Regulatory Guide 1.90: Difference between revisions

From kanterella
Jump to navigation Jump to search
(StriderTol Bot change)
(StriderTol Bot change)
 
(One intermediate revision by the same user not shown)
Line 14: Line 14:
| page count = 12
| page count = 12
}}
}}
{{#Wiki_filter:Revision i *
{{#Wiki_filter:U.S. NUCLEAR REGULATORY COMMISSION
                                      U.S. NUCLEAR REGULATORY COMMISSION                                                                                       August 1977 REGULATORY GUIDE
Revision i *
                                      OFFICE OF STANDARDS DEVELOPMENT
August 1977 REGULATORY GUIDE  
                                                                      REGULATORY GUIDE 1.90
OFFICE OF STANDARDS DEVELOPMENT  
                                          INSERVICE INSPECTION OF PRESTRESSED CONCRETE
REGULATORY GUIDE 1.90  
                                      CONTAINMENT STRUCTURES WITH GROUTED TENDONSt  
INSERVICE INSPECTION OF PRESTRESSED CONCRETE  
CONTAINMENT STRUCTURES WITH GROUTED TENDONSt  


==A. INTRODUCTION==
==A. INTRODUCTION==
deleterious environment, (3) the extent of temperature variations, and (4) the quality of the General Design Criterion 53, "Provisions for Con                                     grout and its installation. Following the recommen tainment Testing and. Inspection," of Appendix A,                                         dations of Regulatory Guide 1.107, "Qualifications
General Design Criterion 53, "Provisions for Con tainment Testing and. Inspection," of Appendix A,  
  "General Design Criteria for Nuclear Power Plants,"                                       for Cement Grouting for Prestressing Tendons in to 10 CFR Part 50, "Licensing of Production and                                           Containment Structures," could significantly reduce Utilization Facilities," requires, in part, that the con                                 the danger of widespread corrosion. However, the tainment be designed to permit (1) appropriate                                           mechanism of corrosion in all conditions and situa periodic inspection of all important areas and (2) an                                     tions is not fully understood. Because many appropriate surveillance program. This guide                                             parameters can influence the development of corro describes bases acceptable to the NRC staff for                                         sion or stress corrosion, there is always an area of un developing an appropriate surveillance program for                                       certainty with regard to the corrosion of tendon steel, prestressed concrete containment structures with                                           and it is necessary to monitor the structure in a man grouted tendons. The Advisory Committee on Reac                                           ner that would reveal the existence of widespread cor tor Safeguards has been consulted concerning this                                         rosion.
"General Design Criteria for Nuclear Power Plants,"  
to 10 CFR Part 50, "Licensing of Production and Utilization Facilities," requires, in part, that the con tainment be designed to permit (1) appropriate periodic inspection of all important areas and (2) an appropriate surveillance program. This guide describes bases acceptable to the NRC staff for developing an appropriate surveillance program for prestressed concrete containment structures with grouted tendons. The Advisory Committee on Reac tor Safeguards has been consulted concerning this guide and has concurred in the regulatory position


guide and has concurred in the regulatory position This guide outlines the recommendations for inser
==B. DISCUSSION==
Inservice inspection of prestressed concrete con tainment structures with grouted tendons is needed to verify at specific intervals that the safety margins provided in the design of containment structures have not been reduced as a result of operating and en vironmental conditions. Grouting of tendons to protect them against corrosion is a proven technology in other types of structures. However, there is as yet no real experience to adequately define the long-term characteristics of containment struc tures with grouted tendons. The major concern in containment structures with grouted tendons is the possibility that widespread corrosion of the. tendon steel may occur and remain undetected. The major factors influencing the occurrence of corrosion are (1)
the susceptibility of the tendon steel to corrosion, (2)
the degree of exposure of the tendon steel to a
* The substantial number of changes in this revision has made it impractical to indicate the changes with lines in the margin.


==B. DISCUSSION==
t For the purpose of this guide, a tendon is defined as a tensioned steel element consisting of wires, strands, or bars anchored at each end to an end anchorage assembly.
vice inspection of containments having grouted Inservice inspection of prestressed concrete con                                      tendons of sizes up to an ultimate strength of approx tainment structures with grouted tendons is needed to                                    imately 1300 tons (11,000 kN) and consisting either verify at specific intervals that the safety margins                                      of parallel wires or of one or several strands. The provided in the design of containment structures have                                    detailed recommendations of the guide are not direct not been reduced as a result of operating and en                                        ly applicable to grouted tendon containments having vironmental conditions. Grouting of tendons to                                          bar tendons. However, the inservice inspection protect them against corrosion is a proven                                              program for grouted tendon containments with bar technology in other types of structures. However,                                       tendons may be developed using the principles in this there is as yet no real experience to adequately define                                  guide and will be reviewed by the NRC staff on a the long-term characteristics of containment struc                                      case-by-case basis. This guide does not address the in tures with grouted tendons. The major concern in                                        service inspection of prestressing foundation anchors.
 
deleterious environment, (3) the extent of temperature variations, and (4) the quality of the grout and its installation. Following the recommen dations of Regulatory Guide 1.107, "Qualifications for Cement Grouting for Prestressing Tendons in Containment Structures," could significantly reduce the danger of widespread corrosion. However, the mechanism of corrosion in all conditions and situa tions is not fully understood. Because many parameters can influence the development of corro sion or stress corrosion, there is always an area of un certainty with regard to the corrosion of tendon steel, and it is necessary to monitor the structure in a man ner that would reveal the existence of widespread cor rosion.


containment structures with grouted tendons is the                                       If they are used, the inservice inspection program will possibility that widespread corrosion of the. tendon                                    be reviewed by the NRC staff on a case-by-case basis.
This guide outlines the recommendations for inser vice inspection of containments having grouted tendons of sizes up to an ultimate strength of approx imately 1300 tons (11,000 kN) and consisting either of parallel wires or of one or several strands. The detailed recommendations of the guide are not direct ly applicable to grouted tendon containments having bar tendons. However, the inservice inspection program for grouted tendon containments with bar tendons may be developed using the principles in this guide and will be reviewed by the NRC staff on a case-by-case basis. This guide does not address the in service inspection of prestressing foundation anchors.


steel may occur and remain undetected. The major                                        Inservice inspection of the containment liner and factors influencing the occurrence of corrosion are (1)                                  penetrations is also not addressed in this guide.
If they are used, the inservice inspection program will be reviewed by the NRC staff on a case-by-case basis.


the susceptibility of the tendon steel to corrosion, (2)
Inservice inspection of the containment liner and penetrations is also not addressed in this guide.
the degree of exposure of the tendon steel to a                                              The simplest means of monitoring these prestres sed concrete structures would be to ascertain the


* The substantial number of changes in this revision has made it                        amount of prestress at certain strategically located impractical to indicate the changes with lines in the margin.                            sections in the structure. However, it is generally felt t For the purpose of this guide, a tendon is defined as a tensioned                      that available instrumentation for concrete, i.e.,
The simplest means of monitoring these prestres sed concrete structures would be to ascertain the amount of prestress at certain strategically located sections in the structure. However, it is generally felt that available instrumentation for concrete, i.e.,  
steel element consisting of wires, strands, or bars anchored at each                    strain gages, stress meters, and strain meters, is not end to an end anchorage assembly.                                                        reliable enough to provide such information. When USNRC REGULATORY GUIDES                                           Comments should be sent to the Secretary of the Commission, US. Nuclear Regu Regulatory Guides are issued to describe and make available to the public methods      latory Commission, Washington, D.C. 20555, Attention: Docketing and Service Branch.
strain gages, stress meters, and strain meters, is not reliable enough to provide such information. When USNRC REGULATORY GUIDES  
Comments should be sent to the Secretary of the Commission, US. Nuclear Regu latory Commission, Washington, D.C. 20555, Attention: Docketing and Service Regulatory Guides are issued to describe and make available to the public methods Branch.


acceptable to the NRC staff of implementing specific parts of the Commission's regulations, to delineate techniques used by the staff in evaluating specific problems The guides are issued in the following ten broad divisions:
acceptable to the NRC staff of implementing specific parts of the Commission's regulations, to delineate techniques used by the staff in evaluating specific problems The guides are issued in the following ten broad divisions:  
or postulated accidents, or to provide guidance to applicants. Regulatory Guides are not substitutes for regulations, and compliance with them is not required.
or postulated accidents, or to provide guidance to applicants. Regulatory Guides are not substitutes for regulations, and compliance with them is not required.


t. Power Reactors                           6. Products Methods and solutions different from those set out in the guides will be accept
====t. Power Reactors ====
                                                                                        2.   Research and Test Reactors               7. Transportation able if they provide ovidens a ba basis for the fidings requisite to the issuance or continuance the     findin.                                         3.   Fuels and Materials Facilities         
6. Products Methods and solutions different from those set out in the guides will be accept  
2. Research and Test Reactors  
7. Transportation if they provide a basis for the fidings requisite to the issuance or continuance  
3. Fuels and Materials Facilities
8. Occupational Health able ovidens ba the findin.
 
4. Environmental and Siting
 
===9. Antitrust Review ===
5. Materials and Plant Protection
10. General Comments and suggestions for improvements in these guides are encouraged at all Request for single copies of issued guides which may by reproduced; or for place times, and guides will be revised, as appropriate, to accommodate comments and mest onsan automatic distribution list for single copies of future guides iii specific to reflect new information or experience. This guide was revised as a result of divisions should be made in writing to the US. Nuclear Regulatory Commission, substantive comments received from the public and additional staff review.
 
Washington, D.C.
 
20555, Attention Director, Division of Document Control.
 
instrumentation that either can be recalibrated or replaced in case of a malfunction or is proven to be sufficiently reliable is developed, monitoring the prestress level would be a desirable means of assess ing the continuing integrity of prestressed concrete structures with grouted tendons.
 
Another means of monitoring the functionality of the containment structure would be to subject it to a pressure test and measure its behavior under pres sure. Industry comments indicate that an inservice in spection program based on the test of overall func tionality is preferable.
 
This regulatory guide provides two acceptable alternative methods of inspecting containment struc tures with grouted tendons: (1) an inservice inspec tion program based on monitoring the prestress level by means of instrumentation, and (2) an inservice in spection program based on pressure-testing the con tainment structure.
 
The detailed inspection program outlined in this guide is applicable to a sphere-torus dome contain ment having cylindrical walls about 130 feet (40 m) in diameter and an overall height of about 200 feet (61 m) with three groups of tendons, i.e., hoop, vertical, and dome. For the purpose of this guide, such a con tainment is termed the "reference containment." The recommendations in the guide may be used for similar containments with cylindrical walls up to 140
feet (43 m) in diameter and an overall height up to
210 feet (64 m). 
For containments that differ from the reference containment or are under a controlled environment, the inservice inspection program may be developed using the concepts evolved in this guide and the guidelines in Appendix A.


===8. Occupational Health===
The inservice inspection program recommended in this guide consists of:
                                                                                        4.   Environmental and Siting               
1. Force monitoring of ungrouted test tendons;
2. Monitoring performance of grouted tendons by a. Monitoring of prestress level, or b. Monitoring of deformation under pressure;
and  
3. Visual examination.


===9. Antitrust Review===
1. FORCE MONITORING OF UNGROUTED
                                                                                        5.  Materials and Plant Protection
TEST TENDONS
                                                                                                                                    10. General Comments and suggestions for improvements in these guides are encouraged at all Request for single copies of issued guides which may by reproduced; or for place times, and guides will be revised, as appropriate, to accommodate comments and mest onsan automatic distribution list for single copies of future guides iii specific to reflect new information or experience. This guide was revised as a result of divisions should be made in writing to the US. Nuclear Regulatory Commission, substantive comments received from the public and additional staff review.
Some tendons (otherwise identical) are left un grouted and are protected from corrosion with grease. The changes observed in these tendons are not intended to represent the changes due to environmen tal or physical effects (with respect to corrosion) in the grouted tendons. Instead, these test tendons will be used as reference tendons to evaluate the extent of concrete creep and shrinkage and relaxation of the tendon steel.


Washington, D.C. 20555, Attention          Director, Division of Document Control.
The measurement of forces in ungrouted test tendons would provide a quantitative means of verifying the design assumptions regarding the volumetric changes in concrete and the relaxation of prestressing steel. If some lift-off readings (or load cell readings) indicate values lower than the expected low values, checks should be made to determine if such values are due to corrosion of wires of un grouted tendons or to underestimation of prestress ing losses. The plant need not be shut down or main tained in a shutdown condition during such an evaluation period. These tendons may also serve as an investigative tool for assessing the structural con dition after certain incidents that could affect the containment.


instrumentation that either can be recalibrated or           concrete creep and shrinkage and relaxation of the replaced in case of a malfunction or is proven to be          tendon steel.
2. MONITORING ALTERNATIVES FOR
GROUTED TENDONS
a. Monitoring of Prestress Level (Alternative A)
After the application of prestress, the prestressing force in a tendon decreases owing to the interaction of such factors as:
(1) Stress relaxation of the prestressing steel;
(2) Volumetric changes in concrete;
(3) Differential thermal expansion or contraction between the tendon, grout, and concrete; and  
(4) Possible reduction in cross section of the wires due to corrosion, including possible fracture of the wires.


sufficiently reliable is developed, monitoring the The measurement of forces in ungrouted test prestress level would be a desirable means of assess ing the continuing integrity of prestressed concrete          tendons would provide a quantitative means of structures with grouted tendons.                              verifying the design assumptions regarding the volumetric changes in concrete and the relaxation of Another means of monitoring the functionality of         prestressing steel. If some lift-off readings (or load the containment structure would be to subject it to a        cell readings) indicate values lower than the expected pressure test and measure its behavior under pres            low values, checks should be made to determine if sure. Industry comments indicate that an inservice in        such values are due to corrosion of wires of un spection program based on the test of overall func            grouted tendons or to underestimation of prestress tionality is preferable.                                      ing losses. The plant need not be shut down or main tained in a shutdown condition during such an This regulatory guide provides two acceptable              evaluation period. These tendons may also serve as alternative methods of inspecting containment struc            an investigative tool for assessing the structural con tures with grouted tendons: (1) an inservice inspec          dition after certain incidents that could affect the tion program based on monitoring the prestress level          containment.
In this alternative, the prestress level is monitored at certain strategically located sections in the contain ment. Thus it is a sampling procedure in which degradation in the vicinity of the instrumented sec tion will be detected by evaluation of the instrumen tation readings. However, if corrosion occurs at loca tions away from the instrumented sections, it would have to produce gross degradation before the in strumentation readings would be affected.


by means of instrumentation, and (2) an inservice in          2. MONITORING ALTERNATIVES FOR
The prestressing force imparted to the structure by a grouted tendon system could be monitored by an appropriate combination of the following methods:  
spection program based on pressure-testing the con                  GROUTED TENDONS
(1) Monitoring the tensile strains in the wires of a tendon;
tainment structure.                                              a. Monitoring of Prestress Level (Alternative A)
(2) Evaluating the prestress level at a section in the structure from readings of appropriately located strain gages or strain or stress meters at the section (see Refs. 1 through 7).
    The detailed inspection program outlined in this              After the application of prestress, the prestressing guide is applicable to a sphere-torus dome contain            force in a tendon decreases owing to the interaction ment having cylindrical walls about 130 feet (40 m) in        of such factors as:
Method (1) above is useful for direct monitoring of prestressing force in a tendon. However, the installa-
diameter and an overall height of about 200 feet (61 m) with three groups of tendons, i.e., hoop, vertical,          (1) Stress relaxation of the prestressing steel;
1.90-2
and dome. For the purpose of this guide, such a con tainment is termed the "reference containment." The              (2) Volumetric changes in concrete;
recommendations in the guide may be used for similar containments with cylindrical walls up to 140            (3) Differential thermal expansion or contraction feet (43 m) in diameter and an overall height up to          between the tendon, grout, and concrete; and
210 feet (64 m).
                                                                  (4) Possible reduction in cross section of the wires For containments that differ from the reference            due to corrosion, including possible fracture of the containment or are under a controlled environment,            wires.


the inservice inspection program may be developed using the concepts evolved in this guide and the                 In this alternative, the prestress level is monitored guidelines in Appendix A.                                      at certain strategically located sections in the contain ment. Thus it is a sampling procedure in which degradation in the vicinity of the instrumented sec The inservice inspection program recommended in tion will be detected by evaluation of the instrumen this guide consists of:                                      tation readings. However, if corrosion occurs at loca
tion of the instrumentation required for this method needs careful attention during installation and grouting of the tendons. Moreover, strain gages in
    1. Force monitoring of ungrouted test tendons;            tions away from the instrumented sections, it would
%talled on the prestressing wires of a tendon will not detect the loss of force due to relaxation of prestress ing steel. Allowance for this can be based on relaxa tion data for the prestressing steel used.
    2. Monitoring performance of grouted tendons by            have to produce gross degradation before the in strumentation readings would be affected.


a. Monitoring of prestress level, or b. Monitoring of deformation under pressure;              The prestressing force imparted to the structure by and                                                 a grouted tendon system could be monitored by an appropriate combination of the following methods:
Evaluation of strain gage and stress meter readings requires a full understanding of what makes up the readings, e.g., elastic, creep, and thermal strain or stress components. Strain gage readings will consist of elastic strains corresponding to the prestressing stress in concrete and strains due to creep and shrinkage of concrete. Strains from creep and shrinkage of concrete can vary between 1.5 and 2.5 times the elastic strains in concrete. However, there are methods that can be used to isolate these effects.
    3. Visual examination.


1. FORCE MONITORING OF UNGROUTED                                (1) Monitoring the tensile strains in the wires of a TEST TENDONS                                            tendon;
Three such methods are:
    Some tendons (otherwise identical) are left un                (2) Evaluating the prestress level at a section in the grouted and are protected from corrosion with                structure from readings of appropriately located grease. The changes observed in these tendons are not        strain gages or strain or stress meters at the section intended to represent the changes due to environmen          (see Refs. 1 through 7).
(1) Calculate average creep and shrinkage strains from the time-dependent losses measured on the un grouted tendons.
  tal or physical effects (with respect to corrosion) in the grouted tendons. Instead, these test tendons will            Method (1) above is useful for direct monitoring of be used as reference tendons to evaluate the extent of        prestressing force in a tendon. However, the installa-
                                                      1.90-2


tion of the instrumentation required for this method              anchorage takeup, and friction. The 8% bandwidth needs careful attention during installation and grouting of the tendons. Moreover, strain gages in                would amount to between 40% and 70% of the total time-dependent losses.
(2) Use stress meters at sections where strain gages are used.


%talledon the prestressing wires of a tendon will not detect the loss of force due to relaxation of prestress              Alternative A is based on the use of instrumenta ing steel. Allowance for this can be based on relaxa              tion. Many of these instruments have to be built into tion data for the prestressing steel used.                         the structure in such a manner that they can be neither replaced nor recalibrated. It is quite likely Evaluation of strain gage and stress meter readings requires a full understanding of what makes up the                that such built-in instrumentation may not remain readings, e.g., elastic, creep, and thermal strain or            reliably operable throughout the life of the structure.
(3) Use special strain meters that respond only to volumetric and temperature changes in concrete (Ref. 7). 
A sufficient number of temperature sensors instal led at the sections where instrumentation is located can be useful in isolating the thermal effects. It is recognized that the raw instrumentation readings can be deceptive, and adjustments may be necessary to account for the calibration constants and temperature effects. The interpretation and evalua tion of the results will be simplified if the instrumen tation is provided at sections away from structural discontinuities. The applicant should provide suf ficient redundancy in the instrumentation to permit the evaluation of anomalous readings and the isola tion of a malfunctioning gage. One such combination would be two strain gages and one stress meter at each face of a section.


stress components. Strain gage readings will consist              Recognizing such a possibility, the guide provides for an alternative of pressure testing (Alternative B)
After appropriate use has been made of the methods and instruments available, an average stress and an average prestressing force at a section can be evaluated. Even though the predicted prestressing force corresponding to a specific time may include adequate consideration for creep of concrete and relaxation of prestressing steel, the chance that the value based on measurements will compare well with the predicted value is small. Hence it is recommended that an applicant establish a band of acceptable prestress level similar to that illustrated in Figure 1. It is also recommended that the bandwidth not exceed
    of elastic strains corresponding to the prestressing stress in concrete and strains due to creep and                   when the data obtained from instrumentation readings are found to be questionable.
8% of the initial prestressing force at a section after considering the loss due to elastic shortening, anchorage takeup, and friction. The 8% bandwidth would amount to between 40% and 70% of the total time-dependent losses.


shrinkage of concrete. Strains from creep and shrinkage of concrete can vary between 1.5 and 2.5                    b. Monitoring of Deformation Under Pressure times the elastic strains in concrete. However, there                    (Alternative B)
Alternative A is based on the use of instrumenta tion. Many of these instruments have to be built into the structure in such a manner that they can be neither replaced nor recalibrated. It is quite likely that such built-in instrumentation may not remain reliably operable throughout the life of the structure.
  are methods that can be used to isolate these effects.


Testing the containment under pressure and Three such methods are:                                          evaluating its elastic response has been proposed as a
Recognizing such a possibility, the guide provides for an alternative of pressure testing (Alternative B)  
      (1) Calculate average creep and shrinkage strains            means of assessing the integrity of the containment.
when the data obtained from instrumentation readings are found to be questionable.


The elastic response under pressure testing is primari from the time-dependent losses measured on the un ly a function of the stiffness of the structure. Any grouted tendons.
b. Monitoring of Deformation Under Pressure (Alternative B)
Testing the containment under pressure and evaluating its elastic response has been proposed as a means of assessing the integrity of the containment.


significant decrease in the stiffness of the structure
The elastic response under pressure testing is primari ly a function of the stiffness of the structure. Any significant decrease in the stiffness of the structure due to loss of prestress would be the result of crack ing of the structure. Because of the insensitive and in direct relationship between the prestressing force and the elastic response of the structure, such a method cannot be used to establish the existing prestress level at various sections. However, comparison of the con dition and deformation of the structure during the ISI (Inservice Inspection) pressure testing with those during the ISIT (Initial Structural Integrity Testing)  
      (2) Use stress meters at sections where strain gages          due to loss of prestress would be the result of crack are used.                                                        ing of the structure. Because of the insensitive and in direct relationship between the prestressing force and
pressure testing could provide a basis for evaluating the functionality of the structure. This method has been accepted* previously by the NRC staff on the condition that the containment be designed conser vatively so that there will be no cracking (or only slight cracking at the discontinuities) under the peak test pressure. Section III, Division 2, of the ASME  
      (3) Use special strain meters that respond only to            the elastic response of the structure, such a method volumetric and temperature changes in concrete                    cannot be used to establish the existing prestress level (Ref. 7).                                                          at various sections. However, comparison of the con dition and deformation of the structure during the A sufficient number of temperature sensors instal            ISI (Inservice Inspection) pressure testing with those led at the sections where instrumentation is located              during the ISIT (Initial Structural Integrity Testing)
Code (Ref. 8) allows a 33-1/3% increase in the al lowable stress in tensile reinforcement under a test condition. The NRC staff has accepted this al lowance on the assumption that it is only a one-time loading (i.e., during the ISIT). However, if such testing is to be performed a number of times during the life of the containment structure, it is prudent not to use this allowance in order to avoid or minimize gradual propagation of cracking during subsequent pressure tests.
  can be useful in isolating the thermal effects. It is            pressure testing could provide a basis for evaluating recognized that the raw instrumentation readings can              the functionality of the structure. This method has be deceptive, and adjustments may be necessary to                been accepted* previously by the NRC staff on the account for the calibration constants and                        condition that the containment be designed conser temperature effects. The interpretation and evalua                vatively so that there will be no cracking (or only tion of the results will be simplified if the instrumen            slight cracking at the discontinuities) under the peak tation is provided at sections away from structural                test pressure. Section III, Division 2, of the ASME
discontinuities. The applicant should provide suf                Code (Ref. 8) allows a 33-1/3% increase in the al ficient redundancy in the instrumentation to permit              lowable stress in tensile reinforcement under a test the evaluation of anomalous readings and the isola                condition. The NRC staff has accepted this al tion of a malfunctioning gage. One such combination              lowance on the assumption that it is only a one-time would be two strain gages and one stress meter at                loading (i.e., during the ISIT). However, if such each face of a section.                                          testing is to be performed a number of times during the life of the containment structure, it is prudent not After appropriate use has been made of the                    to use this allowance in order to avoid or minimize methods and instruments available, an average stress            gradual propagation of cracking during subsequent and an average prestressing force at a section can be            pressure tests.


evaluated. Even though the predicted prestressing force corresponding to a specific time may include                    The locations for measuring the deformations un adequate consideration for creep of concrete and                  der pressure should be based on the recommenda relaxation of prestressing steel, the chance that the            tions of this guide. For a meaningful comparison of value based on measurements will compare well with                the deformations, it is recommended that the loca the predicted value is small. Hence it is recommended            tions where the deformations are to be recorded have that an applicant establish a band of acceptable                  deformations larger than 0.06 inch (1.5mm) under the prestress level similar to that illustrated in Figure 1. It      calculated peak containment internal pressure as is also recommended that the bandwidth not exceed                sociated with the design basis accident and that these
The locations for measuring the deformations un der pressure should be based on the recommenda tions of this guide. For a meaningful comparison of the deformations, it is recommended that the loca tions where the deformations are to be recorded have deformations larger than 0.06 inch (1.5mm) under the calculated peak containment internal pressure as sociated with the design basis accident and that these  
8% of the initial prestressing force at a section after considering the loss due to elastic shortening,               
* Three Mile Island Nuclear Power Station Unit 2 and Forked River Nuclear Power Station.
* Three Mile Island Nuclear Power Station Unit 2 and Forked River Nuclear Power Station.


1.90-3
1.90-3


Fi - Initial prestressing force at a section considering the losses due to elastic shortening, anchorage takeup, and friction.
Fi -
Initial prestressing force at a section considering the losses due to elastic shortening, anchorage takeup, and friction.


PREDICTED PRESTRESS FORCE
PREDICTED PRESTRESS FORCE  
                (CONSIDERING HIGH TIME-DEPENDENT LOSSES)
(CONSIDERING HIGH TIME-DEPENDENT LOSSES)
PREDICTED PRESTRESS FORCE
(CONSIDERING LOW TIME-DEPENDENT LOSSES)
Figure 1. Typical Band of Acceptable Prestress Level w
0 0.9Fi LIb a,M
I-
C,,J
U0
K O.8F1
0.7Fi
1
3
5
10
15
20
25
30
35 40
TIME IN YEARS
4*
4*
                                                                  PREDICTED PRESTRESS FORCE
                                                                  (CONSIDERING LOW TIME-DEPENDENT LOSSES)
  w
        0.9Fi
        0
  LIb a,M
  I-
  C,,J
  U0
  K O.8F1
        0.7Fi
                                        5                10            15        20      25  30    35 40
              1            3 TIME IN YEARS
                    Figure 1. Typical Band of Acceptable Prestress Level


locations be approximately the same during the ISIT             3. The inservice inspection program should consist and the subsequent ISIs. This will require these loca       of:
locations be approximately the same during the ISIT  
tions to be away from the areas of structural discon tinuities. Thus the number of locations for measure                 a. Force monitoring of ungrouted test tendons;
and the subsequent ISIs. This will require these loca tions to be away from the areas of structural discon tinuities. Thus the number of locations for measure ment of deformations in typical cylinder and dome areas wili be in excess of those recommended in Regulatory Guide 1.18, "Structural Acceptance Test for Concrete Primary Reactor Containments."  
ment of deformations in typical cylinder and dome b. Periodic reading of instrumentation for deter areas wili be in excess of those recommended in mining prestress level (Alternative A) or deforma Regulatory Guide 1.18, "Structural Acceptance Test for Concrete Primary Reactor Containments."                 tions under pressure (Alternative B) at preestablished sections; and If an analysis of the effects of such parameters as normal losses in prestressing force, increase in                   c. Visual examination.
If an analysis of the effects of such parameters as normal losses in prestressing force, increase in modulus of elasticity of concrete with age, and dif ferences in temperatures during various pressure tests indicates that they could affect the deformations of the selected points, these parameters should be con sidered in comparing the deformations during various pressure tests.
 
===3. VISUAL EXAMINATION ===
Visual examination of structurally critical areas consisting of the areas of structural discontinuities and the areas of heavy stress concentration is recom mended. Reference 9 provides excellent guidance for reporting the condition of concrete and should be used whenever applicable for reporting the condition of examined areas.
 
There are numerous examples of the use of pulse velocity technique to obtain information concerning the general quality level of concrete. Based on ex perience and experimental data (Refs. 10, 11, 12), a pulse velocity of 14,000 ft/sec (4300 m/sec) or higher indicates a good to excellent quality of concrete. For normal weight concrete, a pulse velocity of 11,000
ft/sec (3400 m/sec) or lower indicates concrete of questionable quality. Thus the technique can be used as part of the inspection of concrete containments when the visual examination reveals a high density of wide (>0.01 in. or 0.25 mm) cracks or otherwise heavy degradation. The detailed procedure and limitations of the techniques are described in Reference 13.
 
==C. REGULATORY POSITION==


modulus of elasticity of concrete with age, and dif ferences in temperatures during various pressure tests          4. The inservice inspection should be performed at indicates that they could affect the deformations of          approximately 1, 3, and 5 years after the initial struc the selected points, these parameters should be con          tural integrity test and every 5 years thereafter.
===1. GENERAL===
1. All prestressed concrete containment structures with grouted tendons should be subjected to an inser vice inspection (ISI) program. The specific guidelines provided herein are for the reference containment described in Section B.


sidered in comparing the deformations during                  However, when an applicant chooses pressure testing various pressure tests.                                        (Alternative B) as a part of the inspection, the fre quency of inspections should be as indicated in
2. For containments that differ from the reference containment, the program described herein should serve as the basis for developing a comparable inser vice inspection program. Guidelines for the develop ment of such a program are given in Appendix A to this guide.
3. VISUAL EXAMINATION                                          Figure 2.


Visual examination of structurally critical areas consisting of the areas of structural discontinuities            5. Alternative B may be substituted for Alternative and the areas of heavy stress concentration is recom          A by the applicant if, at some time during the life of mended. Reference 9 provides excellent guidance for          the structure, the inspection based on Alternative A
3. The inservice inspection program should consist of:
reporting the condition of concrete and should be            does not provide satisfactory data. The details of used whenever applicable for reporting the condition          such a substitution will be reviewed by the NRC staff of examined areas.                                            on a case-by-case basis.
a. Force monitoring of ungrouted test tendons;
b. Periodic reading of instrumentation for deter mining prestress level (Alternative A) or deforma tions under pressure (Alternative B) at preestablished sections; and c. Visual examination.


There are numerous examples of the use of pulse velocity technique to obtain information concerning              6. If the containment base mat is prestressed, its the general quality level of concrete. Based on ex            proposed inspection program will be evaluated by the perience and experimental data (Refs. 10, 11, 12), a          NRC staff on a case-by-case basis.
4. The inservice inspection should be performed at approximately 1, 3, and 5 years after the initial struc tural integrity test and every 5 years thereafter.


pulse velocity of 14,000 ft/sec (4300 m/sec) or higher indicates a good to excellent quality of concrete. For normal weight concrete, a pulse velocity of 11,000            2. UNGROUTED TEST TENDONS
However, when an applicant chooses pressure testing (Alternative B) as a part of the inspection, the fre quency of inspections should be as indicated in Figure 2.
ft/sec (3400 m/sec) or lower indicates concrete of questionable quality. Thus the technique can be used              1. The following ungrouted test tendons should be as part of the inspection of concrete containments            installed in a representative manner:
when the visual examination reveals a high density of wide (>0.01 in. or 0.25 mm) cracks or otherwise                    a. Three vertical tendons, heavy degradation. The detailed procedure and                      b. Three hoop tendons, and limitations of the techniques are described in Reference 13.                                                      c. Three dome tendons for the design utilizing three 600 families of tendons.


==C. REGULATORY POSITION==
5. Alternative B may be substituted for Alternative A by the applicant if, at some time during the life of the structure, the inspection based on Alternative A
2. The ungrouted test tendons need not be in addi
does not provide satisfactory data. The details of such a substitution will be reviewed by the NRC staff on a case-by-case basis.
 
6. If the containment base mat is prestressed, its proposed inspection program will be evaluated by the NRC staff on a case-by-case basis.


===1. GENERAL===
2. UNGROUTED TEST TENDONS
                                                              tion to the design requirements.
1. The following ungrouted test tendons should be installed in a representative manner:
a. Three vertical tendons, b. Three hoop tendons, and c. Three dome tendons for the design utilizing three 600 families of tendons.


1. All prestressed concrete containment structures with grouted tendons should be subjected to an inser            3. The ungrouted test tendons and their vice inspection (ISI) program. The specific guidelines        anchorage hardware should be identical to the provided herein are for the reference containment            grouted tendons and their hardware.
2. The ungrouted test tendons need not be in addi tion to the design requirements.


described in Section B.
3. The ungrouted test tendons and their anchorage hardware should be identical to the grouted tendons and their hardware.


4. The ungrouted test tendons should be subjected
4. The ungrouted test tendons should be subjected to force measurement by lift-off testing or load cells to assess the effects of concrete shrinkage and creep and relaxation of the tendon steel. These data should be evaluated in conjunction with the overall struc tural condition of the containment evident from the other examinations.
    2. For containments that differ from the reference        to force measurement by lift-off testing or load cells containment, the program described herein should              to assess the effects of concrete shrinkage and creep serve as the basis for developing a comparable inser          and relaxation of the tendon steel. These data should vice inspection program. Guidelines for the develop          be evaluated in conjunction with the overall struc ment of such a program are given in Appendix A to            tural condition of the containment evident from the this guide.                                                  other examinations.


1.90-5
1.90-5


I LRT
I LRT  
  SCHEDULE                 -A                                             -                         -   a     -1
SCHEDULE  
  (10 CFR Part 50,
-A  
  APP. J)
-
  ISI SCH.                                                   -     =                                     --
-
                                          1 5   D
a  
  PRESSURE                                                                                                    PA     PA
-1  
                            1 15                                  PA                     PA
(10 CFR Part 50,  
  LEVELS              pN    " PPD
APP. J)  
                                                                                                                  30    35
ISI SCH.
                                                                                          20             25
 
                                                        10              15
-
                    0 1              5
=  
*P       -TIME                                                               AFTER ISIT - YEARS
--
                    KEY
PRESSURE
                    PN   - Normal Operating Pressure or Zero PD) - Containment Design Pressure PA   - Calculated Peak Internal Pressure Associated with the Design Basis Accident ILRT - Integrated Leak Rate Testing ISIT - Initial Structural Integrity Testing ISI - Inservice Inspection Figure 2.       Schedule for Inservice Inspections (Alternative B)
1
5 D  
LEVELS
pN
1 "15 PPD
PA  
PA  
PA  
PA  
0 1
5
10
15
20  
25  
30
35
*P  
-TIME  
AFTER ISIT - YEARS  
KEY  
PN  
- Normal Operating Pressure or Zero PD)  
- Containment Design Pressure PA  
- Calculated Peak Internal Pressure Associated with the Design Basis Accident I LRT - Integrated Leak Rate Testing ISIT - Initial Structural Integrity Testing ISI  
- Inservice Inspection Figure 2.
 
Schedule for Inservice Inspections (Alternative B)
 
3. MONITORING ALTERNATIVES
FOR
GROUTED TENDONS
3.1 Instrumentation for Monitoring the Prestress Level (Alternative A)
3.1.1 Installation I. The prestressed cylindrical wall and dome should be instrumented. This instrumentation may be either embedded in the concrete or inserted into the structure so that it can be maintained or replaced.
 
Instrument types, locations, and quantities should be selected to provide the best representation of prestress level in the structure. A sufficient number of temperature sensors should be installed to isolate and evaluate the effects of variations in temperature gradients on the instrument readings and observa tions. Redundancy of the embedded instrumentation should be based on a conservative estimate of the probability of malfunction of the instrumentation to be installed.
 
2. The instrumentation in the concrete should be arranged and distributed in such a manner as to per mit evaluation of the prestressing levels and should be located:
a. At six horizontal planes to measure the hoop prestressing levels;
b. Along three vertical tendons to measure ver tical prestress levels;
c. Along three dome tendons for the design us ing three families of 600 tendons.
 
3. Sections through the structure should be selected- at a minimum of four locations in each horizontal plane, three locations along each vertical tendon, and two locations along each dome tendon (see Figure 3). At these sections, the prestress level should be monitored by (a) a combination of stress meters or strain gages in concrete or on rebar at a minimum of two points through the section or (b)
strain gages directly on tendon wires with a minimum of 3% of the tendon wires instrumented.


3. MONITORING ALTERNATIVES                        FOR              c. Cyclic loading: 500 cycles of 600 psi (4.2 GROUTED TENDONS                                          MPa) stress variation in compression.
3.1.2 Characteristics
1. Instrumentation provided for the determination of concrete prestress level should be capable of effec tive use over the life span of the containment struc ture within specified operational limits under the fol lowing conditions, unless otherwise defined by the designer and approved by the NRC staff:
a. Humidity: 0% to 100%;
b. Temperature: 0°F (-18°C) to 200 0F (93 0C);
and c. Cyclic loading:  
500 cycles of 600 psi (4.2 MPa) stress variation in compression.


3.1 Instrumentation for Monitoring the Prestress                  2. The instruments should be protected against adverse effects of the expected environment in which Level (Alternative A)                                    they will be located, e.g., electrolytic attack, including the effects of stray electric currents of a magnitude
2. The instruments should be protected against adverse effects of the expected environment in which they will be located, e.g., electrolytic attack, including the effects of stray electric currents of a magnitude that may be encountered at the particular site and structure. They should be protected against temperature extremes to which they may be exposed while the containment is under construction.
    3.1.1 Installation                                        that may be encountered at the particular site and I. The prestressed cylindrical wall and dome              structure. They should be protected against should be instrumented. This instrumentation may be          temperature extremes to which they may be exposed either embedded in the concrete or inserted into the          while the containment is under construction.


structure so that it can be maintained or replaced.              3. The sensitivity of strain gages should be Instrument types, locations, and quantities should be          specified; the drift or stability under the conditions in selected to provide the best representation of                I and 2 above should be accounted for in the prestress level in the structure. A sufficient number of      specified limits, or the gages should be subject to temperature sensors should be installed to isolate and        rec:libration in service.
3. The sensitivity of strain gages should be specified; the drift or stability under the conditions in I and 2 above should be accounted for in the specified limits, or the gages should be subject to rec:libration in service.


evaluate the effects of variations in temperature gradients on the instrument readings and observa                  4. The stress meters should be able to measure tions. Redundancy of the embedded instrumentation              compressive stresses up to 2500 psi (17.2 MPa).
4. The stress meters should be able to measure compressive stresses up to 2500 psi (17.2 MPa).
should be based on a conservative estimate of the                3.1.3 Monitoring Instrumentation Operability probability of malfunction of the instrumentation to be installed.                                                    After the installation of the instrumentation, all embedded strain gages and stress meters should be
3.1.3 Monitoring Instrumentation Operability After the installation of the instrumentation, all embedded strain gages and stress meters should be read every two months until the initial structural in tegrity test (ISIT) is performed. The response of the instrumentation during prestressing and pressure testing (ISIT) should be used to confirm their operability. After the ISIT, the monitoring of the in strumentation should be continued every two months to confirm operability of the instrumentation until the first inservice inspection. The monitoring fre quency may be reduced to once every six months thereafter unless local conditions or special circum stances dictate more frequent readouts. The operability of the instrumentation should also be confirmed during subsequent pressure tests. If anomalous readings are obtained, the reason for such readings should be determined. If it is determined that they result from defective gages, the basis for such a determination should be justified.
    2. The instrumentation in the concrete should be          read every two months until the initial structural in arranged and distributed in such a manner as to per          tegrity test (ISIT) is performed. The response of the mit evaluation of the prestressing levels and should          instrumentation during prestressing and pressure be located:                                                  testing (ISIT) should be used to confirm their operability. After the ISIT, the monitoring of the in a. At six horizontal planes to measure the hoop        strumentation should be continued every two months prestressing levels;                                        to confirm operability of the instrumentation until the first inservice inspection. The monitoring fre b. Along three vertical tendons to measure ver        quency may be reduced to once every six months tical prestress levels;                                      thereafter unless local conditions or special circum stances dictate more frequent readouts. The c. Along three dome tendons for the design us          operability of the instrumentation should also be ing three families of 600 tendons.                            confirmed during subsequent pressure tests. If anomalous readings are obtained, the reason for such
    3. Sections through the structure should be              readings should be determined. If it is determined selected- at a minimum of four locations in each              that they result from defective gages, the basis for horizontal plane, three locations along each vertical        such a determination should be justified.


tendon, and two locations along each dome tendon (see Figure 3). At these sections, the prestress level        3.2 Monitoring Deformation Under Pressure (Alter should be monitored by (a) a combination of stress                  native B)
3.2 Monitoring Deformation Under Pressure (Alter native B)  
meters or strain gages in concrete or on rebar at a minimum of two points through the section or (b)                  When it is planned to use this alternative as a part strain gages directly on tendon wires with a minimum          of the total inservice inspection program, it is recom of 3% of the tendon wires instrumented.                      mended that the design of the containment structure include the following considerations:
When it is planned to use this alternative as a part of the total inservice inspection program, it is recom mended that the design of the containment structure include the following considerations:  
    3.1.2 Characteristics
1. Membrane compression should be maintained under the peak pressure expected during the ISI tests.
                                                                  1. Membrane compression should be maintained
    1. Instrumentation provided for the determination        under the peak pressure expected during the ISI tests.


of concrete prestress level should be capable of effec tive use over the life span of the containment struc              2. The maximum stress in the tensile reinforcing ture within specified operational limits under the fol        under the peak pressure expected during the ISI test lowing conditions, unless otherwise defined by the            should not exceed one-half the yield strength of the designer and approved by the NRC staff:                      reinforcing steel (0.5fy).
2. The maximum stress in the tensile reinforcing under the peak pressure expected during the ISI test should not exceed one-half the yield strength of the reinforcing steel (0.5fy).
      a. Humidity: 0% to 100%;                                  3.2.1 Pressurization b. Temperature: 0°F (-18°C) to 200 0 F (93 0 C);          1. During the first inspecticn, the containment and                                                          structure need not be pressurized.
3.2.1 Pressurization  
1. During the first inspecticn, the containment structure need not be pressurized.


1.90-7
1.90-7


DT-1 DT-2 DI-2 L                           T-3 DOME TENDONS AT 600
DT-1 DT-2 DI-2 L  
00 VI-i     VT-1               VI-2           VT-2   VI-3           VT-3KEY
T-3 DOME TENDONS AT 600  
                    HI-1i                                                                     HT, VT, DT - HOOP, Vertical, Dome
00  
                                          _T-i                                                 Ungrouted Test Tendons.
VI-i VT-1 VI-2 VT-2 VI-3 VT-3KEY  
HI-1i HT, VT, DT - HOOP, Vertical, Dome  
_T-i Ungrouted Test Tendons.
 
J
HI-2
'
_
HI - Horizontal Planes to be Selected
1- HI-
I
-I
for Instrumentation.
 
T
_I
H__
VI & DI - Vertical & Dome Tendons
,
I
-1- HT-2 to be Identified for Instrumentation.
 
HI-4 IFour Sections Along HI Planes, Three
'I
_11 Sections Along VI Tendons, Two Sections HI-5 Along Dl Tendons to be Selected for
-
-I
-
-Monitoring Prestress Level.
 
-I
HT-3
0- Shows Selection of Sections Along HI-6 One Horizontal Plane, One Vertical Tendon,
_-
-
and One Dome Tendon.
 
I
I
I
I
I
300
1500
2700
CONTAINMENT CYLINDER - DEVELOPED
Figure 3.
 
Containment Diagram Showing Typical Locations of Test Tendonrr Instrumentation
 
2. During the second and third inspections, the containment structure should be subjected to a max imum internal pressure of 1.15 times the containment design pressure.
 
3. During the fourth and subsequent inspections, the containment structure should be subjected to a maximum internal pressure equal to the calculated peak internal pressure associated with the postulated design basis accident.
 
3.2.2 Instrumentation and Deformations
1. Instrumentation similar to that used during the ISIT should be installed prior to the pressure testing for measurement of overall deformations at the selected points.
 
2. The limit of accuracy of readings of the instru ments to be used should be specified by means of an error band so that a meaningful comparison of defor mations measured during the ISIT and ISI can be made.
 
3. The points to be instrumented for the measure ment of radial displacements should be determined in six horizontal planes in the cylindrical portion of the shell, with a minimum of four points in each plane (see Figure 3). 
4. The points to be instrumented for the measure ment of vertical (or radial) displacements should be determined as follows:
a. At the top of the cylinder relative to the base, at a minimum of four approximately equally spaced azimuths.


J      HI-2            '                                _                        HI - Horizontal Planes to be Selected
b. At the apex of the dome and one intermediate point between the apex and the springline, on at least three equally spaced azimuths.
        1-          HI-            I  -I                                                      for Instrumentation.


T      _I  H__                                                                        VI & DI - Vertical & Dome Tendons
5. The intermediate pressure levels at which the deformations at the selected points are to be measured should correspond to those for the ISIT.
      ,                I                  -1-                                        HT-2      to be Identified for Instrumentation.


HI-4           IFour                                                          Sections Along HI Planes, Three
===4. VISUAL EXAMINATION ===
        'I            _11                                                                    Sections Along VI Tendons, Two Sections Along Dl Tendons to be Selected for HI-5                                  -      -Monitoring                              Prestress Level.
4.1 Structurally Critical Areas A visual examination should be performed on the following exposed structurally critical areas:
1. Areas at structural discontinuities (e.g., junction of dome and, cylindrical wall or wall and base mat). 
2. Areas around large penetrations (e.g., equip ment hatch and air locks) or a cluster of small penetrations.


-             -I
3. Local areas around penetrations that transfer high loads to the containment structure (e.g., around high-energy fluid system lines). 
        -I                                                                          HT-3      0- Shows Selection of Sections Along HI-6                                                                      One Horizontal Plane, One Vertical Tendon,
4. Other areas where heavy loads are transferred to the containment structure (crane supports, etc.). 
                            _-                                      -                            and One Dome Tendon.
A visual examination of structurally critical areas should be scheduled during all pressure tests while the containment is at its maximum test pressure, even if visual examinations of these areas have been con ducted at other times.


I
4.2 Anchorage Assemblies Exposed portions of the tendon anchorage as sembly hardware or the permanent protection thereon (whether it be concrete, grout, or steel cap)
        I                                                      I
should be visually examined by sampling in the fol lowing manner:
        I                              I
1. A minimum of six dome tendons, two located in each 60* group (three families of tendons) and ran domly distributed to provide representative sampl ing,
      300                          1500                        2700
2. A minimum of five vertical tendons, randomly but representatively distributed,
                    CONTAINMENT CYLINDER - DEVELOPED
3. A minimum of ten hoop tendons, randomly but representatively distributed.
                            Figure 3.         Containment Diagram Showing Typical Locations of Test Tendonrr        Instrumentation


2. During the second and third inspections, the                 3. Local areas around penetrations that transfer containment structure should be subjected to a max              high loads to the containment structure (e.g., around imum internal pressure of 1.15 times the containment            high-energy fluid system lines).
For each succeeding examination, the tendon anchorage areas to be examined should be selected on a random but representative basis so that the sample group will change each time.
design pressure.


4. Other areas where heavy loads are transferred
The inservice inspection program should define the defects the inspector should look for during visual ex amination of the exposed anchor hardware and protection medium and should establish the cor responding limits and tolerances. Special attention should be given to the concrete supporting the anchor assemblies, and any crack patterns at these points should be observed and analyzed.
  3. During the fourth and subsequent inspections,            to the containment structure (crane supports, etc.).
the containment structure should be subjected to a maximum internal pressure equal to the calculated                  A visual examination of structurally critical areas peak internal pressure associated with the postulated          should be scheduled during all pressure tests while design basis accident.                                          the containment is at its maximum test pressure, even if visual examinations of these areas have been con ducted at other times.


3.2.2 Instrumentation and Deformations
5. REPORTABLE CONDITIONS
                                                                4.2 Anchorage Assemblies
5.1 Inspection Using Alternative A
  1. Instrumentation similar to that used during the ISIT should be installed prior to the pressure testing            Exposed portions of the tendon anchorage as for measurement of overall deformations at the                 sembly hardware or the permanent protection selected points.                                                thereon (whether it be concrete, grout, or steel cap)
If the average prestress force along any tendon falls below the acceptable band (see Figure 1), the condi tion should be considered as reportable.
                                                                should be visually examined by sampling in the fol
  2. The limit of accuracy of readings of the instru          lowing manner:
ments to be used should be specified by means of an error band so that a meaningful comparison of defor                1. A minimum of six dome tendons, two located in mations measured during the ISIT and ISI can be                each 60* group (three families of tendons) and ran made.                                                          domly distributed to provide representative sampl ing,
  3. The points to be instrumented for the measure ment of radial displacements should be determined in              2. A minimum of five vertical tendons, randomly six horizontal planes in the cylindrical portion of the        but representatively distributed, shell, with a minimum of four points in each plane (see Figure 3).                                                    3. A minimum of ten hoop tendons, randomly but representatively distributed.


4. The points to be instrumented for the measure ment of vertical (or radial) displacements should be              For each succeeding examination, the tendon determined as follows:                                          anchorage areas to be examined should be selected on a random but representative basis so that the sample a. At the top of the cylinder relative to the base,      group will change each time.
If the prestress force determined at any section falls below the design prestress force, the condition should be considered as reportable.


at a minimum of four approximately equally spaced azimuths.                                                         The inservice inspection program should define the defects the inspector should look for during visual ex b. At the apex of the dome and one intermediate          amination of the exposed anchor hardware and point between the apex and the springline, on at least          protection medium and should establish the cor three equally spaced azimuths.                                  responding limits and tolerances. Special attention should be given to the concrete supporting the anchor
5.2 Inspection Using Alternative B
  5. The intermediate pressure levels at which the            assemblies, and any crack patterns at these points deformations at the selected points are to be                  should be observed and analyzed.
If the deformation measured under the maximum test pressure at any location is found to have in-
1.90-9


measured should correspond to those for the ISIT.
creased by more than 5% of that measured during the ISIT under the same pressure, the condition should be considered as reportable.


5. REPORTABLE CONDITIONS
5.3 Reportable Conditions for Visual Examinations If the crack patterns observed at the structurally critical areas indicate a significant decrease in the spacing or an increase in the widths of cracks com pared to those observed during the ISIT at zero pres sure after depressurization, the condition should be considered as reportable.
                                                                5.1 Inspection Using Alternative A


===4. VISUAL EXAMINATION===
If the visual examination of the anchor hardware indicates obvious movements or degradation of the anchor hardware, the condition should be considered as reportable.
                                                                  If the average prestress force along any tendon falls
4.1 Structurally Critical Areas                                below the acceptable band (see Figure 1), the condi tion should be considered as reportable.


A visual examination should be performed on the following exposed structurally critical areas:                    If the prestress force determined at any section falls below the design prestress force, the condition should
If the anchor hardware is covered by permanent protection and the visual examination reveals a degradation (e.g., extensive cracks or corrosion stains) that could bring into question the integrity and effectiveness of the protection medium, the con dition should be considered-as reportable.
  1. Areas at structural discontinuities (e.g., junction      be considered as reportable.


of dome and, cylindrical wall or wall and base mat).
5.4 Reportable Conditions for Ungrouted Test Tendons When the force monitoring (by liftoff or load cell)  
                                                                5.2 Inspection Using Alternative B
of ungrouted test tendons indicates a prestress force below the acceptable band (see Figure 1), the condi tion should be considered as reportable.
  2. Areas around large penetrations (e.g., equip ment hatch and air locks) or a cluster of small                    If the deformation measured under the maximum penetrations.                                                  test pressure at any location is found to have in-
                                                        1.90-9


creased by more than 5% of that measured during the        6. REPORTING TO THE COMMISSION
6. REPORTING TO THE COMMISSION  
ISIT under the same pressure, the condition should be considered as reportable.                                  The reportable conditions of Regulatory Position C.5 could be indicative of a possible abnormal de
The reportable conditions of Regulatory Position C.5 could be indicative of a possible abnormal de gradation of the containment structure (a boundary designed to contain radioactive materials). Any such condition should be reported to the Commission.*  
5.3 Reportable Conditions for Visual Examinations          gradation of the containment structure (a boundary designed to contain radioactive materials). Any such If the crack patterns observed at the structurally      condition should be reported to the Commission.*
critical areas indicate a significant decrease in the spacing or an increase in the widths of cracks com                         


==D. IMPLEMENTATION==
==D. IMPLEMENTATION==
pared to those observed during the ISIT at zero pres sure after depressurization, the condition should be          The purpose of this section is to provide informa considered as reportable.                                  tion to applicants and licensees regarding the NRC
The purpose of this section is to provide informa tion to applicants and licensees regarding the NRC  
                                                          staff's plans for using this regulatory guide.
staff's plans for using this regulatory guide.
 
Except in those cases in which the applicant proposes an acceptable alternative method for com plying with specified portions of the Commission's regulations, the method described herein will be used in the evaluation of submittals in connection with construction permit applications docketed after October 1, 1977.


If the visual examination of the anchor hardware indicates obvious movements or degradation of the            Except in those cases in which the applicant anchor hardware, the condition should be considered        proposes an acceptable alternative method for com as reportable.                                            plying with specified portions of the Commission's regulations, the method described herein will be used If the anchor hardware is covered by permanent          in the evaluation of submittals in connection with protection and the visual examination reveals a            construction permit applications docketed after degradation (e.g., extensive cracks or corrosion          October 1, 1977.
If an applicant wishes to use this regulatory guide in developing submittals for applications docketed on or before October 1, 1977, the pertinent portions of the application will be evaluated on the basis of this guide.


stains) that could bring into question the integrity and effectiveness of the protection medium, the con          If an applicant wishes to use this regulatory guide dition should be considered-as reportable.                in developing submittals for applications docketed on or before October 1, 1977, the pertinent portions of
* The report to the Commission should be made in accordance with the recommended reporting program of Regulatory Guide
5.4 Reportable    Conditions for Ungrouted      Test      the application will be evaluated on the basis of this Tendons                                              guide.
1.16, "Reporting of Operating Information-Appendix A
Technical Specifications."
1.90-10


When the force monitoring (by liftoff or load cell)
APPENDIX A
GUIDELINES FOR DEVELOPING THE INSERVICE INSPECTION PROGRAM FOR
CONTAINMENTS (OTHER THAN REFERENCE CONTAINMENT DISCUSSED IN
THE GUIDE) WITH GROUTED TENDONS
Ungrouted Tendons Three ungrouted tendons should be provided in each group of tendons (e.g.,vertical, hoop, dome, in verted U). 
Instrumentation (Alternative A)
The following criteria should be used to determine the number of sections (N) to be monitored for each group of tendons:
N = Actual Area Prestressed by a Group of Tendons K x Area Monitored by a Set of Instruments at a Section (determined as SxL)
where S = spacing of tendons in feet (meters)
L = length of a tendon monitored by a set of instruments- may be considered as 12 ft (3.66m)
and K is determined as follows:
For containments under uncontrolled environment and having continuous tendon curvature, K !SlO0
For containments under uncontrolled environment and having essentially straight tendons, K: 160
For containments under controlled environment and having either straight or curved tendons.


* The report to the Commission should be made in accordance of ungrouted test tendons indicates a prestress force      with the recommended reporting program of Regulatory Guide below the acceptable band (see Figure 1), the condi        1.16, "Reporting of Operating Information-Appendix A
K.200
tion should be considered as reportable.                  Technical Specifications."
Monitoring Deformations Under Pressure (Alternative B)
                                                  1.90-10
The number of locations (N) to be selected for measuring the deformations under pressure should be determined as follows:
For radial deformations of cylinder, Surface Area of Cylinder infsquare feet N =
(square meters)I
2700 (250)
but not less than 12.


APPENDIX A
For vertical deformations. of cylinder, N=4 For radial or vertical deformations of dome, Surface Area of Dome in square feet N =
            GUIDELINES FOR DEVELOPING THE INSERVICE INSPECTION
(square meters)  
            CONTAINMENTS (OTHER THAN REFERENCE CONTAINMENT PROGRAM FOR
2700 (250)  
                                                                                      DISCUSSED IN
but not less than 4
                                  THE GUIDE) WITH GROUTED TENDONS
1.90-11
Ungrouted Tendons Monitoring Deformations Under Pressure (Alternative B)
    Three ungrouted tendons should be provided in each group of tendons (e.g.,vertical, hoop, dome, in          The number of locations (N) to be selected for verted U).                                                  measuring the deformations under pressure should be determined as follows:
Instrumentation (Alternative A)
                                                            For radial deformations of cylinder, The following criteria should be used to determine the number of sections (N) to be monitored for each              Surface Area of Cylinder infsquare feet group of tendons:                                                            (square meters)I
                                                            N =
                                                                                2700 (250)
N = Actual Area Prestressed by a Group of Tendons K x Area Monitored by a Set of Instruments          but not less than 12.


at a Section (determined as SxL)
APPENDIX B
where                                                      For vertical deformations. of cylinder, S = spacing of tendons in feet (meters)                    N=4 L = length of a tendon monitored by a set of instruments- may be considered as 12 ft (3.66m)      For radial or vertical deformations of dome, and K is determined as follows:
REFERENCES
  For containments under uncontrolled environment              Surface Area of Dome in square feet and having continuous tendon curvature,                   N =              (square meters)
1. Jones, K., "Calculation of Stress from Strain in Concrete," U.S. Department of Interior, Bureau of Reclamation, Oct. 1961. Copies may be obtained from the Bureau of Reclamation, Denver Federal Center, Denver, Colorado.
                                                                              2700 (250)
K !SlO0
                                                          but not less than 4 For containments under uncontrolled environment and having essentially straight tendons, K: 160
  For containments under controlled environment and having either straight or curved tendons.


K.200
2. Irving, J., "Experience of In-service Surveillance and Monitoring of Prestressed Concrete Pressure Vessels for Nuclear Reactors," a paper presented at International Conference on Experience in the Design, Construction and Operation of Prestressed Concrete Pressure Vessels and Containments for Nuclear Reactors, University of York, England, Sept. 1975. Copies may be obtained from J. C.
                                                  1.90-11
 
Mundy, Publication Liaison Officer, Mechanical Engineering Publications Limited, P.O. Box 24, Northgate Avenue, Bury St. Edmunds, Suffolk, IP326BW.
 
3. Hill, H. T., Durchen, N. B., Brittle, W. F.,
"Structural Integrity Test of Prestressed Concrete Containments," a paper presented at International Conference on Experience in the Design, Construc tion and Operation of Prestressed Concrete Pressure Vessels and Containments, University of York, England, Sept. 1975. Copies may be obtained from J.
 
C. Mundy, Publication Liaison Officer, Mechanical Engineering Publications Limited, P.O. Box 24, Northgate Avenue, Bury St. Edmunds, Suffolk, IP326BW.
 
4. Browne, R. D., Bainforth, P. B., Welch, A. K.,
"The Value of Instrumentation in the Assessment of Vessel Performance During Construction and Ser vice," a paper presented at International Conference on Experience in the Design, Construction and Operation of Prestressed Concrete Pressure Vessels and Containments for Nuclear Reactors, University of York, England, September 1975. Copies may be obtained from J. C. Mundy, Publication Liaison Of ficer, Mechanical Engineering Publications Limited, P.O. Box 24, Northgate Avenue, Bury St. Edmunds, Suffolk, IP326BW.
 
5. Arthauari, S., Yu, C. W., "An Analysis of the Creep and Shrinkage Effects Upon Prestressed Concrete Members Under Temperature Gradient and Its Application,"
Magazine of Concrete Research, Volume 19, Number 60, Sept. 1967. Copies may be obtained from the Cement and Concrete As sociation, Wexham Springs, SLOUGH SL 3 6 PL.


APPENDIX B
6. Carlson, R. W., "Manual for the Use of Stress Meters, Strain Meters, and Joint Meters in Mass Concrete." Copies may be obtained from Ter rametrics, A Teledyne Company, 16027 West 5th Avenue, Golden, Colorado 80401.
                                                      REFERENCES
  1. Jones, K., "Calculation of Stress from Strain in          6. Carlson, R. W., "Manual for the Use of Stress Concrete," U.S. Department of Interior, Bureau of              Meters, Strain Meters, and Joint Meters in Mass Reclamation, Oct. 1961. Copies may be obtained                Concrete." Copies may be obtained from Ter from the Bureau of Reclamation, Denver Federal                rametrics, A Teledyne Company, 16027 West 5th Center, Denver, Colorado.                                      Avenue, Golden, Colorado 80401.


2. Irving, J., "Experience of In-service Surveillance        7. Raphael, J. M., Carlson, R. W., "Measurement and Monitoring of Prestressed Concrete Pressure              of Structural Action in Dams," 1965. Copies may be Vessels for Nuclear Reactors," a paper presented at          obtained from Terrametrics, A Teledyne Company, International Conference on Experience in the                16027 West 5th Avenue, Golden, Colorado 80401.
7. Raphael, J. M., Carlson, R. W., "Measurement of Structural Action in Dams," 1965. Copies may be obtained from Terrametrics, A Teledyne Company,  
16027 West 5th Avenue, Golden, Colorado 80401.


Design, Construction and Operation of Prestressed Concrete Pressure Vessels and Containments for                  8. "Code for Concrete Reactor Vessels and Con Nuclear Reactors, University of York, England,                tainments," American Concrete Institute Committee Sept. 1975. Copies may be obtained from J. C.                359 and American Society of Mechanical Engineers Mundy, Publication Liaison Officer, Mechanical                Subcommittee on Nuclear Power, 1975. Copies may Engineering Publications Limited, P.O. Box 24,                be obtained from the American Society of Northgate Avenue, Bury St. Edmunds, Suffolk,                  Mechanical Engineers, 345 E. 47th St., New York, IP326BW.                                                      N.Y. 10017 or from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan
8. "Code for Concrete Reactor Vessels and Con tainments," American Concrete Institute Committee  
    3. Hill, H. T., Durchen, N. B., Brittle, W. F.,            48219.
359 and American Society of Mechanical Engineers Subcommittee on Nuclear Power, 1975. Copies may be obtained from the American Society of Mechanical Engineers, 345 E. 47th St., New York, N.Y. 10017 or from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan  
48219.


"Structural Integrity Test of Prestressed Concrete Containments," a paper presented at International              9. "Guide for Making a Condition Survey of Conference on Experience in the Design, Construc              Concrete in Service," Reported by ACI Committee tion and Operation of Prestressed Concrete Pressure            201. Copies may be obtained from the American Vessels and Containments, University of York,                Concrete Institute, P.O. Box 19150, Redford Station, England, Sept. 1975. Copies may be obtained from J.          Detroit, Michigan 48219.
9. "Guide for Making a Condition Survey of Concrete in Service," Reported by ACI Committee  
201. Copies may be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan 48219.


C. Mundy, Publication Liaison Officer, Mechanical Engineering Publications Limited, P.O. Box 24,                10. Whitehurst, E. A., "Evaluation of Concrete Northgate Avenue, Bury St. Edmunds, Suffolk,                  Properties from Sonic Tests," ACI Monograph No.
10. Whitehurst, E. A., "Evaluation of Concrete Properties from Sonic Tests," ACI Monograph No.


IP326BW.                                                      2. Copies may be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station,
2. Copies may be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan 48219.
    4. Browne, R. D., Bainforth, P. B., Welch, A. K.,          Detroit, Michigan 48219.


"The Value of Instrumentation in the Assessment of Vessel Performance During Construction and Ser                11. Leslie, J. R., Cheesman, W. J., "An Ultrasonic vice," a paper presented at International Conference          Method of Studying Deterioration and Cracking in on Experience in the Design, Construction and                Concrete Structures," ACI Journal, Proceedings V.
11. Leslie, J. R., Cheesman, W. J., "An Ultrasonic Method of Studying Deterioration and Cracking in Concrete Structures," ACI Journal, Proceedings V.


Operation of Prestressed Concrete Pressure Vessels            46, No. 1, Sept. 1949. Copies may be obtained from and Containments for Nuclear Reactors, University            the American Concrete Institute, P;O. Box 19150,
46, No. 1, Sept. 1949. Copies may be obtained from the American Concrete Institute, P;O. Box 19150,  
  of York, England, September 1975. Copies may be              Redford Station, Detroit, Michigan 48219.
Redford Station, Detroit, Michigan 48219.


obtained from J. C. Mundy, Publication Liaison Of ficer, Mechanical Engineering Publications Limited,        12. Van Zelst, T. W., "Concrete Quality Control P.O. Box 24, Northgate Avenue, Bury St. Edmunds,            Instruments," ACI Journal, June 1975. Copies may Suffolk, IP326BW.                                          be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan
12. Van Zelst, T. W., "Concrete Quality Control Instruments," ACI Journal, June 1975. Copies may be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan  
    5. Arthauari, S., Yu, C. W., "An Analysis of the          48219.
48219.


Creep and Shrinkage Effects Upon Prestressed Concrete Members Under Temperature Gradient                13. "Standard Method of Test for Pulse Velocity and Its Application," Magazine of Concrete                  Through Concrete," ASTM Designation C597-71.
13. "Standard Method of Test for Pulse Velocity Through Concrete," ASTM Designation C597-71.


Research, Volume 19, Number 60, Sept. 1967. Copies          Copies may be obtained from the American Society may be obtained from the Cement and Concrete As            for Testing and Materials, 1916 Race Street, sociation, Wexham Springs, SLOUGH SL 3 6 PL.                Philadelphia, Pennsylvania 19103.
Copies may be obtained from the American Society for Testing and Materials, 1916 Race Street, Philadelphia, Pennsylvania 19103.


1.90-12}}
1.90-12}}


{{RG-Nav}}
{{RG-Nav}}

Latest revision as of 02:06, 17 January 2025

Inservice Inspection of Prestressed Concrete Containment Structures with Grouted Tendons
ML003740281
Person / Time
Issue date: 08/31/1977
From:
Office of Nuclear Regulatory Research
To:
References
RG-1.90, Rev 1
Download: ML003740281 (12)


U.S. NUCLEAR REGULATORY COMMISSION

Revision i *

August 1977 REGULATORY GUIDE

OFFICE OF STANDARDS DEVELOPMENT

REGULATORY GUIDE 1.90

INSERVICE INSPECTION OF PRESTRESSED CONCRETE

CONTAINMENT STRUCTURES WITH GROUTED TENDONSt

A. INTRODUCTION

General Design Criterion 53, "Provisions for Con tainment Testing and. Inspection," of Appendix A,

"General Design Criteria for Nuclear Power Plants,"

to 10 CFR Part 50, "Licensing of Production and Utilization Facilities," requires, in part, that the con tainment be designed to permit (1) appropriate periodic inspection of all important areas and (2) an appropriate surveillance program. This guide describes bases acceptable to the NRC staff for developing an appropriate surveillance program for prestressed concrete containment structures with grouted tendons. The Advisory Committee on Reac tor Safeguards has been consulted concerning this guide and has concurred in the regulatory position

B. DISCUSSION

Inservice inspection of prestressed concrete con tainment structures with grouted tendons is needed to verify at specific intervals that the safety margins provided in the design of containment structures have not been reduced as a result of operating and en vironmental conditions. Grouting of tendons to protect them against corrosion is a proven technology in other types of structures. However, there is as yet no real experience to adequately define the long-term characteristics of containment struc tures with grouted tendons. The major concern in containment structures with grouted tendons is the possibility that widespread corrosion of the. tendon steel may occur and remain undetected. The major factors influencing the occurrence of corrosion are (1)

the susceptibility of the tendon steel to corrosion, (2)

the degree of exposure of the tendon steel to a

  • The substantial number of changes in this revision has made it impractical to indicate the changes with lines in the margin.

t For the purpose of this guide, a tendon is defined as a tensioned steel element consisting of wires, strands, or bars anchored at each end to an end anchorage assembly.

deleterious environment, (3) the extent of temperature variations, and (4) the quality of the grout and its installation. Following the recommen dations of Regulatory Guide 1.107, "Qualifications for Cement Grouting for Prestressing Tendons in Containment Structures," could significantly reduce the danger of widespread corrosion. However, the mechanism of corrosion in all conditions and situa tions is not fully understood. Because many parameters can influence the development of corro sion or stress corrosion, there is always an area of un certainty with regard to the corrosion of tendon steel, and it is necessary to monitor the structure in a man ner that would reveal the existence of widespread cor rosion.

This guide outlines the recommendations for inser vice inspection of containments having grouted tendons of sizes up to an ultimate strength of approx imately 1300 tons (11,000 kN) and consisting either of parallel wires or of one or several strands. The detailed recommendations of the guide are not direct ly applicable to grouted tendon containments having bar tendons. However, the inservice inspection program for grouted tendon containments with bar tendons may be developed using the principles in this guide and will be reviewed by the NRC staff on a case-by-case basis. This guide does not address the in service inspection of prestressing foundation anchors.

If they are used, the inservice inspection program will be reviewed by the NRC staff on a case-by-case basis.

Inservice inspection of the containment liner and penetrations is also not addressed in this guide.

The simplest means of monitoring these prestres sed concrete structures would be to ascertain the amount of prestress at certain strategically located sections in the structure. However, it is generally felt that available instrumentation for concrete, i.e.,

strain gages, stress meters, and strain meters, is not reliable enough to provide such information. When USNRC REGULATORY GUIDES

Comments should be sent to the Secretary of the Commission, US. Nuclear Regu latory Commission, Washington, D.C. 20555, Attention: Docketing and Service Regulatory Guides are issued to describe and make available to the public methods Branch.

acceptable to the NRC staff of implementing specific parts of the Commission's regulations, to delineate techniques used by the staff in evaluating specific problems The guides are issued in the following ten broad divisions:

or postulated accidents, or to provide guidance to applicants. Regulatory Guides are not substitutes for regulations, and compliance with them is not required.

t. Power Reactors

6. Products Methods and solutions different from those set out in the guides will be accept

2. Research and Test Reactors

7. Transportation if they provide a basis for the fidings requisite to the issuance or continuance

3. Fuels and Materials Facilities

8. Occupational Health able ovidens ba the findin.

4. Environmental and Siting

9. Antitrust Review

5. Materials and Plant Protection

10. General Comments and suggestions for improvements in these guides are encouraged at all Request for single copies of issued guides which may by reproduced; or for place times, and guides will be revised, as appropriate, to accommodate comments and mest onsan automatic distribution list for single copies of future guides iii specific to reflect new information or experience. This guide was revised as a result of divisions should be made in writing to the US. Nuclear Regulatory Commission, substantive comments received from the public and additional staff review.

Washington, D.C.

20555, Attention Director, Division of Document Control.

instrumentation that either can be recalibrated or replaced in case of a malfunction or is proven to be sufficiently reliable is developed, monitoring the prestress level would be a desirable means of assess ing the continuing integrity of prestressed concrete structures with grouted tendons.

Another means of monitoring the functionality of the containment structure would be to subject it to a pressure test and measure its behavior under pres sure. Industry comments indicate that an inservice in spection program based on the test of overall func tionality is preferable.

This regulatory guide provides two acceptable alternative methods of inspecting containment struc tures with grouted tendons: (1) an inservice inspec tion program based on monitoring the prestress level by means of instrumentation, and (2) an inservice in spection program based on pressure-testing the con tainment structure.

The detailed inspection program outlined in this guide is applicable to a sphere-torus dome contain ment having cylindrical walls about 130 feet (40 m) in diameter and an overall height of about 200 feet (61 m) with three groups of tendons, i.e., hoop, vertical, and dome. For the purpose of this guide, such a con tainment is termed the "reference containment." The recommendations in the guide may be used for similar containments with cylindrical walls up to 140

feet (43 m) in diameter and an overall height up to

210 feet (64 m).

For containments that differ from the reference containment or are under a controlled environment, the inservice inspection program may be developed using the concepts evolved in this guide and the guidelines in Appendix A.

The inservice inspection program recommended in this guide consists of:

1. Force monitoring of ungrouted test tendons;

2. Monitoring performance of grouted tendons by a. Monitoring of prestress level, or b. Monitoring of deformation under pressure;

and

3. Visual examination.

1. FORCE MONITORING OF UNGROUTED

TEST TENDONS

Some tendons (otherwise identical) are left un grouted and are protected from corrosion with grease. The changes observed in these tendons are not intended to represent the changes due to environmen tal or physical effects (with respect to corrosion) in the grouted tendons. Instead, these test tendons will be used as reference tendons to evaluate the extent of concrete creep and shrinkage and relaxation of the tendon steel.

The measurement of forces in ungrouted test tendons would provide a quantitative means of verifying the design assumptions regarding the volumetric changes in concrete and the relaxation of prestressing steel. If some lift-off readings (or load cell readings) indicate values lower than the expected low values, checks should be made to determine if such values are due to corrosion of wires of un grouted tendons or to underestimation of prestress ing losses. The plant need not be shut down or main tained in a shutdown condition during such an evaluation period. These tendons may also serve as an investigative tool for assessing the structural con dition after certain incidents that could affect the containment.

2. MONITORING ALTERNATIVES FOR

GROUTED TENDONS

a. Monitoring of Prestress Level (Alternative A)

After the application of prestress, the prestressing force in a tendon decreases owing to the interaction of such factors as:

(1) Stress relaxation of the prestressing steel;

(2) Volumetric changes in concrete;

(3) Differential thermal expansion or contraction between the tendon, grout, and concrete; and

(4) Possible reduction in cross section of the wires due to corrosion, including possible fracture of the wires.

In this alternative, the prestress level is monitored at certain strategically located sections in the contain ment. Thus it is a sampling procedure in which degradation in the vicinity of the instrumented sec tion will be detected by evaluation of the instrumen tation readings. However, if corrosion occurs at loca tions away from the instrumented sections, it would have to produce gross degradation before the in strumentation readings would be affected.

The prestressing force imparted to the structure by a grouted tendon system could be monitored by an appropriate combination of the following methods:

(1) Monitoring the tensile strains in the wires of a tendon;

(2) Evaluating the prestress level at a section in the structure from readings of appropriately located strain gages or strain or stress meters at the section (see Refs. 1 through 7).

Method (1) above is useful for direct monitoring of prestressing force in a tendon. However, the installa-

1.90-2

tion of the instrumentation required for this method needs careful attention during installation and grouting of the tendons. Moreover, strain gages in

%talled on the prestressing wires of a tendon will not detect the loss of force due to relaxation of prestress ing steel. Allowance for this can be based on relaxa tion data for the prestressing steel used.

Evaluation of strain gage and stress meter readings requires a full understanding of what makes up the readings, e.g., elastic, creep, and thermal strain or stress components. Strain gage readings will consist of elastic strains corresponding to the prestressing stress in concrete and strains due to creep and shrinkage of concrete. Strains from creep and shrinkage of concrete can vary between 1.5 and 2.5 times the elastic strains in concrete. However, there are methods that can be used to isolate these effects.

Three such methods are:

(1) Calculate average creep and shrinkage strains from the time-dependent losses measured on the un grouted tendons.

(2) Use stress meters at sections where strain gages are used.

(3) Use special strain meters that respond only to volumetric and temperature changes in concrete (Ref. 7).

A sufficient number of temperature sensors instal led at the sections where instrumentation is located can be useful in isolating the thermal effects. It is recognized that the raw instrumentation readings can be deceptive, and adjustments may be necessary to account for the calibration constants and temperature effects. The interpretation and evalua tion of the results will be simplified if the instrumen tation is provided at sections away from structural discontinuities. The applicant should provide suf ficient redundancy in the instrumentation to permit the evaluation of anomalous readings and the isola tion of a malfunctioning gage. One such combination would be two strain gages and one stress meter at each face of a section.

After appropriate use has been made of the methods and instruments available, an average stress and an average prestressing force at a section can be evaluated. Even though the predicted prestressing force corresponding to a specific time may include adequate consideration for creep of concrete and relaxation of prestressing steel, the chance that the value based on measurements will compare well with the predicted value is small. Hence it is recommended that an applicant establish a band of acceptable prestress level similar to that illustrated in Figure 1. It is also recommended that the bandwidth not exceed

8% of the initial prestressing force at a section after considering the loss due to elastic shortening, anchorage takeup, and friction. The 8% bandwidth would amount to between 40% and 70% of the total time-dependent losses.

Alternative A is based on the use of instrumenta tion. Many of these instruments have to be built into the structure in such a manner that they can be neither replaced nor recalibrated. It is quite likely that such built-in instrumentation may not remain reliably operable throughout the life of the structure.

Recognizing such a possibility, the guide provides for an alternative of pressure testing (Alternative B)

when the data obtained from instrumentation readings are found to be questionable.

b. Monitoring of Deformation Under Pressure (Alternative B)

Testing the containment under pressure and evaluating its elastic response has been proposed as a means of assessing the integrity of the containment.

The elastic response under pressure testing is primari ly a function of the stiffness of the structure. Any significant decrease in the stiffness of the structure due to loss of prestress would be the result of crack ing of the structure. Because of the insensitive and in direct relationship between the prestressing force and the elastic response of the structure, such a method cannot be used to establish the existing prestress level at various sections. However, comparison of the con dition and deformation of the structure during the ISI (Inservice Inspection) pressure testing with those during the ISIT (Initial Structural Integrity Testing)

pressure testing could provide a basis for evaluating the functionality of the structure. This method has been accepted* previously by the NRC staff on the condition that the containment be designed conser vatively so that there will be no cracking (or only slight cracking at the discontinuities) under the peak test pressure.Section III, Division 2, of the ASME

Code (Ref. 8) allows a 33-1/3% increase in the al lowable stress in tensile reinforcement under a test condition. The NRC staff has accepted this al lowance on the assumption that it is only a one-time loading (i.e., during the ISIT). However, if such testing is to be performed a number of times during the life of the containment structure, it is prudent not to use this allowance in order to avoid or minimize gradual propagation of cracking during subsequent pressure tests.

The locations for measuring the deformations un der pressure should be based on the recommenda tions of this guide. For a meaningful comparison of the deformations, it is recommended that the loca tions where the deformations are to be recorded have deformations larger than 0.06 inch (1.5mm) under the calculated peak containment internal pressure as sociated with the design basis accident and that these

  • Three Mile Island Nuclear Power Station Unit 2 and Forked River Nuclear Power Station.

1.90-3

Fi -

Initial prestressing force at a section considering the losses due to elastic shortening, anchorage takeup, and friction.

PREDICTED PRESTRESS FORCE

(CONSIDERING HIGH TIME-DEPENDENT LOSSES)

PREDICTED PRESTRESS FORCE

(CONSIDERING LOW TIME-DEPENDENT LOSSES)

Figure 1. Typical Band of Acceptable Prestress Level w

0 0.9Fi LIb a,M

I-

C,,J

U0

K O.8F1

0.7Fi

1

3

5

10

15

20

25

30

35 40

TIME IN YEARS

4*

locations be approximately the same during the ISIT

and the subsequent ISIs. This will require these loca tions to be away from the areas of structural discon tinuities. Thus the number of locations for measure ment of deformations in typical cylinder and dome areas wili be in excess of those recommended in Regulatory Guide 1.18, "Structural Acceptance Test for Concrete Primary Reactor Containments."

If an analysis of the effects of such parameters as normal losses in prestressing force, increase in modulus of elasticity of concrete with age, and dif ferences in temperatures during various pressure tests indicates that they could affect the deformations of the selected points, these parameters should be con sidered in comparing the deformations during various pressure tests.

3. VISUAL EXAMINATION

Visual examination of structurally critical areas consisting of the areas of structural discontinuities and the areas of heavy stress concentration is recom mended. Reference 9 provides excellent guidance for reporting the condition of concrete and should be used whenever applicable for reporting the condition of examined areas.

There are numerous examples of the use of pulse velocity technique to obtain information concerning the general quality level of concrete. Based on ex perience and experimental data (Refs. 10, 11, 12), a pulse velocity of 14,000 ft/sec (4300 m/sec) or higher indicates a good to excellent quality of concrete. For normal weight concrete, a pulse velocity of 11,000

ft/sec (3400 m/sec) or lower indicates concrete of questionable quality. Thus the technique can be used as part of the inspection of concrete containments when the visual examination reveals a high density of wide (>0.01 in. or 0.25 mm) cracks or otherwise heavy degradation. The detailed procedure and limitations of the techniques are described in Reference 13.

C. REGULATORY POSITION

1. GENERAL

1. All prestressed concrete containment structures with grouted tendons should be subjected to an inser vice inspection (ISI) program. The specific guidelines provided herein are for the reference containment described in Section B.

2. For containments that differ from the reference containment, the program described herein should serve as the basis for developing a comparable inser vice inspection program. Guidelines for the develop ment of such a program are given in Appendix A to this guide.

3. The inservice inspection program should consist of:

a. Force monitoring of ungrouted test tendons;

b. Periodic reading of instrumentation for deter mining prestress level (Alternative A) or deforma tions under pressure (Alternative B) at preestablished sections; and c. Visual examination.

4. The inservice inspection should be performed at approximately 1, 3, and 5 years after the initial struc tural integrity test and every 5 years thereafter.

However, when an applicant chooses pressure testing (Alternative B) as a part of the inspection, the fre quency of inspections should be as indicated in Figure 2.

5. Alternative B may be substituted for Alternative A by the applicant if, at some time during the life of the structure, the inspection based on Alternative A

does not provide satisfactory data. The details of such a substitution will be reviewed by the NRC staff on a case-by-case basis.

6. If the containment base mat is prestressed, its proposed inspection program will be evaluated by the NRC staff on a case-by-case basis.

2. UNGROUTED TEST TENDONS

1. The following ungrouted test tendons should be installed in a representative manner:

a. Three vertical tendons, b. Three hoop tendons, and c. Three dome tendons for the design utilizing three 600 families of tendons.

2. The ungrouted test tendons need not be in addi tion to the design requirements.

3. The ungrouted test tendons and their anchorage hardware should be identical to the grouted tendons and their hardware.

4. The ungrouted test tendons should be subjected to force measurement by lift-off testing or load cells to assess the effects of concrete shrinkage and creep and relaxation of the tendon steel. These data should be evaluated in conjunction with the overall struc tural condition of the containment evident from the other examinations.

1.90-5

I LRT

SCHEDULE

-A

-

-

a

-1

(10 CFR Part 50,

APP. J)

ISI SCH.

-

=

--

PRESSURE

1

5 D

LEVELS

pN

1 "15 PPD

PA

PA

PA

PA

0 1

5

10

15

20

25

30

35

  • P

-TIME

AFTER ISIT - YEARS

KEY

PN

- Normal Operating Pressure or Zero PD)

- Containment Design Pressure PA

- Calculated Peak Internal Pressure Associated with the Design Basis Accident I LRT - Integrated Leak Rate Testing ISIT - Initial Structural Integrity Testing ISI

- Inservice Inspection Figure 2.

Schedule for Inservice Inspections (Alternative B)

3. MONITORING ALTERNATIVES

FOR

GROUTED TENDONS

3.1 Instrumentation for Monitoring the Prestress Level (Alternative A)

3.1.1 Installation I. The prestressed cylindrical wall and dome should be instrumented. This instrumentation may be either embedded in the concrete or inserted into the structure so that it can be maintained or replaced.

Instrument types, locations, and quantities should be selected to provide the best representation of prestress level in the structure. A sufficient number of temperature sensors should be installed to isolate and evaluate the effects of variations in temperature gradients on the instrument readings and observa tions. Redundancy of the embedded instrumentation should be based on a conservative estimate of the probability of malfunction of the instrumentation to be installed.

2. The instrumentation in the concrete should be arranged and distributed in such a manner as to per mit evaluation of the prestressing levels and should be located:

a. At six horizontal planes to measure the hoop prestressing levels;

b. Along three vertical tendons to measure ver tical prestress levels;

c. Along three dome tendons for the design us ing three families of 600 tendons.

3. Sections through the structure should be selected- at a minimum of four locations in each horizontal plane, three locations along each vertical tendon, and two locations along each dome tendon (see Figure 3). At these sections, the prestress level should be monitored by (a) a combination of stress meters or strain gages in concrete or on rebar at a minimum of two points through the section or (b)

strain gages directly on tendon wires with a minimum of 3% of the tendon wires instrumented.

3.1.2 Characteristics

1. Instrumentation provided for the determination of concrete prestress level should be capable of effec tive use over the life span of the containment struc ture within specified operational limits under the fol lowing conditions, unless otherwise defined by the designer and approved by the NRC staff:

a. Humidity: 0% to 100%;

b. Temperature: 0°F (-18°C) to 200 0F (93 0C);

and c. Cyclic loading:

500 cycles of 600 psi (4.2 MPa) stress variation in compression.

2. The instruments should be protected against adverse effects of the expected environment in which they will be located, e.g., electrolytic attack, including the effects of stray electric currents of a magnitude that may be encountered at the particular site and structure. They should be protected against temperature extremes to which they may be exposed while the containment is under construction.

3. The sensitivity of strain gages should be specified; the drift or stability under the conditions in I and 2 above should be accounted for in the specified limits, or the gages should be subject to rec:libration in service.

4. The stress meters should be able to measure compressive stresses up to 2500 psi (17.2 MPa).

3.1.3 Monitoring Instrumentation Operability After the installation of the instrumentation, all embedded strain gages and stress meters should be read every two months until the initial structural in tegrity test (ISIT) is performed. The response of the instrumentation during prestressing and pressure testing (ISIT) should be used to confirm their operability. After the ISIT, the monitoring of the in strumentation should be continued every two months to confirm operability of the instrumentation until the first inservice inspection. The monitoring fre quency may be reduced to once every six months thereafter unless local conditions or special circum stances dictate more frequent readouts. The operability of the instrumentation should also be confirmed during subsequent pressure tests. If anomalous readings are obtained, the reason for such readings should be determined. If it is determined that they result from defective gages, the basis for such a determination should be justified.

3.2 Monitoring Deformation Under Pressure (Alter native B)

When it is planned to use this alternative as a part of the total inservice inspection program, it is recom mended that the design of the containment structure include the following considerations:

1. Membrane compression should be maintained under the peak pressure expected during the ISI tests.

2. The maximum stress in the tensile reinforcing under the peak pressure expected during the ISI test should not exceed one-half the yield strength of the reinforcing steel (0.5fy).

3.2.1 Pressurization

1. During the first inspecticn, the containment structure need not be pressurized.

1.90-7

DT-1 DT-2 DI-2 L

T-3 DOME TENDONS AT 600

00

VI-i VT-1 VI-2 VT-2 VI-3 VT-3KEY

HI-1i HT, VT, DT - HOOP, Vertical, Dome

_T-i Ungrouted Test Tendons.

J

HI-2

'

_

HI - Horizontal Planes to be Selected

1- HI-

I

-I

for Instrumentation.

T

_I

H__

VI & DI - Vertical & Dome Tendons

,

I

-1- HT-2 to be Identified for Instrumentation.

HI-4 IFour Sections Along HI Planes, Three

'I

_11 Sections Along VI Tendons, Two Sections HI-5 Along Dl Tendons to be Selected for

-

-I

-

-Monitoring Prestress Level.

-I

HT-3

0- Shows Selection of Sections Along HI-6 One Horizontal Plane, One Vertical Tendon,

_-

-

and One Dome Tendon.

I

I

I

I

I

300

1500

2700

CONTAINMENT CYLINDER - DEVELOPED

Figure 3.

Containment Diagram Showing Typical Locations of Test Tendonrr Instrumentation

2. During the second and third inspections, the containment structure should be subjected to a max imum internal pressure of 1.15 times the containment design pressure.

3. During the fourth and subsequent inspections, the containment structure should be subjected to a maximum internal pressure equal to the calculated peak internal pressure associated with the postulated design basis accident.

3.2.2 Instrumentation and Deformations

1. Instrumentation similar to that used during the ISIT should be installed prior to the pressure testing for measurement of overall deformations at the selected points.

2. The limit of accuracy of readings of the instru ments to be used should be specified by means of an error band so that a meaningful comparison of defor mations measured during the ISIT and ISI can be made.

3. The points to be instrumented for the measure ment of radial displacements should be determined in six horizontal planes in the cylindrical portion of the shell, with a minimum of four points in each plane (see Figure 3).

4. The points to be instrumented for the measure ment of vertical (or radial) displacements should be determined as follows:

a. At the top of the cylinder relative to the base, at a minimum of four approximately equally spaced azimuths.

b. At the apex of the dome and one intermediate point between the apex and the springline, on at least three equally spaced azimuths.

5. The intermediate pressure levels at which the deformations at the selected points are to be measured should correspond to those for the ISIT.

4. VISUAL EXAMINATION

4.1 Structurally Critical Areas A visual examination should be performed on the following exposed structurally critical areas:

1. Areas at structural discontinuities (e.g., junction of dome and, cylindrical wall or wall and base mat).

2. Areas around large penetrations (e.g., equip ment hatch and air locks) or a cluster of small penetrations.

3. Local areas around penetrations that transfer high loads to the containment structure (e.g., around high-energy fluid system lines).

4. Other areas where heavy loads are transferred to the containment structure (crane supports, etc.).

A visual examination of structurally critical areas should be scheduled during all pressure tests while the containment is at its maximum test pressure, even if visual examinations of these areas have been con ducted at other times.

4.2 Anchorage Assemblies Exposed portions of the tendon anchorage as sembly hardware or the permanent protection thereon (whether it be concrete, grout, or steel cap)

should be visually examined by sampling in the fol lowing manner:

1. A minimum of six dome tendons, two located in each 60* group (three families of tendons) and ran domly distributed to provide representative sampl ing,

2. A minimum of five vertical tendons, randomly but representatively distributed,

3. A minimum of ten hoop tendons, randomly but representatively distributed.

For each succeeding examination, the tendon anchorage areas to be examined should be selected on a random but representative basis so that the sample group will change each time.

The inservice inspection program should define the defects the inspector should look for during visual ex amination of the exposed anchor hardware and protection medium and should establish the cor responding limits and tolerances. Special attention should be given to the concrete supporting the anchor assemblies, and any crack patterns at these points should be observed and analyzed.

5. REPORTABLE CONDITIONS

5.1 Inspection Using Alternative A

If the average prestress force along any tendon falls below the acceptable band (see Figure 1), the condi tion should be considered as reportable.

If the prestress force determined at any section falls below the design prestress force, the condition should be considered as reportable.

5.2 Inspection Using Alternative B

If the deformation measured under the maximum test pressure at any location is found to have in-

1.90-9

creased by more than 5% of that measured during the ISIT under the same pressure, the condition should be considered as reportable.

5.3 Reportable Conditions for Visual Examinations If the crack patterns observed at the structurally critical areas indicate a significant decrease in the spacing or an increase in the widths of cracks com pared to those observed during the ISIT at zero pres sure after depressurization, the condition should be considered as reportable.

If the visual examination of the anchor hardware indicates obvious movements or degradation of the anchor hardware, the condition should be considered as reportable.

If the anchor hardware is covered by permanent protection and the visual examination reveals a degradation (e.g., extensive cracks or corrosion stains) that could bring into question the integrity and effectiveness of the protection medium, the con dition should be considered-as reportable.

5.4 Reportable Conditions for Ungrouted Test Tendons When the force monitoring (by liftoff or load cell)

of ungrouted test tendons indicates a prestress force below the acceptable band (see Figure 1), the condi tion should be considered as reportable.

6. REPORTING TO THE COMMISSION

The reportable conditions of Regulatory Position C.5 could be indicative of a possible abnormal de gradation of the containment structure (a boundary designed to contain radioactive materials). Any such condition should be reported to the Commission.*

D. IMPLEMENTATION

The purpose of this section is to provide informa tion to applicants and licensees regarding the NRC

staff's plans for using this regulatory guide.

Except in those cases in which the applicant proposes an acceptable alternative method for com plying with specified portions of the Commission's regulations, the method described herein will be used in the evaluation of submittals in connection with construction permit applications docketed after October 1, 1977.

If an applicant wishes to use this regulatory guide in developing submittals for applications docketed on or before October 1, 1977, the pertinent portions of the application will be evaluated on the basis of this guide.

  • The report to the Commission should be made in accordance with the recommended reporting program of Regulatory Guide

1.16, "Reporting of Operating Information-Appendix A

Technical Specifications."

1.90-10

APPENDIX A

GUIDELINES FOR DEVELOPING THE INSERVICE INSPECTION PROGRAM FOR

CONTAINMENTS (OTHER THAN REFERENCE CONTAINMENT DISCUSSED IN

THE GUIDE) WITH GROUTED TENDONS

Ungrouted Tendons Three ungrouted tendons should be provided in each group of tendons (e.g.,vertical, hoop, dome, in verted U).

Instrumentation (Alternative A)

The following criteria should be used to determine the number of sections (N) to be monitored for each group of tendons:

N = Actual Area Prestressed by a Group of Tendons K x Area Monitored by a Set of Instruments at a Section (determined as SxL)

where S = spacing of tendons in feet (meters)

L = length of a tendon monitored by a set of instruments- may be considered as 12 ft (3.66m)

and K is determined as follows:

For containments under uncontrolled environment and having continuous tendon curvature, K !SlO0

For containments under uncontrolled environment and having essentially straight tendons, K: 160

For containments under controlled environment and having either straight or curved tendons.

K.200

Monitoring Deformations Under Pressure (Alternative B)

The number of locations (N) to be selected for measuring the deformations under pressure should be determined as follows:

For radial deformations of cylinder, Surface Area of Cylinder infsquare feet N =

(square meters)I

2700 (250)

but not less than 12.

For vertical deformations. of cylinder, N=4 For radial or vertical deformations of dome, Surface Area of Dome in square feet N =

(square meters)

2700 (250)

but not less than 4

1.90-11

APPENDIX B

REFERENCES

1. Jones, K., "Calculation of Stress from Strain in Concrete," U.S. Department of Interior, Bureau of Reclamation, Oct. 1961. Copies may be obtained from the Bureau of Reclamation, Denver Federal Center, Denver, Colorado.

2. Irving, J., "Experience of In-service Surveillance and Monitoring of Prestressed Concrete Pressure Vessels for Nuclear Reactors," a paper presented at International Conference on Experience in the Design, Construction and Operation of Prestressed Concrete Pressure Vessels and Containments for Nuclear Reactors, University of York, England, Sept. 1975. Copies may be obtained from J. C.

Mundy, Publication Liaison Officer, Mechanical Engineering Publications Limited, P.O. Box 24, Northgate Avenue, Bury St. Edmunds, Suffolk, IP326BW.

3. Hill, H. T., Durchen, N. B., Brittle, W. F.,

"Structural Integrity Test of Prestressed Concrete Containments," a paper presented at International Conference on Experience in the Design, Construc tion and Operation of Prestressed Concrete Pressure Vessels and Containments, University of York, England, Sept. 1975. Copies may be obtained from J.

C. Mundy, Publication Liaison Officer, Mechanical Engineering Publications Limited, P.O. Box 24, Northgate Avenue, Bury St. Edmunds, Suffolk, IP326BW.

4. Browne, R. D., Bainforth, P. B., Welch, A. K.,

"The Value of Instrumentation in the Assessment of Vessel Performance During Construction and Ser vice," a paper presented at International Conference on Experience in the Design, Construction and Operation of Prestressed Concrete Pressure Vessels and Containments for Nuclear Reactors, University of York, England, September 1975. Copies may be obtained from J. C. Mundy, Publication Liaison Of ficer, Mechanical Engineering Publications Limited, P.O. Box 24, Northgate Avenue, Bury St. Edmunds, Suffolk, IP326BW.

5. Arthauari, S., Yu, C. W., "An Analysis of the Creep and Shrinkage Effects Upon Prestressed Concrete Members Under Temperature Gradient and Its Application,"

Magazine of Concrete Research, Volume 19, Number 60, Sept. 1967. Copies may be obtained from the Cement and Concrete As sociation, Wexham Springs, SLOUGH SL 3 6 PL.

6. Carlson, R. W., "Manual for the Use of Stress Meters, Strain Meters, and Joint Meters in Mass Concrete." Copies may be obtained from Ter rametrics, A Teledyne Company, 16027 West 5th Avenue, Golden, Colorado 80401.

7. Raphael, J. M., Carlson, R. W., "Measurement of Structural Action in Dams," 1965. Copies may be obtained from Terrametrics, A Teledyne Company,

16027 West 5th Avenue, Golden, Colorado 80401.

8. "Code for Concrete Reactor Vessels and Con tainments," American Concrete Institute Committee

359 and American Society of Mechanical Engineers Subcommittee on Nuclear Power, 1975. Copies may be obtained from the American Society of Mechanical Engineers, 345 E. 47th St., New York, N.Y. 10017 or from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan

48219.

9. "Guide for Making a Condition Survey of Concrete in Service," Reported by ACI Committee

201. Copies may be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan 48219.

10. Whitehurst, E. A., "Evaluation of Concrete Properties from Sonic Tests," ACI Monograph No.

2. Copies may be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan 48219.

11. Leslie, J. R., Cheesman, W. J., "An Ultrasonic Method of Studying Deterioration and Cracking in Concrete Structures," ACI Journal, Proceedings V.

46, No. 1, Sept. 1949. Copies may be obtained from the American Concrete Institute, P;O. Box 19150,

Redford Station, Detroit, Michigan 48219.

12. Van Zelst, T. W., "Concrete Quality Control Instruments," ACI Journal, June 1975. Copies may be obtained from the American Concrete Institute, P.O. Box 19150, Redford Station, Detroit, Michigan

48219.

13. "Standard Method of Test for Pulse Velocity Through Concrete," ASTM Designation C597-71.

Copies may be obtained from the American Society for Testing and Materials, 1916 Race Street, Philadelphia, Pennsylvania 19103.

1.90-12