ML13212A051

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IR 05000228-12-201 and Notice of Violation, January 17 and 18, 2012, Aerotest Operations, Inc
ML13212A051
Person / Time
Site: Aerotest
Issue date: 12/18/2013
From: Zimmerman R
NRC/OE
To: Mary Anderson
Aerotest
Bowman G, 301-415-2939
References
EA-13-108 IR-12-201
Download: ML13212A051 (6)


See also: IR 05000228/2012201

Text

December 18, 2013

EA-13-108

Mr. Michael Anderson, President

Aerotest Operations, Inc.

Autoliv ASP, Inc.

1320 Pacific Drive

Auburn Hills, MI 48326

SUBJECT:

AEROTEST OPERATIONS, INC. - NOTICE OF VIOLATION - NRC

INSPECTION REPORT NO. 50-228/2012-201

Dear Mr. Anderson:

This letter refers to an inspection conducted by the U.S. Nuclear Regulatory Commission (NRC)

on January 17 and 18, 2012, at the Aerotest Radiography and Research Reactor facility. The

purpose of this inspection was to review the results of a fuel inspection conducted by your

facility in December 2011. During that fuel inspection, Aerotest identified cracks in four

aluminum-clad fuel elements and on January 11, 2012, Aerotest submitted a letter to the NRC

describing these findings. A copy of that letter is available under the NRCs Agency Documents

Access Management System (ADAMS) at Accession No. ML12018A336. On August 10, 2012,

Aerotest submitted a letter to the NRC (ADAMS Accession No. ML12250A659) documenting

that a follow-up fuel inspection at the facility revealed that there were a total of 22 aluminum-

clad fuel elements with cracks in the cladding. The subject inspection report (ADAMS

Accession No. ML120310173) documented the results of the NRCs inspection and identified an

unresolved item (URI) associated with operation of the reactor with damaged fuel

(URI 50-228/2012-201-01).

During a telephone conference on September 6, 2013, Mr. Gregory T. Bowman of the NRC

informed Ms. Sandra Warren of your staff that the NRC had completed its review of the URI and

was considering escalated enforcement for an apparent violation involving operation of the

reactor with significantly damaged fuel, contrary to Section 10.2 of your Technical

Specifications. During that telephone conference, Ms. Warren indicated that Aerotest

Operations, Inc. believed that a predecisional enforcement conference or written response was

needed and on October 4, 2013, the NRC issued Aerotest a letter (ADAMS Accession No.

ML13254A074) offering the opportunity to provide the NRC with additional information before

making an enforcement decision in this matter. Subsequently, on November 1, 2013, you

submitted a letter (ADAMS Accession No. ML13309A017) providing your written response to

the apparent violation. In your letter you indicated that Aerotest accepts that a violation

occurred, but believes that the violation is of low safety significance (i.e., Severity Level IV).

Based on the information developed during the subject inspection and subsequent inspection

activities, and the information that Aerotest provided in the letters referenced above, the NRC

has determined that a violation of NRC requirements occurred. The violation is cited in the

M. Anderson

- 2 -

enclosed Notice of Violation (Notice) and the circumstances surrounding it are described in

detail in the subject inspection report. As discussed, the violation is associated with operation of

the reactor for an indeterminate period of time beginning at a point after the last full fuel

inspection in 2006 up until October 15, 2010, when the facility ceased reactor operation, with a

number of fuel elements with varying degrees of cracking in the aluminum cladding.

As discussed in the subject inspection report, the actual radiological consequences of this issue

were low due to the fact that, while some elevated levels of fission products were found in the

reactors purification system, no detectable airborne releases or local or environmental

contamination were identified in or around the facility. The facility did, however, operate the

reactor using fuel with significant cracks in the cladding for an indeterminate period of time in

violation of technical specifications.. Although the actual safety consequences of this situation

were low, operating the facility with damaged fuel represents a loss of the primary fission

product barrier and the potential for release of radioactive material, in particular during accident

conditions. Therefore, this issue has been categorized in accordance with the NRC

Enforcement Policy as a Severity Level III violation.

In accordance with the NRC Enforcement Policy, a base civil penalty in the amount of $3,500 is

considered for a Severity Level III violation. Because your facility has not been the subject of an

escalated enforcement action within the last 2 years, the NRC considered whether credit was

warranted for Corrective Action in accordance with the civil penalty assessment process in

Section 2.3.4 of the NRC Enforcement Policy. As described in the NRCs October 4, 2013,

letter, corrective actions included the following: (1) placing all the undamaged fuel into proper

storage locations inside the reactor tank; (2) fabricating specially designed canisters to contain

the damaged fuel elements; (3) placing each fuel element with cracked cladding, with the

exception of two recently identified damaged elements, into one of the specially designed

canisters; and (4) placing each of the canisters in a specially designed and fabricated storage

rack. The majority of the damaged fuel was safely placed into storage on December 13, 2012;

you indicated that you intend to maintain the remaining two damaged elements in the reactor

tank for monitoring. All of these corrective actions were completed in a timely manner and with

an appropriate focus on occupational radiation safety, and the NRC has determined that credit

is warranted for your corrective actions.

Therefore, to encourage prompt identification and prompt and comprehensive correction of

violations, and in recognition of the absence of previous escalated enforcement action, after

consultation with the Director of the Office of Enforcement, a civil penalty is not being proposed

in this case. However, significant violations in the future could result in a civil penalty.

The NRC has concluded that information regarding the reason for the violation, the actions

taken to correct the violation and prevent recurrence, and the date when full compliance was

achieved is already adequately addressed on the docket in your letters referenced above, as

well as in the subject inspection report and NRC Inspection Reports 50-228/2012-204 (ADAMS

Accession No. ML12213A001) and 50-228/2012-206 (ADAMS Accession No. ML12361A147).

Therefore, you are not required to respond to this letter unless the description therein does not

accurately reflect your corrective actions or your position. In that case, or if you choose to

provide additional information, you should follow the instructions specified in the enclosed

Notice.

M. Anderson

- 3 -

In accordance with Title 10 of the Code of Federal Regulations Section 2.390 of the NRCs

Rules of Practice, a copy of this letter and its enclosures will be made available electronically

for public inspection in the NRC Public Document Room or from the NRCs document system,

accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html. The NRC

includes significant enforcement actions on its Web site at

(http://www.nrc.gov/reading-rm/doc-collections/enforcement/actions/).

Sincerely,

/RA/

Roy P. Zimmerman, Director

Office of Enforcement

Docket No. 50-228

License No. R-98

Enclosure:

Notice of Violation

cc w/encl.: See next page

Aerotest Operations, Inc.

Docket No. 50-228

cc:

Ms. Sandra Warren, General Manager

Aerotest Operations, Inc.

3455 Fostoria Way

San Ramon, CA 94583

Fred Meren, Reactor Supervisor

Aerotest Operations, Inc.

3455 Fostoria Way

San Ramon, CA 94583

California Energy Commission

1516 Ninth Street, MS-34

Sacramento, CA 95814

Radiological Health Branch

P.O. Box 997414, MS 7610

Sacramento, CA 95899-7414

Test, Research, and Training

Reactor Newsletter

University of Florida

202 Nuclear Sciences Center

Gainesville, FL 32611

M. Anderson

- 3 -

In accordance with Title 10 of the Code of Federal Regulations Section 2.390 of the NRCs

Rules of Practice, a copy of this letter and its enclosures will be made available electronically

for public inspection in the NRC Public Document Room or from the NRCs document system,

accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html. The NRC

includes significant enforcement actions on its Web site at

(http://www.nrc.gov/reading-rm/doc-collections/enforcement/actions/).

Sincerely,

/RA/

Roy P. Zimmerman, Director

Office of Enforcement

Docket No. 50-228

License No. R-98

Enclosure:

Notice of Violation

cc w/encl.: See next page

DISTRIBUTION:

PUBLIC

PROB r/f

RidsNrrDprPrta Resource

RidsNrrDprPrtb Resource

STraiforos, NRR

CBassett, NRR

PBlechman, NRR

AAdams, NRR

RCarpenter, OE

ACCESSION NO.:ML13212A051

  • concurred via e-mail NRR-106

OFFICE

NRR/DPR/PROB*

OE/EB/BC

NRR/DPR/PROB/BC

NRR/DPR/DD

OE

NAME

CBassett

NHilton (JWray for)

GBowman

MGavrilas

RZimmerman

DATE

7/30/13

12/19/13

11/21/13

11/22/13

12/18/13

OFFICIAL RECORD COPY

NOTICE OF VIOLATION

Aerotest Operations, Inc.

Docket No. 50-228

Aerotest Radiography and Research Reactor Facility

License No. R-98

EA-13-108

During an NRC inspection conducted on January 17 and 18, 2012, a violation of NRC

requirements was identified. In accordance with the NRC Enforcement Policy, the violation is

listed below:

Technical Specification 10.2 states that the reactor shall not be operated whenever there

are significant defects in the fuel elements, control rods, or control circuitry.

Contrary to Technical Specification 10.2, from an indeterminate period of time beginning

at a point after the last full fuel inspection in 2006 up until October 15, 2010, when the

facility ceased reactor operation, the licensee operated the reactor with significant

defects in the fuel elements. Specifically, during fuel inspections conducted following

reactor shutdown, a number of fuel elements were identified as having varying degrees

of cracking in the aluminum cladding, representing a significant defect in the fuel

elements and loss of the integrity of a fission product barrier.

This is a Severity Level III violation (Section 6.1).

The NRC has concluded that information regarding the reason for the violation, the corrective

actions taken and planned to correct the violation and prevent recurrence, and the date when

full compliance was achieved is already adequately addressed on the docket in your letters

dated January 11 and August 10, 2012, and November 1, 2013, as well as in NRC Inspection

Report No. 50-228/2012-204, dated August 14, 2012, and NRC Inspection Report No. 50-

228/2012-206, dated January 7, 2013. However, you are required to submit a written statement

or explanation pursuant to Title 10 of the Code of Federal Regulations (10 CFR) Section 2.201 if

the description therein does not accurately reflect your corrective actions or your position. In

that case, or if you choose to respond, clearly mark your response as a Reply to a Notice of

Violation, include the EA number, and send it to the U.S. Nuclear Regulatory Commission,

ATTN: Document Control Desk, Washington, DC 20555-0001, with a copy to the Director, Office

of Nuclear Reactor Regulation, within 30 days of the date of the letter transmitting this Notice of

Violation (Notice).

If you choose to respond, your response will be made available electronically for public

inspection in the NRC Public Document Room or from the NRCs document system, which is

accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html. Therefore, to

the extent possible, the response should not include any personal privacy, proprietary, or

safeguards information so that it can be made available to the public without redaction.

In accordance with 10 CFR 19.11, you are required to post this Notice within 2 working days.

Dated this 18th day of December 2013