ML20083D855

Final Deficiency Rept Re Barton Instrument Accuracy.Caused by Electrical Leakage Through Wiper Arm & Shaft of Zero & Span Calibr Potentiometers to Instrument Case.Insulating Washer Added to Eliminate Leakage

ML20083D855
Person / Time
Site:	Byron, Braidwood, 05000000
Issue date:	12/15/1983
From:	Tramm T COMMONWEALTH EDISON CO.
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
10CFR-050.55E, 10CFR-50.55E, 7786N, NUDOCS 8312280316
Download: ML20083D855 (31)

Text

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N Commonwrith Edison l

, / One First Nat+onal Plaza Chicago Ilhnois

~J Addrecs Reply to Post Othce Box 76f

\\

/ ChtCago, lihnois 60690 December 15, 1983 Mr.

J. G. Keppler, Regional Administrator U.S. Nuclear Regulatory Commission 799 Roosevelt Road - Region III Glen Ellyn, IL 60137

Subject:

Byron Generating Station Units 1 and 2 Braidwood Generating Station Units 1 and 2 Barton Instrument Accuracy NRC Docket Nos. 50-454, 50-455, 50 ^56, and 50-457 References (a):

January 28, 1983 letter from T.

R.

Tramm to J. G.

Keppler.

(b):

March 28, 1983 letter from T.

R.

Tremm to J. G. Keppler.

(c):

June 1, 1983 letter from T.

R.

Tr amm to J. G. Keppler.

(d):

September 8, 1983 letter from T. R.

Tramm to J. G. Keppler.

Dear Mr. Keppler:

This letter provides the final report on a deficiency reportable pursuant to 10 CFR 50.55(e) regarding the accuracy of Barton electronic instrument transmitters being installed at Byron and Braidwood stations.

For NRC tracking purposes, this deficiency is numbered 82-11 for Byron and 82-12 for Braidwood.

As indicated in the interim reports on this deficiency, Barton and Westinghouse have determined the causes of the thermal non-repeatabi-lity problem to be:

1.

An electrical leakage path through the wiper arm and shaft of the zero and span calibration potentiometers to the instrument case, and 2.

The Barton calibration technique for temperature compensation wherein the zero output of the transmitter was elevated, calibrated, and then not checked at the elevated temperatures after the original zero was restored.

R O

g gg3 zAlt h

~

J. G. Keppler December 15, 1983 Based on a statistical reduction o' static calibration data received from Barton on 80 transmitters, Westinghouse calculated the expected error deviations contributed by the two causes of the thermal non-repeatability problem and evaluated the effect of any additional deviation on functions performed by these transmitters.

As a result of this evaluation, and after incorporating all instrument errors, it has been determined that adequate margin exists in the setpoints of all our transmitters to absorb the additional errors from the thermal non-repeatability.

To correct the first cause of the thermal non-repeatability problem, an insulating washer will be added to eliminate the electrical leakage through the potentiometers.

Attachment A to this letter is a list, for each unit, of all transmitters that will have an insulating washer added.

The transmitters that are lined out already have an insulating washer added.

To correct the second cause of the thermal non-repeatability problera, Westinghouse is working with Barton to establish a representative model which may make it possible for the calibration technique error to be corrected in the field, if necessary.

Based on the margin inherent in the setpoints of all the transmitters to absorb the additional thermal non-repeatability errors, 4

adequate justification exists to defer any modifications or aajustments until all corrective actions can be implemented simultaneously.

This approach is consistent with the position Westinghouse has taken for the operating plants.

Please address further questions regarding this matter to this office.

Very truly yours,

[ [b f M "

T. R.

Tramm Nuclear Licensing Administrator 1m cc:

Director of Inspection and Enforcement Byron Resident Inspector Braidwood Resident Inspector Attachment A e

7786N

.-_-___________-_-___j

ATTACHMENT A List of Barton Transmitters Requiring Installation of an Insulating Washer for Byron Station Units 1 and 2 and Braidwood Station Units 1 and 2 7786N

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REFERENCES:

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GENERAL SPECIFICATIONS REV GENFRAL SPECIFICATIONS

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-4 TO 20 MA (DIRECT ACTING) 24 OG) ELEMENT MAT'L: 31G STAINLESS STEEL

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Of 08) CASE COLOR - MTR STANDARD Of 03).REF ACC +/- 0.5% OF CALIB SPAN (REF *t)

OS 10) ELEC CONN: 8 F1 la AWG LEAD WIRES 01 ft) HVORO OR PRESSURE TEST TO 1.5 X DESIGN PRES 01 12) POWER SUPPLY - (BY'DTHERS) SEE REFERENCE al INSTRUMENT LOCATED IN CONTAINMENT FIELD Of 14) ITEMS WITH LOC =CF NO ALUMINUM OR HALOGENS Of 13) CF Of 15) PAOCESS CONNECTION: 1/2 INCH NPT (FEMALE)

Of 16) TRANSMITTER LOADING - SEE REFERENCE # 1 Of 17) IF LOC =CF PAINT NON ST ST PARTS PER PS597755 Ot 18) WETTED PARTS TO BE CLEANED PER PS292722 Of 19) PROCESS FLUID: DIL DORIC ACID UNLESS NOTED 01 20) CASE MATERIAL - MFR STANDARD UNLESS LOC =CF,

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SPECIFICATION FOR ELECTRONIC PRESS XMIRS (QUAL GROUP A): OAELPt SUPPLIER: BARTON

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1-SPECIFICATION FOR ELECTRONIC DP XM1RS (QUAL GROUP A);"QAELOP SUPPLIER: BARTON

REFERENCES:

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'*2.XHTRS TO DE'0UILT TO W-PWR DWG.8765D45 REV

. CENERAI.' SPECIFICATIONS

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WESTIllGHOUSE NUCLEAR' ENERGY' SYSTEMS SPEC SHEET NO. 014.10

~

SHOP ORDER CAES 32G' PLANT: COMMONWEALTH EDISON CO.

REV.28 DATED Ort /09/a3

.PAGE

'l 3 i

SPECIFICATION FOR ELECTRONIC DP XMTRS (QUAL GROUP A): QAELDP SUPPLIER: DARTON

REFERENCES:

1. 1.E-SPEC 053328 (XMTRS BUILT TO A W-PWR APPROVED QUALIFICATION. GROUP'A BASELINE)

• 2.kMTRS TO DE HulLT TO W-PWR DWG.87G5045 r

REV GENERAL SPECIFICATION 5

. PEV CENERAL SPECIFICATI0t,'..

Of 01) XMTRS TO MEET QUAL GROUP A REOMNTS (REF al) 01 02) R f.OD FOR SEISMIC & POST ACCIDENT APPLICATION 01 03 ) BODY MATERIAL - 316 STAINLESS STEEL 27 04) PRES ELEMENT - DELLOWS ELEMENT MAT *L - 316 STAINLESS STEEL 01 05) OUTPUT

-4 TO 20 MA (DIRECT ACTlHG) 27 OG ~ CASE COLOR - MFR STANDARD.

.l.

05 07) MOUNTING: WALL MOUNT (SEISMIC ORACRET)

.01 08 s

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=

Of 15) PROCESS CONNECTION: t/2 INCH NPT (FEMALE)

Of 16) TRANSMITTER LDADING - SEE REFERENCE # (

Ot 17) IF LOC *CF PAINT NON ST ST PARTS PER PS597755.Of 18) WETTED PARTS TO BE CLEANED PER PS292722 '

^*

Ol 19) PROCESS FLUIO: Dll BORIC ACID UNLESS NOTED-27 20) DELLOWS FILL:. SILICONE OlLC L.'

01 21) CASE MATERIAL - MFG STANDARD UNLESS LOC =CF REV NOTES: (APPLICA0LE'ONLY AS REFERENCED IN THE TABLE)

Of A) PROCESS FLUID: WATER Of B) REFERENCE LEVEL SYSTEM DWG 1GB4C85 SHEET 23 01 C) REFERENCE LEVEL SYSTEM DWG'1G84C85 SHEET.24 02 0) MAX RANGE:

260-G5 IN WC (FOR CAE A CCE):

150-40 IN WC (FOR'CHE A CDE).1-'

s 02 El CALIB SPAN: 23G-73 IN WC (FOR CAE & CCE). 135-44 IN WC (FOR CHE 8'CDE) 12 r) SUPPLY PER W DWG.9552D11:EXCEPT TO DE FACTORY FILLED.NOT FIELD FILLED PER DWG.

37 G) PROCESS FLUID: AIR 27 H) SUPPLY PER CNT. PRESS.XMTR. INSTALL DWG.87G5052: EXCEPT 15 FT.CAPLRY. EACH SIDE OF PENETRATION 27 Il RANGE'TO DE 5 PSIA -150 PSIG 27 d) SUPPLY W 351 SENSOR W-PART NO.8TGSD49GOf AND 30 FT.. CAPILLARY (FACTORY FILLED)-

27 K) MAX. AVAIL. RANGE /CAllB. SPAN:.-5:-10 PSIG-

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