ML040090373

From kanterella
Jump to navigation Jump to search
Undated Draft IR 05000369-03-007 and IR 05000370-03-007 on 05/05-09 and 19-23/2003. Violations Noted
ML040090373
Person / Time
Site: McGuire, Mcguire  Duke Energy icon.png
Issue date: 12/22/2003
From: Ogle C
NRC/RGN-II
To: Jamil D
Duke Energy Corp
References
FOIA/PA-2003-0358 IR-03-007
Download: ML040090373 (30)


See also: IR 05000369/2003007

Text

July XX, 2003

Duke Energy Corporation

ATTN: Mr. D. Jamil

Vice President

McGuire Nuclear Station

12700 Hagers Ferry Road

Huntersville, NC 28078-8985

SUBJECT:

MCGUIRE NUCLEAR STATION - NRC TRIENNIAL FIRE PROTECTION

INSPECTION REPORT 50-369/03-07 AND 50-370/03-07

Dear Mr. Jamil:

On May 23, 2003, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at

your McGuire Nuclear Station, Units 1 and 2. The enclosed report documents the inspection

findings which were discussed on May 22, 2003, with you and other members of your staff.

The inspection examined activities conducted under your license as they relate to safety and

compliance with the Commission's rules and regulations and with the conditions of your license.

The inspectors reviewed selected procedures and records, observed activities, and interviewed

personnel.

This report documents two findings that, combined, have potential safety significance greater

than very low significance, however, a safety significance determination has not been

completed. One finding did present an immediate safety concern and a fire watch was put in

place on June 10, 2003, as a compensatory measure.

In addition, the report documents one NRC-identified finding which was determined to involve a

violation of NRC requirements. However, the significance of this finding has not been

determined. Also, one licensee-identified violation is listed in this report. If you contest any

violation in this report, you should provide a response with the basis for your denial, within 30

days of the date of this inspection report, to the United States Nuclear Regulatory Commission,

ATTN: Document Control Desk, Washington, D.C. 20555-0001, with copies to the Regional

Administrator, Region II; the Director, Office of Enforcement, United States Nuclear Regulatory

Commission, Washington, D.C. 20555-0001; and the NRC Resident Inspector at the McGuire

facility.

'iz3'

In accordance with 10 CFR 2.790 of the NRC's "Rules of Practice," a copy of this letter and its

enclosure, and your response (if any) will be available electronically for public inspection in the

NRC Public Document Room or from the Publicly Available Records (PARS) component of

NRC's document system (ADAMS). ADAMS is accessible from the NRC Web site at

http://www.nrc.ov/readina-rm/adams.html (the Public Electronic Reading Room).

Sincerely,

Charles R. Ogle, Chief,

Engineering Branch 1

Division of Reactor Safety

Docket Nos. 50-369, 50-370

License Nos. NPF-9, NPF-17

Enclosure:

Inspection Report 50-369, 370/03-07

w/Attachment: Supplemental Information

cc w/encl:

C. J. Thomas

Regulatory Compliance Manager (MNS)

Duke Energy Corporation

Electronic Mail Distribution

M. T. Cash, Manager

Nuclear Regulatory Licensing

Duke Energy Corporation

526 S. Church Street

Charlotte, NC 28201-0006

County Manager of Mecklenburg County

720 East Fourth Street

Charlotte, NC 28202

Peggy Force

Assistant Attorney General

N. C. Department of Justice

Electronic Mail Distribution

Lisa Vaughan

Legal Department (PB05E)

Duke Energy Corporation

422 South Church Street

Charlotte, NC 28242

Anne Cottingham

Winston and Strawn

Electronic Mail Distribution

Beverly Hall, Acting Director

Division of Radiation Protection

N. C. Department of Environmental

Health & Natural Resources

Electronic Mail Distribution

Distribution w/encl:

R. Martin, NRR

RIDSNRRDIPMLIPB

PUBLIC

L. Slack, Rll

T. Scarbrough, NRR

OFFICE

Rll:DRS

RIl:DRS

RlI:DRS

RIl:DRS

RIl:DRS

RIl:DRP

SIGNATURE

NAME

Mhomas

PFillion

RMaxey

RSchin

CPayne

RHaag

DATE

7/

/2003

7/

/2003

7/

/2003

7/

/2003

7/

/2003

7/

/2003

E-MAIL COPY?

YES

NO

YES

NO

YES

NO

YES

NO

'YES

NO

YES

NO

YES

NO

.PUBLIC DOCUMENT

YES

NO

I

I

I

I

I

-

--

-

-

-

-

rv

l

za

.

- -

.

_.

_-

r

_.

_ .

..

-

_--

_ s

_.,_

OFFICIAL RECORD) COPY

UL)UULMhN I NAME: SDWXSEng Branch iti-ire FrotectiontweportsimC~uirew1cu. UJU7 TFPI.Wpa

Enclosure

Enclosure

U.S. NUCLEAR REGULATORY COMMISSION

REGION II

Docket Nos:

License Nos:

Report Nos:

Licensee:

Facility:

Location:

Dates:

Inspectors:

50-369, 50-370

NPF-9, NPF-17

50-369/03-07 and 50-370/03-07

Duke Energy Corporation

McGuire Nuclear Station, Units 1 and 2

12700 Hagers Ferry Road

Huntersville, NC 28078

May 5 - 9, 2003 (Week 1)

May 19 - 23, 2003 (Week 2)

P. Fillion, Reactor Inspector

R. Maxey, Reactor Inspector

B. Melly, Fire Protection Engineer (Consultant)

M. Thomas, Senior Reactor Inspector (Lead Inspector)

Approved by:

Charles R. Ogle, Chief

Engineering Branch 1

Division of Reactor Safety

Enclosure

SUMMARY OF FINDINGS

IR05000369/03-07, IR05000370/03-07; Duke Energy Corporation; 5/9 - 23/2003; McGuire

Nuclear Station, Units 1 and 2; Triennial Fire Protection

The report covered a two-week period of inspection by regional inspectors and a consultant.

Three unresolved items with potential safety significance greater than Green were identified.

The significance of most findings is indicated by their color (Green, White, Yellow, Red) using

Inspection Manual Chapter (IMC) 0609, "Significance Determination Process" (SDP). Findings

for which the SDP does not apply may be Green or be assigned a severity level after NRC

management review. The NRC's program for overseeing the safe operation of commercial

nuclear power reactors is described in NUREG 1649, "Reactor Oversight Process," Revision 3,

dated July 2000.

A.

Inspector Identified and Self-Revealing Findings

Cornerstone: Mitigating Systems

TBD. The team identified a violation involving Train A and Train B cables associated

with the reactor protection were not protected from fire damage.

This finding is unresolved pending determination of the systems affected and completion

of a significance determination. The finding is greater than minor because

instrumentation important for post-fire safe shutdown would be lost. The finding

represented an operability concern, which the licensee resolved by posting a fire watch

in the area. When assessed in combination with the finding related to inadequate

protection of cables and equipment required for safe shutdown in Fire Area 16/18 (also

discussed in this inspection report), this finding may have potential safety significance

greater than very low significance. (Section 1R05.03.b.1)

TBD. The team identified a violation in that the turbine driven auxiliary feedwater

(TDAFW) pump suction supply valve 2CA0007A was not evaluated in the licensee's Fire

Protection Program (i.e., safe shutdown analysis) for potential impact on safe shutdown

in the event of a fire where the TDAFW) pump is required for safe shutdown. The valve

could spuriously close due to fire damage.

The finding is unresolved pending completion of a significance determination. The

finding is greater than minor because spurious closure of the valve could damage the

TDAFW pump and seriously degrade the decay heat removal function. (Section

1 R05.04.b.2)

B.

Licensee Identified Violations

TBD. The physical protection of cables and equipment relied upon for safe shutdown

(SSD) of Unit 2 during a fire in the Train A Switchgear Room/Electrical Penetration

Room (Fire Area 16/18) was not adequate. Train B electrical cables, associated with

the 2B motor driven auxiliary feedwater pump discharge valve 2CA0042B to steam

generator 2D, were located in the Train A Electrical Penetration Room (Fire Area 16/18)

without adequate spatial separation or fire barriers as required by the Fire Protection

Program. Local, manual operator actions (which had not been reviewed and approved

by NRC) would be used to achieve and maintain SSD of Unit 2 in lieu of providing

adequate physical protection for the electrical cables associated with valve 2CA0042B.

This finding is unresolved pending completion of a significance determination. The

finding is greater than minor because fire damage to the unprotected cables could

prevent operation of SSD equipment from the main control room and because it affects

the mitigating systems cornerstone objective. When assessed in combination with the

inadequate reactor protection system cable separation finding (also discussed in this

inspection report), this finding may have potential safety significance greater than very

low significance. (Section 1 R05.03.b.2)

Report Details

1.

REACTOR SAFETY

Cornerstones: Initiating Events, Mitigating Systems and Barrier Integrity

1R05 FIRE PROTECTION

.01

Systems Required to Achieve and Maintain Post-Fire Safe Shutdown

a.

Inspection Scone

The team evaluated the licensee's fire protection program (FPP) against applicable

requirements, including Operating License Conditions 2.C.4 and 2.C.7, Fire Protection

Program, for Units 1 and 2, respectively; Title 10 of the Code of Federal Regulations

Part 50 (10 CFR 50), Appendix R, Sections G, J, L, and 0; 10 CFR 50.48; Appendix A

to Branch Technical Position (BTP) Auxiliary and Power Conversion Systems Branch

(APCSB) 9.5-1, Guideline for Fire Protection for Nuclear Power Plants; related NRC

Safety Evaluation Reports (SERs); McGuire Nuclear Station (MNS) Updated Final

Safety Analysis Report (UFSAR), Section 9.5.1; UFSAR Section 16.9, Selected

Licensee Commitments (SLC); and plant Technical Specifications (TS). The team

evaluated all areas of this inspection, as documented below, against these

requirements. The team reviewed the licensee's Individual Plant Examination for

External Events (IPEEE) and performed in-plant walk downs to choose four risk-

significant fire areas for detailed inspection and review. The four fire areas selected

were:

Fire Area 4: Auxiliary Building Common Area - a fire in this area would involve

alternative shutdown from the standby shutdown facility (SSF) using the standby

shutdown system (SSS)

Fire Area 13: Battery Rooms Common Area - a fire in this area would involve

alternative shutdown from the SSF using the SSS

Fire Area 16/18: Unit 2 Train A 4160 Volt Switchgear Room/Electrical

Penetration Room - a fire in this area would involve shutdown from the main

control room using Train B equipment

Fire Area 24: Main Control Room (MCR) - a fire in this area would involve

alternative shutdown from the SSF using the SSS

The team reviewed the licensee's FPP documented in UFSAR Section 9.5.1; the MNS

Fire Protection Review; safe shutdown analysis (SSA); fire hazards analysis (FHA); safe

shutdown (SSD) essential equipment list; and system flow diagrams to identify the

components and systems necessary to achieve and maintain safe shutdown conditions.

Specific licensee documents, calculations, and drawings reviewed during this inspection

are listed in Attachment 1. The objective of this evaluation was to assure the SSD

equipment and post-fire SSD analytical approach were consistent with and satisfied the

Appendix R reactor performance criteria for SSD. For each of the selected fire areas,

the team focused on the fire protection features, and on the systems and equipment

necessary for the licensee to achieve and maintain SSD in the event of a fire in those

fire areas. Systems and/or components selected for review included: standby shutdown

system (SSS); Unit 2 standby makeup pump (SMP) 2NVPU0046 and SMP suction

supply motor operated valve (MOV) 2NV842AC; auxiliary feedwater (AFW) suction

supply MOVs 2CA007A, 2CA009B, 2CA161C, and 2CA162C; reactor coolant pump

(RCP) seal water return isolation valve 2NV94AC; pressurizer power operated relief

valve (PORV) 2NC34A and PORV isolation valves 2NC33A; Unit 2 pressurizer heater

Nos. 28,55, and 56; reactor vessel head vent valves 2NC272AC and 2NC273AC; and

heating, ventilation, and air conditioning (HVAC).

b.

Findinas

No findings of significance were identified.

.02

Fire Protection of Safe Shutdown Capabilitv

a.

Inspection Scope

The team reviewed the fire detection system protecting Fire Areas 4, 13, 16, 18 and 24

to assess the adequacy of the design and installation. This was accomplished by

reviewing design drawings, ceiling beam location drawings, and National Fire Protection

Association (NFPA) 72E (code of record 1974 edition) for detector location

requirements. The team reviewed the McGuire Fire Protection Code Deviation

Calculation to determine if there were any outstanding code detector deviations for the

selected areas. The team walked down the fire detection and alarm systems in Fire

Areas 13, 16, and 18 to evaluate the installed detector locations relative to the NFPA

72E location requirements. Additionally, the team reviewed the surveillance test

procedures for the detection and alarm systems to determine compliance with the

UFSAR Sections 9.5.1 and 16.9.

The team reviewed the adequacy of the design and installation of the fire suppression

system protecting the nuclear service water (RN) pump area in Fire Area 4. This was

accomplished by reviewing the engineering design drawings, suppression system

hydraulic calculations, as-built system configuration and NFPA 13 (code of record 1978

edition) for sprinkler system location requirements. The team also reviewed the

McGuire Fire Protection Code Deviation Calculation for the RN pump sprinkler system to

determine the adequacy of the system to control a fire in this area utilizing the 2-1/2 inch

by-pass lines as the sole means of supplying the sprinkler system.

The team reviewed the fire hose stations in Fire Areas 4, 13, 16, 18 and 24 to assess

the adequacy of the design and installation. This was accomplished by reviewing the

fire plan drawings, engineering mechanical equipment drawings, pre-fire strategies and

NFPA 14 (code of record 1976 edition) for hose station location requirements and

effective reach capability. Team members also performed a field walkdown of the

selected fire areas to ensure that hose stations were not blocked and to compare hose

station location drawings with as-built plant locations.

b.

Findings

The team identified an unresolved item (URI) involving the adequacy of the suppression

system for Fire Area 4. Alternative shutdown using the SSS was designated by the

licensee for a fire in this area. 10 CFR 50, Appendix R, Section III.G.3 (alternative or

dedicated shutdown) requires that fire detection and a fixed fire suppression system

shall be installed in the area, room, or zone under consideration. The fire suppression

system for Fire Area 4 was not installed in accordance with 10 CFR 50, Appendix R,

Section Ill.G.3. The system in Fire Area 4 was a partial automatic sprinkler system

effectively protecting the RN pumps and 20 feet north of these pumps. The area

protected by this sprinkler system was located between Column lines 54-58 and EE-GG.

The majority of Fire Area 4 was not provided with automatic sprinkler protection as

required by 10 CFR 50, Appendix R, Section III.G.3 for alternative and dedicated

shutdown.

This issue was previously identified by the NRC (URI 50-369/84-28-01, 370/84-25-01) in

1984 during an Appendix R inspection. The licensee considered this issue to be a

potential backfit per 10 CFR 50.109 (letter dated September 4, 1984, from H.B. Tucker,

Duke Power Company, to H.R. Denton, NRC Office of Nuclear Reactor Regulation).

The URI was reviewed and closed in NRC inspection report 50-369, 370/87-34. The

team noted that, subsequent to closure of the URI, licensee Fire Protection Functional

Audit SA-99-04(MC)(RA)(FPFA) dated April 9, 1999, identified that MNS did not meet

separation and detection/suppression criteria for alternative or dedicated shutdown

capability required by 10 CFR 50, Appendix R, Section III.G.3. During this inspection,

the team questioned whether the previous reviews of the sprinkler system for this fire

area included an evaluation of the risk impact associated with not providing adequate

sprinkler coverage for the RN cabling in this fire area. The team informed the licensee

that this issue will be reviewed further to determine if the lack of sDrinkler coveraae in

this fire area has an impact on risk. This issue is identified as URI 50-369,370/03-07-01,

Fire Suppression System for Alternative Shutdown Areas not in Accordance with 10 CFR 50, Appendix R, Section III.G.3. The team noted that similar conditions, regarding

the fixed fire suppression system complying with 10 CFR 50, Appendix R, Section

III.G.3, was applicable to other MNS fire areas where alternative shutdown capability

using the SSS was designated by the licensee (examples include Fire Areas 14 and 21).

This issue is unresolved pending further NRC review using risk insights to determine if a

10 CFR 50.109 (backfit) evaluation is warranted.

.03

Post-Fire Safe Shutdown Circuit Analysis

a.

Inspection ScoDe

The team reviewed the adequacy of separation and fire barriers provided for the power

and control cabling of equipment relied on for SSD during a fire in the selected fire

areas/zones. On a sample basis, the team reviewed the SSA and the electrical

schematics for power and control circuits of SSD components, and looked for the

potential effects of open circuits, shorts to ground, and hot shorts. This review focused

on the cabling of selected components for the charging/safety injection system, RCS

and AFW system. The team traced the routing of cables by using the cable schedule

and conduit and tray drawings. Walkdowns were performed to compare cables

indicated on the drawings with actual plant installation. Circuit and cable routings were

reviewed for the following equipment:

ORN4AC, Turbine-driven AFW Suction Supply Valve

2CA0007A, Turbine-driven AFW Suction Isolation Valve

2CA009B, Motor-driven AFW Suction Isolation Valve

2CFLT6080, 6090, 6100, 6110, Steam Generator Level Transmitters

2NCLT5151, Pressurizer Level Transmitter

2NC34A, 33A, Pressurizer PORV and PORV Isolation Valve

2NC272AC, 273AC, Reactor Vessel Head Vent Valves

2NVPU0046, Standby Makeup Pump (SMP)

2NV94AC, RCP Seal Water Return Isolation Valve

2NV842AC, SMP Suction Isolation Valve

2NV1012C, SMP Discharge to Containment Sump Isolation Valve

Pressurizer Heaters Nos. 28, 55, 56

The team also reviewed studies of overcurrent protection on both alternating current

(AC) and direct current (DC) systems to identify whether fire induced faults could result

in defeating the safe shutdown functions.

b.

Findings

Findings associated with valves 2CA0007A, 2NC34A, and 2NC33A are discussed in

Section 1 R05.04 of this inspection report.

1.

Reactor Protection System

Introduction: A finding potentially greater than very low safety significance was identified

in that instrumentation (and possibly other equipment) important to safe shutdown could

have been damaged by a fire in Fire Area 16/18. This finding involved a violation of

NRC requirements. This finding is an URI pending completion of the SDP.

Description: Fire Area 16/18 is the Unit 2 Train A switchgear room, and Train B

equipment controlled from the main control room was intended to be used for a fire in

this area according to the analysis and procedures. During a walkdown of Fire Area

16/18, the team identified that room 805A in Fire Area 16/18 lacked fire detection and

fire suppression. Room 805A is the HVAC equipment room providing ventilation to the

Unit 2 Train A 4160V Switchgear Room 2ETA.. This area has a moderate to high fire

loading consisting principally of cables. The team identified that a similar condition also

existed for room 803A, which is the HVAC equipment room providing ventilation for the

Unit 1 Train A 4160V Switchgear Room IETA in Fire Area 17. The team also observed

Train B cables routed in this room. Many of the identified cables were in a cable tray

near the ceiling and were going from/to the cable spread room, which is on the same

elevation, to/from the control room, which was above the switchgear room. The

licensee had not been aware of all of these "opposite train' cables, and they initiated

PIP M-03-02106. On June 10, 2003, the licensee reported these cables represented

an unanalyzed condition (Event No. 39915).

As many as 74 "opposite train" cables are involved related to the reactor protection

system. Preliminary investigation by the licensee revealed that cables for primary and

backup power supplies for all four RPS channels were routed in close proximity and

could be damaged. One consequence of this is that many RPS protective functions

would spuriously go to the trip condition. Subsequently, a safety injection signal would

be generated due to spurious high containment pressure." A safety injection signal

would in turn trigger a reactor trip and Phase A isolation. At the same time, many

important main control panel instruments would be lost. For example, pressurizer level

and all four steam generator level, which are instruments necessary to achieve and

maintain hot shutdown. The licensee also stated that a similar situation exists for the

Unit 1 Train A switchgear room (Fire Area 17).

Analysis: The fact that instrumentation necessary to achieve and maintain hot shutdown

could be lost due to a credible fire in one area as described above constitutes a violation

of 10 CFR 50, Appendix R, Section III.G.2. This section requires that one train of

systems necessary to achieve and maintain hot shutdown shall be free of fire damage.

The fact that the area presented an exposure fire hazard to safe shutdown equipment

and did not have automatic fire detection systems represents a violation of 10 CFR 50,

Appendix R,Section III.F. The team determined that this finding was associated with

the "equipment performance" attribute and affected the objective of the mitigating

systems cornerstone to ensure the availability, reliability and capability of systems that

respond to initiating events, and is therefore greater than minor. The finding did present

an operability concern, which the licensee resolved by posting a fire watch in the area of

concern. Once the licensee has fully analyzed the manner in which plant systems would

have been affected by damage to the "opposite train" cables and reviewed the abnormal

operating procedures in light of the degraded instrumentation and any automatic actions

that would be initiated, the NRC will review this analysis. Once the equipment

degradations and relevant procedures are understood, a significance determination

process (SDP) will be performed to determine the level of significance. When assessed

in combination with the finding related to inadequate protection of cables and equipment

required for safe shutdown in Fire Area 16/18 (also discussed in this inspection report),

this finding may have potential safety significance greater than very low significance.

Enforcement: As described above, the finding is a violation of Appendix R requirements

of greater than minor significance. Pendina determination of the safety significance, the

finding is identified as URI 50-369,370/03-07-02, Failure to Protect Reactor Protection

System Cables Results in Loss of Required Shutdown Instrumentation.

2.

Inadequate Protection of Equipment and Cables Required for Safe Shutdown

Introduction: A finding was identified in that physical protection of the associated

electrical cables for valve 2CA0042B (2B motor driven AFW pump discharge supply to

steam generator 2D) did not meet the requirements of 10 CFR 50, Appendix R, Section

III.G.2. Instead, the licensee substituted the use of a local manual operator action,

which had not received prior NRC approval, to achieve and maintain SSD. This is a URI

pending completion of the SDP.

Description: On April 2, 2003, the licensee identified that MNS relied on manual operator

actions outside the MCR for SSD in non-alternative shutdown fire areas (i.e., areas

designated as complying with 10 CFR 50, Appendix R, Section III.G.2) and the manual

actions did not have prior NRC approval. The licensee documented this issue in PIP M-

03-02311. The team reviewed the local, manual operator actions for the Section III.G.2

area selected for this inspection (Fire Area 16/18).

The team found that the associated electrical cables for Train B valve 2CA0042B were

located in the Train A 2ETA/Electrical Penetration Room (Fire Area 16/18) without

adequate spatial separation or fire barriers. The licensee's SSA stated that de-

energizing this valve after verifying that it was open was a time critical action because

spurious closure of this valve would limit the secondary heat sink to only one steam

generator instead of the two required for SSD. However, rather than providing adequate

physical protection for redundant trains of equipment/systems necessary to achieve and

maintain SSD (as specified for Appendix R,Section III.G.2 areas), the licensee

substituted the use of manual operator actions outside the MCR. The use of local

manual operator actions, in fire areas designated as complying with the provisions of

Appendix R,Section III.G.2, requires prior NRC review and approval. These local

manual actions had not received NRC approval.

Analysis: The team determined that this finding was associated with the equipment

performance" attribute of the mitigating systems cornerstone. It affected this

cornerstone's objective to ensure the availability, reliability, and capability of systems

that respond to initiating events, and is therefore greater than minor. When assessed in

combination with the inadequate reactor protection system cable separation finding (also

discussed in this inspection report), this finding may have potential safety significance

greater than very low significance.

Enforcement: The licensee's Fire Protection Program commits to 10 CFR 50, Appendix

R,Section II.G.Section III.G.2 states in part, that,

"...where cables or equipment, including associated non-safety circuits that could

prevent operation or cause maloperation due to hot shorts, open circuits, or shorts to

ground, of redundant trains of systems necessary to achieve and maintain hot shutdown

conditions are located within the same fire area outside of primary containment, one of

the following means of ensuring that one of the redundant trains is free of fire damage

shall be provided: (1) separation of cables and equipment of redundant trains by a fire

barrier having a 3-hour rating; (2) separation of cables and equipment of redundant

trains by a horizontal distance of more than 20 feet with no intervening combustibles or

fire hazards. In addition, fire detectors and an automatic fire suppression system shall

be installed in the fire area; (3) enclosure of cables and equipment of one redundant

train in a fire barrier having a 1-hour rating. In addition, fire detectors and an automatic

fire suppression system shall be installed in the fire area."

Contrary to the above, on May 23, 2003, the team found that the licensee failed to

protect cables of redundant equipment located within the Train A Switchgear

Room/Electrical Penetration Room (Fire Area 16/18) with an adequate barrier or to

provide 20 feet of separation. Pending determination of the finding's safety significance,

this finding is identified as URI 50-370/03-07-05, Failure to Provide Adequate Protection

for Cables of Redundant Safe Shutdown Equipment in Fire Area 16/18.

.04

Alternative Post-Fire Safe Shutdown Capabilitv

a.

Inspection Scope

The team reviewed the licensee's procedures for fire response, abnormal procedures for

alternative shutdown (ASD), and the licensee's Appendix R manual action requirements

analyses for a fire in the selected Fire Areas 4, 13, and 24. The team also walked down

selected portions of the procedures. The reviews focused on ensuring that the required

functions for post-fire safe shutdown and the corresponding equipment necessary to

perform those functions were included in the procedures. The review also included

assessing whether hot and cold shutdown from outside the MCR could be implemented,

and that transfer of control from the MCR to the SSF could be accomplished within the

performance goals stated in 10 CFR 50, Appendix R, Section III.L. The components

listed in Section 1 R05.03.a. of this inspection report were also reviewed in relation to

alternative post-fire safe shutdown capability. The team reviewed the most recently

completed surveillances for selected instruments required during SSS operation to verify

that surveillances were being completed in accordance with MNS SLC 16.9.7, Standby

Shutdown System. The walk downs focused on ensuring that the procedures could

reasonably be performed within the required times, given the minimum required staffing

level of operators and with or without offsite power available. The team also reviewed

the electrical isolation of selected motor operated valves from the control room to verify

that operation of the SSS from the SSF and remote locations would not be prevented by

a fire-induced circuit fault. The objective of these reviews was to assure that the post-

fire safe shutdown analytical approach, safe shutdown equipment, and procedures were

consistent and complied with the Appendix R reactor performance criteria for safe

shutdown.

b.

Findings

1.

Requirements Relative to the Number of Spurious Operations that Must be

Postulated

Introduction: An unresolved item was identified involving the number of concurrent

spurious operations associated with a particular component or set of components that

must be postulated. Resolution of the unresolved item is pending review by NRC staff.

Description: The licensee's fire protection analysis included the concept that only one

spurious operation due to fire damage need be postulated. This concept became

evident during review of the pressurizer PORVs. There are three sets of PORV/PORV

isolation valves on the pressurizer of each unit. Should operators in the control room

become aware of a fire in any area of the plant through a fire alarm or the plant

communications system, they would respond by following the instructions in abnormal

procedure AP/O1N55001045, Plant Fire. Depending on the fire location, procedure

AP101A55001045 directed the operator to close the PORV isolation valves within ten

minutes. The basis for this time critical action is that spurious opening of the PORV or

damage to the isolation valve circuit would not occur in the first ten minutes of a fire

being detected. Then with the block valve closed it would take two spurious operations

to breach the RCS pressure boundary, namely one block valve opening and its

associated PORV opening. The concept of only one spurious operation need be

postulated meant that closing the block valve was sufficient in itself to ensure the

desired result. The licensee considered that there was no need to take any other action

such as de-energizing the isolation valves after they were closed. This concept was not

necessarily consistent with NRC requirements for protection of cables.

The team reviewed the control circuits and cable routing information for valve 2NC34A,

pressurizer PORV, and 2NC33A its associated isolation valve. They observed that

cables for both the PORV and isolation valve are routed in Fire Areas 13, 16/18 and 24.

When the control circuit for the PORV is analyzed and considering that the cables are

armored type cables (except in the control room) one can conclude that, for these three

fire areas, spurious opening of the PORV could only occur for the fire in Fire Area 24,

the control room. Considering this information, the team postulated the following

scenario. A fire starts in the control room. Operators close the isolation valves per

procedure APIO/A15500/045 within ten minutes. Later, isolation valve 2NC33A

spuriously opens due to a fire induced short-circuit. Operators take no action to counter

the spurious opening of the isolation valve because they have no information that it

occurred. Subsequently PORV 2NC34A spuriously opens due to a fire induced short-

circuit. At this point, it would be possible to close the PORV by opening the appropriate

circuit breaker at the 125 VDC distribution panel. This would take time, and it is not

covered by the fire response procedure. Before the PORV can be re-closed, the fire

has progressed and the decision is made to abandon the control room and shutdown

using the SSS. The PORV would now be closed by operating the control room/SSS

transfer switch as directed by abnormal procedure AP121A55001024, Loss of Plant

Control Due to Fire or Sabotage. The situation now is that the PORV/isolation valves

were opened for a period of time and the RCS is may not be at normal level and

pressure. The standby makeup pump has relatively low capacity and may not have the

capacity to maintain hot shutdown in this scenario, and RCS variable parameters may

be outside the requirements of Appendix R, i.e. outside the range predicted for a loss of

offsite power. For example, an open PORV following a reactor trip could result in

pressurizer level lower than that predicted for a trip caused by a loss of offsite power.

Analysis: The team was not certain whether the licensee's analysis of circuits for

spurious operation was consistent with the requirements for independence of cables,

systems or components in the area under consideration as stipulated by Appendix R,

III.G.3 and III.L. In the example of the PORVs described above, if more than one

spurious operation would occur, the dedicated shutdown capability (SSS) would not be

independent from the control room in that a fire in the control room could result in

conditions outside of those specified in III.L. If more than one spurious operation must

be considered then there would be a violation of Appendix R requirements having more

than minor significance. The equipment reliability objective of the cornerstones of

mitigating systems and barrier integrity could be affected.

Enforcement: In the case of the PORV/isolation valve circuits, operation of the SSS may

not be independent of the fire area as required by III.G.3 depending on whether more

than one spurious operation must be postulated. Review of this matter by the NRC will

determine whether a violation has occurred. If a violation has occurred. the significance

will be determined. The issue is identified as URI 50-369,370/03-07-03, Requirements

Relative to the Number of Spurious Operations that must be Postulated.

2.

Valve 2CA0007A

Introduction: A finding of potentially greater than very low safety significance was

identified in that a valve in the auxiliary feedwater system was not included in the safe

shutdown analysis and it could spuriously close due to a fire in the main control room.

Spurious closure of this valve could damage the turbine driven auxiliary feedwater

pump, thus seriously degrading the core residual heat removal function of the safe

shutdown system. This is a URI pending completion of the SDP.

Descriltion: Valve 2CA0007A is a motor operated valve in the flow path from the

300,000 gallon auxiliary feedwater storage tank to the turbine driven auxiliary feedwater

pump. The valve is open during normal plant operation. 2CA0007A is important to safe

shutdown for fire areas where the safe shutdown system (SSS) will be used. The

importance is derived from fact that the SSS uses the TDAFW pump for decay heat

removal and potential for spurious closure of the valve. The team found that the safe

shutdown analysis for Unit 2 did not recognize valve 2CA0007A. It was not listed in

Appendix E, list of important equipment, nor Appendix F, list of potential problem cables.

One scenario could be a fire starts in the control room which leads to a plant trip and

loss of offsite power. In this case, the TDAFW pump would receive an automatic start

from the "LOOP on safety-related bus" logic or possibly "low steam generator level" due

to loss of the feedwater pump. Even though the safe shutdown analysis for a fire in the

control room ultimately relies on the SSS, operators may remain in the control room if

they believe the plant is still under control. The TDAFW pump could be running and

taking suction from the auxiliary feedwater storage tank with flow through 2CA0007A.

Since control wires to the open/close control switch for this valve run in the control room

(in single-conductor plug cable, bundled in groups of approximately 30 wires), the valve

could spuriously close due to fire induced short-circuit between two of the wires.

Spurious closure of the valve would immediately reduce suction pressure and quickly

shut off all flow through the pump. Assuming that the TDAFW pump is damaged by

spurious closure of 2CA0007A and if plant conditions deteriorated due to progressing

fire in the control room forcing evacuation and transfer of plant shutdown to the SSS, the

ability to remove decay heat would be seriously degraded.

Besides the control room, there are open/close switches for this valve at auxiliary

feedwater panel 2A and the auxiliary feedwater turbine control panel (2AFPT). Cable

2*CA517 runs between area terminal cabinet 2ATC2 and the auxiliary feedwater panel

2A, and it runs through fire area FA-4. Cable 2*CA519 runs between area terminal

cabinet 2ATC2 and panel 2AFPT, and it runs through fire area FA-4. Cable 2*CA557

contains power and control for the valve, and represents a potential for spurious

operation of the valve. Therefore a fire in FA-4 could also result in spurious closure of

valve 2CA0007A. This could lead to problems similar to that described above for the

control room fire. It is not expected that a fire in FA-4 would lead to a loss of offsite

power. However, a problem scenario could be as follows: If the fire becomes severe

and the decision is made to use the SSS, procedures direct the operator to trip the

normal feedwater pump. This could cause low steam generator level which in turn will

auto start the TDAFW pump. If 2CA0007A has already spuriously closed, the pump has

no through flow upon starting.

The licensee initiated a corrective action document for this issue, PIP M-03-02084, and

they took prompt action to restore operability. They revised AP-24 to specify that the

operator check that valve 2CA007A is open and remove power from 2CA0007A within

the first ten minutes of a fire.

Analysis: The team determined that this finding was associated with the "equipment

performance" attribute and affected the objective of the mitigating systems cornerstone

to ensure the availability, reliability and capability of systems that respond to initiating

events, and is therefore greater than minor. For a severe fire in the control room, the

control room would be abandoned and the safe shutdown facility would be used to

maintain hot shutdown. The safe shutdown facility relies on the turbine driven auxiliary

feedwater pump for the decay heat removal function. With the decay heat removal

function seriously degraded and other mitigating systems potentially affected by a

severe control room fire or Fire Area 4, the finding had a potential safety significance

greater than very low. The team was aware that system design provided for automatic

transfers to alternate suction sources initiated by pressure switches in the pump suction

line. There were three separate alternate suction flow paths. Path 1 was through

valves 2CA161C, 2CA162C and ORN4AC; Path 2 was through valves 2CA086A and

2RN069A; and Path 3 was through valves 2CA1 16B and 2RN162B. However, key

information related to these automatic transfers was not available to the team at the

time of this inspection report issuance. One question was whether the automatic

transfer on low suction pressure would occur fast enough to protect the pump for the

case of valve 2CA0007A closing since this valve was close to the pump. In answering

this question, the licensee stated, and presented some information, that a few events

had occurred over the years where suction valves were inadvertently closed while motor

driven AFW pumps were running, and the pump was not damaged. Details of these

events and similarity of the motor driven and turbine driven pumps have not been

reviewed by the team. Secondly, the licensee provided information to the team,

subsequent to the inspection, on the routing of all the valves involved in the automatic

transfers. However, this information has not yet been fully reviewed by team to

determine whether or not the transfers could be affected by the same fire which caused

the 2CA0007A valve to spuriously close. This information would be needed to complete

the significance determination process.

Enforcement: 10 CFR 50, Appendix R, Section II.B. requires that a fire hazards analysis

shall be performed by qualified fire protection and reactor systems engineers to

determine the consequences of fire in any location of the plant on the ability to safely

shutdown the reactor. The licensee's analysis designated the MCR and Fire Area 4 as

dedicated/alternative shutdown areas. Appendix R, Section Ill.G.3 requires that the

dedicated/alternative shutdown capability and its associated circuits be independent of

cables, systems or components in the area under consideration. Contrary to these

requirements, valve 2CA0007A was not included in the fire hazards analysis resulting in

the alternative/dedicated shutdown system (SSS) not being independent from Fire

Areas 4 and 24 in that a fire in these areas could result in spurious closure of the valve.

This in turn could lead to damage to the turbine driven auxiliary feedwater pump which

was required for alternative shutdown using the SSS. Pendina determination of the

safety significance, this finding is identified as URI 50-370/03-07-06, Spurious Closure of

Valve 2CA0007A Could Lead to Damage of the TDAFW Pump.

.05

Operational Implementation of Post-Fire Safe Shutdown Capabilitv

a.

Inspection Scope

The team reviewed the operational implementation of the alternative shutdown capability

for a fire in Fire Areas 4, 13, or 24 to verify that: (1) the training program for licensed

personnel included alternative or dedicated safe shutdown capability; (2) personnel

required to achieve and maintain the plant in hot standby following a fire using the SSS

could be provided from normal onsite staff, exclusive of the fire brigade; (3) the licensee

had incorporated the operability of alternative shutdown transfer and control functions

into plant TS and/or SLCs; and (4) the licensee periodically performed operability testing

of the alternative shutdown instrumentation and transfer and control functions. The

team reviewed abnormal procedures AP/1A/5500/24 and AP/2/A/5500/024, Loss of

Plant Control Due to Fire or Sabotage, and AP/01A/5500/045, Plant Fire. The reviews

focused on ensuring that all required functions for post-fire safe shutdown, and the

corresponding equipment necessary to perform those functions, were included in the

procedures. The objective of this review was to assure that the safe shutdown

equipment, shutdown procedures, and the post-fire safe shutdown analytical approach

were consistent and satisfied the Appendix R reactor performance criteria for safe

shutdown.

b.

Findings

The licensee identified that manual operator actions outside the MCR were used in lieu

of physical protection of equipment and cables relied on for SSD during a fire, without

obtaining prior NRC approval. Findings related to this issue are discussed in Section

1 R05.03.b.2 of this inspection report for Fire Area 16/18.

The team identified a URI regarding the adequacy of the licensee's method for

controlling RCS pressure during operation from the SSF in the event of a fire.

During review of procedures AP/1/A15500/024 and AP/21A/5500/024, the team

questioned the adequacy of the 70 kilowatts (kw) pressurizer heater capacity per unit

powered from the SSF to maintain and control RCS pressure in hot standby during a fire

in plant areas which require use of the SSS. The question was raised when the team

observed that a procedural note in both AP/1/A/5500/024 and AP/2/A/5500/024

provided guidance to the operators which stated that it was acceptable to allow the RCS

to go solid in order to maintain subcooling and, with the RCS solid, the reactor vessel

head vents would be used to control pressure. The team questioned why this guidance

was in these procedures. Allowing the pressurizer to go water solid for controlling RCS

pressure during hot standby conditions while operating from the SSF was not consistent

with Appendix R, Section lll.L, for alternative shutdown capability, nor the design basis

description for the SSF as stated in the licensee's letter to the NRC dated March 31,

1980. Also, solid plant operation from the SSF for controlling RCS pressure was neither

reviewed nor discussed in any NRC SER/SER Supplements relative to acceptability of

the SSF design for alternative shutdown capability. The team requested information

from the licensee (e.g., analyses, calculations, etc.) which demonstrated the following:

Adequacy of the 70 kw pressurizer heater capacity powered from the SSF for

maintaining and controlling RCS pressure in hot standby.

Are the assumptions for pressurizer heat loss stated in the October 21, 1980,

letter still valid (based on insulation degradation and/or degraded capacity of the

heaters powered from SSF) for assuming current pressurizer heat loss and for

determining when the heaters will be needed.

SMP capacity to achieve and control solid plant operation from the SSF within

the required time to maintain subcooling.

Operator training (JPMs, simulator, etc.) on solid plant operation from the SSF.

The licensee indicated that there were no specific calculations documented which

provided the basis for the number of heaters to be powered from the SSF. The licensee

further stated that there was no calculation which demonstrated the performance

capability of the SMP during solid plant operation from the SSF. The licensee also

indicated that training provided to operators on solid plant operation from the SSF

consisted primarily of classroom discussions and tabletop walk-throughs of procedures

AP/l/A/5500/024 and AP121A15500/024. The team concluded that sufficient information

was not provided to resolve the questions raised above nor to determine the licensee's

ability to safely operate the SSF with the pressurizer in a water solid condition during

fire events in areas where the SSF is used to achieve SSD. This issue is identified as

URI 50-369,370/03-07-04, Reactor Coolant System Pressure Control During SSF

Operation, pending further NRC review of additional licensee information.

.06

Communications

a.

Inspection Scope

The team reviewed plant communication capabilities to verify that they were adequate

to support unit shutdown and fire brigade duties. This included verifying that site paging

(PA), portable radios, and sound-powered phone systems were consistent with the

licensing basis and would be available during fire response activities. The team

reviewed the licensee's communications features to assess whether they were properly

evaluated in the licensee's SSA (protected from exposure fire damage) and properly

integrated into the post-fire SSD procedures. The team also walked down sections of

the post-fire SSD procedures to verify that adequate communications equipment would

be available to support the SSD process.

b.

Findings

No findings of significance were identified.

.07

Emergency Lighting

a.

Inspection Scope

The team compared the installation of the licensee's emergency lighting systems to the

requirements of 10 CFR 50, Appendix R, Section II .J, to verify that 8-hour emergency

lighting coverage was provided in areas where manual operator actions were required

during post-fire SSD operations, including the access and egress routes. The team's

review also included verifying that emergency lighting requirements were evaluated in

the licensee's SSA and properly integrated into the post-fire SSD procedures. During

plant walk downs of selected areas where local manual operator actions would be

performed, the team inspected area emergency lighting units (ELUs) for operability and

checked the aiming of lamp heads to determine if adequate illumination was available to

correctly and safely perform the actions directed by the procedures.

b.

Findings

No findings of significance were identified.

.08

Cold Shutdown Repairs

a.

Inspection Scope

The team reviewed the licensee's SSA and existing plant procedures to determine if any

repairs were necessary to achieve cold shutdown, and if needed, the equipment and

procedures required to implement those repairs were available onsite.

b.

Findings

No findings of significance were identified.

.09

Fire Barriers and Fire Area/Zone/Room Penetration Seals

a.

Inspection Scope

The team reviewed the selected fire areas to evaluate the adequacy of the fire

resistance of fire area barrier enclosure walls, ceilings, floors, fire barrier mechanical

and electrical penetration seals, fire doors, and fire dampers. This was accomplished by

observing the material condition and configuration of the installed fire barrier features,

as well as, construction details and supporting fire endurance tests for the installed fire


barrier features to verify the as-built configurations were qualified by appropriate fire

endurance tests. The team also reviewed the fire hazards analysis to verify the fire

loading used by the licensee to determine the fire resistive rating of the fire barrier

enclosures. The team also reviewed the design specification for mechanical and

electrical penetrations; fire flood and pressure seals, penetration seal database and

Generic Letter (GL) 86-10 evaluations and the calculation for the technical basis of fire

barrier penetration seals to verify that the fire barrier installations met licensing basis

commitments.

The team reviewed fire barriers shown on the fire plan drawings. The station has

eliminated fire barriers from the approved fire protection program and designates these

fire barriers as "Sealed Firewall - Non Committed". These barriers are no longer

included in any surveillance and testing program. Therefore, doors, dampers, fire

proofing, etc. that exist in these declassified barriers are no longer included in any

station surveillance procedures and effectively cannot be relied upon for the fire

protection program. Two walls associated with Fire Area 18 have been declassified.

The wall between the Switchgear Room (Fire Area 18) and the Electrical Penetration

Area (Fire Area 16) was declassified in Revision 9 (2000) and the wall between the

Switchgear Room (Fire Area 18) and the HVAC Equipment Area (Fire Area 18) was

declassified in Revision 3 (1982). The team requested the Licensee to provide the

engineering analyses that supports the declassification of these barriers. For the

purposes of the inspection of Fire Area 18, the Electrical Penetration Area (Fire Area 16)

was included in the inspection plan because the fire wall separating these areas has

been declassified and is no longer a "Fire Sealed - NRC Committed" fire barrier. The

similar wall at Unit 1 Room 803A was also declassified from a "Sealed Firewall - NRC

Committed" to a "Sealed Firewall - Non Committed."

The team walked down the selected fire zones/areas to evaluate the adequacy of the

fire resistance of barrier enclosure walls, ceilings, floors, and cable protection. The

team selected several fire barrier features for detailed evaluation and inspection to verify

proper installation and qualification. These features included fire barrier penetration fire

stop seals, fire doors, fire dampers, fire barrier partitions, and Thermo-Lag electrical

raceway fire barrier'system (ERFBS) enclosures.

The team observed the material condition and configuration of the selected fire barrier

features and also reviewed construction details and supporting fire endurance tests for

the installed fire barrier features. This review was performed to verify that the observed

fire barrier penetration seal and ERFBS configurations conformed with the design

drawings and tested configurations. The team also compared the penetration seal and

ERFBS ratings with the ratings of the barriers in which they were installed.

The team reviewed licensing documentation, engineering evaluations of Generic Letter 86-10 fire barrier features, and NFPA code deviations to verify that the fire barrier

installations met design requirements and license commitments. In addition, the team

reviewed surveillance and maintenance procedures for selected fire barrier features to

verify the fire barriers were being adequately maintained.

b.

Findings

No findings of significance were identified.

.10

Fire Protection Systems. Features, and Eguipment

a.

Inspection Scope

The team reviewed UFSAR Section 9.5.1, Design Basis Specification for Fire Protection,

Fire Protection Code Deviations, and Administrative procedures used to prevent fires

and control combustible hazards and ignition sources. This review was performed to

verify that the objectives established by the NRC-approved FPP were satisfied. The

team also toured the selected plant fire areas to observe the licensee's implementation

of these procedures.

The team reviewed the adequacy of the design and installation of the automatic wet

pipe sprinkler system protecting the RN pumps in Fire Area 4. Team members

performed a walk down of the system to ensure proper placement and spacing of the

sprinkler heads and the extent of the sprinkler head obstructions. Selected engineering

evaluation for NFPA code deviations were reviewed and compared against the physical

configuration of the system. The team reviewed the sprinkler system hydraulic

calculations for this system to ensure that the system could be supplied sufficient

pressure and volume utilizing the two by-pass lines without opening the deluge valves.

The team also inspected one of the by-pass lines located in an outside pit to determine

the piping and fitting equivalent length to confirm the accurateness of the design input to

the RN pump calculation. The team reviewed the fire protection code deviations

calculation for automatic suppression systems relative to the selected areas.

The team reviewed the adequacy of the design and installation of the automatic

detection and alarm system for the selected areas. This was accomplished by

reviewing the ceiling reinforcing plans and beam schedule drawings to determine the

location of ceiling bays. After the ceiling bay locations were identified, the team

conducted a plant tour to confirm that each bay was protected by a fire detector in

accordance with the Code of Record requirements - NFPA 72E, 1974. Field tours were

conducted in fire areas 13, 16/18 to confirm detector locations. Minor modification

package MM-12907 was reviewed where 10 new detectors were added to Fire Area 13

to conform the detection system to NFPA 72E location requirements.

The team reviewed the fire protection code deviations calculation for automatic

detection systems relative to the selected areas to determine if there were any code

deviations cited for the selected areas.

The team reviewed the fire protection pre-plans and fire strategies to ensure that hose

locations could sufficiently reach the selected areas for manual fire fighting efforts.

Hose stations in the selected area were inspected to ensure that hose lengths depicted

on the engineering documents were also the hose lengths located in the field. This was

done to ensure that manual fire fighting efforts could be accomplished in the selected

areas.

b.

Findings

No findings of significance were identified.

4.

Other Activities

40A2 Problem Identification and Resolution

a.

Inspection Scope

The team reviewed a sample of licensee audits, self-assessments, and PIPs to verify

that items related to fire protection and to SSD were appropriately entered into the

licensee's CAP in accordance with the MNS quality assurance program and procedural

requirements. The items selected were reviewed for classification, appropriateness,

and timeliness of the corrective actions taken or initiated to resolve the issues. Included

in this review were PIPs G-99-00110, M-99-01884, M-99-01886, M-03-01675, and minor

modification MM-12907 related to the McGuire Fire Protection Functional Audit SA-99-

04(MC)(RA)(FPFA).

In addition, the team reviewed the licensee's applicability

evaluations and corrective actions for selected industry experience issues related to fire

protection. The operating experience (OE) reports were reviewed to verify that the

licensee's review and actions were appropriate.

b.

Findings

One licensee-identified finding (related to the use of manual operator actions in Fire

Area 16/18 without prior NRC approval) involved a violation of NRC requirements. The

enforcement considerations for this violation are discussed in Section 1 R05.03.b.2 of

this inspection report.

The team observed that the adequacy and timeliness of corrective actions to address

the findings from the Fire Protection Functional Audit SA-99-04(MC)(RA)(FPFA)

regarding fire detection in the Battery Rooms (Fire Area 13) were not commensurate

with the risk significance associated with a fire in this area. The licensee's IPEEE

identified that a fire in the Battery Rooms ranked as the top contributor to CDF. The fire

detection findings were identified in a 1999 licensee self-initiated technical audit (SITA)

SA-99-04. However, the initial minor modification (MM-12907) scope was inadequate in

that only two additional detectors were to be installed in the battery rooms (instead of

nine required to comply with the NFPA Code). Additionally, the modification

implementation date was postponed at least twice. Also, the licensee had initiated PIP

M-03-01675 (dated April 10, 2003) regarding detectors not being installed in accordance

with NFPA codes. When the battery rooms fire area were selected by the team during

the pre-inspection information gathering visit, the team noted that the modification was

revised to install the required number of detectors and received high priority status for

implementation. The Battery Room detectors were installed prior to the first week of the

onsite inspection (May 5-9, 2003).

40A5 Other Activities

.01

(Closed) URI 50-369.370/00-09-04: Adequacy of the Fire Rating of Mineral Insulated

Cables in Lieu of Thermo-Lag Electrical Raceway Fire Barrier Systems

The NRC had opened this-URI for further NRC review of the adequacy of the fire

resistance rating of certain mineral insulated cables that the licensee had installed. The

licensee had replaced an inadequate 3-hour Thermo-Lag fire barrier with mineral

insulated cables, for charging pump 1A, in the Unit 1 train B switchgear room. However,

the adequacy of the testing of the mineral insulated cables, to assure their 3-hour fire

resistance ability, had not been reviewed by the NRC.

The inspectors reviewed the NRC Safety Evaluation Report (SER) of January 13, 2003,

on the licensee's use of mineral insulated cables and also reviewed the licensee's 10 CFR 50.59 safety evaluation for the modification. The NRC SER evaluated the

licensee's installation and fire testing of the mineral insulated cables and concluded that

the licensee had adequately demonstrated that the protection provided by the mineral

insulated cables in the specific application was equivalent to the protection provided by

a 3-hour rated fire barrier. The NRC SER further concluded that this change to the

approved fire protection program did not adversely affect the ability to achieve and

maintain safe shutdown in the event of a fire and, therefore, did not require prior

approval of the NRC. The inspectors concluded that the licensee's 50.59 safety

evaluation for the change had adequately considered that the change did not adversely

affect the ability to achieve and maintain safe shutdown in the event of a fire.

Consequently, the licensee's installation of mineral insulated cables was not a violation

of NRC requirements. This URI is closed.

40A6 Meetings

On May 23, 2003, the team presented the inspection results to you and other members

of your staff, who acknowledged the findings. The team confirmed that proprietary

information is not included in this report.

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee Personnel

D. Bailey, Mechanical and Civil Engineering (MCE) - Civil

J. Boyle, Training Manager

S. Bradshaw, Superintendent of Operations

H. Brandes, Consulting Engineer, General Office Fire Protection Program

J. Bryant, Regulatory Compliance Engineer

B. Dolan, Safety Assurance Manager

J. Hackney, Operations

T. Harrell, McGuire Station Manager

D. Henneke, Engineer, General Office Probabilistic and Risk Assessment Group

D. Herrick, Civil Engineering Supervisor

D. Jamil, Site Vice President, McGuire Nuclear Station

R. Johansen, Standby Shutdown Facility System Engineer

J. Lukowski, Reactor Electrical Systems (RES) - Power

E. Merritt, RES - Instrumentation and Controls

J. Oldham, Fire Protection Engineer, MCE - Civil

B. Peele, Station Engineering Manager

G. Peterson, Site Vice President, Catawba Nuclear.Station

C. Thomas, Regulatory Compliance Manager

NRC Personnel

J. Brady, Senior Resident Inspector, Shearon Harris

E. DiPaolo, Resident Inspector

R. Fanner, Nuclear Safety Intern (Trainee)

C. Ogle, Engineering Branch Chief, Division of Reactor Safety, Region II

R. Rodriguez, Nuclear Safety Intern (Trainee)

S. Shaeffer, Senior Resident Inspector

LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED

Opened

50-369,370/03-07-01

URI

Fire Suppression System for Alternative Shutdown Areas

not in Accordance with 10 CFR 50, Appendix R, Section

III.G.3 (Section 1R05.02.b)

50-369,370/03-07-02

URI

Failure to Protect Reactor Protection System Cables

Results in Loss of Required Instrumentation (Section

1 R05.03.b.1)

Attachment

50-369,370/03-07-03

50-369,370/03-07-04

50-370/03-07-05

50-370/03-07-06

URI

Requirements Relative to the Number of Spurious

Operations that must be Postulated (Section 1R05.04.b.1)

URI

Methods for Reactor Coolant System Pressure Control

During SSF Operation (Section 1R05.05.b)

URI

Failure to Provide Adequate Protection for Cables of

Redundant Safe Shutdown Equipment in Fire Area 16/18

(Section 1R05.03.b.2)

URI

Spurious Closure of Valve 2CA0007A Could Lead to

Damage of the TDAFW Pump (Section 1 R05.04.b.2)

Closed

50-369,370/00-09-04

URI

Adequacy of the Fire Rating of Mineral Insulated Cables in

Lieu of Thermo-Lag Electrical Raceway Fire Barrier

Systems (Section 40A5.01)

Discussed

None

Attachment

Attachment

LIST OF ACRONYMS

AHU

-

Air Handling Unit

ALARA

-

As Low As Reasonably Achievable

ANS

-

American Nuclear Standard

ANSI

-

American National Standards Institute

AP

-

Abnormal Procedure

ARM

-

Area Radiation Monitor

ASME

-

American Society of Mechanical Engineers

ASTM

-

American Society for Testing Materials

CA

-

Auxiliary Feedwater

CAP

-

Corrective Action Program

CCF

-

Central Calibration Facility

CF

-

Feedwater

CFR

-

Code of Federal Regulations

Co

-

Cobalt

CP

-

Chemistry Procedure

DPC

-

Duke Power Company

DRP

-

Discrete Radioactive Particle

ECCS

-

Emergency Core Cooling System

ED

-

Electronic Dosimeter

EDG

-

Emergency Diesel Generator

EMF

-

Effluent Monitoring

EnRad

-

Environmental Radiation

EOC

-

End-Of-Cycle

EP

-

Emergency Procedure

ESF

-

Engineered Safeguards Feature

ESFAS

-

Engineered Safety Feature Actuation System

EVCC

-

Vital Battery C

FWST

-

Refueling Water Storage Tank

GPM

-

Gallons Per Minute

GV

-

Governor Valve

GWR

-

Gaseous Waste Release

HP

-

Health Physics

HRA

-

High Radiation Area

HEPA

-

High Efficiency Particulate Air

INPO

-

Institute of Nuclear Power Operations

IR

-

Inspection Report

ISFSI

-

Independent Spent Fuel Storage Installation

LCO

-

Limiting Condition for Operation

LER

-

Licensee Event Report

LHRA

-

Locked High Radiation Area

LLD

-

Lower Limit of Detection

LOCA

-

Loss of Coolant Accident

LWR

-

Liquid Waste Release

MGTM

-

Temporary Modifications

Attachment

MNS

-

McGuire Nuclear Station

KC

-

Cooling water

NCV

-

Non-Cited Violation

ND

-

Residual Heat Removal

NEI

-

Nuclear Energy Institute

NI

-

Safety Injection

NOED

-

Notice of Enforcement Discretion

NSD

-

Nuclear Site Directive

NV

-

Chemical and Volume Control

ODCM

-

Offsite Dose Calculation Manual

OS

-

Occupational Radiation Safety

PAGSS

-

Post-Accident Gas Sampling System

Pi

-

Performance Indicator

PIP

-

Problem Investigation Process report

PMT

-

Post-Maintenance Testing

PS

-

Public Radiation Safety

PT

-

Performance Test

PWR

-

Pressurized Water Reactor

QC

-

Quality Control

RAB

-

Reactor Auxiliary Building

RAP

-

Regulated Air Pump

RCA

-

Radiologically Controlled Area

RCZ

-

Radiation Control Zone

RD

-

Radiation Dosimetry and Records Procedure

REMP

-

Radiological Environmental Monitoring Program

RF

-

Fire System

RG

-

Regulatory Guide

RN

-

Nuclear Service Water

ROATC

-

Reactor Operator at the Controls

RP

-

Radiation Protection

RTP

-

Rated Thermal Power

RWP

-

Radiation Work Permit

SAM

-

Small Article Monitor

SCBA

-

Self-contained Breathing Apparatus

SDP

-

Significance Determination Process

SEIT

-

Significant Event Investigation Team

SFP

-

Spent Fuel Pool

SH

-

Shared Health Physics Procedure

SLC

-

Selected Licensee Commitment

SSC

-

Structures, Systems, Components

SSF

-

Standby Shutdown Facility

SSPS

-

Solid State Protection System

TDCA

-

Turbine-Driven Auxiliary Feedwater

TEDE

-

Total Effective Dose Equivalent

TH

-

Temporary Health Physics Procedure

TI

-

Temporary Instruction

Attachment

TLD

-

Thermoluminescent Dosimeter

TS

-

Technical Specifications

U2

-

Unit 2

UFSAR

-

Updated Final Safety Analysis Report

VCT

-

Volume Control Tank

WBC

-

Whole-body Count

WGDT

-

Waste Gas Decay Tank

WO

-

Work Order

YC

-

Chilled Water (control room)

Attachment