ML030490043

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Questions for Davis-Besse Manual Chapter 0350 Panel
ML030490043
Person / Time
Site: Davis Besse Cleveland Electric icon.png
Issue date: 02/10/2003
From: Lochbaum D
Union of Concerned Scientists
To: Grobe J
Division of Reactor Safety III
References
Download: ML030490043 (4)


Text

Union of Concerned Scientists Citizens and Scientists for Environmental Solutions February 10, 2003 Mr. John A. Grobe, Director Division of Reactor Safety United States Nuclear Regulatory Commission 801 Warrenville Road Lisle, IL 60532-4351

SUBJECT:

QUESTIONS FOR DAVIS-BESSE MANUAL CHAPTER 0350 PANEL Dear Mr. Grobe The Union of Concerned Scientists has been monitoring Davis-Besse fairly closely over much of the past year. Many of the questions and concerns we have raised have been answered or resolved. For example, our concern about potential micro-biological induced corrosion of the containment's steel liner was resolved when FirstEnergy sampled the standing water contacting the liner. And our GSI-191 concern was resolved when FirstEnergy modified the containment sump screen and also took measures to better control potential debris inside containment.

Despite progress, some questions and concerns remain. This letter describes those remaining issues, which I intend to raise during the 0350 Panel public meeting in Port Clinton tomorrow evening. These issues fall into four categories:

o Licensee event reports (LERs) o Inadequate reactor vessel hydrostatic test procedure o Inaccurate/incomplete probabilistic risk assessment o 0350 panel termination criteria These categories are detailed in the following sections.

Licensee Event Reports (LERs)

Plant owners are required by federal regulation 10 CFR 50.72 to submit licensee event reports (LERs) to the NRC on non-conformances. As indicated in the following table, FirstEnergy submitted a grand total of eight (8) LERs to the NRC during 2002 on non-conformances at Davis-Besse.

Date LER No. Subject 2000 LERs 02/21/2000 2000-001 Failure to Perform Technical Specification Action With Switchyard Circuit Inoperable Due to Inadequate Procedure 04/28/2000 2000-002 Main Steam Safety Valve Setpoints Greater Than Technical Specification Allowable Values 05/24/2001 2002-002 Main Steam Safety Valve Setpoints Greater Than Technical Specification Rev. 1 Allowable Values 05/11/2000 2000-003 Loss of Auxiliary Feedwater Pump Turbine Main Steam Supply Train Washington Office: 1707 H Street NW Suite 600

  • 202-223-6133 o FAX: 202-223-6162 Cambridge Headquarters: Two Brattle Square
  • Cambridge MA 02238-9105 - 617-547-5552 . FAX: 617-864-9405 California Office: 2397 Shattuck Avenue Suite 203 - Berkeley CA 94704-11567
  • 510-843-1872
  • FAX: 510-843-3785

February 10, 2003 Page 2 of 4 Date LER No. Subject Separation Due to Check Valve Failure 05/20/2000 2000-004 Personnel Error During Bus Transfer Testing Results in Loss of Offsite Power 07/07/2000 2000-005 Main Steam Drain Valve Left Open Rendering Auxiliary Feedwater Pump

... Turbine Inoperable 01/02/2001 2000-SOI Unescorted Access Improperly Granted to Contract Employee Due to Misfiling of Derogatory Information 2001 LERs none 2002 LERs 04/11/2002 2002-001 Main Steam Safety Valve Setpoints Greater Than Allowable Values 04/29/2002 2002-002 Reactor Coolant System Pressure Boundary Leakage Due to Primary Water Stress Corrosion Cracking of Control Rod Drive Mechanism Nozzles and Reactor Pressure Vessel Head Degradation 05/09/2002 2002-003 Fuel Movement in Spent Fuel Pool Without Required Door Attendant 07/22/2002 2002-004 Containment Isolation Closure Requirements for RCP Seal Injection Valves MU66A-D 11/04/2002 2002-005 Potential Clogging of the Emergency Sump Due to Debris in Containment 11/05/2002 2002-006 Emergency Diesel Generator Exhaust Piping Not Adequately Protected From Potential Tornado-Generated Missiles 12/11/2002 2002-007 Potential Leakage of Incore Monitoring Instrumentation Nozzles at Bottom of Reactor Vessel [Reported voluntarily under 10 CFR 50.9]

12/31/2002 2002-008 Containment Air Coolers Collective Significance of Degraded Conditions Of these eight LERs, one (2002-007) was a voluntary report submitted under 10 CFR 50.9 instead of 10 CFR 50.72, one (2002-001) was a repetition of an instrumentation problem previously reported to the NRC in 2000, and one (2002-003) was a personnel error during fuel movements. Thus, only five (5)

LERs involve equipment conditions identified during the ongoing outage at Davis-Besse.

The five LERs seems "lean" compared to the dozens of LERs submitted by the owners of the D. C. Cook nuclear plant in Michigan and the Millstone nuclear plant in Connecticut during their recent extended outages. For example, there were over two dozen LERs submitted on D. C. Cook in 1999.1 D. C. Cook and Millstone have two operating reactors compared to the single operating reactor at Davis Besse and therefore have more opportunity for non-conforming conditions. But FirstEnergy and the NRC want the public to believe that the safety systems have been rigorously "scrubbed" to ensure conformance with all applicable design and licensing requirements. Similar scrubs at Millstone and D. C. Cook revealed literally hundreds of problems. When these hundreds of problems were evaluated for reportability under 10 CFR 50.72, dozens of problems were reported to the NRC.

But only five problems were reported for Davis-Besse in 2002 - fewer LERs than FirstEnergy submitted to the NRC in 2000, back when the company conceded it had the wrong focus on safety and a higher threshold on problem reporting.

The scant Davis-Besse LER volume compared to the Millstone and D. C. Cook LER volumes begs two questions:

Letter dated February 25, 2000, from A. Christopher Bakken IIh, Site Vice President, Indiana Michigan Power Company, to United States Nuclear Regulatory Commission, "LER 315/1999-029-01, "Lack of Verbatim Compliance Results in Violations of Technical Specifications.""

S. .... . . .. .. .. .....- - - - --. : = *

  • _---. :

February 10, 2003 Page 3 of 4

1. Were the system assessments at Davis-Besse as rigorous as those conducted at Millstone and D.

C. Cook in flushing out heretofore unidentified non-conforming conditions?

2. Did FirstEnergy properly evaluate problems raised during the system assessments at Davis-Besse for reportability under 10 CFRF 50.72?

The low LER total at Davis-Besse could very well be due to legitimate reasons. But it might be attributed to superficial system assessments that failed to reveal non-conformances and/or to flawed reportability evaluations. The NRC should determine if the low number of LERs for Davis-Besse is for the right reasons.

UCS is aware of at least one condition at Davis-Besse with the potential for reportability under 10 CFR 50.72:

Technical Specification 3.5.2 requires trisodium phosphate dodecahydrate (TSP) inside the Davis Besse containment to neutralize boric acid and maintain the post-LOCA sump pH to no less than 7.

Technical Specification Surveillance Requirement 4.5.2.d.4 requires a minimum amount of 290 cubic feet of TSP. But Davis-Besse operated for years with borated water leaking from the reactor coolant pressure boundary. The boric acid accumulated on the reactor vessel head, on the containment air cooler coils, on the containment air radiation monitor filters, and elsewhere throughout the containment to the tune of hundreds of pounds. This extensive, pre-existing boric acid inside containment in all likelihood meant that the plant was in violation of Tech Spec 3.5.2. Yet, no LER has been submitted to date.

Looking for Leaks in All the Wrong Places In a letter dated July 15, 2002, to you and Dr. Edwin Hackett of the NRC's Lessons Learned Task Force, UCS questioned why the hydrostatic test allegedly performed of reactor vessel penetrations and welds at Davis-Besse on June 5, 2000. FirstEnergy estimated that CRDM nozzle #3 was leaking through-wall by the time of the June 5, 2000, hydrostatic test. CRDM nozzle #3 is a reactor vessel penetration, yet it's leak was not identified during the hydrostatic test. FirstEnergy must have been looking for leaks in the wrong places during this hydrostatic test.

FirstEnergy plans another hydrostatic test. Has the NRC confirmed that the company's test won't once again miss leaks?

Risk-informed Regulation?

The NRC and the nuclear industry are moving farther and farther down the road towards risk-informed regulation. Yet the plant-specific risk assessments that are the foundation for risk-informed regulation are flawed. For example, a primary reason for the NRC taking months and months and months to figure out which color to assign to the damaged reactor vessel head at Davis-Besse is that risk assessments assume it is impossible for the reactor vessel heads to become damaged. The Significance Determination Process is trying to determine the significance of an actual event deemed to be impossible. Quite a challenge.

In a letter dated July 3, 2002, to you and Dr. Edwin Hackett of the NRC's Lessons Learned Task Force, UCS asked if the NRC would permit FirstEnergy to restart without revising the Davis-Besse risk assessment to account for the "impossible" having happened. Has the Davis-Besse probabilistic risk assessment been revised to account for reactor vessel damage?

-. . . . .. .. ..... - -...... -- . . -- -- -? -÷ . . .

February 10, 2003 Page 4 of 4 0350 Panel Termination Criteria As you well know having also been its Chairman, the 0350 Panel for the D. C. Cook nuclear plant remained in place after restart. That 0350 Panel terminated its efforts after the performance indicators for the reactor oversight process were reactivated and valid once more and the NRC's inspections verified adequate performance.

UCS has heard and seen statements by you and other NRC officials that the Davis-Besse 0350 Panel will remain in place if that plant restarts. Because the conditions between D. C. Cook and Davis-Besse are significantly different, UCS hopes that the NRC will also apply different termination criteria for the 0350 Panel.

The D. C. Cook nuclear plant was shut down for an extended period for extensive repairs to equipment and administrative processes. Davis-Besse is similar in this respect. But the NRC did not charter a Lessons Learned Task Force to probe its handling of D. C. Cook and therefore did not have forty nine (49) recommendations to resolve internally as it does for Davis-Besse. Many of those 49 recommendations directly or indirectly affect the reactor oversight process.

UCS recommends that the Davis-Besse 0350 Panel not terminate its efforts until both the performance indicators and inspection findings demonstrate adequate performance (i.e., the D. C. Cook precedent) and all recommendations impacting the reactor oversight process have been implemented. UCS recognizes that these termination criteria might entail Davis-Besse getting more NRC oversight than other operating reactors in Region III and the rest of the country. Perhaps, but the NRC owes the people of northwestern Ohio something for having shorted them of even basic, minimum oversight at Davis-Besse between 1999 and 2002. It would be unfair to the people of northwestern Ohio for the NRC to disband its 0350 Panel in favor of the reactor oversight process until that process has been corrected for all of the Davis-Besse lessons learned.

Sincerely, David Lochbaum Nuclear Safety Engineer Washington Office