculates- the leakrate using TIME and calculated MASS for each dataset and utilizes the MASS-PLOT method oniv. Since the leak is assumed to be constante,the MASS should varv linearlw with time. The MASS data from the starting to ending dataset is straight-line curve fitted. The store of the line is then used to calculate the cercent leakrate Per daw. l In additione the . standard deviation and 95% upper confidence
- limit is calculated to indicate the consistenew of the data beins
- read.
l l ' 4
=s *-- w--
C. BENCHMARK EXAMPLES The followins Pages are Provided to show hand calculation [ verification of the computer Programs LRT/S/MAIHLRT and LRT/S/SLRCALC, which are the two responsible for all computations. A sanPle 5 dataset run was used to show the calculations for all but the iRPosed leak' test. For thatt a Previous wear's test data was used. The tveical Printouts are suePlied as Exhibit A-D. 4 . 1.) Appendix A shows values using hand calculations of MAINLRT. Exhibit A shows the computer values calculated using MAINLRT. 2.) Appendix B shows values using hand calculations of SLRCALC Exhibit B shows the CohPuter values calculated using SLRCALC. i This Program is where the actual leakrate for the normal 24 hour test is' determined. 3.) Appendix C shows values calculated usins hand calculations of the in. Posed l'eak section of SLRCALC. Exhibit C shows the conPuter values calculated using the inPosed leak section of SLRCALC. 4.) Exhibit D sives a summarv of the Primarv values for all 5 datasets. ,. . I Hand calculated values are circled and lettered for ! reference on the exhibits. l 5 l
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,. EECO 210N STA110N IH1EGRATED LEAhRATE TEST UN11 1 11/21/83
' RAU AND PRIMARY D AT A DATASET6 1 TIME: .166666667 HRS. 7 -
*** RAW DATA ***
I PRESSURE IETECTORS Pl= 42.608 P2 43.203 . MANUAL = 0 i TEMPERATURE. CHANNELS 1 UNITS =MV. (ST)-->S=SUBVOLUME,T= TYPE (0-00S,1-WBe2-DB) i 1 (12)= 78.89 2 (22)= 78.55 3 (22)= 78.65 4 (22)= 78.46 5 (32)= 78.44 6 (32)= 78.93 7 (12)= 78.35 8 (22)= 78.78 9 (22)= 78.88 10 (32)= 78.67 11 (32)= 78.67 12 (12)= 78.57 13 (22)= 78.78 14 (22)= 80.16 15 (32)= 79.38 16 (32)= 78.61 17 (12)= 78.42 18 (22)= 78.45 19 (22): 78.87 20 (32)= 77.86 21 (32)'= 78.42 22 (52)= 80.43 23 (52)= 80.82 24 (42)= 75.89 25 (42)= 75.26 " 26 (42)= 75.03 27 (42)= 74.7 28 (52)= 77.33 29 (52)= 64 53 30 (11)= 62.35 31 (11)= 63.14 '32 (21)= 63.2 33 (31)= 59.84 34 (21)= 61 75 35 (31)= 62.21 36 (21)= 58.94 37 (31)= 57.97 38 (51)= 59 57 39 (41)= 58 94 . ,
*** PRIMARY VALUES ***
SUBVOLUME AVG SUBV. VAPOR PRESSURE 1 .28243941- @ 2 .268368025 @ 3 .256355898 Or
. 4 .24678193 @
5 .252397912 g AVERAGE VAPOR PRESSURE = .263676935 Q SUBVOLUME AVG. SUBVOLUME TEMP (DEG F.) 1 2 78.5575 78.8422223-- h h
- + 3 4
78.6225 75.22 -
'5 75.7775 $ p-kVERAGECONTAINMENTTEMP= 78.1188361 EG F.
! AVERAGE CONTAINMENT DEWPOINT = 60.7770667 DEG F.) CORRECTED PRESSURES: Pim 43.7200541 PSIA P2= 43.66910 2 PSIA AVG. CORRECTED PRESS.= 43.6945817 PSIA # N CONT. DRY AIR PRESSURE = 43.4309048 PSIA CONT. DRY AIR MASS = 591875 726 LB S . P
.- CHANNELS LOCKED OUT1 NONE WET ALARMS 10 DRY ALARM = 10
- l i PRESS ALARM = 10 ,
PRESSURE CALIBRATION CONSTANTS
, M1= 1.02024286 Bis .249546342 H2= 1.01206987 B2= .0553453743
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. e 5ECO IION STATION IN1EGRATED LEAhRATE 1EST UNIT 1 11/21/83 STATISTICAL LEAKRATE, CALCULATIONS i
NORMAL TEST - STARTING DsTASET4............. 1 ENDING DATASET4............... 5 STARTING TIME ................. . 166666667 HOURS ENDING TIME ................... .835555556 HOURS TOTAL TEST TIME ............... 668888889 HOURS \/
, NUMBER OF DATASETS............ 5- g STARTING CONTAlllHENT MASS (B).. 591888.7a LBS.
MASS LEAKRATE PER HOUR (A)..... 111.019798 LBS./HR ALLOWABLE LEAKRATE %/ DAY ...... .0729 %/ DAY' TOTAL % LEAKRATE/ DAY (ASL)..... .450164852 %/ DAY N STANDARD' DEVIATION .~.....'...... .235649929 %/ DAY STUDENT T DISTR'IBUTION......... 2.35155556 g 95% UPPER CONFIDENCE LIMIT .... 1.00430875 %/ DAY .
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. , CECO ZION STATION UNIT 1 INTEGRATED LEAKRATE TEST 11/21/83 STATISTICAL LEAKRATE CALCULATIONS IMPOSED LEAK TEST I STARTING DATASETt............. 367 f-ENDING D ATASET 4. . . . . . . . . . . . . . . 4 05 STARTING IIME ................. 64.7483334 HOURS ENDING TIME ................... 71.4530557 HOURS TOTAL TEST TIME ............... 6 70472229 HOURS NUMBER OF DATASETS............ 39 -
STARTING CONTAINMENT MASS (B).. 587777.983 LBS. MASS LEAKRATE PER HOUR (A)..... 10.3556033 LBS./HR ALLOWABLE LEAKRATE %/ DAY ...... 0729 %/ DAY . IMPOSED LEAK (SCFM)........... 2.25 SCFM STARTING PRESSURE ............ 42.0133642 PSIA
- TOTAL % LEAKRATE/ DAY (IASL).... .0422837342 %/ DAY 'l ,,
IMPOSED % LEAKRATE/ DAY (IL).... .0417546692 %/ DAY
% LKRATE OF NORMAL TEST (ASL).. .0157666111 %/ DAY -
IMPOSED LEAKRATE % ERROR....... 20.9019837 % -@ STANDARD DEVIATION ............ 9.18900801E-03 %/D STUDENT T DISTRIBUTION......... 1.68776771 95% UPPER CONFIDENCE LIMIT .... .0577926453 %/ DAY
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CECO ZION STATION INTEGRATED LEAKRATE TEST UNIT 1 11/21/83 PRIMARY DATA REPORT tlATASET TIME MASS PRESS TEMP DEW VAPR. PRES 1 .166'666'667 591875.726 43.430h048 78.118'8361 60.7770667 .263676935 2 .33$,55$,554 . 591882.542 43.431 5052 78 120'0778 3 .502222222 60 7056667 .263076482 591878.784 43.432p483 78 1374472 60 5447334 4 .648'88E'889 591793.156 .261427326
' 43.4283038 78.161'6611 60.7841334 .263739567 5 591827.569 43.427 5372
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SIGNIFICANT EVENTS LOG 1 .
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- h.. A. Record any changes in the valve' lineup, any leaks repaired or'~other
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- APPENDIX G s l SIGNIFICANT EVENTS LOG -
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. ' procedures. -
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