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{{#Wiki_filter:WESTINGHOUSE UPDATE FOR DOE ATF HIGH BURNUP PROGRAM Jeffrey L. Bradfute Senior Vice President, Americas PWR Fuel NRC Commission Briefing - January 24, 2023 Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.
{{#Wiki_filter:WESTINGHOUSE UP D AT E FOR DOE ATF HIGH BURNUP PROGRAM


Westinghouse EnCore fuel program enables 24-month cycles and significant uprates for PWRs with advanced cladding and pellets ACCIDENT TOLERANT FUEL PRODUCTS Chromium-Coated Zr Cladding                                                       SiGA Silicon Carbide                                                 Higher Burnup Fuel Advanced Cladding                                                                                                                               (SiC) Composite Chromium-Coated Zirconium -                                                                                                                             Cladding increases safety and operational margin, and may enable high burnup Silicon Carbide Cladding - safety and operational benefits ATF Products                                                                 Enables HB Fuel Advanced Fuel                                                     ADOPT Fuel Pellets                                                     Uranium Nitride ADOPT fuel pellets - higher                                                                                                                   (UN) Pellets density, can support higher burn up Advanced Pellet (UN) - benefits to
Jeffrey L. Bradfute Senior Vice President, Americas PWR Fuel NRC Commission Briefing - January 24, 2023
 
Westinghouse NonWestinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.
Westinghouse EnCore fuel program enables 24-month cycles and significant uprates for PWRs with advanced cladding and pellets
 
ACCIDENT TOLERANT FUEL PRODUCTS
 
Chromium-Coated Zr Cladding SiGA Silicon Carbide Higher Burnup Fuel Advanced Cladding (SiC) Composite Chromium-Coated Zirconium - Cladding increases safety and operational margin, and may enable high burnup Silicon Carbide Cladding - safety and operational benefits
 
ATF Products Enables HB Fuel
 
Advanced Fuel ADOPT Fuel Pellets Uranium Nitride ADOPT fuel pellets - higher (UN) Pellets density, can support higher burn up Advanced Pellet (UN) - benefits to
* Enables 24-month cycles fuel cycle costs, and may support high burnup improved fuel cycle
* Enables 24-month cycles fuel cycle costs, and may support high burnup improved fuel cycle
* Improves fuel cycle economics economics, thermal properties, and lower operating temperatures
* Improves fuel cycle economics economics, thermal properties,
* Power uprates
* Power uprates and lower operating temperatures
* Supported through higher U15N Fuel enrichment and ATF technologies Photo courtesy of Los Alamos National Lab Encore and  ADOPTTM    are registered trademarks or trademarks of Westinghouse Electric Company LLC, its affiliates, and/or its subsidiaries through the United States of America and may be registered in other countries throughout the world. SIGA is a registered trademarks of General Atomics, its affiliates, and/or its subsidiaries through the United States of America and may be registered in other countries throughout the world. All rights reserved. Unauthorized use is strictly prohibited. Other names may be trademarks of their respective owners.
* Supported through higher U15N Fuel enrichment and ATF technologies
Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.                                    2


Westinghouse rapidly progressed all facets of ATF program in 2022/2023 Dec 2021:                                                         July 2022: Cold               Aug 2022: Vogtle   Continuing into                   Spring 2023:
Photo courtesy of Los Alamos National Lab
Submitted topical                     Cr                           spray chosen                 LAR submittal for 2023: Develop in-                 Submit topical report burnup                                                     as EnCore ATF                ATF >5 w/o 235U   rod sensors for                   report for higher extensions to 68                     Zr                           Cr coating                   LTAs              model validation                 enrichments > 5 MWd/kgU                                                           technology                                                                         w/o 235U June 2022: ADOPT Pellet                                                 Aug 2022: Byron 2   Continuing into Early 2023:       Fall 2023:
 
Final SERs issued, full region                                           LAR submittal for   2023: UN fuel   General Atomics   Complete to be inserted in mid 2020s                                             reinsertion of ATF  property atomic work on SiGA(R)   fabrication of Vogtle LTRs to exceed       scale model     for ATR           ATF LTAs and insert 75 MWd/kgU           development                         Byron 2 LTA for 3rd burn ATF: Accident Tolerant Fuel ATR: Advanced Test Reactor 3                                         LAR: License Amendment Request Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.                                                             LTR: Lead Test Rod SER: Safety Evaluation Report
Encore and ADOPTTM are registered trademarks or trademarks of Westinghouse Electric Company LLC, its affiliates, and/or its subsidiaries through the United States of America and may be registered in other countries throughout the world. SIGA is a registered trademarks of General Atomics, its affiliates, and/or its subsidiaries through the United States of America and may be registered in other countries throughout the world. All rights reserved. Unauthorized use is strictly prohibited. Other names may be trademarks of their respective owners.
Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. 2 Westinghouse rapidly progressed all facets of ATF program in 2022/2023
 
Dec 2021: July 2022: Cold Aug 2022: Vogtle Continuing into Spring 2023:
Submitted topical Cr spray chosen LAR submittal for 2023: Develop in-Submit topical report burnup as EnCore AT F ATF >5 w/o 235U rod sensors for report for higher extensions to 68 Zr Cr coating LTA s model validation enrichments > 5 M Wd/kgU technology w/o 235U
 
June 2022: ADOPT Pellet Aug 2022: Byron 2 Continuing into Early 2023: Fall 2023:
Final SERs issued, full region LAR submittal for 2023: UN fuel General Atomics Complete to be inserted in mid 2020s reinsertion of AT F property atomic work on SiGA(R) fabrication of Vogtle LTRs to exceed scale model for ATR ATF LTAs and insert 75 M Wd/kgU development Byron 2 LTA for 3rd burn
 
ATF: Accident Tolerant Fuel ATR: Advanced Test Reactor 3 LAR: License Amendment Request Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. LTR: Lead Test Rod SER: Safety Evaluation Report Commercial reactor testing continues to confirm excellent performance of Westinghouse ATF products
 
LTR/LTA Campaigns with Utility Partners provide Byron Unit 2 LTRs Doel Unit 4 LTRs critical data to support fuel qualification EOC 1 Cr Coated ADOPT High High Cladding Pellets Density Enriched Pellets Pellets Byron Unit 2 (2019)


Commercial reactor testing continues to confirm excellent performance of Westinghouse ATF products LTR/LTA Campaigns with Utility Partners provide Byron Unit 2 LTRs      Doel Unit 4 LTRs critical data to support fuel qualification EOC 1 High                High Cr Coated ADOPT Density Enriched Cladding Pellets Pellets Pellets Byron Unit 2 (2019)
Doel Unit 4 (2020)
Doel Unit 4 (2020)
EOC 2 Vogtle Unit 2 (2023)                                                                                                          ATF rods appear "pristine" with excellent coating adherence and little EDF LTRs                                                                                                              indication of crud.
EOC 2 Vogtle Unit 2 ATF rods appear "pristine" (2023) with excellent
(2023)
 
LTR: Lead Test Rod 4
EDF LTRs coating adherence and little (2023) indication of crud.
LTA: Lead Test Assembly Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.
 
Cr Coated Rods            EOC: End of Cycle
4 LTR: Lead Test Rod Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.Cr Coated RodsLTA: Lead Test Assembly EOC: End of Cycle Post irradiation examinations of Byron-2 fuel shipments confirm excellent EnCore fuel performance Mount material 3 ATF and 4 high burnup rods received mid-2021
 
Mount Cr Cr Coating
 
Optimized ZIRLO
 
Rod A Rod A
 
Standard UO2


Post irradiation examinations of Byron-2 fuel shipments confirm excellent EnCore fuel performance                                                          Mount material 3 ATF and 4 high burnup rods received mid-2021 Mount Cr Cr Coating Optimized ZIRLO Rod A Rod A Standard UO2 Credit: ORNL Photographer Carlos Jones Excellent cold sprayed Cr Additional Byron 2 ATF and high                                                                     coating integrity with complete burnup fuel shipments to INL and                                                                         protection of substrate ORNL planned Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.                                      5
Credit: ORNL Photographer Carlos Jones Excellent cold sprayed Cr Additional Byron 2 ATF and high coating integrity with complete burnup fuel shipments to INL and protection of substrate ORNL planned


Codes and methods and fuel transportation updates support deployment of ATF and high energy fuel
Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. 5 Codes and methods and fuel transportation updates support deployment of ATF and high energy fuel
* PARAGON2TM two-dimensional fuel energy transport code approved by NRC for modeling of 235U enrichments up to 10%
* PARAGON2TM two-dimensional fuel energy transport code approved by NRC for modeling of 235U enrichments up to 10%
* TravellerTM fuel shipping container package approved by NRC for 235U enrichments exceeding 5%
* TravellerTM fuel shipping container package approved by NRC for 235U enrichments exceeding 5%
Line 47: Line 75:
* High enrichment topical to exceed the current 5% 235U enrichment limit
* High enrichment topical to exceed the current 5% 235U enrichment limit
* Chromium coated cladding topical report
* Chromium coated cladding topical report
* PAD5TM supplement for burnups:                                                   up to ~75 MWd/kgU
* PAD5TM supplement for burnups: up to ~75 MWd/ kgU
* TM FSLOCA supplement for burnups:                                                   up to ~75 MWd/kgU
* FSLOCATM supplement for burnups: up to ~75 MWd/ kgU
* High burnup topical for burnups:                                                 up to ~75 MWd/kgU PARAGON2TM , TravellerTM, PAD5TM and FSLOCATM are trademarks of Westinghouse Electric Company LLC, its affiliates, and/or its subsidiaries through 6        the United States of America and may be registered in other countries throughout Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.                  the world. All rights reserved. Unauthorized use is strictly prohibited.
* High burnup topical for burnups: up to ~75 MWd/ kgU


PARAGON2TM, TravellerTM, PAD5TM and FSLOCATM are trademarks of Westinghouse Electric Company LLC, its affiliates, and/or its subsidiaries through 6 the United States of America and may be registered in other countries throughout Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. the world. All rights reserved. Unauthorized use is strictly prohibited.
Summary
Summary
* Good progress being made on all fronts for ADOPT pellets and Coated Cladding with respect to development, fabrication scale-up, and licensing
* Good progress being made on all fronts for ADOPT pellets and Coated Cladding with respect to development, fabrication scale-up, and licensing
Line 56: Line 85:
* Expect to insert first ATF feature (ADOPT pellets) in full region mid 2020s
* Expect to insert first ATF feature (ADOPT pellets) in full region mid 2020s
* Good progress being made to fabricate UN pellets for test reactor testing and working with General Atomics to develop and qualify the SiC composite cladding
* Good progress being made to fabricate UN pellets for test reactor testing and working with General Atomics to develop and qualify the SiC composite cladding
* ATF features provide enhanced safety, improved fuel cycle economics, support uprates and enable higher burnup / 24-month cycles Westinghouse very appreciative for all DOE, NRC, National Lab, Utility and NEI/EPRI Support 7
* ATF features provide enhanced safety, improved fuel cycle economics, support uprates and enable higher burnup / 24-month cycles Westinghouse very appreciative for all DOE, NRC, National Lab, Utility and NEI/EPRI Support Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.7 The following material is based upon work supported by the United Stated Department of Energy under Award Number DE-NE0009033
Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.
 
This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.


The following material is based upon work supported by the United Stated Department of Energy under Award Number DE-NE0009033 This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.
Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. 8}}
8 Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.}}

Revision as of 11:37, 15 November 2024

M230124: Slides/Supporting Presentation Material - J. Bradfute - Overview of Accident Tolerant Fuel Activities
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Text

WESTINGHOUSE UP D AT E FOR DOE ATF HIGH BURNUP PROGRAM

Jeffrey L. Bradfute Senior Vice President, Americas PWR Fuel NRC Commission Briefing - January 24, 2023

Westinghouse NonWestinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.

Westinghouse EnCore fuel program enables 24-month cycles and significant uprates for PWRs with advanced cladding and pellets

ACCIDENT TOLERANT FUEL PRODUCTS

Chromium-Coated Zr Cladding SiGA Silicon Carbide Higher Burnup Fuel Advanced Cladding (SiC) Composite Chromium-Coated Zirconium - Cladding increases safety and operational margin, and may enable high burnup Silicon Carbide Cladding - safety and operational benefits

ATF Products Enables HB Fuel

Advanced Fuel ADOPT Fuel Pellets Uranium Nitride ADOPT fuel pellets - higher (UN) Pellets density, can support higher burn up Advanced Pellet (UN) - benefits to

  • Enables 24-month cycles fuel cycle costs, and may support high burnup improved fuel cycle
  • Improves fuel cycle economics economics, thermal properties,
  • Supported through higher U15N Fuel enrichment and ATF technologies

Photo courtesy of Los Alamos National Lab

Encore and ADOPTTM are registered trademarks or trademarks of Westinghouse Electric Company LLC, its affiliates, and/or its subsidiaries through the United States of America and may be registered in other countries throughout the world. SIGA is a registered trademarks of General Atomics, its affiliates, and/or its subsidiaries through the United States of America and may be registered in other countries throughout the world. All rights reserved. Unauthorized use is strictly prohibited. Other names may be trademarks of their respective owners.

Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. 2 Westinghouse rapidly progressed all facets of ATF program in 2022/2023

Dec 2021: July 2022: Cold Aug 2022: Vogtle Continuing into Spring 2023:

Submitted topical Cr spray chosen LAR submittal for 2023: Develop in-Submit topical report burnup as EnCore AT F ATF >5 w/o 235U rod sensors for report for higher extensions to 68 Zr Cr coating LTA s model validation enrichments > 5 M Wd/kgU technology w/o 235U

June 2022: ADOPT Pellet Aug 2022: Byron 2 Continuing into Early 2023: Fall 2023:

Final SERs issued, full region LAR submittal for 2023: UN fuel General Atomics Complete to be inserted in mid 2020s reinsertion of AT F property atomic work on SiGA(R) fabrication of Vogtle LTRs to exceed scale model for ATR ATF LTAs and insert 75 M Wd/kgU development Byron 2 LTA for 3rd burn

ATF: Accident Tolerant Fuel ATR: Advanced Test Reactor 3 LAR: License Amendment Request Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. LTR: Lead Test Rod SER: Safety Evaluation Report Commercial reactor testing continues to confirm excellent performance of Westinghouse ATF products

LTR/LTA Campaigns with Utility Partners provide Byron Unit 2 LTRs Doel Unit 4 LTRs critical data to support fuel qualification EOC 1 Cr Coated ADOPT High High Cladding Pellets Density Enriched Pellets Pellets Byron Unit 2 (2019)

Doel Unit 4 (2020)

EOC 2 Vogtle Unit 2 ATF rods appear "pristine" (2023) with excellent

EDF LTRs coating adherence and little (2023) indication of crud.

4 LTR: Lead Test Rod Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.Cr Coated RodsLTA: Lead Test Assembly EOC: End of Cycle Post irradiation examinations of Byron-2 fuel shipments confirm excellent EnCore fuel performance Mount material 3 ATF and 4 high burnup rods received mid-2021

Mount Cr Cr Coating

Optimized ZIRLO

Rod A Rod A

Standard UO2

Credit: ORNL Photographer Carlos Jones Excellent cold sprayed Cr Additional Byron 2 ATF and high coating integrity with complete burnup fuel shipments to INL and protection of substrate ORNL planned

Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. 5 Codes and methods and fuel transportation updates support deployment of ATF and high energy fuel

  • PARAGON2TM two-dimensional fuel energy transport code approved by NRC for modeling of 235U enrichments up to 10%
  • TravellerTM fuel shipping container package approved by NRC for 235U enrichments exceeding 5%
  • Fuel fragmentation, relocation, and dispersal (FFRD) is at the center of the Westinghouse HBHE fuel program, fully support Industry efforts
  • Topical reports under development to be submitted for approval between 2023 and 2025
  • High enrichment topical to exceed the current 5% 235U enrichment limit
  • PAD5TM supplement for burnups: up to ~75 MWd/ kgU
  • FSLOCATM supplement for burnups: up to ~75 MWd/ kgU
  • High burnup topical for burnups: up to ~75 MWd/ kgU

PARAGON2TM, TravellerTM, PAD5TM and FSLOCATM are trademarks of Westinghouse Electric Company LLC, its affiliates, and/or its subsidiaries through 6 the United States of America and may be registered in other countries throughout Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. the world. All rights reserved. Unauthorized use is strictly prohibited.

Summary

  • Good progress being made on all fronts for ADOPT pellets and Coated Cladding with respect to development, fabrication scale-up, and licensing
  • Poolside and Hotcell Post Irradiation Exam (PIE) support excellent fuel performance of ATF features
  • Expect to insert first ATF feature (ADOPT pellets) in full region mid 2020s
  • Good progress being made to fabricate UN pellets for test reactor testing and working with General Atomics to develop and qualify the SiC composite cladding
  • ATF features provide enhanced safety, improved fuel cycle economics, support uprates and enable higher burnup / 24-month cycles Westinghouse very appreciative for all DOE, NRC, National Lab, Utility and NEI/EPRI Support Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved.7 The following material is based upon work supported by the United Stated Department of Energy under Award Number DE-NE0009033

This report was prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.

Westinghouse Non-Proprietary Class 3 l © 2023 Westinghouse Electric Company LLC. All Rights Reserved. 8