ML040641212

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End-of-Cycle Letter. Includes Inspection Plan Which Details the Inspections Scheduled Through September 30, 2005
ML040641212
Person / Time
Site: Point Beach  NextEra Energy icon.png
Issue date: 03/04/2004
From: Caldwell J
NRC/RGN-III
To: Vanmiddlesworth G
Nuclear Management Co
References
IR-04-001
Download: ML040641212 (9)


Text

March 4, 2004 Mr. Gary D. Van Middlesworth Site-Vice President Point Beach Nuclear Plant Nuclear Management Company, LLC 6610 Nuclear Road Two Rivers, WI 54241-9516

SUBJECT:

ANNUAL ASSESSMENT LETTER - POINT BEACH NUCLEAR PLANT (REPORT 50-266/04-01; 50-301/04-01)

Dear Mr. Van Middlesworth:

On February 11, 2004, the NRC staff completed its end-of-cycle performance assessment of Point Beach Nuclear Plant. The end-of-cycle review for Point Beach involved the participation of all technical divisions in evaluating performance indicators for the most recent quarter and inspection results for the period from January 1 through December 31, 2003. The purpose of this letter is to inform you of our assessment of your safety performance during this period and our plans for future inspections at your facility so that you will have an opportunity to prepare for these inspections and to inform us of any planned inspections that may conflict with your plant activities.

Overall, Point Beach operated in a manner that preserved public health and safety. While Point Beach met all cornerstone objectives, it remained within the Multiple/Repetitive Degraded cornerstone column of the Action Matrix with significant degradation in safety performance.

Placement of Point Beach in this column was based on the Red finding for Unit 1 and Unit 2 associated with the auxiliary feedwater and instrument air systems and the Yellow finding for Unit 1 and the Red finding for Unit 2 associated with the potential failure of the AFW pumps because of plugging of recirculation line orifices. Details of these findings were provided in Inspection Reports (IRs) 50-266/01-17(DRS); 50-301/01-17(DRS), dated April 3, 2002, and 50-266/02-15(DRP); 50-301/02-15(DRP), dated April 2, 2003, and in Final Significance Determination letters dated July 12, 2002, and December 11, 2003.

From July 28, 2003, to December 16, 2003, a supplemental inspection was conducted at Point Beach in accordance with NRC Inspection Procedure (IP) 95003, Supplemental Inspection for Repetitive Degraded Cornerstones, Multiple Degraded Cornerstones, Multiple Yellow Inputs, or One Red Input, to review your actions in response to the two AFW findings and to conduct an overall assessment of performance at Point Beach. The results of that inspection were provided to you in IR 05000266/2003007; 05000301/2003007, dated February 4, 2004. From the inspection, we concluded that your evaluation of the causes of the significant AFW inspection findings was adequate; however, several corrective actions involving the AFW system were not completed and the implementation of other corrective actions was

G. Van Middlesworth weak as reflected in repeated extension of due dates and inconsistent quality of some completed actions. Because of this, we extended the IP 95003 inspection by one week to gain further assurance that the AFW system was operable.

Additionally, the NRC has identified substantive cross-cutting issues in the areas of human performance and problem identification and resolution. During the assessment period, 12 findings involving various plant work groups were identified where human performance issues contributed to the occurrence of the problems. Also, the second AFW Red finding, the six Green findings identified during the assessment period, and the observations during the IP 95003 inspection on corrective action program implementation indicated that performance in the problem identification and resolution cross-cutting area continued to be a problem.

Specifically, once problems were identified, the quality of issue evaluation and resolution was inconsistent, which resulted in the recurrence of problems. In our Annual Assessment Letter for 2002 (letter dated March 4, 2003), we also identified a substantive cross-cutting issue in the area of problem identification and resolution. Station efforts to address this issue were contained in several action plans of your Excellence Plan. These efforts, to date, however, have not been effective in precluding recurrence of this cross-cutting issue.

On February 13, 2004, you submitted a letter to the NRC documenting commitments for performance improvement in the corrective action, human performance, engineering, and other areas. NRC review of your commitment letter and the recently revised Excellence Plan is currently in progress. We will notify you by separate correspondence regarding the regulatory actions that will be taken to evaluate and confirm the Point Beach performance improvement initiatives described in your letter.

During the IP 95003 inspection, an apparent violation of 10 CFR 50.54(q) and 50.47(b) was identified for changes Point Beach made between October 1998 and December 1999 to the previously NRC-approved Emergency Action Level (EAL) scheme. A predecisional enforcement conference to discuss this issue was held on January 13, 2004. From the information presented at the conference, it was apparent that corrective actions taken since the issue was first identified in August 2003 have been less than fully effective. On January 16, 2004, after discussions between the NRC and Nuclear Management Company (NMC) about the need to take corrective actions to return to compliance, NMC informed the NRC that the EALs had been corrected and compliance had been restored. A summary of the predecisional enforcement conference was provided to you in a letter dated January 27, 2004.

You will be notified by separate correspondence of the results of the NRCs deliberations on the apparent violation.

On February 20, 2004, in accordance with the guidance in Inspection Manual Chapter 0305, Operating Reactor Assessment Program, a public, regulatory performance meeting was held in Manitowoc, Wisconsin. During this meeting, the NRC Executive Director for Operations and I discussed with you and other senior NMC managers the NRCs overall assessment of Point Beach performance and our intent to closely monitor your progress in addressing the identified problem areas. We will evaluate the adequacy of your performance improvement efforts through baseline and other inspections. The baseline inspections, listed in the enclosed

G. Van Middlesworth inspection plan, will include an expanded-scope safety system design inspection and an expanded-scope problem identification and resolution inspection, and will assess the effectiveness of your long-term corrective actions for the two AFW findings and the substantive cross-cutting issues in the human performance and problem identification and resolution areas.

In addition, we will adjust our inspection schedule as necessary to conduct followup inspections to ensure that the actions described in your February 13, 2004, commitment letter are adequately assessed.

A public meeting to discuss the details of our end-of-cycle performance assessment of Point Beach will be held in April 2004. My staff will arrange separately with your staff the date, time, and location of that meeting. In addition, in accordance with Inspection Manual Chapter 0305, Point Beach will be discussed at the Agency Action Review Meeting, in mid-April.

We will notify you via separate correspondence if any agency actions change as an outcome of the meeting.

The enclosed inspection plan details the inspections scheduled through September 30, 2005.

The inspection plan is provided to minimize the resource impact on your staff and to allow for scheduling conflicts and personnel availability to be resolved in advance of inspector arrival onsite. Routine resident inspections are not listed due to their ongoing and continuous nature.

The inspections in the last 12 months of the inspection plan are tentative and may be revised at the mid-cycle review meeting. As you are aware, the NRC has issued several Orders and threat advisories to enhance security capabilities and improve guard force readiness since the terrorist attacks on September 11, 2001. We have conducted inspections to review your implementation of these requirements and have monitored your actions in response to changing threat conditions. For calendar year 2004, we plan to continue inspections of Order implementation combined with newly developed portions of the security baseline inspection program.

In accordance with 10 CFR 2.390 of the NRCs Rules of Practice, a copy of this letter and its enclosure will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records System (PARS) component of NRCs document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

G. Van Middlesworth If circumstances arise which cause us to change this inspection plan, we will contact you to discuss the change as soon as possible. Please contact Pat Louden at (630) 829-9627 with any questions you may have regarding this letter or the inspection plan.

Sincerely,

/RA/

James L. Caldwell Regional Administrator Docket Nos. 50-266; 50-301 License Nos. DPR-24; DPR-27

Enclosure:

Point Beach Inspection/Activity Plan See Attached Distribution

G. Van Middlesworth If circumstances arise which cause us to change this inspection plan, we will contact you to discuss the change as soon as possible. Please contact Pat Louden at (630) 829-9627 with any questions you may have regarding this letter or the inspection plan.

Sincerely,

/RA/

James L. Caldwell Regional Administrator Docket Nos. 50-266; 50-301 License Nos. DPR-24; DPR-27

Enclosure:

Point Beach Inspection/Activity Plan See Attached Distribution DOCUMENT NAME: G:\\Branch TSS\\EOC Ltrs\\eoc 030404\\Pt.Bch EOC ltr 2004.wpd To receive a copy of this document, indicate in the box: "C" = Copy without attachment/enclosure "E" = Copy with attachment/enclosure "N" = No copy OFFICE RIII RIII NRR RIII NAME MKunowski:co PLouden LRaghavan AVegel DATE 02/25/04 02/25/04 02/ /04 02/25/04 OFFICE RIII RIII RIII NAME CPederson SReynolds JCaldwell DATE 02/25/04 03/02/04 03/04/04 OFFICIAL RECORD COPY

G. Van Middlesworth cc w/encl:

R. Kuester, President and Chief Executive Officer, We Generation J. Cowan, Executive Vice President Chief Nuclear Officer D. Cooper, Senior Vice President, Group Operations D. Weaver, Nuclear Asset Manager Plant Manager Regulatory Affairs Manager Training Manager J. Rogoff, Vice President, Counsel & Secretary K. Duveneck, Town Chairman Town of Two Creeks Chairperson Public Service Commission of Wisconsin J. Kitsembel, Electric Division Public Service Commission of Wisconsin State Liaison Officer D. Markwardt, Manitowac County Board Chairman N. Crowley, Director, Manitowac Emergency Management Agency G. Novickis, Chairman, Kewaunee County Board The Honorable Darin A. Jeanquart G. Buckley, Two Rivers City Manager L. Hucek, Director, Kewaunee Emergency Management C. Meyer, President, Village of Mishicot INPO

G. Van Middlesworth ADAMS Distribution:

WDR DFT DWS DWW Project Director, NRR Project Mgr., NRR RidsNrrDipmlipb JLC1 GEG HBC RML2 SRI Point Beach DRPIII DRSIII PLB1 JRK1

Point Beach Inspection / Activity Plan 03/01/2004 - 09/30/2005 Inspection Type Inspection Activity Planned Dates Start End No. of Staff on Site Title Unit Number Page 1 of 2 03/02/2004 16:30:28 Report 22 3

ISI/TI 1

- INSERVICE INSP/TI-150/152 UNIT 1 Safety Issues 04/05/2004 04/23/2004 Reactor Pressure Vessel Head and Vessel Head Penetration Nozzles (NRC Bulletin 2002-0 IP 2515/150 1

Safety Issues 04/05/2004 04/23/2004 Reactor Pressure Vessel Lower Head Penetration Nozzles (NRC Bulletin 2003-02)

IP 2515/152 1

Baseline Inspections 04/05/2004 04/23/2004 Inservice Inspection Activities - PWR IP 7111108P 1

1 IP 71121

- RP OUTAGE ALARA & ACCESS CONTROL INSP Baseline Inspections 04/12/2004 04/16/2004 Access Control to Radiologically Significant Areas IP 7112101 1, 2 Baseline Inspections 04/12/2004 04/16/2004 ALARA Planning and Controls IP 7112102 1, 2 1

HT SNK B

- HEAT SINK BIENNIAL (DRS)

Baseline Inspections 06/14/2004 06/18/2004 Heat Sink Performance IP 7111107B 1, 2 1

ISFSI

- ONSITE FAB AND CONSTRUCTION OF ISFSI Other Routine 06/01/2004 07/31/2004 On-Site Fabrication Of Components And Construction On An ISFSI IP 60853 1, 2 8

SSDI

- SAFETY SYSTEM DESIGN INSPECTION Baseline Inspections 06/28/2004 07/16/2004 Safety System Design and Performance Capability IP 7111121 1, 2 1

IP 71122

- RP LIQ/GAS EFFLUENTS INSPECTION Baseline Inspections 07/26/2004 07/30/2004 Radioactive Gaseous and Liquid Effluent Treatment and Monitoring Systems IP 7112201 1, 2 Baseline Inspections 07/26/2004 07/30/2004 Performance Indicator Verification IP 71151 1, 2 1

ISFSI

- PREOP TESTING OS ISFSI Other Routine 08/01/2004 08/31/2004 Preoperational Testing Of An ISFSI IP 60854 1, 2 2

SG BASE

- SG BASELINE 2004 Baseline Inspections 08/16/2004 08/20/2004 Access Authorization IP 7113001 1, 2 Baseline Inspections 08/16/2004 08/20/2004 Access Control IP 7113002 1, 2 Baseline Inspections 08/16/2004 08/20/2004 Fitness For Duty Program IP 7113008 1, 2 Baseline Inspections 08/16/2004 08/20/2004 Performance Indicator Verification IP 71151 1, 2 6

71152B

- PROBLEM ID & RESOLUTION Baseline Inspections 08/30/2004 09/17/2004 Identification and Resolution of Problems IP 71152B 1, 2 1

ISFSI

- OPERATION OF ISFSI Other Routine 09/01/2004 09/30/2004 Operation Of An ISFSI IP 60855 1, 2 1

IP 71121

- RP POST-OUTAGE ALARA & ACCESS CTRL INSP Baseline Inspections 10/18/2004 10/22/2004 Access Control to Radiologically Significant Areas IP 7112101 1, 2 Baseline Inspections 10/18/2004 10/22/2004 ALARA Planning and Controls IP 7112102 1, 2 Baseline Inspections 10/18/2004 10/22/2004 Performance Indicator Verification IP 71151 1, 2 3

FPI

- TRIENNIAL FIRE PROTECTION Baseline Inspections 11/01/2004 11/19/2004 Fire Protection IP 7111105T 1, 2 This report does not include INPO and OUTAGE activities.

This report shows only on-site and announced inspection procedures.

Point Beach Inspection / Activity Plan 03/01/2004 - 09/30/2005 Inspection Type Inspection Activity Planned Dates Start End No. of Staff on Site Title Unit Number Page 2 of 2 03/02/2004 16:30:28 Report 22 2

71114

- BASELINE EP EXERCISE INSP Baseline Inspections 12/06/2004 12/10/2004 Exercise Evaluation IP 7111401 1, 2 Baseline Inspections 12/06/2004 12/10/2004 Performance Indicator Verification IP 71151 1, 2 1

IP 71121

- RP INSTRUMENTATION/PROT EQUIP INSP Baseline Inspections 01/03/2005 01/07/2005 Radiation Monitoring Instrumentation and Protective Equipment IP 7112103 1, 2 Baseline Inspections 01/03/2005 01/07/2005 Performance Indicator Verification IP 71151 1, 2 5

LRI

- LICENSE RENEWAL INSPECTION - SCOPING License Renewal Insp 01/10/2005 01/14/2005 License Renewal Inspection IP 71002 1, 2 5

LRI

- LICENSE RENEWAL INSPECTION - AGING EVAL License Renewal Insp 02/28/2005 03/18/2005 License Renewal Inspection IP 71002 1, 2 1

MAINT

- BIENNIAL MAINTENANCE RULE INSPECTION Baseline Inspections 03/07/2005 03/11/2005 Maintenance Effectiveness IP 7111112B 1, 2 2

ISI

- UNIT 2 ISI/RPV HEAD REPLACEMENT INSP Other Routine 04/04/2005 05/06/2005 Reactor Vessel Head Replacement Inspection IP 71007 2

Baseline Inspections 04/04/2005 05/06/2005 Inservice Inspection Activities - PWR IP 7111108P 2

1 IP 71121

- RP OUTAGE ACCESS CTRL/ALARA INSPECTION Baseline Inspections 04/04/2005 04/08/2005 Access Control to Radiologically Significant Areas IP 7112101 1, 2 Baseline Inspections 04/04/2005 04/08/2005 ALARA Planning and Controls IP 7112102 1, 2 1

IP 71122

- RP REMP/RAM CTRL INSPECTION Baseline Inspections 08/01/2005 08/05/2005 Radiological Environmental Monitoring Program IP 7112203 1, 2 Baseline Inspections 08/01/2005 08/05/2005 Performance Indicator Verification IP 71151 1, 2 1

71114

- BASELINE EP INSP Baseline Inspections 08/08/2005 08/12/2005 Alert and Notification System Testing IP 7111402 1, 2 Baseline Inspections 08/08/2005 08/12/2005 Emergency Response Organization Augmentation Testing IP 7111403 1, 2 Baseline Inspections 08/08/2005 08/12/2005 Correction of Emergency Preparedness Weaknesses and Deficiencies IP 7111405 1, 2 Baseline Inspections 08/08/2005 08/12/2005 Performance Indicator Verification IP 71151 1, 2 2

71111.11

- LIC OPERATOR REQUAL PROGRAM EVALUATION Baseline Inspections 08/22/2005 08/26/2005 Licensed Operator Requalification Program IP 7111111B 1, 2 4

BR7

- PI&R Baseline Inspections 09/06/2005 10/07/2005 Identification and Resolution of Problems IP 71152B 1, 2 This report does not include INPO and OUTAGE activities.

This report shows only on-site and announced inspection procedures.