ML20072L341

Rev 0 to Auditable Link Document for Byron Unit 1

ML20072L341
Person / Time
Site:	Byron, 05000000
Issue date:	07/07/1983
From:	Hauze G, Jelovich J, Petronis A COMMONWEALTH EDISON CO.
To:
Shared Package
ML20072L320	List: ML20072L317 ML20072L341 ML20072L348 ML20072L351 ML20072L353 ML20072L355 ML20072L360 ML20072L363
References
EQAL-CAE, EQAL-CAE-R, EQAL-CAE-R00, NUDOCS 8307130317
Download: ML20072L341 (17)

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'AUDITABLE LINK DOCUMENT FOR 1

BYRON UNIT 1 COMPILED BY:

A. D. PETRONIS APPROVED BY:

t-4 1LA/nd/ise Vd/J."JELOVICH,MANAdR CLASS lE SYSTEMS sg&

vG. L. HAUZE, MANAGER CLASS lE INSTRUMENTATION

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INIBQQWGIlQN This document provides the auditable link information on all Class 1E-NSSS equipment, supplied by Westinghouse, applicable to Byron Unit 1, as listed in Table 1.

The intent of this document is to provide an equipment, component aging program and materials eging analysis link for this equipment.

Each segment.of the link is highlighted as follows:

E9MLEstal blQh All the Class 1E-NSSS equipment provided Byron Unit 1 is covered by the Westinghouse qualification programs as documented in Table 2.

Gesannant Link The documents defined in Table 3 were reviewed against the aging parts list utilized in the selection process for components within the Westinghouse Component Aging Program.

We have concluded that all applicable Class 1E Systems components cre contained in our Aging Parts List.

Those components added to the Aging Parts List as a result of this effort were found to be represented by the 96 components selected for the Short Term Aging Program (WCAP-8587, Supplement 2, Appendix A1)..

The results give reasonable assurance that no aging mechanism exists that would result in comece code f ailures during a seismic event for five (5) years.

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Meiecieln klah The documents defined in Table 3 were reviewed for organic materials utilized on Byron Unit 1.

Materials that were covered via components in the Component Aging Program were excluded from 4

the list of materials as were materials that were determined to j

be non-critical.

The remaining materials were reviewed against the materials analyzed as part of*the materials aging analysis.

The materials aging analysis (WCAP-8587, SUPP 2, Appendix A2) covered all critical materials supplied to Byron Unit 1 with the following exceptions:

ESE-12 Testing not complete ESE-13 Testing not complete ESE-23 Testing not complete ESE-40 Testing not complete ESE-47B Testing not complete ESE-47C Testing not complete 4

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-. ~hr TABLE 1 DYBQN UNII 1 G68SS Ig NSSS ggy1EMENI (13I COMPONENT MATERIAL AGING AGING

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9DE IIILE ENVIBQNdgNI EBQSS60 BN@Lygig nE-1 Medium Pump Motors Mild N/A N/A 6E-2 Large Pump Motors Mild N/A N/A

)E-3 Champump Canned Pump Motor Mild N/A N/A

• SE-1 Pressure Transmitters - Group A (Barton)

Harsh N/A N/A E E-1 Pressure Transmitters - Group A (Veritrak)

Harsh N/A N/A

CE-2 Pressure Transmitters - Group B (Barton)

Mild Yes Yes

'SE-3 Differential Pressure Transmitters -

Harsh N/A N/A Group A (Barton)

SE-4 Differential Pressure Transmitters -

Mild Yes Yes Group B (Barton)

SE-5 Resistance Temperature Detectors RC-Bypass Harsh N/A N/A ISE Resistance Temperature Detectors RCS Harsh N/A N/A Well Mounted

SE-8 2 Section Excore Neutron Detector Harsh N/A N/A

SE-10 Nuclear Instrumentation System (NIS)

Mild Yes Yes Console (Power Range Channel)

SE-12 Main Control Board Switch Modules Mild Yes Yes

SE-13 Process Protection System Mild Yes Yes ISE-14 Indicators:

Post-Accident Monitoring Mild Yes Yes

SE-15 Recorders:

Post-Accident Monitoring Mild Yes Yes

SE-16 Solid State Protection System (SSPS)

Mild Yes Yes 2 Train & Auxiliary Safeguards Cabinet (Three and Four Bay)

SE-18 Instrument Bus Power Supply Mild Yes Yes (Static Inverter)

SE-19 Instrument Bus Distribution Panel Mild Yes Yes

SE-20 Reactor Trip Switchgear Mild Yes Yes (DS 416 Circuit Breakers)

SE-21 Pressure Sensor Harsh N/A N/A

SE-23 Loop Stop Valve Cabinet Mild Yes Yes

SE-40 Dif f erential Pressure' Indicating Switch Mild Yes Yes

SE-47A Source / Intermediate Detectors -

Harsh N/A N/A Boron Dilution

SE-47B Source / Intermediate Electronics & Preamp -

Mild Yes Yes Baron Dilution (Seismic)

SE-47C Source / Intermediate Electronics & Preamp -

Mild Yes Yes Baron Dilution (Environmental)

IE-1 Safety Related Valve Electric Motor Opers.

Harsh N/A N/A

,lE-2 Safety Related Solenoid Valves Harsh N/A N/A llE-3 Saf ety Related E::ternally Mounted Harsh

.N/A N/A Limit Switches

,lie-4 Safety.Related Limitorque Valve Mild N/A N/A Electric Motor Operators 4

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TABLE 2 EL6NI SEEGlElG EDUlEdENI LLNG INEQBd8IlON MtrtMENLt DOCUMENT EQUIPMENT LlNG B8Sl@

AE-1 Boric Acid Transfer Puma Mgtgt The pump motors supplied on Motor Shop Order No.

82D55567 are seismically qualified based upon seismic report No.

82D55567.

The motors supplied on S.O.

82D55567 are environmentally qualified based upon Test Report A01A.

AE-2 ggm290EOi 999110g Eum2 Mgign The motors supplied on Motor Shop Order 74F12588 are seismically qualified based upon Seismic Report No. 75F47535.

The motors supplied on S.O.

74F12588 are environmentally qualified based on Test Report A02A.

AE-2 Eafety Inigctign Egma Mgtet The motors supplied on Motor Shop Order 74F18601 are seismically qualified based'upon Seismic Report No.

7532374.

The motors supplied in S.O.

74F18601 are environmentally qualified based upon Test Report A02A.

AE-2 ghacgingfgaigty lufgeliga Egm2 Mgigt The motors supplied on Motor Shop Order 75F32350 are seismically qualified based upon Seismic Report No. 75F32351.

The motors supplied in S.O.

75F32350 are environmentally qualified based upon Test Report A02A.

AE-2 8gsidual Hgat Rgmgval Euma Mgtgt The motors supplied on Motor Shop Order 74F12182 are seismically qualified based upon Seismic Report No.

74F12681.

The motors supplied in S.O.

74F12182 are environmentally qualified based upon Test Report A02A.

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10BLE 2 (cont'd. )

ELONI SEEGIEIG E991EMENI LINE INEQBd@IlQN

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REFERENCE QQGyMENT ggy1EMENT LINE @@@l@

AE-2 Bgten Inigstign Recitquiatign Egen Ngtet motors supplied as Pump Serial Numbers The pump 19853-92 and 19853-93 are seismically qualified based on seismic report number A-18187.

The pump motors supplied as serial numbers 19853-92 and 19853-93 are environmentally qualified based upon Test Report A03A.

ESE-1 This equipment was purchased via purchase orders (Barton) 414455

& 450729 for Byron Unit 1.

Purchase Order 414455 references Lot 5

transmitters built in accordance with Baseline Design Document 0763.1126.5 Rev. 02.

This Baseline Design Document is equivalent to that which was used to build the qualification units.

Purchase order 450729 references Lot 7 transmitters built in accordance with Baseline Design Document 0763.11'26.5, Rev.

03.

This Baseline Design Document is equivalent to that which was used to build the qualification units (0763.1125.5 Rev. 02).

ESE-1 This equipment purchased via purchase order 427926 (Veritrak) for Byron Unit 1 was built in accordance with Baseline Design Document 5518A80 Rev.

4.

This Baseline Design Document is identical to that which was used to build the qualificati'on units.

ESE-2 This equipment purchased via purchase order 457787 (Barton) for Byron Unit 1 was built in accordance with Baseline Design Document 753.1050.5 Rev.-

2.

This Baseline Design Document is equivalent to that which. was used to build the qualification units (N753-OO9-A Rev. 3).

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REFERENCE DQGudENI EQQlPMENI LINK R@@lg ESE-3 (Barton),

This equipment was purchased via purchase orders 414455 & 450729 for Byron Unit 1.

Purchase Order 414455 references Lot 5

transmitters built in accordance with Baseline Design Document 0764.1203.5 Rev.

02.,

This Baseline Design Document is equivalent to that which was used to build the qualification units.

Purchase Order 450729 references Lot 7 transmitters built in accordance with Baseline Design Locument 0764.1203.5 Rev.

04.

This Baseline Design Document is equivalent to that which was used to build the qualification units (0764.1195.5 Rev. 03).

ESE-4 This equipment purchased via purchase order 457787 (Barton) for Byron Unit 1 was built in accordance with Baseline Design Document 752.1180.5, Rev.

2.

This Baseline Design Document is equivalent to that which was used to build the qualification units (N752-OO13-A Rev. 3).

ESE-5 This equipment purchased via purchase order 265732 for Byron Unit I was built in accordance with Baseline Design Document T-10365 Rev.

10.

This Baseline Design Document is equivalent to that j

which was used to build the qualification units (T-10365 Rev. 7).

ESE-6 This equipment purchased via purchase order 265732 for Byron Unit 1 was built

.in accordance with Baseline Design Document T-10365 Rev.

10.

This Baseline Design Document is equivalent to that which was used to build the qualification units (T-10365 Rev. 7).

ESE-8 The Power Ranr7 Neutron Detectors (WL-23753, Drawing E-2231 Rc..

12) purchased by P.O.

546-GLE-177184-BN, serial numbers 771701, 771702, 771703, 772103 have been structurally and f uncti onal l y

analyzed, and were found to be equivalent (with regards to Qualification) to WL-24156 (Drawing E-l

3172, BDD No.24156).

WL-24156 was qualified via P.O.

402003.

ESE-10 A

comparison between Byron's as-built drawing list and that of the Qualification Unit was performed.

The comparison verified the applicability of qualification results with regard to the equipment l

(specified. on P.O.

546-GID-164438-BN) supplied to l

Byron Unit 1.

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TABLE 2 (cont'd.)

.ESE-12 Testing not complete

.c ESE-13 Inadequacies in previous qualification testing are being addressed by an ongoing test program.

All requirements of CAE equipment will be satisfied upon completion of these tests.

ESE-14 Qualification is based on similarity of design to the Qualification Test Units (QA8722) BDD for PAM indicators specified in Purchase Order 546-CML-425579-BN.

ESE-15 Purchase Order 546-CLG-271480-BN references the units shipped to Byron Unit 1 as being Lot 1

Qualified.

ESE-16' A

comparison between Byron's as-built drawing list and that of the 2 and 3 Train SSPS qualification units was performed.

The conparison verified the applicability of qualification results with regard to the equipment (specified in P.O. 546-GLS-209038-BNE) supplied to Byron Unit 1.

ESE-18 The units ordered for Byron Unit 1

on NES/PWR Purchase Order 546-GLP-248606-BN are identical to the unit used for qualification testing as identified within the Baseline Design Document (3017D68 Rev. 8).

ESE-19 The equipment shipped to Byron Unit 1 was built to the same drawing as that of the qualification unit (1143E61 Rev. 2).

The breakers (as specified in Westinghouse NES P.O.

1. 546-GLP-235075-BN) installed within the panel shipped to Byron Unit 1 are identical in both type and style to those employed in the Qualification Program.

ESE-20 Via completion of FCN

1. 10537 (installation of I

seismic reinforcements) the reactor trip switchgear for Byron Unit 1 has been updated to meet the r equi rements of IEEE-323-1974.

This equipment is now similar to the equipment built at the. factory and by comparison was shown to be traceable through the Baseline Design Documentation to the tested i

unit.

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REFERENCE RgCydENI.,e EgylPdENI (IMM B@Sl@

ESE-21 This equipment purchased via Purchase Order 546-457707-BN f or Byron Unit 1 are ITT Barton Model 351 sensors purchased as part of Westinghouse Part No.

8765D64GO5.

This ITT Barton Model 351 sensor is the same in design and manufacture as the qualification units.

ESE-23 Testing not complete.

ESE-40 Testing not complete.

ESE-47A This equipment was purchased via P.O.

546-CAC-453995-BN and was built in accordance with Baseline Design Document No.

24159, Drawing E-3171 Rev.

A.

This Baseline Design Document is identical to that which was used to build the qualification units.

HE-1 Testing by W and Limitorque is currently underway to qualify the existing operators with a new design electric motor.

This testin'g is scheduled to finish in mid-February 1983.

Based on successful completion of this testing, the replacement motors will be delivered in September 1963.

W has already provided an Interim Position to Sargent and Lundy justifying the operation of the existing motors at Byron on an interim. basis.

HE-2/5 ASCO solenoid valves, qualified to IEEE-323-1974 requirements and the W generic program, WCAP-8587, have been provided, under W purchase orders 454818 and 454819, to Byron for all NSSS active Class 1E valves as listed on Rev.

2 to the Byron /Braidwood Class 1E list.

Field Change Notices CAEM-10625, CAEM-10626, CAEM-10627, CBEM-10584, CBEM-10585, and CBEM-10586 have been issued by W

to provide guidance on the backfit of the qualified switches.

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TABLE 2 (cont'd. )

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l HE-3/6 NAMCO limit switches, qualified to IEEE-323-1974

..e requirements and the W generic program, WCAP-8587, have been provided to Byron for all NSSS active Class 1E valves as listed on Rev.

2 to the Byron /Braidwood Class 1E list.

Field Change I

Notices CAEM-10625, CAEM-10626, CAEM-10627, CBEM-

10504, CBEM-10585, and CBEM-10586 have been issued by W

to provide guidance on the backfit of the qualified switches.

The switches were purchased by W under purchase orders 457113 and 457114.

HE-4 The motor operators originally shipped to Byron with the perent valves were qualified by the testing done by W/Limitorque and documented by EODP-HE-4 and W Test Report 2-HO4A.

Westinghouse is currently finalizing with Limitorque the traceability evaluation to insure motor operators actually on-site at Byron are traceable to that motor operator tested above by W/Limitorque.

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GROUP B PRESSURE TRANSMITTERS (ESE-2)

(BARTON)

Baseline Design Document N753-OOO9A Rev. 1 was reviewed.

NOTE:

In reference to changes from BDD N753-OO9A Rev.

1 to DDD N753.1050.5 Rev.

2, the only changes made were:

A)

Correction of misspelled words.

B)

Correction of Spec. level revisions.

C)

Added level of control to each item.

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As these changes were all a result of changing the baseline format, there was no impact on the product.

I GEOWE E DIEEEBENIl@6 E8ESSyBE IB8NEdlIIE8@

(ESE-4)

(BARTON)

Baseline Design Document N752-0113A Rev. 1 was reviewed.

1 NOTE:

In reference to changes from BDD N752-OO13A Rev.

1 to BDD l

N752.1180.5 Rev.

2, the only changes made were:

A)

Correction of misspelled words.

B)

Correction of Spec. level revisions.

C)

Added level of control to each item.

As these changes were all a result of changing the baseline format, there was no impact on the product.

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.e NUCLEAR INSTRUMENTATION SYSTEM (ESE-10) i l

The following as-built drawings applicable to CAE were reviewed:

1054E26 REV. D 1469F61 REV. A 3359C37 REV. G 3359C39 REV. N 3359C41 REV. J 6051D51 REV. P 6051D53 REV. S NOTE:

Efforts are underway to review the Power Designs power supply utilized in this system.

Publication of the results anticipated in the next revision of this document.

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7300 PROCESS SYSTEM (ESE-13)

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ine silis of Materials of the f ollowing card styles (as outlined in the instruction manual) were reviewed:

NAI 2837A88 NAL 2837A13 NAS 283BA89 NCH 2837A11 NCI 2837A86 NCT 2837A91 NLL 2837A18 NLP 2837A12 NMT 2840A01 NPC 2837A93 NQP 2822A97 NRA 2837A15 NRC 2837A87 NSA 2837A14 N50 2837A10 N?C 2837A94 N~. P 2837A90 1

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_,c PAM INDICATORS (ESE-14)

Applicable Baseline Design Documentation (OA8722) was reviewed.

PAM RECORDERS (ESE-15)

P.O.

No.

271480 references the units shipped as being Lot 1

qualified and are therefore encompased in the Baseline Design Documentation.

It is this Baseline Documentation (6294A78 Rev.

8) that was reviewed.

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SOLID STATE PRdTECTION SYSTEM (ESE-16)

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The following as-manufactured drawings were reviewed:

1046F36 REV. F 1046F40 REV. N 1046F95 REV. D 1049F37 REV. C 1053E96 REV. R 1058E49 REV. G 6056D21 REV. D 6056D25 REV. E 6056D27 REV. F 6056D30 REV. D 6056D32 REV. E 6056D33 REV.. F 6056D89 REV. H 605BD45 REV. G 6060D55 REV. C l

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IABLE 3 (cont.d.)

SAFEGUARDS TEST CABINET (ESE-16)

The following as-manufactured drawings were reviewed:

1060E42 REV. A 1060E43 REV. B 1468F61 REV. -

1468F62 REV. -

6077D42 REV. -

AUXILIARY SAFEGUARDS CABINET (ESE-16)

The f ollowing as-manuf actured drawing was reviewed:

1059E77 REV. -

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ISBLE 3 (cont'd.)

STATIC INVERTER (ESE-18)

P.O.

No. 546-GLP-248606 S.N.'s 3OK22OO-1 3OK22OO-2 3OK22OO-3 3OK22OO-4 Baseline Design Decument 3017D6B Rev. B was reviewed.

INSTRUMENT BUS DISTRIBUTION PANEL (ESE-19)

Westinghouse NES Purchase Order #546-GLP-235075-BN and Drawing No. 1143E61 Rev. 2 were reviewed.

REACTOR TRIP SWITCHGEAR (ESE-20)

P.O.

No. 546-GLP-254825 S.N.'s 02-Y-N052 Baseline Design Document NQD-326-OO was reviewed.

A comparison was performed substantiating traceability from the plant specific bill of materials (9141DO7 Sub. 4) to the BDD referenced above.

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