Information Notice 1985-49, Relay Calibration Problem

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Relay Calibration Problem
ML031180261
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, 05000000, Zimmer, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant, Skagit, Marble Hill, Crane
Issue date: 07/01/1985
From: Jordan E L
NRC/IE
To:
References
IN-85-049, NUDOCS 8506260654
Download: ML031180261 (3)


SSINS NO.: 6835 IN 85-49 UNITED STATES NUCLEAR REGULATORY

COMMISSION

OFFICE OF INSPECTION

AND ENFORCEMENT

WASHINGTON, D.C. 20555 July 1, 1985 IE INFORMATION

NOTICE NO: 85-49: RELAY CALIBRATION

PROBLEM

Addressees

All nuclear power reactor facilities

holding an operating

license (OL) or a construction

permit (CP).

Purpose

This information

notice provides information

on a potentially

significant

problem pertaining

to relay orientation

during calibration

and operation.

It is expected that recipients

will review the information

for applicability

to their facilities

and consider actions, if appropriate, to preclude a similar problem occurring

at their facilities.

However, suggestions

contained

in this information

notice do not constitute

NRC requirements;

therefore, no specific action or written response is required.Discussion:

South Carolina Electric and Gas Company, at the Summer nuclear power plant, recently discovered

that there was a significant

error in the calibration

of several E-7000 series Agastat time-delay

relays. The licensee's

procedure

for replacement

of Agastat timing relays did not require calibration

of these relays in the installed

position.

During relay replacement, these time-delay

relays were "bench" calibrated

in a horizontal

position, then field mounted in a vertical orientation.

Subsequent

time-delay

measurements

determined

that the delay times of the installed

devices were as much as 30% greater than that established

during "bench" calibration.

Licensee investigation

of this anomaly determined

that the manufacturer's

data sheet for installation

and operation

of these relays identifies

a potential

for the observed calibration

error. This data sheet states that a dial calibration

error may result if the device is mounted horizontally

without the manufacturer's

supplied horizontal

operation

options. Because these relays were mounted vertically

at this facility, the potential

for error as a result of horizontal"bench" calibration

was overlooked.

Because of this oversight, the licensee's

relay replacement

procedure

did not specify device orientation

during calibration.

Several of these relays were functionally

arrayed (sequentially

or in parallel)in safety-related

applications, such as in the emergency

diesel generator

under-voltage start circuitry.

The above identified

time-delay

error went undetected

for a period of approximately

4 months for some of these relays. This occurred because the licensee's

replacement

procedure

specified

only an operational

or functional

postmaintenance

test of the system containing

the relays. This method of testing did not detect the individual

relay time-delay

calibration

errors.8506260654 I- , IN 85-49 July 1, 1985 The licensee has subsequently

revised their relay calibration

procedures

to calibrate

or check the calibration

of relays after mounting in place, where practical.

The procedures

were also revised to ensure "bench" calibrations

are performed

in the same orientation

as mounted, where applicable.

Personnel involved in relay calibration

have received training on the revised procedures.

No specific action or written response is required by this information

notice.If you have any questions

about this matter, please contact the Regional Administrator

of the appropriate

NRC Regional Office or this office.44a Director Divisio f Emergency

Preparedness

and Engineering

Response Office of Inspection

and Enforcement

Technical

Contact: H. Bailey, IE (301) 492-9006 Attachment:

List of Recently Issued IE Information

Notices

Attachment

1 IN 85-49 July 1, 1985 LIST OF RECENTLY ISSUED IE INFORMATION

NOTICES Information

Date of Notice No. Subject Issue Issued to 85-48 85-47 85-46 85-45 85-44 85-43 85-42 85-41 Respirator

Users Notice: Defective

Self-Contained

Breathing

Apparatus

Air Cylinders Potential

Effect Of Line-Induced Vibration

On Certain Target Rock Solenoid-Operated

Valves Clarification

Of Several Aspects Of Removable

Radio-active Surface Contamination

Limits For Transport

Packages 6/19/85 6/18/85 6/10/85 Potential

Seismic Interaction

6/6/85 Involving

The Movable In-Core Flux Mapping System Used In Westinghouse

Designed Plants All power reactor facilities

holding an OL or CP, research, and test reactor, fuel cycle and Priority 1 material licensees All power reactor facilities

holding an OL or CP All power reactor facilities

holding an OL All power reactor facilities

holding an OL or CP All power reactor facilities

holding an OL All power reactor facilities

holding an OL or CP All power reactor facilities

holding an OL or CP All power reactor facilities

holding a CP Emergency

Communication

System Monthly Test Radiography

Events At Power Reactors Loose Phosphor In Panasonic 800 Series Badge Thermo-luminescent

Dosimeter (TLD)Elements Scheduling

Of Pre-Licensing

Emergency

Preparedness

Exercises 5/30/85 5/30/85 5/29/85 5/24/85 OL = Operating

License CP = Construction

Permit