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                                                    UNITED STATES
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        [p stGug  'o                   NUCLEAR REGULATORY COMMISSION
UNITED STATES
      p~             ,                                REGION 11
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      g
NUCLEAR REGULATORY COMMISSION
      *
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                      j.                       101 MARIETTA STREET, N.W.
REGION 11
                      e.                       ATLANTA, GEORGIA 30323
,
        %...../
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        Report No.:     50-302/85-26
j.
      . Licensee:     Florida Power Corporation
101 MARIETTA STREET, N.W.
                    3201 34th Street, South
*
                    St. Petersburg, FL 33733
e.
        Docket No.:     50-302                                           License No.:   DPR-72
ATLANTA, GEORGIA 30323
        Facility Name: Crystal River 3
%...../
        Inspection Conducted: May 25 - June 25, 1985
Report No.:
        Inspector: [M                   I-             I                           7//       8
50-302/85-26
                    T. ':. Stetka, Serrfor Reside         npfor                     '/0 ate Signed
. Licensee:
      ;Accompanyingyersonn         :   . E. Tedrow, Resident inspector
Florida Power Corporation
        Approved by:
3201 34th Street, South
          '
St. Petersburg, FL 33733
                                . rw //fho
Docket No.:
                        V. W Tan & Tera, Cliier, Project Section 2B
50-302
                                                                                    78W
License No.:
                                                                                      ' Bate' Signed
DPR-72
                        Division of Reactor Projects
Facility Name: Crystal River 3
                                                    SUMMARY
Inspection Conducted: May 25 - June 25, 1985
        Scope: This routine inspection involved 139 inspector-hours on site by two
Inspector: [M
        resident inspectors in the areas of plant operations, security, radiological
I-
        controls, Licensee Event Reports and Nonconforming Operations Reports, Facility
I
        Modifications, Refueling Activities, IE Information Notices, and licensee action
7//
        on previous inspection items. Numerous facility tours were conducted and
8
        facility operations observed.           Some of these tours and observations were
T. ':. Stetka, Serrfor Reside
        conducted on backshifts. This inspection also includes a special inspection of
npfor
        the licensee's station battery.
' 0 ate Signed
        Results: Two violations were identified:               (Failure to adhere to procedures,
/
        paragraph 5.b.(8)(a); Failure to perform plant modifications in accordance with
;Accompanyingyersonn
        modification procedures and failure to conduct an adequate Quality Control
:
        inspection, paragraph 7).
. E. Tedrow, Resident inspector
Approved by:
. rw //fho
78W
'
V. W Tan & Tera, Cliier, Project Section 2B
' Bate' Signed
Division of Reactor Projects
SUMMARY
Scope:
This routine inspection involved 139 inspector-hours on site by two
resident inspectors in the areas of plant operations, security, radiological
controls, Licensee Event Reports and Nonconforming Operations Reports, Facility
Modifications, Refueling Activities, IE Information Notices, and licensee action
on previous inspection items.
Numerous facility tours were conducted and
facility operations observed.
Some of these tours and observations were
conducted on backshifts. This inspection also includes a special inspection of
the licensee's station battery.
Results: Two violations were identified:
(Failure to adhere to procedures,
paragraph 5.b.(8)(a); Failure to perform plant modifications in accordance with
modification procedures and failure to conduct an adequate Quality Control
inspection, paragraph 7).
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                            gDR   ADDCK 05000302
8508000275 850716
gDR
ADDCK 05000302
PDR _
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                                            REPORT DETAILS
REPORT DETAILS
        1.   Persons Contacted
1.
              Licensee Employees
Persons Contacted
            *J. Alberdi, Manager, Site Nuclear Operations Technical Service
Licensee Employees
            ~*J. Brandely, Nuclear Security & Special Projects Superintendent
*J. Alberdi, Manager, Site Nuclear Operations Technical Service
            *P. Breedlove, Nuclear Records Management Supervisor
~*J. Brandely, Nuclear Security & Special Projects Superintendent
            *C. Brown, Assistant Nuclear Outage & Modifications Manager
*P. Breedlove, Nuclear Records Management Supervisor
            *J. Bufe, Nuclear Compliance Specialist
*C. Brown, Assistant Nuclear Outage & Modifications Manager
              M. Culver, Sr., Nuclear Reactor Specialist
*J. Bufe, Nuclear Compliance Specialist
            *D. Fields, Nuclear Reliability Supervisor
M. Culver, Sr., Nuclear Reactor Specialist
            *B. Hickle, Nuclear Chem / Rad Protection Superintendent
*D.
            *E. Howard, Director, Site Nuclear Operations
Fields, Nuclear Reliability Supervisor
            *L. Hunsinger, Nuclear Electrician
*B. Hickle, Nuclear Chem / Rad Protection Superintendent
            *W. Johnson, Nuclear Plant Engineering
*E. Howard, Director, Site Nuclear Operations
            *D. Kilburn, Building Serviceman
*L. Hunsinger, Nuclear Electrician
            *K. Lancaster, Manager, Site Nuclear Quality Assurance
*W. Johnson, Nuclear Plant Engineering
            *J. Lander, Nuclear Outage & Modifications Manager
*D. Kilburn, Building Serviceman
            *C. Long, Senior Quality Auditor
*K. Lancaster, Manager, Site Nuclear Quality Assurance
                                      ~
*J. Lander, Nuclear Outage & Modifications Manager
            *P. McKee, Nuclear Plant Manager
*C. Long, Senior Quality Auditor
            *W. Neuman, Sr., Nuclear Inservice Inspection Specialist                         '
*P. McKee, Nuclear Plant Manager
            *V. Roppel, Nuclear Plant Engineering & Technical Services Manager
~
            *W. Rossfeld, Nuclear Compliance Manager
*W. Neuman, Sr., Nuclear Inservice Inspection Specialist
            *D. Smith, Nuclear Maintenance Superintendent
'
            *E.. Standard, Nuclear Mechanic
*V. Roppel, Nuclear Plant Engineering & Technical Services Manager
            *J. Telford, Director, Quality Programs
*W. Rossfeld, Nuclear Compliance Manager
            *R. Whitman, Acting Operations Superintendent
*D. Smith, Nuclear Maintenance Superintendent
            *K. Wilson, Supervisor, Site Nuclear Licensing
*E.. Standard, Nuclear Mechanic
            *R. Yost, Senior Quality Auditor
*J. Telford, Director, Quality Programs
              Other personnel contacted included office, operations, engineering, main-
*R. Whitman, Acting Operations Superintendent
              tenance, chem / rad and corporate personnel.
*K. Wilson, Supervisor, Site Nuclear Licensing
*R. Yost, Senior Quality Auditor
Other personnel contacted included office, operations, engineering, main-
tenance, chem / rad and corporate personnel.
.
.
            " Attended exit interview
" Attended exit interview
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2.
Exit Interview
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        2.  Exit Interview
The inspector met with licensee representatives (denoted in paragraph 1) at
l            The inspector met with licensee representatives (denoted in paragraph 1) at
the conclusion of the inspection on June 25, 1985. During this meeting, the
              the conclusion of the inspection on June 25, 1985. During this meeting, the
inspector' summarized the scope and findings of the inspection as they are
              inspector' summarized the scope and findings of the inspection as they are .
.
              detailed in this report with particular emphasis on the violations,
detailed in this report with particular emphasis on the violations,
              unresolved items and inspector followup items.
unresolved items and inspector followup items.
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              Also during this' meeting, the inspector discussed the observations from a
Also during this' meeting, the inspector discussed the observations from a
              walkdown conducted on the Nuclear Services Closed Cycle Cooling (SW)
walkdown conducted on the Nuclear Services Closed Cycle Cooling (SW)
              System. The following items were identified:
System. The following items were identified:
                                                                                                .
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    *
*
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.
                                              2
2
      -
SW system drawing (FD-301-601) has two valves labeled SWV-488. The
              SW system drawing (FD-301-601) has two valves labeled SWV-488. The
-
            walkdown revealed that one of these valves is labeled SWV-448 in the
walkdown revealed that one of these valves is labeled SWV-448 in the
              field. The drawing appears to be incorrect.
field. The drawing appears to be incorrect.
      -
Several SW System valves are missing identification tags:
              Several SW System valves are missing identification tags:       SWV-29,
SWV-29,
            SWV-157, SWV-158, SWV-159, SWV-592, SWV-668 and SWV-669.
-
      -
SWV-157, SWV-158, SWV-159, SWV-592, SWV-668 and SWV-669.
            The system valve lineup presented in procedure OP-408 (Nuclear Services
-
            Cooling System) contained two listings for valve SWV-464. These
The system valve lineup presented in procedure OP-408 (Nuclear Services
            duplicate listings required the same valve position but had different
Cooling System) contained two listings for valve SWV-464.
            descriptions of the valve.
These
      The licensee acknowledged the inspection finJir.gs and did not identify as
duplicate listings required the same valve position but had different
      proprietary any of the materials provided to or reviewed by the inspectors
descriptions of the valve.
      during this inspection.
The licensee acknowledged the inspection finJir.gs and did not identify as
    3. Licensee Action on Previous Inspection Items
proprietary any of the materials provided to or reviewed by the inspectors
      (Closed) Unresolved Item (302/85-10-01):         The licensee provided the
during this inspection.
      inspector with a safety analysis of the C. ice Through Steam Generator (OTSG)
3.
      " water slap" cleaning process. The inspector's review indicated that the
Licensee Action on Previous Inspection Items
      process would not cause degradation of tha OTSGs. Action on this item is
(Closed) Unresolved Item (302/85-10-01):
      considered to be complete.
The licensee provided the
      (Closed) Violation (302/84-33-01):       The licensee has reviseo procedure
inspector with a safety analysis of the C. ice Through Steam Generator (OTSG)
      OP-412, Waste Gas Disposal System, to provide a me hod for adding nitrogen
" water slap" cleaning process. The inspector's review indicated that the
      to the waste gas decay tanks (WGDTs) with the affected tank (s) isolated and
process would not cause degradation of tha OTSGs. Action on this item is
      without adding waste gas to the isolated tank (s).     This procedure revision
considered to be complete.
      should prevent recurrence of this event.
(Closed) Violation (302/84-33-01):
      (0 pen) Violation (302/85-11-01): The licensee has issued a letter of
The licensee has reviseo procedure
      clarification to all managers and superintendents to assure that 'the
OP-412, Waste Gas Disposal System, to provide a me hod for adding nitrogen
      required interdepartmental reviews are conducted.           The controlling
to the waste gas decay tanks (WGDTs) with the affected tank (s) isolated and
      procedure, AI-401, has not yet been revised to include this clarification.
without adding waste gas to the isolated tank (s).
      This item remains open pending revision to AI-401.
This procedure revision
      (Closed) Inspector Followup Item (302/84-16-02): Procedures MP-122 and
should prevent recurrence of this event.
      MP-132 have been revised to delete the torque values and a new procedure,
(0 pen) Violation (302/85-11-01):
      MP-700, Recommended Torque Values, have been developed. The procedures now
The licensee has issued a letter of
      reference the new procedure (MP-700) so that the required torque valves can
clarification to all managers and superintendents to assure that 'the
      be determined. This resolution appears to be effective by eliminating the
required
      conflicts between procedures MP-122 and MP-132.
interdepartmental
      (Closed) Inspector Followup Item (302/85-04-05): The licensee has issued
reviews
      revised Liquid Radwaste Release Permit forms that require two reviewers to
are conducted.
      sign off the form before a liquid release can commence. The inspectors have
The controlling
      observed use of this form and it appears that this new form will prevent
procedure, AI-401, has not yet been revised to include this clarification.
      recurrence of the initial event.
This item remains open pending revision to AI-401.
(Closed) Inspector Followup Item (302/84-16-02):
Procedures MP-122 and
MP-132 have been revised to delete the torque values and a new procedure,
MP-700, Recommended Torque Values, have been developed. The procedures now
reference the new procedure (MP-700) so that the required torque valves can
be determined.
This resolution appears to be effective by eliminating the
conflicts between procedures MP-122 and MP-132.
(Closed) Inspector Followup Item (302/85-04-05):
The licensee has issued
revised Liquid Radwaste Release Permit forms that require two reviewers to
sign off the form before a liquid release can commence. The inspectors have
observed use of this form and it appears that this new form will prevent
recurrence of the initial event.
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                                                              3
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                          (Closed) Inspector Followup Item (302/85-21-03): The inspectors have
(Closed) Inspector Followup Item (302/85-21-03):
                          rev1ewed a report that provides the existing design margins for the lower
The inspectors have
                        core barrel (LCB) bolts. This report demonstrates that the LCB design
rev1ewed a report that provides the existing design margins for the lower
                        margin is considerable and that the 5 potentially cracked bolts will have no
core barrel (LCB) bolts.
                        effect upon the operation or safety margins for the plant.
This report demonstrates that the LCB design
                          (Closed) Unresolved Item (302/85-04-02): The chemistry technician who
margin is considerable and that the 5 potentially cracked bolts will have no
                        performed SP-715 was interviewed by the inspectors to ensure that the NaOH
effect upon the operation or safety margins for the plant.
                          sample was performed properly. The chemistry technician provided the
(Closed) Unresolved Item (302/85-04-02):
                          inspectors with the sample temperature and specific gravity which had been
The chemistry technician who
                        omitted from the data sheet for SP-715. Procedure SP-715 has been revised
performed SP-715 was interviewed by the inspectors to ensure that the NaOH
                        to include blanks for logging specific gravity and temperature.
sample was performed properly.
                                                          .
The chemistry technician provided the
                        (0 pen) Unresolved Item (302/85-08-06): The licensee has done a preliminary
inspectors with the sample temperature and specific gravity which had been
                        investigation to determine if the auxiliary building fans and filters should
omitted from the data sheet for SP-715.
                        be considered as safety related. This investigation indicates that the
Procedure SP-715 has been revised
                        system is properly classified as non safety related. The complete investi-
to include blanks for logging specific gravity and temperature.
                        gation to . determine the safety classification of this system is still
.
                        on going and will be completed by July 19, 1985.     This item remains open
(0 pen) Unresolved Item (302/85-08-06): The licensee has done a preliminary
                        pending NRC review of the investigation results.
investigation to determine if the auxiliary building fans and filters should
                        (0 pen) Inspector Followup Item (302/85-19-04): The licensee disassembled
be considered as safety related.
                        two of the SBM switches that had broken cam followers in order to replace
This investigation indicates that the
                        the defective parts. When new cam followers were received from the ware-
system is properly classified as non safety related. The complete investi-
                        house, it was determined that the new parts also exhibited cracking. The     .
gation to . determine the safety classification of this system is still
                        cracking appears to be caused by the use of a press fit metal pin and a
on going and will be completed by July 19, 1985.
                        rivet into the brittle LEXAN material. Therefore, it appears that the age
This item remains open
                        of the cam follower (i.e., the time that the part is subjected to the forces
pending NRC review of the investigation results.
                        of the metal pin and rivet) contribute to the degree of cracking.
(0 pen) Inspector Followup Item (302/85-19-04):
                        The licensee has determined that General Electric has changed the cam
The licensee disassembled
                        follower material (it is now a material called "BALOX") and has provided for
two of the SBM switches that had broken cam followers in order to replace
                        a looser fit on the metal pin. The licensee has initiated a program to
the defective parts. When new cam followers were received from the ware-
                        replace the LEXAN cam followers with those made of the BALOX material as the
house, it was determined that the new parts also exhibited cracking.
                        parts become available.
The
                        The inspectors have observed the licensee's activities and will continue to
.
                        follow the progress in this area.
cracking appears to be caused by the use of a press fit metal pin and a
                      4. Unresolved Items
rivet into the brittle LEXAN material.
                        Unresolved items are matters about which more information is required to
Therefore, it appears that the age
                        determine whether they are acceptable or may involve violations or
of the cam follower (i.e., the time that the part is subjected to the forces
                        deviations. Unresolved items are identified in paragraphs 5.b.(8),(b),
of the metal pin and rivet) contribute to the degree of cracking.
                        5.b.(8).(c), and 10.
The licensee has determined that General Electric has changed the cam
-   _ - - - - _ _ _ _        __ _    _ _ _ _ _ _ _ _ _ _ _
follower material (it is now a material called "BALOX") and has provided for
a looser fit on the metal pin.
The licensee has initiated a program to
replace the LEXAN cam followers with those made of the BALOX material as the
parts become available.
The inspectors have observed the licensee's activities and will continue to
follow the progress in this area.
4.
Unresolved Items
Unresolved items are matters about which more information is required to
determine whether they are acceptable or may involve violations or
deviations.
Unresolved items are identified in paragraphs 5.b.(8),(b),
5.b.(8).(c), and 10.
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                                                            4~
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                    5. Review of Plant Operations
5.
                      The plant remained in the refueling m0de (mode 6) for the duration of this
Review of Plant Operations
                      inspection period,
The plant remained in the refueling m0de (mode 6) for the duration of this
                      a.   Shift Logs and Facility Records
inspection period,
                            The inspector reviewed records and discussed various entries with
a.
                            operations personnel to verify compliance with the Technical Specifi-
Shift Logs and Facility Records
                            cations (TS) and the licensee's administrative procedures.
The inspector reviewed records and discussed various entries with
                            The following records were reviewed:
operations personnel to verify compliance with the Technical Specifi-
                            Shift Supervisor's Log; Reactor Operator's Log; Equipment Out-of-
cations (TS) and the licensee's administrative procedures.
                            Service Log; Shift Relief Checklist; Auxiliary Building Operator's Log;
The following records were reviewed:
                            Active Clearance Log; Daily Operating Surveillance Log; Work Request
Shift Supervisor's Log; Reactor Operator's Log; Equipment Out-of-
                            Log; Short Term Instructions (STIs); selected Chemistry / Radiation
Service Log; Shift Relief Checklist; Auxiliary Building Operator's Log;
                            Protection Logs; Outage Shift Manager's Log; and Refueling Logbook.
Active Clearance Log; Daily Operating Surveillance Log; Work Request
                            In addition to these record reviews, the inspector independently
Log; Short Term Instructions (STIs); selected Chemistry / Radiation
                            verified clearance order tagouts.
Protection Logs; Outage Shift Manager's Log; and Refueling Logbook.
                            No violations or deviations were identified.
In addition to these record reviews, the inspector independently
                      b.   Facility Tours and Observations
verified clearance order tagouts.
                            Throughout the inspection period, facility tours were conducted to
No violations or deviations were identified.
                            observe operations and maintenance activities in progress. Some
b.
                            operations and maintenance activity observations were conducted during
Facility Tours and Observations
                            backshifts. Also, during this inspection period, licensee meetings
Throughout the inspection period, facility tours were conducted to
                          were attended by the inspector to observe planning and management
observe operations and maintenance activities in progress.
                            activities.
Some
                            The facility tours and observations encompassed the following areas:
operations and maintenance activity observations were conducted during
                            Security Perimeter Fence; Control Room; Emergency Diesel Generator
backshifts.
                            Room; Auxiliary Building; Intermediate Building; Battery Rooms;
Also, during this inspection period, licensee meetings
                            Electrical Switchgear Rooms; and Reactor Building.
were attended by the inspector to observe planning and management
                            During these tours, the following observations were made:
activities.
                            (1) Monitoring Instrumentation - The following instrumentation was
The facility tours and observations encompassed the following areas:
                                  observed to verify that indicated parameters were in accordance
Security Perimeter Fence; Control Room; Emergency Diesel Generator
                                  with the TS for the current operational mode:
Room; Auxiliary Building; Intermediate Building; Battery Rooms;
                                  Equipment operating status; Area, atmospheric and liquid radiation
Electrical Switchgear Rooms; and Reactor Building.
                                  monitors; Electrical system lineup; Reactor operating parameters;
During these tours, the following observations were made:
                                  and Auxiliary equipment operating parameters.
(1) Monitoring Instrumentation - The following instrumentation was
                                  No violations or deviations were identified.
observed to verify that indicated parameters were in accordance
with the TS for the current operational mode:
Equipment operating status; Area, atmospheric and liquid radiation
monitors; Electrical system lineup; Reactor operating parameters;
and Auxiliary equipment operating parameters.
No violations or deviations were identified.
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                              _.
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                                    5
5
    (2) Safety Systems Walkdown - The inspector conducted a walkdown of
(2) Safety Systems Walkdown - The inspector conducted a walkdown of
        the Nuclear Service Closed Cycle (SW) System to verify that the
the Nuclear Service Closed Cycle (SW) System to verify that the
        lineup was in accorda. ice with license requirements for system
lineup was in accorda. ice with license requirements for system
        operability and that the system drawing and procedure correctly
operability and that the system drawing and procedure correctly
        reflect "as-built" plant conditions.
reflect "as-built" plant conditions.
        No violations or deviations were identified.
No violations or deviations were identified.
    (3) Shift Staffing - The inspector verified that operating shift
(3) Shift Staffing - The inspector verified that operating shift
        staffing was in accordance with TS requirements and that control
staffing was in accordance with TS requirements and that control
        room operations were being conducted in an orderly and
room operations were being conducted in an orderly and
        professional manner.     In addition, the inspector observed shift
professional manner.
        turnovers on various occasions to verify the continuity of plant
In addition, the inspector observed shift
        status, operational problems, and other pertinent plant informa-
turnovers on various occasions to verify the continuity of plant
        tion during these turnovers.
status, operational problems, and other pertinent plant informa-
        No violations or deviations were identified.
tion during these turnovers.
    (4) Plant Housekeeping Conditions - Storage of material and
No violations or deviations were identified.
        components, and cleanliness conditions of various areas throughout
(4) Plant Housekeeping
        the facility were observed to determine whether safety and/or fire
Conditions - Storage of material
        hazards existed.
and
        No violations or deviations were identified.
components, and cleanliness conditions of various areas throughout
    (5) Radiation Areas - Radiation Control Areas (RCAs) were observed to
the facility were observed to determine whether safety and/or fire
        verify proper identification and implementation. These observa-
hazards existed.
        tions included selected licensee conducted surveys, review of
No violations or deviations were identified.
        step-off pad conditions, disposal of contaminated clothing, and
(5) Radiation Areas - Radiation Control Areas (RCAs) were observed to
        area posting.     Area postings were independently verified for
verify proper identification and implementation. These observa-
        accuracy through the use of the inspector's own radiation
tions included selected licensee conducted surveys, review of
        monitoring instrument.     The inspector also reviewed selected
step-off pad conditions, disposal of contaminated clothing, and
        radiation work permits and observed personnel use of protective
area posting.
        clothing, respirators, and personnel monitoring devices to assure
Area postings were independently verified for
        that the licensee's radiation monitoring policies were being
accuracy through the use of the inspector's own radiation
        followed.
monitoring instrument.
        No violations or deviations were identified.
The inspector also reviewed selected
    (6) Security Control - Security controls were observed to verify that
radiation work permits and observed personnel use of protective
        security barriers are intact, guard forces are on duty, and access
clothing, respirators, and personnel monitoring devices to assure
        to the Protected Area (PA) is controlled in accordance with the
that the licensee's radiation monitoring policies were being
        facility security plan. Personnel within the PA were observed to
followed.
        ensure proper display of badges and that personnel requiring
No violations or deviations were identified.
        escort were properly escorted. Personnel within vital areas were
(6) Security Control - Security controls were observed to verify that
        observed to ensure proper authorization for the area.
security barriers are intact, guard forces are on duty, and access
l       No violations or deviations were identified.
to the Protected Area (PA) is controlled in accordance with the
facility security plan. Personnel within the PA were observed to
ensure proper display of badges and that personnel requiring
escort were properly escorted. Personnel within vital areas were
observed to ensure proper authorization for the area.
l
No violations or deviations were identified.
i
i
.
.
.
. .
.
.


                                                                                      '
'
  I
I
  L
L
        *
*
    .
[
[
.
l
l
                                                              .
.
                                          6
6
;
;
          (7) Fire Protection - Fire protection activities, staffing and equip-
(7)
i             ment were observed to verify that fire brigade staffing was
Fire Protection - Fire protection activities, staffing and equip-
!             appropriate and that fire alarms, extinguishing equipment,
i
              actuating controls, fire fighting equipment, emergency equipment,
ment were observed to verify that fire brigade staffing was
              and fire barriers were operable.
!
              No violations or deviations were identified.
appropriate and that fire alarms, extinguishing equipment,
,        (8) Surveillance - Surveillance tests were observed to verify that
actuating controls, fire fighting equipment, emergency equipment,
l              approved procedures were being used; qualified personnel were
and fire barriers were operable.
              conducting the tests; tests were adequate to verify equipment
No violations or deviations were identified.
              operability; calibrated equipment, as required, was utilized; and
(8) Surveillance - Surveillance tests were observed to verify that
              TS requirements were followed.
,
              The following tests were observed and/or data reviewed:
              -
                    SP-135, Engineered Safeguards Actuation System Response Time
l
l
                    Test;
approved procedures were being used; qualified personnel were
              -
conducting the tests; tests were adequate to verify equipment
                    SP-157B, Meteorological System Surveillance (Weekly);
operability; calibrated equipment, as required, was utilized; and
              -
TS requirements were followed.
                    SP-210, ASME Class 2 Hydrostatic Testing;
The following tests were observed and/or data reviewed:
              -
SP-135, Engineered Safeguards Actuation System Response Time
                    SP-354A, Emergency Diesel Fuel Oil Quality and Diesel
-
                    Generator Monthly Test;                                         -
l
              -
Test;
                    SP-406, Refueling Operations Daily Data Requirements;
SP-157B, Meteorological System Surveillance (Weekly);
              -
-
                    SP-421, Reactivity Balance Calculations; and,
SP-210, ASME Class 2 Hydrostatic Testing;
      .
-
              -
SP-354A, Emergency Diesel Fuel Oil Quality and Diesel
                    SP-702, Reactor Coolant and Decay Heat Daily Surveillance
-
                    Program
Generator Monthly Test;
              As a result of these reviews and observations the following items
-
              were identified:
SP-406, Refueling Operations Daily Data Requirements;
              (a) On June 13, 1985, while observing the hydrostatic test of the
-
                    Nuclear Services Seawater (RW) System performed in accordance
SP-421, Reactivity Balance Calculations; and,
                    with SP-210, the inspector noted the following:
-
.
SP-702, Reactor Coolant and Decay Heat Daily Surveillance
-
Program
As a result of these reviews and observations the following items
were identified:
(a) On June 13, 1985, while observing the hydrostatic test of the
Nuclear Services Seawater (RW) System performed in accordance
with SP-210, the inspector noted the following:
,
,
                    -
Equipment clearance order 6-10 that was in use at the
                          Equipment clearance order 6-10 that was in use at the
-
                          job site was different from that retained by operations
job site was different from that retained by operations
                          personnel due to an amendment made to the order. The
personnel due to an amendment made to the order.
                          correct / amended copy was held by operations personnel,
The
                          whereas the copy at the job site did not reflect these
correct / amended copy was held by operations personnel,
                          changes. Compliance Procedure (CP) 115 requires a copy
whereas the copy at the job site did not reflect these
                          of the accepted clearance to be present at the job site.
changes. Compliance Procedure (CP) 115 requires a copy
  u
of the accepted clearance to be present at the job site.
u


    *
*
  .
.
                                                  7
7
          -
Work Request (WR) #59483, which authorized performance
                            Work Request (WR) #59483, which authorized performance
-
                            of this test, was signed by the Nuclear Shift Supervisor
of this test, was signed by the Nuclear Shift Supervisor
                            (NSS) on June 12. The inspector had observed activities
(NSS) on June 12. The inspector had observed activities
                            such as installation of test equipment and filling and
such as installation of test equipment and filling and
                            venting of the system on June 11, which indicates that
venting of the system on June 11, which indicates that
                            work was being performed on the system prior to
work was being performed on the system prior to
                            authorization by the NSS. Procedure CP-113 requires NSS
authorization by the NSS. Procedure CP-113 requires NSS
                            authorization prior to the start of any work on a
authorization prior to the start of any work on a
                            system.
system.
          -
Procedure SP-210, paragraph 4.2 specifies that no valves
                            Procedure SP-210, paragraph 4.2 specifies that no valves
-
                            will be installed in lines containing test gauges or
will be installed in lines containing test gauges or
                            relief valves to assure that these components are not
relief valves to assure that these components are not
                            inadvertently isolated.         The test rig in use (that
inadvertently isolated.
                            contained the test gauges and relief valve) had
The test rig in use (that
                            isolation valves in each test gauge line and the relief
contained the test gauges and relief valve) had
                            valve line. The inspector noted that the valves were
isolation valves in each test gauge line and the relief
                            open.
valve line.
          -
The inspector noted that the valves were
                            Procedure SP-210, paragraph 7.4 requires the test
open.
                            boundary valves to be delineated on data sheet Enclosure
Procedure SP-210, paragraph 7.4 requires the test
                            (2) so that the test volume is identified. Following
-
                            completion of the hydro, the inspector noted that valve
boundary valves to be delineated on data sheet Enclosure
                            RWV-6 was shut. With valve RWV-6 shut, the boundary of
(2) so that the test volume is identified.
                            the system changed from valve RWV-14 as noted on
Following
;                           Enclosure (2) to RWV-6 therefore changing the test
completion of the hydro, the inspector noted that valve
                            volume. The inspector questioned the test engineer and
RWV-6 was shut. With valve RWV-6 shut, the boundary of
                            the Quality Control (QC) inspector (who was acting as
the system changed from valve RWV-14 as noted on
                            the ASME Level II leakage examiner) to determine the
;
                            reason for the valve closure.           Answers from these
Enclosure (2) to RWV-6 therefore changing the test
                            personnel indicate that the valve was inadvertently left
volume.
                            shut and that pre-test walkdowns by the test engineer
The inspector questioned the test engineer and
                            and QC inspector failed to identify the discrepancy.
the Quality Control (QC) inspector (who was acting as
            Failure to adhere to the requirements of procedures CP-113,
the ASME Level II leakage examiner) to determine the
          CP-115 and SP-210 are contrary to the procedure adherence
reason for the valve closure.
            requirements of TS 6.8.1 and is considered to be a violation.
Answers from these
          Violation (302/85-26-01): Failure to adhere to compliance
personnel indicate that the valve was inadvertently left
:           and surveillance procedures during performance of a hydro-
shut and that pre-test walkdowns by the test engineer
and QC inspector failed to identify the discrepancy.
Failure to adhere to the requirements of procedures CP-113,
CP-115 and SP-210 are contrary to the procedure adherence
requirements of TS 6.8.1 and is considered to be a violation.
Violation (302/85-26-01):
Failure to adhere to compliance
:
and surveillance procedures during performance of a hydro-
!
!
            static test.
static test.
      (b) While observing the test of the A Emergency Diesel Generator
(b) While observing the test of the A Emergency Diesel Generator
            (EDG) on June 19, 1985, in accordance with procedure SP-354A,
(EDG) on June 19, 1985, in accordance with procedure SP-354A,
            the inspector noted that the copy of SP-354A in the field was
the inspector noted that the copy of SP-354A in the field was
            different from that in use by operators in the control room.
different from that in use by operators in the control room.
            The field copy of SP-354A contained an Interim Change (IC)
The field copy of SP-354A contained an Interim Change (IC)
          whereas the control room copy did not. The inspector also
whereas the control room copy did not. The inspector also
                                                                                        - - - -
. . - _ _ . - .
            . . - _ _ . - .             - _ - .   , - - - - _ _ . -         _-.
- _ - .
,
- - - -   . -
_-.
- - - -


            - _ _ _ . - - - _ -_ - _ - - _ _                     _
- _ _ _ . - - - _ -_ - _ - - _ _
                                                                            _ - _ - . ..                                 _
_
                                                                                                                              .
_ - _ - . ..
                                                                                                                                .
_
                                                                                                                                    _       .                                                   . . _
.
                                                                                                                                                                                                      . . ,
.
                                  *
_
            .
.
  '
. . _
                                                                                  8
. . ,
                                                        observed that the NSS was attempting to get the IC rescinded
*
L.                                                     as permitted by procedure AI-401 since performance of the IC
.
};                                                     was no longer required. The testing being performed at this
'
                                                        time was unaffected by the IC.
8
                                                        Review of the circumstances for this event by the inspector
observed that the NSS was attempting to get the IC rescinded
                                                        indicates that the field copy of procedure SP-354A was signed
L.
                                                        out from the document control.(DC) consumable procedures file
as permitted by procedure AI-401 since performance of the IC
                                                        (as required by the licensee's administrative instruction) on
};
                                                        June 14.   When this procedure was taken to the field on
was no longer required. The testing being performed at this
                                                        June 19, the IC that was' in effect on June 14 had been                                                                               ,
time was unaffected by the IC.
                                                        rescinded on June 17 and therefore was not longer in effect.
Review of the circumstances for this event by the inspector
                                                        The NSS was unaware of the recision of the IC.
indicates that the field copy of procedure SP-354A was signed
                                                        This observation was discussed with licensee management
out from the document control.(DC) consumable procedures file
                                                        personnel. These licensee personnel noted the inspector's
(as required by the licensee's administrative instruction) on
                                                        observations and stated that administrative procedures would
June 14.
                                                        be reviewed and revised accordingly to provide improved
When this procedure was taken to the field on
                                                        control over procedure and procedure change issuance and
June 19, the IC that was' in effect on June 14 had been
                                                        recision. Additionally, the licensee will examine methods
,
[                                                       that could be utilized to ensure that copies of procedures
rescinded on June 17 and therefore was not longer in effect.
i                                                       that are in the field are properly dispositioned when
The NSS was unaware of the recision of the IC.
                                                        procedure changes occur.
This observation was discussed with licensee management
l                                                       Unresolved   Item (302/85-26-02):                                 Revise administrative
personnel. These licensee personnel noted the inspector's
                                                        procedure to improve procedure / procedure change issuance and
observations and stated that administrative procedures would
                                                        recision, and to ensure that the field copies of ' procedures
be reviewed and revised accordingly to provide improved
;                                                       are maintained current.
control over procedure and procedure change issuance and
recision. Additionally, the licensee will examine methods
[
that could be utilized to ensure that copies of procedures
i
that are in the field are properly dispositioned when
procedure changes occur.
l
Unresolved
Item
(302/85-26-02):
Revise
administrative
procedure to improve procedure / procedure change issuance and
recision, and to ensure that the field copies of ' procedures
;
are maintained current.
!
!
!
!                                                  (c) During review of issues relating to the hydrostatic testing                                                                                           ,
(c) During review of issues relating to the hydrostatic testing
,
I
I
                                                        (as discussed in item a), the inspector noted that previous
(as discussed in item a), the inspector noted that previous
                                                        Inservice Inspection (ISI) hydrostatic tests were conducted
Inservice Inspection (ISI) hydrostatic tests were conducted
                                                        with the test engineer performing the test and test- leak
with the test engineer performing the test and test- leak
l                                                       examiner being one in the same person. ' Review of 10 CFR
l
,                                                      Part 50, criterion X indicates that these examinations should
examiner being one in the same person. ' Review of 10 CFR
!                                                       be conducted by an independent person.                                                                                                               l
Part 50, criterion X indicates that these examinations should
                                                                                                                                                                                                              l
,
                                              .
!
                                                        This issue was discussed with NRC Region II personnel and                                                                                             I
be conducted by an independent person.
                                                        licensee personnel. The licensee's ISI testing practices are                                                                                         I
l
                                                        being reviewed by the NRC to determine validity of the tests
l
                                                        and inspections.
This issue was discussed with NRC Region II personnel and
                                                        Unresolved item (302/85-26-03):                                 Review of licensee's ISI
I
                                                        testing practices to determine whether these practices are
.
                                                        valid.
licensee personnel. The licensee's ISI testing practices are
                                                  No violations or deviations were identified.
I
                                        .
being reviewed by the NRC to determine validity of the tests
                                                Y
and inspections.
  b m- - T                                 - -
Unresolved item (302/85-26-03):
                                                      -     -         -         -
Review of licensee's ISI
                                                                                        ir -
testing practices to determine whether these practices are
                                                                                              . _ _ . . _ . . _ _ - _ .                     - - - - - - - - - - - - - - - - - - - - - - - - -
valid.
No violations or deviations were identified.
.
Y
b
m-
- T
- -
-
-
-
-
ir
-
. _ _ . . _ . . _ _ - _ .
- - - - - - - - - - - - - - - - - - - - - - - - -


      _ __                         . _ .
_ __
                      .                                                                                                  ._
.
                        -
. _ .
                .
._
                                                                9
-
.
9
i
i
                            (9) Maintenance Activities
'
'
                                                              -
(9) Maintenance Activities
                                                                    The inspector observed maintenance
The inspector observed maintenance
  -
-
    '
-
                                  activities to verify that correct equipment clearances were in
activities to verify that correct equipment clearances were in
                                  effect; Work Requests and Fire Prevention Work Permits, as
'
                                  required, were issued and being followed; Quality Control
effect; Work Requests and Fire Prevention Work Permits, as
                                  personnel were available for inspection activities as required;
required, were issued and being followed; Quality Control
                                  and-TS requirements were being followed.
personnel were available for inspection activities as required;
                                  Maintenance was observed and work packages were reviewed for the
and-TS requirements were being followed.
;                                 following maintenance activities:
Maintenance was observed and work packages were reviewed for the
;
following maintenance activities:
>
>
                                  -
Reassembly of check valve RWV-36 in accordance with
                                          Reassembly of check valve RWV-36 in accordance with
-
                                          procedures MP-122 and MP-700;
procedures MP-122 and MP-700;
L
L
                                  -
Replacement of expansion joints on nuclear services closed
                                          Replacement of expansion joints on nuclear services closed
-
                                          cycle cooling pumps;
cycle cooling pumps;
                                  -
Rebuilding and testing of reactor coolant pump seals in
                                          Rebuilding and testing of reactor coolant pump seals in
-
                                          accordance with procedure MP-166;
accordance with procedure MP-166;
                                  -
-
                                          Disassembly and reassembly of diesel engine fire pump for
Disassembly and reassembly of diesel engine fire pump for
l                                         flywheel cracking check;                                                           l
l
flywheel cracking check;
l
l
l
I
I
                                                                                                                            .
.
                                  -
Replacement of the sequence of events recorder in the
                                          Replacement of the sequence of events recorder in the                             l
l
                                          annunciator system;
-
                                  -
annunciator system;
                                          Troubleshooting and repair of battery inverter 3B (VBIT-1B);
Troubleshooting and repair of battery inverter 3B (VBIT-1B);
;                                         and,
-
                                  -
;
                                          Replace current limiting card on       "C" battery charger in
and,
                                          accordance with procedure PM-141.
Replace current limiting card on
                                  No violations or deviations were identified.
"C" battery charger in
                            (10) Radioactive Waste Controls - Selected Liquid Releases and Solid
-
                                  Waste Compacting were observed to verify that approved procedures
accordance with procedure PM-141.
                                  were utilized, that appropriate release approvals were obtained,
No violations or deviations were identified.
                                  and that required surveys were taken.
(10) Radioactive Waste Controls - Selected Liquid Releases and Solid
                                  No violations or deviations were identified.
Waste Compacting were observed to verify that approved procedures
                            (11) Pipe Hangers and Seismic Restraints - Several pipe hangers and
were utilized, that appropriate release approvals were obtained,
                                  seismic restraints (snubbers) on safety-related systems were
and that required surveys were taken.
                                  observed to ensure that fluid levels were adequate and no leakage
No violations or deviations were identified.
                                  was evident, that restraint settings were appropriate, and that
(11) Pipe Hangers and Seismic Restraints - Several pipe hangers and
                                  anchoring points were not binding.
seismic restraints (snubbers) on safety-related systems were
                                  During this inspection period, the inspector was notified by NRC
observed to ensure that fluid levels were adequate and no leakage
                                  of a potential generic issue (PGI) involving corrosion in snubbers
was evident, that restraint settings were appropriate, and that
                                  supplied by Paul-Monroe. Investigation by the inspector indicates
anchoring points were not binding.
                                  that the Crystal River plant has large bore snubbers that are
During this inspection period, the inspector was notified by NRC
                                  similar to those described in the PGI.
of a potential generic issue (PGI) involving corrosion in snubbers
  ng       , , .   . .     .
supplied by Paul-Monroe.
                                                        ..       ..           -
Investigation by the inspector indicates
                                                                                      ..     - _ _ _ _ . _ - _ _ _ _ - -
that the Crystal River plant has large bore snubbers that are
similar to those described in the PGI.
ng
, , .
. .
.
..
..
-
..
- _ _ _ _ . _ - _ _ _ _ - -


                                    _   _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _
_
                                                                                                                        ,
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - _ _
    '
,
  .
'
                                                    10
.
                  The licensee is reviewing records to determine the seal material
10
                  and the fluid used in their snubbers so that corrosion potential
The licensee is reviewing records to determine the seal material
                  can be determined. Visual examination of these snubbers has not
and the fluid used in their snubbers so that corrosion potential
                  indicated any corrosive effects.
can be determined. Visual examination of these snubbers has not
                  Inspector Followup Item (302/85-26-04):                                         Review the licensee's
indicated any corrosive effects.
                  investigation results regarding corrosion potential in large bore
Inspector Followup Item (302/85-26-04):
                  snubbers.
Review the licensee's
    6. Review of Licensee Event Reports and Nonconforming Operations Reports
investigation results regarding corrosion potential in large bore
      a.   Licensee Event Reports (LERs) were reviewed for potential generic
snubbers.
            impact, to detect trends, and to determine whether corrected actions
6.
            appeared appropriate. Events which were reported immediately, were
Review of Licensee Event Reports and Nonconforming Operations Reports
            reviewed as they occurred to determine if the TS were satisfied.
a.
            LER 84-23 was reviewed in accordance with current NRC enforcement
Licensee Event Reports (LERs) were reviewed for potential generic
            policy and is considered closed.
impact, to detect trends, and to determine whether corrected actions
      b.   The inspector reviewed Non-Conforming Operations Reports (NCORs) to
appeared appropriate.
            verify the following:     compliance with the TS, corrective actions as
Events which were reported immediately, were
            identified in the reports or during subsequent reviews have been
reviewed as they occurred to determine if the TS were satisfied.
            accomplished or are being pursued for completion, generic items are
LER 84-23 was reviewed in accordance with current NRC enforcement
            identified and reported as required by 10 CFR Part 21, and items are
policy and is considered closed.
            reported as required by TS.
b.
                                                                                                                          l'
The inspector reviewed Non-Conforming Operations Reports (NCORs) to
            All NCORs were reviewed in accordance with the current NRC enforcement
verify the following:
            policy.
compliance with the TS, corrective actions as
      No violations or deviations were identified.
identified in the reports or during subsequent reviews have been
                                                                                                                            l
accomplished or are being pursued for completion, generic items are
    7. Design, Design Changes and Modifications
identified and reported as required by 10 CFR Part 21, and items are
      Installation of new or modified systems were reviewed to verify that the
reported as required by TS.
'      changes were reviewed and approved in accordance with 10 CFR 50.59, that the
l
      changes were performed in accordance with technically adequate and approved
All NCORs were reviewed in accordance with the current NRC enforcement
      procedures, that subsequent testing and test results met acceptance criteria
'
      or deviations were resolved in an acceptable manner, and that appropriate
policy.
      drawings and facility procedures were revised as necessary. This review
No violations or deviations were identified.
      included selected observations of modifications and/or testing in progress.
l
      The following modification approval records (MARS) were reviewed and/or
7.
      associated testing observed:
Design, Design Changes and Modifications
      -
Installation of new or modified systems were reviewed to verify that the
            Nuclear services and decay heat seawater (RW) piping coating installa-
l
            tion and pipe replacement in accordance with MAR 83-06-27-01;
changes were reviewed and approved in accordance with 10 CFR 50.59, that the
      -
'
            Control rod drive breaker shunt trip installation in accordance with
changes were performed in accordance with technically adequate and approved
            MAR 83-08-29-01;
procedures, that subsequent testing and test results met acceptance criteria
      -
or deviations were resolved in an acceptable manner, and that appropriate
            RW piping pedestal installation in accordance with MAR 84-08-01-01; and
drawings and facility procedures were revised as necessary.
                                                                                    . _ _ _ _ _ _
This review
included selected observations of modifications and/or testing in progress.
The following modification approval records (MARS) were reviewed and/or
associated testing observed:
-
Nuclear services and decay heat seawater (RW) piping coating installa-
tion and pipe replacement in accordance with MAR 83-06-27-01;
Control rod drive breaker shunt trip installation in accordance with
-
MAR 83-08-29-01;
-
RW piping pedestal installation in accordance with MAR 84-08-01-01; and
. _ _ _ _ _ _


      _                             _         _ _ _ _ _ . _ _ _ _ _ _ _ -
_
_
_ _ _ _ _ . _ _ _ _ _ _ _
-
!
!
        -
-
    .
.
!
!
r
r
                                                                11
11
l
l
(
(
          -
-
                Installation of seismic supports on relay racks RR-3A and RR-3B in
Installation of seismic supports on relay racks RR-3A and RR-3B in
                accordance with MAR 85-03-13-01.
accordance with MAR 85-03-13-01.
          During the inspector's observation of MAR 85-03-13-01 on June 20, 1985, the
During the inspector's observation of MAR 85-03-13-01 on June 20, 1985, the
            inspector noted during a record review that the torque values for eight
inspector noted during a record review that the torque values for eight
          concrete anchor bolts were 25 foot pounds instead of 40 to 45 foot-pounds as     J
concrete anchor bolts were 25 foot pounds instead of 40 to 45 foot-pounds as
          required by the MAR. The data sheets containing these torque values were         I
J
            signed off as complete by the workman and the Quality Control (QC)             I
required by the MAR. The data sheets containing these torque values were
            inspector.
I
signed off as complete by the workman and the Quality Control (QC)
I
inspector.
i
i
l         The NRC inspector questioned the QC inspector and workman on duty (though
l
l         these personnel were not the same personnel that signed off that portion of
The NRC inspector questioned the QC inspector and workman on duty (though
l         the data sheets) to determine if subsequent changes to the MAR had changed
l
l         these torque values.     The QC inspector directed the NRC inspector to a
these personnel were not the same personnel that signed off that portion of
l
the data sheets) to determine if subsequent changes to the MAR had changed
l
these torque values.
The QC inspector directed the NRC inspector to a
!
!
          drawing of the relay racks which had torque values listed in the notes.
drawing of the relay racks which had torque values listed in the notes.
          These were the incorrect torque values and when the NRC inspector identified
These were the incorrect torque values and when the NRC inspector identified
          this to the QC inspector, the QC inspector could not locate the torque
this to the QC inspector, the QC inspector could not locate the torque
          values. The workman directed the NRC inspector to the correct torque values
values. The workman directed the NRC inspector to the correct torque values
          that were listed in the MAR. Based upon this discussion and the record           ,
that were listed in the MAR. Based upon this discussion and the record
            review, the NRC inspector judged that the QC inspection on this MAR was         '
,
            inadequate.
review, the NRC inspector judged that the QC inspection on this MAR was
          The QC inspector notified his immediate supervisor who responded to the job       l
'
            site and reviewed the NRC inspector's findings. The correct torque value
inadequate.
          was 40 to 45 foot pounds, and at the urging of the NRC inspector, the bolt
The QC inspector notified his immediate supervisor who responded to the job
            torque was checked and found to be less than the required values. The bolts
l
          were subsequently torqued to the correct values. Additional reviews of the
site and reviewed the NRC inspector's findings.
            MAR by the NRC inspector did not identify any other discrepant conditions.
The correct torque value
            Failure to adhere to the requirements of MAR 85-03-13-01 and failure to
was 40 to 45 foot pounds, and at the urging of the NRC inspector, the bolt
            provide and adequate inspection are contrary to the requiremests of 10 CFR
torque was checked and found to be less than the required values. The bolts
            Part 50, Appendix B, Criteria V and X, and is considered to be a violation.
were subsequently torqued to the correct values. Additional reviews of the
          Violation (302/85-26-05): Failure to meet 10 CFR 50, Appendix B, Criteria V
MAR by the NRC inspector did not identify any other discrepant conditions.
            procedure adherence requirements and Criteria X adequate inspection
Failure to adhere to the requirements of MAR 85-03-13-01 and failure to
            requirements.
provide and adequate inspection are contrary to the requiremests of 10 CFR
        8. Review of IE Information Notices (ins)
Part 50, Appendix B, Criteria V and X, and is considered to be a violation.
          The inspector reviewed the licensee's activities with respect to the
Violation (302/85-26-05): Failure to meet 10 CFR 50, Appendix B, Criteria V
            following ins:
procedure adherence requirements and Criteria X adequate inspection
            -
requirements.
                  IN 84-92, Cracking of Flywheels on Cummins Fire Pump Diesel Engines. -
8.
                                                                                          ~
Review of IE Information Notices (ins)
            The licensee performed an inspection of the diesel fire pump engines and
The inspector reviewed the licensee's activities with respect to the
            found no evidence of flywheel cracking. The inspector observed one of these
following ins:
            engine inspections and reviewed the completed inspection findings for the
IN 84-92, Cracking of Flywheels on Cummins Fire Pump Diesel Engines.
            second fire pump engine. No adverse findings were noted and this IN is
-
            considered closed.
~
            -
-
                  IN 85-38, Loose Parts Obstruct Control Rod Drive Mechanism (CRDM).
The licensee performed an inspection of the diesel fire pump engines and
  L                                           _ _ _ _ _ _ _ _ _ _ _ _ _
found no evidence of flywheel cracking. The inspector observed one of these
engine inspections and reviewed the completed inspection findings for the
second fire pump engine.
No adverse findings were noted and this IN is
considered closed.
IN 85-38, Loose Parts Obstruct Control Rod Drive Mechanism (CRDM).
-
L
_ _ _ _ _ _ _ _ _ _ _ _ _


r                                                                                     ,
r
    -
,
  ,
-
                                            12
,
        The licensee plans to perform an inspection of the CROM after the reactor
12
        vessel head is installed and the leadscrews are inserted. A boroscope
The licensee plans to perform an inspection of the CROM after the reactor
        inspection will be done to verify that the leaf springs are in the latched
vessel head is installed and the leadscrews are inserted.
        position.   The inspectors will observe and review the licensee's CRDM
A boroscope
        inspection.                                                                     !
inspection will be done to verify that the leaf springs are in the latched
        Inspector Followup Item (302/85-26-06): Observe and review the licensee's
position.
        CRDM inspection to verify leaf springs are in the latched position.
The inspectors will observe and review the licensee's CRDM
    9. Refueling Activities
inspection.
                                                                                        l
!
        The inspectors witnessed several shifts of fuel handling operations and         l
Inspector Followup Item (302/85-26-06): Observe and review the licensee's
        verified that the refueling was being performed in accordance with TS
CRDM inspection to verify leaf springs are in the latched position.
        requirements and approved procedures. Areas inspected included the periodic
9.
        testing of refueling related equipment, contained integrity, housekeeping in
Refueling Activities
        the refueling area and shift staffing during refueling.
l
        While performing a visual inspection of fuel assemblies, the licensee
The inspectors witnessed several shifts of fuel handling operations and
        discovered that two assemblies had damaged spacer grids.     Spacer grids are
l
        used to provide horizontal support of the fuel rods in the fuel assembly.
verified that the refueling was being performed in accordance with TS
        The damage to fuel assemblies NJ02YE and NJ03CV consisted of torn or bent
requirements and approved procedures. Areas inspected included the periodic
        spacer grid corners.     The licensee is presently evaluating the extent of
testing of refueling related equipment, contained integrity, housekeeping in
        spacer grid damage to determine its effect on fuel rod support and coolant
the refueling area and shift staffing during refueling.
        flow through the fuel assembly. The licensee plans to reuse the damage fuel
While performing a visual inspection of fuel assemblies, the licensee
        assemblies provided favorable evaluation results are obtained.
discovered that two assemblies had damaged spacer grids.
        Inspector Followup Item (302/85-26-07): Review the licensee's resolution
Spacer grids are
        and justification for the continued use of two damaged fuel cells.
used to provide horizontal support of the fuel rods in the fuel assembly.
    10. Special Battery Inspection
The damage to fuel assemblies NJ02YE and NJ03CV consisted of torn or bent
        The inspectors conducted the following special inspection of the licensee's
spacer grid corners.
        station service battery as directed by NRC Region II. The battery is a lead
The licensee is presently evaluating the extent of
        calcium battery, type LCV-23, manufactured by C&D.
spacer grid damage to determine its effect on fuel rod support and coolant
        a.   The inspectors examined single cell charger usage, cell operation /
flow through the fuel assembly. The licensee plans to reuse the damage fuel
              maintenance, battery installation and battery construction to determine
assemblies provided favorable evaluation results are obtained.
              the following:
Inspector Followup Item (302/85-26-07):
              (1) No single cell chargers are in use that would violate class 1E
Review the licensee's resolution
                  independence.
and justification for the continued use of two damaged fuel cells.
              (2) Cells are not improperly gassing and sediment has not collected at
10.
                  the bottom of the cells.
Special Battery Inspection
              (3) The station battery is installed in accordance with vendor
The inspectors conducted the following special inspection of the licensee's
                  installation drawings and technical manuals and the cell-rack
station service battery as directed by NRC Region II. The battery is a lead
                  spacing is proper.
calcium battery, type LCV-23, manufactured by C&D.
              (4) The spacing material between individual cells is of an approved
a.
                  material.
The inspectors examined single cell charger usage, cell operation /
                                                                                        I
maintenance, battery installation and battery construction to determine
                                                                                        \
the following:
                                                                                        J
(1) No single cell chargers are in use that would violate class 1E
independence.
(2) Cells are not improperly gassing and sediment has not collected at
the bottom of the cells.
(3) The station battery is installed in accordance with vendor
installation drawings and technical manuals and the cell-rack
spacing is proper.
(4) The spacing material between individual cells is of an approved
material.
\\
J


                                                                                      _-
-
  -
_-
        -
-
    . .
.
                                              13
.
          b.   The inspectors reviewed station battery records are verified the
13
                following:
b.
                (1) Technical Specification surveillances are conducted at the proper
The inspectors reviewed station battery records are verified the
                      intervals.                                                         l
following:
                (2) Float voltage is maintained in ' accordance with the vendor
(1) Technical Specification surveillances are conducted at the proper
                      technical manual.
intervals.
                (3) Service and performance tests are conducted in accordance with
l
                      Technical Specifications.
(2) Float voltage is maintained in ' accordance with the vendor
                (4) Battery equalizer charges are performed in accordance with the
technical manual.
                      vendor technical manual and are conducted when required.
(3) Service and performance tests are conducted in accordance with
                (5)   Individual cell voltages and specific gravity readings are
Technical Specifications.
                      properly compensated for temperature and electrolyte level.
(4) Battery equalizer charges are performed in accordance with the
                (6) Post-maintenance testing is performed after cell jumpering or cell
vendor technical manual and are conducted when required.
                      replacement.
(5)
                (7) The licensee does not add acid to the station battery.
Individual cell voltages and specific gravity readings are
          After discussions with licensee representatives, the inspectors have
properly compensated for temperature and electrolyte level.
          determined that some plant modifications have increased the DC loads on the
(6) Post-maintenance testing is performed after cell jumpering or cell
          station battery. The licensee has been unable to produce documentation that
replacement.
          the battery is still capable of supplying emergency loads for two hours as
(7) The licensee does not add acid to the station battery.
          specified in the Final Safety Analysis Report (FSAR), Section 8.2.2.6, and
After discussions with licensee representatives, the inspectors have
          TS 3.8.2.3. The licensee is presently performing an evaluation to verify
determined that some plant modifications have increased the DC loads on the
          that the battery can meet FSAR and TS requirements under the increased DC
station battery. The licensee has been unable to produce documentation that
          loads placed on the system. Licensee representatives have stated that. this
the battery is still capable of supplying emergency loads for two hours as
          evaluation will be completed by July 16, 1985.     This matter is considered
specified in the Final Safety Analysis Report (FSAR), Section 8.2.2.6, and
          unresolved pending the completion of the evaluation.
TS 3.8.2.3.
          Unresolved Item (302/85-26-08): Review the licensee's evaluation to verify
The licensee is presently performing an evaluation to verify
          that the battery can meet FSAR and TS requirements with the presently
that the battery can meet FSAR and TS requirements under the increased DC
          installed DC loads.
loads placed on the system. Licensee representatives have stated that. this
evaluation will be completed by July 16, 1985.
This matter is considered
unresolved pending the completion of the evaluation.
Unresolved Item (302/85-26-08): Review the licensee's evaluation to verify
that the battery can meet FSAR and TS requirements with the presently
installed DC loads.
5
5
}}
}}

Latest revision as of 08:30, 12 December 2024

Insp Rept 50-302/85-26 on 850525-0625.Violations Noted: Failure to Perform Plant Mods in Accordance W/Mod Procedures & Failure to Conduct Adequate QC Insp
ML20133F414
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 07/15/1985
From: Panciera V, Stetka T
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20133F386 List:
References
50-302-85-26, IEIN-84-92, IEIN-85-38, NUDOCS 8508080275
Download: ML20133F414 (14)


See also: IR 05000302/1985026

Text

, _ _

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UNITED STATES

'o

NUCLEAR REGULATORY COMMISSION

p~

REGION 11

,

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j.

101 MARIETTA STREET, N.W.

e.

ATLANTA, GEORGIA 30323

%...../

Report No.:

50-302/85-26

. Licensee:

Florida Power Corporation

3201 34th Street, South

St. Petersburg, FL 33733

Docket No.:

50-302

License No.:

DPR-72

Facility Name: Crystal River 3

Inspection Conducted: May 25 - June 25, 1985

Inspector: [M

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8

T. ':. Stetka, Serrfor Reside

npfor

' 0 ate Signed

/

Accompanyingyersonn

. E. Tedrow, Resident inspector

Approved by:

. rw //fho

78W

'

V. W Tan & Tera, Cliier, Project Section 2B

' Bate' Signed

Division of Reactor Projects

SUMMARY

Scope:

This routine inspection involved 139 inspector-hours on site by two

resident inspectors in the areas of plant operations, security, radiological

controls, Licensee Event Reports and Nonconforming Operations Reports, Facility

Modifications, Refueling Activities, IE Information Notices, and licensee action

on previous inspection items.

Numerous facility tours were conducted and

facility operations observed.

Some of these tours and observations were

conducted on backshifts. This inspection also includes a special inspection of

the licensee's station battery.

Results: Two violations were identified:

(Failure to adhere to procedures,

paragraph 5.b.(8)(a); Failure to perform plant modifications in accordance with

modification procedures and failure to conduct an adequate Quality Control

inspection, paragraph 7).

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REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • J. Alberdi, Manager, Site Nuclear Operations Technical Service

~*J. Brandely, Nuclear Security & Special Projects Superintendent

  • P. Breedlove, Nuclear Records Management Supervisor
  • C. Brown, Assistant Nuclear Outage & Modifications Manager
  • J. Bufe, Nuclear Compliance Specialist

M. Culver, Sr., Nuclear Reactor Specialist

  • D.

Fields, Nuclear Reliability Supervisor

  • B. Hickle, Nuclear Chem / Rad Protection Superintendent
  • E. Howard, Director, Site Nuclear Operations
  • L. Hunsinger, Nuclear Electrician
  • W. Johnson, Nuclear Plant Engineering
  • D. Kilburn, Building Serviceman
  • K. Lancaster, Manager, Site Nuclear Quality Assurance
  • J. Lander, Nuclear Outage & Modifications Manager
  • C. Long, Senior Quality Auditor
  • P. McKee, Nuclear Plant Manager

~

  • W. Neuman, Sr., Nuclear Inservice Inspection Specialist

'

  • V. Roppel, Nuclear Plant Engineering & Technical Services Manager
  • W. Rossfeld, Nuclear Compliance Manager
  • D. Smith, Nuclear Maintenance Superintendent
  • E.. Standard, Nuclear Mechanic
  • J. Telford, Director, Quality Programs
  • R. Whitman, Acting Operations Superintendent
  • K. Wilson, Supervisor, Site Nuclear Licensing
  • R. Yost, Senior Quality Auditor

Other personnel contacted included office, operations, engineering, main-

tenance, chem / rad and corporate personnel.

.

" Attended exit interview

l

2.

Exit Interview

l

The inspector met with licensee representatives (denoted in paragraph 1) at

the conclusion of the inspection on June 25, 1985. During this meeting, the

inspector' summarized the scope and findings of the inspection as they are

.

detailed in this report with particular emphasis on the violations,

unresolved items and inspector followup items.

L

l

Also during this' meeting, the inspector discussed the observations from a

walkdown conducted on the Nuclear Services Closed Cycle Cooling (SW)

System. The following items were identified:

.

.

2

SW system drawing (FD-301-601) has two valves labeled SWV-488. The

-

walkdown revealed that one of these valves is labeled SWV-448 in the

field. The drawing appears to be incorrect.

Several SW System valves are missing identification tags:

SWV-29,

-

SWV-157, SWV-158, SWV-159, SWV-592, SWV-668 and SWV-669.

-

The system valve lineup presented in procedure OP-408 (Nuclear Services

Cooling System) contained two listings for valve SWV-464.

These

duplicate listings required the same valve position but had different

descriptions of the valve.

The licensee acknowledged the inspection finJir.gs and did not identify as

proprietary any of the materials provided to or reviewed by the inspectors

during this inspection.

3.

Licensee Action on Previous Inspection Items

(Closed) Unresolved Item (302/85-10-01):

The licensee provided the

inspector with a safety analysis of the C. ice Through Steam Generator (OTSG)

" water slap" cleaning process. The inspector's review indicated that the

process would not cause degradation of tha OTSGs. Action on this item is

considered to be complete.

(Closed) Violation (302/84-33-01):

The licensee has reviseo procedure

OP-412, Waste Gas Disposal System, to provide a me hod for adding nitrogen

to the waste gas decay tanks (WGDTs) with the affected tank (s) isolated and

without adding waste gas to the isolated tank (s).

This procedure revision

should prevent recurrence of this event.

(0 pen) Violation (302/85-11-01):

The licensee has issued a letter of

clarification to all managers and superintendents to assure that 'the

required

interdepartmental

reviews

are conducted.

The controlling

procedure, AI-401, has not yet been revised to include this clarification.

This item remains open pending revision to AI-401.

(Closed) Inspector Followup Item (302/84-16-02):

Procedures MP-122 and

MP-132 have been revised to delete the torque values and a new procedure,

MP-700, Recommended Torque Values, have been developed. The procedures now

reference the new procedure (MP-700) so that the required torque valves can

be determined.

This resolution appears to be effective by eliminating the

conflicts between procedures MP-122 and MP-132.

(Closed) Inspector Followup Item (302/85-04-05):

The licensee has issued

revised Liquid Radwaste Release Permit forms that require two reviewers to

sign off the form before a liquid release can commence. The inspectors have

observed use of this form and it appears that this new form will prevent

recurrence of the initial event.

L

.

3

(Closed) Inspector Followup Item (302/85-21-03):

The inspectors have

rev1ewed a report that provides the existing design margins for the lower

core barrel (LCB) bolts.

This report demonstrates that the LCB design

margin is considerable and that the 5 potentially cracked bolts will have no

effect upon the operation or safety margins for the plant.

(Closed) Unresolved Item (302/85-04-02):

The chemistry technician who

performed SP-715 was interviewed by the inspectors to ensure that the NaOH

sample was performed properly.

The chemistry technician provided the

inspectors with the sample temperature and specific gravity which had been

omitted from the data sheet for SP-715.

Procedure SP-715 has been revised

to include blanks for logging specific gravity and temperature.

.

(0 pen) Unresolved Item (302/85-08-06): The licensee has done a preliminary

investigation to determine if the auxiliary building fans and filters should

be considered as safety related.

This investigation indicates that the

system is properly classified as non safety related. The complete investi-

gation to . determine the safety classification of this system is still

on going and will be completed by July 19, 1985.

This item remains open

pending NRC review of the investigation results.

(0 pen) Inspector Followup Item (302/85-19-04):

The licensee disassembled

two of the SBM switches that had broken cam followers in order to replace

the defective parts. When new cam followers were received from the ware-

house, it was determined that the new parts also exhibited cracking.

The

.

cracking appears to be caused by the use of a press fit metal pin and a

rivet into the brittle LEXAN material.

Therefore, it appears that the age

of the cam follower (i.e., the time that the part is subjected to the forces

of the metal pin and rivet) contribute to the degree of cracking.

The licensee has determined that General Electric has changed the cam

follower material (it is now a material called "BALOX") and has provided for

a looser fit on the metal pin.

The licensee has initiated a program to

replace the LEXAN cam followers with those made of the BALOX material as the

parts become available.

The inspectors have observed the licensee's activities and will continue to

follow the progress in this area.

4.

Unresolved Items

Unresolved items are matters about which more information is required to

determine whether they are acceptable or may involve violations or

deviations.

Unresolved items are identified in paragraphs 5.b.(8),(b),

5.b.(8).(c), and 10.

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4~

5.

Review of Plant Operations

The plant remained in the refueling m0de (mode 6) for the duration of this

inspection period,

a.

Shift Logs and Facility Records

The inspector reviewed records and discussed various entries with

operations personnel to verify compliance with the Technical Specifi-

cations (TS) and the licensee's administrative procedures.

The following records were reviewed:

Shift Supervisor's Log; Reactor Operator's Log; Equipment Out-of-

Service Log; Shift Relief Checklist; Auxiliary Building Operator's Log;

Active Clearance Log; Daily Operating Surveillance Log; Work Request

Log; Short Term Instructions (STIs); selected Chemistry / Radiation

Protection Logs; Outage Shift Manager's Log; and Refueling Logbook.

In addition to these record reviews, the inspector independently

verified clearance order tagouts.

No violations or deviations were identified.

b.

Facility Tours and Observations

Throughout the inspection period, facility tours were conducted to

observe operations and maintenance activities in progress.

Some

operations and maintenance activity observations were conducted during

backshifts.

Also, during this inspection period, licensee meetings

were attended by the inspector to observe planning and management

activities.

The facility tours and observations encompassed the following areas:

Security Perimeter Fence; Control Room; Emergency Diesel Generator

Room; Auxiliary Building; Intermediate Building; Battery Rooms;

Electrical Switchgear Rooms; and Reactor Building.

During these tours, the following observations were made:

(1) Monitoring Instrumentation - The following instrumentation was

observed to verify that indicated parameters were in accordance

with the TS for the current operational mode:

Equipment operating status; Area, atmospheric and liquid radiation

monitors; Electrical system lineup; Reactor operating parameters;

and Auxiliary equipment operating parameters.

No violations or deviations were identified.

l

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5

(2) Safety Systems Walkdown - The inspector conducted a walkdown of

the Nuclear Service Closed Cycle (SW) System to verify that the

lineup was in accorda. ice with license requirements for system

operability and that the system drawing and procedure correctly

reflect "as-built" plant conditions.

No violations or deviations were identified.

(3) Shift Staffing - The inspector verified that operating shift

staffing was in accordance with TS requirements and that control

room operations were being conducted in an orderly and

professional manner.

In addition, the inspector observed shift

turnovers on various occasions to verify the continuity of plant

status, operational problems, and other pertinent plant informa-

tion during these turnovers.

No violations or deviations were identified.

(4) Plant Housekeeping

Conditions - Storage of material

and

components, and cleanliness conditions of various areas throughout

the facility were observed to determine whether safety and/or fire

hazards existed.

No violations or deviations were identified.

(5) Radiation Areas - Radiation Control Areas (RCAs) were observed to

verify proper identification and implementation. These observa-

tions included selected licensee conducted surveys, review of

step-off pad conditions, disposal of contaminated clothing, and

area posting.

Area postings were independently verified for

accuracy through the use of the inspector's own radiation

monitoring instrument.

The inspector also reviewed selected

radiation work permits and observed personnel use of protective

clothing, respirators, and personnel monitoring devices to assure

that the licensee's radiation monitoring policies were being

followed.

No violations or deviations were identified.

(6) Security Control - Security controls were observed to verify that

security barriers are intact, guard forces are on duty, and access

to the Protected Area (PA) is controlled in accordance with the

facility security plan. Personnel within the PA were observed to

ensure proper display of badges and that personnel requiring

escort were properly escorted. Personnel within vital areas were

observed to ensure proper authorization for the area.

l

No violations or deviations were identified.

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6

(7)

Fire Protection - Fire protection activities, staffing and equip-

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ment were observed to verify that fire brigade staffing was

!

appropriate and that fire alarms, extinguishing equipment,

actuating controls, fire fighting equipment, emergency equipment,

and fire barriers were operable.

No violations or deviations were identified.

(8) Surveillance - Surveillance tests were observed to verify that

,

l

approved procedures were being used; qualified personnel were

conducting the tests; tests were adequate to verify equipment

operability; calibrated equipment, as required, was utilized; and

TS requirements were followed.

The following tests were observed and/or data reviewed:

SP-135, Engineered Safeguards Actuation System Response Time

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l

Test;

SP-157B, Meteorological System Surveillance (Weekly);

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SP-210, ASME Class 2 Hydrostatic Testing;

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SP-354A, Emergency Diesel Fuel Oil Quality and Diesel

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Generator Monthly Test;

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SP-406, Refueling Operations Daily Data Requirements;

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SP-421, Reactivity Balance Calculations; and,

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.

SP-702, Reactor Coolant and Decay Heat Daily Surveillance

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Program

As a result of these reviews and observations the following items

were identified:

(a) On June 13, 1985, while observing the hydrostatic test of the

Nuclear Services Seawater (RW) System performed in accordance

with SP-210, the inspector noted the following:

,

Equipment clearance order 6-10 that was in use at the

-

job site was different from that retained by operations

personnel due to an amendment made to the order.

The

correct / amended copy was held by operations personnel,

whereas the copy at the job site did not reflect these

changes. Compliance Procedure (CP) 115 requires a copy

of the accepted clearance to be present at the job site.

u

.

7

Work Request (WR) #59483, which authorized performance

-

of this test, was signed by the Nuclear Shift Supervisor

(NSS) on June 12. The inspector had observed activities

such as installation of test equipment and filling and

venting of the system on June 11, which indicates that

work was being performed on the system prior to

authorization by the NSS. Procedure CP-113 requires NSS

authorization prior to the start of any work on a

system.

Procedure SP-210, paragraph 4.2 specifies that no valves

-

will be installed in lines containing test gauges or

relief valves to assure that these components are not

inadvertently isolated.

The test rig in use (that

contained the test gauges and relief valve) had

isolation valves in each test gauge line and the relief

valve line.

The inspector noted that the valves were

open.

Procedure SP-210, paragraph 7.4 requires the test

-

boundary valves to be delineated on data sheet Enclosure

(2) so that the test volume is identified.

Following

completion of the hydro, the inspector noted that valve

RWV-6 was shut. With valve RWV-6 shut, the boundary of

the system changed from valve RWV-14 as noted on

Enclosure (2) to RWV-6 therefore changing the test

volume.

The inspector questioned the test engineer and

the Quality Control (QC) inspector (who was acting as

the ASME Level II leakage examiner) to determine the

reason for the valve closure.

Answers from these

personnel indicate that the valve was inadvertently left

shut and that pre-test walkdowns by the test engineer

and QC inspector failed to identify the discrepancy.

Failure to adhere to the requirements of procedures CP-113,

CP-115 and SP-210 are contrary to the procedure adherence

requirements of TS 6.8.1 and is considered to be a violation.

Violation (302/85-26-01):

Failure to adhere to compliance

and surveillance procedures during performance of a hydro-

!

static test.

(b) While observing the test of the A Emergency Diesel Generator

(EDG) on June 19, 1985, in accordance with procedure SP-354A,

the inspector noted that the copy of SP-354A in the field was

different from that in use by operators in the control room.

The field copy of SP-354A contained an Interim Change (IC)

whereas the control room copy did not. The inspector also

. . - _ _ . - .

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observed that the NSS was attempting to get the IC rescinded

L.

as permitted by procedure AI-401 since performance of the IC

};

was no longer required. The testing being performed at this

time was unaffected by the IC.

Review of the circumstances for this event by the inspector

indicates that the field copy of procedure SP-354A was signed

out from the document control.(DC) consumable procedures file

(as required by the licensee's administrative instruction) on

June 14.

When this procedure was taken to the field on

June 19, the IC that was' in effect on June 14 had been

,

rescinded on June 17 and therefore was not longer in effect.

The NSS was unaware of the recision of the IC.

This observation was discussed with licensee management

personnel. These licensee personnel noted the inspector's

observations and stated that administrative procedures would

be reviewed and revised accordingly to provide improved

control over procedure and procedure change issuance and

recision. Additionally, the licensee will examine methods

[

that could be utilized to ensure that copies of procedures

i

that are in the field are properly dispositioned when

procedure changes occur.

l

Unresolved

Item

(302/85-26-02):

Revise

administrative

procedure to improve procedure / procedure change issuance and

recision, and to ensure that the field copies of ' procedures

are maintained current.

!

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(c) During review of issues relating to the hydrostatic testing

,

I

(as discussed in item a), the inspector noted that previous

Inservice Inspection (ISI) hydrostatic tests were conducted

with the test engineer performing the test and test- leak

l

examiner being one in the same person. ' Review of 10 CFR Part 50, criterion X indicates that these examinations should

,

!

be conducted by an independent person.

l

l

This issue was discussed with NRC Region II personnel and

I

.

licensee personnel. The licensee's ISI testing practices are

I

being reviewed by the NRC to determine validity of the tests

and inspections.

Unresolved item (302/85-26-03):

Review of licensee's ISI

testing practices to determine whether these practices are

valid.

No violations or deviations were identified.

.

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(9) Maintenance Activities

The inspector observed maintenance

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activities to verify that correct equipment clearances were in

'

effect; Work Requests and Fire Prevention Work Permits, as

required, were issued and being followed; Quality Control

personnel were available for inspection activities as required;

and-TS requirements were being followed.

Maintenance was observed and work packages were reviewed for the

following maintenance activities:

>

Reassembly of check valve RWV-36 in accordance with

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procedures MP-122 and MP-700;

L

Replacement of expansion joints on nuclear services closed

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cycle cooling pumps;

Rebuilding and testing of reactor coolant pump seals in

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accordance with procedure MP-166;

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Disassembly and reassembly of diesel engine fire pump for

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flywheel cracking check;

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Replacement of the sequence of events recorder in the

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annunciator system;

Troubleshooting and repair of battery inverter 3B (VBIT-1B);

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and,

Replace current limiting card on

"C" battery charger in

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accordance with procedure PM-141.

No violations or deviations were identified.

(10) Radioactive Waste Controls - Selected Liquid Releases and Solid

Waste Compacting were observed to verify that approved procedures

were utilized, that appropriate release approvals were obtained,

and that required surveys were taken.

No violations or deviations were identified.

(11) Pipe Hangers and Seismic Restraints - Several pipe hangers and

seismic restraints (snubbers) on safety-related systems were

observed to ensure that fluid levels were adequate and no leakage

was evident, that restraint settings were appropriate, and that

anchoring points were not binding.

During this inspection period, the inspector was notified by NRC

of a potential generic issue (PGI) involving corrosion in snubbers

supplied by Paul-Monroe.

Investigation by the inspector indicates

that the Crystal River plant has large bore snubbers that are

similar to those described in the PGI.

ng

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The licensee is reviewing records to determine the seal material

and the fluid used in their snubbers so that corrosion potential

can be determined. Visual examination of these snubbers has not

indicated any corrosive effects.

Inspector Followup Item (302/85-26-04):

Review the licensee's

investigation results regarding corrosion potential in large bore

snubbers.

6.

Review of Licensee Event Reports and Nonconforming Operations Reports

a.

Licensee Event Reports (LERs) were reviewed for potential generic

impact, to detect trends, and to determine whether corrected actions

appeared appropriate.

Events which were reported immediately, were

reviewed as they occurred to determine if the TS were satisfied.

LER 84-23 was reviewed in accordance with current NRC enforcement

policy and is considered closed.

b.

The inspector reviewed Non-Conforming Operations Reports (NCORs) to

verify the following:

compliance with the TS, corrective actions as

identified in the reports or during subsequent reviews have been

accomplished or are being pursued for completion, generic items are

identified and reported as required by 10 CFR Part 21, and items are

reported as required by TS.

l

All NCORs were reviewed in accordance with the current NRC enforcement

'

policy.

No violations or deviations were identified.

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7.

Design, Design Changes and Modifications

Installation of new or modified systems were reviewed to verify that the

l

changes were reviewed and approved in accordance with 10 CFR 50.59, that the

'

changes were performed in accordance with technically adequate and approved

procedures, that subsequent testing and test results met acceptance criteria

or deviations were resolved in an acceptable manner, and that appropriate

drawings and facility procedures were revised as necessary.

This review

included selected observations of modifications and/or testing in progress.

The following modification approval records (MARS) were reviewed and/or

associated testing observed:

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Nuclear services and decay heat seawater (RW) piping coating installa-

tion and pipe replacement in accordance with MAR 83-06-27-01;

Control rod drive breaker shunt trip installation in accordance with

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MAR 83-08-29-01;

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RW piping pedestal installation in accordance with MAR 84-08-01-01; and

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Installation of seismic supports on relay racks RR-3A and RR-3B in

accordance with MAR 85-03-13-01.

During the inspector's observation of MAR 85-03-13-01 on June 20, 1985, the

inspector noted during a record review that the torque values for eight

concrete anchor bolts were 25 foot pounds instead of 40 to 45 foot-pounds as

J

required by the MAR. The data sheets containing these torque values were

I

signed off as complete by the workman and the Quality Control (QC)

I

inspector.

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The NRC inspector questioned the QC inspector and workman on duty (though

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these personnel were not the same personnel that signed off that portion of

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the data sheets) to determine if subsequent changes to the MAR had changed

l

these torque values.

The QC inspector directed the NRC inspector to a

!

drawing of the relay racks which had torque values listed in the notes.

These were the incorrect torque values and when the NRC inspector identified

this to the QC inspector, the QC inspector could not locate the torque

values. The workman directed the NRC inspector to the correct torque values

that were listed in the MAR. Based upon this discussion and the record

,

review, the NRC inspector judged that the QC inspection on this MAR was

'

inadequate.

The QC inspector notified his immediate supervisor who responded to the job

l

site and reviewed the NRC inspector's findings.

The correct torque value

was 40 to 45 foot pounds, and at the urging of the NRC inspector, the bolt

torque was checked and found to be less than the required values. The bolts

were subsequently torqued to the correct values. Additional reviews of the

MAR by the NRC inspector did not identify any other discrepant conditions.

Failure to adhere to the requirements of MAR 85-03-13-01 and failure to

provide and adequate inspection are contrary to the requiremests of 10 CFR Part 50, Appendix B, Criteria V and X, and is considered to be a violation.

Violation (302/85-26-05): Failure to meet 10 CFR 50, Appendix B, Criteria V

procedure adherence requirements and Criteria X adequate inspection

requirements.

8.

Review of IE Information Notices (ins)

The inspector reviewed the licensee's activities with respect to the

following ins:

IN 84-92, Cracking of Flywheels on Cummins Fire Pump Diesel Engines.

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The licensee performed an inspection of the diesel fire pump engines and

found no evidence of flywheel cracking. The inspector observed one of these

engine inspections and reviewed the completed inspection findings for the

second fire pump engine.

No adverse findings were noted and this IN is

considered closed.

IN 85-38, Loose Parts Obstruct Control Rod Drive Mechanism (CRDM).

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12

The licensee plans to perform an inspection of the CROM after the reactor

vessel head is installed and the leadscrews are inserted.

A boroscope

inspection will be done to verify that the leaf springs are in the latched

position.

The inspectors will observe and review the licensee's CRDM

inspection.

!

Inspector Followup Item (302/85-26-06): Observe and review the licensee's

CRDM inspection to verify leaf springs are in the latched position.

9.

Refueling Activities

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The inspectors witnessed several shifts of fuel handling operations and

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verified that the refueling was being performed in accordance with TS

requirements and approved procedures. Areas inspected included the periodic

testing of refueling related equipment, contained integrity, housekeeping in

the refueling area and shift staffing during refueling.

While performing a visual inspection of fuel assemblies, the licensee

discovered that two assemblies had damaged spacer grids.

Spacer grids are

used to provide horizontal support of the fuel rods in the fuel assembly.

The damage to fuel assemblies NJ02YE and NJ03CV consisted of torn or bent

spacer grid corners.

The licensee is presently evaluating the extent of

spacer grid damage to determine its effect on fuel rod support and coolant

flow through the fuel assembly. The licensee plans to reuse the damage fuel

assemblies provided favorable evaluation results are obtained.

Inspector Followup Item (302/85-26-07):

Review the licensee's resolution

and justification for the continued use of two damaged fuel cells.

10.

Special Battery Inspection

The inspectors conducted the following special inspection of the licensee's

station service battery as directed by NRC Region II. The battery is a lead

calcium battery, type LCV-23, manufactured by C&D.

a.

The inspectors examined single cell charger usage, cell operation /

maintenance, battery installation and battery construction to determine

the following:

(1) No single cell chargers are in use that would violate class 1E

independence.

(2) Cells are not improperly gassing and sediment has not collected at

the bottom of the cells.

(3) The station battery is installed in accordance with vendor

installation drawings and technical manuals and the cell-rack

spacing is proper.

(4) The spacing material between individual cells is of an approved

material.

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b.

The inspectors reviewed station battery records are verified the

following:

(1) Technical Specification surveillances are conducted at the proper

intervals.

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(2) Float voltage is maintained in ' accordance with the vendor

technical manual.

(3) Service and performance tests are conducted in accordance with

Technical Specifications.

(4) Battery equalizer charges are performed in accordance with the

vendor technical manual and are conducted when required.

(5)

Individual cell voltages and specific gravity readings are

properly compensated for temperature and electrolyte level.

(6) Post-maintenance testing is performed after cell jumpering or cell

replacement.

(7) The licensee does not add acid to the station battery.

After discussions with licensee representatives, the inspectors have

determined that some plant modifications have increased the DC loads on the

station battery. The licensee has been unable to produce documentation that

the battery is still capable of supplying emergency loads for two hours as

specified in the Final Safety Analysis Report (FSAR), Section 8.2.2.6, and

TS 3.8.2.3.

The licensee is presently performing an evaluation to verify

that the battery can meet FSAR and TS requirements under the increased DC

loads placed on the system. Licensee representatives have stated that. this

evaluation will be completed by July 16, 1985.

This matter is considered

unresolved pending the completion of the evaluation.

Unresolved Item (302/85-26-08): Review the licensee's evaluation to verify

that the battery can meet FSAR and TS requirements with the presently

installed DC loads.

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