ML18094A066

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Responds to NRC 810109 Ltr Re Violations Noted in IE Insp Repts 50-259/80-40,50-260/80-35 & 50-296/80-34.Corrective Actions:Fuel Handling Stopped While Control Rod Inserted. Procedure Written for Unloading Control Cells
ML18094A066
Person / Time
Site: Browns Ferry  Tennessee Valley Authority icon.png
Issue date: 02/05/1981
From: Mills L
TENNESSEE VALLEY AUTHORITY
To: James O'Reilly
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
Shared Package
ML18025B380 List:
References
NUDOCS 8103120749
Download: ML18094A066 (10)


See also: IR 05000259/1980040

Text

TENNESSEE VALLEY AUTHOR lT'ebruary

5, 1980'I FFO I I f~(t.3I'r.James P.O'Reilly, Director Office of Inspection

and Enforcement

U.S.Nuclear Regulatory

Commission

Region II-Suite 3100 101 Marietta Street Atlanta, Georgia 30303 Dear Mr.O'Reilly: This is in response to your January 9, 1981, letter, RII:RFS 50-259/80-40, 50-260/80-35, and 50-260/80-34, concerning

activities

at Browns Ferry Nuclear Plant which appeared to be in noncompliance

with NRC requirements.

As discussed with H.Dance of your staff, we request that the subject inspection

report be withheld from public disclosure

in accordance

with 10 CFR Part 2.790.If you have any questions, please call Jim Domer at FTS 857-2014.Very truly yours, TENNESSEE VALLEY AUTHORITY ti lg L.M.Mills, Manager ear-Regulati'on

and Safety~-'Nucl Subscribe~d sworn~b e ore me thi~day of 1981.otary Public My Commission

Expires Enclosure y+QQlQO Hg Rn Ecual Oppo.eunity

Eriployer

e

ENCLOSURE RESPONSE TO J.P.O'REILLY'S

LETTER DATED JANUARY 9, 1981, REGARDING BRONNS FERRY NUCLEAR PLANT (50-259/80-40,e~50

260/80-35~&0-296/80-34)

Infraction

A As required by Technical Specification 3.10.A.1, refueling interlocks

shall be operable during refueling operation.

Contrary to the above, on October 5, 1980, fuel was loaded into the core with a temporary alteration

on control rod 54-19 which defeated the refueling interlocks

for prevention

of loading fuel with a control rod'ithdrawn.

This is an infraction

applicable

to unit 2.~Res ense Technical Specification 3.10.A.1 requires that refueling interlocks

be operable during core alterations

with two specified exceptions, 3..10.A.5 and 3.10.A.6.Technical Specification 3.10.A.6 states that any number of control rods may be removed or withdrawn from the core and the refueling interlocks

bypassed on withdrawn control rods after the fuel has been removed from the cell.~'It is our position that loading of fuel in control cell 58-19 with control rod 54-19 withdrawn does not violate Technical Specification 3.10.A.1, in that no fuel was loaded into a control cell with the refueling interlocks

"'or'that':cell".bypasse'd;.At,all times,.the bypass was" in.'place wh'en the'..;Ž~~fuel was removed from the respective

cell as allowed by Technical Specification 3.10.A.1 and 3.10;A.6.a..

~A t

Infraction

B As required by Technical Specification 3.10.A.2 fuel shall not be loaded into the reactor core unless all control rods are fully inserted.Contrary to the above, on October 5, 1980, fuel was loaded into the core with control rod 54-19 fully withdrawn.

This is an infraction

applicable

to unit 2.~Res oese Loading of fuel into the core with control rod 54-19 withdrawn was an apparent violation of Technical Specification 3.10.A.2 as reported under BFRO 50-260/8041.

1.Corrective

Ste s Taken and Results Achieved A.Fuel handling was immediately

stopped.Control rod 54-19 was inserted and the refueling interlocks

returned to normal.B.GOI 100-3 (refueling

operations)

was revised to include a procedure for unloading of control cells with placement and removal of refueling interlock bypasses included within the limits of the technical specifications.

C.A checklist was written and included in GOI 100-3 that ensures any temporary conditions

are removed and the refueling interlocks

verified in service each time fuel movement is stopped for an 8-hour"period.

2.Corrective

Ste s Taken To Avoid Further Noncom liance~~e~'n addition to 1.B and 1.C above, fuel handling crews will'eview

this incident in future training classes that are conducted before each refueling outage.3.Date Full Com liance Achieved GOI 100-3 revisions were completed on November 26, 1980.Infraction

C As required by Technical Specification 6.3.A.6, detailed written procedures

shall be prepared and adhered to for surveillance

and'esting

requir4ments.

Surveillance

Instruction

4.10.A.1 requires all control rods to be fully inserted during the test.s s~~s

ra 0

Contrary to the above, Surveillance

Instruction (SI)4.10.A.l, Refueling Interlocks, performed on October 4, 1980, was not adhered to in that two control rods were fully withdrawn during the performance

of the SI.This is an infraction

applicable

to unit 2.~Res onse SI 4elO.A.1 was per'formed

on October 4, 1980, to conform with technical specification

operability

requirements

for the refueling interlocks.

Licensed operators on shift were aware that two control rods were withdrawn as permitted by Technical Specification 3.10.A.6."All control rods in" is not a requirement

to perform SI 4.10.A.1, but a condition necessary to prove operability

of refueling interlocks

for all control cells.The technical specification

required that operability

be proven on control cells that contained fuel.The two control cells under maintenance

were unloaded and had refueling interlocks

bypassed.The SI, as performed, met the operability

requirements

of the technical specifications.

Failure to include temporary conditions

in the remarks section of the SI and failure of the instruction

to include steps that make allowances

for"maintenance

rods is a deficiency.

However, the intent of Technical Specification 6.3.A.6 was not violated.1.Corrective

Ste s Taken.-and Results Achieved The operator was instructed

to include any abnormal conditions

in the remarks section of the SI.2.Corrective

Ste s Taken To Avoid Further Noncom liance The'I is'being r'eyisedt t'o include provisions

for coritrol rods under maintenance

within the allowance of Technical Specification 3.10.A.6.3."'Da'te Pull Com 1'iance Will Be Achieved Revisions to the'I will be complete before the next refueling outage in April 1981.

Infraction

D As required by 10 CFR 50, Appendix B, Criterion XVI, implemented

by Topical Report-TYA-TR75-01, Table 17.2.3 and Browns Ferry Operational

Quality Assurance Manual Appendix B, measures shall be established

to assure that conditions

advei se to quality are promptly identified, corrected, and corrective

action is taken to preclude repetition.

Browns Ferry instructional

letter dated July 19, 1980, requires monitoring

and recording of the scram discharge volume headers water level at least once every thirty minutes.Contrary to the above, monitoring

the scram discharge volume headers for the accumulation

of water every thirty minutes was not accomplished

at the required time interval on two occasions on October 6, 1980, and once on October 26, 1980.The failure to correct this problem constitutes

ineffective

corrective

action of the deviation identified

in Inspection, Report 50-259/80-34, 50-260/80-27, and 50-296/80-28.

This is an infraction

to units 1 and 3.A similar item was brought to your attention in our letter dated October 9, 1980.s~Res ense 1.Corrective

Ste s Taken and Results Achieved Regardihg the October 6, 1980, incident, procedures

were modified to clarify the required time that monitoring

is to be conducted.

Each employee that participates

in monitoring

of the scram, discharge header levels has completed a training plan on.the., importance

of this gob and the technique..used to accomplish

level monitoring.

At the beginning of each shift, the shift engineer ensures that employees assigned to this job are familiar with procedures

and requirements

for scram discharge.header: level monitoring..

This isdocumented

in plant.logs.2~A TVAinvestigation

of the October 26, 1980, incident did not disclo'se factual information

sufficient

to support the NRC finding that the required surveillance

at 0600 was not performed.

On the contrary, available information

fully supports the AUO's contention

that the required surveillance

was performed.

Even though it is TVA s position that this incident is unsubstantiated, the measures outlined above regarding the October 6, 1980, incident have been reemphasized:'orrective

Ste s Which Will Be Taken To Avoid Further Noncom liance 3~A monitoring

system is being installed that provides indication

of high-level

on the control room panels.This system is expected to be operational

upon resolution

of technical problems and reliability

questions associated

with the equipment.

Date Full Com liance Will Be Achieved I~',~~(,;, s L Full compliance:regarding

the October 6, 1980, incident was achieved on January 1, 1981.

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