ML020160038

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Emergency Plan Implementing Procedures Manual, Volume B. Revision 2002-01
ML020160038
Person / Time
Site: Oconee  Duke Energy icon.png
Issue date: 01/10/2002
From: Mccollum W
Duke Energy Corp
To:
Document Control Desk, Office of Nuclear Security and Incident Response
References
Download: ML020160038 (28)


Text

P Duke E Energy.

W R. McCollum, Jr.

Vice President Duke Energy Oconee Nuclear Station 7800 Rochester Highway Seneca, SC 29672 (864) 885-3107 OFFICE (864) 885-3564 FAX January 10, 2002 U.

S. Nuclear Regulatory Commission Document Control Desk Washington, D.

C.

20555

Subject:

Oconee Nuclear Station Docket Nos.

50-269,

-270,

-287 Emergency Plan Implementing Procedures Manual Volume B, Revision 2002-01 Please find attached for your use and review copies of Oconee Nuclear Station Emergency Plan:

Volume B Revision 2002-01 the revision to the January 2002 This revision is being submitted in accordance with 10 CFR 50-54(q) and does not decrease the effectiveness of the Emergency Plan or the Emergency Plan Implementing Procedures.

Any questions or concerns pertaining to this revision Emergency Planning Manager at 864-885-3210.

By copy of this letter, two copies of this revision

NRC, Region II, Atlanta, Georgia.

please call Mike Thorne, are being provided to the Very truly yours, W. R. McCollum, Jr.

VP, Oconee Nuclear Site xc:

(w/2 copies of attachments)

Mr. Luis Reyes, Regional Administrator, Region II U.

S.

Nuclear Regulatory Commission 61 Forsyth St.,

SW, Suite 24T23 Atlanta, Georgia 30303 w/copy of attachments Mr. Steven Baggett Rockville, Maryland (w/o Attachments, Oconee Nuclear Station)

NRC Resident Inspector M.

D.

Thorne, Manager, Emergency Planning

/

xxe-!56ýý

January 10, 2002 OCONEE NUCLEAR SITE

SUBJECT:

Emergency Plan Implementing Procedures Volume B, Revision 2002-01 Please make the following changes to the Emergency Plan, Volume B by following these instructions.

REMOVE Cover Sheet Rev. 2001-06 Table of Contents page 1 CP/I&2/A/2002/005 -

02/14/01 CP/3/A/2002/005 -

02/14/01 ADD Cover Sheet Rev. 2002-01 Table of Contents page 1 CP/I&2/A/2002/005 - 12/13/01 CP/3/A/2002/005 - 12/13/01

DUKE POWER EMERGENCY PLAN IMPLEMENTING PROCEDURES VOLUME B APPROVED:

W. W. Foster, Manager Safety Assurance 01/10/02 Date Approved 01/10/02 Effective Date VOLUME B REVISION 2002-01 January 2002

Chemistry Lab LM-O-PO03C Chemistry Lab LM-O-P919 CP/1/A/2002/004C CP/1 &2/A/2002/005 CP/2/A/2002/004C CP/3/A/2002/004C CP/3/A/2002/005 HP/0/1B/1009/009 HP/0/B/1009/012 IIP/0/B/1009/015 HP/0/B/1009/016 HP/1/A/1009/017 HP/2/A/1009/017 HP/3/A/1009/017 RP/0/B/1000/011 RP/0/B/1000/025 RP/0/B/1000/027 VOLUME B TABLE OF CONTENTS Determination Of Boron By Manual Colorimetric Titration Boron Analysis by Mettler DL 58 Boron Titration Operating Procedure For The Post Accident Liquid Sampling System (PALSS)

Post Accident Caustic Injection Into The Low Pressure Injection System Operating Procedure For The Post Accident Liquid Sampling System (PALSS)

Operation Procedure For The Post-Accident Liquid Sampling System (PALSS)

Post Accident Caustic Injection Into The Low Pressure Injection System Procedure For Determining The Inplant Airborne Radioiodine Concentation During Accident Conditions Distribution Of Potassium Iodide Tablets In The Event Of A Radioiodine Release Procedure For Sampling And Quantifying High Level Gaseous Radioiodine And Particulate Radioactivity Procedure For Emergency Decontamination Of Personnel And Vehicles On-Site And From Off-Site Remote Assembly Area Operating Procedure For Post-Accident Containment Air Sampling System Operating Procedure For Post-Accident Containment Air Sampling System Operating Procedure For Post-Accident Containment Air Sampling System Planned Emergency Exposure Operational Support Center Manager Procedure Re-Entry Recovery Procedure 1

11/18/96 08/17/01 03/15/01 12/13/01 03/15/01 03/15/01 12/13/01 12/03/97 01/09/01 07/23/01 12/29/97 09/13/00 09/13/00 09/13/00 02/01/94 06/26/00 05/30/00 Revision 2002-01 January, 2002

  • 0-O1)

Duke Power Company (1) ID No. CPI1&

2 /A12002/005 PROCEDURE PROCESS RECORD Revision No.

16 Continuous Use INFORMAlIn OL

"\\ REPARATION (2)

Station Oconee Nuclear Station (3)

Procedure Title Post Accident Caustic Injection Into the Low Pressure Injection System (4)

Prepared By Date Z,

-1, (5)

Requires NSD 228 Applicability Determination?

B"Yes (New procedure or revision with major changes)

"El No (Revision with minor changes)

", ]

No (To incorporate previo sly, approved changes)

(6)

Reviewed By (1j,_

,,4A (7AA*'

(QR)

Date Cross-Disciplinary Review By (QR) NA:4.. Date Reactivity Mgmt. Review By (QR) NA_*

Date Mgmt. Involvement Review By (Ops. Supt.) NAY.4Z Date (7)

Additional Reviews QA Review By Date Reviewed By Date Reviewed By-Date

)

Temporary Approval (if necessary)

By (OSM/QR)

Date By (QR)

Date (9)

Approved By Date I

PERFORMANCE (Compi rwith control copy every 14 calendar days while work is being performed.)

(10)

Compared with Control Copy Date Compared with Control Copy Date Compared with Control Copy Date (11)

Date(s) Performed Work Order Number (WO#)

COMPLETION (12)

Procedure Completion Verification O Yes 0 NA Check lists and/or blanks initialed, signed, dated, or filled in NA, as appropriate?

O Yes D NA Required enclosures attached?

o Yes 0] NA Data sheets attached, completed, dated, and signed?

O Yes 0 NA Charts, graphs, etc. attached, dated, identified, and marked?

o Yes [1 NA Procedure requirements met?

Verified By Date

,,_ý13) Procedure Completion Approved Date (14) Remarks (Attach additional pages, if necessary)

cpl &2/,A2002/005 Page 2 of 7 Post Accident Caustic Injection into the Low Pressure Injection System NOTE:

1. This entire procedure supports an AP or EOP action. The procedure will require AP/EOP validation per NSD 705.
2. A control copy of this procedure shall be routed to the Emergency Preparedness Team within 3 working days after any approved changes.
1. Purpose 1.1 This procedure is to provide instruction for determining the amount and method of caustic addition into the LPI System during a LOCA.

1.2 Principle Caustic is injected into the LPI System during a LOCA to neutralize tfie borated water used in the Reactor Building Emergency Spray System to pH 7.0 - 8.0.

The neutralization will inhibit the generation of hydrogen gas and promote a higher partition factor for iodine.

2. Limits and Precautions 0l 2.1 The following safety equipment shall be worn when connecting/disconnecting caustic tote bins:

2.1.1 Chemical goggles 2.1.2 Face shield 2.1.3 Corrosive resistant suit, neoprene or chemrel 2.1.4 Corrosive resistant boots, neoprene or PVC 2.1.5 Corrosive resistant gloves, neoprene or PVC 0I 2.2 Chemical hazards shall be known prior to use. For additional information refer to the MSDS sheets.

0I 2.3 Under accident conditions, valve alignments shall NOT be made and injection shall NOT begin without prior authorization from the Operations Emergency Coordinator OR the Technical Support Center (TSC)/Operational Support Center (OSC)!

cP/1 &2/A/2002/005 Page 3 of 7 NOTE:

An initial caustic add of 15 inches will neutralize an RCS inventory of 80,000 gallons with a boron concentration of 1800 ppm. This is a conservative initial add to allow immediate response to a large break LOCA.

0I 2.4 An initial caustic add of 15 inches can be made without performing CSM 5.2, Enclosure 6.3 (Caustic Addition Calculations).

0] 2.5 In the event of a caustic spill, call 4911.

0i 2.6 ITS 5.4.1.a and SLC 16.13.7 require that pH be measured AND that the addition of caustic Sto Reactor Coolant commence within 30 minutes AFTER switchover to Recirculation Mode of Core Cooling to adjust the pH to a range of 7.0 to 8.0 WITHIN 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

During recirculation mode, long-term core cooling is provided by injection of water from the Reactor Building Emergency Sump to the core by the Low Pressure Injection (LPI) pumps (1 LP-19 & 20 or 2 LP-19 & 20 are open). Switchover to recirculation mode is accomplished with minimal level in the BWST.

0l 2.7 Safety and caustic addition equipment is stored in the brown storage container located in the Auxiliary Building, Unit 1 & 2 Chemical Addition Area.

0I 2.8 Keys to the brown storage container are stored with the caustic addition procedures in the OSC Chemistry Emergency Procedure Files and in the fireproof cabinet located in the Primary Chemistry lab office. All personnel in Primary Chemistry and Radwaste have also been issued individual keys.

0l 2.9 Power to the caustic addition pump is provided through 1XL located near the LPI hatch area.

For power supply diagram, see Enclosure 5.6.

3. Procedure 3.1 Upon notification from Operations Emergency Coordinator OR TSC / OSC take the following actions to align the caustic addition system to the appropriate unit:

SNOTE:

The following steps may be performed simultaneously to conserve time.

"El Verify eyewash station and safety shower operable.

"El Mark the current liquid level directly on the translucent tote bin container.

El Measure down from the liquid level mark 15 inches and mark this level directly on the tote bin.

cP/1 &2/A/2002/O05 Page 4 of 7 El IF necessary, move the tote bin into position.

0l Remove dust cover from swagelock fitting on tote bin.

El Remove dust cover from swagelock fitting at CA-36 (Caustic Pump Suction Tell Tale) (Bottom of 1&2 Caustic Mix Tank downstream of CA-35, Elev 783).

FJ 3.1.1 For Unit 1 only, make valve alignments per Enclosure 5.1 to allow caustic injection into the Low Pressure Injection (LPI) pump suction on Unit 1.

El 3.1.2 For Unit 2 only, make valve alignments per Enclosure 5.2 to allow caustic injection into the Low Pressure Injection (LPI) pump suction on Unit 2.

NOTE:

Protective clothing shall be worn prior to Step 3.1.3.

El 3.1.3 Connect stainless steel flex hose to the Swagelock quck-connect fitting upstream of Ca-36 (Caustic Pump Suction Tell Tale) (Bottom of 1&2 Caustic Mix Tank downstream of CA-35, Elev. 783).

El 3.1.4 Connect stainless steel flex hose to the Swagelock fitting on tote-bin.

0l 3.1.5 Vent the caustic tote bin by removing the tote bin fill cap.

El 3.1.6 Open the caustic tote bin outlet valve.

El 3.1.7 Notify Operations OR the OSC (if activated) that valve alignments for caustic injection are complete and ready to be initiated.

Operations or OSC Notified Date/Time

/

NOTE:

Use low dose waiting area as possible during addition.

El 3.1.8 WHEN notified by Operations, start the caustic addition pump at maximum flow setting. The caustic pump switch is located on the Chemical Addition Control Panel. The maximum pump capacity is approximately 2 gallons per minute.

El 3.1.9 Notify Operations OR the OSC (if activated) that caustic injection has begun.

Operations or OSC notified

cP/1 &2/A/2002/005 Page 5 of 7 NOTE:

The caustic pump has an average pump rate of 1.2 gallons per minute. To pump the initial setting of 15 inches will require 1.5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br />.

El 3.1.10 Calculate the total amount of caustic (in gallons) to be added for the neutralization of the borated water added to the system by using CSM 5.2 (Enclosure 6.3).

El 3.1.11 Convert gallons from Step 3.1.10 to inches (in the 350 gallon tote bin) by dividing the number of gallons to be added by 8.1. Record the values below:

Gallons to be added Inches to be added from the tote bin El 3.1.12 Mark the calculated liquid level directly on the tote bin by measuring down from the original "current liquid level" mark made in Step 3. 1.

El 3.1.13 WHEN the caustic tote bin level reaches the desired level (as rniarked in Step 3.1)

OR WHEN the caustic tote bin is empty, STOP caustic addition pump using the switch located on the Chemical Addition Control Panel.

El 3.1.14 Close tote bin outlet valve.

El 3.1.15 Close CA-36 (Caustic Pump Suction Tell Tale) (Bottom of 1&2 Caustic Mix Tank downstream of CA-35, Elev 783).

El 3.1.16 Record time and volume added on Enclosure 5.5.

El 3.1.17 IF necessary, replace the caustic tote bin as follows:

El 3.1.17.1 Replace tote bin fill cap.

El 3.1.17.2 Disconnect empty tote bin from swagelock fitting on stainless flex hose.

El 3.1.17.3 IF necessary, move tote bins and remove dust cover from swagelock fitting on new tote bin.

El 3.1.17.4 Connect stainless flex hose to the new tote bin.

El 3.1.17.5 IF pumping is to continue, mark the tote bin per Section 3.1 for the amount to be added from the new tote bin and go to Step 3.1.5.

El 3.1.18 Notify OSC that caustic addition to the LPI is complete and no further additions are in progress at this time.

OSC Notified Date/Time

/

El 3.1119 After caustic addition is complete, allow LPI recirculation time of at least 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />.

cv/1 &2/A/2002/o05 Page 6 of 7 0l 3.1.20 WHEN authorized by the TSC/OSC, have sample taken (per appropriate procedure) to determine the resultant pH of the reactor coolant.

0l 3.1.21 IF pH is < 7.0,

  • Calculate (refer to CSM 5.2, Enclosure 6.3) the amount of caustic (in gallons) to be added to complete the neutralization of the borated water added to the system.

9 Convert this number to inches (in the 350 gallon tote bin) by dividing the number of gallons to be added by 8.1 gallons/inch.

a Record the values below:

Gallons to be added:

Inches to be added from tote bin:

El 3.1.22 IF pH is > 7.0, go to Step 3.1.26.

El 3.1.23 Mark the current liquid level directly on the translucent tote bin container. -

El 3.1.24 Measure down from this mark the number of inches calculated in Step 3.1.21 above. Mark this level directly on the tote bin.

El 3.1.25 Repeat Steps 3.1.1 through 3.1.22 until all necessary caustic (as determined by TSC/OSC) has been added.

El 3.1.26 After all necessary caustic has been added and upon authorization from the TSC/OSC, return the system to normal as follows:

El 3.1.26.1 El 3.1.26.2 El 3.1.26.3 0 3.1.26.4 Replace tote bin fill cap.

Disconnect empty tote bin from swagelock fitting on stainless flex hose.

For Unit 1 onl_,

make alignments per Enclosure 5.3 to return valves to normal position.

For Unit 2 only, make alignments per Enclosure 5.4 to return valves to normal position.

cwl &2/Ax2002/005 Page 7 of 7

4. References 4.1 Dwg. No. OFD-1 1OA-1.8 Chemical Addition System (Primary Side Chemical Addition) 4.2 Dwg. No. OFD-102A-1.1 and OFD-102A-2.1 Low Pressure Injection System, Borated Water Supply and LPI Pump Suction.

4.3 CSM 5.2 4.4 ITS 5.4.1.a S4.5 SLC 16.13.7

5. Enclosures 5.1 Valve Alignment for Caustic Injection on Unit 1 5.2 Valve Alignment for Caustic Injection on Unit 2 5.3 Normal Valve Alignment for Caustic Injection System on Unit 1 5.4 Normal Valve Alignment for Caustic Injection System on Unit 2 5.5 Caustic Mixing and Injection Record 5.6 Unit 1&2 Caustic Pump Power Supplies

.1 Valve Alignment for Caustic Injection on Unit 1 cP/l&2/A/2002/005 Page 1 of 1 NOTE:

This enclosure is AP/EOP related.

I Date Position Valve No.

Valve Name Location I

DV lnit I

Closed 2CA-98 Caustic to Unit #2 LPI Unit 1&2 LPI Hatch Area, AB Block (Chin)

Rm. 119, Elev 771, Col. T-74 Closed 1CA-58 Caustic to U1 LPI Suct Tell Unit 1&2 LPI Hatch Area, AB, Tale (Chm)

Elev 771, Col. T-72 Open 1CA-39 Caustic to Unit #1 LPI Unit 1&2 LPI Hatch Area, AB Block (Chm)

Rm 118, Elev 771, Col. T-72 Open 1CA-62 Caustic to Unit #1 LPI Unit 1&2 LPI Hatch Area, AB Block (Ops)

Rm. 119, Elev 771, Col. T-72 Open ILP-51 LPI Sample Recirc Isolation Unit 1&2 LPI Hatch Area, AB (Ops)

Rm. 061, Elev 77, 1,Col. T-71 Open CA-103 Caustic Recirc Line and Downstream of 1&2 Caustic Press Gauge Block Pump and CA-37, Elev 783, Col. Q-67 Closed CA-96 Caustic Recirc Block Recirc Line tapping off between CA-103 & CA-112 returning to Caustic Mix Tank, Elev 783 Closed CA-35 Caustic Pump Suction Next valve after CA-34 Tank and upstream of Caustic Pump, Elev 783 Closed CA-37 Caustic Header to Waste AB Hallway, Elev 783, near Col.

Evap. Feed Tank Block P-74, 6 ft. overhead Open CA-112 Caustic Pump Press Gauge First valve downstream of Isol PG-27 (Pressure Gauge) behind Caustic Mix Tank on West Wall, Elev 783 Open CA-36 Caustic Pump Suction Tell Bottom of 1&2 Caustic Mix Tale Tank downstream of CA-35, Elev 783

NOTE:

This enclosure is AP/BOP related.

Date_______

DV I

nit Position Valve No.

Valve Name cP1 &2/N2002/0o5 Page 1 of 1 Location Closed 1CA-39 Caustic to Unit #1 LPI Block Unit 1&2 LPI Hatch Area, AB (Chm)

Rm 118, Elev 771, Col. T-72 Closed 2CA-58 Caustic to #2 LPI Pump Suct Unit 1&2 LPI Hatch Area, AB Tell Tale (Chm)

Rm 119, Elev 771, Col. T-74 Open 2CA-98 Caustic to Unit #2 LPI Block Unit 1 &2 LPI Hatch Area, AB (Chm)

Rm. 119, Elev 771, Col. T-74 Open 2CA-63 Caustic to Unit #2 LPI Block Unit 1&2 LPI Hatch Area, AB (Ops)

Rm. 119, Elev 771, Col. T-74 Open 2LP-51 LPI Sample Recirc Isolation Unit 1 &2 LPI Hatch Area, AB (Ops)

Rm. 063, Elev 771, Col. T-71 Open CA-103 Caustic Recirc Line and Press Downstrearr of 1&2 Caustic Gauge Block Pump and CA-37, Elev 783, Col. Q-67 Closed CA-96 Caustic Recirc Block Recirc Line tapping off between CA-103 & CA-112 returning to Caustic Mix Tank, Elev 783 Closed CA-35 Caustic Pump Suction Next valve after CA-34 Tank and upstream of Caustic Pump, Elev 783 Closed CA-37 Caustic Header to Waste Evap.

AB Hallway, Elev 783, near Col.

Feed Tank Block P-74, 6 ft. overhead Open CA-112 Caustic Pump Press Gauge Isol First valve downstream of PG-27 (Pressure Gauge) behind Caustic Mix Tank on West Wall, Elev 783 Open CA-36 Caustic Pump Suction Tell Tale Bottom of 1&2 Caustic Mix Tank downstream of CA-35, Elev 783.2 Valve Alignment for Caustic Injection System on Unit 2 I

.3 Normal Valve Alignment for Caustic Injection System on Unit 1 cP/1 &2 /A/2002/005 Page 1 of 1 NOTE:

This enclosure is AP/EOP related.

Date I DV I Init r

P P

1 Position Valve No.

Valve Name Location Closed 2CA-98 Caustic to Unit #2 LPI Block Unit 1&2 LPI Hatch Area, AB (Chin)

Rm. 119, Elev 771, Col. T-74 Closed 2CA-63 Caustic to Unit #2 LPI Block Unit 1&2 LPI Hatch Area, AB (Ops)

Rm. 119, Elev 771, Col. T-74 Closed

-ICA-58 Caustic to U1 LPI Suct Tell Unit 1&2 LPI Hatch Area, AB, Tale (Chin)

Elev 771, Col. T-72 Closed 1CA-39 Caustic to Unit #1 LPI Block Unit 1&2 LPI Hatch Area, AB (Chm)

Rm 118, Elev 771, Col. T-72 Closed 1CA-62 Caustic to Unit #1 LPI Block Unit 1&2 LPI Hatch Area, AB (Ops)

Rm. 119, Elev 771, Col. T-72 Closed 1LP-51 LPI Sample Recirc Isolation Unit 1&2 LPI Hatch Area, AB (Ops)

Rm. 061, Elev 771, Col. T-71 Open CA-103 Caustic Recirc Line and Downstream of 1&2 Caustic Press Gauge Block Pump and CA-37, Elev 783, Col. Q-67 Open CA-97 Caustic Recirc Block Downstream of CA-96 and upstream of DW-120 on Caustic Mix Tank Recirc Line, Elev 783 Open CA-96 Caustic Recirc Block Recirc Line tapping off between CA-103 & CA-112 returning to Caustic Mix Tank, Elev 783 Closed LWD-267 Caustic Tank Outlet Drain Base of Caustic Mix Tank West Side, Elev 783 Closed CA-34 Caustic Mix Tank Outlet First valve from bottom of Caustic Mix Tank and upstream of Caustic Pump, Elev 783 Col. Q-68 Closed CA-35 Caustic Pump Suction Next valve after CA-34 Tank and upstream of Caustic Pump, Elev 783 Closed CA-37 Caustic Header to Waste AB Hallway, Elev 783, near Col.

Evap. Feed Tank Block P-74, 6 ft. overhead Open CA-112 Caustic Pump Press Gauge First valve downstream of Isol PG-27 (Pressure Gauge) behind Caustic Mix Tank on West Wall, Elev 783 Closed CA-36 Caustic Pump Suction Tell Bottom of 1&2 Caustic Mix Tank Tale downstream of CA-35, Elev 783 I

.4 Normal Valve Alignment for Caustic Injection System on Unit 2 CP/I&2/A2002/005 Page 1 of 1 NOTE:

This enclosure is AP/EOP related.

Date Valve Name Location Closed 1CA-39 Caustic to Unit #1 LPI Block Unit 1&2 LPI Hatch Area, AB (Chm)

Rm 118, Elev 771, Col. T-72 Closed 1CA-62 Caustic to Unit #1 LPI Block Unit 1&2 LPI Hatch Area, AB (Ops)

Rm. 119, Elev 77 1, Col. T-72 Closed 2CA-58 Caustic to #2 LPI Pump Suct Unit 1&2 LPI Hatch Area, AB Tell Tale (Chm)

Rm 119, Elev 771, Col. T-74 Closed 2CA-98 Caustic to Unit #2 LPI Block Unit l&2 LPI Hatch Area, AB (Chin)

Rm. 119, Eley 771, Col. T-74 Closed 2CA-63 Caustic to Unit #2 LPI Block Unit 1&2, LPI Hatch Area, AB (Ops)

Rm. 119, Elev 771, Col. T-74 Closed 2LP-51 LPI Sample Recirc Isolation Unit 1&2 LPI Hatch Area, AB (Ops)

Rm. 063, Elev 771, Col. T-271 Open CA-103 Caustic Recirc Line and Press Downstream of 1&2 Caustic Gauge Block Pump and CA-37, Elev 783, Col. Q-67 Open CA-97 Caustic Recirc Block Downstream of CA-96 and upstream of DW-120 on Caustic Mix Tank Recirc Line, Elev 783 Open CA-96 Caustic Recirc Block Recirc Line tapping off between CA-103 & CA-I112 returning to Caustic Mix Tank, Elev 783 Closed LWD-267 Caustic Tank Outlet Drain Base of Caustic Mix Tank West Side, Elev 783 Closed CA-34 Caustic Mix Tank Outlet First valve from bottom of Caustic Mix Tank and upstream of Caustic Pump, Elev 783 Col. Q-68 Closed CA-35 Caustic Pump Suction Next valve after CA-34 Tank and upstream of Caustic Pump, Elev 783 Closed CA-37 Caustic Header to Waste Evap.

AB Hallway, Elev 783, near Feed Tank Block Col. P-74, 6 ft. overhead Open CA-112 Caustic Pump Press Gauge Isol First valve downstream of PG-27 (Pressure Gauge) behind Caustic Mix Tank on West Wall, Elev 783 Closed CA-36 Caustic Pump Suction Tell Tale Bottom of 1&2 Caustic Mix Tank downstream of CA-35, Elev 783 DV Init Position Valve No.

I I

.5 Caustic Mixing and Injection Record SNOTE:

This enclosure is AP/EOP related.

cP/1 &2/A/2002/005 Page 1 of I Date/Time of Injection Gal NaOH

.6 Unit 1 & 2 Caustic Pump Power Supplies cp/1 &22/A/2002/005 Page 1 of 1 1TE2 TE(,

4A 6D 1X6 (600 VOLT) 1XL 3A 208 VOLT 1XL 5A Unit 1 & 2 CAUSTIC PUMP NOTE:

1. This enclosure is AP/EOP related.
2. Operations alternates the power logic as outlined. Verification will be required to establish which alignment is in use at the time of question.

I TD2 TD (4160) 4160) 4A 5C I 1X5 4AT 2A I

(R04-00 Duke Power Company (1) ID No.

CPI3/A/20021005 PROCEDURE PROCESS RECORD Revniion No.

14 Continuous Use REPARATION INFORMATION ONLY (2)

Station Oconee Nuclear Station (3)

Procedure Title Post Accident Caustic Injection Into the Low Pressure Injection System (4)

Prepared By.

  • ,'ý Z/1-4 Date (5)

Requires NSD 228 Applicability Determination?

Mr Yes (New procedure or revision with major changes) o No (Revision with minor changes) o No (To incorporate previously approved changes)

(6)

Reviewed By 6

_at K (QR)

Date 1Q/'a/0v Cross-Disciplinary Review By (QR) NA-&

Date Reactivity Mgmt. Review By (QR) NAj* Drate Mgmt. Involvement Review By (Ops. Supt.) NAy Date (7)

Additional Reviews QA Review By Date Reviewed By Date Reviewed By-Date

_,,d)

Temporary Approval (if necessary)

By (OSMIQR)

Date By (QR)

Date (9)

Approved By Date Z___.___L_

PERFORMANCE (Compataith control copy every 14 calendar days while work is being performed.)

(10)

Compared with Control Copy Date Compared with Control Copy Date Compared with Control Copy Date (11)

Date(s) Performed Work Order Number (WO#)

COMPLETION (12)

Procedure Completion Verification "I] Yes 0 NA Check lists and/or blanks initialed, signed, dated, or filled in NA, as appropriate?

"o Yes 0 NA Required enclosures attached?

"El Yes 0l NA Data sheets attached, completed, dated, and signed?

"O Yes 0l NA Charts, graphs, etc. attached, dated, identified, and marked?

0J Yes 0 NA Procedure requirements met?

Verified By

Date,

--.__13) Procedure Completion Approved Date (14) Remarks (Attach additional pages, if necessary)

CP/3/A/2002/005 Page 2 of 7 Post Accident Caustic Injection into the Low Pressure Injection System NOTE:

1. This entire procedure supports an AP or EOP action. The procedure will require AP/EOP validation per NSD 705.
2. A control copy of this procedure shall be routed to the Emergency Preparedness Team within 3 working days after any approved changes.
1. Purpose This procedure is to provide instruction for caustic addition into the LPI System during a Loss of Coolant Accident. (LOCA) 1.2 Principle Caustic is injected into the LPI System during a LOCA to neutralize ttie borated water used in the Reactor Building Emergency Spray System to pH 7.0 - 8.0.

The neutralization will inhibit the generation of hydrogen gas and promote a higher partition factor for iodine.

2. Limits and Precautions 0l 2.1 The following safety equipment shall be worn when connecting/disconnecting caustic tote bins:

2.1.1 Chemical goggles 2.1.2 Face shield 2.1.3 Corrosive resistant suit, neoprene or chemrel 2.1.4 Corrosive resistant boots, neoprene or PVC 2.1.5 Corrosive resistant gloves, neoprene or PVC 0l 2.2 Chemical hazards shall be known prior to use. For additional information, refer to the MSDS sheets.

El 2.3 Under accident conditions, valve alignments shall NOT be made and injection shall NOT begin without prior authorization from the Operations Emergency Coordinator OR the Technical Support Center (TSC) / Operational Support Center (OSC)!

cP/3/A/2002/005 Page 3 of 7 NOTE:

An initial caustic add of 15 inches will neutralize an RCS inventory of 80,000 gallons with a boron concentration of 1800 ppm. This is a conservative initial add to allow immediate response to a large break LOCA.

El 2.4 An initial caustic add of 15 inches can be made without performing CSM 5.2,.3 (Caustic Addition Calculations).

0l 2.5 In the event of caustic spill, call 4911.

o 2.6 ITS 5.4.l.a and SLC 16.13.7 require that pH be measured AND that the addition of caustic to Reactor Coolant commence within 30 minutes AFTER switchover to recirculation mode of core cooling to adjust pH to a range of 7.0 to 8.0 WITHIN 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />.

During recirculation mode, long-term core cooling is provided by injectioii of water from the Reactor Building Emergency Sump to the core by the Low Piessure Injection (LPI) pumps (3 LP-19 and 3 LP-20 are open). Switchover to recirculation mode is accomplished with minimal level in the BWST.

El 2.7 Safety and caustic addition equipment is stored in the brown storage container located in the Auxiliary Building, Unit 1 & 2 Chemical Addition Area. The following equipment should be retrieved for Caustic Addition:

Chemical Goggles Tape Measure Face Shield Marking Pen (to mark level on Tote Bin)

Corrosive resistant suit Bung Wrench Corrosive resistant gloves Leather Gloves El 2.8 Keys to the brown storage container are stored with the caustic addition procedure in the OSC Chemistry Emergency Procedure Files and in the fireproof cabinet located in the Primary Chemistry lab office. All personnel in Primary Chemistry and Radwaste have also been issued individual keys.

El 2.9 Power to the caustic addition pump is provided through 3XL located near the LPI Hatch Area. For power supply diagram, see Enclosure 5.4.

CP/3/A/2002/005 Page 4 of 7

3. Procedure 3.1 Upon notification from Operations Emergency Coordinator OR TSC / OSC, take the following actions to align the caustic addition system to the appropriate unit:

SNOTE:

The following steps may be performed simultaneously to conserve time.

E]

Verify eyewash and safety shower operable.

"El Mark the current liquid level directly on the translucent tote bin container.

"El Measure down from the liquid level mark 15 inches and mark this level directly on the tote bin.

"El IF necessary, move the tote bin into position.

"El Remove dust cover from Swagelock fitting on tote bin.

"El Remove dust cover from Swagelock fitting at 3CA-36 (Caustic Pump Suction Tell Tale) (AB Elev 771 at base of Unit 3 NaOH pump).

El 3.1.1 Make valve alignments per Enclosure 5.1 to allow caustic injection into the Low Pressure Injection (LPI) pump suction on Unit 3.

NOTE:

Protective clothing shall be worn prior to Step 3.1.2.

El 3.1.2 Connect stainless steel flex hose to the Swagelock quick-connect fitting upstream of 3CA-36 (Caustic Pump Suction Tell Tale). (AB 711 at base of Unit 3 NaOH pump)

El 3.1.3 Connect stainless steel flex hose to the Swagelock fitting on the tote bin.

El 3.1.4 Vent the caustic tote bin by removing the tote bin fill cap.

El 3.1.5 Open the caustic tote bin outlet valve.

El 3.1.6 Notify Operations OR the OSC (if activated) that valve alignments for caustic injection are complete and ready to be initiated.

Operations or OSC Notified Date/Time.

El 3.1.7 WHEN notified by Operations, start the caustic addition pump at maximum flow setting. The caustic pump switch is located on the Chemical Addition Control Panel. The maximum pump capacity is approximately 2 gallons per minute.

I

CP/3/A/2002/005 Page 5 of 7 NOTE:

Use low dose waiting area as possible during addition El 3.1.8 Notify Operations OR the OSC (if activated) that caustic injection has begun.

Operations or OSC notified Date/Time I

NOTE:

The caustic pump has an average pump rate of 1.2 gallons per minute. To pump the initial setting of 15 inches will require 1.5 hours5.787037e-5 days <br />0.00139 hours <br />8.267196e-6 weeks <br />1.9025e-6 months <br />.

El 3.1.9 Calculate the total amount of caustic (in gallons) to be added for the neutralization of the borated water added to the system by using CSM 5.2 (Enclosure 6.3).

El 3.1.10 Convert gallons from Step 3.1.9 to inches (in the 350 gallon tote bin) by dividing the number of gallons to be added by 8.1. Record the values below:

Gallons to be added Inches to be added from the tote bin El 3.1.11 Mark the calculated liquid level directly on the tote bin by measuring down from the original "current liquid level" mark made in Step 3.1.

El 3.1.12 WHEN the caustic tote bin level reaches the desired level (as marked in Step 3.1) OR WHEN the caustic tote bin is empty, stop caustic addition pump using the switch located on the Chemical Addition Control Panel.

El 3.1.13 Close tote bin outlet valve.

El 3.1.14 Close 3CA-36 (Caustic Pump Suction Tell Tale) (AB Elev. 771 at base of Unit 3 NaOH pump).

El 3.1.15 Record time and volume added on Enclosure 5.3.

CP/3/A/2002/005 Page 6 of 7 LI 3.1.16 IF necessary, replace the caustic tote bin as follows:

El 3.1.16.1 Replace tote bin fill cap.

0l 3.1.16.2 Disconnect empty tote bin from Swagelock fitting on stainless flex hose.

LI 3.1.16.3 IF necessary, move tote bins and remove dust cover from Swagelock fitting on new tote bin.

0I 3.1.16.4 Connect stainless flex hose to the new tote bin.

0I 3.1.16.5 IF pumping is to continue, mark the tote bin per Section 3.1 for the amount to be added from the new tote bin and go to Step 3.1.4.

0I 3.1.17 Notify OSC caustic addition to U-3 LPI is complete and no'further additions are in progress.

OSC Notified Date/Time

/

LI 3.1.18 After caustic addition is complete, allow LPI recirculation time of 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br />.

LI 3.1.19 WHEN authorized by the TSCIOSC, havesample taken (per appropriate procedure) to determine the resultant pH of the reactor coolant.

LI 3.1.20 IF pH is < 7.0:

" Calculate (refer to CSM 5.2, Enclosure 6.3) the amount of caustic (in gallons) to be added to complete the neutralization of the borated water added to the system.

"* Convert this number to inches (in the 350 gallon tote bin) by dividing the number of gallons to be added by 8.1 gallons/inch.

"* Record the values below:

Gallons to be added:

Inches to be added from tote bin:

LI 3.1.21 IF pH is > 7.0, go to Step 3.1.25.

0I 3.1.22 Mark the current liquid level directly on the translucent tote bin container.

LI 3.1.23 Measure down from this mark the number of inches calculated in Step 3.1.20 above. Mark this level directly on the tote bin.

I

CP/3/A/2002/005 Page 7 of 7

0. 3.1.24 Repeat Steps 3.1.1 through 3.1.21 until all necessary caustic (as determined by TSC/OSC) has been added.

[1 3.1.25 After all necessary caustic has been added and upon authorization from the TSC/OSC, return the system to normal as follows:

0 3.1.25.1 Replace tote bin fill cap.

0l 3.1.25.2 Disconnect empty tote bin from Swagelock fitting on stainless flex hose.

[E 3.1.25.3ý-

Make alignments per Enclosure 5.2 to return valves to normal position.

4. References 4.1 Dwg. No. OFD-1 1OA-3.8 Chemical Addition System (Primary Side Chemical Addition) 4.2 Dwg. No. OFD-102A-3.1, Low Pressure Injection System, Borated Water Supply and LPI Pump Suction.

4.3 CSM 5.2 4.4 ITS 5.4.1.a 4.5 SLC 16.13.7

5. Enclosures 5.1 Valve Alignment for Caustic Injection on Unit 3 5.2 Normal Valve Alignment for Caustic Injection System on Unit 3 5.3 Caustic Mixing and Injection Record 5.4 Unit 3 Caustic Pump Power Supplies

.1 Valve Alignment for Caustic Injection on Unit 3 CP/3/A/2002/005 Page 1 of 1 NOTE:

This enclosure is AP/EOP related.

Date______

Valve No.

Valve Name Location Open 3CA-103 Caustic Recirc Line & Press AB Rm. 150, at Caustic Gauge Block Mix Tank north side downstream of PG27 &

upstream of 3CA-103 Closed 3CA-96 Caustic Recirc Block AB Elev 771 at Unit 3 NaOH Pump Discharge Closed 3CA-35 Caustic Pump Suction AB Elev 771 at base of Unit 3 NaOH pump Open 3CA-36 Caustic Pump Suction Tell AB Elev 771 at base of Tale Unit 3 NaOH pump Open 3CA-112 Caustic Pump Pressure AB Elev 771 adjacent to Gauge Isolation but west of Unit 3 NaOH mix tank Closed 3CA-58 Caustic to #3 LP Pump AB Elev 783 Col. Q-91, Suction Tell Tale near CC Cooler Room Open 3CA-39 Caustic to Unit #3 LP Block AB Hall, Elev 783 (Chm)

Col. Q-91, near CC Cooler Room Open 3CA-62 Caustic to Unit #3 LPI AB Elev 783 Col. Q-91, Block (OPS) near CC Cooler Room Open 3LP-51 LPI Sample Recirc.

Isolation Valve (Ops)

AB Elev 783 Col. R-90 near CC Cooler Room DVI Init Position I

I

.2 Normal Valve Alignment for Caustic Injection System on Unit 3 CP/3/A/2002/005 Page 1 of 1 NOTE:

This enclosure is AP/BOP related.

Date_______

Valve No.

Valve Name Location Open 3CA-103 Caustic Recirc Line &

AB Rm. 150, at Caustic Mix Press Gauge Block Tank north side downstream of PG27 & upstream of 3CA-103 Open 3CA-97 Caustic Recirc Block AB Elev 771 overhead at Unit 3 NaOH mix tank Open 3CA-96 Caustic Recirc Block AB Elev 771 at Unit 3 NaOH Pump Discharge Closed 3LWD-267 Caustic Tank Outlet Drain AB Elev 771 at tank drain pipe of Unit 3 NaOH pump Closed 3CA-34 Caustic Mix Tank Outlet AB Elev 771 at base of Unit 3 NaOH pump Closed 3CA-35 Caustic Pump Suction AB Elev 771 at base of Unit 3 NaOH pump Closed 3CA-36 Caustic Pump Suction AB Elev 771 at base of Unit 3 Tell Tale

  • NaOH pump Open 3CA-112 Caustic Pump Pressure AB Elev 771 adjacent to but Gauge Isolation west of Unit 3 NaOH mix tank Closed 3CA-58 Caustic to #3 LPI Pump AB Elev 783 Col. Q-91, near Suct Tell Tale CC Cooler Room Closed 3CA-39 Caustic to Unit #3 LPI AB Hall, Elev 783 Block (Chm)

Col. Q-91, near CC Cooler Room Closed 3CA-62 Caustic to Unit #3 LPI AB Elev 783 Col. Q-91, near Block (OPS)

CC Cooler Room Closed 3LP-51 LPI Sample Recirc.

Isolation Valve (Ops)

AB Elev 783 Col. R-90 near CC Cooler Room DV Init Position I

.3 Caustic Mixing and Injection Record CP/3/A/2002/005 Page 1 of 1 I--

NOTE:

This enclosure is AP/EOP related.

Date/Time of Injection Gal. NaOH

.4 Unit 3 Caustic Pump Power Supplies cPi3/A/2002/005 Page 1 of I 3 TD3 3TD (4160) 3TC3 4A 4AT (600 VOLT)

"WT1.

3TC (4160) 6B 3X4 4.

3A 208 VOLT 3XL 15 Unit 3 CAUSTIC PUMP NOTE:

1. This enclosure is AP/EOP related.
2. Operations alternates the power logic as outlined. Verification will be required to establish which alignment is in use at the time of question.

4A 5C I I 1X5 2A I