Regulatory Guide 5.25: Difference between revisions

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{{#Wiki_filter:June 1974 U.S. ATOMIC ENERGY COMMISSION  
{{#Wiki_filter:June 1974 U.S. ATOMIC ENERGY COMMISSION
REGULATORY  
                                REGULATORY                                                                                         GUIDE
GUIDE DIRECTORATE  
                                DIRECTORATE OF REGULATORY STANDARDS
OF REGULATORY  
                                                                  REGULATORY GUIDE 5.25 DESIGN CONSIDERATIONS FOR MINIMIZING
STANDARDS  
                                  RESIDUAL HOLDUP OF SPECIAL NUCLEAR MATERIAL
REGULATORY  
                                          IN EQUIPMENT FOR WET PROCESS OPERATIONS
GUIDE 5.25 DESIGN CONSIDERATIONS  
FOR MINIMIZING  
RESIDUAL HOLDUP OF SPECIAL NUCLEAR MATERIAL IN EQUIPMENT  
FOR WET PROCESS OPERATIONS


==A. INTRODUCTION==
==A. INTRODUCTION==
Section 70.22 "Contents of applications," of 10 CFR Part 70, "Special Nuclear Material," requires, among other things, that each application for a license to possess at any one time more than one effective kilogram of special nuclear material (SNM) contain a full description of the applicant's program for control of and accounting for SNM which will be in his possession under license, including procedures fol controlling SNM during its processing or use in the facility.
and storage, (3) precipitation, (4) slurry transfer, and (5)
                                                                                          liquid-solid separations.


Section 70.51, "Material balance, inventory, and records requirements," requires, among other things, that certain licensees conduct their nuclear material physical inventories in compliance with specific requirements set forth in 10 CFR Part 70.  The control of and material balance accounting for SNM can be made more effective by reducing residual holdup in process equipment following draindown or following draindown and cleanout.
Section 70.22 "Contents of applications," of 10
 
This would lessen the severity of problems associated with determination of the residual holdup component of a physical inventory and would reduce the component of uncertainty contributed by residual holdup to a physical inventory.
 
This regulatory guide describes design features and characteristics acceptable to the Regulatory staff for minimizing the residual holdup of SNM after draindown or cleanout of equipment used in wet process operations.
 
These features and characteristics are expected to facilitate physical inventory measurements and ameliorate material balance uncertainties without interfering with process operations.
 
In particular, this guide is addressed to operations including
(1) liquid blending and gas-liquid contacting, (2) liquid transfer and storage, (3) precipitation, (4) slurry transfer, and (5) liquid-solid separations.


==B. DISCUSSION==
==B. DISCUSSION==
1. Background Past experie nee and current observation of the unit operations used in operating systems at plants for chemical conversion, fuel fabrication, scrap recovery, and fuel reprocessing indicate that publication of general guidance for equipment design could assist in achieving the degree of material control that is essential for satisfactory protection of SNM. In processing, SNM may accumulate as a sizable deposit which increases during processing, or SNM may accumulate only during draindown.
CFR Part 70, "Special Nuclear Material," requires, among other things, that each application for a license to                                1. Background possess at any one time more than one effective kilogram of special nuclear material (SNM) contain a full Past experie nee and current observation of the unit description of the applicant's program for control of and operations used in operating systems at plants for accounting for SNM which will be in his possession chemical conversion, fuel fabrication, scrap recovery, under license, including procedures fol controlling SNM
 
                                                                                          and fuel reprocessing indicate that publication of general during its processing or use in the facility. Section 70.51,                              guidance for equipment design could assist in achieving
For a given process, mode of operation, and type of material, the amount of holdup may fluctuate near some characteristic value. In other cases, the quantity accumulated may continue to increase as operation continues and become apparent as residual holdup only upon draindown or cleanout.
"Material balance, inventory, and records requirements,"                                  the degree of material control that is essential for requires, among other things, that certain licensees satisfactory protection of SNM. In processing, SNM may conduct their nuclear material physical inventories in                                    accumulate as a sizable deposit which increases during compliance with specific requirements set forth in
 
10 CFR Part 70.                                                                            processing, or SNM may accumulate only during draindown. For a given process, mode of operation, and type of material, the amount of holdup may fluctuate The control of and material balance accounting for                                near some characteristic value. In other cases, the SNM can be made more effective by reducing residual                                       quantity accumulated may continue to increase as holdup in process equipment following draindown or                                       operation continues and become apparent as residual following draindown and cleanout. This would lessen the                                   holdup only upon draindown or cleanout.
It is often difficult to determine the quantity of SNM holdup with sufficient precision and accuracy to meet the MUF and LEMUF requirements of Section 70.51. This determination usually includes locating, sampling, identifying, and analyzing the SNM.  Appropriate design not only could assist in reducing residual holdup and consequent need for determination, but also could assist in increasing the effectiveness of draindown and cleanout, if necessary.
 
Regulatory Guide 5.8, "Design Considerations for Minimizing Residual Holdup of SNM in Drying and Fluidized Bed Operations," is a parallel guid
 
====e. USAEC REGULATORY ====
GUIDES Copies of published guides may be obtained by request indicating the divisions desired to the US. Atomic Energy Commission, Washington, D.C. 20545, Regulatory Guides we issued to describe and make mvailable to the public Attention:
Director of Regulatory Standards.
 
Comments and suggestions for methods acceptable to the AEC Regulatory staff of implementing specific parts of improvements in these guides are encouraged and should be sent to the Secretary the Commission's regulations, to delineate techniques used by the staff in of the Commission, U.S. Atomic Energy Commission, Washington, D.C. 20545, evaluating specific problems or postulated accidents, or to provide guidance to Attention:
Chief, Public Proceedings Staff.  applicants.
 
Regulatory Guides are not substitutes for regulations and compliance with them is not required.
 
Methods and solutions different from those set out in The guides are issued in the following ten broad divisions:
the guides will be acceptable if they provide a basis for the findings requisite to 6. Products the issuance or continuance of a permit or license by the Commission.
 
1. Power Reactors 6. Pro rts 2. Research and Test Reactors
 
===7. Transportation ===
3. Fuels and Materials Facilities
8. Occupational Health Published guides will be revised periodically, as appropriate, to accommodate
4. Environmental and Siting 9. Antitrust Review comments and to reflect new information or experience.
 
5. Matwrials and Plant Protection
10. General With unknown or imprecisely known quantities of residual holdup in equipment, the effectiveness of a material balance as a control mechanism is seriously impaired.
 
Minimizing the quantity of material retained in process equipment generally enhances the effectiveness of a material protection program in the following ways.  a. Quality of Physical Inventories The extent to which inaccuracy and uncertainty in measured residual holdup detracts from a physical inventory depends on the amount of holdup and the uncertainty in that amount. Therefore, the influence of this uncertainty on the LEMUF (limit of error on material unaccounted for) can be reduced directly by reducing residual holdup. By reducing the quantity of material that cannot be measured well, the quality of the physical inventory
2 is improved.
 
In addition, the contribution of unmeasured holdup to the MUF (material unaccounted for) can be reduced.
 
In general, one of the influential factors which must be controlled to achieve a satisfactory inventory is the presence of residual holdup and its influence on inventory uncertainty.
 
For a process amenable to dynamic inventory techniques, in particular, credibility in the technique itself would be increased by reducing or removing the uncertainty of residual holdup.  b. Susceptibility of SNM to Diversion Reduction of the quantity of residual holdup following draindown or draindown and cleanout of process equipment decreases the quantity of SNM which is susceptible to diversion during sampling and identification and subsequent separation, recycle, or recovery as appropriate.
 
Decreasing the residual holdup limits the effort necessary to establish the presence of residual material and to remove it for a physical inventory.
 
Consequently, the amount of time SNM is accessible and the number of people who need access to it are reduced, and the opportunity for unauthorized individuals to gain access to SNM during this stage of a physical inventory is reduced. Where the effects of residual holdup are negligible, an in-process or dynamic inventory method might be utilized, thereby reducing direct contact (i.e., accessibility)
of inventory personnel with SNM.  Automated processes have the effect of directly limiting personnel access to SNM during normal operation.
 
A dynamic or in-process inventory may be conducted for an automated process line; this would continuously limit access to SNM. Consequently, it is 2 Regulatory Guide 5.13, "Conduct of Nuclear Material Physical Inventories," addresses the subject of conducting physical inventories for nuclear material.beneficial to consider the effects of residual holdup early in the stages of equipment design, particularly if shutdown and cleanout could be avoided for an entire automated process (e.g., chemical conversion facility)
or a remotely operated process (e.g., fuel reprocessing plant).  2. Unit Operations This guide is addressed to reducing residual SNM holdup in five unit operations common to wet chemical processes.
 
These are described in the following paragraphs.
 
For purposes of this discussion, the term "significant amounts" refers to those quantities which may cause difficulty in satisfying the inventory quality requirements of Section 70.51.  a. Liquid Blending and Gas-Liquid Contacting Gas-liquid contacting refers to the reaction of a gas with a liquid to yield a liquid product. An example of a gas-liquid reaction is the hydrolysis of uranium hexafluoride to form an aqueous solution of uranyl fluoride, which then may pass to a precipitation operation.
 
Liquid blending is used, for example, to produce a uniform mixture of uranium and plutonium nitrate solutions which subsequently may pass to a coprecipitation operation or be transferred to a fluid bed drier. To prevent the formation of polymeric species of plutonium during mixing, control of the temperature and acidity of plutonium nitrate or of mixed nitrates is necessary.
 
A distinguishing characteristic of gas-liquid contacting and liquid blending is that the bulk material is a liquid; 'solids normally are not expected to be present. In general, draindown of equipment used for the operations can be enhanced significantly if accompanied by rinsing. To remove residual deposits of any plutonium polymer formed, additional cleaning may be necessary.
 
b. Liquid Transfer and Storage Liquids containing SNM are transferred and stored throughout a number of chemical conversion processes and fuel reprocessing steps. For example, uranium and plutonium nitrate solutions or uranyl fluoride solutions are transferred between vessels. Also, waste solutions may be transferred from liquid-solid separating operations to temporary storage tanks or evaporating ponds. Tanks are utilized for feed adjustments, dissolution, accountability, settling, surge, and product collection.
 
In general, a low level of residual holdup can be achieved if equipment used for transfer and storage of liquids is flushed out or rinsed after draining.
 
However, 5.25-2 precipitation of solids or buildup of salt on vessel walls may resist meager attempts at rinsing.
 
c. Precipitation In precipitation reactions, SNM in aqueous solution is converted to solid form by the addition of a precipitating agent. The resulting solid initially is in suspension but may undergo' settling.
 
Holding or aging tanks may be used for purposes such as crystal growth, chemical adjustment, or buffer storage.
 
This type of unit operation is used for the conversion of uranyl fluoride to ammonium diuranate (ADU); uranyl nitrate to ADU; plutonium nitrate to plutonium peroxide, oxalate, or hydroxide;
and mixed uranium-plutonium nitrates to mixed ADU-plutonium hydroxide.
 
An additional application is the conversion of uranium-containing and/or plutonium-containing solutions to sols.  In general, draindown of equipment used for precipitation operations may leave a significant quantity of residual holdup.  d. Slurry Transfer Slurry transfer is the movement of a liquid in which solid or semisolid ma(erials are suspended.
 
An example is the transfer of slurries from precipitation operations (mentioned in section B.2.c. above) to separating or drying operations.
 
Gels or sols containing uranium and/or plutonium also may be transferred as slurries.
 
Draindown of equipment used for this operation without cleanout may leave a significant quantity of material as holdup.  e. Liquid-Solid Separations Unit operations currently utilized to achieve liquid-solid separation, including dewatering or solvent removal, are centrifugation, filtration, and settling.
 
Liquid-solid separations separate bulk liquids from suspensions or slurries of solids and consolidate the solid material as a damp cake'for subsequent operations.
 
By means of liquid.solid separations, SNM-containing material from enrichment or fuel reprocessing plants may be converted to'a form suitable for fuel fabrication.
 
Draindown of the equipment may leave a- significant quantity of residual holdup.  Operations that result in a dry solid product (e.g., drying and fluidized bed operations)
are not included in this unit operation and are the subject of a separate regulatory guide. '3. Holdup in Liquid Blending and Gas-Liquid Contacting Many types of contactors (e.g., mixer-settlers, mixer columns, scrubbers, etc.) are used for liquid blending and gas-liquid reactions to. produce liquid products.
 
Although pulse columns may be preferred for liquid-liquid contacting, centrifugal contactors have the advantage of low holdup volume. Therefore, a small decrease in inventory error can be realized by using centrifugal contactors rather than pulsed columns.
 
Disadvantages of centrifugal contactors are thay they are expensive and must be constructed to small tolerances.
 
Furthermore, the kinetics of some reactions a&e not favored by the use of centrifugal contactors.
 
Liquid holdup in liquid blending and gas-liquid contacting equipment can occur at low spots in lines, in pump cavities, and in vessels without bottom outlets.
 
Internally mounted equipment such as mixers, baffles, and spray rings provide additional surfaces where material can collect. However, as is true for most processes in which solids are absent, liquid products generally can be readily removed by gravity, i.e., by simply draining and flushing.
 
More complex problems are encountered when plutonium in solution forms polymeric species of a colloidal or gelatinous character that makes their removal from equipment difficult.
 
Acidification can, at least partially, resolubilize the polymer, but kinetics fimit the rate at which this occurs. To improve the ability of a facility to meet accountability requirements, it may be necessary to provide cleanout capability in those units of equipment where polymers could conceivably form. 4. Holdup in Liquid Transfer and Storage Liquids are stored in various kinds of vessels and, are transferred to process equipment through piping systems by means of gravity, pumps, steam or air jets, air lifts, or vacuum. When liquid is transferred by any 6f the above means, holdup-pro6bleis can result from the existence o f stagnant zones, low- points in lines, or. .irikomplete drainisng of equipment.
 
As for the previous uiit operation, internally mounted equipment .such as mixers, baffles, and spray rings provide surfaces where material can collect. Therefore, equipment design effectively could be directed toward improved, draining, supplemented by provisions for rinsing and flushing.
 
Gravity flow of material in a process is beneficial since it provides a degree of self-action (automation)
for draining and flushing operations.
 
Feed solution pumped to the highest point in a process would then cascade -downward through the process network. Transfer lines for the entire process would be sloped for better overall drainage.
 
However, even with an entire system designed inherently for free drainage, excessively flushing out the 5.25-3 wet end of a process to reduce the quantity of SNM in the equipment for inventory purposes can produce a large quantity of dilute solution that is unsuitable for processing.
 
Consequently, vacuum transfer and removal of solutions may be preferable.
 
More onerous holdup problems include the buildup of sludges in the bottoms of tanks used for accountability, transfer, or storage and the residual jet heels that remain after such tanks are emptied.
 
Dissolution tanks have been constructed of stainless steel and Teflon-coated stainless steel (for other than irradiated service);
the latter is preferred for purposes of reducing surface accumulation.
 
Storage tanks and other vessels should be accessible for the installation of sensing devices such as dip tubes or inductive and sonic level detectors.
 
This recommendation should be considered in view of other factors such as shielding and protecting vessels containing SNM from severe weather by embedding the vessels in concrete.
 
5. Holdup in Precipitation Slurries and suspensions formed by precipitation can be removed readily from vessels by simple draining if settling does not occur. Loosely adhering solids on vessel walls can be dislodged by flushing.
 
In sustained operations, however, solids may deposit on and adhere to surfaces in a manner that makes removal' difficult.
 
Agitation, which is provided plrincipally to enhance particle agglomeration, reduces but does not eliminate this deposition of solids. In the preparation of sols using precipitation as a process step, agitation is necessary to resuspend the precipitate.
 
The amount of deposited solids usually is sufficiently large to necessitate total cleanout for a physical inventory.
 
Several troublesome problems are related to residual holdup during precipitation and digestion.
 
Where internally coated vessels are used for processing (e.g., Teflon-coated glass for fuel-particle preparation), a positive seal should be assured between the lining and" the vessel walls to prevent accumulation of particles ini annular spaces between the two surfaces.


Another problem can be the oxidation of intermnfdiate compounds to undesirable compounds that may be gummy and insoluble.
severity of problems associated with determination of the residual holdup component of a physical inventory                                            It is often difficult to determine the quantity of and would reduce the component of uncertainty                                            SNM holdup with sufficient precision and accuracy to contributed by residual holdup to a physical inventory.                                  meet the MUF and LEMUF requirements of Section
                                                                                          70.51. This determination usually includes locating, sampling, identifying, and analyzing the SNM.


This could cause plugging of equipment and process piping if not controlled.
This regulatory guide describes design features and Appropriate design not only could assist in reducing characteristics acceptable to the Regulatory staff for                                    residual holdup and consequent need for determination, minimizing the residual holdup of SNM after draindown                                    but also could assist in increasing the effectiveness of or cleanout of equipment used in wet process                                              draindown and cleanout, if necessary.


For example, PuF 3 may oxidize to PuF 4
operations. These features and characteristics are expected to facilitate physical inventory measurements and ameliorate material balance uncertainties without interfering with process operations. In particular, this                                          Regulatory Guide 5.8, "Design Considerations for guide is addressed to operations including (1) liquid                                      Minimizing Residual Holdup of SNM in Drying and Fluidized Bed Operations," is a parallel guide.
* 2.5H 2 O. In addition, some process intermediates (e.g., PuF 3) or interferents (e.g., polymers of plutonium)  
have a tendency to deposit on the surfaces of vessels used for precipitation and digestion.


Plugging can be caused when flakes or globules of the deposits break loose from the surface and flow to a constriction such as an outlet or other piping. A more serious consequence of such deposits of SNM may be the hazard from accumulation of large yet unknown quantities.
blending and gas-liquid contacting, (2) liquid transfer Copies of published guides may be obtained by request        indicating the divisions USAEC REGULATORY GUIDES                                                                                                  Washington, D.C. 20545, desired to the US. Atomic Energy Commission, for the public  Attention: Director of Regulatory Standards. Comments and suggestions Regulatory Guides we issued to describe and make mvailable to                          improvements in these guides are encouraged and should be sent to the Secretary specific parts of methods acceptable to the AEC Regulatory staff of implementing                  staff in of the Commission,  U.S.  Atomic  Energy  Commission,  Washington,    D.C. 20545, regulations, to  delineate  techniques  used  by  the the Commission's                                                                        Attention: Chief, Public Proceedings Staff.


Use of antioxidants and efficient agitation can assist in preventing these problems of holdup. The composition of the materials of construction as well as the condition of the interior surfaces of vessels (e.g., roughness or texture) may equally influence residual holdup prevention.
guidance to evaluating specific problems or postulated accidents, or to provide applicants. Regulatory Guides are    not  substitutes for regulations  and   compliance those set out in The guides are issued in the following ten broad divisions:
with them is not required. Methods and solutions different from the guides will be acceptable if they provide a basis for the findings requisite to        1. Power Reactors                         


The differences between these two factors may indeed be subtle. Where deposits form on equipment surfaces, ultrasonic treatment can be effective for removing deposits.
===6. Products===
                                                                                                                                      6. Pro      rts the issuance or continuance of a permit or license by the Commission.                      2. Research and Test Reactors             


Such a cleaning technique may be needed if other methods of altering process conditions (e.g., use of surfactants)
===7. Transportation===
or modifying process equipment (e.g., electrostatically charging polyethylene vessels or maintaining polished internal surfaces)
                                                                                            3. Fuels and Materials Facilities         
are ineffective.


Unfortunately, anomalous situations may arise if it is not possible to identify a deposit sufficiently to understand its properties.
===8. Occupational Health===
                                                                                            4. Environmental and Siting                9. Antitrust Review to accommodate Published guides will be revised periodically, as appropriate,                            5. Matwrials and Plant Protection        10. General comments and to reflect new information or experience.


For example, flaking of deposits and consequent plugging of piping downstream can be decreased by flushing precipitator vessels with acid between batch runs. However, reduced plugging can be a result not only of the acid dissolving the deposits but also of the acid causing the deposits to be more adherent.
With unknown or imprecisely known quantities of              beneficial to consider the effects of residual holdup early residual holdup in equipment, the effectiveness of a in the stages of equipment design, particularly if material balance as a control mechanism is seriously impaired. Minimizing the quantity of material retained            shutdown and cleanout could be avoided for an entire in process equipment generally enhances the                       automated process (e.g., chemical conversion facility) or effectiveness of a material protection program in the             a remotely operated process (e.g., fuel reprocessing plant).
  following ways.


More adherent deposits are less likely to flake off and plug the equipment, but large quantities may accumulate.
2.  Unit Operations a.  Quality of Physical Inventories This guide is addressed to reducing residual SNM
            The extent to which inaccuracy and                      holdup in five unit operations common to wet chemical uncertainty in measured residual holdup detracts from a physical inventory depends on the amount of holdup                processes. These are described in the following and the uncertainty in that amount. Therefore, the                paragraphs. For purposes of this discussion, the term
                                                                    "significant amounts" refers to those quantities which influence of this uncertainty on the LEMUF (limit of may cause difficulty in satisfying the inventory quality error on material unaccounted for) can be reduced requirements of Section 70.51.


6. Holdup in Slurry Transfer Slurries are transferred from one process vessel to another by methods that are essentially the same as those used to transfer liquids. However, holdup problems are more complex for slurry transfer because of a tendency of the suspended solids-to settle out of the carrier liquid. Although different materials exhibit different settling characteristics, a critical velocity exists below which particles begin to settle out. Such settling is most likely to occur at shutdown or when flow rates are reduced because of abnormal operations.
directly by reducing residual holdup. By reducing the quantity of material that cannot be measured well, the quality of the physical inventory 2 is improved. In                    a.   Liquid Blending and Gas-Liquid Contacting addition, the contribution of unmeasured holdup to the Gas-liquid contacting refers to the reaction of a MUF (material unaccounted for) can be reduced.                    gas with a liquid to yield a liquid product. An example of a gas-liquid reaction is the hydrolysis of uranium In general, one of the influential factors which       hexafluoride to form an aqueous solution of uranyl must be controlled to achieve a satisfactory inventory is         fluoride, which then may pass to a precipitation the presence of residual holdup and its influence on              operation.


In such situations, pumps and valves may act as sites in which solids can accumulate or be trapped.
inventory uncertainty. For a process amenable to dynamic inventory techniques, in particular, credibility Liquid blending is used, for example, to in the technique itself would be increased by reducing or        produce a uniform mixture of uranium and plutonium removing the uncertainty of residual holdup.                      nitrate solutions which subsequently may pass to a coprecipitation operation or be transferred to a fluid bed b.  Susceptibility of SNM to Diversion                    drier. To prevent the formation of polymeric species of plutonium during mixing, control of the temperature Reduction of the quantity of residual holdup          and acidity of plutonium nitrate or of mixed nitrates is following draindown or draindown and cleanout of necessary.


Cavities and recesses in pumps used to transfer slurries or suspended solids can collect significant quantities of solid material that are difficult to fluish out. Transferring material by jets or gas lifts may minimize -this difficulty.
process equipment decreases the quantity of SNM which is susceptible to diversion during sampling and A distinguishing characteristic of gas-liquid identification and subsequent separation, recycle, or contacting and liquid blending is that the bulk material recovery as appropriate.                                          is a liquid; 'solids normally are not expected to be Decreasing the residual holdup limits the effort      present. In general, draindown of equipment used for necessary to establish the presence of residual material         the operations can be enhanced significantly if and to remove it for a physical inventory. Consequently,          accompanied by rinsing. To remove residual deposits of the amount of time SNM is accessible and the number of            any plutonium polymer formed, additional cleaning may people who need access to it are reduced, and the                be necessary.


When screw conveyors are used to transfer moist pastes, a coarse intermediate cleandut may be necessary for operational reasons, i.e., to prevent subsequent plugginrg of the process line. Additionally, a more complete cleanout may be needed at the end of each run. Because frequent cleanouts are necessary for operational reasons alone, a paste transfer method necessitating less interruption is desirable.
opportunity for unauthorized individuals to gain access to SNM during this stage of a physical inventory is                    b.  Liquid Transfer and Storage reduced. Where the effects of residual holdup are negligible, an in-process or dynamic inventory method                        Liquids containing SNM are transferred and stored throughout a number of chemical conversion might be utilized, thereby reducing direct contact (i.e.,
                                                                  processes and fuel reprocessing steps. For example, accessibility) of inventory personnel with SNM.


7. Holdup in Liquid-Solid Separations Unit operations used for the separation of liquids 5.254 and solids are centrifugation, filtration, and settling of slurries.
uranium and plutonium nitrate solutions or uranyl fluoride solutions are transferred between vessels. Also, Automated processes have the effect of directly limiting personnel access to SNM during normal                    waste solutions may be transferred from liquid-solid separating operations to temporary storage tanks or operation. A dynamic or in-process inventory may be evaporating ponds. Tanks are utilized for feed conducted for an automated process line; this would adjustments, dissolution, accountability, settling, surge, continuously limit access to SNM. Consequently, it is and product collection.


A wide variety of devices is used for this operation.
2 Regulatory Guide 5.13, "Conduct of Nuclear Material                  In general, a low level of residual holdup can be Physical Inventories," addresses the subject of conducting        achieved if equipment used for transfer and storage of physical inventories for nuclear material.                        liquids is flushed out or rinsed after draining. However,
                                                          5.25-2


The type selected is dependent on the nature of the material being processed, the throughput rate, and the liquid content of the feed and product. Holdup problems are discussed below in connection with the type of equipment and the characteristics of the process material.
precipitation of solids or buildup of salt on vessel walls        3.    Holdup in      Liquid  Blending and      Gas-Liquid may resist meager attempts at rinsing.                                  Contacting Many types of contactors (e.g., mixer-settlers, mixer c.  Precipitation                                          columns, scrubbers, etc.) are used for liquid blending and gas-liquid reactions to. produce liquid products.


a. Centrifuges In facilities with high throughputs, two centrifuges in series are typically used for separation.
In precipitation reactions, SNM in aqueous              Although pulse columns may be preferred for solution is converted to solid form by the addition of a         liquid-liquid contacting, centrifugal contactors have the precipitating agent. The resulting solid initially is in          advantage of low holdup volume. Therefore, a small suspension but may undergo' settling. Holding or aging            decrease in inventory error can be realized by using tanks may be used for purposes such as crystal growth,            centrifugal contactors rather than pulsed columns.


A primary centrifuge for separation and recovery of bulk solids is upstream from a clarifying centrifuge for removal and recovery of residual trace solids. The principal purpose of the primary unit is to produce a concentrated solid product having a relatively low water or solvent content. The second centrifuge serves principally for clarifying the centrate (i.e., the centrifuge effluent)
chemical adjustment, or buffer storage.                          Disadvantages of centrifugal contactors are thay they are expensive and must be constructed to small tolerances.
from the first centrifuge.


In processes in which the centrate from the first unit is not recycled through the fuel preparation process, the clarification step serves to recover residual SNM before the centrate is transferred to waste treatment.
This type of unit operation is used for the             Furthermore, the kinetics of some reactions a&e not conversion of uranyl fluoride to ammonium diuranate              favored by the use of centrifugal contactors.


Most of the material held up in a centrifuge after draindown exists as unremoved solids. In a batch basket-type centrifuge, holdup is normally small after unloading by normal procedures.
(ADU); uranyl nitrate to ADU; plutonium nitrate to plutonium peroxide, oxalate, or hydroxide; and mixed                    Liquid holdup in liquid blending and gas-liquid uranium-plutonium nitrates to mixed ADU-plutonium                contacting equipment can occur at low spots in lines, in hydroxide. An additional application is the conversion            pump cavities, and in vessels without bottom outlets.


However, in a solid-bowl continuous centrifuge equipped with a helical conveyor to remove solids, any solids deposited on the surfaces of the flights of the conveyor, on bowl surfaces in the clearance space between the flights of the conveyor and the bowl, and on surfaces of the solids-discharge cavity are difficult to remove. Simple flushing is not likely to be effective in dislodging solids, either from surfaces contacted by the flush or surfaces inaccessible to the flush. Comparable difficulties occur 'J with other types of centrifuges, especially continuous centrifuges having complex unloading mechanisms.
of uranium-containing and/or plutonium-containing                Internally mounted equipment such as mixers, baffles, solutions to sols.                                                and spray rings provide additional surfaces where material can collect. However, as is true for most In general, draindown of equipment used for            processes in which solids are absent, liquid products precipitation operations may leave a significant quantity        generally can be readily removed by gravity, i.e., by of residual holdup.                                              simply draining and flushing.


b. Filters In facilities having low throughputs or in facilities handling highly enriched uranium or plutonium, dewatering may be effected by continuous (e.g., rotary) filters or batch filters. For reasons of criticality control, this equipment is typically small in size. Following draindown, less material may be held up in filters than in centrifuges.
More complex problems are encountered when d. Slurry Transfer                                          plutonium in solution forms polymeric species of a colloidal or gelatinous character that makes their Slurry transfer is the movement of a liquid in         removal from equipment difficult. Acidification can, at which solid or semisolid ma(erials are suspended. An              least partially, resolubilize the polymer, but kinetics example is the transfer of slurries from precipitation            fimit the rate at which this occurs. To improve the operations (mentioned in section B.2.c. above) to                  ability of a facility to meet accountability requirements, separating or drying operations. Gels or sols containing          it may be necessary to provide cleanout capability in uranium and/or plutonium also may be transferred as                those units of equipment where polymers could slurries.                                                          conceivably form.


Although batch filters and drum filters have readily exposed surfaces that can be cleaned out by simple flushing or mechanical removal, it is difficult to clean out other types of filters, e.g., plate-and-frame presses. Leakage and bypassing of material can occur around the edges of a filter drum used in a continuous process line; pan filters have better cake removal than do drum.ffilters.
Draindown of equipment used for this                  4.    Holdup in Liquid Transfer and Storage operation without cleanout may leave a significant quantity of material as holdup.                                        Liquids are stored in various kinds of vessels and, are transferred to process equipment through piping systems by means of gravity, pumps, steam or air jets, air lifts, or e.  Liquid-Solid Separations                              vacuum. When liquid is transferred by any 6f the above means, holdup-pro6bleis can result from the existence  o f Unit operations currently utilized to achieve          stagnant zones, low- points      in  lines, or. .irikomplete liquid-solid separation, including dewatering or solvent          drainisng of equipment. As for the previous uiit removal, are centrifugation, filtration, and settling.            operation, internally mounted equipment .such as Liquid-solid separations separate bulk liquids from              mixers, baffles, and spray rings provide surfaces where suspensions or slurries of solids and consolidate the solid      material can collect. Therefore, equipment design material as a damp cake'for subsequent operations. By            effectively could be directed toward improved, draining, means of liquid.solid separations, SNM-containing                supplemented by provisions for rinsing and flushing.


In filters such as those,'using a metal grid to support a paper filter medium, fines can lodge in the interstices of the equipment.
material from enrichment or fuel reprocessing plants may be converted to'a form suitable for fuel fabrication.


Parts of the separation system exposed to centrates and filtrates usually can be drained readily, but simple flushing probably does not remove solids adequately.
Draindown of the equipment may leave a- significant                    Gravity flow of material in a process is beneficial quantity of residual holdup.                                      since it provides a degree of self-action (automation) for draining and flushing operations. Feed solution pumped to the highest point in a process would then cascade
                                                                    -downward through the process network. Transfer lines Operations that result in a dry solid product          for the entire process would be sloped for better overall (e.g., drying and fluidized bed operations) are not              drainage. However, even with an entire system designed included in this unit operation and are the subject of a          inherently for free drainage, excessively flushing out the separate regulatory guide. '
                                                              5.25-3


Cleanout of plate-and-frame filter presses in particular can be difficult since centrates and filtrates each contain suspended solids, and sustained normal operation results in holdup of solids.  C. REGULATORY
wet end of a process to reduce the quantity of SNM in                    Use of antioxidants and efficient agitation can assist the equipment for inventory purposes can produce a                  in preventing these problems of holdup. The large quantity of dilute solution that is unsuitable for            composition of the materials of construction as well as processing. Consequently, vacuum transfer and removal              the condition of the interior surfaces of vessels (e.g.,
POSITION For purposes of facilitating the measurement and/or recovery of residual special nuclear material held up in process equipment and to improve the accuracy and reliability of a physical inventory, the amount of SNM held up in equipment should be minimized.
of solutions may be preferable.                                    roughness or texture) may equally influence residual holdup prevention. The differences between these two More onerous holdup problems include the buildup              factors may indeed be subtle.


The design of equipment used to carry out physical or chemical changes on special nuclear material by wet operations, including liquid blending, gas-l4quid contacting, liquid transfer and storage, precipitation, slurry transfer, and liquid-solid separation, should incorporate features that minimize residual holdup. Some appropriate equipment design features and characteristics whose use is generally acceptable to the Regulatory staff for this purpose are described in the following paragraphs.
of sludges in the bottoms of tanks used for accountability, transfer, or storage and the residual jet              Where deposits form on equipment surfaces, heels that remain after such tanks are emptied.                    ultrasonic treatment can be effective for removing Dissolution tanks have been constructed of stainless steel        deposits. Such a cleaning technique may be needed if and Teflon-coated stainless steel (for other than                other methods of altering process conditions (e.g., use of irradiated service); the latter is preferred for purposes of      surfactants) or modifying process equipment (e.g.,
reducing surface accumulation. Storage tanks and other            electrostatically charging polyethylene vessels or vessels should be accessible for the installation of sensing      maintaining polished internal surfaces) are ineffective.


These should be implemented to the extent practicable.
devices such as dip tubes or inductive and sonic level                  Unfortunately, anomalous situations may arise if it detectors. This recommendation should be considered in            is not possible to identify a deposit sufficiently to view of other factors such as shielding and protecting            understand its properties. For example, flaking of vessels containing SNM from severe weather by                      deposits and consequent plugging of piping downstream embedding the vessels in concrete.                                can be decreased by flushing precipitator vessels with acid between batch runs. However, reduced plugging can
5.  Holdup in Precipitation                                      be a result not only of the acid dissolving the deposits but also of the acid causing the deposits to be more adherent. More adherent deposits are less likely to flake Slurries and suspensions formed by precipitation            off and plug the equipment, but large quantities may can be removed readily from vessels by simple draining if          accumulate.


Usage also should be consistent with quality assurance, health, and nuclear safety codes that may be applicable.
settling does not occur. Loosely adhering solids on vessel walls can be dislodged by flushing. In sustained                  6.  Holdup in Slurry Transfer operations, however, solids may deposit on and adhere to surfaces in a manner that makes removal' difficult.                  Slurries are transferred from one process vessel to Agitation, which is provided plrincipally to enhance              another by methods that are essentially the same as particle agglomeration, reduces but does not eliminate            those used to transfer liquids. However, holdup this deposition of solids. In the preparation of sols using        problems are more complex for slurry transfer because precipitation as a process step, agitation is necessary to        of a tendency of the suspended solids-to settle out of the resuspend the precipitate. The amount of deposited                carrier liquid. Although different materials exhibit solids usually is sufficiently large to necessitate total          different settling characteristics, a critical velocity exists cleanout for a physical inventory.                                below which particles begin to settle out. Such settling is most likely to occur at shutdown or when flow rates are reduced because of abnormal operations. In such Several troublesome problems are related to residual        situations, pumps and valves may act as sites in which holdup during precipitation and digestion. Where                  solids can accumulate or be trapped.


1. General Design a. Vessels, piping, valves, and accessory equipment should be designed to minimize undrained volume and should be free draining where practicable.
internally coated vessels are used for processing (e.g.,
Teflon-coated glass for fuel-particle preparation), a                    Cavities and recesses in pumps used to transfer positive seal should be assured between the lining and"            slurries or suspended solids can collect significant the vessel walls to prevent accumulation of particles ini          quantities of solid material that are difficult to fluish out.


b. Inside surfaces of equipment should be free of crevices,, cracks, protrusions, and other irregularities that could entrap material.
annular spaces between the two surfaces. Another                  Transferring material by jets or gas lifts may minimize problem can be the oxidation of intermnfdiate                    -this difficulty.


c. Surfaces that contact SNM should be selected and coated, polished, or machined to prevent or resist the adherence of liquids or solids. d. Overlapping metal surfaces in contact with process material should be avoided except where sealed by welding; internal welds should be ground flush with inner surfaces.
compounds to undesirable compounds that may be gummy and insoluble. This could cause plugging of                      When screw conveyors are used to transfer moist equipment and process piping if not controlled. For                pastes, a coarse intermediate cleandut may be necessary example, PuF 3 may oxidize to PuF 4
* 2.5H 2 O. In                for operational reasons, i.e., to prevent subsequent addition, some process intermediates (e.g., PuF 3 ) or             plugginrg of the process line. Additionally, a more interferents (e.g., polymers of plutonium) have a                  complete cleanout may be needed at the end of each tendency to deposit on the surfaces of vessels used for            run. Because frequent cleanouts are necessary for precipitation and digestion. Plugging can be caused when          operational reasons alone, a paste transfer method flakes or globules of the deposits break loose from the            necessitating less interruption is desirable.


Exceptions may be gasketed openings such as inspection and cleanout doors or ports. e. The internal angles, corners, and recesses should be rounded with a radius larger than a minimum radius, for example, one fourth inch.  f. Seams that may promote corrosion should not be used.  g. Materials of construction that contact SNM in any form should be selected to minimize corrosion, dissolution, or erosion of surfaces during operation or during contact with rinse solutions used for cleaning.
surface and flow to a constriction such as an outlet or other piping. A more serious consequence of such                  7.   Holdup in Liquid-Solid Separations deposits of SNM may be the hazard from accumulation of large yet unknown quantities.                                        Unit operations used for the separation of liquids
                                                            5.254


h. Structural integrity should be adequate to resist formation of leaks, cracks, and crevices due to stresses such as thermal and vibratory stresses.
and solids are centrifugation, filtration, and settling of                      Parts of the separation system exposed to slurries. A wide variety of devices is used for this                centrates and filtrates usually can be drained readily, but operation. The type selected is dependent on the nature              simple flushing probably does not remove solids of the material being processed, the throughput rate, and            adequately. Cleanout of plate-and-frame filter presses in the liquid content of the feed and product. Holdup                  particular can be difficult since centrates and filtrates problems are discussed below in connection with the                  each contain suspended solids, and sustained normal type of equipment and the characteristics of the process            operation results in holdup of solids.


Accordingly, valves and pumps should be installed so as to minimize stresses on attached piping and vessels.5.25-5 i. The influence of operating variables such as material flow rate, pH, concentration, and temperature should be evaluated to reduce undesirable formation of holdup (e.g., caking or sticking)
material.
that might be induced by operating in an undesirable range of operating conditions.


j. Flow control valves should have a minimum of internal holdup or obstruction to flow and should be installed in a location and position that enhances draining of the entire piping network.
====a. Centrifuges ====


kl. Pipe lines for slurries or suspensions should be sized according to process flow requirements so that flow velocity is above the critical velocity at which settling can Occur. 1. Material that contains solid forms of SNM, e.g., slurries and filtrates, should be transferred continuously to avoid settling.
==C. REGULATORY POSITION==
In facilities with high throughputs, two centrifuges in series are typically used for separation. A                For purposes of facilitating the measurement and/or primary centrifuge for separation and recovery of bulk recovery of residual special nuclear material held up in solids is upstream from a clarifying centrifuge for                  process equipment and to improve the accuracy and removal and recovery of residual trace solids. The                  reliability of a physical inventory, the amount of SNM
principal purpose of the primary unit is to produce a                held up in equipment should be minimized. The design concentrated solid product having a relatively low water            of equipment used to carry out physical or chemical or solvent content. The second centrifuge serves                    changes on special nuclear material by wet operations, principally for clarifying the centrate (i.e., the centrifuge        including liquid blending, gas-l4quid contacting, liquid effluent) from the first centrifuge. In processes in which          transfer and storage, precipitation, slurry transfer, and the centrate from the first unit is not recycled through            liquid-solid separation, should incorporate features that the fuel preparation process, the clarification step serves        minimize residual holdup. Some appropriate equipment to recover residual SNM before the centrate is                      design features and characteristics whose use is generally transferred to waste treatment.


m. Process units should be closely coupled and sized, with minimal intervening holdup tanks.  n. Equipment design should eliminate as many areas of stagnation and residual accumulation of solutions and slurries as possible (e.g., in order to facilitate the capability for conducting dynamic inventories).
acceptable to the Regulatory staff for this purpose are described in the following paragraphs. These should be Most of the material held up in a centrifuge            implemented to the extent practicable. Usage also after draindown exists as unremoved solids. In a batch              should be consistent with quality assurance, health, and basket-type centrifuge, holdup is normally small after              nuclear safety codes that may be applicable.
2. Internal Design a. Equipment should have a minimum of internal components upon which process material can collect.


For example, bowls, product chambers, and centrate collection chambers of centrifuges should be designed to be free of nonessential protrusions and ledges.  Additional surfaces in the form of helical conveyors, liquid accelerating bars, and devices for removing slurries should be kept to a minimum.
unloading by normal procedures. However, in a solid-bowl continuous centrifuge equipped with a helical            1. General Design conveyor to remove solids, any solids deposited on the surfaces of the flights of the conveyor, on bowl surfaces in the clearance space between the flights of the                        a. Vessels, piping, valves, and accessory equipment conveyor and the bowl, and on surfaces of the                        should be designed to minimize undrained volume and solids-discharge cavity are difficult to remove. Simple            should be free draining where practicable.


b. The use of internal mechanical agitators in blenders should be avoided. If agitators are used, they should be designed to permit surfaces to drain freely and to present minimum surface for the collection of solid particles.
flushing is not likely to be effective in dislodging solids,              b. Inside surfaces of equipment should be free of either from surfaces contacted by the flush or surfaces              crevices,, cracks, protrusions, and other irregularities that inaccessible to the flush. Comparable difficulties occur      'J  could entrap material.


Seals such as self-sealing packing glands and cone pressure seals for maintaining a tight seal around stirring shafts should necessitate minimal maintenance.
with other types of centrifuges, especially continuous                    c. Surfaces that contact SNM should be selected centrifuges having complex unloading mechanisms.                    and coated, polished, or machined to prevent or resist the adherence of liquids or solids.


c. Sensing devices such as thermocouples or level detectors should be installed in a manner that minimizes the amount of solid material that can be retained on the surfaces of such devices.
b.   Filters                                                        d. Overlapping metal surfaces in contact with In facilities having low throughputs or in              process material should be avoided except where sealed facilities handling highly enriched uranium or                     by welding; internal welds should be ground flush with plutonium, dewatering may be effected by continuous                inner surfaces. Exceptions may be gasketed openings (e.g., rotary) filters or batch filters. For reasons of             such as inspection and cleanout doors or ports.


d. Extended surfaces such as packing (e.g., Raschig rings, Berl saddles, etc.) should *be avoided.
criticality control, this equipment is typically small in                e. The internal angles, corners, and recesses should size. Following draindown, less material may be held up            be rounded with a radius larger than a minimum radius, in filters than in centrifuges.                                    for example, one fourth inch.


Permanently mounted process equipment internals that cannot be removed for cleaning should be designed to allow rinsings and normal contents of vessels such as liquid blenders to drain freely from the bottom of the equipment.
f. Seams that may promote corrosion should not Although batch filters and drum filters have            be used.


If extended surfaces are necessary, the licensee should 'be able to demonstrate that an acceptable limit of error can be obtained, either by rinsing or by removal of packing.
readily exposed surfaces that can be cleaned out by                      g. Materials of construction that contact SNM in simple flushing or mechanical removal, it is difficult to          any form should be selected to minimize corrosion, clean out other types of filters, e.g., plate-and-frame            dissolution, or erosion of surfaces during operation or presses. Leakage and bypassing of material can occur                during contact with rinse solutions used for cleaning.


e. All lower portions of vessels such as liquid blenders and storage tanks should be sloped (e.g., tanks may have conical or dished bottoms) to allow liquids to drain freely.f. Equipment such as product and centrate collection vessels or chambers of centrifuges should be designed to contain material without loss by foaming, splatter, or formation of sprays in wet processes.
around the edges of a filter drum used in a continuous                  h. Structural integrity should be adequate to resist process line; pan filters have better cake removal than do          formation of leaks, cracks, and crevices due to stresses drum.ffilters. In filters such as those,'using a metal grid to     such as thermal and vibratory stresses. Accordingly, support a paper filter medium, fines can lodge in the              valves and pumps should be installed so as to minimize interstices of the equipment.                                      stresses on attached piping and vessels.


3. External Design a. Visual access should be provided to all surfaces or spaces where material is likely to accumulate;
5.25-5
alternatively, clearance should be provided to permit external use of nondestructive assay instruments or internal probes to detect the presence of SNM or to identify the location of residual material not visually accessible.


3 b. Liquid transfer systems or vessels should have drains and valves installed at the lowest points to permit draining -by gravity or other means. The stagnant volumes that may collect in drain lines and between tees and drain valves should be kept to a minimum. Transfer lines should have adequate slope to permit draining of process solutions after shutdown.
i. The influence of operating variables such as                    f. Equipment such as product and centrate material flow rate, pH, concentration, and temperature              collection vessels or chambers of centrifuges should be should be evaluated to reduce undesirable formation of              designed to contain material without loss by foaming, holdup (e.g., caking or sticking) that might be induced            splatter, or formation of sprays in wet processes.


If a pump is used, a drain equipped with a valve should be installed at the 1 rw point of the transfer line.  c. Equipment used to transfer solutions from storage tanks should be provided with adequate check valves to prevent siphoning or suction of process solutions into the steam or air supply lines. This equipment includes steam jets, steam lines, air lifts, gas purge lines, and vacuum relief valves.  d. If vacuum transfer of liquids is used, the vacuum pumps should be protected from corrosive vapors or SNM-containing liquids by suitable traps and filters. If other transfer methods such as liquid piston pumps are employed, these should also be protected.
by operating in an undesirable range of operating conditions.


e. Although seals and drain valves should be designed to be leaktight under normal conditions and to be free of crevices and cavities, provision should be made for the collection of material leaking through seals and valve seats when abnormal conditions exist. f. Gravity transfer of liquid slurries from one vessel to another and of wet solids, centrates, and filtrates from centrifuges and filters should be used in preference to the use of transfer containers.
j. Flow control valves should have a minimum of              3.    External Design internal holdup or obstruction to flow and should be installed in a location and position that enhances                      a. Visual access should be provided to all surfaces draining of the entire piping network.                            or spaces where material is likely to accumulate;
      kl. Pipe lines for slurries or suspensions should be         alternatively, clearance should be provided to permit sized according to process flow requirements so that              external use of nondestructive assay instruments or flow velocity is above the critical velocity at which              internal probes to detect the presence of SNM or to settling can Occur.                                                identify the location of residual material not visually
      1. Material that contains solid forms of SNM, e.g.,          accessible. 3 slurries and filtrates, should be transferred continuously              b. Liquid transfer systems or vessels should have to avoid settling.                                                 drains and valves installed at the lowest points to permit m. Process units should be closely coupled and               draining -by gravity or other means. The stagnant sized, with minimal intervening holdup tanks.                      volumes that may collect in drain lines and between tees n. Equipment design should eliminate as many                and drain valves should be kept to a minimum. Transfer areas of stagnation and residual accumulation of                  lines should have adequate slope to permit draining of solutions and slurries as possible (e.g., in order to             process solutions after shutdown. If a pump is used, a facilitate the capability for conducting dynamic                  drain equipped with a valve should be installed at the inventories).                                                      1 rw point of the transfer line.


If pumping of liquids or slurries is necessary, gas lifts should be used, provided the disengagement of gas does not result in excessive foaming or entrainment.
c. Equipment used to transfer solutions from
2.    Internal Design                                            storage tanks should be provided with adequate check valves to prevent siphoning or suction of process a. Equipment should have a minimum of internal              solutions into the steam or air supply lines. This components upon which process material can collect.              equipment includes steam jets, steam lines, air lifts, gas For example, bowls, product chambers, and centrate                purge lines, and vacuum relief valves.


Pumps should be designed to minimize cavities and stagnant volumes. All pumps should be mounted for maximum drainage and designed for minimal cavities and undrained volumes.
collection chambers of centrifuges should be designed to               d. If vacuum transfer of liquids is used, the be free of nonessential protrusions and ledges.                   vacuum pumps should be protected from corrosive Additional surfaces in the form of helical conveyors,            vapors or SNM-containing liquids by suitable traps and liquid accelerating bars, and devices for removing slurries      filters. If other transfer methods such as liquid piston should be kept to a minimum.                                      pumps are employed, these should also be protected.


g. Equipment should be arranged so that connecting piping follows the shortest practical route with the fewest number of bends and fittings.
b. The use of internal mechanical agitators in                    e. Although seals and drain valves should be blenders should be avoided. If agitators are used, they          designed to be leaktight under normal conditions and to should be designed to permit surfaces to drain freely and        be free of crevices and cavities, provision should be made to present minimum surface for the collection of solid            for the collection of material leaking through seals and particles. Seals such as self-sealing packing glands and           valve seats when abnormal conditions exist.


h. The piping network should be designed to allow free drainage to accumulation points. 3 Regulatory Guide 5.23, "In Situ Assay of Plutonimn Residual Holdup," provides additional methods and procedures regarding measurements.
cone pressure seals for maintaining a tight seal around                f. Gravity transfer of liquid slurries from one stirring shafts should necessitate minimal maintenance.          vessel to another and of wet solids, centrates, and c. Sensing devices such as thermocouples or level          filtrates from centrifuges and filters should be used in detectors should be installed in a manner that minimizes          preference to the use of transfer containers. If pumping the amount of solid material that can be retained on the          of liquids or slurries is necessary, gas lifts should be used, surfaces of such devices.                                          provided the disengagement of gas does not result in d. Extended surfaces such as packing (e.g.,                 excessive foaming or entrainment. Pumps should be Raschig rings, Berl saddles, etc.) should *be avoided.            designed to minimize cavities and stagnant volumes. All Permanently mounted process equipment internals that              pumps should be mounted for maximum drainage and cannot be removed for cleaning should be designed to              designed for minimal cavities and undrained volumes.


5.25-6
allow rinsings and normal contents of vessels such as                    g. Equipment should be arranged so that liquid blenders to drain freely from the bottom of the             connecting piping follows the shortest practical route equipment. If extended surfaces are necessary, the                with the fewest number of bends and fittings.
4. Design for Accomodating Cleanout a. Equipment such as precipitators and digestors
-, should be provided with access ports, removable covers, or removable sides to allow visual inspection of the internal surfaces.


b. Access ports or removable panels should be provided, to allow cleaning of internal surfaces by appropriate methods such as brushing, vacuuming, washing, scraping, or rinsing to remove, dislodge, or dissolve SNM particles.
licensee should 'be able to demonstrate that an                          h. The piping network should be designed to allow acceptable limit of error can be obtained, either by               free drainage to accumulation points.


c. Equipment should be provided with fittings for connections for washdown and rinsing of internal surfaces of vessels and pipes. Steam, water, or appropriate chemical solutions should be used to dislodge, dissolve, or otherwise remove all particulate process material, residual liquid, and condensed vapors remaining on internal surfaces of the equipment.
rinsing or by removal of packing.


Quick-connect
e. All lower portions of vessels such as liquid blenders and storage tanks should be sloped (e.g., tanks                3 Regulatory Guide 5.23, "In Situ Assay of Plutonimn may have conical or dished bottoms) to allow liquids to            Residual Holdup," provides additional methods and procedures drain freely.                                                      regarding measurements.
(-disconnect)  
couplings should be utilized in process lines where frequent cleanout is necessary.


d. Provisions should be made for flushing and draining and for removing and collecting rinsings in which SNM may be entrained or dissolved.
5.25-6


Removal of material from centrifuge bowls, product collection chambers, and transfer lines should be facilitated by designs that permit disassembly.
4.  Design for Accomodating Cleanout                          This is particularly important for vessels hindlin2 plutonium-containing solutions that can form polymeric a. Equipment such as precipitators and digestors          compounds which may settle.


Also, distribution devices for flush solutions should be designed and arranged to allow flush solutions to contact the interior surfaces and cavities of the process equipment and of auxiliary devices inside the equipment.
-, should be provided with access ports, removable covers,              g. Wash or flush lines and spray rings should be or removable sides to allow visual inspection of the           connected at high points of transfer lines and piping internal surfaces.                                              networks or upper zones of interconnected vessels to b. Access ports or removable panels should be              permit flushing of accumulated solids.


Flush lines to plutonium-containing vessels and equipment should be connected only to acidified solution sources.
provided, to allow cleaning of internal surfaces by                  h. Drain valves should be installed at low points in
                                                                                                                          1 appropriate methods such as brushing, vacuuming,                vessels and piping systems, Pumps for the nini-"
  washing, scraping, or rinsing to remove, dislodge, or          network should be designed to facilitate disassemYl' f,-r dissolve SNM particles.                                        complete cleanout.


e. Supplementary internal mechanical equipment not permanently mounted such as scrapers, agitators, atomizers, and rinsers should be capable of being disassembled and removed for cleaning and inspection.
c. Equipment should be provided with fittings for              i. Interconnecting piping and pumps shmol        '-
  connections for washdown and rinsing of internal                capable of being cleaned by flushing with clean draininas surfaces of vessels and pipes. Steam, water, or                from storage or process vessels. Where nece-saN'.
  appropriate chemical solutions should be used to                separate flushing lines should be connected to tr'-i-de dislodge, dissolve, or otherwise remove all particulate        lines to assist in cleaning.


f. Bottom outlets and drain plugs should be selectively located to facilitate draindown and cleanout.This is particularly important for vessels hindlin2 plutonium-containing solutions that can form polymeric compounds which may settle.  g. Wash or flush lines and spray rings should be connected at high points of transfer lines and piping networks or upper zones of interconnected vessels to permit flushing of accumulated solids. h. Drain valves should be installed at low points in vessels and piping systems, Pumps for the nini-1" network should be designed to facilitate disassemYl'
process material, residual liquid, and condensed vapors              j. Storage vessels should be provided ,ith remaining on internal surfaces of the equipment.               separate bottom drain valves that permit their contents Quick-connect (-disconnect) couplings should be utilized      or wash solutions to be removed without affectine in process lines where frequent cleanout is necessary.          interconnected vessels.
f,-r complete cleanout.


i. Interconnecting piping and pumps shmo l '-capable of being cleaned by flushing with clean draininas from storage or process vessels. Where nece-saN'.
d. Provisions should be made for flushing and                 . k. Provisions (e.g., instrumentation) should he draining and for removing and collecting rinsings in            made to permit verification that all material ha3 .1--i removed from transfer lines.
separate flushing lines should be connected to tr'-i-de lines to assist in cleaning.


j. Storage vessels should be provided ,ith separate bottom drain valves that permit their contents or wash solutions to be removed without affectine interconnected vessels.
which SNM may be entrained or dissolved. Removal of material from centrifuge bowls, product collection                    1. Jets should be installed so as to completely chambers, and transfer lines should be facilitated by          empty vessels such as liquid storage tanks. To further designs that permit disassembly. Also, distribution            decontaminate vessels, air and steam sparges should be installed as necessary.


.k. Provisions (e.g., instrumentation)
devices for flush solutions should be designed and arranged to allow flush solutions to contact the interior            m. The use of filters whose components muit ie surfaces and cavities of the process equipment and of          disassembled for recovery of solids (for exa'-nle.
should he made to permit verification that all material ha3 .1--i removed from transfer lines.  1. Jets should be installed so as to completely empty vessels such as liquid storage tanks. To further decontaminate vessels, air and steam sparges should be installed as necessary.


m. The use of filters whose components muit ie disassembled for recovery of solids (for exa'-nle.
auxiliary devices inside the equipment. Flush lines to          plate-and-frame filter presses) should be avoided.


plate-and-frame filter presses) should be avoided.
plutonium-containing vessels and equipment should be                  n. Filter media should be removable or be cir-.c, connected only to acidified solution sources.                  of being backwashed in situ. Removable filter rmw2ii e. Supplementary internal mechanical equipment            should be treated by leaching or by combustion and not permanently mounted such as scrapers, agitators,            leaching for the recovery and determination of SNM.


n. Filter media should be removable or be cir-.c, of being backwashed in situ. Removable filter rmw2ii should be treated by leaching or by combustion and leaching for the recovery and determination of SNM.  o. The composition of flush solutions for equipment containing residual plutonium should "'e controlled to avoid polymerization or precipitation te2.. adequate acidification).
atomizers, and rinsers should be capable of being                     o. The composition of flush solutions for disassembled and removed for cleaning and inspection.            equipment containing residual plutonium should           "'e f. Bottom outlets and drain plugs should be                controlled to avoid polymerization or precipitation te2..
5.25-7}}
  selectively located to facilitate draindown and cleanout.        adequate acidification).
                                                              5.25-7}}


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Revision as of 05:22, 24 November 2019

Design Considerations for Minimizing Residual Holdup of Special Nuclear Material in Equipment for Wet Process Operations
ML003740037
Person / Time
Issue date: 06/30/1974
From:
Office of Nuclear Regulatory Research
To:
References
RG-5.25
Download: ML003740037 (7)


June 1974 U.S. ATOMIC ENERGY COMMISSION

REGULATORY GUIDE

DIRECTORATE OF REGULATORY STANDARDS

REGULATORY GUIDE 5.25 DESIGN CONSIDERATIONS FOR MINIMIZING

RESIDUAL HOLDUP OF SPECIAL NUCLEAR MATERIAL

IN EQUIPMENT FOR WET PROCESS OPERATIONS

A. INTRODUCTION

and storage, (3) precipitation, (4) slurry transfer, and (5)

liquid-solid separations.

Section 70.22 "Contents of applications," of 10

B. DISCUSSION

CFR Part 70, "Special Nuclear Material," requires, among other things, that each application for a license to 1. Background possess at any one time more than one effective kilogram of special nuclear material (SNM) contain a full Past experie nee and current observation of the unit description of the applicant's program for control of and operations used in operating systems at plants for accounting for SNM which will be in his possession chemical conversion, fuel fabrication, scrap recovery, under license, including procedures fol controlling SNM

and fuel reprocessing indicate that publication of general during its processing or use in the facility. Section 70.51, guidance for equipment design could assist in achieving

"Material balance, inventory, and records requirements," the degree of material control that is essential for requires, among other things, that certain licensees satisfactory protection of SNM. In processing, SNM may conduct their nuclear material physical inventories in accumulate as a sizable deposit which increases during compliance with specific requirements set forth in

10 CFR Part 70. processing, or SNM may accumulate only during draindown. For a given process, mode of operation, and type of material, the amount of holdup may fluctuate The control of and material balance accounting for near some characteristic value. In other cases, the SNM can be made more effective by reducing residual quantity accumulated may continue to increase as holdup in process equipment following draindown or operation continues and become apparent as residual following draindown and cleanout. This would lessen the holdup only upon draindown or cleanout.

severity of problems associated with determination of the residual holdup component of a physical inventory It is often difficult to determine the quantity of and would reduce the component of uncertainty SNM holdup with sufficient precision and accuracy to contributed by residual holdup to a physical inventory. meet the MUF and LEMUF requirements of Section

70.51. This determination usually includes locating, sampling, identifying, and analyzing the SNM.

This regulatory guide describes design features and Appropriate design not only could assist in reducing characteristics acceptable to the Regulatory staff for residual holdup and consequent need for determination, minimizing the residual holdup of SNM after draindown but also could assist in increasing the effectiveness of or cleanout of equipment used in wet process draindown and cleanout, if necessary.

operations. These features and characteristics are expected to facilitate physical inventory measurements and ameliorate material balance uncertainties without interfering with process operations. In particular, this Regulatory Guide 5.8, "Design Considerations for guide is addressed to operations including (1) liquid Minimizing Residual Holdup of SNM in Drying and Fluidized Bed Operations," is a parallel guide.

blending and gas-liquid contacting, (2) liquid transfer Copies of published guides may be obtained by request indicating the divisions USAEC REGULATORY GUIDES Washington, D.C. 20545, desired to the US. Atomic Energy Commission, for the public Attention: Director of Regulatory Standards. Comments and suggestions Regulatory Guides we issued to describe and make mvailable to improvements in these guides are encouraged and should be sent to the Secretary specific parts of methods acceptable to the AEC Regulatory staff of implementing staff in of the Commission, U.S. Atomic Energy Commission, Washington, D.C. 20545, regulations, to delineate techniques used by the the Commission's Attention: Chief, Public Proceedings Staff.

guidance to evaluating specific problems or postulated accidents, or to provide applicants. Regulatory Guides are not substitutes for regulations and compliance those set out in The guides are issued in the following ten broad divisions:

with them is not required. Methods and solutions different from the guides will be acceptable if they provide a basis for the findings requisite to 1. Power Reactors

6. Products

6. Pro rts the issuance or continuance of a permit or license by the Commission. 2. Research and Test Reactors

7. Transportation

3. Fuels and Materials Facilities

8. Occupational Health

4. Environmental and Siting 9. Antitrust Review to accommodate Published guides will be revised periodically, as appropriate, 5. Matwrials and Plant Protection 10. General comments and to reflect new information or experience.

With unknown or imprecisely known quantities of beneficial to consider the effects of residual holdup early residual holdup in equipment, the effectiveness of a in the stages of equipment design, particularly if material balance as a control mechanism is seriously impaired. Minimizing the quantity of material retained shutdown and cleanout could be avoided for an entire in process equipment generally enhances the automated process (e.g., chemical conversion facility) or effectiveness of a material protection program in the a remotely operated process (e.g., fuel reprocessing plant).

following ways.

2. Unit Operations a. Quality of Physical Inventories This guide is addressed to reducing residual SNM

The extent to which inaccuracy and holdup in five unit operations common to wet chemical uncertainty in measured residual holdup detracts from a physical inventory depends on the amount of holdup processes. These are described in the following and the uncertainty in that amount. Therefore, the paragraphs. For purposes of this discussion, the term

"significant amounts" refers to those quantities which influence of this uncertainty on the LEMUF (limit of may cause difficulty in satisfying the inventory quality error on material unaccounted for) can be reduced requirements of Section 70.51.

directly by reducing residual holdup. By reducing the quantity of material that cannot be measured well, the quality of the physical inventory 2 is improved. In a. Liquid Blending and Gas-Liquid Contacting addition, the contribution of unmeasured holdup to the Gas-liquid contacting refers to the reaction of a MUF (material unaccounted for) can be reduced. gas with a liquid to yield a liquid product. An example of a gas-liquid reaction is the hydrolysis of uranium In general, one of the influential factors which hexafluoride to form an aqueous solution of uranyl must be controlled to achieve a satisfactory inventory is fluoride, which then may pass to a precipitation the presence of residual holdup and its influence on operation.

inventory uncertainty. For a process amenable to dynamic inventory techniques, in particular, credibility Liquid blending is used, for example, to in the technique itself would be increased by reducing or produce a uniform mixture of uranium and plutonium removing the uncertainty of residual holdup. nitrate solutions which subsequently may pass to a coprecipitation operation or be transferred to a fluid bed b. Susceptibility of SNM to Diversion drier. To prevent the formation of polymeric species of plutonium during mixing, control of the temperature Reduction of the quantity of residual holdup and acidity of plutonium nitrate or of mixed nitrates is following draindown or draindown and cleanout of necessary.

process equipment decreases the quantity of SNM which is susceptible to diversion during sampling and A distinguishing characteristic of gas-liquid identification and subsequent separation, recycle, or contacting and liquid blending is that the bulk material recovery as appropriate. is a liquid; 'solids normally are not expected to be Decreasing the residual holdup limits the effort present. In general, draindown of equipment used for necessary to establish the presence of residual material the operations can be enhanced significantly if and to remove it for a physical inventory. Consequently, accompanied by rinsing. To remove residual deposits of the amount of time SNM is accessible and the number of any plutonium polymer formed, additional cleaning may people who need access to it are reduced, and the be necessary.

opportunity for unauthorized individuals to gain access to SNM during this stage of a physical inventory is b. Liquid Transfer and Storage reduced. Where the effects of residual holdup are negligible, an in-process or dynamic inventory method Liquids containing SNM are transferred and stored throughout a number of chemical conversion might be utilized, thereby reducing direct contact (i.e.,

processes and fuel reprocessing steps. For example, accessibility) of inventory personnel with SNM.

uranium and plutonium nitrate solutions or uranyl fluoride solutions are transferred between vessels. Also, Automated processes have the effect of directly limiting personnel access to SNM during normal waste solutions may be transferred from liquid-solid separating operations to temporary storage tanks or operation. A dynamic or in-process inventory may be evaporating ponds. Tanks are utilized for feed conducted for an automated process line; this would adjustments, dissolution, accountability, settling, surge, continuously limit access to SNM. Consequently, it is and product collection.

2 Regulatory Guide 5.13, "Conduct of Nuclear Material In general, a low level of residual holdup can be Physical Inventories," addresses the subject of conducting achieved if equipment used for transfer and storage of physical inventories for nuclear material. liquids is flushed out or rinsed after draining. However,

5.25-2

precipitation of solids or buildup of salt on vessel walls 3. Holdup in Liquid Blending and Gas-Liquid may resist meager attempts at rinsing. Contacting Many types of contactors (e.g., mixer-settlers, mixer c. Precipitation columns, scrubbers, etc.) are used for liquid blending and gas-liquid reactions to. produce liquid products.

In precipitation reactions, SNM in aqueous Although pulse columns may be preferred for solution is converted to solid form by the addition of a liquid-liquid contacting, centrifugal contactors have the precipitating agent. The resulting solid initially is in advantage of low holdup volume. Therefore, a small suspension but may undergo' settling. Holding or aging decrease in inventory error can be realized by using tanks may be used for purposes such as crystal growth, centrifugal contactors rather than pulsed columns.

chemical adjustment, or buffer storage. Disadvantages of centrifugal contactors are thay they are expensive and must be constructed to small tolerances.

This type of unit operation is used for the Furthermore, the kinetics of some reactions a&e not conversion of uranyl fluoride to ammonium diuranate favored by the use of centrifugal contactors.

(ADU); uranyl nitrate to ADU; plutonium nitrate to plutonium peroxide, oxalate, or hydroxide; and mixed Liquid holdup in liquid blending and gas-liquid uranium-plutonium nitrates to mixed ADU-plutonium contacting equipment can occur at low spots in lines, in hydroxide. An additional application is the conversion pump cavities, and in vessels without bottom outlets.

of uranium-containing and/or plutonium-containing Internally mounted equipment such as mixers, baffles, solutions to sols. and spray rings provide additional surfaces where material can collect. However, as is true for most In general, draindown of equipment used for processes in which solids are absent, liquid products precipitation operations may leave a significant quantity generally can be readily removed by gravity, i.e., by of residual holdup. simply draining and flushing.

More complex problems are encountered when d. Slurry Transfer plutonium in solution forms polymeric species of a colloidal or gelatinous character that makes their Slurry transfer is the movement of a liquid in removal from equipment difficult. Acidification can, at which solid or semisolid ma(erials are suspended. An least partially, resolubilize the polymer, but kinetics example is the transfer of slurries from precipitation fimit the rate at which this occurs. To improve the operations (mentioned in section B.2.c. above) to ability of a facility to meet accountability requirements, separating or drying operations. Gels or sols containing it may be necessary to provide cleanout capability in uranium and/or plutonium also may be transferred as those units of equipment where polymers could slurries. conceivably form.

Draindown of equipment used for this 4. Holdup in Liquid Transfer and Storage operation without cleanout may leave a significant quantity of material as holdup. Liquids are stored in various kinds of vessels and, are transferred to process equipment through piping systems by means of gravity, pumps, steam or air jets, air lifts, or e. Liquid-Solid Separations vacuum. When liquid is transferred by any 6f the above means, holdup-pro6bleis can result from the existence o f Unit operations currently utilized to achieve stagnant zones, low- points in lines, or. .irikomplete liquid-solid separation, including dewatering or solvent drainisng of equipment. As for the previous uiit removal, are centrifugation, filtration, and settling. operation, internally mounted equipment .such as Liquid-solid separations separate bulk liquids from mixers, baffles, and spray rings provide surfaces where suspensions or slurries of solids and consolidate the solid material can collect. Therefore, equipment design material as a damp cake'for subsequent operations. By effectively could be directed toward improved, draining, means of liquid.solid separations, SNM-containing supplemented by provisions for rinsing and flushing.

material from enrichment or fuel reprocessing plants may be converted to'a form suitable for fuel fabrication.

Draindown of the equipment may leave a- significant Gravity flow of material in a process is beneficial quantity of residual holdup. since it provides a degree of self-action (automation) for draining and flushing operations. Feed solution pumped to the highest point in a process would then cascade

-downward through the process network. Transfer lines Operations that result in a dry solid product for the entire process would be sloped for better overall (e.g., drying and fluidized bed operations) are not drainage. However, even with an entire system designed included in this unit operation and are the subject of a inherently for free drainage, excessively flushing out the separate regulatory guide. '

5.25-3

wet end of a process to reduce the quantity of SNM in Use of antioxidants and efficient agitation can assist the equipment for inventory purposes can produce a in preventing these problems of holdup. The large quantity of dilute solution that is unsuitable for composition of the materials of construction as well as processing. Consequently, vacuum transfer and removal the condition of the interior surfaces of vessels (e.g.,

of solutions may be preferable. roughness or texture) may equally influence residual holdup prevention. The differences between these two More onerous holdup problems include the buildup factors may indeed be subtle.

of sludges in the bottoms of tanks used for accountability, transfer, or storage and the residual jet Where deposits form on equipment surfaces, heels that remain after such tanks are emptied. ultrasonic treatment can be effective for removing Dissolution tanks have been constructed of stainless steel deposits. Such a cleaning technique may be needed if and Teflon-coated stainless steel (for other than other methods of altering process conditions (e.g., use of irradiated service); the latter is preferred for purposes of surfactants) or modifying process equipment (e.g.,

reducing surface accumulation. Storage tanks and other electrostatically charging polyethylene vessels or vessels should be accessible for the installation of sensing maintaining polished internal surfaces) are ineffective.

devices such as dip tubes or inductive and sonic level Unfortunately, anomalous situations may arise if it detectors. This recommendation should be considered in is not possible to identify a deposit sufficiently to view of other factors such as shielding and protecting understand its properties. For example, flaking of vessels containing SNM from severe weather by deposits and consequent plugging of piping downstream embedding the vessels in concrete. can be decreased by flushing precipitator vessels with acid between batch runs. However, reduced plugging can

5. Holdup in Precipitation be a result not only of the acid dissolving the deposits but also of the acid causing the deposits to be more adherent. More adherent deposits are less likely to flake Slurries and suspensions formed by precipitation off and plug the equipment, but large quantities may can be removed readily from vessels by simple draining if accumulate.

settling does not occur. Loosely adhering solids on vessel walls can be dislodged by flushing. In sustained 6. Holdup in Slurry Transfer operations, however, solids may deposit on and adhere to surfaces in a manner that makes removal' difficult. Slurries are transferred from one process vessel to Agitation, which is provided plrincipally to enhance another by methods that are essentially the same as particle agglomeration, reduces but does not eliminate those used to transfer liquids. However, holdup this deposition of solids. In the preparation of sols using problems are more complex for slurry transfer because precipitation as a process step, agitation is necessary to of a tendency of the suspended solids-to settle out of the resuspend the precipitate. The amount of deposited carrier liquid. Although different materials exhibit solids usually is sufficiently large to necessitate total different settling characteristics, a critical velocity exists cleanout for a physical inventory. below which particles begin to settle out. Such settling is most likely to occur at shutdown or when flow rates are reduced because of abnormal operations. In such Several troublesome problems are related to residual situations, pumps and valves may act as sites in which holdup during precipitation and digestion. Where solids can accumulate or be trapped.

internally coated vessels are used for processing (e.g.,

Teflon-coated glass for fuel-particle preparation), a Cavities and recesses in pumps used to transfer positive seal should be assured between the lining and" slurries or suspended solids can collect significant the vessel walls to prevent accumulation of particles ini quantities of solid material that are difficult to fluish out.

annular spaces between the two surfaces. Another Transferring material by jets or gas lifts may minimize problem can be the oxidation of intermnfdiate -this difficulty.

compounds to undesirable compounds that may be gummy and insoluble. This could cause plugging of When screw conveyors are used to transfer moist equipment and process piping if not controlled. For pastes, a coarse intermediate cleandut may be necessary example, PuF 3 may oxidize to PuF 4

  • 2.5H 2 O. In for operational reasons, i.e., to prevent subsequent addition, some process intermediates (e.g., PuF 3 ) or plugginrg of the process line. Additionally, a more interferents (e.g., polymers of plutonium) have a complete cleanout may be needed at the end of each tendency to deposit on the surfaces of vessels used for run. Because frequent cleanouts are necessary for precipitation and digestion. Plugging can be caused when operational reasons alone, a paste transfer method flakes or globules of the deposits break loose from the necessitating less interruption is desirable.

surface and flow to a constriction such as an outlet or other piping. A more serious consequence of such 7. Holdup in Liquid-Solid Separations deposits of SNM may be the hazard from accumulation of large yet unknown quantities. Unit operations used for the separation of liquids

5.254

and solids are centrifugation, filtration, and settling of Parts of the separation system exposed to slurries. A wide variety of devices is used for this centrates and filtrates usually can be drained readily, but operation. The type selected is dependent on the nature simple flushing probably does not remove solids of the material being processed, the throughput rate, and adequately. Cleanout of plate-and-frame filter presses in the liquid content of the feed and product. Holdup particular can be difficult since centrates and filtrates problems are discussed below in connection with the each contain suspended solids, and sustained normal type of equipment and the characteristics of the process operation results in holdup of solids.

material.

a. Centrifuges

C. REGULATORY POSITION

In facilities with high throughputs, two centrifuges in series are typically used for separation. A For purposes of facilitating the measurement and/or primary centrifuge for separation and recovery of bulk recovery of residual special nuclear material held up in solids is upstream from a clarifying centrifuge for process equipment and to improve the accuracy and removal and recovery of residual trace solids. The reliability of a physical inventory, the amount of SNM

principal purpose of the primary unit is to produce a held up in equipment should be minimized. The design concentrated solid product having a relatively low water of equipment used to carry out physical or chemical or solvent content. The second centrifuge serves changes on special nuclear material by wet operations, principally for clarifying the centrate (i.e., the centrifuge including liquid blending, gas-l4quid contacting, liquid effluent) from the first centrifuge. In processes in which transfer and storage, precipitation, slurry transfer, and the centrate from the first unit is not recycled through liquid-solid separation, should incorporate features that the fuel preparation process, the clarification step serves minimize residual holdup. Some appropriate equipment to recover residual SNM before the centrate is design features and characteristics whose use is generally transferred to waste treatment.

acceptable to the Regulatory staff for this purpose are described in the following paragraphs. These should be Most of the material held up in a centrifuge implemented to the extent practicable. Usage also after draindown exists as unremoved solids. In a batch should be consistent with quality assurance, health, and basket-type centrifuge, holdup is normally small after nuclear safety codes that may be applicable.

unloading by normal procedures. However, in a solid-bowl continuous centrifuge equipped with a helical 1. General Design conveyor to remove solids, any solids deposited on the surfaces of the flights of the conveyor, on bowl surfaces in the clearance space between the flights of the a. Vessels, piping, valves, and accessory equipment conveyor and the bowl, and on surfaces of the should be designed to minimize undrained volume and solids-discharge cavity are difficult to remove. Simple should be free draining where practicable.

flushing is not likely to be effective in dislodging solids, b. Inside surfaces of equipment should be free of either from surfaces contacted by the flush or surfaces crevices,, cracks, protrusions, and other irregularities that inaccessible to the flush. Comparable difficulties occur 'J could entrap material.

with other types of centrifuges, especially continuous c. Surfaces that contact SNM should be selected centrifuges having complex unloading mechanisms. and coated, polished, or machined to prevent or resist the adherence of liquids or solids.

b. Filters d. Overlapping metal surfaces in contact with In facilities having low throughputs or in process material should be avoided except where sealed facilities handling highly enriched uranium or by welding; internal welds should be ground flush with plutonium, dewatering may be effected by continuous inner surfaces. Exceptions may be gasketed openings (e.g., rotary) filters or batch filters. For reasons of such as inspection and cleanout doors or ports.

criticality control, this equipment is typically small in e. The internal angles, corners, and recesses should size. Following draindown, less material may be held up be rounded with a radius larger than a minimum radius, in filters than in centrifuges. for example, one fourth inch.

f. Seams that may promote corrosion should not Although batch filters and drum filters have be used.

readily exposed surfaces that can be cleaned out by g. Materials of construction that contact SNM in simple flushing or mechanical removal, it is difficult to any form should be selected to minimize corrosion, clean out other types of filters, e.g., plate-and-frame dissolution, or erosion of surfaces during operation or presses. Leakage and bypassing of material can occur during contact with rinse solutions used for cleaning.

around the edges of a filter drum used in a continuous h. Structural integrity should be adequate to resist process line; pan filters have better cake removal than do formation of leaks, cracks, and crevices due to stresses drum.ffilters. In filters such as those,'using a metal grid to such as thermal and vibratory stresses. Accordingly, support a paper filter medium, fines can lodge in the valves and pumps should be installed so as to minimize interstices of the equipment. stresses on attached piping and vessels.

5.25-5

i. The influence of operating variables such as f. Equipment such as product and centrate material flow rate, pH, concentration, and temperature collection vessels or chambers of centrifuges should be should be evaluated to reduce undesirable formation of designed to contain material without loss by foaming, holdup (e.g., caking or sticking) that might be induced splatter, or formation of sprays in wet processes.

by operating in an undesirable range of operating conditions.

j. Flow control valves should have a minimum of 3. External Design internal holdup or obstruction to flow and should be installed in a location and position that enhances a. Visual access should be provided to all surfaces draining of the entire piping network. or spaces where material is likely to accumulate;

kl. Pipe lines for slurries or suspensions should be alternatively, clearance should be provided to permit sized according to process flow requirements so that external use of nondestructive assay instruments or flow velocity is above the critical velocity at which internal probes to detect the presence of SNM or to settling can Occur. identify the location of residual material not visually

1. Material that contains solid forms of SNM, e.g., accessible. 3 slurries and filtrates, should be transferred continuously b. Liquid transfer systems or vessels should have to avoid settling. drains and valves installed at the lowest points to permit m. Process units should be closely coupled and draining -by gravity or other means. The stagnant sized, with minimal intervening holdup tanks. volumes that may collect in drain lines and between tees n. Equipment design should eliminate as many and drain valves should be kept to a minimum. Transfer areas of stagnation and residual accumulation of lines should have adequate slope to permit draining of solutions and slurries as possible (e.g., in order to process solutions after shutdown. If a pump is used, a facilitate the capability for conducting dynamic drain equipped with a valve should be installed at the inventories). 1 rw point of the transfer line.

c. Equipment used to transfer solutions from

2. Internal Design storage tanks should be provided with adequate check valves to prevent siphoning or suction of process a. Equipment should have a minimum of internal solutions into the steam or air supply lines. This components upon which process material can collect. equipment includes steam jets, steam lines, air lifts, gas For example, bowls, product chambers, and centrate purge lines, and vacuum relief valves.

collection chambers of centrifuges should be designed to d. If vacuum transfer of liquids is used, the be free of nonessential protrusions and ledges. vacuum pumps should be protected from corrosive Additional surfaces in the form of helical conveyors, vapors or SNM-containing liquids by suitable traps and liquid accelerating bars, and devices for removing slurries filters. If other transfer methods such as liquid piston should be kept to a minimum. pumps are employed, these should also be protected.

b. The use of internal mechanical agitators in e. Although seals and drain valves should be blenders should be avoided. If agitators are used, they designed to be leaktight under normal conditions and to should be designed to permit surfaces to drain freely and be free of crevices and cavities, provision should be made to present minimum surface for the collection of solid for the collection of material leaking through seals and particles. Seals such as self-sealing packing glands and valve seats when abnormal conditions exist.

cone pressure seals for maintaining a tight seal around f. Gravity transfer of liquid slurries from one stirring shafts should necessitate minimal maintenance. vessel to another and of wet solids, centrates, and c. Sensing devices such as thermocouples or level filtrates from centrifuges and filters should be used in detectors should be installed in a manner that minimizes preference to the use of transfer containers. If pumping the amount of solid material that can be retained on the of liquids or slurries is necessary, gas lifts should be used, surfaces of such devices. provided the disengagement of gas does not result in d. Extended surfaces such as packing (e.g., excessive foaming or entrainment. Pumps should be Raschig rings, Berl saddles, etc.) should *be avoided. designed to minimize cavities and stagnant volumes. All Permanently mounted process equipment internals that pumps should be mounted for maximum drainage and cannot be removed for cleaning should be designed to designed for minimal cavities and undrained volumes.

allow rinsings and normal contents of vessels such as g. Equipment should be arranged so that liquid blenders to drain freely from the bottom of the connecting piping follows the shortest practical route equipment. If extended surfaces are necessary, the with the fewest number of bends and fittings.

licensee should 'be able to demonstrate that an h. The piping network should be designed to allow acceptable limit of error can be obtained, either by free drainage to accumulation points.

rinsing or by removal of packing.

e. All lower portions of vessels such as liquid blenders and storage tanks should be sloped (e.g., tanks 3 Regulatory Guide 5.23, "In Situ Assay of Plutonimn may have conical or dished bottoms) to allow liquids to Residual Holdup," provides additional methods and procedures drain freely. regarding measurements.

5.25-6

4. Design for Accomodating Cleanout This is particularly important for vessels hindlin2 plutonium-containing solutions that can form polymeric a. Equipment such as precipitators and digestors compounds which may settle.

-, should be provided with access ports, removable covers, g. Wash or flush lines and spray rings should be or removable sides to allow visual inspection of the connected at high points of transfer lines and piping internal surfaces. networks or upper zones of interconnected vessels to b. Access ports or removable panels should be permit flushing of accumulated solids.

provided, to allow cleaning of internal surfaces by h. Drain valves should be installed at low points in

1 appropriate methods such as brushing, vacuuming, vessels and piping systems, Pumps for the nini-"

washing, scraping, or rinsing to remove, dislodge, or network should be designed to facilitate disassemYl' f,-r dissolve SNM particles. complete cleanout.

c. Equipment should be provided with fittings for i. Interconnecting piping and pumps shmol '-

connections for washdown and rinsing of internal capable of being cleaned by flushing with clean draininas surfaces of vessels and pipes. Steam, water, or from storage or process vessels. Where nece-saN'.

appropriate chemical solutions should be used to separate flushing lines should be connected to tr'-i-de dislodge, dissolve, or otherwise remove all particulate lines to assist in cleaning.

process material, residual liquid, and condensed vapors j. Storage vessels should be provided ,ith remaining on internal surfaces of the equipment. separate bottom drain valves that permit their contents Quick-connect (-disconnect) couplings should be utilized or wash solutions to be removed without affectine in process lines where frequent cleanout is necessary. interconnected vessels.

d. Provisions should be made for flushing and . k. Provisions (e.g., instrumentation) should he draining and for removing and collecting rinsings in made to permit verification that all material ha3 .1--i removed from transfer lines.

which SNM may be entrained or dissolved. Removal of material from centrifuge bowls, product collection 1. Jets should be installed so as to completely chambers, and transfer lines should be facilitated by empty vessels such as liquid storage tanks. To further designs that permit disassembly. Also, distribution decontaminate vessels, air and steam sparges should be installed as necessary.

devices for flush solutions should be designed and arranged to allow flush solutions to contact the interior m. The use of filters whose components muit ie surfaces and cavities of the process equipment and of disassembled for recovery of solids (for exa'-nle.

auxiliary devices inside the equipment. Flush lines to plate-and-frame filter presses) should be avoided.

plutonium-containing vessels and equipment should be n. Filter media should be removable or be cir-.c, connected only to acidified solution sources. of being backwashed in situ. Removable filter rmw2ii e. Supplementary internal mechanical equipment should be treated by leaching or by combustion and not permanently mounted such as scrapers, agitators, leaching for the recovery and determination of SNM.

atomizers, and rinsers should be capable of being o. The composition of flush solutions for disassembled and removed for cleaning and inspection. equipment containing residual plutonium should "'e f. Bottom outlets and drain plugs should be controlled to avoid polymerization or precipitation te2..

selectively located to facilitate draindown and cleanout. adequate acidification).

5.25-7