GNRO-2015/00002, Response to Electronic Request for Additional Information Regarding Modification of Technical Specification (TS) 3.8.4, DC Sources Operating Surveillance Requirements (Srs) 3.8.4.2 and 3.8.4.5. Amendment Request Dated 12/9/2014
| ML15089A122 | |
| Person / Time | |
|---|---|
| Site: | Grand Gulf |
| Issue date: | 03/27/2015 |
| From: | Kevin Mulligan Entergy Operations |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| GNRO-2015/00002 | |
| Download: ML15089A122 (74) | |
Text
{{#Wiki_filter:GNRO-2015/00002 March 27,2015U.S.NuclearRegulatory CommissionAttn:DocumentControlDeskWashington,DC20555-0001 Entergy Operations, Inc.P.o.Box756PortGibson,MS39150 Kevin MulliganSiteVicePresidentGrandGulfNuclearStationTel.(601)437-7500
SUBJECT:
GrandGulf NuclearStationResponsetoElectronicRequestforAdditional Information Regarding ModificationofTechnical Specification(TS)3.8.4,"DCSources"Operating Surveillance Requirements(SRs)3.8.4.2and 3.8.4.5.AmendmentRequestdated12/9/2014. Grand Gulf NuclearStation,Unit1DocketNo.50-416LicenseNo.NPF-29
REFERENCES:
1 ElectronicRequestfor AdditionalInformationRegardingModificationof Technical Specification(TS)3.8.4,"DCSources" Operating Surveillance Requirements(SRs)3.8.4.2and3.8.4.5.dated12/9/2014.2EntergyLetter,"RevisiontoBatteryCell ResistancestoAddress Potential Non-Conservative Technical Specification License Amendment Request," GNRO-2013/00080,datedJune26,2014 (ADAMS AccessionNo.ML14177A270).
DearSirorMadam:
EntergyOperations,Inc.isprovidinginthe AttachmentsaresponsetotheReference1RequestforAdditionalInformation(RAI).Thislettercontainsnonew commitments.Ifyouhaveany questionsorrequireadditionalinformation,pleasecontactMr.JamesNadeauat 601-437-2103.Ideclareunderpenaltyofperjurythattheforegoingistrueandcorrect;executedonMarch27, 2015.Sincerely,....KM/sas GNRO-2015-00002Page2of3 Attachments: 1.ResponsestoRequestfor Additional Information dated 12/9/2014Pertainingto License Amendment Request-RevisiontoBatteryCell Resistances to Address Potential Non-Conservative Technical Specification 2.Surveillance Procedure06-EL-1L 11-R-0001,125VoltBatteryBankPhysical Condition Check 3.EC-43968TopicNotes 4.Surveillance Procedure06-EL-1L 11-R-0003, ESF 125-VoltBatteryBank Service Discharge Test5.GGNSUFSAR Tables8.3-6and8.3-7,Minimum AcceptableBatteryTerminal Voltages
Enclosures:
1.EC-Q1 L21-90033 EC439682.EC-Q1 L21-90023 EC439683.EC-Q1 L21-90046 EC439684.SDC-01 GNRO-2015-00002Page3of3cc:with Attachments u.s.Nuclear Regulatory Commission A TIN:Mr.MarcL.Dapas Regional Administrator,RegionIV1600EastLamarBoulevardArlington,TX76011-4511 u.s.Nuclear Regulatory CommissionATTN:Mr.A.Wang, NRR/DORLMailStop OWFN/8 G14 Washington,DC20555-0001NRCSenior Resident InspectorGrandGulf Nuclear StationPortGibson,MS39150StateHealth Officer Mississippi DepartmentofHealthP.O.Box1700Jackson,MS 39215-1700 Attachment 1 GNRO-2015/00002 RESPONSES TO REQUEST FOR ADDITIONAL INFORMATION DATED 1219/2014 PERTAINING TO LICENSE AMENDMENT REQUEST-REVISIONTO BATTERY CELL RESISTANCES TO ADDRESS POTENTIAL NON-CONSERVATIVE TECHNICAL SPECIFICATION Attachment1to GNRO-2015/00002Page1of6 1.ExistingSRs 3.8.4.2 and 3.8.4.5requireverification of battery connection resistanceforinter-cell,inter-tier, inter-rack and terminalconnections.TherevisedSRs 3.8.4.2 and 3.8.4.5donotincludeverification of battery terminal connectionresistancesforallthreedivisions and inter-rack connectionresistancesforDivision 3 battery.a.Please provide the acceptancecriteriaforthe terminal connectionresistancesfor Divisions1,2, and 3 batteries andforthe inter-rack connectionresistancesfortheDivision 3battery.Otherwise, pleaseexplainwhythelicenseeisdeviatingfromthe current requirementsinSRs 3.8.4.2and3.8.4.5. ResponsetoRAI1.a: The acceptance criteriaforthe inter-rack connection resistancesfortheDivision3 batteryisnot provided because SR 3.8.4.2andSR 3.8.4.5 contain terminologynotinuseat GGNSthatwas inadvertently introduced during the incorporationofthe Improved Technical Specifications."Inter-rack"isnotvalidat GGNS for Division 3 battery1C3;only"inter-cell"and"inter-tier" connections are presentforthe Division31C3 battery.Therefore, removing the"inter-rack" requirementfromSRs 3.8.4.2 and 3.8.4.5fortheDivision3 battery1C3is appropriate. Individual terminal resistanceisnot explicitly definedforSR 3.8.4.2andSR 3.8.4.5asthe terminal resistance is accountedforinthe inter-cell resistancevalue.125Volt Battery Bank Physical Condition Check Surveillance06-EL-1L11-R-0001 defines the pointsforwhichthetest valuesaretaken;ithas been attached as reference.GGNis deviatingfromthe current requirements inSRs 3.8.4.2 and 3.8.4.5 because terminal resistance is accountedforinthe resistance valuesfor cell connections thereforeitis appropriatetoremove terminal connection resistance valuesfromSR 3.8.4.2andSR 3.8.4.5.Each batterycellhastwo terminals, a positive and negative terminal.Batteries1A3and1B3havecellsthatare simply connectedinseries:1A3Cell1"Neg. Terminal" is connectedviatwo"Inter-cell" connectionsto1A3Cell2"Pos. Terminal".1A3Cell1"Pos.Terminal"isthe positive connectionofthebattery;1A3Cell60"Neg. Terminal".Figure1isthe data sheetforthe physical condition checkforthe1B3battery. Battery vendor C&D Technologies has specifiedthatthe Battery Characteristic Curve accounts for battery cell connection resistances. To develop the proposed SR 3.8.4.2andSR 3.8.4.5 resistance values, work orders for surveillance1L11-R-0001were reviewedforthe10 year period2002to2012.Usingthe recorded surveillancedata,an average connection resistance specifictoeach battery was developed which estimated the baseline resistance describedbythe respective C&D Battery Curve.Marginwasthen developed and accounted for as describedineach calculation. Adequacy of battery terminal voltageusingthe resistance values for inter-cell, inter-rack (if applicable), and inter-tier previously established in CR-GGN-2007-00181CA-00001are validated by calculations EC-Attachment1to GNRO-2015/00002Page2of6 Q1 L21-90033(Division1),EC-Q1 L21-90046(Division2),andEC-Q1L21-90023(Division3)in Engineering Change EC-43968.XRef DATA SH&BT II 125 VOLT BATTERY BANK PlftSlCALCONDITION CHECK SAFETY RELATED BATTBRY.8ANK NO.lAJ[]183[]$Acceptance Criteria: Resistance les8 than or equal to 150 Micro-Ohms .CELL No: 1 2 3 4 5 7 B 9 10 11 12 13 14 15 16 17 18 19 2.0 21 23 24 25 26 27 28 29 30$Step 5.4.1 POS TERMINAL Micro-OhmsI.., al ,'::'I\$Step 5.4.2 NEG TERMINAL Micro-Ohms ..r-;,, U 1<:1 II"'.---$Step 5.4.1.$Step 5.4.2CELLPOS TERMINAL NEG TERMINAL No.Micro-Ohms MicrO-Ohms 31 J&.'70 32 1f1'1&33 ifiJ:iii 34 JJ 1.(J 35.:J1 20 36')1-7;'--Q 37'.1.):J 38" 23 39 0;)'S 40 7-1d 41 Ii" Ie, 42/"7 fl i 43 JJ I 44'0 10]45ao.1.7 46 rr e 47 I'u.48').0 ,.7 49 it:;),0 50 li-f'IOJ 51'1 n:#.1 52 J11 53)0 1()54;2 55 Y iii 56 IX 0;;57 I J'.;l-58 I"-:14 59 J (;)I 60 J Ill-...........:>'"'31 ,Figure1 Surveillance06-EL-1L 11-R-0001,"125VoltBatteryBankPhysical ConditionCheck,"hasthefollowingsteponpage5forDivision1andDivision2 batteries1A3and1B3:1."ForregularPas.orNeg.intercellPost connection take resistancefromTestPointAtoTestPointBforeachside.Recordthe Highest reading.AdministrativeLimitis50 Micro-Ohmsforeach connection" As describedbyFigure2,below,two copperbarsareused interconnectingthepost.TestPointAisontheterminalpostwhileTestPointBistakenonboth copper interconnectingbars,butonlythe highest resistanceisrecorded.Theresultingohmreadingisthe"intercell"resistance. Continuing with instructions from surveillance06-EL-1L11-R-0001: Attachment1to GNRO-2015/00002Page3of62."For battery end connectionandcell30tocell31,take resistancefromTestPointCtoTestPoint 0Recordreading. AdministrativeLimitis100Ohmsforeach connection"Theabovestepinthe surveillanceisfor interrack connectionsandassuchtheend terminal connectionisincludedinthe terminologyofinterrack. Attachment1to GNRO-2015/00002Page4of6 4 conductol(s (410)"D II Test Pointnc,\Figure2 Division 3's end terminal connection resistanceistaken: TestPtiint B Inter cell Strap Test Point A.is on the f l'a.gnot the top of.post Figure.2 Division III Attachment1to GNRO-2015/00002Page5of63."For batteryPosorNegend terminal connection take resistance readingsfromTestPointAtofieldcableterminallug.Recordreadings. AdministrativeLimitis100 Micro-Ohmsforeach connection."TheDivision3 battery's terminal connection resistance is measuredinthesame mannerasDivision1andDivision2batteries.b.Inthe proposed revisedSRs,theword"battery" is deletedfromthestatements. For clarification of the proposed acceptance criteria, please consider adding the word"battery"tothe statements.ResponsetoRAI1.b:Theword"battery"willbeaddedtothe statements for clarificationofthe proposed acceptance criteria.2.In Attachment 1 oftheLAR,the licensee.steted that EngineeringChange(EC) 43968 concludedthatthe proposed acceptancecriteriafor battery connection resistances in TS Surveillance Requirements (SRs)3.8.4.2 and 3.8.4.5 are appropriate for Divisions 1,2, and 3 batteries (1A3, 183, and1C3).Provide a copy ofEC43968.ResponsetoRAI2:Acopyof EC-43968 is attached (See Attachment 3).3.Section 8.3.2.1.6.2ofthe GGNS updated safety analysis report statesthatthe voltage at the safety-related battery terminals is designedtobe maintainedwithinthe limit of105volts direct current(VDC)to140VDCduringall modes of plant operation, includingthefirst 4 hours of accident conditions. a.Please confirmthatthe minimum battery required terminalvoltage(i.e.,105V)willbe maintained during andatthe end of the battery performance/service test,ifeach battery connection(i.e.,inter-cell,inter-tier,inter-rack, andterminal)isat the proposed maximum resistance value and all inter-tier and inter-rack connecting cables resistancesareconsidered.ResponsetoRAI3.a:Section 8.3.2.1.6.2oftheGGNSUFSAR discusses batteries1A3(Division1)and 183(Division2)stating,"Thevoltageatthe safety-relateddcbattery terminals is designedtobe maintainedwithinthelimitof105Vdcto140Vdcduringallmodesofplantoperation, includingthefirst4hoursof accident conditions. The minimum acceptable battery terminal voltagespertimeintervalto support essential component operability are provided in Tables8.3-6and8.3-7."Voltagesand duration quotedintheUFSARinsection 8.3.2.1.6.2 are consistent withSystemDesign CriteriaSDC-01section4.7(see Enclosure4).Althoughthedesignofbatteries1A3and 183havethelowerlimiting voltageof105Vdc,theminimumvoltage Attachment1toGNRO-20 15/00002Page6of6 to support operability of equipment is higherasshownin Tables8.3-6and8.3-7. 43968 confirmstheresultant battery terminal voltagesusingthe proposed inter-cell, inter-rack, and inter-tier resistances are maintained higherthantheminimumvaluesshowninTable8.3-6andTable8.3-7. Service Discharge Testing is performed by Surveillance06-EL-1L 11-R-0003 (see Attachment 4).b.Pleaseconfirmthatthelimitingvoltage of105V provides adequate battery terminalvoltageforallloadsduringthefirst 4 hours of accident conditions.ResponsetoRAI3.b:Yes,thelimiting voltageof105V provides adequate terminalvoltageforallloads.Thelowerlimiting voltageof105Vdcof1A3and 183 however isnotin referencetotheminimum batteryterminalvoltage.Pleasesee Tables8.3-6and8.3-7(see Attachment5)forthe minimum battery terminal voltages for emergency loadspertimeinterval afterACpowerloss. Attachment 2 GNRO-2015/00002 SURVEILLANCE PROCEDURE 06-EL-1L11-R-0001,125 VOLT BATTERY BANK PHYSICAL CONDITION CHECK Voltune 06 PLANT OPERAT:IONS MANUAL 06-EL-1L11-R-0001 Section 06 Continuous Use SURVB:ILLANCB PROCBDURE 125 VOLT BATTERY BAHK PHYSICAL COND:ITIOH CHECK SAFBTY.RELATED Prepared: Reviewed: Approved: J/ List of Effective Pages: Page'1-6 Attachment I List of TCNs Incorporated: Revision TCN 0 None 1 None 20 None 21 None 22 1 100 None 101 2, 3&4 102 5 103 None GRAND GULF NUCLEAR STATION PROCEDURE Title: 125 Volt Battery Bank Ph sical Condition Check RPTS FORM SURVEILLANCE Revision: 103 Required Review Performed (Check all that a I)Transmit applicable Review Form as a separate record along with procedure to Document Control o PAD 0 50.59 Evaluation EN-LI-112)(EN-LI-l0l) o 72.48 Evaluation 0 50.54 Evaluation (EN-LI-112)(ENS-NS-210PAD Not Required (EN-LI-l00 or 01-S-02-3) o Process Applicability ExcludedEditorial Cpange o lSI/IST Implementation o TeN Incorporation or Auto Rev.Other Process-Number: GNRO-2012-00096 __'/.1 Cross-DisciDline review required?()Yes (Note affected Departments Below)I (X)No Preparer Initials>>>r-Department Cross-Discipline Reviews Heeded SigDoff (sicmed, electronic, telcon)Does this directive contain Tech Spec Triggers?*()YES (X)NO.J RBQUZRDIBNTS CROSS-RBJ'ERBHCE LIST Requirement Implemented bv Directive Paragraph Number Name Paragraph Number That Implements Requirement Tech Spec SR 3.8.4.3*Tech Spec SR 3.'8./1.4*Tech Spec SR 3.8./1.5*Tech Spec SR 3.8.5.1**Covered by directive as a whole or by various paragraphs of the directive. NOTE The Equipment Database (EDS)Request Statement is applicable only to volume 06 and 07 maintenance directives. EDB Change Request generated and the backup documentation available for set-point and/or calibration data only 0 YesN/A EDBCR __Current Revision Statement: Revision 103 is a revision incorporating:
- Updates references in the procedure froma18 month frequency toa24 month frequency in support of the 24 Month Fuel Cycle(24MFC).Reference 00096 and AR-176736 GRAND GULF NUCLEAR STATION Title: 125 Volt Battery Bank Physical Condition Check 1.0 PURPOSE SURVEILLANCE PROCEDURE No.:06-EL-ILII-R-0001 Revision: 103 Page: 1 1.1 To provide instructions for checking the physical condition of Batteries 1A3, IB3, and 1C3 to ensure operability.
1.2'A check of the battery physical condition is required every 24 months in accordance with SR 3.8.4.3, 3.8,.4.4, 3.8.4.5, and 3.8.5.1 of the GGNS Technical Specifications. 1.3 This procedure shall be used to verify the resistance of terminals or connections which were found to be corroded during the performance ofEL-1Lll-Q-0001, per SR 3.8.4.2 of GGNS Technical Specifications. Only terminals or connections which were found to have corrosion are required to be tested.1.4 Changes required for implementation of 1994 TSIP were incorporated in Revision 100.For historical reference this statement should not be deleted.2.0 PRECAUTIONS AND LIMITATIONS 2.1 Steps marked with a pound sign (#)are initialed on the data sheet as each step is completed. Optional steps are marked N/A and any steps repeated must be re-initialed. 2.2 Steps marked with a dollar sign ($)are required to be completed for Technical Specifications Acceptance Criteria.2.3 If liAs Found n values are not in tolerance, if procedural steps cannot be completed as stated, or if any other problem develops during this test, notify your immediate supervisor and the Shift Supervisor. 2.4 If liAs Found n values exceed Technical Specifications tolerance, notify Shift Supervisor. 2.5 Wear protective equipment as required by GGNS Safety when handling, checking, filling, charging, or repairing batteries. 2.6 Smoking, or any kind of fire, will not be allowed in the Battery Room.2.7 Battery connections that are removed during the test should be retorqued to vendor'S specifications when reconnected. 2.8 Personnel performing this procedure should be familiar with Reference 6.2.2.9 Ensure that eye wash station is readily available. 3.0 REQUIRED MATERIAL AND TEST EQUIPMENT 3.1 Attachment I (for bank to be tested)3.2 Dusting brush (nylon bristles or equivalent) 3.3 Clean dry rags and NO-OX-ID grease or equivalent 3.4 Two (2)insulated cell connector wrenches, one'being a torque wrench if Section 5.5 is required to be performed. 3.5 Biddle micro-ohmmeter/247000-3 or equivalent 3.6 Rubber apron, rubber'gloves, and goggles or face shield 3.7 Portable eye,wash station or equivalent GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: 125 Volt Battery Bank Physical Condition Check No.:06-EL-1L11-R-0001 Revision: 103 Page: 2#4.0 PREREQUISITES AND PLANT CONDITIONS 4.1 This instruction may be performed in any plant mode except as modified by the releasing organization. 4.2 Verify that the Battery Room Ventilation System is operating, and that Battery Bank is Not On Bqualize Charge.4.3 If the"As Found"'values are unacceptable, the Battery Bank will be required to be taken out of service to clean intercell connectors. 5.0 INSTRUCTIONS 5.1 Obtain permission from the Shift Supervisor to start the test, and inform him that system modification may be required if"As Found" values are not acceptable. Shift Supervisor's signature is required on Data Package Cover Sheet.5.2 Clean top of battery cell by dusting with a brush and wiping with a clean dry rag.5.3 Verify by inspection the following:$#5.3.1$#5.3.2#5.3.3#5.3.4 The cells, cell plates, and battery racks show no visual indication of physical damage or abnormal deterioration. The cell-to-cell and terminal connections are clean, free of corrosion, and coated with anti-corrosion material.NOTE Surface'scratches are not cracks and should not be marked.No crazing/cracking on the battery cases.Record any cracks found on Data Sheet Comments Section and mark the crack so that the same ones will not be reported at each inspection. No swollen positive plates for any of the battery cells.If any are found, record in Comments Section of data sheet.5.4 Measure the cell-to-cell and terminal connection resistance as follows: NOTE When placing current probes on points to be tested, ensure that the positive probe is placed on the connection point closest to the positive end of the Battery Bank Cell No!.The positive probe can be by placing voltmeter (10 vorr-BcaIe) across current probes and push1ng test Ibutton on micro-ohmmeter, when meter reads up scale the positive meter lead will be connected to the positive probe.See Pigure 1 for details on placement of test probes for Division I and II or Figure 2 for Division III.N/A the spaces on Data Sheet II which are not used, when testing Division III (lC3)Battery Bank, the resistance of only the removable cell-to-cell connectors are required to be measured.(Batteries are three cell units) GRAND GULF NUCLEAR STATION Title: 125 Volt Battery Bank Physical Condition Check SURVEILLANCE PROCEDURE No.:06-EL-1LII-R-0001 Revision: 103 Page:, 3 WARNING Do Dot place across battery cells or from cell to ground as the oro-ohmmeter will be destroyed. Do Dot useohmmeter with AC power cord plugged into outlet.Bxtra Caution shou1d be used when testin Inter rack rs, cell 30 to 31, D v 1 (cell 15 to 15A and cell 15A to 16), D v 2 Cell 45 to 4SA and Cell 4SA to 46, to ensure that test probes are Dot accidentally connected across battery.NOTE If this procedure is being performed per 06-EL-IL11-Q-0001, only the cells found to have corrosion are required to be tested.$$$5.4.1 5.4.2 5.4.3 5.4.4 Temporary place test probes across test points indicated on data sheet, see Figure 1 or Figure 2 for details.Measure resistance(Micro-Ohrns)and record on Data Sheet II.Remove test probes from post connection. Repeat step 5.4.1 and 5.4.2 for each cell connection points listed on Data Sheet II.Compare the measured values to the acceptance criteria listed on Data Sheet II.If the values are acceptable, proceed to Section 5.6.If the values are unacceptable, proceed to Section 5.5.Initial on Data Sheet II if acceptable or unacceptable. NOTE See Technical Specification 3.8.4 or 3.8.5 Condition C for Battery Bank operability requirements. N/A all Section 5.5 steps on data sheets if"As Found" values are acceptable. 5.5 Notify the Shift Supervisor and inform him that the.n As Found n values are unacceptable, and the Battery Bank will be required to be taken out of service to remove and clean unacceptable connections.
- 5.5.1#5.5.2$5.5.3$5.5.4#5.5.5 Request Operations to open the respective battery bus breaker for the battery under test (72-11A01 for 1A3, 72-11B01 for 1B3 or11C01 for 1e3).Disassemble unacceptable terminal connection(s), clean, and coat with NO-OX-ID grease.Reconnect and re-torque terminal connection(s)(For Batteries 1A3 and 1B3, 125 in-lbs and for Battery 1C3, 60 in-lbs.)Measure resistance(s) of re-torqued connection(s) per Steps 5.4.1 and 5.4.2.Record the measured value on Data Sheet II, Compare the measured value(s)to the acceptance criteria value listed on Data Sheet II.Initial if acceptable or unacceptable.
If unacceptable, notify your supervisor, the Shift Supervisor and Engineering for disposition. Request that Operations close the breaker opened in Step 5.5.1. GRAND GULF NUCLEAR STATION Title: 125 Volt Battery Bank physical Condition Check SURVEILLANCE PROCEDURENo.: 06-EL-IL11-R-0001 Revision: 103 Page: 4$#5.6 Ensure that all terminal connections are coated with NO-OX-ID grease, recoat as required.5.7 Record all test equipment used on Data Sheet I.NO'l'B Step 5.8 has been added per direction of GGCR 2007-00181 CAl, and adds administrative limits that are more conservative than GGNS Technical Specification. Engineering to evaluate and determine operability utilizing the GGCR process.#5.8 Evaluate resistances recorded, Write CR and Notify Engineering if: 5.8.1 If Division I or II Battery inter cell connection exceeds 50 micro ohms.5.8.2 If Division I or II Battery inter tier or inter-rack connection exceeds 100 micro ohms.5.8.2 If Division III Battery, if inter-cell connection exceed 100 micro-ohms 5.9 Notify the Shift Supervisor that the Battery Physical condition check is complete.Shift Supervisor's signature is required on Data package Cover Sheet.
6.0 REFERENCES
6.1 07-S-12-65,"Battery Bank Physical Inspection" 6.2 07-S-02-2, ItSpecial Guidance for the Performance of Electrical Activities" 6.3 IEEE Standard 450-1975,"Recommended Practice for Maintenance, Testing, and Replacement of Large Lead Storage Batteries" 6.4 04-1-01-Ll1-1,"System Operation Instruction, Plant DC Systems" 6.5 I.E.Information Notice NO: 83-11: "possible Seismic Vulnerability of Old Lead Storage Batteries" 6.6 04-1-01-P81-1, Operation Instruction, HPCS Diesel Generator" 6.7 GNRO-2012-00096 GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: 125 Volt Battery Bank Physical Condition Check No.:06-EL-1L11-R-000l Revision: 103 4 (4/0)1)For regular POSe or Neg.'intercell Post connection take resistance from Test point A to Test Point B for each side.Record the Highest reading.Administrative is 50 Micro-Ohms for each connection 2)For battery end connection and cell 30 to cell 31, take resistance from Test Point C to Test Point D Record reading.Administrative is 100 Micro-Ohms for each cODnection 3)For 4 conductor 4/0 inter tier connections take resistance from Test Point B to Test Point P for each of the four terminal lugs.Record highest reading.Administrative Limit is 100 Micro-Ohms for each connection Figure 1 Division X and XX GRAND GULF NUCLEAR STATION Title: 125 Volt Battery Bank Physical Condition Check SURVEILLANCE PROCEDURE No.:06-EL-1L11-R-000l Revision: 103 Page: 6 Test Point B Inter'cell.Strap Test Point A is OD the flag DOt the-top of post Figure 2 Division III'1)For each battery POSe or Neg.terminal connector take resistance reading fro Test Point A to Test Point B.Test Point A is taken on the flag and not on the top of battery post.Record Readings. is 100Ohms for each connection. 2)For battery Pos or Neg end terminal connection take.resistance readings from Test Point A to field cable terDdnal lug.Record readings.Administrative Limit is 100 Micro-Ohms for each connection. Figure 2 Division III GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0001 Revision: 103 Attachment I Page 1 of 4 X QA RECORD RT=B6.61 NON-QA RECORD INITIALS NUMBER OF PAGES DATE RELATED DOCUMENT NUMBER=Page RTYPE XRef 6.61 SURVEILLANCE PROCBDURB DATA PACKAGE COVBlt SHBBT SAl'BTY RELATED Title: 125-Volt Battery Bank Physical Condition Check[]1A3[]1B3[]1C3 Technical Specifications: SR 3.8.4.3, SR 3.8.4.4, SR 3.8.4.5, SR 3.8.5.1 1.0 IMPACT STATEMENT 1.1 Performance of this procedure has no impact on plant operation, unless the"As Found II values are unacceptable which would require entry into LCO 3.8.4 or Condition C.2.0 PROCEDURE 2.1 Plant Mode is (circle one):12345 2.2 Permission to begin the test/Shift Supervisor/Date 3.0 TEST RESULTS 3.1 Test Completion: (Check one in each category.) Entire procedure completed[]Partial procedure completed Tech Spec Acceptance Criteria Acceptable[]Unacceptable All other steps/data Acceptable[]Unacceptable 3.2 TCNs in effect during performance (list): 3.3 Comments:/Date/Time_3.4 Test performed by__CR Issued#WR Issued#4.0 DEFICIENCIES IR Issued#_ LCO Entered#5.0 APPROVAL Tech Spec Operability Requirements Acceptable []Unacceptable[]Shift Supv/Supt Date Comments: CONCURRENCE Electrical Superintendent Date Engineering Review____________________ Date GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-OOOl Revision: 103 Attachment I Page 2 of 4 B6.61 Page RTYPE__ XRef DATA SHEET I 125 VOLT BATTERY BANK PHYSICAL CONDITION CHECK SAITl'Y RBLA'l'BD BATTERY BANK NO.1A3[]1B3[]1C3[]$$$STEPS REQUIRED ACTION INITIALSIDATE VERIFIERIDATE 4.0 Prerequisites and Plant Condition MetN/A 5.3.1 No visual indication of physical N/A damaqe seen 5.3.2 Connection clean, free of N/A corrosion and coated with NO-OX-ID 5.3.3 No Crazing or Cracking other than N/A those previously marked 5.3.4 No swollen positive plates.N/A 5.5.1 Battery Bus Breaker No.72-N/A Opened NIA If Not Applicable 5.5.2 Terminals disassembled cleaned, coated with NO-QX-ID and re-torque. N/A, if not applicable 5.5.5 Battery Bus Breaker No.72-Closed, NIA if not applicable 5.6 Terminal connectors coated with N/A NO-OX-ID NOTE NIA Steps 5.5.1, 5.5.2, and 5.5.5 i.f"As Found" values are acceptable. Step 5.7 TEST BQUIPMBNT M&TE NO.CAL DUB DATE GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0001 Revision: 103 Attachment I Page 3 of 4 DATA SBEB'l':I:I 125 VOLT BATTERY BANK PBYS:ICAL COND:IT:IOR CHECK SAFETY RELATED Page RTYPE XRef B6.61 BA'l"l'BRY BARK RO.1A3[]183[]tC3[]$Acceptance Criteria: Resistance less thaD or equal to 150 Micro-Ohms. $Step 5.4.1$Step 5.4.2 CELL POS TERMINAL NEG TERMINAL No.Micro-Ohms Micro-Ohms 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30$Step 5.4.1$Step 5.4.2 CELL POS TERMINAL NEG TERMINAL No.Micro-Ohms Micro-Ohms 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60***NOTE***Use this cell block to record data from cellNo.15A for Battery (lA3)and cellNo.45A for Battery (lB3).Does not apply to 1e3 Battery.$Step 5.4.4 Heasured resistances are less thaD or to 150 Micro-Ohms [)Acceptable [)Unacceptable
- Initials:
Step 5.8 Battery Connection resistance administrative limits[]Acceptable []UDacceptable
- Initials:
GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0001 Revision: 103 Attachment I Page 4 of 4 B6.61 Page RTYPE--..;;;....;....;.....;;....;;;;,.,..- XRef DATA SHBB'l'II 125 VOLT BAT'l'BRY BANK PHYSICAL CONDITION CHECK SUB'l'Y RBLA'l'BD RIA Step 5.5.3 and 5.5.4 if nAs FOUDd n Values of Step are Acceptable Cell POSe TERMINAL NEG.TERMINAL No.MicrO-Ohms Micro-Ohins53 Step 5.Cell POSe TERMINAL NEG.TERMINAL No.Micro-Ohms Micro-Ohms $$Step 5.5.4 Measured resistances are less thaD or to 150 Micro-Ohms []Acceptable []Unacceptable Initials ATTACHMENT 3 GNRO-2015/00002 EC-43968TOPICNOTES EXTRACTED FROM SECTION 5.7ECNo.:43968 REV.No.:0 ENGINEERING EVALUATION SHEET 1 OF 8 1.0 Description 1.1 Structure.System.or Component Description(basicfunctions.critical characteristics and performance requirements)TheDivisionIandDivisionII125VdcDistributionSystems suppliespowertotheDivisionIandII125VdcClass1Eloads.TheDivisionIII125Vdc Distribution System suppliespowertotheHPCS125VdcClass1Eloads.1.2Reasonfor Change (include backgroundinformationasnecessary) CR-GGN-2007-00181 determinedthatGGNS125VdcClass1EVoltageDrop calculationsdidnot properly account for battery cell connection resistances. identifiedthattherewerepotentialconflictsbetweentheimpactsissued againstDivisionI125VdcClass1EVoltageDropcalculation EC-Q1 L21-90033.1.3Design ObjectivetoResolveProblemIssueEC Markups to properly accountforbatterycellconnectionresistancesintheDivisionI,DivisionIIandDivisionIII125VdcClass1EVoltageDrop calculationslistedinSection2.1.Sincethe incorporationofbatterycell connection resistanceshasthepotential to affect all downstream voltages,anymarkupsthatarependingincorporationshouldbeincludedinthevoltagedrop spreadsheetstoensureaccuracy. Additionally,themarkup againsttheDivisionI125VdcClass1EVoltageDrop calculation will incorporatemarkupsthatarependingto eliminate potential conflictsbetweentheimpactstothis calculation. 2.0 Documents2.1Affected DocumentsList(ADL)2.1.1EC-Q1 L21-900332.1.2EC-Q1 L21-900462.1.3EC-Q1 L21-90023 EN-De-115, Rev.14 EXTRACTED FROM SECTION 5.7ECNo.:43968No.:0 2.2 Affected EquipmentList(AEL)2.2.11L 118001 (1A3)2.2.21L 118002 (183)2.2.31 E228001(1C3)2.3 Reference Documents 2.3.1 CR-GGN-2007-00181 2.3.2 CR-GGN-2011-08867 2.3.3 8DC-01, R1 2.3.4 8DC-10, RO 2.3.5 EC2065 2.3.6 EC2201'2.3.7 EC24337 I ECN32912 2.3.8 EC25670 2.3.9 ER-GG-2004-0138-001 IDRN05-478 2.3.10 EC2048 2.3.11 EC2202 2.3.12 EC26551 2.3.13 EC-Q1L21-90020, R1 2.3.140E23813 2.3.150E25319 2.3.1606-EL-1L11-R-0001R102 2.3.17 MNCR 0251-902.3.18MNCR 0277-90 2.3.19 CR-GGN-2012-08172 ENGINEERING EVALUATION SHEET 2 OF 8 EN-De-ll5, Rev.14 EXTRACTED FROM SECTION 5.7ECNo.:43968 REV.No.:03.0EvaluationandDesignSummary ENGINEERING EVALUATION SHEET 3 OF 8 3.1 EvaluationResolution(include appropriate justification) EC43968 providesmarkupsfor125VdcClass1EVoltageDrop Calculations EC-Q1 L21-90023,EC-Q1L21-90033,andEC-Q1L21-90046. The calculationmarkupsare designed to properly accountforbatterycell connection resistancesassociatedwithDivisionI,DivisionIIandDivisionIII125VdcClass1Ebatteriesand distributionsystem.Themarkupforeach calculationprovidesaverydetailed discussionofthe methodology employedandtheresultingcell connectionresistances.The methodology is conservativeandis*consistentwith recommendationsprovidedbythe vendor (C&D)regardingbatterycell connection resistances. Because the incorporationofbatterycellconnection resistanceshasthepotentialto affect downstreamvoltages,theexistingmarkupsthatarepending incorporationhavebeenincludedinthevoltagedrop spreadsheetstoensure accuracyofthevoltageresults. Additionally, incorporationofthependingmarkupsintotheDivisionI125VdcClass1E VoltageDropcalculation spreadsheet eliminates conflictsthathaveevolvedbetweenthemarkupstothis calculation.Therewereno significantimpactstothe conclusionsforDivisionIcalculation EC-Q1 L21-90033,DivisionIIcalculationEC-Q1 L21-90046orDivisionIII calculationEC-Q1L21-90023.Itis importanttonotethatthe EC43968calculationmarkupsdonotrepresentachangetothefacility,but documenttheexisting configurationthatisinplace considering pending calculationmarkupsthatarereadytobeimplementedandtheexisting battery cell connection resistances.3.2DesignBasesDiscussion(includerelatedCodesandStandards)SeeSection1.13.3DesignInput Considerations(NotrequiredwhenaDesignInputRecord,perEN-DC-.141,is attached)DesignInput considerationsareprovidedbelowin accordancewithEN-DC-141Section5.3[1]. EN-De-llS, Rev.14 EXTRACTED FROM SECTION 5.7ECNo.:43968 REV.No.:0 ENGINEERING EVALUATION SHEET 4 OF 8 3.3.1 Performance Requirements /Electrical RequirementsEachDivisionIandDivisionIIbatteryshallbesizedtosupplytherequiredloadsfor4hours.TheDivisionIIIbatteryshallbesizedto supplytherequiredloadsfor2hours.In ordertomeetthisrequirement,thevoltagedrop calculationsmustensurethat adequatevoltageisreceivedatallrequireddevices. ReferenceSDC-01,SDC-10andEC-Q1L21-90020 3.3.2 Considertheimpactof other modifications(EC)initiatedagainstthe same system/by consultingthesitedesign databases. In ordertoensure accuracyoftheresultsandtoresolvesomeidentified conflicts, AssetSuitewillbe reviewed to determine the outstandingmarkupsthatarepending incorporation.Themarkupsthatarependingwillbe incorporatedintothe calculation spreadsheetstoeliminatepotentialconflicts. 3.3.3 Consider the effectonother components. The processofcompletingthecalculationmarkupsincludesreviewto ensurethatrequired deviceswhichdonot receive adequatevoltageare addressed.3.3.4LicensingBasis,includingreviewforimpactonTechSpecsTheEC PAD/ScreeningprocesswillensurethatanyLicensingBasisimpactsareidentified.ItisknownthatUFSAR Tables 8.3-6,8.3-7 and8.3-8mustbereviewedforimpact. Additionally,actionsfrom2007-00181(see CR-GGN-2011-00036CA489)arebeingtrackedto address non-conservative Technical Specificationbatteryinter-cell resistance requirements. ReferenceUFSARTables8.3-6,8.3-7and8.3-8,CR-GGN-2007-00181 3.3.5 Vendor Interface The amountofresistancethatshouldbeaddedtothe calculations to accountforbatterycell connectionsiscoordinatedwiththebattery vendor (C&D).Reference CR-GGN-2007-0181 CA-16 (CR-GGN-2011-00035 CA51)EN-De-u5, Rev.1.4 EXTRACTED FROM SECTION 5.7ECNo.:43968 REV.No.:0 ENGINEERING EVALUATION SHEET 5 OF 8 3.4 Discussion of Impact ScreeningResults(ProgramImpacts)3.4.1ElectricalDesignEngineeringAnElectricalDesign Engineeringreviewisrequiredduetochangesin electricalloadingand voltagesassociatedwiththe 125VdcClass1E distribution systems.3.4.2MarginIssuesApotentialmarginissuesconcernhasbeenidentifiedasdiscussedinSection3.7. 3.5 RelationshipwithOtherEngineering Changes(Includingpending modifications)3.5.1EC-Q1 L21-90033-DivisionIThefollowing modificationshavebeen implementedintheplantandare currently pending incorporationintocalculationEC-Q1L21-90033: EC2065 EC2201 EC24337/ECN32912 EC25670 ER-GG-2004-0138-001/DRN05-478 The changesbytheseECs &ERhavebeenincludedintheEC-Q1 90033 spreadsheetmarkupto ensure the accuracyofthevoltage results.3.5.2EC-Q1 L21-90046-DivisionIIThefollowing modificationshavebeen implementedintheplantandare currently pending incorporationintocalculationEC-Q1L21-90046: EC2048 EC2202 The chanqesbytheseECshavebeenincludedintheEC-Q1L21-90046 spreadsheetmarkuptoensurethe accuracyofthevoltageresults. EN-De-115, Rev.14/ EXTRACTEDFROMSECTION 5.7ECNo.:43968 REV.No.:03.5.3EC-Q1L21-90023-DivisionIII ENGINEERING EVALUATION SHEET 6 OF 8Thefollowing modificationshavebeen implementedintheplantandare currently pending incorporationintocalculationEC-Q1L21-90023: EC26551ThechangebythisEChasbeenincludedintheEC-Q1L21-90023 spreadsheetmarkuptoensurethe accuracyofthevoltageresults. 3.6 Operating ExperienceSearchResults(When documentingtheresultsofINPO and Entergy Operating Experience Databasesearches,identify"Keywords"usedinthesearch,Operating Experiencefoundinthesearchand whichOperatingExperiencethatwasfoundis applicabletotheEngineeringChange.) 3.6.1 OE23813 OE23813(QuadCities)identifiedduringthe performanceofanNRC ComponentDesignBasisInspection(CDBI),theTechnicalSpecificatiqn(TS)3.8.4.2valuefor safetyrelatedbatteryintercellresistanceof04ohms(150 micro-Ohms) was determinedtobe non-conservative.GGNSinitiated CR-GGN-2007-00181forthis conditionandimplemented administrativecontrolsformore conservativebatterycellconnection resistanceuntilthenon conservativeTechSpecisresolved.EC43968 is implementing these conservativebatterycellconnectionresistancesintotherespectivebattery voltage drop calculations. Actionsfrom GGN-2007-00181 (CR-GGN-2011-00036CA489)arebeingtrackedto address non-conservative Technical Specificationbatteryinter-cell resistance requirements. 3.6.2 OE25319 OE25319 (Sequoyah)identifiedduring Sequoyah'sCDBIinspection, documentsthatthemaximum allowableconnectionresistance(150 micro-ohm from Technical Specification 3/4.8.1.1.3 and 3/4.8.2.3.2) foreachofthe emergencydieselandvitalbattery connectionswasnot accountedforinvoltage calculations. ,Thisissueisbeingaddressbyon-goingactionsresultingfrom 2007-00181,includingEC43968. EN-De-II5, Rev.14 EXTRACTED FROM SECTION 5.7ECNo.:43968 REV.No.:0 ENGINEERING EVALUATION SHEET 7 OF 83.7MarginTheGGNSMarginIssuesDatabasewasreviewedandnohitswerefoundrelatedtothe L21orE22batteriesordistributionsystems.However,thereappearstobeamarginconcernwiththeClass1E125VdcVoltageDropCalculations.Thisconcerndoesnotnecessarilytranslatetoan equipmentmarginconcernduetotheveryconservativenatureofthe calculations.ThecalculationmarginconcernisevidencedbyconditionsidentifiedinMNCR0251-90,MNCR0277-90and CR-GGN-2012-08172andtheverysmallamountofvoltagemargindisplayedinEC-Q1L21-90033,EC-Q1L21-90046,and Q1 L21-90023.ThispotentialmarginconcernhasbeencommunicatedtotheMarginIssues Database Coordinatorfortracking.4.0ImpactonCurrentOperationalBasis(describepotentialoperationalimpact). NOTE ny requiredinstructionsforswitchingbetweenalternate configurations shouldbeprovidedinseparatedesignoutputdocumentsoracrossreferencetotheEnineerinChaneshouldberovided.4.1Thereisnoimpactonthecurrentoperationalbasis.5.0EngineeringRequirements NecessarytoImplementtheChange(includepotentialconflicts,sequencingproblems, precautionarystatements,EngineeredSafetyFeaturesactuations,andpartial installations) 5.1Therearenochangestobephysicallyimplemented.TheECevaluatestheexistingconfigurationofDivisionalBatteries1A3,1B3,and1C3. \6.0EngineeredMaterialsListandVendorTechnicalInformation(Provideanitemdescription,include:specifications,codes,standards,tests,inspections,specialprocesses,etc.tomeetrequirementsofQualityAssuranceProgramManual.Alsoincludeassociatedsparesandstockcodenumbersandidentifyvendordocument requirements.) I6.1TherearenoEngineeredMaterialsassociatedwiththisEC. EN-De-115, Rev.14 EXTRACTED FROM SECTION 5.7ECNo.:43968 REV.No.:0 ENGINEERING EVALUATION SHEET 8 OF 87.0SpecialProcess Requirements(Le.,welding, Non-DestructiveExamination,processmonitoring, witnessandholdpoints,etc.)7.1Therearenospecialprocess requirements associatedwiththisEC.8.0Tests&Inspections8.1TherearenoTestsor InspectionsassociatedwiththisEC. 9.0 Attachments9.1EC-Q1 L21-90033 EC 43968.pdf9.2EC-Q1 L21-90046 EC 43968.pdf9.3EC-Q1 L21-90023 EC 43968.pdf EN-De-115, Rev.14 Attachment 4 GNRO-2015/00002 SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003, ESF 125-VOLT BATTERY BANK SERVICE DISCHARGE TEST Volume 06 Section 06 PLANT OPERATIONS MANUAL CONTINUOUS USB SURVEILLANCB PROCEDURE 06-EL-1Lll-R-0003 Revision: 108 Date: prepared: Reviewed: Approved: ESP 125-VOLT BATTERY BANK SERVl:CB DISCHARGE TEST (LOAD PROFILE)SAFETY RELATED\./List of Effective Pages: Pages 1-8 Attachments I-III List of TCNs Incorporated: Revision o 1 2 3 4 5 20 21 22 23 24 25 26 100 101 102 103 104 105 106 107 108 None None None 1 2,3 None None 4 5 None None 6,7 None 8 9,10,11 12,13 14 15 None None None None J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF'125-Volt Battery Bank" Service Discharge Test 06-EL-lL11-R-0003 Revision: 108 Page: i (Load Profile)RPTS FORM o 72.48 Evaluation 0 50.54 Evaluation (EN-LI-112)(ENS-NS-210) o PAD 0 50.59 Evaluation (EN-LI-100)(EN-LI-101)(Note affected Departments Below)x PAD Not Required(EN-LI-100 or 01-S-02-3) o Process Applicability ExcludedEditorial Change o ISI/IST Implementation o TCN Incorporation or Auto Rev.o Other Process-Number:---Jll'---------:---- _h-/l...__.r()Yes(X)No Cross-Disci line review re ired?Pre arer Initials>>> Transmit applicable Review Form as a separate record along with procedure to Document Control.REQUIRED REVl:EW PBRPORMED (Check all that a 1)Department Cross-Discipline Reviews Needed Signoff (signed, electronic, telcon)NONE Does this directive Tech Spec Triggers?(X)YES()NO REQUXREMBNTS CROSS-REFERENCE LIST Requirement Implemented by Directive Directive paragraph Number Name Paragraph Number That Implements Requirement Tech Spec SR 3.8.4.7*Tech Spec SR 3.8.5.1*FSAR T 8.3-6*FSAR T 8.3-7*FSAR T 8.3-8*GNRO 93/00136 Item E, S3 Attachments I&II, 1.3*Covered by directive as a whole or by various paragraphs of the directive. The Equipment Database (EDB)Request statement is applicable only to Volume 06 and 07 maintenance directives. EDB Change Request generated and the backup documentation available for set point and/or calibration data only 0 YesN/A EDBCR#Current Revision Statement Revision 108*Adds new instruction after step 5.6 for check of shunt value on set-up screen of BCT Computer.*Adds new instruction in note prior to step 5.7.3 for measuring discharge rate using second source. GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF 125-Volt Battery Bank Service Discharge Test 06-EL-1L11-R-0003 Revision: 108 Page: 1 (Load Profile)1.0 PURPOSE 1.1 To service test the 125 VDC batteries to ensure operability. This procedure is applicable to Batteries 1A3, 1B3, and 1C3.1.2 A battery service test is required at least once every 18 months in accordance with SR 3.8.4.7 of the GGNS Technical Specifications (SR 3.8.5.1 does not require test performance to maintain operability). Battery load profiles are given in UFSAR Tables 8.3-6, 8.3-7 and 8.3-8.1.3 The battery test discharge rates listed in Attachments I and II are conservative administrative rates and are approximately 20 amps higher for Division I and II than listed in UFSAR Tables 8.3-6 (Div I), and 8.3-7 (Div II).The battery test discharge rates listed in Attachments III are conservative administrative rates and are 5 amps higher for Division III than listed in UFSAR Tables 8.3-8 (Div III).If the battery fails to meet the administrative discharge rate, the test may be re-performed using the rates listed in USFAR to maintain operability. This additional test amperage allows for some additional load gains without requiring additional testing.1.4 Changes required for implementation of 1994 TSIP were incorporated in Revision 100.For historical reference this statement should not be deleted.2.0 PRECAUTIONS AND LIMITATIONS 2.1 Steps marked with a pound sign (#)are to be initialed on the data sheet or data entered as each step is completed. Optional steps are marked N/A and any steps repeated must be re-initialed. 2.2 Steps marked with a dollar sign ($)are required to be completed for Technical Specifications Acceptance Criteria.2.3 If"As Found" values are not in tolerance, if procedural steps cannot be completed as.stated, or if any other problem develops during this test, notify immediate supervisor and the Shift Supervisor. 2.4 If"As Found" values exceed Technical Specifications tolerance, notify Shift Supervisor. 2.5 Wear protective equipment as required by GGNS safety procedures when handling, checking, filling, charging, or repairing batteries. 2.6 Battery room hydrogen concentration shall not exceed 2%hydrogen by volume as indicated on portable Combustible Gas Monitor or installed detector.2.7 While performing the battery service discharge test, if an individual cell is approaching reversal of its polarity (plus 1.0 volt or less), but the battery terminal voltage has not yet reached its lower test limit, the test should be temporarily discontinued, the battery disconnected from the load, and the weak cell removed from the battery.2.8 Smoking, or any kind of fire, will not be allowed in the battery room.2.9 Do not perform discharge test if average cell temperature exceeds 90°F prior to test.2.10 Battery connections removed during the test should be torqued and resistance measured when reconnected per 06-EL-1L11-R-0001. J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1LI1-R-0003.DDC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF 125-Volt Battery Bank Service Discharge Test 06-EL-1L11-R-0003 Revision: 108 Page: 2 (Load Profile)2.11 Personnel performing this should be familiar with Section Procedure 07-S-02-2, Special Guidance for the Performance of Electrical Activities and EN-IS-123, Electrical Safety.2.12 The battery amperage loading shall be maintained within-0%, and should be within+2%by manual control, if required.2.13 Data calculations in this procedure may be performed at any time after the appropriate data has been collected and recorded.2.14 Battery charger failures can occur when the Div I or II DC bus are being svpplied solely from the chargers, that result in voltage perturbations which inverters 1Y87 and 1Y96 (lY88 and 1Y95)are not designed to accommodate. The, inverters are placed on their more reliable alternate AC sources during this test.2.15 Isolation of RHR Shutdown Cooling can result from DC bus voltage perturbations or loss of AC power on the division under test during performance of at'tachments I and II.To prevent loss of Shutdown Cooling, the E12F008 or E12F009 valve breaker for the valve powered from the division under test is opened and the cross divisional high RPV pressure isolation logic may be defeated.Technical Specification 3.6.1.3 requires one of the Shutdown Cooling suction isolation valves to be operable when the common suction is in service.The Shift SupervisormayN/A this step if Shutdown Cooling or ADHR is not required to be operable through common suction line.3.0 REOUIRED MATERIAL AND TEST EQUIPMENT 3.1 Attachment I-III (as required by battery to be tested)3.2 DVM, 2 required, Fluke 45 or equivalent 3.3 Ammeter or shunt of suitable range for test if States Load Box is used (100 AMP)(Attachment III only)3.4 Combustible Gas Detector MSA 100 or equivalent, or installed operable detector 3.5 Hydrometer, analog or digital (e.g., C&D PL-538, PL-636), or equivalent 3.6 Load Bank equipment, States Load Box or Battery Capacity Tester as required 3.7 Thermometer, glass, 0-160 oF or equivalent, as required 3.8 Stopwatch with accuracy of at least 0.5 second and range of 60 minutes 3.9 Ammeter, DC, Clamp-On 3.10 Torque wrench 0-150 in-lbs or equivalent -'3.11 Protective equipment as required per EN-rS-111, Industrial Safety Requirements to include eyewash station, and Bicarbonate of Soda 3.12 Ruler, non-conductive (without metal edge)3.13 Insulated tools, when working on or near exposed electrical equipment 3.14 Barriers, as required to eliminate electrical/physical hazards J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF l25-Volt Battery Bank Service Discharge Test 06-EL-lLll-R-0003' Revision: 108 Page: 3 (Load Profile)4.0 PREREOUISITIES AND PLANT CONDITIONS 4.1 This procedure must be performed in Modes 4 and 5 (Plant Shutdown)only for lA3 and IB3.lC3 may be performed in'Modes 1, 2, or 3 (in conjunction with HPCS system outage or unplanned events)or in Modes 4 or 5.,All battery banks may be tested before being installed in the plant in all Modes.#4.2 Verify procedures 06-EL-ILI1-Q-000I and 06-EL-ILII-R-000I have been performed within the previous 90 days.#4.3 Verify battery breaker is closed and battery on float charge.(Step 5.3 will open battery breaker and remove battery from service.)4.4 Ensure the following conditions are met and equipment is available. 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 Eye wash station in immediate area and ready for use.Fire protection is operable to battery room and DC switchgear. Battery room ventilation equipment is operable.Communications established as necessary to conduct battery test.combustible Gas detector, portable or permanent is in operation. If shutdown cooling or ADHR is not required to be operable through cammon suction line.the Shift Supervisor may RIA step 4.5 and applicable step 4.6.2 or 4.7.2.#4.5 When performing Attachment I or II, and'RHR shutdown cooling or ADHR is required to be operable through common suction line, Shift Supervisor must verify the common Shutdown Cooling High RPV pressure isolation logic is defeated on both divisions per procedure 03-1-01-5 or other means.4.6 When perfor.ming Attachment I (IA3 Battery), request Operations perform the following: (step not applicable to Attachments II and III)#4.6.1 Manual Bypass switch for Inverters lY87 and lY96 in ALTERNATE SOURCE TO LOAD position per SOl 04-1-01-L62-1. Red Tag or place Work Incomplete Tag.#4.6.2 Breaker to E12F008 (52-153109) is tagged OPEN if common suction line is required operable for SDC or'ADHR.4.7 When perfor.ming Attachment II (IB3 Battery), request Operations perform the following: (step not applicable to Attachments I and III)#4.7.1#4.7.2 Manual Bypass switch for Inverters lY88 and lY95 in ALTERNATE SOURCE TO LOAD position per SOI Red Tag or place Work Incomplete Tag. to E12F009 (52-163137) is tagged OPEN if common suction line is required operable for SDC or ADHR.J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-ILI1-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF 125-Volt Battery Bank Service Discharge Test 06-EL-1L11-R-0003 Revision: 108 Page: 4 (Load Profile)5.0 INSTRUCTIONS 5.1 Review Control Room communication criteria for work order.Notify Shift Supervisor/Manager for approval to start test.Measure the level of the electrolyte in reference' to HIGH level mark.A negative value indicates below HIGH level mark (example-1/8 inch)and a.positive value indicates above HIGH level mark (example+1/2 inch)Data collection of cell voltage, specific gravity, electrolyte temperature, and electrolyte level can be performed concurrently or in any order.#5.2 Measure, record, and calculate the following parameters on Data Sheet II: 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 Cell voltage Specific gravity Battery electrolyte temperature Electrolyte temperature correction Electrolyte level of each cell level correction Corrected specific gravity Average electrolyte temperature Battery room temperature Battery bank float voltage#5.3 Request Operations to open battery breaker (see Data Sheet I).Ensure appropriate protective tag is on or placed on breaker as required per tagging procedure.(ref.EN-OP-I02, Protective and Caution Tagging)Ensure all safety precautions are followed when working near batteries. Record lifted leads on Troubleshooting/Maintenance Log Sheet (lifted lead sheet)#5.4 Ensure load bank disconnect breaker isOopenOand connect load bank and associated test equipment to battery bank.J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1LII-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF 125-Volt Battery Bank Service Discharge Test 06-EL-1L11-R-0003 Revision: 108 Page: 5 (Load Profile)#5.5 Verify test connections are correct, polarity is correct, and connections are tight.5.6 Set test discharge" rate (-0%to+2%)by programming battery capacity tester or manually setting load box to discharge rates (-0%to+2%)as listed for the timed intervals on Data Sheet III.CAUTION Ensure load bank shunt value is correct on set-up screen.Ensure discharge rate and times are maintained throughout test.See section 1.3 if test discharge values cannot be maintained. Section 5.7 and Section 5.8 are written in sequence but several steps are performed concurrently and are repeated throughout the test, thorough1y read each section before starting test.Due to the slow response of test equipment display, readings obtained from the test report at conclusion of test may*be used to correct readings taken during perfor.mance of test 5.7 Battery Discharge Test Start#5.7.1#5.7.2 Close load disconnect breaker.Start test.Record battery discharge start time on Data Sheet III.Ensure Battery discharge rate agrees with BeT discharge rate by utilizing a clamp-on ammeter within 3 minutes after test start**STOP test if values are not approximately equal..#5.7.3#5.7.4#5.7.5 5.7.6 Record battery bank voltage within 20 seconds of start of test on Data Sheet III.Record actual discharge rate and the lowest battery bank voltage for each test step listed on Data Sheet III.Monitor individual cell voltages every 15 minutes or continually if battery capacity tester is used.Record lowest cell voltage and cell number on Data Sheet III every 15 minutes.Observe intercell connections periodically for signs of overheating. 5.8 Discharge battery for amperage and time periods listed on Data Sheet III.J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF 12S-Volt Battery Bank Service Discharge Test 06-EL-1L1l-R-0003 Revision: 108 Page: 6 (Load Profile)Stop battery discharge test if battery bank voltage falls to the minimum bank voltage as listed on Data Sheet III, or if anyone or more ICVs fall below 1.0 volts and removal of such cell or cells would result in a battery voltage lower than minimum voltage setting.5.8.1 If voltage of an individual cell is approaching reversal of its polarity (plus 1.0 volts or less), but battery bank voltage has not yet reached its lower test limit, pause test and perform the following; otherwise, proceed with test and N/A Steps 5.8.1a through-S.8.lh. a.Open load disconnect breaker.b.Record stop time on Data Sheet III.c.Disconnect weak cell using insulated tools.d.Record conductor removal on lifted lead sheet.e.Complete jumper connection away from cells to avoid arcing.#f.Resume discharge test and record restart time on Data Sheet III.g.Subtract delay time from test length.h.Record jumpered cell(s)in"Comments" section.Ensure battery bank voltage and cell voltages are recorded before removing load from battery bank.#5.8.2#5.8.3 Before removing load from battery record on Data Sheet IV battery bank voltage and cell voltages Record test stop time on Data Sheet III.#5.9 Open load disconnect breaker.#5.10 Record on Data Sheet III the lowest battery bank voltage during service discharge test.$#5.11 Review data and check Sat or Unsat that battery capacity was capable of supplying current for times listed on data sheet (step 5.6)while maintaining battery terminal voltage as specified on Data Sheet III.#5.12 Record electrolyte temperature, electrolyte level, and battery room temperature on Data Sheet IV.J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF 125-Volt Battery Bank Service Discharge Test Revision: 108 Page: 7 (Load Profile)#5.13 Remove battery discharge test equipment from battery bank.If cells were disconnected during discharge test, reconnect, them to battery.Complete lifted lead sheet and attach copy to the Attachment.
- 5.14 Ensure all connections that were remade are re-torqued and resistance measured per procedure 06-EL-1L11-R-0001.
- 5.15 Clear red tag on battery breaker (see Data Sheet I), or, if Test and Maintenance tag is on breaker obtain permission for breaker operation.
Request pperations close battery breaker.5.16 Battery Bank Charge#5.16.1#5.16.2 5.16.3 5.16.4 5.16.5 5.16.6 Record on Data Sheet V the start time and date of battery bank charge.Record on Data Sheet V the battery bank voltage and charger current(s) at times indicated. Charge battery bank on float charge until total charger current(s) is approximately (150 amps or less for 1A3 and 1B3 Banks)or (15 amps for 1C3 Bank).Place chargers load sharing switch to OFF, if applicable. Ensure charger equalizing pot is fully counter-clockwise and place only one charger to equalize.Equalize pot is 8-turn device and does not stop at end points.Slowly adjust charger pot clock-wise to increase output voltage to 140 Vdc (allowable tolerance 139.5 to 140.5Vdc).Adjustment should be made at about 0.25 Vdc per second.(Voltage measured at charger.)Continue equalize charging battery bank and record bank voltage and charger current on Data Sheet V.Ensure output voltage is below 140.5Vdc, by adjusting as required.#5.17 Bank is fully charged when bank voltage reaches 140 Vdc (allowable tolerance 139.5 to 140.5)and current to battery decreases to approximately 2 amps.Record time and date that battery bank is fully charged on Data Sheet V.#5.17.1 Return"battery charger to normal float charge by switching equalize switch to NORMAL or FLOAT, and turning equalize pot fully counterclockwise and load sharing switches to ON, if applicable. 5.18 Record test equipment on Data Sheet V.J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC ,GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Title: ESF 125-Volt Battery Bank Service Discharge Test 06-EL-1L11-R-0003 Revision: 108 Page: 8'(Load Profile)Step 5.18.1-5.18.3 apply to Attachment I and II only.If other plant conditions warrant, Shift Supervisor may N/A Steps 5.18.1, 5.18.2 and/or 5.18.3.Shift Supervisors signature required to N/A step.###5.18.1 5.18.2 5.18.3 Return Inverters (Attachment I 1Y87 and lY96)or (Attachment II lY88 and lY95)Manual Bypass Switches to NORMAL per.SOIL62-1.Remove Work Incomplete tag or Red Tag as applicable. Clear Red tag and CLOSE breaker (Attachment I Breaker 52-153109 to Valve E12-F008)or (Attachment II Breaker 52-163137 to Valve E12-F009).(N/A if not tagged open)Shift Supervisor to return common Shutdown Cooling High RPV pressure isolation logic to Normal (undefeated) on both*divisions per procedure 03-1-01-5 or other means.(N/A if step 4.5 was not performed) 5.19 Notify Shift Supervisor of test completion.
- 5.20 Notify the Surveillance Coordinator and Maintenance Planning that procedure 06-EL-1LI1-Q-0001 should be performed within seven days.Surveillance Coordinator signature required on Data Sheet I.
6.0 REFERENCES
6.1 Section Instruction 04-1-01-L11-1, Plant DC Systems 6.2 Surveillance Procedure 06-EL-1L11-Q-0001, 125-Volt Battery Bank All Cell Check 6.3 Section Procedure 07-S-02-2, Special Guidance for the performance of Electrical Activities 6.4 IEEE Standard 450-1987 6.5 L21-0ne Line Meter&Relay Diagram, E1023, 125 Vdc Bus 11DA, llDB&11DC 6.6 AECM 85/0097 (LER 85-10-0)6.7 EN-OP-102, Protective and Caution Tagging 6.8 EN-rS-l23, Electrical Safety 6.9 EN-IS-101, Industrial Safety 6.10 EN-IS-111, Industrial Safety Requirements J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003.Revision: 108 Attachment I Page 1 of 8 X QA RECORD RT=B6.61 NON-QA RECORD INITIALS NUMBEROFPAGES DATE RELATED DOCUMENT NUMBER=Page RTYPE XRef B6.61 Title: SURVEILLANCE PROCEDURE DATA PACKAGE COVER SHEET SAFETY RELATED 125-Volt Battery Bank Service Discharge Test Div I.1A3 Battery Technical Specifications: 1.0 IMPACT STATEMENT SR 3.8.4.7.SR 3.8.5.1 1.1 1 This Surveillance shall not be performed in Mode 1,2 or 3 per Tech Spec SR 3.8.4.7 Note 2 and SR 3.8.4.8 Note 2.1.2 Performance of this procedure causes 1A3 battery to be Inoperable and Div I DC power will be supplied by Division Battery Chargers only.The Division II DC Electrical Power Subsystem must meet LCO 3.8.5.a to perform this test.(The division II battery must be connected) 1.3 The E12F008 breaker may be open and both division high RPV pressure isolation logics may be defeated for this test to preclude possible spurious shutdown cooling suction isolation which can result from Div I DC bus voltage fluctuations while the battery is disconnected from the bus.If shutdown cooling or ADHR is not required to be operable through common suction line, the Shift Supervisor may N/A this step.1.4 Inverters lY8?and 1Y96 are placed on ALTERNATE SOURCE TO LOAD to reduce the risk of inverter loss during this test.1.5 A loss of bus 15AA during this test will result in loss of DivI DC and inverter 1Y87 and 1Y96 power which will result in a Div II half isolation signal to the Shutdown Cooling Isolation logic.2.0 PROCEDURE 2.1 Plant Mode is (circle one): 2.2 Test start time/date 3.0TESTRESULTS 4 5 Performer//Time//Date 3.1 Test Completion: (Check one in each category.) Entire procedure completed[]Partial procedure completed As Found Data Acceptable []Unacceptable Final Data Acceptable []Unacceptable Tech Spec Acceptance Criteria Acceptable []Unacceptable All other steps/data Acceptable []Unacceptable 3.2 TeNs in effect during performance (list): 3.3 Comments: 3.4 Test performed by_________________ Date/Time/J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC B6.61 GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attacl1ment I Page 2 of 8 Page_RTYPE XRef SURVEILLANCB PROCEDURE DATA PACKAGE COVER SHEET (Continued) SAFETY RELATED 4.0 DEFICIENCIES LCO Entered#5.0 APPROVAL________CR Issued#________WR Issued#Tech Spec Operability Requirements Acceptable [Unacceptable Shift Supv/Mgr Comments: CONCURRENCE ____________________ -.:Date__Electrical Superintendent ___________________ Date J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment I Page 3 of 8 B6.61 Page RTYPE XRef DATA SHEET I 125-VOLT BATTERY BANK SERVICE DISCHARGE TEST DIV If lA3 BATTERY SAFETY RELATED STEPREQUIREPACTION PERFORMER VERIFIER 4.2 Procedures 06-EL-1L11-Q-0001 and have been performed within the previous 90 days N/A 4.3 Battery breaker 72-11A01 closed and battery on float charae N/A 4.5 Shift Supervisor must verify common Shutdown Cooling High RPV pressure isolation logic is defeated on N/A both divisions per procedure 03-1-01-5 or other means 4.6.1 Manual bypass switch for inverters 1Y87 and 1Y96 in Alternate Source to Load position per SOl 04-1-01-L62-1 4.6.2 Breaker 52-153109 to E12F008 tagged open if common suction line is required operable (May be N/A bv Shift Supervisor If not required)5.3 Battery breaker 72-11A01 opened and appropriate taa in place 5.4 Discharge equipment connected to battery 5.5 Connections sat/polarity correct/connections tiaht 5.7.1 Load disconnect breaker closed 5.9 Load disconnect breaker open 5.13 Discharae eauipment removed 5.14 connections torqued (125 in-lb)and resistance measured as required 5.15 Tag removed and breaker 72-11A01 closed 5.17.1 Charaer returned to float charge 5.18.1 Inverters 1Y87 and'lY96 Manual ,Bypass switches to NORMAL.PER Sal 04-1-01-L62-1. 5.18.2 Breaker 52-153109 to valve E12F008 closed 5.18.3 Common Shutdown Cooling High RPV pressure isolation Logic is undefeated (Normal)on both divisions per Procedure 03-1-01-5 or other means.Surveillance Coord.notified that 06-EL-1L11-Q-0001 should be performed on battery within seven days.N/A$5.20 Surveillance Coordinator Signature J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment I Page 4 of 8 B6.61 Page-RTYPE XRef DATA SHEET II 125-YOLT BATTERY BARK SERVICE DISCHARGB TEST DIY I, lA3 BATTERY SAFETY RELATED PROCEDURESTEPSTEP STEPSTEPSTEP STEP STEP STEP 5.2.1 5.2.25.2.35.2.4 5.2.5 5.2.6 5.2.7 Cell Measured Measured Measured Temperature Measured Leyel Corrected Number Voltage Sp Gr Temperature Correction Level Correction Sp Gr 12 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19., 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36.37 38 39 40 41 42 43 J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC B6.61 GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment I Page 5 of 8 Page_RTYPE XRef DATA SHEET II (Continued) 125-VOLT BATTERY BANK SBRVICE DISCHARGE TEST DIV I, lA3 BATTERY SAFETY RELATED PROCEDURE STEP STEP STEP STEP STEP STEP STEP STEP5.2.15.2.2 5.2.35.2.45.2.5 5.2.6 5.2.7\Cell Measured Measured Measured Temperature Measured Level Corrected Number Voltaqe So Gr Temperature Correction Level Correction So Gr 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59)60 OF Correction °c 60--(-0.0057)---15.6 61--(-0.0053)---16.1 63--(-0.0047)---17.2 64--(-0.0043)---17.8 65--(-0.0040)---18.3 66--(-0.0037)---18.9 67--(-0.0033)---19.4 68--(-0.0030)---20.0 69--(-0.0027t---20.6 70--(-0.0023)---21.1 71--(-0.0020)---21.7 72--(-0.0017)---22.2 73--(-0.0013)---22.8 74--(-0.0010)---23.3 75--(-0.0007)---23.9 76--(-0.0003)---24.4 77--(-0.0000)---25.0 OF Correction °c 78--(+0.0003)---25.6 79--(+0.0007)---26.1 81--(+0.0013)---27.2 82--(+0.0017)---27.8 83--(+0.0020)---28.3 84--(+0.0023)---28.9 85--(+0.0027)---29.4 86--(+0.0030)---30.0 87--(+0.0033)---30.6 88--(+0.0037)---31.1 89--(+0.0040)---31.7 90--(+0.0043)---32.2 91--(+0.0047)---32.8 92--(+0.0050)---33.3 93--(+0.0053)---33.9 94--(+0.0057)---34.4 Level Correction +1/2--(+0.0150') +3/8--(+0.0112) +1/4--(+0.0075) +1/8--(+0.0038) 0----(0)-1/8--(-0.0038) -1/4--(-0.0075) -3/8--(-0.0112) -1/2--(-0.0150) -5/8--(-0.0188) -3/4--(-0.0225) Level Correction =Level x 0.03 Temp Correction =(Temp-77°F)x 0.001 3 Sp Gr Correction =Hydrometer Reading+(TC)+(LC)STEP DESCRIPTION DATA INITIAL 5.2.8 Average Electrolyte Temperature OF 5.2.9 Battery Room Temperature OF 5.2.10 Battery Bank Float Voltage Vdc J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment I Page 6 of 8 Page RTYPE XRef B6.61 DATA SHEET XII 12S-VOLT BATTERY BANK SERVICE DISCHARGETESTDIV Ie lA3 BATTERY SAFETY RELATED 5.7.2 Battery Service discharge test started hr____min_____Ini t 5.7.3 Battery bank voltage_________________ Vdc115.2**Minimum Battery Terminal Voltage during 6 to 20 second time interval may dip to 114 volts.Ensure discharge rates are maintained equal to or greater than listed values.These rates should be also maintained within+2%,-0%if at all possible, however if exceeded return to desired rate by manual control as soon as possible.7456 tep/5.See Note Below Actual Lowest Minimum DischargeDischargeDischarge Battery Acceptable Rate Time Rate Voltage Voltaqe Initials513 Amps**20 seconds Amps Vdc 115.2 Vdc*388 Amps**40 seconds Amps'Vdc 115.2 Vdc201 Amps**238 minutes Amps Vdc 115.2 Vdc>216 Amps**1 minute Amps Vdc 115.2 Vdc S Note**Administrative discharge values.Actual UFSAR Load profile values are approximately 20 amps Lower.See section 1.3 for details d urnb 11 575 S tep Lowest Ce an N er Cell Cell Cell Cell Time Volts No.Time Volts No.Time Volts No.Time Volts No.15 1 hr.2 hr 3 hr min 15 mi.n 15 min 15 min 30 1 hr 2 hr 3 hr min 30 min 30 min 30 min 45 1 hr 2 hr 3 hr min 45 min 45 min.45 min 1 hr 2 hr 3 hr 4 hr Step 5.8.1b Battery Discharge Temporarily Stopped hr min---Initials Step 5.8,lf Battery Discharge Restarted hr min----Initials Step 5.8.3 Battery Service Discharge Test Complete hr min---Initials Step 5.10 Lowest battery bank voltage during test vdc---Initials$Step 5.11 Battery capacity capable of supplying current and times listed in Step 5.6 and maintaining battery terminal voltage equal to or greater than 115.2 Vdc.Acceptable []NOT Acceptable []Initials J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1LI1-R-0003.DOC B6.61 GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment I Page 7 of 8 Page_RTYPE XRef DATA SHEET IV 12S-VOLT BATTERY BANK SERVICE DISCHARGE TEST DIV I, lA3 BATTERY SAFE'l'Y RELATED Step 5.8.2 Battery Bank Voltage Vdc Step 5.12 Battery Room Temperature ___STEP 5.8.2 5.12 5.12 STEP 5.8.2 5.12 5.12 CELL CELL TEMPELECTCELL CELLTEMPELECT NUMBER VOLTS OF LEVEL NUMBER VOLTS OF LEVEL 1 31 2 32 3 33 4 34 5 35 6 36 7 37 8 38 9 39 10 40 11 41 12 42 13 43 14 44" 15 45 15A 46 16 47 17 48 18 49 19 50 20 51 21 52 22 53 23 54 24 55 25 56 26 57 27 58 28\59 29 60 30 J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-ILII-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment I Page 8 of 8 B6.61 Page RTYPE ___XRefDATASHEETV 12S-VOLT BATTERY BANK SERVl:CB DISCHARGE TEST DIV I, lA3 BATTERY SAFETY RELATED Step 5.16.1 Battery charge started:_____Time_____Da t e______Initials Step 5.17 Battery charge complete:_____Time Date___--Initials STEP 5.16.2/5 16 7 CHARGER1DA4-'CHARGER lDA5 BATTERY BANK CHARGINGTIMEDC AMPS DC AMPS VOLTS o Hr 1 Min o Hr 30 Min 1 Hr 0 Min 1 Hr 30 Min 2 Hr 0 Min 2 Hr 30 Min 3 Hr 0 Min 3 Hr 30 Min 4 Hr 0 Min 5 Hr 0 Min 6 Hr 0 Min 7 Hr 0 Min 8 Hr 0 Min 9 Hr 0 Min 10 Hr 0 Min 11 Hr 0 Min 12 Hr 0 Min 1 Step 5.8 TEST EQUIPMENT M&TE NO.CAL DUE DATE COMMENTS: J:\ADM_SRVS\TECH_PUB\REVI SION\06\EL\06-EL-1L11-R-000,3.DOC GRAND GULF NUCLEAR STATION SPRVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II Page 1 of 8 X QA RECORD RT=B6.61 NON-QA RECORD INITIALS NUMBEROFPAGES DATE RELATED DOCUMENT NUMBER=Page RTYPE XRef B6.61 Title: SURVEILLANCE PROCEDURE DATA PACKAGE COVER SHEET SAFETY RELATED 125-Volt Battery Bank Service Discharge Test Div II, 1B3 Battery Technical Specifications: 1.0 IMPACT STATEMENT SR 3.8.4.7, SR 3.8.5.1 1.1 This Surveillance shall not be performed in Mode 1,2, or 3 per Tech Spec SR 3.8.4.7 Note 2 and SR 3.8.4.8 Note 2.1.2 Performance of this procedure causes 1B3 battery to be Inoperable and Div II DC power will be supplied by Division Battery Chargers only.The Division I Class 1E DC Electrical Power Subsystem must meet LCO 3.8.5.a to perform this test.(The division I battery must be connected) 1.3 The E12F009 breaker may be open and both division high RPV pressure isolation logics may be defeated for this test to preclude possible spurious shutdown cooling suction isolation which can result from Div II DC bus voltage fluctuations while the battery is disconnected from the bus.If shutdown cooling or ADHR is not required to be operable*through common suction line, the Shift Supervisor may N/A this step.1.4 Inverters 1Y88 and 1Y95 are placed on ALTERNATE SOURCE TO LOAD to reduce the risk of inverter loss during this test.1.5 A loss of bus 16AB during this test will also result in loss of Div II DC and inverter 1Y88 and 1Y95 power which will result in a Div I half isolation signal to the Shutdown Cooling Isolation logic.2.0 PROCEDURE 2.1 Plant Mode is (circle one): 2.2 Test start time/date: 3.0TESTRESULTS 4 5 Performer//Time//Date 3.1 Test Completion: (Check one in each category.) Entire procedure completed[]Partial procedure completed As Found Data Acceptable []Unacceptable Final Data Acceptable []Unacceptable Tech Spec Acceptance Criteria Acceptable []Unacceptable All other steps/data Acceptable []Unacceptable 3.2 TCNs in effect during performance (list): 3.3 Conunents: 3.4 Test performed by_________________ Date/Tirne /J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-IL11-R-0003.DOC -GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II Page 2 of 8 B6.61 Page_RTYPE XRef SURVEILLANCE PROCEDURE DATA PACKAGE COVER SHEET (Continued) SAFETY RELATED 4.0 DEFICIENCIES LCO Entered#____________ CR Issued#_________WR Issued#5.0 APPROVAL Tech Spec Operability Requirements Acceptable [Unacceptable Shift Supv/Mgr Date_Comments: CONCURRENCE Electrical Superintendent Date___J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-ILII-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II Page 3 of 8 Page RTYPE XRef B6.61$DATA SHEET I 12S-VOLT BATTERY BANK SERViCB DISCHARGE' TEST DIV II.1B3 BATTERY SAFETY RELATBD STEPSREQUIREDACTION PERFORMER VERIFIER Procedures 06-EL-1L11-Q-0001 and 06-EL-1L11-R-000l 4.2 have been performed within the previous 90 days N/A Battery breaker 72-11B01 closed and battery on 4.3 float charge N/A Shift Supervisor must verify common Shutdown Cooling High RPV pressure isolation logic is defeated on both divisions per procedure N/A 4.5 or other means Manual Bypass switch for inverters 1Y88 and 1Y95 in Alternate Source to Load position per SOl 4.7.1 04-1-01-L62-1 Breaker 52-163137 to E12F009 is tagged open if 4.7.2 common suction line is required operable.(May be N/A by Shift Supervisor if not required.5:3 Battery breaker 72-11B01 opened and appropriate tag in place 5.4 Discharge equipment connected to battery 5.5 Connections sat/polarity correct/connections tight 5.7.1 Load disconnect breaker closed 5.9 Load disconnect breaker open , 5.13 Discharge equipment removed Connections torqued (125 in-lb)and resistance 5.14 measured as required 5.15 Tag removed and breaker 72-11B01 closed 5.17.1 Charger returned to float InverterslY88 and 1Y95 Manual Bypass switches to 5.18.1 NORMAL per SOl 04-1-01-L62-1. " 5.18.2 Breaker 52-163137 to Valve E12F009 Closed Common Shutdown Cooling High RPV pressure isolation/Logic is undefeated (Normal)on both divisions per 5.18.3'Procedure 03-1-01-5 or other means.Surveillance Coord.notified that 06-EL-1L11-Q-000l should be performed on battery within seven days.Surveillance Coordinator N/A 5.20 Signature J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-ILII-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II Page 4 of 8 86.61 Page RTYPE XRef DATA SHEET II i25-VOLT BAT'l'ERY BAHK SERneE DISCHARGETESTDIV II, is]BATTERY SAFETY RELATED PROCEDURESTEPSTEP STEPSTEPSTEPSTEPSTEP STEP 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2".7 CellMeasuredMeasured Measured Temperature Measured Level.Corrected Number VoltageSpGr Temperature Correction Level CorrectionSpGr 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 , 34 35 36 37 38 39 40 41 42 , I 43 J:\ADM_SRVS\TECH_PU8\REVISION\06\EL\06-EL-1Ll1-R-0003.DOC GRAND.GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II Page 5 of 8 B6.61 Page-RTYPE XRef DATA SHEET II (Continued) 125-VOLT BATTERY BANK SERVICE DISCHARGE TEST DIV II:, 1B3 BATTERY SAFETY RELATED PROCEDURE STEP STEP STEP STEP STEP STEP STEP STEP 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 Cell Measured Measured Measured Temperature Measured Level Corrected Number Voltaqe Sp Gr Temperature Correction Level Correction Sp Gr 44 45 45A 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 OF Correction 0c 60--(-0.0057)---15.6 61--(-0.0053)---16.1 62--(-0.0050)---16.7 63--(-0.0047)---17.2 64--(-0.0043)---17.8 65--(-0.0040)---18.3 66--(-0.0037)---18.9 67--{-0.0033)---19.4 68--{-0.0030)---20.0 69--(-0.0027)---20.6 70--(-0.0023)---21.1 71--(-0.0020)---21.7 72--(-0.0017)---22.2 73--(-0.0013)---22.8 74--(-0.0010)---23.3 75--{-0.0007)---23.9 76--{-0.0003)---24.4 77--(-0.0000)---25.0 OF Correction °C 78--(+0.0003)---25.6 79--(+0.0007)---26.1 80--(+0.0010)---26.7 81--{+0.0013)---27.2 82--(+0.0017)---27.8 83--(+0.0020)---28.3 84--(+0.0023)---28.9 85--{+0.0027)---29.4 86--{+0.0030)---30.0 87--(+0.0033)---30.6
88--(+0.0037)---31.1 89--(+0.0040)---31.7 90--(+0.0043)---32.2 91--(+0.0047)---32.8 92--{+0.0050)---33.3 93--{+0.0053)---33.9 94--(+0.0057)---34.4 95--(+0.0060)---35.0 Level Correction +1/2--(+0.0150) +3/8--(+0.0112) +1/4--(+0.0075) +1/8--(+0.0038) 0----(0)-1/8--(-0.0038) -1/4--(-0.0075) -3/8--(-0.0112) -1/2--(-0.0150) -5/8--(-0.0188) -3/4--(-0.0225) Level Correction =Level x 0.03 Temp Correction =(Temp-77°F)x 0.001 3 Sp Gr Correction Hydrometer Reading+(TC)+(LC) STEP DESCRIPTION DATA INITIAL 5.2.8 Average Electrolyte Temperature OF 5.2.9 Battery Room Temperature OF 5.2.10 Battery Bank Float Voltage Vdc J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1Lll-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II Page 6 of 8 Page RTYPE XRef B6.61 DATA SHEET III 12S-VOLT BATTERY BANK SERVICE DISCHARGETESTDIV II.1B3 BATTBRY SAFETY RELATED 5.7.2 Battery Service discharge test started_____.hr_____min____Init 5.7.3 Battery bank voltage Vdc116.4 Ensure that discharge rates are maintained equal to or greater than listed values.These rates should be also maintained within+2%,-0%if at all possible, however if exceeded return to desired rate by manual control as soon as possible.5 6/574 Step Actual Lowest Minimum Discharge Discharge Discharge Battery Acceptable Rate Time RateVoltageVoltage Initials346 Amps**30 sec 116.4 Vdc Amps Vdc240 Amps**30 sec 116.4 vdc Amps Vdc189 Amps**239 min 115.8 Vdc Amps Vdc Note**Administrative discharge values.Actual UFSAR Load profile values are approximately 20 amps Lower.See section 1.3 for details Step 5.7.5 Bank Lowest Cell and Number Cell Cell Cell Cell Time Volts NO.Time Volts No.Time Volts No.Time Volts No.15 1 hr 2 hr 3 hr min 15 min 15 min 15 min 30 1 hr 2 hr 3 hr min 30 min 30 min 30 min 45 1 hr 2 hr 3 hr min 45 min 45 min 45 min 1 1)r 2 hr 3 hr 4 hr Step 5.8.1b Battery Discharge Temporarily.Stopped.___min Initials Step 5.8.1f Battery Discharge Restarted____hr____min Initials Step 5.8.3 Battery Service Discharge Test Complete___....;hr___min Initials Step 5.10 Lowest battery bank voltage during test____Vdc___Initials$Step 5.11 Battery capacity capable of supplying current and times listed in Step 5.6 and maintaining battery terminal voltage equal to or greater than values listed in Step 5.7.4.Acceptable[]Not Acceptable[ ]Initials J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II'Page 7 of 8 B6.61 Page_RTYPE XRef DATA SHEET IV 12S-VOLT BA'1"l'BRY BAN1t SERVICE DISCHARGE TEST DIV II, 183 BATTERY SAFETY RELATED Step 5.8.2 Battery Bank Voltage Vdc Step 5.12 Battery Room Temperature _STEP 5.8.25.125.12 STEP 5.8.2 5.12 5.12CELLCELL TEMP ELECT CELL CELL TEMP ELECT NUMBER VOLTS OF LVL NUMBER VOLTS OF LVL 1 31 2 32 3 33 4 34 5 35 6 36 7 37 8 38 9 39 10 40 11 41 12 42 13 43 14 44 15 45 16 45A 17 46 18 47 19 48 20 49 21 50 22 51 23 52 24 53 25 54 26 55 27 56 28 57 29 58 30 59 60 J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-ILII-R-0003.DDC GRANDGULF,NUCLEARSTATION ,SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment II Page 8 of 8 Page RTYPE XRef B6'.61 DATA SHEET V 12S-VOLT BATTERY BANK SERVICE DISCHARGB TBST DIV II.1B3 BATTERY SAFETY RELATBD Step 5.16.1 Battery charge started:_____Time Date Initials Step 5.17 Battery charge complete: STEP 5.16.2/5 16.7_____Time____Date____Initials CHARGER 1DB4 CHARGER 1DB5 BATTERY BANK CHARGING TIME DC AMPS DC AMPS VOLTS a Hr 1 Min a Hr 30 Min 1 Hr 0 Min 1 Hr 30 Min2Hr a Min2Hr 30 Min3Hr 0 Min'3Hr 30 Min 4 Hr a Min 5 Hr a Min6Hr a Min7Hr 0 Min 8 Hr a Min 9 Hr a Min 10 Hr 0 Min 11 Hr 0 Min 12 Hr 0 Min 5.18TESTEQUIPMENT M&TE NO.CALDUEDATE -COMMENTS: J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC B6.61 GRAND GULF NUCLEAR STATION X QA RECORD RT=B6.61 NON-OA RECORD INITIALS NUMBEROFPAGES DATE RELATED POCUMENT NUMBER=SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment III Page 1 of 7 Page_RTYPE XRef Title: SURVEILLANCB PROCEDURE DATA PACKAGB COVER SHEE'l'SAFETY RELATED 125-Volt Battery Bank Service Discharge Test Div III, 1C3 Battery Technical Specifications: 1.0 IMPACT STATEMENT SR 3.8.4.7, SR 3.8.5.1 1.1 This Surveillance may be performed in Mode 1.,2, or 3 (in conjunction with HPCS system outage.or unplanned events}per Tech Spec SR 3.8.4.7 Note 2 and SR 3.8.4.8 Note 2 or in Modes 4 or 5.1.2 Performance of this procedure causes 1C3 battery to be inoperable and Div.III DC power will be supplied by divisional battery charger only.2.0 PROCEDURE 2.1 Plant Mode is (circle one):1234 5 2.2 Test start time/date: 3.0TESTRESULTS Performer/ //Time I Date 3.1 Test Completion: (Check one in each category.) Entire procedure completed[]Partial procedure completed As Found Data Acceptable[]Unacceptable Final Data Acceptable []Unacceptable Tech Spec Acceptance Criteria Acceptable []Unacceptable All othersteps/data Acceptable []Unacceptable 3.2 TCNs in effect during performance (list): 3.3 Comments: 3.4 Test performed by Date/Time 4.0 DEFICIENCIES I LCO Entered#5.0 APPROVAL___________ CR Issued#______________ WR Issued#Unacceptable Tech Spec Operability Requirements Acceptable [Shift Supv/Mgr Date Comments: CONCURRENCE Electrical Superintendent _________________ Date J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDUREI\06-EL-ILI1-R-0003 Revision: 108 Attachment III Page 2 of 7 B6.61 Page_RTYPE XRef DATA SHEET I 12S-VOLT BATTERY BANK SERVICE DISCHARGETESTDIV III, lC3 BATTERY SAFETY RELATED s STEPS REQUIRED ACTION PERFORMER VERIFIER Procedures and 06-EL-1LI1-R-0001 4.2 have been performed within the previous 90 days N/A Battery breaker 72-11C01 closed and battery on 4*.3 float charqe NIA Battery breaker 72-11C01 breaker opened and 5.3 appropriate tag in place 5.4 Discharqe equipment connected to battery 5.5 Connections sat/polarity correct/connections tiqht 5.7.1 Load disconnect breaker closed 5.9 Load disconnect breaker open 5.13 Discharqe equipment removed Connections torqued (60 in-lb)and resistance 5.14 measured as required 5.15 Tag removed and breaker 72-11C01 closed 5.17.1 Charqer returned to float Surveillance Coord.notified that 06-EL-1L11-Q-OOOI should be performed on battery within seven days.Surveillance Coordinaior .Signature 5.20 N/A J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-ILII-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment III Page 3 of 7 B6..61 Page_RTYPE XRef DATA SHEET II 12S-YOLT BATTERY BANK DISCHARGE TEST DIY III, lC3 BATTERY SAFETY RELATED PROCEDURE STEP STEP STEPSTEPSTEPSTEPSTEP STEP5.2.15.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 Cell Measured Measured Measured Temperature Measured Level Corrected Number VoltageSpGr Temperature Correction Level CorrectionSPGr 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-IL11-R-0003.DOC , qRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment III Page 4 of 7 Page_RTYPE B6.61 XRef DATA SHEET II (Continued) 125-VOLT BATTERY BANK SERVICE DISCHARGE TBST DIV III.lC3 BATTERY SAFETY RELATED PROCEDURE STEP STEP STEP STEP STEP STEP STEP STEP 5.2.15.2.25.2.3 5.2.4 5.2.5 5.2.6 5.2.7 CellMeasuredMeasured Measured Temperature Measured Level Corrected Number Voltage Sp Gr Temperature Correction Level Correction Sp Gr 44 45 I 46 47 48 49 50 51 52 53 54 55 56 I 57 58 59 60 OF Correction °c 60--(-0.0057)---15.6 61--(-0.0053)---16.1 62--(-0.0050)---16.7 63--(-0.0047)---17.2 64--(-0.0043)---17.8 65--(-0.0040)---18.3 66--(-0.0037)---18.9 67--(-0.0033)---19.4 68--(-0.0030)---20.0 69--(-0.0027)---20.6 70--(-0.0023)---21.1 71--(-0.0020)---21.7 72--(-0.0017)---22.2 73--(-0.0013)---22.8 74--(-0.0010)---23.3 75--(-0.0007)---23.9 76--(-0.0003)---24.4 77--(-0.0000)---25.0 OF Correction °c 78--(+0.0003)---25.6
79--(+0.0007)---26.1 80--(+0.0010)---26.7 81--(+0.0013)---27.2 82--(+0.0017)---27.8 83--(+0.0020)---28.3 84--(+0.0023)---28.9 85--(+0.0027)---29.4 86--(+0.0030)---30.0 87--(+0.0033)---30.6 88--(+0.0037)---31.1
89--(+0.0040)---31.7 90--(+0.0043)---32.2 91--(+0.0047)---32.8 92--(+0.0050)---33.3 93--(+0.0053)---33.9 94--(+0.0057)---34.4 95--(+0.0060)---35.0 Level Correction +1/2--(+0.0150) +3/8--(+0.0112) +1/4--(+0.0075) +1/8--(+0.0038) 0----(0)-1/8--(-0.0038)
-1/4--(-0.0075) -3/8--(-0.0112) -1/2--(-0.0150) -5/8--(-0.0188) -3/4--(-0.0225) Level Correction =Level x 0.03 Temp Correction =(Temp-77°F)x 0.001 3 Sp Gr Correction =Hydrometer Reading+(TC)+(LC)STEP DESCRIPTION DATA INITIAL 5.2.8 Average Electrolyte Temperature OF 5.2.9 Battery Room Temperature OF 5.2.10 Battery Bank Float Voltage vdc J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment III Page 5 of 7 B6.61 Page_RTYPE XRef DATA SHEET III: 125-VOLT BATTERY BANK SERV:ICE DI:SCHARGE TEST DIV II:I.lC3 BATTERY SAFETY RELATED 5.7.2 Battery Service discharge test started hr min Init 5.7.3 Battery bank voltage________Vdc111.6 Ensure discharge rates are maintained eaual to or greater than listed values.These rates should be also maintained within+2%.if at all possible, however if exceeded return to desired rate by manual control as soon as possible.Step 5.6/5.7.4 IIIII Actual Minimum Discharge Discharge Discharge Lowest Acceptable Battery Rate Time Rate Term Term Voltage Initials Voltaqe>66.9 Amps*1 minute Amps Vdc 111.6 Vdc22.5 Amps*59 minutes I Amps Vdc 113.4 Vdc>22.5 Amps*60 minutes Amps Vdc 113.4 Vdc*Note: Actual UFSAR Load profile values are 5 amps lower.See section 1.3 for details umb 7 Step 5..5 Bank Lowest Cell and N er Time Volts Cell No.Time Volts Cell No.15 1 hr min 15 min 30 1 hr min 30 min 45 1 hr min 45 min 1 hr 2 hr Step 5.8 1b Battery Discharge Temporarily Stopped hr min---Initials Step 5.8.1f Battery Discharge Restarted hr min---Initials Step 5.8.3 Battery Service Discharge Test Complete hr min---Initials Step 5.10 Lowest battery bank voltage during test Vdc---Initials$Step 5.11 Battery capacity capable of supplying current and times listed in Step 5.6 and maintaining battery terminal voltage equal to or greater than values listed in Step 5.7.4.Acceptable [J Not Acceptable [J_Initials J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L11-R-0003.DOC GRAND GULF NUCLEAR STATION SURVEILLANCE PROCEDURE Revision: 108\1 Attachment III Page 60f 7 Page_RTYPE B6.61 XRef DATA SHEET IV 125-VOLT BATTERY BANK SERVICE DISCHARGE TEST DIV III.lC3 BATTERY SAFETY RELATED Step 5.8.2 Battery Bank Voltage___________ Vdc Step 5.12 Battery Room Temperature _STEP 5.8.2 5.12 5.12 STEP 5.8.2 5.12 5.12 CELL CELL TEMP ELECTCELLCELL TEMP ELECT NUMBER VOLTS OF LEVEL NUMBER VOLTS OF LEVEL 1 31 2 32!3 33 4 34 5 35 6 36 7 37 8 38 9 39 10 40 11 41 12 42 13 43 14 44 15 45 16 46 17 47 18 48 19 49 20 50 21 51 22 52 23 53 24 54 25 55 26 56 27 57 28 58 29 59 30 60 J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-+L11-R-0003.DDC B6.61 GRAND GULF NUCLEAR STATION.SURVEILLANCE PROCEDURE 06-EL-1L11-R-0003 Revision: 108 Attachment III Page 7 of 7 Page_RTYPE XRef DATA SHEBT V 12S-VOLT BATTERY BANK DISCHARGETESTDIV III, lC3 BATTERY SAFETY RELATED Step 5.16.1 Battery charge started:_____Time.....;Date _____Initials Step 5.17 Battery charge complete:STEP516 2/5167_____Time Date Initials CHARGING TIME CHARGER 1DC4 AMPERAGE BATTERY BANK VOLTAGE o Hr 1 Min o Hr 30 Min1Hr 0 Min1Hr 30 Min2Hr 0 Min2Hr 30 Min3Hr 0 Min3Hr30Min4Hr 0 Min5Hr 0 Min6Hr 0 Min7Hr 0 Min 8 Hr 0 Min 9 Hr 0 Min10Hr 0 Min11Hr 0 Min12Hr 0 Min 5 18 TEST EQUIPMENT COMMENTS: M&TE'NO.CAL DUE DATE J:\ADM_SRVS\TECH_PUB\REVISION\06\EL\06-EL-1L1I-R-0003.DOC Attachment 5 GNRO-2015/00002GGNSUFSAR TABLES8.3-6AND8.3-7,MINIMUM ACCEPTABLE BATTERY TERMINAL VOLTAGES Attachment 5 GNRO-2015/00002GGNSUFSAR TABLES8.3-6AND8.3-7,MINIMUM ACCEPTABLE BATTERY TERMINAL VOLTAGES ." GG UFSAR Class IE equipment in accordance with applicable clauses of IEEE 308.They are designed so that no single failure in any 125 volt dc system will result in conditions that prevent safe shutdown of the plant.The plant design and circuit layout from these dc systems provide physical separation of the equipment, cabling, and instrumentation essential to plant safety.Each 125 volt dc battery is separately housed in a ventilated room apart from its charger and distribution center.Each system is located in an area separated physically from other systems.All components of the Class IE 125 volt dc systems are housed in seismic Category I structures. The safety-related battery chargers are of sufficient capacity to operate all non-accident shutdown loads, assuming the battery is not available. It should, however, be noted that the Division I and II battery chargers are suitable for use with or without the battery physically connected. The Division III battery charger is designed for*use with or without the battery physically connected. When operated as stated above, the Division I, II, and III battery chargers will maintain a stable output for all ranges of load.8.3.2.1.6.1 125 Volt DC Systems Identification Figure 8.3-10 shows the Class IE 125 volt dc systems.Battery lA3 feeds into a direct-current distribution center designated as 11DA.Two battery chargers 1A4 and lAS, are fed from the 480 volt engineered safety features load center ,buses, 15BA3 and lSBA6, which are supplied by a diesel generator if the offsite power source is unavailable. The 125 volt dc system A is formed at the bus of distribution center 11DA, and the power is fed into distribution panels to serve various loads.System B is similar to system A, with the distribution center designated as 11DB, the battery as 1B3, battery chargers as 1B4 and 1B5, and 480 volt load centers as 16BB3 and 168B6.The125 volt dc system C identification is described in subsection 8.3.2.1.7.4. 8.3.2.1.6.2 Battery Capacity Considerations Batteries 1AJ and 1B3 have sufficient stored energy to operate connected essential loads continuously for at least 4 hours and to perform three complete cycles of intermittent loads.Tables 8.3-6 and 8.3-7 give loads to be supplied from the 125 volt dc systems during accident conditions. Each distribution circuit is capable of transmitting sufficient energy to start and operate all required loads in that circuit.Batteries 1A3 and 183 are sized in accordance with IEEE 485-1978.--" 8.3-62 LDe 96038 "-_1..'GG UFSAR The voltage at the safety-related dc battery terminals is designed to be maintained within the limit of105V dc to 140 V dc during all modes of plant operation, including the first 4 hours of accident conditions. The minimum acceptable battery terminal voltages per time interval to support essential component operability are provided in Tables 8.3-6 and 8.3-7.8.3-62a Rev.8 5/94 "-GG UPSAR All direct current equipment for Grand Gulf has been specified for operation over the range of105Vdc to140V de.Components whose qualifications can not meet this specified range are evaluatedona case by case basis.These values correspond respectively to the minimum design discharge voltage and the normal float voltage (plus margin)for the batteries. Due to voltage drop between the battery terminal and the individual components, actual voltages at the individual components will be below the battery terminal voltage.Unless qualified by field testing, all essential components. will be qualified by the manufacturer for the calculated limiting voltage supplied to the equipment. It should be noted that the lead calcium type of batteries utilized on Grand Gulf are designed to be operated at a nominal float voltage of between 132 and 135 V dc without requiring a periodic equalizing charge.Equalizing charges are performed if an inspection or test finds the battery cell voltage or specific gravity readings are below that as indicated in the Technical Specifications as a minimum.Equalizing charges are performed after battery service discharge test and battery performance discharge test.8.3.2.1.6.3 Ventilation Battery rooms are ventilated to remove the gases produced due to the charging of batteries. The ventilation system for the Class IE batteries is Class IE and redundant. 8.3.2.1.6.4 Maintenance and Testing All components of the 125 volt dc systems undergo periodic maintenance tests to the condition of each individual subsystem. Batteries are checked for electrolyte level, specific gravity and cell float VOltage, and visually inspected following manufacturer's recommended procedures. The service test minimum load profiles and minimum acceptable battery terminal voltages for the A and B dc system batteries are contained in Tables 8.3-6 and 8.3-7.A performance discharge test will be given regularly to demonstrate the Class IE batteries have sufficient stored energy to supply the load demand discussed in section 8.3.2.1.6.2. Battery chargers are periodically checked by visual inspection and performance tests.Testing is performed in accordance with the Technicalcations, and will include requirements for measurement of cell-to-cell as well as terminal connection resistance. 8.3-63 Rev.8 5/94 GG UFSAR TABLE 8.3-6 125 V DC BATTERYA(DIV 1)Amperage Requirements and Minimum Battery Terminal Voltages Per Time Interval After AC Power Loss o to 20 sec 494 amps 114 volts 20 sec to 1 min 368 amps 115 volts 1 to 239 min 181 amps 117 volts 239 to 240 min 196 amps 117 volts DESCRIPTION OF LOADS The amperage requirements for each time interval bounds the amperage required by the emergency loads that are required to operate during the given interval following the loss of AC power and the failure of both associated battery chargers.The minimum battery terminal voltages are based on battery response derived from discharge characteristics and the values bound the DC system component requirements. The major loads on the battery are the following: Standby Core Cooling Equipment a.Primary Relief Valves b.RCIC Control system c.RCIC Isolation Valves d.RCIC Turbine Trip e.RHR Control f.LPCS Control Diesel Generator Field Flashing Emergency Lighting Indicator Lamps&Annunciators ESF Support System Control Reactor Protection System Load Sequencing Control Seismic Instrumentation Switchgear Uninterruptable Power Supplies LBDCR 12023 GG UFSAR TABLE 8.3-7 125 V DC BATTERY B (DIV 2)Amperage Requirements and Minimum Battery Terminal Voltages Per Time Interval After AC Power Loss o to 30 sec 327 amps 116 volts 30 sec to 1 min 221 amps 117 volts 1 to 240 min 170 amps 117 volts DESCRIPTION OF LOADS The amperage requirements for each time interval bounds the amperage required by the emergency loads that are required to operate during the given interval following the loss of AC power and the failure of both associated battery chargers.The minimum battery terminal voltages are based on battery response derived from discharge characteristics and the values bound the DC system component requirements. The major loads on the battery are the following: Standby core cooling equipment a.Primary Relief Valves b.RHR Control c.RCIC Control Diesel Generator Field Flashing Emergency Lightning Indicator Lamps&Annunciators ESF Support System Control Reactor Protection System Load Sequencing Control Switchgear Uninterruptable Power Supplies LBDCR 07048 GG UFSAR TABLE 8.3-8 125 V DCBUS(HPCS)(DIV 3)Amperage Requirements and Minimum Battery Terminal Voltages Per Time Interval After AC Power Loss 0-1 Min 61.81 A 111.6 volts DESCRIPTION OF LOADS 1-60 Min 17.45 A 113.4 volts 60-120 Min 17.45 A 113.4 volts The peak amperage value for each time interval is the summation of all emergency loads that are required to operate during the given interval following the Loss of AC Power.These loads are Diesel Engine Control, Generator Auxiliary Control, Field Flashing, Solenoid Valves, Switchgear Breakers, Relays, HPCS Logic Panel, and Auxiliaries Battery capacity-100 Ah at 8 hr-150 A at 1 min LBDeR 12030}}