ML051640380

ASTM E119-00a, Fire Tests of Building Construction & Materials, App R, One-Hour Fire Resistive Control Cable Test

ML051640380
Person / Time
Site:	Farley
Issue date:	08/11/2004
From:	Priest D Omega Point Labs
To:	Office of Nuclear Reactor Regulation
References
ASTM E119-00a
Download: ML051640380 (132)

Text

Page 1 ASTM El19-O00a Fire Tests of Building Construction and Materials*

APPENDIX R, ONE-HOUR FIRE RESISTIVE CONTROL CABLE TEST Project No. 14980-119368, Revision I

• Modified in that the test specimen was not one that is described in the standard, but the exposure was in accordance with the El 19 time-temperature curve.

August 11, 2004 A

Framatome ANP, Inc.,

AR EVA an AREVA and Siemens company 58-5047207-01 Prepared for:

AREVA (Framatome ANP DE&S) 6100 Southwest Blvd., Suite 400 Fort Worth, Texas 76109

Page 2 Abstract This document describes the evaluation of an 8/C #12 AWG Meggitt Safety Systems electrical cable and several support systems and attachment methods, when exposed to the ASTM E119 time-temperature heating curve for a period exceeding one hour. All supports and connections remained firm and secure. Electrical testing was performed on the cable before, during and after the testing, and the minimum acceptance criteria were met.

The details, procedures and observations reported herein are correct and true within the limits of sound engineering practice. All specimens and test sample assemblies were produced, installed and tested under the surveillance of either the manufacturer's or the testing laboratory's in-house Quality Assurance Program. This report describes the analysis of a distinct assembly and includes descriptions of the test procedure followed, the assembly tested, and all results obtained. All test data are on file and remain available for review by authorized persons.

Deggary N. Priest, President Augnist 11. 2004 Date Reviewed and approved:

0 7-, %n QA Director Date: August 11. 2004 Omega Point Laboratories, Inc.

16015 Shady Falls Road Elmendorf, Texas 78112-9784 210-635-8100 / FAX: 210-635-8101 / 800-966-5253 www.opl.com / e-mail: dnpriest@ix.netcom.com No. 0689-01

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 3 TABLE OF CONTENTS ITEM PAGE INTRODUCTION 4

TEST PROCEDURE 4

Horizontal Test Furnace 4

Furnace Pressure 5

Thermocouple Locations 6

Data Acquisition Systems 6

Correction Factor 6

Hose Stream Test 7

Acceptance Criteria (Excerpted from Test Plan) 7 TEST ASSEMBLY 8

Test Slab 8

Meggitt Safety Systems, Inc. (MSSI) Cable Installation 8

TEST RESULTS 9

CONCLUSIONS 15 APPENDICES Appendix A:

TEST PLAN & CONSTRUCTION DRAWINGS 16 Appendix B:

MEGGERING & CONDUCTOR RESISTANCE RESULTS 37 Appendix C:

TEST DATA - FIRE EXPOSURE 51 Appendix D:

QUALITYASSURANCE 62 Appendix E:

PHOTOGRAPHS 127 LAST PAGE OF REPORT 132

Project No. 14980-119368, Rev.1 AREVA FINAL REPORT August 11, 2004 Page 4 INTRODUCTION The objective of this test program was to demonstrate the performance of an 8/C #12 AWG Meggitt Safety Systems, Inc. fire resistive cable and cable support designs during a 1-hour fire exposure and following exposure to a hose stream test. The furnace temperatures, furnace thermocouples, Megger testing and hose stream testing were conducted in accordance with Generic Letter 86-10 Supplement 1.

TEST PROCEDURE Horizontal Test Furnace The 7' x 12' x 40" deep horizontal test furnace is designed to allow the specimen to be uniformly exposed to the specified time-temperature conditions. It is fitted with 26 symmetrically-located diffuse-flame natural gas pipe burners designed to allow an even heat flux distribution across the under surface of a horizontal test specimen. Furnace pressures may be maintained at any value from +0.03" W.C. to -0.05" W.C. The furnace has been constructed so that the front (40" x 12')

wall section can be removed to allow the evaluations of wall/ceiling interfaces and other specific applications.

7' x 12' Horizontal Furnace (Plan View)

The temperature within the furnace is determined to be the mathematical average of thermocouples located symmetrically within the furnace and positioned twelve inches away from

Project No. 14980-119368, Rev.l AREVA FINAL REPORT August 11, 2004 Page 5 the horizontal face of the test specimen. The materials used in the construction of these thermocouples are those suggested in the test standard. During the performance of a fire exposure test, the furnace temperatures are recorded every 15 seconds and displayed for the furnace operator to allow control along the specified temperature curve. For report presentation purposes, the data is saved once per minute.

The fire exposure is controlled to conform with the standard time-temperature curve shown in Figure 1, as determined by the table below:

C a)

EU E

0) 2500 2250 2000 1750 1500 1250 1000 750 500 250 0

Time (min) 0 5

10 20 30 60 90 120 180 240 300 360 420 480 Temperature (OF) 68 1000 1300 1462 1550 1700 1792 1850 1925 2000 2075 2150 2225 2300 0

60 120 180 240 300 360 420 480 Time (min)

Fiure 1 The furnace interior temperature during a test is controlled such that the area under the time-temperature curve is within 10% of the corresponding area under the standard time-temperature curve for 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> or less tests, 7.5% for those less than 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> and 5% for those tests of 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> or more duration.

Furnace Pressure The pressure differential between the inside of the furnace (as measured approximately 3/4" below the exposed surface of the test slab) and the laboratory ambient air was maintained at +0.01 inches

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 6 of water column for the duration of the fire exposure test (after the first five minutes, during which furnace stabilization was achieved).

Thermocouple Locations No temperatures were monitored within the heated area except for those used to monitor and control the furnace interior temperature.

Data Acquisition Systems The furnace control thermocouples were monitored by a 100 channel Yokogawa, Inc. Model Darwin Data Acquisition Unit and a Macintosh computer. The computer was programmed in LabVIEW 5.0 to send the commands to the data acquisition system to sample the data input lines and to convert the raw data into a usable format for display on screen and storage as an ASCII tab-delimited text file. That files were then, after the test, imported into MS Excel for conversion to user units and tabular and graphical display.

Correction Factor When the indicated resistance period is 1/2 h or over, determined by the average or maximum temperature rise on the unexposed surface or within the test sample, or by failure under load, a correction shall be applied for variation of the furnace exposure from that prescribed, where it will affect the classifications by multiplying the indicated period by two thirds of the difference in area between the curve of average furnace temperature and the standard curve for the first three fourths of the period and dividing the product by the area between the standard curve and a base line of 680F (20'C) for the same part of the indicated period, the latter area increased by 3240F* min to compensate for the thermal lag of the furnace thermocouples during the first part of the test. For a fire exposure in the test higher than standard, the indicated resistance period shall be increased by the amount of the correction. For a fire exposure in the test lower than standard, the indicated resistance period shall be similarly decreased for fire exposure below standard. The correction is accomplished by mathematically adding the correction factor, C, to the indicated resistance period.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 7 The correction can be expressed by the following equation:

C 21(A - A,)

3(As+L) where:

C correction in the same units as 1, I

indicated fire-resistance period, A

=

area under the curve of indicated average furnace temperature for the first three fourths of the indicated period, As =

area under the standard furnace curve for the same part of the indicated period, and L

e lag correction in the same units as A and A, (540F h or 30C *h (3240'F min or 1800'C

• min))

Hose Stream Test Immediately following the fire endurance test, a hose stream test was performed in accordance with USNRC Generic Letter 86-10, Supplement 1, Enclosure 1,Section VI. The hose stream was "applied at random to all exposed surfaces of the test specimen through a 1-1/2" fog nozzle set at a discharge angle of 30 degrees with a nozzle pressure of not less than 75 psi and a minimum discharge pressure of 75 gpm with the tip of the nozzle at a maximum of 5 feet from the test specimen. Duration of the hose stream application is 5 minutes." Prior to the hose stream application, the laboratory ensured the correct angle spray pattern, pressure and flow was achieved through calibrated gauges and other equipment as required.

Acceptance Criteria (Excerpted from Test Plan) 3.0 ACCEPTANCE CRITERIA 3.1 The acceptance criteria for the cable supports is that the cable supports remain attached to the test slab and that the cable remains attached to the supports, and that there is no functionally adverse physical interaction between the cable support material and the cable test specimen during the fire endurance test and the hose stream test.

3.2 A minimum conductor to conductor or conductor to cable sheath (shield) insulation resistance (IR) value of 5.7 megohms per foot is considered to be the test acceptance criteria. The cable IR values obtained during the fire test exposure and after application of the hose stream will be used to demonstrate the functional capability of FNP specific Appendix R control circuit applications.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 8 3.3 The acceptance criteria for the conductor resistance is to show that conductor has continuity before the fire test and after the fire hose test.

3.4 The seals used for closure of the openings in the test slab will be ceramic fiber and are not being tested or considered part of the test assembly.

TEST SPECIMEN CONSTRUCTION Test Slab An 8' x 13' x 8" thick normal weight concrete slab (used previously) was in excellent condition and hence was utilized in this project after being turned over and any holes filled with ready-mix concrete. The slab was then cured at 350'F for one week, cooled and placed on a work stand. It was then cooled and the appropriate holes cored through to receive the cables and the all-thread rod used to attach some of the supports.

Meggitt Safety Systems, Inc. (MSSI) Cable Installation Prior to installation in the test assembly, meggering tests were performed on all conductors in the MSSI cable in an 'as received' condition. Results of this testing can be found in Appendix B.

The support slab was cored and prepared as described in the drawings supplied by AREVA (Framatome-ANP, see Appendix A Test Plan), including the installation of the required supports.

A single 8/C #12 AWG Meggitt Safety Systems cable was installed, as indicated in the drawings.

The length of cable exposed to the furnace heat was 24' 2" (24.167 ft).

The cable passed through a 5" diameter hole in the 8" thick concrete slab, entering the heated area of the assembly. After a series of 90° bends, the cable exited the heated area of the furnace by passing once again through a different 5" diameter hole in the concrete slab. Each cable end was identified as "in" or "out," to differentiate between ends. The "in" end was the end that entered the heated area and traveled along close to the slab. The "out" end was the end that was running horizontally 36" below the slab and then passing up and out. Once the cable installation was complete, the remaining openings were filled with ceramic fiber blanket stuffed as tightly as possible.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 9 GENERAL The cable was grounded to the slab through its metallic connections at all supports. Also the cable outer stainless steel shield was grounded to the slab and connections on the top surface of the slab.

The support systems that were held in place by all-thread rods passing through the slab were all added to the ground circuit on the cold side of the slab.

A piece of plywood was mounted on top of the slab to serve as a panel for making connections when performing megger or conductor resistance testing. The actual conductors from each end of the cable were inserted from the back of the panel and stuck out several inches for the operators to make connections.

Representatives of Grubb Engineering, Inc. then arrived and performed Megger Testing and Conductor Resistance Testing in accordance with the test plan. These results are presented in Appendix B: Meggering & Conductor Resistance Results.

TEST RESULTS The instrumented test article was placed on top of the furnace on June 17, 2004. The thermocouples were connected to the data acquisition system and their outputs verified. The furnace was fired, and heating continued for 20 minutes. Meggering was then performed between all conductors of the cable. The megger operator read his results to a representative of the OPL QA/QC Department, who noted the reading and the time at which that reading was taken.

The ambient temperature at the start of the test was 850F, with 78% relative humidity. The furnace was fired at 10:52 AM and the standard time-temperature curve followed for 60 minutes.

Then the temperature was held steady at the 60 minute E119 temperature (1700'F) from 60 minutes until test completion at 102 minutes. The pressure differential between the inside of the furnace (as measured approximately 3/4" below the exposed surface of the test slab) and the laboratory ambient air was maintained at +0.01 inches of water column for the duration of the fire exposure test (after the first five minutes, during which furnace stabilization was achieved).

Project No. 14980-119368, Rev.1 AREVA FINAL REPORT August 11, 2004 Page 1 0 Persons present to perform or witness the test were as follows:

Cal Banning John Crowther J.C. Vance Fred Rudek Dhanesh Butani Jeff Piel Deggary Priest Connie Humphrey Cleda Patton Troy Bronstad Oscar Estrada Richard Beasley Framatome ANP Framatome ANP Southern Companies Meggitt Safety Systems Bechtel Power Grubb Engineering Omega Point Laboratories, Inc.

Omega Point Laboratories, Inc.

Omega Point Laboratories, Inc.

Omega Point Laboratories, Inc.

Omega Point Laboratories, Inc.

Omega Point Laboratories, Inc.

Observations made during the test were as follows:

TIME OBSERVATIONS 0:00 5:00 20:00 30:00 45:00 60:00 61:00 62:00 99:12 Furnace ignited at 10:52 AM.

Furnace interior pressure adjusted to +0.01" WC at a point 3/4" below the slab, resulting in a neutral pressure plane position approximately 12" below the underside of the slab.

Megger testing began.

Furnace operating normally. No visual observations within the furnace.

Furnace operating normally. Still no obvious changes inside.

Meggering still not completed for the first round. The client requested that the furnace be kept on, but that the temperature be held steady and continuously at the El 19 sixty-minute temperature (1700'F).

First round of meggering completed.

Second round of meggering begun.

Second round of meggering completed.

Project No. 14980.119368, Rev.1 AREVA FINAL REPORT August 11, 2004 Page 1 1 J1MF.

C)'R1RFT1VA'n0TT.1R (ennAmipAl 102:00 Furnace extinguished and test article removed from the furnace to be moved to the hose stream test area. All cable supports were red hot but solidly attached to the slab and the cable. No visible damage to either supports or cable.

105:56 Hose stream test started. Details: 75 psi, 30° fog nozzle, 75 gpm (min) from a distance of 5 feet. Slab was slowly spun to expose all parts of the heated area.

110:56 Hose stream test stopped. Slight amount of concrete paste fell from the slab. The cable supports remained firmly attached to both the concrete slab and the cable.

No visible damage to either supports or cable.

120:12 Final conductor resistance test started.

121:23 Final conductor resistance test completed.

122:36 Final meggering test started.

127:57 Final meggering test completed.

In accordance with the El 19 test standard, a calculation for any correction to the indicated fire resistance period was done. The correction factor was then mathematically added to the indicated fire resistance period, yielding the fire resistance period achieved by this specimen:

TEST ITEM DESCRIPTION VALUE C

correction factor

-0.85 min

(-51 seconds)

I indicated fire-resistance period 102 min A

area under the curve of indicated average furnace temperature for the first three fourths of 109 616F-min the indicated period As area under the standard furnace curve for the 111 0450F -min same part of the indicated period L

lag correction 3240'F

• min FIRE RESISTANCE PERIOD ACHIEVED BY THIS SPECIMEN

>101 min

Project No. 14980-119368, Rev.1 AREVA FINAL REPORT August 11, 2004 Page 12 Note: The standard specifies that the fire resistance be determined to the nearest integral minute.

Consequently, if the correction factor is less than 30 seconds, and the test specimen met the criteria for the full indicated fire resistance period, no correction is deemed necessary. In this case, the area was slightly low, and so the reduction in the fire resistance period has been reduced from 102 minutes to 101 minutes. It should be realized that the furnace temperature was not allowed to exceed that required by the standard at a time of 60 minutes, which was why the integration was a little low.

Listings and a plot of the furnace interior temperature can be found in Appendix C.

A photographic documentation of each test has been included in Appendix E.

OBSERVATIONS AFTER THE FIRE AND HOSE STREAM TESTS ITEM POST FIRE TEST POST HOSE STREAM TEST Meggitt Cables Upon removal from the furnace, The Meggitt cable supports remained

& Supports the Meggitt cable cooled to straight and firmly attached, with no below red heat immediately.

obvious effects from the heat. The Meggitt The more massive steel supports cable remained firmly in position, with remained bright red.

All insignificant sagging over even the longest Meggitt cable supports remained horizontal run. All items below the slab straight and firmly attached, were covered with wet, calcined concrete (a with no obvious effect of the common occurrence when hot concrete heat.

The Meggitt cable slabs are wetted). All clamps holding the remained firmly in position, Meggitt cable to the supports remained with insignificant sagging.

firmly in place.

Removal of the clamps from several locations showed no damage to the outer shield.

Following the completion of all testing, the ceramic fiber was removed from the holes in the slab and the Meggitt cable was removed in one piece, rolled into a nominally 36" coil and placed in a cardboard box for shipping back to MSSI.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 13 OBSERVATIONS MADE DURING THE MEGGER AND CONDUCTOR RESISTANCE TESTS The results indicated below do not represent a full and precise analysis of the meggering and conductor resistance data obtained. The actual test data sheets have been included in Appendix B for analysis by qualified and authorized persons.

8/C #12 AWG CABLE Pre-Test The cable's conductors were tested with a megger between all possible combinations of conductors and shield at a voltage of 500 VDC. The results were obtained rapidly for each reading with the resistances all above 10,000 MQ. The conductor resistances were all around 0.096 P.

During Fire Test (20 minutes)

The megger readings dropped significantly, to a low of 0.8 MQ to a high of 1.6 MQ. The time required for equilibrium took significantly longer than the pre-test meggering did. This series of measurements was not completed until 61 minutes. No conductor resistance readings were taken during the fire tests on any cable.

During Fire Test (60 minutes)

The megger readings remained fairly steady, ranging from a minimum of 0.92 Mg to a maximum of 1.5 Mg. The equilibrium times were somewhat shorter than before, being completed at a test time of 99 minutes.

Post Hose Stream Test Meggering and conductor resistance tests were repeated immediately following the fire and hose stream tests. The megger readings were mostly >10,000 MQ, with a low reading of 8.5 M2. The conductor resistance results ranged from a low of 0.101 Q to a high of 0.105 Q.

Project No. 14980-119368, Rev.1 AREVA FINAL REPORT August 11, 2004 Page 14 DETERMINING INSULATION RESISTANCE PER FOOT For simplification, define the combined system insulation resistance to shield or another conductor as indicated. The overall resistance (RT) can be considered to be the sum of the resistances per each foot of cable, as shown in the circuit below.

1' R2 R3 ++ +

Conductor 1 1

Conductor 2 p

j.

The total resistance of an electrical circuit made up of a number of resistances in parallel is represented by:

1 1A 1 1

1 Rr R1 I?2 1?3 Where:

RT n

Ri

=

Total resistance between conductor and shield or conductor and another conductor.

=

Number of feet of cable (in fire-heated area for this case)

Resistance between conductor and shield or conductor and another conductor over the first foot of heated cable.

=

Resistance between conductor and shield or conductor and another conductor over the nth foot of heated cable.

Assuming that all resistance per foot values are equivalent, this equation reduces to:

I I 1 n

-= n-i RT R,)

Rfl

Project No. 14980-119368, Rev. 1 AREVA FINAL REPORT August 11, 2004 Page 15 Rearranging and solving for the resistance per foot:

Rft = nRT where:

n = 24.167 Minimum Insulation Resistance Values TEST TIME RT (min)

Rf, (min)

Pre-Fire Test

>10,000 Mg

>242 GQ Fire Test (20 - 61 min) 0.8 MQ 19.3 MQ Fire Test (62 - 99 min) 0.92 Mg 22.2 Mg Post Fire/Hose Stream Test 8.5 MgŽ 205.4 MU CONCLUSIONS In accordance with the acceptance criteria listed in the Test Plan, all supports were successful and met the requirements of the Test Plan. None failed to hold up its load and all remained firmly attached to the concrete slab. There was no visible interaction between any of the support materials and the MSSI cable.

The minimum acceptable insulation resistance value was 5.7 Mg. All of the conductor insulation values remained significantly above that minimum value throughout the entire test procedure.

The conductor resistance values pre-and post-test were not significantly affected by the test.

Report No. 14980-119368, Rev.1 AREVA FINAL REPORTAugust 11, 2004 APPENDICES Page 16 Appendix A TEST PLAN & CONSTRUCTION DRAWINGS

20440-11 (3/30/2004)

^

Page 17 PENGINEERING INFORMATION RECORD AR EVA Document Identifier 51 -

5045887 - 01 Title Appendix R, One-Hour Fire Resistive Control Cable Test Plan PREPARED BY:

REVIEWED BY:

Name John G. Crowther Name Richard LPible Signature

((

atte 6/23/2004 Signature f94 Q

Date 6/23/2004 Technical Manager Statement: Initials Reviewer is Independent.

I Remarks:

This test plan documents the scope of this test, the objectives, the acceptance criteria, the responsibilities of the client (Meggitt Safety Systems, Inc.), Framatome ANP and the test laboratory (Omega Point Laboratories), the prerequisites for the test, the procedure to be followed in conducting the test and the preparation of the test report.

This revision of the test plan is to incorporate as built conditions.

Framatome ANP Inc., an AREVA and Siemens company Page 1

of 13

Framatome ANP Document No. 51-5045887-01 June 23, 2004 Page 1d TABLE OF CONTENTS ITEM PAGE Cover Sheet Table of Contents 1.0 Scope 2.0 Objective 3.0 Acceptance Criteria 4.0 Definitions 5.0 Responsibilities 6.0 Prerequisites 7.0 Procedure 8.0 Fire Test Report 1

2 3

3 3

3 4

6 9

II Page 2 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 14 SCOPE 1.0 THIS TEST PLAN DESCRIBES THE METHODS AND GUIDELINES TO BE UTILIZED FOR THE PREPARATION OF TEST SPECIMEN. PERFORMANCE OF FIRE AND HOSE STREAM TESTS. TEMPERATURE MONITORING. MEGGER TESTING (INSULATION RESISTANCE) DATA COLLECTION. CONDUCTOR RESISTANCE DATA COLLECTION, AND ALL APPLICABLE DOCUMENTATION OF THESE TASKS AND THE TEST RESULTS. THE TEST SPECIMEN CONFIGURATION WILL BE REPRESENTATIVE OF THE PROPOSED MEGGITT SAFETY SYSTEMS. INC.

(MSSI) 8 CONDUCTOR # 12 AWG APPENDIX R CONTROL CABLE INSTALLATION TO BE IMPLEMENTED BY DESIGN CHANGE PACKAGES (DCPS 03-1-9901. 03 9902, AND 03-2-9906) AT FARLEY NUCLEAR PLANT (FNP).

2.0 OBJECTIVE The objective of this test program is to demonstrate the performance of the MSSI 8-conductor# 12 AWG fire resistive control cable and the cable support design during a 1-hour ASTM E-1 19 fire exposure and subsequent exposure to a hose stream test. The furnace temperatures, furnace thermocouples, Megger testing and hose stream testing will be conducted in accordance with US NRC Generic Letter 86-10 Supplement 1. The test will also include collection of electrical characteristic data (insulation resistance, conductor resistance) for the MSSI cable test specimen.

3.0 ACCEPTANCE CRITERIA 3.1 The acceptance criteria for the cable supports is that the cable supports remain attached to the test slab and that the cable remains attached to the supports, and that there is no functionally adverse physical interaction between the cable support material and the cable test specimen during the fire endurance test and the hose stream test.

3.2 A minimum conductor to conductor or conductor to cable sheath (shield) insulation resistance (IR) value of 5.7 megohms per foot is considered to be the test acceptance criteria. The cable IR values obtained during the fire test exposure and after application of the hose stream will be used to demonstrate the functional capability of FNP specific Appendix R control circuit applications.

3.3 The acceptance criteria for the conductor resistance is to show that conductor has continuity before the fire test and after the fire hose test.

3.4 The seals used for closure of the openings In the test slab will be ceramic fiber and are not being tested or considered part of the test assembly.

4.0 DEFINITIONS 4.1 Test Slab / Deck - An assembly designed to support the test item in position within the test furnace.

4.2 Test Item - All materials associated with Meggitt Cable including supports.

Page 3 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 26 4.3 Test Assembly - The combination of the test item(s), thermocouples and test deck.

4.4 Thermocouple - An electrical assembly used to measure temperature, consisting of an electrically-welded, fused junction of dissimilar metals and their respective leads to the data acquisition system. The thermocouple leads are insulated with materials capable of withstanding the moisture and heat requirements of the test environment.

5.0 RESPONSIBILITIES 5.1 Meggitt Safety Systems, Inc.

5.1.1 Assume, through its contractor, total management responsibility of this test program.

5.1.2 Coordinate with FANP to provide designs for the specific test items. MSSI, in particular to provide designs for cable supports.

5.1.3 Once this test procedure is approved, MSSI must approve any changes in the test methodology. MSSI will coordinate such approval with Bechtel and / or Southern Nuclear-Farley as appropriate.

5.1.4 Provide the 8-conductor, 12 AWG cable to be tested and other materials as indicated on the Bill of Materials (Drawing 02-5045841A). MSSI will record the IR values between conductor to conductor and each conductor to cable sheath, (data to be recorded) prior to preparation of the cable for shipment to Omega Point Laboratories, Inc. (OPL).

5.1.5 Provide a representative to be present to witness the fire endurance and hose stream tests.

5.1.6 Provide review of DRAFT test report including one set of 'consolidated' comments. MSSI will coordinate any approvals / reviews / comments, etc with Bechtel and / or Southern Nuclear-Farley as appropriate.

5.2 Framatome ANP (FANP) 5.2.1 In coordination with MSSI, establish the criteria, guidelines, drawings, bill of materials, recommendations, etc., to govern the construction of the Test Assembly.

5.2.2 Provide the test item installation drawings / instructions and QC instructions.

5.2.3 Provide scheduling of personnel, equipment and material necessary to perform the installation.

5.2.4 Coordinate all phases of the fire test preparation with the testing organization including approval of any changes to the test methodology described herein.

5.2.5 Contract testing laboratory services.

5.3 Omega Point Laboratories, Inc. (OPL) 5.3.1 OPL shall coordinate with FANP the development of the Test Plan.

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Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 21 5.3.2 Provide and prepare the test furnace, test slab, test items and provide required test instrumentation in accordance with the Laboratory's Quality Assurance Program and Quality Control Program.

5.3.3 Provide furnace thermocouples and thermocouple calibration and instrumentation.

5.3.4 Provide all test equipment necessary to provide Megger testing data collection and conductor resistance data collection. Megger testing shall be conducted in accordance with US NRC GL 86-10, Supplement 1 and as specified herein.

5.3.5 Procure the support materials as specified by FANP as required to construct the test assemblies. Such materials may include, but are not limited to, tools and equipment, fasteners, supports, structural steel, etc., as shown on FANP test assembly drawings.

5.3.6 Assemble, install and document the Installation of all Meggitt Cable, supports, etc. This includes installing the attachment plates sufficient to hold the test articles during the test.

5.3.7 Provide computer-generated drawing, showing location of furnace thermocouples.

5.3.8 Record and overview, using the Laboratory Event Log, the QC documentation for the installation of all test items.

5.3.9 Conduct the fire endurance and hose stream test including performing all Megger testing data collection, and conductor resistance data collection in accordance with this test plan.

5.3.10 Inspect and document the physical condition of the test item following completion of the post-hose stream insulation test.

5.3.11 Document the test parameters and provide a formal detailed written report of the test program and test results (provide 5 copies).

5.3.12 Provide photographic coverage of the test items, the fire and hose stream tests and the post-test activities. Provide VHS video coverage of the test items during the fire and hose stream test and post-test.

5.4 Laboratory (OPL) Quality Assurance I Quality Control 5.4.1 Receive, inspect, and record all materials associated with the test items. The quality control documentation for these materials provided by the Laboratory will be documented in the final test report. OPL shall follow the unpacking, inspection and storage requirements of MSSI document ER 04-033 upon receipt of the test cable from MSSI including recording the IR values between conductor to conductor and each conductor to cable sheath, (data to be recorded) of the cable as received from MSSI prior to installation of the cable at OPL..

Page 5 of 13

Framatome ANP June 23, 2004 l Document No. 51-5045887-01 Page 22 5.4.2 Inspect and document that the materials used and construction of test items comply with applicable drawings. OPL shall also measure and document the installed length of the cable test specimen located within the fire test chamber as constructed for the test.

5.4.3 Witness the process utilized in the installation of the test assembly and suitably document observations in event logs, inspection reports, etc.

5.4A Inspect and document the instrumentation of the test items.

5.4.5 Provide written calibration documentation of all thermocouples, measurement devices and data acquisition systems used in this test program.

5.4.6 Witness the fire endurance test and hose stream test to document test performance and confirm test results.

5.4.7 Complete the Test Article Attribute Checklist (Drawing 02-5045842A) prior to the start of the test.

6.0 PREREQUISITES 6.1 General Test Configuration Requirements The test items used in this test program shall be representative of the FNP configuration or intended plant configurations and shall be specified and designed by MSSI. MSSI shall be responsible for coordinating all design I review activities with Bechtel and Southern Nuclear Operating Company, Inc. (SNC). The test items to be subjected to fire endurance and hose stream tests shall be in accordance with the FANP assembly drawings and instructions. The following are the assembly drawings and instructions (latest revision shall apply):

Drawing 02-5045835A Drawing 02-5045836A Drawing 02-5045837A Drawing 02-5045838A Drawing 02-5045839A Drawing 02-5045841A Drawing 02-5045842A MSSI Document ER 04-033, Unpacking, Inspection, Installation and Standard Practices for Fire Rated Cable for J.M. Farley Nuclear Power Plant.

Page 6 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 2l 6.2 Traceability Requirements All thermocouples used in this test program shall be traceable to the respective thermocouple manufacturer, with calibration certification, provided by Omega Point Laboratories.

6.3 Dimensioned Drawings 6.3.1 The test articles shall conform to the dimensioned drawings provided by FANP. All changes to these drawings shall be implemented and controlled by FANP. Final revisions of all drawings shall be provided by FANP for inclusion into and use in preparing the final test report.

6.3.2 Final, dimensioned drawings depicting layout of the furnace thermocouples will be prepared by OPL, for inclusion in the final test report.

6.4 Electrical Wiring Diagrams 6.4.1 The external connections to the test cable shall conform to the Electrical Wiring Diagrams provided by OPL (See figure 1 in this test plan). All changes to the diagram shall be implemented and controlled by FANP and approved by MSSI. Final revisions of the diagram shall be implemented and controlled by FANP. Final revisions of all diagrams shall be provided by FANP in this Test Plan for inclusion into and use in preparing the final test report.

6.5 Test Configurations 6.5.1 General 6.5.1.1 The test specimen shall be sufficiently secured to the test deck andlor sealed by Laboratory personnel, in accordance with Instructions and drawings. The test deck will consist of a concrete slab, reinforced with structural steel elements sufficient to carry the load of the test specimen and support assembly.

6.5.1.2 The concrete test slab is to be cured and conditioned to reduce the risk of spalling.

Where an existing test slab is to be reused, it shall be inspected to ensure that it is in good condition. The slab will be conditioned to moisture equilibrium at indoor conditions or drier to ensure no spalling.

6.5.1.3 Penetration openings for the Meggitt cable will be sealed using ceramic fiber.

6.5.2 Test Specimen All test items will be constructed in accordance with drawings provided by FANP, and in accordance with MSSI Document ER 04-033, Unpacking. Inspection, Installation and Standard Practice for Fire Rated Cable. Tools used for test cable bending shall be Page 7 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 24 approved by MSSI and identified by tool manufacturer and model number on the OPL QC documentation for the installation of the test items.

6.5.3 Grounding of Supports Meggitt Cable supports will be grounded by attaching grounding cables to the through slab all thread rod located on top of the slab. This all thread rod attaches the surface mounted steel plates for each of the hangers to the slab.

6.6 Thormocouple Installation 6.6.1 Furnace thermocouples shall be provided and installed in accordance with US NRC GL 86-10, Supplement 1. All thermocouples used in this test program shall be provided and installed by OPL, with QC surveillance by Laboratory personnel.

6.6.2 The measured temperature to be compared with the standard time-temperature curve Is to be the average temperature obtained from the reading of thermocouples symmetrically disposed and distributed to indicate the temperature near all parts of the specimen.

6.6.3 At least three thermocouples are to be used with no fewer than five thermocouples per 100 square feet of floor area. The junctions of the thermocouples are to be placed 12 inches from the exposed surface of the test assembly.

6.6.4 Each furnace thermocouple is to be enclosed in a sealed protection tube. The exposed combined length of protection tube and thermocouple in the furnace chamber Is to be not less than 12 Inches.

6.6.5 The time constant of the protected thermocouple assembly is to be within the range of 5.0 to 7.2 minutes. A typical thermocouple assembly complying with this time constant requirement Is fabricated by fusion-welding the twisted ends of No. 18 AWG chromel-alumel wires, mounting the leads in porcelain insulators and inserting the assembly into a standard weight Yt inch (0.84 inch outside diameter) black wrought iron, black wrought steel or Inconel pipe, and sealing the end of the pipe that is inside the furnace. The thermocouple junction is to be inside the pipe, 1/2 inch from the sealed end.

6.6.6 The temperatures are to be read at Intervals not exceeding 1 minute throughout the fire test.

6.6.7 The temperature of the furnace is to be controlled so that the area under the measured time-temperature curve, obtained by averaging the results from the thermocouple readings, Is within 10 percent of the corresponding area under the standard time-temperature curve for a 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> test.

6.6.8 Engineering thermocouples for information only will be provided for temperature measurements of the cable sheath outside the fire test chamber. One thermocouple will Page 8 of 13

Framatome ANP June 23, 20044 Document No. 51-5045887-01 Page 2 be placed on the each cable sheath as near to the cable exit from the test slab as practical, and another thermocouple will be placed on each cable sheath approximately 8 to 16 inches away from the previous measurement location on the cold side of the test slab.

6.7 Preburn Inspection 6.7.1 Prior to the commencement of the fire endurance test, a thorough check of the test assembly and associated equipment (including data recording equipment, megohmeter for Megger testing, and conductor resistance testing equipment) and completion of applicable Laboratory QANQC checklists shall be performed and documented by the testing laboratory.

6.7.2 Written approval of the construction, assembly, installation and instrumentation will be supplied by FANP and OPL prior to performance of the fire exposure test (a sign-off sheet for this purpose will be supplied by the Laboratory).

7.0 PROCEDURE 7.1 General 7.1.1 The testing sequence will be as follows:

7.1.1.1 After construction and connection of the test assembly and prior to the start of the fire endurance test: Megger testing data collection shall be conducted in accordance with Section 7.2. Conductor resistance data collection shall be performed in accordance with Section 7.3.

7.1.1.2 During the 1-hour fire endurance test, Megger testing data collection shall be performed starting at 20 minutes into the fire test and will be conducted at 20 minute Intervals during the test. The test may be extended past 1-hour as necessary to finalize the testing. Megger testing data collection shall be conducted in accordance with Section 7.2..

7.1.1.3 At the completion of the fire endurance test the test assembly shall be subjected to a hose stream test in accordance with Section 7.4.

7.1.1.4 After the hose stream test, the following monitoring/data collection shall be performed:

Megger testing data collection shall be conducted in accordance with Section 7.2.

Conductor resistance data collection shall be performed in accordance with Section 7.3.

7.2 Megger Testing Data Collection 7.2.1 Megger testing data collection is to be conducted before and during the fire test and again after the hose stream test. The first Megger testing data collection is to be Page 9 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 26 conducted after the installation of the cable into the test structure and prior to commencement of the fire endurance test. Starting at 20 minutes into the fire test.

Megger testing will be conducted and repeated at 20 minute intervals during the test, with the last set of readings obtained starting at 60 minutes into the fire test. The test duration may be extended as necessary to complete the testing. The final Megger testing data collection is to be conducted following the hose stream test.

7.2.2 The Megger testing is to be performed with a megohmeter. The 8-conductor, #12 AWG cable shall be tested at 500 VDC.

7.2.3 The Megger testing is to be performed on each adjacent conductor-to-conductor path and on each conductor-to-cable sheath path.

7.2.4 The Megger testing data collection results shall be corrected to reflect only that portion of insulation resistance which is contributed to by the Meggitt cable.

7.2.5 The results from each of the Megger testing data collections along with a detailed explanation of the data correction and the final corrected results shall be documented in the final test report.

7.3 Conductor Resistance Data Collection 7.3.1 Conductor resistance data collection will occur prior to the start of the Fire Endurance and after the hose stream test. Conductor resistance shall be measured for each conductor in each cable. Conductor resistance will be measured utilizing an Ohmmeter.

7.3.2 The results from each conductor resistance data collection shall be documented in the final test report.

7.4 Water Hose Stream Test 7.4.1 Immediately following the fire endurance test, a hose stream test will be performed in accordance with USNRC Generic Letter 86-10, Supplement 1. Enclosure 1,Section VI.

The hose stream will be 'applied at random to all exposed surfaces of the test specimen through a 1-112" fog nozzle set at a discharge angle of 30 degrees with a nozzle pressure of not less than 75 psi and a minimum discharge flow of 75 gpm with the tip of the nozzle at a maximum of 5 feet from the test specimen. Duration of the hose stream application is 5 minutes." Proper safety precautions shall be exercised. Only those personnel required to perform the hose stream test shall be allowed in the immediate area, and only then with appropriate breathing apparatus. Prior to the hose stream application, the laboratory will ensure the correct angle spray pattern, pressure and flow is being achieved through calibrated gauges and other equipment as required. This is to be documented by OPL.

Page IOof13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 27 CAUTION: THE TERMINATIONS AND CABLE TEST LEADS EXTERNAL TO THE FIRE CHAMBER SHALL BE PROTECTED FROM THE WATER SPRAY DURING THE HOSE TEST 7.5 Fire Endurance Test 7.5.1 The test equipment and test assembly are to be protected from any condition of wind or weather that influences the test results. The air temperature at the beginning of the test Is to be within the range of 50 to 901F, unless otherwise approved by MSSI.

7.5.2 The test item shall be exposed to the standard time/temperature curve found in ASTM E-119 (88) for a minimum period of sixty (60) minutes, unless directed by FANP to conclude the test.

7.5.3 Furnace pressure shall be controlled to be as nearly neutral as possible with respect to the surrounding laboratory atmosphere, measured at the vertical mid-point of the test specimen.

7.5.4 The testing organization shall adapt their testing procedures to assure the fire test complies with the requirements established by the referenced portions of the referenced standards. Any changes, revisions, or deviations required to comply with this requirement shall be documented and properly justified and included as part of the final test report.

7.6 Furnace Thermocouple monitoring 7.6.1 During the fire exposure period, the thermocouples will be scanned at one minute intervals or less. Data storage for reporting purposes will be at one minute intervals, although the furnace thermocouples will be scanned and displayed every 15 seconds, to allow close control of the furnace. The test report will contain thermocouple data at one minute intervals.

7.6.2 Monitoring of all thermocouples will be terminated upon completion of the fire endurance test.

8.0 FIRE TEST REPORT 8.1 The Laboratory will submit a report on the results of the test including whether the acceptance criteria for fire test were met. Initially, a DRAFT report will be sent within 14 days of test completion for one set of consolidated review comments by MSSUFANP.

8.2 The Laboratory will assemble the final test report, containing the collected data and required quality control documentation. Five (5) hard copy sets of the final report along with (5) CD's of test reports and 5 copies of the VHS video of the test will be provided to FANP.

The CD's will contain the test report in pdf format, all test data in Excel format and all Page 11 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 21 photographs (whether or not they were selected for use in the final report) In high resolution jpeg format.

8.3 The test report shall be prepared in sufficient detail to summarize the total testing activity.

The report shall include as a minimum:

a) Identification of the testing laboratory and identification of the employer of the personnel who witnessed the preparation of the test samples.

b) A description of the assembly, materials and installation of the fire resistive cable Including drawings depicting the geometry and location of the fire resistive cable within the test assembly.

c) The type of fire resistive cable including description and manufacturers part number.

d) Complete description of the electrical circuit.

e) A record of the test instruments used and calibration verification.

f) The temperature of the furnace during the fire test.

g) A description of the equipment used for the hose stream test.

h) A record of the hose stream test.

i)

A record of the Megger test measurements and the elapsed time between the end of the hose stream test and the beginning of the Megger test.

j)

Observations on the behavior of the cable during the fire endurance test and during the hose stream test.

k) Observations on the behavior of the supports during the fire endurance test and during the hose stream test.

I) A record of the conductor resistance data collected.

Page 12 of 13

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I Note:

Meggering and conductor resistance measurements were taken by attaching directly to the conductors on each end of the cable. The metal sheath was grounded on each end, and the ground extended to the cable support steel end the perimeter steel on the concrete sleb.

OMEGA POVIT LABORATORIES, INC.

Ploject NO. xxc MSSVFANP Flo.1, Rev.1 8C *12Wiring Digm Dwn by. b.N. iiest Date: 6W3r4 OPL Appt:e0

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X-TO BE LOCATED AT THE CENTER OF SUPPORTS +/-2' HSSI FIRE RESISTIVE CABLE TEST PLAN VIEW ABOVE AND BELOW TEST SLAB P.-

CENTER MEGGITT CABLE 0.592 (OD)

-(85 X 13 X 1 EMBEDDED STL PLATE)

-316 SST HEX SCREW B-LINE 1/4"xl 1/4" SHHMS AND 316 SST SPRING NUT B-LINE N 224 SS6 SECTION A-A NOTEi SUPPORT IS GROUNDED BY ATTACHING GROUND CABLES ON TOP OF TEST SLAB TO THE ATR WHICH ATTACHES THE EMBEDDED PLATE TO THE TEST SLAB.

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-AMP 2088 SS4 SECTION B-B NOTEt SUPPORT IS GROUNDED BY ATTACHING GROUND CABLES ON TOP OF TEST SLAB TO THE ATR WHICH ATTACHES THE EMBEDDED PLATE TO THE TEST SLAB.

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NOTE,

1. SUPPORT IS GROUNDED BY ATTACHING GROUND CABLES ON TOP OF TEST SLAB TO THE ATR WHICH ATTACHES THE EMBEDDED PLATE TO THE TEST SLAB.

2. THESE TWO EDGES SHOULD BE CHAMFERED OR ROUNDED TO PROTECT AGAINST KNICKS TO CABLE SHEATH.

HSSI FIRE RESISTIVE CABLE TEST SECTION C-C

REVISIONS I N FRAMATOME ANP o 1 rup-GENERAL NOTES

1. Meggitt Si 2400 Cable Installation:

a) Cable must be uncoiled as the cable is fed out along the routing path. Whether on a reel or in factory coils, the cable must be unrolled in a tangential (circular) gy manner. DO NOT UNCOIL BY PULLING ON THE END AND HELICALLY ISSTRETCHING.

El b) Minimum bend radius is 6 inches. At least one bend shall be installed with a minimum bend radius as indicated on Drawing No. 02-5045835A.

Z c) Each cable contains a factory installed splice located approximately 12' from one end of the cable sample. The factory installed splice shall be located as shown on drawing 02-5045835A at approximately the midpoint between the supports.

d) Each cable has factory installed terminations at each end of the cable. The Iterminations each have pigtails approximately 3' long.

e) Repeated bending and straightening of the cable should be avoided.

f) Any smooth surface or appropriate radius may be used to form the cable. EMT tube benders are suitable. In many cases the cable can be hand formed.

g) Smooth contour changes such as dents, digs, ripples, or wrinkles are acceptable.

h) Gouges or cuts in the cable sheath which exceed 10% of cable wall thickness may be cause for rejection. Wall thickness is nominally.015".

i) Outside diameter for the Meggitt cable is 0.592" t

2. Where the Meggitt cable is attached to the B-Line strut using B-Line 2088 SS4 clamp and a SST plate, place the hex screw through the clamp then through the SST plate and into the spring nut. The applied torque on all hex screws for attaching the B-Line 2088 SS4 clamps should be approximately 6 lbf-ft.

l

3.

1" thick plate steel shall be installed against the test slab to simulate embed plates.

The plates shall be bolted to the test slab utilizing l2'" ATR extending through the test slab to ensure that the plate stays in place. ATR shall be placed at least at each of the 4 corners of the plate, no closer than 1" to the edge of the plate. Additional ATR may I

~ be utilized if necessary to ensure that the plate remains in place.

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I I I INCCR13ATE AS BUILT CDIITIONIS 1 6/23/04 1 BILL OF MATERIAL SUPPUED BY MEGCITT SAFETY SYSTEMS INC QUANTITY UNIT DESCRIPTION 40 LF 8C #12 AWG S12400 FIRE CABLE, PN: 300283-5 NOTE: FACTORY INSTALLED CABLE SPUCE AT APPROX 12' FROM ONE END AND FACTORY INSTALLED CABLE TERMINATIONS AT EACH ENDS 4

EA CLAMP 8 2088 SS4 3

EA 316 SST HEX SCREW B-UNE 1/4" X 1 1/4" SHHMS 3

EA 316 SST SPRING NUT B-LINE N224 SS6 1

EA 2" X 1 5/8" X 10 GA THK 304 SST PLATE 3

LF C-UNE 822 SS4 STRUT 1

LF B-UNE 822 DURA GREEN STRUT 822 GRN 1

EA S-UINE ZINC ELECTROPLATED SPRING NUT 1/4-20 N224ZN I

EA S-LINE ZINC ELECTROPLATED HEX SCREW 1/4'x OSHHMS A,

SUPPUIED BY OMEG A POINT LABO0RATORI ES OUANTITY UNIT DESCRIPTION 4

IF 3" X 3" X 3/16 THK STEEL TUBING, ASTM AS00 GR B 5

IF 8' X 1" THK STEEL PLATE A36 1

EA 5" X 5-X 1/2" THK STEEL PLATE A36 1

EA CONCRETE SLAB 96"X156' AR PENETRATION SEAL MATERIAL (CERAMIC FIBER) 20 LF 1/2-ATR 32 EA 1/2" STEEL WASHER 32 EA 11/2" A-307 STEEL NUT P(AWN AT V.
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• 9I TEST ARTICLE ATTRIBUTE CHECKLIST PROJECT NUMBER:

PROJECT TITLE: MEGGITT FIRE RESISTIVE CABLE TESTING ATTRIBUTE SAT UNSAT 1

TEST DECK A

Test deck configuration and dimensions per approved drawings

_ B Condition of test deck C

Test deck conditioned to moisture equilibrium at indoor conditions 11 SUPPORTS/STEEL PLATES A.

Correct materials used D

B.

Installed per approved drawings C.

Spacing between the two Section A-A supports is equal to or greater than shown on approved drawings D.

Supports for Meggitt cable are properly grounded E.

Applied torque values for strut clamps per approved drawings F.

Welds per approved drawings Ill MEGGITT CABLE A.

Cable installed per approved drawings B.

Minimum bend radius installed where shown on approved drawings C.

Factory installed splices installed as shown on approved drawings D.

Factory installed terminations provided at each end of cable E.

No gouges or cuts in the cable sheath which exceed 10% of cable wall thickness V

TEST EQUIPMENT A.

Wiring of test articles conform to the Figure I in the Test Plan B.

All electrical devices and equipment have been tested prior to the start of the test to ensure that they are properly connected and functioning as required, showing proper readings on data acquisition equipment C.

Furnace thermocouples are the correct type and are installed per the Test Plan NOTE: Verification to be made using initials of OPL Quality Assurance Personnel WAM MT K GRDSZV I

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Report No. 14980-119368, Rev.1 AREVA FINAL REPORTAugust 11, 2004 APPENDICES Page 37 Appendix B MEGGERING AND CONDUCTOR RESISTANCE RESULTS

Page 38 MEGGERING DATA SHEET Client:

AREVA Date:

1A-&44 Project No:

14980-119368 Test Condition: (ee During Test Post Hose Stream Post Test Cold (circle one)

Meoaer Onernt.r:\\ LL pi.

U 0 Scribe

-'c"-

-r Megger ID:

1 AC)

Calibration Due:

, as n

^

8/C #12 - CABLE #2 FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Megohms)

TIME I

Red 2

Black IbK+ -:

5 a I

Red 3

Orange

}lbk-)-

I Red 4

White lK I

Red 5

Blue I'9 t5 1

Red 6

Green ID<+

1 Red 7

Yellow -_1_

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1 Red 8

Brown jIK+

. S4 I

Red Shield

_____+

_s_

2 Black 3

Orange IDKt 2

Black 4

White Ib 1K+

2 Black 5

Blue AMK+/-

1: j+I 2

Black 6

Green I

K_

2 Black 7

Yellow 2

Black 8

Brown AR'.

2 Black Shield atK+

3 Orange 4

White 1ft 3

Orange 5

Blue l

0 3

Orange 6

Green

_bKt 3

Orange 7

Yellow 3

Orange 8

Brown I

3 Orange Shield 1_K_

4 White 5

Blue IbK+

4 White 6

Green bK-)-

4 White 7

Yellow 10K)-

4 White 8

Brown 1OK+

4 White Shield 1DKt A)3 5

Blue 6

Green L

5 Blue 7

Yellow lath 5

Blue 8

Brown 5

Blue Shield

_____Ir A:03 Th.- 7p)___

-pa-CC'
,c

)4 A-t

Page 39 8/C #12 - (continued)

FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Mlegohms)

TIME 6

Green 7

Yellow 1_DK_ +

A_.___

6 Green 8

Brown ItK+

6 Green Shield IN<l 7

Yellow 8

Brown 1QK+

7 Yelloiv Shield I____

t 8

Brown Shield 00 CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. If COLOR COND. #

COLOR (Ohms)

TIME I

Red I

Red

._I_ C)_______

2 Black 2

Black

.bc l

3 Orange 3

Orange

.Oc I1

/

4 White 4

White 6

5 Blue 5

Blue 6

Green 6

Green

.Q.S 7

Yellow 7

Yellow 17 8

Brown 8

Brown

. 34

';. l7 if F

-Pa~e 9C5--~

L

Page 40 MEGGERING DATA SHEET Date:

?- I I

Client:

Project No:

AREVA 14980-119368 Test Condition:

During Test. Post Hose Stream Post Test Cold (circle one)

Meeeer Onerator:

J el&.m-PAO b D Scribe:

Megger ID:

'J" U

Calibration Due:

I WOE 8/C #12 - CABLE #2

£c-00 iC

-b FROM TO RESISTANCE COND. II COLOR COND. #

COLOR (Mcgohms)

TIME I

Red 2

Black 4

1 Red 3

Orange ro K-1 Red 4

White 16 K+

9 ! 49 1

Red 5

Blue lO

_+

I Red 6

Green

_0O K

I Red 7

Yellow it) K_

1 Red 8

Brown 2K fI.

I Red Shield r j)K q 44-2 Black 3

Orange ih KJ 2

Black 4

White tnK+

2 Black 5

Blue l

2 Black 6

Green IC) K t 2

Black 7

Yellow It) KJ_

2 Black 8

Brown t

2 Black Shield O

3 Orange 4

White 3J4 3

Oranoe 5

Blue tK tc

. q 3

Oradge 6

Green E

nK_+

3 Orange 7

Yellow I

__k___

3 Orange 8

Brown I O g 3

Orange Shield

/0 4

White 5

Blue J b 4

White 6

Green 4ng 4

White 7

Yellow 4

WWhite 8

Brown 4

White Shield 5

Blue 6

Green

_5 5

Blue 7

Yellow 5

Blue 8

Brown 5

Blue Shield I 1Ok

2'$ 4* Jj2 P65 / e a

Page 41 SIC #12 - (continued)

FROM TO RESISTANCE COND. I COLOR COND. #

COLOR (Mcgolims)

TIME 6

Green 7

Yellow

)tX 4 9

S 6

Green 8

Brown J1K_

6 Green Shield l

<+

7 Yellow 8

Brown

_K 7

Yellow Shield l O t_

8 Brown Shield 19l CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Olhms)

TIME I

Red I

Red jqQ4l 2

Black 2

Black

._O____

3 Orange 3

Ornge 3

4 White 4

White q S 5

Blue 5

Blue OQG 6

Green 6

Green q(

7 Yellow 7

Yellow q 7 8

Brown 8

Brown

'b b-l7?-o4

Page 42 MEGGERING DATA SHEET Client:

AREVA Date:

Project No:

14980-119368 Test Condition: Pre Test rinPot.

Hose Stream Post Test Cold (circle one)

Megger Operator:

f 4

Scribe: m5EMZ Megger MD:

- -I Calibrtion Due: 8/C #12 - CABLE #2 FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Megohms)

TIME I

Red 2

Black t/1 141 I

Red 3

Orange 4.5 1 1:1 7

1 Red 4

White I *g<

I Red 5

Blue 1

Red 6

Green I

Red 7

Yellow 1

Red 8

Brown I

Red Shield

_l l

2 Black 3

Orange i1:

B 2

Black 4

White 2

Black 5

Blue V_,___

2 Black 6

Green

_32_

2 Black 7

Yellow ZJ1'.

2 Black 8

Brown 2

Black.

Shield 3

Orange 4

-VWhite 3

Orange 5

Blue 3

Orange 6

-Green 3

Orange 7

Yellow 3

Orange 8

Brown 3

Orange Shield c

l 4

White 5

Blue Jj1',

4 White

.6 Green 4

White 7

Yellow r

4 White 8

Brown 4

White Shield

-5 5

Blue 6

Green 5

Blue 7

Yellow I *_

5 Blue 8

Brown 5

Blue Shield 1. 1.JJ4 L 44)

b, P,2,p ASy, I X

Page 43 8/C #12 - (continued)

FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Megohms)

TIME 6

Green 7

Yellow l

6 Green 8

Brown I t'. 4hA 6

Green Shield a 7

Yellow 8

.Brown

• 9 I 4-7 Yellow Shield 8

Brown Shield I

CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Ohms)

TIME 1

Red 1

Red 2

Black 2

Black 3

Orange 3

Orange 4

White 4

White 5

Blue 5

Blue 6

Green 6

Green 7

Yellow 7

Yellow 8

Brown 8

Brown 44L

-P,- 0 3VNU"U 'buA~

P-)eld-

Client:

Project No:

Test Condition:

Megger Operato Megger ID:

Page 44 MEGGERING DATA SHEET AREVA Date: 4,47-!6y 14980-119368 Pre Test During Test Post Hose Stream Post Test Cold (circle one)

~r_

_1

.D

_r.i_

_I

-rAn Calibration Due:

1 8/C #12 - CABLE #2 FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Megohms)

TIME I

Red 2

Black i.4

.L I

Red 3

Orange J

I Red 4

White

\\._X_

I Red 5

Blue

__3 1

Red 6

Green 1_4_

I Red 7

Yellow 1

4 1

Red 8

Brown 1_

I Red Shield 1

.2 Black 3

Orange 2

Black 4

White 2

Black 5

.,Blue 2

Black 6

Green 2

Black 7

Yellow 2

Black 8

Brown I.0 2

Black Shield I

3 Orange 4

White 1q 3

Orange 5

Blue

_.___Sk 3

Orange 6

Green 3

Orange 7

Yellow I,

3 Orange 8

Brown l_1__E 3

Orange Shield 4

White 5

Blue.

1.

4 White 6

Green 1._

4 White 7

Yellow

__a 4

White 8

Brown A ;2*j.

4 White Shield

._.l_______

5 Blue 6

Green l. l

.. I a;La.

5 Blue 7

Yellow 1

_ I 5

Blue 8

Brown I_._

5 Blue Shield I__

17 X : >1

_t

t 16'p,

qLf 9O-(q0/&,)

Page 45 S/C #12 - (continued)

FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Mcgohms)

TIME 6

Green 7

Yellow

, lS 6

Green 8

Brown 1

6 Green Shield 7

Yellow 8

Brown 7

Yellow Shield I

8 Brown Shield I.

j CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Ohms)

TIME I

Red I

Red 2

A Black 2

Black 3

Orange 3

Orange 4

White 4

White 5

Blue 5

Blue 6

Green 6

Green 7

Yellow 7

Yellow 8

Brown 8

Brown b,./ C9 %:)

A-17 -0f

Page 46 MEGGERING DATA SHEET Date:

L

-C9-Client:

Project No:

AREVA 14980-119368 Test Condition: Pre Test During Test Post Test Cold (circle one)

Megger ODerator:

J P; o Scribe:

0, Megoer ID:

'4 Calibration Due:

t

)-

°s~

8/C #12 - CABLE #2 FROM TO RESISTANCE COND. #

COLOR COND. #

COLOR (Mcgollms)

TIME 1

Red 2

Black M

S 1

Red 3

Orange I

Red 4

White 1_

I Red 5

Blue I

Red 6

Green 1_ nK I

Red 7

Yellow l____

I Red 8

Brown 1____

I Red Shield t__

2 Black 3

Orange Ih_4_

2 Black 4

WVhite Inv 2

Black 5

Blue iK_

2 Black 6

Green 1 n[ J.5 2

Black 7

Yellow 2

Black 8

Brown 1

2 Black Shield 3

Orange 4

White I____

3 Orange 5

Blue 3

Orange 6

Green -.

3 Orange 7

Yellow 3

Orange 8

Brown 3

Oranne Shield 10 4

White 5

Blue tle_

4 White 6

Green I1bK+

4 White 7

Yellow 1f<

4 White 8

Brown I n K 4

White Shield l

1 5

Blue 6

Green A ',

5 Blue 7

Yellow I

r rno) 5 Blue 8

Brown Ile___

5 Blue Shield 0

k4l N 'U, I{TC76e C

Page 47 S/C,#12 - (continued)

FROM

._ TO RESISTANCE COND. #

COLOR COND. #

COLOR (Mcgohms)

TIME 6

Green 7

Yellow 6

Green 8

Brown l bK 6

Green Shield 7

Yellow 8

Brown 7

Yellow Shield.

8 Brown Shield CONDUCTOR RESISTANCE FROM l

TO RESISTANCE COND. #

COLOR COND. #

COLOR (Ohms)

TIME 1

Red 1

Red l5R3 2

Black 2

Black j

3 Orange 3

Orange

. If, 4

White 4

White

)

1; 5

Blue 5

Blue 6

Green 6

Green

. 1t 7

Yellow 7

Yellow Z

8 Brown 8

Brown

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"MEGGITT IhLE.58391R-1 oA:

I 05-12-04 MEGGITT SAFETY SYSTEMS INC Page4A$F2 ACCEPTANCE TEST I)ATA Si ET

}Fo-t FIRE1 CABLE' ASSE1AMBLY PART NUMBER: 5V0283 5E040zSJ TEST 1RO(G;RAiM NUMBEH:

5181 SERIAL NUMBER:

REVISON C

(

1.0 Dielectric Strength at room temperature per STP 2191. Revision C

I1 3200 YDC tietween conductor and slicaitd for 60 seconds. No inclicatiof bre Cia A

1

). 2

(!apil Tech Stamp/Date 1.2 3200 VDC conductor to conductor for 60 seconds. No indication of brndownjUN 0 4 200 (Ffail Tech Stamp/Date 2.0 Insulation Resistance at room temperature per STP 2190, Revision C (All unused pins connected to sheath. Record values.)

,.1 1

x 10 ollills 7

(.0

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1-0 x 10 ohlmlts 8

1.0 x 10 ohnms 3

1.0 x 1012 olms 9

t/A x 10 ohims 4

1.0 x 10 ohnms 10 M /A x 10 ohlms 5

1.0 x 10 ollms 11/A x 10 ohnils 6

1.0 x 10 olims 12 W /A x 1o ohms 4,A JUN 0 4 20m

-eiech Stamnp/Date

1 MEGGITT JllE 5839IR-1 PAGE1 2 OF 2 MEGGITT SAFETY SYSTEMS INC PART NUMBER:

J SERIIAl NUMBER:

002 3.0 3.1 3.2 I)C Continuity peer STP 2207, Revision (Limiit: Refer to cable drawlinig.)

Cable Length:

feet Coiidtictor Resistance:

1 J..

olltis S

.1 0111115 9

0111)mS

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ohs 6

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/A ohls Fl~ail OS CJUN 04 20 Tech Stamfl/Dite 4.0 Test Equipiment list Nomenclature Iligh Resistance BIridge 1-1i-Tot Digital Mullinieter Manufacturer

& Model No.

6R IG4+ A AR 5205 A:

FL-LKa '7 Identification No.

^

14672 A

1466o 1,

1 1 Calibration Due Date 6-2-

05 7-ig-o5 2-i0-05 I

ay 6 Yu DATE:

_t________

MSSI QA REVIEW:

C"MEGGNTT MEGGITT SAFETY SYSTEMS INC 1915 VOYAGER AVE. SUNIM VALLEY, CA. 93063 805.584-4100 FAX 805-584-9157 Packing Slip Invoice To:

Ship To:

OMEGA POINT LABORATORIES ATTN: CONSTANCE TIUMPITREY 210-635-8120 16015 SHADY FALLS ROAD ELMENDORF TX 78112 Plickslip 81945 Page I

Datc 601M Cus.tomer No.

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IN-HIOUSE M/1EGGITT SAFETY SYSTEMS 1915 VOYAGER AVENUE.

SIMI VALLEY CA 93063 Ord Date Promised Customer P.O.

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Contract Administrator 10/15/03 11/15/03 Fred Rudek Destination DIANA COX, EXT 8127 Line Item Number LocationLot Description Shipped Tag Avail.

IUM Due Date Schcdule B IN IIUUSI SALES ORDER 'U l'RUVIDk' I11Z1 (.CAHL P

PK'LLURAJURY TESTS TO BE PRESENTED TO NRC USSI WVILL IA YE JOINT RIGHTS SHARING TIE Q 4UFICATION TO TEST L ESULTS TESTFA LITYWILLEE READYENDOFNOVEMB R SPLICE RkQUIRED A TIDPOINT IAN CABLE.

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Report No. 14980-119368, Rev.1 AREVA FINAL REPORTAugust 11, 2004 APPENDICES Page 51 Appendix C TEST DATA - FURNACE INTERIOR TEMPERATURES

Page 52 Project No. 14980-119368 AREVA - Meggitt Cable Test Furnace Interior Temperature 2000 1800 1600 1400 0

a)

I-1200 1000 800 600 400 200 0

0 30 60 90 120 Time (min)

Project No. 14980-119368 AREVA Test of Meggitt Cable Time (min) 0 1

2 3

4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 E119 Std Average (OF) 68 254 441 627 814 1000 1060 1120 1180 1240 1300 1328 1347 1364 1381 1396 1410 1424 1436 1448 1459 1470 1480 1490 1499 1508 1517 1525 1533 1541 1549 1556 1563 1570 1576 1583 1589 1595 1601 1606 1612 1617 1623 1628 Furnace Average (OF) 85 133 305 575 856 1002 1073 1121 1169 1214 1223 1250 1278 1311 1343 1369 1393 1415 1434 1453 1467 1487 1498 1509 1510 1514 1521 1526 1535 1546 1555 1566 1573 1582 1589 1592 1600 1605 1612 1616 1620 1623 1627 1632 Integration of Furnace Average (OFamin) 0 41 192 564 1211 2072 3042 4071 5148 6271 7422 8590 9786 11013 12272 13559 14873 16209 17565 18940 20332 21741 23166 24601 26043 27487 28936 30392 31855 33327 34809 36302 37803 39313 40830 42353 43881 45415 46956 48502 50051 51605 53162 54724 Integration of E119 Std Average (OFF min) 0 466 932 1398 1864 2330 3412 4494 5576 6658 7740 9022 10304 11586 12868 14150 15514 16878 18242 19606 20970 22386 23802 25218 26634 28050 29512 30974 32436 33898 35360 36875 38390 39905 41420 42935 44450 45965 47480 48995 50510 52111 53712 55314 Error

( 0/a )

0.00%

-91.2%

-79.4%

-59.7%

-35.0%

-11.1%

-10.9%

-9.42%

-7.68%

-5.81%

-4.11%

-4.78%

-5.03%

-4.95%

-4.64%

-4.17%

-4.13%

-3.97%

-3.71%

-3.40%

-3.04%

-2.88%

-2.67%

-2.45%

-2.22%

-2.01%

-1.95%

-1.88%

-1.79%

-1.68%

-1.56%

-1.55%

-1.53%

-1.48%

-1.42%

-1.36%

-1.28%

-1.20%

-1.10%

-1.01%

-0.91%

-0.97%

-1.03%

-1.07%

Furnace Probe

1. 1 (OF) 84 143 281 553 838 989 1087 1172 1259 1343 1390 1408 1435 1483 1519 1550 1573 1589 1607 1625 1643 1657 1659 1656 1652 1648 1649 1654 1666 1681 1688 1696 1700 1711 1713 1716 1728 1728 1738 1740 1742 1743 1744 1751 June 17, 2004 Page 53 Furnace Furnace Probe Probe

1. 2

1. 3 (OF)

(OF) 84 126 287 538 809 948 1029 1094 1164 1235 1282 1301 1322 1357 1393 1425 1453 1476 1495 1512 1527 1542 1550 1550 1544 1543 1545 1547 1553 1564 1575 1583 1589 1596 1601 1605 1615 1619 1625 1627 1632 1635 1638 1643 84 113 bad TC bad TC bad TC 993 1080 1148 1214 1279 1318 1334 1354 1388 1425 1454 1482 1504 1524 1545 1561 1577 1591 1603 1601 1599 1605 1606 1618 1630 1644 1651 1658 1665 1670 1673 1685 1690 1695 1699 1701 1704 1709 1717

Project No. 14980-119368 AREVA Test of Meggitt Cable Time (min) 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 E119 Std Average (OF) 1633 1638 1643 1648 1652 1657 1661 1666 1670 1674 1678 1682 1686 1690 1694 1698 1701 1705 1709 1712 1716 1719 1722 1726 1729 1732 1735 1738 1742 1745 1748 1751 1753 1756 1759 1762 1765 1768 1770 1773 1776 1778 1781 1783 Furnace Average (OF) 1637 1636 1629 1630 1631 1641 1650 1658 1668 1674 1678 1679 1683 1688 1694 1697 1701 1702 1704 1703 1699 1697 1700 1704 1704 1706 1708 1708 1707 1705 1705 1705 1706 1709 1709 1707 1706 1707 1706 1707 1705 1703 1702 1703 Integration of Furnace Average (OF min) 56290 57858 59422 60983 62546 64114 65691 67277 68871 70474 72082 73693 75306 76923 78546 80173 81805 83438 85073 86708 88341 89971 91602 93236 94872 96509 98148 99788 101428 103066 104703 106340 107977 109616 111257 112897 114536 116174 117812 119451 121088 122724 124358 125992 Integration of E119 Std Average

(°Femin) 56915 58516 60117 61718 63320 64921 66522 68123 69724 71326 72927 74528 76129 77730 79332 80933 82534 84135 85736 87338 88939 90540 92249 93957 95666 97375 99084 100793 102501 104210 105919 107628 109336 111045 112754 114463 116171 117880 119589 121298 123006 124715 126424 128133 Error (0/ )

-1.10%

-1.12%

-1.16%

-1.19%

-1.22%

-1.24%

-1.25%

-1.24%

-1.22%

-1.19%

-1.16%

-1.12%

-1.08%

-1.04%

-0.99%

-0.94%

-0.88%

-0.83%

-0.77%

-0.72%

-0.67%

-0.63%

-0.70%

-0.77%

-0.83%

-0.89%

-0.94%

-1.00%

-1.05%

-1.10%

-1.15%

-1.20%

-1.24%

-1.29%

-1.33%

-1.37%

-1.41%

-1.45%

-1.49%

-1.52%

-1.56%

-1.60%

-1.63%

-1.67%

Furnace Probe

1. 1 (OF) 1756 1748 1720 1710 1704 1713 1721 1726 1730 1736 1741 1752 1764 1762 1760 1762 1761 1761 1763 1764 1761 1762 1771 1777 1779 1777 1770 1777 1773 1769 1774 1783 1780 1778 1773 1769 1769 1768 1766 1765 1763 1762 1753 1748 June 17, 2004 Page 54 Furnace Furnace Probe Probe

1. 2

1. 3 (OF)

(OF) 1646 1643 1632 1631 1630 1642 1649 1657 1664 1671 1677 1672 1674 1678 1688 1693 1697 1698 1700 1698 1694 1689 1690 1695 1693 1698 1703 1700 1699 1695 1691 1688 1689 1697 1700 1698 1696 1696 1693 1694 1691 1688 1687 1687 1721 1716 1707 1710 1721 1730 1741 1748 1761 1764 1766 1766 1767 1772 1777 1784 1790 1786 1785 1779 1774 1775 1771 1773 1775 1779 1783 1777 1776 1773 1769 1768 1770 1772 1774 1771 1768 1767 1769 1770 1769 1757 1749 1743

Project No. 14980-119368 AREVA Test of Meggitt Cable E119 Std Time Average (min)

(OF) 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 1786 1788 1791 1793 1796 1798 1800 1803 1805 1807 1809 1812 1814 1816 1818 Furnace Average (OF) 1705 1705 1707 1710 1706 1705 1703 1704 1708 1704 1699 1698 1699 1707 1711 Integration of Furnace Average (0 Femin) 127628 129265 130903 132543 134183 135821 137456 139092 140730 142367 144001 145632 147262 148897 150539 Integration of E119 Std Average (0 Fomrin) 129841 131550 133259 134968 136676 138385 140094 141803 143511 145220 146929 148638 150346 152055 153764 Error (0/0)

-1.70%

-1.74%

-1.77%

-1.80%

-1.82%

-1.85%

-1.88%

-1.91%

-1.94%

-1.96%

-1.99%

-2.02%

-2.05%

-2.08%

-2.10%

Furnace Probe

1. 1 (0F) 1755 1754 1752 1758 1757 1753 1743 1746 1755 1752 1740 1738 1739 1743 1747 June 17, 2004 Page 55 Furnace Furnace Probe Probe

1. 2

1. 3 (OF)

(OF) 1689 1689 1690 1694 1690 1688 1686 1687 1689 1686 1682 1680 1681 1689 1693 1746 1743 1747 1762 1751 1746 1743 1741 1746 1741 1733 1730 1733 1743 1743

Project No. 14980-119368 AREVA Test of Meggitt Cable Furnace Furnace Furnace Furnace Furnace June 17, 2004 Page 56 Lab "In" Cable at Time (min) 0 1

2 3

4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Probe

1. 4 (OF) 84 124 297 608 905 1043 1084 1115 1158 1215 1257 1273 1292 1323 1354 1382 1409 1435 1456 1478 1494 1511 1524 1526 1523 1522 1524 1526 1531 1541 1550 1559 1565 1573 1579 1584 1593 1598 1605 1608 1614 1618 1622 1627 Probe

1. 5 (OF) 85 142 338 649 965 1098 1124 1133 1151 1173 1197 1217 1242 1272 1299 1322 1342 1363 1381 1401 1400 1447 1454 1486 1469 1471 1479 1484 1492 1500 1509 1519 1527 1536 1544 1547 1554 1560 1567 1570 1575 1578 1585 1587 Probe

1. 6 (OF) 91 bad TC bad TC bad TC bad TC bad TC bad TC bad TC bad TC bad TC 1048 1115 1168 1211 1246 1274 1299 1321 1341 1360 1377 1392 1410 1424 1436 1445 1456 1463 1472 1482 1491 1502 1512 1521 1530 1535 1542 1550 1557 1562 1567 1571 1576 1580 Probe

1. 7 (OF) 84 136 298 529 793 973 1074 1120 1149 1158 1176 1208 1237 1263 1288 1309 1330 1352 1371 1391 1408 1424 1440 1456 1469 1485 1498 1505 1518 1524 1532 1550 1559 1570 1580 1578 1581 1587 1594 1597 1601 1603 1609 1612 Probe Ambient Top Surface

1. 8 Temp.

of Slab (OF)

(OF)

(OF) 84 147 330 571 825 970 1034 1066 1087 1097 1115 1143 1170 1194 1217 1238 1257 1277 1294 1312 1328 1344 1359 1372 1385 1399 1413 1422 1433 1443 1452 1465 1476 1484 1494 1497 1503 1509 1516 1521 1527 1530 1536 1540 87 88 88 88 87 87 87 87 87 87 87 87 87 87 87 88 88 88 88 89 89 89 89 89 89 89 89 89 90 90 90 91 91 91 91 90 90 90 90 91 91 91 91 91 86 88 88 89 92 97 105 114 122 127 137 145 153 160 167 168 177 181 185 190 188 199 202 197 199 211 213 215 221 220 230 229 216 229 223 235 234 234 229 236 235 240 241 236

Project No. 14980-119368 AREVA Test of Meggitt Cable June 17, 2004 Page 57 Lab "In" Cable at Furnace Furnace Furnace Furnace Furnace Time (min) 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 Probe

1. 4 (OF) 1630 1630 1628 1630 1630 1640 1648 1658 1671 1678 1680 1676 1678 1684 1692 1697 1701 1701 1701 1698 1690 1687 1687 1693 1691 1696 1700 1698 1697 1694 1690 1686 1686 1694 1698 1697 1695 1696 1694 1695 1689 1685 1681 1681 Probe

1. 5 (OF) 1592 1595 1589 1592 1594 1603 1614 1621 1632 1640 1642 1642 1646 1653 1661 1663 1668 1669 1671 1670 1667 1664 1669 1671 1672 1673 1675 1675 1675 1673 1675 1674 1675 1678 1676 1675 1674 1675 1675 1677 1675 1674 1675 1678 Probe

1. 6 (OF) 1585 1588 1588 1592 1595 1604 1614 1622 1633 1640 1644 1645 1649 1655 1663 1665 1670 1672 1674 1673 1671 1669 1673 1675 1676 1677 1679 1680 1680 1678 1680 1679 1680 1683 1682 1681 1680 1681 1681 1682 1680 1681 1684 1688 Probe

1. 7 (OF) 1618 1621 1620 1624 1627 1636 1645 1653 1664 1670 1676 1677 1682 1687 1693 1695 1700 1701 1705 1706 1704 1703 1708 1709 1709 1711 1714 1715 1716 1715 1717 1717 1718 1721 1719 1718 1718 1720 1720 1721 1720 1723 1727 1733 Probe Ambient Top Surface

1. 8 Temp.

of Slab (OF)

(OF)

('F) 1544 1547 1544 1547 1550 1558 1567 1575 1585 1593 1598 1601 1605 1611 1616 1620 1624 1627 1631 1632 1630 1629 1634 1636 1637 1638 1641 1642 1643 1642 1645 1645 1647 1649 1649 1648 1648 1649 1649 1651 1650 1653 1657 1662 90 91 91 91 91 91 91 91 91 92 91 92 92 92 92 92 93 93 91 91 91 92 92 92 92 93 92 92 92 92 92 93 93 93 93 93 94 94 94 94 94 93 93 94 251 246 246 239 236 235 249 248 259 265 256 261 264 260 268 267 276 272 273 278 274 272 276 270 276 272 277 272 279 276 281 277 281 277 267 269 269 262 268 274 269 266 267 276

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 58 Furnace Furnace Furnace Furnace Furnace Lab "In" Cable at Probe Probe Probe Probe Probe Ambient Top Surface Time

1. 4

1. 5

1. 6

1. 7

1. 8 Temp.

of Slab (min)

(OF)

(OF)

(OF)

(OF)

(OF)

(OF)

(0F) 88 1682 1678 1689 1733 1664 93 277 89 1683 1680 1691 1736 1666 93 276 90 1684 1683 1694 1740 1668 94 279 91 1690 1682 1690 1735 1665 94 282 92 1685 1679 1689 1734 1664 94 274 93 1682 1679 1689 1736 1665 94 274 94 1679 1679 1690 1736 1666 93 279 95 1680 1680 1692 1738 1667 93 279 96 1682 1683 1694 1742 1670 93 274 97 1679 1679 1691 1738 1667 92 274 98 1675 1676 1688 1735 1664 92 275 99 1674 1676 1688 1736 1665 92 275 100 1674 1677 1688 1734 1664 93 278 101 1682 1688 1698 1742 1674 93 276 102 1687 1691 1702 1746 1679 93 275

Project No. 14980-119368 AREVA Test of Meggitt Cable June 17, 2004 Page 59 "In" Cable 12" Above Top of Slab (OF)

"Out" Cable Top Surface of Slab (0F)

"Out" Cable 12" Above Top of Slab (OF)

Time (min) 0 1

2 3

4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 86 86 87 87 87 87 87 87 88 88 89 90 90 92 93 94 95 96 97 98 97 99 99 99 100 101 102 102 103 102 105 105 104 106 106 106 107 107 105 106 104 104 103 103 86 87 89 93 99 100 108 114 117 128 133 142 150 153 163 159 171 173 177 182 178 183 191 187 174 196 195 203 204 198 214 215 198 220 208 220 220 226 226 226 218 225 210 225 86 86 86 86 86 86 86 87 88 88 89 89 90 91 92 93 94 95 96 97 96 98 99 97 97 100 100 101 102 100 103 104 102 103 102 103 105 106 103 104 101 101 100 101

Project No. 14980-119368 AREVA Test of Meggitt Cable June 17, 2004 Page 60 "In" Cable 12" Above Top of Slab

('F)

"Out" Cable Top Surface of Slab

('F)

"Out" Cable 12" Above Top of Slab

('F)

Time (min) 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 104 104 104 102 103 103 103 105 106 106 107 106 109 108 110 107 109 109 110 112 110 111 112 110 109 110 111 111 114 114 114 114 113 115 109 110 110 108 108 109 108 110 112 111 224 235 234 225 236 226 241 248 236 264 242 241 233 248 239 260 246 239 239 248 261 233 240 255 240 239 237 238 254 228 255 245 240 234 250 248 253 245 248 247 245 240 252 248 100 100 100 100 99 100 99 102 102 103 104 102 103 104 105 104 105 105 106 107 105 106 106 105 105 105 107 105 107 107 107 108 107 107 104 105 105 103 103 104 103 105 107 105

Project No. 14980-119368 AREVA Test of Meggitt Cable June 17, 2004 Page 61 "In" Cable 12" Above Top of Slab (OF)

"Out" Cable Top Surface of Slab (OF)

"Out" Cable 12" Above Top of Slab (OF)

Time (min) 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 111 113 112 111 111 114 113 116 114 116 115 113 113 112 113 244 249 254 253 254 234 249 258 245 250 246 254 248 261 269 106 107 106 106 105 107 107 109 108 110 110 110 107 106 108

Report No. 14980-119368, Rev.1 AREVA FINAL REPORTAugust 11, 2004 APPENDICES Page 62 Appendix D QUALITY ASSURANCE

Report No. 14980-119368, Rev.1 FINAL REPORTAugust 11, 2004 AREVA APPENDICES Pae63 Quality Assurance Statement Page Omega Point Laboratories, Inc. is an independent, wholly owned company incorporated in the state of Texas, devoted to engineering, inspection, quality assurance and testing of building materials, products and assemblies. The company has developed and implemented a Quality Assurance Program designed to provide its clients with a planned procedure of order and document processing for inspection and testing services it provides to assure conformity to requirements, codes, standards and specifications. The Program is designed to meet the intent of ANSI 45.2 Quality Assurance Program Requirements for Nuclear Power Plants, and complies with the requirements of the ASME Code, SPPE, Military Standards and other less stringent programs.

It is the Laboratory's intention to adhere strictly to this Program, to assure that the services offered to its clients remains of the highest quality and accuracy possible.

The overall responsibility of the supervision, operation and coordination of this Quality Assurance Program is that of the Quality Assurance Manager, a person not involved with the performance of the inspection or testing services, and who is under the full time employ of the Laboratory. This individual is responsible for implementing and enforcing all procedures presented in the Quality Assurance Manual and the Procedures Manual. All personnel involved with activities which fall under the scope of this Program are required to cooperate with the letter and intent of this Program.

All QA Surveillance documents remain on file at the Laboratory, and are available for inspection by authorized personnel in the performance of an on-site QA Audit. All materials, services and supplies utilized herein were obtained with appropriate QA Certifications of Compliance, and the inclusion of these in this report would not be practical nor useful to the reader.

Page 64 ACCEPTABILITY DOCUMENTATION PROJECT NO. 14980-119368 AREVA The following signatures attest to the review and acceptance of each attribute listed regarding the above-noted project:

I.

TEST ARTICLE ASSEMBLY Omega Point Lab 4

it, -i

&~///O Date II.

CABLE INSTALLATION Orpiga Point LaboratbriesA c.

Efi 9

(Z7

.at 7/0 Date Omega Point Laboratories, Inc.

16015 Shady Falls Road Elmendorf, Texas 78112-9784 USA 210-635-8100 / FAX: 210-635-8101 / 800-966-5253 www.opl.com moreinfo@opl.com

Areva Project 14980-119368 Pagep8e

11.

ACCEPTANCE OF:

PRETEST MEGGERING RESULTS PRETEST CONDUCTOR RESISTANCE MEASUREMENT Omega'Point Laboratori6s, Inc.

° EfVA J

V//0 S Date Date IV.

FINAL PRE-BURN INSPECTION

_t,4vcW6

mra Point Laboratorievs, InI6 0

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d#7/of/_

Date" 6/,Q Az Date

Page 66 EVENT LOG Fire Resistance Test of Horizontal Concrete Slab Supporting a Meggitt Safety System Cable PROJECT NUMBER:

14980-119368 AREVA

EVENT LOG Page 67 AREVA Client # 14980 NOTE:

This Log is used to document the date and note the significant events during the completion of test project #119368 for AREVA. The following is a brief description of this project:

Project No. 119368 Fire Resistance Test of Horizontal Concrete Slab Supporting a Fire-Rated Electrical Cable Page I of 3 ITEM DATE INIT'L 41 A

/A,(

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alcohol AJ 6;?/4

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EVENT LOG Page 68 AREVA Client # 14980 NOTE:

This Log is used to document the date and note the significant events during the completion of test project #119368 for AREVA. The following is a brief description of this project:

Project No. 119368 Fire Resistance Test of Horizontal Concrete Slab Supporting a Fire-Rated Electrical Cable Paae of 3_

ITEM DATE I~- ITflT

/-

E U

w)1 x I;_

C77 4EWWI J0t LIV

EVENT LOG Page 69 AREVA Client # 14980 NOTE:

This Log is used to document the date and note the significant events during the completion of test project #119368 for AREVA. The following is a brief description of this project:

Project No. 119368 Fire Resistance Test of Hortzontal Concrete Slab Supporting a Fire-Rated Electrical Cable Pa e 3 of _

ITEM DATE I

te4d 627

,fear

,-4
xt

&4<4r

O P L

.4c to]

I J1 -AAA bA,(2-014-M I

A I

REVISIONS PR ne _7 FRA ATOME AP IREY I DUCRIPTION I

DATE L

t F1r A A

Mml O

E AORIGII AL. ISSUE I 6/8/04 l TEST ARTICLE ATTRIBUTE CHECKLIST PROJECT NUMBER:

PROJECT TITLE: MFGGITT FIRE RESISTIVE CABLE TEST'INGv ATTRIBUTE SAT lNSAT I

TEST DECK.

A Test deck configuration and dimensions per approved drawings B

Condition of test deck C

Test deck conditioned to moisture equilibrium at indoor conditions SUPPORTS/STEEL PLATES A.

Correct materials used B.

Installed per approved drawings VI" C.

Spacing between the two Section A-A supports is equal to or greater than shown on approved drawings D.

Supports for Meggitt cable are properly grounded a

/-

F.

Applied torque values for strut clamps per approved drawings F.

Welds per approved drawings.

Ill MEGGITT CABLE A.

Cable installed per approved drawings B.

Minimum bend radius installed where shown on approved drawings C.

Factory installed splices installed as shown on approved drawings D.

Factory installed terminations provided at each end of cable z

E.

No gouges or cuts in the cable sheath which exceed IO% of cable wall thickness V

TEST EQUIPMENT A.

Wiring of test articles conform to the Figure I in the Test Plan B.

All electrical devices and equipment have been tested prior to the start of the test to ensure that they are properly connected and functioning as required, showing proper readings on data acquisition equipment C.

Furnace thermocouples are the correct type and are installed per the Test Plan

._._A/

NOTE: Verification to be made using initials of OPL Quality Assurance Personnel d&/PL=4 a

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/tc ItI i,1 K GR03SZq o§iMobX o'/.,S'; t m

P~APIIE9 SIR FI)IL-si RE RESISTIVE CABLE TEST KM.;

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/

X.JEST ARTICLE ATTRIBUTE CHECKLIST F M OW44A-CAD FILE G2-W04M84UA

0/A RECEIVING REPORT CLIENT/PROJECT NAM EF F

CLIENT/PROJECT NUMBER DPL D

RECEIVED FROM IOAAC D

PRO.IECT LOCATION Omrns Point Labs II REPORT NUMBER ;) 3D

- DkL ATE RECEIVED 1-L) -.

ATE INSPECTED I

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RIPECTEBY Ry.

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UNIT C

M I ACCEPTANCE j

ITEM DESCRIPTION P.O. NO.

1.0 NO.

1 MATL 1 w re EXCEfnOU ACCPTIOAN REMARKS Ordere R no~fl~fl

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16015 SHADY FALLS RD.

ELMENDORF, TEXAS 78112 PH. (210) 635-8100 FAX (210) 635-8101 PURCHASE ORg 72 13454QPae7 Date: 1/31/2002 Page: 1 of 1

'.- " ' Order Fromi: PMC

'680 Hayward Street Manchester NH 03103 603-622-3500 Vendor No: 0024 Deliver to: Omega Point Laboratories, Inc 16015 Shady Falls Road Elmendorf TX 78112

'(210) 635-8100 Your Item Number Item Descriotion Our Reference Oty Ordered Units Unit Cost Extension 001 KP-16 Chromel TC Wire 10.00 Pounds 10.00 Pounds 002 KN-16 Alumel TC Wire S23.20

$27.00

.S8.50

$232.00 S270.00

$17.00 Calibration Services 003 2.00 Each Porchausin, Siqcr'icatlon fK Q~a"It~v A~;

u~r ze R'e o irem en t5" OA hprvi'

.nIA Please Quote Purchase Order Number on all correspondence.

Subtotal:

$519.00 Freight:

0.00 Special Instructions: Piease include Certificate of Conformance to attached Tax Amount:

0.00 Specification Sheet and Calibration Data traceable to NIST Total Value:

S51 9.00 A1,2i.r7

Page 73 OMEGA POINT LABORATORIES MATERIAL PURCHASING SPECIFICATIONS SPECIFICATION NUMBER:

~Ms i345AQj -QPL-VENDOR:

PMC Corporation VENDOR PRODUCT NUMBER PRODUCT DESCRIPTION KP-16 KN-16 Bare Chromel Thermocouple Wire (16 gauae)

Bare Alumel Thermocouole Wire (16 gauge)

Material as defined above shall be provided in accordance with the Critical Characteristics as listed below:

TEST DESCRIPTION TEMPERATURE RANGES MIN.

MAX ASTM E220-96 Std. Test Method for Calibration of Thermocouples by Comparison 320F 2300"F Thermocouple Type K Table 2 'Calibration Uncertainties in Calibrating Thermocouples by Comparison Method - Temperatures in Degrees Fahrenheit Note:

Temperature deviations above 2000 0F are for reference only when using 16 gauge wire.

QUALITY ASSURANCE REQUIREMENTS 1.0 QUALITY PROGRAM Seller shall furnish this item in accordance with Quality Program approved by Omega Point Laboratories. Material specified herein Is to be produced and tested in accordance with vendor quality standards, methods, guidelines and manufacturing instructions as defined in that Quality Program.

2.0 QUALITY VERIFICATION Receiving Insnection - Buyer shall inspect items upon receipt to verify compliance with purchase order requirements. Rejected items shall be returned at seller's expense.

Document Review - Final acceptance shall be based on satisfactory review of required certifications and/or supporting documents.

09-062-8/00 Page I of 2

OPL PURCHASING SPECIFICATIONS Page 74 3.0 CERTIFICATIONS 3.1 Certification that supplied materials comply with this material specification and listing Critical Characteristics shall be provided. This certificates shall reference Omega Point Labs purchase order number and specification number for all material furnished under this specification. This Certification shall be signed by the appropriate vendor representative.

3.2 The material furnished under this specification shall be a product that complies with the following:

3.2.1 Has been tested and passed all tests specified herein.

3.2.2 Manufacturing methods for this material have not changed. Vendor will advise Omega Point In writing of any changes in the manufacturing prior to material manufacture.

3.2.3 Raw materials used in the manufacture of this material meet Vendor specifications.

4.0 AUDITS/RIGHTS OF ACCESS Omega Point Labs reserves the right to audit your facility to verify compliance with the purchase order and specification requirements with a minimum ten (10) day notice.

5.0 IDENTIFICATION Seller shall identify each item with a unique traceability number by physical marking or tagging. These identification numbers shall be traceable to certifications and packing lists.

6,0 PACKING/SHIPPING All materials shall be packaged in air tight, moisture free containers and shall be free of foreign substances such as dirt, oil, grease or other deleterious materials.

All materials shall be suitably crated, boxed or otherwise prepared for shipment to prevent damage during handling and shipping.

QUALITY ASSURANCE APPROVAL:

Title C)A Date 1-31-DC AVLfication Class:

A 09-062-8/00 Page 2of 2

DATA SHEET 4W

[

PMC is continuously committed to meet the specific needs of the industry and it's customers. In order to meet this committment, PMC has become a full service company. Therefore along with insulated wire product capabilities, PMC operates high speed stranders and spooling equipment to provide a full line of bare wvire items.

Customers may select from the items listed below as matched pairs to meet standard limits of error. On most items, variations are available to meet particu-lar applications, Including special limits of error or extension grade tolerances.

You will find our qualified sales and engineering staff eager to assist you in these selections.

Bare Thermocouple Wire

>:.-WOLIDBARETHERmfMOOPEIPATUBR TYPE J

.TYPE K Y

l

- fYPE F

.---.TYPEE.

t.-

STANDARD WIRE WIRE Iran.-

Cnstantan Chromel AIlumel ir.n ctCPefi fri.ChromeI.J Coristinthn. :NIcrsit

) +/- Nl

.*I

-PACKAGE GA SIZE t.JP im KP Kt -

.'-.I N0' COVREEL B&S DIA.

~

~EYC-

'."-cI~~E 8

.128 JP-8 JN-8I KP-8 KN-8 EP-8 J EN-B NP-8 NN-8 COIL 501 14

.064 JP-14 JN-14 KP-14 KN.14 TP-14 TN-14 EP-14 EN-14 NP-14 NN-14 REEL 50f 16

.050 JP-16 JN-16 KP-16 KN'16, TP-16 TN-16 EP-16 j EN-16 NP-16 NN-16 REEL 251 18

.040 JP-18 JN-18 KP-18 KN-18 TP-18 TN-18 EP-18 l_EN-18 NP-18 NN-18 REEL-10t 20

.032 JP-20 JN-20 KP-20 KN-20 TP-20 TN-20 EP-20 l EN-20 NP-20 NN-20 REEL 10#

24

.020 JP-24 JN-24 KP-24 KN-24 TP-24 TN-24 EP-24 EN-24 NP-24 NN-24 REEL 51 26

.015 JP-26 JN-26 KP-26_

KN-26 TP-26 TN-26 EP-26 EN-26

,NP-26 J NN-26 REELS' 28

.012 JP.28 JN-28 KP-28 KN-28 TP-28 TN-28

.EP-28 EN-28 NP-28 NN-28 REEL 1V 30

.010 JP-30 JN.30 KP-30 KN-30 TP-30 TN-30 EP-30 I EN-30 NP-30 NN-30 REEL 11

-STRANDED BARETHERMOCOUPLE WIRE PART NUMBERS-167/24

.060 JP-16F JN-16F I KP-16F KN-16F TP-16F 1 TN-16F EP-16F 1 EN-16F I NP-16F [ NN-16F REEL 40 1819no.050 JP-1819 JN-18191 KP-1819 KN-1819 TP-1819 TN-1819 EP18191 EN.1B19 NP-18191 NPJ-1819 REEL30O 187(26

.048 JP-18F JN-18F KP-18F KN-1BF TP-18F TN-18F EP-18F l EN-18F I NP-18F NN-18F REEL30#

20 7(28

.037 JP-20F JN-20F KP-20F KN-20F TP-20F TN-20F EP-20F EN-20F NP-20F NN-20F REEL 151 24 7132

.024 JP-24F JN-24F KP-24F1 KN-24F I TP-24F TN.24F E24F4F l EN-24F l NP-24F I NN-24F REEL 51

)

The above part numbers represent the morepopularconstructions. However, other designs are available upon request.

PMC CORPORATION 57 Harvey Road Londonderry. NH 03053 Tel. (6031 432-9473 eAX er001 639 5701 M Registered Tr3dernark of PMC Corporation 0 1995 PMC Corporation

Upper >

temperature limits for bare thermocouple wire Approximate >

yields for bare solid therm oco upie wire Approximate >

yieldsftar bare stranded thermocouple wire C 1995 PMC Corporation

~~UPPER TEMPERATURE LIMITS FOR BARE THERMOCOUPLE W~

THERMOCOUPLE TYPE SYMBOL WREGUE(WG) 8 GA.

114 GA.

16 GA..

20 GA.

I24 GA.

28 GA-

'IRON-CONSTANTAN"'u J

4OF 10 0 9000F 900¶ F 700-F 7000 F

_____________(760CC)

(6004C)

(500 0C)

(50)

(370-C)

(370'C)

CHROMEL"-ALUMEL~m K

23004F 2O000F 200 1800F1 16000F 16001F (1260`C)

(1O t

I 000C)

(10000t)

(8700C)

(870-C)

COPPER-CONSTANTANT" T

7O001 500¶F 5000F 4001F 400F

_(370-C)

(260'C)

(2600C) j (200 4C)

(200CC)

CHROMELT'-CONSTANTAN 1" E

16O00F 12000F 16000F 11000-F I8003F 8001F J

,870 C)

(6504C)

(5500C)

(5500C)'

(430t')

(4300C)

NICROSIVLN1SILT" N

2300iF 2000vF 20001 18000F j1600F 16000F

____________(1260:C)

(I1 00:C) I(I O00t)

(iDO00t)

(870'C)

(870'C)

ImTradernark. Hoskins Mfg, Co.

-BARE SOLID THERMOCOUPLE WIRE FEET/LB TYPE J

-TYPE X -.

TYPET TYPE E TYPE N Wire]

v 1

1 GA I

Sic, bo onlub hrna Alurrit capplir cordutrriza Chirumet c"Miluftm Kiuu IS MlIS Las V LA.

jp JIM X? j KM TrI TX 1NE P

mg 6

4162 14.2 1 26 131 1 3 j 12.6 12.6 1 3 J 12.6 1 3 1 3 a

.128

~

22.8 20.2 21]

2 1119.81 2021 211 20C2 21j 2

1 14

.04 91.2 t0,9 831 83 I

0.51 80.9 83j 80.91 131 83 156

.050 144 127 130 1 130 128 j128 130 127 130 I 130 I1a

.040 233 207 2121 212 I203

)203 21?1 207 1 2121 212 20

.032 365 324

331 j 331 I324 324 331 324 1 331 331 24

.020 925 821 83j 983S 8201 820 838 821I 838J 838 26

.015 1478 1312 1340 j1340 1299 1299 1340 1312 1340 I1340 28

.012 2353 2089 2130 2130 J2062 2062 213 28 2130 1.130 30

.010 3736 3316 3370 j3370 I3294 3294 3:370 I316 3370 J3370 36

.05 14940 13260 13500 I13500 I13250 I13250 13500 j136 I13500 1350

-BARE STRANDED THERMOCOUPLE WIRE FEET/LB-N TYPE J TYPE KE TY EE TYPE N

Wu,

win, CA Size Ite Ca"Using,.

m=

Aemet Copper Carnstaiet, lcIInnma Coostinti.

RianOSI Mal 2I&I VI.

jP SNm

'K KM T?

INTP INM NM 14 7i2

.073 j

3 74 75176 74~

74 75 j74 751 76 16 7v

.060 j132 117 119 ]11 171 117 I

11 117 119 1121 1811130

.050 197 175-177 180 173 175 j177 175 177 I180 18 7t2

.048 211 187 190j 193.L 18 187 190 187 190 193 20 712a

.037 336

298

'303 307 295 298 303 293 303 I307 22 713

.030 534 474 480 488 I471

-474 480 474 480 I

488 24 7M3

.024 952 833

.833 833 T 737 833 1833 83318331 833

)

PR ICING POLICY> ShpenMwil einacd tW ' prices ineffect at tirme of Shi'pmrent.

Quorations are gven wttiar escatazien clause and primes terms.

am. conditions are satielt o C~tt&IC witouA iotes noc FI win hoeit raeat nro to hold to curfeNt quoled primces prices cuoete are in UniWe StaveS currency. arnd shao be SttelW to correcton lot ertot&

REELS, SPOOLS & COILS> All shipmenits, unless specified otherwrse 'by Pin. are~rnde'on rion-returnane feefs. scools or coils in one coltillUuou lengft SHORTAGES & RETURNS>Al tcfaim ar shortae atcorred mrtraih mutbe tade wittin 10day atenr eceicl o Mods to w hich Such caim pertais Goods may

• beened foicredit within I WMI ad ieCal e auicuann ood M ar ucia i an wy sal no b re. rne toPC alnreturned tor Say reason without written at Onin wilt be re'used arid returned at slupper's expense A return request Thist be processe tfhrougr our Lnondcaerry.

N H sales ctice.

TOLERANCES> Oue to alowances in manufacturing processes for wire, cable an sirrat Var rducts. PMC fresevtes M gfrt to Strip a vaniaftr ~of 0+/- l0,. from re cuarlty of such goods ordered, It rcttolerances shown are nominal. Shiping weigres awe an averae of all type of conductors andl ve sived kog esbtifaritlg only. These viipigtis can wary sbtarltzllty due to Tire material contained in this document Is oresented in fd aith anid Veiewed to be felia~e and accuna However.

because testing canilltr~'s majl vary anid material ouahity or informnation t1.at m ay be provided it ew role oat Pait by Opttr s m a y e ey d r co t o a nl ex r s dcr a r h d s given a nd ML C C f ~ l~ 1 c n a s r i r tl o

r PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORIfiagaN77 680 HAYWARD STREET. MANCHESTER. NH 03103 J603) 622-3500 SPECIALIZING IN WIRE &CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION TO:

OMEGA POINT LABS 16015 SHADY FALLS ROAD ELMENDORF, TX 78112 Date:

Cust PO':

Job #:

02/11/02 134540 PS0055960-1+2 CALIBRATION RESULTS ARE'TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)

AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96;1 (FORMERLY ANSI) AND ASTM E 230-93, IPTS90, AND AMS 2750 REV C.

TEST RESULTS FOR: SPOOLS PMC P/N:

KKP-16 Spool 0039524B KKN-16 Spool 00395246 TOTAL:

11 LBS.

11 LBS Test Temperature (OF)

Inside End Outside End Test Temperature (OF)

Inside End Outside End 800

-1.9

-2.0 2000

-5.6

-5.2 1000

-0.5

-0.5.

2300

-6.4

-5.8 1500

-2.0

-1.9 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL# POS LEG: 00291335 REEL # NEG LEG: 00291346 CALIBRATION DATE: 3/17/00 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS: X1525C SERIAL #: 306172 CALIBRATION DUE DATE: 07/25/02 ICE POINT THERMOCOUPLE REFERENCE MODEL, KAYE INSTRUMENTS: K-170

_tabration C SERIAL #: 306179 CALIBRATION DUE DATE:

07/25102 Ids NIST#:263094C&A 263094B&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC 100RC SERIAL# 15075 CERTIFICATE # 01-020 DUE 07/10/02 LV//10

PMC Division of RSCC 680 Hayward Street Manchester, NH 03103 Phone: (603) 622-3500 Fax: (603) 622-7023 Ship To:

OMEGA POINT LABS 16015 SHADY FALLS ROAD ELMENDORF, TX 78112 Attention: CLEDA Delivery Note 35607 Ship Date I Customer P.O.

Ship Via D

Oue Date Feb 11 2002 1 13454Q I UPS GROUND l FEB 05 2002 Page 1 Item and Description Oty Ordered Back ordered Qty Shipped

1. KP-16 10 0

11 Spool#: 00395248-CAR

2. KN-16 10 0

11 Spool#: 00395246-CAR

-3. CALIBRATION CHARGE

-1 0

1 CALIBRATION CHARGE. Item 1 & 2 to be calibrated at 800, 1000, 1500, 2000 & 23000F I/O to ASTME E220-96

,,G P

OMEGA POINT LABORATORIES, INC.

16015 Shady Falls Road Elmendorf, Texas 78112-9784 (210) 635-8100 / FAX (210) 635-8101 Fax Transmittal Sheet To:

Janice Welch From:

Cleda Patton Phone:

603-622-3500 Date:

1/31/2002 Fax:

800-639-5701 mments:

Janice, P.O. 13454Q and OPL Material Purchasing Specifications.

Best regards, Cleda Pages Transmitted, Including This Sheet: 4 Original Sent Via:

U.S. Mail Overnight Delivery Service X-FAX only; Originals Not Sent NOTICE THIS COMMUNICATION IS INTENDED ONLY FOR THE USE OF THE INDIVIDUAL OR ENTITY TO WHICH IT IS ADDRESSED AND MAY CONTAIN INFORMATION THAT IS PRIVILEGED, CONFIDENTIAL, AND EXEMPT FROM DISCLOSURE UNDER APPLICABLE LAW.

If the reader of this communication Is not the Intended recipient or the employee or agent responsible for delivering the communication to the Intended recipient, you are hereby notified that any dissemination, distribution, or copying of this communication is strictly prohibited.

If you have received this communication in error, please destroy it Immedlately and notify the sender at 1-800-966-5253.

Q/A RECEIVING REPORT CLIENT/PROJECT NAE9 I

CLIENT/PROJECT NUMBER OPL c

RECEIVED FnOM-e-wQ C

PROJECT ltOCATIQN

-OnegaJunLLik I

IEPORT NUMBER q34 ?

L-

!ATE RECEIVED I Oi

)ATE INSPECTED IIO - 3, 3 NSPECTED BY:

QUANTITY MAIL CZI l

ELA TAHTAM ACCEPTANCE ITEM DESCRIPTION P.O. NO.

BO.

I.D, NO.

YM rL N

YIN TE G

A-ennl NOWr I ll in n

T Trh 14144

'l g k &

4

-F]Ii r8-94 Y

K 9

09 4

+/-

09-016-1 1/02

16015 SHADY FALLS RD.

ELMENDORF, TEXAS 78112 PH. (210) 635-8100 FAX (210) 635.8101 PURCHASE OR° e 81

- I144-q0 Order From: PMC 680 Hayward Street Manchester 1

iH 03103 603-622-3500 Date: 10/17/2003 Page: 1 of 1 Deliver to: Omega Point Laboratories, Inc 16015 Shady Falls Road Elmendort IX

/8112 (210) 635-8100 Vendor No: 0024 Your Item Number Item Descriotion Our Reference Qty Ordered Units Unit Cost Extension 001 16,400 Feet S1 82.00 S2984.00 Fiberglass TC Wire KK-FB/FB-24 Calibration Services 002 1.00 Each S207.00 S207.03 XSee Special Instructions Regarding Purchasing Specifications for Qvally Assurance Requirements."

QA Approval Dat'c -It:-

So - TV Please Ouote Purchase Order Number on all correspondence.

Subtotal:

S3191.00 Freight:

0.00 Special Instructions: Please include Certificate of Conformance Tax Amount:

0.00 to attached Specification Sheet and Calibration Data traceable to Total Value:

S31 91.00

Page 82 OMEGA POINT LABORATORIES MATERIAL PURCHASING SPECIFICATIONS SPECIFICATION NUMBER:

-.M.- 14-14R 6-DP(.

VENDOR:

PMC Corporation ITEM NO.

VENDOR PRODUCT NUMBER PRODUCT DESCRIPTION KK-TA/TA-24 Teflon Coated Thermocouple Wire I

KK-FB(FB-24 Fiberalas Braided Thermocouple Wire KK-TE/TE-24 FEP Insulated Thermocouvle Wire Material as defined above shall be provided in accordance with the Critical Characteristics as listed below:

TEST DESCRIPTION SPECIFICATION RANGES MIN.

MAX.

ASTM E220-96 Std. Test Method for Calibration of Temp. Range +320F to +545DF Thermocouplesby Comparison Special Limits of Error +/- 2% OF (Chromel/Alumel wire alloy)

Temp. Range +545:F to +2300cF Special Limits of Error +/-.4%

ASTM E220-96 Std. Test Method for Calibration of Thermocouples by 'Comparison Temp. Range -85 0F to +270 0F Special Limits of Error.+/-9%0F (Copper/Constantan wire alloy)

Temp. Range +270 0F to +660 0F Special Limits of Error +/-.4%

QUALITY ASSURANCE REQUIREMENTS 1.0 QUALITY PROGRAM Seller shall furnish this item in accordance with Quality Program approved by Omega Point Laboratories. Material specified herein Is to be produced and tested in accordance with vendor quality standards, methods, guidelines and manufacturing instructions as defined in that Quality Program.

2.0 QUALITY VERIFICATION Receiving Inspection - Buyer shall inspect items upon receipt to verify compliance with purchase order requirements. Rejected items shall be returned at seller's expense.

Document Review - Final acceptance shall be based on satisfactory review of required certifications and/or supporting documents.

09-062-8100 Page 1 of 2

OPL PURCHASING SPECIFICATIONS Page 83 3.0 CERTIFICATIONS 3.1 Certification that supplied materials comply with this material specification and listing Critical Characteristics shall be provided. This certificates shall reference Omega Point Labs purchase order number and specification number for all material furnished under this specification. This Certification shall be signed by the appropriate vendor representative.

3.2 The material furnished under this specification shall be a product that complies with the following:

3.2.1 Has been tested and passed all tests specified herein.

3.2.2 Manufacturing methods'for this material have not changed. Vendor will advise Omega Point In writing of any changes in the manufacturing prior to material manufacture.

3.2.3 Raw materials used in the manufacture of this material meet Vendor specifications.

4.0 AUDITS/RIGHTS OF ACCESS Omega Point Labs reserves the right to audit ybur facility to verify compliance with the purchase order and specification requirements with a minimum ten (10) day notice.

5.0 IDENTIFICATION Seller shall Identify each item with a unique traceability number by physical marking or tagging. These identification numbers shall be traceable to certifications and packing lists.

6.0 PACKING/SHIPPING All materials shall be packaged in air tight, moisture free containers and 'shall be free of foreign substances such as dirt, oil, grease or other deleterious materials.

All materials shall be suitably crated, boxed or otherwise prepared for shipment to prevent damage during handling and shipping.

QUALITY ASSURANCE APPROVAL:

'Date

't IiAVL cation Class:

A 09-062-8/00 Page 2of 2

PRODUCT CODE: FB/FB Our customers have grown to expect only the highest quality products from PMC.

This construction is one of the earliest insula-tons used and is perhaps still the most widely used. It consists of the single conductors insulated with a fiberglass braid then impreg-nated with a special binder to improve moisture and abrasion resistance. The singles are then laid parallel and a braided jacket of the same material is applied and impregnated.

While wire gauge size, calibration and atmos-phere will affect maximum useful temperature in applications, This Insulation is designed to withstand a maximum continuous use at 9000F (4820C) and a single exposure use at 1000l F (5370C). (Note: Impregnations retained to 4000F (204-C)).

FIBERGLASS Braided Thermocouple and Extension Wire DATA SHEET 135 P4, Calibrated conductors for high system accuracy 9000F (482 0C) Braided fiberglass insulation for abrasion resistance at high temperatures 9000F (482VC) Braided fiberglass jacket for additional flexibility and abrasion resistance

.at high temperatures

/

You will find our qualified sales and engineering staff eager to assist in selecting a design to meet the require-ments of your specific application.

Variations of this construction including protective metal coverings for PART NUMBERS GRADE OF WIRE GAUGE WIRE SIZE TYPE I

• 1*

I TYPE J TYPE K l TYPE T TYPE E TYPE N TYPE RSX THERMOCOUPLE 16 SOLID J-FM:B.16 K-FBIFB-16 T-FanB-16 E.FB/VB-16 N-FBIFB-16 THERMOCOUPLE 20 SOLID J-FB/FB-20 K4F8B8-20 T-FUBif-20 E-FBIFB-20 N-FB/F8-20 THERMOCOUPLE 20 7/28 STRANDED J-F&FSB20F K-FBFB-20F T-FEIFE-20F E-FB/fB-20F N*FB-2O 20F THERMOCOUPLE 24 SOLID J-FB/FB-24 X-FB/FB-24 T-FB/FB-24 E-FB/FB-24 N*FB/FB-24 EXTENSION 16 SOLID Jx-FBSFB-16 KX-FaiFD-16 TX-FB/VB*16 EX-FBFB*i6 NX*FBIFB-16 RSXFBIFB-16 EXTENSION 20 SOLID JX4FB/FB-'20 IX-FM/B-20 TX-FE/FB-20 EX-FE/FB-20 NX.FH/FS-20 RSX.F3. F2-20 X

Ei O 2 0 improved abrasion resistance are available upon request.

Typical applications include aerospace, alumi-num mills, foundries, ovens, furnaces, heat treating, plastics industry, sensor leads as well as others.

The above part numbers represent the more popular constructions. However.

other designs are available upon request.

PMC CORPORATION 57 HarMey Road Londonderry. NH 03053 Tel. (603) 432-9473 FAX (603) 4320435

40 1990 PMC Corporation Color code >

THERMOCOUPLE TYPE COLOR CODE l

INITIAL CALBRATION TOLERANCES

& initial ANSI

.1.

I I

STANDARD I SPECIAL

&alintial WIRE ALLOYS SYMBOL INOIVIOUAL JACKET TEMPERATURE RANGE LIMITS I

LIMITS

'akbrtan*rn W+

Vs.

J W`HffAIED

'BROWN 326F. (OOC) to.545°F (+285-C)

-i w

.IC tolerances for Constantanr.)

Io cWBLACK

+5451F (+285*C to.1400°F (+750 0C)

+/-.75 t__________fo r___

Is________

TRACER 75___

thermocouple Chremel(.)vs.

K YELLOW/RED BROWN

-330 f(-200C) 10 !65'Ft 110°C)

-2%

wire

-1ue T~-)wYLO 1651F(-II C) to 432F (

+/-4'-F(22 Wire Al~meP(-)

! TRACER

+321 (00C) to *545F (+2856C)

F.2 C) 2-F51.1 C)

TRCE 5459F (.285'C) 10 +2300'F (.1250OC) +/-4(

%.' j+/-F¶1 Coover () s.

IT BLUE/RED BROWN

-3301 (2L0C) to -53F (65'C)

-1%

z.8 Constantan-¶.)

l w BLUE

/85DF (T;

5IC) to +270F (130'C) f 81Z'F (1'C) +/-:90F (.5'C)

____TRACER

+2704F (+t3O'C) to +660F t+350'C) 75/.

+.4%

Chromei T'(+) vs.

E PURPLE/RED BROWN

-330° (-200°C to -270F (- t70-C)

+1 18f(IC; Constanunta

)

w/PURPLE -270f (170CC to +480F F +250c)

+/-

1.7'C tl.BoF 1 *C; TRACER

+4801 +d2!0C) to +64O' +40C

0F 3¶ C

t+/-.4%

_ I

___ TRACER_

Color code > *iran vs. Constantn' l

JX WHITE/RED lBLACK

+ 32°F (C-C) to 4400-F (+200'C) t41(2.2 8 C) i2f(1.1°C

& initial ChromeiPlvs.'AiunmeI' KX YELLOWIREOI YELLOW __j 320F (09C) to..40'F (4-200-C)

+/-t41 (2.2-C) It2VF (1.1-C, calibration coprer vs.Constanuan"'

l TX BLUEIRED lBLUE

-75*F(.60C) to+21O'F(+IOO'C) 2F(1.1*C) +/-1f(.5'C) tolerances for Ciromer-vs. Constantan'l EX PURPLEJRED PURPLE

• 321F (0C) to +4006F (+2000C)

I 13F (1.7 C) +/- 2F (1.1 C extension wire Nicrosii-vs N.5Nii I NX ORANGEIRED ORANGE

.321F(0C) to+400'F(+2000C)

+/-44F(226C) _+/-2¶F(1aiC; Copper vs. Copper Alloy SX BLACK/RED GREEN l

+75"F(+25*C)to40O0F (4200C)

+/- 12F (7CC)

I I RX I 161a3;teIc NOTE - Percent tirmt5 Wy air"t to temon r

rtoue tn s

onts utnt&

tor -

molfents; ThemofoCoO Mfre cannot be I DIO to m.mt "rjnt ran. t4Souns Mtg Co am aOotsed to our fumomf of IF aoveof oeta. Ole Po -oat

(.3R.

the fiimts ot=eit r t rnmoeltues betCw me aC i *.. Lml tS)

• (Ttnv 1-32F) X Ptrcentnte po.0t ufiless %Micsb" St Dint of ourvasw.

NOMINAL NOMINAL NOMINAL APPROX. SHIP.

FB/FB > INSULATION GAUGE INSULATION JACKET DIAMETER WT.LBS.

physical CHARACTERISTICS INSULATION JACKET SIZE WALLmtC)ESi WALi 1£5iN (INCHIES) PER 1000 FT properties SPECIFIC GRAVITY 2.54 2.54 16

.006

.006

.080 X.144 22 TENSILE STRENGTH 250.000 at 250.000 at P.S~i. (min.)

10000F (537LC)

I10000F (5370C)

ELONGATION%(min. 4.8%

4.8%

20 78

.006

.006

.066 X.1l8 11 MINIMUM BEND 5 X O.D.

10 X O.D.

RADIUS ABRASION GOOD GOOD RESISTANCE

_____GOOO

_20

.006

.006

.060X.106 10 CUT THROUGH EXCELLENT EXCELLENT RESISTANCE MOISTURE GOOD GOOD 24

.006

.006

.048 X.082 6

RESISTANCE SOLDER IRON EXCELLENT EXCELLENT RESISTANCE SERVICE 900°Fld82° Cl 900°f(482 C)

TEMPERATURE NI NUOUS CONTINU 1000"F (537-C).10000F (5370C)

SINGLE SINGLE I_______EXPOSURE EXPOSURE FLAME TEST NON-NON-FLAMMABLE FLAMMABLE PRICING POLICY >5`-

Pf%*C s1.

REELS, SPOOLS & COILS >

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es: ST t'o 9t bIdI z0 Bamd C

TO:

OMEGA POINT LABS, 16015 SHADY FALLS F ELMENDORF.TX 7811:

USA PMC 6801H Page 86 A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION AYWAPRD TRFFT MANCFHFTFR.NH Nln1Q3 (f60i 6r.2-350 SPECIALIZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CAL113RATION SPOOL # 0048437E REVISED INC.

Date: 10/23/2003 ROAD Cust PO#: MS1419Q-OPL 2

JOB # PS0063934-1

• CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS1419Q-OPL.

TEST RESULTS FOR:

PMC PIN: KK-FBIFB-24 Total Footage:

2400' Test Temperature (6F)

Inside End Outside End 2000

-0.2

-0.2 4000

-0.8

-OA 600°

-1.5

-1.4 800o

-2.7

-1.9 10000

-1.4

-0.6 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL # POS LEG:

291335 REEL# NEG LEG:

291346 CALIBRATION DATE: 3/17/00 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS: X1525S

• SERIAL# 306172 CALIBRATION DUE DATE: 01/20/2004 ICE POINT THERMOCOUPLE REFERENCE MODEL, KAYE INSTRUMENTS: K-170-SP SERIAL #: 306179 CALIBRATION DUE DATE: 0112712004 NIST #: 263094C&A 263094B&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC iOORC SERIAL # 15075 NIST N 811/26796603 DUE: 12117/2005 TYPE T STANDARD REEL # 25926 & 26369 NIST # 258779B Qy-AIIA Cool

-W,-7 1f QUOLITYASSURANCETECHNl IAN DATE A memb~rof the Matmon Vroup efcompnrits

• • 6 I t

~^

ItI LeAV1 A I

.ltIU

6S:ST tO, 9T 8d Page 87 rv TO:

OMEGA POINT LABS. I 16015 SHADY FALLS R ELMENDORFTX 781 1Z USA PMC 6801 A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION JAYWARD STREET MANCHESTER, NH 03103 -(6031 622-3500 SPECIAUZING IN.WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484378 REVISED NC.

Date: 10/23/2003

,OAD Cust PO#: MS1419Q-OPL JOB # PS0063934-1 CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MSI419Q-OPL..

TEST RESULTS FOR:

PMC P/N: KK-FB/FB-24 Total Footage:

5000' Test Temperature O*F)

Inside End Outside End I.,

2000

+0.1

+0.5 4000

-0.4

. +0.1 6000

+0.5

+0.2 8000

-1.9

-1.5 10000

-0.9

-0.6.

REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS. SPECIFICATIONS. AND DRAWINGS OF THE ABOVE..

REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

I SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL # POS LEG:

291335 REEL-#NEGLEG:

291346 CALIBRATION DATE: 3/17/00 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS:

X1525S SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 ICE POINT THERMOCOUPLE REFERENCE MODEL. KAYE INSTRUMENTS: K-170-SP SERIAL #: 306179 CALIBRATION DUE DATE: 01/27/2004 A, rmber ch ii NIST M: 263094C&A 263094B&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC 100RC SERIAL # 15075 NIST # 811/267966-03 DUE: 12/1712005 TYPE T STANDARD REEL # 25926 & 26369 NIST # 258779B QA(UA 10 L-0 3 PalI RUflTIY ASSURANCE TECHNICN th Mmen crvp yccnPaniCs DATE itO 1oJt-nn7n I

6,S:ST VO.

9T 8dU t

d0'39d r

Page 88 PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION 680 HAW/A-D STREET MANCHESTER. NH 03103 (603) 622-3500 SPECIAUZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484377 REVISED TO:

OMEGA POINT LABS, INC.

Date: 10123/2003 16015 SHADY FALLS ROAD Cust PO#: MS1419Q-OPL ELMENDORFTX 78112 JOB # PS0063934-1 USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS1419Q-OPL.

TEST RESULTS FOR:

PMC P/N: KK-FB/FB-24 Total Footage:

5000' Test Temperature Inside End Outside End REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS. AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL# POS LEG:

291335 REEL# NEG LEG:

291346 CALIBRATION DATE: 3/17/00 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS: X1525S SERIAL # 306172 CALIBRATION DUE DATE: 01120/2004 ICE POINT THERMOCOUPLE REFERENCE MODEL. KAYE INSTRUMENTS: K-170-SP SERIAL #: 306179 CALIBRATION DUE DATE: 0112712004 NIST #: 263094C&A 263094B&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC 100RC SERIAL# 15075 NISTW 811/267966-03 DUE: 12/17/2005 TYPE T STANDARD REEL # 25926 & 26369 NIST # 258779B 1-1 Ve'i(

U LllY ASSURANCE TECHNICIt)

A mcmber of the Mamrron Groupw!cmpniet ThUr3-O DATE Lu RC.!bnl 1N4W 7.4lfl-NI~AU

.,.tl IJL1.,

6S:ST t'O, 91.8d so -33d Page 89 TO:

OMEGA POINT LABS, I 16015 SHADY FALLS R ELMENDORFTX 78112 USA PMC fia0l A DIMlSION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION IAYWARD STREET MANCHFSTER-NH nn1n3 (RFll f;7.-flfn SPECIAUZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (eoo) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00485975 REVISED NC.

Date: 10/2312003 QOAD Cust PO#: MS1419Q-OPL JOB # PSO063934-1 CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS14190QOPL.

TEST RESULTS FOR:

PMC PIN: KK-FB/FB-24 Total Footage:

4000' Test Temperature (F)

Inside End Outside End 2000

+0.6

+0.3 4000 4-0.6

+0.3 6000

-0.8

-0.9 8000

+0.8

+0.7 10000

+1.0

+1.5 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS. SPECIFICATIONS. AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL # POS LEG:

291335 REEL# NEG LEG:

291346 CALIBRATION DATE: 3/17/00 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS: XX1525S SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 ICE POINT THERMOCOUPLE REFERENCE MODEL, KAYE INSTRUMENTS: K-170-SP SERIAL #: 306179 CALIBRATION DUE DATE: 0112712004 NIST X: 263094C&A 26309418&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC 100RC SERIAL# 15075 NIST # 811/267966-03 DUE: 12/17/2005 TYPET STANDARD REEL # 25926 & 26369 NIST #2587798 l

{ALITY ASSURANCE TECHNIIA DATE A rmbtrtf the Mjrmon Cry e cfniparnks LIA nc!bn 7344 bnn7.-:qi-xA9 Jw VUJ

r r4l PMC A

\\!M)*

680 HA!

K s1 SPECIA TO:

OMEGA POINT LABS, INC.

16015 SHADY FALLS ROAD ELMENDORF,TX 78112 USA DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORIPage 90 MYWARD STREET. MANCHESTER. NH 03103 (603) 622-3500

,LIZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL# 00485975 Date: 10123/2003 Cust POM: MS1419Q-OPL JOB # PS0063934-1 CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR:

PMC P/N: KK-FB/FB-24 Total Footage:

4000' Test Temperature (OF)

Inside End Outside End 2000

+0.6

+0.3 4000

+0.6

+0.3 6000

-0.8

-0.9 8000 °

+0.8

+0.7 10000

+1.0

+1.5 Calibration Certificate Acceptance ItemAwo) a ISTTraceility-Adcqti.

M As Found/Aa Ift Value s Tleranice lItgc Adequate 3

teo3/43 ot/ifa OPL QA/QC Depth g

i g

REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-22X-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL# POS LEG:

291335 REEL# NEG LEG:

291346 CALIBRATION DATE: 3117/00 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS: X1525S SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 ICE POINT THERMOCOUPLE REFERENCE MODEL, KAYE INSTRUMENTS: K-170-SP SERIAL,#: 306179 CALIBRATION DUE DATE: 01/27/2004 NIST #: 263094C&A 263094B&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC 100RC SERIAL # 15075 NIST # 811/267966-03 DUE: 12/17/2005 TYPE T STANDARD REEL # 25926 & 26369 NIST #258779B Q)GtcL A c e P1JJ

-2, O(

U)JALITY ASSURANCE TECHNI(QN A member of the Marmon Group of companies DATE

TO:

OMEGA POINT LABS 16015 SHADY FALLS ELMENDORF,TX 781 USA PMC A 6.80 HA' X DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORFUagei9 1 NYWARD STREET. MANCHESTER. NH(03103 (30t 3 622-3500 SPECIALIZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484377

, INC.

Date: 10123/2003 ROAD Cust POO: MS1419Q-OPL 12 JOB # PS0063934-1 CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR:

PMC P/N: KK-FBIFB-24 Total Footage:

5000' Test Temperature

(°F)

Inside End Outside End 2000

-0.1

-0.4 4000

-1.0

-0.8 6000

-1.1

-1.9 8000

-2.4

-2.3 10000.

-0.9

-0.9 Calibration Certificate Acceptance SN t4 4)

NIST Trac-a lity Adequate As Found/As 1efl Wa~u es Callbrntion Data Sumcient Tolerance Range Adequate DOtLQofAQ Dept.

OPL QAIQC DepL EngJ IDOL Msr.

REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL# POS LEG:

291335 REEL# NEG LEG:

291346 CALIBRATION DATE: 3/17100 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS: X1525S SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 ICE POINT THERMOCOUPLE REFERENCE MODEL, KAYE INSTRUMENTS: K-170-SP SERIAL #: 306179 CALIBRATION DUE DATE: 01/27/2004 NIST #: 263094C&A 263094B&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC IOORC SERIAL# 15075 NIST # 811/267966-03 DUE: 12/17/2005 TYPE T STANDARD REEL # 25926 & 26369 NIST # 258779B

( CUA-h I LS4

-

DATE (Q4ALITY 'ASSURANCE TECHNIC1 11rnE1 UI I a I A member of the MNirron Group of comparties

r r4 PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORRageis92 680 HAYWARD STREET MANCHESTER. NH 03103 (603) 622-3500 SPECIAUZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484378 TO:

OMEGA POINT LABS, INC.

16015 SHADY FALLS ROAD ELMENDORF,TX 78112 USA Date: 10/23/2003 Cust POM: MS1419Q-OPL JOB # PSO063934-i CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR:

PMC P/N:. KK-FBIFB-24 Total Footage:

5000' Test Temperature (OF)

Inside End Outside End 2000

+0.1

+0.5 :-

4000

-0.4

+0.1 6000

+0.5

+0.2 8000

-1.9

-1.5 10000

-0.9

-0.6 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS. SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTiON AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K REEL # POS LEG:

291335 REEL# NEG LEG:

291346 CALIBRATION DATE: 3/17100 DIGITAL VOLT METER MODEL: KAYE INSTRUMENTS: X1525S SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 ICE POINT THERMOCOUPLE REFERENCE MODEL, KAYE INSTRUMENTS: K-170-SP SERIAL #: 306179 CALIBRATION DUE DATE: 01/27/2004 NIST #: 263094C&A

• 263094B&D (SINGLE USE THERMOCOUPLE FROM CALIBRATED REEL)

EDC 1 OORC SERIAL# 15075 NIST # 8111267966-03 DUE: 12/17/2005 TYPE T STANDARD REEL # 25926 & 26369 NIST # 258779B A member of the Marmnon Cwvup of c rnanies I X

r PMC A SPECIA TO:

OMEGA POINT LABS, INC.

16015 SHADY FALLS ROAD ELMENDORF,TX 78112 USA DIVISION OF ROCKBESTOS-SURPRENANT CABLE COR13ageN93 (WARD STREET. MANCHESTER. NH 03103 (603) 622-3500 LIZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484379 Date: 10123/2003 Cust PO#: MS1419Q-OPL JOB # PS0063934-1 CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR:

PMC P/N:.KK-FB/FB-24 Total Footage:

2400' Test Temperature

([F)

Inside End Outside End 2000

-0.2

-0.2.

4000

-0.8

-0.4 6000

-1.5

-1.4 800°

-2.7

-1.9 10000

-1.4

-0.6 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NI" REEL# POS LEG:

291335 REEL# NEG LEG:

291346 (Sll CALIBRATION DATE: 3/17/00 CA EDI DIGITAL VOLT METER NIc MODEL: KAYE INSTRUMENTS: X1525S DU SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 ICE POINT THERMOCOUPLE REFERENCE RI MODEL, KAYE INSTRUMENTS: K-170-SP NI SERIAL-#: 306179 CALIBRATION DUE DATE: 01/27/2004 A mcmber d the Marmon Group of companies ST #; 263094C&A 263094B&D NGLE USE THERMOCOUPLE FROM LIBRATED REEL)

I IOORC SERIAL# 15075 ST # 811/267966-03 E: 12/17/2005

'PE T STANDARD EEL # 25926 & 26369 ST # 258779B uC ) 2.

'ASSURANCE TECHNICIq DATE

PMC Division of RSCC 680 Hayward Street Manchester, NH 03103 Tel: (603) 622.3500 Fax: (603) 622-7023 SPECIALIZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY 0000105577 Page 94 DELIV.ERY( NOTE DELIVERY TO OMEGA POINT LABS 16015 SHADY FALLS ROAD ELMENDORF, TX 78112 USA Attention:

CLEDA KK-FB/FB-24 Spool #: 00484377 00484378 00484379 00485975 CALIBRATION CHARGE Spool #:

16,400 I

'Certification No.

Calibration Date Recalibration Da Manufacturer:

Model No.:

Serial No.:

Equipment Desc Omega Point Laboratories, Inc.

16015 Shady Falls Road Elmendorf, Texas 78112 800-966-5253 FAX 210-635-8101 Certificate of Calibration 92125 3/ 10/04 Lte:

9/10/2004 Yokogawa 100 Channel DAU 99LE004 ription: 100 Channel Data Acquisition System with YOKOGAWA Darwin Series ces:

TEGAM Model 840-A, SN: T-207318.

Calibration due 06-04-2004 Calibration Sour Calibratio Performed by:

M a o

Mike Dey/

Manager of Fire Adistance'..

Javier Trevino Manager of Special Proj

Page 96 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Calibrator Used: Tegam T-20731 8 Temperature Setting (-F):

75.0 Within specs?

Yes/No Performed by:

Mike Dey

Title:

Mgr. Dept. 2 Approved by.

Title:

M,<5,te <*p, Date:

3/10/04 Channel No.

Readinq (TF) 1 +-

Chan 1

75.7 0.7 2

75A 0.4 3

75.6 0.6 4

75.6 0.6 S

75.6 0.6 6

75.6 0.6 7

75.6 0.6 8

75.6 0.6 9

75.7 0.7 10 75.7 0.7 11 75.2 0.2 12 75.0 0.0 13 75.0 0.0 14 75.2 0.2 15 75.0 0.0 16 75.0 0.0 1 7 75.0 0.0 1 8 75.2 0.2 19 75.2 0.2 20 75A 0.4 21 75.2 0.2 22 75.2 0.2 23 7S.2 0.2 24 7S.2 0.2 25 75.2 0.2 26 75.2 0.2 27 75.2 0.2 28 75.2 0.2 29 75.6 0.6 30 75.7 0.7 31 752 0.2

.32 75.2 0.2 33 75.2 0.2 34 75.0 0.0 35 75.0 0.0 36

.75.2 0.2 37 75.2 0.2 38 75.2 0.2 39 7S.2 0.2 40 75.6 0.6 41 75.2 0.2 42 75.2 0.2 43 75.2 0.2 44 75.2 0.2 4S 75.2 0.2 46 75.2 0.2 47 75.2 0.2 48 75.2 0.2 49 75.4 0.4 S0 75.6 0.6 Range of 75-F Readings:

+0.7/-0.2 inel No. jReading (T) ' I

+/-

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

.75 76 77 78 79 80 81 82

83 84 85 86 87 88 89 90 91 92 93 94 9S 96 97 98 99 100 74.8

-0.2 75.0 0.0 74.8

-0.2 74,8

-0.2 75.2 0.2 75.0 0.0 75.0 0.0

.752 0.2 75.2 0.2 75.2 0.2 75.6 0.6 75.2 0.2 75.2 0.2 75.2 0.2 7S.2 0.2 75.2 0.2 7S.2 0.2 75.4 0.4 75.4 0.4 7S.7 0.7 752 0.2 752 0.2 75.0 0.0 75.0 0.0 752 0.2 75.0 0.0 75.0 0.0 75.2 0.2 75.2 0.2 75.4 0.4

-75.4 0.4

• 752 0.2 75.2 0.2 75.2 0.2 75.2 0.2 75.2 0.2 75.4 0.4 75.4 0.4 75.4 0.4 75.7 0.7 74.8

-0.2 74.8

-0.2 74.8

.-0.2 75.0 0.0

.752 0.2 75.2 0.2 75.0 0.0

-75.2 0.2 75.2 0.2 75.2 0.2 Allowable limits Lower 73.2 Upper 76.8

(+/-1.8)

Page 97 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs?

YesJNo Calibrator Used: Teqam T-2 07318 Temperature Setting (F):

150.0 Performed by:

Mike Dev

Title:

Mcr. Dent.2 Approved by: c

Title:

14J 0 OK Date:

3/10/04 Channel No. IReadina (*F) I

+J-lChannel No. IR eadinmq C)

I

+J-2 3

4 S

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 150.4 lS0.4 150.4 150.4 150.4 150.4 150.4 150.4 150.1 150.1 150.1 150.1 150.1 150.1 150.1 150.1 150.1 150.1 150.3 150.1 150Q 150.1 150.1 150.1 150.1 150.1 150.1 150.6 1503 150.6 150.4 150.3 150.1 150.1 1503 1 50.

150.1 1503 150.3 150.6 150.3 1 SO.3 150.3 150.3 1 S0.3 150.3 150.3 150.3 150.6 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.8 0.8 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.3 0.4 0.3 0.1 0.1 0.1 0.1 0.1 0.1 0.3 0.3 0.6 0.4 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.3 0.6 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.6 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 g94

95 96 97 98 99 100 149.7 149.7 149.7

149.7 149.7

-149.7 149.9 149.9 150.1 150.3 150.4 150.1 1 S01 149.9 149.9

'150.1 150.1 150.1 1503

• 150.6 1503 149.9

,150.1 150.1 149.9 150.1 150.1 150.1 1503 1503

.149.7 149.9 149.9 149.9 149.9 149.9 149.9 149.9 1503

• 150.4 149.7 149.7 149.7 149.7 149.7 149.7 150.1 149.9 150.1 150.3 40.3

-0.3

-0.3

-0.3

-0.3

-0.3

-0.1

-0.1 0.1 0.3 0.4 0.1 0.1

-0.1

-0.1 0.1 0.1 0.1 0.3 0.6 0.3

-0.1 0.1 0.1

-0.1 0.1 0.1 0.1 0.3 0.3

-0.3

-0.1

-0.1

-0.1

-0.1

-0.1

-0.1

-0.1 0.3 0.4

-0.3

-0.3

-0.3

-0.3

-0.3

-0.3 0.1

-0.1 0.1 0.3 Lower 148.2 Upper 151.8

(+/-1.8)

Range of 1 50O Readings:

+0.8/-0.3 Allowable limits

Page 98 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs?

Yes/No Calibrator Used: Teoam T-2073 18 Temperature Setting (F):

300.0 Channel No. IReadina (F) I +/- IChannel No. A Readina (-F) l

+/-

1 2

3 4

5.

6 7

8

.9

'10 11 12 13 14 i5 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 4S 46 47 48 49 so 300.6 300.2 300.4 300.2 300.2 300.4 300.4 300.6 300.6 300.7 300.0 299.7 299.8 299.8 299.7 299.7 299.7 299.8 300.2 300.2 300.2 300.0 300.0 300.0 300.0 300.0 300.2 300.2 300.2 300.6 300.2 300.2 300.2 300.2 300.2 300.2 3002 300.2 300.2 300.4 300.2 300.0 300.0 300.0 300.0 300.2 300.2 300.2 300.4 300.6 0.6 02 0.4 0.2 0.2 0.4 0.4 0.6 0.6 0.7 0.0

-0.3

-0.2

-0.2

-0.3

-03

-0.3

.0.2 0.2 0.2 0.2 0.0 0.0 0.0 0.0 0.0 0.2 0.2 0.2 0.6 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.2 0.0 0.0 0.0 0.0 0.2 0.2 0.2 0.4 06 51 52 53 54Ss 56 57 58 59 60 61 62 63 64 i 65 66 67 68 69 70 71 72 73 i

74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89

-90 91 92 93 94 95 96 97 98 99 1

100 299.7-299.7 299.7 299.7 299.8 299.8 299.8

'299.8

,300.2 300.2 I300.4

300.2 300.2 300.2 300.2 300.2 300.2

-300.2

300.2 300.6 3002 300.2 300.0 300.0 300.2 300.2 300.0 300.2

'300.2

-300.4 300.0 300.0 299.8 2-99.8 300.2 300.0 300.0 300.2 300.2 300.4 299.5 299.5 299.5 299.5 299.7 299.7 299.7 299.8 300.0 300.2 I -0.3

-0.3

-0.3

-0.3

• -0.2

-0.2

-0.2 I -0.2 0.2 0.2 0.4 0.2

'0.2

• 0.2 0.2

• 02 0.2

~0.2 0.2 0.6 0.0 0.2 0.2 0.0 0.2 1 0.2 0.0 0.0 0.2 0.2 0.4

-0.0 0.0 0.2

-0.2 0.24 1 0.0 1 0.0

-O02

[ 0.2 I-0.5

-05 1

I -0.53 i-0.5 I 0.3 0.2 Performed by:

Mike Dey

Title:

Mqr. Dept. 2 Approved by.

Title:

Date:-

3/10/04 Lower Upper 298.1 301.9

(+/-1.9)

Range of 300T Readings:

+0.7/-0.5 Aitowable limits

Page 99 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Calibrator Used: Tegam T-207318 Temperature Setting (F):

400.0 Channel No. lReainq ('F) I

+/-

IChannel No. IReadina ff)

I

+/-

1

.2 3

4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

- 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 400.5 4003 400.3 400.3 400.5 400.3 400.3 400.5 400.6 400.8 399.9 399.9 399.9 399.9 399.9 399.9 399.7 399.9 400.1 400.3 400.1 399.9 400.1 399.9 399.9 400.1 400.1 400.1 400.3 400.5 400.3 400.1 400.3 400.1 400.1 400.1 400.3 400.1 400.3 400.S 4003 400.3 399.9 400.1 400.3 400.3 4003 4003 400.3 400.6 0.5 0.3 0.3 0.3 0.5 0.3 0.3 0.5 0.6 0.8

-0.1

-0.1

-0.1

.0.1

-0.1

-0.1

-0.3

-0.1 0.1 0.3 0.1

-0.1 0.1

-0.1

-0.1 0.1 0.1 0.1 0.3 0.5 0.3 0.1 0.3 0.1 0.1 0.1 0.3 0.1 0.3 0.5 0.3 0.3

-0.1 0.1 0.3 0.3 0.3 0.3 0.3 0.6 51 52 53 54 55 56 57 S8 59 60 61 62 63 64 65 66 67 68 69 70 71 72

.73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92

+

9 3~

94 95 97 98 99 100 399.9 a399.9 399.7 399.9 399.9 399.9 399.9 400.1

400.1 400.3 400.5 400.3 400.1 400.1 400.1 400.1 400.1 400.3 400.3 400.6 400.3 400.3 400.1 400.1 400.3 400.1 400.3 400.3 400.3 400.5 400.3 399.9 399.9 399.9 399.9 399.9 400.1 400.1 400.3 400.5 399.6 399.6 399.6 399.6 399.7 399.6 399.6 399.9 399.9 400.1

-0.1

-0.1

-03

-0.1

-0.

0.0 0.1 0.1 0.1 0.3 0.1 0.3 0.1 0.1 0.1 0.3 0.1 0.1 0.3 0.3 0.1 0.3 0.3 0.1 0.1

.0.5I 0.3

-0.1 0.1 0.1 0.3

• 0.5 0.1

-0.1

-0.4

-0.

-0.4

-0.4

-0.1

~0.1 0.3

.0.4

-0.4

-0.1

-0.1

-0.1 Within specs?

Yes/No Performed by, Mike Dev

Title:

Mgr. Dept. 2 Approved by:

Title:

p Amp -, y Date:

3/10/04 Lower Upper 398.0

-402.0

(+/-2.0)

Range of 400-F Readings:

+0.8/-0.4 Allowable litrnts

Page 100 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs?

Yes/No Calibrator Used: Tegam T-207318 Temperature Setting (F):

1000.0 f'6-IoI In D-A_

rFM I

.u Ithnn In l-Xsfi CA I

.. /.

• O_

.4mnj lC 4

iI T

.~,.

c u

I -

2 3

4 5

6 7

8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 so 1000.6 1000.6 1000.4 1000.6 1000.6 1000.4 1000.6 1000.6 1000.6 1000.9 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 1000.4 1000.4 1000.2 1000.0 1000.2 1000.2 1000.2 1000.4 1000.4 1000.4 1000.8 1000.4 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 1000.0 1 000.0 1000.6 1000o.0 999.9 1000.0 1000.0 1000.0 1000.0 1000.2 1 000.0 1000.0 1000.6 O.f 0.6 0.4 0.6 0.6 0.4 0.6 0.6 0.6 0.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.4 0.4 0.2 0.0 0.2 0.2 0.2 0.4 0.4 0.4 0.8 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.6 0.0

-0.1 0.0 0.0 0.0 0.0 0.0 0.0 0.67

=

51 52 53 54 55 56 57 S8 591 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 9Z 93 94 95 96 97 98 99 1

1001 999.7 999.7.

999.7 9 999.9 999.7 999.7 1000.0 999.9 999.9 1000.0 1000.6 1000.4 1000.4 10002 1000.2 1000.4 1000.4 1000.4 1000.4 1000.8 1000.2 1000.0 1000.2 1000.0 10 oo.0 1000.2 1000.2 11000.0 1000.4 1000.6

1000.0

]1000.0 1000.0 1000.0 1000.0 1000.0 1.1000.01 1 000.0 1000.2 1000.4 1000.0 999.7 999.9

.999.9 1000.0 1 000.0

'1000.0 1 000.0 1000.4

-0.3

-0.3

-0.3

-0.1

-0.3

-03 0.0 I.0.1

-0.1 0.0 0.6 0.4 0.4 0.2 0.2 0.4 0.4 0.4 0.4 0.8 0.2 0.0 O.2 0.0 0.0 0.2 0.2 0.0 0.4 0.6 0.0 0.0 0.0 0.0

-0.0 0.0 10.0 0.0 0.2 0.4 0.0

-0.3

-0.1

-0.1

-0.1 0.0 0.0 0.0 0.0 0.4 Performed by:

Mike Dey

Title:

Mqr. Dept. 2 Approved by:

Title:

L6'M1 Date:

3/10/04 Lower Upper 997.7 1002.3

(+/-2.3)

Range of 2000'F Readings: +0.9/-0.3 Allowable limits

Page 101 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Calibrator Used: Tegam T-2073 18 Temperature Setting (F):

2000.0 Charnel No.

1 2

.3 4

S 6

7

.8

.9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 4S 46 47 48 49 so IReadina (F) I +/- lChannel No. lReading (O 2000.5 2000.5 2000.5 2000.5 2000.7 2000.7 2000.5 2000.7 2000.7 2001.0 2000.1 2000.1 2000.1 1999.9 2000.1 2000.1 1999.9 2000.1 2000.3 2000.5 i999.9 1999.9 1999.9 1999.9 1999.9 2000.1 2000.1 2000.1 2000.3 2000.7 2000-5 2000.3 2000.3 2000.3 2000.3 2000.3 2000.3 2000.3 2000.5 2000.7

'1999.9 1999.9 1999.9 1999.9 1999.9 1 999.9 1999.9 2000.3 2000.3 2000.5 0.5 0.5 0.5 0.5 0.7 0.7 0.5 0.7 0.7 1.0 0.1 0.1 0.1

-0.1 0.1 0.1

-0.1 0.1 0.3 0.5

-.0

-0.1

-0.1 0.1

-0.1 0.1 0.1 0.1 0.1 0.3 0.7 0.5 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5 0.7

-0.1

-0.1

-0.1

-0.1

-0.1

-0.1 0.3 0.3 0.5 51 52 53 54 55.

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 1

71 1

72 t

73 i

74 75 76 77 78 1

79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94

.95 96 97

. 98 99 100 1999.9 1999.9 I'--1 9999 1999.9 1999.9

.1999.9 1999.9 2000.1 2000.3 2000.3 2000.7 2000.'

2000.3 2000.3 2000.3 2000.5 2000.3 2000.7 2000.7 2000.7 2000.7 2000.7 20 Z00.7 2000.5 2000.7 2000.7 2000.5 2000.7 2000.7 2000.8 1999.9 1999.9 1999.8

.1999.9

• 1999.9

.1999.8 I 999.9

] 1999.5 1999.9

.2000.3 1999.9

, 1999.1

.1999.9 1999.1 1 6999.1 1999.'

1999.1 1999.M

.:2000.1

-0.1

-0.1

-0.1

-0.1

-0.1

-0.1

-0.1 0.1 0.3 0.3 0.7 0.5 0.3 0.3 0.3 0.5 0.3 0.7 0.7 0.7 0.7 0.7 0.7

-0.5 r 0.7 r 0.7 I 0.5

' 0.7 r

0.7

-0.1

-0.2

-0.1

-0.1 Al l l-0.1 0.3

-01

.1 9

-0.1

-0.1 93

-0.1 93

-0.1

-0.1 l

0.1 3

0.3 Aflowvable limit Within specs?

Yes/No Performed by-Mike Dey

Title:

Mar. Dept. 2 Approved by.

Title:

J Date:

3/10/04 Lower Upper s

'1997.2 2002.8

(+/-2.8)

Range of 2000F Readings: +1/-O.Z

Q/A RECEIVING REPORT CLIENT/PROJECT NAME F4 CA

.&6 CLIENTIPROJECT NUMBERJ!&c C

RECEIVED FROM__

E PEPORT NUMBER.. 24A -3

- OPL-

)ATE RECEIVED 5 -5; -0 *

)ATE INSPECTE CTED41 INSPECTED BY_

Pfnl ltr.T I lr.ATrlMN rlh-pnen PnintI Lnab I

& I,} V L

V*

V IVl.^ V OUANTrI1YE T

SAFETY ITEM DESCRIPTION P.O. NO.

Ordai Rec'd l

I.D. NO.

lA YRI YIN AnJT D

ANI1 ACCEPTANCE REMAnKS emo

-4wj-C j2 I L

'I V

y IY_

IAtI

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5 6_I l u~

146(Q o14b Y Y tt=

wcA-

&L614~t \\'

3'4-37§ jc Y

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09U61io

PO po-16015 SHADY FALLS RD.

ELMENDORF, TEXAS 78112 PURCHA PH. (210) 635-8100 FAX (210) 635-8101 1,

Da P1 1;-

LSE cail 03 K357Q ate: 04/19/2004

,ge: 1 of 1 1-d Order From:

SSC Lab Division 7715 Distribution Dr.

Little Rock AR 72209 501 -562-2900/888-2 78-9292 I eliver to:

Omega Point Laboratories, Inc 16015 Shady Falls Road Elmendorf

(

)TX 78112 (210) 635-8100 Vendor No:

t Your Item Number Item Description Our Reference Qly Ordered Units Unit Cost Extension 0-100psi Pressure Gage t

SN:99LE001 0-100psi Pressure Gage SN: 98LE001 Dial Indicator SN: 013021466 Dial Indicator SN: 013232851 Calibration&Repalr Load Cell 1k pound SN: 343765 Calibration & Repai Digital Multimeter SN: 5700109 Calibration & RepaiOW.

Digital Caliper SN:6Q-2465-04 200g Weight-SN: 23137 200g Weight-SN: 23138 CAUBRATION CERT. REQUIREMENTS

1. Statement of NIST traceability

2. NIST test or I.D. number'

3. As Found

4. As Left Values I,

001 002 003 004 1.00 1.00 1.00 1.00 Each Each Each Each Each Each Each Each Each

$45.00

$75.00

$20.00

$i 20.00

$175.00

$100.00

$70.00

$10.00

$10.00

$45.00

$75.00

$20.00

$120.00

$175.00

$100.00

$70.00

$10.00

$10.00 005 006 007 008

'009

'1.00 1.00 1.00 1.00 1.00 S. Uncertailnties of calibratfion" meastrements.

a. Calibraiion data

7. Calibration certificates must show accreditation to ISO/IEC 17025 "See Special Instructions Regarding Purchasing Specificatilons for Quality Assurance Requiremen QA Approval

)

n. to 4 - ) q -X Pe.ase Quote Purchase Order Numbkr on all correspondence.

Special Instructions: Pleasc'include Certificate of Conformance to attached Specification Slhect and4 Calibrintion Data traceable to NIST.

I.

Subtotal:

Freight:

Tax Amount:

Total Value:

I

$620.00 0.00 0.00

$620.00 aM

Page 104 VENDOR PURCHASING SPECIFICATION AND QUALITY ASSURANCE REQUIREMENTS Vendor:

Sa C-Purchase Order No.

14 3 5 - _

Any of the following Quality Assurance requirements shall be incorporated as conditions to this procurement when corresponding box is marked.

Failure to comply with any requirement specified may result in rejection and/or return of shipment at seller's expense.

1.0 QUALITY PROGRAM Seller shall furnish all items on this Purchase Order in accordance with Quality Program approved by Buyer.

2.0 Quality Verification When additional quality verification activities are required as a condition to this procurement, invoices will not be paid until satisfactory completion of such activities.

Receiving Inspection-Buyer shall inspect items upon receipt to verify compliance with purchase order requirements.

Rejected items shall be returned at seller's expense.

Independent Laboratory Tests-Samples of materials furnished shall be tested independently for conformance to specification requirements prior to final acceptance. Rejected materials shall be returned at sellers expense.

FA Document Review-Final acceptance shall be based on satisfactory review or required certifications and other supporting documents.

3.0 CERTIFICATIONS When certifications are required as a condition to this procurement, the seller shall furnish one reproducible copy either with or prior to each shipment. Shipments will not be accepted and invoices will not be paid until certifications are in buyers possession.

LII Certificate of Compliance/Conformance Required - Certification that materials and /or services comply with purchase order requirements.

Certification shall reference purchase order number and traceability numbers (when applicable).

[]

Certified Test Report Required - Certification that material complies with applicable material specification (s) and the purchase order. Include actual results of required tests.

5rnrm nO.fnnAi5niJ1

Vendor Purchasing Specifications &

Vendor:

Quality Assurance Requirements Purchase Ord r Certificate of Calibration Required - Certification shall be traceable to National Bureau of Standards. (NIST, Nat'l Inst. of Science & Technology).

4.0 AUDITS/RIGHT OF ACCESS The buyer reserves the right to audit your facility to verify compliance with purchase order, code and specification requirements with (10) days notice, 3

Shipments shall only originate form facilities approved by the buyer.

g Buyer reserves the right to inspect any or all work included in this order at seller's facility with as early notice as practicable.

5.0 IDENTIFICATION

[I Seller shall identify each item with a unique traceability number by physical marking or tagging. Traceability numbers shall be traceable to certifications and packing lists.

Seller shall identify each container with a unique identification number. The identification number shall be 'traceable to certifications and packing lists.

6.0 10CFR,PART 21 The material, equipment and/or services to be furnished under this purchase order are involved in the testing of basic components of a Nuclear Regulatory Commission (NRC)' licensed facility. Accordingly, the seller is subject to the provisions of 10 CFR, Part'21 (Reporting of Defects and Noncompliance) 7.0 PACKING/SHIPPING MV All materials shall be packaged in air tight, moisture free containers and shall be free from all foreign substance such as dirt, oil, grease or other deleterious material.

Fi All materials and equipment shall be suitable crated, boxed or otherwise prepared for shipment to prevent damage during handling and shipping.

Wherever practical, equipment shall be palletized for ease of unloading and storage at destination. Each container shall be -clearly marked with buyer's purchase order number.

QUALITY ASSURANCE APPROVAL

(

DATE lq

/

Wo^rm no.n:rQ.A/Or/ni Poresm 0 of 0

CERTIFICATE NO:

36283-0003 SSC LAB DIVISION Page 1 of.

C*.kI..%.1 h l.'.

PageI CERTIFICATE OF CALIBRATION Cert#1754.01

• Quality You Ca-n measure'

-Calbration Laoratory SSC LAB DIVISION certifies thatthis instumentrconforms to original manufacturers specifications or to tolerances indicated0belovand has been calbrated using standards stith accuracies traceable to a National Mbasurement Institute, orto accepted values of natural physical constants, orhave been derived by ratio techniques. This certificate complies -%ith ISOI IEC 17025 & ANSI Z540. Unless othenrise stated, the M&.TE

.for which this certificate is issued, based on interprelation of data, mas found to meet the required specification. Reported uncertainty represents expanded uncertainty at approximately 95% confidence level, coverage factor of k--2.

Customer:

OMEGA POINT LAB.

Date Received:

4121/04 Location:

16015 SHADY FALLS RD.

Date of Issue/Calibration: 04/22/2004 ELMENDORF TX78112 Next Calibration Due:

04122/2005 p.o. #:1435?Q Metrologist:

Scan Rainey Manufacturer:

McDANIEL CONTROLS INC.

Model:

316SS Nomenclature:

GAGE-PRESSURE Serial Number:

99LE001 Range:

0-100 PSI Equipment ID:

99LE001 Calibration Data Temp 68°F Humidity 38%

Calibration Accuracy:

k 2.5% FULL SCALE Note: if the AS LEFT column is blank, no adjustments were required.

Note: Many factors may cause outof calibration conditionpriorto due date.The Calibrationintervalhas been specified by the Customer.

Current procedures and methods utilized by SSC Lab Division are approved by the Customer.

APPLIED AS FOUND AS LEFT UNCERTAINT' PROCEDURE #

25 LBS 25.78 25.78 2.9 NA17-2OMP-06 50 LBS 51.24 51.24 2.9 75 LBS 76.38 7638 2.9 100 LBS 10132 101.72 2.9 STANDARDS(S) USED Identification CWllbraion Expiration Traceability Number Description Date Date Number SSC30LD029 CALIBRATOR-PRESSURE

-7/3012003 713012004 33426-0044 SSC30LD048 TRANSDUCER-PRESSURE 8/11/2003 8/111/2004 1000154760 Calibration Certi.~cate Acceptance Item

_-I OC)I rA°W t Q

SN9 L IF

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Q/A

.Ea IST Traslflity Adequate As Fouund/As Lef Values Tolerance 7nge Adequate Cate of ReviData.SufSde7 OPL QAQC Dept DcpL Mgr.

p (1'41e-.
, /,

6 Gary McCourt Chief Metrology Engineer fnntm n-f ThM omftirter may not bereproduced, ecx in full, ikhozt thc -rkkn coiisert fSSC Lab DMision SSC Lab Diviscon, 7715 Distnibution Dr., little Rock, AR 72209 Fonn5.1 0.2-1

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RROJECT LOCATION

-0mena P-oint Labs REPORT NUMBER 94-47

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DATERECEIVED _6_

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INSPECTED BY:

OUANTITY SAFETY ITEM DESCRIPTION P.O. NO.

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lZMEGGITT SHIPPING MEMOPage 109 Meggitt Safety Systems, Inc.

1915 Voyager Avenue *A SNW C93063 C

(805) 5844100 TO:

Qrv-5a, Pomt Lcvbof+ors 5109 IG6O V5 SWd Y 41 Is koad DATE 510 E16m0 e

[-S7 f41-112d ATTENTION DEPARTMENT C on s-an ct 1k>'p h '

CAQ) G3S-I2to PURCHASE ORDER NO SAIPVIA 7

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Page 11.0 r

SIEZrMATERfA17-SUPPLIED BY MEGGITT SAFtY SYStEMS INC

/

QIANTITY UNIT DESCRIPTION 40 LF 8c 112 AWG 512400 FIRE CABLE. PN: 300283-5 NOTE-FACTORY INSTALLED CA1E SPLICE AT APPROX 12' FROM ONE END AND FACTORY INSTALLED CABLE TERMINATIONS AT EACH ENDS

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EA CLAMP 8 208.SS4 EA 316 SST HEX SCREW D-LINE 1/4-X 1 1/4-SHHMS EA 316 SST SPRNG NUT B-LINE N224 SS6 L-EA 2' X I 5/8' X 10 GA'TK 3D4 S5T PLATE L

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05-12-04 MEGGITT SAFETY SYSTEMS INC Pag.S,1 2I 2 A(C(:lEPIlANCIrl 'VEST DATA SliTET FmH FIREU CABLE ASSFEMBLY PART NUJMERli:

50E04O F00 03?z8J TlS'STI ROGRIAM NUMBER:

5181 SERIAL NUMBER:

R0I.iVISON

__C 1.0 Dielectric Streuigi11 af room temnperattlre pier STI 2191. Rtevision C

1.1 3200 VI)C betwecii codtiuctor antd sheatl Ifor 60 seconds. No inldicatiof lrea 200 (snil

-Iechl Staml/Date 1.2 3200 VD)C conductor to conductor for 60 seconids. No idica tion ofr ldownJUNO 4 O 4 Tech Stamp/Date 2.0 Insulation Resistance at room temperature per STI' 2190, Revision C.

(All unused pins connected to slieatli. Record values.)

12 1

1-0

'x 10 ohms 7

1'0 x 10 olinis 2

1.0 x 10 olinis 8

1.0 x 10 ohms 3

1.0 x 10 ohmll1s 9

W/A x 10 ohms 4

.0 x 10 ohmns 10

"/A x 10 ohmtils 5

1.0 x 10 ohmins 11

,c 10 ohius 6

1.0 x 10 ohmns 12 W/A x 10 ohmns JUN 04 200

~Iech Stamp/Datc

rIMEGGITT 1;11,1 i

58391R-1 PAGE 2 01: 2 MEGGITT SAFETY SYSTEMS INC PART NUMIBliR: _300o28Q agpo J

SERIAL. NUMBER:

Z..

3.0 3.1 3.2 D)C Contintiiv per STI> 2207, Revisic)2 (limlit: Rtfer to caIlI' dIrawsviIng.)

(Cable Length:

feet Conductor Resistatice:

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JUN 04 20

-P Tech] Stamip/Date 4.0 Test Equipi-nent List Nomenclature High Resistonce Bridge Ii-rot Digital Multittieter 1Mlanufactitrer

& Model No.

6R IG¶- A AR 2o05 A FLUJKF 73 Identification No.

A 11+672

^

1-46co 1?1 Calibration Dtie D)ate 6- 05 7-16-05 2-1 -05 NISSI QA REVIEW:

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,IMEGGITT

- MEGGITT SAFETY SYSTEMS INC 1915 VOYAGER AVE. SIMI VALLrY, CA. 93063 805-584-4100 FAX 805.584-9157 Packing Slip Ship To:

Invoice To:

OM*EGA POINT LABORATORIES ATTN: CONSTANCE HUMPHREY 210-635-8120 16015 SHADY FALLS ROAD ELMENDORF TX 78112 IN-HOUStWIEGGITT SAFE TY SYSTEMtS 1915 VOYAGER AVENUE SIMI VALLEY CA 93063 4

I I

I INSP I

Priority I DT I

E Ii 7

o Ord Date Promised Customer P.O.

F:O.B.

Contract Administrator 10/15/03 11/15/03 Fred Rudek Destination DIANA COX, EXT 8127 Line.

Item Number/LocationLot Description Shipped ] Tag Avail.

UM Due Date Schedule B 7INIMUV3 SAIJ;U.S K

lff UI'KUIIU HIM-Cb A I/.Ji

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.I TESTS TO BE PRESENTED TO NRC.

lfSSI WIL'- IMA VE JOINT RIGHTS SIARING TIHE QV 4LIFICATION TO TEST RESULTS TFST FAC'LITY W)LL BE RFADY F.VD OFNOVEIM1 'R SPLICE R QUIRED AT MIDPOINT IN CABLE 31.000 300283E10040B281 FIRE CABLE I

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Page 115

. cm 1 E~a"EGGITT MEGGITT SAFETY SYSTEMS INC ENGINEERING DEPARTMENT DOCUMENT ER 04-033 TITLE UNPACKING, INSPECTION, INSTALLATION AND STANDARD PRACTICES FOR 81C #12 AWG Si 2400 FIRE RATEC CABLE FOR J.M. FARLEY NUCLEAR POWER PLANT PROPRIETARY DATA TH1S DATA SHALL NOT BE TRANSFERRED.

RELEASED, DUIPUCATED. USED OR DISCLOSED IN WHOLE OR IN PART FOR MANUFACTURE. OR PROCUREMENT WrTHOUT THE, EXPRESS WRITTEN PERMISSION OF MEGGITT SAFETY SYSTEMS. INC. ALL RIGHTS RESERVED.

_APPROV ALS CONTROLLED j

f APPRVALS_

lDISTRIBUTION PREPAREI E:t:: n O.A.:,

/

PRPAE EQ SIZE CAGE CODE:

R 04033 A

25693 MFG:

REV. A SHEET1 of 8

Page 116 APPROVALS I -ti REV.

A DATE

-DESCRIPTION a

04 INITIAL RELEASE

Page 117 TABLE OF CONTENTS 1.0 PURPOSE..............................................................................................................................

4

.2.0 INSTALLATION AND STANDARD PRACTICES................................................,.,,,.,.4 3.0 UNPACKING AND INSPECTION.4.-.4 4.0 ROUTING AND INSTALLATlON..:.....

............................................................................ 5 5.0 POST INSTALLATION INSPECTION OF SI 2400 FIRE CABLE

.6 6.0 TERMINATIONS.................

,.,.7 SIZE CAGE CODE A

25693 ER 04-033 REV A

SHEET 3 OF 8 I1

1.0 PURPOSE Page 118 The purpose of this document Is to provide guidelines for installation and field handling of MSSI Fire Cable.

2.0 INSTALLATION AND STANDARD PRACTICES

a. A Si 2400 cable is designed for use In Class 1, Division'1, Group A, B, C and D locations.

When properly Installed, it easily withstands extreme temperatures and high humidity. In fire danger applications, it continues to perform at temperatures In excess of 20000F.

Cable construction consists of a thin-wall, stainless steel outer sheath, silicon dioxide dielectric, and nickel or nickel coated copper conductors. Other types of sheaths and

'conductors are also avallable if specified iffe purchase order. Wfien installed in areas where chemicals corrosive to stainless steel are present, an outer covering of a cross-linked polyethylene or similar PVC material can be provided. Cables may be cut to length and terminated In the field, using ordinary tools and equipment.

b. Meggitt is staffed to provide formal training In the handling and Installation of Si 2400 cables, tailored to specific customer needs. Supervision during actual installation can be provided to augment classroom Instruction and offers the customer's craftsmen the advantage of on-the-job training (OJT).

c. This document provides basic guidelines for handling and Installing Si 2400 cables, from receipt to completion of Installation. Field terminations are described in an accompanying document, FTP-9234.

3.0 UNPACKING AND INSPECTION

a. Do not remove cable from reels or factory coils until ready to install.

b. Visually Inspect cables for evidence of shipping damage, such as dents, gouges, or kinks.

Small superficial scratches'In the cable sheath will not degrade performance.

c. Do not unroll the cable from 'its shipping container to perform electrical tests.

IMMEDIATELY FOLLOWING ELECTRICAL TESTING, RESEAL CABLE ENDS. The dielectric must be protected from prolonged exposure to the atmosphere or direct exposure to water. Cable ends may be resealed with epoxies provided in the termination kits or with heat shrink boots. lUse of electrical tape for sealing cable ends for extended periods is not recommended.

SIZE CAGE CODE A

25693 ER04-033 REV A

SHEET 4 OF 8 A

A

la 4.0 ROUTING AND INSTALLATION Page 119 NOTE: EMPHASIS SHOULD BE ON "PLACING" AND "FORMING" RATHER THAN "PULLING" AND BENDING" THROUGHOUT THE INSTALLATION PROCESS.

a. Visually Inspect the routing path of the cable and note areas that pose a hazard for the cable. Hazards may Include:'

1. Sharp metal edges, which the cable might be dragged across.

2. Moving machinery or equipment along or adjacent to the planned cable route.

3. Extremely sharp or restrictive bends along the cable path.

4. -

.live-t-n-c*T-arhpaned-roun ath

b. Station a person at each routing hazard noted and at all locations where a change of direction occurs. As a rule of thumb, the cable should be manned about every 20 feet during initial Installation.

c. Structural Interferences, which the cable must pass over or around, should be padded.

Bell rollers may be used, but are seldom needed.

d. Cables. must be uncoiled as the cable Is fed out along the routing path. Whether on a reel or in factory coils, the cable must be unrolled in a tangential (circular) manner. DO NOT UNCOIL BY PULLING ON THE END AND HELICALLY STRETCHING.

e. Si 2400 can withstand a high pull force as noted In Table 1. In virtually all Installations, only a fraction of the allowable pull tension Is utilized. Pushing the cable from one manning point to the next Is by far the easiest technique and has added advantages when negotiating restricted areas and interferences.

f. When changing direction or bypassing a routing hazard, use large sweeping loops, rather than tight radii turns. This loose or excess cable will be dressed after the cable'is in place at both ends.

g. Ensure sufficient length is available to install field terminations prior to final forming. A minimum of two feet of wrinkle free, round cable is required for the termination, so ensure the cable end was not bent, twisted, or flattened during cable Installation. If this occurs, the deformed cable segment must be removed prior to final cable positioning.

SIZE CAGE CODE A

25693 ER 04-033 REV A

SHEET 5 OF 8 I

L

h. See Table 1 for minimum advisable bend radius of Si 2400, but be awl ?34QO bendinglstraightening in the same location is potentially more harmful than a tight bend that is left in position. The stainless steel sheath may become weakened or work hardened during repeated bending, resulting in severe wrinkles, kinks or stress cracks.

CABLE WALL MINIMUM MAXIMUM DIAMETER THICKNESS BEND RADIUS -

PULL FORCE 0.592 In.

0.015 In.'

6 In. (nom) 500 lbs.

Any smooth surface or appropriate radius may be used to forrn the cable. EMT tube suitabensrle and are normally readily available. In many cases, the cable can be hand formed.

1. Cable runs should be supported at least every eighty-one Inches and within approximately three feet of the beginning or end of a bend or 2 450. See Table 2 for recommended cable mounting and support options for cable runs.

j.

Si 2400 Fire Cable may be routed in cable trays; Stainless steel trays are recommended.

Cable should not be installed in galvanized trays and should NOT be in direct contact with galvanized or aluminum trays or structures.

TABLE 2-Cable Mounting and Attachment I.

B-line stainless steel strut.

2.

BB-Une Part No B2088SS4 clamps for a 0.592 Inch dia.

Cable.

3.

Standard hardware for single hole clamp.

4.

Panduit stainless steel ty-wraps or equivalent.

5.0 POST INSTALLATION INSPECTION OF Si 2400 FIRE CABLE

a. Smooth, contour changes such as dents, dings, ripples, or wrinkles are acceptable except in areas where termination kits must be installed. See Figure 1

b. Kinks or wrinkles whose upper radii are extremely pronounced or touching Indicate a potential problem area, as straightening may result In cracking the sheath. See Figure 1.

c. Gouges or cuts in the cable sheath which exceed 10% of cable wall thickness may be cause for rejection. Wall thickness Is normally.015. The depth of gouges or cuts should be calculated based on a measurement of the distance from the root point of the gouge or SIZE lCAGE COD I A

25693

.ER04-033 I REV A

SHEET 6 OF 8 I

L

cut to the direct opposite point on the cable O.D. and known O.D. of tRage 1 21 Recommend measuring lnstrument:blade or point micrometer.

d. Electrical continuity and installation resistance should remain essentially the same as pre-installation test results. Any significant difference, even If within acceptable limits, should be investigated:

6.0 TERMINATIONS

a. Si 2400 Fire Cable may be purchased with factory terminating pigtails on one or both ends, or terminating kits are available for field use.

j.xTejminations. whether factory or field Installed, are designed for attachment to junction or

.1 terminal boxes such as Hoffman's. Standard fittings such as Myer hubs or lock nuts and bushings are acceptable.

1.

SIZE ]

CAGE CODE_

A l25693 ER 04.033 I

REV A

SHEET 7 OF 8

a.

Page 122 ACCEPT REJECT

.I I

I I

SMOOTH DENTS, DINGS SCRATCHES.

CUTS < 10c WALL THICKNESS WRINKLES S i}-

jRIPPLES SCRATCHES CUTS >10% WALL THICKNESS KINKS - WRINKLES ARE VERY PRONOUNCED.

POSSIBLY TOUCHING AT TOPS FIGURE 1 - Si 2400 FIre Cable Inspection Criteria SIZE I CAGE CODE A

25693 ER 04.033 4

REV A

SHEET 8 OF 8 I

Q/A RECEIVING REPORT CLIENT/PROJECT NAME__

NAM_

REPORT NUMBER ?AAt CLIENT/PROJECT NUMBER 1 Jm

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DATE RECEIVED b-

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DATE INSPECTED_ PE

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1. 5: Upper support with clamp.

1. 6: Lower support showing clamp.

Report No. 14980-119368, Rev.1 AREVA August 11, 2004 APPENDICESPage 129

1. 7: Lower support showing clamp & spring.

1. 10: Loading test article on furnace.

A: Under side of slab.

i.

1. 12: Cable ends tor megger testing.

Report No. 14980-119368, Rev.1 AREVA August 11, 2004 APPENDICES p

1-30 L

-,T m.

1. 14: Meggering the cable conductors.

1. 15: Specimen immediately alter tire test.

Report No. 14980-119368, Rev.1 AREVA X,-Y

-777 S

7

V t

w l-iA August 11, 2004 APPENDICES

~ ~~jageJ131

1. 19: Vertical support after hose stream.

1. 21: Upper support after hose stream.

1. 22: Upper support after nose stream.

Report No. 14980-119368, Rev.1 AREVA August 11, 2004 APPENDICES ID le 132

1. 23: Spring clamp on upper support remains intact.