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# | {{Adams | ||
| number = ML080770308 | |||
| issue date = 03/17/2008 | |||
| title = IR 05000387-08-006, 05000388-08-006, on 01/14/2008 - 02/01/2008, Susquehanna Steam Electric Station; Biennial Baseline Inspection of He Identification and Resolution of Problems; Corrective Action Program, Simulator Fidelity, and Procedure | |||
| author name = Gray M | |||
| author affiliation = NRC/RGN-I/DRP | |||
| addressee name = Mckinney B | |||
| addressee affiliation = PPL Susquehanna, LLC | |||
| docket = 05000387, 05000388 | |||
| license number = NPF-014, NPF-022 | |||
| contact person = Gray M, RI/DRP/TSAB/610-337-5209 | |||
| document report number = IR-08-006 | |||
| document type = Inspection Report, Letter | |||
| page count = 29 | |||
}} | |||
See also: [[see also::IR 05000387/2008006]] | |||
=Text= | |||
{{#Wiki_filter:UNITED STATES NUCLEAR REGULATORY COMMISSION | |||
REGION I 475 ALLENDALE ROAD KING OF PRUSSIA, PA 19406-1415 | |||
March 17, 2008 | |||
Mr. Britt T. McKinney Senior Vice President and Chief Nuclear Officer | |||
PPL Susquehanna, LLC | |||
769 Salem Blvd. - NUCSB3 | |||
Berwick, PA 18603-0467 | |||
SUBJECT: SUSQUEHANNA STEAM ELECTRIC STATION, UNITS 1 AND 2 PROBLEM IDENTIFICATION AND RESOLUTION INSPECTION | |||
INSPECTION REPORTS NOS. 05000387/2008006; 05000388/2008006 | |||
Dear Mr. McKinney: | |||
On February 1, 2008, the US Nuclear Regulatory Commission (NRC) completed a team | |||
inspection at the Susquehanna Steam Electric Station. The enclosed inspection report | |||
documents the inspection results, which were discussed on February 1, 2008, with you and | |||
members of your staff. | |||
This inspection was an examination of activities conducted under your license as they relate to the identification and resolution of problems, and compliance with the Commission | |||
=s rules and regulations and the conditions of your license. Within these areas, the inspection involved examination of selected procedures and representative records, observations of activities, and interviews with personnel. | |||
On the basis of the sample selected for review, the team concluded that the implementation of | |||
the corrective action program (CAP) was adequate in that personnel identified issues at a low threshold; generally screened and prioritized issues in a timely manner; evaluated the issues commensurate with their safety significance; and implemented corrective actions in a timely manner commensurate with the safety significance. | |||
The team identified four findings of very low safety significance (Green). These findings were determined to involve violations of regulatory requirements. However, because each of the violations was of very low safety significance (Green) and because they were entered into your corrective action program, the NRC is treating these as Non-Cited Violations (NCVs), in accordance with Section VI.A.1 of the NRC | |||
=s Enforcement Policy. If you contest any NCV in this report, you should provide a response within 30 days of the date of this inspection report, | |||
with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document | |||
Control Desk, Washington DC, 20555-0001, with copies to the Regional Administrator, Region I; | |||
B. McKinney | |||
2the Director, Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, DC, 20555-0001; and the NRC Resident Inspector at the Susquehanna facility. | |||
In accordance with 10 CFR 2.390 of the NRC | |||
=s A Rules of Practice,@ a copy of this letter and its enclosure, and your response (if any), will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of the | |||
NRC=s document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room). | |||
Sincerely, /RA/ Mel Gray, Chief Technical Support & Assessment Branch | |||
Division of Reactor Projects | |||
Docket Nos. 50-387, 50-388 | |||
License Nos. NPF-14; NPF-22 | |||
Enclosure: Inspection Report Nos. 05000387/2008006; 05000388/2008006 w/ Attachment: Supplemental Information | |||
cc w/encl: | |||
C. Gannon, Vice President, Nuclear Operations | |||
R. Paley, General Manager, Plant Support R. Pagodin, General Manager, Nuclear Engineering | |||
R. Sgarro, Manager, Nuclear Regulatory Affairs | |||
Supervisor, Nuclear Regulatory Affairs | |||
M. Crowthers, Supervising Engineer, Nuclear Regulatory Affairs R. Peal, Mgr, Training, Susquehanna | |||
Manager, Quality Assurance | |||
J. Scopelliti, Community Relations Manager, Susquehanna | |||
B. Snapp, Esq., Associate General Counsel, PPL Services Corporation | |||
Supervisor - Document Control Services | |||
R. Osborne, Allegheny Electric Cooperative, Inc. D. Allard, Dir, PA Dept of Environmental Protection | |||
Board of Supervisors, Salem Township | |||
J. Johnsrud, National Energy Committee, Sierra Club | |||
E. Epstein, TMI-Alert (TMIA) | |||
J. Powers, Dir, PA Office of Homeland Security R. French, Dir, PA Emergency Management Agency | |||
Enclosure | |||
1 U.S. NUCLEAR REGULATORY COMMISSION | |||
REGION I | |||
Docket No: 50-387, 50-388 | |||
License No: NPF-14, NPF-22 | |||
Report No: 05000387/2008006, 05000388/2008006 | |||
Licensee: PPL Susquehanna, LLC | |||
Facility: Susquehanna Steam Electric Station, Units 1 and 2 | |||
Location: 769 Salem Boulevard - NUCSB3 Berwick, PA 18603-0467 | |||
Dates: January 14 - February 1, 2008 | |||
Team Leader: B. Norris, Senior Project Engineer, Division of Reactor Projects | |||
Inspectors: F. Arner, Senior Reactor Inspector, Division of Reactor Safety | |||
R. Fuhrmeister, Senior Project Engineer, Division of Reactor Projects G. Ottenberg, Resident Inspector, Division of Reactor Projects J. Bream, Reactor Engineer, Division of Reactor Projects | |||
R. McKinley, Operations Examiner, Division of Reactor Safety | |||
Approved by: Mel Gray, Chief Technical Support & Assessment Branch | |||
Division of Reactor Projects | |||
Enclosure | |||
2SUMMARY OF FINDINGS | |||
IR 05000387/2008-006, 05000388/2008-006; 01/14/2008 - 02/01/2008; Susquehanna Steam Electric Station; Biennial Baseline Inspection of the Identification and Resolution of Problems; Corrective Action Program, Simulator Fidelity, and Procedure Quality. | |||
This team inspection was performed by five NRC regional inspectors and one resident | |||
inspector. Four findings of very low safety significance (Green) were identified during this inspection and determined to be Non-Cited Violations (NCVs). The significance of most findings is indicated by their color (Green, White, Yellow, Red) using NRC Inspection Manual Chapter (IMC) 0609, ASignificance Determination Process | |||
@ (SDP). The NRC | |||
=s program for overseeing | |||
the safe operation of commercial nuclear power reactors is described in NUREG-1649, A Reactor Oversight Process,@ Revision 4, dated December 2006. | |||
Identification and Resolution of Problems | |||
The team concluded that the implementation of the corrective action program (CAP) at | |||
Susquehanna was adequate in that personnel identified issues at a low threshold and used a single entry-point system to document the problems by the initiation of an Action Request (AR). About 20 percent of the ARs were considered to be conditions adverse to quality (CAQ) and | |||
sub-classified as a Condition Report (CR). However, the team identified several ARs that | |||
should have been classified as CAQs; as a result, CRs were not written and corrective actions | |||
were not timely. The team identified two findings of very low significance related to the AR process that had current performance cross-cutting aspects in problem identification because the issues were not categorized commensurate with their safety significance. Notwithstanding | |||
these two findings, the team concluded that in general Susquehanna personnel screened and | |||
prioritized CRs in a timely manner using established criteria. | |||
The team also concluded that Susquehanna personnel properly evaluated the issues commensurate with their safety significance; and generally implemented corrective actions in a timely manner, commensurate with the safety significance. The team noted that Susquehanna | |||
reviewed and applied industry operating experience lessons learned. Audits and self- | |||
assessments added value to the corrective action process. On the basis of interviews | |||
conducted during the inspection, workers at the site expressed freedom to enter safety concerns into the CAP. | |||
Enclosure | |||
3a. NRC Identified and Self-Revealing Findings | |||
Cornerstone: Mitigating Systems | |||
Green: The NRC identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," because, in the 1990s, Susquehanna failed to | |||
adequately evaluate a deviation from the Boiling Water Reactor Owner's Group | |||
Emergency Procedure Guidelines / Severe | |||
Accident Guidelines (BWROG EPG/SAG), which resulted in one of the emergency operating procedures (EOPs) being inadequate. Specifically, Caution #1 in the BWROG EPG/SAG warned the operators that reactor | |||
pressure vessel (RPV) level instrumentation may be unreliable if the drywell | |||
temperatures exceeded RPV saturation temperature. The purpose of the Caution was | |||
to give the operators a chance to evaluate the validity of the RPV level instrumentation | |||
to avoid premature entry into the RPV flooding contingency procedure. Susquehanna did not adequately evaluate the deviation, and the Susquehanna EOPs did not use a Caution statement; but instead, changed the caution to a procedural step, which directed | |||
the operators to transition directly to the RPV flooding procedure. | |||
The performance deficiency is more than minor because it is associated with the Procedure Quality attribute of the Mitigating Systems cornerstone and affects the objective to ensure the availability, reliability, and capability of systems that respond to | |||
initiating events to prevent undesirable consequences. Specifically, the EOP could have | |||
directed entry into the RPV flooding procedure unnecessarily which would have | |||
restricted the use of suppression pool cooling and required other actions that would have | |||
complicated the operators' response to the event. The finding was determined to be of very low safety significance because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to | |||
external initiating events. (Section 4OA2.a.3 (a)) | |||
Green: The NRC identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that an inconsistency between the procedures and the design basis for suppression pool (SP) cooling was a condition | |||
adverse to quality (CAQ), which resulted in corrective actions not being taken in a timely | |||
manner. Specifically, in January 2006, a Condition Report (CR) identified an | |||
inconsistency between an assumption in the Final Safety Analysis Report (FSAR) for the | |||
design basis accident and the emergency operating procedures (EOPs) regarding the timing for the implementation of SP cooling. At the time of the inspection, the inconsistency had not been resolved because Susquehanna did not recognize that it | |||
impacted current plant operations. This performance deficiency has a cross-cutting | |||
aspect in the area of Problem Identification and Resolution, Corrective Action Program, | |||
because Susquehanna did not identify that the inconsistency documented in the CR should have been categorized as a CAQ, commensurate with its safety significance. | |||
[P.1(a)] | |||
The performance deficiency is more than minor because it is associated with the Design | |||
Control attribute of Mitigating Systems and affects the cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to | |||
Enclosure | |||
4prevent undesirable consequences. Specifical | |||
ly, the EOPs provided direction that, under some accident conditions, would affect the availability and/or capability of the SP | |||
cooling system to perform its safety function. The finding screened out as having very low safety significance because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to external | |||
initiating events. (Section 4OA2.a.3 (b)) | |||
Green: The NRC identified a Non-Cited Violation of 10 CFR 55.46(c)(1), "Plant Referenced Simulators," because the Susquehanna simulator did not accurately model reactor pressure vessel (RPV) level instrumentation following a design basis accident | |||
loss of coolant accident (DBA LOCA). Specifically, an analysis performed in 1994 to | |||
determine if the observed simulator response during a large break LOCA was consistent | |||
with the expected plant response, was based on an overly conservative assumption that | |||
the drywell would experience superheated conditions, which would cause RPV water level instrumentation reference leg flashing and a subsequent loss of all RPV level indication. The expected plant response, as stated in the analysis, was incorrect; in that | |||
a LOCA would not always cause a loss of all RPV level instruments. As a result, the | |||
simulator modeling was incorrect. | |||
The performance deficiency is more than minor because it is associated with the Human Performance attribute of Mitigating Systems and affects the cornerstone objective to | |||
ensure the availability, reliability, and capability of systems that respond to initiating | |||
events to prevent undesirable consequences. Specifically, the modeling of the | |||
Susquehanna simulator introduced negative operator training that could affect the ability | |||
of the operators (a mitigating system) to take the appropriate actions during an actual event. The finding was determined to be of very low safety significance because it is not related to operator performance during requalification, it is related to simulator fidelity, | |||
and it could have a negative impact on operator actions. (Section 4OA2.a.3 (c)) | |||
Green: The NRC identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that a setpoint error in the operating procedures for safety-related systems was a condition adverse to quality (CAQ), resulting in the procedures not being corrected in a timely manner. The setpoint for the | |||
low pressure injection permissive interlock in the RHR and CS systems had been | |||
changed in 1999 as part of a modification. However, the setpoint was not changed in | |||
the system operating procedures and operator aids. When this issue was identified by Susquehanna staff in 2006, the setpoint error in the procedure was not screened as a CAQ, which resulted in the procedures not being revised for 17 months after the issue | |||
was identified in an Action Report. This performance deficiency has a cross-cutting | |||
aspect in the area of Problem Identification and Resolution, Corrective Action Program, | |||
because Susquehanna did not identify that a setpoint error in operating procedures for safety-related systems was a CAQ, commensurate with its safety significance. [P.1(a)] | |||
The performance deficiency is more than minor because it is associated with the | |||
Procedure Quality attribute of Mitigating Systems and affects the cornerstone objective | |||
to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the incorrect setpoint | |||
Enclosure | |||
5reference in the procedure impacted the reliability of operator response to the event in that it could delay operator actions or result in misoperation of equipment. The finding | |||
screened out as having very low safety significance because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to external initiating events. (Section 4OA2.a.3 (e)) | |||
b. Licensee-Identified Violations | |||
None. | |||
Enclosure | |||
6REPORT DETAILS | |||
4. OTHER ACTIVITIES (OA) | |||
4OA2 Problem Identification and Resolution (PI&R) (Biennial - IP 71152B) | |||
a. Assessment of the Corrective Action Program | |||
1. Inspection Scope | |||
The inspection team reviewed the procedures describing the corrective action program | |||
(CAP) at the Susquehanna Steam Electric Station. Susquehanna used a single-point | |||
entry system and identified problems by the initiation of an Action Request (AR). The AR would then be sub-classified depending on the information provided; for example, as WO for a maintenance Work Order, as CPG for assignment to the Central Procedure Group, or as CR for a Condition Report. ARs were sub-classified as CRs for conditions | |||
adverse to quality (CAQ), such as plant equipment deficiencies, industrial or radiological | |||
safety concerns, or other significant issues. The CRs were subsequently screened for operability and reportability, categorized by significance (1 to 3), assigned a level of evaluation, and issued for resolution. | |||
The team reviewed CRs selected across the seven cornerstones of safety in the NRC | |||
=s Reactor Oversight Process (ROP) to determine if problems were being properly | |||
identified, characterized, and entered into the CAP for evaluation and resolution. The | |||
team selected items from the maintenance, operations, engineering, emergency | |||
preparedness, physical security, radiation safety, training, and oversight programs to | |||
ensure that Susquehanna was appropriately considering problems identified in each | |||
functional area. The team used this information to select a risk-informed sample of CRs that had been issued since the last NRC PI&R inspection, which was conducted in | |||
February 2006. | |||
The team selected ARs from other sub-classifications, to determine if Susquehanna had | |||
appropriately classified these items as not needing to be a CR. The team also reviewed operator log entries, control room deficiency lists, operator work-around lists, operability determinations, engineering system health reports, completed surveillance tests, and | |||
current temporary configuration change packages. In addition, the team interviewed | |||
plant staff and management to determine their understanding of and involvement with | |||
the CAP at Susquehanna. The CRs | |||
, and other documents reviewed, and the key personnel contacted, are listed in the Attachment to this report. | |||
The team considered risk insights from the NRC | |||
=s and Susquehanna | |||
=s risk analyses to focus the sample selection and plant tours on risk-significant components. The team determined that the five highest risk-significant systems at Susquehanna were emergency service water, emergency diesel generators, residual heat removal service | |||
water, station black-out diesel generator, and reactor core isolation cooling. For the | |||
risk-significant systems, the team reviewed a sample of the applicable system health | |||
Enclosure | |||
7reports, work requests and engineering documents, plant log entries, and results from surveillance tests and maintenance tasks. | |||
The team reviewed CRs to assess whether Susquehanna adequately evaluated and prioritized the identified problems. The CRs reviewed encompassed the full range of | |||
Susquehanna | |||
=s causal evaluations, including root cause analyses (RCA - to determine the cause and prevent recurrence), apparent cause evaluations (ACE - to obtain a basic | |||
understanding of the cause), and evaluations (to determine if a problem exists). The | |||
review included the appropriateness of the assigned significance, the scope and depth | |||
of the causal analysis, and the timeliness of the resolutions. For significant conditions | |||
adverse to quality, the team reviewed the effectiveness of the corrective actions to | |||
prevent recurrence. The team observed meetings of the CR Screening Team - in which Susquehanna personnel reviewed new CRs for prioritization, and evaluated preliminary corrective action assignments, analyses, and plans. The team also attended meetings of the Corrective Action Review Board (CARB) - where senior managers reviewed selected evaluations, effectiveness reviews, and extension requests. | |||
The team reviewed equipment operability determinations, reportability assessments, and extent-of-condition reviews for selected problems. The team assessed the backlog of | |||
corrective actions in the maintenance, engineering, and operations departments, to | |||
determine, individually and collectively, if there was an increased risk due to delays in | |||
implementation of corrective actions. The team further reviewed equipment performance results and assessments documented in completed surveillance procedures, operator log entries, and trend data to determine whether the evaluations | |||
were technically adequate to identify degrading or non-conforming equipment. | |||
The team reviewed the corrective actions associated with selected CRs to determine if | |||
the actions addressed the identified causes of the problems. The team reviewed CRs for significant repetitive problems to determine if previous corrective actions were | |||
effective. The team also reviewed Susquehanna | |||
=s timeliness in implementing corrective actions. The team reviewed the CRs associated with selected non-cited violations (NCVs) and findings to determine if Susquehanna properly evaluated and resolved these | |||
issues. | |||
2. Assessment | |||
(a) Identification of Issues | |||
In general, the team considered the identification of equipment deficiencies at | |||
Susquehanna to be adequate. There was a low threshold for the identification of | |||
individual issues, 23,000 ARs were written per year, and about 4,000 of those were | |||
sub-classified as CRs. The housekeeping and cleanliness of the plant was generally good; the general cleanliness of the plant enhanced the ability of personnel to more easily identify equipment deficiencies and monitor equipment for worsening conditions. | |||
Notwithstanding, during a tour of the facility, the inspectors observed that high density | |||
concrete shield blocks were stacked on pallets in the vicinity of the Unit 1 recirculation | |||
Enclosure | |||
8motor generator sets. The blocks were pre-staged for work during the upcoming refueling outage, and were in a heavily trafficked area of the turbine building. There was | |||
a painted warning on the floor, near the pallets, that the floor loading should not exceed 400 pounds per square foot (psf). When the inspectors asked whether the weight of the blocks was within the rated floor load limit, it was determined that this condition had not | |||
been identified and documented as acceptable. Initially, Susquehanna personnel | |||
concluded that the blocks exceeded the posted | |||
limit and moved the pallets to reduce the floor loading. Subsequently, Susquehanna weighed the pallets and blocks and determined that they did not exceed the allowable floor loading. Based on this evaluation the inspectors concluded the missed identification of this issue was minor. | |||
The issue was documented in CR 954950. | |||
The team also identified that several ARs were not classified as CRs, commensurate | |||
with the safety significance, as required by their procedure (NDAP-QA-0702, "Action Request and Condition Report Process"). The result was that the issues did not go to | |||
the Screening Team, did not receive the necessary management attention, and were not corrected in a timely manner (CR 957319). In addition, ARs are not normally trended to | |||
allow the identification of an adverse change in performance. With the exception of the | |||
first example, the below are considered procedure violations of minor significance due to no impact on the related equipment. As such, these issues are not subject to enforcement action, in accordance with the NRC | |||
=s Enforcement Policy. | |||
Examples include: | |||
AR/CPG/OPS 751412, initiated February 2, 2006, identified that the Low Pressure Injection Permissive setpoint was not changed in the residual heat removal (RHR) | |||
and core spray (CS) operating procedures. The setpoint was changed in 1999, as | |||
part of a modification; the procedures were not changed until July 2007. (See Section 4OA2.a.3(d) for additional details.) | |||
AR/OPS/CSHIFT 777335, initiated July 25 2006, identified that an operator started the suppression pool (SP) filter pump contrary to the procedure. The AR was closed | |||
with no documented corrective actions taken. | |||
The safety significance is that the operator did not operate the safety-related system | |||
in accordance with the licensee's written procedures and the Technical | |||
Specifications (TS). The documentation of corrective actions should have included a | |||
determination of the affects of starting of the pump, and counseling of the operator | |||
on the requirement to follow procedures. | |||
AR/CPG 810513, initiated September 16, 2006, identified that the wrong valve numbers were listed for the emergency service water (ESW) system valves for the | |||
"E" EDG. As of the inspection, the procedure had not been changed. | |||
The safety significance is that operators may not have been able to use the licensee's written procedure to align the ESW system in support of the operation of | |||
the swing "E" EDG in a timely manner. | |||
Enclosure | |||
9 AR/CPG/I&C 938054, initiated December 10, 2007, identified that a functional testing and calibration procedure for the RHR service water radiation monitor could not be performed, as written. As of the inspection, corrective actions had not been taken. | |||
an inconsistency between the procedures and the design basis for SP cooling was a | |||
CAQ, which resulted in corrective actions not being taken for two years to the time of the | |||
inspection. Although the inconsistency was identified in 2006, Susquehanna personnel did not recognize that the issue impacted current plant operations; as a result, the issue was not scheduled for resolution in a timely manner. The team noted that, although | |||
Susquehanna had classified the issue as a CR, it was considered to be "NAQ" - not a | |||
CAQ - and was not scheduled for evaluation until the EPU had been approved. Refer to | |||
Section 4OA2.a.3(b) for a detailed discussion of the finding. | |||
(b) Prioritization and Evaluation of Issues | |||
The team determined that Susquehanna's performance in this area was adequate. | |||
Notwithstanding the above discussion of some ARs not being classified as CRs, the | |||
station appropriately reviewed those CRs that went to the Screening team and properly classified them for significance. The discussions about specific topics at the Screening meetings were detailed, and there were no classifications or immediate operability | |||
determinations with which the team disagreed. The team considered the contributions of | |||
the CARB to add value to the CAP process. One CARB review was noted to be | |||
particularly insightful with respect to the quality of the causal analysis for CR 773046. | |||
The CR identified problems with the closing of CRs by the nuclear training department without completing all the required actions. The team did not identify any items in the operations, engineering, or maintenance backlogs that were risk significant, individually | |||
or collectively. In addition, the quality of the causal analyses reviewed was generally of | |||
adequate technical detail and scope to identify causal factors and develop effective | |||
corrective actions. The team noted that the RCA for the NCV from the last PI&R inspection related to scaffolding was effective in that there had not been significant recurrences of inadequate scaffold installations since the evaluation was completed. | |||
With regard to operability evaluations, the team observed that, an operability | |||
determination for the PAM level instruments, conducted in response to an inconsistency | |||
between the FSAR and EOPs, determined that the level instruments would be operable. (The inconsistency between the FSAR and the EOPs is described in detail in section 4OA2.a.3(b).) During follow-up discussions, the inspectors were told by operations and | |||
engineering personnel that all of the PAM instrumentation together functioned to provide | |||
the needed indications to the operators, and that the RPV level indications were not | |||
needed after the initial entry into the EOPs. This was not consistent with the requirements for the operability of each individual function of the PAM, as detailed in TS 3.3.3.1. Although subsequent discussions with the Susquehanna staff determined that | |||
the most (if not all) of the PAM RPV level instruments would indicate post-LOCA, the | |||
initial operability determination and statements during the inspection did not consider | |||
that the PAM level instruments are required to be operable post-accident regardless of whether EOPs have been entered. This issue was related to the performance | |||
Enclosure | |||
10deficiencies discussed in findings 4OA2.a.3(a), (b) and (c), and is not identified as an additional finding. The issue was entered into the CAP as AR/CR964836. | |||
(c) Effectiveness of Corrective Actions | |||
No findings of significance were identified in the area of effectiveness of corrective | |||
actions. The team determined that the effectiveness of corrective actions at | |||
Susquehanna was generally good. The control of scaffolds was a significant problem during the last PI&R inspection; the team noted that oversight of scaffolds has improved, but station personnel continue to identify examples where the scaffold does not appear | |||
to be built in accordance with the procedure. In addition, the team identified | |||
weaknesses in the scaffold procedure, such as allowing the installer to approve | |||
deviations from the approved construction. During the inspection, the procedure was | |||
revised, and plans were developed for engineering to review all current deviations. | |||
3. Findings | |||
(a) Failure to Adequately Evaluate a Deviation from BWROG EPG/SAG Resulted in an | |||
Inadequate Procedure | |||
Introduction: The NRC identified a Green NCV of 10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," because Susquehanna failed to adequately | |||
evaluate a deviation from the Boiling Water Reactor Owner's Group Emergency | |||
Procedure Guidelines / Severe Accident | |||
Guidelines (BWROG EPG/SAG), which resulted in one of the Emergency Operating Procedures (EOPs) being inadequate. | |||
Description: On January 5, 2006, AR/CR 739371 was initiated to document an inconsistency between the EOPs and assumptions in the Final Safety Analysis Report | |||
(FSAR) regarding the initiation of suppression pool cooling. Specifically, it was identified | |||
that the assumptions used in evaluating SP temperature response for the most limiting design basis accident (DBA) loss of coolant accident (LOCA) did not appear to be consistent with direction provided in the EOPs. | |||
During this inspection, the team noted that the Susquehanna EOPs were not consistent | |||
with the BWROG EPG/SAG. Specifically, BWROG EPG/SAG, Revision 2, Caution #1, warned the operators that reactor pressure vessel (RPV) level instrumentation may be unreliable if the temperatures near the instrument sensing lines exceeded RPV saturation temperature. The EPG Bases stated that the purpose of Caution #1 was to | |||
give the operators a chance to evaluate the validity of the RPV level instrumentation, in | |||
order to avoid premature entry into the RPV flooding contingency procedure before it | |||
was appropriate to do so. Susquehanna did not adequately evaluate the deviation from the generic guidance in the EPG/SAG with respect to the caution. The Susquehanna EOPs did not use a Caution statement, which would have allowed the operators the | |||
opportunity to evaluate the level instrumentation; but instead, changed the caution to a | |||
procedural step which directed the operators to transition directly to the RPV Flooding | |||
procedure. Specifically, EO-100-103-1, "Primary Containment Cooling," step DWT-3, | |||
Enclosure | |||
11directed the operators to transition to contingency procedure EO-000-114-1, "RPV | |||
Flooding," when drywell temperature exceeded RPV saturation temperature. | |||
The evaluation for the deviation was not completed in accordance with the requirements of procedure NDAP-QA-0330, "Symptom Oriented EOP and EP-DS Program and | |||
Writer's Guide." The procedure required that all deviations be evaluated to determine if | |||
the deviation was technically justifie | |||
d and appropriate. Susquehanna documented that the deviation was a minor "difference" from the generic guidelines in 50.59 Safety | |||
Evaluation NL-92-019 (October 29, 1998) and 50.59 Screen 5059-01-976 (July 3, 2002). | |||
The evaluation was based on an overly conservative assumption that all RPV level | |||
instrumentation would be lost after a DBA LOCA. The reviews did not evaluate the | |||
potential adverse consequences associated with the deviation, including the potential | |||
impact on the SP cooling safety function. Immediate corrective actions included the | |||
initiation of an informational Night Order to the control room operators explaining the issue, and the cessation of all simulator scenarios that involve the use of EO-100-103-1 until the issue is resolved. | |||
The performance deficiency is the failure to adequately evaluate a deviation from the | |||
BWROG EPG/SAG, which resulted in one of the EOPs being inadequate for use by the operators in the event of a DBA LOCA. Specifically, under some accident conditions, the EOPs would have unnecessarily directed entry into RPV flooding which would have limited the availability of SP cooling and complicated the operators' response to the | |||
event. | |||
Analyses: This performance deficiency is more than minor because it is associated with the Procedure Quality (EOP) attribute of the Mitigating Systems cornerstone and affects the objective to ensure the availability, reliability, and capability of systems that respond | |||
to initiating events to prevent undesirable consequences. Specifically, the EOP could | |||
have directed entry into the RPV flooding procedure unnecessarily which would have restricted the use of suppression pool cooling and required other actions that would have complicated the operators' response to the event. The inspectors performed a review of the finding in accordance with NRC Inspection Manual Chapter (IMC) 0609, | |||
"Significance Determination Process (SDP)," Attachment 4, "Phase 1 - Initial Screening | |||
and Characterization of Findings," and determined that the finding screened out as | |||
having very low safety significance (Green), because it was not a design deficiency, did | |||
not result in an actual loss of safety function, and did not screen as potentially risk significant due to external initiating events. | |||
Enforcement: 10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," states, in part, that activities affecting quality shall be prescribed by | |||
documented procedures appropriate to the circumstances and that the activities shall be accomplished in accordance with the procedures. Contrary to the above, Emergency Operating Procedure EO-100-103-1, "Primary Containment Cooling," was inadequate, in | |||
that it directed the operators to transition directly to the RPV Flooding procedure when | |||
RPV level instruments may have been available, which resulted in limiting the availability of SP cooling. However, because the finding was of very low safety significance (Green) | |||
Enclosure | |||
12and has been entered into the CAP (AR/CR 962881), this violation is being treated as an NCV, consistent with section VI.A.1 of the NRC Enforcement Policy. | |||
(NCV 05000387/2008006-01; 05000388/2008006-01 - Failure to Adequately Evaluate a Deviation from BWROG EPG/SAG Resulted in an Inadequate EOP) | |||
(b) Failure to Identify and Correct Inconsistencies Between the FSAR and the EOPs | |||
Introduction: The NRC identified a Green NCV of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that an inconsistency between the | |||
emergency operating procedures and the design basis for SP cooling was a CAQ, which | |||
resulted in corrective actions not being taken for two years to the time of the inspection. | |||
Although the inconsistency was identified in 2006, Susquehanna personnel did not | |||
recognize that the issue impacted current plant operations; as a result, the issue was not scheduled for resolution in a timely manner. The assumption in the FSAR for the DBA LOCA stated that SP cooling would be implemented ten minutes after entry into the | |||
EOPs. The EOPs would not have allowed initiation of SP cooling for an extended period | |||
of time. | |||
Description: On January 5, 2006, AR/CR 739371 was initiated to document an inconsistency between the EOPs and design basis assumptions for the SP cooling | |||
response. The problem was identified during Susquehanna's review in support of the | |||
extended power uprate (EPU) project. Specifically, Susquehanna Engineering identified | |||
that the assumptions used in evaluating SP temperature response for the most limiting | |||
LOCA did not appear to be consistent with direction provided in the EOPs. The team noted that, although Susquehanna personnel had classified the issue as a CR, they did not recognize that the issue impacted current plant operations. Therefore, it was | |||
considered to be "NAQ" - not a condition adverse to quality - and was not scheduled for | |||
evaluation until the EPU had been approved. | |||
The Susquehanna FSAR, Section 6.2.1.1.3, stated that the maximum SP temperature would result from a reactor recirculation suction line break. The drywell pressure and | |||
temperature response analyses assumed that RHR heat exchangers were activated | |||
about ten minutes after entry into the EOPs to remove energy from the drywell by | |||
cooling the SP. The CR identified that, in the event of a DBA LOCA, the EOPs would | |||
direct operators to implement the RPV flooding procedure (EO-000-114) to maintain | |||
adequate core cooling, and this required that | |||
all available RHR flow be used to flood the RPV up to the steam lines. The initiator's concern was that this would delay establishing | |||
flow through a RHR heat exchanger for SP cooling, because of the unique design of the RHR system at Susquehanna, and therefore w | |||
ould be inconsistent with the accident analyses assumptions. In addition, the CR stated that it was assumed in the EOPs that all RPV water level indications would be unreliable and therefore unavailable for this scenario. Susquehanna personnel informed the team that they had not evaluated the | |||
issues documented in the CR, at the time it was initiated, because they had assumed | |||
that they were only associated with EPU and not current plant operation. Immediate | |||
corrective actions included the start of an evaluation during the inspection of the identified inconsistency for SP cooling, and additional guidance to the operators. | |||
Enclosure | |||
13 The performance deficiency is the failure to properly categorize the inconsistency | |||
between the FSAR and the EOPs as a CAQ, which resulted in the deficiency not being corrected in a timely manner commensurate with its safety significance. | |||
Analyses: The performance deficiency is more than minor because it is associated with the Design Control attribute of the Mitigating Systems cornerstone and affects the | |||
objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, in the event of a DBA LOCA, SP cooling would not be initiated within the time frame assumed in the | |||
FSAR, which could affect the capability of the system to perform its safety function | |||
consistent with the design basis. The inspectors performed a review of the finding in | |||
accordance with IMC 0609, and determined that the finding screened out as having very | |||
low safety significance (Green) because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to | |||
external initiating events. | |||
This performance deficiency has a cross-cutting aspect in the area of Problem | |||
Identification and Resolution (PI&R), Corrective Action Program (CAP), because Susquehanna did not identify that the inconsistency documented in the CR should have been categorized as a CAQ, commensurate with its safety significance. [P.1(a)] | |||
Enforcement: 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that conditions adverse to quality shall be promptly identified and corrected. Contrary to | |||
the above, Susquehanna failed to identify that the nonconformance identified in AR/CR 739371, January 2006, was a CAQ; this resulted in the condition not being corrected for over two years. However, because the finding was of very low safety significance | |||
(Green) and has been entered into the corrective action program (AR/CR 959670), this | |||
violation is being treated as an NCV, consistent with section VI.A.1 of the NRC | |||
Enforcement Policy. | |||
(NCV 05000387/2008006-02; 05000388/2008006-02 - Failure to Identify and Correct | |||
Inconsistencies Between the FSAR and the EOPs) | |||
(c) Failure to Accurately Model the Simulator for RPV Water Level Instrumentation | |||
Introduction: The NRC identified a Green NCV of 10 CFR 55.46(c)(1), "Plant Referenced Simulators," because the Susquehanna plant-referenced simulator did not | |||
accurately model RPV level instrument response following a DBA LOCA. Specifically, the RPV level instruments in the simulator were programmed to fail high after a LOCA, | |||
and the expected plant response is that the instruments should indicate properly. | |||
Description: As part of the team's follow-up on the issues in AR/CR 739371, the inspectors questioned the concern stated in the CR, that the operators would need to | |||
enter the RPV flooding procedure during a DBA LOCA due to a loss of valid RPV level | |||
instrumentation. The inspectors reviewed the Susquehanna specific EOPs and supporting documents, and determined that the Susquehanna EOP Plant Specific | |||
Enclosure | |||
14Technical Guideline (PSTG) description of the expected response of the RPV level instrument response to LOCA events, was based on analysis, EC-SIMU-1001, | |||
"Evaluation of Simulator Level Instrument Response to Large LOCA," dated May 4, 1994. The analysis was performed to determine if the observed simulator response during a large break LOCA (RPV level instrumentation off-scale high) was consistent | |||
with the expected plant response. The analysis assumed that the drywell would | |||
experience superheated conditions, which would cause RPV water level instrumentation | |||
reference leg flashing and a subsequent loss of all RPV level indication. The analysis concluded that the simulator response reasonably predicted the expected actual plant response during a large break LOCA event. The expected plant response, as stated in | |||
the analysis, was incorrect; in that a LOCA would not always cause a loss of all RPV | |||
level instruments. | |||
On January 29, 2008, the inspectors observed two scenarios in the simulator to evaluate the response to a DBA LOCA, with all safe | |||
ty systems available. The inspectors observed that the RPV level instruments did indicate off-scale high shortly after the | |||
initiation of the event, consistent with the analysis. The inspectors questioned the basis | |||
of the analysis; specifically, why Susquehanna believed that the level instruments would | |||
not be available after a DBA LOCA event. Subsequently, Susquehanna determined that the RPV level instrument reference legs were not expected to routinely flash during a DBA LOCA, and that the analysis had been based on an overly conservative assumption | |||
that the drywell would always reach superheated conditions post-LOCA. Immediate | |||
corrective actions included the initiation of an informational Night Order to the control | |||
room operators explaining the issue, and the cessation of all simulator scenarios that | |||
involve the use of EO-100-103-1 until the issue is resolved. | |||
The performance deficiency is that Susquehanna did not ensure that the plant | |||
referenced simulator accurately modeled the expected plant response for RPV level | |||
instrumentation after a DBA LOCA, resulting in negative training of the licensed | |||
operators. | |||
Analyses: This performance deficiency is more than minor because it is associated with the Human Performance attribute of the Mitigating Systems cornerstone and affects the objective to ensure the availability, reliability, and capability of systems that respond to | |||
initiating events to prevent undesirable consequences. Specifically, the incorrect | |||
modeling of the Susquehanna plant referenced simulator introduces negative operator training that could affect the ability of the operators (a mitigating system) to take the appropriate actions during an actual even | |||
t. The simulator training conditioned the operators to expect the level instruments to be unavailable during events that cause | |||
drywell temperatures to reach or exceed RPV saturation temperature. As a result, | |||
during an actual event, the operators could prematurely transition into the RPV flooding procedure when the RPV level instruments should be providing valid indication. The inspectors evaluated the finding in accordance with IMC 0609, Appendix I, "Licensed | |||
Operator Requalification Significance Determination Process." The finding was | |||
determined to be of very low safety significance (Green) because it is not related to | |||
operator performance during requalification, it is related to simulator fidelity, and could | |||
have a negative impact on operator actions. | |||
Enclosure | |||
15 Enforcement: 10 CFR 55.46(c)(1), "Plant Referenced Simulators," states, in part, that a plant referenced simulator must demonstrate expected plant response to normal, transient, and accident conditions. Contrary to the above, as of January 2008, the Susquehanna plant referenced simulator did not accurately demonstrate the actual | |||
expected plant response of the RPV water level instrumentation following a DBA LOCA, | |||
which could result in negative operator training. However, because the finding was of | |||
very low safety significance (Green) and has been entered into the CAP (AR/CR 962881), this violation is being treated as an NCV, consistent with section VI.A.1 of the NRC Enforcement Policy. (NCV 05000387/2008006-03; 05000388/2008006-03 - Failure to Accurately Model | |||
the Simulator for RPV Water Level Instrumentation) | |||
(d) Failure to Identify and Correct a Setpoint Error in the RHR and CS Operating | |||
Procedures | |||
Introduction: The NRC identified a Green NCV of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that a setpoint error in the operating procedures for safety-related systems was a CAQ, resulting in the procedures not being corrected in a timely manner. Specifically, in February 2006, Susquehanna personnel | |||
identified an incorrect setpoint for the low pressure injection permissive interlock in the | |||
RHR and CS systems operating procedures and associated "hard cards"; however, the procedures were not revised until July 2007 due to the issue being screened as low | |||
priority and not a condition adverse to quality (CAQ). | |||
Description: On February 11, 2006, an AR was written to identify that the low pressure injection permissive setpoint in the RHR and CS operating procedures, and the | |||
associated operator "hard cards," was incorrect. The correct setpoint is 420 pounds per | |||
square inch gage (psig), but the procedures still had the previous setpoint of 436 psig. The setpoint had been changed in 1999 as part of a modification. The procedures were not revised until July 16, 2007, 17 months after the deficiency was identified in an AR. In | |||
addition, the inspectors noted that the setpoint in the procedures (436 psig) was not | |||
within the allowable tolerance (407-433 psig) listed in the Susquehanna TS, Section | |||
3.3.5.1, "Emergency Core Cooling System (ECCS) Instrumentation." | |||
When the AR was initiated, it was sub-classified as AR/CPG/OPS; that is, assigned to the Central Procedures Group and identified as an Operations procedure. It was not | |||
recognized that deficient operating procedures for safety-related systems may be a CAQ | |||
and that the AR should have been classified as a Condition Report. The affected | |||
section in the procedures was the verification of the response of the systems to an | |||
automatic initiation signal. For example, the Unit 1 RHR procedure OP-149-001, "RHR System," Section 2.2, noted that "No operator action is required unless an automatic action failed to occur ... At 436 psig decreasing Reactor pressure, RHR INJ OB ISO [injection outboard isolation] HV-151-F015A & B OPEN." If the valves did not open at | |||
the specified pressure in the procedure and "hard card," the operator may have diverted their attention unnecessarily and attempted to open the valve manually, even though the | |||
Enclosure | |||
16interlock would not have been satisfied (420 psig) and the valve would not open in accordance with the plant design. | |||
The pressure switches were changed in 1999, as part of a Unit 1 plant modification (Design Change Package (DCP) 97-9075); Unit 2 switches were changed by DCP | |||
97-9076. The modification replaced the existing pressure switches with Barton pressure | |||
indicating switches, because of improved accuracy. The low pressure injection | |||
permissive interlock prevents the CS and RHR injection valves from opening until | |||
reactor pressure has decreased to the RHR and CS systems design pressure, to prevent over pressurization of the RHR and CS systems. The DCP identified the specific RHR and CS operating procedures as needing to be changed. Immediate | |||
corrective actions included the initiation of a new CR to evaluate the other pending | |||
procedure changes to determine if their priority should be revised. | |||
The performance deficiency involved a failure to identify and correct a CAQ, the incorrect setpoint, in a timely manner commensurate with its safety significance. The | |||
inspectors concluded this action was untimely because the modification process would have revised these procedures prior to the modification being accepted by operations | |||
personnel. | |||
Analysis: The performance deficiency is more than minor because it is associated with the Procedure Quality attribute of the Mitigating Systems cornerstone and affects the | |||
objective to ensure the availability, reliability, and capability of systems that respond to | |||
initiating events to prevent undesirable consequences. Specifically, the incorrect | |||
setpoint reference in the procedure impacted the reliability of operator response to the event in that it could delay operator actions or result in misoperation of equipment. The inspectors performed a review of the finding in accordance with NRC Inspection Manual | |||
Chapter (IMC) 0609, "Significance Determination Process (SDP)," Attachment 4, "Phase | |||
1 - Initial Screening and Characterization of Findings." The inspectors determined that | |||
the finding screened out as having very low safety significance (Green), because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to external initiating events | |||
This performance deficiency has a Cross-Cutting aspect in the area of PI&R, CAP, | |||
because Susquehanna did not identify that a setpoint error in operating procedures for | |||
safety-related systems was a CAQ, commensurate with its safety significance. [P.1(a)] | |||
Enforcement: 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that conditions adverse to quality shall be promptly identified and corrected. Contrary to | |||
the above, from 1999, when the pressure switches were replaced and the setpoint was | |||
changed, until 2006, when AR 751412 was written, Susquehanna had failed to identify that the setpoint was wrong for the low pressure injection permissive interlock in the operating procedures for RHR and CS. Subsequently, on February 11, 2006, when | |||
Susquehanna personnel initiated and approved AR 751412, they failed to identify that | |||
the stated deficiency was a CAQ, which resulted in untimely corrective actions. | |||
Susquehanna considered this to be a procedure change and not a CAQ, and classified the AR as a CPG versus a CR. As such, the procedures were not changed until July 16, | |||
Enclosure | |||
172007, 17 months after the condition was identified and eight years after the setpoint was changed in the plant. Because this finding is of very low safety significance (Green), and | |||
was entered into the Susquehanna CAP (AR/CR 956917) this violation is being treated as a Non-Cited Violation (NCV) consistent with Section VI.A.1 of the NRC Enforcement | |||
Policy. (NCV 05000387/2008006-04; 05000388/2008006-04 - Failure to Identify and Correct | |||
a Setpoint Error in the RHR and CS Operating Procedures) | |||
b. Assessment of the Use of Operating Experience | |||
1. Inspection Scope | |||
The team reviewed a sample of operating experience (OE) issues for applicability to Susquehanna, and for the associated actions. The documents were reviewed to ensure that underlying problems associated with the issues were appropriately considered for | |||
resolution. The team also reviewed how Susquehanna considered OE for applicability in causal evaluations. | |||
Prior to the start of the inspection, the inspectors noted a potential negative trend in the | |||
number of issues associated with reactivity management. In accordance with the Inspection Procedure, the inspectors increased the scope of the review to determine if | |||
there was an adverse trend in the area of reactivity management over the past five years. The inspectors reviewed select ARs and CRs associated with the control rod | |||
drive system, control rod problems, human performance issues, and the spent fuel pool; the inspectors review included how Susquehanna had incorporated applicable OE for | |||
these specific systems and human performance issues into the CAP. The inspectors interviewed selected licensee staff. | |||
2. Assessment | |||
In general, OE was effectively used at the station. The inspectors noted that OE was | |||
reviewed during the causal evaluation process and incorporated, as appropriate, into the | |||
development of the associated corrective actions. The inspectors noted that OE was | |||
frequently used in work packages and pre-job briefs. The team did not identify any | |||
significant deficiencies within the sample reviewed. The team did not identify a negative trend nor any significant problems with the control of activities associated with reactivity management. | |||
3. Findings | |||
No findings of significance were identified in the area of operating experience. | |||
c. Assessment of Self-Assessments and Audits | |||
1. Inspection Scope | |||
Enclosure | |||
18The team reviewed a sample of departmental self-assessments, CAP trend reports, and Quality Assurance (QA) audits, including QA's most recent audit of the CAP. The team | |||
also reviewed the latest internal assessment of the safety culture at Susquehanna, conducted in October 2006. The reviews were performed to determine if problems identified through these evaluations were entered into the CAP system, and whether the | |||
corrective actions were properly completed to resolve the deficiencies. The | |||
effectiveness of the audits and self-assessments was evaluated by comparing audit and | |||
self-assessment results | |||
against self-revealing and NRC-identified findings, and observations during the inspection. | |||
2. Assessment | |||
The team considered the quality of the audits and self-assessments to be thorough and | |||
critical. ARs were initiated for issues identified by QA and the self-assessments. The | |||
Susquehanna 2006 "Comprehensive Cultural Assessment" Report consisted of a safety culture survey and interviews. The cultural assessment report identified some | |||
weaknesses at the station, which were entered into the CAP. The team did not identify | |||
any results that were inconsistent with Susquehanna's conclusions. | |||
3. Findings | |||
No findings of significance were identified in the area of audits and self-assessments. | |||
d. Assessment of Safety Conscious Work Environment | |||
1. Inspection Scope | |||
To evaluate the safety conscious work environment (SCWE) at Susquehanna, during interviews and discussions with station personnel, the team assessed the workers | |||
willingness to enter issues into the CAP and to raise safety issues to their management and/or to the NRC. The inspectors also | |||
interviewed the Employee Concerns Program (ECP) representative to determine if employees were aware of the program and had | |||
used it to raise concerns. The team reviewed a sample of the ECP files to ensure that | |||
issues were entered into the corrective action program, as appropriate. | |||
2. Assessment | |||
Based on interviews, observations of plant activities, and reviews of the ARs and ECP, | |||
the inspectors determined that the site personnel were willing to raise safety issues and | |||
document them in ARs. Individuals actively | |||
utilized the AR system, as evidenced by the number and significance of issues entered into the program. The inspectors noted that ARs were written by a variety of personnel, from workers to managers. ECP evaluations were thorough and appropriate actions were taken to address issues. | |||
3. Findings | |||
No findings of significance were identified related to the SCWE at Susquehanna. | |||
Enclosure | |||
19 4OA6 Meetings, Including Exit | |||
: On February 1, 2008, the team presented the inspection results to Mr. B. McKinney, Senior Vice President, and to other members of the Susquehanna staff, who | |||
acknowledged the findings. The team confirmed that no proprietary information | |||
reviewed during the inspection was retained. | |||
ATTACHMENT: | |||
Supplemental Information | |||
In addition to the documentation that the team reviewed (listed in the Attachment), | |||
copies of information requests given to the licensee are in ADAMS, under accession | |||
number ML080430585. | |||
Attachment | |||
A-1ATTACHMENT - SUPPLEMENTAL INFORMATION | |||
KEY POINTS OF CONTACT | |||
Licensee Personnel | |||
: M. Adelizzi, Risk Engineer | |||
N. D'Angelo, Manager, Station Engineering C. Gannon, Vice President, Nuclear Operations | |||
T. Gorman, Project Manager, Design Engineering | |||
R. Hoffman, Manager, Nuclear Fuels & Analysis | |||
B. McKinney, Chief Nuclear Officer I. Missien, Project Manager, System Engineering B. O'Rourke, Senior Engineer, Nuclear Regulatory Affairs | |||
R. Pagodin, General Manager, Nuclear Engineering | |||
R. Paley, General Manager, Plant Support | |||
A. Price, Supervisor, Corrective Action & Assessment M. Rochester, Employee Concerns Representative G. Ruppert, Manager, Maintenance | |||
R. Schechterly, Operating Experience Coordinator | |||
R. Sgarro, Manager, Nuclear Regulatory Affairs | |||
M. Sleigh, Security Manager | |||
B. Stitt, Operations Training T. Tonkinson, Supervisor, Maintenance Support D. Weller, Maintenance Foreman | |||
L. West, Supervisor, Central Procedure Group | |||
Nuclear Regulatory Commission | |||
: M. Gray, Branch Chief, Technical Support & Assessment | |||
F. Jaxheimer, Senior Resident Inspector | |||
LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED | |||
Opened and Closed | |||
: 05000387/2008006-01 | |||
05000388/2008006-01 | |||
NCV Failure to Adequately Evaluate a Deviation from BWROG EPG/SAG Resulted in an Inadequate EOP (Section 4OA2.a.3 (a)) | |||
05000387/2008006-02 | |||
05000388/2008006-02 | |||
NCV Failure to Identify and Correct Inconsistencies in the Licensing Basis | |||
and the EOPs (Section 4OA2.a.3 (b)) | |||
05000387/2008006-03 | |||
05000388/2008006-03 | |||
NCV Failure to Accurately Model the Simulator for RPV Water Level | |||
Instrumentation (Section 4OA2.a.3 (c)) | |||
05000387/2008006-04 | |||
05000388/2008006-04 | |||
NCV Failure to Identify and Correct a Setpoint Error in the RHR and CS | |||
Operating Procedures (Section 4OA2.a.3 (d)) | |||
Attachment | |||
A-2LIST OF DOCUMENTS REVIEWED | |||
Procedures | |||
: BWROG EGP/SAG and Appendix B Bases, Revision 2 | |||
Design Considerations Applicability Sheet Number 42, Emergency Plan, Revision 1 EO-000-102, RPV Control, Revision 2 | |||
EO-000-114-1, RPV Flooding, Revision 5 EO-100-103-1, Primary Containment Control, Revision 9 EP-AD-014, Surveillance Testing of Emergency Communications Equipment, Revision 10 EP-AD-015, Review, Revision, and distribution of the SSES Emergency Plan, Revision 11 | |||
ME-0RF-161, Control of Fuel Pool Cleanout Activities, Revision 5 | |||
ME-0RF-163, Fuel Pool Cleanout - Energy Solutions - Dose Rate Profiling of Irradiated Hardware and Liners, Revision 4 MFP-QA-1220, Engineering Change Process Handbook, Revision 2 MI-VL-009, Operation of Leak Rate Monitors, Surge Tank Assemblies and 1035 psig Test Pumps, Revision 3 MT-AD-504, Scaffold Erection, Review and Inspection, Revisions 9 & 10 | |||
MT-GM-018, Freeze Sealing of Piping, Revision 15 MT-GM-050, Limitorque Type SMB-000 through SMB-4 Operator Maintenance, Revision 12 NASP-QA-202, Independent Technical Review Program, Revision 2 | |||
NASP-QA-401, Internal Audits, Revision 9 | |||
NASP-QA-700, Performance Assessment Process, Revision 0 | |||
NDAP-00-0109, Employee Concerns Program, Revision 10 | |||
NDAP-00-0708, Corrective Action Review Board, Revision 4 NDAP-00-0710, Station Trending Program, Revision 1 NDAP-00-0745, Self-Assessment, Benchmarking and Performance Indicators, Revision 7 | |||
NDAP-00-0751, Significant Operating Experience Report (SOER) Review Program, Revision 3 | |||
NDAP-00-0752, Cause Analysis, Revisions 3 and 4 | |||
NDAP-00-0753, Common Issue Analysis, Revision 0 NDAP-00-0778, Performance Improvement Program, Revision 2 NDAP-QA-0103, Audit Program, Revision 9 | |||
NDAP-QA-0330, PSTG and Emergency Procedures, Revision 8 | |||
NDAP-QA-0330, Symptom Oriented EOP and EP-DS Program and Writer's Guide, Revision 3 NDAP-QA-0412, Leakage Rate Test Program, Revision 10 | |||
NDAP-QA-0702, Action Request and Condition Report Process, Revision 20 NDAP-QA-0703, Operability Assessments and Requests for Enforcement Discretion, Revision 12 NDAP-QA-0720, Station Report Matrix and Repor | |||
tability Evaluation Guidance, Revision 13 NDAP-QA-0725, Operating Experience Review Program, Revision 11 | |||
NDAP-QA-0726, 10CFR50.59 and 10CFR72.48 Implementation, Revision 10 NDAP-QA-1220, Engineering Change Process, Revision 2 NTP-QA-53.1, Susquehanna Fire Brigade Training Program, Revision 15 | |||
ODCM-QA-001, ODCM Introduction, Revision 3 | |||
ODCM-QA-002, ODCM Review and Revision Control, Revision 4 | |||
ODCM-QA-003, Effluent Monitor Setpoints, Revision 3 ODCM-QA-004, Airborne Effluent Dose Calculations, Revision 4 | |||
ODCM-QA-005, Waterborne Effluent Dose Calculation, Revision 3 | |||
Attachment | |||
A-3ODCM-QA-006, Total Dose Calculation, Revision 2 | |||
ODCM-QA-007, Radioactive Waste | |||
Treatment Systems, Revision 2 | |||
ODCM-QA-008, Radiological Environmental Monitoring Program, Revision 11 ODCM-QA-009, Dose Assessment Policy Statements, Revision 2 ON-145-004, RPV Water Level Anomaly, Revision 13 | |||
OP-024-001, Diesel Generators, Revision 49 | |||
OP-024-004, Transfer and Test Mode Operations of Diesel Generator E, Revision 26 | |||
OP-149-001, RHR System, Revisions 31 and 32 OP-151-001, Core Spray System, Revisions 27 & 28 SE-124-007, Unit 1 Division 1 Diesel Generator LOCA LOOP Test, Revision 15 | |||
SE-259-044, LLRT of RHR Containment Spray Penetration Number X-39A, Revision 11 | |||
SOP-054-B03, Quarterly ESW Flow Verification Loop B, Revision 7 | |||
SSES-EPG, SSES Plant Specific Technical Guideline, Revision 9 | |||
Audits: 666178, Corrective Action, November 2006 - February 2007 | |||
667966, QA Internal Audit Report, Fuel Management, Revision 0 | |||
691277, QA Internal Audit Report Access Authorization and Fitness for Duty, Revision 0 706249, Operations Training and Qualification Programs, May - June 2007 718607, QA Internal Audit Report, Engineering, Revision 0 | |||
744333, Operations, November - December 2007 | |||
792034, QA Internal Audit Report, Security, Revision 0 | |||
NEIP Audit of Susquehanna Quality Assurance, June 2006 | |||
Self-Assessments | |||
: 2006 Comprehensive Cultural Assessment, September - October 2006 | |||
CA&A Functional Unit Excellence Plan, 1 | |||
st , 2 nd , and 3 rd Quarters 2007 CAA-06-01, Site Wide Self-Assessment, December 2006 CAA-06-05, Self-Assessment Program Performance, February 2006 CAA-06-08, Decrease in CR Generation Identified by Trend Report, November 2006 | |||
Focused Self Assessment, MOV Program Self-Assessment, October 2007 | |||
Maintenance Implementing Procedures Adequacy | |||
for Qualified, Inexperienced Employees, June 2007 Multi-Utility Joint Audit Program Initiative, March - April 2007 | |||
NTG Focused Self-Assessment of Operator Training Programs, June 2007 OPS-06-02, Determine the Status of Operator Fundamentals, February 2006 | |||
OPS-06-03, Operations Focused Se-f Assessment, July 2006 | |||
Pre-PI&R Focused Self-Assessment, September 2007 | |||
QA Organization Effectiveness Self-Assessment, October 2006 QA-06-01, Operations QA Audit Preparation Gap Analysis for QC, May - July 2006 SEC-06-01, Analyses of SSES Security Procedures and Physical Security Plan, Revision 0 | |||
Attachment | |||
A-4Action Requests (* denotes an AR/CR generated as a result of this inspection) | |||
: 478369 524893 542157 | |||
545804 | |||
549328 | |||
554362 554598 555140 | |||
555263 | |||
555562 | |||
557348 | |||
565795 575128 578943 | |||
584400 | |||
591033 | |||
594366 594887 595165 | |||
604009 | |||
604296 | |||
610978 | |||
615707 623914 623949 | |||
635924 | |||
647827 | |||
655735 666405 668871 | |||
669732 | |||
677145 | |||
687080 | |||
688300 691108 693936 | |||
699781 | |||
723483 | |||
723976 724102 724165 | |||
724374 724467 724717 726672 | |||
728295 | |||
728936 | |||
730852 730944 730947 | |||
737236 | |||
738555 | |||
738575 | |||
738634 738653 738907 | |||
738999 | |||
739262 | |||
739371 739371 739386 | |||
739419 | |||
739579 | |||
739625 | |||
739713 739737 740043 | |||
740073 | |||
740303 | |||
740477 740538 740658 | |||
740668 | |||
740723 | |||
740802 | |||
740804 740825 740946 | |||
740948 | |||
740955 | |||
740988 741041 741321 | |||
741457 741707 741908 741943 | |||
742191 | |||
742318 | |||
742342 742427 742676 | |||
742966 | |||
743043 | |||
744975 | |||
744979 745221 745248 | |||
745462 | |||
745773 | |||
746658 747077 747438 | |||
749294 | |||
749341 | |||
749832 | |||
750140 750232 751212 | |||
751412 | |||
751433 | |||
751444 752341 752347 | |||
752582 | |||
753392 | |||
753664 | |||
753869 753990 755360 | |||
756094 | |||
756415 | |||
756804 757530 757979 | |||
758337 759209 759216 759827 | |||
760281 | |||
760526 | |||
760526 762497 763050 | |||
763128 | |||
763397 | |||
764145 | |||
764738 764953 765421 | |||
767566 | |||
767567 | |||
768301 768502 768821 | |||
768920 | |||
769304 | |||
769867 | |||
769870 770453 771319 | |||
771876 | |||
771961 | |||
773046 773409 774453 | |||
774475 | |||
774509 | |||
774549 | |||
775285 775718 776112 | |||
776171 | |||
776769 | |||
776918 777335 777723 | |||
778124 779830 780144 780155 | |||
780778 | |||
780992 | |||
781644 782321 782344 | |||
783655 | |||
784730 | |||
784882 | |||
784890 785561 785791 | |||
786149 | |||
786224 | |||
786564 786735 786768 | |||
787850 | |||
788616 | |||
788621 | |||
788879 789971 791115 | |||
791329 | |||
792158 | |||
793381 794995 795583 | |||
796640 | |||
797517 | |||
799890 | |||
802254 802539 802563 | |||
802572 | |||
802697 | |||
805698 806710 809503 | |||
809702 810391 810513 811239 | |||
811429 | |||
811996 | |||
812948 813844 815268 | |||
816097 | |||
816710 | |||
817720 | |||
818082 818154 820344 | |||
820380 | |||
820989 | |||
820995 821006 821064 | |||
822996 | |||
823908 | |||
824522 | |||
824895 825107 825750 | |||
826452 | |||
826870 | |||
827023 827966 828626 | |||
828744 | |||
829065 | |||
829502 | |||
835002 837153 837180 839753 | |||
841169 | |||
841885 842663 842920 | |||
843144 843985 845441 849935 | |||
851918 | |||
853358 | |||
854681 855266 855268 | |||
856997 | |||
858269 | |||
858578 | |||
859082 859440 859794 | |||
859839 | |||
860299 | |||
860551 861162 861366 | |||
861415 | |||
862474 | |||
864090 | |||
865286 865423 865804 | |||
865924 | |||
866930 | |||
867534 867747 867881 | |||
868251 | |||
868259 | |||
868828 | |||
868874 869819 869824 | |||
870968 | |||
871013 | |||
872039 872056 873026 | |||
873683 873741 873919 874227 | |||
875597 | |||
875976 | |||
876021 876427 877419 | |||
877727 | |||
877743 | |||
878165 | |||
878326 879080 879847 | |||
880331 | |||
880573 | |||
880702 880806 881210 | |||
881219 | |||
881225 | |||
881236 | |||
882318 883987 886209 | |||
887048 | |||
887067 | |||
888310 889683 889966 | |||
891288 | |||
891733 | |||
891795 | |||
892142 892152 892528 | |||
893090 | |||
893157 | |||
893290 895147 896455 | |||
896505 896685 897250 898909 | |||
899429 | |||
900301 | |||
900720 901262 903439 | |||
904689 | |||
908163 | |||
911601 | |||
912213 912476 915167 | |||
915620 | |||
916453 | |||
916463 916873 917196 | |||
918392 | |||
918549 | |||
919470 | |||
927046 928515 929461 | |||
930075 | |||
930571 | |||
931113 932590 936060 | |||
936250 | |||
936370 | |||
936631 | |||
937123 938054 938698 | |||
938722 | |||
939516 | |||
939780 941290 941401 | |||
941626 941677 941810 947160 | |||
954950* | |||
954970* | |||
954972* 954975* 954990* | |||
955072* | |||
955073* | |||
955111* | |||
955130* 955150* 955151* | |||
955761* | |||
955780* | |||
956339* 956344* 956431* | |||
956696* | |||
956914* | |||
956917* | |||
957319* 957484* 957637* | |||
958769* | |||
959670* | |||
961655 962390 962881* | |||
963061* | |||
963065* | |||
963698* | |||
963861* 964512* 964514* | |||
964836* | |||
965167* | |||
Attachment | |||
A-5 Maintenance Work Requests (SPWO) | |||
: 099065 099115 099120 | |||
099259 099364 448229 473889 | |||
570758 766396 766401 766406 | |||
766411 766413 766416 766496 | |||
767283 767284 767490 767506 | |||
767532 768234 768618 818282 | |||
862503 862569 862578 866262 | |||
866284 Non-Cited Violations and Findings Reviewed | |||
: NCV 2005005-01, Inadequate FME Exclusion Procedural Instructions Associated with EDG | |||
Work FIN 2005009-01, Fire Brigade Drill Program Not Consistent with Regulatory Guidance and | |||
Industry Standards NCV 2006002-01, Equipment Hatch Plugs are Not Watertight as Indicated in FSAR FIN 2006002-02, Incomplete Corrective Actions Contribute to CRD Flow Control Failure NCV 2006003-01, Inadequate Procedures Resulted in Motor Operated Valve Failures | |||
NCV 2006003-02, Failure to Identify Material Degradation which Resulted in the Failure of the "C" ESW Pump Breaker NCV 2006003-03, Inadequate Procedure Results in Elevated Reactor Coolant System Leakage NCV 2006003-04, Inadequate Design Review of PRDNMS Modification Resulted in a Reactor | |||
Scram NCV 2006003-05, Ineffective Corrective Actions to Assure Training and Qualification of Workers as Required by 10CFR50, Appendix B, Criterion XVI NCV 2006004-01, Inadequate Risk Assessment | |||
NCV 2006005-01, Inadequate Work Instructions for the Disassembly and Inspection of Check | |||
Valves NCV 2006005-02, Inadequate Evaluation of EPA Breaker Failures | |||
NCV 2006006-01, Failure to Identify Scaffolding that Affected the Safety-Related RHR Discharge Pressure Instrument Tubing Input to ADS NCV 2006009-01, Safeguards Information Licensee Identified NCV 2007002, U2 Div II Core Spray Pump Room (a High Radiation Area) Was Not Posted and Was Open Licensee Identified NCV 2007002, U1 HPCI Failed a Surveillance Due to the Failure to Perform | |||
Preventive Maintenance NCV 2007003-01, Failure to Take Timely Corrective Actions for an "E" EDG Jacket Water Leak | |||
FIN 2007003-02, Failure to Maintain Occupational Radiation Exposure ALARA during Reactor | |||
Water Cleanup Pipe Replacement Activities FIN 2007003-03, Failure to Maintain Occupational Radiation Exposure ALARA during Outage ISI of Reactor Pressure Vessel NCV 2007003-04, Violation of 10CFR71.5 for Inadequately Secured Transport of Condensate Pump Motors NCV 2007003-05, Violation of 10CFR71.5 for Inadequately Accounting for Activity in a Shipment of Irradiated Fuel Channels Licensee Identified NCV 2007003, U2 Reactor Building HRA Postings and Boundary Moved | |||
without Permission of RP NCV 2007007-01, Inoperable ESSW Pump-House Ventilation Lineup NCV 2007007-02, Failure to Use "E" EDG Procedure | |||
Attachment | |||
A-6 Miscellaneous | |||
: 5059-01-2356, 50.59 Screen of Specification C-1056, Long Term Scaffolding, Revision 4 CP067, Corrective Action Program - Evaluation & Resolution, Revision 8 (Lesson Plan & Student Material) CP068, Managing the Corrective Action Process, Revision 2 (Lesson Plan & Student Material) | |||
Daily CR Screening Team Package | |||
Design Verification Checklist for SCN 6 for Specification C-1056, dated April 27, 2001 EC-059-1024, Design Requirements for and Evaluation of Potential Secondary Containment | |||
Bypass Leakage Pathways, Revision 4 EC-RADN-1029, SSES Design Basis LOCA Dose | |||
Consequence Evaluation for Containment Bypass Leakage Including the Effects of Suppression Pool Scrubbing, Revision 1 EC-SIMU-1001, Evaluation of Simulator Level Instrument Response to Large LOCA, dated May 4, 1994 Engineering Specification C-1056, Erection of Scaffolding in Safety-Related Areas, Revision 4 EWR #MIS-85-0460, Design Inputs and Considerations Checklist for Specification C-1056, Revision 2 Hot Box Item 08-01, Reactor Water Instrumentation Response during DBA LOCA, dated | |||
January 31, 2008 IEEE Standard 497-2002, IEEE Standard Criteria for Accident Monitoring Instrumentation, dated September 30, 2002 Long Term Scaffold Log, dated January 16, 2008 | |||
No Degraded Condition Response to OFR 963310, dated January 30, 2008 | |||
NRC Information Notice 2007-29, Temporary Scaffolding Affects Operability of Safety-Related | |||
Equipment, dated September 17, 2007 NRC Inspection Procedure 42001, Emergency Operating Procedures, dated June 28, 1991 NRC Regulatory Guide 1.97, Instrumentation for Light-Water-Cooled Nuclear Power Plants to Assess Plant and Environs Conditions During and Following an Accident, Revision 2 NRC Regulatory Issue Summary 2005-20, Information to Licensees Regarding Two NRC Inspection Manual Sections on Resolution of Degraded and Nonconforming Conditions and | |||
on Operability NRC Regulatory Issue Summary 2007-21, Adherence to Licensed Power Limits, dated August 23, 2007 NEDE-24801, Review of BWR Reactor Vessel Water Level Measurement, April 1980 | |||
NEDO-24708A, Additional Information Required for NRC Staff Generic Report on Boiling Water | |||
Reactors, Revision 1 Operational Policy Statement (OPS) - 5, Deficiency Control System, Revision 13 Operations Monthly Performance Indicators, December 2007 | |||
Operations Quality Assurance Manual, dated December 13, 2007 | |||
OPEX Daily Report, January 29, 2008 | |||
Plant Modification Package - DCP/ECO #97-9075, Unit 1 Core Spray/RHR/LPCI Pressure | |||
Switch Replacement, Revision 1 PL-NF-02-07, Channel Management Action Plan, Revision 28 | |||
Regulatory Guide 1.97, Criteria for Accident Monitoring Instrumentation, Revision 4 | |||
Specification Change Notice #6 for C-1056, Revision 3 | |||
Temporary Scaffold Log, dated January 15, 2008 Unit 1 & 2, Control Rod Drive Hydraulics System Health Report, May - August 2007 Unit 1, RHR Residual Heat Removal System Health Report, September - December 2007 | |||
Attachment | |||
A-7LIST OF ACRONYMS | |||
ACE Apparent Cause Evaluation AR Action Request BWROG Boiling Water Reactor Owners' Group | |||
CAP Corrective Action Program | |||
CAQ Condition Adverse to Quality | |||
CARB Corrective Action Review Board CFR Code of Federal Regulations CPG Central Procedure Group | |||
CR Condition Report | |||
CS Core Spray | |||
DBA Design Basis Accident | |||
DCP Design Change Package ECCS Emergency Core Cooling System ECP Employee Concerns Program | |||
EOP Emergency Operating Procedures | |||
EPG/SAG Emergency Procedure Guidelines / Severe Accident Guidelines EPU Extended Power Uprate FSAR Final Safety Analysis Report IMC NRC Inspection Manual Chapter | |||
LOCA Loss of Coolant Accident | |||
NCV Non-Cited Violation | |||
NRC Nuclear Regulatory Commission | |||
OE Operating Experience PAM Post-Accident Monitoring PI&R Problem Identification and Resolution | |||
psig pounds per square inch | |||
PSTG Plant Specific Technical Guidelines | |||
QA Quality Assurance RCA Root Cause Analysis RHR Residual Heat Removal | |||
ROP Reactor Oversight Program | |||
RPV Reactor Pressure Vessel | |||
SCWE Safety Conscious Work Environment | |||
SDP Significance Determination Process TS Technical Specifications | |||
}} | |||
Revision as of 13:40, 12 July 2019
| ML080770308 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna |
| Issue date: | 03/17/2008 |
| From: | Mel Gray Division Reactor Projects I |
| To: | Mckinney B Susquehanna |
| Gray M, RI/DRP/TSAB/610-337-5209 | |
| References | |
| IR-08-006 | |
| Download: ML080770308 (29) | |
See also: IR 05000387/2008006
Text
UNITED STATES NUCLEAR REGULATORY COMMISSION
REGION I 475 ALLENDALE ROAD KING OF PRUSSIA, PA 19406-1415
March 17, 2008
Mr. Britt T. McKinney Senior Vice President and Chief Nuclear Officer
769 Salem Blvd. - NUCSB3
Berwick, PA 18603-0467
SUBJECT: SUSQUEHANNA STEAM ELECTRIC STATION, UNITS 1 AND 2 PROBLEM IDENTIFICATION AND RESOLUTION INSPECTION
INSPECTION REPORTS NOS. 05000387/2008006; 05000388/2008006
Dear Mr. McKinney:
On February 1, 2008, the US Nuclear Regulatory Commission (NRC) completed a team
inspection at the Susquehanna Steam Electric Station. The enclosed inspection report
documents the inspection results, which were discussed on February 1, 2008, with you and
members of your staff.
This inspection was an examination of activities conducted under your license as they relate to the identification and resolution of problems, and compliance with the Commission
=s rules and regulations and the conditions of your license. Within these areas, the inspection involved examination of selected procedures and representative records, observations of activities, and interviews with personnel.
On the basis of the sample selected for review, the team concluded that the implementation of
the corrective action program (CAP) was adequate in that personnel identified issues at a low threshold; generally screened and prioritized issues in a timely manner; evaluated the issues commensurate with their safety significance; and implemented corrective actions in a timely manner commensurate with the safety significance.
The team identified four findings of very low safety significance (Green). These findings were determined to involve violations of regulatory requirements. However, because each of the violations was of very low safety significance (Green) and because they were entered into your corrective action program, the NRC is treating these as Non-Cited Violations (NCVs), in accordance with Section VI.A.1 of the NRC
=s Enforcement Policy. If you contest any NCV in this report, you should provide a response within 30 days of the date of this inspection report,
with the basis for your denial, to the U.S. Nuclear Regulatory Commission, ATTN: Document
Control Desk, Washington DC, 20555-0001, with copies to the Regional Administrator, Region I;
B. McKinney
2the Director, Office of Enforcement, U.S. Nuclear Regulatory Commission, Washington, DC, 20555-0001; and the NRC Resident Inspector at the Susquehanna facility.
In accordance with 10 CFR 2.390 of the NRC
=s A Rules of Practice,@ a copy of this letter and its enclosure, and your response (if any), will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of the
NRC=s document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).
Sincerely, /RA/ Mel Gray, Chief Technical Support & Assessment Branch
Division of Reactor Projects
Docket Nos. 50-387, 50-388
Enclosure: Inspection Report Nos. 05000387/2008006; 05000388/2008006 w/ Attachment: Supplemental Information
cc w/encl:
C. Gannon, Vice President, Nuclear Operations
R. Paley, General Manager, Plant Support R. Pagodin, General Manager, Nuclear Engineering
R. Sgarro, Manager, Nuclear Regulatory Affairs
Supervisor, Nuclear Regulatory Affairs
M. Crowthers, Supervising Engineer, Nuclear Regulatory Affairs R. Peal, Mgr, Training, Susquehanna
Manager, Quality Assurance
J. Scopelliti, Community Relations Manager, Susquehanna
B. Snapp, Esq., Associate General Counsel, PPL Services Corporation
Supervisor - Document Control Services
R. Osborne, Allegheny Electric Cooperative, Inc. D. Allard, Dir, PA Dept of Environmental Protection
Board of Supervisors, Salem Township
J. Johnsrud, National Energy Committee, Sierra Club
E. Epstein, TMI-Alert (TMIA)
J. Powers, Dir, PA Office of Homeland Security R. French, Dir, PA Emergency Management Agency
Enclosure
1 U.S. NUCLEAR REGULATORY COMMISSION
REGION I
Docket No: 50-387, 50-388
Report No: 05000387/2008006, 05000388/2008006
Licensee: PPL Susquehanna, LLC
Facility: Susquehanna Steam Electric Station, Units 1 and 2
Location: 769 Salem Boulevard - NUCSB3 Berwick, PA 18603-0467
Dates: January 14 - February 1, 2008
Team Leader: B. Norris, Senior Project Engineer, Division of Reactor Projects
Inspectors: F. Arner, Senior Reactor Inspector, Division of Reactor Safety
R. Fuhrmeister, Senior Project Engineer, Division of Reactor Projects G. Ottenberg, Resident Inspector, Division of Reactor Projects J. Bream, Reactor Engineer, Division of Reactor Projects
R. McKinley, Operations Examiner, Division of Reactor Safety
Approved by: Mel Gray, Chief Technical Support & Assessment Branch
Division of Reactor Projects
Enclosure
2SUMMARY OF FINDINGS
IR 05000387/2008-006, 05000388/2008-006; 01/14/2008 - 02/01/2008; Susquehanna Steam Electric Station; Biennial Baseline Inspection of the Identification and Resolution of Problems; Corrective Action Program, Simulator Fidelity, and Procedure Quality.
This team inspection was performed by five NRC regional inspectors and one resident
inspector. Four findings of very low safety significance (Green) were identified during this inspection and determined to be Non-Cited Violations (NCVs). The significance of most findings is indicated by their color (Green, White, Yellow, Red) using NRC Inspection Manual Chapter (IMC) 0609, ASignificance Determination Process
@ (SDP). The NRC
=s program for overseeing
the safe operation of commercial nuclear power reactors is described in NUREG-1649, A Reactor Oversight Process,@ Revision 4, dated December 2006.
Identification and Resolution of Problems
The team concluded that the implementation of the corrective action program (CAP) at
Susquehanna was adequate in that personnel identified issues at a low threshold and used a single entry-point system to document the problems by the initiation of an Action Request (AR). About 20 percent of the ARs were considered to be conditions adverse to quality (CAQ) and
sub-classified as a Condition Report (CR). However, the team identified several ARs that
should have been classified as CAQs; as a result, CRs were not written and corrective actions
were not timely. The team identified two findings of very low significance related to the AR process that had current performance cross-cutting aspects in problem identification because the issues were not categorized commensurate with their safety significance. Notwithstanding
these two findings, the team concluded that in general Susquehanna personnel screened and
prioritized CRs in a timely manner using established criteria.
The team also concluded that Susquehanna personnel properly evaluated the issues commensurate with their safety significance; and generally implemented corrective actions in a timely manner, commensurate with the safety significance. The team noted that Susquehanna
reviewed and applied industry operating experience lessons learned. Audits and self-
assessments added value to the corrective action process. On the basis of interviews
conducted during the inspection, workers at the site expressed freedom to enter safety concerns into the CAP.
Enclosure
3a. NRC Identified and Self-Revealing Findings
Cornerstone: Mitigating Systems
Green: The NRC identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," because, in the 1990s, Susquehanna failed to
adequately evaluate a deviation from the Boiling Water Reactor Owner's Group
Emergency Procedure Guidelines / Severe
Accident Guidelines (BWROG EPG/SAG), which resulted in one of the emergency operating procedures (EOPs) being inadequate. Specifically, Caution #1 in the BWROG EPG/SAG warned the operators that reactor
pressure vessel (RPV) level instrumentation may be unreliable if the drywell
temperatures exceeded RPV saturation temperature. The purpose of the Caution was
to give the operators a chance to evaluate the validity of the RPV level instrumentation
to avoid premature entry into the RPV flooding contingency procedure. Susquehanna did not adequately evaluate the deviation, and the Susquehanna EOPs did not use a Caution statement; but instead, changed the caution to a procedural step, which directed
the operators to transition directly to the RPV flooding procedure.
The performance deficiency is more than minor because it is associated with the Procedure Quality attribute of the Mitigating Systems cornerstone and affects the objective to ensure the availability, reliability, and capability of systems that respond to
initiating events to prevent undesirable consequences. Specifically, the EOP could have
directed entry into the RPV flooding procedure unnecessarily which would have
restricted the use of suppression pool cooling and required other actions that would have
complicated the operators' response to the event. The finding was determined to be of very low safety significance because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to
external initiating events. (Section 4OA2.a.3 (a))
Green: The NRC identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that an inconsistency between the procedures and the design basis for suppression pool (SP) cooling was a condition
adverse to quality (CAQ), which resulted in corrective actions not being taken in a timely
manner. Specifically, in January 2006, a Condition Report (CR) identified an
inconsistency between an assumption in the Final Safety Analysis Report (FSAR) for the
design basis accident and the emergency operating procedures (EOPs) regarding the timing for the implementation of SP cooling. At the time of the inspection, the inconsistency had not been resolved because Susquehanna did not recognize that it
impacted current plant operations. This performance deficiency has a cross-cutting
aspect in the area of Problem Identification and Resolution, Corrective Action Program,
because Susquehanna did not identify that the inconsistency documented in the CR should have been categorized as a CAQ, commensurate with its safety significance.
The performance deficiency is more than minor because it is associated with the Design
Control attribute of Mitigating Systems and affects the cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to
Enclosure
4prevent undesirable consequences. Specifical
ly, the EOPs provided direction that, under some accident conditions, would affect the availability and/or capability of the SP
cooling system to perform its safety function. The finding screened out as having very low safety significance because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to external
initiating events. (Section 4OA2.a.3 (b))
Green: The NRC identified a Non-Cited Violation of 10 CFR 55.46(c)(1), "Plant Referenced Simulators," because the Susquehanna simulator did not accurately model reactor pressure vessel (RPV) level instrumentation following a design basis accident
loss of coolant accident (DBA LOCA). Specifically, an analysis performed in 1994 to
determine if the observed simulator response during a large break LOCA was consistent
with the expected plant response, was based on an overly conservative assumption that
the drywell would experience superheated conditions, which would cause RPV water level instrumentation reference leg flashing and a subsequent loss of all RPV level indication. The expected plant response, as stated in the analysis, was incorrect; in that
a LOCA would not always cause a loss of all RPV level instruments. As a result, the
simulator modeling was incorrect.
The performance deficiency is more than minor because it is associated with the Human Performance attribute of Mitigating Systems and affects the cornerstone objective to
ensure the availability, reliability, and capability of systems that respond to initiating
events to prevent undesirable consequences. Specifically, the modeling of the
Susquehanna simulator introduced negative operator training that could affect the ability
of the operators (a mitigating system) to take the appropriate actions during an actual event. The finding was determined to be of very low safety significance because it is not related to operator performance during requalification, it is related to simulator fidelity,
and it could have a negative impact on operator actions. (Section 4OA2.a.3 (c))
Green: The NRC identified a Non-Cited Violation of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that a setpoint error in the operating procedures for safety-related systems was a condition adverse to quality (CAQ), resulting in the procedures not being corrected in a timely manner. The setpoint for the
low pressure injection permissive interlock in the RHR and CS systems had been
changed in 1999 as part of a modification. However, the setpoint was not changed in
the system operating procedures and operator aids. When this issue was identified by Susquehanna staff in 2006, the setpoint error in the procedure was not screened as a CAQ, which resulted in the procedures not being revised for 17 months after the issue
was identified in an Action Report. This performance deficiency has a cross-cutting
aspect in the area of Problem Identification and Resolution, Corrective Action Program,
because Susquehanna did not identify that a setpoint error in operating procedures for safety-related systems was a CAQ, commensurate with its safety significance. P.1(a)
The performance deficiency is more than minor because it is associated with the
Procedure Quality attribute of Mitigating Systems and affects the cornerstone objective
to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, the incorrect setpoint
Enclosure
5reference in the procedure impacted the reliability of operator response to the event in that it could delay operator actions or result in misoperation of equipment. The finding
screened out as having very low safety significance because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to external initiating events. (Section 4OA2.a.3 (e))
b. Licensee-Identified Violations
None.
Enclosure
6REPORT DETAILS
4. OTHER ACTIVITIES (OA)
4OA2 Problem Identification and Resolution (PI&R) (Biennial - IP 71152B)
a. Assessment of the Corrective Action Program
1. Inspection Scope
The inspection team reviewed the procedures describing the corrective action program
(CAP) at the Susquehanna Steam Electric Station. Susquehanna used a single-point
entry system and identified problems by the initiation of an Action Request (AR). The AR would then be sub-classified depending on the information provided; for example, as WO for a maintenance Work Order, as CPG for assignment to the Central Procedure Group, or as CR for a Condition Report. ARs were sub-classified as CRs for conditions
adverse to quality (CAQ), such as plant equipment deficiencies, industrial or radiological
safety concerns, or other significant issues. The CRs were subsequently screened for operability and reportability, categorized by significance (1 to 3), assigned a level of evaluation, and issued for resolution.
The team reviewed CRs selected across the seven cornerstones of safety in the NRC
=s Reactor Oversight Process (ROP) to determine if problems were being properly
identified, characterized, and entered into the CAP for evaluation and resolution. The
team selected items from the maintenance, operations, engineering, emergency
preparedness, physical security, radiation safety, training, and oversight programs to
ensure that Susquehanna was appropriately considering problems identified in each
functional area. The team used this information to select a risk-informed sample of CRs that had been issued since the last NRC PI&R inspection, which was conducted in
February 2006.
The team selected ARs from other sub-classifications, to determine if Susquehanna had
appropriately classified these items as not needing to be a CR. The team also reviewed operator log entries, control room deficiency lists, operator work-around lists, operability determinations, engineering system health reports, completed surveillance tests, and
current temporary configuration change packages. In addition, the team interviewed
plant staff and management to determine their understanding of and involvement with
the CAP at Susquehanna. The CRs
, and other documents reviewed, and the key personnel contacted, are listed in the Attachment to this report.
The team considered risk insights from the NRC
=s and Susquehanna
=s risk analyses to focus the sample selection and plant tours on risk-significant components. The team determined that the five highest risk-significant systems at Susquehanna were emergency service water, emergency diesel generators, residual heat removal service
water, station black-out diesel generator, and reactor core isolation cooling. For the
risk-significant systems, the team reviewed a sample of the applicable system health
Enclosure
7reports, work requests and engineering documents, plant log entries, and results from surveillance tests and maintenance tasks.
The team reviewed CRs to assess whether Susquehanna adequately evaluated and prioritized the identified problems. The CRs reviewed encompassed the full range of
Susquehanna
=s causal evaluations, including root cause analyses (RCA - to determine the cause and prevent recurrence), apparent cause evaluations (ACE - to obtain a basic
understanding of the cause), and evaluations (to determine if a problem exists). The
review included the appropriateness of the assigned significance, the scope and depth
of the causal analysis, and the timeliness of the resolutions. For significant conditions
adverse to quality, the team reviewed the effectiveness of the corrective actions to
prevent recurrence. The team observed meetings of the CR Screening Team - in which Susquehanna personnel reviewed new CRs for prioritization, and evaluated preliminary corrective action assignments, analyses, and plans. The team also attended meetings of the Corrective Action Review Board (CARB) - where senior managers reviewed selected evaluations, effectiveness reviews, and extension requests.
The team reviewed equipment operability determinations, reportability assessments, and extent-of-condition reviews for selected problems. The team assessed the backlog of
corrective actions in the maintenance, engineering, and operations departments, to
determine, individually and collectively, if there was an increased risk due to delays in
implementation of corrective actions. The team further reviewed equipment performance results and assessments documented in completed surveillance procedures, operator log entries, and trend data to determine whether the evaluations
were technically adequate to identify degrading or non-conforming equipment.
The team reviewed the corrective actions associated with selected CRs to determine if
the actions addressed the identified causes of the problems. The team reviewed CRs for significant repetitive problems to determine if previous corrective actions were
effective. The team also reviewed Susquehanna
=s timeliness in implementing corrective actions. The team reviewed the CRs associated with selected non-cited violations (NCVs) and findings to determine if Susquehanna properly evaluated and resolved these
issues.
2. Assessment
(a) Identification of Issues
In general, the team considered the identification of equipment deficiencies at
Susquehanna to be adequate. There was a low threshold for the identification of
individual issues, 23,000 ARs were written per year, and about 4,000 of those were
sub-classified as CRs. The housekeeping and cleanliness of the plant was generally good; the general cleanliness of the plant enhanced the ability of personnel to more easily identify equipment deficiencies and monitor equipment for worsening conditions.
Notwithstanding, during a tour of the facility, the inspectors observed that high density
concrete shield blocks were stacked on pallets in the vicinity of the Unit 1 recirculation
Enclosure
8motor generator sets. The blocks were pre-staged for work during the upcoming refueling outage, and were in a heavily trafficked area of the turbine building. There was
a painted warning on the floor, near the pallets, that the floor loading should not exceed 400 pounds per square foot (psf). When the inspectors asked whether the weight of the blocks was within the rated floor load limit, it was determined that this condition had not
been identified and documented as acceptable. Initially, Susquehanna personnel
concluded that the blocks exceeded the posted
limit and moved the pallets to reduce the floor loading. Subsequently, Susquehanna weighed the pallets and blocks and determined that they did not exceed the allowable floor loading. Based on this evaluation the inspectors concluded the missed identification of this issue was minor.
The issue was documented in CR 954950.
The team also identified that several ARs were not classified as CRs, commensurate
with the safety significance, as required by their procedure (NDAP-QA-0702, "Action Request and Condition Report Process"). The result was that the issues did not go to
the Screening Team, did not receive the necessary management attention, and were not corrected in a timely manner (CR 957319). In addition, ARs are not normally trended to
allow the identification of an adverse change in performance. With the exception of the
first example, the below are considered procedure violations of minor significance due to no impact on the related equipment. As such, these issues are not subject to enforcement action, in accordance with the NRC
Examples include:
AR/CPG/OPS 751412, initiated February 2, 2006, identified that the Low Pressure Injection Permissive setpoint was not changed in the residual heat removal (RHR)
and core spray (CS) operating procedures. The setpoint was changed in 1999, as
part of a modification; the procedures were not changed until July 2007. (See Section 4OA2.a.3(d) for additional details.)
AR/OPS/CSHIFT 777335, initiated July 25 2006, identified that an operator started the suppression pool (SP) filter pump contrary to the procedure. The AR was closed
with no documented corrective actions taken.
The safety significance is that the operator did not operate the safety-related system
in accordance with the licensee's written procedures and the Technical
Specifications (TS). The documentation of corrective actions should have included a
determination of the affects of starting of the pump, and counseling of the operator
on the requirement to follow procedures.
AR/CPG 810513, initiated September 16, 2006, identified that the wrong valve numbers were listed for the emergency service water (ESW) system valves for the
"E" EDG. As of the inspection, the procedure had not been changed.
The safety significance is that operators may not have been able to use the licensee's written procedure to align the ESW system in support of the operation of
the swing "E" EDG in a timely manner.
Enclosure
9 AR/CPG/I&C 938054, initiated December 10, 2007, identified that a functional testing and calibration procedure for the RHR service water radiation monitor could not be performed, as written. As of the inspection, corrective actions had not been taken.
an inconsistency between the procedures and the design basis for SP cooling was a
CAQ, which resulted in corrective actions not being taken for two years to the time of the
inspection. Although the inconsistency was identified in 2006, Susquehanna personnel did not recognize that the issue impacted current plant operations; as a result, the issue was not scheduled for resolution in a timely manner. The team noted that, although
Susquehanna had classified the issue as a CR, it was considered to be "NAQ" - not a
CAQ - and was not scheduled for evaluation until the EPU had been approved. Refer to
Section 4OA2.a.3(b) for a detailed discussion of the finding.
(b) Prioritization and Evaluation of Issues
The team determined that Susquehanna's performance in this area was adequate.
Notwithstanding the above discussion of some ARs not being classified as CRs, the
station appropriately reviewed those CRs that went to the Screening team and properly classified them for significance. The discussions about specific topics at the Screening meetings were detailed, and there were no classifications or immediate operability
determinations with which the team disagreed. The team considered the contributions of
the CARB to add value to the CAP process. One CARB review was noted to be
particularly insightful with respect to the quality of the causal analysis for CR 773046.
The CR identified problems with the closing of CRs by the nuclear training department without completing all the required actions. The team did not identify any items in the operations, engineering, or maintenance backlogs that were risk significant, individually
or collectively. In addition, the quality of the causal analyses reviewed was generally of
adequate technical detail and scope to identify causal factors and develop effective
corrective actions. The team noted that the RCA for the NCV from the last PI&R inspection related to scaffolding was effective in that there had not been significant recurrences of inadequate scaffold installations since the evaluation was completed.
With regard to operability evaluations, the team observed that, an operability
determination for the PAM level instruments, conducted in response to an inconsistency
between the FSAR and EOPs, determined that the level instruments would be operable. (The inconsistency between the FSAR and the EOPs is described in detail in section 4OA2.a.3(b).) During follow-up discussions, the inspectors were told by operations and
engineering personnel that all of the PAM instrumentation together functioned to provide
the needed indications to the operators, and that the RPV level indications were not
needed after the initial entry into the EOPs. This was not consistent with the requirements for the operability of each individual function of the PAM, as detailed in TS 3.3.3.1. Although subsequent discussions with the Susquehanna staff determined that
the most (if not all) of the PAM RPV level instruments would indicate post-LOCA, the
initial operability determination and statements during the inspection did not consider
that the PAM level instruments are required to be operable post-accident regardless of whether EOPs have been entered. This issue was related to the performance
Enclosure
10deficiencies discussed in findings 4OA2.a.3(a), (b) and (c), and is not identified as an additional finding. The issue was entered into the CAP as AR/CR964836.
(c) Effectiveness of Corrective Actions
No findings of significance were identified in the area of effectiveness of corrective
actions. The team determined that the effectiveness of corrective actions at
Susquehanna was generally good. The control of scaffolds was a significant problem during the last PI&R inspection; the team noted that oversight of scaffolds has improved, but station personnel continue to identify examples where the scaffold does not appear
to be built in accordance with the procedure. In addition, the team identified
weaknesses in the scaffold procedure, such as allowing the installer to approve
deviations from the approved construction. During the inspection, the procedure was
revised, and plans were developed for engineering to review all current deviations.
3. Findings
(a) Failure to Adequately Evaluate a Deviation from BWROG EPG/SAG Resulted in an
Inadequate Procedure
Introduction: The NRC identified a Green NCV of 10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," because Susquehanna failed to adequately
evaluate a deviation from the Boiling Water Reactor Owner's Group Emergency
Procedure Guidelines / Severe Accident
Guidelines (BWROG EPG/SAG), which resulted in one of the Emergency Operating Procedures (EOPs) being inadequate.
Description: On January 5, 2006, AR/CR 739371 was initiated to document an inconsistency between the EOPs and assumptions in the Final Safety Analysis Report
(FSAR) regarding the initiation of suppression pool cooling. Specifically, it was identified
that the assumptions used in evaluating SP temperature response for the most limiting design basis accident (DBA) loss of coolant accident (LOCA) did not appear to be consistent with direction provided in the EOPs.
During this inspection, the team noted that the Susquehanna EOPs were not consistent
with the BWROG EPG/SAG. Specifically, BWROG EPG/SAG, Revision 2, Caution #1, warned the operators that reactor pressure vessel (RPV) level instrumentation may be unreliable if the temperatures near the instrument sensing lines exceeded RPV saturation temperature. The EPG Bases stated that the purpose of Caution #1 was to
give the operators a chance to evaluate the validity of the RPV level instrumentation, in
order to avoid premature entry into the RPV flooding contingency procedure before it
was appropriate to do so. Susquehanna did not adequately evaluate the deviation from the generic guidance in the EPG/SAG with respect to the caution. The Susquehanna EOPs did not use a Caution statement, which would have allowed the operators the
opportunity to evaluate the level instrumentation; but instead, changed the caution to a
procedural step which directed the operators to transition directly to the RPV Flooding
procedure. Specifically, EO-100-103-1, "Primary Containment Cooling," step DWT-3,
Enclosure
11directed the operators to transition to contingency procedure EO-000-114-1, "RPV
Flooding," when drywell temperature exceeded RPV saturation temperature.
The evaluation for the deviation was not completed in accordance with the requirements of procedure NDAP-QA-0330, "Symptom Oriented EOP and EP-DS Program and
Writer's Guide." The procedure required that all deviations be evaluated to determine if
the deviation was technically justifie
d and appropriate. Susquehanna documented that the deviation was a minor "difference" from the generic guidelines in 50.59 Safety
Evaluation NL-92-019 (October 29, 1998) and 50.59 Screen 5059-01-976 (July 3, 2002).
The evaluation was based on an overly conservative assumption that all RPV level
instrumentation would be lost after a DBA LOCA. The reviews did not evaluate the
potential adverse consequences associated with the deviation, including the potential
impact on the SP cooling safety function. Immediate corrective actions included the
initiation of an informational Night Order to the control room operators explaining the issue, and the cessation of all simulator scenarios that involve the use of EO-100-103-1 until the issue is resolved.
The performance deficiency is the failure to adequately evaluate a deviation from the
BWROG EPG/SAG, which resulted in one of the EOPs being inadequate for use by the operators in the event of a DBA LOCA. Specifically, under some accident conditions, the EOPs would have unnecessarily directed entry into RPV flooding which would have limited the availability of SP cooling and complicated the operators' response to the
event.
Analyses: This performance deficiency is more than minor because it is associated with the Procedure Quality (EOP) attribute of the Mitigating Systems cornerstone and affects the objective to ensure the availability, reliability, and capability of systems that respond
to initiating events to prevent undesirable consequences. Specifically, the EOP could
have directed entry into the RPV flooding procedure unnecessarily which would have restricted the use of suppression pool cooling and required other actions that would have complicated the operators' response to the event. The inspectors performed a review of the finding in accordance with NRC Inspection Manual Chapter (IMC) 0609,
"Significance Determination Process (SDP)," Attachment 4, "Phase 1 - Initial Screening
and Characterization of Findings," and determined that the finding screened out as
having very low safety significance (Green), because it was not a design deficiency, did
not result in an actual loss of safety function, and did not screen as potentially risk significant due to external initiating events.
Enforcement: 10 CFR 50, Appendix B, Criterion V, "Instructions, Procedures, and Drawings," states, in part, that activities affecting quality shall be prescribed by
documented procedures appropriate to the circumstances and that the activities shall be accomplished in accordance with the procedures. Contrary to the above, Emergency Operating Procedure EO-100-103-1, "Primary Containment Cooling," was inadequate, in
that it directed the operators to transition directly to the RPV Flooding procedure when
RPV level instruments may have been available, which resulted in limiting the availability of SP cooling. However, because the finding was of very low safety significance (Green)
Enclosure
12and has been entered into the CAP (AR/CR 962881), this violation is being treated as an NCV, consistent with section VI.A.1 of the NRC Enforcement Policy.
(NCV 05000387/2008006-01; 05000388/2008006-01 - Failure to Adequately Evaluate a Deviation from BWROG EPG/SAG Resulted in an Inadequate EOP)
(b) Failure to Identify and Correct Inconsistencies Between the FSAR and the EOPs
Introduction: The NRC identified a Green NCV of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that an inconsistency between the
emergency operating procedures and the design basis for SP cooling was a CAQ, which
resulted in corrective actions not being taken for two years to the time of the inspection.
Although the inconsistency was identified in 2006, Susquehanna personnel did not
recognize that the issue impacted current plant operations; as a result, the issue was not scheduled for resolution in a timely manner. The assumption in the FSAR for the DBA LOCA stated that SP cooling would be implemented ten minutes after entry into the
EOPs. The EOPs would not have allowed initiation of SP cooling for an extended period
of time.
Description: On January 5, 2006, AR/CR 739371 was initiated to document an inconsistency between the EOPs and design basis assumptions for the SP cooling
response. The problem was identified during Susquehanna's review in support of the
extended power uprate (EPU) project. Specifically, Susquehanna Engineering identified
that the assumptions used in evaluating SP temperature response for the most limiting
LOCA did not appear to be consistent with direction provided in the EOPs. The team noted that, although Susquehanna personnel had classified the issue as a CR, they did not recognize that the issue impacted current plant operations. Therefore, it was
considered to be "NAQ" - not a condition adverse to quality - and was not scheduled for
evaluation until the EPU had been approved.
The Susquehanna FSAR, Section 6.2.1.1.3, stated that the maximum SP temperature would result from a reactor recirculation suction line break. The drywell pressure and
temperature response analyses assumed that RHR heat exchangers were activated
about ten minutes after entry into the EOPs to remove energy from the drywell by
cooling the SP. The CR identified that, in the event of a DBA LOCA, the EOPs would
direct operators to implement the RPV flooding procedure (EO-000-114) to maintain
adequate core cooling, and this required that
all available RHR flow be used to flood the RPV up to the steam lines. The initiator's concern was that this would delay establishing
flow through a RHR heat exchanger for SP cooling, because of the unique design of the RHR system at Susquehanna, and therefore w
ould be inconsistent with the accident analyses assumptions. In addition, the CR stated that it was assumed in the EOPs that all RPV water level indications would be unreliable and therefore unavailable for this scenario. Susquehanna personnel informed the team that they had not evaluated the
issues documented in the CR, at the time it was initiated, because they had assumed
that they were only associated with EPU and not current plant operation. Immediate
corrective actions included the start of an evaluation during the inspection of the identified inconsistency for SP cooling, and additional guidance to the operators.
Enclosure
13 The performance deficiency is the failure to properly categorize the inconsistency
between the FSAR and the EOPs as a CAQ, which resulted in the deficiency not being corrected in a timely manner commensurate with its safety significance.
Analyses: The performance deficiency is more than minor because it is associated with the Design Control attribute of the Mitigating Systems cornerstone and affects the
objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Specifically, in the event of a DBA LOCA, SP cooling would not be initiated within the time frame assumed in the
FSAR, which could affect the capability of the system to perform its safety function
consistent with the design basis. The inspectors performed a review of the finding in
accordance with IMC 0609, and determined that the finding screened out as having very
low safety significance (Green) because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to
external initiating events.
This performance deficiency has a cross-cutting aspect in the area of Problem
Identification and Resolution (PI&R), Corrective Action Program (CAP), because Susquehanna did not identify that the inconsistency documented in the CR should have been categorized as a CAQ, commensurate with its safety significance. P.1(a)
Enforcement: 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that conditions adverse to quality shall be promptly identified and corrected. Contrary to
the above, Susquehanna failed to identify that the nonconformance identified in AR/CR 739371, January 2006, was a CAQ; this resulted in the condition not being corrected for over two years. However, because the finding was of very low safety significance
(Green) and has been entered into the corrective action program (AR/CR 959670), this
violation is being treated as an NCV, consistent with section VI.A.1 of the NRC
(NCV 05000387/2008006-02; 05000388/2008006-02 - Failure to Identify and Correct
Inconsistencies Between the FSAR and the EOPs)
(c) Failure to Accurately Model the Simulator for RPV Water Level Instrumentation
Introduction: The NRC identified a Green NCV of 10 CFR 55.46(c)(1), "Plant Referenced Simulators," because the Susquehanna plant-referenced simulator did not
accurately model RPV level instrument response following a DBA LOCA. Specifically, the RPV level instruments in the simulator were programmed to fail high after a LOCA,
and the expected plant response is that the instruments should indicate properly.
Description: As part of the team's follow-up on the issues in AR/CR 739371, the inspectors questioned the concern stated in the CR, that the operators would need to
enter the RPV flooding procedure during a DBA LOCA due to a loss of valid RPV level
instrumentation. The inspectors reviewed the Susquehanna specific EOPs and supporting documents, and determined that the Susquehanna EOP Plant Specific
Enclosure
14Technical Guideline (PSTG) description of the expected response of the RPV level instrument response to LOCA events, was based on analysis, EC-SIMU-1001,
"Evaluation of Simulator Level Instrument Response to Large LOCA," dated May 4, 1994. The analysis was performed to determine if the observed simulator response during a large break LOCA (RPV level instrumentation off-scale high) was consistent
with the expected plant response. The analysis assumed that the drywell would
experience superheated conditions, which would cause RPV water level instrumentation
reference leg flashing and a subsequent loss of all RPV level indication. The analysis concluded that the simulator response reasonably predicted the expected actual plant response during a large break LOCA event. The expected plant response, as stated in
the analysis, was incorrect; in that a LOCA would not always cause a loss of all RPV
level instruments.
On January 29, 2008, the inspectors observed two scenarios in the simulator to evaluate the response to a DBA LOCA, with all safe
ty systems available. The inspectors observed that the RPV level instruments did indicate off-scale high shortly after the
initiation of the event, consistent with the analysis. The inspectors questioned the basis
of the analysis; specifically, why Susquehanna believed that the level instruments would
not be available after a DBA LOCA event. Subsequently, Susquehanna determined that the RPV level instrument reference legs were not expected to routinely flash during a DBA LOCA, and that the analysis had been based on an overly conservative assumption
that the drywell would always reach superheated conditions post-LOCA. Immediate
corrective actions included the initiation of an informational Night Order to the control
room operators explaining the issue, and the cessation of all simulator scenarios that
involve the use of EO-100-103-1 until the issue is resolved.
The performance deficiency is that Susquehanna did not ensure that the plant
referenced simulator accurately modeled the expected plant response for RPV level
instrumentation after a DBA LOCA, resulting in negative training of the licensed
operators.
Analyses: This performance deficiency is more than minor because it is associated with the Human Performance attribute of the Mitigating Systems cornerstone and affects the objective to ensure the availability, reliability, and capability of systems that respond to
initiating events to prevent undesirable consequences. Specifically, the incorrect
modeling of the Susquehanna plant referenced simulator introduces negative operator training that could affect the ability of the operators (a mitigating system) to take the appropriate actions during an actual even
t. The simulator training conditioned the operators to expect the level instruments to be unavailable during events that cause
drywell temperatures to reach or exceed RPV saturation temperature. As a result,
during an actual event, the operators could prematurely transition into the RPV flooding procedure when the RPV level instruments should be providing valid indication. The inspectors evaluated the finding in accordance with IMC 0609, Appendix I, "Licensed
Operator Requalification Significance Determination Process." The finding was
determined to be of very low safety significance (Green) because it is not related to
operator performance during requalification, it is related to simulator fidelity, and could
have a negative impact on operator actions.
Enclosure
15 Enforcement: 10 CFR 55.46(c)(1), "Plant Referenced Simulators," states, in part, that a plant referenced simulator must demonstrate expected plant response to normal, transient, and accident conditions. Contrary to the above, as of January 2008, the Susquehanna plant referenced simulator did not accurately demonstrate the actual
expected plant response of the RPV water level instrumentation following a DBA LOCA,
which could result in negative operator training. However, because the finding was of
very low safety significance (Green) and has been entered into the CAP (AR/CR 962881), this violation is being treated as an NCV, consistent with section VI.A.1 of the NRC Enforcement Policy. (NCV 05000387/2008006-03; 05000388/2008006-03 - Failure to Accurately Model
the Simulator for RPV Water Level Instrumentation)
(d) Failure to Identify and Correct a Setpoint Error in the RHR and CS Operating
Procedures
Introduction: The NRC identified a Green NCV of 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," for the failure to identify that a setpoint error in the operating procedures for safety-related systems was a CAQ, resulting in the procedures not being corrected in a timely manner. Specifically, in February 2006, Susquehanna personnel
identified an incorrect setpoint for the low pressure injection permissive interlock in the
RHR and CS systems operating procedures and associated "hard cards"; however, the procedures were not revised until July 2007 due to the issue being screened as low
priority and not a condition adverse to quality (CAQ).
Description: On February 11, 2006, an AR was written to identify that the low pressure injection permissive setpoint in the RHR and CS operating procedures, and the
associated operator "hard cards," was incorrect. The correct setpoint is 420 pounds per
square inch gage (psig), but the procedures still had the previous setpoint of 436 psig. The setpoint had been changed in 1999 as part of a modification. The procedures were not revised until July 16, 2007, 17 months after the deficiency was identified in an AR. In
addition, the inspectors noted that the setpoint in the procedures (436 psig) was not
within the allowable tolerance (407-433 psig) listed in the Susquehanna TS, Section 3.3.5.1, "Emergency Core Cooling System (ECCS) Instrumentation."
When the AR was initiated, it was sub-classified as AR/CPG/OPS; that is, assigned to the Central Procedures Group and identified as an Operations procedure. It was not
recognized that deficient operating procedures for safety-related systems may be a CAQ
and that the AR should have been classified as a Condition Report. The affected
section in the procedures was the verification of the response of the systems to an
automatic initiation signal. For example, the Unit 1 RHR procedure OP-149-001, "RHR System," Section 2.2, noted that "No operator action is required unless an automatic action failed to occur ... At 436 psig decreasing Reactor pressure, RHR INJ OB ISO [injection outboard isolation] HV-151-F015A & B OPEN." If the valves did not open at
the specified pressure in the procedure and "hard card," the operator may have diverted their attention unnecessarily and attempted to open the valve manually, even though the
Enclosure
16interlock would not have been satisfied (420 psig) and the valve would not open in accordance with the plant design.
The pressure switches were changed in 1999, as part of a Unit 1 plant modification (Design Change Package (DCP) 97-9075); Unit 2 switches were changed by DCP
97-9076. The modification replaced the existing pressure switches with Barton pressure
indicating switches, because of improved accuracy. The low pressure injection
permissive interlock prevents the CS and RHR injection valves from opening until
reactor pressure has decreased to the RHR and CS systems design pressure, to prevent over pressurization of the RHR and CS systems. The DCP identified the specific RHR and CS operating procedures as needing to be changed. Immediate
corrective actions included the initiation of a new CR to evaluate the other pending
procedure changes to determine if their priority should be revised.
The performance deficiency involved a failure to identify and correct a CAQ, the incorrect setpoint, in a timely manner commensurate with its safety significance. The
inspectors concluded this action was untimely because the modification process would have revised these procedures prior to the modification being accepted by operations
personnel.
Analysis: The performance deficiency is more than minor because it is associated with the Procedure Quality attribute of the Mitigating Systems cornerstone and affects the
objective to ensure the availability, reliability, and capability of systems that respond to
initiating events to prevent undesirable consequences. Specifically, the incorrect
setpoint reference in the procedure impacted the reliability of operator response to the event in that it could delay operator actions or result in misoperation of equipment. The inspectors performed a review of the finding in accordance with NRC Inspection Manual
Chapter (IMC) 0609, "Significance Determination Process (SDP)," Attachment 4, "Phase
1 - Initial Screening and Characterization of Findings." The inspectors determined that
the finding screened out as having very low safety significance (Green), because it was not a design deficiency, did not result in an actual loss of safety function, and did not screen as potentially risk significant due to external initiating events
This performance deficiency has a Cross-Cutting aspect in the area of PI&R, CAP,
because Susquehanna did not identify that a setpoint error in operating procedures for
safety-related systems was a CAQ, commensurate with its safety significance. P.1(a)
Enforcement: 10 CFR 50, Appendix B, Criterion XVI, "Corrective Action," states, in part, that conditions adverse to quality shall be promptly identified and corrected. Contrary to
the above, from 1999, when the pressure switches were replaced and the setpoint was
changed, until 2006, when AR 751412751412was written, Susquehanna had failed to identify that the setpoint was wrong for the low pressure injection permissive interlock in the operating procedures for RHR and CS. Subsequently, on February 11, 2006, when
Susquehanna personnel initiated and approved AR 751412751412 they failed to identify that
the stated deficiency was a CAQ, which resulted in untimely corrective actions.
Susquehanna considered this to be a procedure change and not a CAQ, and classified the AR as a CPG versus a CR. As such, the procedures were not changed until July 16,
Enclosure
172007, 17 months after the condition was identified and eight years after the setpoint was changed in the plant. Because this finding is of very low safety significance (Green), and
was entered into the Susquehanna CAP (AR/CR 956917) this violation is being treated as a Non-Cited Violation (NCV) consistent with Section VI.A.1 of the NRC Enforcement
Policy. (NCV 05000387/2008006-04; 05000388/2008006-04 - Failure to Identify and Correct
a Setpoint Error in the RHR and CS Operating Procedures)
b. Assessment of the Use of Operating Experience
1. Inspection Scope
The team reviewed a sample of operating experience (OE) issues for applicability to Susquehanna, and for the associated actions. The documents were reviewed to ensure that underlying problems associated with the issues were appropriately considered for
resolution. The team also reviewed how Susquehanna considered OE for applicability in causal evaluations.
Prior to the start of the inspection, the inspectors noted a potential negative trend in the
number of issues associated with reactivity management. In accordance with the Inspection Procedure, the inspectors increased the scope of the review to determine if
there was an adverse trend in the area of reactivity management over the past five years. The inspectors reviewed select ARs and CRs associated with the control rod
drive system, control rod problems, human performance issues, and the spent fuel pool; the inspectors review included how Susquehanna had incorporated applicable OE for
these specific systems and human performance issues into the CAP. The inspectors interviewed selected licensee staff.
2. Assessment
In general, OE was effectively used at the station. The inspectors noted that OE was
reviewed during the causal evaluation process and incorporated, as appropriate, into the
development of the associated corrective actions. The inspectors noted that OE was
frequently used in work packages and pre-job briefs. The team did not identify any
significant deficiencies within the sample reviewed. The team did not identify a negative trend nor any significant problems with the control of activities associated with reactivity management.
3. Findings
No findings of significance were identified in the area of operating experience.
c. Assessment of Self-Assessments and Audits
1. Inspection Scope
Enclosure
18The team reviewed a sample of departmental self-assessments, CAP trend reports, and Quality Assurance (QA) audits, including QA's most recent audit of the CAP. The team
also reviewed the latest internal assessment of the safety culture at Susquehanna, conducted in October 2006. The reviews were performed to determine if problems identified through these evaluations were entered into the CAP system, and whether the
corrective actions were properly completed to resolve the deficiencies. The
effectiveness of the audits and self-assessments was evaluated by comparing audit and
self-assessment results
against self-revealing and NRC-identified findings, and observations during the inspection.
2. Assessment
The team considered the quality of the audits and self-assessments to be thorough and
critical. ARs were initiated for issues identified by QA and the self-assessments. The
Susquehanna 2006 "Comprehensive Cultural Assessment" Report consisted of a safety culture survey and interviews. The cultural assessment report identified some
weaknesses at the station, which were entered into the CAP. The team did not identify
any results that were inconsistent with Susquehanna's conclusions.
3. Findings
No findings of significance were identified in the area of audits and self-assessments.
d. Assessment of Safety Conscious Work Environment
1. Inspection Scope
To evaluate the safety conscious work environment (SCWE) at Susquehanna, during interviews and discussions with station personnel, the team assessed the workers
willingness to enter issues into the CAP and to raise safety issues to their management and/or to the NRC. The inspectors also
interviewed the Employee Concerns Program (ECP) representative to determine if employees were aware of the program and had
used it to raise concerns. The team reviewed a sample of the ECP files to ensure that
issues were entered into the corrective action program, as appropriate.
2. Assessment
Based on interviews, observations of plant activities, and reviews of the ARs and ECP,
the inspectors determined that the site personnel were willing to raise safety issues and
document them in ARs. Individuals actively
utilized the AR system, as evidenced by the number and significance of issues entered into the program. The inspectors noted that ARs were written by a variety of personnel, from workers to managers. ECP evaluations were thorough and appropriate actions were taken to address issues.
3. Findings
No findings of significance were identified related to the SCWE at Susquehanna.
Enclosure
19 4OA6 Meetings, Including Exit
- On February 1, 2008, the team presented the inspection results to Mr. B. McKinney, Senior Vice President, and to other members of the Susquehanna staff, who
acknowledged the findings. The team confirmed that no proprietary information
reviewed during the inspection was retained.
ATTACHMENT:
Supplemental Information
In addition to the documentation that the team reviewed (listed in the Attachment),
copies of information requests given to the licensee are in ADAMS, under accession
number ML080430585.
Attachment
A-1ATTACHMENT - SUPPLEMENTAL INFORMATION
KEY POINTS OF CONTACT
Licensee Personnel
- M. Adelizzi, Risk Engineer
N. D'Angelo, Manager, Station Engineering C. Gannon, Vice President, Nuclear Operations
T. Gorman, Project Manager, Design Engineering
R. Hoffman, Manager, Nuclear Fuels & Analysis
B. McKinney, Chief Nuclear Officer I. Missien, Project Manager, System Engineering B. O'Rourke, Senior Engineer, Nuclear Regulatory Affairs
R. Pagodin, General Manager, Nuclear Engineering
R. Paley, General Manager, Plant Support
A. Price, Supervisor, Corrective Action & Assessment M. Rochester, Employee Concerns Representative G. Ruppert, Manager, Maintenance
R. Schechterly, Operating Experience Coordinator
R. Sgarro, Manager, Nuclear Regulatory Affairs
M. Sleigh, Security Manager
B. Stitt, Operations Training T. Tonkinson, Supervisor, Maintenance Support D. Weller, Maintenance Foreman
L. West, Supervisor, Central Procedure Group
Nuclear Regulatory Commission
- M. Gray, Branch Chief, Technical Support & Assessment
F. Jaxheimer, Senior Resident Inspector
LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED
Opened and Closed
NCV Failure to Adequately Evaluate a Deviation from BWROG EPG/SAG Resulted in an Inadequate EOP (Section 4OA2.a.3 (a))05000387/2008006-02
NCV Failure to Identify and Correct Inconsistencies in the Licensing Basis
and the EOPs (Section 4OA2.a.3 (b))05000387/2008006-03
NCV Failure to Accurately Model the Simulator for RPV Water Level
Instrumentation (Section 4OA2.a.3 (c))05000387/2008006-04
NCV Failure to Identify and Correct a Setpoint Error in the RHR and CS
Operating Procedures (Section 4OA2.a.3 (d))
Attachment
A-2LIST OF DOCUMENTS REVIEWED
Procedures
- BWROG EGP/SAG and Appendix B Bases, Revision 2
Design Considerations Applicability Sheet Number 42, Emergency Plan, Revision 1 EO-000-102, RPV Control, Revision 2
EO-000-114-1, RPV Flooding, Revision 5 EO-100-103-1, Primary Containment Control, Revision 9 EP-AD-014, Surveillance Testing of Emergency Communications Equipment, Revision 10 EP-AD-015, Review, Revision, and distribution of the SSES Emergency Plan, Revision 11
ME-0RF-161, Control of Fuel Pool Cleanout Activities, Revision 5
ME-0RF-163, Fuel Pool Cleanout - Energy Solutions - Dose Rate Profiling of Irradiated Hardware and Liners, Revision 4 MFP-QA-1220, Engineering Change Process Handbook, Revision 2 MI-VL-009, Operation of Leak Rate Monitors, Surge Tank Assemblies and 1035 psig Test Pumps, Revision 3 MT-AD-504, Scaffold Erection, Review and Inspection, Revisions 9 & 10
MT-GM-018, Freeze Sealing of Piping, Revision 15 MT-GM-050, Limitorque Type SMB-000 through SMB-4 Operator Maintenance, Revision 12 NASP-QA-202, Independent Technical Review Program, Revision 2
NASP-QA-401, Internal Audits, Revision 9
NASP-QA-700, Performance Assessment Process, Revision 0
NDAP-00-0109, Employee Concerns Program, Revision 10
NDAP-00-0708, Corrective Action Review Board, Revision 4 NDAP-00-0710, Station Trending Program, Revision 1 NDAP-00-0745, Self-Assessment, Benchmarking and Performance Indicators, Revision 7
NDAP-00-0751, Significant Operating Experience Report (SOER) Review Program, Revision 3
NDAP-00-0752, Cause Analysis, Revisions 3 and 4
NDAP-00-0753, Common Issue Analysis, Revision 0 NDAP-00-0778, Performance Improvement Program, Revision 2 NDAP-QA-0103, Audit Program, Revision 9
NDAP-QA-0330, PSTG and Emergency Procedures, Revision 8
NDAP-QA-0330, Symptom Oriented EOP and EP-DS Program and Writer's Guide, Revision 3 NDAP-QA-0412, Leakage Rate Test Program, Revision 10
NDAP-QA-0702, Action Request and Condition Report Process, Revision 20 NDAP-QA-0703, Operability Assessments and Requests for Enforcement Discretion, Revision 12 NDAP-QA-0720, Station Report Matrix and Repor
tability Evaluation Guidance, Revision 13 NDAP-QA-0725, Operating Experience Review Program, Revision 11
NDAP-QA-0726, 10CFR50.59 and 10CFR72.48 Implementation, Revision 10 NDAP-QA-1220, Engineering Change Process, Revision 2 NTP-QA-53.1, Susquehanna Fire Brigade Training Program, Revision 15
ODCM-QA-001, ODCM Introduction, Revision 3
ODCM-QA-002, ODCM Review and Revision Control, Revision 4
ODCM-QA-003, Effluent Monitor Setpoints, Revision 3 ODCM-QA-004, Airborne Effluent Dose Calculations, Revision 4
ODCM-QA-005, Waterborne Effluent Dose Calculation, Revision 3
Attachment
A-3ODCM-QA-006, Total Dose Calculation, Revision 2
ODCM-QA-007, Radioactive Waste
Treatment Systems, Revision 2
ODCM-QA-008, Radiological Environmental Monitoring Program, Revision 11 ODCM-QA-009, Dose Assessment Policy Statements, Revision 2 ON-145-004, RPV Water Level Anomaly, Revision 13
OP-024-001, Diesel Generators, Revision 49
OP-024-004, Transfer and Test Mode Operations of Diesel Generator E, Revision 26
OP-149-001, RHR System, Revisions 31 and 32 OP-151-001, Core Spray System, Revisions 27 & 28 SE-124-007, Unit 1 Division 1 Diesel Generator LOCA LOOP Test, Revision 15
SE-259-044, LLRT of RHR Containment Spray Penetration Number X-39A, Revision 11
SOP-054-B03, Quarterly ESW Flow Verification Loop B, Revision 7
SSES-EPG, SSES Plant Specific Technical Guideline, Revision 9
Audits: 666178, Corrective Action, November 2006 - February 2007
667966, QA Internal Audit Report, Fuel Management, Revision 0
691277, QA Internal Audit Report Access Authorization and Fitness for Duty, Revision 0 706249, Operations Training and Qualification Programs, May - June 2007 718607, QA Internal Audit Report, Engineering, Revision 0
744333, Operations, November - December 2007
792034, QA Internal Audit Report, Security, Revision 0
NEIP Audit of Susquehanna Quality Assurance, June 2006
Self-Assessments
- 2006 Comprehensive Cultural Assessment, September - October 2006
CA&A Functional Unit Excellence Plan, 1
st , 2 nd , and 3 rd Quarters 2007 CAA-06-01, Site Wide Self-Assessment, December 2006 CAA-06-05, Self-Assessment Program Performance, February 2006 CAA-06-08, Decrease in CR Generation Identified by Trend Report, November 2006
Focused Self Assessment, MOV Program Self-Assessment, October 2007
Maintenance Implementing Procedures Adequacy
for Qualified, Inexperienced Employees, June 2007 Multi-Utility Joint Audit Program Initiative, March - April 2007
NTG Focused Self-Assessment of Operator Training Programs, June 2007 OPS-06-02, Determine the Status of Operator Fundamentals, February 2006
OPS-06-03, Operations Focused Se-f Assessment, July 2006
Pre-PI&R Focused Self-Assessment, September 2007
QA Organization Effectiveness Self-Assessment, October 2006 QA-06-01, Operations QA Audit Preparation Gap Analysis for QC, May - July 2006 SEC-06-01, Analyses of SSES Security Procedures and Physical Security Plan, Revision 0
Attachment
A-4Action Requests (* denotes an AR/CR generated as a result of this inspection)
- 478369 524893 542157
545804
549328
554362 554598 555140
555263
555562
557348
565795 575128 578943
584400
591033
594366 594887 595165
604009
604296
610978
615707 623914 623949
635924
647827
655735 666405 668871
669732
677145
687080
688300 691108 693936
699781
723483
723976 724102 724165
724374 724467 724717 726672
728295
728936
730852 730944 730947
737236
738555
738575
738634 738653 738907
738999
739262
739371 739371 739386
739419
739579
739625
739713 739737 740043
740073
740303
740477 740538 740658
740668
740723
740802
740804 740825 740946
740948
740955
740988 741041 741321
741457 741707 741908 741943
742191
742318
742342 742427 742676
742966
743043
744975
744979 745221 745248
745462
745773
746658 747077 747438
749294
749341
749832
750140 750232 751212
751412
751433
751444 752341 752347
752582
753392
753664
753869 753990 755360
756094
756415
756804 757530 757979
758337 759209 759216 759827
760281
760526
760526 762497 763050
763128
763397
764145
764738 764953 765421
767566
767567
768301 768502 768821
768920
769304
769867
769870 770453 771319
771876
771961
773046 773409 774453
774475
774509
774549
775285 775718 776112
776171
776769
776918 777335 777723
778124 779830 780144 780155
780778
780992
781644 782321 782344
783655
784730
784882
784890 785561 785791
786149
786224
786564 786735 786768
787850
788616
788621
788879 789971 791115
791329
792158
793381 794995 795583
796640
797517
799890
802254 802539 802563
802572
802697
805698 806710 809503
809702 810391 810513 811239
811429
811996
812948 813844 815268
816097
816710
817720
818082 818154 820344
820380
820989
820995 821006 821064
822996
823908
824522
824895 825107 825750
826452
826870
827023 827966 828626
828744
829065
829502
835002 837153 837180 839753
841169
841885 842663 842920
843144 843985 845441 849935
851918
853358
854681 855266 855268
856997
858269
858578
859082 859440 859794
859839
860299
860551 861162 861366
861415
862474
864090
865286 865423 865804
865924
866930
867534 867747 867881
868251
868259
868828
868874 869819 869824
870968
871013
872039 872056 873026
873683 873741 873919 874227
875597
875976
876021 876427 877419
877727
877743
878165
878326 879080 879847
880331
880573
880702 880806 881210
881219
881225
881236
882318 883987 886209
887048
887067
888310 889683 889966
891288
891733
891795
892142 892152 892528
893090
893157
893290 895147 896455
896505 896685 897250 898909
899429
900301
900720 901262 903439
904689
908163
911601
912213 912476 915167
915620
916453
916463 916873 917196
918392
918549
919470
927046 928515 929461
930075
930571
931113 932590 936060
936250
936370
936631
937123 938054 938698
938722
939516
939780 941290 941401
941626 941677 941810 947160
954950*
954970*
954972* 954975* 954990*
955072*
955073*
955111*
955130* 955150* 955151*
955761*
955780*
956339* 956344* 956431*
956696*
956914*
956917*
957319* 957484* 957637*
958769*
959670*
961655 962390 962881*
963061*
963065*
963698*
963861* 964512* 964514*
964836*
965167*
Attachment
A-5 Maintenance Work Requests (SPWO)
- 099065 099115 099120
099259 099364 448229 473889
570758 766396 766401 766406
766411 766413 766416 766496
767283 767284 767490 767506
767532 768234 768618 818282
862503 862569 862578 866262
866284 Non-Cited Violations and Findings Reviewed
Work FIN 2005009-01, Fire Brigade Drill Program Not Consistent with Regulatory Guidance and
Industry Standards NCV 2006002-01, Equipment Hatch Plugs are Not Watertight as Indicated in FSAR FIN 2006002-02, Incomplete Corrective Actions Contribute to CRD Flow Control Failure NCV 2006003-01, Inadequate Procedures Resulted in Motor Operated Valve Failures
NCV 2006003-02, Failure to Identify Material Degradation which Resulted in the Failure of the "C" ESW Pump Breaker NCV 2006003-03, Inadequate Procedure Results in Elevated Reactor Coolant System Leakage NCV 2006003-04, Inadequate Design Review of PRDNMS Modification Resulted in a Reactor
Scram NCV 2006003-05, Ineffective Corrective Actions to Assure Training and Qualification of Workers as Required by 10CFR50, Appendix B, Criterion XVI NCV 2006004-01, Inadequate Risk Assessment
NCV 2006005-01, Inadequate Work Instructions for the Disassembly and Inspection of Check
Valves NCV 2006005-02, Inadequate Evaluation of EPA Breaker Failures
NCV 2006006-01, Failure to Identify Scaffolding that Affected the Safety-Related RHR Discharge Pressure Instrument Tubing Input to ADS NCV 2006009-01, Safeguards Information Licensee Identified NCV 2007002, U2 Div II Core Spray Pump Room (a High Radiation Area) Was Not Posted and Was Open Licensee Identified NCV 2007002, U1 HPCI Failed a Surveillance Due to the Failure to Perform
Preventive Maintenance NCV 2007003-01, Failure to Take Timely Corrective Actions for an "E" EDG Jacket Water Leak
FIN 2007003-02, Failure to Maintain Occupational Radiation Exposure ALARA during Reactor
Water Cleanup Pipe Replacement Activities FIN 2007003-03, Failure to Maintain Occupational Radiation Exposure ALARA during Outage ISI of Reactor Pressure Vessel NCV 2007003-04, Violation of 10CFR71.5 for Inadequately Secured Transport of Condensate Pump Motors NCV 2007003-05, Violation of 10CFR71.5 for Inadequately Accounting for Activity in a Shipment of Irradiated Fuel Channels Licensee Identified NCV 2007003, U2 Reactor Building HRA Postings and Boundary Moved
without Permission of RP NCV 2007007-01, Inoperable ESSW Pump-House Ventilation Lineup NCV 2007007-02, Failure to Use "E" EDG Procedure
Attachment
A-6 Miscellaneous
- 5059-01-2356, 50.59 Screen of Specification C-1056, Long Term Scaffolding, Revision 4 CP067, Corrective Action Program - Evaluation & Resolution, Revision 8 (Lesson Plan & Student Material) CP068, Managing the Corrective Action Process, Revision 2 (Lesson Plan & Student Material)
Daily CR Screening Team Package
Design Verification Checklist for SCN 6 for Specification C-1056, dated April 27, 2001 EC-059-1024, Design Requirements for and Evaluation of Potential Secondary Containment
Bypass Leakage Pathways, Revision 4 EC-RADN-1029, SSES Design Basis LOCA Dose
Consequence Evaluation for Containment Bypass Leakage Including the Effects of Suppression Pool Scrubbing, Revision 1 EC-SIMU-1001, Evaluation of Simulator Level Instrument Response to Large LOCA, dated May 4, 1994 Engineering Specification C-1056, Erection of Scaffolding in Safety-Related Areas, Revision 4 EWR #MIS-85-0460, Design Inputs and Considerations Checklist for Specification C-1056, Revision 2 Hot Box Item 08-01, Reactor Water Instrumentation Response during DBA LOCA, dated
January 31, 2008 IEEE Standard 497-2002, IEEE Standard Criteria for Accident Monitoring Instrumentation, dated September 30, 2002 Long Term Scaffold Log, dated January 16, 2008
No Degraded Condition Response to OFR 963310, dated January 30, 2008
NRC Information Notice 2007-29, Temporary Scaffolding Affects Operability of Safety-Related
Equipment, dated September 17, 2007 NRC Inspection Procedure 42001, Emergency Operating Procedures, dated June 28, 1991 NRC Regulatory Guide 1.97, Instrumentation for Light-Water-Cooled Nuclear Power Plants to Assess Plant and Environs Conditions During and Following an Accident, Revision 2 NRC Regulatory Issue Summary 2005-20, Information to Licensees Regarding Two NRC Inspection Manual Sections on Resolution of Degraded and Nonconforming Conditions and
on Operability NRC Regulatory Issue Summary 2007-21, Adherence to Licensed Power Limits, dated August 23, 2007 NEDE-24801, Review of BWR Reactor Vessel Water Level Measurement, April 1980
NEDO-24708A, Additional Information Required for NRC Staff Generic Report on Boiling Water
Reactors, Revision 1 Operational Policy Statement (OPS) - 5, Deficiency Control System, Revision 13 Operations Monthly Performance Indicators, December 2007
Operations Quality Assurance Manual, dated December 13, 2007
OPEX Daily Report, January 29, 2008
Plant Modification Package - DCP/ECO #97-9075, Unit 1 Core Spray/RHR/LPCI Pressure
Switch Replacement, Revision 1 PL-NF-02-07, Channel Management Action Plan, Revision 28
Regulatory Guide 1.97, Criteria for Accident Monitoring Instrumentation, Revision 4
Specification Change Notice #6 for C-1056, Revision 3
Temporary Scaffold Log, dated January 15, 2008 Unit 1 & 2, Control Rod Drive Hydraulics System Health Report, May - August 2007 Unit 1, RHR Residual Heat Removal System Health Report, September - December 2007
Attachment
A-7LIST OF ACRONYMS
ACE Apparent Cause Evaluation AR Action Request BWROG Boiling Water Reactor Owners' Group
CAP Corrective Action Program
CAQ Condition Adverse to Quality
CARB Corrective Action Review Board CFR Code of Federal Regulations CPG Central Procedure Group
CR Condition Report
DBA Design Basis Accident
DCP Design Change Package ECCS Emergency Core Cooling System ECP Employee Concerns Program
EOP Emergency Operating Procedures
EPG/SAG Emergency Procedure Guidelines / Severe Accident Guidelines EPU Extended Power Uprate FSAR Final Safety Analysis Report IMC NRC Inspection Manual Chapter
LOCA Loss of Coolant Accident
NCV Non-Cited Violation
NRC Nuclear Regulatory Commission
OE Operating Experience PAM Post-Accident Monitoring PI&R Problem Identification and Resolution
psig pounds per square inch
PSTG Plant Specific Technical Guidelines
QA Quality Assurance RCA Root Cause Analysis RHR Residual Heat Removal
ROP Reactor Oversight Program
SCWE Safety Conscious Work Environment
SDP Significance Determination Process TS Technical Specifications