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3ROWN & KCOT, INC.           PROCEDURE                                   EFFECTIVE CPSES                     NUMBER             REVISION                   DATE                 PAGE l
3ROWN & KCOT, INC.
CP-CPM 9.10 12         09/19/84               1 og 19 TITLE:                         ORIGINATOR           .
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE l
IM
CP-CPM 9.10 12 09/19/84 1 og 19 TITLE:
                                                                              .                                      Date REVIEWED ST:      '_      u                      /                  9     ' / * '/
ORIGINATOR IM Date 9
FABRICATION OF                           . ,3 s'                     B&R QA                               Date 3         e ASME-RELATED                                               )                                          ,
' / * '/
COMPONENI SUPPORTS                           M.       1.,             /- d //'Ed. IGINEER
REVIEWED ST:
                                                                                                                #/' /[Y Da te PR7             WELp7.NG APPROVED BY:       b,r             Ms           M                   7-/f- M CONTTRUCTION PROJECT MGR                             Data       ,
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o.1         TABIE OF CONTENTS                                                                                       f
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FABRICATION OF
.,3 s' B&R QA Date 3
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ASME-RELATED COMPONENI SUPPORTS M.
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#/' /[Y PR7 WELp7.NG IGINEER Da te APPROVED BY:
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o.1 TABIE OF CONTENTS


==1.0         INTRODUCTION==
==1.0 INTRODUCTION==
 
2.0 GENERAL 2.1 MATERIAL 2.1.1 Material Control 2.1.2 Material Identification pn 2.1.3 Protective Coating Traceabilith I(f 2.1.4 Fabrication of Parts
2.0         GENERAL 2.1         MATERIAL 2.1.1       Material Control 2.1.2       Material Identification                               pn                                       ,,
(
2.1.3       Protective Coating Traceabilith                       I(f 2.1.4       Fabrication of Parts                 (
3.0 PR OCEDURE 1
* 3.0                                                                                                         1
3.1 HANGER PACKAGES
.                    PR OCEDURE                                                                                     ~
~
3.1         HANGER PACKAGES 3.2         WELDING 3.2.1       Welding Procedures and Qualifications 3.2.2       Welder's Identification 3.2.3       Cleaning of Weld Preps and Base Metal 3.2.4       Preheat /Interoass Temperature 3.2.5       Weld Joint Des 12n and Fit-up 3.2.6       Skewed Welds 3.2.7       Tack Welds 3.2.8         Inspection After Tacking 3.2.9         Interpass cleaning 3.2.i0       Wo t k=ans hip 3.2.11       Removal of Temporarv and Permanent Welds Made to Structural Shapes 3.3         GENERAL FABRICATION AND INSTALLATION REQUIREMENTS 3.3.1       Tolerances 3.3.2       '1hreaded Items 3.3.3         tocking Devices                             _
3.2 WELDING 3.2.1 Welding Procedures and Qualifications 3.2.2 Welder's Identification 3.2.3 Cleaning of Weld Preps and Base Metal 3.2.4 Preheat /Interoass Temperature 3.2.5 Weld Joint Des 12n and Fit-up 3.2.6 Skewed Welds 3.2.7 Tack Welds 3.2.8 Inspection After Tacking 3.2.9 Interpass cleaning 3.2.i0 Wo t k=ans hip 3.2.11 Removal of Temporarv and Permanent Welds Made to Structural Shapes 3.3 GENERAL FABRICATION AND INSTALLATION REQUIREMENTS 3.3.1 Tolerances 3.3.2
3.3.4         Bolt Holes                                   .
'1hreaded Items 3.3.3 tocking Devices 3.3.4 Bolt Holes
                                                                                        '""~~"         >.*.
' " " ~ ~ "
3.3.5         Base P late s 3.3.6         Shear Lugs 3.3.7       Wall and Ceiling Base Plate Bearing kfI           6 860630 GARDE 85-59           PDR zf6 - 9/. . _
3.3.5 Base P late s 3.3.6 Shear Lugs 3.3.7 Wall and Ceiling Base Plate Bearing kfI 6 860630 GARDE 85-59 PDR zf6 - 9/.. _


1 I
1 I
JOB 35-1195         ,
JOB 35-1195 CCMANCHE PEAK STExi ELECTRIC STATION Construction Procedure DOCUME.I CHANGE NOTICE NUM3ER 1
CCMANCHE PEAK STExi ELECTRIC STATION Construction Procedure Y CHANGE NOTICE NUM3ER DOCUME.I                              1 Notice applicable to Construction Procedure No. 35-L195- CP-CPM 9.10           Rev. 12 .
Y Notice applicable to Construction Procedure No. 35-L195-CP-CPM 9.10 Rev.
This change wil'.* be incoeperated in the next revision of the procedure.
12 This change wil'.* be incoeperated in the next revision of the procedure.
Change the procedure as follows:
Change the procedure as follows:
Please replace / add the following pages with the attached:
Please replace / add the following pages with the attached:
Page 5 of 19 Sa of 19 Reviewed 3y:
Page 5 of 19 Sa of 19 Reviewed 3y:
                                                            ^ fi4 l/ f D AV'         l0*Y sNA/       ,
^ fi4 l/ f D AV' l0*Y sNA/
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Origina to r ,/                   Da te   9- Brown & Root Qualit-/ Assurance Cate       l Approved by:                                     [MM d                 ./ a. -o /XY,         '*
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TUGC0 Quality Assurance               Date, i
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Approved by:
 
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BROWN & R00r, INC.                        PROCEDURE                            EFFECTIVE NUMBER                REVISION          DATE        PAGE CPSES JOB 35-1195 CP-CPM 9.10                        12    09/19/84        2 o f 19 3.3.8      Hanger Adjustment 3.3.9      Cocter Pin Installation 3.3.10      Seismic Limiters /Swav Struts 3.3.11      Soring Cans 3.3.12      Material Salvaging 3.3.13      Shims 3.3.14      Hanger Removal 4.0        FORMING 4.1        COLD FORMING 4.2        Har FORMING 5.0        CONSIDERATIONS FOR PRESSURE TESTIMG
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: a. -o /XY, TUGC0 Quality Assurance
: Date, i
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==1.0         INTRODUCTION==
BROWN & R00r, INC.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 2 o f 19 3.3.8 Hanger Adjustment 3.3.9 Cocter Pin Installation 3.3.10 Seismic Limiters /Swav Struts 3.3.11 Soring Cans 3.3.12 Material Salvaging 3.3.13 Shims 3.3.14 Hanger Removal 4.0 FORMING 4.1 COLD FORMING 4.2 Har FORMING 5.0 CONSIDERATIONS FOR PRESSURE TESTIMG


This procedure provides the criteria for the fabrication and install-ation of ASME III, Subsection NF, Classes 1, 2, and 3 component sup-                                 ,
==1.0 INTRODUCTION==
ports. Mome nt restraints are not within the scope of this procedure.
This procedure provides the criteria for the fabrication and install-ation of ASME III, Subsection NF, Classes 1, 2, and 3 component sup-ports. Mome nt restraints are not within the scope of this procedure.
2.0         CENERAL 2.1         MATERIAL 2.1.1       Material Control                             -                    .
2.0 CENERAL 2.1 MATERIAL 2.1.1 Material Control Materials used in the fabrication of NF supports shall be materials acceptable for ASME use and do not necessarily include all materials acceptable for "Q" applications. Evidence of material acceptability, including shim material, will be provided through the use of a Material Identification Log (Attachment 1).
Materials used in the fabrication of NF supports shall be materials acceptable for ASME use and do not necessarily include all materials acceptable for "Q" applications. Evidence of material acceptability, including shim material, will be provided through the use of a Material Identification Log (Attachment 1). The log shall be completed by the craft based on the information provided in the Hanger Package. 5 'r ~ eb 1 ' then be cresented +n OC fo r -2ta- tal um,.<<<       ,.4,, 2-a   =<-,,ture.
The log shall be completed by the craft based on the information provided in the Hanger Package. 5 'r ~ eb 1 ' then be cresented
                                                                                                                      ~
+n OC fo r -2ta-tal um,.<<<
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NOIE: Heat numbers shall be recorded for Class 1 and for impact tested sup~ port materials.
NOIE: Heat numbers shall be recorded for Class 1 and for impact tested sup~ port materials.
Welding material shall he controlled in accordance with CPM 6.9B.
Welding material shall he controlled in accordance with CPM 6.9B.
1 l
1 4
4
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                                                                  ^           N                                               l
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                                                                            %                                                  l


1
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.    - . . . .  . _ . .      -. . . . . . . - . = .
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l BROWN & RC0r, INC.
BROWN & RC0r, INC.                           PROCEDURE                             EFFECTIVE NUMBER                       REVISION   DATE     PAGE CPSES JOB 35-1195 CP-CPM 9.10                             12 09/19/84 3 of 19 2.1.2         Material Identification Prior to cutting, the heat' or identification (MIC, code, etc.) number shall be transferred by mechanical marking, and this marking shall remain distinguishable throughout the fabrication process. When mechanical markings on the parts are not po ssible , such as on all-thread rods, the markings may be applied to bands or labels which are applied to the parts. The transfer of the markings shall be verified by QC prior to division. This verification is documented on the MIL.             Additionally, the support assembly shall be mechanically identified with the hanger mark number which shall remain distinguish-able throughout the installation.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 3 of 19 2.1.2 Material Identification Prior to cutting, the heat' or identification (MIC, code, etc.) number shall be transferred by mechanical marking, and this marking shall remain distinguishable throughout the fabrication process. When mechanical markings on the parts are not po ssible, such as on all-thread rods, the markings may be applied to bands or labels which are applied to the parts. The transfer of the markings shall be verified by QC prior to division. This verification is documented on the MIL.
Prior to division of a bundle of bulk material, each piece of material
Additionally, the support assembly shall be mechanically identified with the hanger mark number which shall remain distinguish-able throughout the installation.
  -                          shall be identified with a heat ntanber. A heat code and purchase order number .may be used instead of a heat numbe r . Prior to division of the bundle, QC shall be notified so that the markings may be veri-fied and documented in accordance with the applicable QA procedures.
Prior to division of a bundle of bulk material, each piece of material shall be identified with a heat ntanber. A heat code and purchase order number.may be used instead of a heat numbe r. Prior to division of the bundle, QC shall be notified so that the markings may be veri-fied and documented in accordance with the applicable QA procedures.
NOTE: Materials used for some welded attachments will require impact testing. The need for impact tested materials will be speci-fied on the engineering drawing. Where possible, the vendor supplied attachment materials should be used. Ot herwise ,
NOTE: Materials used for some welded attachments will require impact testing. The need for impact tested materials will be speci-fied on the engineering drawing. Where possible, the vendor supplied attachment materials should be used. Ot herwise,
impact tested materials shall be requested when specified on the drawings.
impact tested materials shall be requested when specified on the drawings.
When design reflects a total change of hanger number but does not physically alter the support, the Package Flow Group will issue a modification MWDC whose "only holdpoint will be Operation 41, "Suppo rt Number Identification". This will allow cra ft to change the number on the hanger with QC Inspector verification, per the design change.
When design reflects a total change of hanger number but does not physically alter the support, the Package Flow Group will issue a modification MWDC whose "only holdpoint will be Operation 41, "Suppo rt Number Identification". This will allow cra ft to change the number on the hanger with QC Inspector verification, per the design change.
2.1.3         Protective Coating Traceability All shop coated steel that requires protective coating and is cited for installation in the Reactor Building shall be stamped with a unique coating code number.
2.1.3 Protective Coating Traceability All shop coated steel that requires protective coating and is cited for installation in the Reactor Building shall be stamped with a unique coating code number.
Unique code numbers shall be assigned and applied in accordance with' CCP-30 and CCP-30A.
Unique code numbers shall be assigned and applied in accordance with' CCP-30 and CCP-30A.
Upon division of materials, unique coating code numbers shall be transferred along with other unique material identification numbers.
Upon division of materials, unique coating code numbers shall be transferred along with other unique material identification numbers.
The transfer of unique coating code numbers shall be witnessed by QC.
The transfer of unique coating code numbers shall be witnessed by QC.
_ _            -s
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                          =               -            **  .w.   . .. -                                                         -w
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BROWN & ROCI, INC.                           PROCEDURE                                   EFFECIIVE NUMBER                   REVISION               DATE                 PAGE CPSES JOB 35-1195 CP-CPM 9.10                         12           09/19/84               4 o f 19 The transfer of coating code numbers is necessary only to steel that is cited for installation in the Reactor Building.
BROWN & ROCI, INC.
Additionally, upon division of material, any Q-coated steel that remains in stock shall maintain its coating code nu=ber.                                           If coating code number transfer is necessary to accomplish this, it shall be witnessed by QC.
PROCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 4 o f 19 The transfer of coating code numbers is necessary only to steel that is cited for installation in the Reactor Building.
2.1.4     Fabrication of Parts Parts for a support, e.g . base plate s, structural members, etc.,
Additionally, upon division of material, any Q-coated steel that remains in stock shall maintain its coating code nu=ber.
may be fabricated without a drawing or Hanger Package provided they are described on the MIL and verified by QC as required by 2.1.1.       However, when the parts are being assembled into a support, the Hanger Package shall be intact unless the MIL sust be removed to fabricate another part .
If coating code number transfer is necessary to accomplish this, it shall be witnessed by QC.
3.0       PROCEDURE
2.1.4 Fabrication of Parts Parts for a support, e.g. base plate s, structural members, etc.,
                                                                                                                                                              ^
may be fabricated without a drawing or Hanger Package provided they are described on the MIL and verified by QC as required by 2.1.1.
3.I       HANGER PACKAGES 3.1.1     Fabrication / installation of component supports will be in accordance with the Mnger Package for supports. The package will consist of the N.g (or a " typical" for 2" and under hangers), the
However, when the parts are being assembled into a support, the Hanger Package shall be intact unless the MIL sust be removed to fabricate another part.
                        .'                                                L        h                           u             f       each hanger.                                   such as GC's a ffecting the hangers may be in_ : _ _ -         -4 . - .
3.0 PROCEDURE 3.I HANGER PACKAGES
                                                                      - ,^ '
^
for inclusion and the CMC number recorded on the WDC. The Hanger Package shall then be returned to the Package Flow Group for review of the GC to determine if the Weld Data Card requires modification or revision.                                 In those cases where a modification of the Weld Data Card is required, the Package Flow Group will determine the extent of the work necessary to complete the hanger in accordance with the new design and a description of the necessary activities will be entered on the back of the Multiple Weld Data Card in the space provided for this purpose.
3.1.1 Fabrication / installation of component supports will be in accordance with the Mnger Package for supports. The package will consist of the N.g (or a " typical" for 2" and under hangers), the L
I A DOA is mt required for the fo t
h u
* owing :                                                                                                 1 (A) Class I supports;                                                                                                                     i (B) Supports not fabr ica t ed; (C) Supports fabricated but not inspected;                                                                                                 l l
f each hanger.
(D) When modification work or repair to be performed does                                                                                 j not require removal of existing welds or material that were installed to the previous design.
such as GC's a ffecting the hangers may be for inclusion and the CMC number in_ : _ _ -
l l
-4
                                    -              ~.                                                                                                             .-
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recorded on the WDC.
The Hanger Package shall then be returned to the Package Flow Group for review of the GC to determine if the Weld Data Card requires modification or revision.
In those cases where a modification of the Weld Data Card is required, the Package Flow Group will determine the extent of the work necessary to complete the hanger in accordance with the new design and a description of the necessary activities will be entered on the back of the Multiple Weld Data Card in the space provided for this purpose.
A DOA is mt required for the fo t
* owing :
(A) Class I supports; (B) Supports not fabr ica t ed; (C) Supports fabricated but not inspected; (D) When modification work or repair to be performed does j
not require removal of existing welds or material that were installed to the previous design.
~.


      -a - -   _.
-a - -
BROWN & ROOr, INC.                   PROCEDURE                     EFFECTIVE CPSES                           NUMBER         REVISION       DATE             PAGE JOB 35-1195 CP-CPM 9.10           12       09/19/84           5 o f 19 Example 1:         The addition of new material such as brackets, braces, etc., that can be installed without dismantling any portion of the existing supports.
BROWN & ROOr, INC.
Example 2:         Increasing size of existing welds, or addition of welds in locations previously not welded, when welds are accessible without disma ntling any portion of the existing support.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 5 o f 19 Example 1:
When modification work is required by NCR, Unsat IR, Of C, e tc . ,
The addition of new material such as brackets, braces, etc., that can be installed without dismantling any portion of the existing supports.
the field welding technician will determine the required rework and shall write the Description of Activities to be performed on the reverse side of the MWDC in the space provided. If a DOA is not required per this instruction, the weld tech shall make a note to tha t e f fec t on the 'DOA and reference the CiC, Unsat IR, etc., initiating rework.
Example 2:
Increasing size of existing welds, or addition of welds in locations previously not welded, when welds are accessible without disma ntling any portion of the existing support.
When modification work is required by NCR, Unsat IR, Of C, e tc.,
the field welding technician will determine the required rework and shall write the Description of Activities to be performed on the reverse side of the MWDC in the space provided.
If a DOA is not required per this instruction, the weld tech shall make a note to tha t e f fec t on the 'DOA and reference the CiC, Unsat IR, etc., initiating rework.
Example: DOA not required per BRH R-1.
Example: DOA not required per BRH R-1.
In any event, the otilization and technical content of the DOA shall be as deemed necessary by the Project Welding Engineer                                   .
In any event, the otilization and technical content of the DOA shall be as deemed necessary by the Project Welding Engineer or his desigtee.
or his desigtee.       -
3.1.1.1 When permanent attachments are to be welded to ASME pressure retaining process piping the spool designation shall be verified by a Field Welding Technician prior to preparation of the doc tanenta t io n.
3.1.1.1       When permanent attachments are to be welded to ASME pressure retaining process piping the spool designation shall be verified by a Field Welding Technician prior to preparation of the doc tanenta t io n. The piping isometric drawing shall be used to locate the affected piping in the field and verify the spool ntsnbe r.
The piping isometric drawing shall be used to locate the affected piping in the field and verify the spool ntsnbe r.
3.1.2         Weld numbers shall be assigned by the Package Flow Group in the packages for the following weld categories:
3.1.2 Weld numbers shall be assigned by the Package Flow Group in the packages for the following weld categories:
: 1. Welds to pressure retaining members.
1.
: 2. Full penetration t. elds except flare bevel on structural tubing.
Welds to pressure retaining members.
: 3.   . Hangers with multiple processes or multi-filler materials.
2.
: 4. Welds requiring NDE, other than visual.
Full penetration t. elds except flare bevel on structural tubing.
: 5. All Class I support welds.
3.
3.1.3         Welding documentation shall be prepared in accordance with CPM 6.9G.
. Hangers with multiple processes or multi-filler materials.
CP-CPM 9.10 Rev. 12 DCN #1                                       10/05/84     Sheet 2 of 3 5
4.
Welds requiring NDE, other than visual.
5.
All Class I support welds.
3.1.3 Welding documentation shall be prepared in accordance with CPM 6.9G.
CP-CPM 9.10 Rev. 12 DCN #1 10/05/84 Sheet 2 of 3 5


BROWN & R00I, INC.             PROCEDURE                       EFFECIIVE CPSES                       NUMBER           REVISION       DATE       PAGE JOB 35-1195 CP-CPM 9.10             12 Sa of 19 09/19/84 3.1.4     Upon completion of the hanger, the craft shall return the Hanger Package to the Package Flow Group for final review. After final review, the Hanger Package will be returned to the craft for final inspection by QC and subsequent transmittal to the Package Flow Group.
BROWN & R00I, INC.
3.1.5     If modification or redesign of a hanger, which is inspected and filed in the Interim Records Vault, is necessary, the cra ft may cut any welds required by authority on an " Inspected Item Removal Notice" in accordance with CPM 6.10. No re-welding may be done without issuance of the modified or redesigned Hanger Package.
PROCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 Sa of 19 3.1.4 Upon completion of the hanger, the craft shall return the Hanger Package to the Package Flow Group for final review. After final review, the Hanger Package will be returned to the craft for final inspection by QC and subsequent transmittal to the Package Flow Group.
3.1.5 If modification or redesign of a hanger, which is inspected and filed in the Interim Records Vault, is necessary, the cra ft may cut any welds required by authority on an " Inspected Item Removal Notice" in accordance with CPM 6.10.
No re-welding may be done without issuance of the modified or redesigned Hanger Package.
f f
f f
1 1
1 CP-CPM 9.10 Rev. 12 DCN #1 10/05/84 Sheec.3 of 3
CP-CPM 9.10 Rev. 12 DCN #1                                 10/05/84   Sheec.3 of 3         l
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                                                                                                \
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                                ~.                      ._.              -                                                                    .
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    --.-    . . - . - .              . .  . . - - . .      ~ . -
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3RCWN & ROCI, INC.                       PROCEDURE                                 EFFECTIVE NUMBER                     REVISION             DATE       PAGE             i CPSES                                                                                                            l JOB 35-1195 CP-CPM 9.10                           12             09/19/84     6 o f 19 3.1.6         If the Package Flow Group receives drawing revisions or design changes l to Ranger Packages which have already been accepted by QC, those drawings or design changes will be transmitted to the Quality Engineering Group.
3RCWN & ROCI, INC.
3.2           WELDING 3.2.1         Welding Procedures and Qualifications All welding shall be performed in accordance with weldiog procedures which have been qualified to Sections IX and III as required of the ASME Boiler and Pressure Vessel Code and as specified by the Project Welding Engineer. Welders shall be qualified in accordance with the welding procedures used.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE i
3.2.2         Weld Identification                                                                                                   :
l JOB 35-1195 CP-CPM 9.10 12 09/19/84 6 o f 19 3.1.6 If the Package Flow Group receives drawing revisions or design changes l to Ranger Packages which have already been accepted by QC, those drawings or design changes will be transmitted to the Quality Engineering Group.
l When weld numbers are assigned on hanger welding documentation, the weld ' number (s) shall be marked by the cra ftsman adjacent                                           ~
3.2 WELDING 3.2.1 Welding Procedures and Qualifications All welding shall be performed in accordance with weldiog procedures which have been qualified to Sections IX and III as required of the ASME Boiler and Pressure Vessel Code and as specified by the Project Welding Engineer. Welders shall be qualified in accordance with the welding procedures used.
3.2.2 Weld Identification l
When weld numbers are assigned on hanger welding documentation, the weld ' number (s) shall be marked by the cra ftsman adjacent
~
to the weld, normally within 2 inches of the weld.
to the weld, normally within 2 inches of the weld.
3.2.3         Cleanira of Weld Preps and Base Metal Before welding, a minimum of two inches on each side of the weld joint shall be free of moisture, dirt, grease and oil.                               Acceptable agents for cleaning include either Varsol 1, Stoddard Solvent, or any other approved solvent .
3.2.3 Cleanira of Weld Preps and Base Metal Before welding, a minimum of two inches on each side of the weld joint shall be free of moisture, dirt, grease and oil.
Acceptable agents for cleaning include either Varsol 1, Stoddard Solvent, or any other approved solvent.
Mechanical preparation shall result in a clean surface for a -minimum of11 inch on each side of the joint.
Mechanical preparation shall result in a clean surface for a -minimum of11 inch on each side of the joint.
Deoxaluminate compound, used to coat weld preps, need not be removed before welding.
Deoxaluminate compound, used to coat weld preps, need not be removed before welding.
3.2.4         Preheat /Interpass Temperature The preheating and interpass temperature to be used for welding shall be in accordance with the applicable WPS.
3.2.4 Preheat /Interpass Temperature The preheating and interpass temperature to be used for welding shall be in accordance with the applicable WPS.
The preheat specf fled on the WPS shall be established be fore any welding or tacking.
The preheat specf fled on the WPS shall be established be fore any welding or tacking.
Preheating may be performed using suitable gas burners and measured by the use of approved temperature indicating crayons.
Preheating may be performed using suitable gas burners and measured by the use of approved temperature indicating crayons.
Temperature indicating crayons, when used for preheating and interpass temperature measurement, shall avoid direct contact with the surface to be welded.
Temperature indicating crayons, when used for preheating and interpass temperature measurement, shall avoid direct contact with the surface to be welded.
M_b
M_b
                                                                                                                                                ' epe
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BRCWN & RCOI, INC.                   PRCCEDURE                               EFFECTIVE NUMBER               REVISION           DATE             PAGE CPSES JOB 35-1195 CP-CPM 9.10                   12             09/19/84         7 og 19 3.2.5         Weld Joint Design Fit-up Jo int type and configuration shall be as specified on the applicable BRH. For clarity, types of typical weld symbols are shown in Attach-me nt 11.
BRCWN & RCOI, INC.
The fit-up gap for buttwelded joints shall not exceed 1/8" beyond the diameter of the electrode used at t he roo t o f t he joint .
PRCCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 7 og 19 3.2.5 Weld Joint Design Fit-up Jo int type and configuration shall be as specified on the applicable BRH.
For clarity, types of typical weld symbols are shown in Attach-me nt 11.
The fit-up gap for buttwelded joints shall not exceed 1/8" beyond the diameter of the electrode used at t he roo t o f t he joint.
The maximum offset of the finished weld shall not be greater than the amount listed in the following table. The final weld sur face and adjacent base matal shall blend uniformly.
The maximum offset of the finished weld shall not be greater than the amount listed in the following table. The final weld sur face and adjacent base matal shall blend uniformly.
Maximum Allowable Offset in Final Buttwelded Joint s Section Thickness (inches)                         Max. Allowable Of fset up to 3/4"                                               1/4 t over 3/4"                                                 3/16"
Maximum Allowable Offset in Final Buttwelded Joint s Section Thickness (inches)
                                                                                                                            ~
Max.
The fit-up gap for       "T"   fillet welds and lap joints shall be as small as practical; however, they should not exceed 1/16".
Allowable Of fset up to 3/4" 1/4 t over 3/4" 3/16" The fit-up gap for "T" fillet welds and lap joints shall be as
~
small as practical; however, they should not exceed 1/16".
Joints where the gap exceeds 1/16" shall be evaluated by the PWE on a case by case basis.
Joints where the gap exceeds 1/16" shall be evaluated by the PWE on a case by case basis.
Weld size of structural tubing as shown in Attachment 2 shall be in accordance with the weld sizes specified on the drawing. Where weld sizes ar e not specified, the minimum weld size shall fill the groove so that the weld is at least flush with the outer surface o f the member .
Weld size of structural tubing as shown in Attachment 2 shall be in accordance with the weld sizes specified on the drawing. Where weld sizes ar e not specified, the minimum weld size shall fill the groove so that the weld is at least flush with the outer surface o f the member.
For the special cases where a fillet weld is specified on the design drawing to join two structural tubes of unequal size and the large tube has an excessive corner radius, the weld will be a combination flare bevel and a fillet weld.
For the special cases where a fillet weld is specified on the design drawing to join two structural tubes of unequal size and the large tube has an excessive corner radius, the weld will be a combination flare bevel and a fillet weld.
3.2.6         Skewed Welds Weld sizes for skewed members shall be in accordance with Attachments 9 and 10.
3.2.6 Skewed Welds Weld sizes for skewed members shall be in accordance with Attachments 9 and 10.
3.2.7         Tack Welds                             .,
3.2.7 Tack Welds All tack welds shall be made. in accordance with an approved welding procedure by a qualified wel' der and deposited with an electrode or wire that is the same composition as the electrode used for the root-pass.
All tack welds shall be made. in accordance with an approved welding procedure by a qualified wel' der and deposited with an electrode or wire that is the same composition as the electrode used for the root-pass.
l
l


BROWN & R00I, INC.                           PROCEDURE                                     EFFECTIVE NUMBER                     REVISICN               DATE             PAGE CPSES JOB 35-1195 CP-CPM 9.10                       12             09/19/84         8 o f 19 Tack welds incorporated into the weld shall be prepared by the welder and shall meet the following requirements:
BROWN & R00I, INC.
: 1.     The start and stop for the tack weld shall be ground to a fea ther edge for ease of integration into the weld.
PROCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 8 o f 19 Tack welds incorporated into the weld shall be prepared by the welder and shall meet the following requirements:
: 2.     All slag and surface defects (e.g., porosity and cracks) shall be removed from the tack.
1.
: 3.     Tacks which crack during welding shall be removed and replaced.
The start and stop for the tack weld shall be ground to a fea ther edge for ease of integration into the weld.
: 4.     Tack welds should be kept to a minimtsu number and size.
2.
3.2.8               Inspection After Tacking 3.2.8.1             Full Penetration Groove Welds and Welds to Pressure Retaining Boundaries All full penetration groove joints and all welds to pressure retaining                                       ~
All slag and surface defects (e.g., porosity and cracks) shall be removed from the tack.
boundaries shall be inspected by QC after fit-up and tacking prior to welding and shall be documented on the tJeld Data Card.
3.
3.2.9               Interpass cleaning Interpass cleaning shall consist of the following:
Tacks which crack during welding shall be removed and replaced.
s,
4.
: 1. All slag and oxide shall be removed by either chipping, wire brush-ing, or grinding be fore making the next successive weld bead.
Tack welds should be kept to a minimtsu number and size.
: 2.     All surface de fects, undercutting, and overlappirg shall be re-moved by grinding be fore making the next successive bead.
3.2.8 Inspection After Tacking 3.2.8.1 Full Penetration Groove Welds and Welds to Pressure Retaining Boundaries All full penetration groove joints and all welds to pressure retaining boundaries shall be inspected by QC after fit-up and tacking prior
: 3. All crater cracks or pits shall be removed by grindits before making the next sue.essive bead.                                                                       ,
~
3.2.10             Workmanship The surface of finished weld shall be 'ree of slag, oxide and overlaps. Undercuts shall be limited as noted for the following items:
to welding and shall be documented on the tJeld Data Card.
: 1.       Structural tube - 1/32", provided it does not go below 10% of the wall thickness.
3.2.9 Interpass cleaning Interpass cleaning shall consist of the following:
: 2.       Structural shapes - 1/32" for all sizes.
s, 1.
: 3.     Plate - 1/32", provided it does not go below 7% of the thickness.
All slag and oxide shall be removed by either chipping, wire brush-ing, or grinding be fore making the next successive weld bead.
                                                                                                                                                            . ~ .
2.
    -w                       -        1
All surface de fects, undercutting, and overlappirg shall be re-moved by grinding be fore making the next successive bead.
                                        --w           -          ~         n           --      -
3.
                                                                                                                                    -----w.n
All crater cracks or pits shall be removed by grindits before making the next sue.essive bead.
3.2.10 Workmanship The surface of finished weld shall be 'ree of slag, oxide and overlaps. Undercuts shall be limited as noted for the following items:
1.
Structural tube - 1/32", provided it does not go below 10% of the wall thickness.
2.
Structural shapes - 1/32" for all sizes.
3.
Plate - 1/32", provided it does not go below 7% of the thickness.
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                                                                                                            ^
^
BROWN & ROOr, INC.                               PROCEDURE                       EFFECTIVE CPSES                                       NUMBER             REVISION       DATE           PAGE JOB 35-1195 CP-CPM 9.10             12     09/19/84           9 of 19
BROWN & ROOr, INC.
: 4.       Pipe - 1/32", provided it does not go below 12 2 o f the nomial vall thickness.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 9 of 19 4.
Additional welding is acceptable provided it does not distort the items being joined together. Fillet welds to systems which have been acceptably pressure tested shall not exceed 3/8" throat thickne ss .
Pipe - 1/32", provided it does not go below 12 2 o f the nomial vall thickness.
Additional welding is acceptable provided it does not distort the items being joined together. Fillet welds to systems which have been acceptably pressure tested shall not exceed 3/8" throat thickne ss.
Welds requiring liquid penetrant examination shall not be power wire brushed, The surface of the reinforcement of butt welded joints may be flush with the base materials or may have uniform crowns. The height of the reinforcement on each face of the weld shall not exceed the following thickness:
Welds requiring liquid penetrant examination shall not be power wire brushed, The surface of the reinforcement of butt welded joints may be flush with the base materials or may have uniform crowns. The height of the reinforcement on each face of the weld shall not exceed the following thickness:
Nominal                                       Maximum Thickness, in.                                 Re in fo rc eme nt , in.
Nominal Maximum Thickness, in.
Up to 1, incl.                                         3/32 Over 1 to 2, incl.                                     1/8 over 2 to 3, incl.                                     5/32 Over 4 to 5, incl.                                     1/4                     -
Re in fo rc eme nt, in.
Over 5                                                 5/16 Maximum reinforcement for flare V welds shall be 3/16".
Up to 1, incl.
3.2.11             Removal of Temporary and Permanent Welds Made to Structural Shapes When welds are removed from structural shapes, the areas from which they were removed shall be visually examined by the craftsman to ensure that no de fects are visually present.
3/32 Over 1 to 2, incl.
1/8 over 2 to 3, incl.
5/32 Over 4 to 5, incl.
1/4 Over 5 5/16 Maximum reinforcement for flare V welds shall be 3/16".
3.2.11 Removal of Temporary and Permanent Welds Made to Structural Shapes When welds are removed from structural shapes, the areas from which they were removed shall be visually examined by the craftsman to ensure that no de fects are visually present.
(Areas on pressure retaining members from which welds are removed shall be documented in accordance with CPM 6.9G.)
(Areas on pressure retaining members from which welds are removed shall be documented in accordance with CPM 6.9G.)
3.3               CENERAL FABRICATION AND INSTALLATION REQUIREMENTS 3.3.1             Tolerance s 4
3.3 CENERAL FABRICATION AND INSTALLATION REQUIREMENTS 3.3.1 Tolerance s 4
Fabrication and installation shall be performed in accordat.ce with the drawing detail and t'.e                 following permissible tolerances:
Fabrication and installation shall be performed in accordat.ce with the drawing detail and t'.e following permissible tolerances:
3.3.1.1           Fabrication Tolerances
3.3.1.1 Fabrication Tolerances 1.
: 1.       Ia ngt h
Ia ngt h a.
: a. Support members (except rods) up to 12"       -
Support members (except rods) up to 12" 2 1/8" b.
2 1/8"
Support members (except rods) over 12" 21/4"
: b. Support members (except rods) over 12"         -
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21/4"
- - ~.,. -
                                                                                                                                  **=*e
                                      - - ~ . , . -                                  -                              - , - - --


l I
l I
i BRCWN & ROCI, INC.                           PROCEDURE                                   EFFECTIVE NUMBER           REVISICN                     DATE   PACE CPSES JOB 35-1195 CP-CPM 9.10                 12                 09/19/84   10 o f 19
i BRCWN & ROCI, INC.
: 2. Holes
PROCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PACE JOB 35-1195 CP-CPM 9.10 12 09/19/84 10 o f 19 2.
: a. Centerline location
Holes a.
* 1/4" or as shown on design drawing 3 . 3 .1. 2     Installation Tolerance s
Centerline location
: 1. Dead weight supports
* 1/4" or as shown on design drawing 3. 3.1. 2 Installation Tolerance s 1.
: a. Iocation axially                           : 12 inch
Dead weight supports a.
: b. P lunbness                                 t 5 degrees, or as noted on drawing
Iocation axially
: 2. Seismic Restraints
: 12 inch b.
: a. Restraints, anchors, guides, etc.
P lunbness t 5 degrees, or as noted on drawing 2.
: 1.       Iocation; pipe diameter 2h" and larger and 2" and smaller ASME Class 1, t 2 x pipe wall thickness +2" from theo-retical position.                                                                  .
Seismic Restraints a.
: 2.       Iocation; pipe diameter 2" and smaller. ASME Class 2 and 3.
Restraints, anchors, guides, etc.
: a. Support location tolerance is + 6" on the span indicated on the location isometric drawing. This tolerance is not to be projected through or around fittings or components.
1.
: b. Locations of certain supports, identified with an asterisk (*) next to the dimension on the ISO, have
Iocation; pipe diameter 2h" and larger and 2" and smaller ASME Class 1, t 2 x pipe wall thickness +2" from theo-retical position.
,                                                                        a location tolerance of + h". Inability to meet this requirement must be brought to the attention o f Engineering.
2.
N7IE:         In certain cases, Class 2 and 3, 2" and smaller supports require the same location tolerances as 2h" and larger and 2" and smaller Class 1 supports (1 above). These are identified by presedce of a stress problem number on the design drawing.
Iocation; pipe diameter 2" and smaller. ASME Class 2 and 3.
: c. Attachments to center of structural steel reaction members.
a.
NOIE:         A reaction member is defined as a member which is part o f t he building structure, i.e., embeds or embedded plates and strips.
Support location tolerance is + 6" on the span indicated on the location isometric drawing. This tolerance is not to be projected through or around fittings or components.
b.
Locations of certain supports, identified with an asterisk (*) next to the dimension on the ISO, have a location tolerance of + h".
Inability to meet this requirement must be brought to the attention o f Engineering.
N7IE:
In certain cases, Class 2 and 3, 2" and smaller supports require the same location tolerances as 2h" and larger and 2" and smaller Class 1 supports (1 above). These are identified by presedce of a stress problem number on the design drawing.
c.
Attachments to center of structural steel reaction members.
NOIE:
A reaction member is defined as a member which is part o f t he building structure, i.e.,
embeds or embedded plates and strips.
Parts of the hanger, i.e., base plates are not considered as reaction members.
Parts of the hanger, i.e., base plates are not considered as reaction members.
M   _
M
          --.h                                                                           e   ,        -m--
--.h e
-m--


  .  . _ .        a.  . ..                . _ _                                    _              .
a.
BROWN & ROOr, INC.                   PROCEDURE                   EFFECTIVE CPSES                             NUMBER           REVISION   DATE       PAGE JOB 35-1195 CP-CPM 9.10               12   09/19/84     11 o f 19
BROWN & ROOr, INC.
: 3. Pipe Clearances
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 11 o f 19 3.
: 1. Where the design shows 1/16" on both sides, the total dimen-sional tolerance shall be 1/8" + 1/16" (e.g., 0" on one side w/1/8" + 1/16" on the other, 1/16" + 1/32" on both sides, or any combination.)
Pipe Clearances 1.
: 2. Where the design shows 0" on one side and 1/16" on the other side, the stra of both gaps inay not exceed 1/8" or be less than 1/32".
Where the design shows 1/16" on both sides, the total dimen-sional tolerance shall be 1/8" + 1/16" (e.g., 0" on one side w/1/8" + 1/16" on the other, 1/16" + 1/32" on both sides, or any combination.)
: 3. Where the design shows clearances greater than Is", the dimension shown is the minimum.
2.
: 4.     Axial Restraints Where the design shows' 1/16" clearance between shear lugs and the restraining member, the total clearance for both sides of the re-straint shall range from 0" to 3/16".
Where the design shows 0" on one side and 1/16" on the other side, the stra of both gaps inay not exceed 1/8" or be less than 1/32".
: 5. Reference Dimensions                                                         .
3.
All dimensions shown on the design document as re ference dimen-sions (indicated by "REF") shall have a tolerance of t2 inches.
Where the design shows clearances greater than Is", the dimension shown is the minimum.
: 6.     Field Fit Tolerances The tolerances discussed herein shall be maintained for support
4.
,                      fabrication activities. However, if during the installation the support won' t fit, the members may be " field fit" provided all tolerances are maintained.
Axial Restraints Where the design shows' 1/16" clearance between shear lugs and the restraining member, the total clearance for both sides of the re-straint shall range from 0" to 3/16".
: a. Dimensions on hanger detail drawings between structural items and the pipe centerline may be adjusted within i                                  che following tolerances.
5.
Gradient - 3/16 inch per foot maximum (this applied to horizontal lines deviating from level only. De-viations from plumbness of vertical lines and hori-zontal departure from design centerline of horizon-tal lines will be controlled by the two-inch tolerance on location) .
Reference Dimensions All dimensions shown on the design document as re ference dimen-sions (indicated by "REF") shall have a tolerance of t2 inches.
                                                      ~- - - -
6.
Field Fit Tolerances The tolerances discussed herein shall be maintained for support fabrication activities. However, if during the installation the support won' t fit, the members may be " field fit" provided all tolerances are maintained.
a.
Dimensions on hanger detail drawings between structural items and the pipe centerline may be adjusted within che following tolerances.
i Gradient - 3/16 inch per foot maximum (this applied to horizontal lines deviating from level only.
De-viations from plumbness of vertical lines and hori-zontal departure from design centerline of horizon-tal lines will be controlled by the two-inch tolerance on location).
~- - - -
_ _77
_ _77


l BROWN & RCCI, INC.                     PROCEDURE                     EFFECTIVE NUMBER               REVISION     DATE         PAGE CPSES JOB 35-1195 CP-CPM 9.10                   12 09/19/84       12 o f 19 Slope - Minimum slope shall be as designated on the drawing s .
l BROWN & RCCI, INC.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 12 o f 19 Slope - Minimum slope shall be as designated on the drawing s.
Location - 12 inches.
Location - 12 inches.
: b. The working point dimensions locating the structural components of the hanger shall have a tolerance of 21 inch.         If designated as a reference dimension (REF),
b.
The working point dimensions locating the structural components of the hanger shall have a tolerance of 21 inch.
If designated as a reference dimension (REF),
the tolerance shall be 22 inches.
the tolerance shall be 22 inches.
: c. Other established tolerances regarding axial location, alignment and base plate attachments, etc. shall be adherdd to unless otherwise noted on the drawing.
c.
3.3.1.3   In the use of these deviation values, when more than one direction plane is icvolved, the resultant (combined) value shall not exceed the above permitted deviation values.
Other established tolerances regarding axial location, alignment and base plate attachments, etc. shall be adherdd to unless otherwise noted on the drawing.
3.3.2     Threaded Items All bolts, studs, or threaded rods shall have full thread engagement in the cut .
3.3.1.3 In the use of these deviation values, when more than one direction plane is icvolved, the resultant (combined) value shall not exceed the above permitted deviation values.
3.3.2 Threaded Items All bolts, studs, or threaded rods shall have full thread engagement in the cut.
Surfaces of bolted parts in contact with the bolt or nut shall have a slope of no more than 1:20 with respect to a plane normal to the bolt axis. Where the surface of a high strength bolted part has a slope of more than 1:20, a beveled washer shall be used to compensate for the lack of parallelism.
Surfaces of bolted parts in contact with the bolt or nut shall have a slope of no more than 1:20 with respect to a plane normal to the bolt axis. Where the surface of a high strength bolted part has a slope of more than 1:20, a beveled washer shall be used to compensate for the lack of parallelism.
For friction-type bolted connections utilized on removable supports '
For friction-type bolted connections utilized on removable supports '
Line 256: Line 343:
NOTE: Use hardened washers under bolt head and nut except where bolt head or nut is welded to the boltup assembly.
NOTE: Use hardened washers under bolt head and nut except where bolt head or nut is welded to the boltup assembly.
NOTE: Snug tight is defined as the tightness attained by a few impacts on an impact wrench or the full ef fort of a man using an ordinary spud wrench.
NOTE: Snug tight is defined as the tightness attained by a few impacts on an impact wrench or the full ef fort of a man using an ordinary spud wrench.
When Richmond inserts are used, thread engagement into the insert shall be at least 2 X the bolt diameter + 1/8". Botting used in Richmond anchors shall be tightened snug t'ght.
When Richmond inserts are used, thread engagement into the insert shall be at least 2 X the bolt diameter + 1/8".
When U-bolts are specified on the design document as not having any clearances, the U-bolt shall be snug tight so t hat the U-bolt cannot                                   ,
Botting used in Richmond anchors shall be tightened snug t'ght.
be moved by hand. The nuts on the U-bolts shall be installed on the                                     j side of the plate as shown on the design drawing.                                                       I i
When U-bolts are specified on the design document as not having any clearances, the U-bolt shall be snug tight so t hat the U-bolt cannot be moved by hand. The nuts on the U-bolts shall be installed on the j
side of the plate as shown on the design drawing.
WC l
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                                                                                                                                  ]
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BRCWN & ROOr, INC.                         PROCEDURE                                   EFFECIIVE REVISICN             DATE           PAGE               l CPSES                                    NUMBER JOB 35-1195 CP-CPM 9.10                   12             09/19/84       13 o f 19 3.3.3             locking Devices All threaded fasteners, except SA-193 and S A-325 bolting materials, and Hilti bolts, shall be provided with locking devices as specified                                     ,
BRCWN & ROOr, INC.
on the design document.                                                                               /
PROCEDURE EFFECIIVE CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 13 o f 19 3.3.3 locking Devices All threaded fasteners, except SA-193 and S A-325 bolting materials, and Hilti bolts, shall be provided with locking devices as specified on the design document.
                                                                                                                                        /
/
3.3.4             Bolt Holes Holes for nonfitted bolts shall be 1/16" larger than the nominal diameter of the bolt for bolt sizes up to and including 1" and 1/8" Larger than the nominal diameter of the bolt fo r bolt sizes larger than 1". The holes shall be drilled, thermally cut, subpunched and reamed. Thermal cutting shall not be used unless the surfaces are machined or ground smooth. The die for all subpurched holes shall be at least 1/16" smaller than the nominal diameter of the bolt.
/
3.3.5           Ba se P late s If hanger base plates cannot be installed as designed and fabricated, alternate hole patterns may be attempted. Fabrication of base plates may be performed by flame cutting on carbon steel or abrasive wheel cutting of stainless steel.                   Stainless steel base plates may be thermally cut by are gouging. After the thermal cutting process, an 1/8" of material shall be removed from the thermally cut edges by gr inding .
3.3.4 Bolt Holes Holes for nonfitted bolts shall be 1/16" larger than the nominal diameter of the bolt for bolt sizes up to and including 1" and 1/8" Larger than the nominal diameter of the bolt fo r bolt sizes larger than 1".
If the fir st anchor bolt hale cannot be drilled as required, relocate it in an outwardly direction (away from steel me=ber attach =ent) in accordance with CEI-20.                 Continue moving away until a hole can be successfully drilled. When attempting alternate hole patterns, the final pattern should be as symmetrical as possible.
The holes shall be drilled, thermally cut, subpunched and reamed. Thermal cutting shall not be used unless the surfaces are machined or ground smooth. The die for all subpurched holes shall be at least 1/16" smaller than the nominal diameter of the bolt.
3.3.5 Ba se P late s If hanger base plates cannot be installed as designed and fabricated, alternate hole patterns may be attempted.
Fabrication of base plates may be performed by flame cutting on carbon steel or abrasive wheel cutting of stainless steel.
Stainless steel base plates may be thermally cut by are gouging. After the thermal cutting process, an 1/8" of material shall be removed from the thermally cut edges by gr inding.
If the fir st anchor bolt hale cannot be drilled as required, relocate it in an outwardly direction (away from steel me=ber attach =ent) in accordance with CEI-20.
Continue moving away until a hole can be successfully drilled. When attempting alternate hole patterns, the final pattern should be as symmetrical as possible.
Upon completion of an alternate hole pattern, a OfC and/or a MIL shall be initiated. A CiC shall be prepared when the tolerances cannot be met.
Upon completion of an alternate hole pattern, a OfC and/or a MIL shall be initiated. A CiC shall be prepared when the tolerances cannot be met.
All structural steel attachments to base plates (i.e., wide fla nge ,
All structural steel attachments to base plates (i.e., wide fla nge,
                                  . tructural tubing, channel, etc.) must always be within the inner confines of the bolt hole pattern unless otherwise approved by E ng ineering .
. tructural tubing, channel, etc.) must always be within the inner confines of the bolt hole pattern unless otherwise approved by E ng ineering.
T       ,
T


PROCEDURE                                              EFFECTIVE BROWN & ROCr. INC.                                                                                                           PAGE NUMBER                     REVISION                   DATE CPSES JOB 35-1195 CP-CPM 9.10                             12                 09/19/84             14 e g gg 3.3.6                   Shear Lugs Shear lugs shall be fabricated and installed in accordance with the CfC affecting the design drawing and with the following guidelines:
BROWN & ROCr. INC.
: 1. Hole for the shear lug shall be drilled in the concrete k" in diameter larger than the shear lug diameter.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 14 e g gg 3.3.6 Shear Lugs Shear lugs shall be fabricated and installed in accordance with the CfC affecting the design drawing and with the following guidelines:
: 2. Install the base plate.
1.
: 3. Set and torque all Hilti bolts.
Hole for the shear lug shall be drilled in the concrete k" in diameter larger than the shear lug diameter.
: 4. Install shear lugs and weld in place as shown on the design sketch.
2.
: 5. Shear lugs shall be grouted in accordance with CEI-25.
Install the base plate.
3.
Set and torque all Hilti bolts.
4.
Install shear lugs and weld in place as shown on the design sketch.
5.
Shear lugs shall be grouted in accordance with CEI-25.
See Attachment 8 for illustration.
See Attachment 8 for illustration.
3.3.7                   Wall and Ceiling Base Plate Bearing Wall and ceiling base plates shall fit flush against the mating
3.3.7 Wall and Ceiling Base Plate Bearing Wall and ceiling base plates shall fit flush against the mating
* sur-face s. Where such a fit cannot be made, the below alternatives are acceptable . Floor plates are not subject the the below requirements and will be grouted in accordance with CCP-16.
* sur-face s.
3.3. 7.1               Base Plate Caps Wall and ceiling hangers utilizing baseplates shall have a minimum o f 80% bearing sur face between the plate and concrete. The gap between the plate and concrete for a maximum of 20% o f the place may exceed 1/16 inch, but at no point shall the gap exceed h inch.
Where such a fit cannot be made, the below alternatives are acceptable. Floor plates are not subject the the below requirements and will be grouted in accordance with CCP-16.
If these conditions cannot be met, the gap shall be grouted with cement or epoxy grout in accordance with site procedures. If cement grout is used on painted walls, permanent dans shall be installed to ensure that the cured grout doe sn' t slip out.                                           The dams shall consist of angle iron held in place with k inch Hilti bolts. Due to the negligible loads on these Hilti bolts, the separation criteria betwe'en these bolts and the pipa. support.
3.3. 7.1 Base Plate Caps Wall and ceiling hangers utilizing baseplates shall have a minimum o f 80% bearing sur face between the plate and concrete. The gap between the plate and concrete for a maximum of 20% o f the place may exceed 1/16 inch, but at no point shall the gap exceed h inch.
Hitti bolts may be waived. Caps at the wall attachment greater than 1/16 inch may be shimmed by placing steel shims either around or adjacent to the wall attachment. Grout holes shall not be greater than k inch in diameter and shall be drilled outside bolt hole pattern and a minimun o f 1 inch shall be maintained from the concrete anchors.                               It is not required to weld up the grout hole.
If these conditions cannot be met, the gap shall be grouted with cement or epoxy grout in accordance with site procedures.
If cement grout is used on painted walls, permanent dans shall be installed to ensure that the cured grout doe sn' t slip out.
The dams shall consist of angle iron held in place with k inch Hilti bolts. Due to the negligible loads on these Hilti bolts, the separation criteria betwe'en these bolts and the pipa. support.
Hitti bolts may be waived. Caps at the wall attachment greater than 1/16 inch may be shimmed by placing steel shims either around or adjacent to the wall attachment. Grout holes shall not be greater than k inch in diameter and shall be drilled outside bolt hole pattern and a minimun o f 1 inch shall be maintained from the concrete anchors.
It is not required to weld up the grout hole.
i
i
  - - - - - , -                                  -.,.--g-                                                                     -g         ,- _      _f -
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BROWN & ROCI, INC.                   PROCEDURE                               EFFECIIVE NUMBER                 REVISION         DATE           PAGE CPSES JOB 35-1195 CP-CPM 9.10                         12             09/19/84       15 o f 19 Gaps at the wall attachments greater than 1/16" shall be shimmed either around or adjacent to the Hitti bolt.                         Shims shall consist of steel plates or washers of a size that will allow proper Hilti bolt torquing without base plate de formation.
BROWN & ROCI, INC.
PROCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 15 o f 19 Gaps at the wall attachments greater than 1/16" shall be shimmed either around or adjacent to the Hitti bolt.
Shims shall consist of steel plates or washers of a size that will allow proper Hilti bolt torquing without base plate de formation.
EXAMP LE 10" X 10" BASE PLATE
EXAMP LE 10" X 10" BASE PLATE
                                                                                /
/
Total plate area - 100 in.2 Crosshatched area may exceed 1/16" provided this total area does not exceed '20 in.2 3.3.8       Eaqur Adj ustment Adjustments to constant and spring supports, and the removal of travel stops, shall not be made unless directed in writing by Startup.
Total plate area - 100 in.2 Crosshatched area may exceed 1/16" provided this total area does not exceed '20 in.2 3.3.8 Eaqur Adj ustment Adjustments to constant and spring supports, and the removal of travel stops, shall not be made unless directed in writing by Startup.
3.3.9       Cotter Pin Installation Cotter pins should be fully open to the extent that they cannot become dislodged from the pin or bolt they are securing and such that they do not present a hazard to personnel.                     Cotter pins should be the maximum size the cotter pin hole will permit, but only need be large enough to remain in place after opening.
3.3.9 Cotter Pin Installation Cotter pins should be fully open to the extent that they cannot become dislodged from the pin or bolt they are securing and such that they do not present a hazard to personnel.
3.3.10       Seismic Limiters / Sway Strut s Sway struts and seismic limiters shall be installed and inspected to the drawing using the criteria set fourth in CP-CPM 9.15, and CP-CPM 9.17, respectively.
Cotter pins should be the maximum size the cotter pin hole will permit, but only need be large enough to remain in place after opening.
3.3.11       Spring Cans Spring cans shall be installed within a tolerance of 21* of the angle provided by design.
3.3.10 Seismic Limiters / Sway Strut s Sway struts and seismic limiters shall be installed and inspected to the drawing using the criteria set fourth in CP-CPM 9.15, and CP-CPM 9.17, respectively.
3.3.12       Material Salvaging When items cannot be used because of redesign, misfabrication, damage, the disposition to Nonconformance Reports, etc., t he
3.3.11 Spring Cans Spring cans shall be installed within a tolerance of 21* of the angle provided by design.
                                                  -.~-
3.3.12 Material Salvaging When items cannot be used because of redesign, misfabrication, damage, the disposition to Nonconformance Reports, etc., t he
-.~-


      . . .                                                                                                          l i
l i
BROWN & R00I, INC.                   PROCEDURE                       EFFECIIVE NUMBER           REVISICN       DATE               PAGE CPSES JOB 35-1195 CP-CPM 9.10                 12       09/19/84           16 o f 19 items may be scrapped, salvaged or returned to bulk stock.
BROWN & R00I, INC.
PROCEDURE EFFECIIVE CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 16 o f 19 items may be scrapped, salvaged or returned to bulk stock.
The responsible foreman shall make this determination based on the NCR, C3C or the items' physical condition, as appropriate.
The responsible foreman shall make this determination based on the NCR, C3C or the items' physical condition, as appropriate.
When Code stamped items or partial assemblies are modified, documentation for such modification shall be prepared as required by Appendix CPM 6.9C, and the modification accomplished accordingly. Banger mark numbers should not be removed or obliterated when the part is used on a hanger other than the one for which it was designated.
When Code stamped items or partial assemblies are modified, documentation for such modification shall be prepared as required by Appendix CPM 6.9C, and the modification accomplished accordingly. Banger mark numbers should not be removed or obliterated when the part is used on a hanger other than the one for which it was designated.
Material supplied by ITT or NPSI, or B&R bulk stock may be salvaged for use in Class 2 or 3 systems provided traceability is maintained as follows:
Material supplied by ITT or NPSI, or B&R bulk stock may be salvaged for use in Class 2 or 3 systems provided traceability is maintained as follows:
: 1. Trr - the alpha / numerical code identifying the material to a particular material specification and/or grade (i.e., the code "L7" identifies SA-320 Grade L7 material) .
1.
: 2. NPSI - items identified with N-pre fixed or N-suffixed MIC number.                        .
Trr - the alpha / numerical code identifying the material to a particular material specification and/or grade (i.e., the code "L7" identifies SA-320 Grade L7 material).
: 3. B&R bulk stock - B&R procured ASME-related materials shall be maintained by heat number.             Such stock designated for non-Q applications may be salvaged for Code use provided heat numbe r traceability is maintained and is acceptable fo r Code use .
2.
NOTE 1: When salvaging variable springs for use on a support other than where originally designated, the responsible personnel shall ensure that the correct size spring is used. If the load setting is to be readjusted, the original load setting mark on the face plate shall be obliterated by stamping directly over it with t he le tter       "S".
NPSI - items identified with N-pre fixed or N-suffixed MIC number.
3.
B&R bulk stock - B&R procured ASME-related materials shall be maintained by heat number.
Such stock designated for non-Q applications may be salvaged for Code use provided heat numbe r traceability is maintained and is acceptable fo r Code use.
NOTE 1: When salvaging variable springs for use on a support other than where originally designated, the responsible personnel shall ensure that the correct size spring is used.
If the load setting is to be readjusted, the original load setting mark on the face plate shall be obliterated by stamping directly over it with t he le tter "S".
NOTE 2: Except as permitted above, hanger parts shall be used on hangers where designated and shall not be interchanged.
NOTE 2: Except as permitted above, hanger parts shall be used on hangers where designated and shall not be interchanged.
Material supplied in class 1 may be salvaged for used on class 1 systems provided the item's serial number or heat traceability identifier (i.e., MIC number, heat number, heat code, etc.) is ma inta ined.
Material supplied in class 1 may be salvaged for used on class 1 systems provided the item's serial number or heat traceability identifier (i.e., MIC number, heat number, heat code, etc.) is ma inta ined.
In accordance with CP-CPM 8.1, a " Return to Warehouse" form shall be used when an item is returned to the warehouse, and a copy should be sent to the Production Control De partment. Sub seque nt reissue of these materials shall be in accordance with CP-CPM 8.1.
In accordance with CP-CPM 8.1, a " Return to Warehouse" form shall be used when an item is returned to the warehouse, and a copy should be sent to the Production Control De partment. Sub seque nt reissue of these materials shall be in accordance with CP-CPM 8.1.
NOTE 3 : When hanger parts with Code plates are salvaged and used on hangers other than those for which designated, the Code plates may remain on the part. Alternatively, the Code am   pse y *-.ew   n aus -                                                             4
NOTE 3 : When hanger parts with Code plates are salvaged and used on hangers other than those for which designated, the Code plates may remain on the part. Alternatively, the Code am pse y
*-.ew n aus -
4


BROWN & ROCI, INC.                                             PRCCEDURE                                     EFFECTIVE NUMBER               REVISICN               DATE           PACE CPSES t
BROWN & ROCI, INC.
JCB 35-1195 CP-CPM 9.10                            12              09/19/84     17 of 19 plates may be removed in accordance with CI-CPM 6.9E-1, turned over to QC, and subsequently filed in the vendor data package. In either case, the original hanger mark number shall remain on or be transferred to the part.
PRCCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PACE t
3.3.13                 Shims
JCB 35-1195 09/19/84 17 of 19 CP-CPM 9.10 12 plates may be removed in accordance with CI-CPM 6.9E-1, turned over to QC, and subsequently filed in the vendor data package. In either case, the original hanger mark number shall remain on or be transferred to the part.
                                        . Clearances between pipe support members and piping shall be main-tained in accordance with the clearance requirements of paragraph 3.3.1.2. Wt.ere such clearances are excessive, shims shall' be in-stalled to maintain the clearance. Shim thickness shall be selected by the craftsman and shall be one of the following materials:
3.3.13 Shims
                                  '      S A-36 on A-36 SA-515, Crades 55, 60 and 65, or A-515, Grades 55, 60 and 65 A-570 The actual material used shall be recorded on the MIL. Care shall
. Clearances between pipe support members and piping shall be main-tained in accordance with the clearance requirements of paragraph 3.3.1.2.
                                                                                              ~
Wt.ere such clearances are excessive, shims shall' be in-stalled to maintain the clearance. Shim thickness shall be selected by the craftsman and shall be one of the following materials:
S A-36 on A-36 SA-515, Crades 55, 60 and 65, or A-515, Grades 55, 60 and 65 A-570 The actual material used shall be recorded on the MIL.
Care shall
~
be exercised in the selection of a WPS that satis fies the welding on the base material used.
be exercised in the selection of a WPS that satis fies the welding on the base material used.
Sizing and welding of the shims shall be in accordance with Attach-ments 3, 4, 5 and 6, or as shown on the design drawing.
. Sizing and welding of the shims shall be in accordance with Attach-ments 3, 4, 5 and 6, or as shown on the design drawing.
NOIE: The use of shims which have a total thickness greater than 2" shall require Engineering approval.
NOIE: The use of shims which have a total thickness greater than 2" shall require Engineering approval.
3.3.14                 Hanger Removal The removal of hangers may be necessary because of redesign, inter-ferences, etc.                 Such hangers shall be removed in accordance with CPM 6.10. This includes attachment welds as discussed below.
3.3.14 Hanger Removal The removal of hangers may be necessary because of redesign, inter-ferences, etc.
Attachments to piping, i.e. , lugs, saddles, etc., shall not be removed unless specifically directed in writing by the Engineer with a design document. Where such attachment welds are removed, the Project Welding Engineer shall be notified. The Project Welding Engineer shall initiate a Weld Data Card or a Repair Process Sheet, as appropriate, requiring liquid penetrant and ultrasonic thickness inspection of the a f fected areas.
Such hangers shall be removed in accordance with CPM 6.10.
This includes attachment welds as discussed below.
Attachments to piping, i.e., lugs, saddles, etc., shall not be removed unless specifically directed in writing by the Engineer with a design document. Where such attachment welds are removed, the Project Welding Engineer shall be notified. The Project Welding Engineer shall initiate a Weld Data Card or a Repair Process Sheet, as appropriate, requiring liquid penetrant and ultrasonic thickness inspection of the a f fected areas.
Attachments of any kind to the pressure retaining boundary of systems or components which have been turned over, shall not be removed unless authorized by a SWA, even if authorized by Engineering. This includes valve actuators, retaining plates, etc.
Attachments of any kind to the pressure retaining boundary of systems or components which have been turned over, shall not be removed unless authorized by a SWA, even if authorized by Engineering. This includes valve actuators, retaining plates, etc.
                                                - - - - - -      -. . . ~ . . .. , , _ . . .
-... ~....,, _...
                                                                              .W
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BROWN & RCar, INC.                             PRCCEDURE                               EFFECIIVE NUMBER                       REVISION     DATE                 PAGE CPSES JOB 35-1195 CP-CPM 9.10                         12   09/19/84                 18 o f 19 4.0         FORMING 4.1         COLD FORMING Cold forming of U-bolts using SA-36 material of 5/8" or less in thickness may be performed provided that:
BROWN & RCar, INC.
: a.             The minimum inside radius is equal to the stock thickness,
PRCCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 18 o f 19 4.0 FORMING 4.1 COLD FORMING Cold forming of U-bolts using SA-36 material of 5/8" or less in thickness may be performed provided that:
: b.             Forming is performed with the material at ambient temperature but not less than 60*F.
a.
4.2         HOI FORMING 4.2.1       SA-36 material stock sizes 1 5" and over, may be hot formed to a min-imun outside radius equal to the stock thickness, with the material
The minimum inside radius is equal to the stock thickness, b.
            .                heated to a temperature of 1650*F - 2100*F. The material shall be heated to a temperature suf ficient to complete the initial press and the majority of the plastic de formation while above 1650*F.                                                     ~
Forming is performed with the material at ambient temperature but not less than 60*F.
4.2 HOI FORMING 4.2.1 SA-36 material stock sizes 1 " and over, may be hot formed to a min-5 imun outside radius equal to the stock thickness, with the material heated to a temperature of 1650*F - 2100*F. The material shall be heated to a temperature suf ficient to complete the initial press and the majority of the plastic de formation while above 1650*F.
~
Additional repressirg to obtain final aliganent may be performed while still in the " red" heat condition (above 1000*F) or it shall be reheated prior to completing fo rming. Hot formed stock shall be cooled in still air.
Additional repressirg to obtain final aliganent may be performed while still in the " red" heat condition (above 1000*F) or it shall be reheated prior to completing fo rming. Hot formed stock shall be cooled in still air.
4.2.2       0xy-fuel heating with neutral flame may be used to heat stock up to and including 2" thickness. Caution must be exercised when using this method so as to prevent any melting of the outside surface.
4.2.2 0xy-fuel heating with neutral flame may be used to heat stock up to and including 2" thickness.
4.2.3       Material over 2" thick shall be heated in a suitable furnace. The stock shall be held at the bending temperature for a minimum of 10 minutes prior to bending to assure proper heatirg through the cross section of the stock.
Caution must be exercised when using this method so as to prevent any melting of the outside surface.
4.2.4       Temperature shall be measured using temperature indicating crayons or a chart recorder where applicable.
4.2.3 Material over 2" thick shall be heated in a suitable furnace. The stock shall be held at the bending temperature for a minimum of 10 minutes prior to bending to assure proper heatirg through the cross section of the stock.
4.2.5       The completed U-bolt for hangers greater than 2" NPS shal,l be ide n-tified with the mark number of the hanger with which it is to be used, and with the heat number of 2" and smaller hangers. Marking shall be by die stamping.
4.2.4 Temperature shall be measured using temperature indicating crayons or a chart recorder where applicable.
                                                                  ~e -    r-
4.2.5 The completed U-bolt for hangers greater than 2" NPS shal,l be ide n-tified with the mark number of the hanger with which it is to be used, and with the heat number of 2" and smaller hangers. Marking shall be by die stamping.
        -    p               . - - - . , _,  .              _                            __,              _.      _                      _ _ ,    - - _ .
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BROWN & ROCI, INC.               PROCEDURE                       EFFECTIVE NUMBER           REVISICN     DATE               PAGE CPSES JCB 35-1195 CP-CPM 9.10             12     09/19/84             19 of 19 5.0       CONSIDERATIONS FOR ?RESSURE TESTING Haagers shall not be constructed around pipe welds which have not been pressure tested in such a manner that the hanger would pre-vent inspection of the weld during pressure testing. When it is necessary to install the hanger prior to the pressure test, QA shall be notified. Such work shall not proceed until written authorization has been obtained from QA.                         ,
BROWN & ROCI, INC.
PROCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PAGE JCB 35-1195 CP-CPM 9.10 12 09/19/84 19 of 19 5.0 CONSIDERATIONS FOR ?RESSURE TESTING Haagers shall not be constructed around pipe welds which have not been pressure tested in such a manner that the hanger would pre-vent inspection of the weld during pressure testing. When it is necessary to install the hanger prior to the pressure test, QA shall be notified. Such work shall not proceed until written authorization has been obtained from QA.
e
e


              . - ~ . .
. - ~..
BROWN & ROOT, INC.                       PROCEDURE                                             EFFECTIVE CPSES                                 NUMBER                       REVISION               DATE               PAGE JOB 35-1195                             CP-CPM 9.10                             12       09/19/84                   1 of 1 ATTACHMENT I MATERIAL IDENTIFICATION LOG t                     .
BROWN & ROOT, INC.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT I MATERIAL IDENTIFICATION LOG t
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i 4          3ROWN & ROOT, INC.                             PROCEDURE                                             EHECTIVE CPSES                                       NUMBER                 REVISICN                       DATE                     PAGE JOB 35-1195                                   CP-CPM 9.10                         12         09/19/84                           1 of 2 ATTACHMENT 2 STRUCTURAL TUBING WELD JOINT DESIGNS Two $tnictural Tunes of Igual Size (4/0=1) d.i                                                                         .
i 3ROWN & ROOT, INC.
k                     1                                       ___ ===   -
PROCEDURE EHECTIVE 4
                                                                                                                ^
CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 2 ATTACHMENT 2 STRUCTURAL TUBING WELD JOINT DESIGNS Two $tnictural Tunes of Igual Size (4/0=1) d.
                                      .                                            b________--
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                                                                            ,                _ _.- -- -\ *~ 'V"  ~ ~ (g; n.rA Wela size for strac*. ural tubing shall te of the sa                 me vided on tae Pawing. outer dimensica is acccedance                                           with the dimensicns aro-the the outergroovesurface. small be filled until the weld fs flusa withWhere dimensions
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_ _.- -- - *~ ~ ~ (g; n.rA
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Wela size for strac*. ural tubing shall te of the sa vided on tae Pawing. outer dimensica is acccedance with the dimensicns aro-me the groove small be filled until the weld fs flusa withWhere dimensions the outer surface.
_Two Structural Tubes of Unequal Size
_Two Structural Tubes of Unequal Size
                                                                                                                      %q                   ,
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* Thickness of tainner material
* Thickness of tainner material
                              ~
~
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To be used wnen the estig of l
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1 BROWN & ROOT, INC.
BROWN & ROOT, INC.                           PROCEDURE                                           sectCTIVE                           i CPSES                                     NUMBER                   REVISION                   DATE             PAGE 1                                                                           ,
PROCEDURE sectCTIVE i
JOB 35-1195                                   CP-CPM 9.10                         12           09/19/84                 2 of 2 ATTACHMEMI 2 (Cont'd)
CPSES NUMBER REVISION DATE PAGE 1
JOB 35-1195 CP-CPM 9.10 12 09/19/84 2 of 2 ATTACHMEMI 2 (Cont'd)
Structural Tubing Weld Joint Design Full Penetration Circular Tubing (Stanchion) Weld Joir.:
Structural Tubing Weld Joint Design Full Penetration Circular Tubing (Stanchion) Weld Joir.:
8-r Aree for                   ,              d Deted A or 8
8-r Aree for d
                                                                                                    /
Deted A or 8
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/
0             '/ ~M                           0 Aree for Detail 8                             Aree for
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                                                                % ,n.,ne,,                         Detad C or 0
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;                                %s
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Aree for Detail 8 Aree for
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Detad C or 0
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: 1. The acodicabie joint detail (A. 8. C. or 01 for a partcular oart of the connection is determmed by the local dahedras angie. +, meica changes continuassly in progressing around the branch anomber, as follows:
: 1. The acodicabie joint detail (A. 8. C. or 01 for a partcular oart of the connection is determmed by the local dahedras angie. +, meica changes continuassly in progressing around the branch anomber, as follows:
Decad       Acodicande range of local dibedral ang6e A         180* to 135' 8         150* to 50*
Decad Acodicande range of local dibedral ang6e A
C           75* to 30* l Sarnode joint required for O           40* to 15* I groove ang#es under 30*
180* to 135' 8
150* to 50*
C 75* to 30* l Sarnode joint required for O
40* to 15* I groove ang#es under 30*
: 2. The angte and dirnemonal ranges given in Detail A. 8. C or 0 include moeimurn asioinense to e,ances.
: 2. The angte and dirnemonal ranges given in Detail A. 8. C or 0 include moeimurn asioinense to e,ances.
                              @#,                              V, fh                                   4,..                 c#r, I       %I                     I \\               l                 Lt                   (L       l L-4 N>,                         P.t.                           M                     L,4
V, fh 4,..
        ,                            += 180* 135*                   += 150* 50*                 += 75* 30*               +=40*.15*
c#r, I
End preoerstuwi(wl As needed to meu               90*                       90*                     obtain d men               45*                     10* or                             to-45* for +> 105*
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                                                        -~                                                       .
l Lt (L
l l
l L-4 N>,
Notes: 1.     Area D requires throat c':ic': ness of 2T.
P.t.
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                                                                                                                                              ---m
+= 180* 135*
+= 150* 50*
+= 75* 30*
+=40*.15*
End preoerstuwi(wl As needed to meu 90*
90*
obtain d men 45*
10* or to-45* for +> 105*
-~
l Notes: 1.
Area D requires throat c':ic': ness of 2T.
l
---m


    .~                                                         .                        ..-                                        _.
.~
BROWN & ROOT, INC.                     PROCEDURE                                         EFFECTIVE CPSES                                   NUMBER                     REVISION             DATE             PAGE JOB 35-1195                               CP-CPM 9.10                         12     09/19/84               1 of 1 ATTACHMENr 3 SHLM
BROWN & ROOT, INC.
                                                                          /                t A~
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENr 3 SHLM /
                                  ~
t A ~
[                                                           -
~ [
S                         V
S V
* t                       f f i
t f f i
TUBE STEEL i(
TUBE STEEL i(
S
S
_g_
_g_
                                                          " LESS THAN                                                                   l l
" LESS THAN l
* LESS THAN OR EQUAL TO "At' SHIM THIC'CIESS                       "S" WELD SIZE
l
* MIN. WILD I.ENGTR 1/16                                     1/16                                         1/2 1/8                                     1/8                                           1/2 1
* LESS THAN OR EQUAL TO "At' SHIM THIC'CIESS "S" WELD SIZE
3/16                                   -3/16                                             1 l
* MIN. WILD I.ENGTR 1/16 1/16 1/2 1/8 1/8 1/2 3/16
1/4 *:s A $ 1/2                         -
-3/16 1
1/4 **               -
1/4 *:s A $ 1/2 1/4 **
                                                                                                . .. ~.a. t /4     .
... ~.a. t /4 d
d 1/2< A S 3/4                                   5 /16 **                                   1 1/2 3/4< A S2                                       3/8 **                                     1 1/2 ~
1/2< A S 3/4 5 /16 **
1 1/2 3/4< A S2 3/8 **
1 1/2 ~
* For small bore, the weld is equal to the width of the shim.
* For small bore, the weld is equal to the width of the shim.
      ** The weld new not be larger than 3/16. The weld length shTil be as shcwn.
** The weld new not be larger than 3/16. The weld length shTil be as shcwn.
U_"
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BROWN & ROOT, INC.                               PROCEDURE                                               EFFEcuv t:.
BROWN & ROOT, INC.
CPSES                                             NUMBER                       REVISION                 DATE       PAGE JOB 35-1195                                         CP-CPM 9.10                               12       09/19/84         1 og 1 ATTACHMENT 4 SHIM SIZE Total Length of Shim                                               .
PROCEDURE EFFEcuv t:.
Macer 5ize                                                 1/8 "
CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 og 1 ATTACHMENT 4 SHIM SIZE Total Length of Shim Macer 5ize 1/8 "
                                                                                                                'I"*
'I"*
llmwsummwss a. , s msssus                 .um m sms, su..smss mm- ms ll Soth Sides 3
ll ll Soth mwsummwss a., s msssus
.um m sms, su..smss mm-ms Sides 3
Shim
Shim
                              . . .                ~~...'
~ ~... '
                                                                                                      ~
~
                                    , -                  Length of Shim No. 2 5 + 1/8 J., ,             i.engen or anim No, i                                         ,j Minimum             il                                                                           Ii msu s         es   -s,       - seu. su .w           ssmu m,,u su.-sms .we N///// ///////////fo //o/ ///// //// //////// //// /// /
Length of Shim No. 2 5 + 1/8 J.,,
i.engen or anim No, i
,j Minimum il Ii msu s es
-s,
- seu. su.w ssmu m,,u su.-sms.we N///// ///////////fo //o/ ///// //// //////// //// /// /
* e //o/////////// N
* e //o/////////// N
                                    .  /                                                                                 %
/
(                                                           )         ,
(
)
SHIM WIOTH
SHIM WIOTH
                                                                                                                    ~     ~'
~
swwsmswww.s s ws ssms                            Shim P1 ate
~'
    .                                                  /
Shim P1 ate swwsmswww.s s ws ssm s
h        -'        Tube Steel _                       e
/
                                                                                      /         -
Tube Steel _
: 1.       he minimum shim width is equal to the minimum weld length, required oy attachment 3, plus one inch.
h e
: 2.     For large bore pipe, the minimum shim width is 2b".
/
: 3.     For 2" and s;::ailer diameter pice, the minimum snim width shall r.at ce l ess : nan :: inch unless ctherwise noted on the drawing a-.
1.
he minimum shim width is equal to the minimum weld length, required oy attachment 3, plus one inch.
2.
For large bore pipe, the minimum shim width is 2b".
3.
For 2" and s;::ailer diameter pice, the minimum snim width shall r.at ce l ess : nan :: inch unless ctherwise noted on the drawing a-.


        . - - - -  .          .: .: --          ~:     -
~:
BROWN & ROOT, INC.                         PROCEDURE                                 EFFECTIVE CPSES                                     NUMBER                 REVISION           DATE           PAGE JOB 35-1195                               CP-CPM 9.10                       12   09/19/84             1 of 1 ATTACEMENT 5 SHIM SIZE AND WELD FOR STRUCTURAL MEMBERS 510 0t!3 CT
BROWN & ROOT, INC.
(:+L/S")MIr                                                           r qq,*
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACEMENT 5 SHIM SIZE AND WELD FOR STRUCTURAL MEMBERS 510 0t!3 CT
ELM                             f*
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                                * !? 3H3 CT ! 0Af. CR C1ZATIR :3Im ESS SAN TLMCI (!) SIN: S T MI:C$ 1/16.
)
                                - IF $201 31CCt31233 ; MAN Re:CE WICCESS SEN: $=*3 TiESS CT fil!M M:C3 1/15. (!! IM TCR 1/8" $MIM. $=L/8 & 1/15* SHIM sal /16) ev w .pa-u I
* !? 3H3 CT ! 0Af. CR C1ZATIR :3Im ESS SAN TLMCI (!) SIN: S T MI:C$ 1/16.
i                               s I
- IF $201 31CCt31233 ; MAN Re:CE WICCESS SEN: $=*3 TiESS CT fil!M M:C3 1/15. (!! IM TCR 1/8" $MIM. $=L/8 & 1/15* SHIM sal /16) ev w.pa-u I
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                                        . -odEL . .
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                                              ;                                            i
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: 1. The minimum shim width is equal to the minimum welc leng-h, recuir-by A::actment 2, ;:lus one inch.
1.
: 2.   -er larg e :are 01:<, :he :f nimum shim nit:h is 2't.
The minimum shim width is equal to the minimum welc leng-h, recuir-by A::actment 2, ;:lus one inch.
: 3. Fcr 2" inc smaller diameter pica, the einfeum shim ..id:.. snali cc: te l es s tran , ircn un! sss c .herwise rctec :a. :he tr!wteg.
2.
s s
-er larg e :are 01:<, :he :f nimum shim nit:h is 2't.
                                                                                                                              "N
3.
    ^_
Fcr 2" inc smaller diameter pica, the einfeum shim..id:.. snali cc: te l es s tran, ircn un! sss c.herwise rctec :a. :he tr!wteg.
s s.-
"N
^_


BROWN & ROOT, INC.                   PROCEDURE                   ETIECTIVE CPSES                           NL?fBER       REVISION     DATE   PAGE JOB 35-1195                         CP-CPM 9.10           12 09/19/84   1 of 1 ATTACHMENT 6 WELD SIZE AND LENGTHS FOR COMBINED SHIMS NOTE: 111EN COMBINING SHIMS, TdE TdICKER OF TdE Ta'0 SHIMS SECUI.D BE ATTACHED TO THE TUBE STEEL UNLESS OTdERWISE AFPROVED BY ENGINEERINO GREATER THAN 2" REQUIRES ENGINEERING APPROVAL L                   @                      J l7                 O                   E r   e                   3 i
BROWN & ROOT, INC.
                                    !                        L-
PROCEDURE ETIECTIVE CPSES NL?fBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 6 WELD SIZE AND LENGTHS FOR COMBINED SHIMS NOTE: 111EN COMBINING SHIMS, TdE TdICKER OF TdE Ta'0 SHIMS SECUI.D BE ATTACHED TO THE TUBE STEEL UNLESS OTdERWISE AFPROVED BY ENGINEERINO GREATER THAN 2" REQUIRES ENGINEERING APPROVAL L
_'l                         I
J l7 O
                        * = FIIJ.ET SIZE REQUIRED PLUS 1/8 INCH.
E r
m e
3 i
L-
_'l I
* = FIIJ.ET SIZE REQUIRED PLUS 1/8 INCH.
Fillet size is equal to the thickness of shim No. 2./The maximum size required is 3/16. Length of' the fillet is equal to 5 times the shim thickness. The maximum length required is 15/8". For small bore, the weld length is equal to the shim width.
Fillet size is equal to the thickness of shim No. 2./The maximum size required is 3/16. Length of' the fillet is equal to 5 times the shim thickness. The maximum length required is 15/8". For small bore, the weld length is equal to the shim width.


BROWN & RCOT, INC.             PROCEDURE                         EFFECTIVE CPSES                               NUMBER       REVISION       DATE     PAGE JOB 35-1195                         CP-CPM 9.10           12     09/19/84     1 of 1 ATTACHMENT 7 TURN OF NUT TIGHTENING METHOD
BROWN & RCOT, INC.
                - BOLT LENGTH (L)                           TURN PAST SNUG TIGHT 0
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 7 TURN OF NUT TIGHTENING METHOD
L & 4 Diameters                           120 1 30
- BOLT LENGTH (L)
            + 01A.<L s 8 Diameters                           180 + 300 0
TURN PAST SNUG TIGHT 0
L > 8 Diameters                           240 1 45
L & 4 Diameters 120 1 30 0
+ 01A.<L s 8 Diameters 180 + 30 0
L > 8 Diameters 240 1 45


BROWN & ROOT, INC.                     PROCEDURE                                                 Em e r.c u v e.
BROWN & ROOT, INC.
CPSES                                   NUMBER                         REVISION                   DATE                       PAGE JOB 35-1195                                                                         12       09/19/84                         1 of 1 CP-CPM 9.10 ATTACEMENT 8 SHEAR LUGS Aess sarrme., her w. si::
PROCEDURE Em e r.c u v e.
                                            .              ~ ' . swua*; ,      cetsu prnaw., suerem oraw.wdapr AGF'%/189 M Au 45M &BER an!
CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACEMENT 8 SHEAR LUGS Aess sarrme., her w. si::
j                                           crusdat 4tsrcy.
~ '. swua*; cetsu prnaw., suerem oraw.wdapr AGF'%/189 M Au 45M &BER an!
                                          ,        l l        -
j l
c::::       i     :i
crusdat 4tsrcy.
                                      *e                           -
l c::::
l: ?
i
I',i
:i.'
                                      ;*                    .-                  >1n 2162 lwr is AW ttMW Aa* fMM N'
*e l:
s.usstest Ast WanYes int M5th!
?
                                                                                # : 4,Ct .
I'
l    8j t.
,i
                                !                  s 1                 .
>1n 2162 lwr is AW ttMW Aa* fMM
.-N' s.usstest Ast WanYes int M5th!
l 8j
# : 4,Ct.
t.
s 1
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                                      '            i i
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                                      .=                       q.
.=
i l                  '                                TM anotwa !peWw Mwev$ st(/*)
q.
                                -                  !          %                    ffGetl04224 # Tilt fairAR 2391,1NGTEl.
i TM anotwa !peWw Mwev$ st(/*)
l                 l                               SenAA Mnf Att Latitur nN9at,Lso TM a                               e                 AliL am*FFN W fM ARMC.1744U06 o                                          al>.ideG. 75i M 1NAvsuf TMr /ttG LMg1/.
l ffGetl04224 # Tilt fairAR 2391,1NGTEl.
or tw Snat 44G it nef'stMeest .
l l
                    $49lA LUG = (AnnitTM buvok nW&tht,
SenAA Mnf Att Latitur nN9at,Lso TM a
                    $4 % A& TIT /d Of AFC$Y A09(llMXNS.
e AliL am*FFN W fM ARMC.1744U06 al>.ideG. 75i M 1NAvsuf TMr /ttG LMg1/.
o or tw Snat 44G it nef'stMeest.
$49lA LUG = (AnnitTM buvok nW&tht,
$4 % A& TIT /d Of AFC$Y A09(llMXNS.
DECGNSES /ACftJEt IX, maTF le ce+urs na Aurzw<.tou air n cetu.m /S ocsss.
DECGNSES /ACftJEt IX, maTF le ce+urs na Aurzw<.tou air n cetu.m /S ocsss.
S.ui.AR WG m                                       .          p
S.ui.AR WG m p
                                                                                              ,.e:. rL e,-
e:. rL e,.,..
1-                     1 l                 's:       l'                     I
1-1 l
                              .                                  t       .        .                  .
's:
                                              ,.      ..        y                       .
l' I
                                            '.                  .                w.
t y
p,             .'' " .* CNC.w"E TYP SECTIO.Al
w.
                                                                                                                                                            .-m-
p,
.'' ".* CNC.w"E TYP SECTIO.Al
.-m-


I BROWN & ROOT, INC.                 PROCEDURE                       EFFECTIVE CPSES                           NLWBER           REVISION       DATE         PAGE JOB 35-1195                       CP-CPM 9.10             12   09/19/84       1 of 1 ATTACHMENT 9 WELD DETAIL FOR TUBE STEEL SKEWED AT LESS THAN 45*
BROWN & ROOT, INC.
I
PROCEDURE EFFECTIVE CPSES NLWBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 9 WELD DETAIL FOR TUBE STEEL SKEWED AT LESS THAN 45*
                  . - m .s e -                             N
I N
                                              /A w w.
. - m.s e -
y \neo*o           ,/
/A w w.
                      ^                               #                      L:"Ss
,/
                                                  /                           74 A,M
y \\neo*o
                                          /                   /                   .
^
                          ,          /                   /
L:"Ss
                                    /                   */               r l 'id NOTES:
/
: 1. Size of weld is determined by the thickness of the material and the slope.
74 A,M
: 2. When the engineer requires a weld other than shown above, a weld detail shall be shown on the drawing.
/
: 3. Grinding is required in all cases.
/
                                                                                                    -m
/
/
/
*/
r l 'id NOTES:
1.
Size of weld is determined by the thickness of the material and the slope.
2.
When the engineer requires a weld other than shown above, a weld detail shall be shown on the drawing.
3.
Grinding is required in all cases.
-m


BROWN & ROOT, INC.             PROCEDURE                         EFFECTIVE CPSES                       NUMBER             REVISION       DATE     PAGE JOB 35-1195                   CP-CPM 9.10                 12   09/19/84   I o f' 1 ATTACHMENI 10 WELD DETAIL FOR TUBE STEEL SKEWED AT LESS THAN A 60*
BROWN & ROOT, INC.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 I o f' 1 ATTACHMENI 10 WELD DETAIL FOR TUBE STEEL SKEWED AT LESS THAN A 60*
t.G3s TAnd co*
t.G3s TAnd co*
ncRE. w a 3G*
ncRE. w a 3G*
N N N N N
N N
N N
N N
N
N                            N N                        N
[.
[.                     Ns S
Ns S
NOTE:
NOTE:
: 1. When engineer requires a groove weld other than the above, a weld detail shall be provided on the drawing.
1.
: 2. Weld is a partial penetration groove weld.
When engineer requires a groove weld other than the above, a weld detail shall be provided on the drawing.
: 3. S (weld size) shall be as specified on the drawing.
2.
NOTE (Other s'ewed k      weld details are provided in in Attachments 14, 15, 16.)
Weld is a partial penetration groove weld.
3.
S (weld size) shall be as specified on the drawing.
NOTE (Other s'ewed weld details are provided in k
in Attachments 14, 15, 16.)
M_
M_
e m- %
e m- %


_      BROWN & ROOT, INC.           PROCEDURE                                       EFFECTIVE CPSES                         NUMBER                       REVISION         DATE         PAGE JOB 35-1195                 CP-CPM 9.10                             12     09/19/84         1 of 1 4
BROWN & ROOT, INC.
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 4
ATTACHMENT 11 PIPE SUPPORT BOX FRAME WELD SYMBOL i
ATTACHMENT 11 PIPE SUPPORT BOX FRAME WELD SYMBOL i
The following weld symbols as they appear on the drawing.
The following weld symbols as they appear on the drawing.
YO.
YO.
we                          1,'ef n"2           ,,
1,'ef we n"2
:                                                              -7d                 afs y,v     MM shall be interpreted as shown below.
-7d afs y,v MM shall be interpreted as shown below.
i                                                                                     ..
i
                                                          #n
#n i
* i                W           #
W
a _.       w I
_ a _. w 1
1 l
l a
a i
i


      . . ~ . .
.. ~..
BROWN & ROOT, INC.             PROCEDURE                             EFFEcuvs CPSES                     NUMBER             REVISION         DATE     PAGE JOB 35-1195                 CP-CPM 9.10                   12     09/19/84   1 of t ATTACHMENT 12 PARTIAL PENETRATION WELDS WITH UNEQUAL LEGS
BROWN & ROOT, INC.
                                                  \ it       .
PROCEDURE EFFEcuvs CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of t ATTACHMENT 12 PARTIAL PENETRATION WELDS WITH UNEQUAL LEGS
                                                                  ~,%l     .          .
\\ it
q -           , .
~,
s     x J.
%l q -
: g. g                     s.
J.
iSx5      /                                            'd"'
s x
: g. g s.
'd"'
iSx5 /
l%
l%
izi ex                   t O.
izi ex t
                                                                              +
O.
lh5
+
                                                              .-        i i
lh5 i
T
i T
                            *-e+ -
*-e+
                                                                                                ,%y
,%y


      -a....--                 -..    ..          ..                                                              __
-a....--
3ROWN & ROOT, INC.                   PROCEDURE                         EFFECTIVE CPSES                               NUMBER           REVISION         DATE               PAGE JOB 35-1195                        CP-CPM 9.10                 12     09/19/84               t af t ATTACHMENI 13 5
3ROWN & ROOT, INC.
1f Ad               . . . _ _
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE CP-CPM 9.10 12 09/19/84 t af t JOB 35-1195 ATTACHMENI 13 1f 5
h        AJOMillAL..
Ad h
f$          ,      KK N                   .
f$
77//C/<A1559
KK AJOMillAL..
                                                \                    ..                                      ,_
N
d}E2\
\\
c RJ              L             N                                     v s                     .
77//C/<A1559 d}E2\\
c R J L N
v s
Due to manufacturing tolerances the actual thickness may be less than the nominal thickness.
Due to manufacturing tolerances the actual thickness may be less than the nominal thickness.
This is acceptable and the weld need not be any greater than the actual thickness if the difference ( A) between the actual thickness and the nominal thickness does not exceed the following.
This is acceptable and the weld need not be any greater than the actual thickness if the difference ( A) between the actual thickness and the nominal thickness does not exceed the following.
Nominal Thickness                         Allowable Difference
Nominal Thickness Allowable Difference
                                      < 3/8                                         1/32 A3/8                                         1/16 If the difference (6) is greater than soecified above, notify enginaar.ing for approval of a reduced weld size.
< 3/8 1/32 1/16 A3/8 If the difference (6) is greater than soecified above, notify enginaar.ing for approval of a reduced weld size.
The toes of most rolled shapes are rounded. In that case the edge is tutit uo to ensure full throat of weld as shown above.
The toes of most rolled shapes are rounded.
In that case the edge is tutit uo to ensure full throat of weld as shown above.
1
1
                                                                                                                  ~ w e* -
~ w e* -


BROWN & R00r, INC.               PROCEDURE                             EFFECTIVE CPSES                         NUMBER                 REVISION       DATE                                     PAGE JOB 35-1195 CP-CPM 9.10                     12       09/19/84                                   1 of 1 ATTACHMENT 14                                                                           1 1
BROWN & R00r, INC.
For skewed welds where the angle is greater than or equal to 30' but less than                                               !
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 14 1
45*, the weld shall be considered a partial penetration groove weld in lieu of a fillet weld. For a given weld size (s), the               "d" dimension shall be measured and shall at a minimum, meet the requirements of the table shown below.
1 For skewed welds where the angle is greater than or equal to 30' but less than 45*, the weld shall be considered a partial penetration groove weld in lieu of a fillet weld. For a given weld size (s), the "d" dimension shall be measured and shall at a minimum, meet the requirements of the table shown below.
sN
s N
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'4 ELD SIZE REQUIRED (S)
                              '4 ELD SIZE       REQUIRED (S)         "d" min.
"d" min.
3/8       1     5/16 7/16       6     3/8                                                                       j 1/2       1     3/8                                                                       ;
3/8 1
                        ,        9/L6       1     7/16                                                                       .
5/16 7/16 6
                              ' 5/8         1     1/2 11/16     I     9/16
3/8 j
                            . 3/4       4     9/16                                                                       ,
1/2 1
Note: If a fillet weld symbol was used, the fillet size is (S) .
3/8 9/L6 1
7/16
' 5/8 1
1/2 11/16 I
9/16 3/4 4
9/16 Note: If a fillet weld symbol was used, the fillet size is (S).


1 4
4 BROWN & ROOT, INC.
BROWN & ROOT, INC.               PROCEDURE                   EFFE CTIVE CPSES                       NUMBER           REVISION     DATE         PAGE JOB 35-1195 CP-CPM 9.10               12     09/19/84       1 of 1 ATTACEMENT 15 i
PROCEDURE EFFE CTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACEMENT 15 i
f For skewed welds where the angle is greater than or equal to 45 . but less than 60*, the weld shall be considered a groove weld in lieu of a fillet weld.
f For skewed welds where the angle is greater than or equal to 45. but less than 60*, the weld shall be considered a groove weld in lieu of a fillet weld.
The       "d" dimension shall be measured and shall, at a minimum, meet the require-ments of the table shown below.
The "d" dimension shall be measured and shall, at a minimum, meet the require-ments of the table shown below.
                                                                  /
/
2                   4                                           '
2 4
sw
sw
                                                    *JELD SIZE (S) 1 3/161 1/4 t 5/16 1 3/S I 7/16         1/2                           .
*JELD SIZE (S) 1 3/161 1/4 t 5/16 1 3/S I 7/16 1/2 590 1.1607I.2143 !.2679 i.3214 1.3750 4236 58* l.1509 !.2120 1.2650 1.3180 1.3710 1.4240 570 1.1572 1.2096 1.2620 1.3145 1.3669 l.4193 550 1.1536 1.2047 f.2559 i.3071
590 1.1607I.2143 !.2679 i.3214 1.3750 4236                       ,
.3583
58* l.1509 !.2120 1.2650 1.3180 1.3710 1.4240 570 1.1572 1.2096 1.2620 1.3145 1.3669 l.4193 550 1.1536 1.2047 f.2559 i.3071 .3583 .4145 530 1.14971.1996 1.2495       .2995 .3494   .3993 500 1.1436 1.1915 1.2393       .2872 1.3351 .3830 48 1.1393I.1857 1.2322       .2786 f.3251 .3716 l 45 1 .132! i .1767 I .2209 1 .2652 1 .3093 .3535 l
.4145 530 1.14971.1996 1.2495
Example: The drawing calls for a weld size (s) of 3/8(0.375); 0=50*.                         l The measured "d" dimension must be at least 0.2872.                                           l Not e : Skewed weld joints with an acute angle less than 60* have been detailed utilizing either a fillet or a partial penetration weld symbol, either symbol is acceptable.
.2995
l eem
.3494
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.3993 500 1.1436 1.1915 1.2393
.2872 1.3351
.3830 48 1.1393I.1857 1.2322
.2786 f.3251
.3716 l 45 1.132! i.1767 I.2209 1.2652 1.3093
.3535 l
Example: The drawing calls for a weld size (s) of 3/8(0.375); 0=50*.
l The measured "d" dimension must be at least 0.2872.
l Not e : Skewed weld joints with an acute angle less than 60* have been detailed utilizing either a fillet or a partial penetration weld symbol, either symbol is acceptable.
l eem w
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O     %
O BROWN & R00r, INC.
BROWN & R00r, INC.                   PROCEDURE                                   EFFECTIVE CPSES                           NUMBER                     REVISION             DATE         PAGE JOB 35-1195 CP-CPM 9.10                       12         09/19/84           1 of 1 ATTACHMENT 16 For skewed welds where the angle is greater than 135', will be a normal fillet weld with size determined by the thickness of the material and the slope.                                         If a weld size is provided on the applicable drawing, the drawing weld size will govern (see sketch #1 below.)
PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 16 For skewed welds where the angle is greater than 135', will be a normal fillet weld with size determined by the thickness of the material and the slope.
If a weld size is provided on the applicable drawing, the drawing weld size will govern (see sketch #1 below.)
4or4 rrp wen M
4or4 rrp wen M
                                                                              ,n M M.
,n M M.
y     'AEq9-         l
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                                                                                    /,                                               o l                   /      \    LE$$ '" MAN AS
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LE$$ '" MAN AS
                                                                                              '                  L M&
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roa m u A::c:.:s wea: so" < i < 135*
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908 > $ > 60*
908 > $ > 60*
The "S" dimensions shown in sketch #2 and 3 below                               agree with the weld size shown on the applicable drawing are minimum sizes, e         e                                                                 .
The "S" dimensions shown in sketch #2 and 3 below agree with the weld size shown on the applicable drawing are minimum sizes, e
90<#$135                     i
e 90<#$135 i
                                                      /i   '
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i    h         90 >$k 6$
h 90 >$k 6$
E*     A i b' /
E* A i b' /
                                        - _ _ ._ _ _. ._. _ f                         _ _ __ _
_____C_
_____C_                __
- _ _._ _ _.._. _ f SKI 3 J2 sgIIa #3 M
SKI 3 J2                                                           sgIIa #3 M             -
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                                                                                                                                            + f pm
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4-            j                                                          _,
                            ~
PROCEDURE                        ISSUE (i)      TEXAS UTILITIES GENERATING CO            NUMBER      REVISION DATE    PAGE CPSES CP-QP-2.0        1              10-9-79 1 of 2 PREPARED BY:              h            /0/8/79
                                                                                          ^
IMPLEMENTATION OF THE CPSES QA PROGRAM APPROVED BY:            ,4 At      4A  /o!9/7f DATE '


==1.0           REFERENCES==
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4-(i)
~
PROCEDURE ISSUE REVISION PAGE TEXAS UTILITIES GENERATING CO NUMBER DATE CPSES CP-QP-2.0 1
10-9-79 1 of 2
/0/8/79 PREPARED BY:
h IMPLEMENTATION OF THE
^
CPSES QA PROGRAM
/o!9/7f APPROVED BY:
,4 At 4A DATE '


X               l-A
==1.0 REFERENCES==
                                                                          ~
X l-A TUGCO/TUSI CPSES QA Plan
TUGCO/TUSI CPSES QA Plan 1-B           Brown & Root Quality Assurance Manual 1-C         TUCCO Quality Procedure Manual 1-D         Brown & Root Quality Assurance Procedures Manual 1-E         Brown & Root Non Destructive Examination Procedure Manual v
~
2.0         GENERAL This document describes procedures that have been prepared for implementation of the CPSES Quality Assurance Program as defined in Reference 1-A.
1-B Brown & Root Quality Assurance Manual 1-C TUCCO Quality Procedure Manual 1-D Brown & Root Quality Assurance Procedures Manual 1-E Brown & Root Non Destructive Examination Procedure Manual v
3.0         PROCEDURE 3.1         B&R CONSTRUCTION PROCEDURES Construction procedures implement applicable Quality Assurance criteria defined in References 1-A and 1-B and establish construction methods and techniques to assure compliance with engineering requirements. Basic procedures also outline QA or QC interfaces and construction operations necessary to assure satisfactory completion of the CPSES project in accordance with code and regulatory requirements. These procedures are prepared by construction personnel and are reviewed by appro-priate QA/QC personnel for compliance to project requirements prior to issue.
2.0 GENERAL This document describes procedures that have been prepared for implementation of the CPSES Quality Assurance Program as defined in Reference 1-A.
F01A-85-59 na                     in                                       g, Form No. 2
3.0 PROCEDURE 3.1 B&R CONSTRUCTION PROCEDURES Construction procedures implement applicable Quality Assurance criteria defined in References 1-A and 1-B and establish construction methods and techniques to assure compliance with engineering requirements.
Basic procedures also outline QA or QC interfaces and construction operations necessary to assure satisfactory completion of the CPSES project in accordance with code and regulatory requirements. These procedures are prepared by construction personnel and are reviewed by appro-priate QA/QC personnel for compliance to project requirements prior to issue.
F01A-85-59 na in g,
Form No. 2


y
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    .,                                                                i.
~
          ~
PROCEDURE REVISION ISSUE PAGE e
PROCEDURE                     ISSUE REVISION                  PAGE e
NUMBER DATE TEXAS UTILITIES GENERATING CO.
NUMBER                       DATE
CPSES CP-QP-2.0 1
* TEXAS UTILITIES GENERATING CO.
10-9-79 2 of 2
CPSES CP-QP-2.0         1           10-9-79 2 of 2
'i
  'i
?
  ?               3.2           TUGC0 AND B&R QUALITY PROCEDURES Reference 1-C contains procedures describing QA/QC functions that are the direct responsibility of TUCCO. Reference 1-D
3.2 TUGC0 AND B&R QUALITY PROCEDURES Reference 1-C contains procedures describing QA/QC functions that are the direct responsibility of TUCCO. Reference 1-D contains procedures implementing QA/QC functions that have been delegated to Brown & Root. Exceptions to this procedure development concept include areas such as receipt inspection and NDE functions which are described within References 1-D and 1-E.
  ,                            contains procedures implementing QA/QC functions that have been delegated to Brown & Root. Exceptions to this procedure development concept include areas such as receipt inspection and NDE functions which are described within References 1-D and 1-E. These procedures are prepared by QA/QC personnel and reviewed internally for compliance to project requirements prior to issue.
These procedures are prepared by QA/QC personnel and reviewed internally for compliance to project requirements prior to issue.
3.3           TUSI TECHNICAL PROCEDURES                   ,
3.3 TUSI TECHNICAL PROCEDURES These procedures implement basic requirements in the area of Design Change Control, Engineering review of nonconforming conditions and other areas that have been delegated to TUSI.
These procedures implement basic requirements in the area of Design Change Control, Engineering review of nonconforming conditions and other areas that have been delegated to TUSI.
These procedures are prepared by personnel assigned to TUSI's staff and are reviewed internally for compliance to project requirements prior to issue. QA Staff personnel participate in the procedure preparation phase as necessary to assure compliance with applicable Quality Assurance Criterion.
These procedures are prepared by personnel assigned to TUSI's staff and are reviewed internally for compliance to project requirements prior to issue. QA Staff personnel participate in the procedure preparation phase as necessary to assure compliance with applicable Quality Assurance Criterion.
I 3.4         SUBCONTRACTED EFFORTS Project purchase orders / subcontracts define applicable QA/QC criteria for efforts subcontracted by TUSI or Brown & Root.
I 3.4 SUBCONTRACTED EFFORTS Project purchase orders / subcontracts define applicable QA/QC criteria for efforts subcontracted by TUSI or Brown & Root.
First level control of these activities is normally accomplished by the selected subcontractor with QA Staff personnel involved in Audit or Surveillance functions. At the option of the TUGC0 Site QA Supervisor, first level control of subcontracted efforts at the CPSES Site, may also be accomplished by the Site QA/QC Staff.
First level control of these activities is normally accomplished by the selected subcontractor with QA Staff personnel involved in Audit or Surveillance functions. At the option of the TUGC0 Site QA Supervisor, first level control of subcontracted efforts at the CPSES Site, may also be accomplished by the Site QA/QC Staff.
Form No 3}}
Form No 3}}

Latest revision as of 03:38, 8 December 2024

Change Notice 1 to Rev 12 to CP-CPM 9.10, Fabrication of ASME-Related Component Supports
ML20202A980
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 10/05/1984
From: Frankum D, Wright B
BROWN & ROOT, INC. (SUBS. OF HALLIBURTON CO.)
To:
Shared Package
ML18052B537 List: ... further results
References
FOIA-85-59 CP-CPM-9.10, NUDOCS 8607100166
Download: ML20202A980 (38)


Text

.

3ROWN & KCOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE l

CP-CPM 9.10 12 09/19/84 1 og 19 TITLE:

ORIGINATOR IM Date 9

' / * '/

REVIEWED ST:

u

/

FABRICATION OF

.,3 s' B&R QA Date 3

e

)

ASME-RELATED COMPONENI SUPPORTS M.

1.,

/- d //'Ed.

  1. /' /[Y PR7 WELp7.NG IGINEER Da te APPROVED BY:

b,r Ms M

7-/f-M CONTTRUCTION PROJECT MGR Data f

o.1 TABIE OF CONTENTS

1.0 INTRODUCTION

2.0 GENERAL 2.1 MATERIAL 2.1.1 Material Control 2.1.2 Material Identification pn 2.1.3 Protective Coating Traceabilith I(f 2.1.4 Fabrication of Parts

(

3.0 PR OCEDURE 1

3.1 HANGER PACKAGES

~

3.2 WELDING 3.2.1 Welding Procedures and Qualifications 3.2.2 Welder's Identification 3.2.3 Cleaning of Weld Preps and Base Metal 3.2.4 Preheat /Interoass Temperature 3.2.5 Weld Joint Des 12n and Fit-up 3.2.6 Skewed Welds 3.2.7 Tack Welds 3.2.8 Inspection After Tacking 3.2.9 Interpass cleaning 3.2.i0 Wo t k=ans hip 3.2.11 Removal of Temporarv and Permanent Welds Made to Structural Shapes 3.3 GENERAL FABRICATION AND INSTALLATION REQUIREMENTS 3.3.1 Tolerances 3.3.2

'1hreaded Items 3.3.3 tocking Devices 3.3.4 Bolt Holes

' " " ~ ~ "

3.3.5 Base P late s 3.3.6 Shear Lugs 3.3.7 Wall and Ceiling Base Plate Bearing kfI 6 860630 GARDE 85-59 PDR zf6 - 9/.. _

1 I

JOB 35-1195 CCMANCHE PEAK STExi ELECTRIC STATION Construction Procedure DOCUME.I CHANGE NOTICE NUM3ER 1

Y Notice applicable to Construction Procedure No. 35-L195-CP-CPM 9.10 Rev.

12 This change wil'.* be incoeperated in the next revision of the procedure.

Change the procedure as follows:

Please replace / add the following pages with the attached:

Page 5 of 19 Sa of 19 Reviewed 3y:

^ fi4 l/ f D AV' l0*Y sNA/

7[Proiect

'Jelding Engineer Date

)

W"U~5$

zAh Y lb 9faff

. b&

vb Origina to r,/

Da te 9-Brown & Root Qualit-/ Assurance Cate l

Approved by:

[MM d

./

a. -o /XY, TUGC0 Quality Assurance
Date, i

h 6 A -.

p

/0 -4/- Pr 10/05/84 i

I Effective Data Construction Project Manager Date i

I

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BROWN & R00r, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 2 o f 19 3.3.8 Hanger Adjustment 3.3.9 Cocter Pin Installation 3.3.10 Seismic Limiters /Swav Struts 3.3.11 Soring Cans 3.3.12 Material Salvaging 3.3.13 Shims 3.3.14 Hanger Removal 4.0 FORMING 4.1 COLD FORMING 4.2 Har FORMING 5.0 CONSIDERATIONS FOR PRESSURE TESTIMG

1.0 INTRODUCTION

This procedure provides the criteria for the fabrication and install-ation of ASME III, Subsection NF, Classes 1, 2, and 3 component sup-ports. Mome nt restraints are not within the scope of this procedure.

2.0 CENERAL 2.1 MATERIAL 2.1.1 Material Control Materials used in the fabrication of NF supports shall be materials acceptable for ASME use and do not necessarily include all materials acceptable for "Q" applications. Evidence of material acceptability, including shim material, will be provided through the use of a Material Identification Log (Attachment 1).

The log shall be completed by the craft based on the information provided in the Hanger Package. 5 'r ~ eb 1 ' then be cresented

+n OC fo r -2ta-tal um,.<<<

,.4,,

2-a

=<-,,ture.

~

NOIE: Heat numbers shall be recorded for Class 1 and for impact tested sup~ port materials.

Welding material shall he controlled in accordance with CPM 6.9B.

1 4

^

N

...... -. =.

I l

l BROWN & RC0r, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 3 of 19 2.1.2 Material Identification Prior to cutting, the heat' or identification (MIC, code, etc.) number shall be transferred by mechanical marking, and this marking shall remain distinguishable throughout the fabrication process. When mechanical markings on the parts are not po ssible, such as on all-thread rods, the markings may be applied to bands or labels which are applied to the parts. The transfer of the markings shall be verified by QC prior to division. This verification is documented on the MIL.

Additionally, the support assembly shall be mechanically identified with the hanger mark number which shall remain distinguish-able throughout the installation.

Prior to division of a bundle of bulk material, each piece of material shall be identified with a heat ntanber. A heat code and purchase order number.may be used instead of a heat numbe r. Prior to division of the bundle, QC shall be notified so that the markings may be veri-fied and documented in accordance with the applicable QA procedures.

NOTE: Materials used for some welded attachments will require impact testing. The need for impact tested materials will be speci-fied on the engineering drawing. Where possible, the vendor supplied attachment materials should be used. Ot herwise,

impact tested materials shall be requested when specified on the drawings.

When design reflects a total change of hanger number but does not physically alter the support, the Package Flow Group will issue a modification MWDC whose "only holdpoint will be Operation 41, "Suppo rt Number Identification". This will allow cra ft to change the number on the hanger with QC Inspector verification, per the design change.

2.1.3 Protective Coating Traceability All shop coated steel that requires protective coating and is cited for installation in the Reactor Building shall be stamped with a unique coating code number.

Unique code numbers shall be assigned and applied in accordance with' CCP-30 and CCP-30A.

Upon division of materials, unique coating code numbers shall be transferred along with other unique material identification numbers.

The transfer of unique coating code numbers shall be witnessed by QC.

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BROWN & ROCI, INC.

PROCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 4 o f 19 The transfer of coating code numbers is necessary only to steel that is cited for installation in the Reactor Building.

Additionally, upon division of material, any Q-coated steel that remains in stock shall maintain its coating code nu=ber.

If coating code number transfer is necessary to accomplish this, it shall be witnessed by QC.

2.1.4 Fabrication of Parts Parts for a support, e.g. base plate s, structural members, etc.,

may be fabricated without a drawing or Hanger Package provided they are described on the MIL and verified by QC as required by 2.1.1.

However, when the parts are being assembled into a support, the Hanger Package shall be intact unless the MIL sust be removed to fabricate another part.

3.0 PROCEDURE 3.I HANGER PACKAGES

^

3.1.1 Fabrication / installation of component supports will be in accordance with the Mnger Package for supports. The package will consist of the N.g (or a " typical" for 2" and under hangers), the L

h u

f each hanger.

such as GC's a ffecting the hangers may be for inclusion and the CMC number in_ : _ _ -

-4

-,^ '

recorded on the WDC.

The Hanger Package shall then be returned to the Package Flow Group for review of the GC to determine if the Weld Data Card requires modification or revision.

In those cases where a modification of the Weld Data Card is required, the Package Flow Group will determine the extent of the work necessary to complete the hanger in accordance with the new design and a description of the necessary activities will be entered on the back of the Multiple Weld Data Card in the space provided for this purpose.

A DOA is mt required for the fo t

  • owing :

(A) Class I supports; (B) Supports not fabr ica t ed; (C) Supports fabricated but not inspected; (D) When modification work or repair to be performed does j

not require removal of existing welds or material that were installed to the previous design.

~.

-a - -

BROWN & ROOr, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 5 o f 19 Example 1:

The addition of new material such as brackets, braces, etc., that can be installed without dismantling any portion of the existing supports.

Example 2:

Increasing size of existing welds, or addition of welds in locations previously not welded, when welds are accessible without disma ntling any portion of the existing support.

When modification work is required by NCR, Unsat IR, Of C, e tc.,

the field welding technician will determine the required rework and shall write the Description of Activities to be performed on the reverse side of the MWDC in the space provided.

If a DOA is not required per this instruction, the weld tech shall make a note to tha t e f fec t on the 'DOA and reference the CiC, Unsat IR, etc., initiating rework.

Example: DOA not required per BRH R-1.

In any event, the otilization and technical content of the DOA shall be as deemed necessary by the Project Welding Engineer or his desigtee.

3.1.1.1 When permanent attachments are to be welded to ASME pressure retaining process piping the spool designation shall be verified by a Field Welding Technician prior to preparation of the doc tanenta t io n.

The piping isometric drawing shall be used to locate the affected piping in the field and verify the spool ntsnbe r.

3.1.2 Weld numbers shall be assigned by the Package Flow Group in the packages for the following weld categories:

1.

Welds to pressure retaining members.

2.

Full penetration t. elds except flare bevel on structural tubing.

3.

. Hangers with multiple processes or multi-filler materials.

4.

Welds requiring NDE, other than visual.

5.

All Class I support welds.

3.1.3 Welding documentation shall be prepared in accordance with CPM 6.9G.

CP-CPM 9.10 Rev. 12 DCN #1 10/05/84 Sheet 2 of 3 5

BROWN & R00I, INC.

PROCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 Sa of 19 3.1.4 Upon completion of the hanger, the craft shall return the Hanger Package to the Package Flow Group for final review. After final review, the Hanger Package will be returned to the craft for final inspection by QC and subsequent transmittal to the Package Flow Group.

3.1.5 If modification or redesign of a hanger, which is inspected and filed in the Interim Records Vault, is necessary, the cra ft may cut any welds required by authority on an " Inspected Item Removal Notice" in accordance with CPM 6.10.

No re-welding may be done without issuance of the modified or redesigned Hanger Package.

f f

1 CP-CPM 9.10 Rev. 12 DCN #1 10/05/84 Sheec.3 of 3

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3RCWN & ROCI, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE i

l JOB 35-1195 CP-CPM 9.10 12 09/19/84 6 o f 19 3.1.6 If the Package Flow Group receives drawing revisions or design changes l to Ranger Packages which have already been accepted by QC, those drawings or design changes will be transmitted to the Quality Engineering Group.

3.2 WELDING 3.2.1 Welding Procedures and Qualifications All welding shall be performed in accordance with weldiog procedures which have been qualified to Sections IX and III as required of the ASME Boiler and Pressure Vessel Code and as specified by the Project Welding Engineer. Welders shall be qualified in accordance with the welding procedures used.

3.2.2 Weld Identification l

When weld numbers are assigned on hanger welding documentation, the weld ' number (s) shall be marked by the cra ftsman adjacent

~

to the weld, normally within 2 inches of the weld.

3.2.3 Cleanira of Weld Preps and Base Metal Before welding, a minimum of two inches on each side of the weld joint shall be free of moisture, dirt, grease and oil.

Acceptable agents for cleaning include either Varsol 1, Stoddard Solvent, or any other approved solvent.

Mechanical preparation shall result in a clean surface for a -minimum of11 inch on each side of the joint.

Deoxaluminate compound, used to coat weld preps, need not be removed before welding.

3.2.4 Preheat /Interpass Temperature The preheating and interpass temperature to be used for welding shall be in accordance with the applicable WPS.

The preheat specf fled on the WPS shall be established be fore any welding or tacking.

Preheating may be performed using suitable gas burners and measured by the use of approved temperature indicating crayons.

Temperature indicating crayons, when used for preheating and interpass temperature measurement, shall avoid direct contact with the surface to be welded.

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BRCWN & RCOI, INC.

PRCCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 7 og 19 3.2.5 Weld Joint Design Fit-up Jo int type and configuration shall be as specified on the applicable BRH.

For clarity, types of typical weld symbols are shown in Attach-me nt 11.

The fit-up gap for buttwelded joints shall not exceed 1/8" beyond the diameter of the electrode used at t he roo t o f t he joint.

The maximum offset of the finished weld shall not be greater than the amount listed in the following table. The final weld sur face and adjacent base matal shall blend uniformly.

Maximum Allowable Offset in Final Buttwelded Joint s Section Thickness (inches)

Max.

Allowable Of fset up to 3/4" 1/4 t over 3/4" 3/16" The fit-up gap for "T" fillet welds and lap joints shall be as

~

small as practical; however, they should not exceed 1/16".

Joints where the gap exceeds 1/16" shall be evaluated by the PWE on a case by case basis.

Weld size of structural tubing as shown in Attachment 2 shall be in accordance with the weld sizes specified on the drawing. Where weld sizes ar e not specified, the minimum weld size shall fill the groove so that the weld is at least flush with the outer surface o f the member.

For the special cases where a fillet weld is specified on the design drawing to join two structural tubes of unequal size and the large tube has an excessive corner radius, the weld will be a combination flare bevel and a fillet weld.

3.2.6 Skewed Welds Weld sizes for skewed members shall be in accordance with Attachments 9 and 10.

3.2.7 Tack Welds All tack welds shall be made. in accordance with an approved welding procedure by a qualified wel' der and deposited with an electrode or wire that is the same composition as the electrode used for the root-pass.

l

BROWN & R00I, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 8 o f 19 Tack welds incorporated into the weld shall be prepared by the welder and shall meet the following requirements:

1.

The start and stop for the tack weld shall be ground to a fea ther edge for ease of integration into the weld.

2.

All slag and surface defects (e.g., porosity and cracks) shall be removed from the tack.

3.

Tacks which crack during welding shall be removed and replaced.

4.

Tack welds should be kept to a minimtsu number and size.

3.2.8 Inspection After Tacking 3.2.8.1 Full Penetration Groove Welds and Welds to Pressure Retaining Boundaries All full penetration groove joints and all welds to pressure retaining boundaries shall be inspected by QC after fit-up and tacking prior

~

to welding and shall be documented on the tJeld Data Card.

3.2.9 Interpass cleaning Interpass cleaning shall consist of the following:

s, 1.

All slag and oxide shall be removed by either chipping, wire brush-ing, or grinding be fore making the next successive weld bead.

2.

All surface de fects, undercutting, and overlappirg shall be re-moved by grinding be fore making the next successive bead.

3.

All crater cracks or pits shall be removed by grindits before making the next sue.essive bead.

3.2.10 Workmanship The surface of finished weld shall be 'ree of slag, oxide and overlaps. Undercuts shall be limited as noted for the following items:

1.

Structural tube - 1/32", provided it does not go below 10% of the wall thickness.

2.

Structural shapes - 1/32" for all sizes.

3.

Plate - 1/32", provided it does not go below 7% of the thickness.

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BROWN & ROOr, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 9 of 19 4.

Pipe - 1/32", provided it does not go below 12 2 o f the nomial vall thickness.

Additional welding is acceptable provided it does not distort the items being joined together. Fillet welds to systems which have been acceptably pressure tested shall not exceed 3/8" throat thickne ss.

Welds requiring liquid penetrant examination shall not be power wire brushed, The surface of the reinforcement of butt welded joints may be flush with the base materials or may have uniform crowns. The height of the reinforcement on each face of the weld shall not exceed the following thickness:

Nominal Maximum Thickness, in.

Re in fo rc eme nt, in.

Up to 1, incl.

3/32 Over 1 to 2, incl.

1/8 over 2 to 3, incl.

5/32 Over 4 to 5, incl.

1/4 Over 5 5/16 Maximum reinforcement for flare V welds shall be 3/16".

3.2.11 Removal of Temporary and Permanent Welds Made to Structural Shapes When welds are removed from structural shapes, the areas from which they were removed shall be visually examined by the craftsman to ensure that no de fects are visually present.

(Areas on pressure retaining members from which welds are removed shall be documented in accordance with CPM 6.9G.)

3.3 CENERAL FABRICATION AND INSTALLATION REQUIREMENTS 3.3.1 Tolerance s 4

Fabrication and installation shall be performed in accordat.ce with the drawing detail and t'.e following permissible tolerances:

3.3.1.1 Fabrication Tolerances 1.

Ia ngt h a.

Support members (except rods) up to 12" 2 1/8" b.

Support members (except rods) over 12" 21/4"

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i BRCWN & ROCI, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PACE JOB 35-1195 CP-CPM 9.10 12 09/19/84 10 o f 19 2.

Holes a.

Centerline location

  • 1/4" or as shown on design drawing 3. 3.1. 2 Installation Tolerance s 1.

Dead weight supports a.

Iocation axially

12 inch b.

P lunbness t 5 degrees, or as noted on drawing 2.

Seismic Restraints a.

Restraints, anchors, guides, etc.

1.

Iocation; pipe diameter 2h" and larger and 2" and smaller ASME Class 1, t 2 x pipe wall thickness +2" from theo-retical position.

2.

Iocation; pipe diameter 2" and smaller. ASME Class 2 and 3.

a.

Support location tolerance is + 6" on the span indicated on the location isometric drawing. This tolerance is not to be projected through or around fittings or components.

b.

Locations of certain supports, identified with an asterisk (*) next to the dimension on the ISO, have a location tolerance of + h".

Inability to meet this requirement must be brought to the attention o f Engineering.

N7IE:

In certain cases, Class 2 and 3, 2" and smaller supports require the same location tolerances as 2h" and larger and 2" and smaller Class 1 supports (1 above). These are identified by presedce of a stress problem number on the design drawing.

c.

Attachments to center of structural steel reaction members.

NOIE:

A reaction member is defined as a member which is part o f t he building structure, i.e.,

embeds or embedded plates and strips.

Parts of the hanger, i.e., base plates are not considered as reaction members.

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BROWN & ROOr, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 11 o f 19 3.

Pipe Clearances 1.

Where the design shows 1/16" on both sides, the total dimen-sional tolerance shall be 1/8" + 1/16" (e.g., 0" on one side w/1/8" + 1/16" on the other, 1/16" + 1/32" on both sides, or any combination.)

2.

Where the design shows 0" on one side and 1/16" on the other side, the stra of both gaps inay not exceed 1/8" or be less than 1/32".

3.

Where the design shows clearances greater than Is", the dimension shown is the minimum.

4.

Axial Restraints Where the design shows' 1/16" clearance between shear lugs and the restraining member, the total clearance for both sides of the re-straint shall range from 0" to 3/16".

5.

Reference Dimensions All dimensions shown on the design document as re ference dimen-sions (indicated by "REF") shall have a tolerance of t2 inches.

6.

Field Fit Tolerances The tolerances discussed herein shall be maintained for support fabrication activities. However, if during the installation the support won' t fit, the members may be " field fit" provided all tolerances are maintained.

a.

Dimensions on hanger detail drawings between structural items and the pipe centerline may be adjusted within che following tolerances.

i Gradient - 3/16 inch per foot maximum (this applied to horizontal lines deviating from level only.

De-viations from plumbness of vertical lines and hori-zontal departure from design centerline of horizon-tal lines will be controlled by the two-inch tolerance on location).

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_ _77

l BROWN & RCCI, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 12 o f 19 Slope - Minimum slope shall be as designated on the drawing s.

Location - 12 inches.

b.

The working point dimensions locating the structural components of the hanger shall have a tolerance of 21 inch.

If designated as a reference dimension (REF),

the tolerance shall be 22 inches.

c.

Other established tolerances regarding axial location, alignment and base plate attachments, etc. shall be adherdd to unless otherwise noted on the drawing.

3.3.1.3 In the use of these deviation values, when more than one direction plane is icvolved, the resultant (combined) value shall not exceed the above permitted deviation values.

3.3.2 Threaded Items All bolts, studs, or threaded rods shall have full thread engagement in the cut.

Surfaces of bolted parts in contact with the bolt or nut shall have a slope of no more than 1:20 with respect to a plane normal to the bolt axis. Where the surface of a high strength bolted part has a slope of more than 1:20, a beveled washer shall be used to compensate for the lack of parallelism.

For friction-type bolted connections utilized on removable supports '

with S A-193 Grade B7 bolts, the nut shall be tightened in accordance with Attachment 7.

NOTE: Use hardened washers under bolt head and nut except where bolt head or nut is welded to the boltup assembly.

NOTE: Snug tight is defined as the tightness attained by a few impacts on an impact wrench or the full ef fort of a man using an ordinary spud wrench.

When Richmond inserts are used, thread engagement into the insert shall be at least 2 X the bolt diameter + 1/8".

Botting used in Richmond anchors shall be tightened snug t'ght.

When U-bolts are specified on the design document as not having any clearances, the U-bolt shall be snug tight so t hat the U-bolt cannot be moved by hand. The nuts on the U-bolts shall be installed on the j

side of the plate as shown on the design drawing.

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BRCWN & ROOr, INC.

PROCEDURE EFFECIIVE CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 13 o f 19 3.3.3 locking Devices All threaded fasteners, except SA-193 and S A-325 bolting materials, and Hilti bolts, shall be provided with locking devices as specified on the design document.

/

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3.3.4 Bolt Holes Holes for nonfitted bolts shall be 1/16" larger than the nominal diameter of the bolt for bolt sizes up to and including 1" and 1/8" Larger than the nominal diameter of the bolt fo r bolt sizes larger than 1".

The holes shall be drilled, thermally cut, subpunched and reamed. Thermal cutting shall not be used unless the surfaces are machined or ground smooth. The die for all subpurched holes shall be at least 1/16" smaller than the nominal diameter of the bolt.

3.3.5 Ba se P late s If hanger base plates cannot be installed as designed and fabricated, alternate hole patterns may be attempted.

Fabrication of base plates may be performed by flame cutting on carbon steel or abrasive wheel cutting of stainless steel.

Stainless steel base plates may be thermally cut by are gouging. After the thermal cutting process, an 1/8" of material shall be removed from the thermally cut edges by gr inding.

If the fir st anchor bolt hale cannot be drilled as required, relocate it in an outwardly direction (away from steel me=ber attach =ent) in accordance with CEI-20.

Continue moving away until a hole can be successfully drilled. When attempting alternate hole patterns, the final pattern should be as symmetrical as possible.

Upon completion of an alternate hole pattern, a OfC and/or a MIL shall be initiated. A CiC shall be prepared when the tolerances cannot be met.

All structural steel attachments to base plates (i.e., wide fla nge,

. tructural tubing, channel, etc.) must always be within the inner confines of the bolt hole pattern unless otherwise approved by E ng ineering.

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BROWN & ROCr. INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 14 e g gg 3.3.6 Shear Lugs Shear lugs shall be fabricated and installed in accordance with the CfC affecting the design drawing and with the following guidelines:

1.

Hole for the shear lug shall be drilled in the concrete k" in diameter larger than the shear lug diameter.

2.

Install the base plate.

3.

Set and torque all Hilti bolts.

4.

Install shear lugs and weld in place as shown on the design sketch.

5.

Shear lugs shall be grouted in accordance with CEI-25.

See Attachment 8 for illustration.

3.3.7 Wall and Ceiling Base Plate Bearing Wall and ceiling base plates shall fit flush against the mating

  • sur-face s.

Where such a fit cannot be made, the below alternatives are acceptable. Floor plates are not subject the the below requirements and will be grouted in accordance with CCP-16.

3.3. 7.1 Base Plate Caps Wall and ceiling hangers utilizing baseplates shall have a minimum o f 80% bearing sur face between the plate and concrete. The gap between the plate and concrete for a maximum of 20% o f the place may exceed 1/16 inch, but at no point shall the gap exceed h inch.

If these conditions cannot be met, the gap shall be grouted with cement or epoxy grout in accordance with site procedures.

If cement grout is used on painted walls, permanent dans shall be installed to ensure that the cured grout doe sn' t slip out.

The dams shall consist of angle iron held in place with k inch Hilti bolts. Due to the negligible loads on these Hilti bolts, the separation criteria betwe'en these bolts and the pipa. support.

Hitti bolts may be waived. Caps at the wall attachment greater than 1/16 inch may be shimmed by placing steel shims either around or adjacent to the wall attachment. Grout holes shall not be greater than k inch in diameter and shall be drilled outside bolt hole pattern and a minimun o f 1 inch shall be maintained from the concrete anchors.

It is not required to weld up the grout hole.

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BROWN & ROCI, INC.

PROCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 15 o f 19 Gaps at the wall attachments greater than 1/16" shall be shimmed either around or adjacent to the Hitti bolt.

Shims shall consist of steel plates or washers of a size that will allow proper Hilti bolt torquing without base plate de formation.

EXAMP LE 10" X 10" BASE PLATE

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Total plate area - 100 in.2 Crosshatched area may exceed 1/16" provided this total area does not exceed '20 in.2 3.3.8 Eaqur Adj ustment Adjustments to constant and spring supports, and the removal of travel stops, shall not be made unless directed in writing by Startup.

3.3.9 Cotter Pin Installation Cotter pins should be fully open to the extent that they cannot become dislodged from the pin or bolt they are securing and such that they do not present a hazard to personnel.

Cotter pins should be the maximum size the cotter pin hole will permit, but only need be large enough to remain in place after opening.

3.3.10 Seismic Limiters / Sway Strut s Sway struts and seismic limiters shall be installed and inspected to the drawing using the criteria set fourth in CP-CPM 9.15, and CP-CPM 9.17, respectively.

3.3.11 Spring Cans Spring cans shall be installed within a tolerance of 21* of the angle provided by design.

3.3.12 Material Salvaging When items cannot be used because of redesign, misfabrication, damage, the disposition to Nonconformance Reports, etc., t he

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BROWN & R00I, INC.

PROCEDURE EFFECIIVE CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 16 o f 19 items may be scrapped, salvaged or returned to bulk stock.

The responsible foreman shall make this determination based on the NCR, C3C or the items' physical condition, as appropriate.

When Code stamped items or partial assemblies are modified, documentation for such modification shall be prepared as required by Appendix CPM 6.9C, and the modification accomplished accordingly. Banger mark numbers should not be removed or obliterated when the part is used on a hanger other than the one for which it was designated.

Material supplied by ITT or NPSI, or B&R bulk stock may be salvaged for use in Class 2 or 3 systems provided traceability is maintained as follows:

1.

Trr - the alpha / numerical code identifying the material to a particular material specification and/or grade (i.e., the code "L7" identifies SA-320 Grade L7 material).

2.

NPSI - items identified with N-pre fixed or N-suffixed MIC number.

3.

B&R bulk stock - B&R procured ASME-related materials shall be maintained by heat number.

Such stock designated for non-Q applications may be salvaged for Code use provided heat numbe r traceability is maintained and is acceptable fo r Code use.

NOTE 1: When salvaging variable springs for use on a support other than where originally designated, the responsible personnel shall ensure that the correct size spring is used.

If the load setting is to be readjusted, the original load setting mark on the face plate shall be obliterated by stamping directly over it with t he le tter "S".

NOTE 2: Except as permitted above, hanger parts shall be used on hangers where designated and shall not be interchanged.

Material supplied in class 1 may be salvaged for used on class 1 systems provided the item's serial number or heat traceability identifier (i.e., MIC number, heat number, heat code, etc.) is ma inta ined.

In accordance with CP-CPM 8.1, a " Return to Warehouse" form shall be used when an item is returned to the warehouse, and a copy should be sent to the Production Control De partment. Sub seque nt reissue of these materials shall be in accordance with CP-CPM 8.1.

NOTE 3 : When hanger parts with Code plates are salvaged and used on hangers other than those for which designated, the Code plates may remain on the part. Alternatively, the Code am pse y

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BROWN & ROCI, INC.

PRCCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PACE t

JCB 35-1195 09/19/84 17 of 19 CP-CPM 9.10 12 plates may be removed in accordance with CI-CPM 6.9E-1, turned over to QC, and subsequently filed in the vendor data package. In either case, the original hanger mark number shall remain on or be transferred to the part.

3.3.13 Shims

. Clearances between pipe support members and piping shall be main-tained in accordance with the clearance requirements of paragraph 3.3.1.2.

Wt.ere such clearances are excessive, shims shall' be in-stalled to maintain the clearance. Shim thickness shall be selected by the craftsman and shall be one of the following materials:

S A-36 on A-36 SA-515, Crades 55, 60 and 65, or A-515, Grades 55, 60 and 65 A-570 The actual material used shall be recorded on the MIL.

Care shall

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be exercised in the selection of a WPS that satis fies the welding on the base material used.

. Sizing and welding of the shims shall be in accordance with Attach-ments 3, 4, 5 and 6, or as shown on the design drawing.

NOIE: The use of shims which have a total thickness greater than 2" shall require Engineering approval.

3.3.14 Hanger Removal The removal of hangers may be necessary because of redesign, inter-ferences, etc.

Such hangers shall be removed in accordance with CPM 6.10.

This includes attachment welds as discussed below.

Attachments to piping, i.e., lugs, saddles, etc., shall not be removed unless specifically directed in writing by the Engineer with a design document. Where such attachment welds are removed, the Project Welding Engineer shall be notified. The Project Welding Engineer shall initiate a Weld Data Card or a Repair Process Sheet, as appropriate, requiring liquid penetrant and ultrasonic thickness inspection of the a f fected areas.

Attachments of any kind to the pressure retaining boundary of systems or components which have been turned over, shall not be removed unless authorized by a SWA, even if authorized by Engineering. This includes valve actuators, retaining plates, etc.

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BROWN & RCar, INC.

PRCCEDURE EFFECIIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 18 o f 19 4.0 FORMING 4.1 COLD FORMING Cold forming of U-bolts using SA-36 material of 5/8" or less in thickness may be performed provided that:

a.

The minimum inside radius is equal to the stock thickness, b.

Forming is performed with the material at ambient temperature but not less than 60*F.

4.2 HOI FORMING 4.2.1 SA-36 material stock sizes 1 " and over, may be hot formed to a min-5 imun outside radius equal to the stock thickness, with the material heated to a temperature of 1650*F - 2100*F. The material shall be heated to a temperature suf ficient to complete the initial press and the majority of the plastic de formation while above 1650*F.

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Additional repressirg to obtain final aliganent may be performed while still in the " red" heat condition (above 1000*F) or it shall be reheated prior to completing fo rming. Hot formed stock shall be cooled in still air.

4.2.2 0xy-fuel heating with neutral flame may be used to heat stock up to and including 2" thickness.

Caution must be exercised when using this method so as to prevent any melting of the outside surface.

4.2.3 Material over 2" thick shall be heated in a suitable furnace. The stock shall be held at the bending temperature for a minimum of 10 minutes prior to bending to assure proper heatirg through the cross section of the stock.

4.2.4 Temperature shall be measured using temperature indicating crayons or a chart recorder where applicable.

4.2.5 The completed U-bolt for hangers greater than 2" NPS shal,l be ide n-tified with the mark number of the hanger with which it is to be used, and with the heat number of 2" and smaller hangers. Marking shall be by die stamping.

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BROWN & ROCI, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISICN DATE PAGE JCB 35-1195 CP-CPM 9.10 12 09/19/84 19 of 19 5.0 CONSIDERATIONS FOR ?RESSURE TESTING Haagers shall not be constructed around pipe welds which have not been pressure tested in such a manner that the hanger would pre-vent inspection of the weld during pressure testing. When it is necessary to install the hanger prior to the pressure test, QA shall be notified. Such work shall not proceed until written authorization has been obtained from QA.

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BROWN & ROOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT I MATERIAL IDENTIFICATION LOG t

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PROCEDURE EHECTIVE 4

CPSES NUMBER REVISICN DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 2 ATTACHMENT 2 STRUCTURAL TUBING WELD JOINT DESIGNS Two $tnictural Tunes of Igual Size (4/0=1) d.

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Wela size for strac*. ural tubing shall te of the sa vided on tae Pawing. outer dimensica is acccedance with the dimensicns aro-me the groove small be filled until the weld fs flusa withWhere dimensions the outer surface.

_Two Structural Tubes of Unequal Size

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(ht min) l she n on m.

(14 : min) 3 M

use only. hen the estig t

  • Thickness of tainner material

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1 BROWN & ROOT, INC.

PROCEDURE sectCTIVE i

CPSES NUMBER REVISION DATE PAGE 1

JOB 35-1195 CP-CPM 9.10 12 09/19/84 2 of 2 ATTACHMEMI 2 (Cont'd)

Structural Tubing Weld Joint Design Full Penetration Circular Tubing (Stanchion) Weld Joir.:

8-r Aree for d

Deted A or 8

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0

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Aree for Detail 8 Aree for

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Detad C or 0

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1. The acodicabie joint detail (A. 8. C. or 01 for a partcular oart of the connection is determmed by the local dahedras angie. +, meica changes continuassly in progressing around the branch anomber, as follows:

Decad Acodicande range of local dibedral ang6e A

180* to 135' 8

150* to 50*

C 75* to 30* l Sarnode joint required for O

40* to 15* I groove ang#es under 30*

2. The angte and dirnemonal ranges given in Detail A. 8. C or 0 include moeimurn asioinense to e,ances.

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+= 180* 135*

+= 150* 50*

+= 75* 30*

+=40*.15*

End preoerstuwi(wl As needed to meu 90*

90*

obtain d men 45*

10* or to-45* for +> 105*

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Area D requires throat c':ic': ness of 2T.

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BROWN & ROOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENr 3 SHLM /

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TUBE STEEL i(

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" LESS THAN l

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  • LESS THAN OR EQUAL TO "At' SHIM THIC'CIESS "S" WELD SIZE
  • MIN. WILD I.ENGTR 1/16 1/16 1/2 1/8 1/8 1/2 3/16

-3/16 1

1/4 *:s A $ 1/2 1/4 **

... ~.a. t /4 d

1/2< A S 3/4 5 /16 **

1 1/2 3/4< A S2 3/8 **

1 1/2 ~

    • The weld new not be larger than 3/16. The weld length shTil be as shcwn.

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BROWN & ROOT, INC.

PROCEDURE EFFEcuv t:.

CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 og 1 ATTACHMENT 4 SHIM SIZE Total Length of Shim Macer 5ize 1/8 "

'I"*

ll ll Soth mwsummwss a., s msssus

.um m sms, su..smss mm-ms Sides 3

Shim

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Length of Shim No. 2 5 + 1/8 J.,,

i.engen or anim No, i

,j Minimum il Ii msu s es

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- seu. su.w ssmu m,,u su.-sms.we N///// ///////////fo //o/ ///// //// //////// //// /// /

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SHIM WIOTH

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Shim P1 ate swwsmswww.s s ws ssm s

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Tube Steel _

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1.

he minimum shim width is equal to the minimum weld length, required oy attachment 3, plus one inch.

2.

For large bore pipe, the minimum shim width is 2b".

3.

For 2" and s;::ailer diameter pice, the minimum snim width shall r.at ce l ess : nan :: inch unless ctherwise noted on the drawing a-.

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BROWN & ROOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACEMENT 5 SHIM SIZE AND WELD FOR STRUCTURAL MEMBERS 510 0t!3 CT

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  • !? 3H3 CT ! 0Af. CR C1ZATIR :3Im ESS SAN TLMCI (!) SIN: S T MI:C$ 1/16.

- IF $201 31CCt31233 ; MAN Re:CE WICCESS SEN: $=*3 TiESS CT fil!M M:C3 1/15. (!! IM TCR 1/8" $MIM. $=L/8 & 1/15* SHIM sal /16) ev w.pa-u I

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1.

The minimum shim width is equal to the minimum welc leng-h, recuir-by A::actment 2, ;:lus one inch.

2.

-er larg e :are 01:<, :he :f nimum shim nit:h is 2't.

3.

Fcr 2" inc smaller diameter pica, the einfeum shim..id:.. snali cc: te l es s tran, ircn un! sss c.herwise rctec :a. :he tr!wteg.

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BROWN & ROOT, INC.

PROCEDURE ETIECTIVE CPSES NL?fBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 6 WELD SIZE AND LENGTHS FOR COMBINED SHIMS NOTE: 111EN COMBINING SHIMS, TdE TdICKER OF TdE Ta'0 SHIMS SECUI.D BE ATTACHED TO THE TUBE STEEL UNLESS OTdERWISE AFPROVED BY ENGINEERINO GREATER THAN 2" REQUIRES ENGINEERING APPROVAL L

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  • = FIIJ.ET SIZE REQUIRED PLUS 1/8 INCH.

Fillet size is equal to the thickness of shim No. 2./The maximum size required is 3/16. Length of' the fillet is equal to 5 times the shim thickness. The maximum length required is 15/8". For small bore, the weld length is equal to the shim width.

BROWN & RCOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 7 TURN OF NUT TIGHTENING METHOD

- BOLT LENGTH (L)

TURN PAST SNUG TIGHT 0

L & 4 Diameters 120 1 30 0

+ 01A.<L s 8 Diameters 180 + 30 0

L > 8 Diameters 240 1 45

BROWN & ROOT, INC.

PROCEDURE Em e r.c u v e.

CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACEMENT 8 SHEAR LUGS Aess sarrme., her w. si::

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e AliL am*FFN W fM ARMC.1744U06 al>.ideG. 75i M 1NAvsuf TMr /ttG LMg1/.

o or tw Snat 44G it nef'stMeest.

$49lA LUG = (AnnitTM buvok nW&tht,

$4 % A& TIT /d Of AFC$Y A09(llMXNS.

DECGNSES /ACftJEt IX, maTF le ce+urs na Aurzw<.tou air n cetu.m /S ocsss.

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BROWN & ROOT, INC.

PROCEDURE EFFECTIVE CPSES NLWBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 9 WELD DETAIL FOR TUBE STEEL SKEWED AT LESS THAN 45*

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r l 'id NOTES:

1.

Size of weld is determined by the thickness of the material and the slope.

2.

When the engineer requires a weld other than shown above, a weld detail shall be shown on the drawing.

3.

Grinding is required in all cases.

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BROWN & ROOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 I o f' 1 ATTACHMENI 10 WELD DETAIL FOR TUBE STEEL SKEWED AT LESS THAN A 60*

t.G3s TAnd co*

ncRE. w a 3G*

N N N N N

N N

N

[.

Ns S

NOTE:

1.

When engineer requires a groove weld other than the above, a weld detail shall be provided on the drawing.

2.

Weld is a partial penetration groove weld.

3.

S (weld size) shall be as specified on the drawing.

NOTE (Other s'ewed weld details are provided in k

in Attachments 14, 15, 16.)

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BROWN & ROOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 4

ATTACHMENT 11 PIPE SUPPORT BOX FRAME WELD SYMBOL i

The following weld symbols as they appear on the drawing.

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1,'ef we n"2

-7d afs y,v MM shall be interpreted as shown below.

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BROWN & ROOT, INC.

PROCEDURE EFFEcuvs CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of t ATTACHMENT 12 PARTIAL PENETRATION WELDS WITH UNEQUAL LEGS

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3ROWN & ROOT, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE CP-CPM 9.10 12 09/19/84 t af t JOB 35-1195 ATTACHMENI 13 1f 5

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Due to manufacturing tolerances the actual thickness may be less than the nominal thickness.

This is acceptable and the weld need not be any greater than the actual thickness if the difference ( A) between the actual thickness and the nominal thickness does not exceed the following.

Nominal Thickness Allowable Difference

< 3/8 1/32 1/16 A3/8 If the difference (6) is greater than soecified above, notify enginaar.ing for approval of a reduced weld size.

The toes of most rolled shapes are rounded.

In that case the edge is tutit uo to ensure full throat of weld as shown above.

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BROWN & R00r, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 14 1

1 For skewed welds where the angle is greater than or equal to 30' but less than 45*, the weld shall be considered a partial penetration groove weld in lieu of a fillet weld. For a given weld size (s), the "d" dimension shall be measured and shall at a minimum, meet the requirements of the table shown below.

s N

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t J

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'4 ELD SIZE REQUIRED (S)

"d" min.

3/8 1

5/16 7/16 6

3/8 j

1/2 1

3/8 9/L6 1

7/16

' 5/8 1

1/2 11/16 I

9/16 3/4 4

9/16 Note: If a fillet weld symbol was used, the fillet size is (S).

4 BROWN & ROOT, INC.

PROCEDURE EFFE CTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACEMENT 15 i

f For skewed welds where the angle is greater than or equal to 45. but less than 60*, the weld shall be considered a groove weld in lieu of a fillet weld.

The "d" dimension shall be measured and shall, at a minimum, meet the require-ments of the table shown below.

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sw

  • JELD SIZE (S) 1 3/161 1/4 t 5/16 1 3/S I 7/16 1/2 590 1.1607I.2143 !.2679 i.3214 1.3750 4236 58* l.1509 !.2120 1.2650 1.3180 1.3710 1.4240 570 1.1572 1.2096 1.2620 1.3145 1.3669 l.4193 550 1.1536 1.2047 f.2559 i.3071

.3583

.4145 530 1.14971.1996 1.2495

.2995

.3494

.3993 500 1.1436 1.1915 1.2393

.2872 1.3351

.3830 48 1.1393I.1857 1.2322

.2786 f.3251

.3716 l 45 1.132! i.1767 I.2209 1.2652 1.3093

.3535 l

Example: The drawing calls for a weld size (s) of 3/8(0.375); 0=50*.

l The measured "d" dimension must be at least 0.2872.

l Not e : Skewed weld joints with an acute angle less than 60* have been detailed utilizing either a fillet or a partial penetration weld symbol, either symbol is acceptable.

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O BROWN & R00r, INC.

PROCEDURE EFFECTIVE CPSES NUMBER REVISION DATE PAGE JOB 35-1195 CP-CPM 9.10 12 09/19/84 1 of 1 ATTACHMENT 16 For skewed welds where the angle is greater than 135', will be a normal fillet weld with size determined by the thickness of the material and the slope.

If a weld size is provided on the applicable drawing, the drawing weld size will govern (see sketch #1 below.)

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  • f roa m u A::c:.:s wea: so" < i < 135*

908 > $ > 60*

The "S" dimensions shown in sketch #2 and 3 below agree with the weld size shown on the applicable drawing are minimum sizes, e

e 90<#$135 i

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h 90 >$k 6$

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PROCEDURE ISSUE REVISION PAGE TEXAS UTILITIES GENERATING CO NUMBER DATE CPSES CP-QP-2.0 1

10-9-79 1 of 2

/0/8/79 PREPARED BY:

h IMPLEMENTATION OF THE

^

CPSES QA PROGRAM

/o!9/7f APPROVED BY:

,4 At 4A DATE '

1.0 REFERENCES

X l-A TUGCO/TUSI CPSES QA Plan

~

1-B Brown & Root Quality Assurance Manual 1-C TUCCO Quality Procedure Manual 1-D Brown & Root Quality Assurance Procedures Manual 1-E Brown & Root Non Destructive Examination Procedure Manual v

2.0 GENERAL This document describes procedures that have been prepared for implementation of the CPSES Quality Assurance Program as defined in Reference 1-A.

3.0 PROCEDURE 3.1 B&R CONSTRUCTION PROCEDURES Construction procedures implement applicable Quality Assurance criteria defined in References 1-A and 1-B and establish construction methods and techniques to assure compliance with engineering requirements.

Basic procedures also outline QA or QC interfaces and construction operations necessary to assure satisfactory completion of the CPSES project in accordance with code and regulatory requirements. These procedures are prepared by construction personnel and are reviewed by appro-priate QA/QC personnel for compliance to project requirements prior to issue.

F01A-85-59 na in g,

Form No. 2

y i

~

PROCEDURE REVISION ISSUE PAGE e

NUMBER DATE TEXAS UTILITIES GENERATING CO.

CPSES CP-QP-2.0 1

10-9-79 2 of 2

'i

?

3.2 TUGC0 AND B&R QUALITY PROCEDURES Reference 1-C contains procedures describing QA/QC functions that are the direct responsibility of TUCCO. Reference 1-D contains procedures implementing QA/QC functions that have been delegated to Brown & Root. Exceptions to this procedure development concept include areas such as receipt inspection and NDE functions which are described within References 1-D and 1-E.

These procedures are prepared by QA/QC personnel and reviewed internally for compliance to project requirements prior to issue.

3.3 TUSI TECHNICAL PROCEDURES These procedures implement basic requirements in the area of Design Change Control, Engineering review of nonconforming conditions and other areas that have been delegated to TUSI.

These procedures are prepared by personnel assigned to TUSI's staff and are reviewed internally for compliance to project requirements prior to issue. QA Staff personnel participate in the procedure preparation phase as necessary to assure compliance with applicable Quality Assurance Criterion.

I 3.4 SUBCONTRACTED EFFORTS Project purchase orders / subcontracts define applicable QA/QC criteria for efforts subcontracted by TUSI or Brown & Root.

First level control of these activities is normally accomplished by the selected subcontractor with QA Staff personnel involved in Audit or Surveillance functions. At the option of the TUGC0 Site QA Supervisor, first level control of subcontracted efforts at the CPSES Site, may also be accomplished by the Site QA/QC Staff.

Form No 3