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                                                              ENCLOSURE 2
..
                                            U.S. NUCLEAR REGULATORY COMMISSION
..
                                                                REGION IV
..
                        Docket No.:       50-285
..
                        - License No.:   - DPR 40
..
                        Report No.:       50 285/97-20
..
                        Licensee:         Omaha Public Power District
4
                          Facility:         Fort Calhoun Station
ENCLOSURE 2
                          Location:         Fort Calhoun Station FC-2-4 Adm.
U.S. NUCLEAR REGULATORY COMMISSION
                                            P.O. Box 399, Hwy, 75 - North of Fort Calhoun
REGION IV
                                            Fort Calhoun, Nebraska
Docket No.:
                          Dates:           December 7,1997, through January 17,1998
50-285
l                         Inspectors:       W. Walker, Senior Resident inspector .
- License No.:
                                            V Gaddy, Resident inspector -
- DPR 40
                                            D. Graves, Senior Project Engineer
Report No.:
                        Approved By:       W. D. Johnson, Chief, Project Branch D.
50 285/97-20
                        ATTACHMENT:     Supp'ier;ientalInformation
Licensee:
                                                                                                    !
Omaha Public Power District
                                                                                                    !
Facility:
Fort Calhoun Station
Location:
Fort Calhoun Station FC-2-4 Adm.
P.O. Box 399, Hwy, 75 - North of Fort Calhoun
Fort Calhoun, Nebraska
Dates:
December 7,1997, through January 17,1998
l
Inspectors:
W. Walker, Senior Resident inspector .
V Gaddy, Resident inspector -
D. Graves, Senior Project Engineer
Approved By:
W. D. Johnson, Chief, Project Branch D.
ATTACHMENT:
Supp'ier;ientalInformation
!
!
,
9902050137 970128 7 *
PDR -ADOCK 05000295
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PDR ,
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,
,
              9902050137 970128 7 *
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              PDR
..
              G            -ADOCK 05000295                                                            j
.
                                        PDR ,
                                                                                                      l
                                                                          .. ..     ..   .
                                                                    ,


              -. . -..     ......__.-.._-n.~..,.--                                 - . -       . . - - . - . - . - . .     . - - . - . .
-. . -..
              --
......__.-.._-n.~..,.--
                                                                                _
- . -
                                                                                                                                                \
. . - - . - .
                                                                                                                                                l
- . - . .
                  <
. - - . - . .
                                                                                                                                              1
--
_
\\
1
<
1~
1~
                                                                  EXECUTIVE SUMMARY
EXECUTIVE SUMMARY
                                                                        Fort Calhoun Station -
Fort Calhoun Station -
,
,
                                                        - NRC Inspection Repori 50-285/97 20
-
                                                          .
                                                                              -                                                              '
      .
'
'
                        Operations                                                                                                            ;
- NRC Inspection Repori 50-285/97 20
L                      *-       . In general, the conduct of operations was professional and safety-conscious, with clear                    .f
.
.
                                ~ and thorough turnovers conducted (Section 01.1and 01.2).
.
                      -.         The licensee maintained good control of operator sids (Section O2.2).
Operations
;
'
. In general, the conduct of operations was professional and safety-conscious, with clear
.f
L
*-
~ and thorough turnovers conducted (Section 01.1and 01.2).
.
The licensee maintained good control of operator sids (Section O2.2).
-.
Operations memorandums were being used, in effect, to implement procedure changes -
'.
'
'
                      '.          Operations memorandums were being used, in effect, to implement procedure changes -
.without being processed in accordance with administrative requirements (Section 03.1).
                                  .without being processed in accordance with administrative requirements (Section 03.1).
Maintenance
                        Maintenance
;
;
                        .          No preventive maintenance order existed to ensure periodic testing of a fan'requimd for
No preventive maintenance order existed to ensure periodic testing of a fan'requimd for
                                  altemate cooling of the. control room (Section 02.2).
.
altemate cooling of the. control room (Section 02.2).
i-
i-
                        .          A sparger will be installed at the diesel-driven fire pump suction. The sparger li intended '
A sparger will be installed at the diesel-driven fire pump suction. The sparger li intended '
i-                                 to prevent sand accumulation in the pump (Section M2.1).
.
                        Engineenng
i-
to prevent sand accumulation in the pump (Section M2.1).
Engineenng
(
(
The inspectors concluded that the maintenance rule audit was thorough and that the
.
.
2-
2-
                        .          The inspectors concluded that the maintenance rule audit was thorough and that the                          .
maintenance rule program improvement action plan was adequate (Section E7.1).
                                  maintenance rule program improvement action plan was adequate (Section E7.1).
4
4
                        .          Failure to maintain adequate trisodium phosphate in containment resulted in an
Failure to maintain adequate trisodium phosphate in containment resulted in an
                                  . inadequate amount of trisodium phosphate to neutralize the postaccident sump water
.
                                  following an accident (Secticn E8.1).                                                                       ,
. inadequate amount of trisodium phosphate to neutralize the postaccident sump water
l-
following an accident (Secticn E8.1).
,
l -
Plant Support
:
:
                        Plant Support
Two licensee personnel entered the radiologicel controlled area without proper dosimetry
                        .-        Two licensee personnel entered the radiologicel controlled area without proper dosimetry
.-
;.                           - ._(Section R1.2).
;.
- ._(Section R1.2).
.
.
.
        .
>
>
  .-
.-
!^
!^
4
4
y
y
f5
f5
,
,
$
$
$
$
1.
1.
          ,_.                       ,1 . _                     _ _ . . . . _ . .             __                         _                 --
,_.
-
,1
. _
.- .
. . . .
. .
- . . .
__
. . _ ,
_
--


    . - . _ . - - - . .                   .     .       -     -     . . - -
. - . _ . - - - . .
        .
.
                                                                                                                                1
.
-
-
. . - -
.
1
.
,
,
        .
Reoort Details
,
,
                                                                    Reoort Details
.
.
*
*
                        Summarv of Plant Statua
Summarv of Plant Statua
                                                                                                                            ,
,
The Fort Calhoun Station began this inspection period at 100 percent power and maintained that
-
-
                        The Fort Calhoun Station began this inspection period at 100 percent power and maintained that
i level until December 20,1997. On December 20/1997, power was reduced to 95 percent to
                      i level until December 20,1997. On December 20/1997, power was reduced to 95 percent to
l perform a Technical Specification required surveillance for moderator temperature coefficient.
                      l perform a Technical Specification required surveillance for moderator temperature coefficient.
L
L                       On December 21,16. 7, a power ascension began with 100 percent power attained on
On December 21,16. 7, a power ascension began with 100 percent power attained on
                        December 22,'1997. - The plant remained at 100 percent power throughout the remainder of the
December 22,'1997. - The plant remained at 100 percent power throughout the remainder of the
                        inspection period.'
inspection period.'
                                                                    l. Operations                                             j
l. Operations
;                       01     - Conduct of Operations
j
;
01
- Conduct of Operations
.
01.1
General Comments (71707)
Using Inspection Procedure 71707, the inspectors conducted frequent reviews of
ongoing plant operations, in general, the conduct of operations was professional and
..U
safety conscious; specific events and noteworthy observations are detailed in the-
p-
. sections below.
j
01.2
Shift Tumovers
' The inspectors noted that shift tumovers and midshift briefings were good. Control room
!
personnel reviewed the control room logs, walked down control room panela, and
.j
discussed the status of equipment during tumovers. The shift supervisor held good
. briefings for the shift crews. Operators remained cognizant of plant conditions during the
tumovers and briefings.
>
O2
Operational Status of Facilities and Equipment
*
02.1- Review of Eauioment Taaouts (71707)
I
The inspectors reviewed the following tagouts:
!
Serial Number 98-0010, Repair of Seal Leak on Main Feed Pump FW-4C
.
' Seri::l Number 98-0015, Remount of Diesel Driven Auxiliary Fire Pump
.
The inspectors found all tags were on the proper components and that components were
in the required tagged position. Housekeeping was observed to be good.
4
.
.
                        01.1    General Comments (71707)
. . .
                                Using Inspection Procedure 71707, the inspectors conducted frequent reviews of
                                ongoing plant operations, in general, the conduct of operations was professional and
..U                              safety conscious; specific events and noteworthy observations are detailed in the-
p-                            . sections below.
j                      01.2    Shift Tumovers
                              ' The inspectors noted that shift tumovers and midshift briefings were good. Control room        !
                                personnel reviewed the control room logs, walked down control room panela, and              .j
                                discussed the status of equipment during tumovers. The shift supervisor held good
                              . briefings for the shift crews. Operators remained cognizant of plant conditions during the
                                tumovers and briefings.
                                                                                                                                >
                        O2      Operational Status of Facilities and Equipment
  *
                        02.1- Review of Eauioment Taaouts (71707)
                                The inspectors reviewed the following tagouts:                                                I
                                                                                                                                !
                                .        Serial Number 98-0010, Repair of Seal Leak on Main Feed Pump FW-4C
                                .      ' Seri::l Number 98-0015, Remount of Diesel Driven Auxiliary Fire Pump
                                The inspectors found all tags were on the proper components and that components were
                                in the required tagged position. Housekeeping was observed to be good.
4 .
              . . .


  - . _ _ -     _. --       - _ _     _ - - _ _ _ _ _
- . _ _ -
                ,
_. --
                                                                                                                                  n
- _ _
            x,
_ - - _ _ _ _ _
                                                                          2-
n
                  : 02.2_ Control of Operator Aids
,
                          a.   Inanection Scone (71707)
x,
                              The inspectors walked down a sample of operator aids throughout the plant to assess
2-
                              : how these sids were being controlled.
: 02.2_ Control of Operator Aids
a.
Inanection Scone (71707)
The inspectors walked down a sample of operator aids throughout the plant to assess
: how these sids were being controlled.
- b.
Observations and Findinas -
,
,
                        - b.    Observations and Findinas -
The inspectors performed a walkdown of inel equipment that the licensee had identified
    '
'
                              The inspectors performed a walkdown of inel equipment that the licensee had identified
as being operator aids. -- An operator aid was defined as information including sketches,
                                as being operator aids. -- An operator aid was defined as information including sketches,
graphs, procedures, drawings, prints, and other documents used to assist operators in -
                                graphs, procedures, drawings, prints, and other documents used to assist operators in -
..
..
                              . performing assigned duties.- This equipment was controlled by Standing Order S0-0-41,
. performing assigned duties.- This equipment was controlled by Standing Order S0-0-41,
L
L
                                " Control of Operator Aids and Emergency Equipment." Based on a sample of equipment
" Control of Operator Aids and Emergency Equipment." Based on a sample of equipment
                              walked down, the inspectors concluded that, with few exceptions, operator aids were
walked down, the inspectors concluded that, with few exceptions, operator aids were
l                               being properly controlled.
l
                                                                                                                      ~
being properly controlled.
                              : While inventorying the alternate shutdown panel lockers, the inspectors and a licensed -
: While inventorying the alternate shutdown panel lockers, the inspectors and a licensed -
                                operator noted that one of five flashlights required for Abnormal Operating ' .        .
~
                                Procedure AOP-06, " Fire Emergency," implementation was not functional. ~ Also 3 of .
operator noted that one of five flashlights required for Abnormal Operating ' .
                                12 door chocks required by Abnormal Operating Procedure AOP-13, " Loss'of Control
Procedure AOP-06, " Fire Emergency," implementation was not functional. ~ Also 3 of .
                                Room Air Conditioning," were missing from the lockers. These chocks were used to prop
.
                                open doors to assist in control room cooling in the event normal control room cooling was -
12 door chocks required by Abnormal Operating Procedure AOP-13, " Loss'of Control
                                lost.- The inspectors verifed that the deficiencies documented above were corrected,
Room Air Conditioning," were missing from the lockers. These chocks were used to prop
                                                                                                                                    i
open doors to assist in control room cooling in the event normal control room cooling was -
                                The inspectors also verified that the attemate control room fan required by Abnormal -
lost.- The inspectors verifed that the deficiencies documented above were corrected,
                                Operations Procedure AOP 11 was in its designated location. This fan provided an
i
                                option for cooling the control rum in the event normal cooling was lost. The inspectors z
The inspectors also verified that the attemate control room fan required by Abnormal -
                                asked if there was a preventive maintenance order for the attemate control room fan to
Operations Procedure AOP 11 was in its designated location. This fan provided an
                                ensure it was maintained in a reliable condition. The maintenance manager stated there -
option for cooling the control rum in the event normal cooling was lost. The inspectors z
                                was not a preventive maintenance order that periodically verified the attemate control
asked if there was a preventive maintenance order for the attemate control room fan to
                                room fan was capable of cooling the control room, ' In response to the inspectors'
ensure it was maintained in a reliable condition. The maintenance manager stated there -
                              = questions, the licensee initiated a preventive maintenance order to test the fan on a
was not a preventive maintenance order that periodically verified the attemate control
                                yearly basis. The fan was scheduled to be tested during the week of January 26,1998.
room fan was capable of cooling the control room, ' In response to the inspectors'
                                The inspectors questioned the licensee conceming the last time the fan had been tested.
= questions, the licensee initiated a preventive maintenance order to test the fan on a
                              tThe licensee indicated that the fan was last tested in the spring of 1995, however, the
yearly basis. The fan was scheduled to be tested during the week of January 26,1998.
                                licensee could not locate any test documentation.
The inspectors questioned the licensee conceming the last time the fan had been tested.
                        : c.   Conclusions
tThe licensee indicated that the fan was last tested in the spring of 1995, however, the
                                  in general, the licensee maintained good control of operator aids throughout the plant.
licensee could not locate any test documentation.
                                The inspector identified a weakness in which the attemate control room fan, required by .
: c.
        .                       Abnormal Operating Procedure AOP-13 to cool the control room, did not have a
Conclusions
                              - preventive maintenance order to ensure it was periodically tested and verified
in general, the licensee maintained good control of operator aids throughout the plant.
                                  operational.
The inspector identified a weakness in which the attemate control room fan, required by .
                                                                                                      . . . . . . _.     _. .. _
.
Abnormal Operating Procedure AOP-13 to cool the control room, did not have a
- preventive maintenance order to ensure it was periodically tested and verified
operational.
. . . . . . _.
_. .. _


    _- _ - _ - _ _- _                                 -_ -_     __-                     - - - -               ._
_- _ - _ - _ _- _
      . ..
-_
                    ..
-_
                                                                                        3
__-
                              03   : Operations Procedures and Documentation
- - - -
                              03.1   Review of Onorations Memorandumai71707)
._
. ..
..
3
03
: Operations Procedures and Documentation
03.1
Review of Onorations Memorandumai71707)
"
"
                              : a,   Scope of Inspection
: a,
                                      The inspectors reviewed ths active Operations Memorandums to determine whether they
Scope of Inspection
                                      provided the appropriate document to direct operator actions.
The inspectors reviewed ths active Operations Memorandums to determine whether they
                              - bl   Observations and Findings
provided the appropriate document to direct operator actions.
                                      On October 16,1997, the licensee discovered that the Updated Safety Analysis Report,
- bl
                                      Section 8.4, stated that the capacity of the emergency station batteries in the two
Observations and Findings
                                      separate dc systems was adequate for instrument and control power for up to 8 hours
On October 16,1997, the licensee discovered that the Updated Safety Analysis Report,
                                      following a design basis accident. A review of documentation by the licensee determined
Section 8.4, stated that the capacity of the emergency station batteries in the two
,                                    that no calculation supported the 8-hour capacity of the station batteries. This was-                           ,
separate dc systems was adequate for instrument and control power for up to 8 hours
                                      reported to the_ NRC on October 17,1997, and in Licensee Event Report 97-015 dated                             i
following a design basis accident. A review of documentation by the licensee determined
                                      November 17,=1997.
that no calculation supported the 8-hour capacity of the station batteries. This was-
D                                     Subsequently, the licensee _ issued Operations Memorandum 97-11 regarding operator
,
                                      actions to take during a design basis accident that would ensure that sufficient battery -
,
g:                                     capacity was available to meet design requirements. The memorandum required that, if
reported to the_ NRC on October 17,1997, and in Licensee Event Report 97-015 dated
!                       -
i
                                      the plant was in a condition such that the Emergency Operating Procedures were
November 17,=1997.
                                      implemented, and the battery charger supply to either dc bus was lost, tho' operators
D
                                      were to minimize de loads in accordance with Emergency Operations -                                             ,
Subsequently, the licensee _ issued Operations Memorandum 97-11 regarding operator
                                                                                                                                                    _I
actions to take during a design basis accident that would ensure that sufficient battery -
                                      Procedure / Abnormal Operations Procedure, Attachment 6, " Minimizing DC Loads." The :-
g:
                                      inspectors questioned the licensee regarding whether it was appropriate to direct
capacity was available to meet design requirements. The memorandum required that, if
                                      emergency operator actions using an operations memorandum instead of _ making a
!
                                                                                                        _
-
                                  1
the plant was in a condition such that the Emergency Operating Procedures were
                                      procedure change or revision to the emergency operating procedures. The licensee :
implemented, and the battery charger supply to either dc bus was lost, tho' operators
                                      stated that_ the operations memorandum process was controlled by Standing Order
were to minimize de loads in accordance with Emergency Operations -
                                        Procedure SO-O-13, " Operations Memorandums" Standing Order Procedure SO-O-13
,
                                                                                                  .
Procedure / Abnormal Operations Procedure, Attachment 6, " Minimizing DC Loads." The :
                                      defines * Operations Memorandums," as documents which communicate operational'
_I
                                        limitations, instructions,'and/or other items of interest from management to the operating
-
                                        staff. - The memorandum may be more conservative or restrictive than existing
inspectors questioned the licensee regarding whether it was appropriate to direct
                                        procedures, but cannot allow less conservative or restrictive operations.
emergency operator actions using an operations memorandum instead of _ making a
                                  - The inspectors reviewed the active operations memorandums to determine the scope of
1 procedure change or revision to the emergency operating procedures. The licensee :
                                        operator guidance provided and discussed with the licensee what controls were placed
_
                                        on memorandum initiation and approval.- The initial review of eight active memorandums
stated that_ the operations memorandum process was controlled by Standing Order
                                        was begun in the previous inspection period.
Procedure SO-O-13, " Operations Memorandums" Standing Order Procedure SO-O-13
                                        Observations regarding specific operations memorandums are discussed below.
defines * Operations Memorandums," as documents which communicate operational'
  i.                     . .   -
.
                                  . . . - - . . - .. .
limitations, instructions,'and/or other items of interest from management to the operating
                                            -
staff. - The memorandum may be more conservative or restrictive than existing
                                                              .
procedures, but cannot allow less conservative or restrictive operations.
                                                                .     . . . . . . .. ..
- The inspectors reviewed the active operations memorandums to determine the scope of
                                                                                                    .
operator guidance provided and discussed with the licensee what controls were placed
                                                                                                                                  . _ _ _ _ _ _ _ _ _ .
on memorandum initiation and approval.- The initial review of eight active memorandums
                                                                                                            .
was begun in the previous inspection period.
                                                                                                                  .
Observations regarding specific operations memorandums are discussed below.
                                                                                                                        _.
i.
. .
-
. . . - - . . - .. .
.
.
. . . . .
. .. ..
.
.
.
_.
. _ _ _ _ _ _ _ _ _ .
-


                            .-_ __ _ _ _ _ . - ___-_ _ _ _ - _
.-_ __ _ _ _ _ . - ___-_ _ _ _ - _
    .
.
  .
.
                                                                -4-
-4-
      b.1 Operations Memorandum 95-05
b.1
          This memorandum directed operators to conduct evolutions to raise low pressure safety
Operations Memorandum 95-05
          injection header pressure, if it dropped below a specified value, to prevent potential
This memorandum directed operators to conduct evolutions to raise low pressure safety
          formation of nitrogen voids in the safety injection piping. This condition was documented
injection header pressure, if it dropped below a specified value, to prevent potential
          in Licensee Event Report 97-017. The required operator actions included cycling of the
formation of nitrogen voids in the safety injection piping. This condition was documented
          low pressure safety injection loop isolation valves,
in Licensee Event Report 97-017. The required operator actions included cycling of the
      b.2 Operations Memorandum 97-06
low pressure safety injection loop isolation valves,
          This memorandum stated that, if MS-291 or MS-292, air assisted secondary system
b.2
          safety valves, were the preferred reactor coolant system heat removal path during a
Operations Memorandum 97-06
          transient and they failed to fully open when required, the operators were to perform heat
This memorandum stated that, if MS-291 or MS-292, air assisted secondary system
          removal using one of three listed alternatives,
safety valves, were the preferred reactor coolant system heat removal path during a
      b.3 Operations Memorandum 97-07
transient and they failed to fully open when required, the operators were to perform heat
l         This memorandum described the procedure that should be used to manually trip
removal using one of three listed alternatives,
          breakers during a fire which resulted in evacuation of the control room. These actions
b.3
          were in addition to the steps called for in Procedure AOP-06, " Fire Emergency,"
Operations Memorandum 97-07
          regarding breaker tripping during a control room evacuation,
l
      b.4 Operations Memorandum 97-08
This memorandum described the procedure that should be used to manually trip
breakers during a fire which resulted in evacuation of the control room. These actions
were in addition to the steps called for in Procedure AOP-06, " Fire Emergency,"
regarding breaker tripping during a control room evacuation,
b.4
Operations Memorandum 97-08
!
!
          This memorandum related to the inoperability of Main Steam Line Radiation
This memorandum related to the inoperability of Main Steam Line Radiation
            Monitor RM-064. During implementation of the Emergency Plan, the memorandum
Monitor RM-064. During implementation of the Emergency Plan, the memorandum
            directed operators to use a radiation monitor other than RM-064 for the purpose of dose
directed operators to use a radiation monitor other than RM-064 for the purpose of dose
            assessment. RM-064 was the normal monitor used for that purpose. If procedures
assessment. RM-064 was the normal monitor used for that purpose. If procedures
            necessary to assist in the determination of a leaking or failed steam generator tube were
necessary to assist in the determination of a leaking or failed steam generator tube were
            implemented, the operator was directed by the memorandum on how RM-064 should be
implemented, the operator was directed by the memorandum on how RM-064 should be
            placed in service to provide radiation level trending information,
placed in service to provide radiation level trending information,
      b.5   Operations Memorandum 97-11
b.5
            This memorandum directed that, in the event the plant was in an Emergency Operating
Operations Memorandum 97-11
            Procedure, and the battery charger to either DC Bus is lost, the operators were to
This memorandum directed that, in the event the plant was in an Emergency Operating
            minimize de loads per Attachment 6 to the Emergency Operating Procedures and
Procedure, and the battery charger to either DC Bus is lost, the operators were to
            Abnormal Operating Procedures. This memorandum was canceled following a revision
minimize de loads per Attachment 6 to the Emergency Operating Procedures and
            to the Emergency Operating Procedures on November 18,1997.
Abnormal Operating Procedures. This memorandum was canceled following a revision
      b.6   Procedural Requirements
to the Emergency Operating Procedures on November 18,1997.
            The Updated Safety Analysis Report, Section 12.3.1. " Operating Procedures and
b.6
            Operating Instructions," stated that plant operations are conducted in accordance with
Procedural Requirements
            written operating proceoores and operating instructions. Section 12.3.2," Emergency
The Updated Safety Analysis Report, Section 12.3.1. " Operating Procedures and
            V.
Operating Instructions," stated that plant operations are conducted in accordance with
written operating proceoores and operating instructions. Section 12.3.2," Emergency
V.


                      _.
_.
                          _ _ _ _ _ _ - _ _ _
_ _ _ _ _ _ - _ _ _
    .
.
  .
.
                                                5-
5-
      and Abnormal Operating Procedures," stated that plant operation during abnormal
and Abnormal Operating Procedures," stated that plant operation during abnormal
      conditions are conducted in accordance with written Emergency Operating Procedures
conditions are conducted in accordance with written Emergency Operating Procedures
      and Abnormal Operating Procedures.
and Abnormal Operating Procedures.
      Standing Order SO-O-1, " Conduct of Operations,' Revision 36, Section 12.1.2,
Standing Order SO-O-1, " Conduct of Operations,' Revision 36, Section 12.1.2,
      " Procedure Adherence,'sts'.ed that performance of an activity without referring to the
" Procedure Adherence,'sts'.ed that performance of an activity without referring to the
      procedure does not relieve the individual from responsibility for performing the activity in
procedure does not relieve the individual from responsibility for performing the activity in
      accordance with the latest revision of the approved procedure.
accordance with the latest revision of the approved procedure.
      Standing Order SO-G-30, " Procedure Changes and Generation,' identified the prowss
Standing Order SO-G-30, " Procedure Changes and Generation,' identified the prowss
      by which plant operating procedures were revised or created. Operations
by which plant operating procedures were revised or created. Operations
      Memorandums are not listed as one of the documents covered by this procedure.
Memorandums are not listed as one of the documents covered by this procedure.
      Standing Order S0-0-13, " Operations Memorandums," provided the guidaace for
Standing Order S0-0-13, " Operations Memorandums," provided the guidaace for
      initiation and revision of operations memorandums. Section 5.1.3 of Standing Order SO-
initiation and revision of operations memorandums. Section 5.1.3 of Standing Order SO-
      O-13 states that a review of the operating manual shall be conducted during the
O-13 states that a review of the operating manual shall be conducted during the
      generation phase of the Operations Memorandum to ensure that appropriate guidance is
generation phase of the Operations Memorandum to ensure that appropriate guidance is
      given in all applicable operating procedures or instructions and that changes to affected
given in all applicable operating procedures or instructions and that changes to affected
      procedures will be in accordance with Standing Order G-30.
procedures will be in accordance with Standing Order G-30.
      The Operations Memorandums referenced above directed operator actions in addition to,
The Operations Memorandums referenced above directed operator actions in addition to,
i     or different from, those required by plant procedures. Those memorandums, in effect,
i
      constituted changes to the referenced procedures, or generation of new procedures,
or different from, those required by plant procedures. Those memorandums, in effect,
      without implementing the requirements of Technical Specification 5.8.2 or Standing
constituted changes to the referenced procedures, or generation of new procedures,
      Order SO-G-30 regarding procedure changes or generation. Most significantly, Standing
without implementing the requirements of Technical Specification 5.8.2 or Standing
      Order S0-0-13 did not require a 10 CFR 50.59 screen or evaluation that would normally
Order SO-G-30 regarding procedure changes or generation. Most significantly, Standing
      be required of a procedure change or new procedure generation. The use of operations
Order S0-0-13 did not require a 10 CFR 50.59 screen or evaluation that would normally
j     memorandums to direct operator actions, especially in the case of emergency operating
be required of a procedure change or new procedure generation. The use of operations
}     procedures, abnormal operating procedures, and emergency plan procedures, precluded
j
memorandums to direct operator actions, especially in the case of emergency operating
}
procedures, abnormal operating procedures, and emergency plan procedures, precluded
I
I
      important steps or information, contained in the operations memorandum but not in the
important steps or information, contained in the operations memorandum but not in the
      reference procedure, from being included in plant procedures. This, in turn, introduced
reference procedure, from being included in plant procedures. This, in turn, introduced
      the vulnerability that these r3 quired steps or actions may not get performed during
the vulnerability that these r3 quired steps or actions may not get performed during
      periods of high stress such as those that may be present when thosc procedures are
periods of high stress such as those that may be present when thosc procedures are
      being implemented. Implementing changes to plant procedures without following the
being implemented. Implementing changes to plant procedures without following the
      prescribed process is a violation of Technical Specification 5.8.2 (50-285/9720-01).
prescribed process is a violation of Technical Specification 5.8.2 (50-285/9720-01).
      c.     Conclusion
c.
      Operations memorandums that directed operator actions in addition to actions contained
Conclusion
      in existing plant procedures constituted procedures, or changes to procedures, that had
Operations memorandums that directed operator actions in addition to actions contained
      not been orocessed in accordance with the administrative requirements regarding
in existing plant procedures constituted procedures, or changes to procedures, that had
      procedure changes and generation.
not been orocessed in accordance with the administrative requirements regarding
                                                                                                  -
procedure changes and generation.
-


                                    _ ______ _-_ _______ - __ _ __ - - _
_ ______ _-_ _______ - __ _ __ - - _
    .
*
                                                                                                                      *
.
  ,
,
                                                                                6
6
                                                                        II. Maintenance
II. Maintenance
                                                                                                                      -
M1
      M1    Conduct of Maintenance
Conduct of Maintenance
      M1.1 General Comments
-
      a.   Insoection Scooe (62707)
M1.1 General Comments
            .
a.
                    Repair of component cooling water pump casing vent valve,
Insoection Scooe (62707)
g           .      DG 1 relay replacement,
Repair of component cooling water pump casing vent valve,
            .       Toxic gas rr snitor tape replacement,
.
            .
g
                    Repair of diesel fire pump discharge check valve.
DG 1 relay replacement,
      b.   Observations and Epshags
.
            The inspectors found the work performed under these activities to be professional and
Toxic gas rr snitor tape replacement,
            thorough. All work observed was performed with the work package present and in active
.
            use Maintenance technicians were experienced and knowledgeable of their assigned
Repair of diesel fire pump discharge check valve.
            tasks. The inspectors frequently observed supervisors and system' engineers monitoring
.
            job progress, and quality control personnel were present when required by procedure.
b.
      c.   Conclusions
Observations and Epshags
            The maintenance activities observed were conductad in a controlled and professiona!
The inspectors found the work performed under these activities to be professional and
            mar,ner.
thorough. All work observed was performed with the work package present and in active
      M1.2 Surveillance Activiti.g3
use Maintenance technicians were experienced and knowledgeable of their assigned
      a.   Insoection Scoce (61726)
tasks. The inspectors frequently observed supervisors and system' engineers monitoring
            The inspectors observed all or portions of the following surveillance activities:
job progress, and quality control personnel were present when required by procedure.
            .
c.
                    SE-ST-AFE-3005," Auxiliary Feedwater Pump FW-6, Recirculation Valve, and
Conclusions
                    Check Valve Test.= " Revision 14;
The maintenance activities observed were conductad in a controlled and professiona!
            .
mar,ner.
                    IC-ST-1 A-3003, " Raw Water instrument Air Accumulator Check Valve Operability
M1.2 Surveillance Activiti.g3
                    Test," Revision 7;
a.
            .
Insoection Scoce (61726)
                    IC-ST-AFW-0001, " Auto Initiation of Auxiliary Feedwater Functional Check of
The inspectors observed all or portions of the following surveillance activities:
                    Initiation Circuits," Revision 18;
SE-ST-AFE-3005," Auxiliary Feedwater Pump FW-6, Recirculation Valve, and
            .
.
                    CH-FT-01-67718, " Functional Testing of B Steam Generator Blowdown Station
Check Valve Test.= " Revision 14;
                    Conductivity Sensor CE-67718," Revision 1;
IC-ST-1 A-3003, " Raw Water instrument Air Accumulator Check Valve Operability
                                                                                        _ _ _ . . _ . . .. - - _ _ .
.
Test," Revision 7;
IC-ST-AFW-0001, " Auto Initiation of Auxiliary Feedwater Functional Check of
.
Initiation Circuits," Revision 18;
CH-FT-01-67718, " Functional Testing of B Steam Generator Blowdown Station
.
Conductivity Sensor CE-67718," Revision 1;
_ _ _ . .
_ . .
.. - - _ _ .


    .. ..     .-           -     - - - _ _ -       .       _ -   -
..
                                                                        ._.     .   ..           ..       _ . - . . .
..
  .
.-
  .
-
                                                              7
- - - _ _ -
                    .      EM ST ESF.0001, ' Quarterly Engineered Safety Features Offsite Power Low
.
                            Signal (OPLS) Sensor Check,' Revision 7,
_ -
            b.     Qhagryations and Findinas
-
                    Surveillance activities were generally completed thoroughly and professionally.
._.
            c.     Conclusions
.
                                                                                                                        i
..
                    The surveillance activities observed by the inspectors were completed in a controlled
..
                    manner and in accordance with procedures.
_
          M2       Maintenance and Material Condition of Facilities and Equipment
. - . . .
          M2.1 Diesel-Drivfga Firs Pumo Failure
.
            a.     lDagaglion Scone (62707)
.
                    The inspectors followed up on diesel driven fire pump sanding issues.
7
            b.     Observations and Findinos
EM ST ESF.0001, ' Quarterly Engineered Safety Features Offsite Power Low
                    On January 5,1998, the diesel-driven Pe pump was declared inoperable to perform
.
                    Surveillance Test OP-ST FP-000.D, " Fire Protection System Inspection and Test."
Signal (OPLS) Sensor Check,' Revision 7,
                    During the test, the discharge valve of the pump was shut and tiow was discharged to
b.
                    the pump suction well. Following the approxlinate 30-minute pump run, the discharge
Qhagryations and Findinas
                    valve was opened and the fire protection system was ryescurlzed using the jockey
Surveillance activities were generally completed thoroughly and professionally.
                    pump. During system repressurization, the jockey pump could not repressurize the
c.
                    system. The licensee suspected that the discharge chsck val.'s was not properly seated
Conclusions
                    and water was leaking by the check valve through the pump. Since the system could not
i
                    be repressurized, the diesel-driven pump remainod inoperable.
The surveillance activities observed by the inspectors were completed in a controlled
                    On January 7 maintenance parsonnel disassembled the check valve and verified that
manner and in accordance with procedures.
                                                                                                                        '
M2
                    sand prevented the check valve from properly seating Maintenance personnel removed
Maintenance and Material Condition of Facilities and Equipment
                    approximately 6 to 7 gallons of sand from around the check valve flapper.
M2.1 Diesel-Drivfga Firs Pumo Failure
                  - On January 8, the licensee performed Surveillanco Procedure OP-ST FP 0001D to show
a.
                    that the pump was operable following maintenance on the check valve to remove the
lDagaglion Scone (62707)
i                  sand. When the pump received a start signalit failed to start. Operations personnel
The inspectors followed up on diesel driven fire pump sanding issues.
                    present at the pump stated that the pump shaft started to rotate and then stopped. A
b.
                    second attempt was made to start the pump, but this time the shaft did not turn.
Observations and Findinos
                    Operations personnel backed out of the procedure and a maintenance work request was
On January 5,1998, the diesel-driven Pe pump was declared inoperable to perform
                    written to troubleshoot the pump.
Surveillance Test OP-ST FP-000.D, " Fire Protection System Inspection and Test."
                                                          -.         -                 -       -     -.._.
During the test, the discharge valve of the pump was shut and tiow was discharged to
the pump suction well. Following the approxlinate 30-minute pump run, the discharge
valve was opened and the fire protection system was ryescurlzed using the jockey
pump. During system repressurization, the jockey pump could not repressurize the
system. The licensee suspected that the discharge chsck val.'s was not properly seated
and water was leaking by the check valve through the pump. Since the system could not
be repressurized, the diesel-driven pump remainod inoperable.
On January 7 maintenance parsonnel disassembled the check valve and verified that
'
sand prevented the check valve from properly seating Maintenance personnel removed
approximately 6 to 7 gallons of sand from around the check valve flapper.
- On January 8, the licensee performed Surveillanco Procedure OP-ST FP 0001D to show
that the pump was operable following maintenance on the check valve to remove the
sand. When the pump received a start signalit failed to start. Operations personnel
i
present at the pump stated that the pump shaft started to rotate and then stopped. A
second attempt was made to start the pump, but this time the shaft did not turn.
Operations personnel backed out of the procedure and a maintenance work request was
written to troubleshoot the pump.
.
. .
-.
-
-
-
-.._.


  .
.
.
                                                    8-
.
          On January 9, during troubleshooting, maintenance personnel determined that the pump
8-
          would not start because of sand accumulation in the pump suction. The pump was
On January 9, during troubleshooting, maintenance personnel determined that the pump
          disassembled and the sand was removed.
would not start because of sand accumulation in the pump suction. The pump was
          Normally, during the monthly surveillance test of the motor-driven pump, the flow path
disassembled and the sand was removed.
          was from the discharge of the motor-driven pump through 12 inch and 8 inch piping to
Normally, during the monthly surveillance test of the motor-driven pump, the flow path
          the discharge tunnel back to the river.
was from the discharge of the motor-driven pump through 12 inch and 8 inch piping to
          The normal monthly surveillance flow path for the diesel-driven fire pump was from the
the discharge tunnel back to the river.
          discharge of the pump through a 2.5-inch pipe to the pump suction well. Engineering
The normal monthly surveillance flow path for the diesel-driven fire pump was from the
          personnel suspected that the smaller diameter piping used during testing the diesel,
discharge of the pump through a 2.5-inch pipe to the pump suction well. Engineering
          driven pump may not be adequate to ensure that the piping was thoroughly flushed. On
personnel suspected that the smaller diameter piping used during testing the diesel,
          January 10, during the operability test following the January 9 maintenance, the licensee
driven pump may not be adequate to ensure that the piping was thoroughly flushed. On
          changed the flow path to direct flow through the 12-inch and 8-inch piping used to test
January 10, during the operability test following the January 9 maintenance, the licensee
          the motor-driven fire pump. The operability test was successful using this flow path.
changed the flow path to direct flow through the 12-inch and 8-inch piping used to test
          Following the surveillance, the discharge check valve was disassembled and inspected
the motor-driven fire pump. The operability test was successful using this flow path.
          and no sand was noted. The diesel-driven fire pump was then declared operable.
Following the surveillance, the discharge check valve was disassembled and inspected
          The system engineer informed the inspectors that the pump would be run weekly for a
and no sand was noted. The diesel-driven fire pump was then declared operable.
          period of time and the surveillance test procedure was being changed to reflect the new
The system engineer informed the inspectors that the pump would be run weekly for a
          discharge flow path. Following the weekly pump runs, the check valve was to be
period of time and the surveillance test procedure was being changed to reflect the new
          inspected for sand. The system engineer also stated that a modification tr ?nstall a
discharge flow path. Following the weekly pump runs, the check valve was to be
          sparger at the pump suction was scheduled for February 1998.
inspected for sand. The system engineer also stated that a modification tr ?nstall a
    c.   Conclutioni
sparger at the pump suction was scheduled for February 1998.
          The system lineup used for testing the diesel-driven fire pump may have contributed to
c.
          sand accumulation at the suction of the pump. The licensee plans to install a sparger on
Conclutioni
          the pump. The sparger is intended to prevent further sand accumulation problems,
The system lineup used for testing the diesel-driven fire pump may have contributed to
    M8     Miscellaneous Maintenance issues
sand accumulation at the suction of the pump. The licensee plans to install a sparger on
    M8.1 (Closed) Insoection Follow-Un item (IFI) 50-285/9608-01: replacement of Jacket water
the pump. The sparger is intended to prevent further sand accumulation problems,
          temperature control valve. This item remained open to allow the licensee to determine
M8
          why the vendor changed the dimensions of a critical quality element without informing
Miscellaneous Maintenance issues
          the licensee. Specifically, the vendor changed the dimensions of the jacket water
M8.1 (Closed) Insoection Follow-Un item (IFI) 50-285/9608-01: replacement of Jacket water
          temperature control valve of the diesel generator. Also, the item remained open to allow
temperature control valve. This item remained open to allow the licensee to determine
          the licensee to address why a material discrepancy notice report was not initiated in a
why the vendor changed the dimensions of a critical quality element without informing
          more timely manner to document the nonconforming condition.
the licensee. Specifically, the vendor changed the dimensions of the jacket water
          The licensee determined that the installed jacket water temperature control valve was
temperature control valve of the diesel generator. Also, the item remained open to allow
          manufactured using a drawing dated April 1959. The replacement part was
the licensee to address why a material discrepancy notice report was not initiated in a
          manufactured using a drawing dated May 1983. In the late 1970s, the dimensions for
more timely manner to document the nonconforming condition.
          both the upper and lower valve cases were changed, however, the overall valve
The licensee determined that the installed jacket water temperature control valve was
          dimensions remained the same. Although the dimension changed, the part numbers
manufactured using a drawing dated April 1959. The replacement part was
          remained the same.
manufactured using a drawing dated May 1983. In the late 1970s, the dimensions for
both the upper and lower valve cases were changed, however, the overall valve
dimensions remained the same. Although the dimension changed, the part numbers
remained the same.


- _ _ - _ _ - _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _
- _ _ - _ _ - _ _ _ _ _ _ _ _ _ _ - _ _ _ _ _ _ _
                        .
.
                                                                                                    .g.
.g.
                                                        The licensee stated that the reason for the delay in initiating the material discrepancy
The licensee stated that the reason for the delay in initiating the material discrepancy
                                                        notice report was unclear guidance as to when a material discrepancy notico report
notice report was unclear guidance as to when a material discrepancy notico report
                                                        should be initiated. The guidance was changed to require that a material discrepancy
should be initiated. The guidance was changed to require that a material discrepancy
                                                        notice report be initiated at the time of discovery of a nonconforming condition.
notice report be initiated at the time of discovery of a nonconforming condition.
                                                        Since the replacement part would not fit, the licensee tagged the replacement part with a
Since the replacement part would not fit, the licensee tagged the replacement part with a
                                                        material discrepancy notice report and stated that the part would remain in the
material discrepancy notice report and stated that the part would remain in the
                                                        warehouse until the material discrepancy notice report evaluation resolved the problem.
warehouse until the material discrepancy notice report evaluation resolved the problem.
                                                  M8.2 (Closed) Insoection Followuo item 50-285/9707 03: component cooling water leak. This
M8.2 (Closed) Insoection Followuo item 50-285/9707 03: component cooling water leak. This
                                                        item was opened following a leak in the component cooling water system following a cut
item was opened following a leak in the component cooling water system following a cut
                                                        made in an isolated section of piping while performing a modification to abandon the
made in an isolated section of piping while performing a modification to abandon the
                                                        waste evaporator. The inspector reviewed Condition Report 199700479 which
waste evaporator. The inspector reviewed Condition Report 199700479 which
                                                        documented the event, evaluation, and subsequent corrective action. The work was
documented the event, evaluation, and subsequent corrective action. The work was
                                                        determined to have been properly controlled. The isolation valve that had been closed to
determined to have been properly controlled. The isolation valve that had been closed to
                                                        provide system isolation did not completely close. The failure of the valve te obtain
provide system isolation did not completely close. The failure of the valve te obtain
                                                        complete closure was determined to be the result of sand that had built up in the valve
complete closure was determined to be the result of sand that had built up in the valve
                                                        seating area because of opening and closing ef the raw water to component cooling
seating area because of opening and closing ef the raw water to component cooling
,                                                        water system interface valves in past years. The previous testing methodology had
water system interface valves in past years. The previous testing methodology had
                                                        allowed raw water, including any entrained sand, to be introduced into the component
,
                                                        cooling water system. The waste evaporator had not been operated since the early
allowed raw water, including any entrained sand, to be introduced into the component
                                                          1980's and the component cooling water supply and return lines associated with the
cooling water system. The waste evaporator had not been operated since the early
                                                        waste evaporator had not been routinely cleaned or tested. The testing methodology for
1980's and the component cooling water supply and return lines associated with the
l                                                       the interface valves was changed in 1990 such that raw water would not be iritroduced
waste evaporator had not been routinely cleaned or tested. The testing methodology for
                                                        into the component cooling water systam, Since that time, no indication of valve fouling
l
                                                        due to residual sand buildup had been observed in other parts of the system. The
the interface valves was changed in 1990 such that raw water would not be iritroduced
                                                        inspector also verified that procedure revisions were made to add component cooling
into the component cooling water systam, Since that time, no indication of valve fouling
                                                        water to the list of systems that required briefings prior to work if single valve isolations
due to residual sand buildup had been observed in other parts of the system. The
                                                        were to be used.
inspector also verified that procedure revisions were made to add component cooling
                                                                                              Ill. Enaineerina
water to the list of systems that required briefings prior to work if single valve isolations
                                                  E1     Conduct of Engineering
were to be used.
                                                  E7.1   Maintenance Rule Quality Assurance Audit
Ill. Enaineerina
                                                          Between November 3 and 8,1997, the licensee performed a quality assurance audit of
E1
                                                          the implementation and effectiveness of the maintenance rule program. The audit was
Conduct of Engineering
                                                          primaH!y ceducted by contract personnel with a member of the licensee's quality
E7.1
                                                          assurance organization serving as the audit team leader. The inspectors noted that the
Maintenance Rule Quality Assurance Audit
                                                          contractors were industry personnel with experience in maintenance rule implementation
Between November 3 and 8,1997, the licensee performed a quality assurance audit of
                                                          and witii probabilistic risk analysis. The inspectors noted that the audit was thorough
the implementation and effectiveness of the maintenance rule program. The audit was
                                                          und self-entical. The audit team concluded the following about the Fort Calhoun
primaH!y ceducted by contract personnel with a member of the licensee's quality
                                                        - Station's implementation of the maintenance rule:
assurance organization serving as the audit team leader. The inspectors noted that the
contractors were industry personnel with experience in maintenance rule implementation
and witii probabilistic risk analysis. The inspectors noted that the audit was thorough
und self-entical. The audit team concluded the following about the Fort Calhoun
- Station's implementation of the maintenance rule:


  .
.
.
                                                  10
.
        .      The structure and current status of the probabilistic risk analysis was not
10
                commensurate with the needs for the maintenance rule. This has delayed fine
The structure and current status of the probabilistic risk analysis was not
                tuning and verification of the performance criteria.
.
        .      The monitoring approach implemented by the Fort Calhoun Station will not
commensurate with the needs for the maintenance rule. This has delayed fine
                adequately highlight troublesome systems for expedited attention.
tuning and verification of the performance criteria.
        .      Previous internal maintenance rule assessments did not subject the program to
The monitoring approach implemented by the Fort Calhoun Station will not
                challenges expected today and may have given management an unjustified
.
                sense of comfort.
adequately highlight troublesome systems for expedited attention.
        .      Integration of the maintenance rule into the daily routine has not been achieved
Previous internal maintenance rule assessments did not subject the program to
                and the maintenance rule was viewed as a separate and decentralized issue of
.
                regulatory compliance.
challenges expected today and may have given management an unjustified
        .      Training of personnel who are responsible for the implementation and integration
sense of comfort.
                of the maintenance rule program has not been adequate or effective.
Integration of the maintenance rule into the daily routine has not been achieved
        .      The processing of information, monitoring, trending, goal setting, and the
.
                updating of procedures must be expedited to assure that timely decisions can be
and the maintenance rule was viewed as a separate and decentralized issue of
                made.
regulatory compliance.
        .      Management oversight and cognizance of the maintenance rule had been weak
Training of personnel who are responsible for the implementation and integration
                and needs to be strengthened.
.
        .      Because the plant has a sound framework of the maintenance rule program in
of the maintenance rule program has not been adequate or effective.
                place, and has an effective data base for monitoring the performance of system,
The processing of information, monitoring, trending, goal setting, and the
                structures, and components, the audit team believed that a short term upgrade
.
                plan can bring the maintenance rule program up to date.
updating of procedures must be expedited to assure that timely decisions can be
        In response to the audit conclusions, the licensee developed a maintenance rule
made.
        program improvement action plan to address the above areas and other areas needing
Management oversight and cognizance of the maintenance rule had been weak
        improvement. The action plan was scheduled to be completed prior to the beginning of
.
        the 1998 refueling outage. The inspectors concluded that the maintenance rule audit
and needs to be strengthened.
        was thorough and that the maintenance rule program improvement action plan was
Because the plant has a sound framework of the maintenance rule program in
        adequate to resolve deficiencies identified during the audit.
.
    E8   Miscellaneous Engineering issues
place, and has an effective data base for monitoring the performance of system,
    E8.1 (Closed) Licensee Event Reoort (LER) 50 285/95-08: failure to maintain adequate
structures, and components, the audit team believed that a short term upgrade
        trisodium phosphate inside containment due to a calculational error. On December 4,
plan can bring the maintenance rule program up to date.
          1995, the licensee determined that, at the beginning of the last several plant operating
In response to the audit conclusions, the licensee developed a maintenance rule
        cycles, the amount of trisodium phosphate in the containment was not sufficient to
program improvement action plan to address the above areas and other areas needing
        neutralize the postaccident containment sump water to a ph of 7.0.
improvement. The action plan was scheduled to be completed prior to the beginning of
the 1998 refueling outage. The inspectors concluded that the maintenance rule audit
was thorough and that the maintenance rule program improvement action plan was
adequate to resolve deficiencies identified during the audit.
E8
Miscellaneous Engineering issues
E8.1
(Closed) Licensee Event Reoort (LER) 50 285/95-08: failure to maintain adequate
trisodium phosphate inside containment due to a calculational error. On December 4,
1995, the licensee determined that, at the beginning of the last several plant operating
cycles, the amount of trisodium phosphate in the containment was not sufficient to
neutralize the postaccident containment sump water to a ph of 7.0.


  .
.
.
                                              11
.
    Subsequently, the licensee performed an operability evaluetion wh!ch determined, for
11
    current conditions, that the amount of trisodium phosphate inside containment was
Subsequently, the licensee performed an operability evaluetion wh!ch determined, for
    adequate for maintaining a ph of 7.0 or greater.
current conditions, that the amount of trisodium phosphate inside containment was
    The licensee took the following corrective actions:
adequate for maintaining a ph of 7.0 or greater.
    .      Appropriate calculations and analysis were performed to ensure that a sufficient
The licensee took the following corrective actions:
            amount of trisodium phosphate in the containment sumps was available so that a
Appropriate calculations and analysis were performed to ensure that a sufficient
            neutral ph for each operating cycle can be achieved following a loss-of-coolant
.
            accident;
amount of trisodium phosphate in the containment sumps was available so that a
    .      Based on the revised calculations, additional trisodium phosphate was placed in
neutral ph for each operating cycle can be achieved following a loss-of-coolant
            the containment during the September 1996 refueling outage;
accident;
    .      A Technical Specification amendment was submitted to reflect the requirements
Based on the revised calculations, additional trisodium phosphate was placed in
            for increased trisodium phosphate in the containment based on the revised
.
            calculations and analyses;
the containment during the September 1996 refueling outage;
    .      The updated safety analysis report and design basis document were scheduled
A Technical Specification amendment was submitted to reflect the requirements
            to be corrected during the next scheduled update;
.
                                                                                              ,
for increased trisodium phosphate in the containment based on the revised
    .      Training was provided to chemistry and operation personnel on the document
calculations and analyses;
            changes and modifications;
The updated safety analysis report and design basis document were scheduled
    .      Chemistry Procedure CH ST-CH-0002, * Phosphate Basket inspection,' was
.
            revised to ensure that the new Technical Specification requirements for trisodium
to be corrected during the next scheduled update;
            phosphate were properly verified, and;
,
    *      To ensure the quaritity of trisodium phosphate in the containment continues to be
Training was provided to chemistry and operation personnel on the document
            adequate for future operating cycles, the calculations and analyses used to
.
            determined the quantity of trisodium phosphate in containment will be reviewed
changes and modifications;
            as part of each operating cycle's core reload analysis.
Chemistry Procedure CH ST-CH-0002, * Phosphate Basket inspection,' was
    Failing to maintain the Technical Specification required trisodium phosphate in
.
    containment which would ensure that a ph of 7.0 or greater could be achieved following a
revised to ensure that the new Technical Specification requirements for trisodium
    loss of-coolant accident is a violation. This nonrepetitive, licensee identified and
phosphate were properly verified, and;
    corrected violation is being treated as a noncited violation consistent with
To ensure the quaritity of trisodium phosphate in the containment continues to be
    Section V 11.B.7 of the NRC enforcement policy (50 285/9270-02).
*
adequate for future operating cycles, the calculations and analyses used to
determined the quantity of trisodium phosphate in containment will be reviewed
as part of each operating cycle's core reload analysis.
Failing to maintain the Technical Specification required trisodium phosphate in
containment which would ensure that a ph of 7.0 or greater could be achieved following a
loss of-coolant accident is a violation. This nonrepetitive, licensee identified and
corrected violation is being treated as a noncited violation consistent with
Section V 11.B.7 of the NRC enforcement policy (50 285/9270-02).


          - - .-           .-     -     - - . - -                     _   _ - - -   ---         . _ - . -
- - .-
  .
.-
                                                                          12
-
                                                      IV. Plandupport                                         .
- -
                                                                                                              .
. - -
                                                                                                              '
_
    R1       Radiological Protection and Chemistry Controls
_
    R1.1 Tours of Radiolnalem!IV Controlled Areas
- - -
      a.     Inanection Scone (71750)
---
            The inspectors performed frequent tours of the radiologically controlled area and
. _ - . -
            observed work practices of plant personnel,
.
      b.     Obseryall00s and FindlD91
12
IV. Plandupport
.
.
'
R1
Radiological Protection and Chemistry Controls
R1.1 Tours of Radiolnalem!IV Controlled Areas
a.
Inanection Scone (71750)
The inspectors performed frequent tours of the radiologically controlled area and
observed work practices of plant personnel,
b.
Obseryall00s and FindlD91
During this inspection period, the inspectors made frequent tours of the radiologically
"
"
            During this inspection period, the inspectors made frequent tours of the radiologically
controlled area. Radiation protection personnel were observed performing their duties in
            controlled area. Radiation protection personnel were observed performing their duties in
a professional manner, Personnel performing maintenance in the radiologically-
            a professional manner, Personnel performing maintenance in the radiologically-
controlled area were observed to be following all requirements of their radiation work
            controlled area were observed to be following all requirements of their radiation work
permit.
.
.
            permit.
,
                                                                                                              ,
.
.
            While touring Room 6 (Charg ng Pump Room) on December 24,1997, the inspectors
While touring Room 6 (Charg ng Pump Room) on December 24,1997, the inspectors
            noted that the high radiation and contaminated area rope boundary around Charging
noted that the high radiation and contaminated area rope boundary around Charging
            Pump CH-1C had fallen. The inspectors informed radiation protection personnel and the
Pump CH-1C had fallen. The inspectors informed radiation protection personnel and the
'
'
            boundary was restored. Radiation protection personnel determined that duct tape had
boundary was restored. Radiation protection personnel determined that duct tape had
            been used to hold the rope ends that formed the boundary. The heat generated from the
been used to hold the rope ends that formed the boundary. The heat generated from the
            operating charging pump caused the glue on the tape to melt and the rope boundary fell
operating charging pump caused the glue on the tape to melt and the rope boundary fell
            down. The licensee initiated a condition report to document this occurrence. As part of -
down. The licensee initiated a condition report to document this occurrence. As part of -
#
#
            the corrective action to close the condition report, the licensee was evaluating whether
the corrective action to close the condition report, the licensee was evaluating whether
            the use of duct tape to establish radiation areas and contaminated areas was
the use of duct tape to establish radiation areas and contaminated areas was
            appropriate.
appropriate.
      c.     Conclusl2DA
c.
            The inspectors identified a poor work practice in which duct tape was used in an elevated
Conclusl2DA
            temperature environment to construct a boundary around a high radiation area and
The inspectors identified a poor work practice in which duct tape was used in an elevated
            contaminated area. Plant workers exhibited good radiation protection practices.
temperature environment to construct a boundary around a high radiation area and
    R1.2 EDkjes into the Radioloolcally Controlled Area Without Electronic Dosimetry
contaminated area. Plant workers exhibited good radiation protection practices.
R1.2 EDkjes into the Radioloolcally Controlled Area Without Electronic Dosimetry
-
-
      a.     Insoection Scoos (71750)
a.
            The inspectors followed up on two instances in which security personnel entered the
Insoection Scoos (71750)
              radiologically controlled area without electronic dosimetry.
The inspectors followed up on two instances in which security personnel entered the
    _
radiologically controlled area without electronic dosimetry.
                        ,             4             -__   - - - _ , , .         y --
_
                                                                                                , y     -, -
,
4
-__
- - - _ , , .
y
--
, y
-, -


                                            __
__
  .
.
.
.
                                                  13-
13-
    b. Observations and Findinoj
b.
        On January 1,1998, a security officer entered the radiologically controlled area without
Observations and Findinoj
        an electronic c:osimeter (ALNOR). The purpose of the entry was to perform fire door
On January 1,1998, a security officer entered the radiologically controlled area without
        checks. On January 10, another security officer entered the radiologically controlled
an electronic c:osimeter (ALNOR). The purpose of the entry was to perform fire door
        area without an electronic dosimeter. The purpose of this ent'y was to respond to a
checks. On January 10, another security officer entered the radiologically controlled
        security alarm. Neither of the security officers entered high radiation areas. Both of
area without an electronic dosimeter. The purpose of this ent'y was to respond to a
        these instances were identified by the licensee. In each instance, the officers were
security alarm. Neither of the security officers entered high radiation areas. Both of
        excluded from the radiologically controlled area.
these instances were identified by the licensee. In each instance, the officers were
        During interviews with the individuals involved, the licensee determined that one
excluded from the radiologically controlled area.
        individual needed additional radiation protection training.
During interviews with the individuals involved, the licensee determined that one
        As a corrective action, the officers involved were given verbal warnings and counseled
individual needed additional radiation protection training.
        by licensee management. The occurrences were also discussed on plant human
As a corrective action, the officers involved were given verbal warnings and counseled
        performance day. The licensee identified three contributing causes for these
by licensee management. The occurrences were also discussed on plant human
        occurrences. The licensee stated that the occurrences were caused by lack of
performance day. The licensee identified three contributing causes for these
        personnel accountability, training deficiencies, and an unclear expectation for obtaining
occurrences. The licensee stated that the occurrences were caused by lack of
        electronic dosimetry by security officers. Security management Indicated that the
personnel accountability, training deficiencies, and an unclear expectation for obtaining
        expectation for obtaining electronic dosimetry was being clearly defined. The radiation
electronic dosimetry by security officers. Security management Indicated that the
        protection manager indicated that they were considering reevaluating general employee
expectation for obtaining electronic dosimetry was being clearly defined. The radiation
        training to ensure that all plant workers are aware of the licensee's expectations with
protection manager indicated that they were considering reevaluating general employee
        regard to electronic dosimetry usage.
training to ensure that all plant workers are aware of the licensee's expectations with
        The inspectors reviewed Standing Order SO-G-101, ' Radiation Worker Practices," and
regard to electronic dosimetry usage.
        noted that Step 5.3.2F required personnel that entered the radiologically controlled area
The inspectors reviewed Standing Order SO-G-101, ' Radiation Worker Practices," and
        be monitored with a direct reading or electronic dosimeter. Entering the radiologically
noted that Step 5.3.2F required personnel that entered the radiologically controlled area
        controlled area without a direct reading or electronic dosimeter is a violation. This
be monitored with a direct reading or electronic dosimeter. Entering the radiologically
        nonrepetitive, licensee-identified and corrected violation is being treated as a noncited
controlled area without a direct reading or electronic dosimeter is a violation. This
        violation consistent with Section Vll.B.1 of the NRC Enforcement Policy
nonrepetitive, licensee-identified and corrected violation is being treated as a noncited
        (50-285/9720-03).
violation consistent with Section Vll.B.1 of the NRC Enforcement Policy
    c. Conchliions
(50-285/9720-03).
        A lack of personnel accountability, training deficiencies, and unclear expectations for
c.
        obtaining electronic dosimetry by security officers were identified as being contributing
Conchliions
        causes for security personnel entering the radiologically controlled area without
A lack of personnel accountability, training deficiencies, and unclear expectations for
        electronic dosimetry. The actions taken by the licensee appear to be adequate to ensure
obtaining electronic dosimetry by security officers were identified as being contributing
        that entries into the radiologically controlled area are made with proper dosimetry.
causes for security personnel entering the radiologically controlled area without
                                      V. Management Metilngs
electronic dosimetry. The actions taken by the licensee appear to be adequate to ensure
    X1   Exit Meeting Summary
that entries into the radiologically controlled area are made with proper dosimetry.
        The inspectors presented the inspection results to members of licensee management on
V. Management Metilngs
        January 20,1998. The licensee acknowledged the findings as presented.
X1
Exit Meeting Summary
The inspectors presented the inspection results to members of licensee management on
January 20,1998. The licensee acknowledged the findings as presented.


  _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _                                                               _ -                     .                       .
_ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
                                      - .                                                                                                                               ;
_
-
.
.
;
- .
,
,
                                    -.                                                                                                                                 ;
- .
                                                                                                                                                                        I
;
                                                                                                                14                                                     !
I
14
!
!
,
,
                                                                                                                                                                        !
                                                                                                                                                                        I
                                                          The inspectors asked the licensee whether any materials examined during the inspection                        !
                                                          period should be considered proprietary, No proprietary information was identifed.                            .
                                                                                                                                                                        *
I
I
                                                                                                                                                                        I
The inspectors asked the licensee whether any materials examined during the inspection
!
period should be considered proprietary, No proprietary information was identifed.
.
*
I
I
s
s
                                                                                                                                                                          ,
,
4
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.
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    . _ . _ _ _           - - . . _ _ . _ _   . _ . _ _ _ _ _ _ _ . . _                     . . _ - - . - _ _ _ _ _ . _ . _ _ . .   _
. _ . _ _ _
                                                                                                                                                __ _ _ _ __. _ _
- - . . _ _ . _ _
                4
. _ . _ _ _ _ _ _ _ . . _
                                                                                                                                                                  !
. . _ - - . - _ _ _ _ _ . _ . _ _ . .
              e
__ _ _ _ __. _ _
                                                                                  ATTACHMENT                                                                       l
_
                                                                      SUPPLEMENTAL INFORMATION                                                                     -
4
!
e
ATTACHMENT
l
SUPPLEMENTAL INFORMATION
-
l
l
                                                          - PARTIAL LIST OF PERSONS CONTACTED
- PARTIAL LIST OF PERSONS CONTACTED
                                                                                                                                                                  !
Licensee
                  Licensee
!
,
,
                  D. Buell, System Engineer
D. Buell, System Engineer
                  D. Dryden, Station Licensing Engineer
D. Dryden, Station Licensing Engineer
                  S. Gebers, Manager, Radiation Protection
S. Gebers, Manager, Radiation Protection
                  B. Mierzejewski, Systems Engineer                                                                                                               ,
B. Mierzejewski, Systems Engineer
                                                                                                                                                                  '
',
                  R. Phelpi,, Manager, Station Engineering
R. Phelpi,, Manager, Station Engineering
                  C. Schaffer, System Engineer
C. Schaffer, System Engineer
                  J. Sefick, Manager, Security
J. Sefick, Manager, Security
                  R. Short, Manager, Operations
R. Short, Manager, Operations
INSPECTION PROCEDURES USED
4
4
                                                                    INSPECTION PROCEDURES USED                                                                    ,
,
                                                                                                                                                                  '
                      IP37551:              Onsite Engineering
;                      IP 61726:              Surveillance Observations
                      IP 62707:              Maintenana Observations
                      IP 71707:              Plant Operations
                      IP 71750:              Plant Support Activities
                                                        ITEMS OPENED. CLOSED. AND DISCUSSED                                                                      i
                      Opened
                      50-285/9720-01                  VIO              use of operations memorandums to implement procedure
                                                                        changes (Section 03.1)
  ,
                      Closed
                      50-285/9608-01                  IFl              replacement of Jacket water temperature control valve
                                                                        (Section M8.1)
                        50 285/9707 03                IFl              component cooling water leak (Section M8.2)
'
'
                        50-285/9508                   LER               failure to maintain adequate trisodium phosphate inside
IP37551:
                                                                        containment (Section EB.1)
Onsite Engineering
;
IP 61726:
Surveillance Observations
IP 62707:
Maintenana Observations
IP 71707:
Plant Operations
IP 71750:
Plant Support Activities
ITEMS OPENED. CLOSED. AND DISCUSSED
i
Opened
50-285/9720-01
VIO
use of operations memorandums to implement procedure
changes (Section 03.1)
Closed
,
50-285/9608-01
IFl
replacement of Jacket water temperature control valve
(Section M8.1)
50 285/9707 03
IFl
component cooling water leak (Section M8.2)
50-285/9508
LER
failure to maintain adequate trisodium phosphate inside
'
containment (Section EB.1)
o
o
                                                                                                                                                                  i
i
                  , , , . -                -
, , , .
                                                                                  . , , ,,       . ,,                   .         ,   -~-,,e-w
-
                                                                                                                                          ,
. , , ,,
. ,,
.
,
-
-~-,,e-w
,


      '.
'.
      e
e
                                                            2-
2-
          Opened and
Opened and
          Closed
Closed
          50-285/9720-02               NCV failure to maintain adequate trisodium phosphate inside
50-285/9720-02
                                            containment (Section E8,1) _
NCV
failure to maintain adequate trisodium phosphate inside
containment (Section E8,1) _
50 285/9720-03
NCV
entry into the radiologically controlled area without electronic
i
i
          50 285/9720-03              NCV entry into the radiologically controlled area without electronic
l                                          dosimetry (Section R1.2)
l
l
dosimetry (Section R1.2)
l
l
                              .     =         . = _ =
l
                                                _
.
  . .
=
        .
. = _ =
              . . . . . . . . , . . .
_
                                          .
. .
                                                        .   .   . . .
.
                                                                                            ..         ..
. . . . . . . . , .
                                                                                                            .m.
. .
.
.
.
. . .
..
..
.m.
}}
}}

Latest revision as of 04:29, 8 December 2024

Insp Rept 50-285/97-20 on 971207-980117.Violations Noted. Major Areas Inspected:Operation,Maint,Engineering & Plant Support
ML20199H861
Person / Time
Site: Fort Calhoun Omaha Public Power District icon.png
Issue date: 01/28/1998
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20199H799 List:
References
50-285-97-20, NUDOCS 9802050137
Download: ML20199H861 (18)


See also: IR 05000285/1997020

Text

_ - , _

_ _ - . _

.

.

..

.

..

..

..

..

..

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4

ENCLOSURE 2

U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

Docket No.:

50-285

- License No.:

- DPR 40

Report No.:

50 285/97-20

Licensee:

Omaha Public Power District

Facility:

Fort Calhoun Station

Location:

Fort Calhoun Station FC-2-4 Adm.

P.O. Box 399, Hwy, 75 - North of Fort Calhoun

Fort Calhoun, Nebraska

Dates:

December 7,1997, through January 17,1998

l

Inspectors:

W. Walker, Senior Resident inspector .

V Gaddy, Resident inspector -

D. Graves, Senior Project Engineer

Approved By:

W. D. Johnson, Chief, Project Branch D.

ATTACHMENT:

Supp'ier;ientalInformation

!

!

,

9902050137 970128 7 *

PDR -ADOCK 05000295

j

G

PDR ,

l

,

.. ..

..

.

-. . -..

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EXECUTIVE SUMMARY

Fort Calhoun Station -

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- NRC Inspection Repori 50-285/97 20

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Operations

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. In general, the conduct of operations was professional and safety-conscious, with clear

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~ and thorough turnovers conducted (Section 01.1and 01.2).

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The licensee maintained good control of operator sids (Section O2.2).

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Operations memorandums were being used, in effect, to implement procedure changes -

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.without being processed in accordance with administrative requirements (Section 03.1).

Maintenance

No preventive maintenance order existed to ensure periodic testing of a fan'requimd for

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altemate cooling of the. control room (Section 02.2).

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A sparger will be installed at the diesel-driven fire pump suction. The sparger li intended '

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to prevent sand accumulation in the pump (Section M2.1).

Engineenng

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The inspectors concluded that the maintenance rule audit was thorough and that the

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maintenance rule program improvement action plan was adequate (Section E7.1).

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Failure to maintain adequate trisodium phosphate in containment resulted in an

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. inadequate amount of trisodium phosphate to neutralize the postaccident sump water

following an accident (Secticn E8.1).

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Plant Support

Two licensee personnel entered the radiologicel controlled area without proper dosimetry

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Reoort Details

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Summarv of Plant Statua

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The Fort Calhoun Station began this inspection period at 100 percent power and maintained that

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i level until December 20,1997. On December 20/1997, power was reduced to 95 percent to

l perform a Technical Specification required surveillance for moderator temperature coefficient.

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On December 21,16. 7, a power ascension began with 100 percent power attained on

December 22,'1997. - The plant remained at 100 percent power throughout the remainder of the

inspection period.'

l. Operations

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01

- Conduct of Operations

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01.1

General Comments (71707)

Using Inspection Procedure 71707, the inspectors conducted frequent reviews of

ongoing plant operations, in general, the conduct of operations was professional and

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safety conscious; specific events and noteworthy observations are detailed in the-

p-

. sections below.

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01.2

Shift Tumovers

' The inspectors noted that shift tumovers and midshift briefings were good. Control room

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personnel reviewed the control room logs, walked down control room panela, and

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discussed the status of equipment during tumovers. The shift supervisor held good

. briefings for the shift crews. Operators remained cognizant of plant conditions during the

tumovers and briefings.

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O2

Operational Status of Facilities and Equipment

02.1- Review of Eauioment Taaouts (71707)

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The inspectors reviewed the following tagouts:

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Serial Number 98-0010, Repair of Seal Leak on Main Feed Pump FW-4C

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' Seri::l Number 98-0015, Remount of Diesel Driven Auxiliary Fire Pump

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The inspectors found all tags were on the proper components and that components were

in the required tagged position. Housekeeping was observed to be good.

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02.2_ Control of Operator Aids

a.

Inanection Scone (71707)

The inspectors walked down a sample of operator aids throughout the plant to assess

how these sids were being controlled.

- b.

Observations and Findinas -

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The inspectors performed a walkdown of inel equipment that the licensee had identified

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as being operator aids. -- An operator aid was defined as information including sketches,

graphs, procedures, drawings, prints, and other documents used to assist operators in -

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. performing assigned duties.- This equipment was controlled by Standing Order S0-0-41,

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" Control of Operator Aids and Emergency Equipment." Based on a sample of equipment

walked down, the inspectors concluded that, with few exceptions, operator aids were

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being properly controlled.

While inventorying the alternate shutdown panel lockers, the inspectors and a licensed -

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operator noted that one of five flashlights required for Abnormal Operating ' .

Procedure AOP-06, " Fire Emergency," implementation was not functional. ~ Also 3 of .

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12 door chocks required by Abnormal Operating Procedure AOP-13, " Loss'of Control

Room Air Conditioning," were missing from the lockers. These chocks were used to prop

open doors to assist in control room cooling in the event normal control room cooling was -

lost.- The inspectors verifed that the deficiencies documented above were corrected,

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The inspectors also verified that the attemate control room fan required by Abnormal -

Operations Procedure AOP 11 was in its designated location. This fan provided an

option for cooling the control rum in the event normal cooling was lost. The inspectors z

asked if there was a preventive maintenance order for the attemate control room fan to

ensure it was maintained in a reliable condition. The maintenance manager stated there -

was not a preventive maintenance order that periodically verified the attemate control

room fan was capable of cooling the control room, ' In response to the inspectors'

= questions, the licensee initiated a preventive maintenance order to test the fan on a

yearly basis. The fan was scheduled to be tested during the week of January 26,1998.

The inspectors questioned the licensee conceming the last time the fan had been tested.

tThe licensee indicated that the fan was last tested in the spring of 1995, however, the

licensee could not locate any test documentation.

c.

Conclusions

in general, the licensee maintained good control of operator aids throughout the plant.

The inspector identified a weakness in which the attemate control room fan, required by .

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Abnormal Operating Procedure AOP-13 to cool the control room, did not have a

- preventive maintenance order to ensure it was periodically tested and verified

operational.

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03

Operations Procedures and Documentation

03.1

Review of Onorations Memorandumai71707)

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Scope of Inspection

The inspectors reviewed ths active Operations Memorandums to determine whether they

provided the appropriate document to direct operator actions.

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Observations and Findings

On October 16,1997, the licensee discovered that the Updated Safety Analysis Report,

Section 8.4, stated that the capacity of the emergency station batteries in the two

separate dc systems was adequate for instrument and control power for up to 8 hours9.259259e-5 days <br />0.00222 hours <br />1.322751e-5 weeks <br />3.044e-6 months <br />

following a design basis accident. A review of documentation by the licensee determined

that no calculation supported the 8-hour capacity of the station batteries. This was-

,

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reported to the_ NRC on October 17,1997, and in Licensee Event Report 97-015 dated

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November 17,=1997.

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Subsequently, the licensee _ issued Operations Memorandum 97-11 regarding operator

actions to take during a design basis accident that would ensure that sufficient battery -

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capacity was available to meet design requirements. The memorandum required that, if

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the plant was in a condition such that the Emergency Operating Procedures were

implemented, and the battery charger supply to either dc bus was lost, tho' operators

were to minimize de loads in accordance with Emergency Operations -

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Procedure / Abnormal Operations Procedure, Attachment 6, " Minimizing DC Loads." The :

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inspectors questioned the licensee regarding whether it was appropriate to direct

emergency operator actions using an operations memorandum instead of _ making a

1 procedure change or revision to the emergency operating procedures. The licensee :

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stated that_ the operations memorandum process was controlled by Standing Order

Procedure SO-O-13, " Operations Memorandums" Standing Order Procedure SO-O-13

defines * Operations Memorandums," as documents which communicate operational'

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limitations, instructions,'and/or other items of interest from management to the operating

staff. - The memorandum may be more conservative or restrictive than existing

procedures, but cannot allow less conservative or restrictive operations.

- The inspectors reviewed the active operations memorandums to determine the scope of

operator guidance provided and discussed with the licensee what controls were placed

on memorandum initiation and approval.- The initial review of eight active memorandums

was begun in the previous inspection period.

Observations regarding specific operations memorandums are discussed below.

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b.1

Operations Memorandum 95-05

This memorandum directed operators to conduct evolutions to raise low pressure safety

injection header pressure, if it dropped below a specified value, to prevent potential

formation of nitrogen voids in the safety injection piping. This condition was documented

in Licensee Event Report 97-017. The required operator actions included cycling of the

low pressure safety injection loop isolation valves,

b.2

Operations Memorandum 97-06

This memorandum stated that, if MS-291 or MS-292, air assisted secondary system

safety valves, were the preferred reactor coolant system heat removal path during a

transient and they failed to fully open when required, the operators were to perform heat

removal using one of three listed alternatives,

b.3

Operations Memorandum 97-07

l

This memorandum described the procedure that should be used to manually trip

breakers during a fire which resulted in evacuation of the control room. These actions

were in addition to the steps called for in Procedure AOP-06, " Fire Emergency,"

regarding breaker tripping during a control room evacuation,

b.4

Operations Memorandum 97-08

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This memorandum related to the inoperability of Main Steam Line Radiation

Monitor RM-064. During implementation of the Emergency Plan, the memorandum

directed operators to use a radiation monitor other than RM-064 for the purpose of dose

assessment. RM-064 was the normal monitor used for that purpose. If procedures

necessary to assist in the determination of a leaking or failed steam generator tube were

implemented, the operator was directed by the memorandum on how RM-064 should be

placed in service to provide radiation level trending information,

b.5

Operations Memorandum 97-11

This memorandum directed that, in the event the plant was in an Emergency Operating

Procedure, and the battery charger to either DC Bus is lost, the operators were to

minimize de loads per Attachment 6 to the Emergency Operating Procedures and

Abnormal Operating Procedures. This memorandum was canceled following a revision

to the Emergency Operating Procedures on November 18,1997.

b.6

Procedural Requirements

The Updated Safety Analysis Report, Section 12.3.1. " Operating Procedures and

Operating Instructions," stated that plant operations are conducted in accordance with

written operating proceoores and operating instructions. Section 12.3.2," Emergency

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and Abnormal Operating Procedures," stated that plant operation during abnormal

conditions are conducted in accordance with written Emergency Operating Procedures

and Abnormal Operating Procedures.

Standing Order SO-O-1, " Conduct of Operations,' Revision 36, Section 12.1.2,

" Procedure Adherence,'sts'.ed that performance of an activity without referring to the

procedure does not relieve the individual from responsibility for performing the activity in

accordance with the latest revision of the approved procedure.

Standing Order SO-G-30, " Procedure Changes and Generation,' identified the prowss

by which plant operating procedures were revised or created. Operations

Memorandums are not listed as one of the documents covered by this procedure.

Standing Order S0-0-13, " Operations Memorandums," provided the guidaace for

initiation and revision of operations memorandums. Section 5.1.3 of Standing Order SO-

O-13 states that a review of the operating manual shall be conducted during the

generation phase of the Operations Memorandum to ensure that appropriate guidance is

given in all applicable operating procedures or instructions and that changes to affected

procedures will be in accordance with Standing Order G-30.

The Operations Memorandums referenced above directed operator actions in addition to,

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or different from, those required by plant procedures. Those memorandums, in effect,

constituted changes to the referenced procedures, or generation of new procedures,

without implementing the requirements of Technical Specification 5.8.2 or Standing

Order SO-G-30 regarding procedure changes or generation. Most significantly, Standing

Order S0-0-13 did not require a 10 CFR 50.59 screen or evaluation that would normally

be required of a procedure change or new procedure generation. The use of operations

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memorandums to direct operator actions, especially in the case of emergency operating

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procedures, abnormal operating procedures, and emergency plan procedures, precluded

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important steps or information, contained in the operations memorandum but not in the

reference procedure, from being included in plant procedures. This, in turn, introduced

the vulnerability that these r3 quired steps or actions may not get performed during

periods of high stress such as those that may be present when thosc procedures are

being implemented. Implementing changes to plant procedures without following the

prescribed process is a violation of Technical Specification 5.8.2 (50-285/9720-01).

c.

Conclusion

Operations memorandums that directed operator actions in addition to actions contained

in existing plant procedures constituted procedures, or changes to procedures, that had

not been orocessed in accordance with the administrative requirements regarding

procedure changes and generation.

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II. Maintenance

M1

Conduct of Maintenance

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M1.1 General Comments

a.

Insoection Scooe (62707)

Repair of component cooling water pump casing vent valve,

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DG 1 relay replacement,

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Toxic gas rr snitor tape replacement,

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Repair of diesel fire pump discharge check valve.

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b.

Observations and Epshags

The inspectors found the work performed under these activities to be professional and

thorough. All work observed was performed with the work package present and in active

use Maintenance technicians were experienced and knowledgeable of their assigned

tasks. The inspectors frequently observed supervisors and system' engineers monitoring

job progress, and quality control personnel were present when required by procedure.

c.

Conclusions

The maintenance activities observed were conductad in a controlled and professiona!

mar,ner.

M1.2 Surveillance Activiti.g3

a.

Insoection Scoce (61726)

The inspectors observed all or portions of the following surveillance activities:

SE-ST-AFE-3005," Auxiliary Feedwater Pump FW-6, Recirculation Valve, and

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Check Valve Test.= " Revision 14;

IC-ST-1 A-3003, " Raw Water instrument Air Accumulator Check Valve Operability

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Test," Revision 7;

IC-ST-AFW-0001, " Auto Initiation of Auxiliary Feedwater Functional Check of

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Initiation Circuits," Revision 18;

CH-FT-01-67718, " Functional Testing of B Steam Generator Blowdown Station

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Conductivity Sensor CE-67718," Revision 1;

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EM ST ESF.0001, ' Quarterly Engineered Safety Features Offsite Power Low

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Signal (OPLS) Sensor Check,' Revision 7,

b.

Qhagryations and Findinas

Surveillance activities were generally completed thoroughly and professionally.

c.

Conclusions

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The surveillance activities observed by the inspectors were completed in a controlled

manner and in accordance with procedures.

M2

Maintenance and Material Condition of Facilities and Equipment

M2.1 Diesel-Drivfga Firs Pumo Failure

a.

lDagaglion Scone (62707)

The inspectors followed up on diesel driven fire pump sanding issues.

b.

Observations and Findinos

On January 5,1998, the diesel-driven Pe pump was declared inoperable to perform

Surveillance Test OP-ST FP-000.D, " Fire Protection System Inspection and Test."

During the test, the discharge valve of the pump was shut and tiow was discharged to

the pump suction well. Following the approxlinate 30-minute pump run, the discharge

valve was opened and the fire protection system was ryescurlzed using the jockey

pump. During system repressurization, the jockey pump could not repressurize the

system. The licensee suspected that the discharge chsck val.'s was not properly seated

and water was leaking by the check valve through the pump. Since the system could not

be repressurized, the diesel-driven pump remainod inoperable.

On January 7 maintenance parsonnel disassembled the check valve and verified that

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sand prevented the check valve from properly seating Maintenance personnel removed

approximately 6 to 7 gallons of sand from around the check valve flapper.

- On January 8, the licensee performed Surveillanco Procedure OP-ST FP 0001D to show

that the pump was operable following maintenance on the check valve to remove the

sand. When the pump received a start signalit failed to start. Operations personnel

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present at the pump stated that the pump shaft started to rotate and then stopped. A

second attempt was made to start the pump, but this time the shaft did not turn.

Operations personnel backed out of the procedure and a maintenance work request was

written to troubleshoot the pump.

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On January 9, during troubleshooting, maintenance personnel determined that the pump

would not start because of sand accumulation in the pump suction. The pump was

disassembled and the sand was removed.

Normally, during the monthly surveillance test of the motor-driven pump, the flow path

was from the discharge of the motor-driven pump through 12 inch and 8 inch piping to

the discharge tunnel back to the river.

The normal monthly surveillance flow path for the diesel-driven fire pump was from the

discharge of the pump through a 2.5-inch pipe to the pump suction well. Engineering

personnel suspected that the smaller diameter piping used during testing the diesel,

driven pump may not be adequate to ensure that the piping was thoroughly flushed. On

January 10, during the operability test following the January 9 maintenance, the licensee

changed the flow path to direct flow through the 12-inch and 8-inch piping used to test

the motor-driven fire pump. The operability test was successful using this flow path.

Following the surveillance, the discharge check valve was disassembled and inspected

and no sand was noted. The diesel-driven fire pump was then declared operable.

The system engineer informed the inspectors that the pump would be run weekly for a

period of time and the surveillance test procedure was being changed to reflect the new

discharge flow path. Following the weekly pump runs, the check valve was to be

inspected for sand. The system engineer also stated that a modification tr ?nstall a

sparger at the pump suction was scheduled for February 1998.

c.

Conclutioni

The system lineup used for testing the diesel-driven fire pump may have contributed to

sand accumulation at the suction of the pump. The licensee plans to install a sparger on

the pump. The sparger is intended to prevent further sand accumulation problems,

M8

Miscellaneous Maintenance issues

M8.1 (Closed) Insoection Follow-Un item (IFI) 50-285/9608-01: replacement of Jacket water

temperature control valve. This item remained open to allow the licensee to determine

why the vendor changed the dimensions of a critical quality element without informing

the licensee. Specifically, the vendor changed the dimensions of the jacket water

temperature control valve of the diesel generator. Also, the item remained open to allow

the licensee to address why a material discrepancy notice report was not initiated in a

more timely manner to document the nonconforming condition.

The licensee determined that the installed jacket water temperature control valve was

manufactured using a drawing dated April 1959. The replacement part was

manufactured using a drawing dated May 1983. In the late 1970s, the dimensions for

both the upper and lower valve cases were changed, however, the overall valve

dimensions remained the same. Although the dimension changed, the part numbers

remained the same.

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The licensee stated that the reason for the delay in initiating the material discrepancy

notice report was unclear guidance as to when a material discrepancy notico report

should be initiated. The guidance was changed to require that a material discrepancy

notice report be initiated at the time of discovery of a nonconforming condition.

Since the replacement part would not fit, the licensee tagged the replacement part with a

material discrepancy notice report and stated that the part would remain in the

warehouse until the material discrepancy notice report evaluation resolved the problem.

M8.2 (Closed) Insoection Followuo item 50-285/9707 03: component cooling water leak. This

item was opened following a leak in the component cooling water system following a cut

made in an isolated section of piping while performing a modification to abandon the

waste evaporator. The inspector reviewed Condition Report 199700479 which

documented the event, evaluation, and subsequent corrective action. The work was

determined to have been properly controlled. The isolation valve that had been closed to

provide system isolation did not completely close. The failure of the valve te obtain

complete closure was determined to be the result of sand that had built up in the valve

seating area because of opening and closing ef the raw water to component cooling

water system interface valves in past years. The previous testing methodology had

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allowed raw water, including any entrained sand, to be introduced into the component

cooling water system. The waste evaporator had not been operated since the early

1980's and the component cooling water supply and return lines associated with the

waste evaporator had not been routinely cleaned or tested. The testing methodology for

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the interface valves was changed in 1990 such that raw water would not be iritroduced

into the component cooling water systam, Since that time, no indication of valve fouling

due to residual sand buildup had been observed in other parts of the system. The

inspector also verified that procedure revisions were made to add component cooling

water to the list of systems that required briefings prior to work if single valve isolations

were to be used.

Ill. Enaineerina

E1

Conduct of Engineering

E7.1

Maintenance Rule Quality Assurance Audit

Between November 3 and 8,1997, the licensee performed a quality assurance audit of

the implementation and effectiveness of the maintenance rule program. The audit was

primaH!y ceducted by contract personnel with a member of the licensee's quality

assurance organization serving as the audit team leader. The inspectors noted that the

contractors were industry personnel with experience in maintenance rule implementation

and witii probabilistic risk analysis. The inspectors noted that the audit was thorough

und self-entical. The audit team concluded the following about the Fort Calhoun

- Station's implementation of the maintenance rule:

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The structure and current status of the probabilistic risk analysis was not

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commensurate with the needs for the maintenance rule. This has delayed fine

tuning and verification of the performance criteria.

The monitoring approach implemented by the Fort Calhoun Station will not

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adequately highlight troublesome systems for expedited attention.

Previous internal maintenance rule assessments did not subject the program to

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challenges expected today and may have given management an unjustified

sense of comfort.

Integration of the maintenance rule into the daily routine has not been achieved

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and the maintenance rule was viewed as a separate and decentralized issue of

regulatory compliance.

Training of personnel who are responsible for the implementation and integration

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of the maintenance rule program has not been adequate or effective.

The processing of information, monitoring, trending, goal setting, and the

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updating of procedures must be expedited to assure that timely decisions can be

made.

Management oversight and cognizance of the maintenance rule had been weak

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and needs to be strengthened.

Because the plant has a sound framework of the maintenance rule program in

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place, and has an effective data base for monitoring the performance of system,

structures, and components, the audit team believed that a short term upgrade

plan can bring the maintenance rule program up to date.

In response to the audit conclusions, the licensee developed a maintenance rule

program improvement action plan to address the above areas and other areas needing

improvement. The action plan was scheduled to be completed prior to the beginning of

the 1998 refueling outage. The inspectors concluded that the maintenance rule audit

was thorough and that the maintenance rule program improvement action plan was

adequate to resolve deficiencies identified during the audit.

E8

Miscellaneous Engineering issues

E8.1

(Closed) Licensee Event Reoort (LER) 50 285/95-08: failure to maintain adequate

trisodium phosphate inside containment due to a calculational error. On December 4,

1995, the licensee determined that, at the beginning of the last several plant operating

cycles, the amount of trisodium phosphate in the containment was not sufficient to

neutralize the postaccident containment sump water to a ph of 7.0.

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Subsequently, the licensee performed an operability evaluetion wh!ch determined, for

current conditions, that the amount of trisodium phosphate inside containment was

adequate for maintaining a ph of 7.0 or greater.

The licensee took the following corrective actions:

Appropriate calculations and analysis were performed to ensure that a sufficient

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amount of trisodium phosphate in the containment sumps was available so that a

neutral ph for each operating cycle can be achieved following a loss-of-coolant

accident;

Based on the revised calculations, additional trisodium phosphate was placed in

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the containment during the September 1996 refueling outage;

A Technical Specification amendment was submitted to reflect the requirements

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for increased trisodium phosphate in the containment based on the revised

calculations and analyses;

The updated safety analysis report and design basis document were scheduled

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to be corrected during the next scheduled update;

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Training was provided to chemistry and operation personnel on the document

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changes and modifications;

Chemistry Procedure CH ST-CH-0002, * Phosphate Basket inspection,' was

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revised to ensure that the new Technical Specification requirements for trisodium

phosphate were properly verified, and;

To ensure the quaritity of trisodium phosphate in the containment continues to be

adequate for future operating cycles, the calculations and analyses used to

determined the quantity of trisodium phosphate in containment will be reviewed

as part of each operating cycle's core reload analysis.

Failing to maintain the Technical Specification required trisodium phosphate in

containment which would ensure that a ph of 7.0 or greater could be achieved following a

loss of-coolant accident is a violation. This nonrepetitive, licensee identified and

corrected violation is being treated as a noncited violation consistent with

Section V 11.B.7 of the NRC enforcement policy (50 285/9270-02).

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IV. Plandupport

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R1

Radiological Protection and Chemistry Controls

R1.1 Tours of Radiolnalem!IV Controlled Areas

a.

Inanection Scone (71750)

The inspectors performed frequent tours of the radiologically controlled area and

observed work practices of plant personnel,

b.

Obseryall00s and FindlD91

During this inspection period, the inspectors made frequent tours of the radiologically

"

controlled area. Radiation protection personnel were observed performing their duties in

a professional manner, Personnel performing maintenance in the radiologically-

controlled area were observed to be following all requirements of their radiation work

permit.

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While touring Room 6 (Charg ng Pump Room) on December 24,1997, the inspectors

noted that the high radiation and contaminated area rope boundary around Charging

Pump CH-1C had fallen. The inspectors informed radiation protection personnel and the

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boundary was restored. Radiation protection personnel determined that duct tape had

been used to hold the rope ends that formed the boundary. The heat generated from the

operating charging pump caused the glue on the tape to melt and the rope boundary fell

down. The licensee initiated a condition report to document this occurrence. As part of -

the corrective action to close the condition report, the licensee was evaluating whether

the use of duct tape to establish radiation areas and contaminated areas was

appropriate.

c.

Conclusl2DA

The inspectors identified a poor work practice in which duct tape was used in an elevated

temperature environment to construct a boundary around a high radiation area and

contaminated area. Plant workers exhibited good radiation protection practices.

R1.2 EDkjes into the Radioloolcally Controlled Area Without Electronic Dosimetry

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a.

Insoection Scoos (71750)

The inspectors followed up on two instances in which security personnel entered the

radiologically controlled area without electronic dosimetry.

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b.

Observations and Findinoj

On January 1,1998, a security officer entered the radiologically controlled area without

an electronic c:osimeter (ALNOR). The purpose of the entry was to perform fire door

checks. On January 10, another security officer entered the radiologically controlled

area without an electronic dosimeter. The purpose of this ent'y was to respond to a

security alarm. Neither of the security officers entered high radiation areas. Both of

these instances were identified by the licensee. In each instance, the officers were

excluded from the radiologically controlled area.

During interviews with the individuals involved, the licensee determined that one

individual needed additional radiation protection training.

As a corrective action, the officers involved were given verbal warnings and counseled

by licensee management. The occurrences were also discussed on plant human

performance day. The licensee identified three contributing causes for these

occurrences. The licensee stated that the occurrences were caused by lack of

personnel accountability, training deficiencies, and an unclear expectation for obtaining

electronic dosimetry by security officers. Security management Indicated that the

expectation for obtaining electronic dosimetry was being clearly defined. The radiation

protection manager indicated that they were considering reevaluating general employee

training to ensure that all plant workers are aware of the licensee's expectations with

regard to electronic dosimetry usage.

The inspectors reviewed Standing Order SO-G-101, ' Radiation Worker Practices," and

noted that Step 5.3.2F required personnel that entered the radiologically controlled area

be monitored with a direct reading or electronic dosimeter. Entering the radiologically

controlled area without a direct reading or electronic dosimeter is a violation. This

nonrepetitive, licensee-identified and corrected violation is being treated as a noncited

violation consistent with Section Vll.B.1 of the NRC Enforcement Policy

(50-285/9720-03).

c.

Conchliions

A lack of personnel accountability, training deficiencies, and unclear expectations for

obtaining electronic dosimetry by security officers were identified as being contributing

causes for security personnel entering the radiologically controlled area without

electronic dosimetry. The actions taken by the licensee appear to be adequate to ensure

that entries into the radiologically controlled area are made with proper dosimetry.

V. Management Metilngs

X1

Exit Meeting Summary

The inspectors presented the inspection results to members of licensee management on

January 20,1998. The licensee acknowledged the findings as presented.

_ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

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The inspectors asked the licensee whether any materials examined during the inspection

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period should be considered proprietary, No proprietary information was identifed.

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ATTACHMENT

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SUPPLEMENTAL INFORMATION

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- PARTIAL LIST OF PERSONS CONTACTED

Licensee

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D. Buell, System Engineer

D. Dryden, Station Licensing Engineer

S. Gebers, Manager, Radiation Protection

B. Mierzejewski, Systems Engineer

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R. Phelpi,, Manager, Station Engineering

C. Schaffer, System Engineer

J. Sefick, Manager, Security

R. Short, Manager, Operations

INSPECTION PROCEDURES USED

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,

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IP37551:

Onsite Engineering

IP 61726:

Surveillance Observations

IP 62707:

Maintenana Observations

IP 71707:

Plant Operations

IP 71750:

Plant Support Activities

ITEMS OPENED. CLOSED. AND DISCUSSED

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Opened

50-285/9720-01

VIO

use of operations memorandums to implement procedure

changes (Section 03.1)

Closed

,

50-285/9608-01

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replacement of Jacket water temperature control valve

(Section M8.1)

50 285/9707 03

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component cooling water leak (Section M8.2)

50-285/9508

LER

failure to maintain adequate trisodium phosphate inside

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containment (Section EB.1)

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Opened and

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50-285/9720-02

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failure to maintain adequate trisodium phosphate inside

containment (Section E8,1) _

50 285/9720-03

NCV

entry into the radiologically controlled area without electronic

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dosimetry (Section R1.2)

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