ML18009A770

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Responds to NRC 901130 Ltr Re Violations Noted in Insp Rept 50-400/90-21.Corrective Actions:Acid Addition Step in Procedure RCP-660 Sample Preparation for Determination of Radioactivity Emphasized.Disagrees W/Categorization
ML18009A770
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 12/28/1990
From: RICHEY R B
CAROLINA POWER & LIGHT CO.
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
CON-NRC-739 NUDOCS 9101070012
Download: ML18009A770 (12)


See also: IR 05000400/1990021

Text

, ACCELERATED

'ISTRIBUTION

DEMONSTRATION

SYSTEM l R EGULATORY INFORMATXON

DISTRIBUTION

SYSTEM (RIDS)SSION NBR:9101070012

DOC.DATE: 90/12/28 NOTARIZED:

NO IL:50-400 Shearon'Harris

Nuclear Power Plant, Unit 1, Carolina AUTH.NAME AUTHOR AFFILIATION

RICHEY,R.B..

Carolina Power&Light Co.RECIP.NAME

RECIPIENT AFFILIATION

Document Control Branch (Document Control Desk)DOCKET 05000400 SUBJECT: Responds to NRC 901130 ltr re violations

noted in Insp Rept 50-400/90-21.Corrective

actions:acid

addition step in Procedure RCP-660"Sample Preparation

for Determination

of Radioactivity" emphasized.

Disagrees w/categorization.

DISTRIBUTION

CODE: IEOID COPIES RECEIVED:LTR

g ENCL~SIZE: TITLE: General (50 Dkt)-Insp Rept/Notice

of Violation Response NOTES:Application

for permit renewal filed.05000400 RECIPIENT ID CODE/NAME PD2-1 PD INTERNAL: ACRS AEOD/DEIXB

DEDRO NRR SHANKMAN,S

NRR/DOEA/OEAB

NRR/DRZS/DIR

NRR/PMAS/I

LRB12 OE DI RE ILE 02 EXTERNAL: EG&G/BRYCE,J.H.

NSIC COPIES LTTR ENCL 1 1 2 2 1 1 1 1 1 1 1 1 1 1.1 1 1 1 1 1 1 1 1 1 RECIPIENT XD CODE/NAME BECKER,D AEOD AEOD/TPAB NRR MORISSEAU,D

NRR/DLPQ/LPEB10

NRR/DREP/PEPB9D

NRR/DST/DIR

8E2 NUDOCS-ABSTRACT

OGC/HDS1 RGN2 FILE 01 NRC PDR COPIES LTTR ENCL 1 1 1 1 1 1 1 1, 1.1 1'1 1 1 1 1 1 1 1 1 1 NOTE TO ALL"RIDS" RECIPIENTS:

PLEASE HELP US TO REDUCE WASTE!CONTACT THE DOCUMENT CONTROL DESK, ROOM Pl-37 (EXT.20079)TO ELIMINATE YOUR NAME FROM DISTRIBUTION

LISTS FOR DOCUMENTS YOU DON'T NEED!TAL NUMBER OF COPIES REQUIRED: LTTR 24 ENCL 24

Carolina Power&Ljght Company P.O.Box t65~New Hill, N.C.27562 R.B.RICHEY Vice President Harris Nuclear Project DEC 2 6,1990 Letter Number.'H0-900206

(0)Doc'ument Control Desk United States Nuclear Regulatory

Commission

Washington, DC 20555 NRC-739 SHEARON HARRIS NUCLEAR POWER PLANT DOCKET NO.50-400 LICENSE NO~NPF-63 REPLY TO A NOTICE OF VIOLATION Gentlemen.

In reference to your letter of November 30, 1990, referring to I.E.Report RII: 50-400/90-21, the attached is Carolina Power and Light Company's reply to the violations

identified

in Enclosure 1.Although the violations

are admitted, Carolina Power and Light Company disagrees with the severity level assigned to violation C.We do not believe'that this identified

violation meets the criteria of a severity level IV as described in 10CFR2 Appendix C, Supplement

I D, and that assignment

of a severity level V is'more appropriate.

This is based on our interpretation

that the violation has no safety or environmental

significance.

I Thank you for your consideration

in this matter.Very truly yours, R.B.Richey Vice President Harris Nuclear Project MGW:mbr Attachment

cc: Mr.R.A.Becker (NRC)Mr.S.D.Ebneter (NRC-RII)Mr.J.E.Tedrow (NRC--SHNPP)9101070012

901228 PDR ADOCK 05000400 9 PDR

e lg'1

Attachment

to CP&L Letter of Res onse to NRC I.E.Re ort RII: 50-400/90-21

Re orted Violation.'.

Technical Specification 6.8.1.a requires that written procedures

be established

and implemented

covering procedures

outlined in Appendix A of Regulatory

Guide 1.33, Revision 2, February 1978.Regulatory

Guide 1.33, Appendix A, paragraph 10, requires that written procedures

be provided for radiochemical

analysis.Radiochemistry

Procedure RCP-660, Sample Preparation

for Determination

of Radioactivity, Steps 10.3.1.2.2

and 10.3.1.1.3, specify that nitric acid be added to the sample prior to the analysis for radioactivity.

Contrary to the above, on October 24 and October 26, 1990, procedure RCP-660 was not properly implemented

in that nitric acid was not added to an"A" Steam Generator sample and a Reactor Coolant System sample, respectively, prior to radioactivity

analysis.This is a Severity Level IV violation (Supplement

I).Denial or Admission and Reason for Violation'.

The violation is correct as stated.On October 24 and again on October 26, 1990, two different Environmental

6 Chemistry (E6C)technicians

were observed by an NRC inspector to not add nitric acid to samples being prepared for activity analysis, as required by RCP-660, Steps 10.3.1.2.2

and 10.1.3.3.The cause of this event was personnel error in that the technicians

failed to follow the procedure.

The technicians

recognize that the purpose for the nitric acid is to serve as a preservative

for samples intended for long-term storage.This is a standard lab practice.The acid helps to avoid plate-out of the activity on the sides of the sample container.

Plate-out could affect the validity of analyses done on samples that have been in storage.Since the individual

samples in question were to be analyzed right away, the technicians

did not perceive the need for any preservative

to be added.Instead the acid was being added to the container used for compositing

the individual

samples for long-term storage.Technically, this is appropriate

but is not consistent

with the exact wording of the procedure.

MEM/HO-9002060/2/OS1

h

'SCorrective

Ste s Taken and Results Achieved: The effect of not adding acid to samples being analyzed right away is"not known but has been assumed to be negligible.

The practice is generally recognized

as applicable

for samples that will be analyzed at some time in the future, but even the significance

of failing to add acid to long-term samples is unknown.To investigate

this, CP6Ls Corporate Radiochemistry

Laboratory

has been requested to perform a study to determine the impact of not adding acid to samples, both long-term and short"term.

Corrective

Ste s Taken to Avoid Further Violations'.

The acid addition step in RCP-660 was emphasized

to EKC technicians

through their"Required Reading" program.Date When Pull Com liance Will Be Achieved: The procedure is now being followed.The study to determine the impact of not adding acid to samples, both long-term and short-term', is expected to be complete by January 31, 1991.The results of the study will determine the necessity of a procedure revision.Re orted Violation.'.

10CFR50.59(b)(1)

requires, in part, that the licensee shall maintain records of changes in the facility from that'escribed

in the safety analysis report and that these records must include a written safety evaluation

which provides the bases for the determination

that the change does not involve an unreviewed

safety question.j The Final Safety Analysis Report (FSAR)Table 11.1.7-1 lists the design concentrations

of specific activity for various nuclides in the spent fuel pools.Section ll.l.l of the FSAR further states that these maximum activities

have been used in the design basis'for shielding and facilities

design and for calculating

the ,consequences

of postulated

accidents.

Contrary to the above, a sample taken on October 12, 1990, found that the specific activities

of manganese and cobalt in the spent fuel pools exceeded the design concentrations

listed in the FSAR by as much as 5000 times and the licensee failed to provide a written safety evaluation

for an unreviewed

safety question determination.

This is a Severity Level IV violation (Supplement

I).MEM/HO-9002060/3/OS1

Denial or Admission and Reason for the Violation'.

The violation is correct as stated.The shipment of spent fuel from the Brunswick Nuclear Project (BNP)to the Harris Nuclear Project (HNP)has introduced

a large volume of iron oxide crud to the spent fuel pools and transfer canals at HNP.This crud has a loose fluffy layer that is falling off the fuel assemblies

to the floor of the fuel pools and canals.This additional

material has caused the activity of Mn-54 and Co-60 to exceed the values listed in table 11.1.7-1 of the FSAR Section 11.1.7.Exceeding Table 11.1.7-1 values without the required documented

10CFR50.59

Safety Evaluation

is potentially

a change to the facility as described in the FSAR.There have been (17)seventeen cask loads of spent BWR fuel, consisting

of (18)eighteen assemblies

each, shipped to the HNP from the BNP.These shipments began in July of 1989'and the most recent one was in October of 1990.In January 1990, the Manager (EERC)assessed the potential impact of"crud" and the resulting increase in spent fuel pool activities.

It was concluded that (1)the significant

amount of insoluble particulates

collecting

in the pools should not be allowed to enter the spent fuel skimmer system or else the dose rates around unshielded

components

and piping would become unacceptable, and (2)the nuclide composition

of the"crud" by itself, would not prevent shipment or burial of the material.On this basis, it was recommended

to not utilize the skimmer system for vacuuming the particulate

material from the pools and to investigate

use of alternate filtration

systems for removing and shipping the"crud" for burial.In early 1990 the E6RC Unit evaluated the presence of significant

amounts of crud in the fuel pools to determine if increased dose rates to personnel working in the Fuel Handling Building (FHB)were significant.

The FSAR assumptions

used for estimating

dose rates in the vicinity of the pools were reviewed (FSAR Section 12.3.2.13).

It was concluded that the FSAR analysis considered

the dose rates due to dissolved or suspended radioactivity

to be negligible

compared to that from the spent fuel.After review of this it was decided that no FSAR changes were necessary due to any increase in dissolved or suspended material.In February-March

of 1990, after the position of Manager Spent Nuclear Fuel was established, this manager, a certified Senior Reactor Operator and qualified Safety Reviewer, concluded with respect to FSAR Section 11.1.7 that an increase in fuel pool activity due to crud did not constitute

an unreviewed

safety question.This, however, was an undocumented

management

assessment, not a formal safety revie~.He deemed any increase in pool activity to be primarily an ALARA, and possibly a process system design question.Since the crud problem was under investigation, he decided that an FSAR change would be required but should be delayed until the extent of the problem and the impact of potential solutions was fully understood.

4lEM/HO-9002060/4/OSl

L 0 I'

After documenting

this matter on Significant

Operational

Occurrence

Report (SOOR)$90-148 (October 27, 1990)E&RC reviewed the impact of the crud on the validity of the Technical Specification

setpoint calculations

for the FHB area monitors.It was determined

that elevated general area dose rates tend to make the setpoints more conservative

and thus no changes would be needed.In summary, neither manager required or verified that a formal 10CFR50.59

evaluation

was done nor that a sampling"trigger" was in place to flag when spent fuel pool activities

exceeded Table 11.1.7-1 values.Corrective

Ste s Taken and Results Achieved: Formal 10CFR50.59

evaluations

of the elevated activity levels present in the fuel pools were performed and reviewed by the Plant Nuclear Safety Committee (PNSC).The evaluations

documented

that no unreviewed

safety question'exists.Corrective

Ste s Taken to Avoid Further Violations:

l.An effort is underway to clarify the regulatory

significance

of"descriptive" information

in the FSAR, especially

with respect to what must be reflected and/or monitored in plant procedures

and what comprises"The Facility as Described in the FSAR" for 10CFR50.59

purposes.Once clarification

is obtained, as appropriate, the following actions will be taken: a.Needed revisions will be made to the 50.59 program manual.b.Additional

training for management

and qualified safety reviewers will be conducted.

2.Additional

review of the design basis for the Fuel Handling Building and supporting

systems will be conducted to assess the broader impact of higher than FSAR activities

in the fuel pool water.Date When Full Com liance Will Be Achieved: Full compliance

is expected to be achieved by June 30, 1991, upon completion

of the actions stated above.Re orted Violation:

C.10CFR50.74

requires, in part, that the licensee notify the NRC in writing within 30 days of the termination

of any licensed senior operator.Contrary to the above, the NRC was not notified of the termination

of a licensed senior operator, Docket No.20019, which occurred on September 8, 1989.This is a Severity Level IV violation (Supplement

I).MEM/HO-9002060/5/OS1

'I I'f

Denial or Admission and Reason for the Violation.

The violation is correct as stated.The violation occurred due to a lack of procedural

guidance which emphasized

the responsibilities

of licensed personnel/supervision

regarding 10CFR50.74.notification

requirements.

Corrective

Ste s Taken and Results Achieved: On October 16, 1990, a letter (H0-900151(0))

was transmitted

to NRC Region II formally requesting

that the subject license be terminated.

A complete review of Reactor and Senior Reactor Operator licenses was conducted.

This review identified

five other licensed operators for which no documentation

of termination

notification

to the NRC could be found.On December 17, 1990, a letter (HO-900203(0))

was transmitted

to NRC Region II formally requesting

that these additional

licenses be terminated.

Corrective

Ste s Taken to Avoid Further Violations'.

Procedural

guidance will be developed which will emphasize the Harris Project's responsibilities

regarding 10CFR50.74.

Date When Full Com liance Will Be Achieved: Full compliance

is expected to be obtained by January 31, 1991, upon the development

of procedural

guidance as stated above.MEM/HO"9002060/6/OSl