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{{#Wiki_filter:0512812015 U.S. Nuclear Regulatory Commission Operations Center Event Report page I Power Reactor Event# 51095 Site: BRUNSWICK Notification Date I Time: 05/28/2015 13:18 (EDT)Unit: 1 2 Region: 2 State : NC Event Date I Time: 05/26/2015 15:36 (EDT)Reactor Type: [1] GE-4,[2] GE-4 Last Modification:
{{#Wiki_filter:0512812015                   U.S. Nuclear Regulatory Commission OperationsCenter Event Report                     page I Power Reactor                                                                                   Event#       51095 Site: BRUNSWICK                                 Notification Date I Time: 05/28/2015     13:18 (EDT)
05/28/2015 Containment Type: MARK I MARK I NRC Notified by: MARK TURKAL Notifications:
Unit: 1 2           Region: 2     State : NC         Event Date I Time: 05/26/2015     15:36 (EDT)
KATHLEEN O'DONOHUE R2DO HQ Ops Officer: JOHN SHOEMAKER PART 21/50.55 REACTOREMAIL Emergency Class: NON EMERGENCY 10 CFR Section: 21.21(d)(3)(i)
Reactor Type:   [1] GE-4,[2] GE-4                               Last Modification: 05/28/2015 Containment Type:     MARK I       MARK I NRC Notified by: MARK TURKAL                                     Notifications: KATHLEEN O'DONOHUE R2DO HQ Ops Officer: JOHN SHOEMAKER                                                   PART 21/50.55 REACTOREMAIL Emergency Class: NON EMERGENCY 10 CFR Section:
DEFECTS AND NONCOMPLIANCE Unit Scram Code RX Crit Init Power Initial RX Mode Curr Power Current RX Mode 1 N Yes 100 Power Operation 100 Power Operation 2 N Yes 100 Power Operation 100 Power Operation PART 21 NOTIFICATION  
21.21(d)(3)(i)       DEFECTS AND NONCOMPLIANCE Unit Scram Code       RX Crit Init Power Initial RX Mode               Curr Power   Current RX Mode 1         N           Yes   100       Power Operation               100           Power Operation 2         N           Yes   100       Power Operation               100           Power Operation PART 21 NOTIFICATION - ALLEN BRADLEY 700RTC RELAY CONFIGURATION "This is a non-emergency notification, required by 10 CFR 21.21 (d)(3)(i).
-ALLEN BRADLEY 700RTC RELAY CONFIGURATION"This is a non-emergency notification, required by 10 CFR 21.21 (d)(3)(i)."Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Allen Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration.
"Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Allen Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration. Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component. Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. This condition was discovered as a result of a post-maintenance test of an emergency diesel generator. Additional details associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015.
Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component.
"Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use in safety related applications at Brunswick. The dedicated relays were not provided to any third party customers.
Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. This condition was discovered as a result of a post-maintenance test of an emergency diesel generator.
"The NRC Senior Resident Inspector has been notified."
Additional details associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015."Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use in safety related applications at Brunswick.
Brunswick has taken applicable compensatory measures to insure no equipment is inoperable because of these relays.
The dedicated relays were not provided to any third party customers."The NRC Senior Resident Inspector has been notified." Brunswick has taken applicable compensatory measures to insure no equipment is inoperable because of these relays.This problem was previously reported in EN #51030.9£e.
This problem was previously reported in EN #51030.
05/28/2015 U.S. Nuclear Regulatory Commission Operations Center Event Report Page I 05/28/2015 11:57 9104573014 PROGRESS ENERGY BNP PAGE 01/02 Fax" To: NRC Operations Center From: Mark Turkal -Brunswick Fax 301 816-5151 Pages: 2 (Cover p!us 1)Phone: 301 816-5100 Dat? 5/28/15 Re. Part 21 -Allen Bradley Relays CC: N/A IG I -.-PAGE 02/02 05/28/2015 11:57 9104573014 PROGRESS ENERGY BNP NRC FORM 361 U.S. NUCLEAR REGULATORY COMMISSION (12-200o)
9£e.
OPERATIONS CENTER REACTOR PLANT I EVENT NOTIFICATION WORKSHEET EN #NRC OPERATION TELEPHONE NUMBER: PRIMARY ., 301-816-5100 or 800-532.3469, BACKUPS -llst] 301-951-0550 or 800-449-3694" f 8d 01415-0550 and f3rdl 301-415-0553
 
*ilesnsees who maintain their own FT am nrnulrded these talenhone numbat.NOTIFICATION TIME FACILITY OR ORGANIZATION UNIT NAME OF CALLER CALL BACK #Brunswick 1& 2 Mark Turkal (910) 457-3066 EVENT TIME & ZONE EVENT DATE POWERIMODE BEFORE POWER/MOOE R 1536 EDT' 05/2612015 Unit 1; & 2 -100% 1 Mode'l Unit 1 & 2 -100% 1 Mode 1 EVENT CLASSIFICATIONS 1,-Hr. Non-Emergancy 10 CFR 60(72(b)(1) 5 (vXA) Wte 5/ Oanllity AINA oj GENERAL EMERGENCY GENIAMEG TS Deiation ADEY 'E5 0)(9) RHR capebflitY AINS O SITU AREA EMERGENCY SIT/AAEC 4-Hr. Non-Emergency 10 CFR 80,72(b 2) 0 CMC) 0? Red Release AING O ,LERT AEAEC --,.L (I) TS RequIred S/D ASHU [E (vy)(D) AccidentMitilation AINDg E] UNUSUAL EVENT UNU/A AEC [J (lxA) ECCS to RCS ACCE S (xli) OffslehMedlcmal AMED El 50.72 NON-EMERGENCY  
05/28/2015 U.S. Nuclear Regulatory Commission OperationsCenter Event Report Page I PAGE 01/02 9104573014                PROGRESS ENERGY BNP 05/28/2015 11:57 Fax" To:   NRC Operations Center         From: Mark Turkal - Brunswick Fax   301 816-5151                   Pages: 2 (Cover p!us 1)
-(see nect olumn) " (lvXB) RPf ACtion (warn) ARPS E] (xAI Loss Commn/Aarnt/esp ACOM[3 PHYSICAL SECURITY 73.71) ODDD x) I Oftt Nodlmlceion APRE 60-Day O tional 10 CFR 5(.73(X 1)[o MATERIAIX( SURE B??? 8-Hr.iNon-Emrgeny 10 CFR 50.72(b)(3)
Phone: 301 816-5100                   Dat?   5/28/15 Re. Part 21 - Allen Bradley Relays CC:   N/A
Invlid Specified Sy7lemActlon AINV o FITNESS FOR DUTY" HFIT 5] (i)4A) 0taded Condition ADEG Other Unspecified Requlemnent o OTHER UNSPECIFIO REOMT. (seelasteolurn) f (i,(B) Unaalyzed Co4nditlon AUNA 0 10 CFR 21.21 -Defects & Noncompliance NONR O0 iNFORMIATiON ONLY NiNIP Wv PA cuainAS i NN DESCRIPfTON Include: Systems effec*d, actuaons afd their initmtng ignals, causes, effect of event on plmt, acions %ken or plann-e, etc. (Cofniru on bntcl ALLEN BRADLEY 700RTC RELAY CONFIGURATION This is a non-emergency notification, required by 10 CFR 21.21(d)(3)(i).
 
Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Alien Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration.
I -
Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component.
IG      .-
Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. Tibs condition was discovered as a result of a post-maintenance test of an emergency diesel generator.
PROGRESS ENERGY BNP PAGE     02/02 05/28/2015           11:57           9104573014 NRC FORM 361                                                                                                                 U.S. NUCLEAR REGULATORY COMMISSION (12-200o)                                                                                                                                   OPERATIONS CENTER REACTOR PLANT I               EVENT NOTIFICATION WORKSHEET                                                                   EN #
Additional details'associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015.Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use In safety related applications at Brunswick.
NRC f      OPERATION 8d01415-0550TELEPHONE        NUMBER: PRIMARY ., 301-816-5100 or 800-532.3469, and f3rdl 301-415-0553                                              *ilesnseeswhoBACKUPS        llst]
The dedicated relays were not provided to any third party customers.
maintain -their own 301-951-0550     or 800-449-3694" FT am nrnulrded    these talenhone numbat.
The NRC Senior Resident Inspector has been notified./!:1 1NO"!1(ATIONS  
NOTIFICATION TIME         FACILITY OR ORGANIZATION                       UNIT             NAME OF CALLER                                     CALL BACK #
'YES NO I 0MILL E BeANYTHING UNUSUAL OR 'flYS (!,Iait above) [ O IO NRC RESIDENT " 07.1f4 L. NOT UNDERSTOOD?
Brunswick                                       1& 2             Mark Turkal                                               (910) 457-3066 EVENT TIME &ZONE           EVENT DATE                   POWERIMODE BEFORE                                             POWER/MOOE AFT* R 1536 EDT'                     05/2612015               Unit 1; &2 - 100% 1Mode'l                                     Unit 1 &2 - 100% 1Mode 1 EVENT CLASSIFICATIONS                           1,-Hr. Non-Emergancy 10 CFR 60(72(b)(1)                   5   (vXA)           5/ Oanllity Wte                            AINA oj GENERAL EMERGENCY                     GENIAMEG                     TS Deiation                         ADEY     'E5 0)(9)     RHR capebflitY                       AINS O   SITU AREA EMERGENCY                   SIT/AAEC       4-Hr. Non-Emergency 10 CFR 80,72(b 2)                       0 CMC)       Con*,i 0?Red Release                 AING O     ,LERT                               AEAEC -- ,.L(I)             TS RequIred S/D                     ASHU     [E (vy)(D) AccidentMitilation                       AINDg E] UNUSUAL EVENT                         UNU/AAEC      [J (lxA)       ECCS   *ischarge to RCS             ACCES          (xli)   OffslehMedlcmal                     AMED El 50.72 NON-EMERGENCY       -(see   nect olumn)         " (lvXB)   RPf ACtion (warn)                   ARPS E] (xAI           Loss Commn/Aarnt/esp                 ACOM
STATE(s) LI £ 0JDID ALL SY'STEMSWES]N (xpanaoe LOCAL .- -FUNCTION AS REQUIRED?
[3 PHYSICAL SECURITY 73.71)                     ODDD   5* x)     I   Oftt Nodlmlceion                     APRE             60-Day O tional 10 CFR           5(.73(X 1)
Z 6Y NO (Expiaan above)OTHER GOV AGENCIES, _C3 .r Q o r t OpaTION. Rp OPAR.T:STIMAT"D ADDI7I0ONA-INFO CN BACK MIEDIAPRWES RELEASIEI 0 0 _0_ UNTILCORREC'TUO NIA RES1ATE N EI I ,.(M.MU$" [] YE NOs NRCF0RMW1 (12-2000)PAGE I OF 2 t I}}
[o MATERIAIX( SURE                               B???       8-Hr.iNon-Emrgeny 10 CFR 50.72(b)(3)                                     Invlid Specified Sy7lemActlon         AINV o   FITNESS FOR DUTY"                           HFIT   5] (i)4A) 0taded Condition                           ADEG       Other Unspecified Requlemnent (Identff*)
o   OTHER UNSPECIFIO REOMT. (seelasteolurn)           f (i,(B) Unaalyzed Co4nditlon                       AUNA 0 10 CFR 21.21 - Defects & Noncompliance NONR O0   iNFORMIATiON ONLY                         NiNIP         Wv                           cuainAS                 PAi                                                  NN DESCRIPfTON Include: Systems effec*d, actuaons afd their initmtng ignals, causes, effect of event on plmt, acions %ken or plann-e, etc. (Cofniru on bntcl ALLEN BRADLEY 700RTC RELAY CONFIGURATION This is a non-emergency notification, required by 10 CFR 21.21(d)(3)(i).
Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Alien Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration. Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component. Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. Tibs condition was discovered as a result of a post-maintenance test of an emergency diesel generator. Additional details'associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015.
Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use In safety related applications at Brunswick. The dedicated relays were not provided to any third party customers.
The NRC Senior Resident Inspector has been notified.
                                                                    /!:1 1NO"!1(ATIONS                   'YES       NO0MILL I         BeANYTHING E                 UNUSUAL OR           'flYS (!,Iait above)                 [     O     IO NRC RESIDENT           "           07.1f4                 L. NOT UNDERSTOOD?
STATE(s)                           LI       £         0JDID ALL SY'STEMSWES]N                                                                     (xpanaoe NO (Expiaan above)
LOCAL                           .-                     -         FUNCTION AS REQUIRED?             Z6Y OTHER GOV AGENCIES,           _C3       .r             Q           to r   OPAR.T:STIMAT"D OpaTION.                  Rp                                  ADDI7I0ONA- INFO CN BACK MIEDIAPRWES RELEASIEI               0       0       _0_
EI UNTILCORREC'TUO I ,.(M.MU$"             [] NIA      RES1ATE                N                YE                 NOs NRCF0RMW1 (12-2000)
PAGE I OF 2 t I}}

Revision as of 10:39, 31 October 2019

Part 21 Notification Regarding Allen Bradley 700RTC Relay Configuration
ML15155A577
Person / Time
Site: Brunswick  Duke Energy icon.png
Issue date: 05/28/2015
From: Turkal M
Duke Energy Corp
To:
Office of Nuclear Reactor Regulation, NRC/RGN-II
References
EN 51030
Download: ML15155A577 (4)


Text

0512812015 U.S. Nuclear Regulatory Commission OperationsCenter Event Report page I Power Reactor Event# 51095 Site: BRUNSWICK Notification Date I Time: 05/28/2015 13:18 (EDT)

Unit: 1 2 Region: 2 State : NC Event Date I Time: 05/26/2015 15:36 (EDT)

Reactor Type: [1] GE-4,[2] GE-4 Last Modification: 05/28/2015 Containment Type: MARK I MARK I NRC Notified by: MARK TURKAL Notifications: KATHLEEN O'DONOHUE R2DO HQ Ops Officer: JOHN SHOEMAKER PART 21/50.55 REACTOREMAIL Emergency Class: NON EMERGENCY 10 CFR Section:

21.21(d)(3)(i) DEFECTS AND NONCOMPLIANCE Unit Scram Code RX Crit Init Power Initial RX Mode Curr Power Current RX Mode 1 N Yes 100 Power Operation 100 Power Operation 2 N Yes 100 Power Operation 100 Power Operation PART 21 NOTIFICATION - ALLEN BRADLEY 700RTC RELAY CONFIGURATION "This is a non-emergency notification, required by 10 CFR 21.21 (d)(3)(i).

"Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Allen Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration. Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component. Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. This condition was discovered as a result of a post-maintenance test of an emergency diesel generator. Additional details associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015.

"Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use in safety related applications at Brunswick. The dedicated relays were not provided to any third party customers.

"The NRC Senior Resident Inspector has been notified."

Brunswick has taken applicable compensatory measures to insure no equipment is inoperable because of these relays.

This problem was previously reported in EN#51030.

9£e.

05/28/2015 U.S. Nuclear Regulatory Commission OperationsCenter Event Report Page I PAGE 01/02 9104573014 PROGRESS ENERGY BNP 05/28/2015 11:57 Fax" To: NRC Operations Center From: Mark Turkal - Brunswick Fax 301 816-5151 Pages: 2 (Cover p!us 1)

Phone: 301 816-5100 Dat? 5/28/15 Re. Part 21 - Allen Bradley Relays CC: N/A

I -

IG .-

PROGRESS ENERGY BNP PAGE 02/02 05/28/2015 11:57 9104573014 NRC FORM 361 U.S. NUCLEAR REGULATORY COMMISSION (12-200o) OPERATIONS CENTER REACTOR PLANT I EVENT NOTIFICATION WORKSHEET EN #

NRC f OPERATION 8d01415-0550TELEPHONE NUMBER: PRIMARY ., 301-816-5100 or 800-532.3469, and f3rdl 301-415-0553 *ilesnseeswhoBACKUPS llst]

maintain -their own 301-951-0550 or 800-449-3694" FT am nrnulrded these talenhone numbat.

NOTIFICATION TIME FACILITY OR ORGANIZATION UNIT NAME OF CALLER CALL BACK #

Brunswick 1& 2 Mark Turkal (910) 457-3066 EVENT TIME &ZONE EVENT DATE POWERIMODE BEFORE POWER/MOOE AFT* R 1536 EDT' 05/2612015 Unit 1; &2 - 100% 1Mode'l Unit 1 &2 - 100% 1Mode 1 EVENT CLASSIFICATIONS 1,-Hr. Non-Emergancy 10 CFR 60(72(b)(1) 5 (vXA) 5/ Oanllity Wte AINA oj GENERAL EMERGENCY GENIAMEG TS Deiation ADEY 'E5 0)(9) RHR capebflitY AINS O SITU AREA EMERGENCY SIT/AAEC 4-Hr. Non-Emergency 10 CFR 80,72(b 2) 0 CMC) Con*,i 0?Red Release AING O ,LERT AEAEC -- ,.L(I) TS RequIred S/D ASHU [E (vy)(D) AccidentMitilation AINDg E] UNUSUAL EVENT UNU/AAEC [J (lxA) ECCS *ischarge to RCS ACCES (xli) OffslehMedlcmal AMED El 50.72 NON-EMERGENCY -(see nect olumn) " (lvXB) RPf ACtion (warn) ARPS E] (xAI Loss Commn/Aarnt/esp ACOM

[3 PHYSICAL SECURITY 73.71) ODDD 5* x) I Oftt Nodlmlceion APRE 60-Day O tional 10 CFR 5(.73(X 1)

[o MATERIAIX( SURE B??? 8-Hr.iNon-Emrgeny 10 CFR 50.72(b)(3) Invlid Specified Sy7lemActlon AINV o FITNESS FOR DUTY" HFIT 5] (i)4A) 0taded Condition ADEG Other Unspecified Requlemnent (Identff*)

o OTHER UNSPECIFIO REOMT. (seelasteolurn) f (i,(B) Unaalyzed Co4nditlon AUNA 0 10 CFR 21.21 - Defects & Noncompliance NONR O0 iNFORMIATiON ONLY NiNIP Wv cuainAS PAi NN DESCRIPfTON Include: Systems effec*d, actuaons afd their initmtng ignals, causes, effect of event on plmt, acions %ken or plann-e, etc. (Cofniru on bntcl ALLEN BRADLEY 700RTC RELAY CONFIGURATION This is a non-emergency notification, required by 10 CFR 21.21(d)(3)(i).

Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Alien Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration. Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component. Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. Tibs condition was discovered as a result of a post-maintenance test of an emergency diesel generator. Additional details'associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015.

Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use In safety related applications at Brunswick. The dedicated relays were not provided to any third party customers.

The NRC Senior Resident Inspector has been notified.

/!:1 1NO"!1(ATIONS 'YES NO0MILL I BeANYTHING E UNUSUAL OR 'flYS (!,Iait above) [ O IO NRC RESIDENT " 07.1f4 L. NOT UNDERSTOOD?

STATE(s) LI £ 0JDID ALL SY'STEMSWES]N (xpanaoe NO (Expiaan above)

LOCAL .- - FUNCTION AS REQUIRED? Z6Y OTHER GOV AGENCIES, _C3 .r Q to r OPAR.T:STIMAT"D OpaTION. Rp ADDI7I0ONA- INFO CN BACK MIEDIAPRWES RELEASIEI 0 0 _0_

EI UNTILCORREC'TUO I ,.(M.MU$" [] NIA RES1ATE N YE NOs NRCF0RMW1 (12-2000)

PAGE I OF 2 t I