ML042960393: Difference between revisions

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(StriderTol Bot insert)
 
(StriderTol Bot change)
 
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With maintenance personnel in attendance, and while repeating the attempts to close each of these breakers from the control room, a clicking sound could be heard from the breaker cubicles but the breakers would not close. The breakers were moved to the test position, cycled closed and open several times, racked into the operating position and closed normally to re-energize the system. Closure problems with IENANS06K delayed restoration of offsite power to the unit I Train B 4160V bus and problems with 3ENANS05D delayed restoration of offsite power to the unit 3 Train A 4160V bus. Although these breaker problems delayed restoration of offsite power to the affected busses by approximately 2 hours, both of the busses were powered from their respective EDGs during this period. Both of these breakers had been successfully manually tripped per procedure in response to the event.
With maintenance personnel in attendance, and while repeating the attempts to close each of these breakers from the control room, a clicking sound could be heard from the breaker cubicles but the breakers would not close. The breakers were moved to the test position, cycled closed and open several times, racked into the operating position and closed normally to re-energize the system. Closure problems with IENANS06K delayed restoration of offsite power to the unit I Train B 4160V bus and problems with 3ENANS05D delayed restoration of offsite power to the unit 3 Train A 4160V bus. Although these breaker problems delayed restoration of offsite power to the affected busses by approximately 2 hours, both of the busses were powered from their respective EDGs during this period. Both of these breakers had been successfully manually tripped per procedure in response to the event.
Each unit's E-NAN-S05 and -S06 switchgear are located outdoors in the startup yard near the 525kV switchyard. These busses are cooled by ventilating fans that circulate filtered outside ambient air through them. Especially during the daylight hours of the summer months, these
Each unit's E-NAN-S05 and -S06 switchgear are located outdoors in the startup yard near the 525kV switchyard. These busses are cooled by ventilating fans that circulate filtered outside ambient air through them. Especially during the daylight hours of the summer months, these
                                                    ,ITV)
,ITV)


DRAFT Preliminary Root Cause Of Failure Analysis 13.8kV Breaker Failures during Loss of Switchyard Event switchgear are exposed to high temperature conditions that lead to drying out of the breaker lubricating grease. Although the ventilating air is filtered, dirt accumulation still occurs. This condition also applies to outdoor busses E-NAN-S03 and -S04, which are other intermediate 13.8kV busses that are also in the offsite power lineup to the class IE 4160V busses. All breakers in these busses operated properly during the event.
DRAFT Preliminary Root Cause Of Failure Analysis 13.8kV Breaker Failures during Loss of Switchyard Event switchgear are exposed to high temperature conditions that lead to drying out of the breaker lubricating grease. Although the ventilating air is filtered, dirt accumulation still occurs. This condition also applies to outdoor busses E-NAN-S03 and -S04, which are other intermediate 13.8kV busses that are also in the offsite power lineup to the class IE 4160V busses. All breakers in these busses operated properly during the event.
Line 41: Line 41:
Therefore, this arcing does not appear to be a contributing factor.
Therefore, this arcing does not appear to be a contributing factor.
: 2) The control circuit secondary disconnect male disconnect stab at pin 8 is positioned
: 2) The control circuit secondary disconnect male disconnect stab at pin 8 is positioned
          -1/8" lower than adjacent stabs. Shop testing has demonstrated satisfactory performance due to approximately 1/2" wipe between the male stab and the socket. This does not appear to be a contributing factor.
-1/8" lower than adjacent stabs. Shop testing has demonstrated satisfactory performance due to approximately 1/2" wipe between the male stab and the socket. This does not appear to be a contributing factor.
: 3) Also on June 23, the proper operation of the CR relay in 3ENANS05D was tested. The relay tested satisfactorily. This does not appear to be a contributing factor.
: 3) Also on June 23, the proper operation of the CR relay in 3ENANS05D was tested. The relay tested satisfactorily. This does not appear to be a contributing factor.
: 4) The anti-pump relay circuit had high intermittent contact resistance that could have prevented breaker closure. However, even with high resistance, the breaker would close on demand in the shop. This is a potential contributor to the failure.
: 4) The anti-pump relay circuit had high intermittent contact resistance that could have prevented breaker closure. However, even with high resistance, the breaker would close on demand in the shop. This is a potential contributor to the failure.
Line 95: Line 95:
6
6


ATTACHMENT B Offsite Power Breaker As-Found Condition Data BREAKER   BREAKER     BREAKER                                             CLOSE COIL                             CLOSE                   TRIP COIL P/U                           TRIP TIME
ATTACHMENT B Offsite Power Breaker As-Found Condition Data BREAKER BREAKER BREAKER CLOSE COIL CLOSE TRIP COIL P/U TRIP TIME
(<70V) lLOCATION     RATING     BESINKE       DATE   lWORK MECH l     DATA     lP/U (<90V)  VOLTAGE l (<91.3MS)            TIME           lVOLTAGE                               l       (R<55TMS)E 1ENANS01A     3000A   269A7241-023 02108101   OH -2342067   AS FOUND .&               89                       j.'3f>>96                                                               79 1ENANS01A     3000A   269A7241-023 04/30104     I/A-2611727 ASFOUND     '.          48 '                      ;76               '          '5,62                                   68 1ENANS03A     1200A   269A7239-005 06/15/99     OH -877126   AS FOUND         ',.z       59:Z                         69'.1.                   -        62                             -46.7 IENANS03A     1200A   269A7239-005 04/22/01     I/A-2331359 AS FOUND                   55..'           'r           72.3                             59   .42.8 1ENANS04A     1200A   269A7247-010 03/16199     OH - 870287 AS FOUND               :C54                     "      76                               55.,'                     '77 747',    ,,
(<90V)
1ENANS04A     1200A .269A7247-010 10/13/02     I/A -2484885 AS FOUND       -K           ,;>46 5                       >99 9                   *.52.2' 64.3 2ENANS01A     3000A   269A7236-020 11/03/00     I/A -225860 ASFOUND                 -43                               77                       .77....
(<91.3MS)
1ENANS05A     3000A   269A7236-020 01/08/04   OH - 2627363 AS FOUND i2&'49 -                                        75                     ..          '            - 68.,..            3 1ENANS02A     3000A   288A3669-001 10/16/96     I/A -762929 AS FOUND               5,z                             698                             47.4                   ......      1.8 59.z<-'.'73                   7 2A,                 :;;',;-'65'-                           '63.5:
(<70V) lLOCATION RATING BESINKE DATE lWORK MECH l DATA lP/U VOLTAGE l TIME lVOLTAGE l
1ENANS05B    3000A  288A3669-001  11/08/99  OH -901601  AS FOUND I ENANS06F   3000A   269A7235-020 04/02/98     I/A- 825861 AS FOUND                 .48;5                 '276;8'.                   :
(R<55TMS)E 1ENANS01A 3000A 269A7241-023 02108101 OH -2342067 AS FOUND.&
Y            58-                             54'8 1ENANS06F     3000A   269A7235-020 08109/01   OH -2376564   AS FOUND   *S   .s -,66'   ,&#x17d;,,             ,        78,7t;~j, .i                   64.1 .'-.                  ..
89 j.'3f>> 96 79 1ENANS01A 3000A 269A7241-023 04/30104 I/A-2611727 ASFOUND 48  
2ENANS     05B3000A  2             06/19197 69A7241-021      I/A -771152 AS FOUND             =-"-63,                     1,:;,., 78il1.K'j;                       66', .,i , ... :'    i         ,489.
;76  
1ENANS06H     3000A   269A7241-021   10/03/01 OH - 2376574 ASFOUND               <'85                     s.<' 98;8
'5,62 68 1ENANS03A 1200A 269A7239-005 06/15/99 OH -877126 AS FOUND  
* 94                               97.-4 1ENANS06K     3000A   269A7236-024 10/14/96     OH - 738065 AS FOUND >.                        ,                  .;86.1r .. '. . 62
',.z 59:Z 69'.1.
                                                                                                            '49'.-;''','                                                                 55.5 1ENANS06K     3000A   269A7236-024 10/20/99     I/A -881711 ASFOUND           '- ,<67     '         -"            87.4.               ''           60"-               -            5 3ENANS02A     3000A   269A7243-020   10/22/98   I/A -839490 ASFOUND               ., 51s 1 0 ...                  . 73                             64.7                               47.4 1ENANS06K   '3000A   269A7243-020 01/01/02   OH- 2414276   ASFOUND         " 44KK'           .-.                '.''76.5'''.                         .;--:;57
62  
                                                                                                                                                              .......'51'7i 2ENANS03A     1200A   269A7238-007   5/23/00   OH - 923521 ASFOUND                                         ''6130.>1       r',..- -'79""'66.6 6..
-46.7 IENANS03A 1200A 269A7239-005 04/22/01 I/A-2331359 AS FOUND 55..' 'r 72.3 59.42.8 1ENANS04A 1200A 269A7247-010 03/16199 OH - 870287 AS FOUND
2ENANS03A     1200A 269A7238-007 10/31/03     I/A 2565528 ASFOUND       ,          63A4-                                             7.;70K>-i,69                                     57 2ENANS04A     1200A 288A3669-004   4/18/99     I/A-864222 ASFOUND         i42'.-i;
:C54 76 55.,'  
                                                                                  ..                  '        ; ,'73-,y                               82.3 .                  !          60.2' 1ENANS02J     1200A 288A3669-004   4/26/02   OH -2489845   ASFOUND             .,    38     '-  -  -        -,71.9                                 90                               97.7,.
'77 747',
1ENANS01 H     1200A 288A3669-005   2/9/99     I/A- 862454 AS FOUND       ' f 52 -..                                65;6 '' -53 63                                                        2:
1ENANS04A 1200A  
2ENANS04A     1200A 288A3669-005   2/25/02   OH           AS FOUND -72414095
.269A7247-010 10/13/02 I/A -2484885 AS FOUND  
                                                                              ..      '46.'71.7^ .                              -    -:.            .72 .               , -          80.7 2ENANS05B     3000A 269A7235-021   03/17/98   I/A -825861 ASFOUND               ., 58               '          ,37.4-           -'51
-K  
                                                                                                                                    .--                                                  48.3 2ENANS05B     3000A   269A7235-021   06/21/01 OH - 2365410 ASFOUND                   36               . ' 75.3                   ',                66                               72.3 1ENANS06K   3000A   269A7236-024   10/20/99   I/A-881711 AS FOUND           ... 67                         ,, 874-.                             60 , ,,52.2           .
,;>46 5  
2ENANS05D     3000A 269A7236-024   01/07/03 OH - 2552118 ASFOUND                   58                           82.3                         , 76                                 56.8'-
>99 9 64.3
2ENANS06A     3000A 269A7233-021   03/03/97   I/A-769115 ASFOUND                                                 65.3
*.52.2' 2ENANS01A 3000A 269A7236-020 11/03/00 I/A -225860 ASFOUND  
                                                                                                                      ,34                                57                               41 3.
-43 77  
.77....
1ENANS05A 3000A 269A7236-020 01/08/04 OH -2627363 AS FOUND i2&'49 75 68.,
3 1ENANS02A 3000A 288A3669-001 10/16/96 I/A -762929 AS FOUND 5,z 698 47.4 1.8 1ENANS05B 3000A 288A3669-001 11/08/99 OH -901601 AS FOUND 7
5 9.z<-'.'73 2A,
:;;',;-'65'-  
'63.5:
I ENANS06F 3000A 269A7235-020 04/02/98 I/A-825861 AS FOUND Y
.48;5  
'276;8'.
58-54'8 1ENANS06F 3000A 269A7235-020 08109/01 OH -2376564 AS FOUND  
*S.s -,66'  
,&#x17d;,,
78,7t;~j,.i 64.1.'-.
2ENANS 05B 3000A 2
69A7241-021 06/19197 I/A -771152 AS FOUND  
=-"-63, 1,:;,., 78il1.K'j; 66',.,i,...
i  
,489.
1ENANS06H 3000A 269A7241-021 10/03/01 OH - 2376574 ASFOUND
: s.
<'85  
<' 98; 8
* 94 97.-4 1ENANS06K 3000A 269A7236-024 10/14/96 OH - 738065 AS FOUND  
'49'.-;''','  
.;86.1r 62 55.5 1ENANS06K 3000A 269A7236-024 10/20/99 I/A -881711 ASFOUND  
'-,<67 '
87.4.  
'' 60"-
5 3ENANS02A 3000A 269A7243-020 10/22/98 I/A -839490 ASFOUND  
., 51s 1  
. 73 0
64.7 47.4 1ENANS06K  
'3000A 269A7243-020 01/01/02 OH-2414276 ASFOUND 44KK'  
'.''76.5'''.  
.;--:;57  
'51'7i 2ENANS03A 1200A 269A7238-007 5/23/00 OH - 923521 ASFOUND 6..
''6130.>1 r',.  
-'79""'66.6 2ENANS03A 1200A 269A7238-007 10/31/03 I/A 2565528 ASFOUND 63A4-7.;70K>-i, 69 57 2ENANS04A 1200A 288A3669-004 4/18/99 I/A-864222 ASFOUND i42'.-i; '
;,'73-,y 82.3 60.2' 1ENANS02J 1200A 288A3669-004 4/26/02 OH -2489845 ASFOUND 38  
-,71.9 90 97.7,.
1ENANS01 H 1200A 288A3669-005 2/9/99 I/A-862454 AS FOUND  
' f 52 65;6 63
-53 2:
2ENANS04A 1200A 288A3669-005 2/25/02 OH  
-72414095 AS FOUND  
'46.  
'71.7^  
.72.
80.7 2ENANS05B 3000A 269A7235-021 03/17/98 I/A -825861 ASFOUND  
., 58  
,37.4-  
-'51 48.3 2ENANS05B 3000A 269A7235-021 06/21/01 OH - 2365410 ASFOUND 36 75.3 66 72.3 1ENANS06K 3000A 269A7236-024 10/20/99 I/A-881711 AS FOUND 67  
,, 874-.
60  
,,52.2 2ENANS05D 3000A 269A7236-024 01/07/03 OH -2552118 ASFOUND 58 82.3  
, 76 56.8'-
2ENANS06A 3000A 269A7233-021 03/03/97 I/A-769115 ASFOUND  
,34 65.3 57 41 3.
7
7


                                                                                                                                                                                .. I ATTACHMENT B Offsite Power Breaker As-Found Condition Data BRAE BEKR BEKRCLOSE                                                     COIL           CLOSE               TRIP COIL PIU                 TRPIM LOCATKIEORN BRATINEGR   BREANKER     DATE   WORK MECH       DATA     PIU VOLTAGE                       TIME                     VOLTAGE                 T(R<5PTMSE LOATONRAIN SN(<90V)                                                                 (<91.3MS)                       (<70V)                     <M) 2ENANS06A     3000A   269A7233-021 07/26/00 OH - 234021   ASFOUND             '> 45>} i '                                           53"                     46.8:'
I ATTACHMENT B Offsite Power Breaker As-Found Condition Data BRAE BEKR BEKRCLOSE COIL CLOSE TRIP COIL PIU TRPIM LOCATKIEORN BRATINEGR BREANKER DATE WORK MECH DATA PIU VOLTAGE TIME VOLTAGE T(R<5PTMSE LOATON RAIN SN(<90V)
2ENANS03B     3000A   269A7240-020 03/01/95 OH - 690499   ASFOUND -J ' 684 ".                  ~ 77rA>"                             58.9-             --    61.4 2ENANS03B     3000A   269A7240-020 10/09/97 I/A-798178   ASFOUND   ;u 89;c                             8795'.           -?           58                         45.7 2ENANS06C     3000A   269A7240-020 01/16/01 OH - 2342065 ASFOUND                                       99:7;'                   . 75                         60.9986 3ENANS03A     1200A   269A7239-009   3/17/00 OH - 907785   ASFOUND '              33.5X ','>7V.9s'                 t   -    ';      59 5,:'       -- ;--46.6 3ENANS03A     1200A   269A7239-009   4(20/03 I/A-2508462   ASFOUND A>'2 21 ' o '                      -70.9-;r'                   41.2                       70.3;o, 3ENANS04A     1200A   269A7239-003   6/30/98 OH - 836718   ASFOUND f:.`;_,' 43 '                                                     64             *. "51.8' 3ENANS04A     1200A   269A7239-003 10/16/01 I/A -2366316 ASFOUND           ' -41             ,      69A                 - -    47.         .              46.4 3ENANS03B     3000A   269A7244-021 03/12/97 I/A-769115   ASFOUND           >'58                                                   62-       -43.8-   '-
(<91.3MS)
3ENANS05B     3000A   269A7244-021 06/13/00 OH - 922359   ASFOUND   ':."K&#x17d;'59                     2'. 75.2 ;;               ,   7817                     '   67 1 ENANS05D     3000A   269A7236-023 04/30/95 I/A - 701115 ASFOUND         491 ' .2      -      .88.3           """                90.9     -            ' 76.3`9 3ENANS05D     3000A   269A7236-023 01/20/99 OH - 863842   ASFOUND             _ 101W'           ,        100
(<70V)  
                                                                                                            ,1     --          r. 98...-                             .. .146 1ENANS04B     3000A   269A7245-023 03/15/99 OH - 864571   ASFOUND               96"       >            87.4 8T'4          ;              99 -' -                  93.
<M) 2ENANS06A 3000A 269A7233-021 07/26/00 OH - 234021 ASFOUND  
3ENANS05D     3000A   269A7245-023 10/24/02 OH- 2552116   ASFOUND r             59                 "i 85.6 <                 '        ;74                   >99 3ENANS06A     3000A   269A7245-021 10/03/95 OH - 724618   ASFOUND                 54                 77     4A             ;        49     "7             747.5   57' 3ENANS06A     3000A   269A7245-021 06/16/00 I/A-917631   ASFOUND     o . >90- '.'i.,                 >1O0-^..                    48                         .51 3ENANS06C     3000A   269A7245-022 10/26/92 I/A- 549856 ASFOUND         -;      77.3t.   -..  < 7Q                 ;            62.2.             '        41.5 3ENANS06C     3000A   269A7245-022 11/03/95 OH - 724620   AS FOUND   ..- wii, 47     i73.3                   r                  6             5           58.2'...
'> 45>} i '
3ENANS06C     3000A   269A7245-022 11/29/99 I/A- 889441 AS FOUND     l ::79,'       f       <'75.5
53" 46.8:'
                                                                                                      -,Q ,- <71.
2ENANS03B 3000A 269A7240-020 03/01/95 OH - 690499 ASFOUND  
3ENANS05D     3000A   269A7245-022 02/20/04 OH - 2627369 ASFOUND                 88-                   81                         84     . ... .
-J ' 684  
* 76 8
~
77rA>"
58.9-61.4 2ENANS03B 3000A 269A7240-020 10/09/97 I/A-798178 ASFOUND  
;u 89;c 8795'.  
-?
58 45.7 2ENANS06C 3000A 269A7240-020 01/16/01 OH - 2342065 ASFOUND 986 99:7;'  
. 75 60.9 3ENANS03A 1200A 269A7239-009 3/17/00 OH - 907785 ASFOUND 33.5X ','>7V.9s' t
59 5,:'
46.6 3ENANS03A 1200A 269A7239-009 4(20/03 I/A-2508462 ASFOUND A>'2 21 o  
-70.9-;r' 41.2 70.3;o, 3ENANS04A 1200A 269A7239-003 6/30/98 OH - 836718 ASFOUND f:.`;_,' 43 '
64 "51.8' 3ENANS04A 1200A 269A7239-003 10/16/01 I/A -2366316 ASFOUND  
-41 69A
: 47.
46.4 3ENANS03B 3000A 269A7244-021 03/12/97 I/A-769115 ASFOUND  
>'58 62-  
-43.8-3ENANS05B 3000A 269A7244-021 06/13/00 OH - 922359 ASFOUND  
':."K&#x17d;'59 2'. 75.2 ;;  
, 7817  
' 67 1 ENANS05D 3000A 269A7236-023 04/30/95 I/A - 701115 ASFOUND 491  
.88.3 90.9  
' 76.3`9  
.2 3ENANS05D 3000A 269A7236-023 01/20/99 OH - 863842 ASFOUND
_ 101W' 100  
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.146 1ENANS04B 3000A 269A7245-023 03/15/99 OH - 864571 ASFOUND 8T'4 96" 87.4 99 -'
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3ENANS05D 3000A 269A7245-023 10/24/02 OH-2552116 ASFOUND r
59 "i 85.6 <  
;74  
>99 3ENANS06A 3000A 269A7245-021 10/03/95 OH - 724618 ASFOUND 57' 54 77 4A 49 "7
747.5 3ENANS06A 3000A 269A7245-021 06/16/00 I/A-917631 ASFOUND  
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.51 3ENANS06C 3000A 269A7245-022 10/26/92 I/A-549856 ASFOUND 77.3t.  
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41.5 3ENANS06C 3000A 269A7245-022 11/03/95 OH - 724620 AS FOUND  
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3ENANS06C 3000A 269A7245-022 11/29/99 I/A-889441 AS FOUND l ::79,'
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3ENANS05D 3000A 269A7245-022 02/20/04 OH - 2627369 ASFOUND 88-81 84 76 8


ATTACHMENT C Offsite Power Circuit Breaker Failures Cause: Degraded Lubrication and Dust Location       Failure                           Date             Corrective Action Corrective Action Document IENANS05A       No remote/local elect open/trip   7/6/1988         EER 88-NA-021       To maintain PMs IENANS05A       No remote/local elect open/trip   3/5/1989         EER 89-NA-012       GE - 2 yr CB lube cycle 1ENANS05D       No remote elect open/trip         10/7/1998       CRDR 1-8-0494       Revised PM - cycle bkrs 3ENANS06A       No remote elect close             4/21/2004       CRDR 2700714       PM revision under evaluation Cause: To be Determined Location       Failure                           Date             Corrective Action Corrective Action Document IENANS06K     No remote elect close             6/14/2004       CRDR 2716019       Under evaluation 3ENANS05D       No remote elect close             6/14/2004       CRDR 2716019       Under evaluation Cause: Degraded Contacts (oxidation and carbon)
ATTACHMENT C Offsite Power Circuit Breaker Failures Cause: Degraded Lubrication and Dust Location Failure Date Corrective Action Corrective Action Document IENANS05A No remote/local elect open/trip 7/6/1988 EER 88-NA-021 To maintain PMs IENANS05A No remote/local elect open/trip 3/5/1989 EER 89-NA-012 GE - 2 yr CB lube cycle 1ENANS05D No remote elect open/trip 10/7/1998 CRDR 1-8-0494 Revised PM - cycle bkrs 3ENANS06A No remote elect close 4/21/2004 CRDR 2700714 PM revision under evaluation Cause: To be Determined Location Failure Date Corrective Action Corrective Action Document IENANS06K No remote elect close 6/14/2004 CRDR 2716019 Under evaluation 3ENANS05D No remote elect close 6/14/2004 CRDR 2716019 Under evaluation Cause: Degraded Contacts (oxidation and carbon)
Location       Failure                           Date             Corrective Action Corrective Action Document IENANSO5B     No remote elect close             10/27/1992       CRDR 1-2-0543     Maint Proc revision Cause: Trip Coil Mcchanism Binding (coil misalignment and dust)
Location Failure Date Corrective Action Corrective Action Document IENANSO5B No remote elect close 10/27/1992 CRDR 1-2-0543 Maint Proc revision Cause: Trip Coil Mcchanism Binding (coil misalignment and dust)
Location       Failure                           Date             Corrective Action Corrective Action Document 2ENANS05D     No remote elect open/trip         10/22/1992       CRDR 2-2-0325     Maint Proc revision
Location Failure Date Corrective Action Corrective Action Document 2ENANS05D No remote elect open/trip 10/22/1992 CRDR 2-2-0325 Maint Proc revision
_ _ _Cause:               Circuit Breaker Not Racked Up Completely Location       Failure                           Date             Corrective Action Corrective Action Document 2ENANS06A     No remote elect close             11/16/1998       CRDR 2-8-0290     Operator training 9
_Cause:
Circuit Breaker Not Racked Up Completely Location Failure Date Corrective Action Corrective Action Document 2ENANS06A No remote elect close 11/16/1998 CRDR 2-8-0290 Operator training 9


ATTACHMENT D Offsite Power Circuit Breaker Maintenance History l   Overhaul     Installation Breaker ID         Status     Work Order   Work Order                                           Comments Date           Date IENANSOSA             AC       WO 2627363     WO 2611671     SIN 269A7236-020
ATTACHMENT D Offsite Power Circuit Breaker Maintenance History l
____________                ~~2/4/04       4/29/04       _ _  _  _  _  _  _  _  _  _  _    _  _  _  _    _    _  _ _  _ _ _ _ _
Overhaul Installation Breaker ID Status Work Order Work Order Comments Date Date IENANSOSA AC WO 2627363 WO 2611671 SIN 269A7236-020
IENANS05B             NC           009016014 WO 00896473     SIN 288A3669-001 scheduled for OH, WO 2586992, 12/14/04 W12/14/99       4/2/00 1ENANS05D             NO             58646     W /12503       SIN 269A7241-020 5/6/03       6/16/03 IENANS03A             AC       WO 2627373     WO 2611670   SIN 269A7242-009 4/23/04       4/29/04       _ _  _  _  _  _  _  _  _  _  _  _  _  _  _  _    _      _ _  _ _ _ _ _
~~2/4/04 4/29/04 IENANS05B NC 009016014 WO 00896473 SIN 288A3669-001 scheduled for OH, WO 2586992, 12/14/04 W12/14/99 4/2/00 1ENANS05D NO 58646 W /12503 SIN 269A7241-020 5/6/03 6/16/03 IENANS03A AC WO 2627373 WO 2611670 SIN 269A7242-009 4/23/04 4/29/04 1ENANS06F NO WO 2376564 WO 2372704 SN 269A7235-020 8/9/01 8/14/01 IENANS06H NC WOI2376574 12/17/01 SIN269A7241-021 8/9/01 12/17/01 IENANS06K AC WO 2414276 WO 2484968 SIN 269A7243-020 1/1/02 11/18/02 1ENANS04A AC WO 00870287 WO 00881785 SIN 269A7247-010 - Last breaker inspection and adjustment 10/26/99 10/26/99 completed under WO 2484885 on 10/20/02 2ENANS05B NO W02365410 WO 2372930 SIN 269A7235-021 6/21/01 8/2/01 2ENANS05D NC WO 2552118 W02391131 SIN 269A7236-024 1/7/03 1/16/03 2ENANS03A AC WO 00923521 WO 00926621 S
1ENANS06F             NO       WO 2376564     WO 2372704   SN 269A7235-020 8/9/01       8/14/01 IENANS06H             NC       WOI2376574       12/17/01   SIN269A7241-021 8/9/01       12/17/01 IENANS06K             AC       WO 2414276     WO 2484968   SIN 269A7243-020
269A7238-007 2_NANS03A_
______      1/1/02       11/18/02     __  _  _  _  _  _  _  _  _  _  _  _  _    _    _    _  _  _  _ _ _ _ _
AC 5/23/00 10/24/00 S/297307 2ENANS06A NO WO 234021 WO 232447 SIN 269A7233-021 8/4/00 8/18/00 2ENANS06C NC WO 2342065 WO 2321950 S/N 269A7240-020 1/24/01 1/29/01 2ENANS04A AC WO 2414095 WO 2389492 SIN 288A3669-005
1ENANS04A             AC       WO 00870287   WO 00881785   SIN 269A7247-010 - Last breaker inspection and adjustment 10/26/99       10/26/99   completed under WO 2484885 on 10/20/02 2ENANS05B             NO       W02365410     WO 2372930   SIN 269A7235-021 6/21/01         8/2/01 2ENANS05D             NC       WO 2552118     W02391131     SIN 269A7236-024 1/7/03       1/16/03 2ENANS03A 2_NANS03A_
~2/25/02 4/2/02__
AC AC WO5/23/00 00923521  WO10/24/00 00926621  SS/297307 269A7238-007 2ENANS06A             NO         WO 234021     WO 232447     SIN 269A7233-021 8/4/00       8/18/00 2ENANS06C             NC       WO 2342065     WO 2321950     S/N 269A7240-020 1/24/01       1/29/01 2ENANS04A             AC       WO 2414095     WO 2389492     SIN 288A3669-005
3ENANS05B NO WO 2489843 WO 2427319 SIN 269A7240-021
____________                ~2/25/02       4/2/02__         _  _  _  _  _  _  _  _  _  _    _  _  _  _    _    _  _  _ _ _ _ _ _
_______4/23/02 7/2/02 S/N 269A7245-022 Note: Failed breaker S/N 269A7245-023 WO 2627369 WO 2716870 was removed under WO 2716870 and replaced with newly 3ENANS05D NC overhauled breaker S/N 269A7245-022 on 6/19/04. Breaker -
3ENANS05B             NO       WO 2489843     WO 2427319     SIN 269A7240-021
4/1/04 6/19/04 023 was overhauled under WO 2552116 on 11/04/02 and installed in 3ENANS05D under WO 2454572 on 12/24/02.
_______4/23/02                             7/2/02 S/N 269A7245-022 Note: Failed breaker S/N 269A7245-023 WO 2627369     WO 2716870     was removed under WO 2716870 and replaced with newly 3ENANS05D             NC                                     overhauled breaker S/N 269A7245-022 on 6/19/04. Breaker -
WO 00907785 WO 00905830 S/N 269A7239-009 - Last breaker inspection and adjustment 3ENANS03A AC 3/20/00 4/18/00 completed under WO 2508462 4/20/03 3ENANS06A NO WO 00720396 WO 00724618 S/N 269A7245-021 - scheduled for OH, U'O 2391149, 11/3/95 11/3/95 6114/04. Replacement reschedule required due to 3-unit trip.
4/1/04         6/19/04     023 was overhauled under WO 2552116 on 11/04/02 and installed in 3ENANS05D under WO 2454572 on 12/24/02.
3ENANS06C NC 3W12t03 2/13t04 S/N 256A9814-001 3ENANS04A AC WO 00836718 WO 00838168 StN 269A7239-003
WO 00907785   WO 00905830     S/N 269A7239-009 - Last breaker inspection and adjustment 3ENANS03A             AC           3/20/00       4/18/00     completed under WO 2508462 4/20/03 3ENANS06A             NO       WO 00720396   WO 00724618     S/N 269A7245-021 - scheduled for OH, U'O 2391149, 11/3/95       11/3/95     6114/04. Replacement reschedule required due to 3-unit trip.
~6/30/98 10/10/98 AC = Always closed NC = Normally closed NO = Normally open 10}}
3ENANS06C             NC           3W12t03       2/13t04     S/N 256A9814-001 3ENANS04A             AC       WO 00836718   WO 00838168     StN 269A7239-003
_____________              ~6/30/98       10/10/98   __________________________
AC = Always closed                       NC = Normally closed                         NO = Normally open 10}}

Latest revision as of 00:31, 16 January 2025

Draft Preliminary Root Cause of Failure Analysis 13.8kV Breaker Failures During Losss of Switchyard Event
ML042960393
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 07/05/2004
From:
Arizona Public Service Co
To:
Office of Nuclear Reactor Regulation
References
FOIA/PA-2004-0307
Download: ML042960393 (10)


Text

DRAFT Preliminary Root Cause Of Failure Analysis 13.8kV Breaker Failures during Loss of Switchyard Event Event Date: 6/14/04 Revision 0, 7/05/04 Executive Summary Two out of twenty 13.8kV breakers that provide offsite power to the units failed to close on demand from the control room during the Loss of Offsite Power event on June 14, 2004. One of these breakers has been removed for root cause of failure testing. These tests indicate that the breaker could have failed by either hardened grease that caused binding of the breaker mechanical linkage or high contact resistance in a relay in the close circuitry. These breakers were repeatedly cycled during the event so the true root cause may never be known. The second breaker that failed is still in service awaiting an opportunity to remove it for testing.

A review of the failure history of these and similar breakers revealed that we have had, including these two failures, seven similar failures since 1988, three of which happened this year. Action was taken in 2000 that cut the PM frequency on these breakers in half. This is apparently not enough to prevent these failures. A modification is in progress to provide air conditioning for these outdoor switchgear that will reduce temperatures and hopefully extend grease life.

A review of the maintenance history for these and similar breakers shows that the maintenance has been performed on them in accordance with the existing PM program, although we are still in the final stages of adapting to the periodicity change that took place in 2000. We have only three spares of these large breakers, which may be partly to blame for the length of time required to accomplish this goal.

The final corrective actions for this condition have not been determined but will include the air conditioning currently scheduled for installation in the W05 window (winter of 2005), and may include use of an alternate grease, exercising the breakers more often, and periodic replacement of the circuit breaker anti-pump relay.

Background

On 6/14/04, while recovering offsite power to the three PVNGS units after a Loss of Offsite Power event, 13.8kV circuit breakers IENANS06K and 3ENANS05D failed to close on demand from the control room. Electrical Maintenance and Engineering were dispatched to investigate.

With maintenance personnel in attendance, and while repeating the attempts to close each of these breakers from the control room, a clicking sound could be heard from the breaker cubicles but the breakers would not close. The breakers were moved to the test position, cycled closed and open several times, racked into the operating position and closed normally to re-energize the system. Closure problems with IENANS06K delayed restoration of offsite power to the unit I Train B 4160V bus and problems with 3ENANS05D delayed restoration of offsite power to the unit 3 Train A 4160V bus. Although these breaker problems delayed restoration of offsite power to the affected busses by approximately 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />, both of the busses were powered from their respective EDGs during this period. Both of these breakers had been successfully manually tripped per procedure in response to the event.

Each unit's E-NAN-S05 and -S06 switchgear are located outdoors in the startup yard near the 525kV switchyard. These busses are cooled by ventilating fans that circulate filtered outside ambient air through them. Especially during the daylight hours of the summer months, these

,ITV)

DRAFT Preliminary Root Cause Of Failure Analysis 13.8kV Breaker Failures during Loss of Switchyard Event switchgear are exposed to high temperature conditions that lead to drying out of the breaker lubricating grease. Although the ventilating air is filtered, dirt accumulation still occurs. This condition also applies to outdoor busses E-NAN-S03 and -S04, which are other intermediate 13.8kV busses that are also in the offsite power lineup to the class IE 4160V busses. All breakers in these busses operated properly during the event.

Because these breakers provide offsite power to the units, they cannot be cycled frequently and are typically cycled only every 18 months during refueling outages. This mechanically static condition exacerbates the effects of the high temperatures because the lubrication is never freed up through exercise.

One function of these breakers is to open (trip) to provide electrical protection during electrical disturbances. They properly tripped in response to procedurally directed operator actions. The second function of these breakers is to provide offsite power to the units. For this latter function, they must be closed. They are currently closed and are in the required position per the Technical Specifications.

Evaluation From a work history standpoint, breaker S/N 269A7243-020 was rebuilt on 01/01/2002 and installed in cubicle 1ENANS06K on 11/18/2002. Breaker 269A7245-023 was rebuilt on 11/04/2002 and installed in cubicle 3ENANS05D on 12/24/2002. Breaker IENANS06K was operated in the last unit 1 refueling outage during the clean/inspect PM for the switchgear conducted in the second week of April 2004.

The higher than expected failure rate, coupled with similar industry operating experience, was recognized several years ago. Procedure 32MT-9ZZ37 implements periodic overhaul of 13.8kV breakers. Originally, testing and overhaul of these breakers was scheduled to be completed every 4 refueling cycles for breakers that cannot be done online, or every 8 years for those that can be done online. In 2000, this schedule was cut in half. These breakers are now tested and overhauled every 2 cycles (3 years for offline) or 4 years for those that can be worked online.

PVNGS is nearly complete with the last breaker under the new PM schedule. The last breaker (3ENANS06A) was actually scheduled for replacement on the day of the event.

On 6/19/04, breaker 3ENANS05D was removed from service for an Equipment Root Cause of Failure Analysis (ERCFA). However, because of the repeated cycling of the breaker during the event, root cause of failure evidence was unavoidably tampered with and lost. This investigation was performed in accordance with the ERCFA Plan provided in Attachment A.

The clicking sound heard from the cubicles was at first believed to be indicative of the electrical circuitry of the breakers to be working properly, leaving only the mechanical linkage of the breakers as the cause of the failure. However, after closer review of the control circuit, there is an interposing relay 'CR' that receives the signal from the control room handswitch. This relay picks up and closes a contact that actually closes the breaker. Because the clicking heard could be coming from the CR relay by itself, or the combination of the CR relay and the close coil armature, the exact source of the click is indeterminate.

2

DRAFT Preliminary Root Cause Of Failure Analysis 13.8kV Breaker Failures during Loss of Switchyard Event The following conditions were investigated or found that were potential contributors to the breaker's failure to close during initial attempts from the control room.

1) The control circuit secondary disconnect male disconnect stab at pin 8 had evidence of arding which was a potential poor contact for the close circuit. On June 23, the mating socket was retrieved from the 3ENANS05D cubicle. It had no evidence of arcing.

Therefore, this arcing does not appear to be a contributing factor.

2) The control circuit secondary disconnect male disconnect stab at pin 8 is positioned

-1/8" lower than adjacent stabs. Shop testing has demonstrated satisfactory performance due to approximately 1/2" wipe between the male stab and the socket. This does not appear to be a contributing factor.

3) Also on June 23, the proper operation of the CR relay in 3ENANS05D was tested. The relay tested satisfactorily. This does not appear to be a contributing factor.
4) The anti-pump relay circuit had high intermittent contact resistance that could have prevented breaker closure. However, even with high resistance, the breaker would close on demand in the shop. This is a potential contributor to the failure.
5) The as-found breaker Close function was tested. Satisfactory results were obtained for both the minimum operating voltage (-42Vdc vs. maximum allowed of 9OVdc) and the close timing tests (72ms vs. maximum allowed of 100ms). This result is inconclusive due to the preconditioning that took place while cycling the breaker on the day of the event.
6) The as-found breaker Trip function was tested. Unsatisfactory results were obtained for both the circuit minimum operating voltage (77Vdc vs. maximum allowed of 7OVdc) and trip timing (77ms vs. maximum of 55ms). This condition could have been worse on the day of the event because the cycling of the breaker on the day of the event likely improved this condition. This is indicative of a hardened grease condition.

The as-found test history of these offsite breakers and other breakers in similar environments was reviewed and is presented in Attachment B. Failures to meet the acceptance criteria are highlighted in red. The data show that these breakers are three to four times more likely to fail the trip function acceptance criteria than the close function acceptance criteria. This is consistent with the findings for breaker 3ENANS05D presented above. The high failure rates indicate that the PM program effectiveness needs to be improved although it should be noted that the acceptance criteria are generic and failure to meet them does not necessarily indicate an inability of a specific breaker to perform its design function. For example, the timing of these breakers to close is not particularly relevant; it matters little whether the breaker closes in 70 milliseconds or 170 milliseconds in response to a manual operator action to close the breaker during restoration of the breaker lineups. Similarly, available DC bus voltage is not expected to drop below approximately 112Vdc even though jhe close function acceptance criterion is conservatively set at 9OVdc.

Two more activities are planned that will hopefully shed addition light on the cause of the failures of these breakers. During the week of 7/26/04, breaker 3ENANS06A will be replaced with an overhauled breaker. This breaker is the oldest breaker in service and was scheduled for replacement on the day of the event. The same tests as described above will be performed on it.

3

DRAFT Preliminary Root Cause Of Failure Analysis 13.8kV Breaker Failures during Loss of Switchyard Event However, this breaker had a failure-to-close event in April 2004 and it was somewhat lubricated in the field. Therefore, the results may not be very revealing.

The second activity is the retrieval of breaker 1ENANS06K to perform the same battery of tests.

To remove this breaker from service requires that unit l's 'B' class lE 4160V buss be put on its alternate source of power. Procedural revisions are in process to direct this configuration and a spare breaker must be overhauled to support this. This breaker replacement is not yet scheduled.

Transportability The failure history of these breakers and all breakers like them was investigated and is presented in Attachment B. There have been seven failures since 1988 that are possibly related to these recent breaker failures, three of which happened this year. Before that, the last one was in 1998.

One of these seven involves degraded relay contacts. In addition, there is a significant amount of industry operating experience involving GE Magne-Blast circuit breakers and hardened grease causing mechanical binding. This condition is believed transportable to all Magne-Blast breakers located in outside or hot switchgear locations.

The maintenance history of all breakers affected by this transportability has been reviewed and is presented in Attachment C. Although we are in the final stages of adapting to the PM frequency revisions implemented in 2000, all breakers have had appropriate periodic maintenance performed.

Apparent Cause Because of the preconditioning that occurred during the event on the two breakers that failed, their root cause of failure may never be known. At this time, based on only the findings of the assessment of 3ENANS05D, the apparent cause of its failure to close is improper operation of the close latching mechanism either due to poor lubrication and contamination by dirt or due to high contact resistance of the anti-pump relay.

Corrective Actions Modification WO 2508436 was initiated in April 2002 to add air conditioning to the outdoor sNwitchgear to provide cooling and reduce dirt intrusion. This mod is scheduled for implementation per the 3-cycle plan in late 2005 or early 2006.

Other potential corrective actions that may come out of the final assessment of this condition include use of an alternate grease that is less susceptible to hardening, more frequent exercise of the breakers, and periodic replacement of the anti-pump relay.

Conclusion Continued use of these breakers is acceptable based on their ability to properly trip and the fact that they are in the desired position thus obviating the need to close them. Additional preventative maintenance actions may be instituted during the final evaluation of the associated CRDR 2716019.

4

ATTACHMENT A Breaker 3ENANSOSD Failure To Close Equipment Root Cause of Failure Investigation Plan WO 2717143 POTENTIAL CAUSES:

1. Breaker problem - mechanical, alignment, close latch wipe & lubrication issue

REFERENCES:

1. 03-E-NAB-0001
2. 32MT-9ZZ33, Maintenance of Medium Voltage Circuit Breakers Type AM-13.8-1000
3. 32MT-9ZZ37, Overhaul of AM-13.8-1000 Magne-blast Circuit Breakers PLANT IMPACTS:

None - This investigation is being performed on Out-Of-Service equipment.

INSTRUCTIONS:

Breaker 3ENANS05D failed to close from the control room on 6/14/04. Electrician at the switchgear distinctly heard the closing coil attempting to pick up when Operations tried to close the breaker. The breaker was racked down, placed in TEST position and successfully cycled twice. The breaker was then racked up and was satisfactorily closed from the control room. Due to the emergent condition of the plant at the time, neither detailed troubleshooting plan nor a follow-up plan was issued until now.

This plan entails troubleshooting, overhaul and maintenance of the breaker only. The transfer of power from the normal supply to the alternate supply is a normal Operations activity and will not be covered by this plan.

The breaker replacement and breaker alignment are normal maintenance actions and will not be covered under this plan.

1. Verify breaker S/N and transport the breaker to the shop.
2. Before any overhaul or maintenance is done on the breaker perform the following:
a. Visually inspect the breaker. Look for signs of excessive dust and dirt build up.
b. Visually inspect the closing and tripping linkages for any signs of binding or misalignment that could cause breaker failure to close or open.
c. Check that the close latch & roller and the trip latch & roller are rotating freely and no hardened lubricant is present on the surface.
d. Perform step 4.21 "Closing Latch Wipe" check per procedure 32MT-9ZZ33 then perform a main contact closing time test.
e. Perform a main contact opening time test.
f. Repeat step 2.d for spring release coil pickup voltage test.
g. Repeat step 2.e trip coil pickup voltage test.
h. Repeat steps 2.d thru 2.h a minimum of three times.

5

ATTACHMENT A Breaker 3ENANSO5D Failure To Close Equipment Root Cause of Failure Investigation Plan WO 2717143

3. Perform breaker overhaul & maintenance per procedures 32MT-9ZZ33 & 32MT-9ZZ37.

Using clean rags wipe, bag & tag the lubricant from bearings.

4. Steps in this plan may be performed out of sequence at the discretion of the Maintenance Engineer. The engineer may add, delete, or modify steps to accomplish the troubleshooting task. All additions, deletions, or modifications will be recorded in the troubleshooting work order continuation sheet. The additional steps may require lifting and landing leads.

TEST EQUIPMENT:

No special test equipment is required for this ERCFA investigation. Required M&TE are contained in procedure 32MT-9ZZ33 & 32MT-9ZZ37.

RETEST Functionally test breaker per procedure 32MT-9ZZ33.

6

ATTACHMENT B Offsite Power Breaker As-Found Condition Data BREAKER BREAKER BREAKER CLOSE COIL CLOSE TRIP COIL P/U TRIP TIME

(<90V)

(<91.3MS)

(<70V) lLOCATION RATING BESINKE DATE lWORK MECH l DATA lP/U VOLTAGE l TIME lVOLTAGE l

(R<55TMS)E 1ENANS01A 3000A 269A7241-023 02108101 OH -2342067 AS FOUND.&

89 j.'3f>> 96 79 1ENANS01A 3000A 269A7241-023 04/30104 I/A-2611727 ASFOUND 48

76

'5,62 68 1ENANS03A 1200A 269A7239-005 06/15/99 OH -877126 AS FOUND

',.z 59:Z 69'.1.

62

-46.7 IENANS03A 1200A 269A7239-005 04/22/01 I/A-2331359 AS FOUND 55..' 'r 72.3 59.42.8 1ENANS04A 1200A 269A7247-010 03/16199 OH - 870287 AS FOUND

C54 76 55.,'

'77 747',

1ENANS04A 1200A

.269A7247-010 10/13/02 I/A -2484885 AS FOUND

-K

,;>46 5

>99 9 64.3

  • .52.2' 2ENANS01A 3000A 269A7236-020 11/03/00 I/A -225860 ASFOUND

-43 77

.77....

1ENANS05A 3000A 269A7236-020 01/08/04 OH -2627363 AS FOUND i2&'49 75 68.,

3 1ENANS02A 3000A 288A3669-001 10/16/96 I/A -762929 AS FOUND 5,z 698 47.4 1.8 1ENANS05B 3000A 288A3669-001 11/08/99 OH -901601 AS FOUND 7

5 9.z<-'.'73 2A,

',;-'65'-

'63.5:

I ENANS06F 3000A 269A7235-020 04/02/98 I/A-825861 AS FOUND Y

.48;5

'276;8'.

58-54'8 1ENANS06F 3000A 269A7235-020 08109/01 OH -2376564 AS FOUND

  • S.s -,66'

,Ž,,

78,7t;~j,.i 64.1.'-.

2ENANS 05B 3000A 2

69A7241-021 06/19197 I/A -771152 AS FOUND

=-"-63, 1,:;,., 78il1.K'j; 66',.,i,...

i

,489.

1ENANS06H 3000A 269A7241-021 10/03/01 OH - 2376574 ASFOUND

s.

<'85

<' 98; 8

'49'.-;,'

.;86.1r 62 55.5 1ENANS06K 3000A 269A7236-024 10/20/99 I/A -881711 ASFOUND

'-,<67 '

87.4.

60"-

5 3ENANS02A 3000A 269A7243-020 10/22/98 I/A -839490 ASFOUND

., 51s 1

. 73 0

64.7 47.4 1ENANS06K

'3000A 269A7243-020 01/01/02 OH-2414276 ASFOUND 44KK'

'.76.5'.

.;--:;57

'51'7i 2ENANS03A 1200A 269A7238-007 5/23/00 OH - 923521 ASFOUND 6..

6130.>1 r',.

-'79""'66.6 2ENANS03A 1200A 269A7238-007 10/31/03 I/A 2565528 ASFOUND 63A4-7.;70K>-i, 69 57 2ENANS04A 1200A 288A3669-004 4/18/99 I/A-864222 ASFOUND i42'.-i; '

,'73-,y 82.3 60.2' 1ENANS02J 1200A 288A3669-004 4/26/02 OH -2489845 ASFOUND 38

-,71.9 90 97.7,.

1ENANS01 H 1200A 288A3669-005 2/9/99 I/A-862454 AS FOUND

' f 52 65;6 63

-53 2:

2ENANS04A 1200A 288A3669-005 2/25/02 OH

-72414095 AS FOUND

'46.

'71.7^

.72.

80.7 2ENANS05B 3000A 269A7235-021 03/17/98 I/A -825861 ASFOUND

., 58

,37.4-

-'51 48.3 2ENANS05B 3000A 269A7235-021 06/21/01 OH - 2365410 ASFOUND 36 75.3 66 72.3 1ENANS06K 3000A 269A7236-024 10/20/99 I/A-881711 AS FOUND 67

,, 874-.

60

,,52.2 2ENANS05D 3000A 269A7236-024 01/07/03 OH -2552118 ASFOUND 58 82.3

, 76 56.8'-

2ENANS06A 3000A 269A7233-021 03/03/97 I/A-769115 ASFOUND

,34 65.3 57 41 3.

7

I ATTACHMENT B Offsite Power Breaker As-Found Condition Data BRAE BEKR BEKRCLOSE COIL CLOSE TRIP COIL PIU TRPIM LOCATKIEORN BRATINEGR BREANKER DATE WORK MECH DATA PIU VOLTAGE TIME VOLTAGE T(R<5PTMSE LOATON RAIN SN(<90V)

(<91.3MS)

(<70V)

<M) 2ENANS06A 3000A 269A7233-021 07/26/00 OH - 234021 ASFOUND

'> 45>} i '

53" 46.8:'

2ENANS03B 3000A 269A7240-020 03/01/95 OH - 690499 ASFOUND

-J ' 684

~

77rA>"

58.9-61.4 2ENANS03B 3000A 269A7240-020 10/09/97 I/A-798178 ASFOUND

u 89;c 8795'.

-?

58 45.7 2ENANS06C 3000A 269A7240-020 01/16/01 OH - 2342065 ASFOUND 986 99:7;'

. 75 60.9 3ENANS03A 1200A 269A7239-009 3/17/00 OH - 907785 ASFOUND 33.5X ','>7V.9s' t

59 5,:'

46.6 3ENANS03A 1200A 269A7239-009 4(20/03 I/A-2508462 ASFOUND A>'2 21 o

-70.9-;r' 41.2 70.3;o, 3ENANS04A 1200A 269A7239-003 6/30/98 OH - 836718 ASFOUND f:.`;_,' 43 '

64 "51.8' 3ENANS04A 1200A 269A7239-003 10/16/01 I/A -2366316 ASFOUND

-41 69A

47.

46.4 3ENANS03B 3000A 269A7244-021 03/12/97 I/A-769115 ASFOUND

>'58 62-

-43.8-3ENANS05B 3000A 269A7244-021 06/13/00 OH - 922359 ASFOUND

':."KŽ'59 2'. 75.2 ;;

, 7817

' 67 1 ENANS05D 3000A 269A7236-023 04/30/95 I/A - 701115 ASFOUND 491

.88.3 90.9

' 76.3`9

.2 3ENANS05D 3000A 269A7236-023 01/20/99 OH - 863842 ASFOUND

_ 101W' 100

,1

r.

98...-

.146 1ENANS04B 3000A 269A7245-023 03/15/99 OH - 864571 ASFOUND 8T'4 96" 87.4 99 -'

93.

3ENANS05D 3000A 269A7245-023 10/24/02 OH-2552116 ASFOUND r

59 "i 85.6 <

74

>99 3ENANS06A 3000A 269A7245-021 10/03/95 OH - 724618 ASFOUND 57' 54 77 4A 49 "7

747.5 3ENANS06A 3000A 269A7245-021 06/16/00 I/A-917631 ASFOUND

>90-o.

>1O0-^..

'.'i.,

48

.51 3ENANS06C 3000A 269A7245-022 10/26/92 I/A-549856 ASFOUND 77.3t.

< 7Q 62.2.

41.5 3ENANS06C 3000A 269A7245-022 11/03/95 OH - 724620 AS FOUND

..- wii, 47 r

i73.3 6

5 58.2'...

3ENANS06C 3000A 269A7245-022 11/29/99 I/A-889441 AS FOUND l ::79,'

f

-,Q

<'75.5

,- <71.

3ENANS05D 3000A 269A7245-022 02/20/04 OH - 2627369 ASFOUND 88-81 84 76 8

ATTACHMENT C Offsite Power Circuit Breaker Failures Cause: Degraded Lubrication and Dust Location Failure Date Corrective Action Corrective Action Document IENANS05A No remote/local elect open/trip 7/6/1988 EER 88-NA-021 To maintain PMs IENANS05A No remote/local elect open/trip 3/5/1989 EER 89-NA-012 GE - 2 yr CB lube cycle 1ENANS05D No remote elect open/trip 10/7/1998 CRDR 1-8-0494 Revised PM - cycle bkrs 3ENANS06A No remote elect close 4/21/2004 CRDR 2700714 PM revision under evaluation Cause: To be Determined Location Failure Date Corrective Action Corrective Action Document IENANS06K No remote elect close 6/14/2004 CRDR 2716019 Under evaluation 3ENANS05D No remote elect close 6/14/2004 CRDR 2716019 Under evaluation Cause: Degraded Contacts (oxidation and carbon)

Location Failure Date Corrective Action Corrective Action Document IENANSO5B No remote elect close 10/27/1992 CRDR 1-2-0543 Maint Proc revision Cause: Trip Coil Mcchanism Binding (coil misalignment and dust)

Location Failure Date Corrective Action Corrective Action Document 2ENANS05D No remote elect open/trip 10/22/1992 CRDR 2-2-0325 Maint Proc revision

_Cause:

Circuit Breaker Not Racked Up Completely Location Failure Date Corrective Action Corrective Action Document 2ENANS06A No remote elect close 11/16/1998 CRDR 2-8-0290 Operator training 9

ATTACHMENT D Offsite Power Circuit Breaker Maintenance History l

Overhaul Installation Breaker ID Status Work Order Work Order Comments Date Date IENANSOSA AC WO 2627363 WO 2611671 SIN 269A7236-020

~~2/4/04 4/29/04 IENANS05B NC 009016014 WO 00896473 SIN 288A3669-001 scheduled for OH, WO 2586992, 12/14/04 W12/14/99 4/2/00 1ENANS05D NO 58646 W /12503 SIN 269A7241-020 5/6/03 6/16/03 IENANS03A AC WO 2627373 WO 2611670 SIN 269A7242-009 4/23/04 4/29/04 1ENANS06F NO WO 2376564 WO 2372704 SN 269A7235-020 8/9/01 8/14/01 IENANS06H NC WOI2376574 12/17/01 SIN269A7241-021 8/9/01 12/17/01 IENANS06K AC WO 2414276 WO 2484968 SIN 269A7243-020 1/1/02 11/18/02 1ENANS04A AC WO 00870287 WO 00881785 SIN 269A7247-010 - Last breaker inspection and adjustment 10/26/99 10/26/99 completed under WO 2484885 on 10/20/02 2ENANS05B NO W02365410 WO 2372930 SIN 269A7235-021 6/21/01 8/2/01 2ENANS05D NC WO 2552118 W02391131 SIN 269A7236-024 1/7/03 1/16/03 2ENANS03A AC WO 00923521 WO 00926621 S

269A7238-007 2_NANS03A_

AC 5/23/00 10/24/00 S/297307 2ENANS06A NO WO 234021 WO 232447 SIN 269A7233-021 8/4/00 8/18/00 2ENANS06C NC WO 2342065 WO 2321950 S/N 269A7240-020 1/24/01 1/29/01 2ENANS04A AC WO 2414095 WO 2389492 SIN 288A3669-005

~2/25/02 4/2/02__

3ENANS05B NO WO 2489843 WO 2427319 SIN 269A7240-021

_______4/23/02 7/2/02 S/N 269A7245-022 Note: Failed breaker S/N 269A7245-023 WO 2627369 WO 2716870 was removed under WO 2716870 and replaced with newly 3ENANS05D NC overhauled breaker S/N 269A7245-022 on 6/19/04. Breaker -

4/1/04 6/19/04 023 was overhauled under WO 2552116 on 11/04/02 and installed in 3ENANS05D under WO 2454572 on 12/24/02.

WO 00907785 WO 00905830 S/N 269A7239-009 - Last breaker inspection and adjustment 3ENANS03A AC 3/20/00 4/18/00 completed under WO 2508462 4/20/03 3ENANS06A NO WO 00720396 WO 00724618 S/N 269A7245-021 - scheduled for OH, U'O 2391149, 11/3/95 11/3/95 6114/04. Replacement reschedule required due to 3-unit trip.

3ENANS06C NC 3W12t03 2/13t04 S/N 256A9814-001 3ENANS04A AC WO 00836718 WO 00838168 StN 269A7239-003

~6/30/98 10/10/98 AC = Always closed NC = Normally closed NO = Normally open 10