Information Notice 1992-85, Potential Failures of Emergency Core Cooling Systems Caused by Foreign Material Blackage: Difference between revisions

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{{#Wiki_filter:;- UNITED STATESNUCLEAR REGULATORY COMMISSIONOFFICE OF NUCLEAR REACTOR REGULATIONWASHINGTON, D.C. 20555December 23, 1992NRC INFORMATION NOTICE 92-85: POTENTIAL FAILURES OF EMERGENCY CORE COOLINGSYSTEMS CAUSED BY FOREIGN MATERIAL BLOCKAGE
{{#Wiki_filter:;- UNITED STATES NUCLEAR REGULATORY
 
COMMISSION
 
===OFFICE OF NUCLEAR REACTOR REGULATION===
WASHINGTON, D.C. 20555 December 23, 1992 NRC INFORMATION
 
NOTICE 92-85: POTENTIAL
 
FAILURES OF EMERGENCY
 
CORE COOLING SYSTEMS CAUSED BY FOREIGN MATERIAL BLOCKAGE


==Addressees==
==Addressees==
All holders of operating licenses or construction permits for nuclear powerreactors.
All holders of operating
 
licenses or construction
 
permits for nuclear power reactors.


==Purpose==
==Purpose==
The U.S. Nuclear Regulatory Commission (NRC) is issuing this informationnotice to alert addressees to the potential failure of emergency core coolingsystems (ECCS) caused by foreign material blockage. It is expected thatrecipients will review the information for applicability to their facilitiesand consider actions, as appropriate, to avoid similar problems. However,suggestions contained in this information notice are not NRC requirements;therefore, no specific action or written response is required.
The U.S. Nuclear Regulatory
 
Commission (NRC) is issuing this information
 
notice to alert addressees
 
to the potential
 
failure of emergency
 
core cooling systems (ECCS) caused by foreign material blockage.
 
It is expected that recipients
 
will review the information
 
for applicability
 
to their facilities
 
and consider actions, as appropriate, to avoid similar problems.
 
However, suggestions
 
contained
 
in this information
 
notice are not NRC requirements;
therefore, no specific action or written response is required.Description
 
of Circumstances
 
H. B. Robinson Unit 2 On August 23, 1992, while the H. B. Robinson Nuclear Plant was in mode 4, hot shutdown, plant personnel
 
were performing
 
an operations
 
surveillance
 
test of the B safety injection (SI) pump. This test found that the recirculation
 
flow was 20 percent lower than it had been when it was last measured on July 12, 1992. Prompted by the resident inspector, the Carolina Power and Light Company (the licensee)
retested this pump on August 24, 1992, and found no recirculation
 
flow. The licensee also tested the A SI pump and found the recirculation
 
flow was 10 percent lower than when it was last measured.
 
The licensee declared both pumps inoperable
 
and took the unit to cold shutdown.On August 25, 1992, the licensee opened the B SI pump recirculation
 
line and removed a single piece of white plastic, about the size of a nickel, from the inline orifice.Previously, on July 8, 1992, the licensee had declared the B SI pump inoperable
 
after a quarterly
 
inservice
 
inspection
 
surveillance
 
test found that it was producing
 
a recirculation
 
flow of 11.4 Liters [3 gallons] per minute, rather than the required 132.5 Liters [35 gallons] per minute. On July 9, 1992, the licensee shut down the plant to determine
 
the cause of the low flow.The licensee removed the recirculation
 
line for the B SI pump and found that debris was obstructing
 
the inline orifice.9212170209 Pyt I ( /'a q9A Ac s e 0C20 28 IN 92-85 December 23, 1992 On July 12, 1992, after flushing the B SI pump and verifying
 
that recirculation
 
flows for both SI pumps were acceptable, the licensee returned the unit to service. The licensee also tested all other ECCS pumps that could have had contact with foreign material.
 
The licensee believed, prior to plant startup, that all debris had been removed.Point Beach Unit 2 On September
 
28, 1992, the Wisconsin
 
Electric Power Company (the licensee)performed
 
an ASME Section XI quarterly
 
test of containment
 
spray pumps and valves. During the test, the licensee noted that the discharge
 
pressure for the A train containment
 
spray pump was zero and that the pump was making an abnormal noise. The test was stopped and the pump was declared inoperable.
 
Upon disassembly
 
of the pump, a foam rubber plug was found blocking the impeller suction. The licensee removed the plug and retested the pump. The test was successfully
 
completed
 
and the pump was declared operable.Discussion
 
The licensee at H. B. Robinson determined
 
that the foreign material found in the SI system was a plastic material that had been used during a modification
 
of the Residual Heat Removal (RHR) system performed
 
in March through June 1992. The plastic material is manufactured
 
by DuPont and the trade name is Delrin-AF.
 
At the time of the RHR modification, the plastic material had been cut into-four
 
23=centimeter
 
[9-inch]-diameter,-circular
 
pieces for use-as weld purge dams. However, after completing
 
the modification, the licensee did not account for two of the four pieces. Delrin-AF
 
decomposes
 
at RCS system conditions
 
because of reaction with the water and thermal degradation.
 
The licensee suspected
 
that the purge dam pieces broke,. entered the RHR piping after breaking, and migrated into the refueling
 
water storage tank (RWST) and SI header during initial cavity draindown.
 
The licensee sent divers with cameras into the RWST to inspect for the plastic. The divers found three fragments
 
of Delrin-AF
 
plastic and also other pieces of miscellaneous
 
debris. The location and size of the recovered Delrin-AF
 
material agrees with the material migration
 
theory since all of the pieces were larger than those recovered
 
from the B SI pump in July and August.The licensee inspected
 
orifices for the SI pump minimum flow recirculation
 
lines and also visually inspected
 
piping, tanks, and components
 
to find and remove any foreign material.
 
Also, the licensee evaluated
 
the potential effect on other ECCS equipment
 
and concluded
 
that the ECCS equipment
 
would continue to be operable and reliable.a
 
IN 92-85 December 23, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined
 
that the plug was most likely left in the piping after modifications
 
were made to install full flow test lines in the RHR, containment
 
spray and safety injection
 
systems, during the 1991 refueling
 
outage. The NRC reviewed the event and determined
 
that one train of the safety injection
 
system piping was rendered inoperable
 
in the recirculation
 
mode because of the presence of the plug. This condition
 
had continued
 
for about a year and was caused by inadequate
 
foreign material exclusion
 
controls during the system modifications
 
made in the previous outage.The presence of small debris may not be detected by operational
 
or post modification
 
testing since blockages
 
may not appear immediately.
 
However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.
 
These examples illustrate
 
the consequences
 
of failure to ensure accountability
 
of all materials
 
that are used when safety systems are opened and to perform cleanliness
 
checks of all affected areas prior to system closure.Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, "Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations," which addressed
 
problems that could result from debris in containment
 
emergency sumps.This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.rnan K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Eric Benner, NRR (301) 504-1171 Attachment:
List of Recently Issued NRC Information
 
Notices
 
z-4 V a 0 z 0 V-v z C D -->n-_ _z 11 0-4U cmm U1 0 Cfl Ca/z Attachment
 
IN 92-85 December 23, 1992 Page I of 1 LIST OF RECENTLY ISSUED NRC INFORMATION
 
===NOTICES Information===
Notice No. Subject 92-84 Release of Patients Treated with Temporary Implants 88-23, Potential
 
for Gas Supp. 4 Binding of High-Pres- sure Safety Injection Pumps during A Design Basis Accident 92-83 Thrust Limits for Limitorque
 
Actuators and Potential
 
Over-stressing
 
of Motor-Operated Valves 92-82 Results of Thermo-Lag
 
330-1 Combustibility
 
Testing 92-81 Potential
 
Deficiency
 
of Electrical
 
Cables with Bonded Hypalon Jackets 92-80 Results of Thermo-Lag
 
330-1 Combustibility
 
Testing 92-79 Non-Power
 
Reactor Emergency
 
Event Response 92-78 Piston to Cylinder Liner Tin Smearing on Cooper-Bessemer
 
KSV Diesel Engines Vate of Issuance Issued to 12/17/92 All Nuclear Regulatory
 
Comnission
 
Medical (Licensees.
 
12/18/92 All holders of OLs or CPs for nuclear power reactors 12/17/92 All holders of OLs or CPs for nuclear power reactors 12/15/92 All holders of OLs or CPs for nuclear power reactors 12/11/92 All holders of OLs or CPs for nuclear power reactors.12/07/92 All holders of OLs or CPs for nuclear power reactors.12/01/92 All holders of OLs or CPs(for test and research reactors.11/30/92 All holders of OLs or CPs for nuclear power reactors.DL -Operating
 
License CP -Construction
 
Permit
 
'U IN 92-XX December xx, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined
 
that the plug was most likely left in the piping after modifications
 
were made to install full flow test lines-in the residual heat removal (RHR), containment
 
spray and safety injection
 
systems, during the 1991 refueling
 
outage. The NRC reviewed the event and determined
 
that one train of the safety injection system piping was rendered inoperable
 
in the recirculation
 
mode because of the presence of the plug. The NRC issued a Notice of Violation
 
and Proposed Imposition
 
of Civil Penalty in the amount of $75,000. This violation, which was classified
 
at Severity Level III, continued
 
for about a year and was caused by inadequate
 
foreign material exclusion
 
controls during the system modifications
 
made in the previous outage.The presence of small debris may not be detected by operational
 
or post modification
 
testing since blockages
 
may not appear immediately.
 
However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.
 
Whenever safety systems are opened, it is important
 
to ensure accountability
 
of any materials
 
that are used and to perform cleanliness
 
checks of all affected areas prior to system closure.Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, "Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations," which addressed
 
problems that could result from debris in containment
 
emergency sumps.This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Eric Benner, NRR (301) 504-1171 Attachment:
List of Recently Issued NRC Information
 
Notices*SEE PREVIOUS CONCURRENCE
 
OEAB:DORS
 
ASC/OEAB:DORS
 
ADM:RPB PM:PD2-1:DRPE
 
DGarcia* AGautam* JMain* BMozafari*
10/07/92 10/14/92 09/28/92 10/13/92 C/SRXB:DSSA
 
C/OEAB:DORS
 
OGCB:DORS
 
OE C/OGCB:DORS
 
D/DORS RJones* AChaffee*
JBirmingham , Lieberman*
GMarcus BGrimes 10/08/92 11/09/92 12////92 ~/ ' 2/09/92 12/1 i/927 12/ /92 DOCUMENT NAME: G:\DMG\INDEBRIS.DMG
 
4 I' J K)IN 92-XX December xx, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined
 
that the plug was most likely left in the piping after modifications
 
were made to install full flow test lines in the residual heat removal (RHR), containment
 
spray and safety injection
 
systems, during the 1991 refueling
 
outage. The NRC reviewed the event and determined
 
that one train of the safety injection system piping was rendered inoperable
 
in the recirculation
 
mode because of the presence of the plug. The NRC is issuing a Notice of Violation
 
and Proposed Imposition
 
of Civil Penalty in the amount of $75,000. This violation, which has been classified
 
at Severity Level III, continued
 
for about a year and was caused by inadequate
 
foreign material exclusion
 
controls during the system modifications
 
made in the previous outage.The presence of small debris may not be detected by operational
 
or post modification
 
testing since blockages
 
may not appear immediately.
 
However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.
 
Whenever safety systems are opened, it is important
 
to ensure accountability
 
of any materials
 
that are used and to perform cleanliness
 
checks of all affected areas prior to system closure.Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, "Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations," which addressed
 
problems that could result from debris in containment
 
emergency sumps.This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Eric Benner, NRR (301) 504-1171 Attachment:
List of Recently Issued NRC Information
 
Notices*SEE PREVIOUS CONCURRENCE
 
OEAB:DORS
 
ASC/OEAB:DORS
 
ADM:RPB PM:PD2-1:DRPE
 
DGarcia* AGautam* JMain* BMozafari*
10/07/92 10/14/92 09/28/92 10/13/92 C/SRXB:DSSA
 
C/OEAB:DORS
 
OGCB:DORS
 
OE AzK C/OGCB:DORS
 
RJones* AChaffee*
JBirmingham
 
JLieberman
 
GMarcus 10/08/92 11/09/92 12/ /92 12/f /92 12/ /92 DOCUMENT NAME: G:\DMG\INDEBRIS.DMG
 
D/DORS BGrimes 12/ /92 I I IN 92-XX December xx, 1992 pieces of miscellaneous
 
debris. The location and size of the recovered Delrin-AF
 
material agrees with the material migration
 
theory since all of the pieces were larger than those recovered
 
from the B SI pump in July and August.The licensee inspected
 
orifices for the SI pump minimum flow recirculation
 
lines, and visually inspected
 
piping, tanks, and components
 
to find and remove any foreign material.
 
Also, the licensee evaluated
 
the potential
 
effect on other ECCS equipment
 
and concluded
 
that the ECCS equipment
 
would continue to be operable and reliable.7-1- t-The staff notes thatl$resence
 
of small debris may not be detected by operational
 
or post-modification
 
testing since blockages
 
may not appear immediately.
 
However, small debris may migrate into areas with smaller cross sections where the debris can collect and cause blockage after extended operation.
 
Whenever safety systems are opened, it is important
 
to ensure accountability
 
of any materials
 
that are used and to perform'cleanliness
 
checks of all affected areas prior to system closure.Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, "Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations," which addressed
 
problems that could result from debris in containment


==Description of Circumstances==
emergency sumps.This information
H. B. Robinson Unit 2On August 23, 1992, while the H. B. Robinson Nuclear Plant was in mode 4, hotshutdown, plant personnel were performing an operations surveillance test ofthe B safety injection (SI) pump. This test found that the recirculation flowwas 20 percent lower than it had been when it was last measured on July 12,1992. Prompted by the resident inspector, the Carolina Power and LightCompany (the licensee) retested this pump on August 24, 1992, and found norecirculation flow. The licensee also tested the A SI pump and found therecirculation flow was 10 percent lower than when it was last measured. Thelicensee declared both pumps inoperable and took the unit to cold shutdown.On August 25, 1992, the licensee opened the B SI pump recirculation line andremoved a single piece of white plastic, about the size of a nickel, from theinline orifice.Previously, on July 8, 1992, the licensee had declared the B SI pumpinoperable after a quarterly inservice inspection surveillance test found thatit was producing a recirculation flow of 11.4 Liters [3 gallons] per minute,rather than the required 132.5 Liters [35 gallons] per minute. On July 9,1992, the licensee shut down the plant to determine the cause of the low flow.The licensee removed the recirculation line for the B SI pump and found thatdebris was obstructing the inline orifice.9212170209 Pyt I ( /'aq9A Ac se 0C20 28 IN 92-85December 23, 1992 On July 12, 1992, after flushing the B SI pump and verifying thatrecirculation flows for both SI pumps were acceptable, the licensee returnedthe unit to service. The licensee also tested all other ECCS pumps that couldhave had contact with foreign material. The licensee believed, prior to plantstartup, that all debris had been removed.Point Beach Unit 2On September 28, 1992, the Wisconsin Electric Power Company (the licensee)performed an ASME Section XI quarterly test of containment spray pumps andvalves. During the test, the licensee noted that the discharge pressure forthe A train containment spray pump was zero and that the pump was making anabnormal noise. The test was stopped and the pump was declared inoperable.Upon disassembly of the pump, a foam rubber plug was found blocking theimpeller suction. The licensee removed the plug and retested the pump. Thetest was successfully completed and the pump was declared operable.DiscussionThe licensee at H. B. Robinson determined that the foreign material found inthe SI system was a plastic material that had been used during a modificationof the Residual Heat Removal (RHR) system performed in March throughJune 1992. The plastic material is manufactured by DuPont and the trade nameis Delrin-AF. At the time of the RHR modification, the plastic material hadbeen cut into-four 23=centimeter [9-inch]-diameter,-circular pieces for use-asweld purge dams. However, after completing the modification, the licensee didnot account for two of the four pieces. Delrin-AF decomposes at RCS systemconditions because of reaction with the water and thermal degradation. Thelicensee suspected that the purge dam pieces broke,. entered the RHR pipingafter breaking, and migrated into the refueling water storage tank (RWST) andSI header during initial cavity draindown.The licensee sent divers with cameras into the RWST to inspect for theplastic. The divers found three fragments of Delrin-AF plastic and also otherpieces of miscellaneous debris. The location and size of the recoveredDelrin-AF material agrees with the material migration theory since all of thepieces were larger than those recovered from the B SI pump in July and August.The licensee inspected orifices for the SI pump minimum flow recirculationlines and also visually inspected piping, tanks, and components to find andremove any foreign material. Also, the licensee evaluated the potentialeffect on other ECCS equipment and concluded that the ECCS equipment wouldcontinue to be operable and reliable.a


IN 92-85December 23, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined thatthe plug was most likely left in the piping after modifications were made toinstall full flow test lines in the RHR, containment spray and safetyinjection systems, during the 1991 refueling outage. The NRC reviewed theevent and determined that one train of the safety injection system piping wasrendered inoperable in the recirculation mode because of the presence of theplug. This condition had continued for about a year and was caused byinadequate foreign material exclusion controls during the system modificationsmade in the previous outage.The presence of small debris may not be detected by operational or postmodification testing since blockages may not appear immediately. However,small debris may migrate into areas with smaller cross sections where thedebris could collect and cause blockage after extended operation. Theseexamples illustrate the consequences of failure to ensure accountability ofall materials that are used when safety systems are opened and to performcleanliness checks of all affected areas prior to system closure.Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, "Debris InContainment Emergency Sumps and Incorrect Screen Configurations," whichaddressed problems that could result from debris in containment emergencysumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.rnan K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contact: Eric Benner, NRR(301) 504-1171Attachment: List of Recently Issued NRC Information Notices
notice requires no specific action or written response.


z-4Va0z0V-vzCD -->n-_ _z110-4UcmmU1 0 CflCa/zAttachmentIN 92-85December 23, 1992Page I of 1LIST OF RECENTLY ISSUEDNRC INFORMATION NOTICESInformationNotice No. Subject92-84 Release of PatientsTreated with TemporaryImplants88-23, Potential for GasSupp. 4 Binding of High-Pres-sure Safety InjectionPumps during A DesignBasis Accident92-83 Thrust Limits forLimitorque Actuatorsand Potential Over-stressing of Motor-Operated Valves92-82 Results of Thermo-Lag330-1 CombustibilityTesting92-81 Potential Deficiencyof Electrical Cableswith Bonded HypalonJackets92-80 Results of Thermo-Lag330-1 CombustibilityTesting92-79 Non-Power ReactorEmergency Event Response92-78 Piston to CylinderLiner Tin Smearing onCooper-Bessemer KSVDiesel EnginesVate ofIssuance Issued to12/17/92 All Nuclear RegulatoryComnission Medical (Licensees.12/18/92 All holders of OLs or CPsfor nuclear power reactors12/17/92 All holders of OLs or CPsfor nuclear power reactors12/15/92 All holders of OLs or CPsfor nuclear power reactors12/11/92 All holders of OLs or CPsfor nuclear power reactors.12/07/92 All holders of OLs or CPsfor nuclear power reactors.12/01/92 All holders of OLs or CPs(for test and researchreactors.11/30/92 All holders of OLs or CPsfor nuclear power reactors.DL -Operating LicenseCP -Construction Permit
If you have any questions


'UIN 92-XXDecember xx, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined thatthe plug was most likely left in the piping after modifications were made toinstall full flow test lines-in the residual heat removal (RHR), containmentspray and safety injection systems, during the 1991 refueling outage. The NRCreviewed the event and determined that one train of the safety injectionsystem piping was rendered inoperable in the recirculation mode because of thepresence of the plug. The NRC issued a Notice of Violation and ProposedImposition of Civil Penalty in the amount of $75,000. This violation, whichwas classified at Severity Level III, continued for about a year and wascaused by inadequate foreign material exclusion controls during the systemmodifications made in the previous outage.The presence of small debris may not be detected by operational or postmodification testing since blockages may not appear immediately. However,small debris may migrate into areas with smaller cross sections where thedebris could collect and cause blockage after extended operation. Wheneversafety systems are opened, it is important to ensure accountability of anymaterials that are used and to perform cleanliness checks of all affectedareas prior to system closure.Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, "Debris InContainment Emergency Sumps and Incorrect Screen Configurations," whichaddressed problems that could result from debris in containment emergencysumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contact: Eric Benner, NRR(301) 504-1171Attachment: List of Recently Issued NRC Information Notices*SEE PREVIOUS CONCURRENCEOEAB:DORS ASC/OEAB:DORS ADM:RPB PM:PD2-1:DRPEDGarcia* AGautam* JMain* BMozafari*10/07/92 10/14/92 09/28/92 10/13/92C/SRXB:DSSA C/OEAB:DORS OGCB:DORS OE C/OGCB:DORS D/DORSRJones* AChaffee* JBirmingham , Lieberman* GMarcus BGrimes10/08/92 11/09/92 12////92 ~/ ' 2/09/92 12/1 i/927 12/ /92DOCUMENT NAME: G:\DMG\INDEBRIS.DMG
about the information


4 I' JK)IN 92-XXDecember xx, 992The licensee for Point Beach Unit 2 reviewed plant records and determined thatthe plug was most likely left in the piping after modifications were made toinstall full flow test lines in the residual heat removal (RHR), containmentspray and safety injection systems, during the 1991 refueling outage. The NRCreviewed the event and determined that one train of the safety injectionsystem piping was rendered inoperable in the recirculation mode because of thepresence of the plug. The NRC is issuing a Notice of Violation and ProposedImposition of Civil Penalty in the amount of $75,000. This violation, whichhas been classified at Severity Level III, continued for about a year and wascaused by inadequate foreign material exclusion controls during the systemmodifications made in the previous outage.The presence of small debris may not be detected by operational or postmodification testing since blockages may not appear immediately. However,small debris may migrate into areas with smaller cross sections where thedebris could collect and cause blockage after extended operation. Wheneversafety systems are opened, it is important to ensure accountability of anymaterials that are used and to perform cleanliness checks of all affectedareas prior to system closure.Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, "Debris InContainment Emergency Sumps and Incorrect Screen Configurations," whichaddressed problems that could result from debris in containment emergencysumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contact: Eric Benner, NRR(301) 504-1171Attachment: List of Recently Issued NRC Information Notices*SEE PREVIOUS CONCURRENCEOEAB:DORS ASC/OEAB:DORS ADM:RPB PM:PD2-1:DRPEDGarcia* AGautam* JMain* BMozafari*10/07/92 10/14/92 09/28/92 10/13/92C/SRXB:DSSA C/OEAB:DORS OGCB:DORS OE AzK C/OGCB:DORSRJones* AChaffee* JBirmingham JLieberman GMarcus10/08/92 11/09/92 12/ /92 12/f /92 12/ /92DOCUMENT NAME: G:\DMG\INDEBRIS.DMGD/DORSBGrimes12/ /92 I IIN 92-XXDecember xx, 992pieces of miscellaneous debris. The location and size of the recoveredDelrin-AF material agrees with the material migration theory since all of thepieces were larger than those recovered from the B SI pump in July and August.The licensee inspected orifices for the SI pump minimum flow recirculationlines, and visually inspected piping, tanks, and components to find and removeany foreign material. Also, the licensee evaluated the potential effect onother ECCS equipment and concluded that the ECCS equipment would continue tobe operable and reliable.7-1- t-The staff notes thatl$resence of small debris may not be detected byoperational or post-modification testing since blockages may not appearimmediately. However, small debris may migrate into areas with smaller crosssections where the debris can collect and cause blockage after extendedoperation. Whenever safety systems are opened, it is important to ensureaccountability of any materials that are used and to perform'cleanlinesschecks of all affected areas prior to system closure.Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, "Debris InContainment Emergency Sumps and Incorrect Screen Configurations," whichaddressed problems that could result from debris in containment emergencysumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical corAttachment:*SEE PREVIOUSOEAB:DORSDGarcia*10/07/92C/SRXB:DSSARJones*10/08/92DOCUMENT NAMEitact: Eric Benner, NRR(301) 504-1171List of Recently Issued NRC Information NoticesCONCURRENCEASC/OEAB:DORS ADM:RPB PM:PD2-1:DRPEAGautam* JMain* BMozafari*10/14/92 09/28/92 10/13/92C/OEAB:DORS OGCB:DORS OE C/OGCAChaffee* JBirmingham* JLieberman* GMarc11/09/92 12/11/92 12/09/92 12/11E: G:\DMG\INDEBRIS.DMGB:DORSus*/92D/DORSBGrimes12/ /92
in this notice, please contact the technical
*SEE PREVIOUS CONCURRENCEOEAB:DORSDGarcia*10/07/92ASC/OEAB:DORSAGautam*10/14/92ADM:RPBJMain*09/28/92PM:PD2-1:DRPEBMozafari*10/13/92C/SRXB:DSSARJones*10/08/92DOCUMENT NAME:C/OEAB:DORS C/OGCB:DORSAChaffee* GMarcus11/09/92 / /92G:\DMG\INDEBRIS.DMGD/DORSBGrimes/ /92 IN 92-XXNovember xx, 1992 Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, 'Debris InContainment Emergency Sumps and Incorrect Screen Configurations," in which itdiscussed problems that could result from debris found in containmentemergency sumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contacts:D. Garcia, NRR(301) 504-1170Attachment:List of Recently Issued NRC Information Notices*SEE PREVIOUS CONCURRENCEOEAB:DORSDGarcia*10/07/92ASC/OEAB:DORSAGautam*10/14/92ADM:RPBJMain*09/28/92PM:PD2-1:DRPEBMozafari*10/13/92C/SRXB:DSSARJones*10/08/92C/OE f DORSAChaffeeIl /.ci/92C/OGCB:DORSGMarcus/ /92 ID/DORSBGrimes/ /92DOCUMENT NAME: G:\DMG\INDEBRIS.DMC


IN 92-XXOctober xx, 1992 Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, "Debris InContainment Emergency Sumps and Incorrect Screen Configurations," in which itdiscussed problems that could result from debris found in containmentemergency sumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contacts:D. Garcia, NRR(301) 504-1170Attachment:List of Recently Issued NRC Information Notices*SEE PREVIOUS CONCURRENCEOEAB:DORSDGarcia*10/07/92ASC/OEAB:DgRS/cLAGautamOC/6 //~/ 92ADM:RPBJMain*09/28/92PM:PD2-1:DRPEBMozafari*10/13/92C/SRXB:DSSARJones*10/08/92C/OEAB:DORSAChaffee/ /92C/OGCB:DORSGMarcus/ /92D/DORSBGrimes/ /92DOCUMENT NAME: G:\DEBRIS.DMG
contact listed below or the appropriate


IN 92-XXOctober xx, 1992 Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, 'Debris InContainment Emergency Sumps and Incorrect Screen Configurations,' in which itdiscussed problems that could result from debris found in containmentemergency sumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Brian K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contacts:Denise M. Garcia, NRR(301) 504-1170Attachment:List of Recently Issued NRC Information Notices*SEE PREVIOUS0 : RS,92C/ SARJon'es/0 /1(/92CONCURRENCEASC/OEAB:DORSAGautam/ /92C/OEAB:DORSAChaffee/ /92ADM:RPBJMain*09/28/92C/OGCB:DORSGMarcus/ /92PM:PD2-1 :DRP fl,_fv,BMozafari/0//13/92D/DORSBGrimes/ /92DOCUMENT NAME: G:\DEBRIS.DMG
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating


This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.Charles E. Rossi, DirectorDivision of Operational Events AssessmentOffice of Nuclear Reactor RegulationTechnical contacts:Denise M. Garcia, NRR(301) 504-1171Attachment:List of Recently Issued NRC Information NoticesOEAB:DOEADGarcia/ /92SC/OEAB:DOEAAGautam/ /92ADM:RPBJMain Q h9/ 2J /f2PM:PD2-1:DRPEBMozafari/ /92C/SRXB:DSTRJones/ /92C/OEAB:DOEAAChaffee/ /92C/OGCB:DOEAGMarcus/ /92D/DOEACRossi/ /92DOCUMENT NAME: G:\DEBRIS.DMG
===Reactor Support Office of Nuclear Reactor Regulation===
Technical


K-)UNITED STATESNUCLEAR REGULATORY COMMISSIONOFFICE OF NUCLEAR REACTOR REGULATIONWASHINGTON, D.C. 20555December 23, 1992NRC INFORMATION NOTICE 92-85: POTENTIAL FAILURES OF EMERGENCY CORE COOLINGSYSTEMS CAUSED BY FOREIGN MATERIAL BLOCKAGE
cor Attachment:
*SEE PREVIOUS OEAB:DORS DGarcia*10/07/92 C/SRXB:DSSA
 
RJones*10/08/92 DOCUMENT NAME itact: Eric Benner, NRR (301) 504-1171 List of Recently Issued NRC Information
 
===Notices CONCURRENCE===
ASC/OEAB:DORS
 
ADM:RPB PM:PD2-1:DRPE
 
AGautam* JMain* BMozafari*
10/14/92 09/28/92 10/13/92 C/OEAB:DORS
 
OGCB:DORS
 
OE C/OGC AChaffee*
JBirmingham*
JLieberman*
GMarc 11/09/92 12/11/92 12/09/92 12/11 E: G:\DMG\INDEBRIS.DMG
 
B:DORS us*/92 D/DORS BGrimes 12/ /92
*SEE PREVIOUS CONCURRENCE
 
OEAB:DORS DGarcia*10/07/92 ASC/OEAB:DORS
 
AGautam*10/14/92 ADM:RPB JMain*09/28/92 PM:PD2-1:DRPE
 
BMozafari*
10/13/92 C/SRXB:DSSA
 
RJones*10/08/92 DOCUMENT NAME: C/OEAB:DORS
 
C/OGCB:DORS
 
AChaffee*
GMarcus 11/09/92 / /92 G:\DMG\INDEBRIS.DMG
 
D/DORS BGrimes/ /92 IN 92-XX November xx, 1992 Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, 'Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations," in which it discussed
 
problems that could result from debris found in containment
 
emergency
 
sumps.This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contacts: D. Garcia, NRR (301) 504-1170 Attachment:
List of Recently Issued NRC Information
 
Notices*SEE PREVIOUS CONCURRENCE
 
OEAB:DORS DGarcia*10/07/92 ASC/OEAB:DORS
 
AGautam*10/14/92 ADM:RPB JMain*09/28/92 PM:PD2-1:DRPE
 
BMozafari*
10/13/92 C/SRXB:DSSA
 
RJones*10/08/92 C/OE f DORS AChaffee Il /.ci/92 C/OGCB:DORS
 
GMarcus/ /92 I D/DORS BGrimes/ /92 DOCUMENT NAME: G:\DMG\INDEBRIS.DMC
 
IN 92-XX October xx, 1992 Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, "Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations," in which it discussed
 
problems that could result from debris found in containment
 
emergency
 
sumps.This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contacts: D. Garcia, NRR (301) 504-1170 Attachment:
List of Recently Issued NRC Information
 
Notices*SEE PREVIOUS CONCURRENCE
 
OEAB:DORS DGarcia*10/07/92 ASC/OEAB:DgRS
 
/cLAGautamOC
 
/6 //~/ 92 ADM:RPB JMain*09/28/92 PM:PD2-1:DRPE
 
BMozafari*
10/13/92 C/SRXB:DSSA
 
RJones*10/08/92 C/OEAB:DORS
 
AChaffee/ /92 C/OGCB:DORS
 
GMarcus/ /92 D/DORS BGrimes/ /92 DOCUMENT NAME: G:\DEBRIS.DMG
 
IN 92-XX October xx, 1992 Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, 'Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations,'
in which it discussed
 
problems that could result from debris found in containment
 
emergency
 
sumps.This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contacts: Denise M. Garcia, NRR (301) 504-1170 Attachment:
List of Recently Issued NRC Information
 
Notices*SEE PREVIOUS 0 : RS ,92 C/ SA RJon'es/0 /1(/92 CONCURRENCE
 
ASC/OEAB:DORS
 
AGautam/ /92 C/OEAB:DORS
 
AChaffee/ /92 ADM:RPB JMain*09/28/92 C/OGCB:DORS
 
GMarcus/ /92 PM:PD2-1 :DRP fl,_fv, BMozafari/0//13/92 D/DORS BGrimes/ /92 DOCUMENT NAME: G:\DEBRIS.DMG
 
This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.Charles E. Rossi, Director Division of Operational
 
===Events Assessment===
Office of Nuclear Reactor Regulation
 
Technical
 
contacts: Denise M. Garcia, NRR (301) 504-1171 Attachment:
List of Recently Issued NRC Information
 
Notices OEAB:DOEA DGarcia/ /92 SC/OEAB:DOEA
 
AGautam/ /92 ADM:RPB JMain Q h 9/ 2J /f2 PM:PD2-1:DRPE
 
BMozafari/ /92 C/SRXB:DST
 
RJones/ /92 C/OEAB:DOEA
 
AChaffee/ /92 C/OGCB:DOEA
 
GMarcus/ /92 D/DOEA CRossi/ /92 DOCUMENT NAME: G:\DEBRIS.DMG
 
K-)UNITED STATES NUCLEAR REGULATORY
 
COMMISSION
 
===OFFICE OF NUCLEAR REACTOR REGULATION===
WASHINGTON, D.C. 20555 December 23, 1992 NRC INFORMATION
 
NOTICE 92-85: POTENTIAL
 
FAILURES OF EMERGENCY
 
CORE COOLING SYSTEMS CAUSED BY FOREIGN MATERIAL BLOCKAGE


==Addressees==
==Addressees==
All holders of operating licenses or construction permits for nuclear powerreactors.
All holders of operating
 
licenses or construction
 
permits for nuclear power reactors.


==Purpose==
==Purpose==
The U.S. Nuclear Regulatory Commission (NRC) is issuing this informationnotice to alert addressees to the potential failure of emergency core coolingsystems (ECCS) caused by foreign material blockage. It is expected thatrecipients will review the information for applicability to their facilitiesand consider actions, as appropriate, to avoid similar problems. However,suggestions contained in this information notice are not NRC requirements;therefore, no specific action or written response is required.
The U.S. Nuclear Regulatory
 
Commission (NRC) is issuing this information
 
notice to alert addressees
 
to the potential
 
failure of emergency
 
core cooling systems (ECCS) caused by foreign material blockage.
 
It is expected that recipients
 
will review the information
 
for applicability
 
to their facilities
 
and consider actions, as appropriate, to avoid similar problems.
 
However, suggestions
 
contained
 
in this information
 
notice are not NRC requirements;
therefore, no specific action or written response is required.Description
 
of Circumstances
 
H. B. Robinson Unit 2 On August 23, 1992, while the H. B. Robinson Nuclear Plant was in mode 4, hot shutdown, plant personnel
 
were performing
 
an operations
 
surveillance
 
test of the B safety injection (SI) pump. This test found that the recirculation
 
flow was 20 percent lower than it had been when it was last measured on July 12, 1992. Prompted by the resident inspector, the Carolina Power and Light Company (the licensee)
retested this pump on August 24, 1992, and found no recirculation
 
flow. The licensee also tested the A SI pump and found the recirculation
 
flow was 10 percent lower than when it was last measured.
 
The licensee declared both pumps inoperable
 
and took the unit to cold shutdown.On August 25, 1992, the licensee opened the B SI pump recirculation
 
line and removed a single piece of white plastic, about the size of a nickel, from the inline orifice.Previously, on July 8, 1992, the licensee had declared the B SI pump inoperable
 
after a quarterly
 
inservice
 
inspection
 
surveillance
 
test found that it was producing
 
a recirculation
 
flow of 11.4 Liters [3 gallons] per minute, rather than the required 132.5 Liters [35 gallons] per minute. On July 9, 1992, the licensee shut down the plant to determine
 
the cause of the low flow.The licensee removed the recirculation
 
line for the B SI pump and found that debris was obstructing
 
the inline orifice.9212 0209
<-2 <off92-85 December 23, 1992 On July 12, 1992, after flushing the B SI pump and verifying
 
that recirculation
 
flows for both SI pumps were acceptable, the licensee returned the unit to service. The licensee also tested all other ECCS pumps that could have had contact with foreign material.
 
The licensee believed, prior to plant startup, that all debris had been removed.Point Beach Unit 2 On September
 
28, 1992, the Wisconsin
 
Electric Power Company (the licensee)performed
 
an ASME Section XI quarterly
 
test of containment
 
spray pumps and valves. During the test, the licensee noted that the discharge
 
pressure for the A train containment
 
spray pump was zero and that the pump was making an abnormal noise. The test was stopped and the pump was declared inoperable.
 
Upon disassembly
 
of the pump, a foam rubber plug was found blocking the impeller suction. The licensee removed the plug and retested the pump. The test was successfully
 
completed
 
and the pump was declared operable.Discussion
 
The licensee at H. B. Robinson determined
 
that the foreign material found in the SI system was a plastic material that had been used during a modification
 
of the Residual Heat Removal (RHR) system performed
 
in March through June 1992. The plastic material is manufactured
 
by DuPont and the trade name is Delrin-AF.
 
At the time of the RHR modification, the plastic material had been cut into four 23-centimeter
 
(9-inch] diameter, circular pieces for use as weld purge dams. However, after completing
 
the modification, the licensee did not account for two of the four pieces. Delrin-AF
 
decomposes
 
at RCS system conditions
 
because of reaction with the water and thermal degradation.
 
The licensee suspected
 
that the purge dam pieces broke, entered the RHR piping after breaking, and migrated into the refueling
 
water storage tank (RWST) and SI header during initial cavity draindown.
 
The licensee sent divers with cameras into the RWST to inspect for the plastic. The divers found three fragments
 
of Delrin-AF
 
plastic and also other pieces of miscellaneous
 
debris. The location and size of the recovered Delrin-AF
 
material agrees with the material migration
 
theory since all of the pieces were larger than those recovered
 
from the B SI pump in July and August.The licensee inspected
 
orifices for the SI pump minimum flow recirculation
 
lines and also visually inspected
 
piping, tanks, and components
 
to find and remove any foreign material.
 
Also, the licensee evaluated
 
the potential effect on other ECCS equipment
 
and concluded
 
that the ECCS equipment
 
would continue to be operable and reliable.
 
IN 92-85 December 23, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined
 
that the plug was most likely left in the piping after modifications
 
were made to install full flow test lines in the RHR, containment
 
spray and safety injection
 
systems, during the 1991 refueling
 
outage. The NRC reviewed the event and determined
 
that one train of the safety injection
 
system piping was rendered inoperable
 
in the recirculation
 
mode because of the presence of the plug. This condition
 
had continued
 
for about a year and was caused by inadequate
 
foreign material exclusion
 
controls during the system modifications
 
made in the previous outage.The presence of small debris may not be detected by operational
 
or post modification
 
testing since blockages
 
may not appear immediately.
 
However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.
 
These examples illustrate
 
the consequences
 
of failure to ensure accountability
 
of all materials
 
that are used when safety systems are opened and to perform cleanliness
 
checks of all affected areas prior to system closure.Related Generic Communication
 
On November 21, 1989, the NRC issued Information
 
Notice (IN) 89-77, "Debris In Containment
 
Emergency
 
Sumps and Incorrect
 
Screen Configurations," which addressed
 
problems that could result from debris in containment
 
emergency sumps.This information
 
notice requires no specific action or written response.
 
If you have any questions
 
about the information
 
in this notice, please contact the technical
 
contact listed below or the appropriate
 
Office of Nuclear Reactor Regulation (NRR) project manager.rnan K. Grimes, Director Division of Operating
 
===Reactor Support Office of Nuclear Reactor Regulation===
Technical
 
contact: Eric Benner, NRR (301) 504-1171 Attachment:
List of Recently Issued NRC Information
 
Notices
 
l I 1 K" K-, I Attachment
 
IN 92-85 December 23, 1992 LIST OF RECENTLY ISSUED NRC INFORMATION
 
NOTICES Information
 
Date of Notice No. Subject Issuance Issued to 92-84 88-23, Supp. 4 92-83 92-82 92-81 92-80 Release of Patients Treated with Temporary Implants Potential
 
for Gas Binding of High-Pres- sure Safety Injection Pumps during A Design Basis Accident Thrust Limits for Limitorque
 
Actuators and Potential
 
Over-stressing
 
of Motor-Operated Valves Results of Thermo-Lag
 
330-1 Combustibility
 
Testing Potential
 
Deficiency
 
of Electrical
 
Cables with Bonded Hypalon Jackets Results of Thermo-Lag
 
330-1 Combustibility
 
Testing Non-Power
 
Reactor Emergency
 
Event Response Piston to Cylinder Liner Tin Smearing on Cooper-Bessemer
 
KSV Diesel Engines 12/17/92 12/18/92 12/17/92 12/15/92 12/11/92 12/07/92 12/01/92 11/30/92 All Nuclear Regulatory
 
Commission


==Description of Circumstances==
Medical Licensees.
H. B. Robinson Unit 2On August 23, 1992, while the H. B. Robinson Nuclear Plant was in mode 4, hotshutdown, plant personnel were performing an operations surveillance test ofthe B safety injection (SI) pump. This test found that the recirculation flowwas 20 percent lower than it had been when it was last measured on July 12,1992. Prompted by the resident inspector, the Carolina Power and LightCompany (the licensee) retested this pump on August 24, 1992, and found norecirculation flow. The licensee also tested the A SI pump and found therecirculation flow was 10 percent lower than when it was last measured. Thelicensee declared both pumps inoperable and took the unit to cold shutdown.On August 25, 1992, the licensee opened the B SI pump recirculation line andremoved a single piece of white plastic, about the size of a nickel, from theinline orifice.Previously, on July 8, 1992, the licensee had declared the B SI pumpinoperable after a quarterly inservice inspection surveillance test found thatit was producing a recirculation flow of 11.4 Liters [3 gallons] per minute,rather than the required 132.5 Liters [35 gallons] per minute. On July 9,1992, the licensee shut down the plant to determine the cause of the low flow.The licensee removed the recirculation line for the B SI pump and found thatdebris was obstructing the inline orifice.9212 0209
<-2 <off92-85December 23, 1992 On July 12, 1992, after flushing the B SI pump and verifying thatrecirculation flows for both SI pumps were acceptable, the licensee returnedthe unit to service. The licensee also tested all other ECCS pumps that couldhave had contact with foreign material. The licensee believed, prior to plantstartup, that all debris had been removed.Point Beach Unit 2On September 28, 1992, the Wisconsin Electric Power Company (the licensee)performed an ASME Section XI quarterly test of containment spray pumps andvalves. During the test, the licensee noted that the discharge pressure forthe A train containment spray pump was zero and that the pump was making anabnormal noise. The test was stopped and the pump was declared inoperable.Upon disassembly of the pump, a foam rubber plug was found blocking theimpeller suction. The licensee removed the plug and retested the pump. Thetest was successfully completed and the pump was declared operable.DiscussionThe licensee at H. B. Robinson determined that the foreign material found inthe SI system was a plastic material that had been used during a modificationof the Residual Heat Removal (RHR) system performed in March throughJune 1992. The plastic material is manufactured by DuPont and the trade nameis Delrin-AF. At the time of the RHR modification, the plastic material hadbeen cut into four 23-centimeter (9-inch] diameter, circular pieces for use asweld purge dams. However, after completing the modification, the licensee didnot account for two of the four pieces. Delrin-AF decomposes at RCS systemconditions because of reaction with the water and thermal degradation. Thelicensee suspected that the purge dam pieces broke, entered the RHR pipingafter breaking, and migrated into the refueling water storage tank (RWST) andSI header during initial cavity draindown.The licensee sent divers with cameras into the RWST to inspect for theplastic. The divers found three fragments of Delrin-AF plastic and also otherpieces of miscellaneous debris. The location and size of the recoveredDelrin-AF material agrees with the material migration theory since all of thepieces were larger than those recovered from the B SI pump in July and August.The licensee inspected orifices for the SI pump minimum flow recirculationlines and also visually inspected piping, tanks, and components to find andremove any foreign material. Also, the licensee evaluated the potentialeffect on other ECCS equipment and concluded that the ECCS equipment wouldcontinue to be operable and reliable.


IN 92-85December 23, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined thatthe plug was most likely left in the piping after modifications were made toinstall full flow test lines in the RHR, containment spray and safetyinjection systems, during the 1991 refueling outage. The NRC reviewed theevent and determined that one train of the safety injection system piping wasrendered inoperable in the recirculation mode because of the presence of theplug. This condition had continued for about a year and was caused byinadequate foreign material exclusion controls during the system modificationsmade in the previous outage.The presence of small debris may not be detected by operational or postmodification testing since blockages may not appear immediately. However,small debris may migrate into areas with smaller cross sections where thedebris could collect and cause blockage after extended operation. Theseexamples illustrate the consequences of failure to ensure accountability ofall materials that are used when safety systems are opened and to performcleanliness checks of all affected areas prior to system closure.Related Generic CommunicationOn November 21, 1989, the NRC issued Information Notice (IN) 89-77, "Debris InContainment Emergency Sumps and Incorrect Screen Configurations," whichaddressed problems that could result from debris in containment emergencysumps.This information notice requires no specific action or written response. Ifyou have any questions about the information in this notice, please contactthe technical contact listed below or the appropriate Office of NuclearReactor Regulation (NRR) project manager.rnan K. Grimes, DirectorDivision of Operating Reactor SupportOffice of Nuclear Reactor RegulationTechnical contact: Eric Benner, NRR(301) 504-1171Attachment: List of Recently Issued NRC Information Notices
All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for test and research reactors.All holders of OLs or CPs for nuclear power reactors.92-79 92-78 OL = Operating


lI 1K"K-,IAttachmentIN 92-85December 23, 1992 LIST OF RECENTLY ISSUEDNRC INFORMATION NOTICESInformation Date ofNotice No. Subject Issuance Issued to92-8488-23,Supp. 492-8392-8292-8192-80Release of PatientsTreated with TemporaryImplantsPotential for GasBinding of High-Pres-sure Safety InjectionPumps during A DesignBasis AccidentThrust Limits forLimitorque Actuatorsand Potential Over-stressing of Motor-Operated ValvesResults of Thermo-Lag330-1 CombustibilityTestingPotential Deficiencyof Electrical Cableswith Bonded HypalonJacketsResults of Thermo-Lag330-1 CombustibilityTestingNon-Power ReactorEmergency Event ResponsePiston to CylinderLiner Tin Smearing onCooper-Bessemer KSVDiesel Engines12/17/9212/18/9212/17/9212/15/9212/11/9212/07/9212/01/9211/30/92All Nuclear RegulatoryCommission MedicalLicensees.All holders of OLs or CPsfor nuclear power reactors.All holders of OLs or CPsfor nuclear power reactors.All holders of OLs or CPsfor nuclear power reactors.All holders of OLs or CPsfor nuclear power reactors.All holders of OLs or CPsfor nuclear power reactors.All holders of OLs or CPsfor test and researchreactors.All holders of OLs or CPsfor nuclear power reactors.92-7992-78OL = Operating LicenseCP = Construction Permit
License CP = Construction


}}
Permit}}


{{Information notice-Nav}}
{{Information notice-Nav}}

Revision as of 12:10, 31 August 2018

Potential Failures of Emergency Core Cooling Systems Caused by Foreign Material Blackage
ML031190717
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, 05000419, Fort Saint Vrain, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant, Crane  Entergy icon.png
Issue date: 12/23/1992
From: Grimes B K
Office of Nuclear Reactor Regulation
To:
References
IN-92-085, NUDOCS 9212170209
Download: ML031190717 (16)


- UNITED STATES NUCLEAR REGULATORY

COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, D.C. 20555 December 23, 1992 NRC INFORMATION

NOTICE 92-85: POTENTIAL

FAILURES OF EMERGENCY

CORE COOLING SYSTEMS CAUSED BY FOREIGN MATERIAL BLOCKAGE

Addressees

All holders of operating

licenses or construction

permits for nuclear power reactors.

Purpose

The U.S. Nuclear Regulatory

Commission (NRC) is issuing this information

notice to alert addressees

to the potential

failure of emergency

core cooling systems (ECCS) caused by foreign material blockage.

It is expected that recipients

will review the information

for applicability

to their facilities

and consider actions, as appropriate, to avoid similar problems.

However, suggestions

contained

in this information

notice are not NRC requirements;

therefore, no specific action or written response is required.Description

of Circumstances

H. B. Robinson Unit 2 On August 23, 1992, while the H. B. Robinson Nuclear Plant was in mode 4, hot shutdown, plant personnel

were performing

an operations

surveillance

test of the B safety injection (SI) pump. This test found that the recirculation

flow was 20 percent lower than it had been when it was last measured on July 12, 1992. Prompted by the resident inspector, the Carolina Power and Light Company (the licensee)

retested this pump on August 24, 1992, and found no recirculation

flow. The licensee also tested the A SI pump and found the recirculation

flow was 10 percent lower than when it was last measured.

The licensee declared both pumps inoperable

and took the unit to cold shutdown.On August 25, 1992, the licensee opened the B SI pump recirculation

line and removed a single piece of white plastic, about the size of a nickel, from the inline orifice.Previously, on July 8, 1992, the licensee had declared the B SI pump inoperable

after a quarterly

inservice

inspection

surveillance

test found that it was producing

a recirculation

flow of 11.4 Liters [3 gallons] per minute, rather than the required 132.5 Liters [35 gallons] per minute. On July 9, 1992, the licensee shut down the plant to determine

the cause of the low flow.The licensee removed the recirculation

line for the B SI pump and found that debris was obstructing

the inline orifice.9212170209 Pyt I ( /'a q9A Ac s e 0C20 28 IN 92-85 December 23, 1992 On July 12, 1992, after flushing the B SI pump and verifying

that recirculation

flows for both SI pumps were acceptable, the licensee returned the unit to service. The licensee also tested all other ECCS pumps that could have had contact with foreign material.

The licensee believed, prior to plant startup, that all debris had been removed.Point Beach Unit 2 On September

28, 1992, the Wisconsin

Electric Power Company (the licensee)performed

an ASME Section XI quarterly

test of containment

spray pumps and valves. During the test, the licensee noted that the discharge

pressure for the A train containment

spray pump was zero and that the pump was making an abnormal noise. The test was stopped and the pump was declared inoperable.

Upon disassembly

of the pump, a foam rubber plug was found blocking the impeller suction. The licensee removed the plug and retested the pump. The test was successfully

completed

and the pump was declared operable.Discussion

The licensee at H. B. Robinson determined

that the foreign material found in the SI system was a plastic material that had been used during a modification

of the Residual Heat Removal (RHR) system performed

in March through June 1992. The plastic material is manufactured

by DuPont and the trade name is Delrin-AF.

At the time of the RHR modification, the plastic material had been cut into-four

23=centimeter

[9-inch]-diameter,-circular

pieces for use-as weld purge dams. However, after completing

the modification, the licensee did not account for two of the four pieces. Delrin-AF

decomposes

at RCS system conditions

because of reaction with the water and thermal degradation.

The licensee suspected

that the purge dam pieces broke,. entered the RHR piping after breaking, and migrated into the refueling

water storage tank (RWST) and SI header during initial cavity draindown.

The licensee sent divers with cameras into the RWST to inspect for the plastic. The divers found three fragments

of Delrin-AF

plastic and also other pieces of miscellaneous

debris. The location and size of the recovered Delrin-AF

material agrees with the material migration

theory since all of the pieces were larger than those recovered

from the B SI pump in July and August.The licensee inspected

orifices for the SI pump minimum flow recirculation

lines and also visually inspected

piping, tanks, and components

to find and remove any foreign material.

Also, the licensee evaluated

the potential effect on other ECCS equipment

and concluded

that the ECCS equipment

would continue to be operable and reliable.a

IN 92-85 December 23, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined

that the plug was most likely left in the piping after modifications

were made to install full flow test lines in the RHR, containment

spray and safety injection

systems, during the 1991 refueling

outage. The NRC reviewed the event and determined

that one train of the safety injection

system piping was rendered inoperable

in the recirculation

mode because of the presence of the plug. This condition

had continued

for about a year and was caused by inadequate

foreign material exclusion

controls during the system modifications

made in the previous outage.The presence of small debris may not be detected by operational

or post modification

testing since blockages

may not appear immediately.

However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.

These examples illustrate

the consequences

of failure to ensure accountability

of all materials

that are used when safety systems are opened and to perform cleanliness

checks of all affected areas prior to system closure.Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, "Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations," which addressed

problems that could result from debris in containment

emergency sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.rnan K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Eric Benner, NRR (301) 504-1171 Attachment:

List of Recently Issued NRC Information

Notices

z-4 V a 0 z 0 V-v z C D -->n-_ _z 11 0-4U cmm U1 0 Cfl Ca/z Attachment

IN 92-85 December 23, 1992 Page I of 1 LIST OF RECENTLY ISSUED NRC INFORMATION

NOTICES Information

Notice No. Subject 92-84 Release of Patients Treated with Temporary Implants 88-23, Potential

for Gas Supp. 4 Binding of High-Pres- sure Safety Injection Pumps during A Design Basis Accident 92-83 Thrust Limits for Limitorque

Actuators and Potential

Over-stressing

of Motor-Operated Valves 92-82 Results of Thermo-Lag

330-1 Combustibility

Testing 92-81 Potential

Deficiency

of Electrical

Cables with Bonded Hypalon Jackets 92-80 Results of Thermo-Lag

330-1 Combustibility

Testing 92-79 Non-Power

Reactor Emergency

Event Response 92-78 Piston to Cylinder Liner Tin Smearing on Cooper-Bessemer

KSV Diesel Engines Vate of Issuance Issued to 12/17/92 All Nuclear Regulatory

Comnission

Medical (Licensees.

12/18/92 All holders of OLs or CPs for nuclear power reactors 12/17/92 All holders of OLs or CPs for nuclear power reactors 12/15/92 All holders of OLs or CPs for nuclear power reactors 12/11/92 All holders of OLs or CPs for nuclear power reactors.12/07/92 All holders of OLs or CPs for nuclear power reactors.12/01/92 All holders of OLs or CPs(for test and research reactors.11/30/92 All holders of OLs or CPs for nuclear power reactors.DL -Operating

License CP -Construction

Permit

'U IN 92-XX December xx, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined

that the plug was most likely left in the piping after modifications

were made to install full flow test lines-in the residual heat removal (RHR), containment

spray and safety injection

systems, during the 1991 refueling

outage. The NRC reviewed the event and determined

that one train of the safety injection system piping was rendered inoperable

in the recirculation

mode because of the presence of the plug. The NRC issued a Notice of Violation

and Proposed Imposition

of Civil Penalty in the amount of $75,000. This violation, which was classified

at Severity Level III, continued

for about a year and was caused by inadequate

foreign material exclusion

controls during the system modifications

made in the previous outage.The presence of small debris may not be detected by operational

or post modification

testing since blockages

may not appear immediately.

However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.

Whenever safety systems are opened, it is important

to ensure accountability

of any materials

that are used and to perform cleanliness

checks of all affected areas prior to system closure.Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, "Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations," which addressed

problems that could result from debris in containment

emergency sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Eric Benner, NRR (301) 504-1171 Attachment:

List of Recently Issued NRC Information

Notices*SEE PREVIOUS CONCURRENCE

OEAB:DORS

ASC/OEAB:DORS

ADM:RPB PM:PD2-1:DRPE

DGarcia* AGautam* JMain* BMozafari*

10/07/92 10/14/92 09/28/92 10/13/92 C/SRXB:DSSA

C/OEAB:DORS

OGCB:DORS

OE C/OGCB:DORS

D/DORS RJones* AChaffee*

JBirmingham , Lieberman*

GMarcus BGrimes 10/08/92 11/09/92 12////92 ~/ ' 2/09/92 12/1 i/927 12/ /92 DOCUMENT NAME: G:\DMG\INDEBRIS.DMG

4 I' J K)IN 92-XX December xx, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined

that the plug was most likely left in the piping after modifications

were made to install full flow test lines in the residual heat removal (RHR), containment

spray and safety injection

systems, during the 1991 refueling

outage. The NRC reviewed the event and determined

that one train of the safety injection system piping was rendered inoperable

in the recirculation

mode because of the presence of the plug. The NRC is issuing a Notice of Violation

and Proposed Imposition

of Civil Penalty in the amount of $75,000. This violation, which has been classified

at Severity Level III, continued

for about a year and was caused by inadequate

foreign material exclusion

controls during the system modifications

made in the previous outage.The presence of small debris may not be detected by operational

or post modification

testing since blockages

may not appear immediately.

However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.

Whenever safety systems are opened, it is important

to ensure accountability

of any materials

that are used and to perform cleanliness

checks of all affected areas prior to system closure.Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, "Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations," which addressed

problems that could result from debris in containment

emergency sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Eric Benner, NRR (301) 504-1171 Attachment:

List of Recently Issued NRC Information

Notices*SEE PREVIOUS CONCURRENCE

OEAB:DORS

ASC/OEAB:DORS

ADM:RPB PM:PD2-1:DRPE

DGarcia* AGautam* JMain* BMozafari*

10/07/92 10/14/92 09/28/92 10/13/92 C/SRXB:DSSA

C/OEAB:DORS

OGCB:DORS

OE AzK C/OGCB:DORS

RJones* AChaffee*

JBirmingham

JLieberman

GMarcus 10/08/92 11/09/92 12/ /92 12/f /92 12/ /92 DOCUMENT NAME: G:\DMG\INDEBRIS.DMG

D/DORS BGrimes 12/ /92 I I IN 92-XX December xx, 1992 pieces of miscellaneous

debris. The location and size of the recovered Delrin-AF

material agrees with the material migration

theory since all of the pieces were larger than those recovered

from the B SI pump in July and August.The licensee inspected

orifices for the SI pump minimum flow recirculation

lines, and visually inspected

piping, tanks, and components

to find and remove any foreign material.

Also, the licensee evaluated

the potential

effect on other ECCS equipment

and concluded

that the ECCS equipment

would continue to be operable and reliable.7-1- t-The staff notes thatl$resence

of small debris may not be detected by operational

or post-modification

testing since blockages

may not appear immediately.

However, small debris may migrate into areas with smaller cross sections where the debris can collect and cause blockage after extended operation.

Whenever safety systems are opened, it is important

to ensure accountability

of any materials

that are used and to perform'cleanliness

checks of all affected areas prior to system closure.Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, "Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations," which addressed

problems that could result from debris in containment

emergency sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

cor Attachment:

  • SEE PREVIOUS OEAB:DORS DGarcia*10/07/92 C/SRXB:DSSA

RJones*10/08/92 DOCUMENT NAME itact: Eric Benner, NRR (301) 504-1171 List of Recently Issued NRC Information

Notices CONCURRENCE

ASC/OEAB:DORS

ADM:RPB PM:PD2-1:DRPE

AGautam* JMain* BMozafari*

10/14/92 09/28/92 10/13/92 C/OEAB:DORS

OGCB:DORS

OE C/OGC AChaffee*

JBirmingham*

JLieberman*

GMarc 11/09/92 12/11/92 12/09/92 12/11 E: G:\DMG\INDEBRIS.DMG

B:DORS us*/92 D/DORS BGrimes 12/ /92

  • SEE PREVIOUS CONCURRENCE

OEAB:DORS DGarcia*10/07/92 ASC/OEAB:DORS

AGautam*10/14/92 ADM:RPB JMain*09/28/92 PM:PD2-1:DRPE

BMozafari*

10/13/92 C/SRXB:DSSA

RJones*10/08/92 DOCUMENT NAME: C/OEAB:DORS

C/OGCB:DORS

AChaffee*

GMarcus 11/09/92 / /92 G:\DMG\INDEBRIS.DMG

D/DORS BGrimes/ /92 IN 92-XX November xx, 1992 Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, 'Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations," in which it discussed

problems that could result from debris found in containment

emergency

sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contacts: D. Garcia, NRR (301) 504-1170 Attachment:

List of Recently Issued NRC Information

Notices*SEE PREVIOUS CONCURRENCE

OEAB:DORS DGarcia*10/07/92 ASC/OEAB:DORS

AGautam*10/14/92 ADM:RPB JMain*09/28/92 PM:PD2-1:DRPE

BMozafari*

10/13/92 C/SRXB:DSSA

RJones*10/08/92 C/OE f DORS AChaffee Il /.ci/92 C/OGCB:DORS

GMarcus/ /92 I D/DORS BGrimes/ /92 DOCUMENT NAME: G:\DMG\INDEBRIS.DMC

IN 92-XX October xx, 1992 Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, "Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations," in which it discussed

problems that could result from debris found in containment

emergency

sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contacts: D. Garcia, NRR (301) 504-1170 Attachment:

List of Recently Issued NRC Information

Notices*SEE PREVIOUS CONCURRENCE

OEAB:DORS DGarcia*10/07/92 ASC/OEAB:DgRS

/cLAGautamOC

/6 //~/ 92 ADM:RPB JMain*09/28/92 PM:PD2-1:DRPE

BMozafari*

10/13/92 C/SRXB:DSSA

RJones*10/08/92 C/OEAB:DORS

AChaffee/ /92 C/OGCB:DORS

GMarcus/ /92 D/DORS BGrimes/ /92 DOCUMENT NAME: G:\DEBRIS.DMG

IN 92-XX October xx, 1992 Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, 'Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations,'

in which it discussed

problems that could result from debris found in containment

emergency

sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Brian K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contacts: Denise M. Garcia, NRR (301) 504-1170 Attachment:

List of Recently Issued NRC Information

Notices*SEE PREVIOUS 0 : RS ,92 C/ SA RJon'es/0 /1(/92 CONCURRENCE

ASC/OEAB:DORS

AGautam/ /92 C/OEAB:DORS

AChaffee/ /92 ADM:RPB JMain*09/28/92 C/OGCB:DORS

GMarcus/ /92 PM:PD2-1 :DRP fl,_fv, BMozafari/0//13/92 D/DORS BGrimes/ /92 DOCUMENT NAME: G:\DEBRIS.DMG

This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.Charles E. Rossi, Director Division of Operational

Events Assessment

Office of Nuclear Reactor Regulation

Technical

contacts: Denise M. Garcia, NRR (301) 504-1171 Attachment:

List of Recently Issued NRC Information

Notices OEAB:DOEA DGarcia/ /92 SC/OEAB:DOEA

AGautam/ /92 ADM:RPB JMain Q h 9/ 2J /f2 PM:PD2-1:DRPE

BMozafari/ /92 C/SRXB:DST

RJones/ /92 C/OEAB:DOEA

AChaffee/ /92 C/OGCB:DOEA

GMarcus/ /92 D/DOEA CRossi/ /92 DOCUMENT NAME: G:\DEBRIS.DMG

K-)UNITED STATES NUCLEAR REGULATORY

COMMISSION

OFFICE OF NUCLEAR REACTOR REGULATION

WASHINGTON, D.C. 20555 December 23, 1992 NRC INFORMATION

NOTICE 92-85: POTENTIAL

FAILURES OF EMERGENCY

CORE COOLING SYSTEMS CAUSED BY FOREIGN MATERIAL BLOCKAGE

Addressees

All holders of operating

licenses or construction

permits for nuclear power reactors.

Purpose

The U.S. Nuclear Regulatory

Commission (NRC) is issuing this information

notice to alert addressees

to the potential

failure of emergency

core cooling systems (ECCS) caused by foreign material blockage.

It is expected that recipients

will review the information

for applicability

to their facilities

and consider actions, as appropriate, to avoid similar problems.

However, suggestions

contained

in this information

notice are not NRC requirements;

therefore, no specific action or written response is required.Description

of Circumstances

H. B. Robinson Unit 2 On August 23, 1992, while the H. B. Robinson Nuclear Plant was in mode 4, hot shutdown, plant personnel

were performing

an operations

surveillance

test of the B safety injection (SI) pump. This test found that the recirculation

flow was 20 percent lower than it had been when it was last measured on July 12, 1992. Prompted by the resident inspector, the Carolina Power and Light Company (the licensee)

retested this pump on August 24, 1992, and found no recirculation

flow. The licensee also tested the A SI pump and found the recirculation

flow was 10 percent lower than when it was last measured.

The licensee declared both pumps inoperable

and took the unit to cold shutdown.On August 25, 1992, the licensee opened the B SI pump recirculation

line and removed a single piece of white plastic, about the size of a nickel, from the inline orifice.Previously, on July 8, 1992, the licensee had declared the B SI pump inoperable

after a quarterly

inservice

inspection

surveillance

test found that it was producing

a recirculation

flow of 11.4 Liters [3 gallons] per minute, rather than the required 132.5 Liters [35 gallons] per minute. On July 9, 1992, the licensee shut down the plant to determine

the cause of the low flow.The licensee removed the recirculation

line for the B SI pump and found that debris was obstructing

the inline orifice.9212 0209

<-2 <off92-85 December 23, 1992 On July 12, 1992, after flushing the B SI pump and verifying

that recirculation

flows for both SI pumps were acceptable, the licensee returned the unit to service. The licensee also tested all other ECCS pumps that could have had contact with foreign material.

The licensee believed, prior to plant startup, that all debris had been removed.Point Beach Unit 2 On September

28, 1992, the Wisconsin

Electric Power Company (the licensee)performed

an ASME Section XI quarterly

test of containment

spray pumps and valves. During the test, the licensee noted that the discharge

pressure for the A train containment

spray pump was zero and that the pump was making an abnormal noise. The test was stopped and the pump was declared inoperable.

Upon disassembly

of the pump, a foam rubber plug was found blocking the impeller suction. The licensee removed the plug and retested the pump. The test was successfully

completed

and the pump was declared operable.Discussion

The licensee at H. B. Robinson determined

that the foreign material found in the SI system was a plastic material that had been used during a modification

of the Residual Heat Removal (RHR) system performed

in March through June 1992. The plastic material is manufactured

by DuPont and the trade name is Delrin-AF.

At the time of the RHR modification, the plastic material had been cut into four 23-centimeter

(9-inch] diameter, circular pieces for use as weld purge dams. However, after completing

the modification, the licensee did not account for two of the four pieces. Delrin-AF

decomposes

at RCS system conditions

because of reaction with the water and thermal degradation.

The licensee suspected

that the purge dam pieces broke, entered the RHR piping after breaking, and migrated into the refueling

water storage tank (RWST) and SI header during initial cavity draindown.

The licensee sent divers with cameras into the RWST to inspect for the plastic. The divers found three fragments

of Delrin-AF

plastic and also other pieces of miscellaneous

debris. The location and size of the recovered Delrin-AF

material agrees with the material migration

theory since all of the pieces were larger than those recovered

from the B SI pump in July and August.The licensee inspected

orifices for the SI pump minimum flow recirculation

lines and also visually inspected

piping, tanks, and components

to find and remove any foreign material.

Also, the licensee evaluated

the potential effect on other ECCS equipment

and concluded

that the ECCS equipment

would continue to be operable and reliable.

IN 92-85 December 23, 1992 The licensee for Point Beach Unit 2 reviewed plant records and determined

that the plug was most likely left in the piping after modifications

were made to install full flow test lines in the RHR, containment

spray and safety injection

systems, during the 1991 refueling

outage. The NRC reviewed the event and determined

that one train of the safety injection

system piping was rendered inoperable

in the recirculation

mode because of the presence of the plug. This condition

had continued

for about a year and was caused by inadequate

foreign material exclusion

controls during the system modifications

made in the previous outage.The presence of small debris may not be detected by operational

or post modification

testing since blockages

may not appear immediately.

However, small debris may migrate into areas with smaller cross sections where the debris could collect and cause blockage after extended operation.

These examples illustrate

the consequences

of failure to ensure accountability

of all materials

that are used when safety systems are opened and to perform cleanliness

checks of all affected areas prior to system closure.Related Generic Communication

On November 21, 1989, the NRC issued Information

Notice (IN) 89-77, "Debris In Containment

Emergency

Sumps and Incorrect

Screen Configurations," which addressed

problems that could result from debris in containment

emergency sumps.This information

notice requires no specific action or written response.

If you have any questions

about the information

in this notice, please contact the technical

contact listed below or the appropriate

Office of Nuclear Reactor Regulation (NRR) project manager.rnan K. Grimes, Director Division of Operating

Reactor Support Office of Nuclear Reactor Regulation

Technical

contact: Eric Benner, NRR (301) 504-1171 Attachment:

List of Recently Issued NRC Information

Notices

l I 1 K" K-, I Attachment

IN 92-85 December 23, 1992 LIST OF RECENTLY ISSUED NRC INFORMATION

NOTICES Information

Date of Notice No. Subject Issuance Issued to 92-84 88-23, Supp. 4 92-83 92-82 92-81 92-80 Release of Patients Treated with Temporary Implants Potential

for Gas Binding of High-Pres- sure Safety Injection Pumps during A Design Basis Accident Thrust Limits for Limitorque

Actuators and Potential

Over-stressing

of Motor-Operated Valves Results of Thermo-Lag

330-1 Combustibility

Testing Potential

Deficiency

of Electrical

Cables with Bonded Hypalon Jackets Results of Thermo-Lag

330-1 Combustibility

Testing Non-Power

Reactor Emergency

Event Response Piston to Cylinder Liner Tin Smearing on Cooper-Bessemer

KSV Diesel Engines 12/17/92 12/18/92 12/17/92 12/15/92 12/11/92 12/07/92 12/01/92 11/30/92 All Nuclear Regulatory

Commission

Medical Licensees.

All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for nuclear power reactors.All holders of OLs or CPs for test and research reactors.All holders of OLs or CPs for nuclear power reactors.92-79 92-78 OL = Operating

License CP = Construction

Permit